2820 01 in

SEMI-AUTOMATIC HORIZONTAL
STRAPPING MACHINE
MODEL 2820
Instructions Manual
Dismantling
List of parts
OPTIONAL
TROLLEY
BATTERY HOLDER
1
MANUAL FOR MACHINES 2820

This book is supplied with the machine to provide you with an easy
understanding of the main structure of the machine and how to operate it
without requiring any specific technical knowledge. It also contains
maintenance advice and troubleshooting for minor breakdowns.
We recommend you read this manual carefully in order to make the best
use of your new machine.

0. INDEX

SPECIFICATIONS 3
MACHINE STRUCTURE 4
SAFETY REQUIREMENTS 5
DESCRIPTION/APPLICATION 7
PACKAGING AND TRANSPORT 8
STRAPPING MACHINE OPERATION 11
STRAPPING MACHINE CONTROL PANEL 12
HOW TO INSTALL THE STRAP 13
BATTERIES 14
BATTERY REPLACEMENT 15
BATTERY CHARGE 17
OPERATING INSTRUCTIONS 18
CONTROL DURING STRAPPING 19
MAINTENANCE 19
SET‐UP AND ADJUSTMENTS 19
THERMAL MOTOR SHUTDOWN 19
RESISTANCE TEMPERATURE REGULATOR 19
CONTROL BOX WITH FUSES 19
BELT ADJUSTMENTS 20
LIMIT SWITCHES 20
MAINTENANCE AND LUBRICATION PLAN 21
ELECTRICAL INSTALLATION 21
DIAGRAM OF CYCLE TIMES 22
DIAGRAM OF CAM ANGLES 22
CIRCUIT DIAGRAM 23
TROUBLESHOOTING FOR MINOR BREAKDOWNS 25
MACHINE GROUPS 26
UTILIZACIÓN DE EQUIPOS DE PROTECCIÓN INDIVIDUAL
PERSONAL PROTECTIVE EQUIPMENT
EQUIPAGGIAMENTO PER LA PROTEZIONE PERSONALE
PERSÖNLICHE SCHUTZAUSRÜSTUNG
ÉQUIPEMENT DE PROTECTION INDIVIDUELLE
PERSOONLIJKE BESCHERMINGSMIDDELEN
EQUIPAMENTO DE PROTEÇÃO PESSOAL

modelo AA2800/AA2801, 220V 50Hz, En la posición de funcionamiento a una altura de
1,6 mts del suelo con el micrófono apuntando a la máquina. Aplicando un fleje a la
velocidad normal de la máquina.
VALORES DE EMISIÓN SONORA DECLARADOS COMBINADOS
CONFORME A LA NORMA INTERNACIONAL UNE‐EN ISO 4871:2010
Nivel de potencia acústica ponderado A en decibelios < 70 dB
Nivel de presión acústica de emisión ponderado C
(referencia 20 µPA) en decibelios.
< 70 dB
Valores determinados de acuerdo con el código de ensayo acústico dado en la Norma internacional ISO 11202:1995, según
norma EN415‐8:2008
Nota: Los valores de emisión sonora declarados combinados son la suma de los valores medidos y de la incertidumbre.
Representan un límite superior del intervalo en el cual los valores medidos son susceptibles de encontarse.
Nota: Aparato de medida: Lutron SL‐4010
Nota: Desviación típica esperada, según norma ISO 11202:1995, hasta 4 dB (incluida en valores declarados)
AA2800/AA28001 model, 220V 50Hz, in the operating position, 1.6 meters from the
ground with the microphone pointing to the machine. Applying a strap to the normal
speed of the machine.
DECLARED NOISE EMISSION VALUES COMBINED
UNDER THE INTERNATIONAL STANDARD UNE‐EN ISO 4871:2010
Weighted A sound power level in decibels < 70 dB
Sound pressure level weighted emission C (reference 20
μPA) in decibels.
< 70 dB
Values determined according to the acous c test code given in the Interna onal Standard ISO 11202:1995, according to
standard EN415‐8:2008
Note: The declared noise emission values combined are the sum of the measured values a nd uncertainty. Represent an upper
limit of the range in which the measured values are likely to be.
Note: Measuring device: Lutron SL‐4010
Note: Standard deviation expected, according to ISO 11202:1995, up to 4 dB (included in declared values )
1. SPECIFICATIONS
MODEL 2820
2538
1367 970
Strap width: 6-16mm
Strapping speed :1Cyclo-2 Seconds.
Voltage required:: 220V/240 50/60Hz. Single phase

110v 60Hz. Single phase
Consumption: 1Kw.
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TROLLEY BATTERY HOLDER (OPTIONAL)

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1.2 STRUCTURE OF THE MACHINE
CHASSIS GROUP
HEAD COLUMN CONTROL
GROUP PANEL
BRAKE
LEVER
WHEEL WITH
BRAKE
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COIL CARRIER
BATTERY GROUP
GROUP
PLATFORM

ATENCIÓN: BLOQUEAR EL CONTRAPESO DE LA COLUMNA Y
FRENAR EL CARRO EXTERIOR ANTES DE REALIZAR CUALQUIER
OPERACIÓN DE MANTENIMIENTO
CAUTION: LOCK THE COLUMN COUNTERBALANCE AND BRAKE
TO LOCK THE CARRIAGE BEFORE ANY MAINTENANCE

Insertar la varilla
Insert the shaft

Frenar hasta bloquear el carro
Brake to lock the carriage

2. SAFETY REQUIREMENTS
Below are specified:

x A safety requirements for the entire machine
x B specific safety requirements for certain components
Only use the strapping machine for tasks for which it has been designed. The pictorial symbols
shown here are placed on the machine.
Memorise these pictorial symbols and their meanings.
A
A.1
Carefully read the strapping machine user manual to familiarise yourself
with how all the adjustments and switches are used before you begin
working with the machine.
A.2
During maintenance tasks:

1 First consult the user manual.
2 Disconnect the general central switches and unplug the machine.
3 Place the “Stopped for maintenance” sign next to the control panel.
You will avoid hazardous situations that might occur if the strapping machine
suddenly went into operation. Think, for example, of an accidental connection.
A.3
Risk of injury (serious) through entrapment during loading and
unloading pallets with bundles.
During unloading, ensure that no one becomes entrapped.
A.4
Risk of injury through electrical connection.

Injuries may occur if the electrical connection does not coincide with
the tension indicated in the nameplate and if items such as cable diameter,
fuses, earth connection, etc, do not comply with local and national requirements.
A.5
Risk of injury from batteries.

- Warning! An explosive gas is generated during battery charge.
Lighting a fire, even in the open air, and smoking are forbidden. Only commence
charging in a well-ventilated area.
- Ensure that the charge plates of the battery cells are at least 1 cm below the battery fluid.
Only use distilled water for filling.
- Avoid battery fluid making contact with the skin (for example, by using protective glasses), as
it is a highly corrosive acid. In the event of skin contact, wash immediately with soap and
water.
In the event of contact with the eyes, rinse them immediately with plenty of water for at least
10 minutes and visit a doctor.
- If you are required to undertake activities in the vicinity of the batteries, ensure that there is
sufficient soap and water nearby and that you can make yourself heard should you require
assistance.
- Avoid short circuits (spark formation); ensure that no electrical connections can be created
between the battery poles.
- Prevent metal objects from falling onto the batteries, as this may provoke a short circuit,
generate sparks or cause an explosion.
- Remove all personal objects such as rings, bracelets, necklaces and watches if you are
required to perform tasks in the area around the batteries. A short circuit could, for example,
melt a ring and cause serious burns.
-4-
A.6
Injuries may occur if battery charger electrical connection items (cable diameter,
fuses, earth connection, etc.) do not comply with requirements.
A.7
Risk of injury.
Ensure that there is sufficient lighting in the area around the strapping machine.
A.8
Risk of injury.
Maintenance and repair tasks must be undertaken by authorised professionals.
A.9
Risk of injury from the strapping machine.
Serious injuries may occur if the strapping machine is handled or if loading and
unloading is undertaken by:
- Unauthorised persons
- Persons under 18 years of age
- Persons who are not expected to sufficiently appreciate the risks involved in using the
strapping machine
A.10
Risk of injury.
Ensure that safety requirements and working methods are transmitted to new machine
operators.
A.11
Risk of injury.
If you find yourself in the proximity of the strapping machine, ensure that you are not
wearing loose clothing and that your hair is tied back if it is long.
A.12
Risk of serious injury.
When the strapping machine is running, keep unauthorised persons away from the
area.
A.13
Risk of injury.
Ensure that the area around the strapping machine is cleaned regularly and that
remains of bundles and products do not obstruct the control, adjustment or handling
of the machine.
A.14
Risk of injury.
Ensure that adhesive caution labels are well in view and change them immediately in
the event of deterioration.
A.15
Only use spare parts with EC certification or spare parts from Reisopack, S.L.
A.16
Risk of injury.
Only use the strapping machine to undertake tasks described in the chapter on
“Application”. In case of doubt, contact your distributor.
A.17
The machine operator determines the limits of “safe operation” for the strapping
machine.
Do not take any risks.
Pay special attention in the event of jamming or other breakdowns; always stop the
strapping machine and unplug it before attempting to repair the jam or breakdown.
-5-
B Specific safety requirements
Main frame with heat unit
B.1
Risk of injury through entrapment between main frame and:
x the heat unit with up-and-down motion
x the heating unit guides
Ensure that no one is near the areas of possible entrapment while the
machine is in operation.
B.2
Risk of serious injury through entrapment and cutting between the strap and:
x the guide rollers on the side of the heating system
x the pallet that requires strapping
Ensure that no one is near these components when working with the machine.
B.3
Risk of injury through entrapment between the swivelling reel and the strap
guides.
Ensure that no one is near the reel when reeling off.
B.4
Risk of injury through entrapment with V-belts when tensing and cutting the
straps in the heating system.
B.5
Risk of serious injury by burns from strap heating resistance.
Wait until the resistance cools down before touching it. According to
circumstance, this may take approximately 15 minutes.
3. DESCRIPTION / APPLICATION / OPERATION

3.1 Description
The strapping machine is a machine for individual use, designed to strap, tense and bundle.
The following information is provided about the most important components and functions:
- The main frame guides the up-and-down motion and fixes the heating unit.
The strap reel is also fixed to this frame.
- Model 2820 is equipped with two batteries and a battery charger and transformer.
The strap is manually fed to the required height around the bundles and inserted into the
corresponding guide in the heating unit.
The strap is then automatically tensed, sealed and cut.
-6-
4.PACKING / UNPACKING AND INSTALLATION /ASSEMBLY
4.1 PACKING AND UNPACKING:
The machine can be packaged in two ways, on pallets or in wooden cages.

In both cases the machine is packaged in just one bulk item and the machine is shipped unassembled so that it can
be transported.
The components are placed on a wooden base, they are wrapped in bubble-wrap and they are fastened using metal
straps to prevent the load from moving.
The entire machine, except the head unit, can be found on the pallet or in the cage.
Pallet or cage loading and unloading operations can be carried out using a fork-lift.
WARNING: The personnel in charge of carrying out loading and unloading operations and to move
the boxes, must have the skill and the experience acquired in this specific sector and must know
how to handle the lifting devices used.
Cage
Open the boxes with suitable tools for this operation. Be careful when unpacking so as not to cause any damage.
Remove the plastic wrappings. Make sure that the machine has not suffered any damage during transportation. If that
were the case, immediately inform the transport company and Reisopack, S.L. or the area distributor who carried out
the sale.
Follow the norms in force in the country of use to dispose of the packaging material.
i
4.2 INSTALLATION AND ASSEMBLY
1 Remove the head (Fig.1) from the packaging and place it on a flat, stable surface. Unload the rest of the machine
from the base of the pallet (Fig.2) and set the wheels in such as way that the platform is totally immobilised in order to
carry out the following steps.
Fig.1
Fig.2
2. Check that the trolley brake lever is released.
Released lever
3. Check that the belt is in the right position, which means that it is centred with the column’s pulley channel.
Check it is centred
4. Remove the countersunk screws from the column’s central plates, these screws will be used to block the two parts
of the column.
Remove screws
5. Lift the column to position it vertically using the central joint. Two people will be required to carry out this operation.
You can also use the rings at the ends of the column with a lifting sling to help you.
IMPORTANT: Avoid trapping fingers when carrying out this operation
Rings
Lift the column to its vertical position

6. Screw back the screws that we previously removed from the plates.
Screw in the screws
7. Place the head in the trolley of the column and try to line up the rear holes in order to attach the head to the rear
part with the screws supplied.
Attach with screws

8. Once the head is attached to the trolley of the column we have to lower it slightly and block it with the brake lever.
Slightly lower the head
Brake with lever

9. In this way we can remove the threaded rod that attaches the column’s counterweight.
Remove
the rod
10. Check that the trolley works perfectly by releasing the lever and lifting and lowering it several times.
Lift and lower
11. Connect the power cable to the head and to the base of the platform.
The components for the strapping machine are delivered already greased, adjusted and tested
by Reisopack. Use electricity connections in compliance with local and general legislation.
After operating for 8 hours, inspect all the nuts and bolts.

5. STRAPPING MACHINE OPERATION

The strapping connects through plug (1) to the socket (2) of the battery pack. The machine

came provided with a converter (3) to transform the battery voltage to 220 V (110 V). On the

housing of batteries are located a visor (4) that indicates the level of charge thereof. Lifting the

battery box cover must be coupled battery connector on the machine (5) and driven and

switch (6) in the ON position.

5
4

1
6

2

3

In the control panel (7) on the side of the head frame we can modify the initial length of the

strap tension and strapped by potentiometers (8) and (9).

7

8 11
10
9

The strap is manually unwound from the coil and passing it through the strip rollers reach the
entrance of the welding head out through the outlet port in the front of the head (see
threading machine). The welding head must be adjusted in height from where you want to
make strapped and lock the head with the handle (10). Then the strap must be wound around

the pallet to be packed and the end of it was to introduce into the inlet (11) until an internal
switch begins tensioning strap, soldier and finally cutting,
11
6. STRAPPING MACHINE CONTROL PANEL

1. STARTER SWITCH: when in operation, the light comes on and the machine can be
activated. The head set motor and resistance are running. If not in use, the motor will
stop after 25 seconds for energy saving.
2. HEAD SET SWITCH: when pressed, the control unit returns to its original position.
Use when there is a blockage at any stage of the head run.
3. TENSION SELECTION: strapping tension can be varied by turning the control
between position 1 “‐” and position 10 “+”.
4. STRAP EXIT SELECTOR: The length of the strap is determined by a timer which is
adjusted on a scale of 1 to 10.

1

2

4 3

6.1 CONTROL SWITCHES AND BATTERY SET COMPONENTS

The converter is not running when in the position OFF. Turn the switch (6) to ON. The
socket (1) on the external casing will receive 220V (110V) voltage for strapping
machine connection.
6

7. HOW TO INSTALL THE STRAP

1. Place the coil of the strip without removing the tapes on the inner plate (1), so that it rotates
in the direction indicative of the arrow (direction of clockwise). Then place the outer plate (2)

against the coil strip and tighten the nut (3) and cut the tapes.

2. Pass the strap by the guide roller (4) and then by the rollers (5).

1
2 3 4 5

3. Go to the strapping head passing the strap by the wheels (6), (7), then rotate a quarter turn

the strip and insert it by tucking roll (8)

8 9
7 6

4.Push the strap until it comes out of the machine
by the front slot of the head (9).

13
8 BATTERIES (Only for acid batteries)
The documentation supplied with the machine also contains a user manual and battery upkeep
information, provided by the battery manufacturer.
Following are several indications for use and upkeep:
x The fluid level should be checked weekly.
Battery fluid must be at least 1 cm over the battery plates.
Only use distilled water for refilling.
x Acid concentration should be inspected weekly using an acid densimeter.

The specific mass (sm) of the fully charged battery is 1.28 kg/l.
100% sm 1.28 kg/l = 12.7 V
80% 1.24 12.5
60% 1.21 12.3
40% 1.17 12.1
20% 1.14 11.9
Immediate recharge prolongs the life of an empty battery.
Discharge below 11 V has a negative influence on service life.
The gases released during battery charge are highly explosive. For this reason, avoid
lighting fires and producing sparks in the charging area. Battery charging should only be
undertaken in a well-ventilated area.
x Never interrupt the charging process. Wait until it has completely finished.
x During battery charging, do not carry out repairs, cleaning or any other kind of work on the
strapping machine.
x Before dismantling the batteries, switch off all electrical devices to avoid spark production.
x For battery dismantlement, unplug the earth cable (-) first.
For setup, connect the earth cable last.
x Warning! Always positive (+ = red) to positive and negative (- = black or blue) to negative.
Battery fluid is a corrosive acid; avoid all contact with clothes, skin and eyes.
If your clothes or skin are splashed with the acid, wash immediately with soap and
water and rinse with plenty of water.
If your eyes are splashed with the acid, wash them immediately with clean water for 10
minutes and visit a doctor at once.
x When the batteries are replaced, the old ones must be taken to the establishment where
they were purchased or to a municipal collection point.
8.1 HOW TO CHANGE THE BATTERIES (WITH CART BATTERY CARRIER)

1. Bring the cart battery holder (1) to the side of the machine so that it is facing the exit

window of the machine battery with roller conveyor of the carriage (2).

1

2

2. Open the door of Protective Case (3) and unplug the connector (4).

3

4

3. Lift up the positioner (5) at the side of Protective Case while using the handle of the battery

box to stretch out (6). Take special care with the passage of the cables through the output

window.

5

15
4. Now move the carriage and then place it next to the machine so that the charged batteries
are in front of the window where have left discharged batteries. Move lateral positioning of
the carriage (8), one on each side of the case of charged battery, and push through the
window (9). Verify that the positioner of the machine fixed the batteries because they do not
have any movement.
8

9

10

5. Finally attach the plugs again and close the battery box (11). Now you can continue working
with the machine.

11

16

8.2. BATTERY CHARGE
The lid of the battery bank must be open during the charging process. First you must move the

switch (6) to OFF. Then attach the connector to the charger connector B batteries. Plug the

charger into the outlet and turn the switch (6) in the ON position. Just then the red light on the
charger indicating the battery discharge will light. This light turns green when charging is

complete. From then reposition the switch to OFF, unplug the charger from the outlet and
disconnect the connectors (A) (B). We recommend reading the instructions of the charger and
batteries supplied with the machine.
NET 220V
B

A
A
6 OFF CHARGER
6 ON

8.3 CHARGING BATTERIES WITH CART CARRIER (OPTIONAL)

Having replaced the batteries discharged machine (above) battery holder must take the car to
an area where the network can plug the battery charger. First attach each connector (A)
charger with connector (B) of the .Enchufe battery charger to power and now the red light on
the charger indicating the battery discharge lights. This light turns green when charging is

complete. From then unplug the charger from the outlet and disconnect the connectors (A)
(B).

CHARGER A

B

NET 220V

BATTERY CART
CHAGER INDICATING LIGHT

17
OPERATING INSTRUCTIONS
Familiarize yourself with the strapping and control elements and settings.
Ensure that all persons wishing to drive the strapping read the safety requirements.
Keep the machine clean and the area where it is located.
The process strapping the machine is very simple.
1. Open the protective cover of the battery and attach the connector A connector B.
2. Connect the plug (1) to the socket (2).
3. Operate the switch (3) to the ON position.
4. Close the lid with the key.
5. Wait 3 minutes before strapping so that the resistance reaches the appropriate temperature for
welding.
6. Bringing the machine to the pallet to be strapped, take the end of the strap and surround the pallet
with the strap and insert it into the guide right (4) to activate the micro cycle start. The machine will
tighten the strap and weld, automatically releasing the strapping pallet.
7. The strapping head is blocked by the knob (5), turning counterclockwise is unlocked, allowing
manually move the head vertically until it reached the desired height for the new strapped.
8. Turn right grip knob locks the car.

A B 1
B

4

2
3

5
10. CONTROL DURING STRAPPING
The machine operator must take care with the following:

x Trapping hands between the packaging and the strap in place.
x Risks involving the presence of other persons around the machine.
x Possible blockages.
x Strange sounds from the moving parts.
Only use the strapping machine if you have thoroughly studied the previous pages and
have no doubts whatsoever.
11. MAINTENANCE
During maintenance tasks, respect safety requirements at all times (chapter 2).
For maintenance work, always switch off and unplug the strapping machine. Turn the
main heating unit switch to OFF and place a warning sign of “Stopped for Maintenance” on the
unit. If in any doubt, consult the user manual.
Alongside the heating unit, beneath the control switches, you will see an adhesive caution label
with the following text: “Do not open the machine while it is connected to the batteries or
the electrical network”.
Do not use high pressure cleaning systems to clean the strapping machine, since the electrical
components are only protected against dripping water.
Drives should only be cleaned with compressed air.
Repairs and maintenance must be undertaken by personnel authorised by Reisopack, S.L. If in
any doubt, please contact your distributor.
The following maintenance instructions contemplate normal usage. For intensive use or
extreme circumstances, maintenance should be undertaken at more frequent intervals.
12. TUNING AND ADJUSTMENTS

Clean the machine regularly, especially the strap guides and the heating area.
13. THERMAL MOTOR SHUTDOWN
The electrical motor has an internal thermostat to protect against overload or blockage. When
the motor cools, the thermostat readjusts automatically.
14. RESISTANCE TEMPERATURE SWITCH
A thermostat has been placed in the heating unit for the joining element. It is important that it is
correctly adjusted to achieve a good seal bonding.
The adjustment depends on the width and thickness of the strap.
In a cold atmosphere, the thermostat must be adjusted to a higher value. In a warm
atmosphere, it must be adjusted to a lower value.
15. CONTROL BOX WITH FUSES 1
A control box has been installed in the

heating unit.
This box contains:
4
x A main 2 A fuse (1)
x A 10 A fuse for the control current (2)
x A fine adjustment system to configure
the cooling time (3)
x A fine adjustment system for strapping
3
tension (4)
2
16. BELT ADJUSTMENTS
BELT A
Loosen the 4 screws (1), move the motor to the right to achieve the right tension and tighten the
screws.
BELT B
Loosen the hold down nut (2), press it down against the belt and tighten the nut.
A Z12 1/2 B Z19 3/4
1 2
Motor
17. LIMIT SWITCHES

Their location and functions are described below.
LS1 Microswitch cycle initiation:
Located under the sliding table. This microswitch is activated when the end of the strap,
inserted manually, makes contact with the level (1) connected to LS1. When activated, the
strapping cycle begins.
LS2 collection microswitch:
Located on the front angle on the right-hand side of the control unit.
This microswitch is activated by the tension and reversing cam.
LS2 is used to stop the head and initiate strap collection and tensing.
LS3 tensing stop microswitch:
Located on the far right of the control unit in line with the end of the alternating magnetic clutch
in response to decreasing clutch speed.
LS3 halts reverse strap feed and reconnects the control unit.
LS4 microswitch for strap launch or output:
Located on the front angle of the right control of the control unit just to the left of LS2. This
switch is activated by the launch cam.
LS4 enables disconnection of control unit to feed a predetermined length of strap.
LS1
1 LS2
LS4
LS3
End View
LS3
20
18. MAINTENANCE AND LUBRICATION PLAN
d = daily w = weekly m = monthly o = oil g = grease
o/g d /
w/m
1 check battery fluid level, refill with distilled water - d

2 check reel for degree of cleaning, wear and tear and swivel of the strap - w
3 check guide rollers and motors for cleaning, wear and tear and deterioration - w
4 check and remove strap remains from head - w
5 check drive belt tension and any possible damage - m
6 check level of wear and tear and lubrication of counterweight chain g# m
# grease for chains
18.1 ANNUAL MAINTENANCE

See previous section and also:
Clean the strapping machine thoroughly once a year.
Check that all the bolts are well tightened; check the rate of wear and tear and for play in the
articulation points and guides. If necessary, change or inspect parts.
19. ELECTRICAL INSTALLATION

The electrical installation is equipped with a thermal system that protects against electric motor
overload.
The switches are protected by means of a mechanical and electrical sequence control system in
the sealing unit.
If the protection system is restarted after an inspection and requires reconfiguration, notify
Reisopack, S.L maintenance service or your area distributor at once.
20. ENVIRONMENT
20.1 GENERALITIES
Remains of lubricating oil, rags soaked in oil, cleaning products and strap must be discarded
separately from chemical waste.
20.2 ENVIRONMENTAL IMPACT

Service Life
The service life anticipated for the strapping machine depends on maintenance, hours in
operation and environmental conditions (dust, dirt, damp and the like).
Good maintenance has a positive effect on service life.
20.3 ELIMINATION
Elimination and treatment should preferably be entrusted to an authorised dismantling and
scrapping firm in possession of the required permits.
Appoint a competent person to carry out the process.
Organise the dismantled materials according to their properties and the contamination that they
produce.
Separate all the materials included in the chemical waste category, such as, oils, lubricants,
connection materials, batteries and electrical components. Eliminate them as chemical waste.
Offer these waste products to firms authorised in the treatment of waste products and availed of
the required permits.
21
21. DIAGRAM OF CYCLE TIMES
Motion Stop
Connection
Motor
Clutch
Clutch
Brake
Microswitch
Microswitch
Microswitch
Microswitch
Timer
Recoil Forward Camshaft

Camshaft swivelling Camshaft swivelling swivelling
22. DIAGRAM OF CAM ANGLES
Sliding table cam
Strap guide cam
Left block cam
Resistance cam
Central block cam
Right block cam
Block cam; forward
Camshaft; recoil
Motion Stop
-17-
24. TROUBLESHOOTING GUIDE FOR MINOR BREAKDOWNS
MOTOR DOES NOT TURN

Problem Cause Action
Poor condition of switch or plug Replace plug or switch
No network voltage Check electricity supply
On-off pilot light is off
Rupture of network connection
Replace or repair connection lead
lead
Replace for another with higher
Blown fuse (F1)
amperage (10 AMP)
Internal motor thermal relay has Wait. It is automatic and the motor
On-off pilot light is on
jumped will startup by itself.
Automatic motor stoppage system
Start a strapping operation
in operation
MOTOR TURNS
Problem Cause Action
Replace for another with the same
Blown fuse (F2)
amperage (2 AMP)
The cycle does not function Clean part no. 1209. Adjust its
Breakdown in part no. 1209
action on microswitch LS1
Faulty microswitch (LS1) Replace LS1
Separation (LS3) with excessive
Adjust
magnet
Faulty collection Faulty microswitch (LS3) Replace LS3
Tighten belt, check pins and cog
Loose belt or loose cogwheels
wheels
Faulty microswitch (LS4) Replace LS4
Tighten belt, check pins and cog
Loose belt or loose cogwheels
wheels
Faulty strap output Strap potentiometer in bad
Replace
condition
Launch spring no. 1808 in bad
Replace
condition
Excessive tension regulation Adjust tension control
Insufficient pressure of collection Increase pressure by tightening
Faulty tension
roller on strap part ref. SEM1811
Spring no. 1809 faulty Replace
Soiled resistance Clean surface of resistance
Inadequate temperature
Adjust resistance temperature
Faulty sealing regulation
Faulty resistance or loose
Replace resistance
terminals
Bobbin incorrectly positioned Install bobbin correctly
Worn bobbin brake Replace belt ref. AUT1126
Faulty bobbin spin Adjust spring by part ref.
Loose or drawn brake spring
AUT1128
Loose or faulty spring Replace spring ref. AUT1125
On RESET the head stops the
Check if LS2 works or replace
cycle. LS2 defective
The head spins constantly
On RESET the head continues
Check if LS4 works or replace
cycles. LS4 defective
25
-20-
25.MACHINE GROUPS
SPARE PARTS LIST
1 CAM HEAD GROUP 27
1‐1A CAM GROUP 29
1‐1B GEAR GROUP 31
1‐2 SLIDE TABLE GROUP 33
1‐3 PRESS GROUP 35
1‐4 HEATER GROUP 37
1‐5 RIGHT MAIN FRAME GROUP 39
1‐6 TENSION GROUP 41
1‐7A FEED GROUP 43
1‐7B UPPER STRAP GUIDE 45
1‐7C LOWER STRAP GUIDE 47
1‐8 LAUNCH AND REVERSE GROUP 49
2 REEL GROUP 51
3 CAM BODY GROUP 53
4‐1 OPERATION PANEL GROUP 55
4‐2 CONTROL GROUP 57
4‐3 ELECTRIC GROUP 59
5 COLUMN AND REEL GROUP 61
6 PLATFORM AND BATTERIES GROUP 63‐65
30 TROLLEY BATTERY HOLDER (OPTIONAL) 67

1 CAM HEAD GROUP
-22-
1 CAM HEAD GROUP
Nº Reference Description Unit Remarks
1 Cam group / Gear mission 1 see page 21

2 Slide table group 1 see page 23
3 Press group 1 see page 25
4 Join group 1 see page 27
5 Right control frame group 1 see page 29
6 Tension group 1 see page 31
7 Feed group 1 see page 33
8 Launch and reverse group 1 see page 39
-23-
1-1A CAM GROUP
-24-
1-1A CAM GROUP
1 SEMI1101 Strap guide cam 1

2 SEMI1102 Left block cam 1
3 SEMI1103 Join cam 1
4 SEMI1104 Center block cam 1
5 SEMI1105 Right block cam 1
6 SEMI1106 Slide table cam 1
7 SEMI1107 Feed cam 1
8 SEMI1108 Reverse tension cam 1
9 SEMI1109 Collar 30 x 24,8 x 9,5 4
10 SEMI1110 Collar 27 x 22,1 x 6,75 1
11 SEMI1111 Collar 27 x 22,1 x 9 1
12 SEMI1112 Collar 27 x 22 x 14,5 1
13 SEMI1113 Collar 30 x 24,8 x 18,5 1
14 SEMI1114 Collar 30 x 24,8 x 15,5 1
15 SEMI1115 Pulley (gear box) 1
16 SEMI1116 Magnetic clutch 1
17 SEMI1117 Magnetic brake 1
18 SEMI1118 Key 5 x 5 x 80,5 1
19 SEMI1119 Key 5 x 5 x 22 1
20 SEMI1120 Left strap guide 1
21 SEMI1121 Clutch collar 20 x 15,2 x 6,75 1
22 SEMI1122 Cam shaft end plate 1
23 SEMI1123 Ball bearing 2 6002 2RS
24 SEMI1124 Ball bearing 1 6005 ZZ
25 SEMI1125 Stop ring H-32 1
26 SEMI1126 B-Belt 1 Z 12 1/2”
41 Gear mission bracket 1 see 1-1B
51 SEMI1151 HBS, M8 x 20 1
52 SEMI1152 HBS, M6 x 20 1
53 SEMI1153 HBS, M4 x 10 8
54 SEMI1154 HBS, M5 x 6 2
55 SEMI1155 HB, M6 x 30 2
56 SEMI1156 HB, M6 x 16 1
57 SEMI1157 PMS, M4 x 8 3
58 SEMI1158 PW, M6 1
59 SEMI1159 PW, M6 3
60 SEMI1160 SW, M8 1
61 SEMI1161 SW, M6 4
62 SEMI1162 SW, M4 8
-25-
1-1B GEAR GROUP
-26-
1-1B GEAR GROUP
1 SEMI1127 Left Control frame 1

2 SEMI1128 Worm wheel 1
3 SEMI1129 Worm gear 1
4 SEMI1130 Bearing case 1
5 SEMI1131 Bearing case (Brake side) 1
6 SEMI1132 Bearing case (Clutch side) 1
7 SEMI1133 Heater guide springy hook 1
9 SEMI1135 Ball bearing 2 6205
11 SEMI1136 Oil seal 2
12 SEMI1137 Oil seal 1
15 SEMI1140 Oil plug 1
52 SEMI1163 HBS, M5 x 12 12
-27-
1-2 SLIDE TABLE GROUP
-28-
1-2 SLIDE TABLE GROUP
1 SEMI1201 Slide table shaft 1

2 SEMI1202 Slide table 1
3 SEMI1203 Slide table 1
4 SEMI1204 Slide table springy 2
5 SEMI1205 Springy hook 1
7 SEMI1207 Strap guide arm bracket 1
8 SEMI1208 Strap guide 1
9 SEMI1209 Striker 1
10 SEMI1210 Striker pin 1
51 SEMI1251 HBS, M6 x 15 4
52 SEMI1252 HSS, M6 x 6 2
53 SEMI1253 HB, M6 x 15 2
54 SEMI1254 PW, M6 2
55 SEMI1255 HBS, M4 x 12 2
57 SEMI1257 SW, M4 2
-29-
1-3 PRESS GROUP
-30-
1-3 PRESS GROUP
1 SEMI1301 Guide box 1

2 SEMI1302 Front plate 1
3 SEMI1303 Link plate springy 1
4 SEMI1304 Block tension springy 3
7 SEMI1307 Right block bracket 1
8 SEMI1308 Block springy 1
9 SEMI1309 Followe shaft 3
11 SEMI1311 Springy pin 3
12 SEMI1312 Springy pin 3
13 SEMI1313 Center block 1
14 SEMI1314 Block springy 2
19 SEMI1319 Left block 1
20 SEMI1320 Pushing shaft 1
21 SEMI1321 Pushing shaft springy 1
51 SEMI1351 HBS, M6 x 25 5
52 SEMI1352 HBS, M6 x 20 4
53 SEMI1353 HBS, M6 x 10 1
54 SEMI1354 PW, M6 5
55 SEMI1355 SW, M6 6
-31-
1-4 HEATER GROUP
-32-
1-4 HEATER GROUP
1 281401 Heater slide base 1

2 SEMI1402 Heater base 1
3 SEMI1403 Thermal insulation 1
4 281404 Heater 1
5 SEMI1405 Heater cover 1
6 SEMI1406 Heater tension springy 1
7 SEMI1407 Heater crank springy 1
10 SEMI1410 Heater arm 1
11 SEMI1411 Heater guide 1
51 SEMI1451 HBS, M6 x 20 4
52 SEMI1452 FMS, M4 x 8 8
53 SEMI1453 TMS, M4 x 8 4
54 SEMI1454 SW, M6 4
55 SEMI1455 HBS, M5 x 12 2
56 SEMI1456 HB, M6 x 15 1
57 SEMI1457 PW, M6 1
58 SEMI1458 SW, M5 2
-33-
1-5 RIGHT MAIN FRAME GROUP
-34-
1-5 RIGHT MAIN FRAME GROUP
1 SEMI1501 Right control frame 1

3 SEMI1503 Follower lever shaft 1
4 SEMI1504 Hold springy hook 1
51 SEMI1551 HBS, M6 x 15 2
52 SEMI1552 HSS, M6 x 8 2
53 SEMI1553 HB, M6 x 30 2
54 SEMI1554 HN, M6 1
55 SEMI1555 PW, M6 2
56 SEMI1556 SW, M6 2
-35-
1-6 TENSION GROUP
-36-
1-6 TENSION GROUP
1 SEMI1601 Feed gear 1

2 SEMI1602 Clutch pulley 1
3 SEMI1603 Magnet holder 1
4 281604 Magnetic clutch 1
5 SEMI1605 Clutch collar 1
6 SEMI1606 Key 5 x 5 x 22 1
7 SEMI1607 Key 5 x 5 x 14 1
8 SEMI1608 Ball bearing 2 6002 2RS
9 SEMI1609 V-Belt 1 Z 19 3/4”
10 SEMI1610 Seeger 2
51 SEMI1651 HBS, M6 x 12 1
52 SEMI1652 HB, M5 x 30 1
53 SEMI1653 HN, M5 1
54 SEMI1654 PW, M6 1
55 SEMI1655 SW, M6 1
-37-
1-7A FEED GROUP
-38-
1-7A FEED GROUP
1 SEMI1701 Feed upper shaft 2

2 SEMI1702 Feed lower shaft A 1
3 SEMI1703 Feed lower shaft B 1
4 SEMI1704 Feed gear 1
5 SEMI1705 Feed upper roller 1
6 SEMI1706 Feed lower roller 1
7 SEMI1707 Reverse upper roller 1
8 SEMI1708 Reverse lower roller 1
9 SEMI1709 Strap guide 1
10 SEMI1710 Guide roller 1
11 SEMI1711 Guide roller shaft 1
12 SEMI1712 Key 5 x 5 x 9 1
13 SEMI1713 Key 5 x 5 x 14 2
16 SEMI1716 Stop ring 6
20 SEMI1720 One-way bearing 1 HF 1616
41 Right strap guide bracket 1 see 1-7B

42 Feed shooter bracket 1 see 1-7C
51 SEMI1751 TMS, M4 x 8 5
52 SEMI1752 TMS, M4 x 6 2
53 SEMI1753 HBS, M8 x 40 1
54 SEMI1754 HN, M8 1
-39-
T:\MODELO 2800\2800.00\1-7B GUÍA FLEJE\1-7B GUIA FLEJE SUPERIOR.idw
1-7B UPPER STRAP GUIDE
3
2
1
Fig. 1-7B UPPER STRAP GUIDE
Nr. Reference Description Amt. Comments
1 281721KIT Strap guide 1

2 281723 Plastic joint 1
3 281724 Strap adjust guide 1
1-7C LOWER STRAP GUIDE
-42-
1-7C LOWER STRAP GUIDE
1 SEMI1723 Feed shooter lower guide 1

2 SEMI1724 Feed shooter guide 1
3 SEMI1725 Feed shooter plate 1
51 SEMI1756 HBS, M4 x 10 2
-43-
1-8 LAUNCH AND REVERSE GROUP
-44-
1-8 LAUNCH AND REVERSE GROUP
1 SEMI1801 Follower lever 2

2 SEMI1802 Follower lever shaft spacer 1
3 SEMI1803 Bolt rod end 2
4 SEMI1804 Feed action link 2
8 SEMI1808 Feed roller springy 1
9 SEMI1809 Reverse roller springy 1
10 SEMI1810 Action bar springy 2
11 SEMI1811 Rod end 1
13 SEMI1813 Action link ring 2
14 SEMI1814 Metal bushing 2 PAP 1515 P10
51 SEMI1851 HBS, M6 x 15 1
52 SEMI1852 HSS, M6 x 6 2
53 SEMI1853 HB, M6 x 20 2
54 SEMI1854 HN, M6 3
55 SEMI1855 PW, M6 1
56 SEMI1856 PW, M6 4
-45-
FIG. REEL HOLDER GROUP
26 1
27 28
25
36 37
39
44 47
13 14 41 31 48
32
46
48 10
17 20 11 45 16
48 24 35
36 38 4
22 47
42 30 35
43 15 37
48
17 39 49
39
42
50
49
9
29 34 51
5
7 52
29 29 21
27
39 48
3 6 48 21
20 40
20
18
19 20
51
Fig. 2 REEL‐HOLDER UNIT
Nr. Reference Description Amt. Comments
1 291101 Reel unit support 1
3 AUT1103 Reel brake pulley 1
4 AUT1104 Brake belt support 1
5 AUT1105 Brake tension support
pp 1
6 AUT1106 Brake belt tensor 1
7 AUT1107 Reel axle 1
8 AUT1108V Reel nut 1
9 201109 Support axle 1
10 AUT1110 Adjustment spring hook 1
11 291111 Brake arm 1
13 AUT1113 Roller support 1
14 AUT1114 Roller axle screw HBS, M6 x 45 1 DIN912
15 AUT1115
AUT1115 S
Strapping runner roller
i ll 1 *
16 AUT1116 Belt support plate 1
17 291118EM Profile 2
18 291118 Inside plate 1
19 291119 Reel fixing plate 1
20 291120 Bobine fixation piece 4 only on ø400 core
21 AUT1121 Friction socket 2 PAP1525 P10
22 AUT1122 Brake spring regulator 1
24 201124 Support 1
25 AUT1910136 Brake arm spring 1
26 AUT1126 Brake belt 1
27 AUT1127 Ball bearing 2 2 6205ZZ
28 AUT1128 Seller N‐19 1 DIN6799
29 AUT1129 Seller E‐15 3 DIN471
30 AUT1130 Seller N‐7 1 DIN6799
31 281131 Brake top rod 1
32 2200,07,1132
, , Support
pp 1
34 AUT1134 Friction socket 1 PAP1520 P10
35 D127M12 D127M12 2
36 D127M6 D127M6 6
37 D125M12 D125M12 2
38 D9021M6 D9021M6 4
39 D912M6X20 D912M6X20 4
40 D912M6X25 D912M6X25 1
41 D912M6X12 D912M6X12 2
42 D912M6X16 D912M6X16 5
43 D965M6X10 D965M6X10 8
44 D7991M4X16 D7991M4X16 2
45 D7985M4X20X D7985M4X20X 3
46 D92M6X30 D92M6X30 1
47 D934M12 D934M12 2
48 D934M6 D934M6 7
49 D934M4 D934M4 5
50 D933M8X16 D933M8X16 6
51 D127M8 D127M8 6
52 D125M8 D125M8 6
* On ordering these parts, you must indicate the width of the strapping used by the machine.
3 CAM BODY GROUP
-48-
3 CAM BODY GROUP
1 283001 Body 1
2 283002 Right body 1
3 283003 Front body 1
4 283004 Cam base 1
5 283005 Left plate 1
6 SEMI3006 Micros separator 1
7 SEMI3007 Tensor belt bracket 1
8 SEMI3008 Bracket (LS3) 1
9 SEMI3009 Adjust bearing screw 1
11 SEMI3011 Balls bearing 2 608 ZZ
12 283012 Grille 1
18 282018 Strap centralizer roller 1
19 282019 Balls bearing 2 626 ZZ
51 SEMI3051 HBS, M6 x 20 4
52 SEMI3052 HBS, M5 x 12 2
53 SEMI3053 HBS, M8 x 20 4
54 SEMI3054 TMS, M5 x 10 12
55 SEMI3055 HN, M8 1
57 SEMI3057 PW, M8 3
58 SEMI3058 PW, M6 4
59 SEMI3059 SW, M8 5
60 SEMI3060 TMS, M4 x 15 4
61 SEMI3061 SW, M5 2
62 SEMI3062 PW, M5 2
63 SEMI3063 HBS, M6 x 45 1
64 SEMI3064 HN, M6 2
65 SEMI3065 PW, M4 4
66 SEMI3066 SW, M4 4
67 SEMI3067 HN, M4 4
-49-
4-1 OPERATION PANEL GROUP
-50-
4-1 OPERATION PANEL GROUP
1 284001 Operation panel 1

3 SEMI4003 Switch 1
4 SEMI4004 Push button 1
5 SEMI4005 Variable heater 1
6 SEMI4006 Variable heater 1
7 SEMI4007 Variable heater button 2
-51-
4-2 CONTROL GROUP
-52-
4-2 CONTROL GROUP
1 SEMI4008 Cover 1
2 SEMI4009 cover plate 1
4 SEMI4011 IC board 1
6 SEMI4013 Fuse bracket 2
7 SEMI4014 Fuse 1 10 A.
8 SEMI4015 Fuse 1 2 A.
9 SEMI4016 Handling transformer 1 220/240 V, 2 A.
10 SEMI4017 Triac 1
51 SEMI4051 HBS, M4 x 6 8
52 SEMI4052 HB, M4 x 10 2
53 SEMI4053 HB, M4 x 8 4
55 SEMI4055 HN, M4 6
56 SEMI4056 PW, M4 6
58 SEMI4058 SW, M4 6
-53-
4-3 ELECTRIC GROUP
-54-
4-3 ELECTRIC GROUP
19 SEMI4019 Selector body 1

20 SEMI4020 Motor pulley 1
21 SEMI4021 Mono phasic motor 1 220/240 V
0,25 Kw
22 SEMI4022 Micro 1
23 SEMI4023 Micro 2
24 SEMI4024 Magnetic switch 1
25 SEMI4025 Magnet 1
28 SEMI4028 Selector bracket squad 1
29 SEMI4029 Selector 1
30 SEMI4030 Operation selector button 1
31 SEMI4031 Join transformator 1 220/240 V
59 SEMI4059 HBS, M4 x 10 4
60 SEMI4060 HSS, M5 x 10 2
61 SEMI4061 HB, M6 x 20 4
63 SEMI4063 PMS, M3 x 25 4
64 SEMI4064 PMS, M3 x 15 2
65 SEMI4065 PMS, M3 x 10 2
67 SEMI4067 HN, M3 4
68 SEMI4068 PW, M6 4
70 SEMI4070 PW, M3 4
71 SEMI4071 SW, M6 4
73 SEMI4073 SW, M3 6
-55-
Fig.5 COLUMN AND REEL GROUP
6
49 14
7
7
27 49
48
35 27
36
37
16
37 48
36
24 35
35
36
50
4
17 2
37
20 3
50
50
35
1
40 21
33
28
25
34
31 33 31
32 43 42
39
34
11 10
T:\MODELO 2800\2800\05 COLUMNA Y CARRO\1 PIEZAS\FIG.5 GRUPO COLUMNA Y CARRO.idw
11
41
32 31 13
37
36 34 12 41
38 31 33
15
32 18 33
34 30
32
15
19
17 23
23
39 22
5
8
23
23
29
47
44
45
46
1 285001 Cart 1
2 285002 Cart wheels shafts 4
3 285003 Cart wheels 4
4 285004 Wheels bearing 8 6004Z
5 285005 Nylon break 1
6 285006 Counterbalance pinion 1
7 285007 Pinion bearing 2 6004ZZ
8 285008 Brake nut 1
9 285009 Brake handle 1
10 285010 Strap guide roller 1
11 285011 Friction collar 2 PAP1212P10
12 285012 Strap roller 1
13 285013 Roller bracket 1
14 285014 Pinion chain shaft 1
15 285015 Roller bearing 4 626ZZ
16 285016 Chain 1
17 285017 Chain hook 2
18 285018 Female roller 1
19 285019 Male roller 1
20 285020 Left plate 1
21 285021 Right plate 1
22 285022 Counterbalance 1
23 285023 Nilon plate 4
24 285024 Column 1
25 285025 Chain hook bracket 1
27 D934M16 Nut M16 2

28 D7985M5x10 Screw DIN7985 M5x10 8
29 D965M5x10 Screw DIN965 M5x10 8
30 D912M6x40 Screw D912M6x40 2
31 D127M6 Washer D127M6 10
32 D934M6 Nut M6 9
33 D125M6 Washer M6 9
35 D912M8x20 Screw D912M8x20 10
36 D127M6 Washer D127M8 10
38 D934M8 Nut M8 4
39 D912M6 Screw D912M6x20. 4
40 D912M6x20X Screw D912M6x20INOX. 2
41 D912M12x55 Screw D912M12x55 2
42 D127M12 Washer D127M12 2
43 D934M12 Nut M12 2
44 D912M10x25 Screw D912M10x25 6
45 D127M10 Washer D127M10 6
46 D125M10 Washer D125 M10 6
47 D916M5x5 Rod DIN916 M5x5 1
48 29011251 Ringbolt M16 2
49 D471E20 Seeger E20 2
50 D471E15 Seeger E15 2
7 6
16
25
27
14
27
7
28
25
24
28
20 31
C:\VAULT LOCAL\OT VAULT\2820\2820.01\05 COLUMNA Y CARRO PLEGABLE PROTOTIPO\FIG.5 GRUPO COLUMNA Y CARRO 2820.01.idw
2
9 4
4
31
8
3
17
21
30
29 1
26
23
23 17
13 19 23
15
15
15 15
18 23
15
18
15
15 22
23
19 15
23
24
1 2820.01.05.01 Cart 1
2 285002 Cart wheels shafts 4
3 285003 Cart wheels 4
4 285004 Wheels bearing 8 6004Z
5 285005 Nylon break 1
6 2820.01.05.06 Counterbalance pulley 1
7 285007 Pinion bearing 2 6004ZZ
8 285008 Brake nut 1
9 285009 Brake handle 1
13 2820.05.13 Roller bracket 1
14 2820.01.05.14 Pulley shaft 1
15 285015 Roller bearing 8 626ZZ
16 2820.01.05.16 Belt 1
17 2820.01.05.28 Belt bridle 1
18 285018 Female roller 2
19 285019 Male roller 2
20 2820.05.20 Left plate 1
21 2820.05.21 Right plate 1
22 2820.01.05.22 Counterbalance 1
23 2820.01.05.23 Nilon plate 4
24 2820.01.05.24 Column 1
25 D471E20 Seeger E20 1
26 2820.01.05.26 Columns flange attachment 2
27 D934M16 Nut M16 2
28 29011251 Ringbolt M16 2
29 2820.01.05.29 Base 1
30 2820.01.05.30 Plug 1
50 D471E15 Seeger E15 8
FIG. 6 PLATFORM AND BATTERIES GROUP
19
3
51 12
7 88
16
12
2
48 11
87
8
85
69 26
6
84
21
66
77 86
34 33 76
62 80 30
67
66 70
29
62 35
67 80 65
61
44 20 62
82
70 1 29
81 13
69 71
42
68 44 70 72 15
22 69
58 85 69
84
68 46
57 79
14 73
57
67
58 4 62
52 74
4 68 69
47
80 49 70
63 17 81 32
28
64
82 5
T:\MODELO 2820\2820\06 PLATAFORMA\2820.06.00-0.idw
41 31
83
89
54 39
78 75
55
40 77 76
56
65
Fig.6 PLATAFORM AND BATERRIES GROUP
Nr Ref. Description Qty remarks
1 2820.06.01 Platform main frame 1
2 2820.06.02 Batteries cover 1
3 2820.06.03 Handle bracket 1
4 2820.06.04 Batteries 1
5 2820.06.05 Converter 1
6 2820.06.06 Frontal cover 1
7 286071 Battery charger display 1
8 286008 Monophasic base 1
9 2820.06.09 Batteries container 1
11 286011 Monophasic switch 1
12 286012 Lock 2
13 286013 Wheel Ø200x50-Ø20 2
14 286014 Caster 2
15 286015 Limit whells nuts 2
16 286016 Stretch cable 1
17 2820.06.17 Roller 8
19 286019 Key 1
20 2820.06.20 Converter angles 1
21 2820.06.21 Cornerboard container 1
22 286022 Fixation batteries plate 1
26 286026 220V label 1
28 286028 Shock absorver 4
29 286029 Cart limit rubber 2
30 2820.06.30 Strap support 1
31 2820.06.31 Fuse holder 1 Pudenz
32 2820.06.32 Fuse 100A 1 Pudenz
33 2820.06.33 Ballbearing 626zz 3
34 DIN 7985 - M5 x 16 Screw 1
35 DIN 912 - M6 x 35 Screw 1
39 2820.06.39 Rail DIN 1
40 286040 Differential switch 1
41 286041 Earthing braid 1
42 286042 Converter switch 1
44 286044 Battery charger connector 2
46 2820.06.46 Brake shaft 1
47 2820.06.47 Brake angle 1
48 2820.06.48 Brake 1
49 2820.06.49 Brake spring 1
51 2820.06.51 Brake cable kit 1
52 2820.06.52 Brake tensor 1
54 2820.06.54 Positioner 1 GN 608.1-8-8
55 2820.06.55 Conic cap 1 GN 412.3
56 2820.06.56 Nut 1
57 286020 Battery terminal + 2
58 286021 Battery terminal - 2
FIG. 6 PLATFORM AND BATTERIES GROUP
19
3
51 12
7 88
16
12
2
48 11
87
8
85
69 26
6
84
21
66
77 86
34 33 76
62 80 30
67
66 70
29
62 35
67 80 65
61
44 20 62
82
70 1 29
81 13
69 71
42
68 44 70 72 15
22 69
58 85 69
84
68 46
57 79
14 73
57
67
58 4 62
52 74
4 68 69
47
80 49 70
63 17 81 32
28
64
82 5
T:\MODELO 2820\2820\06 PLATAFORMA\2820.06.00-0.idw
41 31
83
89
54 39
78 75
55
40 77 76
56
65
Fig.6 PLATAFORM AND BATERRIES GROUP
61 DIN 912 M8X20 Screw 2
62 DIN 127 - A 8 Washer 17
63 DIN 127 - A 10 Washer 14
64 DIN 934 - M10 Nut 8
65 DIN 7985 - M4x16 Screw 4
66 DIN 933 - M8 x 16 Screw 7
67 DIN 125 - A 8,4 Washer 15
68 DIN 125 - A 6,4 Washer 8
69 DIN 127 - A 6 Washer
W h 18
70 DIN 934 - M6 Nut 8
71 DIN 125 - A 21 Washer 2
72 DIN 6799 - 9 Shaft holder plate 1
73 DIN 916 - M6 x 6 Screw 3
74 DIN 912 - M8 x 16 Screw 2
75 DIN 912 - M4 x 20 Screw 2
76 DIN 127 - A 4 Washer 6
77 DIN 125 - A 4,3 Washer 6
78 DIN 7985 - M6x10 Screw 2
79 DIN 912 - M5 x 16 Screw 1
80 DIN 9021 - 5,3 Washer 2
82 DIN 934 - M5 Nut 2
83 ISO 7046-1 - M5 x 10 Screw 2
84 DIN 912 - M6 x 16 Screw 10
85 DIN 9021 - 6,4 Washer 10
86 DIN 912 - M4 x 10 Screw 4
87 ISO 7046-1 - M4 x 10 Screw 4
88 DIN 7985 - M3x8 Screw 2
89 DIN 934 - M4 Nut
N t 2
Fig. 30 TROLLEY (optional)
27
25 10
23
11
12
12 2
11 8
13
27
6 23 28
14
19
22
4
28
19
22
7
15
1
29 20
T:\MODELO 2820\2820\30 ACCESORIOS\2820.30.00-0.idw
21
5 3
16
3
17
17
24
21
22 20
18 16
4
26
67
Fig.30 TROLLEY (optional)
1 2820.30.01 Trolley base 1
2 2820.30.02 Trolley holder 1
3 2820.30.03 Battery guide right square 2
4 2820.30.04 Battery guide left square 2
5 2820.06.54 Positioner 4 GN 608.1-8-18
6 206006 Charger 1
7 2820.06.17 Roller 18
8 2820.06.04 Battery 2
9 2820.06.09 Battery cover 1
10 286022 Battery holder 1
11 286020 Battery terminal + 2
12 286021 Battery terminal - 2
13 2820.06.55 Positioner 1
14 2820.06.56 Nut 1
15 286028 Shock absorver 4
16 2820.30.16 Fix wheel 2
17 2820.30.17 Wheel 2
18 DIN 965 - M5x16 Screw 8
19 DIN 127 - A 8 Washer 24
20 DIN 127 - A 5 Washer 24
21 DIN 125 - A 5,3 Washer 16
22 DIN 125 - A 8,4 Washer 24
23 DIN 125 - A 6,4 Washer 6
24 DIN 912 - M5 x 8 Screw 16
26 DIN 934 - M8 Nut 16
27 DIN 934 - M6 Nut 6
28 DIN 912 - M8 x 16 Screw 8
29 DIN 934-M5 Nut 8
4-4 FAN TO PET STRAP
Nº Reference Description Unit Observation

1 284040 Fan 60x60x25 1 24VDC
2 284041 Protection grid. 1
3 284042 Rectifier circuit. 1 24VAC/24VDC
4 284043 Fan support. 1

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SEMI-AUTOMATIC HORIZONTAL

Strap width: 6-16mm

Strapping speed :1Cyclo-2 Seconds.

Voltage required:: 220V/240 50/60Hz. Single phase

TROLLEY BATTERY HOLDER (OPTIONAL)

Insert the shaft

Brake to lock the carriage

Below are specified:

During maintenance tasks:

Risk of injury through electrical connection.

Risk of injury from batteries.

3. DESCRIPTION / APPLICATION / OPERATION

4.1 PACKING AND UNPACKING:

The machine can be packaged in two ways, on pallets or in wooden cages.

2. Check that the trolley brake lever is released.

IMPORTANT: Avoid trapping fingers when carrying out this operation

Lift the column to its vertical position

Screw in the screws

Attach with screws

Slightly lower the head

Brake with lever

Lift and lower

x Acid concentration should be inspected weekly using an acid densimeter.

CHAGER INDICATING LIGHT

The machine operator must take care with the following:

12. TUNING AND ADJUSTMENTS

13. THERMAL MOTOR SHUTDOWN

14. RESISTANCE TEMPERATURE SWITCH

15. CONTROL BOX WITH FUSES 1

A control box has been installed in the

A Z12 1/2 B Z19 3/4

17. LIMIT SWITCHES

d = daily w = weekly m = monthly o = oil g = grease

1 check battery fluid level, refill with distilled water - d

# grease for chains

18.1 ANNUAL MAINTENANCE

19. ELECTRICAL INSTALLATION

20.2 ENVIRONMENTAL IMPACT

Recoil Forward Camshaft

22. DIAGRAM OF CAM ANGLES

Sliding table cam

Strap guide cam

Left block cam

Central block cam

Right block cam

Block cam; forward

MOTOR DOES NOT TURN

Nº Reference Description Unit Remarks

1 Cam group / Gear mission 1 see page 21

Nº Reference Description Unit Remarks

1 SEMI1101 Strap guide cam 1

41 Gear mission bracket 1 see 1-1B

Nº Reference Description Unit Remarks

1 SEMI1127 Left Control frame 1

Nº Reference Description Unit Remarks

1 SEMI1201 Slide table shaft 1

Nº Reference Description Unit Remarks

1 SEMI1301 Guide box 1

Nº Reference Description Unit Remarks