Aircraft Weight and Balance Handbook: FAA-H-8083-1A
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With instructions for conducting adverse-loaded CG checks and for determining the amount and location of ballast needed to bring CG within allowable limits, the Aircraft Weight and Balance Handbook is essential for anyone who wishes to safely weigh and fly aircraft of all kinds.
Federal Aviation Administration
The Federal Aviation Administration is the national aviation authority of the United States. It regulates and oversees the aviation industry, pilot licensing, and airspace with the goal of providing “the safest, most efficient aerospace system in the world.”
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Aircraft Weight and Balance Handbook - Federal Aviation Administration
Chapter 1
Weight and Balance Control
There are many factors that lead to efficient and safe operation of aircraft. Among these vital factors is proper weight and balance control. The weight and balance system commonly employed among aircraft consists of three equally important elements: the weighing of the aircraft, the maintaining of the weight and balance records, and the proper loading of the aircraft. An inaccuracy in any one of these elements nullifies the purpose of the whole system. The final loading calculations will be meaningless if either the aircraft has been improperly weighed or the records contain an error.
Improper loading cuts down the efficiency of an aircraft from the standpoint of altitude, maneuverability, rate of climb, and speed. It may even be the cause of failure to complete the flight, or for that matter, failure to start the flight. Because of abnormal stresses placed upon the structure of an improperly loaded aircraft, or because of changed flying characteristics of the aircraft, loss of life and destruction of valuable equipment may result.
The responsibility for proper weight and balance control begins with the engineers and designers, and extends to the aircraft mechanics that maintain the aircraft and the pilots who operate them.
Modern aircraft are engineered utilizing state-of-the-art technology and materials to achieve maximum reliability and performance for the intended category. As much care and expertise must be exercised in operating and maintaining these efficient aircraft as was taken in their design and manufacturing.
The designers of an aircraft have set the maximum weight, based on the amount of lift the wings or rotors can provide under the operation conditions for which the aircraft is designed. The structural strength of the aircraft also limits the maximum weight the aircraft can safely carry. The ideal location of the center of gravity (CG) was very carefully determined by the designers, and the maximum deviation allowed from this specific location has been calculated.
The manufacturer provides the aircraft operator with the empty weight of the aircraft and the location of its empty-weight center of gravity (EWCG) at the time the certified aircraft leaves the factory. Amateur-built aircraft must have this information determined and available at the time of certification.
The airframe and powerplant (A&P) mechanic or repairman who maintains the aircraft keeps the weight and balance records current, recording any changes that have been made because of repairs or alterations.
The pilot in command of the aircraft has the responsibility on every flight to know the maximum allowable weight of the aircraft and its CG limits. This allows the pilot to determine on the preflight inspection that the aircraft is loaded in such a way that the CG is within the allowable limits.
Weight Control
Weight is a major factor in airplane construction and operation, and it demands respect from all pilots and particular diligence by all A&P mechanics and repairmen. Excessive weight reduces the efficiency of an aircraft and the safety margin available if an emergency condition should arise.
When an aircraft is designed, it is made as light as the required structural strength will allow, and the wings or rotors are designed to support the maximum allowable weight. When the weight of an aircraft is increased, the wings or rotors must produce additional lift and the structure must support not only the additional static loads, but also the dynamic loads imposed by flight maneuvers. For example, the wings of a 3,000-pound airplane must support 3,000 pounds in level flight, but when the airplane is turned smoothly and sharply using a bank angle of 60°, the dynamic load requires the wings to support twice this, or 6,000 pounds.
Severe uncoordinated maneuvers or flight into turbulence can impose dynamic loads on the structure great enough to cause failure. In accordance with Title 14 of the Code of Federal Regulations (14 CFR) part 23, the structure of a normal category airplane must be strong enough to sustain a load factor of 3.8 times its weight. That is, every pound of weight added to an aircraft requires that the structure be strong enough to support an additional 3.8 pounds. An aircraft operated in the utility category must sustain a load factor of 4.4, and acrobatic category aircraft must be strong enough to withstand 6.0 times their weight.
The lift produced by a wing is determined by its airfoil shape, angle of attack, speed through the air, and the air density. When an aircraft takes off from an airport with a high density altitude, it must accelerate to a speed faster than would be required at sea level to produce enough lift to allow takeoff; therefore, a longer takeoff run is necessary. The distance needed may be longer than the available runway. When operating from a high-density altitude airport, the Pilot’s Operating Handbook (POH) or Airplane Flight Manual (AFM) must be consulted to determine the maximum weight allowed for the aircraft under the conditions of altitude, temperature, wind, and runway conditions.
Effects of Weight
Most modern aircraft are so designed that if all seats are occupied, all baggage allowed by the baggage compartment is carried, and all of the fuel tanks are full, the aircraft will be grossly overloaded. This type of design requires the pilot to give great consideration to the requirements of the trip. If maximum range is required, occupants or baggage must be left behind, or if the maximum load must be carried, the range, dictated by the amount of fuel on board, must be reduced.
Some of the problems caused by overloading an aircraft are:
the aircraft will need a higher takeoff speed, which results in a longer takeoff run.
both the rate and angle of climb will be reduced.
the service ceiling will be lowered.
the cruising speed will be reduced.
the cruising range will be shortened.
maneuverability will be decreased.
a longer landing roll will be required because the landing speed will be higher.
excessive loads will be imposed on the structure, especially the landing gear.
The POH or AFM includes tables or charts that give the pilot an indication of the performance expected for any weight. An important part of careful preflight planning includes a check of these charts to determine the aircraft is loaded so the proposed flight can be safely made.
Weight Changes
The maximum allowable weight for an aircraft is determined by design considerations. However, the maximum operational weight may be less than the maximum allowable weight due to such considerations as high-density altitude or high-drag field conditions caused by wet grass or water on the runway. The maximum operational weight may also be limited by the departure or arrival airport’s runway length.
One important preflight consideration is the distribution of the load in the aircraft. Loading the aircraft so the gross weight is less than the maximum allowable is not enough. This weight must be distributed to keep the CG within the limits specified in the POH or AFM.
If the CG is too far forward, a heavy passenger can be moved to one of the rear seats or baggage can be shifted from a forward baggage compartment to a rear compartment. If the CG is too far aft, passenger weight or baggage can be shifted forward. The fuel load should be balanced laterally: the pilot should pay special attention to the POH or AFM regarding the operation of the fuel system, in order to keep the aircraft balanced in flight.
Weight and balance of a helicopter is far more critical than for an airplane. With some helicopters, they may be properly loaded for takeoff, but near the end of a long flight when the fuel tanks are almost empty, the CG may have shifted enough for the helicopter to be out of balance laterally or longitudinally. Before making any long flight, the CG with the fuel available for landing must be checked to ensure it will be within the allowable range.
Airplanes with tandem seating normally have a limitation requiring solo flight to be made from the front seat in some airplanes or the rear seat in others. Some of the smaller helicopters also require solo flight be made from a specific seat, either the right, left, or center. These seating limitations will be noted by a placard, usually on the instrument panel, and they should be strictly adhered to.
As an aircraft ages,