9
Supercritical Water Gasification of
Biomass and Organic Wastes
Liejin Guo, Changqing Cao and Youjun Lu
State Key Laboratory of Multiphase Flow in Power Engineering (SKLMF)
Xi’an Jiaotong University, Xi’an 710049,
PR China
1. Introduction
With the exhaustion of fossil fuels and the severe pollution of the environment, it’s urgent to
find substitute renewable energy resources. Biomass is a kind of widespread and abundant
renewable resource with lower sulfur content than fossil fuels, so the pollution to environment
from biomass usage is much slighter than that from fossil fuels usage. Besides, zero emission
of CO2 can be realized in the cycle of growing and energy conversion of biomass.
Supercritical water gasification (SCWG) is an innovation biomass conversion process which
takes advantage of the special properties of supercritical water (temperature above 374˚C
and pressure above 22.1MPa) to transform biomass into hydrogen-rich gaseous products.
Comparing with conventional gasification and pyrolysis in normal pressure, SCWG has
many advantages:
•
Most organic materials of biomass can be dissolved in supercritical water for the relatively
high dielectric constant of supercritical water (SCW), thus SCWG of biomass is
homogeneous reaction, which can decrease the mass transfer resistance between phases.
•
High pressure of the gaseous product make it easy for transportation, usage, carbon
capture and further purification of the product gas through steam reforming or PSA
(pressure swing adsorption).
•
Higher energy efficiency can be achieved in SCWG of biomass especially for high
moisture content biomass as the drying process is not required in SCWG.
•
The reaction temperature is much lower than that in conventional gasification and
pyrolysis. For example, the temperature of conventional steam gasification is always
above 1000°C, while the complete gasification of glucose can be achieved at 650°C,
35.4MPa in supercritical water gasification.
•
The gaseous product can be very clean. As almost no NOx and SOx were generated in
supercritical water gasification, and the CO concentration is very low, especially with
the catalyst to enhance the water-gas shift reaction.
Supercritical water gasification was firstly described by Modell in reforming of glucose and
wood residues (Modell 1977; Modell 1980). In recent decades, much important progress has
been made in SCWG technology by the researchers around the world. Elliott et al in PNNL
(Pacific Northwest National Laboratory) have done a series of research on the reactions of
kinds of biomass and organic wastes in high-pressure aqueous environments since 1980s.
Source: Biomass, Book edited by: Maggie Momba and Faizal Bux,
ISBN 978-953-307-113-8, pp. 202, September 2010, Sciyo, Croatia, downloaded from SCIYO.COM
166
Biomass
They studied the effect of various catalysts on the reaction under the conditions around
350˚C, 20MPa and the methane-rich gaseous products was achieved in these conditions.
Antal’s group at the University of Hawaii proposed activated carbon as the catalyst in
SCWG and realized complete gasification of biomass in 650°C, 34.5MPa. The researchers in
FK(Forschungszentrum Carlsruhe) of Germany have done much research on SCWG since
2000, and found that the addition of alkali salt can not only increase the reaction rate and
hydrogen yield but also can inhibit the generation of tar and char. In 2005, an excellent
review about the status of biomass supercritical water gasification(Matsumura et al, 2005)
was reported by several researchers. Since 1997, Guo’s group in SKLMF of Xi’an Jiaotong
University has done a series of research on supercritical water gasification of biomass and
much progress on SCWG of biomass has been made, including the gasification of various
feedstocks, the system development and the exploration of the influence rule of the various
parameters.
In this chapter, the progress have been made on SCWG in recent decades will be reviewed.
Firstly, the different biomass feedstocks used in supercritical water will be introduced,
which include the model compound, real biomass and organic wastes. Secondly, the
engineering problems in the supercritical water gasification process will be discussed and
the solutions to these problems will also be presented. Thirdly, the influence factors on
supercritical water gasification will be discussed and the relevant investigation results will
be also introduced. Then a brief review of the catalyst used in supercritical water
gasification will be presented. However, there are still some challenges to the supercritical
water gasification technology, which will be discussed in the end.
2. The feedstock materials
2.1 Model compound
Using a model compound can help us to understand the basic chemical pathways occurred
in supercritical water gasification. The main components of biomass are cellulose,
hemicellulose and lignin. Cellulose and hemicellulose are carbohydrate while lignin
includes aromatic rings.
Glucose is always used as a model compound for cellulose for these reasons: Firstly, as the
main component of biomass, cellulose consists of linearly linked glucose units attached to
each other; Secondly, glucose is the primary product of cellulose hydrolysis around the
critical point of water (Sasaki et al, 1998) and the gasification of cellulose and glucose have
the similar gasification products. In addition, glucose is easy to transport in the high
pressure for its water-soluble matter property.
2.2 Real biomass
Besides the three main components (cellulose, hemicellulose and lignin), real biomass also
contains other substances, such as alkali salt, sulphur and proteins. Supercritical water
gasification of different real biomass may have different gasification results because of the
different components, which will be described below.
In our previous study, the real biomass including wood sawdust, rice straw, rice shell,
wheat stalk, peanut shell, corn stalk, corn cob and sorghum stalk were gasified in
supercritical water and the results were shown in fig.1 (Lu et al, 2006). It can be found that
Supercritical Water Gasification of Biomass and Organic Wastes
167
the gasification results are different for various biomass feedstocks. Wheat stalk, corn cob
and sorghum stalk are easier to gasify than the other biomass. The unconverted TOC (Total
organic carbon) in liquid effluent was high, which indicated that a portion of biomass was
converted to liquid products instead of gas products. This difference may be associated with
the different amount of the components mentioned above.
Fig. 1. Comparison of GE, CE and TOC for gasification of various biomass feedstocks in
SCW (Temperature, 650˚C; Residence time, 27s; Pressure, 25MPa; Feedstock, 2 wt% biomass
+2wt% CMC). A, rice straw; B, rice shell; C, wheat stalk; D, peanut shell; E, corn stalk; F,
corn cob; G, sorghum stalk; H, wood sawdust.(Lu et al, 2006)
2.3 Organic wastes
Supercritical water gasification of organic wastes can realize the hydrogen production and
decontamination simultaneously. Besides, the homogeneous solution of wastewater makes
it easy to pump to the high pressure reactor without pretreatment. In recent years,
supercritical water gasification of various kinds of organic wastes was investigated by the
researchers. Xu and Antal (1998) gasified 7.69wt% digested sewage sludge in supercritical
water by mixing with corn starch gel to form a viscous paste. They found that the digested
sewage sludge was gasified to a gas composed of H2, CO2, CH4, and a trace of CO. A carbon
gasification ratio as high as 98% was achieved in their studies. The aqueous effluent from
the reactor had a low TOC value, a neutral pH, and no color. But the plugging problem in
the reactor in supercritical water gasification of sewage sludge occurred due to the high ash
content of the material. The gasification of many kinds of organic wastes in hot-compressed
water (around 350˚C, 20MPa) was investigated in PNNL (Elliott et al, 1994; Elliott et al, 2006)
and methane was produced as the main product. The gasification of waste plastic in
supercritical water also attracted much attention. Supercritical water gasification of waste
plastics and the model compounds (such as polyethylene) were investigated by many
researchers (Watanabe et al, 1998; Watanabe et al, 2001; Shibasaki et al, 2004; Su et al, 2004;
Takeshita et al, 2004; Su et al, 2007).
The anaerobic organic wastewater from wheat straw includes acids (acetic acid, butyric
acid) and ethanol etc. The gasification of anaerobic organic wastewater in supercritical water
was investigated with a continuous operation tube flow reactor system (Ji 2006). The details
of the reactor system were described in our previous report (Guo et al, 2007). The effect of
temperature on SCWG of anaerobic organic wastewater was shown in fig. 2. It is showed
that the main product gas are H2, CO2 and CH4, with trace amount of CO and C2. The
gasification efficiency and carbon gasification efficiency were relatively high, for example,
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Biomass
100% gasification efficiency was achieved at the temperature of 775°C. The gasification
efficiency, carbon gasification efficiency and the total gas yield increased with the
temperature increased from 700˚C to 775˚C. The results show that the combination of the
anaerobic hydrogen production of raw biomass with supercritical water gasification process
can not only get hydrogen but also reduce the pollution.
100
(a)
48
H2
CH4
C2
30
46
90
CO
CO2
GE & CE(%)
Gas fraction(%)
95
20
10
44
85
42
80
40
75
GE
CE
Total Gas yield
70
38
65
0
700
725
750
o
Temperature( C)
60
775
Gas yield(mol/kg)
40
36
700
725
750
775
o
Temperature( C)
Fig. 2. The effect of temperature on SCWG of 6wt% anaerobic organic wastewater at 25MPa:
(a) Gas fractions; (b)GE, CE & total gas yield.
101
60
(a)
CO
CH4
CO2
120
(b)
C2
GE
CE
CODr
100
40
30
20
99
80
CODr(%)
100
GE & CE(%)
Gas yields(mol/kg)
50
H2
98
60
97
10
40
0
600
650
700
o
Temperature( C)
750
96
600
650
700
750
o
Temperature( C)
Fig. 3. The effect of temperature on SCWG of 7.8wt% black liquor at the pressure of
22.5MPa: (a)gas yields; (b)GE, CE and CODr
Black liquor is a kind of byproduct in pulping process and contains about 90% COD
concentration of the pulping wastes. It mainly contains lignin derivatives which are hard to
degrade and high content of alkali wastes. It is a wastewater with dark color, odor and high
alkalinity. The black liquor contained 7.8wt% solid material was gasified in supercritical
water with the same continuous operation tube flow reactor at the pressure of 22.5MPa. The
gasification results with different temperature were shown in fig. 3. With the increasing of
the temperature form 600˚C to 750˚C, the gas yield doubled and the COD removal
efficiency, gasification efficiency and carbon gasification efficiency also increased
significantly. The maximal gasification efficiency (123%) and carbon gasification efficiency
(88%) were achieved at the temperature of 750˚C. The COD content was fully removed,
which means that the complete decontamination of black liquor can be achieved at the
temperature of 750˚C.
Supercritical Water Gasification of Biomass and Organic Wastes
169
3. Engineering problems in supercritical water gasification systems
As an innovation biomass processing technology, supercritical water gasification has many
new engineering problems, especially because the reaction temperature and pressure are
relatively high. During decades of development on supercritical water gasification, much
progress has been made in the engineering of supercritical water gasification process. Fig. 4
displays a typical continuous SCWG experimental system developed in SKLMF. Taking this
system as example, some engineering problems will be discussed as below.
Fig. 4. Schematic diagram of bench-scale continuous SCWG apparatus: (1) Water tank; (2)
Preheated water pump; (3) Feed pump; (4) Wash pump; (5) Cooler and exchanger; (6) Preheater; (7) mixer ; (8) Reactor; (9) Feeder; (10) Feed tank; (11) Filter; (12) Back-pressure
regulator; (13) Gas-liquid separation; (14) Gas meter; (15 ) Pressure transducer.(Li et al, 2010)
3.1 Heating rate
The feedstock heating rate is reported to have significant influence on supercritical water
gasification. Xu et al found that improving heating rate of the feedstock delays deactivation
of coconut shell activated carbon catalyst, likely for the inhibition of tar formation (Xu et al,
1996). Kruse et al found that coke/char was generated with the slower feedstock heating
rate (Kruse et al, 2003). They also gave the explanation for the formation of coke at low
heating rates: When the biomass/water mixture spends enough time at sub-critical
temperatures, furfurals or other unsaturated compounds are formed in significant yields.
These compounds may polymerize as the temperature increases (Kruse 2008). Matsumura’s
group investigated SCWG at different feedstock heating rate and found that a heating rate
of several hundreds of degrees Kelvin per minute should be desirable for the inhibition of
coke formation (Matsumura et al, 2005).
In this system (fig.4), we realized the fast heating by mixing the feedstock with the water
preheated by the heat exchanger (No. 5 in fig.4) and pre-heater(No. 6 in fig.4). Thus the coke
formation can be inhibited as the feedstock can be heated to supercritical condition at the
inlet of the reactor.
3.2 Energy recovery
High temperature reactor effluent owns a great quantity of enthalpy, so the recovery of the
energy is necessary for the SCWG process. It is reported that the heat needed for
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Biomass
supercritical water gasification can not be supplied by the heating value of the feedstock.
From the heat balance considerations, it is clear that heat exchange between the reactor
effluent and the reactor feed is essential for the economics of the process (Matsumura et al,
2005).
The effects of the heat transfer efficiency of the heat exchanger between the reactor effluent
and the reactor feed (No.5 in fig. 4) on total energy and exergy efficiencies were analyzed,
and the results were shown in fig. 5. As expected, total energy and exergy efficiencies of the
biomass gasification increased with the increase of heat transfer efficiency in the heat
exchanger. The increasing tendency is even more obvious with higher heat transfer
efficiency of the heat exchanger.
Fig. 5. The energy and exergy conversion efficiency of SCWG system with different heat
transfer efficiency of heat exchanger. (Lu et al, 2007)
3.3 Plugging problem
Plugging is always a problem in biomass supercritical water gasification in tubular reactors
(Antal et al, 2000). There are two reasons for plugging problem in SCWG system: The first
one is the coke generated for the incomplete gasification of biomass; Secondly, as mentioned
above, the solubility of inorganic salts is very low in the supercritical water and most of the
salts were precipitated in the water. The plugging problem can cause the shutdown of the
system which presents a severe problem for the energy conversion process (Matsumura and
Minowa, 2004).
To handle with the plugging problem in SCWG of biomass, especially for the gasification of
high concentration biomass, a novel SCW fluidized bed system for biomass gasification was
developed in SKLMF. The details of this system were described in our previous paper (Lu et
al, 2008). The innovation of the system is the application of fluidized bed reactor and the
fluidizing agent is SiO2 beads with diameters in the range of 0.1–0.15mm. In this system,
high concentration model biomass (30wt% glucose) and real biomass (18wt% corn cob)
feedstock were gasified successfully without plugging.
3.4 Continuous feeding
The delivery of biomass to the supercritical water gasification reactor is a technological
challenge, for the precipitation will occurred in the continuous feeding for some biomass
which can not dissolve in the water. The solution to this problem is to increase the viscosity
of the slurry, Matsumura et al successfully applied a pre-treatment method in hot
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Supercritical Water Gasification of Biomass and Organic Wastes
compressed water (150°C, 30min) for feeding cabbage(Matsumura et al, 2005). They found
the softening of the hard structure of biomass as observed in making soup in the kitchen.
And this ‘softening’ effect increased with the increase of the temperature and pressure.
Antal’s group present a solution which suspended the biomass in a starch gel and
successfully delivered the sawdust to the reactor via a ‘cement pump’(Antal et al, 2000). In
SKLMF, the sodium carboxymethylcellulose (CMC) was chosen as an additive to mix with
the solid biomass feedstock and water, and realized the continuous pumping of the sawdust
(Hao et al, 2003).
3.5 The separation of products
The main product gas compositions of biomass SCWG are H2, CH4, CO and CO2. To remove
carbon dioxide to raise the heating value of the product gas, separation of gas and liquid
before depressurization is effective. Based on the higher solubility of carbon dioxide than
hydrogen in water, utilization of high-pressure separator for hydrogen and carbon dioxide
was proposed. Above 90mol% hydrogen purity gas phase was achieved with the addition of
excess water to the product gas mixture under high pressure (Matsumura et al, 1997a).
H2
60
60
40
40
CO2
20
20
CH4
0
10
20
30
40
Temperature (℃ )
50
0
60
100
o
(b) 25 C
Molar Fraction (%)
80
80
100
Hydrogen Recovery Ratio (%)
Molar Fraction (%)
(a) 15MPa
80
80
H2
60
60
40
20
0
40
CO2
20
CH 4
0
5
10
15
20
25
30
0
Hydrogen Recovery Ratio (%)
100
100
Pressure (MPa)
Fig. 6. The gas fractions and the hydrogen recovery ratio in the gas phase of the high
pressure separator with different: (a)pressure; (b)temperature(Lu et al, 2007).
The gas-liquid equilibrium of the products in the high pressure separator was analyzed with
the assumption that the chemical equilibrium is reached in the reactor at 600˚C, 25MPa. The
effects of the operation temperature and pressure of the high pressure separator on the gas
fractions and hydrogen recovery ratio in the gas phase were studied. The results shown in
fig.6 revealed that as operation temperature increases, the molar fraction of H2 in gas phase
decreased while the CH4, CO2 fractions and hydrogen recovery ratio increased. Purity of H2
in the gas phase is 86.24% at 283K and 75.7% at 333 K, respectively. As a result, proper
operation temperature of the high pressure separator should be selected to consider both H2
purity and hydrogen recovery ratio. Fig. 6(b) shows that the molar fraction of hydrogen in
the gas phase increases from 65.56% to 92.41% and the molar fraction of CO2 decreases
sharply from 33.11% to 6.12% with the pressure increasing from 0.1MPa to 30MPa.
Hydrogen recovery ratio decreased and the molar fraction of CH4 increased a little with the
increasing pressure. The results suggested that the increase of pressure in the separator
favors the purity of H2 in the gas phase but decreases the hydrogen recovery ratio, so
appropriate operation pressure of high pressure separator must be selected. The predicted
results show that H2 of 82.45% and recovery ratio of 88.15% are obtained at 15MPa, 298 K.
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Biomass
H2 and CH4 in the liquid phase can be separated in a low pressure separator and combust
with oxygen to produce heat, which can be recovered for the gasification system to reduce
external heat input.
4. The influence factors on supercritical water gasification
4.1 The influence of main operating parameters
Based on minimizing Gibbs free energy principle, chemical equilibrium of sawdust SCWG
was predicted by thermodynamic calculation code (Yan et al, 2006; Lu et al, 2007). In order
to simplify the problem, nitrogen, sulfur and other impurities contained in the raw materials
are assumed to be neglected, so wood sawdust is represented by a general formula of
CH1.35O0.617. The predicted results show that the product gas includes mainly H2, CH4, CO
and CO2. The influence of the main operating parameters in SCWG was predicted and
shown in fig.7-10.
(a) Influence of temperature
100
10
H2
Pressure: 25MPa
Dry content: 5wt%
8
60
-3
6
CO2
40
4
CO
20
CO Yield (x10 mol/kg)
Gas Yield(mol/kg)
80
2
CH 4
0
400
500
600
700
0
800
Temperature (℃ )
Fig. 7. Equilibrium gas yields of SCWG of 5wt% sawdust with change of temperature.
Fig. 7 shows the equilibrium gas yields of sawdust gasification as a function of reaction
temperature at 25 MPa. At the chemical equilibrium state, the yields of H2 and CO2 increase
with the increasing temperature, but the yield of CH4 decreases sharply. The equilibrium
CO yield is very small, and it is about 10-3 mol/kg. As temperature increases from 400 to
800˚C, the CO yield firstly increases and then drops down. The maximum CO yield is
reached at about 550°C. Hydrogen yield increases at a low speed at rather higher
temperature. When the reaction temperature is above 650˚C, biomass gasification goes to
completion and the equilibrium gas product consists of H2 and CO2 in a molar ratio equal to
(2 - y + x/2).( x and y are the elemental molar ratios of H/C and O/C in biomass,
respectively). The maximal equilibrium H2 yield of 88.623 mol/kg dry biomass is obtained.
From the viewpoint of thermodynamics, higher temperature is essential to hydrogen
production.
As shown above, temperature has significant effect on biomass gasification in SCW and this
conclusion was confirmed by the experimental results. Xu et al (1996) reported that 1M
glucose was gasified completely at 600˚C, and a thin layer of dark brown oil-like tar was
observed at the temperature below 580˚C. For the gasification of high concentration
173
Supercritical Water Gasification of Biomass and Organic Wastes
feedstocks, the temperature of 650–800˚C is needed (Antal et al, 2000). Further more, the
higher temperature drove the methane steam-reforming reaction to increase hydrogen yield
(Sealock et al, 1993).
(b) Influence of pressure
60
40
3.4
3.2
3.0
CO2
2.8
30
CO
2.6
20
2.4
10
0
20
CH4
2.2
-3
Gas Yield(mol/kg)
Temperature: 600 C
Dry content: 5wt%
H2
CO Yield(x10 mol/kg)
o
50
2.0
25
30
35
Pressure(MPa)
Fig. 8. Equilibrium gas yields of SCWG of wood sawdust with change of pressure.
Pressure shows a complex effect on biomass gasification in SCW. The properties of water,
such as density, static dielectric constant and ion product increase with pressure. As a result,
the ion reaction rate increases and free-radical reaction is restrained with an increase of
pressure. Hydrolysis reaction plays a significant role in SCWG of biomass, which requires
the presence of H+ or OH–. With increasing pressure, the ion product increases, therefore the
hydrolysis rate also increase. Besides, high pressure favors water–gas shift reaction, but
reduce decomposition reaction rate.
Fig. 8 shows the effect of pressure on equilibrium gas yield at 600˚C with 5 wt% biomass
content. It reveals that the pressure has no significant effect on equilibrium gas yield. The
similar experimental results were achieved when we gasified the 2wt% wood sawdust in
supercritical water at the temperature of 650˚C, in the pressure range of 18-30MPa (Lu et al,
2006). It is found that the hydrogen yield, GE and CE is not monotonic functions of pressure
when the pressure is near the critical pressure, but the hydrogen yield, GE and CE increase a
little as pressure increases from 25 to 30 MPa. Demirbas (2004) also found that hydrogen
yield increased as pressure increased from 23 to 48 MPa in SCWG of fruit shell and it is
considered that the increase of the pressure increased the mass transfer and the solvent
diffusion rates of the water. Thus the gasification efficiency of supercritical water
gasification increased with the pressure.
(c) Influence of feedstock concentration
Fig. 9 displays the effect of feedstock concentration on equilibrium gas yield at 600˚C and 25
MPa. The product gas mainly consists of H2 and CO2 when biomass feedstock with low
concentration is gasified, but the CH4 yield is very high when the high concentration
feedstock is gasified.
The similar results were achieved in the SCWG of wood sawdust in a batch reactor (Lu et al,
2006). The gasification results showed that the dry biomass content has significant effect on
biomass gasification and the high concentration feedstock is more difficult to gasify. With
higher feedstock concentration, the gasification efficiency and H2 yield decreased, while the
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Biomass
CO yield increased. But the gasification of high concentration feedstock is necessary to
achieve a thermal efficiency high enough to establish an economic process. For high
efficiently gasification of high concentration feedstock in supercritical water, the high
temperature, high heating rate and catalyst are required (Antal et al, 2000).
100
10
o
Temperature: 600 C
Pressure: 25MPa
8
H2
60
CO Yield (x10 mol/kg)
6
CO
-3
Gas Yield (mol/kg)
80
40
4
CO2
20
2
CH4
0
0
5
10
15
20
25
30
0
Concentration(wt%)
Fig. 9. Equilibrium gas yields of SCWG of wood sawdust with change of concentration.
(d) Influence of the oxidant
The oxidant is expected to decompose the complex compound of the reactant or the
intermediate products in supercritical water, such as the phenols which is considered to be
‘the last hurdle’ to get over to complete gasification of biomass (Kruse et al, 2003).Thus the
formation of tar and char can be decreased. In addition, the in-situ heat generated from the
oxidation reaction can heat the feedstock rapidly, which favors the process of gasification
(Watanabe et al, 2003; Matsumura et al, 2005). The effect of oxidant addition on equilibrium
gas yield was predicted and the results were shown in fig.10. It revealed that with the
increase of the oxidant addition, the yields of H2, CO and CH4 decreased and the yield of
CO2 increased. The addition of oxidant can enhance the efficiency of biomass SCWG and
provide the heat for the reactions in SCW, but decreased the hydrogen yield.
10
50
CO2
8
H2
30
6
o
-3
25MPa; 500 C;
Dry content: 5wt%
20
4
CO
10
0
0.0
2
CH4
0.2
CO Yield(x10 mol/kg)
Gas Yield(mol/kg)
40
0.4
0.6
0.8
0
1.0
ER
Fig. 10. Equilibrium gas yields of SCWG of wood sawdust with change of oxidant addition.
The influence of the oxidant addition on SCWG of model compounds (glucose, lignin) was
investigated in a fluidized bed system (Jin et al, 2010). The results showed that the oxidant
Supercritical Water Gasification of Biomass and Organic Wastes
175
can improve the gasification efficiency and an appropriate addition of oxidant can improve
the yield of hydrogen in certain reaction condition. When ER equaled 0.4, the gasification
efficiency of lignin was 3.1 times of that without oxidant. When ER equaled 0.1, the yield of
hydrogen from lignin increased by 25.8% compared with that without oxidant. But when
the oxidant addition increased to a certain level, the cold gas efficiency decreased for the
consumption of the combustible gas in the oxidation reaction. So there is an optimum
oxidant addition amount in SCWG.
(e) Influence of reaction time
From the viewpoint of thermodynamics, biomass can be gasified completely in SCW with a
product formation of H2 and CO2, but adequate reaction time was required to complete the
gasification process. Antal et al (1994) gasified 0.1 M glucose at 34.5 MPa, 600˚C with various
residence times. They found that glucose can be gasified quickly and the complete
gasification was achieved in only 28 s residence time. Lee et al (2002) reported the yields of
all the gases remained almost constant at 700˚C, being independent of the residence time
except for the shortest residence time of 10.4 s when the 0.6 M glucose was gasified at 28
MPa.
4.2 Influence of biomass properties
(a) Influence of the main component
As mentioned above, cellulose, hemicellulose and lignin are the main components of the
biomass and they have different structures. So the different components may have different
effect on SCWG. Yoshida et al investigated the interaction of cellulose, xylan(model
compound for hemicellulose) and lignin by mixing them in different ratios in SCWG
(Yoshida and Matsumura 2001). They found that the hydrogen yield by SCWG of the
cellulose and hemicellulose are higher than that of lignin, there was no apparent interaction
between the hydrogen production from cellulose and hemicellulose in SCWG. While with
the mixing with lignin, the hydrogen production from SCWG of cellulose and hemicellulose
was suppressed. In the following article (Yoshida et al, 2003), they showed that this effect
depended on the species of lignin and the interaction between each component was also
observed in the real biomass feedstocks (sawdust and rice straw). This result reveals the
gasification of various biomass in SCW may have different results for their different
components.
(b) Influence of the protein content
The proteins are contained in some biomass, such as the food industry residues or sewage
sludge. Kruse et al (2005) studied the effect of proteins on hydrothermal gasification of
biomass by comparison of the gasification results of two biomass feedstocks: One biomass
feedstock originated from plant material (phyto mass) nearly contains no proteins and the
other contains protein (zoo mass). They found that gas yield from SCWG of protein
containing biomass (zoo mass) was much lower than that of phyto mass without proteins.
To understand these findings, they conducted the experiments with the alanine as the model
compound of protein (Kruse et al, 2007). The results showed that with the presence of
alanine, the gas yield of glucose was decreased and the gas composition and the
concentration of key compounds are slightly changed. They inferred that the nitrogen
containing cyclic organic compounds was produced from the Maillard reaction between
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Biomass
glucose and amino acids or their consecutive products. And these compounds were believed
to be strong free radical scavengers and inhibit free radical chain reactions that are highly
relevant for gas formation. In addition, experiments with real biomass in a batch reactor
were reported to verify the assumption that Maillard products reduced free radical
reactions. As an example, the addition of urea to phyto mass leads to a decrease of the gas
yield to a value similar to that found for zoo mass. Dileo et al. (2008) examined the
gasification of glycine as the model compound of protein in supercritical water. They found
that glycine was much more resistant to be gasified than phenol. Large amounts (20%-90%)
of the initial carbon remained in the aqueous phase even after 1 h for both homogeneous
and Ni-catalyzed reactions.
(c) Influence of inorganic elements
The K2CO3 content of real biomass is always slightly higher than 0.5wt% (Sinag et al, 2003).
The alkali is advantageous for SCWG as a catalyst. The addition of alkali salts can enhance
the water-gas shift reaction in supercritical water gasification which resulted in higher H2
fraction and lower CO fraction in the product gas. Also the alkali salts can also lead to more
liquid product and less coke/char formation. The detail of the alkali catalysis effect will be
described in section 5.
Sulfur also exists in some waste biomass and it has an influence on supercritical water
gasification. Elliott et al claimed that the presence of sulfur lowered the activities of
ruthenium catalysts in subcritical water at 623 K(Elliott et al, 2004). Osada et al studied the
effect of sulfur on SCWG of lignin at 673K with the catalysis of supported ruthenium (Osada
et al, 2007a). They found that the gas yield decreased with the increase of the sulfur added.
The carbon dioxide fraction in the presence of sulfur was lager than that without sulfur, and
the methane fraction was lower. From X-ray photoelectron spectroscopy characterization of
catalysts used for gasification, the sulfur species which poisoned the ruthenium sites were
found to be ruthenium sulfide, ruthenium sulfite, and ruthenium sulfate. In the further
study about the effect on SCWG of lignin with Ru/TiO2, they come to a conclusion that
sulfur poisoned the active sites for carbon-carbon bond breaking and methanation reaction;
on the other hand, it did not hinder the sites for the gasification of formaldehyde and the
water-gas shift reaction (Osada et al, 2007b). Therefore, the desulfurization from biomass,
especially the biomass waste, is essential for the development of the supercritical water
catalytic gasification.
(d) Influence of biomass particle size
Biomass was pretreated with mechanical grinding before gasification. Biomass with
different particle sizes were gasified in supercritical water in a batch reactor and the results
showed that higher hydrogen yield is obtained with gasification of smaller particle size (Lu
et al, 2006). We inferred that with larger particle size, the diffusion resistance may be larger
and decreased the gasification efficiency. More energy will be consumed to achieve the
smaller particle size for the mechanical grinding, so an optimal particle size should be found
with considering economy and feasibility of the process.
5. Review of SCWG catalyst
To improve the economical efficiency of SCWG, the improvement of gasification efficiency
as well as lowering the operating temperature should be considered. For this purpose,
Supercritical Water Gasification of Biomass and Organic Wastes
177
catalyst is one possible solution. Various catalysts were used for biomass thermal chemical
gasification and a review of literature on catalysts for biomass gasification was published in
2001 (Sutton et al, 2001). However, the catalyst for SCWG should be different from the
conventional gasification because of the particular operating conditions, such as the high
pressure values, the purpose(hydrogen production instead of syngas) and the specificities of
the supercritical medium (Calzavara et al, 2005). Generally, four types of catalysts were used
for SCWG in the literature: alkali, activated carbon, metal and metal-oxide.
5.1 Alkali
The addition of alkali, such as NaOH, KOH, Na2CO3, K2CO3 and Ca(OH)2 has significant
influence on SCWG of biomass. Watanabe et al (2003) studied catalytic effects of NaOH in
partial oxidative gasification of n-hexadecane and lignin in supercritical water (40MPa,
400˚C). The results showed that the H2 yield with NaOH was almost 4 times higher than
that without catalyst. Kruse et al (2000) conducted SCWG of different organic compounds in
the presence of KOH. They found that the addition of KOH decreased the CO fraction and
increased the fractions of hydrogen and carbon dioxide by accelerating of water-gas shift
reaction. The similar results were achieved by Sinag et al(Sinag et al, 2003; Sinag et al, 2004)
when they gasified glucose in SCW with 0.5wt% K2CO3. They also regarded that the
formation of the formate salt was the reaction mechanism of the acceleration of the watergas shift reaction by alkali salts in SCWG. The alkali is also well-known as the catalyst for
the oil production from biomass, where their important role is to inhibit the char formation
from the oil (Minowa et al, 1998). Thus, alkali has a positive effect to produce gaseous
product such as H2. Furthermore, the addition of the Ca(OH)2 can not only catalysis the
SCWG of biomass as described above, but it can also adsorb CO2 to decrease the CO2
fraction in the product gas(Lin et al, 2001; Lin et al, 2002; Lin et al, 2003; Lin et al, 2005). The
high hydrogen purity gases were produce from this process.
5.2 Activated carbon
Xu et al (1996) used carbon-based catalysts, such as coal activated carbon, coconut shell
activated carbon, macadamia shell charcoal and spruce wood charcoal, for organic
compounds gasification in SCW. Complete conversion of glucose was achieved at 600˚C,
34.5MPa. Subsequently, Antal and Xu (1998) and Antal et al (2000) gasified the high
concentration biomass feedstocks completely above 650˚C with carbon-based catalyst in
SCW. The produced gases were mainly composed of hydrogen and carbon dioxide and the
extraordinary hydrogen yield could be more than 100 g/kg of dry biomass. The carbon is
thought to react with supercritical water. However, the rate of the supercritical water
gasification of activated carbon was found to be very slow under typical SCWG conditions
(Matsumura et al, 1997b). For the notable catalysis effect on SCWG and the stability of the
carbon in SCW, activated carbon is used widely as the catalyst and the catalyst support. The
catalysis effect of Ru/C and Pb/C on gasification of cellulose and sawdust in SCW was
examined in our laboratory and it was found that these catalysts have remarkable effect on
SCWG. 10wt% cellulose or sawdust with CMC can be gasified near completely with Ru/C
and 2-4g hydrogen yield and 11-15g potential hydrogen yield per 100g feedstock were
produced at the condition of 500˚C, 27MPa and 20min residence time in an autoclave reactor
(Hao et al, 2005).
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Biomass
5.3 Metal catalyst
Metal is widely used as catalyst in biomass conventional gasification and supercritical water
gasification. Elliott et al (Elliott et al, 1993; Elliott and Sealock 1996) demonstrated that Ru,
Rh and Ni had significant activity for the conversion of p-cresol and Pt, Pd and Cu was
reported to have less activity. Sato et al. (2003) gasified alkylphenols as lignin model
compound in the presence of supported noble metal catalysts in SCW at 40˚C. The activity
of the catalyst was in the order of Ru/a-alumina> Ru/carbon, Rh/carbon > Pt/a-alumina,
Pd/carbon and Pd/a-alumina. Usui et al (2000) presented Pd/Al2O3 had the highest
catalytic activity for cellulose gasification among the supported Ni, Pd or Pt. Nickel is
cheaper than noble metals, so it is more suitable for large-scale hydrogen production by
biomass gasification. Elliott et al (1993) tested several forms of nickel catalysts at 350˚C and
17–23 MPa using a batch reactor, and the CH4-rich gas was produced. Minowa and coworkers (Minowa & Ogi, 1998; Minowa et al, 1998; Minowa and Inoue, 1999) studied the
effect of a reduced nickel catalyst on cellulose decomposition in hot-compressed water. They
found that the nickel catalyst can accelerate the steam reforming of aqueous products and
the methanation reaction.
5.4 Metal oxide
Although metal-oxide is not usually employed as a catalyst for biomass gasification, It was
reported that (Watanabe et al, 2002) the hydrogen yield and the gasification efficiency of
glucose and cellulose gasification in SCW with zirconia was almost twice as much as that
without catalyst. The similar results were found in the partial oxidative gasification of lignin
and n-C16 in SCW (Watanabe et al, 2003). Park and Tomiyasu (Park & Tomiyasu 2003)
achieved nearly complete gasification of aromatic compounds in SCW with
stoichiometrically insufficient amounts of RuO2. We examined the catalytic effect of CeO2
particles, nano-CeO2, and nano-(CeZr)xO2 on SCWG of cellulose in our previous study (Hao
et al, 2005) and found that these metal-oxide has limited catalytic effect on SCWG.
6. Challenges and prospect
As described above, much progress has been made in biomass supercritical water
gasification, but there are still some problems to be resolved:
•
Optimizing the process parameters especially in view of higher feed concentration
necessary to achieve a thermal efficiency high enough to establish an economic process.
•
The high pressure in SCWG process brings about challenge for the catalyst, such as the
durable and life time of the catalyst. So developing long-life and cheap catalyst is
important to increase economical efficiency of SCWG through improving the
gasification efficiency and lowering the gasification temperature. On the other side, the
recycling of the catalyst, especially the water soluble catalysts have also to be handled
to decrease the cost of the process.
•
Detailed kinetics should be developed based on the gasification mechanism and
reaction path to give guidance to the design of supercritical water gasification system.
So the detailed gasification mechanism have to be explored, especially the qualitative
and quantitative analysis of the intermediate and end products.
•
The corrosion is an inevitable problem for biomass supercritical water gasification as
the reactor was exposed in severe conditions. Besides, the compositions of the biomass
and intermediate products are complex. So it is important to find a construction
Supercritical Water Gasification of Biomass and Organic Wastes
179
material which is resistant to corrosion or find a way to protect the reactor material
from contacting with the reactant and products.
The energy conversion from biomass will be more urgent as the fossil fuel is running shorter
nowadays. Though there are so many problems, supercritical water gasification is still a
promising biomass conversion technology for its advantages over conventional gasification
process. Especially for the organic wastes, supercritical water gasification can realize both
the goals of energy recovery and decontamination simultaneously.
7. Nomenclature
GE: gasification efficiency, the mass of product gas/the mass of feedstock, %;
CE: carbon gasification efficiency, carbon in product gas/carbon in feedstock, %;
CODr: COD removal efficiency, 1-COD of aqueous residue/COD of feedstock, %;
ER: oxidant equivalent ratio, amount of oxidant added/the required amount for complete
oxidation by stoichiometry calculation, %;
8. Acknowledgement
This work was financially supported by the National Natural Science Foundation of China
(Contracted No. 50821064) and the National Basic Research Program of China (Contracted
No. 2009CB220000). And we gratefully thanks to other colleagues in State Key Laboratory of
Multiphase Flow in Power Engineering(SKLMF) for their contributions to this work. The
authors also thank Dr. Jiarong Yin, Dr. Simao Guo and Dr. Zhiwei Guo for their valuable
suggestions.
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