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CALIFA7SEAS MARITIME ACADEMIA HANDBOOK - PART 3: OPERATION, MAINTENANCE AND REPAIR
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Total USD = USD 37, 753-Price difference if permanent repair carried out = USD45,800-37,753 = about USD8000.00 Soft patched 370mm L = 3390mm OD = 414mm Judgment: We anticipated that, during the last repair, machining down of sleeve up to its permissible tolerance (6mm) was not achievevable. It meant that, it was expected that though the sleeve is machined down up to the max permissible, the porosities (due to corrosion) still can't be removed. Thus, the sleeve was slightly machined down and its surfaces were smoothened by Belzona. 31/08/2014-afloat repair at accessible area only with DEVCON – minor patch-up-used spare seal-Belzona coating was in bad condition + broken – (detached)
Indonesian Vocational Research Journal, 2022
The purpose of painting the ship is to improve the quality of the ship's hull. Superior painting techniques and materials result in a hull that is resistant to seawater and air corrosion, the painting process and procedures related to painting, since almost all of the ship's building materials are metallic finishes. In order for the paint to meet the specified requirements, it must comply with the specified painting process, one of which is the painting process according to Utomo (2019) preinspection, surface preparation, paint preparation, and paint application. For that, you need to know the various types of painting techniques that must be prepared before carrying out the hull painting process. Metal is very sensitive to corrosion, because the working area of the ship is near the sea. Repairs to ships are important things that need to be done routinely and need regular planning to ensure that at any time they can sail and operate safely. one of the maintenance of the ship is painting the purpose of painting is to improve the quality of the hull. One good technique with several stages, namely preinspection, surface preparation, paint preparation, and paint application can produce a hull that is resistant to damage from seawater and air. the repair process that is needed is coating. To find material requirements and coating costs, use a comparison of 2 local A paint products and international B paint products. Then it can be seen that the total coating requirement for the most economical 12 meter pilot boat is Cat B with a total of 453.15 liters and a cost of 36,692,619.
2000
After a new ship is delivered, the ship's hull structure must be monitored by a series of internal and external inspections to assess the integrity of the ship structures. During an inspection, several types of structural failures can be found. Fatigue cracks, corrosion and buckling are the most common failures. Different types of repairs namely; crack repair, steel renewal and
Composites Part A: Applied Science and Manufacturing, 2009
On ships, tankers and similar vessels structural defects such as cracks and corrosion damage are typically repaired by welding. However, welding is unwanted hotwork on floating offshore units (FOUs) such as floating, production, storage and offloading (FPSO) and floating, storage and offloading (FSO) vessels because it requires shutdown of parts of the vessel thus resulting in expensive production delays. Bonded fibre composite material patch repairs can be used as an alternative to overcome the hazards of hotwork associated with welding. The patches are bonded over the defect and the integrity of the original structure is hence restored. The patch repair technology can also be utilised to provide upgrades, such as life extensions and higher design requirements.
Journal of Maritime & Transportation Science, 2020
Merchant and passenger ships operate in harsh environments where they constantly suffer from corrosion and crack problems. The traditional cutting and welding of the steel parts most often requires redirection of a vessel to a shipyard what results in substantial vessel out-of-service time. In such situations, a ship operator seeks an efficient and fast repair solution to minimise ship delays. Following advancements in research and application of composite materials, an opportunity to implement composite patches made of carbon fibres and epoxy resin has emerged in the shipping industry as one of the cost and time efficient repair solutions. Although, the resin hardens and bonds the fibres strongly to the damaged surface, classification societies still consider this repair as a temporary solution and accept it conditionally, meaning with the frequent obligatory inspections. This is because there hasn’t been enough practical evidence yet to recognise the composite patching as the perm...
Journal of Ship Production and Design, 2016
Hull coating (external blasting and painting) renewal (repair) is a part of routine ship maintenance. It is carried out only when the ship is in a dock (graving dock, floating dock, or slipway). For a regular maintenance schedule, the scope of hull coating repairing works dictates the duration of stay of a ship in the dock. It is very vital therefore to estimate the scope of work for hull coating before docking. As soon as the ship is docked, a joint hull inspection by representatives of the owner, drydock, and coatings supplier accurately determines the hull coatings scope of work. Most of the time, the inspection result does not match with the preplanned dock operation schedule. Hence, the overall dock operation schedule gets affected due to delay or early undocking of a ship. Hull coating repair and related information for 149 cargo ships were collected from a single shipyard. It was analyzed and presented in both tabular and graphical forms to show the relationship between the scope of work and the age, size, and type of ships. The physical size of a ship has a great influence on the hull blasting and painting repairing works irrespective of design parameters and types of the ship. Using ship dimensions, actual surface area, and other factors, a method of estimating the hull coating scope is proposed. In this article, the authors have made an attempt to identify the independent variables that influence the scope of work (dependent variable), and suggested the possible interrelationships between the dependent and independent variables, which appeared to be linear.
2020
Steel sleeves play a critical role in the pipeline rehabilitation programs of most pipeline operators. Steel sleeves are used to repair a wide range of anomalies, including corrosion, dents, and crack-like features. Three full-scale studies were conducted to evaluate the performance of steel sleeves used to reinforce corrosion and dent features subjected to cyclic pressure service. One study, known as the Dent Validation Collaborative Industry Program (DV-CIP), was sponsored by a group of pipeline operators, ROSEN, and six repair companies that included Allan Edwards. In this study the effects of a filler material on the performance of steel sleeves used to reinforce dents was evaluated. The other two studies evaluated the performance of Type A and B steel sleeves used to reinforce corrosion and dents subjected to static burst and cyclic pressure conditions. This paper provides valuable information regarding the importance of filler materials and also quantifying the strain reductio...
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