Original Research Report
Prosthetics and Orthotics International
35(1) 81–89
! The International Society for
Prosthetics and Orthotics 2011
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DOI: 10.1177/0309364610394476
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Central fabrication: carved
positive assessment
Joan E Sanders, Michael R Severance, Timothy R Myers and
Marcia A Ciol
Abstract
Background: It is estimated that only 24% of practitioners use CAD/CAM regularly. Socket manufacturing error may be a
source of the limited use of central fabrication.
Objectives: The purpose of this study was to investigate the differences in shape between computer-manufactured,
centrally fabricated carved models and electronic file shapes, to determine if carving was a major source of socket
manufacturing error in central fabrication.
Study design: Experimental, mechanical assessment.
Methods: Three different trans-tibial model shapes were sent electronically to each of 10 central fabrication facilities for
the fabrication of positive foam models. A custom mechanical digitizer and alignment algorithm were used to measure
the model shapes and then compare them with the electronic file shapes.
Results: Volume differences between the models and the electronic file shapes ranged from 4.2% to 1.0%, and averaged
0.9 (SD ¼ 1.1)%. Mean radial error ranged from 1.2 mm to 0.3 mm and averaged 0.3 (SD ¼ 0.3) mm. Inter-quartile
range was between 0.3 mm and 2.7 mm and averaged 0.6 (SD ¼ 0.5) mm. The models were significantly smaller than
sockets made from the same electronic file shapes (p < 0.01), but the range of mean radial error and the interquartile
range were not significantly different between the models and sockets.
Conclusions: The results demonstrated that there was considerable variability in model quality among central fabricators
in the industry, and that carving was not the sole source of socket fabrication error.
Clinical relevance
The results provide insight into the severity and nature of carving error by central fabrication facilities. Because we found
a wide range of model quality, there is not a consistent fabrication problem across the industry, but instead some central
fabrication facilities practice the art of model fabrication better than others.
Keywords
CAD/CAM, fabrication techniques, prosthetic design, rehabilitation of amputees
Date received: 19 November 2010; accepted: 24 November 2010
Introduction
Central fabrication facilities fulfil an important role in
trans-tibial amputee prosthetic care by providing
custom remote manufacturing services for clinical prosthetists. Upon receiving an electronic file of the desired
socket shape from the customer, central fabricators
carve a solid positive model, then thermoform a polymer sheet or cone over it (Figure 1). After removing the
model material from the inside of the socket and trimming the brim, they send the socket to the customer for
fitting to the amputee patient. When performed properly, this process is fast, efficient and reduces capital
equipment expenses for the practitioner compared to
performing fabrication in-house. A May 2009 publication1 identified 42 facilities in the US offering central
fabrication of trans-tibial prosthetic sockets.
Assessments have been reported in the scientific literature for different stages of the CAD/CAM process. Geil2
demonstrated that for capturing the limb shape,
University of Washington, Seattle, USA.
Corresponding author:
Joan E Sanders, University of Washington, PO Box 355061, 3720 15th
Ave NE, Seattle, WA 98195, USA
Email: jsanders@u.washington.edu
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Prosthetics and Orthotics International 35(1)
manual, optical and electromagnetic shape-capture
systems produced anthropometric measurements similar
to each other. McGarry et al.3 found that an electromagnetic contact shape-sensing system did not perform as well
on trans-tibial models as on cylindrical models. The
number of CAD/CAM sockets required to properly fit
amputee subjects ranged from 1.5 to 5.0, depending on
the investigation.4,5,6,7,8,9 Several authors have reported
that less time is required to achieve an acceptable fit
using computer manufacturing versus traditional hand
methods,4–5,6,7,10 and one author claimed that cost was
reduced.11 A practitioner using central fabrication does
not need to pay for lab space for fabrication, technician
costs to make sockets, fabrication equipment, supply and
maintenance costs to make positive models and form sockets, and insurance premiums to cover these expenses.
However, current reimbursement practices allow this practitioner to charge and receive the same amount per patient
as a practitioner who does incur these costs. Those who use
it effectively claim that the cost savings with CAD/CAM
will drive traditional methods out of the market.12 There is
agreement that computer manufacturing is the way of the
future in prosthetics.4,6,11,13,14,15,16,17,18
The purpose of this research was to assess whether
the first of the two manufacturing stages of central fabrication, the carving phase (Figure 1), was a major
source of fabrication error using CAD/CAM. The
shapes of carved positive models were compared to
the electronic file shapes used to create them. We also
compared the results with centrally-fabricated check
sockets to gain insight into how carving errors compared with socket shape errors.
Methods
Socket designs
Three model designs were tested. The three shapes
were example amputee patient cases from the
Capture limb shape
Design socket shape
Carve positive model
Form socket
Fit socket to patient
ShapeMakerTM (Sheck and Siress, Chicago, Illinois)
prosthetic design software package. They were the
same shapes as used in a socket shape assessment
study reported previously.19 Socket A was 12.8 cm in
length from the mid-patellar tendon to the distal end, of
a traditional patellar tendon-bearing design, and
included 68 slices. It was a short, conical shape for a
bony residual limb with a prominent fibular head.
Socket B was 14.2 cm in length, of a total surfacebearing design, and included 50 slices. It was for a
fleshy, cylindrical, bulbous residual limb with minimal
bony prominences. Socket C was 15.7 cm in length,
cylindrical in shape with prominent bony landmarks,
and included 48 slices. It was for a patient with a
bony residual limb, similar to Socket A, but more cylindrical in shape. The socket shape data were stored in an
American Academy of Orthotists and Prosthetists
(AAOP) file format at 72 points/slice.
Central fabrication facilities
Ten central fabrication facilities were contracted to
manufacture positive models of each of the three
socket shapes, using shape files sent to them via email.
The cost per model ranged from US$47 to $75 in 2007,
not including tax or shipping. All models were made of a
polyurethane-based foam. One model was ordered at a
time, as opposed to ordering all three models together.
According to company representatives, none of the companies modified the shape files before carving, though all
except companies 2 and 5 stated that they lightly sanded
the models before forming sockets in their facilities. All
added a nylon sock or layer of silicone when forming
check sockets over the models.
Companies may have used different commercially available carvers to create their models and may
have differed in their calibration practices, bit sizes,
computer-aided manufacturing software and other
manufacturing parameters. Because the purpose of
this research was to evaluate centrally fabricated
models as opposed to other variables, we did not control these variables in this study.
Check sockets from a previous study19 were digitized
in this research at the same resolution as used for the
models, so that comparisons between the sockets and
models could be made. The same manufacturers were
used in both studies and the same reference number
used to identify each company, except for company 7
which was a different manufacturer.
Model digitization
Figure 1. Stages of computer socket manufacturing. Central
fabrication facilities provide services for the carving and forming
stages of the process.
A custom mechanical digitizer was used to measure
model shapes (Figure 2). We used a custom instrument
because commercial digitizers and scanners lacked the
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Sanders et al.
Table 1. Accuracies of the measures of interest.
Feature
Volume difference
0.1%
Mean radii difference
0.05 mm
Histograms/interquartile range 0.08 mm
Shape difference images
0.08 mm (4% of the color scale)
RVDT
Stylus arm
Model
Accuracy
Linear
slide
rail
Gearbox
Base
coordinate system (r-z), at each angular interval. The
stylus ball’s centres were then projected outward along
the spline normals (in r-z) by the distance of the stylus
ball radius. Splines were then fitted to the projected data.
For all positive models tested, the digitizer was set at a
slice spacing of 0.8 mm and a density of 800 points per
slice. Thus the resolution of the digitizer data was far
greater than that of the electronic file shapes, a necessary
condition to be able to accurately align and compare the
two shapes. It took about 6 h to digitize each model. To
compare the results of the present investigation of positive models with those of the check sockets from a previous investigation,19 the check sockets were re-digitized
using these digitizer settings, after removing the custom
gearbox that offset the motor axis and recalibrating.
Shape analysis
Figure 2. Instrument used to measure model shape. The
model was rotated using a motor in the base while stylus arm
position was measured with a rotational variable differential
transformer (RVDT) at the top of the arm and a linear displacement transducer (LDT) within the linear slide rail. The gearbox
offset the motor axis so that the stylus arm was not excessively
angulated during operation.
performance qualities necessary to conduct this analysis.
A full contact method was used for assessment, similar
to that described previously.19 A spring-loaded arm contacted the positive model surface such that the tip of the
stylus was very accurately measured using position sensors on the stylus arm (RVDT, R30A with an ATA 2001,
Schaevitz, Hampton, Virginia) and the slide rail (LDT,
BTL-5-A/C/E/G1-M457-R-S32, Balluff, Florence,
Kentucky). A custom gearbox offset the motor axis to
prevent excessive angulation of the stylus arm during
operation. The offset distance was 88.9 mm and the
gear ratio was 1 : 1. A detailed evaluation of the digitizer
was conducted and is reported elsewhere.20 Accuracies
for the measurements of interest are shown in Table 1.
Data were collected at equally spaced angular intervals of 0.45 degrees. Contact between the model and the
stylus ball was not necessarily along the radial axis in the
cross-section of the slice, due to the varying curvature of
the model surface. Therefore, we recorded positions of
the centre of the stylus ball. Splines were fitted to these
data in radial-longitudinal planes in a cylindrical
To align the measured model shapes to the electronic file
shapes, an optimization procedure that minimized shape
difference while maximizing shape similarity was used.
The algorithm has been described in detail elsewhere,21
and its application to prosthetic socket assessment discussed.19 The shape alignment algorithm is an optimization procedure that uses a weighted linear combination
of maximized global similarity and maximized local
shape similarity.21 To maximize global similarity, the
minimum weight-matching variant of the bottleneckmatching method is used, minimizing the sum of the
absolute differences between the two corresponding
radii of the two point sets.22 Clinically, this process corresponds to minimizing the volume difference between
two shapes. Then another algorithm is implemented to
maximize local shape similarity by summing the dot
products of corresponding surface normals. This twostep algorithm has proven extremely robust in prosthetics applications. It has been used to effectively characterize residual limb shape changes measured over time,23
and shape differences between sockets and electronic
shape files.19 It represents an advancement over previous
shape-alignment efforts that used exclusively a minimization of volume difference,24 anatomical landmarks25–26 or top and bottom slice centroids.27
The optimization criteria were a minimization of
mean error and alignment of surface normals, weighted
in a ratio of 0.8 to 0.2. This weighting ratio was
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84
established from experience in prior investigations of
sockets.19 All points of the electronic file shape (4896,
3600 and 3456 for models A, B and C, respectively)
were used in the analysis. All 10 models were aligned
with the reference shape, i.e. the electronic file shape,
within the same optimization procedure to ensure that
the same length of model was analysed. The model
length selected was the maximum length common to
all eleven shapes.
The brims of the model shapes and socket shapes
were trimmed on the computer using standard trimline
locations for each of the three designs. Only the surfaces of the models within the trimlines were considered
in the volume, radii and shape analyses described
below. The area in each cross-section was calculated
using the ‘polyarea’ function in Matlab (Mathworks,
Natick, Massachusetts), then multiplied by the distance
between sample cross-sections to determine sectional
volume. The sectional volumes were summed to determine the total volume. Volume differences and radial
error differences between the model shapes and electronic file shapes, as well as between the socket
shapes and electronic file shapes, were calculated.
Histograms of the radial error were created at an increment of 0.1 mm, a value slightly greater than the error
in the digitizer measurement. The interquartile range
(IQR) was calculated as the range in millimetres over
which the middle 50% of the data spanned the median
radial error.
Results
Model-AAOP (% volume difference)
Prosthetics and Orthotics International 35(1)
2
1
0
–1
A
B
C
–2
–3
–4
–5
1
2
3
4
5
6
7
Company #
8
9
10
Figure 3. Volume differences between models and electronic
file shapes. Results are expressed as percentage difference relative to the electronic file shapes.
For all 10 companies, anterior and posterior brim
regions were typically oversized, while the region
between the patellar tendon bar and the tibial tuberosity was undersized. We investigated how the mismatches at these two locations affected the measured
total volume differences between the carved models and
the electronic file shapes. The brim and patellar tendon
region on the anterior aspect and the brim region on the
posterior aspect for each model were isolated. Results
showed that the volume contributions for the anterior
region to the volume difference between the models and
electronic file shapes for the 30 models averaged
0.02 (SD ¼ 0.10)% and for the posterior region averaged 0.11 (SD ¼ 0.09)%.
Volume differences
Volume differences between the carved models and the
electronic file shapes ranged from 4.2% to 1.0%
(Figure 3), and averaged 0.9 (SD ¼ 1.1)%. Five of the
carved models were larger than the electronic file shapes,
while 25 were smaller. A one-way analysis of variance
showed that there was no statistically significant difference between the mean volume differences from model
shapes A, B and C (p ¼ 0.29). The range in the volume
differences for the three models from a company, i.e.
maximum volume difference (model-electronic file
shape)-minimum volume difference (model-electronic
file shape), averaged 1.2 (SD ¼ 1.0)% and ranged from
0.3% to 3.3%. The 1.2% range corresponded to a
radial distance of approximately 0.4 mm.
At least one model from each of companies 5, 8 and
9 had a much larger percent volume difference than the
other models (Figure 3). Thus their ranges in volume
difference (3.3%, 1.7% and 2.5%, respectively) were
much greater than for the other seven companies (all
<0.9%). These three companies were thus less consistent in their performance than the other seven.
Distribution of radii differences
Mean radii differences between the carved models and
electronic file shapes averaged 0.3 (SD ¼ 0.3) mm for
the 30 models. However, differences were considerably
more negative, between 1.2 mm and 0.6 mm, for five
of the models (two each from companies 8 and 9, and
one from company 5) than the other 25 models. Thus
mean radial errors and their ranges appeared more negative for companies 5, 8, and 9 than the other companies (Figure 4a).
For companies 1–4, 6, 7 and 10, histograms of the
radii differences were relatively consistent in shape for
the three models from the same company. Histograms
for companies 2, 6 and 10 were relatively sharp and
narrow (Figure 5a), and those for companies 1, 3, 4
and 7 were shorter and wider (Figure 5b). The IQR
averaged 0.6 (SD ¼ 0.5) mm for all models and ranged
from 0.3 to 2.7 mm. However, the IQR was considerably less, ranging from 0.3 to 0.5 mm for models from
companies 2, 6 and 10. It was between 0.3 and 0.8 mm
for models from seven of the companies, namely 1–4, 6,
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Sanders et al.
(a) 1.0
Model A
Model B
Model C
Mean Radial Error (mm)
0.5
0.0
–0.5
–1.0
–1.5
–2.0
0
1
2
3
4
5
6
7
Company #
8
9
10
3
4
5
6
7
Company #
8
9
10
(b) 2.0
Socket A
Socket B
Socket C
Mean Radial Error (mm)
1.5
1.0
0.5
0.0
–0.5
–1.0
0
1
2
Figure 4. Mean radii differences compared with electronic file
shapes for (a) models and (b) sockets. Vertical axis is 3.0 mm for
both plots.
7 and 10. Histograms for companies 5, 8 and 9 were
inconsistent, with at least one model from each company showing a flattened or distorted shape (Figure 5c)
and an IQR 0.9 mm.
Check sockets versus models
The number of check sockets of the 30 tested within a
1.0% volume error was comparable to that for the
models. Eighteen of the 30 sockets and 20 of the
30 models were within a 1.0% volume of the electronic
file shape.
For companies common to both investigations
(n ¼ 9), a paired t-test showed that the models were
smaller than the sockets (p < 0.01). The mean radial
error for models was 0.3 (SD ¼ 0.3) mm while that
for sockets was 0.1 (SD ¼ 0.5) mm (Figure 4).
Using data from companies common to both investigations (n ¼ 9), a paired t-test showed that there was no
significant difference in the range of mean radial error
between the models and sockets (p ¼ 0.48). The mean
range for the nine companies was 0.3 (SD ¼ 0.3) mm
for the models, and 0.4 (SD ¼ 0.4) mm for the sockets.
Another paired t-test showed that there was no significant difference in IQR between the models and sockets
(p ¼ 0.64) for the nine companies common to both investigations. The IQR averaged 0.6 (SD ¼ 0.5) mm for the
models and 0.6 (SD ¼ 0.3) mm for the sockets.
To visualize results from the model analysis simultaneously with those from the socket analysis, we created
a plot of mean radial error for models versus mean
radial error for sockets for companies common to
both investigations (n ¼ 9) (Figure 6). The box for
each company is the smallest possible size such that it
contains all three model/socket pairs tested. The red
line is the zero axis for model mean radial error, and
the blue line is the zero axis for socket mean radial
error. Thus companies with smaller boxes that are
nearer the blue line demonstrate better and more consistent carving and forming results than companies with
larger boxes or boxes further from the blue line.
Companies 1, 2 and 3 show the smallest box sizes
(greatest consistency) and are nearest to the blue line
(lowest socket error), and thus demonstrate the best
and most consistent carving and forming results.
Companies 4, 6 and 10 have boxes of low vertical
dimension, indicating that their carving practices were
relatively consistent. However, the large horizontal
dimensions of their boxes and their further distance
from the blue line compared with companies 1, 2 and
3 indicate that their forming practices are not as good.
Companies 5 and 9 have large vertical dimension boxes,
indicating inconsistent carving. Company 8 is inconsistent in both carving and forming, demonstrating the
largest box of all companies tested.
Discussion
The potential benefits of CAD/CAM and central fabrication have yet to be realized by much of the clinical
prosthetics community. It is estimated that only 24% of
practitioners use CAD/CAM regularly.28 Because
socket manufacturing error might be a source of the
limited use of central fabrication,19 the purpose of
this investigation was to characterize manufacturing
error during the initial stage of central fabrication,
the carving stage, to determine if carving was a major
source of error.
Volume and mean radii differences
We considered why most of the models, 25 of 30, were
undersized compared with the electronic file shapes.
The anticipation of adding a nylon sheath or silicone
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86
Prosthetics and Orthotics International 35(1)
(a)
(b)
IQR=0.4 mm
(c)
IQR=0.5 mm
IQR=0.9 mm
Figure 5. Histograms and shape difference maps. Histograms of radii differences between models and electronic file shapes
(at 0.1 mm increments) are shown in the upper row. The vertical axis is the number of observations (points on the model surface).
Results are shown for Model A for companies (a) 6, (b) 4 and (c) 5. Inter-quartile range (IQR) data are also shown. The corresponding
shape difference maps are shown in the lower row. All scales are in mm.
Figure 6. Mean radial error for models versus mean radial error for sockets. The box for each company is the smallest possible size
such that it contains all three shapes tested.
layer during subsequent socket forming, which all the
manufacturers did, would seem a likely explanation.
However, all manufacturers told us that they did not
intentionally reduce the electronic file shapes to effect
such compensation. Most manufacturers did state,
however, that they sanded the carved models before
sending them out to the customers or forming sockets
over them. Sanding is commonly done to remove ridges
on the model surface made by the carving bit, so that the
model is smooth. All but two of the companies (companies 2 and 5) told us that they regularly sanded their
models. Carved models from companies 2 and 5,
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Sanders et al.
however, did not show consistently larger models than the
other companies (Figure 4a). This result suggests that
companies individually tuned their calibration practices
to meet socket shape needs rather than model needs. In
other words, they calibrated around final socket shape
rather than final model shape, since it was the socket
shape that was of primary clinical interest.
If sanding is indeed the main source of model undersizing then it is also a source of variability. It is done by
hand, thus the amount of material removed and the
area it is removed from depend on the person doing
the sanding. Thus, despite being a computer-aided
manufacturing process, model and socket forming is
still sensitive to this human error.
Distribution of radii differences
For the same model shapes, some companies demonstrated lower IQR values than other companies
(Figure 5a,b,c). This result indicates that there is not a
consistent distortion limitation in the computer-aided
model fabrication industry, but instead that some companies practise the art of model fabrication better than
others. It is recognized that some companies might have
different equipment or operate equipment at different
settings, for example different carving speeds, and the
results might simply reflect these variables. It is also possible that differences among companies reflect different
fabrication practices, such as frequency of calibration or
foam material used. The influence of these and other
factors needs systematic investigation. A ranking of
the contribution of each source of error to IQR would
substantially benefit both CAD/CAM users and the
manufacturing industry. Attention could then focus on
overcoming or avoiding errors that cause the greatest
distortion.
Sockets versus models
Because the sockets were not made from the same
models as assessed in this study but from duplicates
of them, quantitative conclusions cannot be drawn
about how much carving error and how much forming
error affected each company’s results. Only generalizations, as described below, are possible.
As expected, most of the companies common to both
investigations (six of nine) had greater ranges in volume
error for the sockets than for the models (Figure 4a,b).
The sockets represented error from both carving and
forming, while the models represented error only from
carving. Unless the errors cancelled each other out,
carving and forming errors would be expected to accumulate. Inconsistency problems from other sources
were present for some of the companies, particularly
5, 8 and 9, as shown in the data in Figure 4a. It remains
a topic of future investigation to identify these sources
of inconsistency.
It is likewise relevant that IQRs were not significantly different between the collections of carved
models and sockets for the companies common to
both investigations. The shape distortions of the sockets were not consistently better or worse than the
shapes of the models. Thus across the industry there
is not a consistent loss of shape information during
forming compared with carving.
Clinical relevance of errors
One of the reasons the nature of computer
manufacturing error in making models and sockets
is clinically relevant is that it dictates the practitioner’s
options. Practitioners can more easily compensate for
some errors than others. For example, most practitioners will learn to compensate for a consistent
error. Consider a practitioner who receives carved
models (or sockets) from a central fabrication facility
that are always oversized by one sock, for example of
0.5 mm thickness. The practitioner will likely compensate and reduce his or her electronic file shapes by
0.5 mm before sending them to the facility. However,
inconsistent volume error from model to model (or
from socket to socket) is virtually impossible to
accommodate and represents a most challenging clinical problem. The practitioner will be fitting patients
with sockets of different quality, not because the practitioner is inconsistent, but because the fabrication is
inconsistent. It is therefore important for practitioners
to ask themselves, ‘Who made the error? Was it me or
the central fabrication facility?’ If practitioners suspect
a facility is inconsistent in their model or socket
manufacturing, they should consider trying a different
facility. If the inconsistency problem ceases then it is
likely that the previous facility had a problem with
inconsistent performance.
Inconsistency in carving and in forming might have
affected results from previous CAD/CAM studies
where the number of sockets required to properly fit
amputee patients was investigated. The mean number
of sockets required, as reported in the literature,4–9
ranged from 1.5 to 5.0 sockets depending on the investigation. This high range may represent poor
manufacturing consistency in some of the studies as
opposed to differences in practitioners’ capabilities to
use CAD/CAM effectively. It is important that future
efforts delineate these two sources. The first is primarily
an engineering manufacturing problem while the
second is primarily a socket design problem.
This investigation as well as our previous study on
sockets19 provides insight into the magnitudes of error
in central fabrication. But a question remains as to how
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88
Percentage of models and sockets
Prosthetics and Orthotics International 35(1)
70%
60%
50%
Models
Sockets
40%
30%
20%
electronic file shapes, accounted for 10% of models and
17% of sockets. Thus about seven in eight of the models/
sockets tested here had percent volume differences that
matched diurnal volume changes experienced by amputee
subjects as reported in the literature (2.0%), and about
one in eight was greater (>2.1%). The effects of these differences on patient comfort, function and performance, as
well as the longevity of socket use, remain a topic for future
investigation.
10%
0%
Acknowledgments
0.0-1.0% 1.1-2.0% 2.1-3.0% 3.1-4.0% 4.1-6.0%
Absolute percent volume difference
Figure 7. Absolute percent volume difference relative to electronic file shape. The percent age of models and sockets tested
that were within different absolute value ranges of the electronic
file shape volumes are shown.
much error is clinically relevant. How accurate do
socket shapes need to be?
Part of the difficulty in assessing the clinical impact
of socket manufacturing error is that other issues affect
fit besides shape. For example, a practitioner can
accommodate shape error through use of a thick elastomeric liner, particularly one that flows over time to
fill pockets or voids between the limb and socket.
Alignment can also be adjusted, or the patient can
adapt over time to slight shape imperfections. Thus,
to provide clinically useful information into the clinical
impact of socket manufacturing error on patient comfort and function, investigations need to be carefully
designed, controlled and executed to make sure that
only the influence of shape error is assessed. These
investigations have yet to be conducted.
We can, however, summarize information in the literature related to this topic. Fernie et al.29 measured residual
limb volume fluctuations over time on some people with
new lower-limb amputation and others with mature lower
residual limbs, both trans-tibial and trans-femoral. His
clinical observations demonstrated that donning the prosthesis was difficult when there was a volume increase of
3% to 5% within a one-month time interval. Zachariah
et al.23 measured absolute residual limb volume changes
between sessions 1 to 15 days apart of 1.1% to 2.4% on
five subjects and 12.6% on a sixth subject. A 1.1% to 2.4%
volume change is consistent with the absolute volume
changes of 0.0% to 2.0% measured between morning
and afternoon sessions on the same day for eight unilateral
trans-tibial amputee subjects.30 In the present study, 53%
of models and 60% of sockets had a 1.0% or less difference
in absolute volume from the electronic file shape
(Figure 7). For the 1.1% to 2.0% range, the results were
37% of the models and 23% of the sockets. The remaining
groups, ranging from 2.1% to 6.0% difference from
This article is based on the online course titled, ‘‘How
Accurate are Carved Positives Made by Central Fabrication
Facilities?’’ available through the American Academy of
Orthotists and Prosthetists Paul E. Leimkuehler Online
Learning Center (OLC) at www.oandp.org/olc. Permission
for use of this material for publication in Prosthetic
Orthotic International has been granted by the American
Academy of Orthotists and Prosthetists.
Funding
This research was based on work supported by the National
Institutes of Health (NIH), National Institute of Bioimaging
and Biomedical Engineering grant NIH EB-07329.
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