Danfoss VLT Hvac 1
Danfoss VLT Hvac 1
Danfoss VLT Hvac 1
Perfect comfort levels and major energy savings can be achieved in any building by harnessing the VLT HVAC Drive to your applications. Hotels, hospitals, airports, casinos, cleanrooms, sports facilities, concert halls, commercial buildings and residential buildings if you can name a need, we can name a solution: the VLT HVAC Drive.
VLT HVAC Drive features and benets apply to district heating applications as well improving control and providing major energy savings.
VLT HVAC Drive operate all HVAC operations by providing exactly the power required. No energy is consumed by valves and dampers.
The VLT HVAC Drive is built on Danfoss Drives, new generation modular concept. Real plugand-play adding and exchanging of options. Just upgrade instead of buying a new drive.
No air ow over the electronics The unique cooling system prevents dusty and agressive ambient airow to damaging the drive electronics. This extends the drives lifetime.
Temperature [C]
Temp. 4 Temp. 1
9 14 17 20
Time/h
Temperature [C]
Monday to Friday
Time/h
The VLT HVAC Drive has an award winning Local Control Panel and a well-structured menu system that ensures fast commissioning and trouble-free operation of the many powerful functions.
The VLT HVAC Drive can be remote commissioned and monitored through a USB pluggable cable or BMS network communications. VLT Set up Software MCT 10 and Language Changer make drive operation childs play.
Comfort for ight personnel and passengers Clean air and comfortable temperature supports comfort and soothes frayed tempers. Air is moved, chilled, heated, humidied and cleaned eectively consuming a minimum of energy and nancial resources. With VLT HVAC Drive you get full control of pumps, fans and compressors.
Healthy Environment Patients thrive better breathing clean, conditioned air. Autotuning PID controllers ensure accurate control of airow, maintaining a positive pressure in operating rooms to help maintain hygienic conditions and prevent cross contamination. VLT HVAC Drive can maintain a negative pressure in isolation wards as well, ensuring a healthy environment for all.
Where dust is critical Cleanroom facilities for the production of micro electronics like semiconductor chips require special precautions. The VLT HVAC Drive can meticulously control to maintain air quality and humidity levels under a variety of operating conditions, including continued operation during mains voltage uctuations.
Treated like a guest When walking into a hotel room you should experience a mild, fresh, clean smell and a feeling of comfort and relaxation. To provide this and at the same time go easy on energy and operating costs choose a VLT HVAC Drive.
Hot business Let VLT HVAC Drive provide a reliable, comfortable environment for your oce sta. People should be able to work eciently without being distracted by sudden changes in temperature or humidity. Let a VLT HVAC Drive quietly and eectively control the indoor climate, improve work eciency and help you keep cool in a hot business environment.
The bottom line The initial cost of HVAC is almost negligible. Energy ecient control of fans, pumps and compressors day and night, during opening and closing hours ensures maximum economy and low running costs. Let VLT HVAC Drive impact your bottom line.
District heating/Cooling The larger the system, the larger the savings that can be derived from the use of VLT HVAC Drive. Precise control of temperature, pressure and ow is done by speed control of pumps and fans the best way to save natural resources. The larger system, the greater the power required and VLT HVAC Drives goes all the way.
An operating pump will normally consume more power the faster it runs according to a curve determined by the pump and application design. VLT HVAC Drive will detect situations where the pump runs fast but is not fully loaded and thereby not consuming adequate power. This is the case when water circulation stops, the pump runs dry or when when pipes leak.
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Stairwell Pressurization In the event of re, the VLT HVAC Drive can maintain a higher level of air pressure in stairwells than in other parts of the building and ensure that re escapes remain free of smoke.
Fresh air in
Speed
Meticulous control of fans saves energy and keeps noise and draft at a minimum.
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Set point in temperature The VLT HVAC Drive calculates the actual room temperature from the pressure in the cooling media and renes compressor operation accordingly without the need for additional software, sensors or controllers. This calculation is also applicable to the set point as well, so the desired temperature is set via the Local Control Panel and not a pressure value.
Fewer starts and stops A maximum number of start/stop cycles within a given period of time can be set via the Local Control Panel. Since start-up is the most critical part of compressor operation (all parts of the unit are under mechanical stress before the system is suciently lubricated) this extends compressor lifetime.
Quick start-up To extend life even further, the VLT HVAC Drive opens a bypass valve and lets the compresser start quickly without load. The VLT HVAC Drive provides 130% break away torque and can give 110% torque for 60 seconds in normal operation. This torque demand would normally require larger and more expensive drives.
Flexible compressor mode operation even above nominal speed and high break away torque for start-ups allow for better control and major savings.
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Toronto Airport, Canada Toronto Pearson International Airport is Canadas busiest airport, welcoming close to 29 million passengers in 2004. The airport is currently in the middle of an ambitious 10-year, almost $5 billion dollar Airport Development Program which began in 1998 and Danfoss has provided hundreds of HVAC drives as part of this program.
Orlando Medical Center, Florida, USA Danfoss drives are part of the economical and energy smart solution that helps keep sta and patients cool and comfortable in the 20,000 m2 Orlando Regional Medical Center in the middle of sunny Florida.
National Theatre, Hungary In the new National Theatre of Hungary Danfoss HVAC drives in the air handling system ensure that audiences can enjoy performances in a tranquil and pleasant environment. The 20,800 m2 building housing 620 visitors, was built in 15 months which required easy installing equipment.
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Torre Mayor, Mexico City With its 55 oors and a height of 225 m the Torre Mayor is the highest building in Latin America. Danfoss drives control the heating and ventilation.
Tropical Islands Resort near Berlin, Germany A steady 25 C air temperature, 31 C water temperature, no rain, and a pleasant 40% to 60% humidity for the resorts tropical plants. Everyones idea of perfect weather! All this is possible with a rst class climate and water control system driven by VLT HVAC Drives.
Opera House in Sydney, Australia The Sydney Opera House is one of the architectural wonders of the world, and perhaps the best known building of the 20th century. In 2001, the NSW Government provided $69 million for several projects to improve the facilities and environment for performing arts companies, patrons and visitors. Danfoss provided the drives.
Shanghai General Motors, China Shanghai General Motors Co Ltd. is a 50-50% joint venture between General Motors and the Shanghai Automotive Industry Corporation Group (SAIC). Shanghai GM has an annual production capacity of 200,000 vehicles. Danfoss provides the VLT HVAC drives to maintain the production environment.
Grand Hyatt, Dubai Set within a lush oasis of 37 acres of landscaped gardens, the Grand Hyatt Dubai is an outstanding combination of resort facilities, luxury hotel guest rooms and suites, residential apartments and one of the most advanced conference centers in the Middle East. Danfoss provided the VLT HVAC Drives.
Guangzhou Baiyun Pharmaceutical Factory, China Guangzhou Baiyunshan Pharmaceutical Manufacturer was established in 1993 and is a listed company with a good reputation in the pharmaceutical eld in China. Its share value is around RMB 374 million and sales turnover in 2004 was RMB 2,5 billion. Danfoss provided the drives.
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Connection overview
This diagram shows a typical installation of the VLT HVAC Drive. Power is connected to the terminals 91 (L1), 92 (L2) and 93 (L3) and the motor is connected to 96 (U), 97 (V) and 98 (W). Terminals 88 and 89 are used for load sharing between drives. Analog inputs can be connected to the 53 (V or mA), 54 (V or mA) terminals. These inputs can be set up to either reference, feedback or termistor. There are 6 digital inputs to be connected to terminals 18, 19, 27, 29, 32, and 33. Two digital input/output terminals (27 and 29) can be set up as digital outputs to show an actual status or warning. The terminal 42 analog output can show process values such as 0 - Imax. On the 68 (P+) and 69 (N-) terminals RS 485 interface, the drive can be controlled and monitored via serial communication.
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200 240 V IP 66 IP 20 IP 55 IP 21 Amp. FC 102 kW Amp. P1K1 P1K5 P2K2 P3K0 P3K7 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K P110 P132 P160 P200 P250 P315 P355 P400 P450 P500 P560 P630 P710 P800 P900 1.1 1.5 2.2 3 3.7 4.0 5.5 7.5 11 15 18 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450 500 560 630 710 800 900 1720 1530 880 990 1120 1260 1460 780 890 1050 1160 1380 24.2 30.8 B3 B1 B1 B1 46.2 59.4 74.8 88 115 143 170 B4 C3 B2 B2 B2 C1 C1 C1 6.6 7.5 A2 A2 10.6 12.5 16.7 A3 A3 A5 A5
380 480 V IP 00 IP 66 IP 54 IP 20 IP 55 IP 21 Amp. <440 V >440 V <400 V >400 V 3 4.1 5.6 7.2 10 13 16 24 32 37.5 44 61 73 90 106 147 212 2.7 3.4 4.8 6.3 8.2 11 14.5 21 27 34 40 52 65 80 105 130 160 212 260 315 395 480 600 658 745 800 190 240 302 361 443 540 590 678 730 F1/F3 F1/F3 E2 E1 E1 D4 D2 D2 D3 C3 C1 C1 C1 C2 C2 B4 B2 B2 B2 B3 B1 B1 B1 A2 A2 A3 A3 A5 A5 A2 A2 A5 A5
525 600 V IP 66 IP 20 IP 55 IP 21 Amp. <550 V >550 V 2.6 2.9 4.1 5.2 6.4 9.5 11.5 18 23 28 36 43 54 65 87 105 137 2.4 2.7 3.9 4.9 6.1 9 11 18 22 27 34 41 52 62 83 83 131 C3 C1 C1 C1 C4 C2 C2 C2 56 76 90 113 137 162 201 253 303 360 418 470 523 596 630 763 F2/ F4 F2/ F4 889 988 B4 B2 B2 B2 B3 B1 B1 B1 A2 A2 A3 A3 A5 A5 A2 A2 A5 A5
525 690 V IP 00 F3 550 V 690 V IP 54 F2/F4 F1/F3 IP 21 F2/F4 2282 607 F1/F3 Amp.
C4 C2 C2 C2
54 73 86 108 D3 D1 D1 131 155 192 242 290 D4 D2 D2 344 400 D4 D2 D2 450 500 570 630 730 850 945 E2 E1 E1
C4 C2 D1 D1
IP 00/Chassis
IP 20/Chassis
IP 21/NEMA Type 1
IP 54/NEMA Type 12
IP 55/NEMA Type 12
IP 66/NEMA Type 4X
Dimensions [mm]
A1 H W D H+ W+ 200 75 90 205 308 94 372 134 A2 268 130 200 A3 A5 420 B1 481 242 261 B2 651 B3 350 165 248 490 170 B4 460 230 242 675 255 C1 681 308 310 C2 770 370 C3 490 306 335 760 330 955 395 C4 370 D1 420 380 D2 D3 D4 E1 600 494 E2 F1 F2 F4 600 1209 1589 1046 1327 2000 1547 408 375 498 2204 606
H+ and W+ is the height and width of IP 20 drives with IP 21/NEMA 1 upgrade kit
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Specications
Mains supply (L1, L2, L3) Supply voltage Supply voltage Supply voltage Supply frequency Displacement Power Factor (cos ) near unity Switching on input supply L1, L2, L3 Output data (U, V, W) Output voltage Switching on output Ramp times Closed loop Digital inputs Programmable digital inputs Logic Voltage level
*2 can be used as digital outputs
200 240 V 10% 380 500 V 10% 525 600 V 10% 50/60 Hz (> 0.98) 1-2 times/min.
D
0 100% of supply voltage Unlimited 1 3600 sec 0 132 Hz
W W
Options
A wide range of HVAC options are available mounted and tested from factory or as plug-and-play options for update. General purpose I/O 3 digital inputs, 2 digital outputs, 1 analog current output, 2 analog voltage inputs Relay outputs 3 relay outputs
6* PNP or NPN 0 24 V
Analog input Analog inputs Modes Voltage level Current level Pulse inputs Programmable pulse inputs Voltage level Pulse input accuracy Max. error Analog output Programmable analog outputs Current range at analog output Relay outputs Programmable relay outputs (240 VAC, 2 A and 400 VAC, 2 A) Fieldbus communication Standard built in FC Protocol, N2 Metasys, FLN Apogee, Modbus RTU LonWorks, BACnet, DeviceNet Ethernet, Probus 2 1 0/4 20 mA 2 0-24 VDC (PNP positive logic) (0.1 110 kHz) 0.1% of full scale 2 Voltage or current 0 10 V (scaleable) 0/4 20 mA (scaleable)
Analogue I/O 3 Pt1000 / Ni1000 inputs, 3 analog voltage outputs External 24 VDC supply 24 VDC external supply can be connected to supply control- and option cards Brake chopper Connected to an external brake resistor, the built in brake chopper limits the load on the intermediate circuit in case the motor acts as generator.
Filters
Danfoss Drives oers a wide range of external power options for use together with our drive in critical networks or applications: Advanced harmonic lters: For critical demands on harmonic distortion dv/dt lters: For special demands on motor isolation protection Sine lters (LC lters): For noiseless motor
HVAC PC software
MCT 10 ideal for commissioning and servicing the drive VLT HVAC Planet an interactive design guide including application examples. VLT Energy Box comprehensive analysis tool to calculate the value of energy savings in the application and the pay-back time of the drive. MCT 31 harmonics calculations tool
Optional
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Hardware option
Mains voltage
Power size
FC102
Software S X
Power size [kW] 0.25 0.37 0.55 0.75 1.10 1.5 2.2 3 3.7 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 315 355 400 450
K K K K 1 1 2 3 3 4 5 7 1 1 1 2 3 3 4 5 7 9 1 1 1 2 2 3 3 4 4
2 3 5 7 K K K K K K K K 1 5 8 2 0 7 5 5 5 0 1 3 6 0 5 1 5 0 5
5 7 5 5 1 5 2 0 7 0 5 5 K K K K K K K K K K 0 2 0 0 0 5 5 0 0
X 1 2 3
A-options No option Probus DP/V1 DeviceNet EtherNet B-options No option General purpose I/O Analog I/O Relay option
Reserved
X 0 4 N
Brake No brake Brake chopper No brake + safe stop Safe stop + brake
X B T U
X K 0 P
Local Control panel No LCP X Numerical LCP N Graphical LCP G Coating PCB not coated PCB coated Mains Voltage 2 200 240 4 380 480 6 525 600 7 525 690
C-options No option
X C Mains Options X No options 1 Mains disconnect D Load sharing 7 Fuses 3 Mains disconnect + fuses 5 Mains disconnect + fuses + load sharing 8 Mains disconnect + load sharing 7 Fuses + load sharing
Software X X X Latest standard sw 0 0 1 Dedicated software 1 0 0 2 Dedicated software 2
X 0
Enclosure 2 0 IP 20/Chassis 2 1 IP 21/Nema Type1 5 5 IP 55/Nema Type 12 6 6 IP 66/Nema Type 4x 5 4 IP 54/ Nema Type 12
E1
D2
D1
An overview showing the thousands of ways to configure a VLT HVAC Drive. Choosing between options creates a unique drive number. The drive is factory built using this number. You can configure online at www.Danfoss.com/Drives.
A2
A3
A5
B1
B2
C1
C2
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Environmentally responsible
VLT products are manufactured with respect for the safety and well-being of people and the environment. All activities are planned and performed taking into account the individual employee, the work environment and the external environment. Production takes place with a minimum of noise, smoke or other pollution and environmentally safe disposal of the products is prepared. UN Global Compact Danfoss has signed the UN Global Compact on social and environmental responsibility and our companies act responsibly towards local societies. EU Directives All factories are certied according to ISO 14001 standard. All products full the EU Directives for General Product Safety and the Machinery directive. Danfoss Drives is, in all product series, implementing the EU Directive concerning Hazardous Substances in Electrical and Electrical Equipment (RoHS) and is designing all new product series according to the EU Directive on Waste Electrical and Electronic Equipment (WEEE). Impact on energy savings One years energy savings from the annual production of VLT drives will save the energy equivalent to the energy production from a power plant. Better process control at the same time improves product quality and reduces waste and wear on equipment.
DKDD.PB.100.A3.02