ADAMA SCIENCE AND TECHNOLOGY UNVERSITY
School of Mechanical, Chemical and Materials Engineering
Thermodynamic Analysis and Performance Evaluation of EthanolGasoline Blend Fuel (E15)
A thesis submitted to Adama Science and Technology University in partial
fulfillment of the requirements for the award of the degree of Master of Science
in Automotive Engineering
by
Tamiru Tesfaye
Advisor: Melesse Haile (Asst. Professor)
Mechanical Systems and Vehicle Engineering Department
September, 2018
Adama, Ethiopia
ADAMA SCIENCE AND TECHNOLOGY UNIVERSITY
School of Mechanical, Chemical and Materials Engineering
Mechanical Systems and vehicle engineering Department
Thermodynamic Analysis and Performance Evaluation of EthanolGasoline Blend Fuel (E15)
by
Tamiru Tesfaye
APPROVED BY BOARD OF EXAMINERS
-------------------------------Chairman, Department
-------------------------------Advisor
-------------------------------Internal Examiner
--------------------------------
External Examiner
------------------
--------------
Signature
------------------
Date
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Signature
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Date
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Signature
……………….
Signature
Date
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Date
CANDIDATE'S DECLARATION
I hereby declare that the work which is being presented in the thesis entitled “Thermodynamic
Analysis and Performance Evaluation Of Ethanol- Gasoline Blend Fuel (E15)” in partial
fulfillment of the requirements for the award of the degree of Master of Science in Automotive
Engineering is an authentic record of my own work carried out from November 2017 to
,)Ass.professor( supervision of Melesse Haile under September 2018Department of
Mechanical systems and Vehicle Engineering department, Adama Science and Technology
University, Ethiopia.
The matter embodied in this thesis has not been submitted by me for the award of any other
degree or diploma. All relevant resources of information used in this thesis have been duly
acknowledged.
Tamiru Tesfaye
Student Name
---------------------Signature
---------------Date
This is to certify that the above statement made by the candidate is correct to the best of my
knowledge and belief. This thesis has been submitted for examination with my approval.
Melesse Haile (Asst. Professor)
-------------------------
-----------------
Advisor Name
Signature
I
Date
ACKNOWLEDGMENT
The security of strength and success in all my life is God. So on the first place I would like to
thanks my great God for all support in my life. The role of my family has significant meaning
in the very beginning of my life so I would like to express my darling for them. Next, I would
like to express my special gratitude for my adviser Melese Haile (Ass.professor) who are not
only adviser on this thesis but also teach me and other students assigned on him computer c++
program starting from the beginning. I also thanks Idiris Ilmi the program head of Mechanical
System and Vehicle Engineering for helping me by facilitating contact between different
organizations. My gratefulness also extend to Metahra Sugar Factory which providing me
ethanol that used in the experimental investigation. On the last my appreciation goes to Dilla
University, Mechanical and Automotive Engineering Department for providing engine that
used in experimental investigation and technical support.
II
TABLE OF CONTENTS
CONTENTS
PAGE
CANDIDATE'S DECLARATION ............................................................................................. I
ACKNOWLEDGMENT ............................................................................................................ II
LIST OF FIGURES .............................................................................................................. VIII
ACRONYMS AND SYMBOLS .............................................................................................. X
ABSTRACT ............................................................................................................................ XII
CHAPTER ONE ........................................................................................................................ 1
1
INTRODUCTION .............................................................................................................. 1
1.1
Background and Justification ...................................................................................... 1
1.2
Statement of problem .................................................................................................. 2
1.3
Objectives .................................................................................................................... 3
1.3.1
General objective ................................................................................................. 3
1.3.2
Specific objectives ............................................................................................... 4
1.4
Significance of the Study ............................................................................................ 4
1.5
Scope ........................................................................................................................... 4
CHAPTER TWO ....................................................................................................................... 5
2
LITERATURE REVIEW ................................................................................................... 5
2.1
Biofuel ......................................................................................................................... 5
2.2
Ethanol......................................................................................................................... 5
2.3
Gasoline ....................................................................................................................... 6
2.4
Chemical and Physical Characteristics of Ethanol and Hydrocarbon Fuels ............... 6
2.4.1
Characteristics of gasoline .................................................................................. 6
2.4.2
Characteristics of ethanol .................................................................................... 7
2.4.3
Comparison of gasoline and ethanol .................................................................... 8
III
2.4.4
2.5
Characteristics of ethanol-blended fuels .............................................................. 9
Summary of the Main Ethanol Blends Used Around the World ............................... 10
2.5.1
E10 or less .......................................................................................................... 11
2.5.2
E15 ..................................................................................................................... 11
2.5.3
hE15 ................................................................................................................... 12
2.5.4
E20, E25 ............................................................................................................. 12
2.5.5
E70, E75 ............................................................................................................. 13
2.5.6
E85 ..................................................................................................................... 14
2.5.7
ED95 .................................................................................................................. 14
2.5.8
E100 ................................................................................................................... 15
2.6
Summary of Related Works ...................................................................................... 16
CHAPTER THREE.................................................................................................................. 25
3
MATERIALS AND METHODS...................................................................................... 25
3.1
Experimental Site ...................................................................................................... 25
3.2
Collection of Required Data ...................................................................................... 25
3.2.1
Engine specifications ......................................................................................... 26
3.2.2
Technical Information of exhaust gas analyzer ................................................. 27
3.3
Mathematical Model for Actual Engine Cycle .......................................................... 29
3.4
Mathematical Model for Engine Performance .......................................................... 36
3.5
Mathematical Model For Incomplete Combustion Emission of Blend Fuel. ............ 36
3.6
Experimental Analysis for E0 and E15 ..................................................................... 38
3.7
Performing the experiment ........................................................................................ 39
CHAPTER FOUR .................................................................................................................... 40
4
RESULT AND DISCUSSION ......................................................................................... 40
4.1
Output of computer c++ program for E0................................................................... 40
IV
4.1.1
Temperature ....................................................................................................... 42
4.1.2
Pressure .............................................................................................................. 42
4.1.3
Volume ............................................................................................................... 43
4.1.4
Pressure vs volume diagram............................................................................... 44
4.1.5
Brake power ....................................................................................................... 44
4.1.6
Brake torque ....................................................................................................... 45
4.1.7
Brake specific fuel consumption ........................................................................ 46
4.1.8
Brake mean effective pressure ........................................................................... 47
4.2
Output of computer c++ program for E15................................................................. 48
4.2.1
Temperature ....................................................................................................... 49
4.2.2
Pressure .............................................................................................................. 50
4.2.3
Volume ............................................................................................................... 51
4.2.4
Pressure vs volume diagram............................................................................... 51
4.2.5
Brake power ....................................................................................................... 52
4.2.6
Brake torque ....................................................................................................... 53
4.2.7
Brake specific fuel consumption ........................................................................ 53
4.2.8
Brake mean effective pressure ........................................................................... 54
4.3
Summary of Computer C++ Program Output for E0 - E15 ...................................... 55
4.3.1
Combustion and thermal efficiency ................................................................... 55
4.3.2
Temperature ....................................................................................................... 56
4.3.3
Pressure .............................................................................................................. 56
4.3.4
Pressure vs volume diagram............................................................................... 56
4.3.5
Brake power ....................................................................................................... 58
4.3.6
Brake torque ....................................................................................................... 58
4.3.7
Brake specific fuel consumption ........................................................................ 60
V
4.3.8
Brake mean effective pressure ........................................................................... 60
4.3.9
Emissions ........................................................................................................... 61
4.4
Result from experimental analysis for E0 and E15 ................................................... 63
4.4.1
Result from experimental analysis for E0 .......................................................... 63
4.4.2
Result from experimental analysis for E15 ........................................................ 66
4.4.3
Summary from experimental analysis for E0 and E15 ...................................... 69
4.4.4
Emission result from experimental investigation of E0 and E15 ....................... 71
CHAPTER FIVE...................................................................................................................... 74
5
CONCLUSION AND RECOMMENDATION................................................................ 74
5.1
Summary ................................................................................................................... 74
5.2
Conclusion ................................................................................................................. 74
5.3
Recommendation ....................................................................................................... 75
REFERENCES......................................................................................................................... 77
APPENDEICES ....................................................................................................................... 80
Appendix. 1 .......................................................................................................................... 80
Appendix. 2 .......................................................................................................................... 92
VI
LIST OF TABLES
TABLES
PAGE
Table 2.1 Compression of gasoline and ethanol ........................................................................ 8
Table 2.2 Tested properties of blend fuel................................................................................... 9
Table 3.1Selected engine specifications .................................................................................. 26
Table 3.2 Environmental requirements for exhaust gas analyzer ............................................ 28
Table 3.3 technical data of exhaust gas analyzer .................................................................... 28
Table 3.4 Functional requirements of exhaust gas analyzer .................................................... 29
Table 3.5 mass and molar fraction blend proportion .............................................................. 31
Table 4.1 “‘V’, 'p' and 'T' as a function of 'theta' "for E0 ....................................................... 40
Table 4.2 'V', 'p' and 'T' as a function of 'theta' “for E15 ......................................................... 48
Table 4.3 summary of Brake power result from computer c++ program ................................ 58
Table 4.4 summary of Brake torque result from computer c++ program ................................ 58
Table 4.5 summary of brake specific fuel consumption result from computer c++ program .. 60
Table 4.6 summary of Brake mean effective pressure result from computer c++ program .... 60
Table 4.7 molar fraction of emissions product........................................................................ 61
Table 4.8 output of experimental investigation for E0 ............................................................ 63
Table 4.9 output of experimental investigation for E15 .......................................................... 66
Table 4.10 Emission experimental investigation of E0 ........................................................... 71
Table 4.11 Emission experimental investigation of E15 ......................................................... 71
VII
LIST OF FIGURES
FIGURES
PAGE
Figure 3.1 engine used for experimental analysis ................................................................... 27
Figure 3.2 Infralyt Smart Exhaust Gas Analyzer ..................................................................... 27
Figure 3.3 Test stand for single cylinder air cooled engine 7.5 kW ........................................ 38
Figure 3.4 connection between CT110 test stand and CT 100.20 engine. ............................... 39
Figure 4.1 Temperature vs crank angle for E0 (pure gasoline)................................................ 42
Figure 4.2 Pressure vs crank angle for E0 (pure gasoline) ...................................................... 43
Figure 4.3 Volume vs crank angle for E0 (pure gasoline) ....................................................... 43
Figure 4.4 Volume vs crank angle for E0 (pure gasoline) ....................................................... 44
Figure 4.5 Brake power vs engine revolution per minute for E0 ............................................. 45
Figure 4.6 Brake torque vs engine revolution per minute for E0............................................. 46
Figure 4.7 Brake specific fuel consumption vs engine revolution per minute for E0 ............. 46
Figure 4.8 Brake mean effective pressure vs engine revolution per minute for E0 ................. 47
Figure 4.9 Temperature vs crank angle for E15 ....................................................................... 49
Figure 4.10 Pressure vs crank angle for E15............................................................................ 50
Figure 4.11 Volume vs crank angle for E15 ............................................................................ 51
Figure 4.12 Pressure vs volume diagram for E15 .................................................................... 51
Figure 4.13 Brake power vs engine speed for E15 .................................................................. 52
Figure 4.14 Brake torque vs engine revolution per minute for E15........................................ 53
Figure 4.15 Brake specific fuel consumption vs engine speed for E15 ................................... 54
Figure 4.16 Break mean effective pressure vs engine revolution per minute for E15 ............ 55
Figure 4.17 combustion efficiency VS blend proportions ....................................................... 55
Figure 4.18 thermal efficiency VS blend proportion ............................................................... 56
Figure 4.19 summary of maximum temperature result vs engine crank angle ........................ 57
Figure 4.20 summary of maximum pressure result vs engine crank angle .............................. 57
Figure 4.21 summary of maximum pressure volume diagram ................................................ 57
Figure 4.22 summary of brake power vs engine speed from computer c++ program ............. 59
Figure 4.23 summary brake torque vs engine speed ................................................................ 59
Figure 4.24 summary brake specific fuel consumption vs engine speed ................................. 59
Figure 4.25 summary brake mean effective pressure vs engine speed .................................... 59
VIII
Figure 4.26 diagram of Co2 emission vs blend proportions ..................................................... 62
Figure 4.27 diagram of CO emission vs blend proportions ..................................................... 62
Figure 4.28 diagram of N2 emission vs blend proportion ........................................................ 62
Figure 4.29 diagram brake power vs engine speed of experimental investigation for E0 ...... 64
Figure 4.30 diagram brake toque vs engine speed of experimental investigation for E0 ........ 65
Figure 4.31 diagram bsfc vs engine speed of experimental investigation for E0 .................... 65
Figure 4.32 brake power vs engine speed experimental investigation for E15 ....................... 67
Figure 4.33 brake torque vs engine speed experimentally investigated for E15 ..................... 67
Figure 4.34 fuel consumption vs engine speed experimental investigation for E15 ............... 68
Figure 4.35 E0 and E15 brake power vs engine speed for experimental investigation for E0
and E15..................................................................................................................................... 70
Figure 4.36 summary of brake torque vs engine speed from experimental investigation for E0
and E15..................................................................................................................................... 70
Figure 4.37 fuel consumption vs engine speed experimental investigation for E0 and E15 ... 70
Figure 4.38 experimental investigation of CO2 vs engine speed for E0 and E15 .................... 73
Figure 4.39 experimental investigation HC vs engine speed for E0 and E15.......................... 73
Figure 4.40 experimental investigation of CO vs engine speed for E0 and E15 ..................... 73
Figure 4.41 experimental investigation of O2(% vol) vs engine speed(rpm) ........................... 73
IX
ACRONYMS AND SYMBOLS
∆U
change of internal energy
AFR
air fuel ratio
BDC
bottom dead center
bsfc
CAI
brake specific fuel consumption
controlled auto ignition
CC
Centimeter cube
CO
carbon monoxide
CO2
carbon dioxide
EC
engine capacity
EEV
environmentally enhanced vehicle
GEG
gasoline equivalent gallon
HC
hydrocarbon
imep
indicated mean effective pressure
LEL
lower explosive limit
LHV
lower heating value
ma
mass of air
mf
mass of fuel
mm
mass of air fuel charged to cylinder
MOWE
ministry of water and energy
Mres
mass of residual
NIOSH
National institute for occupational safety and health
X
NOX
nitrogen oxide
NREL
National renewable energy laboratory
P
pressure
Pb
brake power
Pi
indicated power
Q
heat added
Rc
compression ratio
rpm
revolution per minute
T
temperature
Tb
brake torque
TDC
top dead center
TJ
tera joules
UEL
upper explosive limit
V
volume
Vcl
clearance volume
VD
displacement volume
W
work done
ZC
number of cylinder
XI
ABSTRACT
The main objective of the work is to study thermodynamic analysis and performance
evaluation of spark ignition (SI) engines using gasoline-ethanol blend fuel (E15). In
this work the thermodynamic analysis of actual engine cycle with ethanol gasoline
blend fuel (E15) was done. Depending on the thermodynamic analysis which can be
the
mathematical
model
the
computer
c++
program
was
devoloped.so
the
performance parameter such as brake power, brake torque, thermal efficiency,
break
mean
consumption
effective
and
pressure,
emission
was
combustion
analyzed
by
efficiency,
using
brake
developed
specific
fuel
computer
c++
program. This program is versatile that can be functional for every type of engine
and any type of blend proportion.as a result the brake power, brake torque,
combustion efficiency, thermal efficiency and break mean effective pressure are
higher for E15 than E0.the brake specific fuel consumption is lower for E15 than
E0.The molar fraction emission of CO2, CO and water vapor is less for E15 than E0
but molar fraction of N2 is higher for E15 than E0.Experimental investigation was
done on the real engine and the computer c++ program was validated and proved.
The deviation between result of developed computer c++ program and experimental
investigation was less than 5% for all analyzed engine parameter.
Depending on the real factor which may be didn’t consider in this work while preparing
mathematical model and develop computer c++ program, the future researcher can reshuffle
and come out with perfect result.
Key Words: Ethanol gasoline blends, Alternative fuels, thermodynamic analysis, computer
simulation of cycle-processes using C++.
XII
CHAPTER ONE
1
The
prices
of
petroleum
INTRODUCTION
products
are
generally on
an
increasing
trend
and
consequently affecting the general cost of living. This continuous increase has
resulted in the prices of some products tripling in the last decade. In some
communities, in the developing
nations
these products are not only expensive but
they are not readily available because of the poor road infrastructure necessary for
their
distribution.
The
consumption
of
petroleum
products
also
has
other
inconveniencies such as environmental pollution and the emission of greenhouse
gasses generally believed to be responsible for global warming.
The general trend
all over the world now is to reduce the over dependence on petroleum products so as
to help reduce the effects of global warming. Other possible advantages of
abandoning petroleum products is the fact that alternative sources can be produced
from renewable resources that are available almost everywhere that there is life. This
avoids the employment of heavy infrastructure for long distance transportation and
distribution.
1.1 Background and Justification
Fuel additives are very important, since many of these additives can be added to fuel in order
to improve its efficiency and its performance (Pandey and Gupta, 2016). Ethanol - gasoline
blend with percentage volume of ethanol up to 15% can be used in SI engine without any
modifications. The presence of oxygen and high octane number were significant features of
using ethanol-gasoline blends.
The fuel consumption and specific fuel consumption showed a marginal decreasing with the
use of ethanol– gasoline blends (Mostafa et al., 2017).Adding ethanol to gasoline will lead to a
leaner better combustion. It was experimentally demonstrated that adding 5-15% ethanol to the
blends led to an increase in the engine brake power, torque and brake thermal efficiency,
volumetric efficiency and decreases the brake specific fuel consumption (Yusuf et al., 2010).
1
When engine was fueled with methanol gasoline blend, engine performance parameters such as
brake torque, brake power, brake thermal efficiency, volumetric efficiency increases with
increasing methanol amount in the blended fuel while bsfc and equivalence air-fuel ratio
decreased (Shayan et al., 2011).
As the percentage of ethanol increases the emission characteristics improved. It is
observed
that
the
emission
values
of
the
HC
and
CO
decreased
when compared with that of pure gasoline. The brake thermal efficiency increases with the
increase in the percentage of ethanol; E5 and E10 gave the best result for all measured
parameters at a constant speed of 2000 rpm, thus ethanol may be used as an additive for
gasoline. Brake thermal efficiency increased as the volume percentage of ethanol fuel is
increased in the mixture (saikrishnm et al., 2016). CO, HC and NOx emissions decreased with
ethanol blends due to leaner air fuel mixtures. Catalytic converter showed reduction in all three
emissions .The reduction percentage increased with ethanol percentage in the blend. A small
increase in NOx emissions was noticed with catalytic converter (Raja et al., 2015).
1.2 Statement of Problem
The reserves of petroleum-based fuels are directly correlated with the increasing
demands of humankind for energy production. With growing world populations,
industries, vehicles, and equipment, energy demand leads to the search for a
substitute for petroleum fuels which can accommodate to the need of people today.
Considering the current global economic crisis, the curiosity in alternative fuels is
extremely high.
Alternative fuels used as substitute petroleum-based fuels must be produced from
renewable sources, and should be devised to use this fuel without bringing any
modifications in the geometry of the engine. Alcohols have provided an answer to
this problem. Ethanol is thought to be the most fitting fuel for spark ignition engines.
Researchers have generated a few alternative and cost-effectively viable fuels which
are also environment friendly.
2
Ethiopia is also one of the country which totally import petroleum from other
country and high demand of energy is observing from day to day. As a result the
country’s economy highly depend on the fuel price and vulnerable to it which
shocked by its fluctuation.
According to the Ministry of Water and Energy, the country has a plan to top up an
ethanol blended oil to the local market to reach E25 (a 25% ethanol content blended
in Benzene and biodiesel) (Melas Teka.2007).Due this government formulate policy
to blend locally produced biofuel with petrol and a number of researcher recommend
this blend fuel to save hard currency and minimize the emissions of greenhouse
gases. Since 2009, the country has been provided a 5% ethanol and 95% benzene
blended (technically known as E5) for the market in which a Sudanese owned oil
company, Nile Petrol, was a sole agent that was carrying out the blending process
and distributing for all local oil station. But now the Ministry of Water and Energy
(MoWE) declared that Oil Libya is awarded the task of blending the 10% ethanolBenzene blend.
The way followed by the previous researcher to know the performance of engine
and emissions of greenhouse is time consuming and need professional on the area.
Despite a number of work is done on this area in other countries there is no common
conclusion which is a basic route creating confusion to use the result of their
experiment
for
practical
operation
and not
easy to
rely on
it.
But
if
the
thermodynamic analysis of blend fuel is done and the computer program is
developed for it, one can determine the engine performance and emissions rapidly
and easily for every blend proportion.so this problem can be solved after completion
of this thesis.
1.3 Objectives
1.3.1 General objective
The main aim of the work is to conduct performance analysis of spark ignition (SI)
engine using various blends of gasoline and ethanol.
3
1.3.2 Specific objectives
The specific objectives of this work are listed as follow:
To develop computer C++ program that can rapidly and easily determine
engine performance and emissions for every amount of blend proportion.
To validate the program using the practical data.
To determine Engine performance such as, brake power, brake thermal
efficiency, volumetric efficiency, brake torque, brake mean effective pressure
and brake specific fuel consumption on different proportions of blend.
To determine the amount of emission for all selected blend proportions by
including combustion products like CO₂, H₂O, O₂, N₂, HC, CO, N2.
1.4 Significance of the Study
This project can benefit the natural environment on the first place by determining
harmful emissions components and differentiate which blend proportion of ethanol
and gasoline affect it highly. This means all living things are beneficiary .Not only
this the future researcher can also get benefit while determining the performance of
engine and emissions on the actual or real engine by using the computer c++
program developed in this research.
Generally the automobile companies, users and the country as a whole can be
benefited from this thesis.
1.5 Scope
This project was studied the thermodynamic analysis of engine performance and
emissions of different proportions of blend fuel (ethanol-gasoline) by mathematical
model and develop the computer c++ program. The experimental investigation was
done on real engine to validate or prove the result of computer c++ program. All the
combustion products were not considered while the emission analysis was done.
This research work did not include the effect of different proportions of blend fuel
on physical property of engine parts and accessories.
4
CHAPTER TWO
2
LITERATURE REVIEW
2.1 Biofuel
It is defined as liquid fuels produced from biomass; it excludes treatments of solid
biomass as a source of energy. It focuses on ethanol and biodiesel based fuels on
current available or near commercially developed technologies. The two most
important biofuels are ethanol and biodiesel. (https://en.wikipedia.org/wiki/Biofuel)
2.2 Ethanol
Ethanol is manufactured from microbial conversion of biomass materials through
fermentation. Ethanol contains 35 percent oxygen. The production process consists
of conversion of biomass to fermentable sugars, fermentation of sugars to ethanol,
and the separation and purification of the ethanol. Ethanol (ethyl alcohol, grain
alcohol) is a clear, colorless liquid with a characteristic, agreeable odor. In dilute
aqueous solution, it has a somewhat sweet flavor, but in more concentrated solutions
it has a burning taste. Ethanol, CH3CH2OH, is an alcohol, a group of chemical
compounds whose molecules contain a hydroxyl group, –OH, bonded to a carbon
atom.
Fermentation initially produces ethanol, and separation and purification of ethanol.
Fermentation initial produces ethanol containing a substantial amount of water.
Distillation removes the majority of water to yield about 95 percent purity ethanol,
the balance being water. This mixture is called hydrous ethanol.
If the remaining
water is removed in a further process, the ethanol is called anhydrous ethanol and
suitable for blending into gasoline. Ethanol is “denatured” prior to leaving the plant
to make it unfit for human consumption by addition of small amount of products
such as gasoline. (https://en.wikipedia.org/wiki/Ethanol)
5
2.3 Gasoline
Gasoline or gas for short (American English), or petrol (British English), is a
transparent, petroleum-derived liquid that is used primarily as a fuel in internal
combustion engines. It consists mostly of organic compounds obtained by the
fractional distillation of petroleum,
enhanced with a variety of additives. On
average, a 42-gallon barrel of crude oil (159 L) yields about 19 US gallons (72 L) of
gasoline when processed in an oil refinery, though this varies based on the crude oil
source's assay.
The characteristic of a particular gasoline blend to resist igniting too early (which
causes knocking and reduces efficiency in reciprocating engines) is measured by its
octane rating. Gasoline is produced in several grades of octane rating. Tetra ethyl
lead and other lead compounds are no longer used in most areas to regulate and
increase octane-rating, but many other additives are put into gasoline to improve its
chemical stability, control corrosiveness and provide fuel system 'cleaning,' and
determine performance characteristics under intended use. Sometimes, gasoline also
contains ethanol as an alternative fuel, for economic, political or environmental
reasons.
Gasoline used in internal combustion engines has a significant impact on the
environment, both in local effects (e.g., smog) and in global effects (e.g., effect on
the climate). Gasoline may also enter the environment un combusted, as liquid and
as vapors, from leakage and handling during production, transport and delivery,
from storage tanks, from spills, etc.( https://en.wikipedia.org/wiki/Gasoline)
2.4 Chemical and Physical Characteristics of Ethanol and Hydrocarbon Fuels
2.4.1 Characteristics of gasoline (A Hydrocarbon)
Hydrocarbon fuels (gasoline, diesel fuel, kerosene, jet fuel, etc.) generally have
similar characteristics whether they are flammable liquids or combustible liquids.
Gasoline is a hydrocarbon produced from crude oil by fractional distillation. It is
non-water miscible and has a flash point of approximately -45°F, varying with
6
octane rating. Gasoline has a vapor density between 3 and 4. Therefore, as with all
products with a vapor density greater than 1.0, gasoline vapors will seek low levels
or remain close to ground level. Gasoline has a specific gravity of 0.72–0.76 which
indicates it will float on top of water since it is non-water miscible or insoluble. Its
auto-ignition temperature is between 536°F and 853°F, and it has a boiling point
between
100°F
and
400°F
depending
on
fuel
composition.
Gasoline
is
not
considered a poison but does have harmful effects after long-term and high-level
exposure that can lead to respiratory failure. Smoke from burning gasoline is black
and has toxic components. Gasoline’s greatest hazard is its flammability even
though it has a fairly narrow flammability range (LEL is 1.4 percent and UEL is 7.6
percent).
2.4.2 Characteristics of ethanol (A Polar Solvent)
Ethanol is a renewable fuel source that is produced by fermentation and distillation
process. The most common source of ethanol in the United States in 2008 is corn.
However, it can be produced from other products such as sugar cane, saw grass, and
other natural products that will be conducive to the fermentation/distillation process.
Ethanol is a polar solvent that is water-soluble and has a 55°F flash point. Ethanol
has a vapor density of 1.59, which indicates that it is heavier than air. Consequently,
ethanol vapors do not rise, similar to vapors from gasoline which seek lower
altitudes. Ethanol’s specific gravity is 0.79, which indicates it is lighter than water
but since it is water-soluble it will thoroughly mix with water. Ethanol has an autoignition temperature of 793°F and a boiling point of 173°F. Ethanol is less toxic than
gasoline or methanol. Carcinogenic compounds are not present in pure ethanol;
however, because gasoline is used in the blend, E-85 is considered potentially
carcinogenic. Like gasoline, ethanol’s greatest hazard as a motor fuel component is
its flammability. It has a wider flammable range than gasoline (LEL is 3.3 percent
and UEL is 19 percent). In a pure form, ethanol does not produce visible smoke and
has a hard-to-see blue flame. In a denatured form there is little to no smoke, but a
slight orange flame may be visible. Interestingly, ethanol and some ethanol blends
7
can conduct electricity while gasoline does not and is considered an electrical
insulator.
The most striking difference between these two fuels is that unlike gasoline, ethanol
mixes easily with water. While it is possible to dilute ethanol to a condition where it
no longer supports combustion, this is not practical in the field as it requires copious
amounts of water. Even at 5 parts water to 1 part ethanol, it will still burn.
2.4.3 Comparison of gasoline and ethanol
Table 2.1 Compression of gasoline and ethanol
Characteristics
Gasoline
Ethanol
Molecular formula
C4-C12
C2H5OH
Molecular weight
95-120
46
Oxygen content (%)
0
34.8%
Density (kg/m3)
740
785
LHV (MJ/kg)
44.3
26.7
Octane number
>90
108
Auto-ignition temp. (C)
228-470
425
Stoichiometric A/F ratio
14.8
9.00
Latent heat of vapor. (kJ/kg)
305
840
Flash Point
-45°F
55°F
Specific Gravity
0.72–0.76
0.79
Vapor Density
3–4
1.49
Vapor Pressure
38–300 mmHg
44 mmHg
Boiling Point
100–400°F
173°F
Flammable Range (LEL–UEL)
1.4%–7.6%
3.3%–19%
Conductivity
None
Yes
Smoke Character
Black
Slight to none
Toxicity
Solubility
Lower than gasoline
None
Source: Elfasakhan. (2015) and Zarihan et al., (2017)
8
Highly
Table 2.2 Tested properties of blend fuel
Fuel
blend
Density,
kg/L@
15.6 °C
API
gravity,
dg.
Kinematic
viscosity
mm2/s@
30 °C
Flash
Point
°C
E0
0.74
59.53
0.4872
_
E10
0.7396
57.1
0.5383
E15
0.7495
57.09
E20
0.7541
E25
Fire
Point
, °C
Cloud
Point,
°C
Heat of
Combustion
,
MJ/L
Octane
number
25
-22
34.84
93.2
_
29
>8
33.19
97.1
0.5619
_
29.1
>8
32.91
98.6
55.95
0.6007
29.2
30
>8
32.43
100.4
0.7571
55.21
0.638
30
32
>8
31.7
99.5
E30
0.7613
54.3
0.6614
29.2
30.2
>8
31.53
102.5
E35
0.7653
53.5
0.6914
31
32
>8
30.92
104.1
Source: Sharma, (2015)
2.4.4 Characteristics of Ethanol-Blended Fuels
Blending ethanol with gasoline has multiple effects. Ethanol increases the heat
output
of
the
unleaded
gasoline,
which
produces
more
complete
combustion
resulting in slightly lower emissions from unburned hydrocarbons. The higher the
concentrations of ethanol, the more the fuel has polar solvent-type characteristics
with corresponding effects on conducting fire suppression operations. However,
even at high concentrations of ethanol, minimal amounts of water will draw the
ethanol out of the blend away from the gasoline. Ethanol and gasoline are very
similar in specific gravity. The two differing fuels mix readily with minimal
agitation, but the blend is more of a suspension than a true solution. Ethanol has a
greater affinity for water than it does for gasoline. Over time, without agitation,
gasoline will be found floating on a layer of an ethanol/water solution. The resulting
ethanol/water solution is still flammable since the concentration of ethanol is still
fairly rich. Phase separation can occur in fuel storage systems where water is known
to be present. Blending these fuels together alters the physical and chemical
characteristics
of
the
original
fuels.
However,
the
resulting
changes
may
be
unnoticeable to emergency responders. One of the noticeable differences in the
blended fuel versus unblended gasoline is the visual difference of the smoke and
9
flame characteristics. The higher the content of ethanol, the less visible the black
smoke content and orange flame production. These characteristics may be masked
by other substrates that may also be burning such as vehicle tires. Another
noticeable difference of ethanol-blended fuels under fire conditions is that when
foam or water has been flowed on the burning product, the gasoline will tend to burn
off first, eventually leaving the less volatile ethanol/water solution which may have
no visible flame or smoke.
Ethanol is a polar solvent that is simultaneously water-soluble and flammable.
Creating a blend of gasoline and ethanol results in a chemical change that can easily
go unnoticed by emergency responders. Knowing that the ethanol will be the last
fuel to burn and that it may burn without visible smoke or flame is important in
determining an approach to take in dealing with ethanol-involved incidents.
2.5 Summary of the Main Ethanol Blends Used Around the World
Several common ethanol fuel mixtures are in use around the world. The use of pure
hydrous or anhydrous ethanol in internal combustion engines (ICEs) is only possible
if the engines are designed or modified for that purpose, and used only in
automobiles, light-duty trucks and motorcycles. Anhydrous ethanol can be blended
with gasoline (petrol) for use in gasoline engines, but with high ethanol content only
after minor engine modifications.
Ethanol fuel mixtures have "E" numbers which describe the percentage of ethanol
fuel in the mixture by volume, for example, E85 is 85% anhydrous ethanol and 15%
gasoline. Low-ethanol blends, from E5 to E25, are also known as gasohol, though
internationally the most common use of the term refers to the E10 blend.
Blends of E10 or less are used in more than 20 countries around the world, led by
the United States, where ethanol represented 10% of the U.S. gasoline fuel supply in
2011. Blends from E20 to E25 have been used in Brazil since the late 1970s. E85 is
commonly used in the U.S. and Europe for flexible-fuel vehicles. Hydrous ethanol
or E100 is used in Brazilian neat ethanol vehicles and flex-fuel light vehicles and
hydrous E15 called hE15 for modern petrol cars in the Netherlands.
10
2.5.1 E10 or less
E10, a fuel mixture of 10% anhydrous ethanol and 90% gasoline sometimes called
gasohol,
can
be
used
in
the
internal
combustion
engines
of
most
modern
automobiles and light-duty vehicles without need for any modification on the engine
or fuel system. E10 blends are typically rated as being 2 to 3 octane numbers higher
than regular gasoline and are approved for use in all new U.S. automobiles, and
mandated in some areas for emissions and other reasons. The E10 blend and lower
ethanol content mixtures have been used in several countries, and its use has been
primarily driven by the several world energy shortages that have taken place since
the 1973 oil crisis.
2.5.2 E15
Typical manufacturer's statement in the car owner's manual regarding the vehicle's
capability of using up to E10.
E15 contains 15% ethanol and 85% gasoline. This is generally the highest ratio of
ethanol to gasoline that is possible to use in vehicles recommended by some auto
manufacturers to run on E10 in the US. This is due to ethanol's hydro philia and
solvent power.
As a result of the Energy Independence and Security Act of 2007, which mandates
an increase in renewable fuels for the transport sector, the U.S. Department of
Energy began assessments for the feasibility of using intermediate ethanol blends in
the existing vehicle fleet as a way to allow higher consumption of ethanol fuel. The
National Renewable Energy Laboratory (NREL) conducted tests to evaluate the
potential impacts of intermediate ethanol blends on legacy vehicles and other
engines. In a preliminary report released in October 2008, the NREL presented the
results of the first evaluations of the effects of E10, E15 and E20 gasoline blends on
tailpipe and evaporative emissions, catalyst and engine durability, vehicle drive
ability, engine operability, and vehicle and engine materials. This preliminary report
found none of the vehicles displayed a malfunction indicator light as a result of the
ethanol blend used; no fuel filter plugging symptoms were observed; no cold start
11
problems were observed at 24 °C (75 °F) and 10 °C (50 °F) laboratory conditions;
and as expected, computer technology available in newer model vehicles adapts to
the higher octane causing lower emissions with greater horsepower and in some
cases greater fuel economy seen in aircraft.
2.5.3 hE15
A 15% hydrous ethanol and 85% gasoline blend, hE15, has been introduced at
public gas stations in the Netherlands since 2008. Ethanol fuel specifications
worldwide traditionally dictate use of anhydrous ethanol (less than 1% water) for
gasoline blending. This results in additional costs, energy usage and environmental
impacts associated with the extra processing step required to dehydrate the hydrous
ethanol produced via distillation (3.5-4.9 vol. % water) to meet the current
anhydrous ethanol specifications. A patented discovery reveals hydrous ethanol can
be effectively used in most ethanol/gasoline blending applications.
According to the Brazilian ANP specification, hydrous ethanol contains up to 4.9
vol. % water. In hE15, this would be up to 0.74 vol. % water in the overall mixture.
Japanese and German scientific evidence revealed the water is an inhibitor for
corrosion by ethanol.
2.5.4 E20, E25
E20 contains 20% ethanol and 80% gasoline, while E25 contains 25% ethanol.
These blends have been widely used in Brazil since the late 1970s. As a response to
the 1973 oil crisis, the Brazilian government made mandatory the blend of ethanol
fuel with gasoline, fluctuating between 10% to 22% from 1976 until 1992. Due to
this mandatory minimum gasoline blend, pure gasoline (E0) is no longer sold in
Brazil. A federal law was passed in October 1993 establishing a mandatory blend of
22% anhydrous ethanol (E22) in the entire country. This law also authorized the
Executive to set different percentages of ethanol within pre-established boundaries,
and since 2003, these limits were fixed at a maximum of 25% (E25) and a minimum
of 20% (E20) by volume. Since then, the government has set the percentage on the
12
ethanol blend according to the results of the sugarcane harvest and ethanol
production from sugarcane, resulting in blend variations even within the same year.
Since July 1, 2007, the mandatory blend was set at 25% of anhydrous ethanol (E25)
by executive decree, and this has been the standard gasoline blend sold throughout
Brazil most of the time as of 2011. However, as a result of a supply shortage and the
resulting high ethanol fuel prices, in 2010, the government mandated a temporary
90-day blend reduction from E25 to E20 beginning February 1, 2010. As prices rose
abruptly again due to supply shortages that took place again between the 2010 and
2011 harvest seasons, some ethanol had to be imported from the United States, and
in April 2011, the government reduced the minimum mandatory blend to 18%,
leaving the mandatory blend range between E18 and E25.
2.5.5 E70, E75
When the vapor pressure in the ethanol blend drops below 45 kPa, fuel ignition
cannot be guaranteed on cold winter days, limiting the maximum ethanol blend
percentage during the winter months to E75.
E70 contains 70% ethanol and 30% gasoline, while E75 contains 75% ethanol.
These winter blends are used in the United States and Sweden for E85 flexible-fuel
vehicles during the cold weather, but still sold at the pump labeled as E85. The
seasonal reduction of the ethanol content to an E85 winter blend is mandated to
avoid cold starting problems at low temperatures.
In the US, this seasonal reduction of the ethanol content to E70 applies only in cold
regions, where temperatures fall below 32 °F (0 °C) during the winter. In Wyoming
for example, E70 is sold as E85 from October to May. In Sweden, all E85 flexiblefuel vehicles use an E75 winter blend. This blend was introduced since the winter
2006-07 and E75 is used from November until March.
For temperatures below −15 °C (5 °F), all E85 flex vehicles require an engine block
heater to avoid cold starting problems. The use of this device is also recommended
for gasoline vehicles when temperatures drop below −23 °C (−9 °F). Another option
when extreme cold weather is expected is to add more pure gasoline in the tank, thus
13
reducing the ethanol content below the E70 winter blend, or simply not to use E85
during extreme low temperature spells.
2.5.6 E85
E85, a mixture of 85% ethanol and 15% gasoline, is generally the highest ethanol
fuel mixture found in the United States and several European countries, particularly
in Sweden, as this blend is the standard fuel for flexible-fuel vehicles. This mixture
has an octane rating of 94-97, which is significantly lower than pure ethanol, but still
higher than normal gasoline (87-93 octane, depending on country).
The 85% limit in the ethanol content was set to reduce ethanol emissions at low
temperatures
and
to
avoid
cold
starting
problems
during
cold
weather,
at
temperatures lower than 11 °C (52 °F). A further reduction in the ethanol content is
used during the winter in regions where temperatures fall below 0 °C (32 °F) and
this blend is called Winter E85, as the fuel is still sold under the E85 label. A winter
blend of E70 is mandated in some regions in the US, while Sweden mandates E75.
Some regions in the United States now allow E51 (51% ethanol, 49% gasoline) to be
sold as E85 in the winter months.
As of October 2010, nearly 3,000 E85 fuel pumps were in Europe, led by Sweden
with 1,699 filling stations. The United States had 3,354 public E85 fuel pumps
located in 2,154 cities by August 2014, mostly concentrated in the Midwest.
Thailand introduced E85 fuel by the end of 2008, and by mid-2010, only four E85
filling stations were available, with plans to expand to 15 stations by 2012.
2.5.7 ED95
ED95 designates a blend of 95% ethanol and 5% ignition improver; it is used in
modified diesel engines where high compression is used to ignite the fuel, as
opposed to the operation of gasoline engines, where spark plugs are used. This fuel
was developed by Swedish ethanol producer SEKAB. Because of the high ignition
temperatures of pure ethanol, the addition of ignition improver is necessary for
successful diesel engine operation. A diesel engine running on ethanol also has a
higher compression ratio and an adapted fuel system.
14
This fuel has been used with success in many Swedish Scania buses since 1985,
which has produced around 700 ethanol buses, more than 600 of them to Swedish
cities, and more recently has also delivered ethanol buses for commercial service in
Great Britain, Spain, Italy, Belgium, and Norway. As of June 2010 Stockholm has
the largest ethanol ED95 bus fleet in the world.
As of 2010, the Swedish ED95 engine is in its third generation and already has
complied with Euro 5 emission standards, without any kind of post-treatment of the
exhaust
gases.
The
ethanol-powered
engine
is
also
being
certified
as
environmentally enhanced vehicle (EEV) in the Stockholm municipality. Standard.
2.5.8 E100
E100 is pure fuel, straight hydrous ethanol as an automotive fuel has been widely
used in Brazil since the late 1970s for neat ethanol vehicles and more recently for
flexible-fuel vehicles. The ethanol fuel used in Brazil is distilled close to the
azeotrope mixture of 95.63% ethanol and 4.37% water (by weight) which is
approximately 3.5% water by volume. The azeotrope is the highest concentration of
ethanol that can be achieved by simple fractional distillation. The maximum water
concentration according to the ANP specification is 4.9 vol. % (approximately 6.1
weight %).
The E nomenclature is not adopted in Brazil, but hydrated ethanol can
be tagged as E100, meaning it does not have any gasoline, because the water content
is not an additive, but rather a residue from the distillation process. However,
straight hydrous ethanol is also called E95 by some authors.
(https://en.wikipedia.org/wiki/Common_ethanol_fuel_mixtures)
15
2.6 Summary of Related Works
Mostafa et al., (2017) this study led to some conclusions, which could be deduced as
follow: 1 burning ethanol-gasoline blend in SI engine improves the engine-generator
set performance characteristics.2. Ethanol - gasoline blend with percentage volume
of ethanol up to 15% can be used in SI engine without any modifications.3. The
presence of oxygen and high octane number were significant features of using
ethanol-gasoline blends.4.
The
fuel
consumption
and
specific
fuel
consumption
showed a marginal decreasing with the use of ethanol–gasoline blends.5. Ethanol
addition to gasoline resulted in an increase in overall efficiency of the engine generator set and exhaust gas temperature. For E15 blend, the overall efficiency and
exhaust gas temperature at maximum load were increased by 14.88% and 3.85%
respectively as compared to base gasoline.
Pikūnas et al., (2003) the engine performance and pollutant emission of a SI engine
have been investigated by using ethanol–gasoline blended fuel E10 and pure
gasoline. Experimental results indicated that when ethanol–gasoline blend is used,
the engine power and fuel consumption of the engine slightly increase; CO emission
decreases dramatically as a result of the leaning effect caused by the ethanol
addition; HC emission decreases only in some engine working conditions; and CO2
emission increases because of the improved combustion. In this study, we found that
using ethanol–gasoline blend, CO emission may be reduced by 10–30%, while CO2
emission increases by 5–10% depending on engine conditions. The engine power
and
specific
fuel
consumption
increase
approximately
by
5%
and
2–3%,
respectively, in all working conditions.
Gaurav
Sharma*
and
Harvinder
Lal.
(2015)
Ethanol’s
physical
and
chemical
properties show that it can be used as an alternative fuel or additive in SI engine.
Ethanol-gasoline blends show very effective results. In this study, four different
blends E5, E10, E15 and E20 were run on SI engine for analyzing performances and
emissions. It was found that E5 and E10 blend was most effective blend they
16
improved performance and reduced emissions. It was concluded that E5 and E10
blend improved brake thermal efficiency, brake torque reduced brake specific fuel
consumption as compared to gasoline. Further both blends also reduced emissions
like CO2, CO, HC and NOx as compared to gasoline.
Joshi et al. (2015) among the various blends tested, E20 blend was found to have
least exhaust and greenhouse gases emissions, also not compromising on engine or
vehicle performance.
E20 offers the following property:
Mechanical efficiency: 92.77%
Thermal efficiency: 34%
Mass of fuel consumed: 0.035 Kg
Heat supplied by the fuel: 1415.05 KJ/min
CO%: 4.22%
HC%: 78 ppm
Materials compatibility:
There is
no discernible corrosion
in
fuel-wetted
metal parts such as fuel tanks, lines, pressure regulators, etc.
Engine wear: There is no additional or unusual wear to that normally
expected and there is no additional increase in wear metals or decrease in
total base number (TBN) of the lubricating oil.
Water tolerance: Quality of ethanol produced and stored should be extremely
pure and the water content should be less than 1.25%. An ethanol compatible
water detecting paste must be used to establish the water content of
underground storage tanks (standard paste is not suitable) and the water
content must be kept to a minimum and, older vehicles are more prone to
suffer from phase separation when first fueled with ethanol–petrol blend;
however, subsequent continuous use of ethanol–petrol blend prevents water
accumulation within the fuel tank.
Kheiralla et al., (2014) the following conclusions could be drawn from this study:
Ethanol-gasoline blends can be used as an alternative fuel for variable speed spark
17
ignition up to 35% blends without engine modification. − Fuel properties of the
tested ethanol-gasoline blends such as density and viscosity increased continuously
and linearly with increasing percentage of ethanol while API gravity and heat value
decreased with decreasing percentage of ethanol increase. Furthermore, cloud point,
flash and fire points were found to be higher than pure gasoline fuel, while
distillation curves proved to be lower. − The tested blends Octane rating based
Research Octane Number (RON) increased continuously and linearly with
the
increasing percentage of ethanol.
Based on the results obtained during this study work it can be suggested that:
Comprehensive
and
extensive
testing
on
fuel
properties,
engine
performance,
combustion, and emissions characteristics of ethanol-gasoline blends on SI engines
should be conducted for long time. Research collaboration should be undertaken
with sugarcane industry, and GIAD Automotive Group regarding using ethanol as
bio-fuel for SI engines.
Thakur et al., (2017) this study reveals a clear view of the progress made to improve
the performance parameters of spark ignition engines using blends of gasolineethanol, gasoline with all other alcohol derivatives, and subsequent alternative fuels.
Some key findings of this study are as follows:
Ethanol
blends
in
lower
proportions
showed
improvement
in
engine
torque and brake power as observed during study. Using E5, E10, E20 an
increment of 2.31, 2.77 and 4.16% in engine brake power and 0.29, 0.59
and 4.77% in torque was noted.
Brake specific fuel consumption increased for higher volume of ethanol
content as observed. Brake specific fuel consumption increased by 5.17,
10, 20, 37, and 56% using E20, E25, E30, E75, and E100 respectively.
Varying the compression ratio and operating the engine at various speed
also affected the performance parameters of the spark ignition engine.
Using E50 and E85 as fuel at compression ratio 10:1 and 11:1; increment
of 20.3 and 45.6% and 16.15 and 36.4%, respectively, was observed for
brake specific fuel consumption.
18
Brake thermal efficiency was slightly on the high side when an ethanolgasoline blend was used. Maximum brake thermal efficiency of 3.5% for
E20, 2.5% for E10, and 6% for E40 was concluded.
Raja et
al.,
operation
of
(2015)
Gasoline-ethanol
motorcycle
engine,
blends
without
were
experimented
modifying
compression
at
part-throttle
ratio,
intake
system, fuel system and ignition timing, without and with catalytic converter. The
following conclusions are derived from the results.
Blends up to E15 showed smooth and satisfactory engine operation and E20 blend
resulted in choking and stalling at higher engine speeds.
Brake specific fuel consumption was higher for blends due to lower heating value
of the blends compared to neat gasoline and correspondingly there was reduction in
brake thermal efficiency. Among the blends, E5 and E10 were closer to neat
gasoline.
Volumetric
efficiency
and
excess
air
factor
increased
with
ethanol
percentage in the blend due to higher heat of vaporization and oxygen in ethanol.
Exhaust temperature decreased with blends. This is because of lower engine
temperature and higher excess air in the air-fuel mixture.
CO, HC and NOx
emissions decreased with ethanol blends due to leaner air fuel mixtures. Catalytic
converter
showed
reduction
in
all
three
emissions.
The
reduction
percentage
increased with ethanol percentage in the blend. A small increase in NOx emissions
was noticed with catalytic converter.
performance
characteristics
and
As E5 and E10 blends show equivalent
superior
emission
behavior
compared
to
neat
gasoline in part-throttle conditions, they can be used as substitute fuels for neat
gasoline in motorcycle engine with no modifications.
HuuTruyen et al., (2012) the performance and pollutant emission of the in-use
carbureted and fuel injected cars fueled by ethanol/gasoline blends were studied.
The results indicated that effects of the ethanol/gasoline fuels on cars were not the
same if the cars equipped with different fuel systems. For the carbureted car, using
E10, E15 and E20 could increase power, reduce fuel consumption, and decrease
significantly HC and CO emissions, whereas increase NOx emissions. For the fuel
19
injected car, these blends nearly did not affect power and fuel consumption. HC and
CO emissions were reduced for E10 but increased for E15 and E20, while NOx was
higher for E10 and E15 but lower for E20 as compared to base gasoline RON92. In
this study, it found that utilization of E10 possibly gave benefit for both of the cars.
Ozsezen et al.,(2012) In this study, it was seen that the wheel power with the use of
alcohol- gasoline blends slightly increased compared to pure gasoline. When the
vehicle was fueled with alcohol-gasoline blends, more fuel was consumed to achieve
the same wheel power with pure gasoline, and it caused an increase in the fuel
consumption. Generally, the alcohol-gasoline blends at all vehicle speeds provided
slightly higher combustion efficiency relative to pure gasoline. The best combustion
efficiency was obtained with the use of M5 at 40 km h1 and 80 km h1 vehicle
speeds, with the use of E10 at 60 km h1 and 100 km h1 vehicle speeds. The
combustion efficiency and the equivalence ratio increased with increasing vehicle
speed.
The
best
combustion
efficiency
for
all
test
fuels
was
obtained
at
stoichiometric region (100 km h1 test speed).For all test fuels, a decreasing in HC
emission and an increasing in CO emission took place with the increasing vehicle
speed. Generally, a slightly increasing in CO emissions and a decreasing in HC
emissions occurred when using alcohol-gasoline blends. The decreases in unburned
HC emission levels with use of the alcohol-gasoline blends led to increase in the
combustion efficiency. A table trend in CO2 emissions was not observed, but an
increase
and
a
decrease
in
NOx
emissions
was
measured
at
the
vehicle
speed of 40 km h1 and 100 km h1, respectively, with the use of alcohol-gasoline
blends.
Tangka et al., (2011) Bio-ethanol production from the chosen crops was feasible.
Bio-ethanol production is highest after three days of fermentation using natural
methods. The highest bio-ethanol production came from maize although the values
got were lower than those obtained in the United States. Addition of ethanol to
gasoline reduces the energy density of the volume.
Engine speed increases and
engine torque decreases. However overall break power increases. There is loss of
20
fuel economy and consequently mileage with blended rations of bio-ethanol gasoline
because the alcohol has a lower energy value than gasoline. Blended fuel is not yet a
good option for less developed countries that are not manufacturing resistant parts.
Anti-fuel
properties
of
bio-ethanol
blended
fuels
calls
for
serious
engine
modifications to avoid knock and unwanted emissions. These modifications include
the advancing of engine timing, provision of airtight conduit lines, increasing the
compression ratio and roughening of the piston head.
Yusuf et al., (2014) adding ethanol to gasoline will lead to a leaner better
combustion. It was experimentally demonstrated that adding 5-15% ethanol to the
blends led to an increase in the engine brake power, torque and brake thermal
efficiency, volumetric efficiency and decreases the brake specific fuel consumption.
The lean combustion improves the completeness of combustion and therefore the
CO emission is expected to be decreased. The oxygen enrichment generated from
ethanol increased the oxygen ratio in the charge and lead to lean combustion.
The CO2 emission increased because of the improvement of the combustion and the
chemical properties of Ethanol.
Unburned HC is a product of incomplete combustion which is related to A/F ratio. It
can be concluded that that adding ethanol to the blends will reduces the HC
emission because of oxygen enhancement.
When
the
combustion
process
is
closer
to
stoichiometric,
flame
temperature
increases, therefore, NOx formation is expected to be increased.
The results obtained with presented theoretical model are in acceptable agreement
with those experimental ones. An agreement of 11% was determined between
experimental and theoretical results.
Kumar et al. (2016) in this study, the effect of unleaded gasoline and unleaded
gasoline blended with 5%, 10 % and 15% of ethanol on the performance of a sparkignition engine were experimentally investigated. Performance tests were conducted
for fuel consumption, engine torque, brake power, brake thermal efficiency and
brake
specific
fuel
consumption,
using
21
unleaded
gasoline-ethanol
blends
with
different percentage of fuel at wide open throttle opening position and variable
engine speed ranging from 900 to 3000 rpm. The results showed that blending
unleaded gasoline with ethanol increase the brake power, torque, brake thermal
efficiency
and
fuel
consumption,
while
it
decreases
the
brake
specific
fuel
consumption. The 15 vol% ethanol in the fuel blend gave the best results for all
measured parameters at all engine speed.
Nallamothu1 et al., (2013)
In this research work, procedures of measuring fuels have been used to blend the
ethanol produced from sugar cane with gasoline and base fuels used for the
experiment.
Properties of ethanol-gasoline blended and base fuel were first examined by the
standard ASTM test methods D86, D130, ES626:2008 (ANNEXB), ES640:2001
(ANNEXA), D323, D1298 and fuel was blended in different volume rates E0,
E5and E10. Moreover, the experimental comparative performance evaluation are
tested and evaluated at 8:1 compression ratios. The performance and exhaust
emission were carried out on gasoline engines by using TD43F variable compression
engine test rig and Exhaust gas analyzer 5000 and the following test results were
summarized. Best performance with maximum reduction is 2.9% Pb is obtained for
all samples for the compression ratio of 8:1 at speed of2000 rpm. Blending increases
ηb for compression ratio of 8:1. Compression ratio of 8:1 is recommended to use
E10.
Shayan et al.,(2011) In this study, it was seen that when engine was fueled with
methanol–gasoline blend,
brake
power,
brake
engine
thermal
performance
efficiency,
parameters
volumetric
such
as
efficiency
brake
increases
torque,
with
increasing methanol amount in the blended fuel while bsfc and equivalence air-fuel
ratio decreased. Since the latent heat of evaporation of ethanol is higher than that of
gasoline, during compression process, the fuels containing methanol will absorb
more heat from combustion chamber and eventually, the pressure of the combustion
chamber will be decreased accordingly. Relying on above statements, during the
22
compression process, the pressure of such combustion chamber will be decreased
compared with when pure gasoline is used in combustion. On the other hand, due to
presence of oxygen entered the combustion chamber during expansion process and
after combustion of fuel and upon improvement of combustion, the pressure of the
expansion process will be increased as well. Hence, the work of compression
process, which is a negative work, will be decreased and that of the expansion
process that is a positive work, will be increased for that reason.
Consequently, upon increase of enclosed area in the pressure-volume curve, the
work
done
by the
engine
will
be
increased
in
case
of
use
of
the
fuel
containing methanol and finally, the indicated mean effective pressure will be
increased as well. Therefore, brake power will be increased. Using methanol–
gasoline blends lead to a significant reduction in exhaust emissions by about 24.9%
and 23.7% of the mean average values of HC and CO emissions, respectively, for all
engine speeds. On the other hand CO2 and NOx emissions increases by about 7.5%
and17.5% respectively.
Zhang et al., (2013) in this paper, CAI combustion has been demonstrated on a poppet valve DI
gasoline engine operating in the 2-stroke cycle. Gasoline and its mixture with ethanol, E15 and
E85, were used and their ranges of CAI operations were determined as a function of the engine
speed and load. Their combustion and heat release characteristics, emissions, and their
combustion and thermodynamic efficiencies were determined and analyzed.
The results show that:
2-stroke
CAI
combustion
operation
can
be
achieved
over
a
wide range of engine speed and load conditions, including idle operation that could not
be achieved with 4- stroke operations.
The
presence
extended
to
of
higher
ethanol
load
allowed
conditions.
CAI
In
the
combustion
case
of
to
be
E85
the
maximum IMEP of 8.4 bar was obtained at 800 rpm, significantly higher than the 4stroke equivalent. Further improvement in the high load range at higher engine speeds
can be achieved with a faster camless system or mechanical cam shafts.
23
CO, HC and NOx emissions are significantly reduced by injecting ethanol blended fuels.
E85 has greater effect on the emission reduction than E15.
. Both combustion efficiency and thermodynamic efficiency are improved by the
presence of ethanol because of the optimum combustion phasing and ower heat loss.E85
improved indicate fuel conversion efficiency by over 5% at 2000 rpm.
The
fuel
above
ratio
improvement
results
to
were
stoichiometric
in
the
fuel
obtained
in
the
injector
by
keeping
engine
and
the
exhaust.
In
combustion
relative
air
addition,
chamber
to
future
design
are expected to further reduce the HC and CO emissions and improve the thermal
efficiency and indicated fuel conversion efficiency, making the 2-stroke poppet valve
engine a viable low emission and high efficiency IC engine for automotive applications.
Wang et al., (2015) the focus of this study was to evaluate the effects of hydrous ethanol gasoline
on the combustion and emission characteristics on a port injection gasoline engine. Based on
the experimental results, the conclusions are as follows:
Compared with E0, E10W showed higher peak in-cylinder pressure at high load.
Increases in peak heat rise rates were observed for E10W fuel at all the operating
conditions. Besides, the usage of E10W increased NOX emissions at a wide load range.
However, at low load conditions, E10W reduced HC, missions, while CO2 emissions
were not significantly affected at higher operating points.
Compared with E10, E10W showed higher peak in-cylinder pressures and peak heat
release rates at the tested operating conditions. In addition, decreases in NOX emissions
were observed for E10W from 5 Nm to 100 Nm, while HC, CO and
CO2 emissions were slightly higher at low and medium load conditions.
The practical consequence of burning E10W fuel showed a better combustion process,
especially at higher loads. In addition, E10W fuel had lower NOX emissions than E10
at
all
operating
conditions
and
lower
HC,
CO
and
CO2
emissions
significantly and simultaneously than E0 at low load conditions. From the above, it can
be concluded that E10W fuel can be regarded as a potential alternative fuel for gasoline
engine applications.
24
CHAPTER THREE
3
MATERIALS AND METHODS
In this chapter the required data was collected, the theoretical thermodynamic
analysis of real engine cycle was done, depending on the thermodynamic analysis
and mathematical model computer c++ program was written and the written
computer program is compiled and run. To validate the written computer c++
program experimental analysis conducted on the selected real engine.
3.1 Experimental Site
The experimental analysis was conducted at Dilla University. Dilla is a market town
and separate woreda in southern Ethiopia. The administrative center of the Gedeo
Zone in the Southern Nations, Nationalities, and Peoples Region (SNNPR), it is
located on the main road from Addis Ababa to Nairobi. The town has a longitude
and latitude of 6°24′30″N 38°18′30″ECoordinates:
6°24′30″N 38°18′30″E, with
an elevation of 1570 meters above sea level. It was part of Wenagoworeda and is
currently surrounded by DilaZuriaworeda.
3.2 Collection of Required Data
To validate the output of c++ computer program written in this work one engines
was selected and its specification is summarized as follow.in addition to engine
specifications the both fuel means gasoline and ethanol physical and chemical
characteristics was collected and summarized in chapter 2(two) of this paper.
Not only each characteristic’s the blend’s characteristics also summarized in chapter
2(two) of this paper.
25
3.2.1 Engine specifications
Table 3.1Selected engine specifications
Engine Specification
Engine type: -
Dimensions: -
Air-cooled 1 cylinder, 4-stroke petrol engine
L x W x H: 500 x 345 x 410 mm
Weight: approx.
34 kg
Compression: -
8.5:1
Bore: -
89 mm
Stroke: -
63 mm
Connecting rod length: -
110mm
Crank throw: -
31.5 mm
Max. Power: -
8.2 kW
Max. Speed: -
3600 rpm
Max. Torque: -
24.6 Nm at 2200 rpm
Oil capacity: -
1.4 liters
Ignition: -
Magneto ignition
Sound level(distanc)-
96dB(A)
Intake valve open bTDC
15o
Intake valve close aBDC
50o
Start of combustion bTDC
15o
Duration of combustion
55o
exhaust valve open bBDC
50o
exhaust valve close aTDC
15o
26
Figure 3.1 engine used for experimental analysis
3.2.2 Technical Information of exhaust gas analyzer
Figure 3.2 Infralyt Smart Exhaust Gas Analyzer
3.2.2.1 Measuring Principle
The measuring principle of CO, CO2 and HC is based up on the interference correlation filter
principle. Infrared light is radiated through the measuring chamber and is detected by sensor
27
that operates an interference correlation filter. The Sensor signals are processed by
microcontroller directly. Oxygen and optional nitrogen monoxide is measured using chemical
sensors.
3.2.2.2 Technical Data
Table 3.2 Environmental requirements for exhaust gas analyzer
Environment parameters
Ambient temperature
Ambient air pressure
Max. temperature/humidity ratio
requirements
5...45°C
860...1060 hPa
35/95
Table 3.3 technical data of exhaust gas analyzer
Gas concentration resolution
4 Digits
Device Status
Errors will be displayed
Warming up time
30 s
Automatic zero point check
Every 60 min, 3,2°C temperature change or
negative
measuring values
Zero Gas
Fresh air, free of HC, CO and CO2.
Response time
IR-Components:T95<15sO2: T95 <60 s
@ Flow rate >90 dm3/h
Position of use
horizontal, required because of the operation
of the condensate separator; Slope <8 deg
Dimensions
Width 258mm,Depth 330mm,Heigh 203 mm
(including foots + printer)
Mass
ca. 6,5 kg
Degree of protection
IP 20
28
Table 3.4 Functional requirements of exhaust gas analyzer
Measuring components und ranges
CO 0-10.00%vol, CO2 0-20.00% vol,
HC 0-2500ppmvol(C6H14),O2 0-22.00%vol
NO 0-5000 ppm vol (available as an option)
NOx 0-5000 ppm vol (available as an option)
Measuring components absolute tolerances
CO ± 0.03 % vol, CO2 ± 0,5 % vol
HC ± 10 ppmvol(C6H14),O2 ± 0.1 % vol
NO ± 2 ppm vol (available as an option)
NOx ±25 ppm vol (available as an option)
Measuring components relative tolerances
±5%
3.3 Mathematical Model for Actual Engine Cycle
For one cylinder: ( Willard W. Pulkrabek) and (AKolchin and R Demidw)
Displacement volume (VD):
VD=EC/ZC.................................................................................................................................3-1
Where, EC= engine capacity
Zc=number of cylinder
VD= 392cm3
Clearance volume (VC)
RC= V1/V2 = (VD+ VC) / VC ………………………………………………...……………..3-2
V1=volume of cylinder above BDC
V2=volume of cylinder above TDC
8.5 = (392cm3 + VC) / VC
VC = 52.26cm3
VT = VD+VC
= 392 + 52.26
= 444.26cm3
29
State1
The intake stroke of the Otto cycle starts with the piston at TDC and is a constant
pressure process at an inlet pressure of one atmosphere. The temperature of the air
during the inlet stroke is increased as the air passes through the hot intake manifold.
The temperature at point TDC will generally be on the order of 25°to 35°Chotter
than the surrounding air temperature. (22)
T1 = 50oc = 323k
P1 = 100kpa = 1atm = 1bar
V1 = VD+ VC = 392 + 52.26 = 444.26cm3
Mass of gas mixture in cylinder can be calculated at state 1.the mass with in the
cylinder will then remain the same for the entire cycle.
In air-standard cycles, air is considered an ideal gas such that the following ideal gas
relationships can be used:
PV =Z mRT ………………………………………………………………………………. 3-3
Where Z= 0.99 for intake and 0.98 for exhaust.
P1V1 = ZmmmRT1
mm = P1V1/ RT1 = (100kpa)* (0.000444 m3)/Zm (0.287KJ/Kg-k) *(323k)
= 0.000478Kg/0.99
= 0.000483kg
Where,
P1 is atmospheric pressure
R is universal gas constant
T1 is ambient temperature
mm is fresh mass charged to cylinder
V1 is total volume
There is residual mass in cylinder (Mres) which is from 2% to 8% of mm.
Let take 5% residual mass which is the average.
Mres= 5/100* mm
= 0.05*0.000483Kg
= 0.000024kg
30
State 2
The compression stroke is isentropic.
The following ideal gas relationships can be
used to find pressure and temperature.
The compression stroke in the real engine is different from ideal one. This means the
intake valve is not close at BDC rather after the BDC.so compression can be
classified to two.
1. Polytropic compression
This is the stage from BDC to the point intake valve close after BDC.
2. Polytropic effective compression
This is the stage from intake valve close after BDC to the point at start of
combustion.
P2 = p1 (Rc) k …………………………………………………………………...…………. 3-4
= 100kpa (8.5)1.35 = 1797.69kpa
T2= T1 (Rc) k-1 …………………………………………………………………………...…..3-5
= 323k (8.5)1.35-1 = 683.12k
Mm1= mm+ Mres …………………………………………….………………………………. 3-6
= 0.000483kg +0.000024kg
= 0.00051kg
Where, k is compression index and Rc is compression ratio.
The type of fuel used in this work is blend of alcohol-gasoline (E15).
Table 3.5 mass and molar fraction blend proportion
Fuel
Mass,
Molecular
Moles
Mole fraction
m(kg)
weight, M
N = m/M
C2H5OH
0.15
46
0.00326
0.299
C8H15
0.85
111
0.00765
0.701
summation
1
157
0.01091
1
Mole fraction = Ni/sumNi
0.299C2H5OH + 0.701C8H15 + 9.13(O2 + 3.76N2) = 6.206CO2 + 6.156H2O +
33.49N2
AFR = ma/mf = [9.13(32 + 3.76*28)]/[0.3*46 + 0.7*111] =13.69
31
The mass of gas mixture mm in the cylinder made up of air ma, fuel mf (mass of
ethanol + mass of gasoline).
Mass of air ma = (AFR/ (AFR+1))* (1-XR)* (Mm1) ……………………………………3-7
Where, XR is percentage of residual
= (13.69/14.69)*(1-0.05)*(0.00051kg)
= 0.00045kg
Mass of fuel
mf = (1/ (AFR+1))* (1-XR)* (Mm1 )……………………………...………3-8
= (1/14.69) *0.95*(0.00051kg)
= 0.000033kg
State 3
Heat addition from hydrocarbon fuel.
Qin = mf QLHVղc ……………………………………………………………………………..3-9
Where, mf = 0.000033kg
ղc= 90%
QLHV blend fuel= 0.15 (QLHV alcohol) + 0.85(QLHV gasoline)…………………………….………..3-10
= 0.15(27MJ/kg) + 0.85(44MJ/kg)
= (4.05+37.4)MJ/kg
= 41.45MJ/kg
Where, QLHV blend fuel is lower heating value of blend fuel
QLHV alcohol is lower heating value of alcohol
QLHV gasoline is
lower heating value of gasoline
ղc is combustion efficiency
Qin = mf QLHV*ղc
= (0.000033kg) (41.45MJ/kg) (0.9)
= 0.0015MJ = 1.5KJ
Heat release rate
Q1=Qin*xb…………………………………………………………….......………………. 3-11
the heat addition for spark ignition engines may be a prescribed function of crank angle.
32
Where,
𝑥𝑏 = 0.5(1 − 𝑐𝑜𝑠 (
ө− ө𝑠𝑐𝑏𝑇𝐷𝐶
ө𝑑𝑐
∗ 𝜋))…………………………………………………...…..3-12
xb = is the fraction of the heat release, theta refers to crank angle
ө𝑠𝑐𝑏𝑇𝐷𝐶 = is theta (degree) start of combustion before top dead center
ө𝑑𝑐 = is theta duration of combustion
The above equation is applied only during the time of heat release;
Q1=Qin*xb………………………………………...…………………….………..3-13
ө− ө𝑠𝑐𝑏𝑇𝐷𝐶
= ( mf QLHV*ղc* 𝑥𝑏 = 0.5(1 − 𝑐𝑜𝑠 (
= (1.5KJ)*(0.99)
ө𝑑𝑐
∗ 𝜋))
= 1.504KJ
W1 = PV …………………………………………………………………………3-14
Where, P= P2 that means pressure at the end of compression
V= VD is the swept volume
W1 = work done
W1 = PV
= (1797.69kpa)*( 0.000444m3)
= 0.798KJ
FROM:
Q - W = ∆U………………………………………………………………………………... 3-15
Where, Q is heat added
W is work done
∆U is change of internal energy
Q1-W1 = Mm1*CV* (T3-T2) ……………………………………..……………………. 3-16
Where, CV = 0.821KJ/Kg-k
Q1-0.798KJ = (0.00076kg)*(0.821KJ/Kg-k)*(T3-T2)
T3 = [(1.504J -0.798KJ)/ (0.00051kg)*(0.821KJ/Kg-k)] +T2
= 1474.5+668.78k
= 2369(this is maximum temperature)
P3 = P2 (T3/T2)………………………………………………………………………………3-17
33
= 1797.69kpa (2369/683.12)
= 6234.89kpa = Pmax (maximum pressure)
State 4
Power stroke.
The following ideal gas relationships can be used to find pressure and temperature.
P4 = p3 (1/Rc) k ……………………………………………………………...………………3-18
= 6234.89kpa (1/8.5)1.35 = 346.82Kpa
T4 = T3 (1/Rc) k-1 ………………………………………………...…….……………………3-19
= 2369 (1/8.5)1.35-1 = 1120.13k
Work produced in isentropic power stroke for one cylinder during one cycle:
WPower = [ Mm1R (T4-T3)]/1-k………………………………..……………………………3-20
= [(0.00051Kg) (0.287KJ/Kg-k) (1120.13k – 2369K)]/-0.35
= 0.52KJ
Where, WPower is work of power stroke
Work absorbed during isentropic compression stroke for one cylinder during one
cycle.
WCompression = [ Mm1R (T2-T1)]/1-k…………………………………………..……………3-21
= [(0.00051Kg) (0.287KJ/Kg-k) (683.12k - 323K)]/-0.35
= -0.15KJ
Where, WCompression is work of compression stroke
Work of the intake stroke is canceled by work of the exhaust stroke.
Net indicated work for one cylinder during one cycle is:
Wnet= Wpower + Wcompression
= 0.52KJ – 0.15KJ
= 0.37KJ
Where,Wnet work net
From this indicated thermal efficiency can be calculated as follow:
Ղt = Wnet/ Qin
= 0.37KJ/1.504J
= 0.246
34
= 24.6%
Where, Ղt is thermal efficiency
Indicated mean effective pressure (Imep) can be calculated from the following:
Imep = Wnet /V1- V2…………………………………………………………...……………3-22
= 0.37KJ/ (0.000392m3)
= 943.87kpa
From this:
Pi = Wnet N/n
………………………………………………………………………………..3-23
= [0.37KJ/cylinder-cycle (3000/60 rev/sec)/ (2rev/cycle)] 1cylinder
= 9.25kw
Where, Pi is indicate power
N is engine speed (rpm)
n is number of stroke
Pb= ղm Pi……………………………………………………………………………………3-24
Where, mechanical efficiency (ղm) is 85%
= 0.85 *9.25kw
= 7.86kw
Tb
η m imep Vs z bmep E c 60 Pb
4π
4π
2π N
…………………………….……………3-25
= 60 x 7.86/2*3.14*3000
= 25N-m
bsfc = mf / Pb………………………………………………………...……………………..3-26
= [0.000033kg/cylin-cycle) *(50rev/sec)*(0.5 cycle /rev)*1cyli]/ 7.86kw
= 0.0001kg/sec/kw
= 0.38kg/kWh
Where, Pb is brake power
Tb is brake torque
bsfc is brake specific fuel consumption
35
3.4 Mathematical Model for Engine Performance
The following ‘Empirical Relations’ are obtained from experimental data of ‘engine
performance test’ using a ‘curve fitting method’.
for SI (Carburetion) Engines:
Pb Pb_max x 3 x 2 x
where, x
N min 500 1000 rpm
ΔN
Tb
Pb
ω
N max N min
IN
.......... ..
in ' Nm '
Pb
E c n cps
.......... . ' N ' in ' rpm ' ; ' Pb ' in ' kW '
N @Pb _max
and
N max ( 1.05 to 1.15 ) N @Pb-max ;
I N 10
bscf bscf @Pb_max x 2 1.2 x 1.2
bmep
N
wher e, ω
in ' bar '
2π N
60
.......... ..
where, n cps
in ' kg/kWh '
N
Z rpc 60
Note: Using a computer Programming Language (C++,) in appendix 1 and Application
Software’s (MS-Excel,), the expected ‘Engine Performance Curves’ can be plotted.
3.5 Mathematical Model For Incomplete Combustion Emission of Blend Fuel.
The chemical reaction of blend fuel for not stoichiometric reaction is as follows.in
this reaction there is additional oxygen and carbon monoxide. But since it is rich fuel
type mixture there is no oxygen in product part. If there is dissociation reaction in
the combustion chamber the product part element is not limited to five rather ten
(10) products.
To calculate the molar fraction of all combustion product the very complex
numerical mathematical model is needed.
For this reason this work is limited to only five combustion products.
MFA (CnHmOHm) +MFG (CaHb) +atha (O2+3.76N2) =n1CO2+n2H20+n3N2+n4O2+n5CO
Where, MFA is molar fraction of alcohol
MFG is molar fraction of gasoline
atha is molar fraction of air for stoichiometric air fuel ratio.
36
ath = λ*atha
Where, ath is molar fraction of air for not stoichiometric reaction.
λ is equivalence ratio of air fuel
The equilibrium of reactants and product parts are done as follow.
C: (n*MFA) + (a*MFG) = n1 + n5
H: (m*MFA) + (b*MFG) = 2n2
O: MFA + 2*ath = 2n1 + n2 + n5
N: 2*ath*3.76 = 2n3
n1 = (MFA + 2*ath) – (((m*MFA)-(b*MFG))/2) – (n*MFA) – (a*MFG)
n2 = ((m*MFA) + (b*MFG))/2
n3 = (2*ath*3.76)/2
n4 = 0.because the mixture is rich type and O2 not expected.
n5 = ((n*MFA) + (a*MFG)) – n1
nt = n1+n2+n3+n4+n5
y1 = n1/nt, y2 = n2/nt, y3 = n3/nt, y4= n4/nt, y5= n5/nt
37
3.6 Experimental Analysis for E0 and E15
To Plot a power curve and the torque curve at full load the following procedures are
under taken.
1. Setting up
Figure 3.3 Test stand for single cylinder air cooled engine 7.5 kW
1. Installing and connecting the engine
The engine and base plate are installed in the CT 110 Test Stand for Small
Combustion Engines up to 7.5kW.
The engine is aligned with the braking device such that after inserting the
center piece of the coupling, the inserts for the two halves of the coupling are
aligned (see also the instructions for the CT 110)
ATTENTION! Imprecise alignment of the halves of the coupling can result in
irreparable damage to the plastic inserts, particularly at high speeds!
After alignment the fixing bolts for the engine are tightened.
The safety cover for the coupling is fitted.
The fuel line to the engine is connected to the supply connection on the CT
110 test stand.
The other lines on the engine (ignition, vacuum hose and temperature sensor)
should be connected to the connections on the test stand as shown below.
The air hose and the exhaust gas hose from the test stand are connected to the
engine.
38
Figure 3.4 connection between CT110 test stand and CT 100.20 engine.
3.7 Performing the experiment
Once the engine has warmed up, operate it at full throttle.
Apply a load to the engine:
To do this, set the torque adjusting knob on the CT 110 to a maximum value of “10".
Set the speed adjusting knob so that the maximum speed in the engine’s speed range
is reached.
Operate the “Starter/Brake” button.
Record the measured values (speed, torque and fuel consumption), i.e. read off the
speed and torque on the displays. Calculate the fuel consumption using the scale on
the measuring tube and a stopwatch.
To move to the next measuring point, reduce the speed with the adjusting know on
the CT 110.
Record the measured values.
Repeat the procedure until a speed of around 2200 rpm is reached or the engine
comes to a stop.
39
CHAPTER FOUR
4
RESULT AND DISCUSSION
4.1 Output of computer c++ program for E0
Table 4.1 “‘V’, 'p' and 'T' as a function of 'theta' "for E0
theta
V
p
T
theta
V
p
T
(deg.)
(cc)
(bar)
(K)
(deg.)
(cc)
(bar)
(K)
20
68.43
0.9
313
360
52.27
31.67
1.22E+03
30
87.88
0.9
313
370
56.36
49.18
2.03E+03
40
113.77
0.9
313
380
68.43
55.67
2.80E+03
50
144.87
0.9
313
390
87.88
49.26
3.18E+03
60
179.78
0.9
313
400
113.77
37.48
3.13E+03
70
217
0.9
313
410
144.87
27.04
2.88E+03
80
255.05
0.9
313
420
179.78
20.21
2.67E+03
90
292.53
0.9
313
430
217
15.67
2.50E+03
100
328.24
0.9
313
440
255.05
12.6
2.36E+03
110
361.17
0.9
313
450
292.54
10.47
2.25E+03
120
390.54
0.9
313
460
328.24
8.96
2.16E+03
130
415.82
0.9
313
470
361.17
7.88
2.09E+03
140
436.67
0.9
313
480
390.54
7.09
2.03E+03
150
452.93
0.9
313
490
415.82
6.51
1.99E+03
160
464.53
0.9
313
500
436.67
6.1
1.95E+03
170
471.47
0.9
313
510
452.93
5.8
1.93E+03
180
473.79
0.9
313
520
464.53
5.61
1.91E+03
190
471.47
0.91
313.54
530
471.47
5.5
1.90E+03
200
464.53
0.92
315.17
540
473.79
5.46
1.90E+03
210
452.92
0.96
317.97
550
471.47
1.07
327.63
220
436.67
1
322.07
560
464.53
1.07
327.63
230
415.81
1.07
327.63
570
452.92
1.07
327.63
240
390.53
1.17
334.9
580
436.67
1.07
327.63
250
361.16
1.3
344.19
590
415.81
1.07
327.63
260
328.24
1.48
355.9
600
390.53
1.07
327.63
270
292.53
1.73
370.54
610
361.16
1.07
327.63
280
255.04
2.08
388.76
620
328.24
1.07
327.63
290
216.99
2.58
411.38
630
292.53
1.07
327.63
300
179.77
3.33
439.38
640
255.04
1.07
327.63
310
144.87
4.46
473.87
650
216.99
1.07
327.63
320
113.76
6.18
515.7
660
179.77
1.07
327.63
330
87.88
8.75
564.47
670
144.86
1.07
327.63
340
68.43
12.27
616.12
680
113.76
1.07
327.63
350
56.36
16.4
678.53
690
87.88
1.07
327.63
700
68.43
1.07
327.63
40
The table 4.1 is the result of computer c++ program developed which taken from
appendix 1. This program can easily calculate volume, pressure, temperature, the
input amount of mass charged to cylinder, the mole and molar fraction of emissions,
the brake power, brake torque, brake specific fuel consumption, thermal efficiency,
and brake mean effective pressure. Most of the result was summarized and analyzed
as follow:
Engine Size
Ec = 392 cc, Vs = 392 cc, Vcl = 52.27 cc, VT = 444.27 cc
Where, Ec is engine capacity
Vcl is clearance volume
Vs is swept volume
VT is total volume
The input amount in the combustion reaction
atha =11.75, LAMBDA (λ) =0.8, ath =9.4,xAl=0, xG =1,yAl =0 ,yG =1
AF = 11.63; ETA_c = 75.54 %; yAl_per = 0 %
mm = 0.00045 kg, ma = 0.000393 kg,
mf = 3.383015e-05 kg, Mres = 2.247992e-05 kg
The output amount in the combustion reaction
Wnet = 0.34 kJ; Qin = 1.21 kJ; ETA_ith = 27.65 %; imep = 8.55 bar
Pb = 7.13 kW, Tb = 22.69 NM; bsfc = 0.46 kg/kWh
Where,
atha
is
mole
of
air
for
xG is mole of gasoline
stoichiometric reaction
yAl is molar fraction of alcohol
mm is total mass charged to engine
yG is molar fraction of gasoline
ma is mass of air
yAl_per is percentage of alcohol
mf is mass of fuel
Wnet is work net
Mres is mass residual
Qin is heat added to combustion
AF is air fuel ratio
ETA_ith is thermal efficiency
ETA_c is combustion efficiency
Imep
λ is equivalence air fuel ratio
pressure
ath
is
mole
of
air
for
not
indicated
mean
effective
Pb is brake power
stoichiometric reaction
Tb is brake torque
xAl is mole of alcohol
bsfc is brake specific fuel consumption
41
4.1.1 Temperature
The maximum temperature is created at 390o of crank angle which can be adjusted initially on
the engine. This temperature can be affected by ambient temperature of environment.so it
depends initially on the environmental temperature. The angle at which combustion started
before TDC and the duration of combustion determine the crank angle at which maximum
temperature occurred. This temperature (Tmax) can affect the work net from the engine which
has direct relation with brake power and other engine performance parameter. The computer
c++ program written for actual engine cycle virtually consider all factors like in real engine.
For this specific engine and environment the maximum temperature created in engine was
3180k .
3500
Temperature(k)
3000
2500
2000
1500
1000
500
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
0
Crank angle(degree)
Figure 4.1 Temperature vs crank angle for E0 (pure gasoline)
4.1.2 Pressure
Temperature developed in engine and pressure created in engine are interdependent. The
maximum pressure is created at 380o of crank angle which can be adjusted on the engine and
not constant for all engine. The angle at which combustion started before TDC and the duration
of combustion determine the crank angle at which maximum pressure occurred. Like that of
temperature the maximum pressure also depends on the environmental pressure. For this
specific engine and environment the maximum pressure created in engine was 55.67 bar.
42
60
Pressure(bar)
50
40
30
20
10
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
0
Crank angle(degree))
Figure 4.2 Pressure vs crank angle for E0 (pure gasoline)
4.1.3 Volume
The volume created in the engine depends on the compression ratio, bore, stroke and the length
of connecting rod. Due to positive and negative displacement in the cylinder, the volume created
changes between total volume of cylinder and clearance volume of cylinder. This computer
c++ program can calculate the volume at every 720o of crank angle. If compression is the same
for pure gasoline and blend fuel the same volume can be created in the engine cylinder.
500
300
200
100
0
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
Volume(cc)
400
Crank angle(degree)
Figure 4.3 Volume vs crank angle for E0 (pure gasoline)
43
4.1.4 Pressure vs volume diagram
The pressure vs volume diagram is very important for the design of every engine. The peak
pressure is one of the determinant factor for brake power and other engine performance
parameter. This peak pressure depends on compression ratio, environmental pressure and the
nature of fuel used. The value of this peak pressure is the same with maximum pressure (55.67
bar) developed in engine. This peak pressure mostly depends on the type of fuel used and
ignition timing.
60
Pressure(bar)
50
40
30
20
10
0
0
100
200
300
Volume(cc)
400
500
Figure 4.4 Volume vs crank angle for E0 (pure gasoline)
4.1.5 Brake power
Brake power is the function of brake mean effective pressure, engine capacity, and engine
revolution per minute and mechanical efficiency. There is two possible ways of calculating
brake power.
The first one is analytical method which can be used to calculate the maximum power for
thermodynamic analysis of actual engine cycle and by using only this method one cannot draw
the following diagram.
44
The second one is empirical method which can be used to calculate the maximum brake power
by observing engine specification. This method is used for drawing the following diagram
which is almost the same with the output of computer simulator of dynamometer.
As a result the maximum brake power for selected engine by using pure gasoline was 7.13kW
at 3000rpm.
8
Brake power(kw)
7
6
5
4
3
2
1
0
0
1000
2000
3000
Engine speed(rpm)
4000
Figure 4.5 Brake power vs engine revolution per minute for E0
4.1.6 Brake torque
Brake torque is the function of brake power, engine capacity, and engine rpm. The factor which
affect the brake power has significant role on brake torque. Both of them has directly
proportional to each other.
The two possible way used to calculate brake power is also functional for brake torque. The
maximum brake torque created was 27.75NM at 2000rpm. But this maximum brake torque is
greater than the engine maximum brake torque. For this reason running the engine at lower
speed is impossible and can damage engine.so computer c++ program can indicate at which
speed engine can run safely. As shown on the following diagram running the engine above
broken line area can possibly damage it.
45
Like that of the graph of brake power the following diagram is drawn by using empirical relation
of maximum power, speed at maximum power and speed which is the result of experimental
analysis.
Brake torque(Nm)
35
30
25
20
15
10
5
0
Engine rpm
Figure 4.6 Brake torque vs engine revolution per minute for E0
4.1.7 Brake specific fuel consumption
0.7
bsfc (kg/kwh)
0.6
0.5
0.4
0.3
0.2
0.1
0
0
1000
2000
Engine rpm
3000
4000
Figure 4.7 Brake specific fuel consumption vs engine revolution per minute for E0
46
Brake specific fuel consumption is the function of mass of fuel flow rate charged to combustion
chamber, speed of engine, number of cylinder, number of stroke and brake power of engine.
This parameter has also related to the pressure and temperature of the environment.
The type of engine and fuel can affect the amount of brake specific fuel consumption.
Brake specific fuel consumption is high at lower speed and decreasing as speed increase and
become optimum at the medium and increase as speed increase.
As that of brake power and torque brake specific fuel consumption diagram is drawn by using
empirical method.as result the minimum fuel consumption is 0.39kg/kWh at speed between
2000rpm.
4.1.8 Brake mean effective pressure
Brake mean effective pressure is the function of brake power, engine capacity and engine
revelation per minute. Brake mean effective pressure is directly proportional to brake power
and brake torque. So all factors which affect brake power can directly affect brake mean
effective pressure. This pressure is crucial point for designer of engine and as other performance
engine parameter graph brake mean effective pressure is also drawn by using empirical method.
So as shown on the graph the maximum brake mean effective pressure is 8.89bar at 1000rpm.
12
bmep(bar)
10
8
6
4
2
0
0
1000
2000
Engine rpm
3000
4000
Figure 4.8 Brake mean effective pressure vs engine revolution per minute for E0
47
4.2 Output of computer c++ program for E15
Table 4.2 'V', 'p' and 'T' as a function of 'theta' “for E15
theta
V
p
T
theta
V
p
T
(deg.)
(cc)
(bar)
(K)
(deg.)
(cc)
(bar)
(K)
20
68.43
0.9
313
360
52.27
31.88
1.22E+03
30
87.88
0.9
313
370
56.36
49.67
2.05E+03
40
113.77
0.9
313
380
68.43
56.32
2.83E+03
50
144.87
0.9
313
390
87.88
49.86
3.22E+03
60
179.78
0.9
313
400
113.77
37.95
3.17E+03
70
217
0.9
313
410
144.87
27.38
2.91E+03
80
255.05
0.9
313
420
179.78
20.46
2.70E+03
90
292.53
0.9
313
430
217
15.87
2.53E+03
100
328.24
0.9
313
440
255.05
12.76
2.39E+03
110
361.17
0.9
313
450
292.54
10.6
2.28E+03
120
390.54
0.9
313
460
328.24
9.08
2.19E+03
130
415.82
0.9
313
470
361.17
7.98
2.12E+03
140
436.67
0.9
313
480
390.54
7.18
2.06E+03
150
452.93
0.9
313
490
415.82
6.6
2.01E+03
160
464.53
0.9
313
500
436.67
6.17
1.98E+03
170
471.47
0.9
313
510
452.93
5.88
1.95E+03
180
473.79
0.9
313
520
464.53
5.68
1.94E+03
190
471.47
0.91
313.54
530
471.47
5.57
1.93E+03
200
464.53
0.92
315.17
540
473.79
5.53
1.92E+03
210
452.92
0.96
317.97
550
471.47
1.07
327.63
220
436.67
1
322.07
560
464.53
1.07
327.63
230
415.81
1.07
327.63
570
452.92
1.07
327.63
240
390.53
1.17
334.9
580
436.67
1.07
327.63
250
361.16
1.3
344.19
590
415.81
1.07
327.63
260
328.24
1.48
355.9
600
390.53
1.07
327.63
270
292.53
1.73
370.54
610
361.16
1.07
327.63
280
255.04
2.08
388.76
620
328.24
1.07
327.63
290
216.99
2.58
411.38
630
292.53
1.07
327.63
300
179.77
3.33
439.38
640
255.04
1.07
327.63
310
144.87
4.46
473.87
650
216.99
1.07
327.63
320
113.76
6.18
515.7
660
179.77
1.07
327.63
330
87.88
8.75
564.47
670
144.86
1.07
327.63
340
68.43
12.27
616.12
680
113.76
1.07
327.63
350
56.36
16.42
679.46
690
87.88
1.07
327.63
700
68.43
1.07
327.63
48
Engine Size
Ec = 392 cc,
Vs = 392 cc , Vcl = 52.27 cc, VT = 444.27 cc
The input amount in the combustion reaction
atha =9.14, LAMBDA =0.86, ath =7.86, xAl=0.15, xG =0.85, yAl =0.3
yG =0.7; AF = 11.78; ETA_c = 82.46 %; yAl_per = 29.87 %
mm = 0.00045 kg, ma = 0.000394 kg, mf = 3.342708e-05 kg
mres = 2.247992e-05 kg, mm = 0.00045 kg
The output amount in the combustion reaction
Wnet = 0.34 kJ; Qin = 1.23 kJ; ETA_ith = 27.7 %; imep = 8.7 bar
Pb = 7.24 kW
Tb = 23.07 NM; bsfc = 0.44 kg/kwh
4.2.1 Temperature
The maximum temperature created by E15 (15% ethanol and 85% of gasoline) was 3220k at
390o crank angle. This show that the angle at which maximum temperature created is not
depends on the type fuel rather ignition timing.
3500
2500
2000
1500
1000
500
0
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
Temperature(k)
3000
Crank angle(degree)
Figure 4.9 Temperature vs crank angle for E15
49
All factors which listed in pure gasoline can affect the value of maximum temperature in
E15.Due to higher air-fuel equivalence ration or λ (LAMBDA) value in ethanol, the thermal
efficiency of blend fuel is higher than pure gasoline, as result the combustion efficiency of blend
fuel is higher than pure gasoline. Due to this the maximum temperature created in engine by
blend fuel is higher than pure gasoline.
4.2.2 Pressure
The maximum pressure created by this blend fuel means E15 is 56.32 bar. This pressure is
created at the same crank angle 380o with E0 (pure gasoline).Due to high thermal efficiency of
oxygenated fuel the blend fuel has higher maximum pressure than pure gasoline. The maximum
temperature created in the engine is directly proportional to maximum pressure created in
engine.so the all factors which can affect the amount of temperature while combustion can
directly affect the pressure created in engine.
This maximum pressure is very important design point of new engine and it is crucial for the
operation of engine.
60
40
30
20
10
0
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
Pressure(bar)
50
Crank angle(degree)
Figure 4.10 Pressure vs crank angle for E15
50
4.2.3 Volume
In this specific study only one compression ratio is taken as input from the engine
specification.one of the determinant factor for the value of swept and clearance volume is
compression ratio. Theoretically the compression of oxygenated fuel is higher than
hydrocarbon fuel but for this work the compression ratio for both blend and pure gasoline is the
same. Due to this there is no the variation of swept volume and clearance volume created in
both blend and pure gasoline. Despite this variation can highly affect engine performance
practically, the compression ratio for both blend and pure gasoline is not the same.
Volume(cc)
500
400
300
200
100
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
0
Crank angle(degree)
Figure 4.11 Volume vs crank angle for E15
4.2.4 Pressure vs volume diagram
60
Pressure(bar)
50
40
30
20
10
0
0
100
200
300
400
Volume(cc)
Figure 4.12 Pressure vs volume diagram for E15
51
500
The pressure vs volume diagram is very important for the design of every engine. The peak
pressure is one of the determinant factor for brake power and other engine performance
parameter. This peak pressure depends on compression ratio, environmental pressure and the
nature of fuel used. Due to this the maximum pressure created by blend fuel is higher than pure
gasoline. The value of this peak pressure is the same with maximum pressure in E15 (56.32
bar).for this reason the type of fuel used in producing power has significant role in affecting the
brake power of engine.
4.2.5 Brake power
The brake power produced by E15 is higher than E0.this increment is also for E5 and E10 and
as a result the power produced by E15>E10>E5>E0. This is due to high thermal efficiency of
oxygenated fuel. This thermal efficiency is dependent on equivalence ratio of air-fuel (λ value).
There is no oxygen in hydrocarbon fuel but in alcohol. Due to this ethanol has higher
equivalence ratio of air fuel than pure gasoline. For this reason the brake power produced by
E15 is greater than E0.
So the maximum brake power produced by E15 in this specific engine is 7.24kw at
3000rpm.This graph is drawn by using empirical method which is the result of experimental
Brake power(kw)
result.
8
7
6
5
4
3
2
1
0
0
1000
2000
3000
4000
Engine rpm
Figure 4.13 Brake power vs engine speed for E15
52
4.2.6 Brake torque
The brake torque is directly proportional to brake power.as a result the increment of brake
power increase the brake torque. This increment is due to the increase of thermal efficiency and
break mean effective pressure.
The basic cause for this change is equivalence ratio of air- fuel (λ value) and this means the λ
value of blend fuel is greater than pure gasoline because of oxygen content of alcohol.
On this specific study the maximum brake torque as the result of computer c++ program is
28.18 NM at 2000rpm.But this maximum brake torque is greater than the engine maximum
brake torque. For this reason running the engine at lower speed is impossible that can damage
engine.so computer c++ program can indicate at which speed engine can run safely. As shown
on the following diagram running the engine above dash line area can possibly damage it.
The following diagram computer gram is drawn by using empirical method which is the result
of experimental analysis.
Brake torque(Nm)
35
30
25
20
15
10
5
0
0
1000
2000
Engine rpm
3000
4000
Figure 4.14 Brake torque vs engine revolution per minute for E15.
4.2.7 Brake specific fuel consumption
Brake specific fuel consumption is the function of mass of fuel delivered to engine and brake
power produced by the engine.
53
The brake specific fuel consumption is inversely proportional to brake power. According to
computer c++ program that written depending on the empirical relation between fuel
consumption and speed, the following diagram is drawn.
As shown on the graph the minimum fuel consumption is 0.37kg/kWh which less if compared
with pure gasoline.
The shape diagram for both blend fuel and pure gasoline is the same but brake specific fuel
consumption is less for E15 at all speed if compared with E0 (pure gasoline).
0.7
bsfc(kg/kwh)
0.6
0.5
0.4
0.3
0.2
0.1
0
0
1000
2000
Engine rpm
3000
4000
Figure 4.15 Brake specific fuel consumption vs engine speed for E15
4.2.8 Brake mean effective pressure
Break mean effective parameter is one of the important parameter used to determine the brake
power and other parameter which is used for perform evaluation.
As break mean effective increase brake power and torque increase. This means they are directly
proportional to each other. As shown on the following diagram the maximum brake mean
effective is 9.03 bar at 1000rpm.Due to higher thermal efficiency and λ value of blend fuel than
pure gasoline the break mean effective pressure of blend fuel is higher than pure gasoline.
54
12
bmep(bar)
10
8
6
4
2
0
0
1000
2000
Engine rpm
3000
4000
Figure 4.16 Break mean effective pressure vs engine revolution per minute for E15
4.3 Summary of Computer C++ Program Output for E0 - E15
4.3.1 Combustion and thermal efficiency
As shown on the graph below combustion and thermal efficiency increase as the
amount of ethanol increase in blend proportion. But according to this computer c++
program it continuously increase only up to E85 and then commence to decrease.
Combustion efficiency
120
100
80
60
40
20
0
E0
E5
E10
E15
E50
Blend proportios
E85
E100
Figure 4.17 combustion efficiency VS blend proportions
55
Themal efficiency
36.4
36.3
36.2
36.1
36
35.9
35.8
35.7
E0
E5
E10
E15
E50
Blend proportios
E85
E100
Figure 4.18 thermal efficiency VS blend proportion
Combustion and thermal efficiency are interdependent to each other. Due to this
thermal efficiency also follow the path of combustion efficiency.
4.3.2 Temperature
Because of the high equivalence air-fuel ratio (λ value) of alcohol, the thermal
efficiency of blend fuel is greater than pure gasoline. As shown on the figure 4.19
the maximum temperature created by E0, E5, E10 and E15 is 3180k, 3200k, 3110k
and 3220k respectively.
4.3.3 Pressure
As the amount of ethanol in gasoline increase the maximum pressure created also
increase. As shown on the figure 4.20 the maximum pressure created by E0, E5, E10
and E15 are 55.67bar, 55.99bar, 56bar and 56.32bar respectively.
4.3.4 Pressure vs volume diagram
The pressure volume diagram which depends on the value of peak pressure for E0,
E5, E10 and E15 are summarized as fig 4.21.
56
3500
60
E0
E5
3000
2500
E5
50
E10
E10
E15
Pressure(bar)
Temperature(k)
E0
2000
1500
E15
40
30
20
1000
10
0
20
80
140
200
260
320
380
440
500
560
620
680
0
20
60
100
140
180
220
260
300
340
380
420
460
500
540
580
620
660
700
500
Crank angle(degree)
Crank angle(degree)
Figure 4.19 summary of maximum temperature
result vs engine crank angle
Figure 4.20 summary of maximum pressure result vs
engine crank angle
60
E0
E5
50
Pressure(bar)
E10
40
E15
30
20
10
0
0
100
200
300
Figure 4.21 summary
400
Volume(cc)
500
600
700
of maximum pressure volume diagram
57
800
4.3.5 Brake power
According to computer c++ program developed, as the amount of ethanol proportion
increase in gasoline the brake power increase. As a result the brake power produced
by E0, E5, E10 and E15 are 7.13kw, 7.18kw, 7.22kw and 7.24kw at 3000rpm
respectively. One of the factor affecting brake power is the thermal efficiency of the
fuel, due to this the increment of the brake power follow the path of it.
Table 4.3 summary of Brake power result from computer c++ program
Speed (N)
Brake power(Pb)
E0
E5
E10
E15
0
0
0
0
0
1000
2.9
2.93
2.94
2.95
2000
5.81
5.85
5.88
5.9
3000
7.13
7.18
7.22
7.24
4000
5.28
5.32
5.35
5.36
4.3.6 Brake torque
The brake torque and brake power are directly proportional to each other and they are
interdependent. As a result the brake torque produced by E0, E5, E10 and E15 are 27.75NM,
27.95NM, 28.1NMand 28.18NM at 2000rpm respectively which are above the engine
maximum brake toque.so this indicate that the selected engine for test cannot run to lower
engine speed.
Table 4.4 summary of Brake torque result from computer c++ program
Speed(N)
Brake torque (Tb)
E0
E5
E10
E15
0
0
0
0
0
1000
27.75
27.95
28.1
28.14
2000
27.75
27.95
28.1
28.18
3000
22.71
22.87
22.99
23.06
4000
12.62
12.7
12.77
12.81
58
8
35
E0
E0
7
E10
5
E15
4
3
2
Brake torque(Nm)
Brake power(kw)
E5
6
30
E5
25
E10
E15
20
15
10
5
1
0
0
0
1000
2000
3000
4000
5000
0
1000
Engine rpm
2000
3000
4000
5000
Engine speed( rpm)
Figure 4.22 summary of brake power vs engine speed
from computer c++ program
Figure 4.23 summary brake torque vs engine speed
12
E0
0.7
E0
E5
10
E5
0.6
E10
E10
E15
0.4
0.3
E15
8
bmep(bar)
bsfc(kg/kwh)
0.5
6
4
0.2
2
0.1
0
0
0
1000
2000
3000
4000
5000
Engine speed( rpm)
Figure 4.24 summary brake specific fuel consumption
vs engine speed
59
0
1000
2000
3000
4000
5000
engine speed( rpm)
Figure 4.25 summary brake mean effective pressure vs
engine speed
4.3.7 Brake specific fuel consumption
According to the output of this computer c++ program the brake specific fuel
consumption decrease if ethanol is blended to gasoline. But this continuous only up
to E40 and then increase after it. The minimum brake specific fuel consumption of
E0 is 0.39kg/kWh and E5, E10 and E15 are 0.37kg/kWh.
Table 4.5 summary of brake specific fuel consumption result from computer c++ program
Speed(N)
0
Brake specific fuel consumption(bsfc)
E0
E5
E10
0.55
0.54
0.54
E15
0.53
1000
0.42
0.41
0.41
0.4
2000
0.39
0.38
0.38
0.37
3000
0.46
0.45
0.45
0.44
4000
0.63
0.62
0.62
0.61
4.3.8 Brake mean effective pressure
The break mean effective pressure increase as the amount of ethanol increase in blend
proportion. Brake mean effective pressure also follow path of the thermal efficiency.
As a result the brake mean effective pressure produced by E0, E5, E10 and E15 are 8.89bar,
8.95bar, 9bar, 9.03bar and at 2000rpm respectively.
Table 4.6 summary of Brake mean effective pressure result from computer c++ program
Speed(N)
Brake mean effective pressure(bmep)
E0
E5
E10
E15
0
0
0
0
0
1000
8.89
8.95
9
9.03
2000
8.89
8.95
9
9.03
3000
7.28
7.33
7.37
7.39
4000
4.04
4.07
4.09
4.1
60
4.3.9 Emissions
In this work five incomplete combustion product was considered even though there is ten
product which emitted from internal combustion engine. Considering all combustion product is
good, but it needs very complex numerical method. So by using simple simultaneous equation
one cannot find the amount of all combustion products. Due to this in this paper only five
combustion products are like CO2, CO, H2O, N2 and O2 are considered. Due to this the
mathematical model and the computer c++ is developed for the only five combustion products
listed above.As the amount of ethanol increase in blend proportion, the molar fraction emission
of CO2 decrease. This emission depends on the λ value of fuel used.As shown on the figure 4.26
CO2 emission deceased because of the improvement of the chemical properties of blend fuel.
One of the most dangerous emission from internal combustion engine is carbon monoxide
(CO) which is very harmful gas for living things.
This gas is not only harmful but also plays great role in global warming. According to this
computer c++ program the emission of carbon monoxide decrease as the amount of ethanol in
blend proportion increase.
This is due to the change of λ value as blend proportion increases. Carbon
monoxide is a product of incomplete combustion due to insufficient amount of air in
the air–fuel mixture.
Table 4.7 molar fraction of emissions product
blend amount
λ
molar fraction of emission
CO2
NOX
CO
O2
E0
0.19
0.82
0.11
0
0.8
E5
0.18
0.83
0.1
0
0.82
E10
0.18
0.83
0.08
0
0.84
E15
0.17
0.83
0.07
0
rich
0.86
E50
0.08
0.84
0
0
stoichiometric
1
E85
0.11
0.71
0
0.04
E100
0.1
0.71
0
0.14
61
type of mixture
value
1.12
lean
1.2
When oxygen ethanol containing is mixed with gasoline, the combustion of the
engine becomes better, and therefore CO emission is reduced. As shown on the fig
4.27 the concentration of CO decreased as the volume percentage of ethanol fuel is
CO2 emission(molar
fraction)
increased in the fuel mixture.
0.2
0.15
0.1
0.05
0
E0
E5
E10 E15 E50
Engine speed(rpm)
E85
E100
Figure 4.26 diagram of Co2 emission vs blend proportions
CO emission (molar
fraction)
0.12
0.1
0.08
0.06
0.04
0.02
0
-0.02
E0
E5
E10
E15
E50
E85
E100
Blend proportions)
N2
emission(molar fraction)
Figure 4.27 diagram of CO emission vs blend proportions
Blend proportions
Figure 4.28 diagram of N2 emission vs blend proportion
62
One of the advantage of blend fuel is minimizing positive emission to the
environment and promising to keep natural environment.
The molar fraction of N2 is increased if the type of reaction is rich and deceased if the type of
reaction is lean.as shown on the fig 4.28 when the combustion process is closer to
stoichiometric, flame temperature increases, therefore, NO2 formation is expected to be
increased.
4.4 Result from experimental analysis for E0 and E15
4.4.1
Result from experimental analysis for E0
Table 4.8 output of experimental investigation for E0
Worksheet for data acquisition on CT 100.20
Name of tech: Tamiru Tesfaye
Date: 22.08.18
Ambient temperature: 24°C
Experiment: Plotting the full load characteristic curve
load
Full
3/4,
1/2, 1/4
Full Load
Speed
Torque
Power
Fuel consumption
In rpm
In Nm
In kW
in kg/h
2200
23.27
5.4
0.6957
2308
24.51
5.8
0.6573
2420
25.32
6.1
0.7457
2560
25.1
6.4
0.7537
2640
24.16
6.5
0.7645
2780
23.59
6.6
0.7268
2908
23.48
7
0.8499
2950
22.31
7.1
0.8501
3100
22.12
6.9
0.8657
3220
21.1
6.3
0.7832
3360
16.39
4.6
0.8324
3400
13.56
2.4
0.8858
3420
12.62
1.7
0.9092
3440
12.21
1.2
1.2882
63
4.4.1.1 Brake power
The maximum brake power recorded by using pure gasoline is 7.1kw.This value was
the result of experimental investigation and directly taken from the engine test stand.
This maximum brake power was obtained at the 2950rpm.staterting from 2200rpm
the brake power increase up to 2950rpm which is the speed at maximum brake
power recorded and then decreases up to maximum speed of the engine.
8
Brake power(kw)
7
6
5
4
3
2
1
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
2200
0
Engine speed(rpm)
Figure 4.29 diagram brake power vs engine speed of experimental investigation
for E0
4.4.1.2 Brake torque
The brake torque is one of the engine performance parameter that can directly
measure from engine dynamometer. Experimental analysis was conducted on the
selected engine by using pure gasoline fuel type. As a result the maximum brake
torque recorded is 25.32NM at 2420rpm.This value is somewhat greater than the
engine rated brake torque, and happens since engine run at lower engine revolution
per minute which is not recommended by manufacturer.
64
30
Brake torque(Nm)
25
20
15
10
5
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
2200
0
Engine speed(rpm)
Figure 4.30 diagram brake toque vs engine speed of experimental investigation for E0
4.4.1.3 Brake specific Fuel consumption
As shown on the figure 4.31 the amount of fuel consumption fluctuate unlike the
expected theoretical value. So to get the value which related true, doing a number of
times and recording the result by using the same fuel type on selected engine is the
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
1.4
1.2
1
0.8
0.6
0.4
0.2
0
2200
bsfc(kg/kwh)
best way.
Egine speed(rpm)
Figure 4.31 diagram bsfc vs engine speed of experimental investigation for E0
65
4.4.2 Result from experimental analysis for E15
Table 4.9 output of experimental investigation for E15
Worksheet for data acquisition on CT 100.20
Name of tech: Tamiru Tesfaye
22.08.18
Ambient temperature: 24°C
Date:
Experiment: Plotting the full load characteristic curve with Ethanol Blend 15%
load
Full
throttle,
Full
Load
Speed
Torque
Power
Fuel consumption
In rpm
In Nm
In kW
in kg/h
2200
23.57
5.87
0.6832
2308
24.62
6.1
0.6487
2420
25
6.21
0.7238
2560
25.51
6.68
0.7485
2640
24.34
7.08
0.7632
2780
23.9
7.21
0.7686
2908
23.45
7.34
0.8573
2950
22.28
7.41
0.865
3100
22.23
7.3
0.873
3220
21
6.89
0.8768
3360
16.79
4.98
0.882
3400
14.11
3.35
0.8998
3420
13.32
1.62
1.1992
3440
12.47
1.28
1.322
4.4.2.1 Brake power
As shown fig 4.32 the maximum brake power recorded by using pure gasoline is
7.41kw.This
value
was
investigated
experimentally,
performance
of
a
single
cylinder four-stroke spark-ignition engine fueled with ethanol-gasoline blends. The
tests was conducted at thirteen different engine speeds ranging from 2200 to 3440
66
rpm at same compression ratio (8.5:1) and maximum brake power was obtained at
the 2950rpm.
8
Brake power(kw)
7
6
5
4
3
2
1
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
2200
0
Engine speed(rpm)
Figure 4.32 brake power vs engine speed experimental investigation for E15
4.4.2.2 Brake torque
30
Brake torque(Nm)
25
20
15
10
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
0
2200
5
Engine speed(rpm)
Figure 4.33 brake torque vs engine speed experimentally investigated for E15
67
Like that of pure gasoline the brake torque for blend fuel was experimentally
investigated. The maximum brake torque created on this selected engine by using
E15 (15% ethanol and 85% gasoline) was 25.51NM at 2560rpm.Due to higher
thermal efficiency for blend fuel the brake power of E15 is higher than E0.This
brake torque is directly recorded from engine test stand and investigated at all engine
speed tested for E0.The fig 4.33 shows the relation between brake torque and engine
speed experimentally investigated for E15.
4.4.2.3 Fuel consumption
As shown on the figure 4.34 the fuel consumption for E15 was experimentally investigated and recorded
for all speed. The minimum fuel consumption recorded was 0.64kg/h at 2308 rpm.
1.4
1.2
bsfc(kg/kwh)
1
0.8
0.6
0.4
0.2
3440
3420
3400
3360
3220
3100
2950
2908
2780
2640
2560
2420
2308
2200
0
Engine speed(rpm)
Figure 4.34 fuel consumption vs engine speed experimental investigation for E15
68
4.4.3 Summary from experimental analysis for E0 and E15
4.4.3.1 Brake power
When the ethanol content in the blend fuel is increased, the engine brake power is
somewhat increased for all engine speeds (Fig.4.35). The improvement of the engine
power was due to the rise of the indicated mean effective pressure and the in
cylinder pressure due to the higher ethanol content in the blends. The heat of
evaporation of ethanol is higher than that of gasoline, this provides fuel air charge
cooling and increases the density of the charge, and thus higher power output is
obtained. The maximum brake power for both blend fuel and pure petrol occurred at
the same engine rpm.
4.4.3.2 Brake torque
The raise of ethanol content will increase the torque of the engine. Added ethanol
will produce lean mixture that increases the relative air-fuel ratio (λ) to a higher
value and makes the burning more efficient. The improved anti-knock behavior (due
to the addition ethanol, which raised the octane number) allowed a more advanced
timing that result in higher combustion pressure and thus higher torques .As shown
on fig 4.36 the maximum brake torque of E15 blend fuel is higher than pure gasoline
at all engine speed.
4.4.3.3 Fuel consumption
The effects of ethanol–gasoline blends on fuel consumption vs. engine speed are
shown in Figure 4.37.As shown in this figure, the fuel consumption decreases as the
ethanol content increase from E0 to E15.
This is due to the increase in brake thermal efficiency and decreases in equivalence
air fuel ratio (φ). Further, increase in engine speed results in increasing FC (fuel
consumption), since the brake thermal efficiency decreases and air fuel ratio (φ)
increases. It is clear from figure 4.37 that in case of E0 and E15, the lower FC was
observed on E15
69
30
8
E0
E0
25
E15
E15
6
Brake torque(kw)
Brake power(kw)
7
5
4
3
2
20
15
10
1
5
3420
3420
3360
3100
2908
2640
Engine speed(rpm)
2420
0
2200
3360
3100
2908
2640
2420
2200
0
Engine speed(rpm)
Figure 4.36 summary of brake torque vs engine
speed from experimental investigation for E0 and
E15
Figure 4.35 E0 and E15 brake power vs
engine speed for experimental investigation
for E0 and E15
1.4
E0
1.2
E15
bsfc(kg/kwh)
1
0.8
0.6
0.4
0.2
2200
2308
2420
2560
2640
2780
2908
2950
3100
3220
3360
3400
3420
3440
0
Engine speed (rpm)
Figure 4.37 fuel consumption vs engine speed experimental investigation for E0 and E15
70
4.4.4 Emission result from experimental investigation of E0 and E15
The experimental investigation on emission was conducted on both E0 and E15 and the result
is tabulated in table 4.6 and 4.7 as follows.
Table 4.10 Emission experimental investigation of E0
Exhaust Emission (%)
Fuel Sample
Engine
Speed
(rpm)
E-0
3450
3200
3000
2800
2600
2400
2200
CO
0.132
0.099
0.092
0.082
0.073
0.065
0.053
CO2
1.58
1.52
1.45
1.37
1.44
1.23
1.22
HC(ppm)
17
15
13
13
13
13
15
O2
16.99
17.20
17.25
17.34
17.44
17.57
17.68
Blending ethanol to gasoline is the best way to minimize the amount of green house
and harmful gases emission to the environment.
According to experimental investigation and shown on the figure 4.38 and 4.39,
emission of CO and CO2 increase with speed. But emission of HC is higher at lower
and higher speed while lower at the medium speed.
Table 4.11 Emission experimental investigation of E15
Exhaust Emission (%)
Fuel Sample
Engine
Speed
(rpm)
3450
3200
3000
2800
2600
2400
2200
CO
0.112
0.093
0.087
0.070
0.071
0.059
0.052
E-15
CO2
1.45
1.37
1.30
1.28
1.22
1.23
1.16
71
HC
16
15
13
12
12
13
14
O2
16.88
16.98
17.15
17.29
17.37
17.51
17.70
CO:
The most important parameter that affects CO emission is the air fuel equivalence
ratios. With air fuel equivalence ratio approaching unity, CO emission diminishes,
and even becomes zero in lean condition.CO emissions are likely to be reduced for
various blends due to the oxygen enrichment coming from ethanol.
CO2:
Figure 4.39 represents the variation of carbon dioxide vs. engine speed. It is clear from figure
that the CO2 concentration decreases as the ethanol percentage increased. CO2 emissions
depend on relative air-fuel ratio.
HC:
Figure 4.40 represents the hydrocarbon vs. Engine speed. It is clear from the figure
that HC emission was reduced with increasing speed. Further, with increasing
percentage of ethanol in gasoline results reduced HC emissions. The concentration
of HC emission decreases with the increase of the relative air fuel ratio. The air–fuel
mixing in case of ethanol blend enhances the combustion and complete combustion
take place which result lower HC concentration.
O2 :
The emission of O2 decreases with increasing engine speed. This imply that as the engine speed
increase the equivalence air fuel ratio decrease due to this the emission of O2 also decrease.
generally according to experimental investigation the emission of CO, CO2, HC and O2 is
lower for E15 than E0.
72
18
1.6
16
HC emission(ppm vol)
CO2 emission(%vol)
1.8
1.4
1.2
1
E0
0.8
E15
0.6
0.4
14
12
10
8
E0
6
E15
4
2
0.2
0
0
2200 2400 2600 2800 3000 3200 3450
Engine speed (rpm)
Egine speed (rpm)
Figure 4.39 experimental investigation HC vs
engine speed for E0 and E15
0.14
17.8
0.12
17.6
0.1
0.08
0.06
0.04
E0
E15
0.02
0
O2 emission(% vol)
CO emission(%vol)
Figure 4.38 experimental investigation of CO2 vs
engine speed for E0 and E15
17.4
17.2
17
16.8
E0
16.6
E15
16.4
2200 2400 2600 2800 3000 3200 3450
Engine speed (rpm)
Figure 4.40 experimental investigation of CO vs
engine speed for E0 and E15
73
2200 2400 2600 2800 3000 3200 3450
Engine speed (rpm)
Figure 4.41 experimental investigation
O2(% vol) vs engine speed(rpm)
of
CHAPTER FIVE
5
CONCLUSION AND RECOMMENDATION
Under this chapter summary of the all work in this paper, conclusion of the result and discussion
and the recommendation for the future researcher are explained.
5.1 Summary
After the title was identified depending on the existing gap or problem the objective of research
means general and specific objective of research was identified. The benefit and scope of this
work was also recognized. Different literature which has relation with selected title was
reviewed and summarized.to accomplish the objective of research, different methods such as
preparing mathematical model, developing computer c++ program and executing experimental
investigation are used. Depending on the result from both computer c++ program and
experimental investigation enough discussion was done on each topic. Finally the result was
concluded and the recommendation was listed for the future researcher.
5.2 Conclusion
In this work the thermodynamic analysis of actual engine cycle with ethanol
gasoline blend fuel (E15) is done. Depending on the thermodynamic analysis which
can be the mathematical model, the computer c++ program was developed and
performance parameter such as brake power, brake torque, thermal efficiency, break
mean effective pressure, combustion efficiency, brake specific fuel consumption and
emission was analyzed by using developed computer c++ program. This program is
versatile that can be functional for every type of engine and any type of blend
proportions. As a result the brake power, brake torque, combustion efficiency,
thermal efficiency and break mean effective pressure are higher for E15 than E0 and
the brake specific fuel consumption is lower for E15 than E0.
The molar fraction emission of CO2, CO and water vapor is less for E15 than E0 but
molar fraction of N2 is higher for E15 than E0.
74
To validate and prove the result of computer c++ program the experimental
investigation was done on selected engine.
The motivation of performance parameter gained by computer c++ program is also
proper for experimental investigation. According to the experimental investigation
the brake power and brake torque for E15 is higher than that of E0, but the fuel
consumption of E15 is less than E0.
The emission value which gained by computer c++ program and experimental
investigation was almost similar.
According to experimental investigation the emission of CO, CO2, HC and O2 is
lower for E15 than E0.the emission of CO, CO2, HC increase with increase of
engine speed and O2 emission decreases.
The deviation between result of developed computer c++ program and experimental
investigation was less than 5% for all analyzed engine parameter.
5.3 Recommendation
After conclusion of this work the following listed points are very important that can enhance
the trustworthiness of the outcome of research.
For the future work I recommend the researcher to investigate further on this
topic because there is no common conclusion between researchers executed
work concerning the topic.
Computer c++ program developed in this work can easily identify the
performance parameter, calculate the value of material charged to combustion
and identify the amount of emission so before testing on real engine using
computer c++ program is cost efficient and highly support the exponential
investigation process.
Depending on the real factor which may be didn’t consider in this work while
preparing mathematical model and develop computer c++ program, the future
researcher can reshuffle and come out with perfect result.
75
Using the engine of higher torque is better to experimentally investigate at
lower engine rpm.
At one test time one cannot get the precise value so testing a number of time
is very important.
Before experimental investigation calibrating the engine and knowing the
physical and chemical characteristic of fuel (for both ethanol and gasoline)
can support for the correct reasoning of result.
Studying all factor affecting engine performance parameter is very important
to identify crucial one and optimize the result.
The emission is not limited to only five combustion product so studying all of
them are enhance the reliability of emission amount.
76
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79
APPENDEICES
Appendix. 1
Developed computer c++ program for calculating temperature, pressure and volume
// Actual Engine Cycle - SI Engine (AEC-SI1).
#include<iostream.h>
#include<iomanip.h>
#include<conio.h>
#include<math.h>
#include<fstream.h>
void main()
{
float
Ec_cc,Zc,Rsd,Rrl,a,b,RHO_kgplit,QLHV,ZC,ZH,ZO,RHO_Alkgplit,QLHV_Al;
float
xAl_per,xR_per,LAMBDA,pim,p1,T1,Rc,N,ETA_mper,theta_ivobTDC;
float
theta_ivcaBDC,theta_scbTDC,theta_dc,theta_evobBDC,theta_evcaTDC;
float
Zs,Z_rpc,ETA_m,xR,theta_a,theta_b,theta_ivc,theta_1,theta_sc;
float theta_2,theta_ec,theta_3 =
theta_ec,theta_evo,theta_4,theta_5;
float
theta_6,theta_0,Ec_liter,Ec,Vs,Vcl,Vt,Vs_cc,Vcl_cc,Vt_cc,d,d_mm;
float
powd,s,s_mm,r,r_mm,lcon,lcon_mm,Ap,g,Ru,mA,mF,mres,Tim,theta_c;
float
a1O2r,a2O2r,a3O2r,a4O2r,cpO2,cvO2,a1N2r,a2N2r,a3N2r,a4N2r,cpN2;
float
cvN2,cpA6b,cvA6b,MmA,cp6b,cv6b,R6b,n6b,RHO6b,v6b,Z6b,Z1,V1,R1;
float
mm,MmO,MmN,MmC,MmH,yO2,yN2,MmO2,MmN2,xAl,xG,xF,MmG,MmAl,QLHV_G;
float nAl,nG,nAlG,yAl,yG,yF,yAl_per,MmF,n1th,n2th,atha,ath,n3th;
float
n10,n3,n1r,n1,n2,nt,y1,y2,y3,y10,MmAth,MmFth,nO2,nN2,nA,AFth,AF,QLHV
_F;
float
RHO_Fkgplit,RHO_F,ETA_cmax,ETA_c,ETA_cper,T6bi,RHO_Gkgplit;
float Rm,Zm,Vm,n4,n5,y4,y5,yAL,Mm1,Mm2,Mm3,Mm4,Mm5,nF,Tb_NM;
const float PI = 3.1416; g = 9.81; Ru = 8.314;
// process 0-b (constant pressure intake process).
float
V0bi,p0bi,T0bi,m0bi,R0bi,rad,Z0b,xp0b,Vs0b,V0b,p0b,T0b,R0b,m0b;
float Vb,pb,Tb,mb,thetab,deltheta,theta,mb1i;
// process b-1 (polytropic compression):
float
Vb1i,pb1i,Tb1i,Rb1i,xpb1,Vsb1,Vb1,delmb1,VbVb1,nb1,nb1T,Rb1;
float Zb1,pb1,Tb1,mb1,theta1;
// process 1-2 (polytropic effective compression):
float m12i,V12i,p12i,T12i,xp12,Vs12,V12,V1V12,n12,n12T,R12,Z12;
float p12,T12,m12,V2,p2,T2,theta2;
80
// process 2-3 (polytropic combustion):
float V23i,p23i,T23i,T23,W23i,xp23,Vs23,V23,m23,theta2dc,rad2dc;
float xb,Qin,Q1,Q23,cpO2o2,R23;
float cpN2o2,cpFo2,cpr2,cvr2,Mmr2,cp2,cv2,R2,m2,RHO2;
float
v2,hfoF,hfoO2,hfoN2,delhFo2,delhO2o2,delhN2o2,UrFo2,UrO2o2,UrN2o2;
float
Ur2,Ur,a1CO2p,a2CO2p,a3CO2p,a4CO2p,cpCO2,cvCO2,cp123,a1H2Op,a2H2Op;
float a3H2Op,a4H2Op,cpH2O,cvH2O,cp223,a1N2p,a2N2p,a3N2p,a4N2p;
float cp323,a1O2p,a2O2p,a3O2p,a4O2p,cp423,a1COp,a2COp,a3COp;
float
a4COp,cpCO,cvCO,cp523,cp23_kmol,cv23_kmol,Mm23,n23,cp23,cv23;
float
delh1o23,delh2o23,delh3o23,delh5o23,hfo1,hfo2,hfo3,hfo4,hfo5,U123;
float
U223,U323,U423,U523,U23,Up,Qin23,mF23,nF23,delUpr,error23,T3;
float p23,delV23,delW23,W23,V3,p3,m3,theta3,To,Qin1,QW23;
// process 3-4 (polytropic expansion):
float
V34i,p34i,T34i,m34i,xp34,Vs34,V34,V3V34,n34,n34T,R34,Z34,p34,T34;
float delm34,m34,V4,p4,T4,theta4;
// process 4-5 (polytropic exhaust blowdown):
float
V45i,p45i,T45i,m45i,xp45,Vs45,V45,V4V45,n45,n45T,R45,Z45,p45,T45;
float delm45,m45,V5,p5,T5,theta5;
// process 5-6 (polytropic exhaust):
float xp56,Vs56,V56,V5V6,m56,V6,theta6,p6,T6;
// engine parameters
float
Wnet,ETA_ith,ETA_ithper,imep_bar,W12,W2,W3,Q3,W4,W34,W45,W5;
float
Wi,n_cps,Pi,Pb_kW,mF_kgps,mF_kgph,bsfc,LAMBDAMAX,LAMBDAMIN;
float na,ng,nag,na1,n5r,na2;
clrscr ();
ofstream outfile ("EAEC-SI3.dat");
cout << "\n\n\t\t Adama Science and Technology University (ASTU)
";
outfile << "\n\n\t\t Adama Science and Technology University
(ASTU) ";
cout << " \n\t
Department of Mechanical and Vehicle
Engineering ";
outfile << " \n\t
Department of Mechanical and Vehicle
Engineering ";
cout << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
outfile << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
cout <<
"\n.................................................................
............... \n";
outfile <<
"\n.................................................................
..... \n";
cout <<"\n Enter the 'Engine capacity (Ec_cc)' in 'cc' = ";
81
cin >> Ec_cc;
cout <<"\n Enter the 'Number of cyliders (Zc)' = ";
cin >> Zc;
cout <<"\n Enter the 'Ratio of stroke-to-bore (Rsd)' = ";
cin >> Rsd;
cout <<"\n Enter the 'Ratio of crank-to-con rod legnth (Rrl)' = ";
cin >> Rrl;
cout <<"\n Enter the 'number of Carbon atoms in Gasoline (a)' = ";
cin >> a;
cout <<"\n Enter the 'number of Hydrogen atoms in Gasoline (b)' =
";
cin >> b;
cout <<"\n Enter the 'density of Gasoline (RHO_G)' in 'kg/liter' =
";
cin >> RHO_kgplit;
cout <<"\n Enter the 'Lower Heating Value of Gasoline (QLHV_G)' in
'MJ/kg' = ";
cin >> QLHV_G;
cout <<"\n Enter the 'number of Carbon atoms in Alcohol (ZC)' = ";
cin >> ZC;
cout <<"\n Enter the 'number of Hydrogen atoms in Alcohol (ZH)' =
";
cin >> ZH;
cout <<"\n Enter the 'number of Oxygen atoms in Alcohol (ZO)' = ";
cin >> ZO;
cout <<"\n Enter the 'density of Alcohol (RHO_Al)' in 'kg/liter' =
";
cin >> RHO_Alkgplit;
cout <<"\n Enter the 'Lower Heating Value of Alcohol (QLHV_AL)' in
'MJ/kg' = ";
cin >> QLHV_Al;
cout <<"\n Enter the 'percentage of Alcohol by mass' = ";
cin >> xAl_per;
cout <<"\n Enter the 'residual mass fraction (xres) in '%' = ";
cin >> xR_per;
cout <<"\n Enter the 'engine Load (pim)' in 'bar' = ";
cin >> pim;
cout <<"\n Enter the 'pressure (p1)' in 'bar' = ";
cin >> p1;
cout <<"\n Enter the 'Temperature (T1)' in 'K' = ";
cin >> T1;
cout <<"\n Enter the 'compression Ratio (Rc)' = ";
cin >> Rc;
cout <<"\n Enter the 'required engine speed (N)' in 'rpm' = ";
cin >> N;
cout <<"\n Enter the 'mechanical Efficiency (ETA_m)' in '%' = ";
cin >> ETA_mper;
cout <<"\n Enter 'theta_ivobTDC' in 'deg.' = ";
cin >> theta_ivobTDC;
cout <<"\n Enter 'theta_ivcaBDC' in 'deg.' = ";
cin >> theta_ivcaBDC;
cout <<"\n Enter 'theta_scbTDC' in 'deg.' = ";
82
cin >> theta_scbTDC;
cout <<"\n Enter 'theta_dc' in 'deg.' = ";
cin >> theta_dc;
cout <<"\n Enter 'theta_evobBDC' in 'deg.' = ";
cin >> theta_evobBDC;
cout <<"\n Enter 'theta_evcaTDC' in 'deg.' = ";
cin >> theta_evcaTDC;
Zs = 4.0; Z_rpc = Zs/2.0; Tim = T1-10.0; To = 293.0;
ETA_m = ETA_mper/100.0; xR = xR_per/100.0;
theta_a = 0.0; theta_0 = theta_evcaTDC; theta_b = 180.0;
theta_ivc = 180.0+theta_ivcaBDC; theta_1 = theta_ivc;
theta_sc = 360.0-theta_scbTDC; theta_2 = theta_sc; theta_c =
360.0;
theta_ec = (theta_dc-theta_scbTDC)+360.0; theta_3 = theta_ec;
theta_evo = 540.0-theta_evobBDC; theta_4 = theta_evo; theta_5 =
540.0;
theta_6 = 720.0-theta_ivobTDC;
Ec_liter = Ec_cc*1.0e-3; Ec = Ec_liter*1.0e-3;
Vs = Ec/Zc; Vcl = Vs/(Rc-1.0); Vt = Vcl+Vs;
Vs_cc = Vs*1.0e6; Vcl_cc = Vcl*1.0e6; Vt_cc = Vt*1.0e6;
powd = (4.0*Vs)/(PI*Rsd); d = pow(powd,0.33); d_mm = d*1.0e3; s =
d*Rsd;
s_mm = s*1.0e3; r = s/2.0; r_mm = r*1.0e-3; lcon = r/Rrl;
lcon_mm = lcon*1.0e3; Ap = (PI*d*d)/4.0;
cout << "\n\n\t\t Press 'enter' twice to proceed ... ";
getch();
getch();
clrscr ();
cout << "\n\n\t\t Adama Science and Technology University (ASTU)
";
outfile << "\n\n\t\t Adama Science and Technology University
(ASTU) ";
cout << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
outfile << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
cout <<
"\n.................................................................
............... \n";
outfile <<
"\n.................................................................
..... \n";
cout << "\n Engine Size ";
outfile << "\n Engine Size ";
cout << "\n -------------- ";
outfile << "\n ------------- ";
cout <<setprecision(3)<<"\n Ec = "<<Ec_cc<<" cc ";
outfile<<setprecision(3)<<"\n Ec = "<<Ec_cc<<" cc ";
cout <<setprecision(2)<<"\n Vs = "<<Vs_cc<<" cc ";
outfile<<setprecision(2)<<"\n Vs = "<<Vs_cc<<" cc ";
cout <<setprecision(2)<<"\n Vcl = "<<Vcl_cc<<" cc ";
outfile<<setprecision(2)<<"\n Vcl = "<<Vcl_cc<<" cc ";
cout <<setprecision(2)<<"\n Vt = "<<Vt_cc<<" cc ";
outfile<<setprecision(2)<<"\n Vt = "<<Vt_cc<<" cc ";
83
cout << "\n\n\t\t Press 'enter' twice to proceed ... ";
getch();
getch();
MmO = 16.0; MmN = 14.0; MmC = 12.0; MmH = 1.0;
yO2 = 0.21; yN2 = 0.79; MmO2 = 2.0*MmO; MmN2 = 2.0*MmN;
xAl = xAl_per/100.0; xG = 1.0-xAl; xF = xAl+xG;
MmG = (a*MmC)+(b*MmH); MmAl = (ZC*MmC)+(ZH*MmH)+(ZO*MmO);
nAl = xAl/MmAl; nG = xG/MmG; nAlG = nAl+nG;
yAl = nAl/nAlG; yG = 1.0-yAl; yF = yAl+yG; yAl_per =
yAl*100.0;
MmA = (yO2*MmO2)+(yN2*MmN2); MmF = (yG*MmG)+(yAl*MmAl);
n1th = (ZC*yAl)+(a*yG); n2th = ((ZH*yAl)+(b*yG))/2.0;
LAMBDAMAX = 1.2; LAMBDAMIN = 0.8;
LAMBDA = (LAMBDAMAX*xAl)+(LAMBDAMIN*xG);
atha = ((2.0*n1th)+n2th-(ZO*yAl))/2; ath = atha*LAMBDA;
getch();
clrscr();
cout<<"\n\t The input amount in the combustion reaction";
outfile<<"\n\t The input amount in the combustion reaction";
cout<<"\n\t **************************************************";
outfile<<"\n\t **************************************************";
cout<<setprecision(2)<<"\n atha ="<<atha;
outfile<<setprecision(2)<<"\n atha ="<<atha;
cout<<setprecision(2)<<"\n LAMBDA ="<<LAMBDA;
outfile<<setprecision(2)<<"\n LAMBDA ="<<LAMBDA;
cout<<setprecision(2)<<"\n ath ="<<ath;
outfile<<setprecision(2)<<"\n ath ="<<ath;
cout<<setprecision(2)<<"\n xAl="<<xAl;
outfile<<setprecision(2)<<"\n xAl="<<xAl;
cout<<setprecision(2)<<"\n xG ="<<xG;
outfile<<setprecision(2)<<"\n xG ="<<xG;
cout<<setprecision(2)<<"\n yAl ="<<yAl;
outfile<<setprecision(2)<<"\n yAl ="<<yAl;
cout<<setprecision(2)<<"\n yG ="<<yG;
outfile<<setprecision(2)<<"\n yG ="<<yG;
getch();
clrscr();
cout<<"\n\t The emission amount in the combustion reaction";
outfile<<"\n\t The emission amount in the combustion reaction";
cout<<"\n\t **************************************************";
outfile<<"\n\t **************************************************";
if (LAMBDA == 1.0)
{
// Considering 'one Kilo mole (nF = 1 kmol)' of HydroCarbon Fuel
(CaHb)',
// the 'theoretical combustion equation (LAMBDA = 1)'is:
//
nF*Ca+Hb+LAMBDA*ath*(O2+3.76*N2) - n1*CO2+n2*H2O+n3*N2
yO2 = 0.21; yN2 = 0.79; MmO2 = 2.0*MmO; MmN2 = 2.0*MmN;
xAl = xAl_per/100.0; xG = 1.0-xAl; xF = xAl+xG;
MmG = (a*MmC)+(b*MmH); MmAl = (ZC*MmC)+(ZH*MmH)+(ZO*MmO);
nAl = xAl/MmAl; nG = xG/MmG; nAlG = nAl+nG;
84
yAl = nAl/nAlG; yG = 1.0-yAl; yF = yAl+yG; yAl_per =
yAl*100.0;
MmA = (yO2*MmO2)+(yN2*MmN2); MmF = (yG*MmG)+(yAl*MmAl);
n1th = (ZC*yAl)+(a*yG); n2th = ((ZH*yAl)+(b*yG))/2.0;
atha = (2.0*n1th)+n2th-(ZO*yAl); ath = atha*LAMBDA;
n3 = (2.0*3.76*LAMBDA*atha)/2.0;
n1 = n1th; n2 = n2th; n3th = n3th; n4 = 0.0; n5 = 0.0;
nt = n1+n2+n3+n4+n5;
y1 = n1/nt; y2 = n2/nt; y3 = n3/nt; y4 = n4/nt; y5 = n5/nt;
cout<<setprecision(2)<<"\n\n n1= "<<n1;
outfile<<setprecision(2)<<"\n\n n1= "<<n1;
cout <<setprecision(2)<<"\n\n n2= "<<n2;
outfile<<setprecision(2)<<"\n\n n2= "<<n2;
cout<<setprecision(2)<<"\n\n n3= "<<n3;
outfile<<setprecision(2)<<"\n\n n3= "<<n3;
cout<<setprecision(2)<<"\n\n n4= "<<n4;
outfile<<setprecision(2)<<"\n\n n4= "<<n4;
cout<<setprecision(2)<<"\n\n n5= "<<n5;
outfile<<setprecision(2)<<"\n\n n5= "<<n5;
cout<<setprecision(2)<<"\n\n y1= "<<y1;
outfile<<setprecision(2)<<"\n\n y1= "<<y1;
cout<<setprecision(2)<<"\n\n y2= "<<y2;
outfile<<setprecision(2)<<"\n\n y2= "<<y2;
cout<<setprecision(2)<<"\n\n y3= "<<y3;
outfile<<setprecision(2)<<"\n\n y3= "<<y3;
cout<<setprecision(2)<<"\n\n y5 "<<y5;
outfile<<setprecision(2)<<"\n\n y5= "<<y5;
}
if (LAMBDA > 1.0)
{
// Considering 'one Kilo mole (nF = 1 kmol)' of HydroCarbon Fuel
(CaHb)',
// the 'theoretical combustion equation (LAMBDA < 1)'is:
//
nF*Ca+Hb+LAMBDA*ath*(O2+3.76*N2) - n1*CO2+n2*H2O+n3*N2+n4*O2
yO2 = 0.21; yN2 = 0.79; MmO2 = 2.0*MmO; MmN2 = 2.0*MmN;
xAl = xAl_per/100.0; xG = 1.0-xAl; xF = xAl+xG;
MmG = (a*MmC)+(b*MmH); MmAl = (ZC*MmC)+(ZH*MmH)+(ZO*MmO);
nAl = xAl/MmAl; nG = xG/MmG; nAlG = nAl+nG;
yAl = nAl/nAlG; yG = 1.0-yAl; yF = yAl+yG; yAl_per =
yAl*100.0;
MmA = (yO2*MmO2)+(yN2*MmN2); MmF = (yG*MmG)+(yAl*MmAl);
n2 = ((ZH*yAl)+(b*yG))/2.0; n3 = (2.0*3.76*LAMBDA*atha)/2.0;
n1r = (yAl+(2.0*ath)); n4 =((yAl+(2.0*ath))-(2*n1)-n2)/2;
n5 = ((ZC*yAl)+(a*yG))-n1r; nt = n1+n2+n3+n4+n5r;
n1= ((ZC*yAl)+(a*yG));
na1 = ZC;na2=(yAl+(2.0*ath))-((ZH*yAl)+(b*yG))/22*((ZC*yAl)+(a*yG));
na= ZC*yAl;ng=a*yG;nag =na+ng;
n5r= 0;
y1 = n1/nt; y2 = n2/nt; y3 = n3/nt; y4 = n4/nt; y5 = n5r/nt;
cout<<setprecision(2)<<"\n\n n1= "<<n1;
outfile<<setprecision(2)<<"\n\n n1= "<<n1;
85
cout <<setprecision(2)<<"\n\n na2= "<<na2;
cout<<setprecision(2)<<"\n\n n1r= "<<n1r;
cout <<setprecision(2)<<"\n\n n2= "<<n2;
outfile<<setprecision(2)<<"\n\n n2= "<<n2;
cout<<setprecision(2)<<"\n\n n3= "<<n3;
outfile<<setprecision(2)<<"\n\n n3= "<<n3;
cout<<setprecision(2)<<"\n\n n4= "<<n4;
outfile<<setprecision(2)<<"\n\n n4= "<<n4;
cout<<setprecision(2)<<"\n\n n5= "<<n5r;
outfile<<setprecision(2)<<"\n\n n5= "<<n5r;
cout<<setprecision(2)<<"\n\n y1= "<<y1;
outfile<<setprecision(2)<<"\n\n y1= "<<y1;
cout<<setprecision(2)<<"\n\n y2= "<<y2;
outfile<<setprecision(2)<<"\n\n y2= "<<y2;
cout<<setprecision(2)<<"\n\n y3= "<<y3;
outfile<<setprecision(2)<<"\n\n y3= "<<y3;
cout<<setprecision(2)<<"\n\n y4= "<<y4;
outfile<<setprecision(2)<<"\n\n y4= "<<y4;
cout<<setprecision(2)<<"\n\n y5 "<<y5;
outfile<<setprecision(2)<<"\n\n y5= "<<y5;
}
if (LAMBDA < 1.0)
{
// Considering 'one Kilo mole (nF = 1 kmol)' of HydroCarbon Fuel
(CaHb)',
// the 'theoretical combustion equation (LAMBDA < 1)'is:
//
nF*Ca+Hb+LAMBDA*ath*(O2+3.76*N2) n1*CO2+n2*H2O+n3*N2+n4*O2+n5*CO
yO2 = 0.21; yN2 = 0.79; MmO2 = 2.0*MmO; MmN2 = 2.0*MmN;
xAl = xAl_per/100.0; xG = 1.0-xAl; xF = xAl+xG;
MmG = (a*MmC)+(b*MmH); MmAl = (ZC*MmC)+(ZH*MmH)+(ZO*MmO);
nAl = xAl/MmAl; nG = xG/MmG; nAlG = nAl+nG;
yAl = nAl/nAlG; yG = 1.0-yAl; yF = yAl+yG; yAl_per =
yAl*100.0;
MmA = (yO2*MmO2)+(yN2*MmN2); MmF = (yG*MmG)+(yAl*MmAl);
n2 = ((ZH*yAl)+(b*yG))/2.0; n3 = (2.0*3.76*LAMBDA*atha)/2.0;
n1r = (yAl+(2.0*ath)); n4 = 0.0;
n5 = ((ZC*yAl)+(a*yG))-n1r; nt = n1+n2+n3+n4+n5r;
n1= ((ZC*yAl)+(a*yG));
na1 = ZC;na2=(yAl+(2.0*ath))-((ZH*yAl)+(b*yG))/2((ZC*yAl)+(a*yG));
na= ZC*yAl;ng=a*yG;nag =na+ng;
n5r= n1-na2;
y1 = n1/nt; y2 = n2/nt; y3 = n3/nt; y4 = n4/nt; y5 = n5r/nt;
cout<<setprecision(2)<<"\n\n n1= "<<n1;
outfile<<setprecision(2)<<"\n\n n1= "<<n1;
cout <<setprecision(2)<<"\n\n na2= "<<na2;
cout<<setprecision(2)<<"\n\n n1r= "<<n1r;
cout <<setprecision(2)<<"\n\n n2= "<<n2;
outfile<<setprecision(2)<<"\n\n n2= "<<n2;
cout<<setprecision(2)<<"\n\n n3= "<<n3;
outfile<<setprecision(2)<<"\n\n n3= "<<n3;
86
cout<<setprecision(2)<<"\n\n n4= "<<n4;
outfile<<setprecision(2)<<"\n\n n4= "<<n4;
cout<<setprecision(2)<<"\n\n n5= "<<n5r;
outfile<<setprecision(2)<<"\n\n n5= "<<n5r;
cout<<setprecision(2)<<"\n\n y1= "<<y1;
outfile<<setprecision(2)<<"\n\n y1= "<<y1;
cout<<setprecision(2)<<"\n\n y2= "<<y2;
outfile<<setprecision(2)<<"\n\n y2= "<<y2;
cout<<setprecision(2)<<"\n\n y3= "<<y3;
outfile<<setprecision(2)<<"\n\n y3= "<<y3;
cout<<setprecision(2)<<"\n\n y5 "<<y5;
outfile<<setprecision(2)<<"\n\n y5= "<<y5;
getch();
clrscr();
}
MmAth = MmA; MmFth = MmF; nO2 = atha; nN2 = atha*3.76; nA =
nO2+nN2;
AFth = (nA*MmAth)/MmFth; AF = LAMBDA*AFth;
QLHV_F = (QLHV_Al*xAl)+(QLHV_G*xG);
RHO_Fkgplit = (RHO_Alkgplit*yAl)+(RHO_Gkgplit*yG);
RHO_F = RHO_Fkgplit*1.0e3; ETA_cmax = 0.95;
ETA_c = ETA_cmax*(-1.6+(4.65*LAMBDA)-(2.07*LAMBDA*LAMBDA));
ETA_cper = ETA_c*100.0; Rm = 0.287; Zm = 0.99; Vm = Vt;
mm = (pim*1.0e5*Vm)/(Zm*Rm*1.0e3*Tim);
mA = (AF/(AF+1.0))*(1.0-xR)*mm;
mF = (1.0/(AF+1.0))*(1.0-xR)*mm;
mres = xR*mm;
cout <<setprecision(2)<<"\n\n ath = "<<ath<<" ;
AF = "<<AF;
outfile<<setprecision(2)<<"\n\n ath = "<<ath<<" ;
AF = "<<AF;
cout <<setprecision(2)<<" ; ETA_c = "<<ETA_cper<<" % ";
outfile<<setprecision(2)<<" ; ETA_c = "<<ETA_cper<<" % ";
cout <<setprecision(2)<<" ; yAl_per = "<<yAl_per<<" % ";
outfile<<setprecision(2)<<" ; yAl_per = "<<yAl_per<<" % ";
cout <<setprecision(6)<<"\n\n mm = "<<mm<<" kg ";
outfile<<setprecision(6)<<"\n\n mm = "<<mm<<" kg ";
cout <<setprecision(6)<<"\n mA = "<<mA<<" kg ";
outfile<<setprecision(6)<<"\n mA = "<<mA<<" kg ";
cout <<setprecision(6)<<"\n mF = "<<mF<<" kg ";
outfile<<setprecision(6)<<"\n mF = "<<mF<<" kg ";
cout <<setprecision(6)<<"\n mres = "<<mres<<" kg ";
outfile<<setprecision(6)<<"\n mres = "<<mres<<" kg ";
cout << "\n\n\t\t Press 'enter' twice to proceed ... ";
getch();
getch();
clrscr();
cout << "\n\n\t\t Adama Science and Technology University (ASTU)
";
cout << " \n\t
Department of Mechanical and Vehicle
Engineering ";
cout << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
87
cout <<
"\n.................................................................
............... \n";
cout << "\n\n
'V', 'p' and 'T' as a function of 'theta' ";
outfile << "\n\n 'V', 'p' and 'T' as a function of 'theta' ";
cout << "\n -------------------------------------------- \n";
outfile << "\n\t---------------------------------------------------- ";
cout <<"\n\ttheta\t V\t p\t T ";
cout <<"\n\t(deg.)\t (cc)\t (bar)\t (K) \n";
outfile <<"\n\t
theta\t
V\t
p\t T ";
outfile <<"\n\t
(deg.)\t (cc)\t (bar)\t (K) \n ";
deltheta = 10.0;
for (theta = 0.0; theta <= 720.0; theta = theta+deltheta)
{
V0bi = Vcl; p0bi = pim; T0bi = Tim; m0bi = mres; R0bi = R6b;
if (theta >= theta_0 && theta <= theta_b)
{
// process a-7 (constant pressure intake process).
rad = theta*(PI/180.0); Z0b = 0.99;
xp0b = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs0b = Ap*xp0b; V0b = Vcl+Vs0b; p0b = p0bi; T0b = T0bi; R0b =
0.287;
m0b = m0bi+((pim*1.0e5*V0b)/(Z0b*R0b*1.0e3*T0b));
Vb = V0b*1.0e6; pb = p0b; Tb = T0b; mb = m0b; thetab = theta;
cout << setprecision(2)<<"\n\t"<<thetab;
outfile << setprecision(2)<<"\n " <<thetab;
cout << setprecision(2)<<"\t "<<Vb;
outfile << setprecision(2)<<"\t"<< Vb;
cout <<setprecision(2)<<"\t "<<pb;
outfile <<setprecision(2)<<"\t " << pb;
cout <<setprecision(2)<<"\t"<<Tb;
outfile <<setprecision(2)<<"\t " << Tb;
getch();
}
Vb1i = Vb*1.0e-6; pb1i = pb; Tb1i = Tb; mb1i = mb;
if (theta > theta_b && theta <= theta_1)
{
// process b-1 (polytropic compression):
rad = theta*(PI/180.0);
xpb1 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vsb1 = Ap*xpb1; Vb1 = Vcl+Vsb1; VbVb1 = Vb1i/Vb1;
nb1 = 1.35; nb1T = nb1-1.0; Rb1 = 0.287; Zb1 = 0.99;
pb1 = pb1i*pow(VbVb1,nb1); Tb1 = Tb1i*pow(VbVb1,nb1T);
delmb1 = mb1i-((pb1*1.0e5*Vb1)/(Zb1*Tb1*Rb1*1.0e3));
mb1 = mb1i-delmb1;
V1 = Vb1*1.0e6; p1 = pb1; T1 = Tb1; theta1 = theta;
cout << setprecision(2)<<"\n\t"<<theta1;
outfile << setprecision(2)<<"\n " <<theta1;
cout << setprecision(2)<<"\t "<<V1;
outfile << setprecision(2)<<"\t"<< V1;
cout <<setprecision(2)<<"\t "<<p1;
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outfile <<setprecision(2)<<"\t " << p1;
cout <<setprecision(2)<<"\t"<<T1;
outfile <<setprecision(2)<<"\t " << T1;
getch();
}
m12i = mb1;
V12i = V1*1.0e-6; p12i = p1; T12i = T1; m12i = mb1;
if (theta > theta_1 && theta <= theta_2)
{
// process 1-2 (polytropic effective compression):
rad = theta*(PI/180.0);
xp12 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs12 = Ap*xp12; V12 = Vcl+Vs12; V1V12 = V12i/V12;
n12 = 1.35; n12T = n12-1.0; R12 = 0.287; Z12 = 0.99; m12 =
m12i;
p12 = p12i*pow(V1V12,n12); T12 = T12i*pow(V1V12,n12T);
W12 = (m12*R12*(T12-T12i))/(1.0-n12); W2 = W12;
V2 = V12*1.0e6; p2 = p12; T2 = T12; theta2 = theta;
cout << setprecision(2)<<"\n\t"<<theta2;
outfile << setprecision(2)<<"\n " <<theta2;
cout << setprecision(2)<<"\t "<<V2;
outfile << setprecision(2)<<"\t"<< V2;
cout <<setprecision(2)<<"\t "<<p2;
outfile <<setprecision(2)<<"\t " << p2;
cout <<setprecision(2)<<"\t"<<T2;
outfile <<setprecision(2)<<"\t " << T2;
cout<<setprecision(2)<<"\t " << W12;
getch();
}
W12 = W2;
V23i = V2*1.0e-6; p23i = p2; T23i = T2; T23 = T2+5.0;
if (theta > theta_2 && theta <= theta_3)
{
rad = theta*(PI/180.0); p23 = p3;
xp23 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs23 = Ap*xp23; V23 = Vcl+Vs23; m23 = m12i;
theta2dc = ((theta-theta_2)/theta_dc)*PI; rad2dc = theta2dc;
cv23 = 0.821; R23 = 0.287; n23 = 1.3; // Z23 = 0.98;
xF = 1.0/(AF+1.0); mF = (xF*(1.0-xR))*m23; xb = 0.5*(1.0cos(rad2dc));
Qin = (mF*QLHV_F*1.0e6)*ETA_c; Q1 = Qin*xb; Q23 = Q1;
W23 = (p23*1.0e5)*(V23-V23i);
QW23 = (Q23-W23)/(m23*cv23*1.0e3);
T23 = QW23+T23i; p23 = ((T23/T23i)*(V23i/V23))*p23i;
W3 = W23/1000.0; Q3 = Q23/1000.0;
V3 = V23*1.0e6; p3 = p23; T3 = T23; T23 = T3;
m3 = m23; theta3 = theta;
cout << setprecision(2)<<"\n\t"<<theta3;
outfile << setprecision(2)<<"\n " <<theta3;
cout << setprecision(2)<<"\t "<<V3;
outfile << setprecision(2)<<"\t"<< V3;
cout <<setprecision(2)<<"\t "<<p3;
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outfile <<setprecision(2)<<"\t " << p3;
cout <<setprecision(2)<<"\t"<<T3;
outfile <<setprecision(2)<<"\t " << T3;
getch();
}
W23 = W3; Q23 = Q3;
V34i = V3*1.0e-6; p34i = p3; T34i = T3; m34i = m3;
if (theta > theta_3 && theta <= theta_4)
{
// process 3-4 (polytropic expansion):
rad = theta*(PI/180.0);
xp34 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs34 = Ap*xp34; V34 = Vcl+Vs34; V3V34 = V34i/V34; m34 = m12i;
n34 = 1.35; n34T = n34-1.0; R34 = 0.287; Z34 = 0.99;
p34 = p34i*pow(V3V34,n34); T34 = T34i*pow(V3V34,n34T);
delm34 = m34i-((p34*1.0e5*V34)/(Z34*T34*R34*1.0e3));
m34 = m34i-delm34; W34 = (m34*R34*(T34-T34i))/(1.0-n34);
W4 = W34;
V4 = V34*1.0e6; p4 = p34; T4 = T34; theta4 = theta;
cout << setprecision(2)<<"\n\t"<<theta4;
outfile << setprecision(2)<<"\n " <<theta4;
cout << setprecision(2)<<"\t "<<V4;
outfile << setprecision(2)<<"\t"<< V4;
cout <<setprecision(2)<<"\t "<<p4;
outfile <<setprecision(2)<<"\t " << p4;
cout <<setprecision(2)<<"\t"<<T4;
outfile <<setprecision(2)<<"\t " << T4;
cout<<setprecision(2)<<"\t " << W34;
getch();
}
W34 = W4;
V45i = V4*1.0e-6; p45i = p4; T45i = T4; m45i = m12i;
if (theta > theta_4 && theta <= theta_5)
{
// process 4-5 (polytropic exhaust blowdown):
rad = theta*(PI/180.0);
xp45 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs45 = Ap*xp45; V45 = Vcl+Vs45; V4V45 = V45i/V45; m45 = m12i;
n45 = 1.35; n45T = n45-1.0; R45 = 0.287; Z45 = 0.99;
p45 = p45i*pow(V4V45,n45); T45 = T45i*pow(V4V45,n45T);
delm45 = m45i-((p45*1.0e5*V45)/(Z45*T45*R45*1.0e3));
m45 = m45i-delm45; W45 = (m45*R45*1.0e3*(T45-T45i))/(1.0n45);
W5 = W45/100.0;
V5 = V45*1.0e6; p5 = p45; T5 = T45; theta5 = theta;
cout << setprecision(2)<<"\n\t"<<theta5;
outfile << setprecision(2)<<"\n " <<theta5;
cout << setprecision(2)<<"\t "<<V5;
outfile << setprecision(2)<<"\t"<< V5;
cout <<setprecision(2)<<"\t "<<p5;
outfile <<setprecision(2)<<"\t " << p5;
cout <<setprecision(2)<<"\t"<<T5;
90
outfile <<setprecision(2)<<"\t " << T5;
getch();
}
W45 = W5;
V45i = V4*1.0e-6; p45i = p4; T45i = T4; m45i = m12i;
if (theta > theta_5 && theta <= theta_6)
{
// process 4-5 (polytropic exhaust blowdown):
rad = theta*(PI/180.0);
xp56 = r*((1.0-cos(rad))+((Rrl*sin(rad)*sin(rad))/2.0));
Vs56 = Ap*xp56; V56 = Vcl+Vs56; V5V6 = V45i/V56; m56 = m12i;
n45 = 1.35; n45T = n45-1.0; R45 = 0.287; Z45 = 0.99;
p45 = p45i*pow(V4V45,n45); T45 = T45i*pow(V4V45,n45T);
delm45 = m45i-((p45*1.0e5*V45)/(Z45*T45*R45*1.0e3));
m45 = m45i-delm45; W45 = (m45*R45*1.0e3*(T45-T45i))/(1.0n45);
W5 = W45/100.0;
V6 = V56*1.0e6; p6 = p1; T6 = T1; theta6 = theta;
cout << setprecision(2)<<"\n\t"<<theta6;
outfile << setprecision(2)<<"\n " <<theta6;
cout << setprecision(2)<<"\t "<<V6;
outfile << setprecision(2)<<"\t"<< V6;
cout <<setprecision(2)<<"\t "<<p6;
outfile <<setprecision(2)<<"\t " << p6;
cout <<setprecision(2)<<"\t"<<T6;
outfile <<setprecision(2)<<"\t " << T6;
getch();
}
}
Wnet = W12+W34; Qin = Q23;
ETA_ith = Wnet/Qin; ETA_ithper = ETA_ith*100.0;
imep_bar = ((Wnet*1.0e3)/Vs)*1.0e-5;
Wi = Wnet*Zc; n_cps = N/(60.0*Z_rpc); Pi = Wi*n_cps;
Pb_kW = Pi*ETA_m; mF_kgps = mF*Zc*n_cps;
mF_kgph = mF_kgps*3600.0; bsfc = mF_kgph/Pb_kW;
Tb_NM = (Pb_kW*60*1000)/(2*3.14*N);
cout <<setprecision(6)<<"\n\n mm = "<<mm<<" kg ";
outfile<<setprecision(6)<<"\n\n mm = "<<mm<<" kg ";
cout <<setprecision(6)<<"\n mb1i = "<<mb1i<<" kg ";
outfile<<setprecision(6)<<"\n mb1i = "<<mb1i<<" kg ";
cout <<setprecision(6)<<"\n m12i = "<<m12i<<" kg ";
outfile<<setprecision(6)<<"\n m12i = "<<m12i<<" kg ";
cout <<setprecision(2)<<"\n\n Wnet = "<<Wnet<<" kJ ";
outfile<<setprecision(2)<<"\n\n Wnet = "<<Wnet<<" kJ ";
cout <<setprecision(2)<<"; Qin = "<<Qin<<" kJ ";
outfile<<setprecision(2)<<"; Qin = "<<Qin<<" kJ ";
cout <<setprecision(2)<<"; ETA_ith = "<<ETA_ithper<<" % ";
outfile<<setprecision(2)<<"; ETA_ith = "<<ETA_ithper<<" % ";
cout <<setprecision(2)<<"; imep = "<<imep_bar<<" bar ";
outfile<<setprecision(2)<<"; imep = "<<imep_bar<<" bar ";
cout <<setprecision(2)<<"\n\n Pb = "<<Pb_kW<<" kW ";
outfile<<setprecision(2)<<"\n\n Pb = "<<Pb_kW<<" kW ";
91
cout <<setprecision(2)<<"\n\n Tb= "<<Tb_NM<<" NM ";
outfile<<setprecision(2)<<"\n\n Tb = "<<Tb_NM<<" NM ";
cout <<setprecision(2)<<"; bsfc = "<<bsfc<<" kg/kWh ";
outfile<<setprecision(2)<<"; bsfc = "<<bsfc<<" kg/kWh ";
cout << "\n\n\n\t\t Press 'enter' twice to exit ! ";
getch();
getch();
getche();
Appendix. 2
For drawing engine performance parameter curve
#include<iostream.h>
#include<iomanip.h>
#include<conio.h>
#include<math.h>
#include<fstream.h>
void main()
{
float Pb,Pb_max,x,N,Tb,NaPb_max,pi,bsfc,bsfcaPb_max,Ec,bmep;
float OMEGA,n_cps,del;
clrscr ();
ofstream outfile ("per.dat");
cout << "\n\n\t\t
Adama Science and Technology University (ASTU)
";
outfile << "\n\n\t\t
Adama Science and Technology University
(ASTU) ";
cout << " \n\t
Department of Mechanical and Vehicle
Engineering ";
outfile << " \n\t
Department of Mechanical and Vehicle
Engineering ";
cout << " \n\t\t
outfile << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
Tamiru Tesfaye (Asst. lecturer) ";
cout <<
"\n.................................................................
............... \n";
outfile <<
"\n..............................................................";
92
cout <<"\n Enter engine capacity(Ec) in cc = ";
cin >>Ec;
cout <<"\n Enter maximum brake power(Pb_max)in kw = ";
cin >>Pb_max;
cout << "\n Enter speed at maximum brake power(NaPb_max)in rpm =
";
cin >>NaPb_max;
cout << "\n Enter bsfc at maximum brake power(bsfcaPb_max)in
kg/kwh
= ";
cin >>bsfcaPb_max;
del = 1000;
getch();
getch();
clrscr();
for (N =0; N<= 8000; N = N+del)
{
pi=3.14;
x = N/NaPb_max; n_cps = N/(60.0*2); OMEGA = (2.0*pi*N)/60.0;
Pb = Pb_max*(-(x*x*x)+(x*x)+x); Tb = (Pb*1.0e3)/OMEGA;
bsfc = bsfcaPb_max*((x*x)-(1.2*x)+1.2);
bmep = ((Pb*1.0e3)/(Ec*n_cps))*1.0e6;
getch();clrscr();
cout << "\n\n\t\t
Adama Science and Technology University
(ASTU) ";
outfile << "\n\n\t\t
Adama Science and Technology University
(ASTU) ";
cout << " \n\t\t
outfile << " \n\t\t
Tamiru Tesfaye (Asst. lecturer) ";
Tamiru Tesfaye(Asst. lecturer) ";
cout <<
"\n.................................................................
............... \n";
outfile <<
"\n.................................................................
..... \n";
cout <<"\n\n
Major 'Performance Parameters':";
93
cout <<"\n --------------------------------";
cout <<"\n N"; outfile <<"\n N"; cout <<"\t Pb"; outfile <<"\t
Pb";
cout <<"\t Tb"; outfile <<"\t Tb"; cout <<"\t bsfc"; outfile
<<"\t bsfc";
cout <<"\t bmep"; outfile <<"\t bmep"; cout <<"\n (rpm)"; outfile
<<"\n (rpm)";
cout <<"\t (kw)"; outfile <<"\t (kw)"; cout <<"\t (NM)"; outfile
<<"\t (NM)";
cout <<"\t (kg/kwh)"; outfile <<"\t (kg/kwh)"; cout <<"\t\t
(bar)"; outfile <<"\t (bar)";
cout <<setprecision(3)<<"\n
N = "<<N<<" rpm ";
outfile <<setprecision(3)<<"\n
cout <<setprecision(2)<<"\t
N = "<<N<<" rpm ";
Pb = "<<Pb<<" kW ";
outfile <<setprecision(2)<<"\t
cout <<setprecision(2)<<"\t
outfile
Tb = "<<Tb<<" Nm ";
<<setprecision(2)<<"\t
cout <<setprecision(2)<<"\t
outfile
Pb = "<<Pb<<" kW ";
Tb = "<<Tb<<" Nm ";
bsfc = "<<bsfc<<" kg/kWh ";
<<setprecision(2)<<"\t
cout <<setprecision(2)<<"\t
bsfc = "<<bsfc<<" kg/kWh ";
bmep = "<<bmep<<" bar ";
outfile <<setprecision(2)<<"\t
bmep = "<<bmep<<" bar ";
getch();
getche();
}
cout <<"\n press any key twice to 'proceed'";
getch();
getch();
getche();
}
94