24 Tables & Conversion Factors
24 Tables & Conversion Factors
24 Tables & Conversion Factors
239
Weight chart for bolt and nuts HSFG 8.8 grade for 1000 Nos.
12x45 90
12x50 94.4
12x55 98.8
16x55 126.5 60.4 20.3 30.2 237.4
16x60 134.4 60.4 20.3 30.2 245.3
16x65 142.3 60.4 20.3 30.2 253.2
16x70 150.2 60.4 20.3 30.2 261.1
20x60 217.3 115.3 31.3 57.65 421.55
20x65 229.6 115.3 31.3 57.65 433.85
20x70 241.9 115.3 31.3 57.65 446.15
20x75 254.3 115.3 31.3 57.65 458.55
20x80 266.6 115.3 31.3 57.65 470.85
20x85 278.9 115.3 31.3 57.65 483.15
20x95 303.6 115.3 31.3 57.65 507.85
20x100 315.9 115.3 31.3 57.65 520.15
20x110 337.7 115.3 31.3 57.65 541.95
22x85 356.4 142.8 33.2 71.4 603.8
22x100 401.2 142.8 33.2 71.4 648.6
22x110 427.8 142.8 33.2 71.4 675.2
22x120 457.7 142.8 33.2 71.4 705.1
24x70 390.7 197.7 44.7 98.85 731.95
24x75 408.4 197.7 44.7 98.85 749.65
24x80 426.2 197.7 44.7 98.85 767.45
24x85 443.9 197.7 44.7 98.85 785.15
24x90 461.7 197.7 44.7 98.85 802.95
24x95 479.4 197.7 44.7 98.85 820.65
24x100 497.2 197.7 44.7 98.85 838.45
24x110 528.5 197.7 44.7 98.85 869.75
24x120 564.1 197.7 44.7 98.85 905.35
240
CONVERSION FACTORS
'J'
A' mm B' mm C' MT D' KN E' KN F' mm G' Nos. 'H' Nos. I' mm mm
1 160 250 35 350 70 8 3 1 32 16
2 160 320 46 460 90 8 3 1 32 16
3 200 320 58 580 120 8 4 2 40 24
4 200 400 73 730 150 8 4 2 40 24
10 4 2 50 30
5 250 400 92 920 180 12 3 1 48 24
10 4 2 50 30
6 250 500 116 1160 230 12 3 1 48 24
10 5 2 60 30
7 320 500 150 1500 300 12 4 2 60 36
10 5 2 60 30
8 320 630 195 1900 380 12 4 2 60 36
9 400 630 239 2400 480 12 6 3 84 48
10 400 800 306 3100 600 12 6 3 84 48
A - Overall length in mm F - Thickness of the internal elastomer in mm
G - Maximum number of internal
B - Overall length in mm elastomer
H - Minimum number of internal
C - Maximum design load in MT elastomer
D - Maximum design load in KN I - Total elastomer thickness maximum in mm
E - Maximum design load in KN J - Total elastomer thickness minimum in mm
DIMENSIONAL TOLERANCES
242
TYPE OF STEEL BEARINGS ADOPTED ON INDIAN RAILWAYS FOR DIFFERENT TYPES OF GIRDERS
Manner of
Type of Type of fixing End RDSO DRG. No.
Span Remarks
Girder bearings bearing to condition
girder 9.2 m 12.2 m
Centralised Both BA-
Rivetted Welded BA-11072
Atriculated Ends free 11073
Centralised Both All plate B-
Welded Welded -
9.15 & Atriculated Ends free girders have 1535/1
12.2 One end sliding
Phosphor bearing
Both
Composite Bronze Welded - -
Ends free
other and
Plate girders
steel plate
Sliding Bearings
24.4
Centralised CSK Both 18.3 BA-
Riveted BA-
Atriculated Rivets Ends free 11074/1
11075/1
Centralised Both B-
Welded Welded B-1543/2
18.3 & Atriculated Ends free 1553/3
24.4 One end
Phosphor Elastromeric
Both & PTFE B-
Composite Bronze Welded B-1543/3R
Ends free bearings are 1730/4
other and
steel plate used only
Centralised CSK in
Riveted Special BA-11076/3
Atriculated Rivets
case or on
30.5 trial basis
Centralised
Welded Welded -
Atriculated
One end
Under Phosphor
30.5 Rivetting free other BA-11404
slung Bronze
fixed
Open Web
243
TYPE PLANS FOR PRE-CAST RCC BOX
Thickness in Unit
Approx mm Approx
Unit Length
Weight Weight
Sl. Length of
Size in Top & in Drawing No.
No of Box Side Base
Tonnes Bottom Tonnes
in mm Walls Slab in
/ Unit Slabs / Unit
mm
1 1x1000x1500 1530 7.20 300 275 1530 1.96 CBE/TP/186/02
CBE/TP/197/03
2 1x1200x1200 1530 7.40 300 300 1530 2.20
ALT.2
3 1x1200x1200 3050 14.75 300 300 3050 4.38 CBE/TP/223/05
4 1x1200x1500 1530 7.88 350 250 1530 2.10 CBE/TP/212/04
5 1x1200x1500 3050 15.71 350 250 3050 4.19 CBE/TP/224/05
6 1x1200x1800 1530 8.78 300 300 1530 2.20 CBE/TP/193/03
7 1x1200x1800 3050 18.87 350 300 3050 4.38 CBE/TP/225/05
8 1x1500x1200 3050 19.33 400 300 3050 4.96 CBE/TP/218/05
9 1x1500x1500 1530 9.82 400 270 1530 2.43 CBE/TP/213/04
10 1x1500x1750 1530 10.96 400 300 1530 2.49 CBE/TP/222/05
11 1x2000x1000 1530 10.77 400 300 1530 2.96 CBE/TP/187/03
12 1x2000x1250 1530 11.34 400 300 1530 2.96 CBE/TP/209/04
CBE/TP/188/03
13 1x2000x1500 1530 11.91 400 300 1530 2.96
ALT2
14 1x2000x1750 1530 12.49 400 300 1530 2.96 CBE/TP/189/03
15 1x2000x2000 1530 13.06 400 300 1530 2.96 CBE/TP/190/03
16 1x2500x1000 1530 13.48 450 300 1530 3.44 CBE/TP/206/04
17 1x2500x1250 1530 14.06 450 300 1530 3.44 CBE/TP/211/04
18 1x2500x1500 1530 14.63 450 300 1530 3.44 CBE/TP/207/04
19 1x2500x2000 1530 15.78 450 300 1530 3.44 CBE/TP/194/03
20 1x2500x2500 1530 19.64 450 400 1530 3.63 CBE/TP/219/05
21 1x3000x1200 1530 17.94 500 350 1530 4.02 CBE/TP/205/04
22 1x3000x1500 1530 18.74 500 350 1530 4.02 CBE/TP/220/05
23 1x3000x2400 1530 23.96 550 400 1530 4.11 CBE/TP/215/04
24 1x3000x2500 1530 24.27 550 400 1530 4.11 CBE/TP/238/06
25 1x3000x2750 1530 25.03 550 400 1530 4.11 CBE/TP/239/06
26 1x3600x3400 1530 31.23 600 400 1530 4.69 CBE/TP/221/05
27 1x3750x1500 1530 26.10 600 400 1530 4.83 CBE/TP/214/04
CBE/TP/237/06
28 1x4500x3660 1530 40.00 600 500 1530 5.74
Sheet 1 & 2
29 1x4500x4500 1530 45.31 650 500 1530 5.74 CBE/TP/244/07
244
Indian Standard rolled steel beams (IS:808-1964)
ISMB: Indian Std. Medium Weight
ISJB : Indian Std Junior Beam
Beam
ISLB: Indian Std. Light Weight Beam ISWB: Indian Std. Wide Flange Beam
ISHB: Indian Std. Column Sections H
P :- Provisional Sizes
Beams
245
ISMB 225 225 110 11.8 6.5 39.72 31.2
ISMB 250 250 125 12.5 6.9 47.55 37.3
ISMB 300 300 140 12.4 7.5 56.26 44.2
ISMB 350 350 140 14.2 8.1 66.71 52.4
ISMB 400 400 140 16.0 8.9 78.46 61.6
ISMB 450 450 150 17.4 9.4 92.27 72.4
ISMB 500 500 180 17.2 10.2 110.74 86.9
ISMB 550 550 190 19.3 11.2 132.11 103.7
ISMB 600 600 210 20.8 12.0 156.21 122.6
ISWB 150 150 100 7.0 5.4 21.67 17.0
ISWB 175 175 125 7.4 5.8 28.11 22.1
ISWB 200 200 140 9.0 6.1 36.71 28.8
ISWB 225 225 150 9.9 6.4 43.24 33.9
ISWB 250 250 200 9.0 6.7 52.05 40.9
ISWB 300 300 200 10.0 7.4 61.33 48.1
ISWB 350 350 200 11.4 8.0 72.50 56.9
ISWB 400 400 200 13.0 8.6 85.01 66.7
ISWB 450 450 200 15.4 9.2 101.15 79.4
ISWB 500 500 250 14.7 9.9 121.22 95.2
ISWB 550 550 250 17.6 10.5 143.34 112.5
ISWB 600 600 250 21.3 11.2 170.38 133.7
ISWB 503 503 250 23.6 11.8 184.86 145.1
ISHB 150 150 150 9.0 5.4 34.48 27.1
ISHB 150 150 150 9.0 8.4 38.98 30.6
ISHB 150 150 150 9.0 11.8 44.08 34.6
ISHB 200 200 200 9.0 6.1 47.54 37.3
ISHB 200 200 200 9.0 7.8 50.94 40.0
ISHB 225 225 225 9.1 6.5 54.94 43.1
ISHB 225 225 225 9.1 8.6 59.66 46.8
ISHB 250 250 250 9.7 6.9 64.96 51.0
ISHB 250 250 250 9.7 8.8 69.71 54.7
ISHB 300 300 250 10.6 7.6 74.85 58.8
ISHB 300 300 250 10.6 9.4 80.25 63.0
ISHB 350 350 250 11.6 8.3 85.91 67.4
ISHB 350 350 250 11.6 10.1 92.21 72.4
ISHB 400 400 250 12.7 9.1 98.66 77.4
ISHB 400 400 250 12.7 10.6 104.66 82.2
ISHB 450 450 250 13.7 9.8 111.14 87.2
ISHB 450 450 250 13.7 11.3 117.89 29.5
246
Indian Standard Equal Angles
Size a w Size a w
(mm) (sq.cm) (kg/m) (mm) (sq.cm) (kg/m)
20 x 20 x 3 1.12 0.9 55 x 55 x 8 8.18 6.4
20 x 20 x 4 1.45 1.1 55 x 55 x 10 10.02 7.9
25 x 25 x 3 1.41 1.1 60 x 60 x 5 5.75 4.5
25 x 25 x 4 1.84 1.4 60 x 60 x 6 6.84 5.4
25 x 25 x 5 2.25 1.8 60 x 60 x 8 8.96 7.0
30 x 30 x 3 1.73 1.4 60 x 60 x 10 11.00 8.6
30 x 30 x 4 2.26 1.8 65 x 65 x 6 7.39 5.8
30 x 30 x 5 2.77 2.2 65 x 65 x 8 9.81 7.7
35 x 35 x 3 2.03 1.6 65 x 65 x 10 11.97 9.4
35 x 35 x 4 2.66 2.1 75 x 75 x 6 8.66 6.8
35 x 35 x 5 3.27 2.6 75 x 75 x 8 11.34 8.9
35 x 35 x 6 3.86 3.0 75 x 75 x 10 14.01 11.0
40 x 40 x 3 2.34 1.8 80 x 80 x 8 12.23 9.6
40 x 40 x 4 3.07 2.4 80 x 80 x 10 15.03 11.8
40 x 40 x 5 3.78 3.0 90 x 90 x 8 13.76 10.8
40 x 40 x 6 4.47 3.5 90 x 90 x 10 17.07 13.4
45 x 45 x 3 2.64 2.1 90 x 90 x 12 20.13 15.8
45 x 45 x 4 3.47 2.7 100 x 100 x 8 15.41 12.1
45 x 45 x 5 4.28 3.4 100 x 100 x 10 18.98 14.9
45 x 45 x 6 5.07 4.0 100 x 100 x 12 22.55 17.7
50 x 50 x 3 2.95 2.3 130 x 130 x 10 25.10 19.7
50 x 50 x 4 3.88 3.0 150 x 150 x 10 29.17 22.9
50 x 50 x 5 4.79 3.8 150 x 150 x 12 34.78 27.3
50 x 50 x 6 5.68 4.5 150 x 150 x 18 50.83 39.9
55 x 55 x 5 5.27 4.1 150 x 150 x 20 56.18 44.1
55 x 55 x 6 6.26 4.9
247
Indian Standard Unequal Angles
Size a w Size a w
(mm) (sq.cm) (kg/m) (mm) (sq.cm) (kg/m)
30 x 20 x 3 1.41 1.1 75 x 50 x 5 6.02 4.7
30 x 20 x 4 1.84 1.4 75 x 50 x 6 7.16 5.6
30 x 20 x 5 2.25 1.8 75 x 50 x 8 9.38 7.4
40 x 25 x 3 1.88 1.5 75 x 50 x 10 11.52 9.0
40 x 25 x 4 2.46 1.9 80 x 50 x 5 6.27 4.9
40 x 25 x 5 3.02 2.4 80 x 50 x 6 7.46 5.9
40 x 25 x 6 3.56 2.8 80 x 50 x 8 9.78 7.7
45 x 30 x 3 2.18 1.7 80 x 50 x 10 12.02 9.4
45 x 30 x 4 2.86 2.2 90 x 60 x 8 11.34 8.9
45 x 30 x 5 3.32 2.8 100 x 75 x 8 13.38 10.5
45 x 30 x 6 4.16 3.3 100 x 75 x 10 16.56 13.0
50 x 30 x 3 2.34 1.8 125 x 75 x 10 18.22 14.3
50 x 30 x 4 3.07 2.4 125 x 75 x 12 21.78 17.1
50 x 30 x 5 3.78 3.0 150 x 75 x 11 21.66 17.0
50 x 30 x 6 4.47 3.5 150 x 115 x 10 25.61 20.1
60 x 40 x 5 4.76 3.7 150 x 115 x 12 30.57 24.0
60 x 40 x 6 5.65 4.4
60 x 40 x 8 7.37 5.8
65 x 45 x 5 5.26 4.1
65 x 45 x 6 6.25 4.9
65 x 45 x 8 8.17 6.4
70 x 45 x 5 5.52 4.3
70 x 45 x 6 6.56 5.2
70 x 45 x 8 8.58 6.7
70 x 45 x 10 10.52 8.3
248
ISLC 200x75 5.5 10.8
26.26 20.6
ISMC 75x40 4.4 7.3
8.72 6.8
ISMC 100x50 4.7 7.5
11.75 9.2
ISMC 125x65 5.0 8.1
16.25 12.8
ISMC 150x75 5.4 9.0
20.94 16.4
ISMC 175x75 24.46 19.2
ISMC 200x75 6.1 11.4 28.28 22.2
ISMC 225x80 33.12 26.0
ISMC 250x82 43.57 34.2
ISMC 250x84 48.54 38.1
ISMC 300x90 45.73 35.9
ISMC 400x100 63.06 50.1
ISGC 16x10 3.2 3.2 0.971 0.76
ISCG 20x10 3.2 3.2 1.099 0.86
ISCG 40x32 5.0 7.5 6.144 4.82
UNIT WEIGHTS OF M.S SHEETS, PLATES, ROUNDS & FLATS
Sheets Rounds Flats
Th. Weight dia. Weight b x th Weight
KG
(mm) kg/sq.m (mm) kg/m (mm) kg/m
10 3.15 24.70 6 0.22 25 x 6 1.18
12 2.50 19.61 8 0.39 25 x 12 2.36
14 2.00 15.69 10 0.62 40 x 6 1.88
16 1.66 12.55 12 0.89 45 x 10 3.53
18 1.25 9.80 16 1.58 50 x 6 2.36
20 1.00 7.84 20 2.46 50 x 12 4.71
22 0.80 6.27 22 2.98 63 x 10 4.95
24 0.63 4.94 25 3.85 65 x 10 5.10
26 0.50 3.91 28 4.83 75 x 10 5.89
28 0.44 3.10 32 6.31 75 x 12 7.07
Plates 40 9.86 75 x 20 11.78
Th.(mm) kg/sq.m 45 12.48 80 x 10 6.28
6 47.10 50 15.41 100 x 10 7.85
8 62.80 63 24.46 125 x 10 9.81
10 78.50 125 x 14 13.74
12 94.20 150 x 18 21.20
14 109.90 180 x 14 19.78
16 125.60 Chequered Plates 180 x 20 28.26
18 141.30 Th.(mm) Kg/sq.m 220 x 20 34.54
20 157.00 7 61.10 250 x 12 23.55
22 172.70 10 84.50 250 x 14 27.48
25 196.25 12 100.3
32 251.20
40 314.00
50 392.50
75 588.75
249
SALIENT DETAILS OF STELL TO IS 2062.
• Grade A steel is intended for use in structures subject to normal conditions for non critical
applications. The use of Grade A steel is generally justified for these structural parts which
are not prone to brittle fracture on account of its thickness, size and shape adopted and/or
because of the fabrication and/or service conditions
• Grade B steel is intended for use in structures subject to critical loading application, where
service temperature do not fall below 00C . Use of Grade B steel is generally specified for
those structural parts which are prone to brittle fracture and/or subjected to severe
fluctuation of stresses.
• Grade C steel is supplied with guaranteed low temperature impact properties.This grade is
intended for use in structures or in structral parts, where the risk of brittle fracture requires
consideration due to their design, size and/or service condition. In cases where owing to
increased thicknesses, loading conditions and general design of the structures, higher
resistance to brittle fracture is required, use of steel of Grade C with a guarantee of 00C or -
200C or -400C will be advisable
Chemical composition
Carbon Deoxidation Supply
Grade Designation Ladle analysis, Percent, max
equivalent mode condition
C Mn S P Si (CE), Max
Semi killed
A Fe 410W A 0.230 1.500 0.050 0.050 0.400 0.42 As rolled
or killed
Mechanical composition
Percent Charpy V
Tensile elonga- Interna Notch
Yield stress
Grade Designation strength tion at l dia of impact
Min Mpa
Min Mpa gauge bend energy J
length Min
<20 20-40 >40
* 2r for
A Fe 410W A 410 250 240 230 23 3r - less than
or equal
B Fe 410W B 410 250 240 230 23 2r* 27
to 25 mm
products
, 3r for
more
C Fe 410W C 410 250 240 230 23 2r 27
than 25
mm
products
Permissible variations for products analysis Mass of steel
Constituent Permissible variation The mass of steel shall be calculated on the
over the specified limit basis that steel weighs 7.85 g/cm3
Percent max
Carbon 0.02 Color code
Manganes
e 0.05
Silicon 0.03 Grade A Green
Sulpher 0.005 Grade B Grey
Phosperou
s 0.005 Grade C Orange
250
Indian Standard rolled steel beams IS:808-1964
Maxi- Ce
Radii of gyration
Cross - sectional
Width of flange
mum ntr
Moments of
Thick-ness of
Thick-ness of
Moduli of
Desig nation
size e
section
inertia
Weight per
of of
flang gra
flange
metre
area
e vit
web
rivet y
c
Ixx Iyy r xx r yy Z xx Z yy
yy
cm2 kg mm mm mm cm4 cm4 cm cm cm3 cm3 mm cm
ISMB 100 14.60 11.50 75 7.20 4.0 257.50 40.80 4.20 1.67 51.5 10.90 12
ISMB 125 16.60 13.00 75 7.6 4.4 449 43.7 5.2 1.62 71.8 11.7 12
ISMB 150 19.00 14.90 80 7.6 4.8 726.4 52.6 6.18 1.66 96.9 13.1 12
ISMB 175 24.62 19.30 90 8.6 5.5 1272 85 7.9 1.86 145.4 18.9 12
ISMB 200 32.33 25.40 100 10.8 5.7 2235.4 150 8.32 2.15 223.5 30 16
ISMB 225 39.72 31.20 110 11.8 6.5 3441.8 218.3 9.31 2.34 305.9 39.7 20
ISMB 250 47.55 37.30 125 12.5 6.9 5131.6 334.5 10.39 2.65 410.5 53.5 22
ISMB 300 56.26 44.20 140 12.4 7.5 8603.6 453.9 12.37 2.84 573.6 64.8 22
ISMB 350 66.71 52.40 140 14.2 8.1 13630 537.7 14.29 2.84 778.9 76.8 22
1022.
ISMB 400 78.46 61.60 140 16 8.9 20458 622.1 16.15 2.82 88.9 22
9
1350.
ISMB 450 92.27 72.40 150 17.4 9.4 30391 834 18.15 3.01 111.2 22
7
1808.
ISMB 500 110.74 86.90 180 17.2 10.2 45218 1369.8 20.21 3.52 152.2 28
7
2359.
ISMB 550 132.11 103.70 190 19.3 11.2 64894 1833.8 22.16 3.73 193 32
8
3060.
ISMB 600 156.21 122.60 210 20.8 12 91813 2651 24.24 4.12 252.5 25.32
4
1.3
ISMC 75 8.67 6.80 40 7.3 4.4 76 12.6 20.3 4.7 12
1
1.5
ISMC 100 11.70 9.20 50 7.5 4.7 186.7 25.9 37.3 7.5 16
3
1.9
ISMC 125 16.19 12.70 65 8.1 5 416.4 59.9 66.6 13.1 22
4
2.2
ISMC 150 20.88 16.40 75 9 5.4 779.4 102.3 103.9 19.4 25
2
ISMC 175 24.38 19.10 75 10.2 5.7 1223.3 121 139.8 22.8 25 2.2
2.1
ISMC 200 28.21 22.10 75 11.4 6.1 1819.3 140.4 181.9 26.3 25
7
ISMC 225 33.01 25.90 80 12.4 6.4 2694.6 187.2 239.5 32.8 25 2.3
ISMC 250 38.67 30.40 80 14.1 7.1 3816.8 219.1 305.3 38.4 25 2.3
2.3
ISMC 300 45.64 35.80 90 13.6 7.6 6362.6 310.8 424.2 46.8 28
6
2.4
ISMC 350 53.66 42.10 100 13.5 8.1 10008 430.6 571.9 57 28
4
2.4
ISMC 400 62.98 49.40 100 15.3 8.6 15083 504.8 754.1 66.6 28
2
251
SALIENT DIMENSIONS OF TEMPORARY GIRDERS
Ref: Appendix 'L' of MONSOON INSTRUCTIONS - 2003
Sl Drg No Gauge Type Over Effective Clear Centers Depth Fit for CRS's
No all span span of of speed Sanction
Length Girder Const (kmph) No Date
ruction
METRE GAUGE
1 BE 747 MG Deck 12192 9906 8687 1067 1014 30 463 17.06.92
BE 960
5 MG Deck 13513 12802 10973 1067 936 30 307 19.06.91
(BG/MG)
RTS 89 -
9 MG Deck 20550 20000 18170 1395 1462 20 - -
007
CBE/TP/
10 MG Shallow 10210 9760 8540 1065 25 149 07.08.86
103/86
BROAD GAUGE
1 BE 580 BG Deck 12192 11430 9144 1753 860 15 1619 4.10.55
BE 960
4 BG Deck 13513 12802 10973 1753 969 30 307 19.06.91
(BG/MG)
252
MISCELLANEOUS
253