QSB008 For Klink 121208 PDF

QSB008
Komatsu Forklift USA, INC.

14481 Lochridge Blvd., Bldg. # 2
Komatsu Forklift USA, Inc.
Covington, GA 30014-4908
QUICK-SERV
Service Reference Manual 2008
(770) 385-4815 (770) 385-4838 Fax
CONTENTS
CONTENTS
IC 33-50
BX50 (EPA) (-20) FG20/25/30/32/35(S)(H)T-16 W/K21 ENGINE FG32/35-16 W/ K25 ENGINE FD20/25/28/30/32T/35-16 W/4D94LE FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) CX20 (EPA) (-8) FG35S(BCS)/45S(BCS)-8 W/ TB45E FG40Z/40/45/50-8 W/ TB45E ENGINE FD40Z/40/45/50-8 W/ S6D102E ENGINE CX (-7) FG35S(BCS)/45S(BCS)-7 W/ TB42 FG40Z/40/45-7 W/ TB42 ENGINE FD40Z/40/45-7 W/ 6D102E ENGINE ZC (-6) FG35/45-6 W/ TB42 ENGINE
TABLE OF CONTENTS
IC 15-18
AX50 (EPA) (-20) FG15/18/20(A)(S)HT-20 W/K21 ENGINE AX20 (EPA) (-17) FG15/18ST-17 W/ K21 ENGINE FG15/18HT-17 W/ K21 ENGINE AX (-16) FG15/18ST-16 W/ H20-II ENGINE FG15/18HT-16 W/ H20-II ENGINE ZA (-15) FG15/18-15 W/ H20 ENGINE FG15/18-15 W/ 4P ENGINE FG15/18-15 W/ 5K ENGINE
IC 20-30
AX50 (EPA) (-20) FG15/18/20(A)(S)HT-20 W/K21 ENGINE BX50 (EPA) (-20) FG20/25/30/32/35(S)(H)T-16 W/K21 ENGINE FG20/25/28/30-16 W/ K25 ENGINE FD20/25/28/30/32T/35-16 W/4D94LE FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) BX20 (EPA) (-14) FG20/25(S)T-14 W/ K21 ENGINE FG20/25/30(S)HT-14 W/ K25 ENGINE FD20/25/30-14 W/ 4D94E ENGINE BX (-12) FG20/25(S)T-12 W/ H20-II ENGINE FG20/25/30(S)HT-12 W/ H25 ENGINE FD20/30-12 W/ 4D94E ENGINE ZB (-11) FG20/25-11 W/ H20 ENGINE FG20G/25G/30G-11 W/ G1600 ENGINE FD20/30-11 W/ 4D95S-W ENGINE
IC 50-80
DX20 (-8) FG70-8 W/ TB45E ENGINE FD70-8 W/ S6D102E ENGINE FD80-8 W/ SA6D102E ENGINE DX20 (-7) FG50/80-7 W/ TB42 ENGINE FD70-7 W/ 6D102E ENGINE FD80-7 W/ S6D102E ENGINE DX10 (-6) FG50/80-6 W/ TB42 ENGINE FD50/70-6 W/ 6D95L ENGINE FD80-6 W/ 6D105 ENGINE
IC 100-160
EX50 (-8) FD100/115-8, FD135/150E/160E-8 EX (-7) FD100/115/135/150E/160E-7 W/ 6BG1T EX (-6) FD100/115/135/150E/160E-6 W/ 6BG1-T
PAGE 1
PAGE 2
ELECTRICS
ABX (-7) FB15S/18S(SH)-7 W/ EV100LXT CONTROLLER ABX (-6) FB15S/18S(SH)-6 W/ EV100LXT CONTROLLER BBX50 (-6) FB20/25/30/32SH(G)-6 W/ AC DRIVE BBX (-5) FB20/25/30S(H)-5 W/ EV100LXT CONTROLLER BBX (-4) FB20/25/30SH-4 W/ EV100LXT CONTROLLER AMX/BMX (-3) FB15M/18M/18MG/20M-3 W/ AC DRIVE FR18S/23S/15DR-2A MPF15-2A - 24V - 300 AMP MWL/MWE25/31/36-1A - 24V - 300/400 AMP MWL22-2A - 24V - 200 AMP MWH10C/15C/20C-1A - 24V - 200 AMP
NOTES
IMPORTANT INFORMATION
OVERHEATING - TROUBLESHOOTING LPG CARBURETOR ADJUSTMENT RECOMMENDED FLUID CHANGES AX(20)/BX(20) SERIES TRANSMISSION TEST PORTS ZA TRANSMISSION TEST PORTS ZB TRANSMISSION TEST PORTS ZC TYPE T1 TRANSMISSION TEST PORTS ZC TYPE T2 TRANSMISSION TEST PORTS CX(20) OUTDOOR TRANS. (T1) TEST PORTS CX(20) OUTDOOR TRANS. FLUID DIAGRAM CX INDOOR TRANSMISSION TEST PORTS QUICK REFERENCE GAS/LPG ENGINE SPARK PLUG WIRE SETS
PAGE 3
PAGE 4
AX50 (2007) CUSH/PNEU

MODELS FG15/18/20(A)(S)HT-20 W/ K21 ENGINE from 01/2007 (EPA) S/N 675001A~ ENGINE Make & Model Nissan K21 Cylinders 4 Displacement 126 cu. inch Horsepower 56 @ 2,700 RPM Oil Capacity w/ Filter 4.02 quarts Oil Type SAE 10W30SJ TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap .031-.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM (constant) 2,975 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 210 PSI - Gasoline 228 PSI - LPG Head Bolt Torque 54-61 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.54 gal Pump Pressure @ 2,000 RPM 217 PSI Fwd/Rev Pack @ 600 RPM 132-190 PSI Fwd/Rev Pack @ 2,000 RPM 132-190 PSI Lube Pressure 84 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 5.02 gallons Pneumatic Tire 9.5 gallons Pump Type Drive Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG15/18/20(A)(S)HT-20 W/ K21 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.43-0.51 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 1.19 gallons FUEL TANK SPECS Tank Capacity 6.6 gallons - Cushion 10.6 gallons - Pneu. Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-GU61A Engine Oil Filter 15208-01B02 Hydraulic Tank Oil Filter 3EB-66-43630 Hydraulic Tank Strainer 3EB-15-51600 Transmission Oil Filter 3EB-15-41510 Transmission Strainer 3EA-66-33560 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030(no P/B) Water Pump Fan Belt 02117-21521 Fan Belt (UL-GS & LS) 02117-22023 Thermostat 21200-VJ200 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
AX20 CUSHION
MODELS FG15/18ST-17 W/ K21 ENGINE
ENGINE
Make & Model Cylinders Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Spark Plug Gap Timing - Gasoline/LP Engine Idle RPM No Load Governed RPM (instant rev) No Load Governed RPM (constant) Torque Converter Stall RPM Compression @ 250 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Fluid Type Capacity Torqueflow Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Pump Type Pump Flow Rate Valve to Attachment Relief Pressure Steer Relief Pressure Nissan K21 4 126 cu. inch 60.1 @ 2,950 RPM 4.0 quarts SAE 10W30 1-3-4-2 0.035 in. 0 degrees 750 RPM 3,600 RPM 2,950 + 50 RPM 1,900 + 150 RPM 178 PSI - Gasoline 185 PSI - LPG 50-60 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 90-176 PSI 90-176 PSI 90-176 PSI 30-50 PSI 5.8 gallons Drive Type 17.5 GPM 16.5-17.0 GPM 2,625 + 50 PSI 1,350 PSI
AX20 CUSHION
MODELS FG15/18ST-17 W/ K21 ENGINE
COOLING SYSTEM SPECS
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity 2.4 gallons 167-185 degrees F 0.47-0.55 in. @ 22 lbs 12.8 PSI 12.0 VDC 50 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.34 quarts 13.74 quarts 6.6 gallons 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-FU412 22448-AR215 16600-FU460 16600-FU471 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 3EA-01-A5390 3EB-66-33521 02117-21521 21200-VJ200 CPC89C0175010
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
Torqflow Clutch Type
FUEL TANK SPECS

Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LP Coil (4 ea.) Fuel Injector - Gasoline LPG Injector - LP Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Gasoline Air Filter Hydraulic Tank Breather Cap Water Pump Fan Belt Thermostat Radiator Cap
LPG SPECS
TRANSMISSION SPECS
QUIK REFERENCE PART NUMBERS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
AX20 PNEUMATIC
MODELS FG15/18HT-17 W/ K21 ENGINE
ENGINE
Make & Model Cylinders Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Spark Plug Gap Timing - Gasoline/LP Engine Idle RPM No Load Governed RPM (instant rev) No Load Governed RPM (constant) Torque Converter Stall RPM Compression @ 250 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Fluid Type Capacity Torqueflow Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Pump Type Pump Flow Rate Valve to Attachment Relief Pressure Steer Relief Pressure Nissan K21 4 126 cu. inch 60.1 @ 2,950 RPM 4.0 quarts SAE 10W30 1-3-4-2 0.035 in. 0 degrees 750 RPM 3,600 RPM 2,950 + 50 RPM 2,100 + 100 RPM 178 PSI - Gasoline 185 PSI - LPG 50-60 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 90-176 PSI 90-176 PSI 90-176 PSI 30-50 PSI 8.2 gallons Drive Type 17.5 GPM 16.5-17.0 GPM 2,625 + 50 PSI 1,350 PSI
AX20 PNEUMATIC
MODELS FG15/18HT-17 W/ K21 ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity 2.4 gallons 167-185 degrees F 0.47-0.55 in. @ 22 lbs 12.8 PSI 12.0 VDC 50 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.34 quarts 13.74 quarts 9.8 gallons 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-FU412 22448-AR215 16600-FU460 16600-FU471 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 3EA-01-A5390 3EB-66-33521 02117-21521 21200-0C811 CPC89C0175010
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS

LPG SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
AX-16 CUSHION
MODELS FG15/18ST-16 W/ H20-II ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Distributor Air Gap Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure @ 600 RPM Lube Pressure @ 2,000 RPM Tank Capacity Pump Type Flow @ Governed RPM Relief Pressure Steer Relief Pressure Nissan H20-II 4 cyl. 121 cu. in. 48.5 @ 2,450 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.0138-0.0177 in. 0.031-0.035 in. 700 RPM 4 degrees BTDC 12 degrees BTDC 650-750 RPM 2,950-3,150 RPM 2,630 RPM 1,050-1,150 RPM 1,760-2,000 RPM 178 PSI 54-61 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 135-185 PSI 70-150 PSI 130-180 PSI 10-20 PSI 30-80 PSI 5.0 gallons Drive Type 15 GPM 2,611 PSI 1,350 PSI
AX-16 CUSHION
MODELS FG15/18ST-16 W/ H20-II ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Distributor Cap Rotor Ignitor Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Gasoline Air Filter (S/N 600001A-652023A) Air Filter (S/N 652024A~) Fan Belt Thermostat Radiator Cap 2.4 gallons 180-190 degrees F 0.43-0.51 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.36 quarts 13.7 quarts 6.6 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A 22162-55K10 22157-55K10 22020-55K10 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 37Z-02-AF931L 3EB-66-33521 11720-87V10 21200-78512 CPC89C0175010
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS
LPG SPECS
QUICK REFERENCE PART NUMBERS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
AX-16 PNEUMATIC
MODELS FG15/18T-16 W/ H20-II ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Distributor Air Gap Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure @ 600 RPM Lube Pressure @ 2,000 RPM System Capacity Hyd. Tank Drain & Refill Pump Type Flow @ Governed RPM Relief Pressure Steer Relief Pressure Nissan H20-II 4 cyl. 121 cu. in. 48.5 @ 2,450 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.0138-0.0177 in. 0.031-0.035 in. 700 RPM 4 degrees BTDC 12 degrees BTDC 650-750 RPM 2,950-3,150 RPM 2,630 RPM 1,050-1,150 RPM 1,760-2,000 RPM 178 PSI 54-61 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 135-185 PSI 70-150 PSI 130-180 PSI 10-20 PSI 30-80 PSI 7.1 gallons 3.46 gallons Drive Type 15 GPM 2,611 PSI 1,350 PSI
AX-16 PNEUMATIC
MODELS FG15/18HT-16 W/ H20-II ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Distributor Cap Rotor Ignitor Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Gasoline Air Filter (S/N 600001A-652023A) Air Filter (S/N 652024A~) Fan Belt Thermostat Radiator Cap 2.4 gallons 180-190 degrees F 0.43-0.51 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.36 quarts 13.7 quarts 9.7 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A 22162-55K10 22157-55K10 22020-55K10 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 37Z-02-AF931L 3EB-66-33521 11720-87V10 21200-78512 CPC89C0175010
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS
LPG SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ZA (-15) CUSH/PNEU
MODELS FG15/18-15 W/ H20 ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Point Gap Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack Lube Pressure (maximum) Tank Capacity Pump Type Flow @ Governed RPM Flow @ Hyd. Bypass Relief Pressure Steer Relief Pressure Nissan H20 4 cyl. 121 cu. in. 46 @ 2,300 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.018-0.022 in. 0.028-0.031 in. 600-700 RPM 4 degrees BTDC 10 degrees BTDC 550-650 RPM 2,700-2,800 RPM 2,300 RPM 2,600 RPM 1,600-1,700 RPM 170 PSI 68 ft/lbs Set Warm 0.015 in. Dexron ATF 8.0 quarts 100-200 PSI 70-100 PSI 30-60 PSI 120-180 PSI 64 PSI 10.8 gallons Gear Type 15.8 GPM 14.2 GPM 2,500 PSI 1,070 PSI
ZA (-15) CUSH/PNEU
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Condensor Ignition Points Clip-Down Dist. Cap * Clip-Down Cap Rotor * Screw-Down Dist. Cap ** Screw-Down Cap Rotor ** Electronic Ignition - Perlux Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Radiator Cap Fan Belt
* EARLY H20 S/N S- - - - - -J
2.0 gallons 180-190 degrees F 0.50 in. @ 22 lbs 14 PSI 12 VDC 28 amps 9.5 VDC 13.5-14.75 VDC SAE 90W 5.20 quarts 10.4 quarts 9.5 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A 22102-05H12A 37Z-02-CP901A 22162-25G11 22157-10B10 22162-78A10A 22157-23G15 1943 37Z-02-OF201L 3EB-66-11711 3EA-15-11600 16404-78225 37Z-02-AF931L CPC89C0175010 21067-K7320L
** LATE H20 S/N K- - - - -X Rev. 9/2008
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS
LPG SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
ZA (-15) CUSH/PNEU
MODELS FG15/18-15 W/ 4P ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Air Gap (electronic ignition) Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance (warm) Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack Lube Pressure (maximum) Tank Capacity Pump Type Flow @ Governed RPM Flow @ Hyd. Bypass Relief Pressure Steer Relief Pressure Toyota 4P 4 cyl. 91 cu. in. 35 @ 2,500 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.008 in. 0.028-0.031 in. 650 RPM 5 degrees BTDC 7 degrees BTDC 650-750 RPM 2,800-2,900 RPM 2,550-2,650 RPM 2,650-2,700 RPM 2,350 RPM 156 PSI 75 ft/lbs 0.008 in. 0.014 in. Dexron ATF 8.0 quarts 100-200 PSI 70-100 PSI 30-57 PSI 120-180 PSI 64 PSI 10.8 gallons Gear Type 15.8 GPM 12.6 GPM 2,500 PSI 1,150 PSI
ZA (-15) CUSH/PNEU
MODELS FG15/18-15 W/ 4P ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Electronic Ignition (generator) Condensor Rotor Distributor Cap Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hydraulic Breather Cap Radiator Cap Fan Belt Thermostat 2.0 gallons 180 degrees F 0.50 in. @ 22 lbs 14 PSI 12 VDC 40 amps 9.5 VDC 12.5-14.8 VDC SAE 90W 5.20 quarts 10.4 quarts 9.5 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP02E TJ192507600171 TJ191927054071 TJ19102-33012 22162-25G11 37Z-02-OF301 3EB-66-11711 3EA-15-11600 TJ233102054071 37Z-02-AF931L 3EB-66-19120 CPC89C0175010 TJ99312-01035L TJ809167603371
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ZA (-15) CUSH/PNEU
MODELS FG15/18-15 W/ 5K ENGINE
S/N 312001A~
ZA (-15) CUSH/PNEU
MODELS FG15/18-15 W/ 5K ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Electronic Ignition (generator) Rotor Distributor Cap Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hydraulic Breather Cap Radiator Cap Water Pump / Fan Belt Thermostat 2.0 gallons 180-190 degrees F 0.50 in. @ 22 lbs 14 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.5 VDC SAE 90W 5.20 quarts 10.4 quarts 9.5 gallons 87 250 PSI 1.5-2.0 PSI TJ909190195471 TJ192517600171 TJ191027600871 TJ191017812071 TJ156017600871 3EB-66-11711 3EA-15-11600 TJ233102300071 37Z-02-AF931L 3EB-66-19120 CPC89C0175010 TJ99322-01010 TJ809167603371
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Air Gap (electronic ignition) Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 250 RPM Head Bolt Torque Valve Clearance - N/A Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack Lube Pressure (maximum) Tank Capacity Pump Type Flow @ Governed RPM Flow @ Hyd. Bypass Relief Pressure Steer Relief Pressure Toyota 5K 4 cyl. 91 cu. in. 38 @ 2,500 RPM 4.25 quarts SAE 10W30 1-3-4-2 0.008 in. 0.028-0.031 in. 700 RPM 10 degrees BTDC 18 degrees BTDC 650-750 RPM 2,800-2,900 RPM 2,500-2,600 RPM 2,650-2,700 RPM 2,300 RPM 180 PSI 43 ft/lbs Hydraulic Dexron ATF 8.0 quarts 100-200 PSI 70-100 PSI 30-60 PSI 120-180 PSI 64 PSI 10.8 gallons Gear Type 15.8 GPM 14.2 GPM 2,500 PSI 1,070 PSI
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008

MODELS FG20(A)(S)HT-16 W/ K21 ENGINE from 01/2007 (EPA) S/N 675001A~ ENGINE Make & Model Nissan K21 Cylinders 4 Displacement 126 cu. inch Horsepower 56 @ 2,700 RPM Oil Capacity w/ Filter 4.02 quarts Oil Type SAE 10W30SJ TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap .031-.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM (constant) 2,975 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 210 PSI - Gasoline 228 PSI - LPG Head Bolt Torque 54-61 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.54 gal Pump Pressure @ 2,000 RPM 217 PSI Fwd/Rev Pack @ 600 RPM 132-190 PSI Fwd/Rev Pack @ 2,000 RPM 132-190 PSI Lube Pressure 84 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 5.02 gallons Pneumatic Tire 9.5 gallons Pump Type Drive Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG20(A)(S)HT-16W/ K21 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.43-0.51 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 1.19 gallons FUEL TANK SPECS Tank Capacity 6.6 gallons - Cushion 10.6 gallons - Pneu. Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-GU61A Engine Oil Filter 15208-01B02 Hydraulic Tank Oil Filter 3EB-66-43630 Hydraulic Tank Strainer 3EB-15-51600 Transmission Oil Filter 3EB-15-41510 Transmission Strainer 3EA-66-33560 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030(no P/B) Water Pump Fan Belt 02117-21521 Fan Belt (UL-GS & LS) 02117-22023 Thermostat 21200-VJ200 Radiator Cap CPC89C0175010
PAGE 1
Rev. 11/2007
PAGE 2
Rev. 11/2007
BX50 (2007) CUSH/PNEU

MODELS FG20/25/28/30/32/35-16 W/ K21 ENGINE from 01/2007 (EPA) S/N 210001A~ ENGINE Make & Model Nissan K21 Cylinders 4 Displacement 126 cu. inch Horsepower 56 @ 2,700 RPM Oil Capacity w/ Filter 4.0 quarts Oil Type SAE 10W30 TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap .031-.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM (constant) 2,975 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 210 PSI - Gasoline 228 PSI - LPG Head Bolt Torque 54-61 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.54 gal Pump Pressure @ 2,000 RPM 217 PSI Fwd/Rev Pack @ 600 RPM 132-190 PSI Fwd/Rev Pack @ 2,000 RPM 132-190 PSI Lube Pressure 84 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 9.5 gallons Pneumatic Tire 13.7 gallons Pump Type Drive Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG20/25/28/30/32/35-16 W/ K21 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.47-0.55 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 6.34 quarts FUEL TANK SPECS Tank Capacity 15.3 gallons - Pneu. 10.56 gallons - Cushion Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-GU61A Engine Oil Filter 37Z-02-OF201L Hydraulic Tank Oil Filter 3EB-66-43630 Hydraulic Tank Strainer 3EB-15-51600 Transmission Oil Filter 3EB-15-41510 Transmission Strainer 3EA-66-33560 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030(no P/B) Water Pump Fan Belt 02117-21521 Fan Belt (UL-GS & LS) 02117-22023 Thermostat 21200-VJ200 Radiator Cap CPC89C0175010
PAGE 1
Rev. 11/2007
PAGE 2
Rev. 9/2008

MODELS FG20/25/28/30-16 W/ K25 ENGINE from 01/2007 (EPA) S/N 210001A~ ENGINE Make & Model Nissan K25 Cylinders 4 Displacement 151.8 cu. inch Horsepower 65.7 @ 2,500 RPM Oil Capacity w/ Filter 4.0 quarts Oil Type SAE 10W30 TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap 0.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM 2,950 + 100 RPM Torque Converter Stall RPM 2,900 + 100 RPM Compression @ 250 RPM 185 PSI - Gasoline 185 PSI - LPG Head Bolt Torque 50.6 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 12.68 quarts Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 9.5 gallons Pneumatic Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG20/25/28/30-16 W/ K25 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.43-0.51 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 6.36 quarts Case Capacity Clutch Type 13.74 quarts FUEL TANK SPECS Tank Capacity 10.6 gallons - Cushion 15.3 gallons - Pneu. Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-FU571 Engine Oil Filter 37Z-02-OF201L Hydraulic Tank Oil Filter 3EB-66-A2320 Hydraulic Tank Strainer 3EA-66-33560 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030 Water Pump Fan Belt 02117-23523 Thermostat Assy 21200-0C811 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
BX50 (2007) PNEUMATIC

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D94LE DIESEL ENGINE S/N 210001A-215882A ENGINE Make & Model Yanmar 4D94LE Cylinders 4 Displacement 169 cu. inch Horsepower 59 @ 2,450 RPM Oil Capacity w/ Filter 2.0 GAL Oil Type SAE 15W40 TUNE-UP SPECS Firing Order 1-3-4-2 Timing 4 degrees ATDC Idle RPM 84525 RPM No Load Governed RPM 2,700-2,750 RPM Hydraulic Bypass RPM 2,125-2,225 RPM Steering Bypass RPM 2,400-2,500 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 412-440 PSI (Minimum 340 PSI) Head Bolt Torque 76-83 ft/lbs Valve Clearance Set cold Intake & Exhaust 0.15 -0.25mm TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.51 gal Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.17 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,525 PSI Steer Relief Pressure 1,350 PSI

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D94LE DIESEL ENGINE S/N 210001A-215882A COOLING SYSTEM SPECS System Capacity 2.43 gallons Operating Temperature 180-190 degrees F Fan Belt Deflection 0.5 in. @ 22 lbs System Pressure 13 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 40 amps Cranking Voltage 9.5 VDC Charging Voltage 13.5-14.5 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity - Torqflow 6.34 quarts (2-2.5T) 6.13 quarts (2.8-3.5T) FUEL TANK SPECS Tank Capacity 15.3 gallons Recommended Fuel - Diesel ASTM D975 No. 1 QUIK REFERENCE PART NUMBERS Engine Oil Filter YM129150-35153 Hydraulic Oil Filter 3EB-66-A2320 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Fuel Filter - Diesel YM129901-55850 Air Filter - Inner 3EB-02-25550 Air Filter - Outer 3EC-01-11630 Hyd. Tank Breather Cap 3EB-66-33521 Fan Belt (Std) YM25132-004500 Fan Belt (UL-DS) YM25132-004600 Thermostat YM121850-49800 Gasket 11072-50K01 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) DIESEL ENGINE S/N 215883A~ ENGINE Make & Model Yanmar 4D98E(D) Cylinders 4 Displacement 202 cu. inch Horsepower 65 @ 2,450 RPM Oil Capacity w/ Filter 2.0 GAL Oil Type SAE 15W40 TUNE-UP SPECS Firing Order 1-3-4-2 Timing 6 degrees ATDC Idle RPM 84525 RPM No Load Governed RPM 2,700-2,750 RPM Hydraulic Bypass RPM 2,125-2,225 RPM Steering Bypass RPM 2,400-2,500 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 412-440 PSI (Minimum 340 PSI) Head Bolt Torque 76-83 ft/lbs Valve Clearance Set cold Intake & Exhaust 0.15 -0.25mm TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.51 gal Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.17 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,525 PSI Steer Relief Pressure 1,350 PSI

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) COOLING SYSTEM SPECS System Capacity 2.43 gallons Operating Temperature 180-190 degrees F Fan Belt Deflection 0.5 in. @ 22 lbs System Pressure 13 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 40 amps Cranking Voltage 9.5 VDC Charging Voltage 13.5-14.5 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity - Torqflow 6.34 quarts (2-2.5T) 6.13 quarts (2.8-3.5T) FUEL TANK SPECS Tank Capacity 15.3 gallons Recommended Fuel - Diesel ASTM D975 No. 1 QUIK REFERENCE PART NUMBERS Engine Oil Filter YM129150-35153 Hydraulic Oil Filter 3EB-66-A2320 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Fuel Filter - Diesel YM129901-55850 Air Filter - Inner 3EB-02-25550 Air Filter - Outer 3EC-01-11630 Hyd. Tank Breather Cap 3EB-66-33521 Fan Belt (Std) YM25132-004500 Fan Belt (UL-DS) YM25132-004600 Thermostat YM121850-49800 Gasket 11072-50K01 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
BX20 CUSH/PNEU
MODELS FG20/25(S)T-14 W/ K21 ENGINE
ENGINE
Make & Model Cylinders Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Spark Plug Gap Timing - Gasoline/LP Engine Idle RPM No Load Governed RPM (instant rev) No Load Governed RPM (constant) Torque Converter Stall RPM Compression @ 250 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Fluid Type Capacity Torqueflow Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Cushion Tire Pneumatic Tire Nissan K21 4 126 cu. inch 60.1 @ 2,950 RPM 4.0 quarts SAE 10W30 1-3-4-2 0.035 in. 0 degrees 750 RPM 3,600 RPM 2,950 + 50 RPM 2,100 + 100 RPM 178 PSI - Gasoline 185 PSI - LPG 50-60 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 90-176 PSI 90-176 PSI 90-176 PSI 30-50 PSI 10.56 gallons 14.8 gallons Drive Type 17.5 GPM 16.5-17.0 GPM 2,625 + 50 PSI 1,350 PSI
BX20 CUSH/PNEU
MODELS FG20/25(S)T-14 W/ K21 ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity 2.4 gallons 167-185 degrees F 0.47-0.55 in. @ 22 lbs 12.8 PSI 12.0 VDC 50 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.34 quarts 13.74 quarts 10.6 gallons - Cushion 14.6 gallons - Pneu. 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-FU412 22448-AR215 16600-FU460 16600-FU471 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 3EA-01-A5390 3EB-66-33521 02117-21521 21200-0C811 CPC89C0175010
Rev. 9/2008
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS

LPG SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
Pump Type Pump Flow Rate Valve to Attachment Relief Pressure Steer Relief Pressure
PAGE 1
Rev. 9/2008
PAGE 2
BX20 CUSH/PNEU
MODELS FG20/25/30(S)HT-14 W/ K25 ENGINE
ENGINE
Make & Model Cylinders Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Spark Plug Gap Timing - Gasoline/LP Engine Idle RPM No Load Governed RPM (instant rev) No Load Governed RPM (constant) Torque Converter Stall RPM Compression @ 250 RPM Head Bolt Torque Valve Clearance Intake & Exhaust Fluid Type Capacity Torqueflow Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Cushion Tire Pneumatic Tire Nissan K25 4 151.8 cu. inch 65.7 @ 2,500 RPM 4.0 quarts SAE 10W30 1-3-4-2 0.035 in. 0 degrees 750 RPM 3,600 RPM 2,950 + 50 RPM 2,100 + 100 RPM 185 PSI - Gasoline 185 PSI - LPG 50.6 ft/lbs Set Warm 0.015 in. Dexron ATF 12.68 quarts 90-176 PSI 90-176 PSI 90-176 PSI 30-50 PSI 10.56 gallons 14.8 gallons Gear Type 17.5 GPM 16.5-17.0 GPM 2,625 + 50 PSI 1,350 PSI
BX20 CUSH/PNEU
MODELS FG20/25/30H(S)T-14 W/ K25 ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity 2.4 gallons 167-185 degrees F 0.43-0.51 in. @ 22 lbs 12.8 PSI 12.0 VDC 50 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.36 quarts 13.74 quarts 10.6 gallons - Cushion 14.6 gallons - Pneu. 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-FU412 22448-AR215 16600-FU460 16600-FU471 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 3EA-01-A5390 3EB-66-33521 02117-23523 21200-0C811 CPC89C0175010
Rev. 9/2008
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS

LPG SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
Pump Type Pump Flow Rate Valve to Attachment Relief Pressure Steer Relief Pressure
PAGE 1
Rev. 9/2008
PAGE 2
BX20 PNEUMATIC
MODELS FD20/25/30-14 W/ 4D94E ENGINE
ENGINE
Make & Model Cylinders Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Timing - Gasoline/LP Engine Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Torque Converter Stall RPM Compression @ 250 RPM Head Bolt Torque - 1st Step Head Bolt Torque - 2nd Step Valve Clearance Intake & Exhaust Fluid Type Capacity Torqueflow Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Pump Type Pump Flow Rate Valve to Attachment Relief Pressure Steer Relief Pressure Yanmar 4D94E 4 169 cu. inch 59 @ 2,450 RPM 8.0 quarts SAE 15W40 1-3-4-2 6 degrees ATDC 675-725 RPM 2,650-2,750 RPM 2,125-2,225 RPM 2,400-2,500 RPM 2,050-2,250 RPM 412-441 PSI (Minimum 340 PSI) 43 ft/lbs 86 ft/lbs Set Cold 0.0080 in. Dexron ATF 12.5 quarts 90-176 PSI 90-176 PSI 90-176 PSI 30-50 PSI 14.8 gallons Gear Type 17.5 GPM 16.5-17.0 GPM 2,630 PSI 1,350 PSI
BX20 PNEUMATIC
MODELS FD20/25/30-14 W/ 4D94E ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure 2.5 gallons 180-190 degrees F 0.5 in. @ 22 lbs 13 PSI
ELECTRICAL SYSTEM
Voltage Alternator Output Cranking Voltage Charging Voltage 12.0 VDC 40 amps 9.5 VDC 13.5-14.5 VDC
TUNE-UP SPECS
DIFFERENTIAL SPECS
Oil Type Case Capacity Torqflow SAE 90W 6.0 quarts
FUEL TANK SPECS

Tank Capacity Recommended Fuel - Diesel 14.5 gallons ASTM D975 No. 1
TRANSMISSION SPECS

Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hydraulic Tank Breather Cap Fan Belt Thermostat Radiator Cap YM129150-35153 3EB-66-A2320 AS15000-2300 AS35303-3601 YM129901-55850 3EB-02-25550 3EC-01-11630 3EB-66-33521 YM129930-42480 YM121850-49800 CPC89C0175010
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
BX (-12) CUSH/PNEU
MODELS FG20/25(S)T-12 W/ H20-II ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Air Gap (electronic ignition) Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 350 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity: Cushion Tire Pneumatic Tire Nissan H20-II 4 cyl. 121 cu. in. 48.5 @ 2,450 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.0138-0.0177 in. 0.031-0.035 in. 700 RPM 4 degrees BTDC 12 degrees BTDC 650-700 RPM 2,850-3,050 RPM 2,325-2,525 RPM 2,600-2,800 RPM 1,890-2,100 RPM 185 PSI 54-61 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 100-200 PSI 128 PSI 185 PSI 30-50 PSI 10.0 gallons 14.0 gallons Gear Type 23cc per pump rev 14.2 GPM 2,630 PSI 1,350 PSI
Rev. 9/2008
BX (-12) CUSH/PNEU
MODELS FG20/25(S)T-12 W/ H20-II ENGINE
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Distributor Cap Rotor Ignitor (Module Kit) Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Gasoline Air Filter * Air Filter ** Hydraulic Breather Cap Radiator Cap Water Pump / Fan Belt Thermostat 2.4 gallons 180-190 degrees F 0.50 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.0 quarts 14.0 quarts 14.5 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A 22162-55K10 22157-55K10 22020-55K10 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 37Z-02-AF931L 3EA-01-A5390 3EB-66-33521 CPC89C0175010 11720-87V10 21200-78512
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
Pump Type Flow @ Governed RPM Flow @ Hyd. Bypass Relief Pressure Steer Relief Pressure
* S/N 010001A-558381A(E) ** S/N 558382A(E)~
PAGE 1
PAGE 2
Rev. 9/2008
BX (-12) CUSH/PNEU
MODELS FG20/25/30(S)HT-12 W/ H25
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Air Gap (electronic ignition) Spark Plug Gap RPM to Set Timing Ignition Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity: Cushion Tire Pneumatic Tire Nissan H25 4 cyl. 151 cu. in. 60 @ 2,400 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.0138-0.0177 in. 0.031-0.035 in. 700 RPM 4 degrees BTDC 12 degrees BTDC 700-750 RPM 2,900-3,100 RPM 2,325-2,575 RPM 2,650-2,850 RPM 2,040-2,240 RPM 185 PSI 54-61 ft/lbs Set Warm 0.015 in. Dexron ATF 12.5 quarts 135-185 PSI 128 PSI 185 PSI 30-50 PSI 10.0 gallons 14.0 gallons Gear Type 23cc per pump rev 14.2 GPM 2,630 PSI 1,350 PSI
Rev. 9/2008
BX (-12) CUSH/PNEU
MODELS FG20/25/30(S)HT-12 W/ H25
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type Tank Capacity Recommended Octane - Gas Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Distributor Cap Rotor Ignitor (Module Kit) Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Gasoline Air Filter * Air Filter ** Hydraulic Breather Cap Radiator Cap Water Pump / Fan Belt Thermostat 2.4 gallons 180-190 degrees F 0.50 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.7-14.25 VDC SAE 90W 6.0 quarts 14.0 quarts 14.5 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A 22162-55K10 22157-55K10 22020-55K10 37Z-02-OF201L 3EB-66-A2320 AS15000-2300 AS35303-3601 16404-78225 37Z-02-AF931L 3EA-01-A5390 3EB-66-33521 CPC89C0175010 11720-87V10 21200-78512
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
TRANSMISSION SPECS
HYDRAULIC SPECS
Pump Type Flow @ Governed RPM Flow @ Hyd. Bypass Relief Pressure Steer Relief Pressure
* S/N 010001A-558381A(E) ** S/N 558382A(E)~
PAGE 1
PAGE 2
Rev. 9/2008
BX (-12) CUSH/PNEU
MODELS FD20/30-12 W/ 4D94E ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (4 cyl.) Yanmar 4D94E 169 cu. in. 59 @ 2,450 RPM 8.0 quarts SAE 15W40 1-3-4-2 6 degrees ATDC 675-725 RPM 2,650-2,750 RPM 2,125-2,225 RPM 2,400-2,500 RPM 2,050-2,250 RPM 412-441 PSI (340 PSI minimum) 43 ft/lbs 86 ft/lbs Set Cold 0.008 in. Dexron ATF 12.5 quarts 135-185 PSI 128 PSI 185 PSI 30-50 PSI 14.8 gallons Gear Type 21.4 GPM 2,630 PSI 1,350 PSI
BX (-12) CUSH/PNEU
MODELS FD20/30-12 W/ 4D94E ENGINE
TUNE-UP SPECS
Firing Order Timing Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 250 RPM Head Bolt Torque 1st step 2nd step
ELECTRICAL SYSTEM
Voltage Alternator Output Cranking Voltage Charging Voltage 12 VDC 40 amps 9.5 VDC 13.5-14.5 VDC
DIFFERENTIAL SPECS
Oil Type Case Capacity - Torqflow Case Capacity - Clutch Type SAE 90W 6.0 quarts 14.0 quarts
FUEL TANK SPECS

Tank Capacity Recommended Fuel 14.5 gallons Diesel
Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure @ 2,000 RPM Fwd/Rev Pack @ 600 RPM Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Pump Type Flow @ Governed RPM Relief Pressure Steer Relief Pressure
TRANSMISSION SPECS QUICK REFERENCE PART NUMBERS

Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Transmission Sump Screen Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hydraulic Breather Cap Radiator Cap Fan Belt Thermostat YM129150-35153 3EB-66-A2320 AS15000-2300 AS35303-3601 YM129901-55850 3EB-02-25550 3EC-01-11630 3EB-66-33521 CPC89C0175010 YM129930-42480 YM121850-49800
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ZB (-11) CUSH/PNEU
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type Firing Order Point Gap Spark Plug Gap RPM to Set Timing Timing Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity T1/T2 Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack-1st/2nd Spd Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Cushion Tire Pneumatic Tire Flow @ Governed RPM Flow @ Hydraulic By-pass Relief Pressure Steer Relief Pressure Nissan H20 4 cyl. 121 cu. in. 46 @ 2,300 RPM 4.5 quarts SAE 10W30 1-3-4-2 0.018-0.022 in. 0.028-0.031 in. 600-700 RPM 8 degrees BTDC 10 degrees BTDC 550-650 RPM 2,700-2,900 RPM 2,100-2,200 RPM 2,500 RPM 1,650-1,850 RPM 170 PSI 68 ft/lbs Set Warm 0.015 in. Dexron ATF 10.4/11.2 quarts 154-212 PSI 35-100 PSI 30-60 PSI 154-212/125-189PSI 185 PSI 15-60 PSI 9.8 gallons 12.0 gallons 17.5 GPM 14 GPM 2,630 PSI 1,350 PSI
Rev. 9/2008
ZB (-11) CUSH/PNEU
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity Tank Capacity Recommended Octane Spark Plug - Gas/LPG Condensor Clip-Down Dist. Cap * Clip-Down Cap Rotor * Screw-Down Dist. Cap ** Screw-Down Cap Rotor ** Electronic Ignition - Perlux Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hydraulic Breather Cap Radiator Cap Fan Belt Water Pump Belt Thermostat 2.4 gallons 180-190 degrees F 0.50 in. @ 22 lbs 14 PSI 12 VDC 28 amps 9.5 VDC 12.5-14.0 VDC SAE 90W 5.2 quarts
ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS FUEL TANK SPECS

9.5 gallons 87 37Z-02-SP04A 22102-05H12A 22162-25G11 22157-10B10 22162-78A10A 22157-23G15 1943 37Z-02-OF201L 3EB-66-11711L 3EA-15-11600 16404-78225 37Z-02-AF931L 3EB-66-24121 CPC89C0175010 21067-K7320L 11720-B1101L 21200-78512
TRANSMISSION SPECS
HYDRAULIC SPECS
* EARLY H20 - S/N S - - - - -J ** LATE H20 - S/N K - - - - -X
PAGE 1
PAGE 2
Rev. 9/2008
ZB (-11) CUSH/PNEU
MODELS FG20G/25G/30G-11 W/ G1600
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (4 cyl.) Hercules G1600 163 cu. in. 61 @ 2,400 RPM 6.0 quarts SAE 10W30 1-3-4-2 0.008 in. 0.035 in. 800 RPM 6 degrees BTDC 14 degrees BTDC 800 RPM 2,700-2,900 RPM 2,250-2,300 RPM 2,550 RPM 2,050/1,850 RPM 180 PSI 60-65 ft/lbs Set Warm 0.015 in. Dexron ATF 10.4/11.2 quarts 180-210 PSI 35-100 PSI 30-60 PSI 150-210/125-190PSI 185 PSI 15-60 PSI 9.8 gallons 12.0 gallons 17.5 GPM 14 GPM 2,630 PSI 1,350 PSI
Rev. 9/2008
ZB (-11) CUSH/PNEU
MODELS FG20G/25G/30G-11 W/ G1600
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity Tank Capacity Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug - Gas/LPG Early Dist. Cap * Early Rotor * Late Clip-Down Dist. Cap ** Clip-Down Cap Rotor ** Early Electronic Ignition * Late Electronic Ignition ** Early Engine Oil Filter * Late Engine Oil Filter ** Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hydraulic Breather Cap Radiator Cap Fan/Water Pump Belt Thermostat
* EARLY G1600 NON-VACUUM ADVANCE DIST.
2.4 gallons 180-190 degrees F 0.50 in. @ 22 lbs 14 PSI 12 VDC 28 amps 9.5 VDC 12.5-14.0 VDC SAE 90W 5.2 quarts
ELECTRICAL SYSTEM
TUNE-UP SPECS
Firing Order Air Gap Spark Plug Gap RPM to Set Timing Timing Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM T1/T2 Compression @ 250 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity T1/T2 Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack-1st/2nd Speed Fwd/Rev Pack @ 2,000 RPM Lube Pressure Tank Capacity Cushion Tire Pneumatic Tire Flow @ Governed RPM Flow @ Hydraulic By-pass Relief Pressure Steer Relief Pressure

9.5 gallons 87 250 PSI 1.5-2.0 PSI HE52892 HE40-2504810 HE40-2504608 HE40-2504811 HE40-2504609 1543 1441 HE40-0000407 HE40-0000415 3EB-66-11711L 3EA-15-11600 HE40-0002559 37Z-02-AF931L 3EB-66-19120 CPC89C0175010 HE204163 HE40-1092906
** LATE G1600 USES VACUUM ADVANCE
LPG SPECS QUICK REFERENCE PART NUMBERS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
PAGE 2
Rev. 9/2008
ZB (-11) CUSH/PNEU
MODELS FD20/30-11 W/ 4D95S-W ENGINE
ENGINE *
Make & Model (4 cyl.) Displacement Horsepower * Oil Capacity w/ Filter * Oil Type Firing Order RPM to Set Timing Timing Early Style * Late Style * Idle RPM No Load Governed RPM * Converter Stall RPM * Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity T1/T2 Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack T1/T2 Lube Pressure Inching Spool Protrusion Tank Capacity Pump Type Flow @ Governed RPM Flow @ Hydraulic By-pass Relief Pressure Steer Relief Pressure
* 4D95S-W EARLY S/N 37058-104548
ZB (-11) CUSH/PNEU
MODELS FD20/30-11 W/ 4D95S-W ENGINE
Komatsu 4D95S-W 165 cu. in. 50/57 @ 2,450 RPM 6.0 / 8.5 quarts SAE 15W40 1-2-4-3 700 RPM 6 degrees BTDC 12 degrees ATDC 650-750 RPM 2,650 / 2,750 RPM 2,150 / 1,950 RPM 427 PSI 110 ft/lbs Set Cold 0.014 in. 0.020 in. Dexron ATF 10.4/11.2 quarts 154-212 PSI 35-100 PSI 30-60 PSI 154-212/125-189PSI 15-60 PSI 1.3 in. (33 MM) 12.4 gallons Gear Type GPM GPM 2,650 PSI 1,350 PSI
LATE S/N 104549~
TUNE-UP SPECS *
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
Oil Type Case Capacity - TORQFLOW SAE 90W 11.6 quarts
FUEL TANK SPECS

Tank Capacity Recommended Fuel 14.5 gallons Diesel

Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hydraulic Breather Cap Radiator Cap Fan Belt Thermostat 600-211-6241 3EB-66-11711 3EA-15-11600 600-311-9651 3EB-02-25550 3EC-01-11630 3EB-66-24121 CPC89C0175010 6204-81-3270 600-421-6131
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008

MODELS FG32/35-16 W/ K21 ENGINE from 01/2007 (EPA) S/N 210001A~ ENGINE Make & Model Nissan K21 Cylinders 4 Displacement 126 cu. inch Horsepower 56 @ 2,700 RPM Oil Capacity w/ Filter 4.0 quarts Oil Type SAE 10W30 TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap .031-.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM (constant) 2,975 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 210 PSI - Gasoline 228 PSI - LPG Head Bolt Torque 54-61 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.54 gal Pump Pressure @ 2,000 RPM 217 PSI Fwd/Rev Pack @ 600 RPM 132-190 PSI Fwd/Rev Pack @ 2,000 RPM 132-190 PSI Lube Pressure 84 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 9.5 gallons Pneumatic Tire 13.7 gallons Pump Type Drive Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG32/35-16 W/ K21 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.47-0.55 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 6.34 quarts FUEL TANK SPECS Tank Capacity 10.6 gallons - Cushion 15.3 gallons - Pneu. Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-GU61A Engine Oil Filter 37Z-02-OF201L Hydraulic Tank Oil Filter 3EB-66-43630 Hydraulic Tank Strainer 3EB-66-43630 Transmission Oil Filter 30B-13-11390 Hydraulic Tank Strainer 3EB-15-51600 Transmission Oil Filter 3EB-15-41510 Transmission Strainer 3EA-66-33560 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030(no P/B) Water Pump Fan Belt 02117-21521 Fan Belt (UL-GS & LS) 02117-22023 Thermostat 21200-VJ200 Radiator Cap CPC89C0175010
PAGE 1
Rev. 12/2007
PAGE 2
Rev. 9/2008

MODELS FG32/35-16 W/ K25 ENGINE from 01/2007 (EPA) S/N 210001A~ ENGINE Make & Model Nissan K25 Cylinders 4 Displacement 151.8 cu. inch Horsepower 65.7 @ 2,500 RPM Oil Capacity w/ Filter 4.0 quarts Oil Type SAE 10W30 TUNE-UP SPECS Firing Order 1-3-4-2 Spark Plug Gap 0.035 in. Timing - Gasoline/LP Engine 0 degrees Idle RPM 750 RPM No Load Governed RPM (constant) 2,950 + 100 RPM Torque Converter Stall RPM 2,000 + 150 RPM Compression @ 250 RPM 185 PSI - Gasoline 185 PSI - LPG Head Bolt Torque 50.6 ft/lbs Valve Clearance Set Warm Intake & Exhaust 0.015 in. TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 12.68 quarts Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 9.5 gallons Pneumatic Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.5 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,625 + 50 PSI Steer Relief Pressure 1,350 PSI

MODELS FG32/35-16 W/ K25 ENGINE COOLING SYSTEM SPECS System Capacity 2.4 gallons Operating Temperature 167-185 degrees F Fan Belt Deflection 0.43-0.51 in. @ 22 lbs System Pressure 12.8 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 50 amps Cranking Voltage 9.5 VDC Charging Voltage 13.7-14.25 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 6.36 quarts Case Capacity Clutch Type 13.74 quarts FUEL TANK SPECS Tank Capacity 10.6 gallons - Cushion 15.3 gallons - Pneu. Recommended Octane - Gas 89 LPG SPECS Maximum Tank Pressure 250 PSI Dry Gas Pressure 3.4 - 4.4 PSI (Approx) QUIK REFERENCE PART NUMBERS Spark Plug - Gas/LP 22401-FU412 Coil (4 ea.) 22448-AR215 Fuel Injector - Gasoline 16600-GU61A LPG Injector - LP 16600-FU571 Engine Oil Filter 37Z-02-OF201L Hydraulic Tank Oil Filter 3EB-66-A2320 Hydraulic Tank Strainer 3EA-66-33560 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Air Filter 3EA-01-A5390 Hyd. Tank Breather Cap 37B-1PB-4030 Water Pump Fan Belt 02117-23523 Thermostat Assy 21200-0C811 Radiator Cap CPC89C0175010
PAGE 1
Rev. 11/2007
PAGE 2
Rev. 9/2008

MODELS FG32/35-16 W/ 4D94LE DIESEL ENGINE S/N 210001A-215882A ENGINE Make & Model Yanmar 4D94LE Cylinders 4 Displacement 169 cu. inch Horsepower 65 @ 2,450 RPM Oil Capacity w/ Filter 2.0 GAL Oil Type SAE 15W40 TUNE-UP SPECS Firing Order 1-3-4-2 Timing 4 degrees ATDC Idle RPM 81025 RPM No Load Governed RPM 2,700-2,750 RPM Hydraulic Bypass RPM 2,125-2,225 RPM Steering Bypass RPM 2,400-2,500 RPM Torque Converter Stall RPM 2,000 + 150 RPM Compression @ 250 RPM 412-440 PSI (Minimum 340 PSI) Head Bolt Torque 76-83 ft/lbs Valve Clearance Set Cold Intake & Exhaust 0.15-0.25mm TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.51 gal Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.17 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,525 PSI Steer Relief Pressure 1,350 PSI

MODELS FG32/35-16 W/ 4D94LE COOLING SYSTEM SPECS System Capacity 2.43 gallons Operating Temperature 180-190 degrees F Fan Belt Deflection 0.5 in. @ 22 lbs System Pressure 13 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 40 amps Cranking Voltage 9.5 VDC Charging Voltage 13.5-14.5 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 6.34 quarts (2-2.5T) 6.13 quarts (2.8-3.5T) FUEL TANK SPECS Tank Capacity 15.3 gallons Recommended Fuel - Diesel ASTM D975 No. 1 QUIK REFERENCE PART NUMBERS Engine Oil Filter YM129150-35153 Hydraulic Oil Filter 3EB-66-A2320 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Fuel Filter - Diesel YM129901-55850 Air Filter - Inner 3EB-02-25550 Air Filter - Outer 3EC-01-11630 Hyd. Tank Breather Cap 3EB-66-33521) Fan Belt (Std) YM25132-004500 Fan Belt (UL-DS) YM25132-004600 Thermostat YM121850-49800 Gasket 11072-50K01 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) DIESEL ENGINE S/N 215883A~ ENGINE Make & Model Yanmar 4D98E(D) Cylinders 4 Displacement 202 cu. inch Horsepower 65 @ 2,450 RPM Oil Capacity w/ Filter 2.0 GAL Oil Type SAE 15W40 TUNE-UP SPECS Firing Order 1-3-4-2 Timing 6 degrees ATDC Idle RPM 84525 RPM No Load Governed RPM 2,700-2,750 RPM Hydraulic Bypass RPM 2,125-2,225 RPM Steering Bypass RPM 2,400-2,500 RPM Torque Converter Stall RPM 1,900 + 150 RPM Compression @ 250 RPM 412-440 PSI (Minimum 340 PSI) Head Bolt Torque 76-83 ft/lbs Valve Clearance Set cold Intake & Exhaust 0.15 -0.25mm TRANSMISSION SPECS Fluid Type Dexron III Capacity Torqueflow 2.51 gal Pump Pressure @ 2,000 RPM 90-176 PSI Fwd/Rev Pack @ 600 RPM 90-176 PSI Fwd/Rev Pack @ 2,000 RPM 90-176 PSI Lube Pressure 30-50 PSI HYDRAULIC SPECS Tank Capacity Cushion Tire 13.7 gallons Pump Type Gear Type Pump Flow Rate 17.17 GPM Valve to Attachment 16.5-17.0 GPM Relief Pressure 2,525 PSI Steer Relief Pressure 1,350 PSI

MODELS FD20/25/28/30/32T/35AT-16 W/ 4D98E(D) COOLING SYSTEM SPECS System Capacity 2.43 gallons Operating Temperature 180-190 degrees F Fan Belt Deflection 0.5 in. @ 22 lbs System Pressure 13 PSI ELECTRICAL SYSTEM Voltage 12.0 VDC Alternator Output 40 amps Cranking Voltage 9.5 VDC Charging Voltage 13.5-14.5 VDC DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity - Torqflow 6.34 quarts (2-2.5T) 6.13 quarts (2.8-3.5T) FUEL TANK SPECS Tank Capacity 15.3 gallons Recommended Fuel - Diesel ASTM D975 No. 1 QUIK REFERENCE PART NUMBERS Engine Oil Filter YM129150-35153 Hydraulic Oil Filter 3EB-66-A2320 Transmission Oil Filter AS15000-2300 Transmission Sump Screen AS35303-3601 Fuel Filter - Diesel YM129901-55850 Air Filter - Inner 3EB-02-25550 Air Filter - Outer 3EC-01-11630 Hyd. Tank Breather Cap 3EB-66-33521 Fan Belt (Std) YM25132-004500 Fan Belt (UL-DS) YM25132-004600 Thermostat YM121850-49800 Gasket 11072-50K01 Radiator Cap CPC89C0175010
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
CX20 (-8) CUSHION

MODELS FG35S/45S-8, FG35BCS/45BCS-8
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB45E 273 cu. in. 95 @ 2,400 RPM 8.0 quarts SAE 10W30 1-5-3-6-2-4 0.008 in. 0.031-0.035 in. 675 RPM 10 degrees BTDC 675 + 50 RPM 2,400 RPM 1,890 RPM 2,080 RPM 1,905 RPM 172 PSI Set Warm 0.0138 in. Dexron ATF 16.92 quarts 180 PSI 72.5-101.5 PSI 49.3 PSI 114-171 PSI 49-84 PSI 1.22 in. (Cushion) 14.27 gallons Gear Type 34 GPM 5 GPM 1,421-1,566 PSI 1,495 (+70/-0) PSI 995 + 142 PSI 2,610 PSI
CX20 (-8) CUSHION

System Capacity Operating Temperature Fan & Alternator Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - TORQFLOW Tank Capacity Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug Distributor (Elect) Distributor Cap Distributor Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Strainer Spin-On Transmission Oil Filter Fuel Filter - Gasoline Air Filter - Inner Air Filter - Outer Hydraulic Breather Cap Radiator Cap Fan Belt Alternator Belt Thermostat Hyd. Tank Breather Cap (S/BCS) 3.25 gallons 180-190 degrees F 0.50 in. @ 22 lbs 12.8 PSI 12 VDC 50 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 6.4 quarts 15.9 gallons 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-V1414 22100-VB011 22162-VB011 22157-VB011 15208-31U00 3ED-66-11331L OK564102A OKR62189 16404-K4046 3EC-01-90020A 3EC-01-90015A 3EB-66-24121 CPC89C0175010 11720-52H05-F1 11720-52H01-F1 21200-VB002 3EC-66-39470
Rev. 9/2008
ELECTRICAL SYSTEM
TUNE-UP SPECS
Firing Order Air Gap (Elect. Ignition) Spark Plug Gap RPM to Set Timing Timing Gas/LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion T1 / T2 Tank Capacity Pump Type Hydraulic Pump Flow Steer Relief Flow Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure
DIFFERENTIAL SPECS FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
CX20 (-8) PNEUMATIC

MODELS FG40Z-8, FG40/45/50-8
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB45E 273 cu. in. 95 @ 2,400 RPM 8.0 quarts SAE 10W30 1-5-3-6-2-4 0.008 in. 0.031-0.035 in. 675 RPM 10 degrees BTDC 675 + 50 RPM 2,400 RPM 1,890 RPM 2,080 RPM 1,985 RPM 172 PSI Set Warm 0.0138 in. Dexron ATF 16.92 quarts 164 + 17 PSI 72.5-101.5 PSI 49.3 PSI 164 + 17 PSI 49-84 PSI 14.5 / 14.27 gallons Gear Type 34 GPM 5 GPM 2,610 PSI 1,204-1,349 PSI 995 + 142 PSI 2,130 + 50 PSI
Rev. 9/2008
CX20 (-8) PNEUMATIC

MODELS FG40Z-8, FG40/45/50-8
System Capacity Operating Temperature Fan & Alternator Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity Tank Capacity - 40Z / 40/45/50 Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug Distributor (Elect) Distributor Cap Distributor Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Strainer - Pneu. Transmission In-Line Filter Fuel Filter - Gasoline Air Filter - Inner Air Filter - Outer Hydraulic Breather Cap Radiator Cap Fan Belt - Pneumatic Fan Belt - UL Spec Alternator Belt Thermostat 2.96 gallons 180-190 degrees F 0.50 in. @ 22 lbs 12.8 PSI 12 VDC 50 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 13.72 quarts
ELECTRICAL SYSTEM
TUNE-UP SPECS *
Firing Order Air Gap (Elect. Ignition) Spark Plug Gap RPM to Set Timing Timing Gas/LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack F1/R1/F2 Lube Pressure - Maximum Tank Capacity - 40Z / 40/45/50 Pump Type Hydraulic Pump Flow Steer Relief Flow (Flow Divider) Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure

22.4 / 26.4 gallons 89 250 PSI 3.4 - 4.4 PSI (Approx) 22401-V1414 22100-VB011 22162-VB011 22157-VB011 15208-31U00 3ED-66-11331L 3EA-15-11600 3EC-04-31610 16404-K4046 3EC-01-90020A 3EC-01-90015A 3EB-66-24121 CPC89C0175010 11720-52H06 11720-03J01 11720-52H01-F1 21200-VB002
Rev. 9/2008
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
PAGE 2
CX20 (-8) PNEUMATIC

MODELS FD40Z-8, FD40/45/50-8
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) S6D102E Diesel 359 cu. in. 95 @ 2,150 RPM 12.15 quarts SAE 15W40 1-5-3-6-2-4 3 degrees ATDC 675-725 RPM 2,300-2,400 RPM 2,085 RPM 350 PSI Set Cold 0.010 in. 0.020 in. Dexron ATF 16.9 quarts 164 + 17 PSI 101 + 17 PSI 64 + 17 PSI 164 + 17 PSI 64 + 17 PSI 14.5 gallons Gear Type 34 GPM 5 GPM 2,625 PSI 1,495 + 70 PSI 995 + 142 PSI 2,150 + 50 PSI
CX20 (-8) PNEUMATIC

MODELS FD40Z-8, FD40/45/50-8
System Capacity Operating Temperature Fan & Alternator Belt Deflection System Pressure 4.74 gallons 180-190 degrees F 0.50 in. @ 22 lbs 12.8 PSI
TUNE-UP SPECS
Firing Order Timing - Low Idle Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack T1 / T2 Lube Pressure - Maximum Tank Capacity Pump Type Hydraulic Pump Flow Steer Relief Flow (Flow Divider) Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure
ELECTRICAL SYSTEM
Voltage Alternator Output Cranking Voltage Charging Voltage Battery Specific Gravity 24 VDC 35 amps - Standard 19.5 VDC 25.5-29.25 VDC 1,270-1,290
DIFFERENTIAL SPECS
Oil Type Case Capacity SAE 90W 6.34 quarts
TRANSMISSION SPECS FUEL TANK SPECS

Tank Capacity - 40Z / 40/45/50 Recommended Fuel 21.1 / 26.4 gallons ASTM D975 No.1

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Strainer Transmission Cooler Filter Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hyd. Tank Breather Cap Hyd. Tank Breather Cap (40Z) Radiator Cap Fan Belt Thermostat 6735-51-5143 3ED-66-11331 3EA-15-11600 3EC-04-31610 6734-71-6120 3EC-02-A5240 3EC-02-A5230 3EC-66-34410 3EC-66-39450 CPC89C0175010 6736-61-3710 6735-61-6471
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
CX (-7) CUSHION
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB42 254 cu. in. 88 @ 2,300 RPM 8.5 quarts SAE 10W30 1-5-3-6-2-4 0.008 in. 0.028-0.032 in. 700 RPM 7 degrees BTDC 12 degrees BTDC 850-900 RPM 2,300-2,400 RPM 1,890 RPM 2,080 RPM 1,905 + 150 RPM 170 PSI 47-54 ft/lbs Set Warm 0.015 in. Dexron ATF 17 quarts 180 PSI 180 PSI 22 PSI 114 / 171 PSI 61-69 PSI 11 gallons 34 GPM 5 GPM 2,625 PSI 2,495 (+70/-0) PSI 995 + 142 PSI 2,150 + 50 PSI
CX (-7) CUSHION
System Capacity Operating Temperature Fan Belt Deflection Alternator Belt Deflection Governor Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity (C / T) Tank Capacity - S / BCS Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug (Alt. Hot Plug) Electronic Ignition Distributor Cap Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter In-Line Transmission Oil Filter Spin-On Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hyd. Tank Breather Cap Hyd. Tank Breather Cap (40Z) Radiator Cap Fan Belt Alternator Belt Thermostat 4.5 gallons 180-190 degrees F 0.50 in. @ 22 lbs 0.625 in. @ 22 lbs 0.75 in. @ 22 lbs. 13 PSI 12 VDC 35 amps - Standard 9.5 VDC 13.5-14.7 VDC SAE 90W 13.7 quarts 26.5 / 15.9 gallons 87 250 PSI 1.5-2.0 PSI 22401-V1414 (21H) 22020-G5111 22162-52H20 22157-52H20 15208-W1106 3ED-66-11331L 3EC-04-31610 OKR62189 16404-K4046 3EC-01-90015A 3EC-66-34410 3EC-66-39450 3EC-04-A5120 11720-52H05-F1 11720-52H01-F1 21200-03J16
Rev. 9/2008
TUNE-UP SPECS
Firing Order Air Gap (Elect. Ignition) Spark Plug Gap RPM to Set Timing Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Tank Capacity Hydraulic Relief Flow Steer Relief Flow Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure
ELECTRICAL SYSTEM
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
CX (-7) PNEUMATIC
MODELS FG40Z-7, FG40/45-7
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB42 254 cu. in. 88 @ 2,300 RPM 8.5 quarts SAE 10W30 1-5-3-6-2-4 0.028-0.032 in. 700 RPM 7 degrees BTDC 12 degrees BTDC 850-900 RPM 2,300-2,400 RPM 1,890 RPM 2,080 RPM 1,985 + 150 RPM 170 PSI 47-54 ft/lbs Set Warm 0.015 in. Dexron ATF 17 quarts 180 PSI 72.5-101.5 PSI 114 / 171 PSI 50-84 PSI 11 / 8.7 gallons 34 GPM 5 GPM 2,630 + 70 PSI 1,495 (+70/-0) PSI 995 + 142 PSI 2,130 + 50 PSI
CX (-7) PNEUMATIC
MODELS FG40Z-7, FG40/45-7
System Capacity Operating Temperature Fan Belt Deflection Alternator Belt Deflection Governor Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity (C / T) Tank Capacity - 40Z / 40/50 Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug (Alt. Hot Plug) Electronic Ignition Distributor Cap Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter In-Line Transmission Oil Filter Spin-On Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hyd. Tank Breather Cap Hyd. Tank Breather Cap (40Z) Radiator Cap Fan Belt Alternator Belt Thermostat 4.5 gallons 180-190 degrees F 0.50 in. @ 22 lbs 0.625 in. @ 22 lbs 0.75 in. @ 22 lbs. 13 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 13.7 quarts 21 / 26.5 gallons 87 250 PSI 1.5-2.0 PSI 22401-V1414 (21H) 22020-G5111 22162-52H20 22157-52H20 15208-W1106 3ED-66-11331L 3EC-04-31610 OKR62632 16404-K4046 3EC-01-90015A 3EC-66-34410 3EC-66-39450 3EC-04-A5120 11720-52H05-F1 11720-52H01-F1 21200-03J16
Rev. 9/2008
TUNE-UP SPECS
Firing Order Spark Plug Gap RPM to Set Timing Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Tank Capacity 40Z / 40/45 Hydraulic Flow @ Governed RPM Steer Flow (Flow Divider) Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure
ELECTRICAL SYSTEM
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
CX (-7) PNEUMATIC
MODELS FD40Z-7, FD40/45-7
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) S6D102E 359 cu. in. 100 @ 2,250 RPM 8.5 quarts SAE 15W40 1-5-3-6-2-4 600 RPM 14 degrees BTDC 700 + 25 RPM 2,350-2,450 RPM 2,160 RPM 427 PSI 110 ft/lbs Set Cold 0.010 in. 0.020 in. Dexron ATF 17 quarts 164 + 17 PSI 64 + 17 PSI 164 + 17 PSI 64 + 17 PSI 11 / 8.7 gallons 14.5 gallons 34 GPM 5 GPM 2,630 + 70 PSI 1,495 (+70/-0) PSI 995 + 142 PSI 2,150 + 50 PSI 2,130 + 50 PSI
CX (-7) PNEUMATIC
MODELS FD40Z-7, FD40/45-7
System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - TORQFLOW Tank Capacity - 40Z / 40/45 Recommended Fuel Maximum Tank Pressure Dry Gas Pressure 4.75 gallons 180-190 degrees F 0.50 in. @ 22 lbs 13 PSI 24 VDC 35 amps 19.5 VDC 25.5-29.25 VDC SAE 90W 13.7 quarts 23 / 26 gallons Diesel 250 PSI 1.5-2.0 PSI
ELECTRICAL SYSTEM
TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Fwd/Rev Pack T1 / T2 Lube Pressure - Maximum Tank Capacity 40Z / 40/45 Total System Capacity Hydraulic Flow @ Governed RPM Steer Flow Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure Hydraulic Bypass Pressure Auxiliary Valve Bypass Pressure
Engine Oil Filter 6735-51-5143 Spin-On Hydraulic Oil Filter 3ED-66-11331L In-Line Transmission Oil Filter 3EC-04-31610 Fuel Filter - Diesel 6734-71-6120 Air Filter - Inner 3EC-01-90020A Air Filter - Outer 3EC-01-90015A Hyd. Tank Breather Cap 3EC-66-34310 Hyd. Tank Breather Cap (FD45-7) 3EC-66-34410 Radiator Cap 3EC-04-A5120 Fan Belt 6732-61-3881 Alternator Belt 11720-52H01-F1 Thermostat 6732-61-6471
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ZC (-6) PNEUMATIC
MODELS FG35/45-6 W/ TB42 ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB42 254 cu. in. 85 @ 2,100 RPM 8.25 quarts SAE 10W30 1-5-3-6-2-4 0.028-0.032 in. 600-650 RPM 7 degrees BTDC 12 degrees BTDC 600-700 RPM 2,400-2,500 RPM 2,100 RPM 2,200-2,250 RPM 1,500-1,950 RPM 170 PSI 47-54 ft/lbs Set Warm 0.015 in. Dexron ATF 15 quarts 130-200 PSI 70-100 PSI 30-60 PSI 130-200 PSI 64 PSI 14 gallons 32.3 GPM 25.8 GPM 2,630 PSI 1,495 PSI 880 PSI
ZC (-6) PNEUMATIC
System Capacity Operating Temperature Fan Belt Deflection Alternator Belt Deflection Governor Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity (C / T) Tank Capacity - S / H Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug (Alt. Hot Plug) Electronic Ignition Distributor Cap Rotor Engine Oil Filter Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Gasoline Air Filter Hyd. Tank Breather Cap Radiator Cap Radiator Cap (Clutch truck) Fan Belt Alternator Belt Governor Belt Thermostat 3.7 gallons 180-190 degrees F 0.50 in. @ 22 lbs 0.625 in. @ 22 lbs 0.75 in. @ 22 lbs. 13 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 23.2 / 9.6 quarts 13.2 / 24 gallons 87 250 PSI 1.5-2.0 PSI 37Z-02-SP04A (21H) 22020-G5111 22162-52H20 22157-52H20 15208-W1106 3ED-66-11331L 307-15-12720 16404-K4046 3EC-01-11730L 300-62-31911 46A-909-1150 CPC89C0015010 11720-52H05-F1 11720-52H01-F1 A1721-H7201 21200-03J16
Rev. 9/2008
TUNE-UP SPECS
Firing Order Spark Plug Gap RPM to Set Timing Timing - Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Tank Capacity Hydraulic Flow @ Governed RPM Flow @ Hydraulic Bypass Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure
ELECTRICAL SYSTEM
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
DX20 (-8) PNEUMATIC

MODELS FG70-8 W/ TB45E ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB45E 273 cu. in. 88 @ 2,300 RPM 8.25 quarts SAE 10W30 1-5-3-6-2-4 0.031-0.035 in. 675 RPM 10 degrees BTDC 675 + 50 RPM 2,450 RPM 1,890 RPM 2,080 RPM 1,985 RPM 172 PSI See Shop Manual Set Warm 0.0138 in. Dexron ATF 21.12 quarts 170 PSI 170 PSI 70 PSI 170/170 PSI 142 PSI 2.17 in. (55 MM) 18.48 gallons 38.5 GPM 30.8 GPM 2,630 PSI 1,425 PSI 140 PSI
DX20 (-8) PNEUMATIC

MODELS FG70-8 W/ TB45E ENGINE
System Capacity Operating Temperature Fan Belt Deflection Alternator Belt Deflection Governor Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity Tank Capacity Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug Distributor (Elect.) Distributor Cap Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Gasoline Air Filter - Inner Air Filter - Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Alternator Belt Thermostat 3.96 gallons 180-190 degrees F 0.50 in. @ 22 lbs 0.625 in. @ 22 lbs 0.75 in. @ 22 lbs. 13 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 13.2 quarts
TUNE-UP SPECS
Firing Order Spark Plug Gap RPM to Set Timing Timing - Dual-Fuel Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Hydraulic Flow @ Governed RPM Flow @ Hydraulic Bypass Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure
ELECTRICAL SYSTEM

37 gallons 87 250 PSI 3.4 - 4.4 PSI (Approx) 22401-V1414 22100-VB011 22162-VB011 22157-VB011 15208-31U00 3ED-66-11331L 3EA-15-11600 16404-K4046 3EC-01-90020A 3EC-01-90015A 3FD-66-11850 CPC89C0175010 11720-K8410 11720-52H01-F1 21200-VB002
Rev. 9/2008
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
DX20 (-8) PNEUMATIC

MODELS FD70-8 W/ S6D102E ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) S6D102E Diesel 359 cu. in. 103 @ 2,250 RPM 12.15 quarts SAE 15W40 1-5-3-6-2-4 625-675 RPM 3 degrees ATDC 600-700 RPM 2,300-2,400 RPM 2,085 RPM 350 PSI See Shop Manual Set Cold 0.010 in. 0.020 in. Dexron ATF 21.12 quarts 75-81 PSI 85-113 PSI 14-95 PSI 75-81 PSI 1.22 in. (31 MM) 20.4 gallons 6 GPM 2,630 PSI 2,489 PSI
DX20 (-8) PNEUMATIC

TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Hydraulic Flow @ Governed RPM Hyd. Relief Pressure Steer Relief Pressure
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
FUEL TANK SPECS

Tank Capacity Recommended Fuel 37 gallons Diesel
TRANSMISSION SPECS

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 6735-51-5143 3ED-66-11331L 3EA-15-11600 6734-71-6120 3EC-02-A5240 3EC-02-A5230 3FD-66-11850 CPC89C0175010 6732-81-6170 6735-61-6471
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
DX20 (-8) PNEUMATIC

MODELS FD80-8 W/ SA6D102E ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) SA6D102E Diesel 359 cu. in. 130 @ 2,250 RPM 17.44 quarts SAE 15W40 1-5-3-6-2-4 625-675 RPM 10 degrees ATDC 625-675 RPM 2,400-2,500 RPM 1,750-1,950 RPM 350 PSI See Shop Manual Set Cold 0.010 in. 0.020 in. Dexron ATF 21.12 quarts 75-81 PSI 85-113 PSI 14-95 PSI 75-81 PSI 1.22 in. (31 MM) 20.4 gallons 6 GPM 2,630 PSI 2,489 PSI
DX20 (-8) PNEUMATIC

MODELS FD80-8 W/ SA6D102E ENGINE
TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Hydraulic Flow @ Governed RPM Hyd. Relief Pressure Steer Relief Pressure
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
Oil Type Case Capacity - Torqflow SAE 90W 15.84 quarts
FUEL TANK SPECS

TRANSMISSION SPECS

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter - Inner Air Filter - Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 6735-51-5143 3ED-66-11331L 3EA-15-11600 6734-71-6120 3EC-02-A5240 3EC-02-A5230 3FD-66-11850 3ED-04-43280 6732-81-6170 6735-61-6471
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
DX20 (-7) PNEUMATIC

ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB42 254 cu. in. 88 @ 2,300 RPM 8.25 quarts SAE 10W30 1-5-3-6-2-4 0.028-0.032 in. 600-650 RPM 7 degrees BTDC 12 degrees BTDC 600-700 RPM 2,400-2,500 RPM 2,100 RPM 2,200-2,250 RPM 1,500-1,950 RPM 170 PSI 47-54 ft/lbs Set Warm 0.015 in. Dexron ATF 13 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.17 in. (55 MM) 18 gallons 38.5 GPM 30.8 GPM 2,630 PSI 1,425 PSI 140 / 285 PSI
Rev. 9/2008
DX20 (-7) PNEUMATIC

System Capacity Operating Temperature Fan Belt Deflection Alternator Belt Deflection Governor Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity - Torqflow Tank Capacity FG50-70 / 80 Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug Electronic Ignition Distributor Cap Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Gasoline Air Filter Hyd. Tank Breather Cap Radiator Cap Fan Belt Alternator Belt Governor Belt Thermostat 4.00 gallons 180-190 degrees F 0.50 in. @ 22 lbs 0.625 in. @ 22 lbs 0.75 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 12.0 quarts 13.2 / 24 gallons 87 250 PSI 1.5-2.0 PSI 22401-V1414 22020-G5111 22162-52H20 22157-52H20 15208-W1106 3ED-66-11331L 307-15-12720 16404-K4046 3EC-01-11731 300-62-31911 46A-909-1150 11720-K8410 11720-52H01-F1 11720-77702-TM 21200-03J16
Rev. 9/2008
TUNE-UP SPECS
Firing Order Spark Plug Gap RPM to Set Timing Timing Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack - 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Hydraulic Flow @ Governed RPM Flow @ Hydraulic Bypass Hyd. Relief Pressure Steer Relief Pressure Power Brake Press. - FG50-70 / 80
ELECTRICAL SYSTEM
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
PAGE 2
DX20 (-7) PNEUMATIC

MODELS FD70-7 W/ 6D102E ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) 6D102E Diesel 359 cu. in. 100 @ 2,250 RPM 17.4 quarts SAE 15W40 1-5-3-6-2-4 600 RPM 14 degree BTDC 700 + 25 RPM 2,350-2,450 RPM 2,160 RPM 427 PSI 110 ft/lbs Set Cold 0.010 in. 0.020 in. Dexron ATF 12.8 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.16 in. (55MM) 18 gallons 14.5 gallons 2,650 PSI
DX20 (-7) PNEUMATIC

MODELS FD70-7 W/ 6D102E ENGINE
TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack T1 / T2 Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Total System Capacity Hyd. Relief Pressure
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
Oil Type Case Capacity - TORQFLOW SAE 90W 14.4 quarts
FUEL TANK SPECS

TRANSMISSION SPECS

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Filter Fuel Filter - Diesel Air Filter - Inner & Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 6735-51-5143 3ED-66-11331L 3EA-15-11600 6734-71-6120 600-181-9450 3FD-66-11850 46A-909-1150 6732-61-6170 6735-61-6471
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
DX20 (-7) PNEUMATIC

ENGINE
Make & Model (6 cyl.) Displacement Horsepower Oil Capacity w/ Filter Oil Type Oil Pressure @ Operating Temp. Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack T1 / T2 Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Pump Type Hyd. Relief Pressure S6D102E-1 Diesel 359 cu. in. 96 @ 2,250 RPM 22 quarts SAE 15W40 65 PSI 1-5-3-6-2-4 625-675 RPM 14 degrees BTDC 700 + 25 RPM 2,300-2,400 RPM 2,085 RPM 427 PSI 110 ft/lbs Set Cold 0.010 in. 0.020 in. Dexron ATF 12.8 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.16 in. (55 MM) 18 gallons Gear Type 2,650 PSI
DX20 (-7) PNEUMATIC

ELECTRICAL SYSTEM
TUNE-UP SPECS
DIFFERENTIAL SPECS
FUEL TANK SPECS


Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter - Inner & Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 6735-51-5143 3ED-66-11331L 3EA-15-11600 6734-71-6120 600-181-9450 3FD-66-11850 46A-909-1150 6732-81-3350 6735-61-6471
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
DX10 (-6) PNEUMATIC

ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) Nissan TB42 254 cu. in. 88 @ 2,100 RPM 8.25 quarts SAE 10W30 1-5-3-6-2-4 0.028-0.032 in. 600-650 RPM 7 degrees BTDC 12 degrees BTDC 600-700 RPM 2,400-2,500 RPM 2,100 RPM 2,200-2,250 RPM 1,500-1,950 RPM 170 PSI 47-54 ft/lbs Set Warm 0.015 in. Dexron ATF 13 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.16 in. (55 MM) 17.2 gallons Gear Type 38.5 GPM 30.8 GPM 2,630 PSI 1,425 PSI 140 / 285 PSI
Rev. 9/2008
DX10 (-6) PNEUMATIC

System Capacity Operating Temperature Fan Belt Deflection System Pressure Voltage Alternator Output Cranking Voltage Charging Voltage Oil Type Case Capacity Tank Capacity FG50-70 / 80 Recommended Octane Maximum Tank Pressure Dry Gas Pressure Spark Plug Electronic Ignition Distributor Cap Rotor Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Gasoline Air Filter Hyd. Tank Breather Cap Radiator Cap Fan Belt Alternator Belt Governor Belt Thermostat 4.0 gallons 180-190 degrees F 0.50 in. @ 22 lbs 13 PSI 12 VDC 35 amps 9.5 VDC 13.5-14.7 VDC SAE 90W 12.0 quarts
ELECTRICAL SYSTEM
TUNE-UP SPECS
Firing Order Spark Plug Gap RPM to Set Timing Timing Gasoline LPG Idle RPM No Load Governed RPM Hydraulic Bypass RPM Steering Bypass RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Pump Type Flow @ Governed RPM Flow @ Hydraulic Bypass Hyd. Relief Pressure Steer Relief Pressure Power Brake Pressure FG50-70 / 80

13.2 / 24 gallons 87 250 PSI 1.5-2.0 PSI 22401-V1414 22020-G5111 22162-52H20 22157-52H20 15208-W1106 3ED-66-11331L 307-15-12720 16404-K4046 3EC-01-11731 300-62-31911 46A-909-1150 11720-K8410 11720-52H01-F1 11720-77702-TM 21200-03J16
TRANSMISSION SPECS
HYDRAULIC SPECS
PAGE 1
PAGE 2
Rev. 9/2008
DX10 (-6) PNEUMATIC

MODELS FD50/70-6 W/ 6D95L ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) 6D95L-1 Diesel 298 cu. in. 95 @ 2,250 RPM 12.0 quarts SAE 15W40 1-5-3-6-2-4 600 RPM 8 degrees BTDC 600-700 RPM 2,400-2,500 RPM 2,050 RPM 427 PSI 110 ft/lbs Set Warm 0.014 in. 0.020 in. Dexron ATF 12.8 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.16 in. (55 MM) 19.8 gallons Gear Type 2,650 PSI 1,425 PSI
DX10 (-6) PNEUMATIC

MODELS FD50/70-6 W/ 6D95L ENGINE
TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Pump Type Hyd. Relief Pressure Steer Relief Pressure
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
FUEL TANK SPECS

TRANSMISSION SPECS

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter Inner Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 600-211-6241 3ED-66-11331L 3EA-15-11600 600-311-9651 600-181-9450 600-181-9460 300-62-31911 46A-909-1150 04120-21755 600-421-6120
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
DX10 (-6) PNEUMATIC

MODELS FD80-6 W/ 6D105 ENGINE
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) 6D105 Diesel 396 cu. in. 120 @ 2,050 RPM 22.0 quarts SAE 15W40 1-5-3-6-2-4 600 RPM 14 degrees BTDC 600-700 RPM 2,350-2,450 RPM 2,160 RPM 427 PSI 110 ft/lbs Set Warm 0.014 in. 0.020 in. Dexron ATF 12.8 quarts 170 PSI 170 PSI 70 PSI 170 / 170 PSI 142 PSI 2.16 in. (55 MM) 19.8 gallons Gear Type 2,650 PSI 1,425 PSI
DX10 (-6) PNEUMATIC

MODELS FD80-6 W/ 6D105 ENGINE
TUNE-UP SPECS
Firing Order RPM to Set Timing Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 300 RPM Head Bolt Torque Valve Clearance Intake Exhaust Transmission Fluid - Torqflow Case Capacity Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Inching Spool Protrusion Tank Capacity Pump Type Hyd. Relief Pressure Steer Relief Pressure
ELECTRICAL SYSTEM
DIFFERENTIAL SPECS
FUEL TANK SPECS

TRANSMISSION SPECS

Engine Oil Filter Spin-On Hydraulic Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 6134-51-5121 3ED-66-11331L 3EA-15-11600 600-311-7451 3EE-02-21320 300-62-31911 46A-909-1150 04121-21750 600-421-6210
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
EX50
MODELS FD100/115-8, FD135/150E/160E-8 W/ SAA6D107E-1 DIESEL ENGINE S/N 7001~ ENGINE Make Komatsu Cylinders 6 Displacement 408 cu. inch Compression @ 250 RPM 245-349 PSI Horsepower 128.7@2,200 Oil Capacity 5.4 gal. Oil Type SAE 15W40 Oil Pressure 14.5-42 PSI TUNE-UP SPECS Injection Order 1-5-3-6-2-4 Timing Electronic Idle RPM 700-750RPM No Load Governed RPM 2425 50 RPM Hydraulic Bypass RPM 2265 RPM Steering Bypass RPM 2350 RPM Torque Converter Stall RPM 2000 RPM Head Bolt Torque 66.4 ft/lbs Valve Clearance Intake 0.25mm set cold Exhaust 0.51mm set cold TRANSMISSION SPECS Fluid Type Dexron III Capacity 9.8-10.6 gal Pump Pressure @ 2,000 RPM 217 PSI Fwd/Rev Pack @ 600 RPM 195-239 PSI Fwd/Rev Pack @ 2,000 RPM 195-239 PSI Lube Pressure 87-105 PSI HYDRAULIC SPECS Tank Capacity 45 gal. (FD100/115) 53 gal. (FD135-160) Pump Type Gear Type Pump Flow Rate 90cc/rev Relief Pressure 3132 PSI Attachment Relief Pressure 3100 PSI Steer Relief Pressure 185035PSI (100/115) 213335PSI (135/160) Fluid Type SAE10W (API CD)
EX50
MODELS FD100/115-8, FD135/150E/160E-8 DIESEL ENGINE S/N 7001~ COOLING SYSTEM SPECS System Capacity 3.4 gallons Operating Temperature 97-201 degrees F Fan Belt Deflection Auto-tensioner System Pressure 7 PSI BRAKE COOLING (WET DISC TYPE Cooling oil tank capacity 3.8 gallons Front axle capacity 2.8 gallons Piping capacity 1.6 gallons ELECTRICAL SYSTEM Voltage 24 VDC Alternator Output 35 amps (60amp opt) Cranking Voltage 24-22VDC Charging Voltage 28.22 VDC Battery 12v (X2) DIFFERENTIAL SPECS Oil Type SAE 90W Case Capacity Torqflow 5.28 gallons FUEL TANK SPECS Tank Capacity 69 gallons (FD100/115) 74 gallons (FD135-160) Recommended Fuel - Diesel ASTM D975 No. 1 QUIK REFERENCE PART NUMBERS Engine Oil Filter 6736-51-5142 Hydraulic Oil Filter 3EB-K6-02010 Transmission Oil Filter 30E-15-13340 Transmission Sump Screen 30E-15-13340 Fuel Filter - Diesel 6754-79-6140 Air Filter - Inner 3FE-02-45950 Air Filter - Outer 3FE-02-45910 Hyd. Tank Breather Cap 3FE-66-11381 Fan Belt 6732-61-3871 Thermostat 6754-61-6211 Gasket 6754-61-6230 Radiator Cap 3ED-04-43280
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
EX (-7) PNEUMATIC
MODELS FD100/115/135/150E/160E-7
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) 6BG1T Diesel 396 cu. in. 160 @ 2,200 RPM 13.7 quarts SAE 15W40-CD
EX (-7) PNEUMATIC
MODELS FD100/115/135/150E/160E
System Capacity Operating Temperature Fan Belt Deflection System Pressure 7.4 gallons 180-190 degrees F 0.3-0.4 in. @ 22 lbs 14 PSI
ELECTRICAL SYSTEM TUNE-UP SPECS

Firing Order Injection Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust 1-5-3-6-2-4 12 degrees BTDC 600-700 RPM 2,350-2,450 RPM 2,000 RPM 441 PSI (Min.) See Shop Manual Set Cold 0.016 in. Voltage Alternator Output Cranking Voltage Charging Voltage 24 VDC 25 amps 19.5 VDC 25.5-29.25 VDC
DIFFERENTIAL SPECS
Oil Type Case Capacity Lug Bolt Torque SAE 90W 21.1 quarts 400 ft/lbs
FUEL TANK SPECS TRANSMISSION SPECS

Transmission Fluid - Torqflow Case Capacity (Total System) Fluid Change Only Pump Pressure Dexron ATF 39-43 quarts 29.6 quarts 284 PSI Tank Capacity FD100/115 FD135-160 Recommended Fuel 68.7 gallons 74 gallons Diesel

Engine Oil Filter Hydraulic Oil Strainer Transmission Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 1-13240-232-2 3EE-66-11161 3ED-66-11331L 30E-15-13340 2-90654-940-0 3FE-02-35550 3FE-66-11380 3EE-04-21331 1-13671-143-0 1-13770-070-0
HYDRAULIC SPECS
Tank Capacity FD100/115 FD135-160 Pump Type Hyd. Relief Pressure Steer Relief Pressure Brake Relief Pressure 39.6 gallons 47.6 gallons Gear Type 3,118 PSI 1,850 PSI 1,850 PSI
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
EX (-6) PNEUMATIC
MODELS FD100/115/135/150E/160E-6
ENGINE
Make & Model Displacement Horsepower Oil Capacity w/ Filter Oil Type (6 cyl.) ISUZU 6BG1-T 396 cu. in. 160 @ 2,200 RPM 13.7 quarts SAE 15W40-CD
EX (-6) PNEUMATIC
MODELS FD100/115/135/150E/160E
ELECTRICAL SYSTEM TUNE-UP SPECS

Firing Order Injection Timing Idle RPM No Load Governed RPM Converter Stall RPM Compression @ 200 RPM Head Bolt Torque Valve Clearance Intake and Exhaust 1-5-3-6-2-4 6-8 degrees BTDC 600-700 RPM 2,350-2,450 RPM 2,000 RPM 362.6 PSI (Min.) See Shop Manual Set Cold 0.016 in. Voltage Alternator Output Cranking Voltage Charging Voltage 24 VDC 25 amps 19.5 VDC 25.5-29.25 VDC
DIFFERENTIAL SPECS
FUEL TANK SPECS

Tank Capacity FD100/115 FD135-160 Recommended Fuel 68.7 gallons 74 gallons Diesel
TRANSMISSION SPECS
Transmission Fluid - Torqflow Case Capacity (Total System) Fluid Change Only Pump Pressure Converter Inlet Converter Outlet Fwd/Rev Pack 1st / 2nd Speed Lube Pressure - Maximum Dexron ATF 39-43 quarts 29.6 quarts 170 PSI 174-217 PSI 87-108.7 PSI 170 / 170 PSI 142 PSI

Engine Oil Filter Bypass Filter Spin-On Hydraulic Oil Filter Hydraulic Oil Strainer Transmission Oil Filter Transmission Oil Strainer Fuel Filter - Diesel Air Filter Inner Outer Hyd. Tank Breather Cap Radiator Cap Fan Belt Thermostat 1-13240-168-1 1-13240-161-2 3ED-66-11331L 3EE-66-11161 3ED-66-11331L 30E-15-13340 1-13240-068-0 3EF-02-46540 3EF-02-46530 3FE-66-11380 3EE-04-21331 1-13671-404-0 1-13770-070-0
HYDRAULIC SPECS
Tank Capacity FD100/115 FD135-160 Pump Type Hyd. Relief Pressure 39.6 gallons 47.6 gallons Gear Type 3,133 PSI
NOTE: Some EX-6 lift trucks came equipped with the optional PERKINS 1006 Diesel engine. Contact your dealer/distributor for information on these engines.
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ABX (-7) CUSHION

MODELS FB15S/18S(SH)-7 W/ EV100LXT
CONTROL CARD / HANDSET SPECS
Fault Code Creep Speed C/A & 1A Time Current Limit Plugging 1A Drop Out F. W. Pickup (Option) F. W. Drop Out (Opt) ReGen Current Limit ReGen Start Int. Res. Comp Battery Volts Pedal Plug Card Type Steer Pump Delay 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 --160 9 120 200 232 90 120 240 30 21 200 200 43 132
ABX (-7) CUSHION

CURRENT DRAWS - 36 / 48 VOLT
1A Free Wheeling 80 / 90 Amps Pump Motor (Neutral) 110 / 130 Amps Pump Motor (Bypass) 350 / 325 Amps Power Steer (Neutral) 6 / 7 Amps Power Steer (Bypass) 32 / 30 Amps Current Limit (Battery) 170 / 150 Amps NOTE: Take Current Draw with warm oil.

F/R Contact Tip Kit 1A / Field Wkng. Contact Tip Kit Pump / ReGen Contact Tip Kit Power Steer Contact Tip Kit Fuse #1 - 500 Amp Fuse #2 - 400 Amp Fuse #3 - 15 Amp Fuse #4 - 80 Amp Drive Motor Brush (4 each) Pump Motor Brush (4 each) Steer Motor Brush (4 each) Sump Breather Hydraulic Sump Filter EV100 Logic Card #1 SCR - Kit #2 SCR #5 SCR #3 & #4 RECS #7 REC PA / PB Time Delay PA / PB Driver Accelerator (Magnetic) Accelerator Pot Seat Switch F / R Switches Key Switch Service Brake Switch Parking Brake Switch Hydraulic Valve Switch K-154FR124XN K-150AH124XN K-300AH124XN K-100AH124XN ANN-500 ANN-400 ABC-15 ANN-80 3BB-17-A3241 ADA89-012A 3BB-19-24570 3EB-66-19120 3EB-66-11711 GIC3645LXCD1TT G44A727011-G02 G44A717068-001 G44A717067001 G259A9208PXCR G259A9208PXC IC3645CPM1TDK5 IC3645CPM1RDA2 3BA-47-A4510 G328A1528ABP1 3BB-55-37310 FBN38F40545-1 3BA-55-13251 3BB-55-37320 3BA-55-33630 3BB-61-38220
Rev. 9/2008
CONTACTOR SPECS
Pump Amperage Coil Resistance Rated Voltage F/R Amperage Coil Resistance Rated Voltage 1A Field Weakening Amperage Coil Resistance Rated Voltage Power Steer Amperage Coil Resistance Rated Voltage 300 Amps 33.3 ohms 36 / 48 V 300 Amps 12.5 ohms 24 V 150 Amps 12.5 ohms 24 V 100 Amps 12.5 ohms 24 V
HYDRAULIC SPECS
Tank Capacity Relief Pressure Steer Relief Pressure 6.6 gallons 2,500 PSI 1,065 PSI
PAGE 1
Rev. 9/2008
PAGE 2
ABX (-6) CUSHION

Fault Code Creep Speed C/A & 1A Time Current Limit Plugging 1A Drop Out F. W. Pickup (Option) F. W. Drop Out (Opt) ReGen Current Limit ReGen Start Int. Res. Comp Battery Volts Pedal Plug Card Type Steer Pump Delay 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 --160 9 120 200 232 90 120 240 30 21 200 200 43 132
ABX (-6) CUSHION

1A Free Wheeling 80 / 90 Amps Pump Motor (Neutral) 110 / 130 Amps Pump Motor (Bypass) 350 / 325 Amps Power Steer (Neutral) 6 / 7 Amps Power Steer (Bypass) 32 / 30 Amps Current Limit (Battery) 170 / 150 Amps NOTE: Take Current Draw with warm oil.

F/R Contact Tip Kit 1A / Field Wkng. Contact Tip Kit Pump / ReGen Contact Tip Kit Power Steer Contact Tip Kit Fuse #1 - 500 Amp Fuse #2 - 400 Amp Fuse #3 - 15 Amp Fuse #4 - 80 Amp Drive Motor Brush (4 each) Pump Motor Brush (4 each) Steer Motor Brush (4 each) Sump Breather Hydraulic Sump Filter EV100 Logic Card #1 SCR - Kit #2 SCR #5 SCR #3 & #4 RECS #7 REC PA / PB Time Delay PA / PB Driver Accelerator (Magnetic) Accelerator Pot Seat Switch F / R Switches Key Switch Service Brake Switch Parking Brake Switch Hydraulic Valve Switch K-154FR124XN K-150AH124XN K-300AH124XN K-100AH124XN ANN-500 ANN-400 ABC-15 ANN-80 3BB-17-A3241 ADA89-012A 3BB-19-24570 3EB-66-19120 3EB-66-11711 GIC3645LXCD1TT G44A727011-G02 G44A717068-001 G44A717067001 G259A9208PXCR G259A9208PXC IC3645CPM1TDK5 IC3645CPM1RDA2 3BA-47-A4510 G328A1528ABP1 3BB-55-37310 FBN38F40545-1 3BA-55-13251 3BB-55-37320 3BA-55-33630 3BB-61-38220
Rev. 9/2008
CONTACTOR SPECS
Pump Amperage Coil Resistance Rated Voltage F/R Amperage Coil Resistance Rated Voltage 1A Field Weakening Amperage Coil Resistance Rated Voltage Power Steer Amperage Coil Resistance Rated Voltage 300 Amps 33.3 ohms 36 / 48 V 300 Amps 12.5 ohms 24 V 150 Amps 12.5 ohms 24 V 100 Amps 12.5 ohms 24 V
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
ABX (-6) CUSHION

MODELS FB15S/18SHH-6 W/ SCR HYD. (SUPPLEMENT)
HYDRAULIC PUMP CONTROL CARD / HANDSET SPECS
Fault Code 1 Int. Res. Comp. Start 2 C/A 3 Current Limit 4 Speed Limit #1 (Aux.) 11 Speed Limit #2 (Tilt) 12 Speed Limit #3 (Lift A) 13 Speed Limit #4 (Lift B) 14 Battery Volts 15 Int. Res. Compensation 16 Card Type 17 21 10 200 150 90 180 180 200 20 58
ABX (-6) CUSHION

MODELS FB15S/18SHH-6 W/ SCR HYD. (SUPPLEMENT)
BLANK PAGE

EV100 Logic Card #1 SCR - Kit GIC3645LXCD1PX G44A727011-G01
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
BBX50 (-6) CUSHION

MODELS FB20/25/30/32SH(G)-6
MOTOR SPECS - 36V / 48V
Drive Motor (60 minute rating) FB20SH-6 FB25SHG-6 FB30SH-6 FB32SH-6 Pump Motor (5 minute rating) FB20SH-6 FB25SHG-6 FB30SH-6 FB32SH-6 Battery Capacity (min)(36V) FB20/25 Battery Cap. (max)(36V) FB20/25 Battery Cap. (min)(48V) FB20/25 Battery Cap. (max)(48V) FB20/25 Battery Cap. (min)(36V) FB20/25SHG Battery Cap. (max)(36V) FB20/25SHG Battery Cap. (min)(48V) FB20/25SHG Battery Cap. (max)(48V) FB20/25SHG Battery Cap. (min)(36V) FB30SH Battery Cap. (max)(36V) FB30SH Battery Cap. (min)(48V) FB30SH Battery Cap. (max)(48V) FB30SH Battery Cap. (min)(36V) FB32SH Battery Cap. (max)(36V) FB32SH Battery Cap. (min)(48V) FB32SH Battery Cap. (max)(48V) FB32SH Hyd. System Capacity (FB20/25) Hyd. System Capacity (FB30/32) Hydraulic Fluid Type Hydraulic Relief Pressure Transfer Case / Diff. Oil 6.4 HP / 4.8 kW 10.1 / 13.4 kW 10.1 / 13.4 kW 10.1 / 13.4 kW 10.1 / 13.4 kW SEE BELOW 10.9 / 14.6 kW 10.9 / 14.6 kW 10.9 / 14.6 kW 10.9 / 14.6 kW 935 Ah / 1,210 Ah / 600 Ah / 880 Ah / 1,050 Ah / 1,650 Ah / 750 Ah / 1,210 Ah / 1,050 Ah / 1,650 Ah / 750 Ah / 1,210 Ah / 1,190 Ah / 1,650 Ah / 935 Ah / 1,210 Ah / 7.1 gallons 10.3 gallons ISO # 32 2,700 PSI 80 / 90 WT 217-362 ft/lbs DOT # 3
BBX50 (-6) CUSHION

MODELS FB20/25/30/32SH(G)-6
AC DRIVE CONTROL SYSTEM
Traction Max Speed Unloaded FB20 Traction Max Speed Unloaded FB25 Traction Max Speed Unloaded FB30 Traction Max Speed Unloaded FB32 Max Draw Bar 9.3 MPH 9.0 MPH 8.7 MPH 8.0 MPH 3,375 lbs

Traction Motor (ES) STD Traction Mtr. w/ Brake Shaft (ES) STD Pump Motor (ES) Pump Motor (EE) Back-up Alarm Assy Controller, Meidensha (ES) Controller, Meidensha(EE) Main Contactor Assy Steering Column Sensor Assy Current Sensor Hydraulic Tank Breather Hydraulic Tank Filter Assy Power Source Board Accelerator Pedal Assy Seat Switch (Operator Presence) Seat (STD) F/R Controller Assy Key Meter Panel Assy (Sealed Unit) Horn Key Switch Service / Parking Brake Switches FET Chopper Main Power Fuse - 500 Amp Control Circuit Fuse - 10 Amp Control Circuit Fuse # 3 - 0.25 Amp 3BB-17-57110 3BB-17-57310 3BB-18-57310 3BB-18-57410 3EA-56-F2210 3BB-47-57110 3BB-47-57210 30B-47-11340 3BB-34-57140 30B-47-11450 3BB-66-57540 3EB-66-A2320 30B-47-11870 3BA-37-69111 3EB-50-A6330 3EB-50-A6310 3EB-56-4322X 3BA-55-13271 3BB-56-57111 3BA-56-A5410 3BA-55-13251 3BA-39-69110 30B-47-11440 30B-47-11320 3BC-55-15510 3BB-55-A6140
BATTERY - Ah / 6 hr
HYDRAULIC / DIFFERENTIAL SPECS
WHEELS
Lug Nut Torque Brake Fluid
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
BBX (-5) CUSHION

MODELS FB20/25/30S(H)-5 W/ EV100LXT
CONTACTOR SPECS
Pump A/B Amperage Coil Resistance Rated Voltage FWD & Reverse Amperage Coil Resistance Rated Voltage 1A / ReGen Amperage Coil Resistance Rated Voltage Power Steer / FW Coil Resistance Rated Voltage 300 Amps 33.3 ohms 36 / 48 V 300 Amps 12.5 ohms 24 V 300 Amps 12.5 ohms 24 V 150 Amps 12.5 ohms 24 V
BBX (-5) CUSHION

MODELS FB20/25/30S(H)-5 W/ EV100LXT
F/R Contact Tip Kit 1A / Pump / ReGen Contact Tip Kit Field Weakening Contact Tip Kit (SH) Power Steer Contact Tip Kit Fuse # 1 - 500 Amp Fuse # 2 - 500 Amp Fuse # 3 - 15 Amp Fuse # 4 - 80 Amp 11 Drive Motor Brush (4 each) 9 Drive Motor Brush (4 each) 8 Pump Motor Brush (8 each) 9 Pump Motor Brush (4 each) Steer Motor Brush (1 each) Sump Breather Hydraulic Sump Filter EV100 Logic Card # 1 SCR - Kit # 2 SCR # 5 SCR # 3 & # 4 RECS # 7 REC PA / PM Time Delay PA / PB Driver Accelerator (Magnetic) Accelerator Pot Seat Switch F / R Switches Key Switch Service Brake Switch Parking Brake Switch Hydraulic Valve Switch HT-1031 K-300AH124XN K-150AH124XN K-100AH124XN ANN-500 ANN-500 ABC-15 ANN-80 3BB-17-A3241 RP1340BRCK310 RP1330BRBD310 3BB-18-A3241 3BB-19-24570 3EB-66-19120 3EB-66-11711 GIC3645LXCD1TT G44A727011-G02 G44A717068-001 G44A717067001 G259A9208PXCR G259A9208PXC IC3645CPM1TDK5 IC3645CPM1RDA2 3BA-47-A4510 G328A1528ABP1 3BB-55-37310 FBN38F40545-1 3BA-55-13251 3BB-55-37320 3BB-55-33630 3BB-61-38220
HYDRAULIC SPECS

FWD/REV Free Wheeling Pump Motor (Neutral / Hi-Speed) Pump Motor (Bypass / Hi-Speed) Power Steer (Neutral) Power Steer (Bypass) Current Limit - Battery 85 / 95 Amps 210 / 230 Amps 475 / 450 Amps 6 / 8 Amps 39 / 36 Amps 240 / 200 Amps
NOTE: Current Draw to be taken with warm oil.
NOTE: See Pages 3 & 4 for SCR Control Card Settings
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
BBX (-5) CUSHION

MODELS FB20/25/30S-5 W/ EV100ZX
SCR CONTROL CARD SETTINGS S TRUCK ONLY
Controller (S) Card FUNCTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 29 30 3BB-47-A5110 116C6993G6 IC3645LXCD1ZZ SET VALUE Fault Code 50 10 5 111 110 0 0 30 30 0 0 0 21 Battery Volatge 200 47 132 99 99 0 0 0
BBX (-5) CUSHION

MODELS FB20/25/30SH-5 W/ EV100ZX
SCR CONTROL CARD SETTINGS SH TRUCK ONLY
Controller (SH) Card FUNCTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 29 30 3BB-47-A5210 116C6993G5 IC3645LXCD1ZZ SET VALUE Fault Code 50 9 5 128 232 80 87 255 30 0 0 0 21 Battery Volatge 200 47 132 99 99 0 0 0
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
BBX (-4) CUSHION

MODELS FB20/25/30SH-4 W/ EV100LXT
Fault Code Creep Speed C/A & 1A Time Current Limit Plugging 1A Drop Out F. W. Pick-up F. W. Drop Out ReGen Current Limit ReGen Start Int. Res. Comp Battery Volts Pedal Plug Card Type Steer Pump Delay 1 2 3 4 5 6 7 8 9 10 14 15 16 17 18 --80 9 5 128 232 80 87 255 30 21 200 200 47 133
BBX (-4) CUSHION

MODELS FB20/25/30SH-4 W/ EV100LXT
F/W Free Wheeling 85 / 95 Amps Pump Motor (Neutral / Hi-Speed) 210 / 230 Amps Pump Motor (Bypass / Hi-Speed) 475 / 450 Amps Power Steer (Neutral) 6 / 8 Amps Power Steer (Bypass) 39 / 36 Amps Current Limit (Battery) 240 / 200 Amps NOTE: Current Draw to be taken with warm oil.

F/R Contact Tip Kit 1A / Pump / ReGen Contact Tip Kit Field Weakening Contact Tip Kit Power Steer Contact Tip Kit Fuse # 1 - 500 Amp Fuse # 2 - 500 Amp Fuse # 3 - 15 Amp Fuse # 4 - 80 Amp Drive Motor Brush (4 each) Pump Motor Brush (4 each) Steer Motor Brush (4 each) Sump Breather Hydraulic Sump Filter EV100 Logic Card # 1 SCR - KIT # 2 SCR # 5 SCR # 3 & # 4 RECS # 7 REC PA / PB Time Delay PA / PB Driver Accelerator Accelerator Pot Seat Switch F/R Switches Key Switch Service Brake Switch Parking Brake Switch Hydraulic Valve Switch HT-1031 K-300AH124XN K-150AH124XN K-100AH124XN ANN-500 ANN-500 ABC-15 ANN-80 3BB-17-A3241 3BB-18-A3241 3BB-19-24570 3EB-66-19120 3EB-66-11711 GIC3645LXCD1TT G44A727011-G02 G44A717068-001 G44A717067001 G259A9208PXCR G259A9208PXC IC3645CPM1TDK5 IC3645CPM1RDA2 3BA-47-A4510 G328A1528ABP1 3BB-55-37310 FBN38F40545-1 3BA-55-13251 3BB-55-37320 3BA-55-37310 3BB-61-38220
Rev. 9/2008
CONTACTOR SPECS
Pump A/B Amperage Coil Resistance Rated Voltage FWD & REV Amperage Coil Resistance Rated Voltage 1A / ReGen Amperage Coil Resistance Rated Voltage Power Steer / FW Amperage Coil Resistance Rated Voltage 300 Amps 33.3 ohms 36 / 48 V 300 Amps 12.5 ohms 24 V 300 Amps 12.5 ohms 24 V 150 Amps 12.5 ohms 24 V
HYDRAULIC SPECS
PAGE 1
Rev. 9/2008
PAGE 2
BBX (-4) CUSHION

MODELS FB20/25/30SHH-4 W/ SCR HYD. (SUPPLEMENT)
HYDRAULIC PUMP CONTROL CARD / HANDSET SPECS
BLANK PAGE Fault Code 1 Int. Res. Comp. Start 2 C/A 3 Current Limit 4 Speed Limit #1 (Aux.) 11 Speed Limit #2 (Tilt) 12 Speed Limit #3 (Lift A) 13 Speed Limit #4 (Lift B) 14 Battery Volts 15 Int. Res. Compensation 16 Card Type 17 --21 10 200 150 90 180 180 200 20 58
BBX (-4) CUSHION

MODELS FB20/25/30SHH-4 W/ SCR HYD. (SUPPLEMENT)

EV100 Logic Card #1 SCR - Kit GIC3645LXCD1PX G44A727011-G01
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
AMX/BMX (-3) CUSHION

MODELS FB15M/18M/18MG/20M-3
MOTOR SPECS - 36V / 48V
Drive Motor (60 minute rating) P/S Motor (60 minute rating) 15M/18M/18MG/20M - 36V 15M/18M/18MG/20M - 48V Pump Motor 5 minute rating 15M/18M/18MG/20M - 36V 15M/18M/18MG/20M - 48V Traction Motor - Amperage Coil Resistance Pump Mtr. Brush (Min. length) P/S Mtr. Brush (Min. length) 6.4 HP / 4.8 kW SEE BELOW 0.46 HP / 0.34 kW 0.60 HP / 0.47 kW SEE BELOW 10.6 HP / 7.9 kW 13.1 HP / 9.8 kW 250 Amps 32 ohms 0.62 in. 0.47 in.

AC DRIVE CONTROL SYSTEM FACTORY PARAMETER SETTINGS
Traction Neutral Brake Traction Plug Brake Traction Pedal Brake Traction Max Speed Traction Max Acceleration 5 / Range = 0-40 30 / Range = 10-40 20 / Range = 10-40 3,550 / 1,150-3,550 RPM 23 / Range = 7-23

TST Software Kit Traction Controller ACS Master Controller Back-up Alarm Steering Pot Pump Motor Brush Hydraulic Tank Breather Hydraulic Tank Strainer Accelerator Pedal Accelerator Pot Seat Switch F / R Controller Key Switch Horn Switch Key Switch Brake Switch Parking Brake Switch Hydraulic Valve Switch Hydraulic Contactor Kit Traction Fuse - 325 Amp Hydraulic Fuse # 2 - 500 Amp Fuse # 3 - 15 Amp P/S Fuse # 4 - 90 Amp Fuse # 5 - 10 Amp Pump Time Delay Pump Driver TST-KIT 3BA-47-34620 3BA-47-34630 3EA-56-F2210 3BA-34-34150 ADA89-012A 3EA-66-12810 3EB-66-43630 3BA-37-31350 3BA-48-41110 3BB-50-A5620 3BA-48-33310 3BA-55-13251 FBV1-52A5 3BA-55-13271 3BB-55-15310 3BA-55-33630 3BA-61-35310 K-300AH124XN 3BA-55-34641 ALS-500 ABC-15 3BA-96-A3530 ABC-10 3BB-47-25290 3BB-47-25280
TRANSMISSION SPECS
Transfer Case Capacity Fluid Type Wheel Lug Torque Front/Rear 0.634 gallons ea. SAE 80 / 80W 116 / 181 ft/lbs
HYDRAULIC SPECS
Hydraulic Tank Capacity 4.8 gallons Fluid Type ISO # 32 Hydraulic Relief Pressure (15M/18M) 2,420 PSI Hydraulic Relief Pressure (18MG/20M)2,630 PSI Steer Relief Pressure 1,138 PSI

Drive Motor Stall Current Battery Motor Current Pump Motor Neutral Pump Motor Bypass Power Steering Neutral Power Steering Bypass 285 Amps 165 Amps (36V) 120 Amps (48V) 110 / 130 Amps 325 / 350 Amps 6 / 7 Amps 32 / 30 Amps
NOTE: Current Draws to be taken with warm oil.
NOTE: See pages 3 & 4 for Std. Card Settings
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008

DIAGNOSTIC ERROR CODES
Switch Start-up Error Direction Switch Acc Pot Steer Pot Battery Under Voltage Battery Over Voltage Communication Pump Motor Brush Wear Pump Motor Thermal Not Used Left ACS Temp Warning Left Motor High Temp Left Heat Sink Temp Motor Temp Sensor Left Speed Feedback Sensor Left ACS Short Circuit Left ACS Over Temp Charging Time Out Left CAN Open Time Out Left ACS Low Voltage Trip Left ACS High Voltage Trip Other Error 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 21 22 25 26 27 28 29

DIAGNOSTIC ERROR CODES (Cont)
Right ACS Temp Warning Right Motor High Temp Warning Right Heat Sink Temp Right Motor Temp Sensor Right Speed Feedback Sensor Not Used Right ACS Short Circuit Right ACS Over Temp Right Motor Over Temp Right ACS Current Sensor Right Charging Time Out Right CAN Open Right ACS Low Voltage Trip Right ACS High Voltage Trip Other Error 31 32 33 34 35 36 & 37 41 42 43 44 45 46 47 48 49
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
FR18S/23S/ 15DR-2A
MODELS FR18S/23S/15DR-2A
CURRENT CONSUMPTION FR18S FR23S FR15DR
Driving w/out Load Driving w/ rated Load Lifting w/out Rated Load Lifting w/ Rated Load Minimum Brush Length Relief Press @ Rated Load Tank Capacity Fluid Type Fluid Type (Cold Strg) 24V-14A 36V-140A 24V-160A 36V-165A 24V,36V-240A 24V,36V-415A 0.8 in. 36V-150A 36V-150A 36V-170A 36V-170A 36V-320A 36V-320A 36V-570A 36V-570A 0.8 in. 0.8 in.
FR18S/23S/ 15DR-2A
Steering Knob (Spinner) Knob Retaining Nut Spinner Knob Cap Brake Shoe (2 each) Drive Tire (13.5x5.5x8 Rubber) Stabilizing Wheel Load Wheel (4x3 in.)(2 each) Load Wheel (5x4 in.)(2 each) Load Wheel (5x3 in.)(2 each) Load Wheel (10.5x3.5 in.)(2 ea) Horn - 24V Horn - 36V Speed Cut-back Limit Switch Mechanical Sw. (Old Style) Sensor Style (New Style) Micro Switch (Lights/Fan) Key Switch Assy Keys (Set of 2) Actuator, Emergency Stop Switch, Emergency Stop Fuse - 0.25 Amp Control Fuse - 15 Amp Control Through S/N 27135-000 Fuse - 30 Amp Steering Through S/N 27135-000 Fuse - 10 Amp Control S/N 27135-001 and up Fuse - 30 Amp Steering S/N 27135-001 and up Drive Fuse - 250 Amp Pump Motor Fuse - 425 Amp FR18-24V Pump Motor Fuse - 355 Amp FR18-36V Fuse - 500 Amp Sensor - 180 degrees Switch, Right Foot & Brake Reach & Carriage Sensor OP03000255 OP03000253 OP03000252 202190 305623-000 305620-000 42136-00 42125-00 42135-00 306895-000 23309-01 23309-02 OP03000337 307221-000 305659-000 305779-000 307982-000 OP03000325 OP03000326 25275-11 37B-1EJ-2020 161640-300 25275-12 25275-13 305656-000 305656-002 305656-001 305656-004 307748-000 20323-00 307221-000
Rev. 9/2008
HYDRAULIC SPECS
2,450 PSI 5 gallon ISO # 32 ATF 2,450 PSI 2,450 PSI 5 gallon 5 gallon ISO # 32 ISO # 32 ATF ATF
TRANSMISSION SPECS
Fluid Type (23+ deg F) Fluid Type (<23 deg F) Tank Capacity 80W90 ATF 1 gallon 307390-000 307391-000 307543-000 307544-000 306270-000 OP03000131 OP03000315 305861-000 306718-000 307756-000 306718-000 307755-000 306719-000
305778-000RA

Drive Motor Brush Set Drive Motor Spring Set Pump Motor Brush Set (FR18S) Pump Motor Spring Set (FR18S) Pump Mtr Brush Set (23S/15DR)(8 ea) Pump Mtr Spring Set (23S/15DR)(8 ea) Static Strap(Frame-to-floor) Switch, Horn Button Lift Bypass Contactor Tip Kit Bat Cut Out/Plug Cont. Kit (24V) Bat Cut Out/Plug Cont. Kit (36V) Bat Cut Out/Plug Cont. Kit (36V) w/ Bridge FWD/REV Cont. Tip Set (2 ea) Potentiometer Thumb Knob - Accelerator Hydraulic Tank Breather Hydraulic Tank Filter (FR18S) Hydraulic Tank Filter (FR23S/15DR)
306940-000 307034-000 307382-000 307863-000

Rev. 9/2008
PAGE 1
PAGE 2
FR18S/23S/ 15DR-2A
WARNING CODES WITHOUT REGISTERING
ERROR CODE
10 11 12 13 16 17 18 19 20 21 22 23 24 27 28 Pump Chopper Limit Steer Chopper Limit Wheel Indicator Error Height Indicator Error Pump Brush Error Drive Brush Error Nov Ram Error Default Par Pump Voltage Error Lift Pot Z Error Tilt Pot Z Error Reach Pot Z Error Sideshifter Pot Error Bat Measure Error Motor Overtemp
FR18S/23S/ 15DR-2A
WARNING CODES WITH REGISTERING (Cont)
100 101 102 110 111 112 113 115 116 117 120 121 122 123 124 125 Pump Temp Pump Curr Drive Chopper P Brake Pot Ref P Brake Pot P Brake Sw P Brake Out Spd Sens Dir Sens Rev Signal Steer Data Steer Chopper Steer Temp Steer Volt Steer Curr Steer Tech Pump Chopper Over/Under Temp Drive Chopper Internal Error Pedal/Park Brake Pot Supply Voltage Pedal/Park Brake Pot Adj / Failure Pedal/Park Brake Sw Adj / Failure Shorted/Open Park Brake Output Drive Mtr Speed Sensor Failure Drive Mtr Direction Sensor Failure Drive Chopper Reversing Sig Fail Control Module Internal Error Steer Chopper Error Steer Chopper Over Temperature
DESCRIPTION
Steer Chopper Current Limit Height Counter Error Worn Pump Motor Brush Worn Drive Motor Brush
Lift Pot Not Centered w/ Key On Tilt Pot Not Centered w/ Key On Reach Pot Not Centered w/ Key On Sideshifter Pot Not Centered w/ Key On Low Battery Voltage Drive Motor Overtemp
126 Steer Conn 127 Steer Comm 130 Slave Comm 131 Sec Rel Error 1 132 Steer Pwr 133 Sec Rel 140 Check Sum
WARNING CODES WITH REGISTERING

52 53 54 55 56 57 58 59 60 61 63 64 90 91 92 93 95 O Lift Error O Tilt Error O Dir A Error O Dir B Error O Sideshifter O Spare In Error O Spare Out Error O Reach In Error O Reach Out Error O Lower Prop Error O FWD Contactor Error O Backward Cont. Error Lift Pot Error Lift Pot Error Reach Pot Error Sideshifter Pot Ref Error Shorted/Open Lift Vlv Output Shorted/Open Tilt Vlv Output Shorted/Open Dir A Vlv Output Shorted/Open Dir B Vlv Output Shorted/Open S/Shifter Vlv O/P Unused Output / Input Unused Output Shorted/Open Reach In Vlv O/P Shorted/Open Reach Out Vlv O/P Shorted/Open Lower Prop Vlv Shorted/Open FWD Contactor Shorted/Open B/W Contactor Shorted/Open Lift Pot Input Shorted/Open Lift Pot Input Shorted/Open Reach Pot Input Shorted/Open S/Shifter Pot I/P Potentiometer Supply Voltage
Steer Tach Mtr Error (Too Quick Steering Wheel Movement) Open S/Mtr Output Motor or Connection Failure Control Module Internal Error Control Module Internal Error Security Relay Error 1 (Inside Card Normally Low Charge) Steer Chopper Supply Voltage Under Voltage Security Relay Error 2 Control Module Internal Error
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
MPF15-2A 24V - 300AMP

MODELS MPF15-2A
CONTROLLER PARAMETER SETTINGS (TPA)
PRIME CONTROL SYSTEM II 0.5sec (0.1-3.0sec) Maximum Speed 100 (0 - 100) Accel. Rate
(SETTINGS CHECKED WITH PMC HANDSET)
MPF15-2A 24V - 300AMP

MODELS MPF15-2A
Drive Fuse - 350 Amp Hydraulic Fuse - 500 Amp Control Fuse - 40 Amp Direction Switch Hydraulic Filter Hydraulic Breather Contactor Pump Contact Kit Hydraulic Pump Contactor Drive Control - 24V Curtis Drive Motor Brush Lift Motor Brush Brush Spring Poly Load Wheel Load Wheel Bearing Steering Encoder Horn Hour-Meter Strobe Light Bulb Key Switch Key, Set Mast Bearing Platform Bearing Steer Power Card Traction Manager Card Platform Card Drive Tire Medium Safety Belt Travel Alarm Dash Panel Control Handle Assy OP03000397 OP03000399 OP03000398 OP03000329 OP03000459 OP03000422 OP03000411 OP03000408 OP03000407 OP03000400 OP03000147 OP03000132 OP03000131 OP03000213 OP03000212 OP03000263 OP03000307 OP03000322 OP03000666 OP03000667 OP03000323 OP03000324 OP03000539 OP03000572 OP03000304 OP03000295 OP03000308 OP03000205 OP03000627 OP03000671 OP03000321 OP03000085
FUSES
Drive Motor Circuit Pump Motor Circuit Control Circuit Minimum Brush Length 350 Amp 500 Amp 40 Amp 0.62 in.
CURRENT READINGS (300 IN. MAST)

Driving - No Load Driving w/ Rated Load Lifting w/o Load * Lifting w/o Load ** Lifting w/ Rated Load * Lifting w/ Rated Load ** 108 Amps 114 Amps 74 Amps 92 Amps 126 Amps 145 Amps
* FREELIFT - HI-SPEED 3-STAGE ** STAGING - HI-SPEED 3-STAGE
HYDRAULIC SPECS
Tank Capacity Fluid Type Relief Pressure Flow 4 gallons ISO # 32 2,600 PSI 14cc per Rev
TRANSMISSION SPECS
Fluid Type (Above 40 degrees F) Fluid Capacity 75W-90 1.5 gallons
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
MPF15-2A 24V - 300AMP

MODELS MPF15-2A
ERROR CODES
FLASHES 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2-1 2-2 2-3 2-4 2-7 3-1 3-2 3-3 3-4 3-5 3-6 3-7 DESCRIPTION Side Gates Up Pump Contactor Closed (When Open) Pump Contactor Open (When Closed) Mast Switch Disagree Travel Cutout Switch 240 in. Lift Reading Out of Range Lift / Lower Out of Range Throttle Out of Range Traction Power Amp Throttle Neutral Position TPA Not Okay EPO Switch Energized Steer Encoder Steering Switch Steering Stuck Center 114 Amps 74 Amps 92 Amps 126 Amps 4-1 4-2 4-3 4-4 4-5 4-6 4-8 4-8 5-1 5-2 5-3 5-4 5-5 5-6 5-8 5-9 7-2 7-7 9-2
MPF15-2A 24V - 300AMP

MODELS MPF15-2A
ERROR CODES (Cont)
145 Amps Primary Contactor Closed (When Open) PC Open (When Closed) PC Feed Back Line Slack Chain Switch Communication Error Battery Overvoltage Battery Undervoltage Carriage Manager + 12V Out of Range Tractor Manager Cop Not On Tractor Manager + 12V Out of Range Configuration Error CM Auto Program Failed Tractor Manager Incorrect Node Configuration Failed Illegal Configuration Software Error Software Error Option Switch Malfunction
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
MWL/MWE 25/31/36-1A
MODELS MWL/MWE25/31/36-1A 24V - 300/400 AMP
CONTROLLER PARAMETER SETTINGS (TPA)
Accel Rate Maximum Speed Neutral Brake Brake Current Limit EMR Current Limit 0.5sec (0.1-3.0sec) 66 (0-100) 0 (0-100) 300 Amp (50-400A) 300 Amp (50-300A)
MWL/MWE 25/31/36-1A
MODELS MWL/MWE25/31/36-1A 24V - 300/400 AMP
Line Contactor - 24V Gray Connector, Battery Horn - 24V Key Switch Key, Set Brake & Limit Switch Disconnect Switch Hour Meter F & R Contactor Assy - 24V Controller - 300 Amp Controller - 400 Amp (All) Breaker - 80 Amp Breaker - 150 Amp Breaker - 105 Amp Load Wheel Load Wheel Bearing Brake Shoe Reverser Switch Assy Drive Motor Brush Accelerator Pot & Wires Kit Caster Wheel Handle Spring Axle - Load Wheel Drive Tire - Rubber (Smooth) Drive Tire - Crowned Urethane 304297-001 49854-01 23309-01 302016-000 302092-000 20208-00 OP03001092 OP03000322 27692-00 312052-000 306777-005 301890-002 308570-000 308570-001 27626-02 11030-05 202190 305990-000 306644-000 OP03001100 27808-00 301765-000 304874-000 20071-01 OP03000952
CURRENT DRAWS
Driving w/ Load (MWL) Lifting Load (MWL) Driving w/ Load (MWE) Lifting Load (MWE) 30 Amp 115 Amp 30 Amp 115 Amp
POTENTIOMETER SETTINGS
Static Full Speed 5,500 + 100 ohms Below 50 ohms
CURRENT READINGS
Driving No Load (12V) Driving No Load (24V) Lifting w/ Rated Load (12V) Lifting w/ Rated Load (24V) 75 Amps 30 Amps 200 Amps 115 Amps
HYDRAULIC SPECS
Tank Capacity Fluid Type Relief Pressure Flow Approx. 1 quart ISO # 32 4,000 PSI 0.8 cc per Rev
TRANSMISSION SPECS
Fluid Type (> 23 degrees F) Fluid Type (< 23 degrees F) Tank Capacity SAE80 ATF 1 quart
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
MWL/MWE 25/31/36-1A
MODELS MWL/MWE25/31/36-1A 24V - 300 AMP
ERROR CODES - 300 AMP CONTROLLER
FLASHES 0-1 1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 4-1 4-2 4-3 4-4 DESCRIPTION No Faults Current Shunt Hardware Failsafe Controller M-to-B Short SRO Fault Throttle Fault E/R Wiring HPD Sequencing Fault Throttle Fault 2 Contactor Coil Short Main Contactor Welded Field Open Contactor Coil Open Low Battery Over Voltage (See Manual) Thermal Cutback Mode Switch Shorted 0-1 1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 4-1 4-2 4-3 4-4
MWL/MWE 25/31/36-1A
MODELS MWL/MWE25/31/36-1A 24V - 400 AMP
ERROR CODES - 400 AMP CONTROLLER
No Faults Current Shunt Hardware Failsafe Controller M-to-B Short Field Open Throttle Fault SRO Fault HPD Sequencing Fault E/R Wiring Contactor Coil Short Main Contactor Welded Precharge Fault Contactor Coil Open Low Battery Over Voltage (See Manual) Thermal Cutback Mode Switch Shorted
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
MWL22-2A 200 AMP

MODELS MWL22-2A 24V - 200 AMP
CONTROLLER PARAMETER SETTINGS
Brake Current Limit Neutral Brake % Accel Rate Maximum Speed 200 Amps (50A-300A Rated) 0 (1-100) 1 sec (0.1-3.0 sec) 96 (1-100)
MWL22-2A 200 AMP

Lift Switch Reverse Switch Forward Switch Reverser Switch - 2-wire Reverser Switch - 3-wire Drive Motor Brush (2 each) Brush Spring Brake Shoe Tire - Rubber - Smooth (10.5x5x6.5) Tire - Urethane (10.5x5x6.5) Tire - Non-Marking (10.5x5x6.5) Tire - Traction Lug (10.5x5x6.5) Load Wheel Load Wheel Bearing Hand Grip - Fixed Hand Grip - Twist Connector - Battery Horn - 24V Line Contactor - 24V Key Switch Brake Switch Accelerator Pot & Wires Kit Fuse - 10 Amp Fuse - 15 Amp Drive Controller Pump Motor Brush Spring Set Pump Solenoid Lowering Valve - 24V (N.C.) Lowering Valve Coil - 24V Circuit Breaker - 80 Amp 302130-000 OP03001121 307080-000 OP03001277 OP03000864 307634-000 307635-000 OP03000938 20071-01 OP03000947 20071-03 OP03000949 OP03000978 49910-01 301720-000 301719-000 OP03001077 23309-01 23452-01 OP03001093 OP03001097 OP03001100 OP03000350 OP03000679 OP03001119 301821-009 OP03001513 OP03001519 OP03001521 OP03001124
(ALL SETTINGS MADE THROUGH PMC HANDSET)
CURRENT DRAWS - 24 VOLT

Travel / No Load Lift / Rated Load 35 Amps + 10% 135 Amps + 10%
(NOTE: CURRENT DRAWS TO BE TAKEN WITH WARM OIL)
MISC.
Minimum Brush Length Drive Axle Nut Torque 0.699 in. 250 ft/lbs
Static Full Speed 5,500 + 100 ohms Below 50 ohms
HYDRAULIC SPECS
Tank Capacity Fluid Type (> 23 degrees F) Fluid Type (< 23 degrees F) 1.5 pints SAE 80 ATF
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
MWL22-2A 200 AMP

ERROR CODES
FLASHES 0-1 1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 4-1 4-2 4-3 4-4 DESCRIPTION No Faults BLANK PAGE Current Shunt HW Fail Safe M- Shorted SRO Throttle Fault E/R Wiring Check HPR Throttle Fault 2 Contactor Coil FLD Short Main Contactor Welded Field Open Missing Contactor Low Battery Over Voltage Thermal Cutback Anti-tiedown (See Manual)
MWL22-2A 200 AMP

PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
MWH10C/15C /20C-1A
MODELS MWH10C/15C/20C-1A - 24V
CONTROLLER PARAMETER SETTINGS
(PMC SepEx 1244 CONTROLLER) MWH10C/15C/20C 200 Amp Brake Current Limit 200 (50 - 200) Neutral Brake Current Limit % 0 (0 - 0) M1 Acceleration Rate 0.1 (0.5 - 3.0) M1 Maximum Speed 100 (86 - 100)
MWH10C/15C /20C-1A
Drive Mtr - 200A (Old), Brush (2) Drive Mtr - 200A (Old), Br. Spring (4) Drive Mtr - 200A (New), Br. Assy (2) Drive Mtr - 200A (New), Br. Spring Drive Mtr - 300A (New), Brush (4) Drive Mtr - 300A (New), Br. Spring (4) Reverser Assy - 3-wire Pump Motor Brush Set Pump Motor Spring Set Brake Shoe (2 each) Drive Tire - Rubber (Smooth) Load Wheel Bearings Load Wheel Wheel, Caster Caster Wheel Bearing, Roller Caster Wheel Bearing, Ball Horn Switch Line Contactor - 200 Amp Line Contactor - 300 Amp Line Contactor - 200/300 Amp EE Key Switch - Start / Stop Switch - Brake Interlock Microswitch - Lift Microswitch - Lower Breaker - Control Circuit - 12 Amp Breaker - Power Circuit - 105 Amp Hydraulic Tank Breather 302519-000 300549-000 307634-000 307635-000 306644-000 OP03000131 OP03000864 200186 200190 202190 20071-01 49910-04 304748-000 27808-00 11205-29 49910-01 302129-000 OP03001086 OP03001426 OP03001424 OP03001093 OP03001097 OP03001120 OP03001121 OP03001621 OP03001508 305010-000
Settings Full Speed 5,500 + 100 ohms Below 50 ohms
TRANSMISSION SPECS
Fluid Type (> 23 degrees F) Fluid Type (< 23 degrees F) Tank Capacity SAE80 ATF 1 quart
HYDRAULIC SPECS
Tank Capacity Relief Pressure Fluid Type Flow - 1/1.5 Ton Flow - 2.0 Ton 2.9 gallons Capacity Weight plus 10% SO # 32 4.7 gal / 1,600 RPM 4.1 gal / 1,600 RPM
CURRENT DRAWS - 24 VOLT

Travel / No Load Travel w/ Rated Load Lifting / No Load Lift / Rated Load 36/40 Amps + 10% 69/69 Amps + 10% 164/171A + 10% 203/236 A + 10%
(TAKE CURRENT DRAWS WITH WARM OIL)
MISC.
Minimum Brush Length Pump Motor Drive Motor Control Circuit 0.63 in. 300 Amp 150 Amp 12 Amp
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
MWH10C/15C /20C-1A
ERROR CODES
FLASHES 0-1 1-1 1-2 1-3 1-4 2-1 2-2 2-3 2-4 3-1 3-2 3-3 3-4 4-1 4-2 4-3 4-4 DESCRIPTION No Faults BLANK PAGE Current Shunt HW Fail Safe M- Shorted SRO Throttle Fault 1 E/R Wiring Check HPR Throttle Fault 2 Contactor Coil FLD Short Main Contactor Welded Field Open Missing Contactor / Open Low Battery Over Voltage Thermal Cutback Anti-tiedown (See Manual)
MWH10C/15C /20C-1A
PAGE 3
Rev. 9/2008
PAGE 4
Rev. 9/2008
OVERHEATING
OVERHEATING
OVERHEATING TROUBLESHOOTING
--How long does it take for the engine to overheat? If it takes 30 minutes or less, perform the following: 1. Compression Test 2. Cylinder Leakage Test 3. Radiator Gas Test 4. Check Thermostat Operation 5. Check for faulty Temp Gauge or Sending Unit NOTE: For Items 1, 2 and 3: Check for blown headgasket or cracks in cylinder head or block. If overheating occurs over a long period of time, inspect the items listed below. 1. Tune-up components in good condition and proper adjustment. 2. Engine ignition timing advanced too much, or the distributor advance plate stuck in the full advance position. 3. Carburetor mixture too lean (Gasoline). 4. Low coolant level due to leaks. 5. Fan belt slipping or too loose. 6. Radiator internal flow not blocked or clogged. 7. Radiator fins clean and clear of debris / damage. 8. Radiator hoses not collapsed. 9. Water pump impeller spinning free or broken. 10. Radiator cap condition - bad, broken or missing seal. 11. Fan blade in good condition or broken, or installed backwards. Especially check plastic fans for cracked or broken blades.
OVERHEATING TROUBLESHOOTING
LISTED BELOW ARE COMPONENTS THAT CAN CAUSE A FORKLIFT ENGINE TO OVERHEAT DUE TO A CONSTANT LOAD BEING PLACED ON THE ENGINE.
TRANSMISSION 1. Inching spool out of adjustment allowing clutch packs to slip. This adds heat to the radiator through the transcooler in the radiator. Transmission clutch packs slipping due to low pressure from the pump on the transmission control valve. High torque converter pressures. Low transmission fluid levels.
2.
3. 4.
BRAKES 1. 2. Emergency brake cables adjusted too tight. Service brakes dragging.
HYDRAULICS 1. 2. Main hydraulic relief pressure set too high on the control valve. Auxiliary pressure set too high on the control valve. APPLICATIONS REQUIRING FAST OPERATION OF THE FORKLIFT CAN OVERHEAT THE UNIT. THIS KIND OF OVERHEATING TAKES A LONG PERIOD OF TIME (3-4 HOURS) TO SHOW ITSELF. HEAVY USAGE OF THE INCHING PEDAL IN A SHORT TIME OR HEAVY USE OF THE HYDRAULICS (INCLUDING ATTACHMENTS) CAN ALSO CONTRIBUTE TO AN OVERHEATING PROBLEM.
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
LPG CARBURETOR ADJUSTMENT LPG CARBURETOR ADJUSTMENT

IDLE MIXTURE Turning the idle mixture screw (2) IN richens the fuel mixture. Backing the idle mixture screw OUT makes the fuel mixture leaner. The idle air fuel mixture is best adjusted only with an engine CO Exhaust Analyzer and the mixture should be adjusted to 0.30 to 0.70 percent carbon monoxide. Alternate Method -Adjust idle to 400-500 rpm. -Back idle air screw (2) OUT until engine starts to run roughly. -Turn the screw back IN approximately 1/4 to 1/2 turn, or until engine idle smooths out.
LPG CARBURETOR ADJUSTMENT LPG CARBURETOR ADJUSTMENT (Cont)

IDLE SPEED ADJUSTMENT Turn the idle speed screw (3) until the idle speed of the engine is within specification. POWER ADJUSTMENT This setting is preset at the factory and should not require further adjustment. This adjustment controls the mixture when the gas metering valve is withdrawn from the jet. It is only effective when the engine is near a full-load condition. This can only be set with the engine loaded or running at close to its rated governed rpm. If adjustment is needed, follow these steps: 1. 2. 3. 4. Set the parking brake and block the drive wheels. Connect a tachometer to the engine. Accelerate the engine to full governed rpm. Pull backwards on the tilt lever until pump reaches hydraulic relief bypass. The rpm should drop according to the spec for hydraulic bypass on your Quick-Serv cards (typically a 250-500 rpm drop). If the rpm does not drop, check and adjust the hydraulic pressure before you continue. Turn the power mixture valve (1) until the highest engine rpm is reached at 0.30 to 0.70 percent carbon monoxide.
5.
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
RECOMMENDED FLUID CHANGES

FLUID TYPE HYDRAULIC FLUID (ISO # 32) TRANSMISSION FLUID (DEXRON II or Equivalent) BRAKE FLUID (DOT 3) DIFFERENTIAL FLUID (SAE 90 WT) CLUTCH CASE (SAE 90 WT) ANTIFREEZE (GLYCOL BASED ANTIFREEZE) (LONG LIFE COOLANT) SERVICE PERIOD 6 MONTHS / EVERY 1200 HR THIS PAGE BLANK
6 MONTHS / EVERY 1200 HR
ONCE PER YEAR ALL TRUCKS UP TO 12,000 lbs. CAPACITY ALL TRUCKS WITH CAPAC ITY GREATER THAN 12,000 lbs. EVERY 200 HOURS
ENGINE OIL (10W30) GREASE FITTINGS (LITHIUM GREASE)
EVERY 200 HOURS
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
AX(20) & BX (20) TRANSMISSION TEST PORTS
ZA TRANSMISSION TEST PORTS
AX(20)/BX(20) TRANSMISSION TEST PORTS
ZA TRANSMISSION TEST PORTS
WARNING - Block the wheels and apply parking brake before checking pressures.
Clutch Operating Pressure & Torque Converter Pressure NOTE: Shift F-R lever to either Forward or Reverse position and bring engine up to 1,500 RPM before checking pressure.
CHECK ITEM Torque Converter Inlet Pressure Clutch Operating Pressure CHECK SPOT h PRESSURE 42.7-99.6 PSI 3 - 7 kg/cm2 4P: 102-161 PSI H20: 137-195 PSI
WARNING - Block the wheels and apply parking brake before checking pressures.
Clutch Pressure 92-142 PSI @ 1,000 RPM 128-178 PSI @ 2,000 RPM 71-126 PSI @ 600 RPM 127-178 PSI @ 2,000 RPM H20-II H25 4D94E K21 K25 1,750-2,000 RPM 2,000-2,200 RPM 2,080-2,300 RPM 2,100 + 100 RPM 2,100 + 100 RPM
P3 & P4
Forward/Reverse Pack
Stall Speed
Stall Engine Speed NOTE: Shift the F-R lever to either Forward or Reverse position and increase engine speed to maximum to check on top engine speed possible. Check quickly to avoid overheating. 4P ENGINE 5K ENGINE H20 ENGINE 2,350 + 150 RPM 2,400 + 150 RPM 1,750 + 150 RPM
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
ZB TRANSMISSION TEST PORTS
ZC TYPE T1 TRANSMISSION TEST PORTS
ZB TRANSMISSION TEST PORTS WARNING - Block the wheels and apply parking brake before checking pressures.
ZC TYPE T1 TRANSMISSION TEST PORTS WARNING - Block the wheels and apply parking brake before checking pressures.
Torque Converter Inlet & Outlet P1 Main Relief & P2 Inch Valve P4 Tube Relief
31 - 56 PSI (2.2-4 kg/cm2 154 - 212 PSI (10.8-14.9 kg/cm2) 64 PSI (4.5 kg/cm2)
MEASURING Move F-R lever to F or R position and set engine speed to 1,500 RPM. T1 TYPE - Fluid Pressure
F-R M I P L 65 PSI 4.6 kg/cm2
149 - 199 PSI (10.5 - 14 kg/cm2)
F = FORWARD CLUTCH M = MODULATOR VALVE P = CHARGING PUMP
R = REVERSE CLUTCH I = INCHING VALVE L = LUBRICATION OIL

Rev. 9/2008
PAGE 1
Rev. 9/2008
PAGE 2
ZC TYPE T2 TRANSMISSION TEST PORTS
CX (20) O/D T1 TRANSMISSION TEST PORTS
ZC TYPE T2 TRANSMISSION TEST PORTS WARNING - Block the wheels and apply parking brake before checking pressures.
CX(20) O/D T1 TRANSMISSION TEST PORTS
MAIN RELIEF PRESSURE FWD-REVERSE PRESSURE T2 TYPE - Fluid Pressure LUBRICATION OIL PRESSURE
F1, F2, R1, R2 M I P L 65 PSI (4.6 kg/ cm2)
164 + 17 PSI 164 + 17 PSI 64 + 17 PSI 101 + 17 PSI 64 + 17 PSI
CONVERTER INLET PRESSURE CONVERTER OUTLET PRESSURE
149 - 199 PSI (10.5 - 14 kg/cm )
F1 = FORWARD LOW CLUTCH R1 = REVERSE LOW CLUTCH M = MODULATOR VALVE P = CHARGING PUMP
F2 = FWD HIGH CLUTCH R2 = REV. HIGH CLUTCH I = INCHING VALVE L = LUBRICATION OIL
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
CX(20) O/D T1 TRANSMISSION FLUID DIAGRAM
CX INDOOR TRANSMISSION TEST PORTS CX INDOOR TRANSMISSION PRESSURE TEST PORTS
CX(20) O/D T1 TRANSMISSION FLUID DIAGRAM
TEST PORT PRESSURES Pump, Main Forward Reverse Lubrication Converter Inlet Converter Outlet 180 PSI 114-171 PSI 114-171 PSI 61-69 PSI 180 PSI 22 PSI
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
CX INDOOR TRANSMISSION TEST PORTS
QUICK REFERENCE PLUG WIRES QUICK REFERENCE - GAS & LPG ENGINE SPARK PLUG WIRE SETS
CX INDOOR TRANSMISSION PRESSURE TEST PORTS
ENGINE H20 P40 TB42 PPU240241
PLUG WIRE SET 22450-L1051 22450-L6200 22451-03J11A 22450-80029
NOTES
S & K SERIES
HE40-2507165 G1600 HE40-2500753 TJ90919-21013 4P TJ809197610071 5K H20-II 22450-L1051 H25 K21 (COIL) 22448-AR215 K25 (COIL) TJ191017812071
W/ VACUUM ADVANCE W/O VACUUM ADVANCE OLDER MODELS S/N 57658~ NEWER MODELS S/N 162653~ CAP & WIRE ASSY
INDIVIDUAL IGNITION COILS - ONE PER PLUG
PAGE 1
Rev. 9/2008
PAGE 2
Rev. 9/2008
KOMATSU FORKLIFT USA, INC.

14481 Lochridge Blvd., Bldg. # 2 Covington, GA 30014-4908 (770) 385-4815 (770) 385-4838 Fax
Rev. 9/2008

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Komatsu Forklift USA, INC.

(770) 385-4815 (770) 385-4838 Fax

AX50 (2007) CUSH/PNEU

AX50 (2007) CUSH/PNEU

FUEL TANK SPECS

QUIK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUIK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUICK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUICK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUICK REFERENCE PART NUMBERS

FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS

FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS

AX50 (2007) CUSH/PNEU

AX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

FUEL TANK SPECS

QUIK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUIK REFERENCE PART NUMBERS

FUEL TANK SPECS

QUIK REFERENCE PART NUMBERS

FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS

* S/N 010001A-558381A(E) ** S/N 558382A(E)~

FUEL TANK SPECS LPG SPECS QUICK REFERENCE PART NUMBERS

* S/N 010001A-558381A(E) ** S/N 558382A(E)~

FUEL TANK SPECS

TRANSMISSION SPECS QUICK REFERENCE PART NUMBERS

DIFFERENTIAL SPECS FUEL TANK SPECS

QUICK REFERENCE PART NUMBERS

* EARLY H20 - S/N S - - - - -J ** LATE H20 - S/N K - - - - -X

DIFFERENTIAL SPECS FUEL TANK SPECS

LPG SPECS QUICK REFERENCE PART NUMBERS

FUEL TANK SPECS

TRANSMISSION SPECS QUICK REFERENCE PART NUMBERS

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) CUSH/PNEU

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

BX50 (2007) PNEUMATIC

CX20 (-8) CUSHION

CX20 (-8) CUSHION

CX20 (-8) PNEUMATIC

CX20 (-8) PNEUMATIC

DIFFERENTIAL SPECS FUEL TANK SPECS