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Evaluation of different approaches for modeling phase transformations in machining simulation

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Abstract

Presently, the main mechanism for phase transformations in machining of steels is not absolutely clear and is still subject to research. This paper presents, three different approaches for modeling phase transformations during heating in machining operations. However, the main focus lies on two methods which can be classified into a stress related method and a thermal activation related method for the description of austenitization temperature. Both approaches separately showed very good agreements in the simulations compared to the experimental validation but were never compared in a simulation. The third method is a pre-calculated phase landscape assigning the transformation results based on a micro-mechanically motivated constitutive model to the workpiece in dependence on the temperature and strain history. The paper describes all three models in detail, and the results are also presented and discussed.

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Acknowledgments

The authors gratefully acknowledge the support of the Deutsche Forschungsgemeinschaft in the DFG Priority Program CuTSim—“Modeling, Simulation and Compensation of Thermal Effects for Complex Machining Processes” (SPP 1480).

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Authors and Affiliations

  1. Institute of Production Science, Karlsruhe Institute of Technology (KIT), Engelbert-Arnold-Straße 8, 76131, Karlsruhe, Germany

    Volker Schulze & Patrick Bollig

  2. Institute for Machine Tools and Factory Management, Technische Universität, Berlin, Pascalstr. 8-9, 10587, Berlin, Germany

    Eckart Uhlmann & Ivan M. Ivanov

  3. Chair of Engineering Mechanics, University of Paderborn, Warburger Str. 100, 33098, Paderborn, Germany

    Rolf Mahnken & Chun Cheng

  4. Institute of Mechanics, TU Dortmund University, Leonhard-Euler-Straße 5, 44227, Dortmund, Germany

    Andreas Menzel, Raphael Holtermann & Thorsten Bartel

  5. Division of Solid Mechanics, Lund University, P.O. Box 118, 22100, Lund, Sweden

    Andreas Menzel

  6. Institute of Machining Technology, TU Dortmund University, Baroper Straße 303, 44227, Dortmund, Germany

    Dirk Biermann & Andreas Zabel

Authors
  1. Volker Schulze
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  2. Eckart Uhlmann
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  3. Rolf Mahnken
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  4. Andreas Menzel
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  6. Andreas Zabel
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  7. Patrick Bollig
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  8. Ivan M. Ivanov
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  9. Chun Cheng
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  10. Raphael Holtermann
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  11. Thorsten Bartel
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Correspondence to Volker Schulze.

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Schulze, V., Uhlmann, E., Mahnken, R. et al. Evaluation of different approaches for modeling phase transformations in machining simulation. Prod. Eng. Res. Devel. 9, 437–449 (2015). https://doi.org/10.1007/s11740-015-0618-7

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  • DOI: https://doi.org/10.1007/s11740-015-0618-7

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