User'S Manual: Compact Simplified Inverters
User'S Manual: Compact Simplified Inverters
User'S Manual: Compact Simplified Inverters
I558-E1-02
USERS MANUAL
SYSDRIVE JX
SERIES
Introduction
Introduction
Thank you for choosing the general-purpose Inverter 3G3JX. This User's Manual (hereinafter called "this manual") describes the parameter setting methods required for installation/wiring and operation of the 3G3JX model, as well as troubleshooting and inspection methods. z This manual should be delivered to the actual end user of the product. z After reading this manual, keep it handy for future reference. z This manual describes the specifications and functions of the product as well as the relations between them. You should assume that anything not described in this manual is not possible with the product. z Intended readers This manual is intended for: Those with knowledge of electrical systems (qualified electrical engineers or the equivalent), and also in charge of: Introducing the control equipment Designing the control system Installing and/or connecting the control equipment Field management
LIMITATIONS OF LIABILITY
OMRON SHALL NOT BE RESPONSIBLE FOR SPECIAL, INDIRECT, OR CONSEQUENTIAL DAMAGES, LOSS OF PROFITS OR COMMERCIAL LOSS IN ANY WAY CONNECTED WITH THE PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON'S ANALYSIS CONFIRMS THAT THE PRODUCTS WERE PROPERLY HANDLED, STORED, INSTALLED, AND MAINTAINED AND NOT SUBJECT TO CONTAMINATION, ABUSE, MISUSE, OR INAPPROPRIATE MODIFICATION OR REPAIR.
Application Considerations
SUITABILITY FOR USE
OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of products in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products. This information by itself is not sufficient for a complete determination of the suitability of the products in combination with the end product, machine, system, or other application or use. The following are some examples of applications for which particular attention must be given. This is not intended to be an exhaustive list of all possible uses of the products, nor is it intended to imply that the uses listed may be suitable for the products: Outdoor use, uses involving potential chemical contamination or electrical interference, or conditions or uses not described in this manual. Nuclear energy control systems, combustion systems, railroad systems, aviation systems, medical equipment, amusement machines, vehicles, safety equipment, and installations subject to separate industry or government regulations. Systems, machines, and equipment that could present a risk to life or property. Please know and observe all prohibitions of use applicable to the products. NEVER USE THE PRODUCTS FOR AN APPLICATION INVOLVING SERIOUS RISK TO LIFE OR PROPERTY WITHOUT ENSURING THAT THE SYSTEM AS A WHOLE HAS BEEN DESIGNED TO ADDRESS THE RISKS, AND THAT THE OMRON PRODUCTS ARE PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM.
PROGRAMMABLE PRODUCTS
OMRON shall not be responsible for the user's programming of a programmable product, or any consequence thereof.
Disclaimers
CHANGE IN SPECIFICATIONS
Product specifications and accessories may be changed at any time based on improvements and other reasons. It is our practice to change model numbers when published ratings or features are changed, or when significant construction changes are made. However, some specifications of the products may be changed without any notice. When in doubt, special model numbers may be assigned to fix or establish key specifications for your application on your request. Please consult with your OMRON representative at any time to confirm actual specifications of purchased products.
PERFORMANCE DATA
Performance data given in this manual is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON's test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
Safety Precautions
Safety Precautions
Indications and Meanings of Safety Information
In this user's manual, the following precautions and signal words are used to provide information to ensure the safe use of the 3G3JX Inverter. The information provided here is vital to safety. Strictly observe the precautions provided.
WARNING CAUTION
Alert Symbols in This Document
Indicates an imminently hazardous situation which, if not avoided, is likely to result in serious injury or may result in death. Additionally there may be severe property damage.
Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
WARNING
Turn off the power supply and implement wiring correctly. Not doing so may result in a serious injury due to an electric shock. Wiring work must be carried out only by qualified personnel. Not doing so may result in a serious injury due to an electric shock. Be sure to ground the unit. Not doing so may result in a serious injury due to an electric shock or fire. (200-V class: type-D grounding, 400-V class: type-C grounding) Do not remove the front cover during the power supply and 5 minutes after the power shutoff. Doing so may result in a serious injury due to an electric shock.
Do not operate the Digital Operator or switches with wet hands. Doing so may result in a serious injury due to an electric shock. Inspection of the Inverter must be conducted after the power supply has been turned off. Not doing so may result in a serious injury due to an electric shock. The main power supply is not necessarily shut off even if the emergency shutoff function is activated. Do not change wiring, mode change switches (S7, S8), optional devices or replace cooling fans while the input power is being supplied. Doing so may result in a serious injury due to an electric shock.
Safety Precautions
CAUTION
Do not connect resistors to the terminals (+1, P/+2, N/-) directly. Doing so might result in a small-scale fire, heat generation or damage to the unit. Install a stop motion device to ensure safety. Not doing so might result in a minor injury. (A holding brake is not a stop motion device designed to ensure safety.) Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking resistor, install a thermal relay that monitors the temperature of the resistor. Not doing so might result in a moderate burn due to the heat generated in the braking resistor/regenerative braking unit. Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor/regenerative braking unit. The Inverter has high voltage parts inside which, if short-circuited, might cause damage to itself or other property. Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring. Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the power supply and for some time after the power shutoff. Doing so may result in a burn. Take safety precautions such as setting up a molded-case circuit breaker (MCCB) that matches the Inverter capacity on the power supply side. Not doing so might result in damage to property due to the short circuit of the load. Do not dismantle, repair or modify the product. Doing so may result in an injury.
Product Disposal
Comply with the local ordinance and regulations when disposing of the product.
Warning Labels
Warning labels are located on the Inverter as shown in the following illustration. Be sure to follow the instructions.
Warning Description
3 G 3 J X -A 2 0 0 2
Maximum applicable motor capacity 002 004 007 015 022 037 055 075 0.2 kW 0.4 kW 0.75 kW 1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW
Voltage class 2 E 4 3-phase 200 V AC (200-V class) 1/3-phase 200 V AC (200-V class) 3-phase 400 V AC (400-V class)
10
Revision History
Revision History
A manual revision code appears as a suffix to the catalog number located at the lower left of the front and back covers.
Revision code 01
02
April 2008
New Inverters with different capacities added (3G3JXA2055/-A2075/-A4055/-A4075) New functions added for with 5.5-/7.5-kW Inverters Manual descriptions improved and/or corrected Page10, Page 1-1, Page 1-2, Page 2-2, Page 2-8, Page 213, Page 2-14, Page 2-15, Page 2-16, Pages 4-77 to 4104, Page 7-1, Page 7-2, Page 7-6, Page 7-18, Page 7-20, Page 7-26, Page 7-27, Page 7-30
11
Chapter 3 Operation Chapter 4 Functions Chapter 5 Chapter 6 Maintenance Operations Inspection and Maintenance
12
Contents
Introduction..............................................................................................1 Read and Understand This Manual.........................................................2 Safety Precautions ..................................................................................5 Precautions for Safe Use.........................................................................7 Precautions for Correct Use ....................................................................8 Checking Before Unpacking ....................................................................10 Revision History.......................................................................................11 About This Manual...................................................................................12 Chapter 1
1-1 1-2
Overview
Functions .................................................................................................1-1 Appearance and Names of Parts.............................................................1-3
Chapter 2
2-1 2-2
Design
Installation................................................................................................2-1 Wiring.......................................................................................................2-6
Chapter 3
3-1 3-2 3-3 3-4 3-5 3-6 3-7
Operation
Test Run Procedure.................................................................................3-3 Test Run Operation .................................................................................3-4 Part Names and Descriptions of the Digital Operator..............................3-9 Operation Procedure (Example: Factory Default)....................................3-11 Keys.........................................................................................................3-17 Parameter Transition ...............................................................................3-18 Parameter List .........................................................................................3-20
Chapter 4
4-1 4-2
Functions
Monitor Mode...........................................................................................4-1 Function Mode .........................................................................................4-5
Chapter 5
5-1 5-2
Maintenance Operations
Special Display List..................................................................................5-1 Troubleshooting .......................................................................................5-5
Chapter 6
6-1 6-2
Chapter 7
7-1 7-2
Specifications
Standard Specification List ......................................................................7-1 Measurement Method of Output Voltage.................................................7-5
13
Contents
7-3 7-4 7-5 Connection Example ............................................................................... 7-6 Dimensional Drawing .............................................................................. 7-8 Options.................................................................................................... 7-14
Appendix
Appendix-1 Parameter List ................................................................................ App-1 Appendix-2 Product Life Curve .......................................................................... App-17
Index
14
Chapter 1 Overview
1-1 Functions .......................................................... 1-1 1-2 Appearance and Names of Parts .................... 1-3
1-1 Functions
1Overview
1-1 Functions
3G3JX Inverter Models
Rated voltage Enclosure rating Max. applicable motor capacity 0.2 kW 0.4 kW 0.75 kW 1.5 kW 3-phase 200 V AC 2.2 kW 3.7 kW 5.5 kW 7.5 kW 0.4 kW IP20 (Complies with JEM1030) 3-phase 400 V AC 0.75 kW 1.5 kW 2.2 kW 3.7 kW 5.5 kW 7.5 kW 0.2 kW 0.4 kW 1/3-phase 200 V AC 0.75 kW 1.5 kW 2.2 kW 3G3JX-A2022 3G3JX-A2037 3G3JX-A2055 3G3JX-A2075 3G3JX-A4004 3G3JX-A4007 3G3JX-A4015 3G3JX-A4022 3G3JX-A4037 3G3JX-A4055 3G3JX-A4075 3G3JX-AE002 3G3JX-AE004 3G3JX-AE007 3G3JX-AE015 3G3JX-AE022 Model 3G3JX-A2002 3G3JX-A2004 3G3JX-A2007 3G3JX-A2015
Overview
1-1
1-1 Functions
Overview
PID Function
The PID function is featured for the easier control of the fan and pump. It helps to control airflow and pressure.
1-2
Overview
Front cover
Main housing
The size of the fin varies with the motor capacity. There are two sizes depending on the motor capacity, but the fundamental structure is the same. Remove the front cover when connecting the power supply, the motor, and the control signal.
8k8k8k8
Communications connector (with cover)
*The cover of the communications connector is removable. Remove the front cover to attach it.
1-3
8k8k8k8
Do not touch these! (ELECTRICAL HAZARD: For factory maintenance only)
Overview
Communications connector
S7: OPE/485 communications selector (Default = OPE side) S8: Emergency shutoff function selector (Default = OFF) (Caution) Do not switch the emergency shutoff function selector (S8) without reason as the allocation of the multi-function input terminals may change. For details, refer to "Emergency Shutoff Input Function" (page 4-45).
1-4
Overview
1-5
Chapter 2 Design
2-1 Installation ........................................................ 2-1 2-2 Wiring ................................................................ 2-6
2-1 Installation
2Design
2-1 Installation
2
WARNING
Turn off the power supply and implement wiring correctly. Not doing so may result in a serious injury due to an electric shock. Wiring work must be carried out only by qualified personnel. Not doing so may result in a serious injury due to an electric shock.
Design
Be sure to ground the unit. Not doing so may result in a serious injury due to an electric shock or fire. (200-V class: type-D grounding, 400-V class: type-C grounding)
CAUTION
Do not connect resistors to the terminals (+1, P/+2, N/-) directly. Doing so might result in a small-scale fire, heat generation or damage to the unit. Install a stop motion device to ensure safety. Not doing so might result in a minor injury. (A holding brake is not a stop motion device designed to ensure safety.) Be sure to use a specified type of braking resistor/regenerative braking unit. In case of a braking resistor, install a thermal relay that monitors the temperature of the resistor. Not doing so might result in a moderate burn due to the heat generated in the braking resistor/regenerative braking unit. Configure a sequence that enables the Inverter power to turn off when unusual overheating is detected in the braking resistor/regenerative braking unit. The Inverter has high voltage parts inside which, if short-circuited, might cause damage to itself or other property. Place covers on the openings or take other precautions to make sure that no metal objects such as cutting bits or lead wire scraps go inside when installing and wiring.
Safety Information
Installation and Storage
Do not store or use the product in the following places. Locations subject to direct sunlight. Locations subject to ambient temperature exceeding the specifications. Locations subject to relative humidity exceeding the specifications. Locations subject to condensation due to severe temperature fluctuations. Locations subject to corrosive or flammable gases. Locations subject to exposure to combustibles. Locations subject to dust (especially iron dust) or salts. Locations subject to exposure to water, oil, or chemicals. Locations subject to shock or vibration.
2-1
Design
Model 3G3JX-A2015 A2022 A2037 A4004 A4007 A4015 A4022 A4037 AE007 AE015 AE022
2-2
Installation Environment
Increased ambient temperatures will shorten the life of the Inverter. Keep the Inverter away from heating elements (such as a braking resistor, DC reactor, etc.). If the Inverter is installed in a control panel, keep the ambient temperature within the range of the specifications, taking dimensions and ventilation into consideration.
Design
10 cm min.
Airflow
10 cm min.
You can install multiple 3G3JX Inverters side by side in the control panel (side-by-side installation). Again, keep the ambient temperature within the specified range (40C or below).
If the ambient temperature is from 40C through to 50C, the carrier frequency should be reduced and the Inverter capacity should be increased.
2-3
2-1 Installation
To raise the carrier frequency, reduce the output current (or derate the rated current) as shown in the graph below.
Design
7.5kW
95%
85%
80%
80%
2-4
2-1 Installation
Before installing the Inverter, place a cover over all the ventilation openings to shield them from foreign objects. After completing the installation process, be sure to remove the covers from the Inverter before operation.
2
Ventilation openings (Both sides and top)
Design
2-5
2-2 Wiring
2-2 Wiring
Removing and Mounting the Front Cover
Removing the Front Cover
Loosen the mounting screw at the lower left of the front cover. Lift the bottom of the front cover to remove while holding the body. 1. Loosen the front cover mounting screw.
Design
2-6
Design
2. Push down the cover until it clicks into place. (Both sides)
2-7
2-2 Wiring
Design
AM
*1. The items in parentheses indicate terminal symbols for 3G3JX-AE . *2. Connect a single-phase 200-V AC input to terminals L1 and N/L3. *3. By factory default, MA is set to NC contact, and MB to NO contact in the relay output (MA, MB) contact selection (C036).
2-8
2-2 Wiring
Design
Main circuit terminal block (output side) Main circuit terminal block (output side) Power supply Ground Power supply Ground
N/- P/+2 +1 U/T1 V/T2 W/T3 U/T1 V/T2 W/T3 N/- P/+2 +1
Motor earth
Motor earth
Motor
Motor
Do not connect the power supply other than to R/L1, S/L2, or T/L3. Do not remove the short-circuit bar between P/+2 and +1, except when a DC reactor is connected. Note 1: Install an earth leakage breaker on the power supply input side. (Select an earth leakage breaker having a larger high-frequency sensed current and avoid unnecessary operation.) If the wiring between the Inverter and the motor is too long (longer than 10 m), the thermal relay may malfunction due to harmonics. Install an AC reactor on the Inverter output side, or use a current sensor instead of the thermal relay.
2-9
2-2 Wiring
Note 2: Connect securely to the ground as specified (type-D grounding for 200-V class, and type-C grounding for 400-V class). Do not share the grounding electrode with other strong electrical devices.
Inverter Inverter
Design
Ground bolt
Inverter
Multi-function input
Multi-function output
AM FS FV FI FC S5 S4 S3 S2 S1 SC PSC P24 PC P 1
Short-circuit bar
2-10
2-2 Wiring
AM
Design
Input common
Reset input
FS
FV
FI
FC
S5
S4
S3
S2
S1
SC
P24
PC
P1
Short-circuit bar (at sink logic [when internal power supply is used])
RY
Note 1: When connecting a relay to the multi-function output terminal, install a surge-absorbing diode in parallel with the relay. The output circuit can break down due to surge voltage when the relay is switched on/off. Note 2: Remove the short-circuit bar when the external power supply is used. Note 3: For the signal line, use a twisted shield wire and apply the shield coating as illustrated below. Keep the length to 20 m or less.
Perform insulating treatment.
Ground connection is not required. Connect to the ground terminal of the Inverter.
Note 4: Keep the wiring away from the power cable of the main circuit and from the wiring on the relay control circuit. (More than 10 cm apart)
2-11
2-2 Wiring
Design
Short-circuit bar
Short-circuit bar
Note 1: Remove the short-circuit bar when the external power supply is used.
Inside the Inverter When interface power supply is used
+V Short-circuit bar
P24 PSC SC S1 24 V DC
+V
P24 PSC SC S1 S5 24 V DC
Sink logic
DC24V Inverter
COM
COM 24 V DC
P24 PSC SC
24 V DC
Source logic
S1
S5
Inverter
2-12
2-2 Wiring
Wiring Motor output (kW) Applicable Inverter model Power cable 3G3JX-A2002 3G3JX-A2004 0.4 3G3JX-A4004 3G3JX-A2007 0.75 3G3JX-A4007 3G3JX-A2015 1.5 3G3JX-A4015 3G3JX-A2022 2.2 3G3JX-A4022 3G3JX-A2037 3.7 3G3JX-A4037 3G3JX-A2055 5.5 3G3JX-A4055 3G3JX-A2075 7.5 3G3JX-A4075 0.2 0.4 0.75 1.5 2.2 3G3JX-AE002 3G3JX-AE004 3G3JX-AE007 3G3JX-AE015 3G3JX-AE022 2.0 5.5 2.0 2.0 2.0 mm2 1.25 mm2 1.25 mm2
Applicable device Earth leakage breaker (ELB) 5A 5A 3A 10 A 5A 15 A 10 A 20 A 10 A 30 A 15 A 50 A 30 A 60 A 30 A 5A 5A 10 A 15 A 20A 15 A 6A 15 A 10 A 20 A 10 A 30 A 15 A 40 A 20 A 50 A 25 A 14 A Fuse size (class J) Rated 600 V 10 A 10 A
Design
0.2
mm2
mm2
5.5 mm
For the main circuit terminals, always use insulated electrical wires with a rated voltage of 600 V and a rated temperature of 80C or higher. Use the crimp-type terminal with an insulating sleeve to connect to the terminals. Up to two wires can be connected to one terminal. To prevent possible voltage drops, increase the wire size in accordance with the cable length. To connect the 100-V or 200-V model to the relay output terminal block, use a wire of 0.75 mm2. To connect seven wires or more to the control circuit terminal block, use a shield line of 0.5 mm2 or less. Strip the signal line by 5 to 6 mm, and connect the exposed wire. (In the case of stranded wires, make sure that the wires are not unraveled.) Make sure that the maximum outside coating diameter of the signal line is 2.0 mm or less (except for the alarm signal line). (For the mark tube mounted cable and multi-core cable, keep both the mark tube and the sheathstripped length 40 mm or more from the connecting end. A thick line may prevent proper closing of the cover of the terminal block.) To meet UL standards, always insert a UL-standard fuse (J type) on the power supply side. Use a ground wire with a larger diameter than that of the power cable shown above.
2-13
2-2 Wiring
Choose the sensitivity current of the earth leakage breaker (ELB), depending on the total distance (L) between the Inverter and the power supply, and the Inverter and the motor.
L 100 m max. 300 m max. 800 m max. Sensitivity current (mA) 30 100 200
Guide of leakage current: If a CV wire is used and routed through a metal pipe, the leakage current is 30 mA/km. Due to the higher specific inductive capacity of the H-IV wire, the leakage current increases about eight times. Use a wire with a sensitivity current one-level higher. The leakage current mentioned here is the effective value of the fundamental wave, and high-frequency currents are excluded.
Design
Terminal Arrangement
Main circuit terminal block Model (3G3JX-) Screw size W (mm)
7.1
M3.5
7.1
M5
13
*1. For 3G3JX-AE, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3. Connect a single-phase 200-V AC input to terminals L1 and N/L3.
Relay Output Terminal Block MB MA MC
AM FS FV FI
2-14
2-2 Wiring
Model (3G3JX-)
A2015 to A2037 A4004 to A4037 AE007 to AE022 Screw size M4 M2 M2.5 M4 W (mm) 9.2
M3.5 M2 M2.5 M4
Design
Ground
Motor
Normally connected by the short-circuit bar. Remove the short-circuit bar between +1 and P/+2 when a DC reactor is connected.
+1, P/+2
ELB
P/+2, N/-
Regenerative Connect optional regenerative braking braking unit units. connection terminal (If a braking torque is required) Ground (Connect to ground to prevent electric shock and reduce noise.)
Power supply
Do not remove the short-circuit bar between +1 and P/+2 when a DC reactor is not connected.
Ground terminal
For 3G3JX-AE's terminal symbols, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3. Connect a single-phase 200-V AC input to terminals L1 and N/L3.
2-15
P/+2
N/-
Power supply
Design
* For 3G3JX-AE's terminal symbols, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3.
* For 3G3JX-AE's terminal symbols, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3.
2-16
2-2 Wiring
Design
Input power supply can be connected to any terminal because the phase sequence of the input power supply is irrelevant to that of the terminal block (R/L1, S/L2, and T/L3).
Installing an AC Reactor
If the Inverter is connected to a large-capacity power transformer (660 kVA or more) or the phase advance capacitor is in use, a large peak current may flow through the input power circuit, causing the converter unit to break down. Install an optional AC reactor on the input side of the Inverter. An AC reactor will also improve the power factor of the power input side.
2-17
2-2 Wiring
When using a regenerative braking unit, be sure to include a sequence whereby the power supply for the Inverter will be turned off in the event of abnormal overheating. Not doing so may result in fire. For a regenerative braking unit: Use the error contact output (MA, MB).
Molded-case circuit breaker MC (MCCB)
Magnetic contactor (MC) R/L1 (L1) * S/L2 (L2) T/L3 (N/L3) N/P/+2
2
Inverter 3G3JX
Design
+1
MC
DC reactor
* The items in parentheses indicate terminal symbols for 3G3JX-AE. <Braking Resistors and Braking Resistor Units for the Inverter>
Name Model 3G3AX-RBU21 Regenerative braking unit 3G3AX-RBU22 3G3AX-RBU41 3/1-phase 200 V 3-phase 400 V Specifications For general use (with built-in resistor) For heavy instantaneous regenerative power (with built-in resistor) For general use (with built-in resistor)
2-18
2-2 Wiring
Power supply
Molded-case circuit breaker (MCCB) Input noise filter for Inverter * Inverter 3G3JX
Design
Other device
* Use a noise filter designed for Inverters. A general-purpose noise filter will be less effective and may not reduce noise.
2-19
2-2 Wiring
Design
Signal line
Induction noise: Electromagnetic induction can generate noise on the signal line, causing the controller to malfunction. Radio noise: Electromagnetic waves from the Inverter and I/O cables can cause the radio receiver to generate noise.
2-20
2-2 Wiring
Design
2-21
PSC
S1 S2 Input signal S3 S4
Forward/Stop Reverse/Stop Fault reset Emergency stop fault Multi-step speed reference 1 Analog frequency monitor 10 V DC 10 mA max. 0 to 10 V DC Input impedance 10 k When installing variable resistors at FS, FV, and FC (1 to 2 k) 4 to 20 mA DC Input impedance 250 Contact input Close: ON (Start) Open: OFF (Stop) Minimum ON time: 12 ms min.
Design
S5 SC Monitor signal AM
FS
FV
FI FC
Current frequency reference signal Frequency reference common Multi-function output terminal Select the status of the Inverter and allocate it to terminal P1. Output signal common
27 V DC 50 mA max.
MB
MA
MC
MC
Under normal operation : MA-MC Closed Under abnormal operation or power shutdown : MA-MC Open (Default)
Contact ratings 250 V AC 2.0 A (resistance load) 100 V AC min. 0.2 A (inductive load) 10 mA 30 V DC 3.0 A (resistance load) 5 V DC 0.6 A (inductive load) 100 mA
2-22
Wire size
Design
Internal 24 V DC 24 V DC output Input common Input signal common If the multi-function input is set as the sink logic, the PSC terminal acts as an external power supply input terminal. If the multi-function input terminal is set as the source logic, the PSC terminal acts as an internal power supply output terminal.
FS
Frequency External voltage directive is 0 to 9.8 V. reference power (Nominal input: 10 V) *1 supply output FS FV FI FC FS FV FI FC Frequency reference Input (Voltage directive) Frequency reference Input (Current directive) Frequency reference common
+ -
FI
FS FV FI FC
Shield wire of 0.14 to 0.75 mm2 Recomme nded wire size: 0.75 mm2
FC
Monitor output
AM
4 to 19.6 mA DC (Nominal input: 20 mA) Choose from frequency or output current. Output terminal specifications 0 to 10 V DC full-scale 1 mA max.
AM
SC
Multi-function output *2
PC
P1 RY
Select the status of the Inverter and allocate it to terminal P1. Selection of functions is the same as the multi-function output.*3 *4
Relay output
*1. Simultaneous input of current and voltage is not possible. Do not connect the signal lines simultaneously. *2. By factory default, multi-function output P1 is set to NO contact. To switch to NC contact, change the C031 setting.
2-23
2-2 Wiring
Design
*4. By factory default, the relay output (MA, MB) contact selection (C036) is set at NC contact between MA-MC, and
NO contact between MB-MC.
Mode Selector
RS-485 Communication/Operator Selector (S7)
Select the mode according to the option connected to the communications connector. When using the 3G3AX-OP01 supplied with the Inverter, it is available regardless of the switch condition.
Symbol S7 Name RS-485 communication/ operator selector Status 485 OPE [Default] Description RS485 ModBus communication Digital Operator (Option: 3G3AX-OP1)
S8
*1 The multi-function input terminal 3 is switched to a terminal for emergency shutoff input, and the allocation of other multi-function input terminals is also changed automatically. Do not set to ON immoderately. For details, refer to "Emergency Shutoff Input Function" (page 4-45).
2-24
2-2 Wiring
Conforming to EC Directives
Conforming Standards
EMC directive EN 61800-3 Low-voltage directive EN 61800-5-1
Concept of Conformity
Design
EMC Directive
OMRON products are the electrical devices incorporated and used in various machines or manufacturing equipment. For this reason, we make efforts to conform our products to their related EMC standards so that the machines or equipment which have incorporated our products should easily conform to the EMC standards. The 3G3JX models have conformed to the EMC directive EN 61800-3 by following the installation and wiring method as shown below. Your machines or equipment, however, vary in type, and in addition, EMC performance depends on the configuration, wiring, or location of the devices or control panels which incorporate the EC directive conforming products. This in turn does not allow us to confirm the condition and the conformity in which our products are used. Therefore, we appreciate confirmation of the final EMC conformity for the whole machine or equipment on your own.
Low-voltage Directive
The 3G3JX models have conformed to the EMC directive EN61800-5-1 by performing the machine installation and wiring as shown below. The 3G3JX models are an open type device. Be sure to install it inside the control panel. The power supply and voltage (SELV) with reinforced or double insulation should be used for wiring to the control circuit terminals. To satisfy requirements of the LVD (low-voltage) directive, the Inverter must be protected with a molded case circuit breaker (MCCB) in case a short-circuiting accident occurs. Be sure to install a molded case circuit breaker (MCCB) on the power supply side of the Inverter. Use one molded case circuit breaker (MCCB) per Inverter. Use the crimp-type terminal with an insulation sleeve to connect to the main circuit terminals. When not using the braking resistor or braking resistor unit, connect the crimp-type terminal with an insulation sleeve to the braking resistor connection terminals (P/+2, N/-).
2-25
Chapter 3 Operation
3-1 Test Run Procedure ......................................... 3-3 3-2 Test Run Operation.......................................... 3-4 3-3 Part Names and Descriptions of the Digital Operator ............................................................ 3-9 3-4 Operation Procedure (Example: Factory Default) ........................................................................... 3-11 3-5 Keys................................................................... 3-17 3-6 Parameter Transition ....................................... 3-18 3-7 Parameter List .................................................. 3-20
3Operation
WARNING
Do not remove the front cover during the power supply and 5 minutes after the power shutoff. Doing so may result in a serious injury due to an electric shock.
Do not operate the Digital Operator or switches with wet hands. Doing so may result in a serious injury due to an electric shock. Inspection of the Inverter must be conducted after the power supply has been turned off. Not doing so may result in a serious injury due to an electric shock. The main power supply is not necessarily shut off even if the emergency shutoff function is activated. Do not change wiring, mode change switches (S7, S8), optional devices or replace cooling fans while the input power is being supplied. Doing so may result in a serious injury due to an electric shock.
Operation
CAUTION
Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the power supply and for some time after the power shutoff. Doing so may result in a burn. Take safety precautions such as setting up a molded-case circuit breaker (MCCB) that matches the Inverter capacity on the power supply side. Not doing so might result in damage to property due to the short circuit of the load.
Safety Information
Operation and Adjustment
Be sure to confirm the permissible range of motors and machines before operation because the Inverter speed can be changed easily from low to high. Provide a separate holding brake if necessary.
3-1
Operation
3-2
3
Wiring and Connection
Operation
Select peripheral devices that meet the specifications, and wire correctly.
Power On Check the following before turning on the power.
Make sure that an appropriate power supply voltage is supplied and that the power input terminals (R/L1, S/L2, and T/L3) are wired correctly. 3G3JX-A2: 3-phase 200 to 240 V AC 3G3JX-AE: 1/3-phase 200 to 240 V AC (Connect to L1 and N/L3 for 1 phase) 3G3JX-A4: 3-phase 380 to 480 V AC Make sure that the motor output terminals (U/T1, V/T2, and W/T3) are connected to the motor correctly. Make sure that the control circuit terminals and the control device are wired correctly and that all control terminals are turned off. Set the motor to no-load status (i.e., not connected to the mechanical system). After checking the above, turn on the power.
Display Status Check Make sure that there are no faults in the Inverter.
When the power is turned on normally, the display shows: RUN LED indicator : ON ALARM LED indicator : OFF POWER LED indicator : ON RUN command LED indicator : ON Volume LED indicator : ON Data LED indicator (frequency) : ON Data display : Displays the set value in d001. If an error occurs, the error code is displayed on the data display. In this case, refer to "Chapter 5 Maintenance Operations" and make the necessary changes to remedy.
Parameter Initialization Initialize the parameters.
Set parameter No. b084 to "02", and press the keys simultaneously.
Parameter Settings Set the parameters required for a test run.
and
Set the motor capacity selection (H003) and the motor pole number selection (H004).
No-load Operation Start the no-load motor via the Digital Operator.
Use the FREQ adjuster on the Digital Operator to rotate the motor.
Actual Load Operation Connect the mechanical system and operate via the Digital Operator.
If there is no problem with the no-load operation, connect the mechanical system to the motor and operate via the Digital Operator.
Operation
3-3
Operation
Power On
After checking the above, turn on the power.
If an error occurs, refer to "Chapter 5 Maintenance Operations" and make the necessary changes to remedy. [Fault] RUN LED indicator (during RUN) : ON ALARM LED indicator : ON POWER LED indicator : ON RUN command LED indicator : ON Volume LED indicator : ON Data LED indicator (frequency) : ON Data display : An error code, such as "E-01", is displayed. (The display varies depending on the type of error.)
3-4
Parameter Initialization
Initialize the parameters using the following procedure. To initialize the parameters, set parameter b084 to "02".
Key sequence Display example Description
Power On
Operation
Press the Mode key once, and then press the Decrement key three times to display "b---".
Press the Enter key. The set value is entered and "b084" is displayed.
Press the STOP/RESET key while holding down the Mode and Decrement keys simultaneously. When the display blinks, release the STOP/RESET key first, and then the Mode and Decrement keys.
=k.k0k0
(In 1 s)
Displays initialization.
dk0k0k1
3-5
3-2 Test Run Operation Setting the Motor Capacity Selection (H003) and Motor Pole Number Selection (H004)
Parameter No. Register No. Name Description Setting range 200-V class 0.2/0.4/0.75/ 1.5/2.2/3.7/ 5.5/7.5 400-V class 0.4/0.75/1.5/ 2.2/3.7/5.5/7.5 2/4/6/8 Unit of setting Default setting Interrupt during RUN
H003
1165h
kW
No
Operation
H004
1166h
Pole
No
Key sequence
Display example
Description
Use the Increment or Decrement key to set the rated motor capacity.
hk0k0k3
3-6
No-load Operation
Start the no-load motor (i.e., not connected to the mechanical system) using the Digital Operator. * Before operating the Digital Operator, check that the FREQ adjuster is set to "MIN." * Make sure that the LED indicator above the FREQ adjuster and the RUN command LED indicator are lit.
Key sequence
Display example
Description Press and hold the Mode key for 3 seconds or more to display "d001", and then press again. (Monitors the frequency reference.)
Operation
Press the RUN key. The RUN command LED indicator is lit.
Turn the FREQ adjuster slowly. The monitor value of the frequency reference is displayed. The motor starts rotating forward in accordance with the frequency reference.
By turning the FREQ adjuster, make sure that there is no vibration or abnormal sound from the motor. Make sure that no errors have occurred in the Inverter during operation. Switch between forward and reverse with the operator rotation direction selection (F004).
After completing the no-load operation, press the STOP/RESET key. The motor will stop.
3-7
Operation
3-8
Operation
Name POWER LED indicator ALARM LED indicator RUN (during RUN) LED indicator PROGRAM LED indicator
Description Lit when the power is supplied to the control circuit. Lit when an Inverter error occurs. Lit when the Inverter is running. Lit when the set value of each function is indicated on the data display. Blinks during warning (when the set value is incorrect). Displays relevant data, such as frequency reference, output current, and set values. Lit according to the indication on the data display. Hz: Frequency A: Current Lit when the frequency reference source is set to the FREQ adjuster. Sets a frequency. Available only when the frequency reference source is set to the FREQ adjuster. (Check that the Volume LED indicator is lit.) Lit when the RUN command is set to the Digital Operator. (The RUN key on the Digital Operator is available for operation.) Activates the Inverter. Available only when operation via the Digital Operator is selected. (Check that the RUN command LED indicator is lit.) Decelerates and stops the Inverter. Functions as a reset key if an Inverter error occurs. Switches between: the monitor mode (d), the basic function mode (F), and the extended function mode (A, b, C, H).
8k8k8k8
Data display
Data display LED indicator Volume LED indicator FREQ adjuster RUN command LED indicator RUN key
STOP/RESET key
Mode key
3-9
Description Enters the set value. (To change the set value, be sure to press the Enter key.) Changes the mode. Also, increases the set value of each function. Changes the mode. Also, decreases the set value of each function.
Increment key
Decrement key
Operation
3-10
Operation
0.0
Press
2. The code of the monitor mode is displayed (as "d001"). Press the Mode key once to return from the code display of the monitor mode to the monitor display.
dk0k0k1
Press
Press
("d002" is displayed.)
dk0k0k2
3-11
fk0k0k1
Press (4 times)
Press (4 times)
Operation
ak-k-k-
Press (4 times)
Press (4 times)
5. The code of the monitor mode is displayed (as "d001"). Returns to step 2.
dk0k0k1
3-12
Setting Functions
Switch the method of the RUN command. (Digital Operator Control terminal block) To switch the method of the RUN command from the Digital Operator (factory default) to the control terminal block, you need to change the frequency reference selection (A001) from the Digital Operator (02) to the terminal (01).
1. Display the extended function mode (as "A---"). To display "A---", follow the indication method described in "Displaying the Monitor Mode, Basic Function Mode, and Extended Function Mode" (page 3-11). By default, the RUN command LED indicator will light up as the RUN command selection is set to the Digital Operator.
Operation
ak-k-k-
Press
ak0k0k1
Press
("A002" is displayed.)
ak0k0k2
Press
3. The setting of the extended function mode is displayed (setting in "A002"). "02 (Digital Operator)" (default setting) is displayed in the RUN command selection (A002). The PROGRAM (PRG) LED indicator lights up while the extended function mode setting is displayed.
0k2
Press
3-13
(Change the A002 setting.) Change the RUN command selection to the terminal "01".
0k1
Press
3
Press the Enter key to fix the changed setting data. The RUN command selection is changed to the terminal, and the RUN command LED indicator will go off. You can now change to another extended function code.
Operation
ak0k0k2
Press (3 times)
5. The extended function mode is displayed (as "A---"). You can now move to another extended function mode, the monitor mode, and the basic function mode.
ak-k-k-
dk0k0k1
Press
and
simultaneously
3-14
2. Change the function code. You can change the 4th digit when "d" blinks.
dk0k0k1
3
Press (2 times)
Operation
("A001" is displayed.) "A" blinks. Press the Enter key to fix the blinking digit.
ak0k0k1
3. Change the 3rd digit of the function code. "0" of the 3rd digit blinks. Press the Enter key to fix "0" of the 3rd digit as you need not change it. Press the Mode key to start "A" blinking again.
ak0k0k1
4. Change the 2nd digit of the function code. "0" of the 2nd digit blinks. Press the Mode key to start "0" of the 3rd digit blinking again.
ak0k0k1
Press (2 times)
3-15
ak0k2k1
Press
3
"1" of the 1st digit blinks. Press the Mode key to start "2" of the 2nd digit blinking again.
Operation
ak0k2k1
Press
or
(2 times) (8 times)
ak0k2k9
ak0k2k9
(Supplemental Information) If you enter a parameter number that is not included in the parameter list, the display returns to the parameter previously displayed. Press the Enter key to shift the digit to the right, and the Mode key to shift to the left.
3-16
3-5 Keys
3-5 Keys
Name Description Switches between the command setting and the data setting, and between the extended function mode and the basic function mode. With this key, you can always change the display as follows. [Supplemental Information] To jump to "d001" from any function mode, hold down the Mode key for 3 seconds.
Operation
Mode key
k5k8.1
or
fk0k0k1
5k8.0 5k7.9
fk0k0k1
Note: Always press the Enter key to store any changed data.
Increment key Changes the set values, parameters, and commands. Decrement key
RUN key
STOP/RESET key
Enter key
Enters and stores changed data. Do not press the Enter key if you don't want to store any changes, for example, if you have changed the data inadvertently.
3-17
dk0k0k1
*4 Press the key
0.0
*4
dk0k8k3
Operation
*4
fk0k0k1
*5
fk0k0k4
*5
*3
ak0k0k1
*1
ak-k-k-
ak0k0k1
*2
*5
*1 *2
bk-k-kck-k-k-
ak0k0k2
0k0k0k0
0k0k0k1 9k9k9k9
*5
hk-k-k-
ak0k0k3
*1. Data is not stored by pressing the Mode key. *2. Press the Enter key to store the data. *3. When you press the Mode key after you return to the parameter number display without storing data in the extended function mode, the mode selection function is selected. *4. When you press the Enter key with d*** or F001 displayed, the monitor value is stored as the initial display that appears when the power is turned on. *5. When you press the Enter key, the first digit of each parameter setting is stored as the initial display that appears when the power is turned on. (Example:
* To display a specific monitor when the power is turned on, press the Enter key with that monitor displayed. If a parameter for an extended function code is stored after pressing the Enter key, however, that code (A---, b---, C---, d---, or H---) appears at the next power-on. To prevent this, always press the Enter key again with the desired monitor displayed after storing a parameter.
Operation
3-19
Default setting
Unit
Page
Hz A
4-1
Operation
4-1 4-1
d004
4-1
d005
Example) Terminal S4, S2: ON Terminal S5, S3, S1: OFF Example) Terminal P1: ON Terminal MA: OFF
4-2
d006
ON OFF
4-2
d007
0.00 to 99.99 100.0 to 999.9 1000. to 9999. 1000 to 3996 (10000 to 39960) (Output frequency Conversion factor of b086)
4-2
d013 d016
Output voltage monitor 0. to 600. Total RUN Time 0. to 9999. 1000 to 9999 100 to 999[h] 0. to 9999. 1000 to 9999 100 to 999[h] 0.0 to 200.0 0. to 9999.
V h
4-3 4-3
d017
4-3
4-3 4-3
Fault monitor 1 (Latest) Error code (condition of occurrence) Output frequency [Hz] Output current [A] Fault monitor 2 Internal DC voltage [V] RUN time [h] ON time [h] Fault monitor 3 DC voltage monitor 0.0 to 999.9
4-4
4-4
3-20
Monitor or data range (Digital Operator) 0.0 to 100.0 Starting frequency to 1st or 2nd max. frequency 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 00: Forward 01: Reverse
Default setting
Unit
Page
% Hz
4-4 4-5
F002
10.0
Yes
4-5
Operation
F202
10.0
Yes
4-5
F003
Deceleration time 1
10.0
Yes
4-5
F203
10.0
Yes
4-5
F004
00
No
4-6
* 2nd control is displayed when SET(08) is allocated to one of from C001 to C005.
A001
00
4-7
A201
00
No
4-7
01: Terminal 02: Digital Operator 03: ModBus communication 30. to Max. frequency [A004] 30. to Max. frequency [A204]
02
No
4-7
No
4-7
No
Hz
4-8
No
Hz
4-9
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-21
Parameter No.
Function name
Monitor or data range (Digital Operator) 02: Switches between FV/FREQ adjuster via terminal AT 03: Switches between FI/FREQ adjuster via terminal AT 04: FV input only 05: FI input only
Default setting
Unit
Page
A005
FV/FI selection
02
No
4-9
Analog input
FV start frequency 0.0 to Max. frequency FV end frequency FV start ratio FV end ratio FV start selection FV, FI sampling Multi-step speed reference 0 0.0 to Max. frequency 0. to 100. 0. to 100. 00: External start frequency (A011 set value) 01: 0 Hz 1. to 17.
No No No No No No
Hz Hz % %
Operation
A020
6.0
Yes
Hz
4-11
A220
6.0
Yes
Hz
4-11
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-22
Function name Multi-step speed reference 1 Multi-step speed reference 2 Multi-step speed reference 3 Multi-step speed reference 4 Multi-step speed reference 5 Multi-step speed reference 6 Multi-step speed reference 7 Multi-step speed reference 8 Multi-step speed reference 9 Multi-step speed reference 10 Multi-step speed reference 11 Multi-step speed reference 12 Multi-step speed reference 13 Multi-step speed reference 14 Multi-step speed reference 15
Unit
Page
Operation
A025 A026 A027 Multi-step speed, Jogging A028 A029 A030 A031 A032 A033 A034 A035 A038
Yes
Hz
4-11
Jogging frequency 0.00/Starting frequency to 9.99 Jogging stop selection 00: Free-run stop 01: Deceleration stop 02: DC injection braking stop
Yes
Hz
A039
00
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-23
Function name Torque boost selection *2nd torque boost selection Manual torque boost voltage *2nd manual torque boost voltage Manual torque boost frequency *2nd manual torque boost frequency V/f characteristics selection *2nd V/f characteristics selection Output voltage gain 20. to 100. *2nd output voltage gain DC injection braking selection DC injection braking frequency DC injection braking delay time DC injection braking power DC injection braking time DC injection braking method selection 0.0 to 50.0 0.0 to 20.0
Default setting 00
Unit
Page
00: Manual torque boost only 01: Automatic (simple) torque boost 00 5.0
No
4-12
3
Yes % 4-12
A242
0.0
Operation
A043
A243
A044
A244
00: Constant torque characteristics (VC) 01: Reduced torque characteristics (VP 1.7th power) 06: Special reduced torque characteristics (Special VP)
A045 A245
100.
A051
00: Disabled 01: Enabled 02: Frequency control [A052 set value] 0.0 to 60.0 0.0 to 5.0 0. to 100. 0.0 to 60.0 00: Edge operation 01: Level operation
00
No
4-15
DC injection braking
No No No No
Hz s % s
A056
01
No
4-15
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-24
Parameter No. A061 A261 A062 Upper/Lower limit, Jump A262 A063 A064 A065 A066 A067 A068 A071 A072 A073 A074 PID control A075
Function name Frequency upper limit *2nd frequency upper limit Frequency lower limit *2nd frequency lower limit Jump frequency 1 Jump frequency width 1 Jump frequency 2 Jump frequency width 2 Jump frequency 3 Jump frequency width 3 PID selection PID P gain PID I gain PID D gain PID scale PID feedback selection
Monitor or data range (Digital Operator) 0.0/Frequency lower limit to Max. frequency 0.0/Frequency lower limit to 2nd Max. frequency 0.0/Starting frequency to Frequency upper limit 0.0/Starting frequency to 2nd frequency upper limit
Unit
Page
Hz
4-19
Hz
4-19
Operation
00: Disabled 01: Enabled 0.2 to 5.0 0.0 to 150.0 0.00 to 100.0 0.01 to 99.99 00: FI 01: FV 02: RS485 communication 10: Operation function output 00: OFF (Deviation = Target value - Feedback value) 01: ON (Deviation = Feedback value - Target value) 0.00 to 100.0 00: Always ON 01: Always OFF 02: OFF during deceleration 200-V class: 200/215/220/230/240 400-V class: 380/400/415/440/460/480
s s Time
A076
00
No
4-20
A077
Reverse PID function PID output limit function AVR selection AVR voltage selection
00
No
4-20
A078
0.0
No
4-20
A081 AVR
02 200/ 400
No
4-23
A082
No
4-23
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-25
Function name RUN mode selection Energy-saving response/ accuracy adjustment Acceleration time 2 *2nd acceleration time 2 Deceleration time 2 *2nd deceleration time 2 2-step acceleration/ deceleration selection *2nd 2-step acceleration/ deceleration selection 2-step acceleration frequency *2nd 2-step acceleration frequency 2-step deceleration frequency
Monitor or data range (Digital Operator) 00: Normal operation 01: Energy-saving operation
Default setting 00
Unit
Page
4-23
A086
0 to 100
50
No
4-23
3
0.01 to 99.99 100.0 to 999.9 1000. to 3000. 15.00 Yes 15.00 15.00 Yes 15.00 s 4-24 s 4-24
Operation
A094
00 00: Switched via multi-function input 09 (2CH) 01: Switched by setting 00 No 4-24
A294
A095
A295
A096
0.0 0.0 to 400.0 No 0.0 00: Line 01: S-shape curve 00: Line 01: S-shape curve Hz 4-24
A296
*2nd 2-step deceleration frequency Acceleration pattern selection Deceleration pattern selection
A097 A098
00 00
No No
4-25 4-25
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-26
Parameter No. External frequency adjustment A101 A102 A103 A104 A105
Function name
Monitor or data range (Digital Operator) 0.0 to 400.0 0.0 to 400.0 0. to 100. 0. to 100. 00: Use FI start frequency [A101] 01: 0 Hz start 00: Digital Operator (F001) 01: Digital Operator (FREQ adjuster) 02: Input FV 03: Input FI 04: RS485 communication
Unit
Page 4-10 4-25 4-10 4-25 4-10 4-25 4-10 4-25 4-10 4-25 4-26
FI start frequency FI end frequency FI start ratio FI end ratio FI start selection Operation frequency input A setting Operation frequency input B setting
Hz Hz % %
Operation
Operation frequency
A141
01
No
A142
02
No
4-26
A143
00: Addition (A + B) Operator selection 01: Subtraction (A - B) 02: Multiplication (A B) Frequency addition amount 0.0 to 400.0
00
No
4-26
Frequency addition
A145
0.0
Yes
Hz
4-26
A146
00: Adds A145 value to output frequency 01: Subtract A145 value from output frequency
00
No
4-26 4-10 4-27 4-10 4-27 4-10 4-27 4-10 4-27 4-10 4-27
VR start frequency 0.0 to 400.0 VR end frequency VR start ratio VR end ratio VR start selection 0.0 to 400.0 0. to 100. 0. to 100. 00: Use VR start frequency [A151] 01: 0 Hz start
No No No No No
Hz Hz % %
3-27
VR adjustment
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: Alarm 01: 0 Hz start 02: Frequency matching start 03: Trip after frequency matching deceleration stop 0.3 to 25.0
Default setting
Unit
Page
Retry selection
00
No
4-27
b002
Allowable momentary power interruption time Retry wait time Momentary power interruption/ undervoltage trip during stop selection Momentary power interruption retry time selection Starting frequency at frequency pullin restart Electronic thermal level
1.0
No
b003
0.3 to 100.0
1.0
No
Operation
b004
00
No
4-28
b005
00: 16 times 01: No limit 00: Frequency at interruption 01: Max. frequency 02: Set frequency
00
No
4-28
b011
00 Rated current
No
4-28
0.2 Rated current to 1.0 Rated current *2nd electronic thermal level Electronic thermal characteristics selection *2nd electronic thermal characteristics selection Rated current 00 00: Reduced torque characteristics 1 01: Constant torque characteristics 02: Reduced torque characteristics 2 00
No
4-29
b013
No
4-29
b213
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-28
Function name Overload limit selection *2nd overload limit selection Overload limit level
Monitor or data range (Digital Operator) 00: Disabled 01: Enabled in acceleration/constant speed operation 02: Enabled in constant speed operation
Default setting 01
Unit
Page
4-31
3
Overload limit
b022
0..1 Rated current to 1.5 Rated current b222 *2nd overload limit level Overload limit parameter 0.1 to 3000.0 b223 b028 b228 *2nd overload limit parameter Overload limit source selection *2nd overload limit source selection Deceleration rate constant at frequency pull-in restart Frequency pull-in restart level 1.0 00 00: b022, b222 set values 01: Input terminal FV 00 1.5 Rated current 1.0
No
4-31
Operation
b023
No
4-31
No
4-31
Frequency pull-in
b029
0.1 to 3000.0
0.5
No
4-28
b030
0.2 Rated current to 2.0 Rated current 00: Data other than b031 cannot be changed when terminal SFT is ON. 01: Data other than b031 and the specified frequency parameter cannot be changed when terminal SFT is ON. 02: Data other than b031 cannot be changed. 03: Data other than b031 and the specified frequency parameter cannot be changed. 10: Data other than parameters changeable during operation cannot be changed.
Rated current
No
4-28
Lock
b031
01
No
4-33 4-56
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-29
Parameter No.
Function name Selection of nonstop function at momentary power interruption Starting voltage of non-stop function at momentary power interruption Stop deceleration level of non-stop function at momentary power interruption Deceleration time of non-stop function at momentary power interruption Deceleration starting width of non-stop function at momentary power interruption Overvoltage protection proportional gain during deceleration Overvoltage protection integral time during deceleration AM adjustment Starting frequency Carrier frequency Initialization selection Initialization parameter selection
Monitor or data range (Digital Operator) 00: Disabled 01: Enabled (Stop) 02: Enabled (Restart)
Default setting
Unit
Page
00
No
4-33
b051
0.0 to 1000.
0.0
No
4-33
Operation
b052
0.0 to 1000.
0.0
No
4-33
b053
1.0
No
4-33
b054
0.0 to 10.0
0.0
No
Hz
4-33
b055
0.2 to 5.0
0.2
Yes
4-35
Others
b056
0.0 to 150.0 0. to 255. (Shared with C086 for AM offset adjustment) 0.5 to 9.9 2.0 to 12.0 00: Clears the trip monitor 01: Initializes data 02: Clears the trip monitor and initializes data 00 * Do not change.
0.2
Yes
Yes No No No
Hz kHz
b085
00
No
4-38
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-30
Parameter No.
Function name Frequency conversion coefficient STOP key selection Free-run stop selection
Default setting
Unit
Page
b086 b087
0.1 to 99.9 00: Enabled 01: Disabled 00: 0 Hz start 01: Frequency pull-in restart 01: Output frequency monitor 02: Output current monitor 03: Rotation direction monitor 04: PID feedback value monitor 05: Multi-function input monitor 06: Multi-function output monitor 07: Frequency conversion monitor 00: Deceleration Stop 01: Free-run stop
1.0 00 00
b088
Operation
b089
01
Yes
4-40
Stop selection
00 01 00 380/ 760
No No No Yes
00: Always ON Cooling fan control 01: ON during RUN 02: Depends on the fin temperature Overvoltage LAD stop function Overvoltage LAD stop function level setting Overvoltage protection function selection during deceleration Overvoltage protection level setting during deceleration Overcurrent suppression function Automatic carrier reduction Ready function selection 00: Disabled 01: Enabled 200-V class: 330. to 395. 400-V class: 660. to 790. 00: Disabled 01: Enabled
b133
00
No
4-35
b134
200-V class: 330. to 395. 400-V class: 660. to 790. 00: Disabled 01: Enabled 00: Disabled 01: Enabled 00: Disabled 01: Enabled
380/ 760
No
4-35
01 00 00
No No No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-31
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: FW (forward) 01: RV (reverse) 02: CF1 (multi-step speed setting binary 1) 03: CF2 (multi-step speed setting binary 2) 04: CF3 (multi-step speed setting binary 3) 05: CF4 (multi-step speed setting binary 4) 06: JG (jogging) 07: DB (external DC injection braking) 08: SET (2nd control) 09: 2CH (2-step acceleration/deceleration) 11: FRS (free-run stop) 12: EXT (external trip) 13: USP (USP function) 15: SFT (soft lock) 16: AT (analog input switching) 18: RS (reset) 19: PTC (thermistor input) 20: STA (3-wire start) 21: STP (3-wire stop) 22: F/R (3-wire forward/reverse) 23: PID (PID enabled/disabled) 24: PIDC (PID integral reset) 27: UP (UP/DWN function accelerated) 28: DWN (UP/DWN function decelerated) 29: UDC (UP/DWN function data clear) 31: OPE (forced operator) 50: ADD (frequency addition) 51: F-TM (forced terminal block) 52: RDY (ready function) 53: SP-SET (special 2nd function) 64: EMR (emergency shutoff *1) 255: No function *1. The EMR is set forcibly with switch S8, not with parameters.
Default setting
Unit
Page
C001
Multi-function input 1 selection *2nd multi-function input 1 selection Multi-function input 2 selection *2nd multi-function input 2 selection Multi-function input 3 selection *2nd multi-function input 3 selection Multi-function input 4 selection *2nd multi-function input 4 selection Multi-function input 5 selection *2nd multi-function input 5 selection Multi-function input 1 operation selection Multi-function input 2 operation selection Multi-function input 3 operation selection Multi-function input 4 operation selection Multi-function input 5 operation selection
00
C201
00
3
01
C002
Operation
C202
01
C003
18 No 18 4-43
C004
12
C204
12
C005
02
C205
02
C011
00
C012
00 00: NO 01: NC
C013
00
No
4-44
C014
00
C015
00
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-32
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: RUN (signal during RUN) 01: FA1 (constant speed arrival signal) 02: FA2 (over set frequency arrival signal) 03: OL (overload warning) 04: OD (excessive PID deviation) 05: AL (alarm output) 06: Dc (disconnection detection) 07: FBV (PID FB status output) 08: NDc (network error) 09: LOG(logic operation output) 10: ODc (Do not use.) 43: LOC (light load detection signal) 00: Output frequency 01: Output current
Default setting
Unit
Page
C021
00
3
Multi-function output setting C026 Relay output (MA, MB) function selection
No
4-62
05
Operation
C028
AM selection Multi-function output terminal P1 contact selection Relay output (MA, MB) contact selection Light load signal output mode Light load detection level Overload warning level *2nd overload warning level Arrival frequency during acceleration Arrival frequency during deceleration PID deviation excessive level PID FB upper limit
00
No
4-35 4-75
C031
00 00: NO contact at MA; NC contact at MB 01: NC contact at MA; NO contact at MB 01 00: Enabled during acceleration/deceleration/ constant speed 01: Enabled only during constant speed 0.0 to 2.0 Rated current (0.0 setting: Function disable) No 4-71
C036
C038
No
4-70
No
4-70
0.0: Does not operate 0.1 Rated current to 2.0 Rated current
4-31 4-65
C042
0.0 to 400.0
Hz
4-64
C043
0.0 to 400.0
0.0
No
Hz
0.0 to 100.0
3.0 100
No
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-33
Function name Operator/ModBus selection Communication speed selection (Baud rate selection) Communication station No. selection Communication parity selection Communication stop bit selection
Monitor or data range (Digital Operator) 02: Digital Operator 03: ModBus 04: 4800 bps 05: 9600 bps 06: 19200 bps
Default setting 02
Unit
Page
C071
04
No
4-79
3
1. to 32. 00: No parity 01: Even 02: Odd 1: 1-bit 2: 2-bit 00: Trip 01: Trip after deceleration stop 02: Ignore 03: Free run 04: Deceleration stop 0.00 to 99.99 0. to 1000. 0.0 to 200.0 1. No
C072
Operation
C074
00
No
C075
No
C076
02
No
4-79
0.00 0. 100.0
No No Yes
s ms % 4-74
C082
FI adjustment
0.0 to 200.0
100.0
Yes
4-74
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-34
Monitor or data range (Digital Operator) 0.0 to 10.0 Use "00". *Do not change. 00: Do not store the frequency data 01: Store the frequency data 00: Trip reset at power-on 01: Trip reset when the power is OFF 02: Enabled only during trip (Reset when the power is ON.) 00: RUN (signal during RUN) 01: FA1 (constant speed arrival signal) 02: FA2 (over set frequency arrival signal) 03: OL (overload warning) 04: OD (excessive PID deviation) 05: AL (alarm output) 06: Dc (disconnection detected) 07: FBV (PID FB status output) 08: NDc (network error) 10: ODc (Do not use.) 43: LOC (light load detection signal) 00: AND 01: OR 02: XOR 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0
Unit
C102
Reset selection
00
No
4-57
Operation
C141
00
No
4-69
Others
C142
01
No
4-69
C143
Logic operator selection Output terminal P1 ON delay Output terminal P1 OFF delay Relay output ON delay Relay output OFF delay Motor capacity selection *2nd motor capacity selection Motor pole number selection *2nd motor pole number selection Stabilization parameter
00
No
4-69
No No No No
s s s s
H003
Control parameter
H203
kW
4-76
2 4 6 8
Pole
4-76
% 4-76 4-76 %
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
3-35
Chapter 4 Functions
4-1 Monitor Mode.................................................... 4-1 4-2 Function Mode.................................................. 4-5
4Functions
4-1
: ON : OFF
S5
S4
S3
S2
S1
Functions
: ON : OFF
MA
(OFF)
P1 (ON)
: Displays in increments of 0.01. : Displays in increments of 0.1. : Displays in increments of 1. : Displays in increments of 10.
(Setting range) [b086] 0.1 to 99.9: Can be set in increments of 0.1. (Example) When the output frequency [d001] = 50.0 Hz, and the frequency conversion coefficient [b086] = 1.1, the monitor [d007] displays "55.0" through 50.0 1.1 = 55.0.
4-2
Functions
: Displays in increments of 1 hour. : Displays in increments of 10 hours. : Displays in increments of 1000 hours.
: Displays in increments of 1 C.
4-3
4
*1. Refer to "Error Code List" (page 5-1) and "Trip Monitor Display" (page 5-4). (Trip Monitor Display Sequence)
Functions
(1)Trip factor*2
(2)Trip frequency
(3)Trip current
dk0k8k1
ekLk0k7
6k0.0
4.0
3k9k8.
1k5.
1k8.
4-4
Functions
Function name Output frequency setting/monitor Multi-step speed reference 0 2nd multi-step speed reference 0
Data
Default setting
Unit
6.0
Hz
A220
Related functions
* To switch to the 2nd multi-step speed, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Acceleration/Deceleration Time
Set an acceleration/deceleration time for the motor. For a slow transition, set a large value, and for a fast transition, set a small one.
Parameter No. F002
*
Data
Default setting
Unit
F202
10.0
F003
*
Deceleration time 1 2nd deceleration time 1 Related functions A004, A204, C001 to C005
F203
* To switch to 2nd acceleration/deceleration time 1, allocate 08 (SET) to the multi-function input terminal and then turn it on.
4-5
The set time here indicates the acceleration/deceleration time between 0 Hz and the maximum frequency.
Output frequency
F002/F202
F003/F203
Functions
Even if a short acceleration/deceleration time is set, the actual time cannot be shorter than the minimum acceleration/deceleration time that is determined by the mechanical inertia moment and the motor torque. If you set a time shorter than the minimum time, an overcurrent/overvoltage trip may occur.
Acceleration Time T S
TS =
( J L + J M ) N M 9.55 (T S T L )
JL :Inertia moment of the load converted to the motor shaft [kgm2] JM :Inertia moment of the motor [kgm2] NM :Motor rotation speed [r/min] TS :Max. acceleration torque with the Inverter driving [Nm] TB :Max. deceleration torque with the Inverter driving [Nm] TL :Required driving torque [Nm]
4-6
Data 00: Digital Operator (FREQ adjuster) 01: Terminal 02: Digital Operator (F001) 03: ModBus communication 10: Frequency operation result
Default setting
Unit
00
A201
Related functions
Functions
* To switch to the 2nd frequency reference, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Data 00 01 02 03 10 FREQ adjuster Voltage or current directive from the terminal. F001 value set via the Digital Operator. ModBus communication Result of the frequency operation function Frequency reference source
Default setting
Unit
02
A202
Related functions
* To switch to the 2nd RUN command, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Data 01 02 03 RUN command source Turn ON/OFF the FW and RV allocated to the terminal. The STOP command is activated if both Forward/Reverse commands are input simultaneously. Use the STOP/RESET key on the Digital Operator. Use the ModBus communication.
4-7
Base Frequency
Base Frequency and Motor Voltage
Match the Inverter output (frequency/voltage) to the motor rating. Be careful, especially if you set a base frequency at below 50 Hz. Otherwise, the motor may burn out.
Parameter No. A003
*
Default setting
Unit
Hz
A203
Related functions
* To switch to the 2nd base frequency, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Output voltage
Functions
If you apply a base frequency of over 60 Hz, a special motor is required. This may require the Inverter to increase its capacity to accommodate a different applicable motor. Select the motor voltage according to the motor specifications. If the voltage exceeds the specified level, the motor may burn out. The Inverter cannot output voltage beyond that of the incoming voltage.
Maximum Frequency
Set the maximum value of the output frequency. The value set here will be the maximum value (e.g.,10 V in the range from 0 to 10 V) of the external analog input (frequency reference). The maximum Inverter output voltage from base to maximum frequencies is the voltage set at AVR voltage selection A082. The Inverter cannot output voltage beyond that of the incoming voltage.
Output voltage
4-8
Data
Default setting
Unit
60.0
Hz
A204
Related functions
* To switch to the 2nd max. frequency, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Functions
A005
FV/FI selection
02
Related functions
A011 to A016, A101 to A105, A151 to A155, C001 to C005, C081, C082
This function is enabled with the frequency reference set to the terminal block (A001 or A201 = 01). The settings are as follows. (VR: FREQ adjuster)
A005 set value AT terminal input status Analog input enabled OFF FV-FC 02 ON VR OFF FI-FC 03 ON VR OFF FV-FC 04 ON OFF FI-FC 05 ON
If AT is not allocated to any of the multi-function input, this means the AT input = OFF in the above table.
4-9
4
0. to 100. (Set a start/end ratio relative to an external frequency reference of between 0 to 10 V and 4 to 20 mA.) 0. % 100.
Functions
00: Start frequency (A011 set value) 01: 0 Hz A005, A016, AT input
01
To input voltage ranging from 0 to 5 V on the FV-FC terminal, set A014 to 50%.
(Example 1) A015/A105 = 00
Max. frequency A012/A102/A152
(Example 2) A015/A105 = 01
A011/A101/A151
Frequency reference
A013/A103 A014/A104 100% (10 V/20 mA/VR max.) /A153 /A154 (0 V/4 mA/VR min.)
A013/A103 A014/A104 100% (10 V/20 mA/VR max.) /A153 /A154 (0 V/4 mA/VR min.)
4-10
FV, FI Sampling
Set the built-in filter applied to frequency setting signals via external voltage/current input.
Parameter No. A016 Function name FV, FI sampling Related functions 1. to 17. Data Default setting 8. A011 to A016, C001 to C005 Unit Time
Helps remove noise in the frequency setting circuit. Set a larger data value if stable operation cannot be secured because of noise. Note that the larger the data value is, the slower the response time. In case of setting "17", it indicates the setting of 16 moving average calculation disregarding the voltage fluctuation equivalent to 0.1 Hz. Though the frequency becomes less likely to fluctuate, the resolution for analog input decreases. This setting is not suitable for equipment that requires rapid response.
Functions
Data
Default setting
Unit
6.0 2nd multi-step speed reference 0 Multi-step speed reference 1 Multi-step speed reference 2 Multi-step speed reference 3 Multi-step speed reference 4 Multi-step speed reference 5 Multi-step speed reference 6 Multi-step speed reference 7 Multi-step speed references 8 to 15 F001, C001 to C005, CF1 to CF4 inputs
A220 A021 A022 A023 A024 A025 A026 A027 A028 to A035
Hz
Related functions
* To switch to the 2nd multi-step speed reference 0, allocate 08 (SET) to the multi-function input terminal and then turn it on.
4-11
4
The Inverter runs at the speed set in A038 while the JG terminal allocated to one of the multifunction input terminals is turned on. Stop selection is also available in A039.
Functions
Function name Torque boost selection 2nd torque boost selection Manual torque boost voltage 2nd manual torque boost voltage Manual torque boost frequency 2nd manual torque boost frequency V/f characteristics selection
Data 00: Manual torque boost 01: Automatic (simple) torque boost 0.0 to 20.0 (Ratio to the value of AVR voltage selection A082) 0.0 to 50.0 (Ratio to base frequency) 00: Constant torque characteristics (VC) 01: Reduced torque characteristics (VP 1.7th power) 06: Special reduced torque characteristics (Special VP) 20. to 100.
Unit
A241
A042
*
A242
A043
*
A243
A044
00
A244
A045 A245
Output voltage gain 100. A082, H003/H203, H004/H204 % 2nd output voltage gain Related functions
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on.
4-12
Functions
VP (1.7th power) Output frequency (Hz) Base frequency Max. frequency (A004/A204) (A003/A203) c
Period a: Provides constant torque characteristics (VC) within a range from 0 Hz to 10% of the base frequency. (Example) If the base frequency is 60 Hz, the Inverter provides constant torque characteristics within a range from 0 to 6 Hz. Period b: Provides reduced torque characteristics within a range from 10% to 100% of the base frequency. The Inverter outputs voltage based on a curve of the 1.7th power of the frequency. Period c: Provides constant voltage within a range from the base frequency to the maximum frequency.
4-13
Functions
V/f characteristics (Example: VC) Base frequency Max. frequency (A003/A203) (A004/A204) Output frequency (Hz)
If you raise the set value of the manual torque boost, be careful about motor overexcitation. Otherwise, the motor may burn out. Should such a situation occur, lower the set value of A042/A242.
4-14
A051
00
A052
Hz s % s
A053 A054
Functions
A055 A056
DC injection braking time 0.0 to 60.0 DC injection braking method selection Related functions 00: Edge operation 01: Level operation
Two methods are available for DC injection braking: One is the external method via the multifunction input (external DC injection braking); the other is the internal method performed automatically to stop the motor (internal DC injection braking). Below are operation types: Edge operation: DB operates during the specified time period from the DB signal input. Level operation: DB operates while a signal is being input. Frequency control mode: DB operates when the frequency reaches the specified level during operation. If DC injection braking operates at a high motor speed, an overcurrent trip (E01 to E04) or overload trip (E05) may occur. For internal DC injection braking, the following adjustment may help you avoid such a situation: Lower the DC injection braking frequency (A052). Increase the DC injection braking delay time (A053) For external DC injection braking via the multi-function input, use the external DC injection braking terminal (along with deceleration stop).
4-15
DB
DB
Output frequency
Output frequency
A055
(Example 2-a)
FW
(Example 2-b)
FW
Functions
DB
DB
Output frequency
Output frequency
A055
(Example 3-a)
FW
(Example 3-b)
FW
DB
DB
Output frequency
Free running
Output frequency
Free running
A053
A055
A053
4-16
Functions
Output frequency
Free running
Output frequency
Free running
A052
A053
A055
A052
A053
A055
(Example 5-a)
FW
(Example 5-b)
FW
Output frequency
Output frequency
A052
A055
A052
A055
4-17
Internal DC Injection Braking (Operates Only at the Set Frequency: A051 = 02)
DC injection braking is enabled when the output frequency becomes lower than the DC injection braking frequency (A052) during operation. Neither external (A051 = 00) nor internal (A051 = 01) DC injection braking is available while this function is selected. Operates only when the RUN command is turned on. DC injection braking starts when both the reference and current frequencies become lower than A052. (Example 6-a) When the reference frequency reaches 2 Hz or higher than the set value in A052, DC injection braking is released and the output returns to normal. (Example 6-a) If the reference frequency is "0" when the operation starts with analog input, the initial operation is DC injection braking because both the reference and current frequencies are "0". (Example 6-b) If the RUN command is turned on with the frequency reference established (or a value larger than the A052 setting is input), the initial operation is normal output.
(Example 6-a)
ON RUN command A052 Frequency reference RUN command A052 Frequency reference
(Example 6-b)
ON
Functions
Output frequency
Output frequency
The operation to return to normal varies depending on the setting of the DC injection braking method selection (A056).
(a) Edge operation (b) Level operation
ON RUN command A052 Frequency reference RUN command A052 Frequency reference
ON
Output frequency
4-18
Frequency Limit
This function limits the Inverter output frequency.
Parameter No. A061
*
Function name Frequency upper limit 2nd frequency upper limit Frequency lower limit 2nd frequency lower limit
Data 0.0/Frequency lower limit [A062] to Max. frequency [A004] 0.0/Frequency lower limit [A262] to Max. frequency [A204] 0.0/Starting frequency to Frequency upper limit [A061] 0.0/Starting frequency to Frequency upper limit [A261]
Unit
A261
A262
Related functions
C001 to C005
Functions
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on. You can set both upper/lower limits to the set frequency. This function does not accept any frequency reference beyond the set limits. Set the upper limit first. Make sure the upper limit (A061/A261) is higher than the lower limit (A062/A262). Neither limit would work if set to 0 Hz.
Set frequency (Hz) Max. frequency A004/A204 A061
0V 4mA
10V 20mA
If the lower limit is set, the set value is prioritized even if 0 V (4 mA) is input for frequency reference.
The output frequency cannot be set within the frequency range set in the frequency jump function. The output frequency fluctuates continuously according to the acceleration/deceleration time during both actions. The jump frequency can be set at up to three points.
4-19
Output frequency A067 A066 A066 A064 A064 Frequency reference A068 A068
A065
A063
PID Function
This function enables process control of such elements as flow rate, air volume, and pressure.
Parameter No. A071 A072 A073 A074 A075 Function name PID selection PID P gain PID I gain PID D gain PID scale 00: Disabled 01: Enabled 0.2 to 5.0 0.0 to 150.0 0.00 to 100.0 0.01 to 99.99 00: FI 01: FV 02: RS485 communication 03: Operation function output 00: Deviation = Target value Feedback value 01: Deviation = Feedback value Target value Data Default setting 00 1.0 1.0 0.0 1.00 Unit
Functions
s s Time
A076
00
A077
00
PID output limit function 0.00 to 100.0 PID deviation excessive level PID FB upper limit 0.0 to 100.0 PID FB lower limit Related functions 0. to 100.
% % % %
To use this function, set A071 to 01. To switch between enable/disable via the terminal block (external signal), allocate 23 (PID enable/ disable) to the desired multi-function input. Select OFF for enable and ON for disable.
1
Ti s
+ Td s
Control value fs
Sensor Transducer
Feedback
s: Operator
: Deviation
4-20
Feedback Selection
Select a terminal for feedback signals in A076. The setting of FV/FI terminal selection A005 is disabled when the control terminal block (terminal) 01 is set in A001.
Functions
Excessive Deviation/Output
You can set the PID deviation excessive level (C044) during PID control. If the PID deviation reaches the PID deviation excessive level (C044), the multi-function output terminal is turned on. C044 can be set from 0 to 100. The setting corresponds to the range of 0 to the maximum target value. Allocate 04 (OD) to any of the multi-function output terminal P1 selection (C021) or relay output (MA, MB) function selection (C026).
PID Operation
P Operation
Operation where the control volume is proportional to the target value
Step transition Ramp transition
Target value
Large A072 Large A072 Small
Control volume
Small
I Operation
Operation where the control volume increases linearly according to time
Target value
Small A073 Small A073 Large
Control volume
Large
4-21
D Operation
Operation where the control volume is proportional to the variation ratio of the target value
Target value
Large A074 Large A074
Control volume
Small Small
PI operation is the combination of the above P and I operations; PD is P and D operations; PID is P, I and D operations.
Functions
Feedback value variation is slow when the target value is changed. The feedback value changes fast but isn't stable. The target and feedback values wouldn't match smoothly. The feedback value fluctuates unstably. Response is slow even with P gain raised. With P gain raised, the feedback value fluctuates and isn't stable.
Raise P gain. Lower P gain. Lower I gain. Raise I gain. Raise D gain. Lower D gain.
4-22
AVR Function
This function outputs voltage to the motor correctly even if the incoming voltage to the Inverter fluctuates. With this function, output voltage to the motor is based on that set in the AVR voltage selection.
Parameter No. A081 Function name AVR selection AVR voltage selection Data 00: Always ON 01: Always OFF 02: OFF during deceleration 200-V class: 200/215/220/230/240 400-V class: 380/400/415/440/460/480 d004, A001, A005 Default setting 02 Unit
A082
200/400
Related functions
Functions
With A081 (AVR selection), set whether to enable or disable this function. Note that the Inverter cannot output voltage beyond that of the incoming voltage. To avoid a possible overcurrent trip during deceleration, set the AVR selection to "Always ON" (A081: 00).
Parameter No. Data 00 01 Description Always ON Always OFF OFF during deceleration Note Enabled during acceleration, constant speed operation, and deceleration. Disabled during acceleration, constant speed operation, and deceleration. Disabled only during deceleration in order to reduce the energy regenerated to the Inverter by increasing the motor loss. This will avoid a possible trip due to regeneration during deceleration.
A081
02
To operate with this function, set the RUN mode selection (A085) to 01. You can adjust the response and accuracy in the energy-saving response/accuracy adjustment (A086). Controls the output power at a comparatively slow rate. Should rapid load fluctuation like impact load occur, the motor may stall, resulting in an overcurrent trip.
Parameter No. Data 0 A086 100 Fast Low Large Response Slow Accuracy High Energy-saving effect Small
4-23
Function name Acceleration time 2 2nd acceleration time 2 Deceleration time 2 2nd deceleration time 2 2-step acceleration/ deceleration selection 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000.
Data
Unit s s s s
A292
A093
*
A293
A094
A294
00: Switched via multi-function input 09 2nd 2-step acceleration/ (2CH) deceleration selection 01: Switched by setting 2-step acceleration frequency 2nd 2-step acceleration frequency 2-step deceleration frequency *2nd 2-step deceleration frequency Related functions 0.0 to 400 0.0 to 400 0.0 to 400 0.0 to 400
00
Functions
A095
*
0.0 0.0 0.0 0.0 F002, F003, F202, F203, C001 to C005
Hz Hz Hz Hz
A295
A096
*
A296
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on. The acceleration/deceleration time can be switched via the multi-function input terminal or automatically with an arbitrary frequency. To switch via the multi-function input terminal, allocate 09 (2CH) to it.
(Example 1) When A094/A294 is set to 00
FW
2CH
Acceleration 2 Deceleration 2 Acceleration 2 A095/A295 Deceleration 1 Acceleration 1 Deceleration 1 A096/A296 Deceleration 2
Acceleration 1
Output frequency
Output frequency
4-24
Acceleration/Deceleration Pattern
This function is used when smooth acceleration/deceleration is needed.
Parameter No. A097 A098 Function name Acceleration pattern selection Deceleration pattern selection Data 00: Line 01: S-shape curve 00: Line 01: S-shape curve Default setting 00 00 Unit
4
Parameter No. 00 Line
Functions
A097 (Acceleration)
Output frequency
Output frequency
Time
Time
A098 (Deceleration)
Output frequency
Time
Output frequency
Time
Description
For each item, refer to "External Frequency (Voltage/Current) Adjustment" (page 4-10).
4-25
A143
00
Functions
Inputs FV and FI cannot be set simultaneously. Do not connect the signal lines for inputs FV and FI simultaneously.
Digital Operator FREQ adjuster Input A Input FV Input FI ModBus communication Digital Operator FREQ adjuster Input B Input FV Input FI ModBus communication A142 A+B AB AB Result of calculation Output frequency A141
A143
A B
A146
00
Inputs FV and FI cannot be set simultaneously. Do not connect the signal lines for inputs FV and FI simultaneously.
4-26
A001
+/
A146 Addition direction setting A145 Frequency addition [ADD] Multi-function input
VR Adjustment Function
Parameter No. A151 A152 A153 A154 A155 Function name VR start frequency VR end frequency VR start ratio VR end ratio VR start selection Related functions 0.00 to 400.0 0.00 to 400.0 0. to 100. 0. to 100. 00: External start selection 01: 0 Hz Data Default setting 0.0 0.0 0. 100. 01 Unit Hz Hz % %
Functions
For each item, refer to "External Frequency (Voltage/Current) Adjustment" (page 4-10).
b001
Retry selection
00
b002
1.0
b003
1.0
4-27
Parameter No.
Function name Momentary power interruption/ undervoltage trip during stop selection Momentary power interruption retry time selection 00: Disabled 01: Enabled
Data
Default setting
Unit
b004
00
b005
00
b011
00: Frequency at interruption Starting frequency at 01: Max. frequency frequency pull-in restart 02: Set frequency Deceleration rate constant at frequency pull-in restart Frequency pull-in restart level Related functions 0.1 to 3000.0
00
b029
0.5
b030
Rated current
Functions
ON Alarm OFF OFF [t0: Duration of momentary power interruption / t1: Allowable duration of momentary power interruption (b002) / t2: Retry wait time (b003)]
4-28
4-2 Function Mode Alarm Selection for Momentary Power Interruption/Undervoltage During Stop
Use b004 to select whether to enable an alarm output in case of momentary power interruption or undervoltage. An alarm output continues while Inverter control power supply remains. Alarm output for momentary power interruption and undervoltage during stop (Examples 3 and 4) (Example 3) b004: 00
While the Inverter is stopped
OFF RUN command ON OFF
Power supply ON
OFF
Functions
(Example 4) b004: 01
While the Inverter is stopped Power supply ON
OFF RUN command ON OFF
OFF
OFF
Function name Electronic thermal level 2nd electronic thermal level Electronic thermal characteristics selection 2nd electronic thermal characteristics selection
Data
Unit A A
b212
b013
*
b213
00: Reduced torque characteristics 1 01: Constant torque characteristics 02: Reduced torque characteristics 2 C021, C024
Related functions
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on.
4-29
60 4 0 Motor current (A) 4.6 6.0 8.0 (Ratio to the rated (116%) (150%)(200%) current of the Inverter)
Functions
X0.667
60
4-30
20
60
This function helps prevent an overcurrent trip due to rapid load fluctuation in acceleration or constant speed operation.
Parameter No. b021
*
Function name Overload limit selection 2nd overload limit selection Overload limit level
Data 00: Disabled 01: Enable in acceleration/constant speed operation 02: Enabled in constant speed operation
Default setting 01 01 1.5 Rated current 1.5 Rated current 1.0 1.0 00
Unit
b221
b022
*
A A s s
0.1 Rated current to 1.5 Rated current b222 2nd overload limit level Overload limit parameter 2nd overload limit parameter Overload limit source selection 2nd overload limit source selection Overload warning level 0.1 to 3000.0 (Deceleration time while this function is in operation)
b023
*
b223
b028
*
00: b022, b222 set values 01: Input terminal FV 00 Rated current
b228
C041
* C241
0.0: Does not operate. 0.1 Rated current to 2.0 Rated current (Outputs OL signal when the 2nd overload warning level overload warning level is reached.) Related functions C021, C026
A Rated current
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on. The Inverter monitors the motor current during acceleration or constant speed operation. If it reaches the overload limit level, the output frequency is lowered automatically according to the overload limit parameter. The overload limit level sets a current value for this function to work. When this function operates, the acceleration time becomes longer than the set time.
4-31
With the overload limit parameter set too low, an overvoltage trip may occur due to regenerative energy from the motor. This is because of automatic deceleration from this function even during acceleration. Make the following adjustments if this function operates during acceleration and the frequency doesn't reach the target level. Increase the acceleration time. Increase the torque boost. Increase the overload limit level. Use a higher rank Inverter.
Overload limit level b022 Deceleration set by the overload limit parameter Output current Max. frequency A004/A204
Functions
b023
You can change the level setting in the overload limit source selection. With 00 selected, the set values of b022 and b222 are applied to the overload limit level. With 01 selected, the analog voltage input between FV and FC is enabled, and 10 V here corresponds to 150% of the rated current. Note that 01 can be set only if PID is disabled and the AT terminal is not set.
Overload Warning
If the load is too large, this function outputs an overload warning signal, allowing you to readjust the overload level. This helps prevent mechanical damage due to an overload in the conveyors, or an operation line stop due to an overload trip of the Inverter. Allocate 03 (OL) to any of multi-function output terminal P1 or relay output terminals.
n
Overload limit level b022 Overload warning level C041 Output current
OL
4-32
b031
01
Functions
Related functions
b051
1.0
b052
0.0 to 1000.
0.0
b053
1.00
b054
0.00 to 10.00
0.00
Hz
4-33
Power supply
OFF
Internal DC voltage
b052 b051
Undervoltage level
b053
Functions
Operation Description
A If the power is disconnected during operation with the momentary power interruption non-stop function enabled (b050 = 01) and the voltage falls below the momentary power interruption nonstop function starting voltage (b051), the output frequency is decelerated with one stroke in accordance with the momentary power interruption non-stop deceleration starting width (b054) (Internal DC voltage rises due to the regenerative energy generated at this time.) B While deceleration continues in accordance with the momentary power interruption non-stop deceleration time (b053), internal DC voltage increases, and once the voltage reaches the stop deceleration level of non-stop function (b052), deceleration ceases. C Internal DC voltage decreases because there is no power supply during this constant speed operation. D Deceleration starts again according to b053 after the internal DC voltage decreases to b051. Then, after a recurrence from B, the operation eventually stops without a trip. If the internal DC voltage has dropped below the undervoltage level during this function, output is shut off after an undervoltage trip to enter free-run status. (Caution) When the momentary power interruption non-stop deceleration level (b052) is below the momentary power interruption non-stop function starting voltage (b051), the Inverter performs this function by increasing b052 to b051 without an automatic setting change. This function is not reset before completion. To run the Inverter after power recovery during this function, input the RUN command after entering the STOP command when stopped.
4-34
Unit
b056 b133
0.0 to 150.0 00: Disabled 01: Enabled 200-V class: 330 to 395 400-V class: 660 to 790
s V
Functions
b134
t Output frequency
With this function activated, PI control works to keep the internal DC voltage constant. Though quicker response is expected with a larger proportional gain, control tends to be divergent and may easily lead to a trip. Response also becomes quicker with a shorter integral time, but if too short, it may lead to a trip as well.
AM Adjustment
You can adjust the calibration of the analog voltage (0 to 10 V DC) from the AM terminal on the control terminal block by using the Inverter setting.
Parameter No. b080 C028 C086 Function name AM adjustment AM selection AM offset adjustment 0. to 255. 00: Output frequency 01: Output current 0.0 to 10.0 Data Default setting 100 00 0.0 Unit V
4-35
100%
Note: If the offset (C086) is changed, the point to reach 10 V changes accordingly because of parallel movement. To avoid this, adjust the offset (C086) before the gain (b080).
Starting Frequency
Set the frequency to start Inverter output with the RUN signal turned on.
Parameter No. b082 Function name Starting frequency 0.5 to 9.9 Data Default setting 1.5 Unit Hz
Functions
Use mainly to adjust the starting torque. With the starting frequency set high, the starting current increases. Therefore, the current may exceed the overload limit and cause an overcurrent trip.
FW
Output frequency
b082
Output voltage
Carrier Frequency
You can change the PWM waveform carrier frequency output from the Inverter.
Parameter No. b083 Function name Carrier frequency 2.0 to 12.0 Data Default setting 3.0 Unit kHz
With the carrier frequency set high, you can reduce metallic noise from the motor. However, this may increase noise or leakage current from the Inverter. Carrier frequency adjustment also helps avoid mechanical or motor resonance.
4-36
To raise the carrier frequency, reduce the output current (or derate the rated current) as shown in the graph below.
7.5kW
Functions
95%
85%
80%
80%
4-37
Parameter Initialization
You can initialize the rewritten set values and reset to the factory default, or clear trip records. Note that this is not available for RUN and power ON times.
Parameter No. Function name Data 00: Clears the trip monitor 01: Initializes data 02: Clears the trip monitor and initializes data 00: Do not change. Default setting Unit
b084
Initialization selection
00
b085
00
4
Initialization Method
After setting the parameter, use the following method to initialize.
Functions
(1) Press the STOP/RESET key with the Mode and Decrement keys pressed simultaneously. Release the STOP/RESET key when the display blinks. Release the Mode and Decrement keys.
(2) Initializing
0k0
dk0k0k1
The multi-function input/output terminals are also initialized with this function. To avoid unexpected operation, be sure to re-examine the wiring.
4-38
Displayed value [d007] = "Output frequency [d001]" x "Frequency conversion coefficient [b086]"
Functions
(Display) [d007] 0.00 to 99.99 100.0 to 999.9 1000. to 9999. 1000 to 3996
: Displays in increments of 0.01. : Displays in increments of 0.1. : Displays in increments of 1. : Displays in increments of 10.
(Setting range) [b086] 0.1 to 99.9 : Can be set in increments of 0.1. (Example) When the output frequency [d001] = 50.0 Hz, and the frequency conversion coefficient [b086] = 1.1, the monitor [d007] displays "55.0" through 50.0 1.1 = 55.0.
The trip reset function via the STOP/RESET key works according to this setting.
For details, refer to "Free-run Stop" (page 4-53) in the Multi-function Input section.
4-39
b089
01
Enabled when the power is turned on, if: C070 is set to "02" (Digital Operator), mode selector S7 to "OPE" (Digital Operator), and 3G3AXOP01 is connected; or C070 is set to "03" (ModBus), mode selector S7 to "485" (RS485 ModBus), and ModBus communication is available. With this function enabled, keys other than the STOP/RESET key, and the FREQ adjuster on the Digital Operator are disabled. In case of a trip, any trip code from "E01" to "E60" is displayed. Also refer to "Output Frequency Monitor (After Conversion) [d007]" (page 4-2).
Functions
Note that the cooling fan keeps operating for 5 minutes right after the power is turned on and after the operation stops.
4-40
b131
Select to enable or disable the overvoltage LAD stop function in b130. Adjust the overvoltage LAD stop function level in b131. The main circuit DC voltage rises because of regenerative energy from the motor once deceleration starts. With the overvoltage LAD stop function enabled (b130: 01), the Inverter stops deceleration temporarily once the main circuit DC voltage has reached the overvoltage LAD stop function level, which is lower than the overvoltage level. Deceleration then resumes if the voltage level falls below the overvoltage LAD stop function level. With the overvoltage LAD stop function enabled (b130: 01), the actual deceleration time may become longer than the set value (F003/F203). This function does not aim to keep the main circuit DC voltage level constant. Therefore, an overvoltage trip may occur if the main circuit DC voltage rises rapidly because of rapid deceleration.
Internal DC voltage
Functions
Deceleration restarted
Time
The fluctuation of the internal DC voltage of this function is larger compared to the overvoltage control function during deceleration, described in b055, b056, b133, and b134. These functions aim to avoid overvoltage during deceleration, and you can select either function according to your system.
4-41
Output frequency
Functions
Time
While this function is activated, the noise from the motor may be heard differently because of automatic change in career frequency.
4-42
Functions
4-43
Parameter No. C001 C201 C002 C202 C003 C203 C004 C204 C005
Function name Multi-function input 1 selection *2nd multi-function input 1 selection Multi-function input 2 selection *2nd multi-function input 2 selection Multi-function input 3 selection *2nd multi-function input 3 selection Multi-function input 4 selection *2nd multi-function input 4 selection Multi-function input 5 selection
Data 00: FW (forward) 01: RV (reverse) 02: CF1 (multi-step speed setting binary 1) 03: CF2 (multi-step speed setting binary 2) 04: CF3 (multi-step speed setting binary 3) 05: CF4 (multi-step speed setting binary 4) 06: JG (jogging) 07: DB (external DC injection braking) 08: SET (2nd control) 09: 2CH (2-step acceleration/deceleration) 11: FRS (free-run stop) 12: EXT (external trip) 13: USP (USP function) 15: SFT (soft lock) 16: AT (analog input switching) 18: RS (reset) 19: PTC (thermistor input) 20: STA (3-wire start) 21: STP (3-wire stop) 22: F/R (3-wire forward/reverse) 23: PID (PID enabled/disabled) 24: PIDC (PID integral reset) 27: UP (UP/DWN function accelerated) 28: DWN (UP/DWN function decelerated) 29: UDC (UP/DWN function data clear) 31: OPE (forced operator) 50: ADD (frequency addition) 51: F-TM (forced terminal block) 52: RDY (ready function) 53: SP-SET (special 2nd function) 64: EMR (emergency shutoff) 255: No function
Default setting
Unit
00
01
18
Functions
12
02
C205
Multi-function input 1 operation selection Multi-function input 2 operation selection Multi-function input 3 operation selection Multi-function input 4 operation selection Multi-function input 5 operation selection
00 00: NO 01: NC NO contact: "ON" with the contact closed, "OFF" with the contact open. NC contact: "ON" with the contact open. "OFF" with the contact closed. For the RS terminal, only NO contact is available. 00 00 00 00
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on. Note 1: The terminal with "18" (RS) allocated will automatically have an NO contact specifications. Note 2: "19" (PTC) can only be allocated to multi-function input 5 (C005). Note 3: "64" (EMR) is set forcibly with switch S8, not with parameters.
4-44
4
[Notes] Use caution when turning on/off the DIP switch S8 on the control PCB. That will change the function allocation on the control terminal block automatically. Note 1: This function does not insulate the motor electrically. Use a breaker such as a contactor in the motor wire if necessary. Note 2: This function does not prevent erroneous operation of drive process control and the application function. Note 3: The digital outputs (relay and open collector outputs) of the Inverter are not regarded as the safety signals mentioned here. When you set a safety control circuit as described here, use the output signal of an externally set safety relay.
Functions
Wiring Example
Wiring Example
R(+) T(-) S13 Emergency shutoff S22 S12 S11 S22 S12 A1 A2 R S T R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
Run/Stop
S14
13 14 23 24
Inverter
S13: The emergency stop button lets the Inverter go into "Emergency Shutoff" status (or free-run status). S14: Run/Stop button The emergency shutoff circuit is monitored with an externally set safety relay. One safety relay can be used for multiple Inverters.
4-45
Inputting EMR to the digital input lets the motor go into "Emergency Shutoff" status (or free-run status). This status continues while EMR is turned on or until a reset signal is input. To use the Inverter to control the mechanical brake (used for cranes, etc.), you need to connect the safety output of the external safety relay to the brake control circuit in series. Note 1: For the signal lines for the safety relay and emergency shutoff input, use shielded coaxial cables with 2.8 mm or less in diameter and 2 m or less in length. The shield must be grounded. Note 2: All inductor parts such as the relay and contactor must have overvoltage protection circuits. With switch S8 turned on, multi-function input S3 is automatically allocated to the emergency shutoff signal EMR input terminal, and S4 to the reset signal input terminal. In this case, EMR is allocated to function code C003, and reset (RS) to C004 automatically, and you cannot change these parameters manually. The following table shows the status of switch S8 and the allocation of the multi-function input.
Emergency shutoff selector S8 Multi-function input terminal No. Status 1 2 3 S8 = OFF (Default) 1 FW RV CF1 S8 = OFF ON 2 FW RV EMR * (only for emergency shutoff) RS * (only for emergency shutoff reset) No function allocated S8 = ON OFF 3 FW RV No function allocated
Functions
CF2
RS
In short, when switch S8 is turned on, input terminal S5 automatically switches to "No function allocated" status. To allocate a function to terminal S5 in this status, use the function mode. If switch S8 is turned off later, input terminal S3 switches to "No function allocated" status. To allocate a function, again use the function mode. You can reset Emergency Shutoff status only via the dedicated input terminal (terminal S4 in the above table). The STOP/RESET button on the Digital Operator cannot be used for resetting Emergency Shutoff status. * When switch S8 is ON, the EMR function is forcibly set to NC contact, and the RS function to NO contact.(Parameters C013 and C014 are ignored)
4-46
Functions
By allocating 02 to 05 (CF1 to CF4) to any of the multi-function inputs, you can select the multistep speed from 0 to 15. Note that multi-step speed terminals not allocated to any multi-function input are regarded as "OFF". (e.g., if 02 (CF1) and 03 (CF2) are allocated to multi-function input, the available multi-step speeds should be 0 to 3.) For speed 0, you can change the frequency reference with the frequency reference selection (A001). (e.g., if the frequency reference is set to the control terminal block (terminal, A001: 01), you can change it via input terminals FV and FI.) For speed 0, use A020/A220 if the frequency reference is set to the Digital Operator (A001: 02). Use A021 to A035 to set frequencies for speeds 1 to 15.
4-47
You can also select a multi-step speed by turning on/off the multi-step speed terminals (CF1 to CF4) and set the multi-step speed frequency with F001.
Multi-step speed terminals Multi-step speed CF4 0th 0 1st 0 2nd 1 3rd 0 4th 0 5th 1 6th 1 7th 8th 0 9th 0 10th 1 11th 1 12th 0 13th 1 14th 1 15th 1 A035 0 A034 1 A033 0 A032 1 A031 0 A030 1 A029 1 0 A027 0 A026 1 A025 0 A024 1 A023 0 A022 1 A021 CF3 CF2 CF1 0 Reference source according to the A001 setting Reflected speed
Functions
A028
Jogging Operation
This function allows you to determine and fine-tune the motor stop position.
Data 06 Symbol JG Function name Jogging operation OFF Related functions Required settings Parameter No. A038 A039 Function name Jogging frequency Jogging stop selection Stop C001 to C005 A002 = 01, A038 > b082, A038 > 0, A039 Data 0.00/Starting frequency to 9.99 00: Free-run stop 01: Deceleration stop 02: DC injection braking stop Default setting 6.00 00 Unit Hz Hz Status ON Description Operates at the set jogging frequency.
4-48
If the frequency is set to a higher value, the jogging operation may easily lead to a trip. Adjust A038 so that the Inverter does not trip.
Functions
JG
FW
Output frequency
If DC injection braking is applied at a high motor speed, an overcurrent trip (E01 to E04) or overload trip (E05) may occur. For internal DC injection braking, the following adjustment may help you avoid such a situation: Lower the frequency for DC injection braking. Increase the DC injection braking delay time (A053). Allocate 07 (DB) to the desired multi-function input. DC injection braking can be applied by turning on/off the DB terminal, regardless of the DC injection braking selection (A051). Set the DC injection braking power in A054. Set the DC injection braking time, taking into account motor heat generation. Long continuous DB may cause the motor to burn out.
4-49
Perform each setting according to your system after selecting the level or edge operation in A056.
(a) Edge operation (A056 = 00) (Example 1-a)
FW
DB
DB
Output frequency
Output frequency
A055
(Example 2-a)
FW
(Example 2-b)
FW
DB
Functions
DB
Output frequency
A055
Output frequency
(Example 3-a)
FW DB
Free running
(Example 3-b)
FW DB
Free running
Output frequency
A053
A055
Output frequency
A053
4-50
Related functions
Functions
By allocating 08 (SET) or 53 (SP-SET) to the desired multi-function input and then turning on/off the SET or SP-SET terminal, you can switch and control two different motors. Switch to the 2nd control function at the SET terminal after turning off the RUN command and the Inverter output. You can switch to the 2nd control function at the SP-SET terminal while in operation. To display and set each parameter for the 2nd control (parameter No.200s), allocate the SET terminal.
U/T1 V/T2 W/T3 Motor 2 Inverter Motor 1
SET /SP-SET SC
To display and set each parameter for the 2nd control (parameter No.200s), allocate SET and SPSET. Parameters changeable while in operation are as follows:
Selection Parameter No. F002/F202 F003/F203 A001/A201 A002/A202 A003/A203 A004/A204 A020/A220 A041/A241 Function name SET Acceleration time 1 Deceleration time 1 Frequency reference selection RUN command selection Base frequency Maximum frequency Multi-step speed reference 0 Torque boost selection Yes Yes No No No No Yes No SP-SET Yes Yes Yes Yes Yes Yes Yes Yes
4-51
Selection Parameter No. A042/A242 A043/A243 A044/A244 A045/A245 A061/A261 A062/A262 A092/A292 A093/A293 A094/A294 A095/A295 A096/A296 b012/b212 b013/b213 b021/b221 b022/b222 b023/b223 b028/b228 C001 to C005/ C201 to C205 C041/C241 H003/H203 H004/H204 H006/H206 Function name SET Manual torque boost voltage Manual torque boost frequency V/f characteristics selection Output voltage gain Frequency upper limit Frequency lower limit Acceleration time 2 Deceleration time 2 2-step acceleration/deceleration selection 2-step acceleration frequency 2-step deceleration frequency Electronic thermal level Electronic thermal characteristics selection Overload limit selection Overload limit level Overload limit parameter Overload limit source selection Multi-function inputs 1 to 5 selection Overload warning level Motor capacity selection Motor pole number selection Stabilization parameter Yes Yes No No Yes Yes Yes Yes Yes Yes Yes No No No No No No No No No No No SP-SET Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes Yes
Functions
There's no indication of 2nd control functions on the display. You'll see which one is enabled by checking whether the terminal is turned on/off. Switching the 2nd control using SET during operation does not work until the Inverter stops.
Related functions
Required settings
4-52
For instructions on how to switch on/off this function automatically with an arbitrary frequency, refer to "2-step Acceleration/Deceleration Function" (page 4-24). To switch via a multi-function input, allocate 09 (2CH) to it.
(Example 1) When A094/A294 is set to 00
FW
2CH Acceleration 2 Deceleration 2 Acceleration 2 A095/A295 Deceleration 1 Acceleration 1 Output frequency F002/F202 A096/A296 Deceleration 1 Output frequency Deceleration 2
Acceleration 1
Functions
Free-run Stop
This function sets the motor to free running status by shutting off the Inverter output.
Data Symbol Function name Status ON 11 FRS Free-run stop OFF Description Sets the motor to free-run status by shutting off output. The motor is in normal operation. C001 to C005 b003, b088, b091
Related functions
Required settings
This function is effective when you stop the motor using the mechanical brake such as an electromagnetic one. Note that an overcurrent trip may occur if the mechanical brake forces the motor to stop during Inverter output. Allocate 11 (FRS) to the desired multi-function input. Performs a free-run stop (FRS) while the FRS terminal is turned on. When the FRS terminal is turned off, the motor restarts after retry wait time b003 elapses. With RUN command selection A002 set to 01 (control terminal), the motor restarts only if the FW terminal is turned on, even in free running. You can select the Inverter output mode for restart at free-run stop selection b088 (0 Hz start or frequency pull-in restart). (Examples 1, 2) The setting of this function is also applied to stop selection b091.
Parameter No. b088 b003 Function name Free-run stop selection Retry wait time Data 00: 0 Hz start (example 1) 01: Frequency pull-in restart (example 2) 0.3 to 100. Default setting 00 1.0 Unit s
4-53
(Example 1) 0 Hz start
FW
b003
Starts at 0 Hz regardless of motor rotation speed. The retry wait time is ignored. An overcurrent trip may occur with this start at a high motor speed.
After the FRS terminal is turned off, the motor frequency is matched and a frequency pull-in restart is performed without stopping the motor. If an overcurrent trip occurs, extend the retry wait time.
Functions
External Trip
Use this function to trip the Inverter according to the peripheral system conditions.
Data Symbol Function name Status ON 12 EXT External trip OFF Description Sets the motor to free-run status by shutting off output. The motor is in normal operation. C001 to C005
Related functions
When the EXT terminal is turned on, E12 is displayed and the Inverter trips to stop output. Allocate 12 (EXT) to the desired multi-function input.
Free running
RS terminal
4-54
4
Related functions
You can reset a USP trip by tuning off the RUN command (example 1) or resetting the Inverter. The Inverter starts running immediately after a trip reset if the RUN command is still turned on. (Example 2) To return from a USP trip to normal operation, shut off the power, turn off the RUN command, turn on the power again, and then turn on the RUN command. (Example 3) Allocate 13 (USP) to the desired multi-function input. The following shows how this function works.
(Example 1) Power supply FW USP RS Alarm Output frequency (Example 2) Power supply FW USP RS Alarm Output frequency (Example 3) Power supply FW USP RS Alarm Output frequency
Functions
Related functions
Required settings
4-55
Select the soft lock setting and performing method from the following table.
Parameter No. Function name Data 00: Data other than b031 cannot be changed when the SFT terminal is ON. 01: Data other than b031 and specified frequency parameters cannot be changed when the SFT terminal is ON. 02: Data other than b031 cannot be changed. 03: Data other than b031 and the specified frequency parameter cannot be changed. 10: Data other than parameters changeable during operation cannot be changed. SFT input Default setting Unit
b031
01
Related functions
AT Input Function
This function changes the analog input source by turning on/off the terminal.
Data Symbol Function name Status ON 16 AT Analog input switching OFF Description Depends on the combination with the A005 setting (see the table below). Same as above. C001 to C005 A001 = 01, A005
Functions
Related functions
Required settings
A005 set value AT terminal input status Analog input enabled OFF
00 ON FI-FC OFF
02 ON VR OFF FI-FC
03 ON VR OFF
04 ON OFF
05 ON
FV-FC
FV-FC
FV-FC
FI-FC
If AT is not allocated to any of the multi-function inputs, this means the AT input = OFF in the above table. Refer to "Analog Input (FV, FI)" (page 4-9).
Reset
This function resets an Inverter trip.
Data Symbol Function name Status ON 18 RS Reset OFF Description Shuts off the power if the Inverter is running. Cleared at trip. (The same process as when the power is turned on) Same as above. C001 to C005 C102
Related functions
Required settings
4-56
You can also reset an Inverter trip by pressing the STOP/RESET key on the Digital Operator. In reset selection C102, you can select alarm reset timing and either enable/disable in normal operation. For the RS terminal, only NO contact is available.
Parameter No. Function name Data 00: Trip reset at power-on (example 1) Enabled during normal operation (shuts off output) C102 Reset selection 01: Trip reset at power-off (example 2) Enabled during normal operation (shuts off output) 02: Trip reset at power-on (example 1) Disabled during normal operation (trip reset only) 00 Default setting Unit
Functions
(Example 1) (Example 2)
ON RS OFF ON Alarm OFF Alarm OFF ON RS OFF ON
19
PTC
Thermistor input
When the thermistor is connected between terminals S5 and SC, the Inverter can detect motor temperature Connected and, if the temperature exceeds the specified level, trips to shut off the output (E35). The level is fixed. Open If the thermistor is not connected, the Inverter trips (E35) to shut off the output even with this function selected. C005 only
Related functions
Allocate 19 (PTC) to multi-function input 5 (C005). This cannot be used with other multi-function terminals. (Use a thermistor with the PTC characteristics.) Trip level is fixed at 3 k 10% max. For how to connect the thermistor, refer to "Functions and Connections of the Control Circuit Terminals" (page 2-23).
4-57
Related functions
Required settings
Functions
Set RUN command selection A002 to 01 (control terminal). The following operations become possible with 20 (STA), 21 (STP), and 22 (F/R) allocated to the multi-function inputs. With the STA and STP terminals allocated, the FW and RV terminals are disabled.
(1) When using STA, STP, and F/R
STA ON OFF
STP
ON
OFF
STP
ON
OFF
F/R
Output frequency
Forward Reverse
Output frequency
Forward
4-58
4
Related functions
Required settings
Functions
UP/DOWN Function
This function changes the Inverter output frequency using UP and DWN terminals of the multifunction inputs.
Data Symbol Function name UP/DWN function accelerated Status ON OFF UP/DWN function decelerated ON OFF 29 UDC UP/DWN function data clear ON OFF Description Increases the current speed during the signal input period. Keeps the current speed. Decreases the current speed during the signal input period. Keeps the current speed. Clears the stored UP/DWN speed. Keeps the stored UP/DWN speed. C001 to C005 A001 = 02, C101
27
UP
28
DWN
Related functions
Required settings
While the UP/DWN terminal is turned on, the acceleration/deceleration time depends on F002, F003/F202, and F203. You can store a frequency set value after UP/DWN adjustment. Choose whether to store the value with C101. Also, you can clear the stored frequency set value by allocating 29 (UDC) to the desired multifunction input and turning on/off the UDC terminal.
4-59
The UP/DOWN function is disabled when the JG operation is enabled. The UP/DOWN function is enabled when the frequency reference selection (A001) is set to the Digital Operator (02). The UP/DOWN function is enabled when the multi-step speed reference is enabled.
Parameter No. Function name Data 00 C101 UP/DWN selection 01 Description Does not store the frequency reference adjusted using UP/DWN. After restoring the power, returns the set value to that before UP/DWN. Stores the frequency reference adjusted using UP/DWN. After restoring the power, maintains the set value after UP/DWN adjustment.
Functions
Note: You can store only two codes: multi-step speed reference 0 (A020) and 2nd multi-step speed reference 0 (A220). Even with C101 set to 01, you cannot store the multi-step speeds 1 to 7 adjusted with the UP/DWN function. To store them, press the Enter key as well.
RUN commands (FW, RV) UP DWN Acceleration/Deceleration does not function if the UP and DWN terminals turn on simultaneously.
Output frequency
Related functions
Related codes
If you switch on/off this function during operation, the RUN command is reset to stop the Inverter. Before resuming operation, stop the RUN command from each command source to avoid possible danger and then input it again.
4-60
Related functions
Required settings
Related codes
FREQ adjuster
A001
Functions
Terminal block + F001 set value ModBus communication Logic operation output
+/
A146 Addition direction setting A145 Frequency addition [ADD] Multi-function input
Related functions
Required settings
When the input of this signal is reset, A001 and A002 return to the command status prior to the input. If you switch on/off this function during operation, the RUN command is reset to stop the Inverter. Before resuming operation, stop the RUN command from each command source to avoid possible danger and then input it again.
4-61
Ready Function
Data 52 Symbol RDY Function name Ready function OFF Normal stop status C001 to C005 Status ON Description The Inverter is ready.
Related functions
Inputting this signal shortens the time between the RUN command input and the start of actual operation. In normal status, this is approx. 20 ms. Shortened time through this function varies depending on timing. When the Inverter is in ready status, high voltage is applied to terminals U, V, and W on the main circuit terminal block. This happens even if the motor is stopped with the RUN command turned off. Do not touch the main circuit terminal block.
Functions
C021
00
C026
05
You can allocate the following functions to multi-function output terminal P1 and the relay output terminals. While the multi-function output terminal P1 selection is for open collector output (allocated in C021), the relay output (MA, MB) function selection is for SPDT-contact relay output (allocated in C026). You can select NO- or NC-contact output for each output terminal with C031 or C036.
Data 00 01 02 03 04 05 06 Description RUN: Signal during RUN FA1: Constant speed arrival signal FA2: Over set frequency arrival signal OL: Overload warning OD: Excessive PID deviation AL: Alarm output Dc: Disconnection detection Frequency arrival signal 4-63 Reference item Signal during RUN Page 4-63
Overload warning signal Excessive PID deviation output Alarm output External analog input disconnection detection
4-62
Data 07 08 09 10 43
Description FBV: PID FB status output NDc: Network error LOG: Logic operation output ODc: Do not use. LOC: Light load detection signal
Reference item PID FB status output Network error Logic operation result output
4-70
Functions
Also outputs a signal during DC injection braking. Below is the time chart.
For elevating machines, use this signal for applying the brake.
4-63
Below is the hysteresis of the frequency arrival signal: ON: (Set frequency - 1% of the maximum frequency) (Hz) OFF: (Set frequency - 2% of the maximum frequency) (Hz)
Parameter No. Function name Arrival frequency during acceleration Data 0.0: Does not output arrival signal during acceleration 0.1 to 400.0: Outputs arrival signal during acceleration 0.0: Does not output arrival signal during deceleration 0.1 to 400.0: Outputs arrival signal during deceleration Default setting Unit
C042
0.0
Hz
C043
0.0
Hz
Functions
(Example) (Max. frequency fmax = 120 (Hz) Set frequency fset = 60 (Hz) fon = 1200.01 = 1.2 (Hz) foff = 120 0.02 = 2.4 (Hz) FA1 During acceleration:ON at 60 - 1.2 = 58.8 (Hz) During deceleration:OFF at 60 - 2.4 = 57.6 (Hz)
FA2
4-64
Functions
Parameter No.
Function name
Data
Default setting
Unit
C041
0.0: Does not operate. 0.1 to Rated current 200%: Overload warning level Outputs OL signal when reaching the overload warning level.
Overload limit level b022 Overload warning level C041 Output current
Rated current
OL
Data
Unit %
4-65
C044 can be set from 0 to 100. The setting corresponds to the range of 0 to the maximum target value.
Feedback value C044 C044 Target value
OD ON ON
Operation
RUN
Stop
Error
STOP RESET
Data 05
Symbol AL
Status ON OFF
4-66
The disconnection detection signal is output if the frequency reference of the external analog input remains below the starting frequency for 500 ms. The signal stops 500 ms after the frequency reference has exceeded the starting frequency. Helps detect disconnection when a frequency reference is issued from the external analog inputs (FV, FI) with the frequency reference selection set to the terminal (A001 = 01). Enabled only when the external analog inputs (FV, FI) are selected. Example 1: Disabled in multi-step speed operation even when the frequency reference is set to the external analog input (A001 = 01). Example 2: Disabled even when the AT terminal selection is set to the FV/volume selection (A005 = 02) or FI/volume selection (A005 = 03) since the frequency reference is set on the Digital Operator (volume) with the AT terminal turned on.
4
Starting frequency External analog input frequency reference (FV, FI)
Functions
0Hz External analog input disconnection detection (DC) ON OFF 500 ms 500 ms
PID FB value
4-67
Network Error
This function detects and outputs a network error during RS485 ModBus communication. The error is output during RS485 ModBus communication if the next signal does not come even after the specified time period in C077.
Data 08 Symbol NDc Function name Network error OFF Available input terminals Required settings
Master
Status ON
Functions
Alarm [C076] = 00 or 01
4-68
4
Multi-function output item used for logic operation RUN, FA1, FA2, OL, OD, AL, Dc, FBV, NDc C141 Input A Logic operation AND, OR, XOR [LOG]
Functions
C142 RUN, FA1, FA2, OL, OD, AL, Dc, FBV, NDc Input B
C141
00
C142
01
C143
00
4-69
4
The signal is output if the load current has fallen below the C039 set value with the light load signal output mode set to 00 or 01 in C038, and LOC (43) allocated to the multi-function output terminal. This function helps avoid a trip resulting from a falling motor current.
Output current C039
Functions
0 [LOC] output 1 0
Parameter No.
Function name Light load signal output mode Light load detection level
Data 00: Enabled during acceleration, constant speed, and deceleration 01: Enabled only during constant speed 0.0 to 2.0 Rated current 0.0: Does not operate
Default setting
Unit
C038
01
C039
Rated current
4-70
ON delay
OFF delay
ON delay
OFF delay
ON delay only
4
ON and OFF delays
Functions
C036
01
PC
P1
Power supply ON
Electrical specifications Between each terminal and PC Voltage drop 4 V max. at power-on Max. allowable voltage: 27 V DC Max. allowable current: 50 mA
ON OFF
OFF
4-71
Functions
MA MC
(Factory default)
(a) When used as an alarm terminal C036 set value Power supply Inverter status Fault ON 00 OFF ON 01 OFF Normal Closed Open Open Closed Normal Fault Open Open Open Closed Closed Closed Output terminal status MA-MC Closed MB-MC Open
(b) When used as an output terminal C036 set value Power supply Output signal ON ON 00 OFF ON 01 OFF OFF Closed Open Open Closed OFF ON Open Open Open Closed Closed Closed Output terminal status MA-MC Closed MB-MC Open
4-72
Analog Input
Two types of external analog inputs are available for frequency reference. For voltage input, you can set a frequency from 0 to maximum by applying a voltage from 0 to 10 V between inputs FV and FC. For current input, apply 4 to 20 mA between inputs FI and FC. Note that voltage and current cannot be input simultaneously. Also, do not connect the signal lines for inputs FV and FI simultaneously.
FS Reference voltage (10 V) Voltage input Inverter VR FV FI FC A001 [AT] Frequency setting
Functions
A005 set value AT terminal input status Analog input enabled OFF FI-FC
03 ON Volume OFF
04 ON FV-FC OFF
05 ON FI-FC
External VR: 1 to 2 k, 2 W
+0 to 9.6 V DC 0 to 10 V DC standard
4 to 19.6 mA 4 to 20 mA standard
4-73
FV/FI Adjustment
Parameter No. C081 C082 Function name FV adjustment FI adjustment 0.0 to 200.0 0.0 to 200.0 Data Default setting 100 100 Unit % %
Related functions
A011, A101, A012, A102, A013, A103, A014, A104, A015, A105
You can adjust the FV/FI frequency input. Use this to change the full scale of input. The set frequency becomes 0 Hz with 0.0% set. This returns to the factory default value after initialization.
Set frequency Max. frequency
Functions
200% setting
100% setting
Max. frequency/2
50% setting
0
0V, 4mA 5V, 12mA 10V, 20mA
4-74
AM Selection
Select a signal to output from the following table.
Parameter No. Function name Data 00: Output frequency 0 to 10 V (0 to Max. frequency (Hz)) 01: Output current 0 to 10 V (0% to 200% of the rated current) Default setting Unit
C028
AM selection
00
Related functions
A011, A101, A012, A102, A013, A103, A014, A104, A015, A105
Functions
Output Frequency
Outputs the voltage according to the output frequency, with the maximum frequency being full scale. This is intended for display indication and cannot be used as a line speed signal. Though the accuracy is 5%, this could be exceeded depending on your meter. Outputs a frequency obtained by multiplying the output frequency by the conversion coefficient [b086], with the maximum frequency being full scale.
AM FS FV FI FI
Output Current
Outputs a current value with 200% of the Inverter rated voltage being full scale. The output method is the same as the output frequency. Monitor accuracy is 10% at the halfway point of base frequency.
AM Adjustment
Adjust the calibration of the meter connected to the AM terminal by using the Inverter setting.
Parameter No. b080 C086 Function name AM adjustment AM offset adjustment Related functions
When b080 = 100
AM output 10V b080=0 to 255 AM output 10V C086=0 to 10 Parallel shift 5V 5V
Data 0. to 255. (Adjust to the scale) 0.0 to 10.0 (See the figure below)
Unit V
A011, A101, A012, A102, A013, A103, A014, A104, A015, A105
When C086 = 0.0
4-75
Function name Motor capacity selection 2nd motor capacity selection Motor pole number selection 2/4/6/8
Default setting
Unit
Inverter capacity
kW
H203
4
4 Pole
H004
*
H204
2nd motor pole number selection Related functions A041 to A045, A241 to A244
Functions
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on.
Stabilization Parameter
This function adjusts to reduce motor hunting.
Parameter No. H006
*
Data
Unit
H206
Related functions
* To switch to the 2nd control, allocate 08 (SET) to the multi-function input terminal and then turn it on. In case of motor hunting, check whether the motor capacity selection (H003/H203) and motor pole number selection (H004/H204) match your motor. If they do not, match them. For adjustment, raise the stabilization parameter (H006) by degrees. If this increases motor hunting, lower it by degrees. When using the automatic torque boost (A041/A241 = 01), if motor hunting occurs in a low speed range, lower the manual torque boost voltage (A042/A242) and manual torque boost frequency (A043/A243). Other than this function, the following methods are suggested to reduce hunting: Lower the carrier frequency (b083) Lower the output voltage gain (A045)
Parameter No. A045 b083 H006/H206 Function name Output voltage gain Carrier frequency Stabilization parameter 20. to 100. 2.0 to 12.0 0. to 255. Data Description Unit: % (Lower this in motor hunting.) Unit: kHz (Lower this in motor hunting.) Adjust this in motor hunting.
4-76
Communication Function
Communication with external network control devices can be carried out from the communication connector of the 3G3JX, through the RS-485 complying ModBus-RTU protocol.
Communication Specifications
Item Transfer speed Synchronous system Description 4800/9600/19200 bps Asynchronous system Binary LSB first RS-485 8 bits (ModBus-RTU mode) No parity/Even/Odd 1 or 2 bits One-way startup via command from the host side Silent interval +0 to 1000[ms] 1:N (N = Max. 32) RJ45 modular jack Overrun/Framing/CRC-16/Horizontal parity Note Select using the Digital Operator. (ASCII mode not available) Select using the Digital Operator. Select using the Digital Operator. Set using the Digital Operator. Set using the Digital Operator.
Functions
Data bit length Parity Stop bit length Startup method Wait time Connection Connector Error check
8k8k8k8
4-77
To connect the ModBus, connect each Inverter in parallel as below. Connect a termination resistor separately to avoid signal reflection, since this 3G3JX does not incorporate it. Choose a termination resistor according to the impedance characteristics of the cable to be used.
Termination resistor
ModBus network
Termination resistor
8k8k8k8
8k8k8k8
8k8k8k8
SP
SN
4
External controller (master)
Functions
ModBus Setting
Switching from the External OPE to ModuBus
1. Set the parameters using the Digital Operator in accordance with your communication environment. 2. Shut off the power. 3. Open the connector cover. 4. Insert the communication cable connected to the ModBus bus line. 5. Set the 485/OPE communications selector to "485". 6. Turn on the power and start ModBus communications.
Note: Be sure to set parameter C070 in advance. Communication protocol will not be changed merely by switching S7.
4-78
A001
00
Functions
A002
01: Terminal RUN command selection 02: Digital Operator 03: ModBus communication 01: Output frequency monitor 02: Output current monitor 03: Rotation direction monitor Monitor display selection 04: PID feedback value monitor 05: Multi-function input monitor 06: Multi-function output monitor 07: Frequency conversion monitor Operator/ModBus selection Communication speed selection (Baud rate selection) Communication station No. selection Communication parity selection Communication stop bit selection 02: Digital Operator 03: ModBus 04: 4800 bps 05: 9600 bps 06: 19200 bps 1 to 32 00: No parity 01: Even 02: Odd 1: 1 bit 2: 2 bits 00: Trip 01: Trip after deceleration stop 02: Ignore 03: Free run 04: Deceleration stop 0.00 to 99.99 0 to 1000
02
b089
01
C070
02
C071
04
C072
1.
C074
00
C075
C076
02
C077 C078
0.00 0.
s ms
4-79
(1): Frame to be sent from the external controller to the Inverter (Query) (2): Frame to be returned from the Inverter to the external controller (Response) The Inverter returns a response (Frame (2)) only after receiving a query (Frame (1)) and does not output a response positively. Each frame format (command) is shown below.
Functions
<Slave Address> Pre-set numbers ranging from 1 to 32 in each Inverter (slave). (Only the Inverter having the same slave address as the query takes in the query.) Broadcasting can be performed by setting the slave address to "0". Data call or loopback cannot be performed while broadcasting. <Data> Sends the function command. The 3G3JX corresponds with the following data formats used in the ModBus.
Data name Coil Holding register Description Binary data (1-bit long) that can be referred to or changed 16-bit long data that can be referred to or changed
<Function Code> Specifies a function for the Inverter to perform. The function codes available to the 3G3JX are shown on the next page.
4-80
Function code
Function code 01h 03h 05h 06h 08h 0Fh Function Coil status reading Holding register content reading Writing into the coil Writing into holding register Loopback test Writing into multiple coils Writing into multiple registers Maximum number of data bytes in 1 message 4 8 2 2 4 8 Maximum data number in 1 message 32 coils (in bits) 4 registers (in bytes) 1 coil (in bits) 1 registers (in bytes) 32 coils (in bits) 4 registers (in bytes)
10h
Functions
<Error Check> CRC (Cyclic Redundancy Check) is used for the ModBus-RTU error check. The CRC code is 16-bit data generated for the block of random length data in the 8-bit unit. To generate the CRC code, the generation polynomial CRC-16 (X16+X15+X2+1) is used. CRC-16 Calculation Example
CRC-16 calculation CRC*1 Hi CRC =FFFFh
*1
Lo
Target data
Exists
8-bit shift
*1
*1
Completed
<Header, Trailer (Silent interval)> Wait time between receiving the query from the master and the response by the Inverter. Be sure to provide the 3.5-character length for wait time. If the length does not reach 3.5 characters, the Inverter does not respond. The actual communication wait time is the total of the silent interval (3.5-character length) and C078 (communication wait time) setting.
4-81
Message configuration: Response <Total Communication Time> The time between receiving query and the response by the Inverter is the total of the silent interval (3.5-character length) and C078 (communication wait time) setting. When sending another query to the Inverter after receiving the response from the Inverter, be sure to provide the silent interval length (3.5-character length or more) at the minimum. <Normal Response> If the query is the loopback function code (08h), the Inverter sends back a response of the same content as the query. If the query contains a function code of writing into the holding register or coil (05h, 06h, 0Fh, 10h), the Inverter sends back the query as it is in response. If the query contains a function code of reading the holding register or coil (01h, 03h), the Inverter makes the slave address and function code the same as the query and attaches the read data to the query. <Abnormal Response>
Field Configuration Slave address Function code Exception code CRC-16
Functions
If an error (aside from a communication error) is found in the query content, the Inverter returns an exception response without performing any operation. To determine the cause of an error, check the function code of the response. The function code of the exception response is the value of the query function code with 80h added. Check the details of the error with the exception code.
Exception code Code 01h 02h 03h 21h Specified an unsupported function. Specified address does not exist. Specified data has an unacceptable format. Data is out of the Inverter's range for writing into the holding register. The Inverter does not allow this function. 22h Description
Attempted to change the register that cannot be changed during operation. Has issued the enter command during operation (UV). Has written into the register during trip (UV). Has written into the register used exclusively for reading.
Has written into the register (coil) used exclusively for reading.
23h
4-82
<No Response> The Inverter ignores a query and does not respond when: The broadcast is received. A communication error is detected in receiving a query. The query slave address does not correspond with the slave address set for the Inverter. The time interval between 2 pieces of data constituting the message is less than a 3.5-character length. Query data length is inappropriate. The reception interval in a frame exceeds the 1.5-character length. Note: Provide a timer in the master to monitor the response, and if no response is returned within the set time period, send the same query again.
Functions
(Example) When reading multi-function input terminals from 1 to 5 of the Inverter with the slave address "8" Refer to the following table for the multi-function input terminal statuses. (Coils from 12 to 14 are OFF.)
Class Multi-function input terminals Coil No. Terminal status 1 7 ON 2 8 OFF Data 3 9 ON 4 10 OFF 5 11 OFF
Query No. 1 2 3 4 5 6 7 8 Field name Slave address *1 Function code Coil start number (MSB) Coil start number (LSB) Number of coils (MSB)*2 Number of coils (LSB)*2 CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 08 01 00 06 00 05 1C 91
Response No. 1 2 3 4 5 6 Field name Slave address Function code Number of data bytes Coil data
*3
Example (HEX) 08 01 01 05 92 17
*1. Broadcasting cannot be performed. *2. When specifying the value for 0 or over 31 of the reading coils, the error code "03h" is sent. *3. Data is transferred by the number of data bytes.
4-83
The data received as the response shows the statuses of coils 7 to 14. The data received here, "05h = 00000101b", should be read with setting coil 7 as LSB as follows:
Item Coil No. Coil status 14 OFF 13 OFF 12 OFF 11 OFF Data 10 OFF 9 ON 8 OFF 7 ON
If the reading coil exceeds the defined coil range in the final coil data, such coil data is regarded as "0" and returned. Refer to "<Exception Response>" (4-89) if the coil status reading command has not been performed normally. <Reading the Holding Register Content [03h]> Reads the specified number of consecutive holding register contents from the specified holding register addresses. (Example) Reads the latest trip information (frequency, current, voltage at trip) from the Inverter with the slave address "1". Refer to the trip status as follows:
3G3JX command Register No. Trip status D081 (Factor) 0012h Overcurrent (E03) D081 (Frequency) 0014h 9.9 Hz D081 (Output current) 0016h 3.0 A D081 (DC bus V DC) 0017h 284 V
Functions
4-84
Query No. 1 2 3 4 5 6 Field name Slave address*1 Function code Register start address *3 (MSB) Register start address *3 (LSB) Number of holding registers (MSB) Number of holding registers (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (Hex) 01 03 00 11 00 06 95 CD
Response No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Field name Slave address Function code Number of data bytes*2 Register data 1 (MSB) Register data 1 (LSB) Register data 2 (MSB) Register data 2 (LSB) Register data 3 (MSB) Register data 3 (LSB) Register data 4 (MSB) Register data 4 (LSB) Register data 5 (MSB) Register data 5 (LSB) Register data 6 (MSB) Register data 6 (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (Hex) 01 03 0C 00 03 00 00 00 63 00 00 00 1E 01 1C AF 6D
Functions
7 8
*1. Broadcasting cannot be performed. *2. Data is transferred by the number of data bytes. In this example, 12 ("0Ch") bytes are used since 6 pieces of holding register data are returned. *3. Note that the holding register start address is "0011h", which is smaller by 1 than the register number "0012h". Read the data received in the response, as follows:
Response buffer Holding register start number Response data Trip data Response buffer Holding register start number Response data Trip data 12+3 (MSB) 00h Not used 12+0 (MSB) 003h Trip factor (E03) 10-11 12+3 (LSB) 00h 12+4 (MSB) 001Eh Output current (3.0 A) 4-5 12+0 (LSB) 12+1 (MSB) 00h Not used 12-13 12+4 (LSB) 12+5 (MSB) 001Ch DC bus V DC (284V) 6-7 12+1 (LSB) 00h 12+2 (MSB) 0063h Frequency (9.9 Hz) 14-15 12+5 (LSB) 8-9 12+2 (LSB)
4-85
Refer to "<Exception Response>" (4-89) if the holding register content reading command has not been performed normally. <Writing Into the Coil [05h]> Writes into one coil. The coil status change is shown in the following table.
Coil status Data Change data (MSB) Change data (LSB) OFF ON FFh 00h ON OFF 00h 00h
(Example) Issues the RUN command to the Inverter with the slave address "8". For running, "03" must be set to "A002". The coil number of the RUN command is "1".
Query No. 1 2 3 4 5 6 7 8 Field name Slave address*1 Function code Coil address*2 (MSB) Example (Hex) 08 05 00 00 FF 00 8C A3 Response No. 1 2 3 4 5 6 7 8 Field name Slave address Function code Coil address*2 (MSB) Example (Hex) 08 05 00 00 FF 00 8C A3
Functions
Coil address*2 (LSB) Change data (MSB) Change data (LSB) CRC-16 (MSB) CRC-16 (LSB)
Coil address*2 (LSB) Change data (MSB) Change data (LSB) CRC-16 (MSB) CRC-16 (LSB)
*1. There is no response for broadcasting. *2. Note that the coil start address is "0", which is smaller by 1 than the coil number "1". The coil addresses for coil numbers from "1 to 31" are "0 to 30". Refer to "<Exception Response>" (4-89) if writing into the coil cannot be performed normally. <Writing into the holding register [06h]> Writes data into the specified holding register. (Example) Write "50 Hz" into the Inverter with slave address "8" as multi-step speed reference 0 (A020). The data resolution of the holding register "1029h" of multi-step speed reference 0 (A020) is 0.1 Hz. To set 50 Hz, set the change data to "500 (01F4h)".
4-86
Query No. 1 2 3 4 5 Field name Slave address*1 Function code Register address (MSB)
*2
Response Example (Hex) 08 06 10 28 01 F4 0D 8C No. 1 2 3 4 5 6 7 8 Field name Slave address Function code Register address (MSB)
*2
Example (Hex) 08 06 10 28 01 F4 0D 8C
Register address*2 (LSB) Change data (MSB) Change data (LSB) CRC-16 (MSB) CRC-16 (LSB)
Register address*2 (LSB) Change data (MSB) Change data (LSB) CRC-16 (MSB) CRC-16 (LSB)
6 7
Functions
*1. There is no response for broadcasting. *2. Note that the holding register start address is "1028h", which is smaller by 1 than the register number "1029h". Refer to "<Exception Response>" (4-89) if writing into the holding register cannot be performed normally. <Loopback Test [08h]> Used to check the communications between master and slave. A random value can be used for test data. (Example) Loopback test to the Inverter with the slave address "1"
Query No. 1 2 3 4 5 6 7 8 Field name Slave address * Function code Test sub code (MSB) Test sub code (LSB) Data (MSB) Data (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 01 08 00 00 Random Random CRC CRC
Response No. 1 2 3 4 5 6 7 8 Field name Slave address Function code Test sub code (MSB) Test sub code (LSB) Data Data CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 01 08 00 00 Random Random CRC CRC
* Broadcasting cannot be performed. The test sub code corresponds only with the query data echo (00h, 00h), not any other command.
4-87
<Writing Into Multiple Coils [0Fh]> Rewrites consecutive multiple coils. (Example) Change the status of multi-function input terminals [S1] to [S5] of the Inverter with the slave address "8". Refer to the following table for the status of multi-function input terminals [S1] to [S5].
Multi-function input terminals Coil No. Terminal status [S1] 7 ON [S2] 8 ON [S3] 9 ON [S4] 10 OFF [S5] 11 ON
4
Query No. 1 2 3 4 5 6 7 8 9 10 11 Field name Slave address *1 Function code Coil start address (MSB) *3 Coil start address (LSB) *3 Number of coils (MSB) Number of coils (LSB) Number of bytes *2 Change data (MSB) Change data (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 08 0F 00 06 00 05 02 17 00 83 EA Response No. 1 2 3 4 5 6 7 8 Field name Slave address Function code Coil start address (MSB) *3 Coil start address (LSB) *3 Number of coils (MSB) Number of coils (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 08 0F 00 06 00 05 75 50
Functions
*1. There is no response for broadcasting. *2. Since the change data comprises both MSB and LSB as a set, make the byte to be an even number by adding 1, even if the byte which actually needs to be changed is an odd number. *3. Note that the coil start address is "6", which is smaller by 1 than the coil number "7". The coil addresses for coil numbers from "1 to 31" are "0 to 30".
Refer to "<Exception Response>" (4-89) if writing into multiple coils cannot be performed normally. <Writing into multiple holding registers [10h]> Writes into consecutive multiple holding registers. (Example) Set "3000 seconds" to acceleration time 1 (F002) for the Inverter with the slave address "8". The data resolution of the holding register "1024h, 1015h" of acceleration time 1 (F002) is 0.01 seconds. To set 3000 seconds, set change data to "300000 (000493E0h)".
4-88
Query No. 1 2 3 4 5 Field name Slave address *1 Function code Start address (MSB) Start address (LSB)
*3
Response Example (HEX) 08 10 10 13 00 02 04 00 04 93 E0 7D 53 No. 1 2 3 4 5 6 7 8 Field name Slave address Function code Start address (MSB) Start address (LSB) Number of holding registers (MSB) Number of holding registers (LSB) CRC-16 (MSB) CRC-16 (LSB) Example (HEX) 08 10 10 13 00 02 B4 54
*3
Number of holding registers (MSB) Number of holding registers (LSB) Number of bytes *2 Change data 1 (MSB) Change data 1 (LSB) Change data 2 (MSB) Change data 2 (LSB) CRC-16 (MSB) CRC-16 (LSB)
6 7
Functions
8 9 10 11 12 13
*1. There is no response for broadcasting. *2. Specify the number of bytes to be changed, not the number of holding registers. *3. Note that the holding register start address is "1013h", which is smaller by 1 than the register number "1014h". Refer to "<Exception Response>" below if writing into the multiple holding registers cannot be performed normally. <Exception Response> The master requires a response for a query except for broadcasting. Though the Inverter should return a response corresponding with the query, it returns an exception response if the query has an error. The exception response has a field configuration shown in the following table.
Field Configuration Slave address Function code Exception code CRC-16
The detailed field configuration is shown on the next page. The function code of the exception response is the value of the query function code with 80h added. The exception code shows the cause of exception response.
4-89
Function code Query 01h 03h 05h 06h 0Fh 10h Exception response 81h 83h 85h 86h 8Fh 90h
Exception code Code 01h 02h 03h 21h Description Specified an unsupported function. Specified address does not exist. Specified data has an unacceptable format. Data is out of the Inverter's range for writing into the holding register. The Inverter does not allow this function. Attempted to change the register which cannot be changed during operation. Has issued the enter command during operation (UV). Has written into the register during trip (UV). Has written into the register used exclusively for reading. Has written into the register (coil) used exclusively for reading.
22h
Functions
23h
Notes: The enter command needs considerable time. Monitor the data writing signal (coil number 001Ah) to check whether the data is being written. Since the Inverter's EEPROM memory element has a limit on the number of rewrites (approx. 100,000 times), the Inverter life may be shortened if enter commands are frequently used.
4-90
Functions
0005h 0006h 0007h 0008h 0009h 000Ah 000Bh 000Dh 000Eh 000Fh 0010h 0011h 0012h 0013h 0014h
*1. When either the control circuit terminal block or the coil is turned ON, these settings are ON. The control circuit terminal block has the priority for the multi-function input. If the master cannot reset the coil ON status due to communication disconnection, turn the control circuit terminal block from ON to OFF in order to turn OFF the coil. *2. The content of a communications error is retained until a fault reset is input. (Available to reset during operation)
4-91
Coil No. 0015h 0016h 0017h 0018h 0019h 001Ah 001Bh 001Ch 001Dh 001Eh 001Fh
Item Excessive PID deviation signal Overload warning signal Frequency arrival signal (Over set frequency) Frequency arrival signal (At a constant speed) Signal during RUN Data writing CRC error Overrun error Framing error Parity error Check sum error
Description
Functions
*1. When either the control circuit terminal block or the coil is turned ON, these settings are ON. The control circuit terminal block has the priority for the multi-function input. If the master cannot reset the coil ON status due to communication disconnection, turn the control circuit terminal block from ON to OFF in order to turn OFF the coil. *2. The content of a communications error is retained until a fault reset is input. (Available to reset during operation) Holding Register Number List
Register No. 0002h Function name Frequency reference (Enable when A001 = 03) Parameter No. R/W Function R/W Monitor or data range 0 to 4000 00: Default 01: (Reserved) 02: Stop 03: Run 04: Free-run stop (FRS) 05: Jogging 06: DC injection braking 07: Retry 08: Trip 09: Undervoltage 0 to 1000 0 to 4000 0 to 2000 00: Stop 01: Forward 02: Reverse Resolution 0.1 [Hz]
0003h
Inverter status
PID feedback (Enable when A076 = 02) Output frequency monitor Output current monitor Rotation direction monitor
R/W R R R
R d004 (LSB)
0 to 999900
0.01 [%]
4-92
Function name
R/W Function R
Monitor or data range 0 to 63 Multi-function input status, Bit 0 = [1] to Bit 4 = [5] 0 to 7 Multi-function output status, Bit 0 = [P1] Bit 1 = Not used. Bit 2 = [MA]
Resolution
1008h
d006
1009h
4
100Ah 100Ch
d007 (MSB) R d007 (LSB) d013 d016 (MSB) R 0 to 20000 0.01 [%] 0 to 3996000 0.01
Functions
100Eh Total RUN time 100Fh 1010h Power ON time monitor 1011h 116Ah 0011h 116Ch 116Dh 0012h 0014h 0016h 0017h Fault monitor 1 0018h 0019h 001Ah 001Bh 001Ch 001Eh 0020h 0021h Fault monitor 2 0022h 0023h 0024h 0025h Fin temperature monitor Fault frequency monitor DC voltage monitor Electronic thermal monitor
R d016 (LSB) d017 (MSB) R d017 (LSB) d018 d080 d102 d104 R R R R R R R R d081 R R R R R R R R d082 R R R R
0 to 999999
1 [h]
0 to 999999
1 [h]
0 to 2000 0 to 65535 0 to 9999 0 to 1000 Trip monitor 1: Factor code Trip monitor 1: Frequency Trip monitor 1: Current Trip monitor 1: Voltage Trip monitor 1: Run time (MSB)
0.1 [C] 0.1 [V] 0.1 [%] 0.1 [Hz] 0.1 [A] 1. [V] 1. [h]
Trip monitor 1: Run time (LSB) Trip monitor 1: ON time (MSB) 1. [h] Trip monitor 1: ON time (LSB) Trip monitor 2: Factor code Trip monitor 2: Frequency Trip monitor 2: Current Trip monitor 2: Voltage Trip monitor 2: Run time (MSB) 1. [h] Trip monitor 2: Run time (LSB) Trip monitor 2: ON time (MSB) 1. [h] Trip monitor 2: ON time (LSB) 0.1 [Hz] 0.1 [A] 1. [V]
4-93
Function name
Parameter No.
R/W Function R R R R
Monitor or data range Trip monitor 3: Factor code Trip monitor 3: Frequency Trip monitor 3: Current Trip monitor 3: Voltage Trip monitor 3: Run time (MSB)
Fault monitor 3 002Ch 002Dh 002Eh 002Fh 1014h Acceleration time 1 1015h 1501h 2nd acceleration time 1 1502h 1016h Deceleration time 1 1017h 1503h 2nd deceleration time 1 1504h 1018h Operator rotation direction selection
d083 R R R R F002 (MSB) F002 (LSB) F202 (MSB) F202 (LSB) F003 (MSB) F003 (LSB) F203 (MSB) F203 (LSB) F004 R/W R/W R/W R/W R/W R/W R/W R/W R/W Trip monitor 3: Run time (LSB) Trip monitor 3: ON time (MSB) 1. [h] Trip monitor 3: ON time (LSB) 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 0: Forward 1: Reverse 00: Digital Operator (volume) 01: Terminal 02: Digital Operator (F001) 03: ModBus communication 10: Frequency operation result 01: Terminal 02: Digital Operator 03: ModBus communication 30. to maximum frequency A004 30. to maximum frequency A204 30 to 400 30 to 400 02: Switches between FV/VR via terminal AT 03: Switches between FI/VR via terminal AT 04: Terminal FV 05: Terminal FI 1. [Hz] 1. [Hz] 1. [Hz] 1. [Hz]
0.01 [s]
Functions
0.01 [s]
0.01 [s]
0.01 [s]
1019h
A001
R/W
RUN command selection Base frequency 2nd base frequency Maximum frequency 2nd maximum frequency
101Dh
FV/FI selection
A005
R/W
4-94
Function name FV start frequency FV end frequency FV start ratio FV end ratio FV start selection FV, FI sampling Multi-step speed reference 0 2nd multi-step speed reference 0 Multi-step speed reference 1 Multi-step speed reference 2 Multi-step speed reference 3 Multi-step speed reference 4 Multi-step speed reference 5 Multi-step speed reference 6 Multi-step speed reference 7 Multi-step speed reference 8 Multi-step speed reference 9 Multi-step speed reference 10 Multi-step speed reference 11 Multi-step speed reference 12 Multi-step speed reference 13 Multi-step speed reference 14 Multi-step speed reference 15 Jogging frequency Jogging stop selection Torque boost selection 2nd torque boost selection Manual torque boost voltage 2nd manual torque boost voltage
Parameter No. A011 A012 A013 A014 A015 A016 A020 A220 A021 A022 A023 A024 A025 A026 A027 A028 A029 A030 A031 A032 A033 A034 A035 A038 A039 A041 A241 A042 A242
R/W Function R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W 0 to 200 R/W 0 to 999
Monitor or data range 0 to 4000 0 to 4000 0 to 100 0 to 100 00: Start frequency A011 01: 0 Hz 1 to 17 0.0/Starting frequency to 4000 0.0/Starting frequency to 4000
Resolution 0.1 [Hz] 0.1 [Hz] 1 [%] 1 [%] 0.1 [Hz] 0.1 [Hz]
Functions
102Dh 102Fh 1031h 1033h 1035h 1037h 1039h 103Bh 103Dh 103Fh 1041h 1043h 1045h 1047h 1048h 1049h 104Ah 1510h 104Bh 1511h
0.1 [Hz]
0.01 [Hz]
00: Free-run stop 01: Deceleration stop 02: DC injection braking stop 00: Manual torque boost only 01: Simple torque boost
0.1 [%]
4-95
Function name Manual torque boost frequency 2nd manual torque boost frequency V/f characteristics selection 2nd V/f characteristics selection Output voltage gain 2nd output voltage gain DC injection braking selection DC injection braking frequency DC injection braking delay time DC injection braking power DC injection braking time DC injection braking method selection Frequency upper limit
Resolution
0.1 [%]
1. [%]
R/W R/W 00: Disabled 01: Enabled during stop 02: Output frequency<A052 DB 0 to 600 0 to 50 0 to 100 0 to 600 00: Edge operation 01: Level operation 0.0/Frequency lower limit : A062 x 10 to Maximum frequency : A004 x 10 0.0/2nd frequency lower limit : A262 x 10 to 2nd max. frequency : A204 x 10 0.0/Starting frequency : b082 10 to Frequency upper limit : A061 10 0.0/Starting frequency : b082 x 10 to 2nd frequency upper limit : A261x10 0 to 4000
Functions
105Ah
A061
R/W
0.1 [Hz]
1517h
A261
R/W
0.1 [Hz]
105Bh
A062
R/W
0.1 [Hz]
1518h 105Dh 1060h 1063h 105Eh 1061h 1064h 1068h 1069h 106Ah 106Bh 106Ch
2nd frequency lower limit Jump frequency 1 Jump frequency 2 Jump frequency 3 Jump frequency width 1 Jump frequency width 2 Jump frequency width 3 PID selection PID P gain PID I gain PID D gain PID scale
A262 A063, A065, A067 A064, A066, A068 A071 A072 A073 A074 A075
R/W
0.1 [Hz]
R/W
0.1 [Hz]
R/W
0.1 [Hz]
4-96
Register No.
Function name
Parameter No.
R/W Function
Monitor or data range 00: Feedback (FI) 01: Feedback (FV) 02: External communication 10: Operation function output 00: OFF (Deviation = Target value Feedback value) 01: ON (Deviation = Feedback value Target value) 0 to 1000 00: Always ON 01: Always OFF 02: OFF during deceleration 200-V class 0: 200 1: 215 2: 220 3: 230 4: 240 400-V class 0: 380 1: 400 2: 415 3: 440 4: 460 5: 480 00: Normal operation 01: Energy-saving operation 0 to 1000 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds). 1 to 300000 The second decimal place is ignored when the value is over 10000 (100.0 seconds).
Resolution
106Dh
A076
R/W
106Eh
A077
R/W
106Fh 1070h
A078 A081
R/W R/W
0.1 [%]
Functions
1071h
A082
R/W
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
0.1 [%]
Acceleration time 2 1075h 1519h 2nd acceleration time 2 151Ah 1076h Deceleration time 2 1077h 151Bh 2nd deceleration time 2 151Ch A293 (LSB) A093 (LSB) A293 (MSB) A292 (LSB) A093 (MSB) A092 (LSB) A292 (MSB)
0.01 [s]
0.01 [s]
0.01 [s]
0.01 [s]
4-97
Register No. 1078h 151Dh 107Ah 151Fh 107Ch 1521h 107Dh 107Eh 1080h 1082h 1083h 1084h 1085h 108Eh 108Fh
Function name 2-step acceleration/ deceleration selection 2nd 2-step acceleration/ deceleration selection 2-step acceleration frequency 2nd 2-step acceleration frequency 2-step deceleration frequency *2nd 2-step deceleration frequency Acceleration pattern selection Deceleration pattern selection FI start frequency FI end frequency FI start ratio FI end ratio FI start selection Operation frequency input A setting Operation frequency input B setting Operator selection Frequency addition amount
Parameter No. A094 A294 A095 A295 A096 A296 A097 A098 A101 A102 A103 A104 A105 A141 A142
Resolution
00: Switched via terminal 2CH 01: Switched by setting R/W R/W 0 to 4000 R/W R/W 0 to 4000 R/W
0.1 [Hz]
4
0.1 [Hz]
Functions
00: Line 01: S-shape curve 00: Line 01: S-shape curve 0 to 4000 0 to 4000 0 to 100 0 to 100 00: Start frequency A101 01: 0 Hz 00: Digital Operator (F001) 01: Digital Operator (volume) 02: Input FV 03: Input FI 04: RS485 communications 00: Addition (A + B) 01: Subtraction (A B) 02: Multiplication (A B) 0 to 4000 00: Adds the A145 value to the output frequency 01: Subtract A145 value from output frequency 0 to 4000 0 to 4000 0 to 100 0 to 100 0, 1 00: Alarm 01: 0 Hz start 02: Frequency matching restart 03: Trip after frequency matching deceleration stop
1090h 1091h
A143 A145
R/W R/W
0.1 [Hz]
1093h
A146
R/W
VR start frequency VR end frequency VR start ratio VR end ratio VR start selection
10A5h
Retry selection
b001
R/W
4-98
Function name Allowable momentary power interruption time Retry wait time Momentary power interruption/undervoltage trip during stop selection Momentary power interruption retry time selection Starting frequency at frequency pull-in restart Electronic thermal level 2nd electronic thermal level Electronic thermal characteristics selection 2nd electronic thermal characteristics selection Overload limit selection 2nd overload limit selection Overload limit level 2nd overload limit level Overload limit parameter 2nd overload limit parameter Overload limit source selection 2nd overload limit source selection Deceleration rate constant at frequency pull-in restart Frequency pull-in restart level
3 to 1000 00: Disabled 01: Enabled 00: 16 times 01: No limit 00: Frequency at interruption 01: Max. frequency 02: Set frequency 2000 to 10000 Set the rated current to 10000 00: Reduced torque characteristics 1 01: Constant torque characteristics 02: Reduced torque characteristics 2 00: Disabled 01: Enabled in acceleration/constant speed operation 02: Enabled in constant speed operation 2000 to 15000 Set the rated current to 10000 1 to 300
10A9h
b005
R/W
4
1170h 10ADh 1527h 10AEh 1528h 10B5h 1529h 10B6h 152Ah 10B7h 152Bh 10BBh 152Ch 1171h 1172h
b011 b012 b212 b013 b213 b021 b221 b022 b222 b023 b223 b028 b228 b029 b030
R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Functions
0.01 [%]
0.01 [%]
R/W R/W R/W R/W R/W 00: Set values in b022 01: Input FV terminal 00: Set values in b222 01: Input FV terminal 1 to 30000 200 to 20000
4-99
Register No.
Function name
Parameter No.
R/W Function
Monitor or data range 00: Data other than b031 cannot be changed when terminal SFT is ON. 01: Data other than b031 and the specified frequency parameter cannot be changed when terminal SFT is ON. 02: Data other than b031 cannot be changed. 03: Data other than b031 and the specified frequency parameter cannot be changed. 10: Data other than parameters changeable during operation cannot be changed. 00: Disabled 01: Enabled (Stop) 02: Enabled (Restart) 0 to 10000
Resolution
10BCh
b031
R/W
10C9h
Selection of non-stop function at momentary power interruption Starting voltage of non-stop function at momentary power interruption Stop deceleration level of non-stop function at momentary power interruption Deceleration time of nonstop function at momentary power interruption Deceleration starting width of non-stop function at momentary power interruption Overvoltage protection proportional gain during deceleration Overvoltage protection integral time during deceleration AM adjustment Starting frequency Carrier frequency
Functions
b050
R/W
10CAh
b051
R/W
0.1 [V]
10CBh
b052
R/W
0 to 10000
0.1 [V]
10CCh
b053
R/W
1 to 30000
0.1 [s]
10CEh
b054
R/W
0 to 100
0.1 [Hz]
1173h
b055
R/W
2 to 50
0.1
0 to 1500 0 to 255 5 to 99 20 to 120 00: Clears the trip monitor 01: Initializes data 02: Clears the trip monitor and initializes data 00: Fixed *Do not change. 1 to 999
10D3h
Initialization selection
b084
R/W
10D4h 10D5h
b085 b086
R/W R/W
0.1
4-100
Monitor or data range 00: Enabled 01: Disabled 00: 0 Hz start 01: Frequency pull-in restart 01: Output frequency monitor 02: Output current monitor 03: Rotation direction monitor 04: PID feedback value monitor 05: Multi-function input monitor 06: Multi-function output monitor 07: Frequency conversion monitor 00: DecelerationStop 01: Free-run stop 00: Always ON 01: ON during RUN 02: Depends on the fin temperature 00: Disabled 01: Enabled 200-V class: 330 to 395, 400-V class: 660 to 790 00: Disabled 01: Enabled 200-V class: 330. to 395. 400-V class: 660. to 790. 00: Disabled 01: Enabled 00: Disabled 01: Enabled 00: RDY disabled 01: RDY enabled
Resolution
10D8h
b089
R/W
4
10DAh Stop selection b091 R/W
1. [V]
Functions
10DBh
Cooling fan control Overvoltage LAD stop function Overvoltage LAD stop function level setting Overvoltage protection function selection during deceleration Overvoltage protection level setting during deceleration Overcurrent suppression function Automatic carrier reduction Ready function selection
b092
R/W
10F5h 10F6h
b130 b131
R/W R/W
1176h
b133
R/W
1. [V]
4-101
Register No. 1103h 1532h 1104h 1533h 1105h 1534h 1106h 1535h 1107h 1536h 110Bh 110Ch 110Dh 110Eh 110Fh 1114h
Function name Multi-function input 1 selection 2nd multi-function input 1 selection Multi-function input 2 selection 2nd multi-function input 2 selection Multi-function input 3 selection 2nd multi-function input 3 selection Multi-function input 4 selection 2nd multi-function input 4 selection Multi-function input 5 selection 2nd multi-function input 5 selection Multi-function input 1 operation selection Multi-function input 2 operation selection Multi-function input 3 operation selection Multi-function input 4 operation selection Multi-function input 5 operation selection Multi-function output terminal P1 selection Relay output (MA, MB) function selection AM selection Multi-function output terminal P1 contact selection Relay output (MA, MB) contact selection Light load signal output mode Light load detection level
Parameter No. C001 C201 C002 C202 C003 C203 C004 C204 C005 C205 C011 C012 C013 C014 C015 C021
R/W Function R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W 00: NO 01: NC
Resolution
00: FW/01: RV/02: CF1/03: CF2/04: CF3/05: CF4/06: JG/07: DB/08: SET/09: 2CH/11: FRS/12: EXT/13: USP/15: SFT/ 16: AT/18: RS/19: PTC terminal 5 only/ 20: STA/21: STP/22: F/R/23: PID/24: PIDC/27: UP/28: DWN/29: UDC/31: OPE/50: ADD/51: F-TM/52: RDY/53: SP-SET/64: EMR(automatically allocated to terminal 3 if enabled)/255: NO
Functions
00: RUN/01: FA1/02: FA2/03: OL/04: OD/05: AL/06: Dc/07: FBV/08: NDc/09: LOG/10: ODc(Do not use.)/43: LOC 00: F (Output frequency) 01: A (Output current) 00: NO 01: NC 00: NO 01: NC 00: Enabled during acceleration/ deceleration/constant speed 01: Enabled only during constant speed 0 to 20000 Set to10000 at rated current
1178h
C038
R/W
1179h
C039
R/W
0.01 [%]
4-102
Function name Overload warning level 2nd overload warning level Arrival frequency during acceleration Arrival frequency during deceleration PID deviation excessive level PID FB upper limit PID FB lower limit Operator/ModBus selection Communication speed selection (Baud rate selection) Communication station No. selection Communication parity selection Communication stop bit selection Communication error selection Communication error timeout Communication wait time FV adjustment FI adjustment AM offset adjustment Not used UP/DWN selection
Parameter No. C041 C241 C042 C043 C044 C052 C053 C070 C071
R/W Function R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W R/W
Monitor or data range 0 to 20000 Set to10000 at rated current 0 to 4000 0 to 4000 0 to 1000 0 to 1000 0 to 1000
Resolution
0.01 [%]
0.1 [Hz] 0.1 [Hz] 0.1 [%] 0.1 [%] 0.1 [%]
Functions
1138h
1139h 113Bh 113Ch 113Dh 113Eh 113Fh 1141h 1142h 1145h 1149h
C072 C074 C075 C076 C077 C078 C081 C082 C086 C091 C101
Do not change through ModBus communication. For setting, refer to "ModBus Setting" (4-78).
0 to 2000 0 to 2000 0 to 100 Do not change. 00: OFF/01: ON 00: Trip reset at power-on 01: Trip reset when the power is OFF 02: Enabled only during trip (Reset when the power is ON.)
114Ah
Reset selection
C102
R/W
1150h
Logic operation function A input Logic operation function B input Logic operator selection
C141
R/W
00: RUN/01: FA1/02: FA2/03: OL/04: OD/05: AL/06: Dc/07: FBV/08: NDc/10: ODc(Do not use.)/43: LOC
1151h 1152h
C142 C143
4-103
Function name Output terminal P1 ON delay Output terminal P1 OFF delay Relay output ON delay Relay output OFF delay Motor capacity selection
Resolution
0.1 [s] 0 to 1000 0 to 1000 00: 0.2/02: 0.4/04: 0.75/ 06: 1.5/07: 2.2/09: 3.7/ 11: 5.5/12: 7.5 00: 0.2/02: 0.4/04: 0.75/ 06: 1.5/07: 2.2/09: 3.7/ 11: 5.5/12: 7.5 2/4/6/8 2/4/6/8 0. to 255. 0. to 255. Indefinite value
2nd motor capacity selection Motor pole number selection 2nd motor pole number selection Stabilization parameter 2nd stabilization parameter Enter command
1 [pole]
Functions
4-104
Functions
4-105
5Maintenance Operations
Maintenance Operations
Overload trip
After a trip occurs, normal operation is restored in 10 seconds by resetting the Inverter.
Overvoltage trip If the incoming voltage and regenerative energy from the motor are too high, a protection circuit works to shut off the Inverter output when the voltage on the converter exceeds the specified level. Shuts off the output if an error occurs in the EEPROM built into the Inverter due to external noise and abnormal temperature rise. EEPROM error
ek_k0k5
ek_k0k7
Check the set data again if the ek_k0k8 error occurs. If the power is shut off during data initialization, an EEPROM error ek_k0k8 may occur when the power is next turned on. Shut off the power after completing data initialization.
Shuts off the output if the incoming voltage drops below the specified level, causing the control circuit not to work properly during a momentary power interruption. Shuts off the output if the internal CPU has malfunctioned.
ek_k0k8
Undervoltage trip
ek_k0k9
CPU error
If the multi-function output terminal (relay terminal) is set to 05 (alarm), the signal may not be output during the CPU error ek_k1k1 . In this case, no data is stored in the trip monitor. The same thing could happen if AL (05) is allocated to the relay output terminal. Again, no data is stored.
If an error occurs in the external equipment or devices, the Inverter receives the signal, and the output is shut off. (Available with the external trip function selected) Appears if the Inverter is turned on with the RUN command being input. (Available with the USP function selected)
ek_k1k1
External trip
ek_k1k2
USP trip
If an undervoltage trip ek_k0k9 occurs with the USP terminal turned ON, a USP trip ek_k1k3 occurs after a trip reset. Reset again to release the trip.
ek_k1k3
5-1
Name
Description Shuts off the output if a ground fault between the Inverter output unit and the motor is detected when turning on the power.
The ground fault trip ek_k1k4 cannot be released with the reset input. Shut off the power and check the wiring.
Appears if the incoming voltage has remained high for 100 seconds while the Inverter output is stopped. Shuts off the output if the temperature has risen in the main circuit due to malfunction of the cooling fan or other reasons. Shuts off the output if overcurrent is detected in the main circuit. While the thermistor input function is used, this detects the resistance of the external thermistor and shuts off the Inverter output. With the emergency shutoff selected (DIP switch on the control board SW8 = ON), this error appears when an emergency shutoff signal is input from multi-function input terminal 3. Occurs when the communication watchdog timer times out.
ek_k1k4
5
ek_k3k7 ek_k6k0
Maintenance Operations
5-2
Other Displays
Name Description Display on Digital Operator
Reset
Undervoltage standby Restart during momentary power interruption Restart during trip Setting initialization
Appears when the Inverter is in the undervoltage standby condition or with the power shut off.
Maintenance Operations
0 0
No data
Appears if no data exists. (Trip monitor) Appears if an error occurs between the Digital Operator and the Inverter.
Communications error
5-3
ekLk0k7
ekLk0k7
Indicates the cause of the trip. Refer to 5-1.
Lk6k0.0
LkLk4.0
(3) Output current (A) when the trip occurred
Maintenance Operations
Lk3k9k8.
(4) DC voltage (V) between P and N when the trip occurred
LkLk1k5
(5) Total time of operation before the trip
LkLk1k8
(6) Total time of power distribution before the trip
5-4
5-2 Troubleshooting
5-2 Troubleshooting
Situation The motor doesn't work. No voltage observed for Inverter outputs U/T1, V/T2, and W/T3. Possible cause Remedy
Is the A001 setting (frequency reference selection) correct? Is the A002 setting (RUN command selection) correct? Is power supplied to terminals R/L1, S/L2, and T/L3? If so, the POWER LED indicator should light up. Does the display show "E **"? Is the allocation of the multi-function input correct? Is the RUN key (RUN command) turned on? Are FW (or RV) input and terminal SC or PSC connected? Is the frequency set with F001 selected? Is the potentiometer connected to terminals FS/FV/FC? Are RS and FRS inputs still turned on?
Check the A001 setting. Check the A002 setting. Check the connections of terminals R/L1, S/L2, T/L3 and U/T1, V/T2, W/T3. Turn on the power. Press the Mode key to confirm the status, and then reset. Check the allocation of the multifunction inputs: C001 to C005 Turn on the RUN key (RUN command). Connect FW (or RV) input to terminal SC or PSC. Press the key to set the frequency. If terminal mode is selected, set the potentiometer to FS/FV/FC. Turn off these inputs. Release the restraint and reduce the load. Operate the motor separately.
Maintenance Operations
Voltage observed for Inverter outputs U/T1, V/T2, and W/T3. Motor rotation is in reverse.
Are output terminals U/T1, V/T2, and W/T3 correct? Is the phase sequence of the motor U/T1, V/T2, W/T3, and is the rotation in forward or reverse? Is the control circuit terminal correct? Is F004 set correctly in the motor rotation direction selection via the Digital Operator?
Connect according to the motor phase sequence. (Generally, the sequence is U/T1, V/T2, and W/T3 in forward.) Select FW for forward and RV for reverse.
Does not rise even after the frequency setting unit is turned on with correct wiring. Is the motor overloaded?
Reduce the load. Motor rpm becomes lower than the set value due to the limit function if overloaded.
5-5
5-2 Troubleshooting
Possible cause
Remedy
Is the load too varied? Is the power voltage varied? Is this situation observed at a specific frequency?
Increase the capacity of both the motor and Inverter. Reduce the variation. Finely adjust the output frequency. Check the V/F pattern according to the motor specifications. Check the transmission gear ratio. Input data again and press the Enter key.
Motor rotation doesn't match. Data value is abnormal. Does not change with data set.
After changing the data using the Increment/Decrement key, the Enter key was not pressed before the power was turned off. Was the power turned off within 6 seconds of changing the data and pressing the Enter key?
Wait 6 seconds or more after changing data and pressing the Enter key. Check the selections of the setting modes of A001 and A002.
Maintenance Operations
Is the soft lock activated? Is the soft lock (data: 02 and 03) set in soft lock selection b031? Is it tripped?
Reset the SFT terminal. Set b031 to 00 or 01. Turn off the switch. Reset the trip.
Notes on Data Setting: Wait 6 seconds or more after changing data and pressing the Enter key to store it. The data may not be set correctly if you operate any key, perform the reset, or disconnect the power supply within 6 seconds.
5-6
5-2 Troubleshooting
Maintenance Operations
5-7
WARNING
Do not remove the front cover during the power supply and 5 minutes after the power shutoff. Doing so may result in a serious injury due to an electric shock. Do not change wiring, mode change switches (S7, S8), optional devices or replace cooling fans while the input power is being supplied. Doing so may result in a serious injury due to an electric shock.
CAUTION
Do not touch the Inverter fins, braking resistors and the motor, which become too hot during the power supply and for some time after the power shutoff. Doing so may result in a burn. Do not dismantle, repair or modify the product. Doing so may result in an injury.
Safety Information
Maintenance and Inspection
Be sure to confirm safety before conducting maintenance, inspection or parts replacement.
Product Disposal
Comply with the local ordinance and regulations when disposing of the product.
6-1
General Precautions
Always keep the Inverter and area clean to prevent dust from entering. Take utmost care not to have the wires disconnected or connected wrongly. Tightly fix the terminals and connectors. Do not expose the electronic device to humidity, oil, dust and/or iron powder or shavings. Doing so may damage the insulation and result in an accident. Do not pull on the cables in connecting/disconnecting the connectors (cooling fan and control PCB cables). Doing so may result in fire or injury due to cable damage.
Inspection Item
Daily inspection Periodic inspection (about every year) Insulation resistance test (about every two years) Megger test Short-circuit the terminals as below to conduct the test.
6
+1 P/+2 N/-
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
500 V DC megger
* For 3G3JX-AE 's terminal symbols, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3.
Make sure that the resistance between the main circuit terminal and ground is 5 M or more at 500 V DC megger. Do not conduct a withstand voltage test on any part of the Inverter. Doing so may result in the deterioration of parts. *To shorten non-operation time, we recommend always keeping a spare Inverter ready.
6-2
Criteria Ambient temperature -10C to +40C With no freezing Ambient humidity 20% to 90% With no condensation
Meter Thermometer
Hygrometer
Entire device Check that there are no abnormal vibrations or sounds. Power supply Check that the main voltage circuit voltage is normal.
Visual or acoustic inspection Voltage measureme nt between terminals R/ L1, S/L2 and T/L3 on the Inverter terminal block. 3 The following conditions must be satisfied: (200-V class) 200 to 240 V 50/60 Hz (400-V class) 380 to 480 V 50/60 Hz
Tester
Main circuit
General
Insulation resistance test (between main circuit terminal and ground terminal) Check that the screws are not loose.
Megger 5 M min. check (Refer to 62.) Tighten securely Tightening torque (excluding terminal block) M 3.5: 0.8 Nm M 4 : 1.2 Nm M 5 : 3.0 Nm
500 V DC megger
Check that no part has indications of overheating. Terminal block Smoothing capacitor Check that there is no damage. Check that there is no liquid leakage. Check that the safety valve has not come out. Check that there are no bulges. 3 3
*1. The life of the capacitor depends on ambient temperatures. Refer to the product life curve in Appendix-2. When the capacitor stops operating at the end of the product's life, the Inverter must be replaced. *2. Clean the Inverter periodically. Accumulated dust in or on the cooling fan or heat sink can cause the Inverter to overheat.
6-3
Inspection point Check that there is no abnormal sound during operation. Check that there are no large fissures or discoloration in the resistance insulation. Check that there are no abnormal vibrations or sounds. Check that there is no dirt or dust.*2 Check that the fan is mounted correctly.
Inspection period
Daily Periodic
Criteria No faults
Meter
No faults
Tester
Cooling fan
Rotate Smooth rotation manually when the power is off. Visual inspection Visual inspection 3 Measure the phaseto-phase voltage between Inverter output terminals U/ T1, V/T2, and W/T3. Voltage difference between phases 2% max.
2 to 3 years
Control circuit
Operation check
Check the balance of output voltage levels between phases in single Inverter run.
Check that there are no errors in trip detection and the display circuit throughout the operation of sequence protection.
Parts General Check that there are check no abnormal odors or (including discoloration. PCB) Check that there is no
Simulate Operates with no the Inverter faults trip circuit output Ex) Use an external trip etc. Visual inspection No faults
3 3 Visual inspection
*1
significant rusting.
Capacitor Check that there is no
*1. The life of the capacitor depends on ambient temperatures. Refer to the product life curve in Appendix-2. When the capacitor stops operating at the end of the product's life, the Inverter must be replaced. *2. Clean the Inverter periodically. Accumulated dust in or on the cooling fan or heat sink can cause the Inverter to overheat.
6-4
Inspection point Check that the display is clear. Check that there are no missing parts. Check that the LED indicators are lit properly.
Inspection period
Daily Periodic
Meter
3 3 3
*1. The life of the capacitor depends on ambient temperatures. Refer to the product life curve in Appendix-2. When the capacitor stops operating at the end of the product's life, the Inverter must be replaced. *2. Clean the Inverter periodically. Accumulated dust in or on the cooling fan or heat sink can cause the Inverter to overheat.
General-purpose Inverter
R/L1
IR ER W11
R/L1
U/T1
IU EU-V W01
IS ES IT ET W12
S/L2
V/T2
IV EV-W W02
Motor
T/L3
W/T3
IW EW-U
Measurement item Power supply voltage EI Power supply current II Input electric power WI
Measurement point Phase-to-phase voltage between R-S, S-T, and T-R (ER) (ES) (ET) Current R, S, T (IR) (IS) (IT)
Measurement device
Measurement value reference Commercial current (200-V class) 200 to 240 V, 50/60 Hz (400-V class) 380 to 480 V, 50/60 Hz
Electrodynamic wattmeter
Two-wattmeter method
6-5
Measurement item Input power factor PfI Output voltage EO Output current IO Output electric power WO Output power factor PfO
Measurement point
Measurement device
Note
Calculated from the measured values of power supply voltage EI, power supply current II, and input electric power WI.
Pf I =
WI EI I I
100 (%)
Between U-V, V-W, W-U (EU) (EV) (EW) Current U, V, W (IU) (IV) (IW)
Rectifier voltmeter
Moving-iron voltmeter
Electrodynamic wattmeter
Two-wattmeter method
Calculated from the measured values of output voltage EO, output current IO, and output electric power WO.
Wo Pf o= 100 (%) 3 Eo I o
Note 1: For voltage, use a measurement device that displays effective values of fundamental wave. For current and electric power, use a measurement device that displays all effective values. Note 2: The Inverter output waveform, under PWM control, may have a margin of error, especially at a low frequency. Use the above measurement devices and methods to ensure accuracy. Note 3: General-purpose testers are not applicable for measurement in many cases.
6-6
6-2 Storage
6-2 Storage
Ensure the following conditions when storing the Inverter temporarily or for a long term after purchase.
Ensure the following conditions when storing the Inverter temporarily for transportation. Storage temperature : -10C to 60C Humidity : 20% to 90% RH (Without condensation or freezing due to rapid temperature change) Do not store this unit in a place with dust, direct sunshine, corrosive gas, or combustible gas. The Inverter's smoothing capacitor characteristics will deteriorate if left unused for a long time, even with no power distribution, which will shorten its life.
Chapter 7 Specifications
7-1 7-2 7-3 7-4 7-5 Standard Specification List ............................. 7-1 Measurement Method of Output Voltage ....... 7-5 Connection Example........................................ 7-6 Dimensional Drawing....................................... 7-8 Options.............................................................. 7-14
7Specifications
Rated input voltage Built-in filter Rated input current (A) Rated output voltage
*2
3-phase (3-wire) 200 V -15% to 240 V +10%, 50/60 Hz 5% Radio noise filter 1.8 3.4 5.2 9.3 13.0 20.0 30.0 40.0
3-phase: 200 to 240 V (for input voltage) 1.4 0.8 2.6 0.9 Self-cooling Approx. 50% 4.0 1.1 7.1 2.2 10.0 2.4 15.9 2.4 24.0 4.2 32.0 4.2
Weight [kg] Cooling method At short-time deceleration*3 At capacitor feedback DC injection braking
Specifications
Braking torque
7-1
Rated input voltage Built-in filter Rated input current (A) Rated output voltage *2 Rated output current (A) Weight [kg] Cooling method At short-time deceleration*3 At capacitor feedback DC injection braking 1.5 1.5 2.0
3-phase (3-wire) 380 V -15% to 480 V +10%, 50/60 Hz 5% Radio noise filter 3.3 5.0 7.0 11.0 16.5 20.0
3-phase: 380 to 480 V (for input voltage) 2.5 2.3 3.8 2.4 5.5 2.4 8.6 2.4 Forced-air-cooling Approx. 20% to 40% Approx. 20% 13.0 4.2 16.0 4.2
Braking torque
Specifications
Rated input voltage Built-in filter Rated input current (A) Rated output voltage
*2
9.3
13.0
3-phase: 200 to 240 V (for input voltage) 1.4 0.8 2.6 0.9 Self-cooling Approx. 50% 4.0 1.5 7.1 2.3 10.0 2.4
Rated output current (A) Weight [kg] Cooling method At short-time deceleration*3 At capacitor feedback DC injection braking
Braking torque
7-2
Frequency precision *6 Frequency setting resolution Control Voltage/Frequency characteristics Overload current rating
Acceleration/Deceleration 0.01 to 3000 s (line/curve selection), 2nd acceleration/deceleration setting available time Carrier frequency modification range DC injection braking 2 to 12 kHz Starts at a frequency lower than that in deceleration via the STOP command, at a value set lower than that during operation, or via an external input. (Level and time settable.) Overcurrent, overvoltage, undervoltage, electronic thermal, temperature error, ground-fault overcurrent at power-on state, overload limit, incoming overvoltage, external trip, memory error, CPU error, USP trip, communication error, overvoltage protection during deceleration, momentary power interruption protection, emergency shutoff Setting with the FREQ adjuster and the Increment/Decrement keys on the Digital Operator, variable resistance from 1 to 2 k (2 W), 0 to 10 V DC (input impedance 10 k), 4 to 20 mA (input impedance 250 ), communication through an RS-485 port (ModBus communication). (Simultaneous inputs of FV/FI are not acceptable. Also, do not connect the signal lines for inputs FV and FI simultaneously. Forward/Stop via the RUN and STOP/RESET keys (parameter selection for Forward or Reverse), Reverse/Stop available at the time of multi-function input allocation (selectable from 1NO or 1NC), Run/Stop through external communication. FW (forward), RV (reverse), CF1 to CF4 (multi-step speed setting), JG (jogging), DB (external DC injection braking), SET (2nd function), 2CH (2-step acceleration/ deceleration), FRS (free run), EXT (external trip), USP (USP function), SFT (soft lock), AT (analog current input function selection), RS (reset) , PTC (thermistor input) , STA (3-wire startup), STP (3-wire stop), F/R (3-wire forward/reverse), PID (PID selection), PIDC (PID integral reset), UP (UP of UP/DWN function), DWN (DWN of UP/DWN function) , UDC (data clear of UP/DWN function), OPE (forced OPE mode), ADD (frequency addition), F-TM (forced terminal block), RDY (operation ready), SP-SET (special setting), EMR (emergency shutoff)
7
Protective functions
Specifications
Frequency settings Digital Operator signal Input signal Forward/ Reverse Run/Stop
Multi-function input
7-3
Item
Specifications RUN (signal during operation), FA1 (frequency arrival signal), FA2 (over set frequency arrival signal), OL (overload warning signal), OD (PID excess deviation signal), AL (alarm output), DC (analog input disconnection detection signal), FBV (PID FB status output), NDc (network error), LOG (logical operation result), ODc (Do not use.), LOC (light load detection signal) Analog output (0 to 10 V DC, 1 mA max.), Frequency/Current signals are selectable via the AM output terminal. The relay (SPDT contact) outputs signals corresponding to the multi-function output.
Output signal
Multi-function output
Other functions
AVR function, V/f characteristic selection, upper/lower limit, 16-step speeds, starting frequency adjustment, jogging operation, carrier frequency adjustment, PID control, frequency jump, analog gain/bias adjustment, Sshape acceleration/deceleration, electronic thermal characteristics/level adjustment, retry function, simplified torque boost, trip monitor, soft lock function, frequency conversion display, USP function, 2nd control function, motor rotation speed UP/DWN, overcurrent suppression function Ambient temperature -10C to 50C (Both the carrier frequency and output current need to be reduced at over 40C.) -20C to 65C (short-time temperature during transport) 20% to 90% RH 5.9 m/s2 (0.6G), 10 to 55 Hz (Complies with the test method specified in JIS C0040 (1999).) At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust) Complies with UL, cUL, CE standards. (Insulation distance)
General specifications
Specifications
Noise filter, AC/DC reactors, regenerative braking unit and resistor, etc.
*1. The applicable motor is a 3-phase standard motor. For using any other type, be sure that the rated current does not exceed that of the Inverter. *2. Output voltage decreases according to the level of the power supply voltage. *3. The braking torque at the time of capacitor feedback is an average deceleration torque at the shortest deceleration (when it stops from 50 Hz), not a continuous regenerative torque. Also, the average deceleration torque varies depending on the motor loss. The value is reduced in operation at over 50 Hz. Note that no regenerative braking circuit is built into the Inverter. If you need a larger regenerative torque, use the optionally available regenerative braking unit and resistor. The regenerative braking unit should be used only for short-time regeneration. *4. Protection method complies with JEM 1030. *5. To operate the motor at over 50/60 Hz, contact the motor manufacturer to find out the maximum allowable number of revolutions. *6. For the stable control of the motor, the output frequency may exceed the maximum frequency set in A004 (A204) by 2 Hz max.
7-4
* R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 Motor Diode 600 V 0.01 A min. (200-V class) 1000 V 0.1 A min. (400-V class) 220 k 2W VDC
Specifications
* For 3G3JX-AE's terminal symbols, R/L1 corresponds to L1, S/L2 to L2, and T/L3 to N/L3.
7-5
Inverter
U/T1 V/T2 W/T3 Note: To connect the DC reactor, remove the short-circuit bar. +1 DC reactor P/+2 S4 S3 S2 S1 MB SC *1 MA MC Relay output Common RY N/(Inverter) P/+2 N/Regenerative braking unit
P/+
Motor
Specifications
N/-
AM 10 V DC FS FV FI FC *1 250 10 k PC *1 24 V DC P1
7-6
*2. For 400-V power supply, install a step-down transformer. *3. Install a fuse in the operating circuit. Not doing so may result in fire. *4. If the main circuit is turned on at the same time as a RUN command is input, the motor begins to rotate at least 2.0 seconds later. Secure a duty cycle of 5 minutes or more between switching the power ON/OFF. Otherwise, the life of the Inverter is shortened. *5. Do not turn off the main circuit during operation. *6. The items in parentheses indicate terminal symbols for 3G3JX-AE. *7. Refer to the wiring described in the Regenerative Braking Unit Users Manual, and take safety measures for overheating.
Specifications
7-7
143
155
Specifications
2.6
13
95.5
93
1.9
7-8
143
7
5
Specifications
107
7-9
2.6
143
155
7
1.9
Specifications
130
2.6
50
132.5
7-10
176
7
5
Specifications
7-11
2.6
28
130.5
128
1.9
189
176
189
7
5
Specifications
55
157.5
1.9
7-12
180 164
235
7
6
Specifications
165
7-13
1.6
7-5 Options
7-5 Options
Regenerative Braking Unit (3G3AX-RBU)
Dimensional Drawing
3G3AX-RBU21/-RBU22
95 5 75
2-5
145
7
208 218
Specifications
5 100
35
7-14
7-5 Options
3G3AX-RBU41
95 5 75
2-5
145
208
218
35 100
Specifications
Specifications
Applicable voltage class Model Connectable resistance Operating voltage ON/OFF Operation indication Parallel interlocking operation function Resistance Built-in resistor Allowable consecutive ON time Allowable operation cycle Power consumption 3G3AX-RBU21 17 min. ON: 362.5 5 V OFF: 355 5 V LED ON (Lit) 5 units max. 120 W, 180 10 s max. Cycle 1/10 (ON for 10 s, OFF for 90 s) Instantaneous 0.73 kW Short-time rating 120 W 120 W, 20 0.5 s max. 120 W, 180 2 in series 10 s max. 200-V class 3G3AX-RBU22 17 min. 400-V class 3G3AX-RBU41 34 min. ON: 725 5 V OFF: 710 5 V
Cycle 1/80 Cycle 1/10 (ON for 0.5 s, OFF for 40 s) (ON for 10 s, OFF for 90 s) Instantaneous 6 kW Short-time rating 120 W (Instantaneous 0.73 kW, rating 120 W) 2 in series
7-15
7-5 Options
200-V class
400-V class
Built-in relay specifications Built-in resistor temperature The temperature relay operates at approx. 200C or more, and recovers at approx. 170C or less. Thermal fuse is built in.(Not recoverable) *1 Rating of contact: 250 V AC 200 mA (R load) 12 V DC 500 mA (R load) 42 V DC 200 mA (R load) Minimum load 1 mA 10C to 50C 20C to 65C (short-time temperature during transport) 20% to 90% (with no condensation) 5.9 m/s2 (0.6G) 10 to 55 Hz At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust)
Operating Environment
*1 The thermal fuse is included in the built-in resistor. If the alarm is not connected, the fuse may burn out for overheat protection. The built-in resistor must be replaced if the fuse burns out.
Specifications
7-16
7-5 Options
DC Reactor (3G3AX-DL)
Dimensional Drawing
Ground terminal (M5)
Y D
2-K X W 2-K
X W
MAX B
Y D 4-C
MAX B
MAX H
7
Figure 1 Figure 2
Specifications
Specifications
Inverter input power supply Model 3G3AXDL2002 3G3AXDL2004 3G3AXDL2007 3/1-phase 200 V AC 3G3AXDL2015 3G3AXDL2022 3G3AXDL2037 3G3AXDL2055 3G3AXDL2075 Figure No. Applicable Inverter capacity (kw) 0.2 0.4 0.75 Fig. 1 1.5 2.2 3.7 5.5 Fig. 2 7.5 111 100 212 120 95 80 7 11 M6 3.9 14 mm2 min. 66 86 86 111 90 100 100 100 98 116 118 210 115 105 120 110 56 71 71 95 72 80 80 80 5.2 8 69 69 7 11 M4 M4 M4 M5 1.6 2.1 2.6 3.6 2 mm2 min. 2 mm2 min. 3.5 mm2 min. 8 mm2 min. Dimensions (mm) Bmax: coil dimensions W 66 66 66 D 90 90 90 H 98 98 98 B 85 95 105 X 56 56 56 Y 72 72 72 C 5.2 8 5.2 8 5.2 8 K M4 M4 M4 Weight (kg) 0.8 1.0 1.3 Wire size 1.25 mm2 min. 1.25 mm2 min. 2 mm2 min.
7-17
MAX H
7-5 Options
Figure No.
Dimensions (mm) Bmax: coil dimensions W 66 66 66 86 86 111 111 D 90 90 90 100 100 100 100 H 98 98 98 116 116 138 138 B 85 95 115 105 120 110 115 X 56 56 56 71 71 95 95 Y 72 72 72 80 80 80 80 C 5.2 8 5.2 8 5.2 8 69 69 7 11 7 11 K M4 M4 M4 M4 M4 M4 M4
Wire size 1.25 mm2 min. 1.25 mm2 min. 2 mm2 min. 2 mm2 min. 2 mm2 min. 3.5 mm2 min. 3.5 mm2 min.
3-phase 400 V AC
Fig. 1
Operating Environment
Ambient temperature Humidity Vibration Location -10C to 50C 20% to 90% RH (with no condensation) 15 kW max. 5.9 m/s2 max. (0.6G) 10 to 55 Hz 22 kW max. 2.0 m/s2 max. (0.2G) 10 to 55 Hz At a maximum altitude of 1,000 m; indoors (without corrosive gases or dust)
Specifications
7-18
7-5 Options
Inverter side
L3' L2' L1'
(84)
L3 L2 L1
10
M4
Specifications
67MAX
7
(15)
100
117
Model A
5
C 56 56 56 56 56
D 10 11 11 11 11
Inverter side
3G3AX-NFI23 3G3AX-NFI24
3G3AX-NFI41
(95) A B
3G3AX-NFI42 3G3AX-NFI43
L3 L2 L1
(D)
M4
7-19
(15)
73
7-5 Options
3G3AX-NFI25
2-4.56
L1 L2 L3
Inverter side
2-4.5 (16) 65 90 95
7
Specifications
Power supply Model 3G3AX-NFI21 3-phase 250 V +10% Max. 3G3AX-NFI22 3G3AX-NFI23 3G3AX-NFI24 3G3AX-NFI25 3-phase 480 V +10% Max. 3G3AX-NFI41 3G3AX-NFI42 3G3AX-NFI43 Applicable Inverter capacity (kw) 0.2 to 0.75 1.5 2.2, 3.7 5.5 7.5 0.4 to 2.2 3.7 5.5, 7.5 Rated input current In (A) at an ambient temperature of 50C 36A 3 10 A 3 20 A 3 30 A 3 40 A 37A 3 10 A 3 20 A Power loss (W) 3 4 6 9 12 2 4 6 Leakage current (mA/phase) at 60 Hz < 1.5 (250 V) < 1.5 (250 V) < 1.5 (250 V) < 1.5 (250 V) < 1.5 (250 V) < 7.5 (250 V) < 7.5 (250 V) < 7.5 (250 V)
Specifications
Screw size
mm2
2,
1.25 mm
mm2
0.7 0.7
0.7
7-20
7-5 Options
18
66
7
7.5 4-5
Specifications
7-21
40
110
44
7-5 Options
3G3AX-EFIB2/-EFI22
10 110 7.5 6 98 6 57
L1 L2 L3/N R S T
18
66
176.6
205
190
118
7.5
110
4-5 67 40
8-M4
44
Specifications
3G3AX-EFIB3/-EFI23
10 7.5 6 140 128 6 57
L1 L2 L3 R S T
18
66
168
7.5
4-5 45
118
44
7-22
7-5 Options
3G3AX-EFI24
10 7.5 6 140 128 6 57
L1 L2 L3 R S T
18
66
7-M4
168
7.5
4-5 45
Specifications
7-23
118
44
7-5 Options
3G3AX-EFI25
10 2
L1 L2 L3 R S T
205 235
260 MIN
7
40 160 164 182
Specifications
60
7-24
7-5 Options
3G3AX-EFI41/-EFI42
74 56 5
(95)
144
130
11
M4
Specifications
3G3AX-EFI43/-EFI44/-EFI45
(16) 65 90 95
7-25
(15)
73
Class
3G3AX-EFIB1 1-phase 200 V AC 3G3AX-EFIB2 3G3AX-EFIB3 3G3AX-EFI21 3G3AX-EFI22 3-phase 200 V AC 3G3AX-EFI23 3G3AX-EFI24 3G3AX-EFI25 3G3AX-EFI41 3G3AX-EFI42 3-phase 200/400 V AC 3G3AX-EFI43 3G3AX-EFI44 3G3AX-EFI45
B B B B B B B B A A A A A
Weight (kg)
Specifications
M4 Aluminum IP20
1.3 mm
3G3AX-EFI22 3G3AX-EFI23 3G3AX-EFI24 3G3AX-EFI25 3G3AX-EFI41 M4 3G3AX-EFI42 3G3AX-EFI43 3G3AX-EFI44 3G3AX-EFI45 Plastic, IP00 M5 M5
3.3 to 8.4 mm
mm2
2
8 mm2
7-26
7-5 Options
3G3AX-NFO03/-NFO04
Specifications
Specifications
Power supply 3-phase (3-wire) rated voltage 500 V AC Model Rated current (A) 6 12 25 50 Applicable motor (kW) 200-V class 0.75 max. 1.5, 2.2 3.7, 5.5 7.5 400-V class 2.2 max. 3.7 5.5, 7.5 External dimensions (H W D) (mm) 156 95 50 176 110 70 154 160 120 210 200 150 Weight (kg) 1.0 1.1 1.8 3.8
7-27
7-5 Options
AC Reactor (3G3AX-AL)
Dimensional Drawing
3G3AX-AL2025/-AL2055
D max E max
Ro R So S To T
H max
X A max
Y C max
3G3AX-AL2110
A max Ro R So S To T D max E max
H1 max
Specifications
H max
Y C max
3G3AX-AL4025/-AL4055/-AL4110
D max E max
Ro R So S To T
H max
H1 max
X A max
Y C max
H1 max
7-28
Specifications
7-29
7-5 Options
Operation keys
FREQ adjuster
18
Specifications
15.3
16.5
External dimensions
8.8
7-30
7-5 Options
Specifications
7-31
Appendix
AppAppendix
Default setting
Unit
Set value
Hz A
d004
d005
Example) Terminal S4, S2: ON Terminal S5, S3, S1: OFF Example) Terminal P1: ON Terminal MA: OFF
d006
ON OFF
Appendix
d007
0.00 to 99.99 100.0 to 999.9 1000. to 9999. 1000 to 3996 (10000 to 39960) (Output frequency Conversion factor of b086)
d013 d016
Output voltage monitor 0. to 600. Total RUN Time 0. to 9999. 1000 to 9999 100 to 999[h] 0. to 9999. 1000 to 9999 100 to 999[h] 0.0 to 200.0 0. to 9999.
V h
d017
Fault monitor 1 (Latest) Error code (condition of occurrence) Output frequency [Hz] Output current [A] Fault monitor 2 Internal DC voltage [V] RUN time [h] ON time [h] Fault monitor 3
App-1
Name DC voltage monitor Electronic thermal monitor Output frequency setting/monitor Acceleration time 1
Monitor or data range (Digital Operator) 0.0 to 999.9 0.0 to 100.0 Starting frequency to 1st or 2nd max. frequency 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 0.01 to 99.99 100.0 to 999.9 1000. to 3000. 00: Forward 01: Reverse
Default setting
Unit V % Hz
Set value
F002
10.0
Yes
F202
10.0
Yes
F003
Deceleration time 1
10.0
Yes
F203
10.0
Yes
F004
00
No
* 2nd function is displayed when SET(08) is allocated to one of from C001 to C005.
Appendix
A001
00
A201
00
No
01: Terminal 02: Digital Operator 03: ModBus communication 30. to Max. frequency [A004] 30. to Max. frequency [A204]
02
No
No
No
Hz
No
Hz
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-2
Parameter No.
Function name
Monitor or data range (Digital Operator) 02: Switches between FV/FREQ adjuster via terminal AT 03: Switches between FI/FREQ adjuster via terminal AT 04: FV input only 05: FI input only
Default setting
Unit
Set value
A005
FV/FI selection
02
No
Analog input
FV start frequency 0.0 to Max. frequency FV end frequency FV start ratio FV end ratio FV start selection FV, FI sampling Multi-step speed reference 0 0.0 to Max. frequency 0. to 100. 0. to 100. 00: External start frequency (A011 set value) 01: 0 Hz 1. to 17.
No No No No No No
Hz Hz % %
A020
6.0
Yes
Hz
A220
6.0
Yes
Hz
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
Appendix
App-3
Parameter No. A021 A022 A023 A024 A025 A026 A027 A028 A029 A030 A031 A032 A033 A034 A035 A038 A039
Function name Multi-step speed reference 1 Multi-step speed reference 2 Multi-step speed reference 3 Multi-step speed reference 4 Multi-step speed reference 5 Multi-step speed reference 6 Multi-step speed reference 7 Multi-step speed reference 8 Multi-step speed reference 9 Multi-step speed reference 10 Multi-step speed reference 11 Multi-step speed reference 12 Multi-step speed reference 13 Multi-step speed reference 14 Multi-step speed reference 15
Unit
Set value
Yes
Hz
Appendix
Jogging frequency 0.00/Starting frequency to 9.99 Jogging stop selection 00: Free-run stop 01: Deceleration stop 02: DC injection braking stop
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-4
Function name Torque boost selection *2nd torque boost selection Manual torque boost voltage *2nd manual torque boost voltage Manual torque boost frequency *2nd manual torque boost frequency V/f characteristics selection *2nd V/f characteristics selection Output voltage gain 20. to 100. *2nd output voltage gain DC injection braking selection DC injection braking frequency DC injection braking delay time DC injection braking power DC injection braking time DC injection braking method selection 0.0 to 50.0 0.0 to 20.0
Default setting 00
Unit
Set value
00: Manual torque boost only 01: Automatic (simple) torque boost 00 5.0
No
Yes 0.0
A242
A043
A243
A044
A244
00: Constant torque characteristics (VC) 01: Reduced torque characteristics (VP 1.7th power) 06: Special reduced torque characteristics (Special VP)
00 No 00 -
A045 A245
100. Yes 100. 00: Disabled 01: Enabled 02: Frequency control [A052 set value] 0.0 to 60.0 0.0 to 5.0 0. to 100. 0.0 to 60.0 00: Edge operation 01: Level operation %
Appendix
A051
00
No
DC injection braking
No No No No
Hz s % s
A056
01
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-5
Parameter No. A061 A261 A062 Upper/Lower limit, Jump A262 A063 A064 A065 A066 A067 A068 A071 A072 A073 A074 PID control A075
Function name Frequency upper limit *2nd frequency upper limit Frequency lower limit *2nd frequency lower limit Jump frequency 1 Jump frequency width 1 Jump frequency 2 Jump frequency width 2 Jump frequency 3 Jump frequency width 3 PID selection PID P gain PID I gain PID D gain PID scale PID feedback selection
Monitor or data range (Digital Operator) 0.0/Frequency lower limit to Max. frequency 0.0/Frequency lower limit to 2nd Max. frequency 0.0/Starting frequency to Frequency upper limit 0.0/Starting frequency to 2nd frequency upper limit
Unit
Set value
Hz
Hz
00: Disabled 01: Enabled 0.2 to 5.0 0.0 to 150.0 0.00 to 100.0 0.01 to 99.99 00: FI 01: FV 02: RS485 communication 10: Operation function output 00: OFF (Deviation = Target value - Feedback value) 01: ON (Deviation = Feedback value - Target value) 0.00 to 100.0 00: Always ON 01: Always OFF 02: OFF during deceleration 200-V class: 200/215/220/230/240 400-V class: 380/400/415/440/460/480
s s Time
Appendix
A076
00
No
A077
Reverse PID function PID output limit function AVR selection AVR voltage selection
00
No
A078
0.0
No
A081 AVR
02 200/ 400
No
A082
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-6
Function name RUN mode selection Energy-saving response/ accuracy adjustment Acceleration time 2 *2nd acceleration time 2 Deceleration time 2 *2nd deceleration time 2 2-step acceleration/ deceleration selection *2nd 2-step acceleration/ deceleration selection 2-step acceleration frequency *2nd 2-step acceleration frequency 2-step deceleration frequency
Monitor or data range (Digital Operator) 00: Normal operation 01: Energy-saving operation
Default setting 00
Unit
Set value
A086
0 to 100
50
No
A094
A294
A095
Appendix
A295
A096
0.0 0.0 to 400.0 No 0.0 00: Line 01: S-shape curve 00: Line 01: S-shape curve Hz
A296
*2nd 2-step deceleration frequency Acceleration pattern selection Deceleration pattern selection
A097 A098
00 00
No No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-7
Parameter No. External frequency adjustment A101 A102 A103 A104 A105
Function name
Monitor or data range (Digital Operator) 0.0 to 400.0 0.0 to 400.0 0. to 100. 0. to 100. 00: Use FI start frequency [A101] 01: 0 Hz start 00: Digital Operator (F001) 01: Digital Operator (FREQ adjuster) 02: Input FV 03: Input FI 04: RS485 communication
Unit
Set value
FI start frequency FI end frequency FI start ratio FI end ratio FI start selection Operation frequency input A setting Operation frequency input B setting
Hz Hz % %
Operation frequency
A141
01
No
A142
02
No
A143
00: Addition (A + B) Operator selection 01: Subtraction (A - B) 02: Multiplication (A B) Frequency addition amount 0.0 to 400.0
00
No
Frequency addition
A145
0.0
Yes
Hz
A146 A151
00: Adds A145 value to output frequency 01: Subtract A145 value from output frequency
No No No No No No
Appendix
VR start frequency 0.0 to 400.0 VR end frequency VR start ratio VR end ratio VR start selection 0.0 to 400.0 0. to 100. 0. to 100. 00: Use VR start frequency [A151] 01: 0 Hz start
Hz Hz % %
VR adjustment
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-8
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: Alarm 01: 0 Hz start 02: Frequency matching start 03: Trip after frequency matching deceleration stop 0.3 to 25.0 0.3 to 100.0
Default setting
Unit
Set value
Retry selection
00
No
b002 b003
Allowable momentary power interruption time Retry wait time Momentary power interruption/ undervoltage trip during stop selection Momentary power interruption retry time selection Starting frequency at frequency pullin restart Electronic thermal level
1.0 1.0
No No
s s
b004
00
No
b005
00: 16 times 01: No limit 00: Frequency at interruption 01: Max. frequency 02: Set frequency
00
No
b011
00 Rated current
No
0.2 Rated current to 1.0 Rated current *2nd electronic thermal level Electronic thermal characteristics selection *2nd electronic thermal characteristics selection Rated current 00 00: Reduced torque characteristics 1 01: Constant torque characteristics 02: Reduced torque characteristics 2 00
No
Appendix
b013
No
b213
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-9
Function name Overload limit selection *2nd overload limit selection Overload limit level
Monitor or data range (Digital Operator) 00: Disabled 01: Enabled in acceleration/constant speed operation 02: Enabled in constant speed operation
Default setting 01
Unit
Set value
0..1 Rated current to 1.5 Rated current b222 *2nd overload limit level Overload limit parameter 0.1 to 3000.0 b223 b028 b228 *2nd overload limit parameter Overload limit source selection *2nd overload limit source selection Deceleration rate constant at frequency pull-in restart Frequency pull-in restart level 1.0 00 00: b022, b222 set values 01: Input terminal FV 00 1.5 Rated current 1.0
No
b023
No
No
Frequency pull-in
b029
0.1 to 3000.0
0.5
No
b030
0.2 Rated current to 2.0 Rated current 00: Data other than b031 cannot be changed when terminal SFT is ON. 01: Data other than b031 and the specified frequency parameter cannot be changed when terminal SFT is ON. 02: Data other than b031 cannot be changed. 03: Data other than b031 and the specified frequency parameter cannot be changed. 10: Data other than parameters changeable during operation cannot be changed.
Rated current
No
Appendix
Lock
b031
01
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-10
Parameter No.
Function name Selection of nonstop function at momentary power interruption Starting voltage of non-stop function at momentary power interruption Stop deceleration level of non-stop function at momentary power interruption Deceleration time of non-stop function at momentary power interruption Deceleration starting width of non-stop function at momentary power interruption Overvoltage protection proportional gain during deceleration Overvoltage protection integral time during deceleration AM adjustment Starting frequency Carrier frequency Initialization selection Initialization parameter selection
Monitor or data range (Digital Operator) 00: Disabled 01: Enabled (Stop) 02: Enabled (Restart)
Default setting
Unit
Set value
00
No
b051
0.0 to 1000.
0.0
No
b052
0.0 to 1000.
0.0
No
b053
1.0
No
b054
0.0 to 10.0
0.0
No
Hz
b055
0.2 to 5.0
0.2
Yes
Appendix
Others
b056
0.0 to 150.0 0. to 255. (Shared with C086 for AM offset adjustment) 0.5 to 9.9 2.0 to 12.0 00: Clears the trip monitor 01: Initializes data 02: Clears the trip monitor and initializes data 00 * Do not change.
0.2
Yes
Yes No No No
Hz kHz
b085
00
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-11
Parameter No.
Function name Frequency conversion coefficient STOP key selection Free-run stop selection
Default setting
Unit
Set value
0.1 to 99.9 00: Enabled 01: Disabled 00: 0 Hz start 01: Frequency pull-in restart 01: Output frequency monitor 02: Output current monitor 03: Rotation direction monitor 04: PID feedback value monitor 05: Multi-function input monitor 06: Multi-function output monitor 07: Frequency conversion monitor 00: Deceleration Stop 01: Free-run stop
1.0 00 00
b089
01
Yes
Stop selection
00 01 00 380/ 760
No No No Yes
00: Always ON Cooling fan control 01: ON during RUN 02: Depends on the fin temperature Overvoltage LAD stop function Overvoltage LAD stop function level setting Overvoltage protection function selection during deceleration Overvoltage protection level setting during deceleration Overcurrent suppression function Automatic carrier reduction Ready function selection 00: Disabled 01: Enabled 200-V class: 330. to 395. 400-V class: 660. to 790. 00: Disabled 01: Enabled
b133
00
No
Appendix
b134
200-V class: 330. to 395. 400-V class: 660. to 790. 00: Disabled 01: Enabled 00: Disabled 01: Enabled 00: Disabled 01: Enabled
380/ 760
No
01 00 00
No No No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-12
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: FW (forward) 01: RV (reverse) 02: CF1 (multi-step speed setting binary 1) 03: CF2 (multi-step speed setting binary 2) 04: CF3 (multi-step speed setting binary 3) 05: CF4 (multi-step speed setting binary 4) 06: JG (jogging) 07: DB (external DC injection braking) 08: SET (2nd control) 09: 2CH (2-step acceleration/deceleration) 11: FRS (free-run stop) 12: EXT (external trip) 13: USP (USP function) 15: SFT (soft lock) 16: AT (analog input switching) 18: RS (reset) 19: PTC (thermistor input) 20: STA (3-wire start) 21: STP (3-wire stop) 22: F/R (3-wire forward/reverse) 23: PID (PID enabled/disabled) 24: PIDC (PID integral reset) 27: UP (UP/DWN function accelerated) 28: DWN (UP/DWN function decelerated) 29: UDC (UP/DWN function data clear) 31: OPE (forced operator) 50: ADD (frequency addition) 51: F-TM (forced terminal block) 52: RDY (ready function) 53: SP-SET (special 2nd function) 64: EMR (emergency shutoff *1) 255: No function *1. The EMR is set forcibly with switch S8, not with parameters.
Default setting
Unit
Set value
C001
Multi-function input 1 selection *2nd multi-function input 1 selection Multi-function input 2 selection *2nd multi-function input 2 selection Multi-function input 3 selection *2nd multi-function input 3 selection Multi-function input 4 selection *2nd multi-function input 4 selection Multi-function input 5 selection *2nd multi-function input 5 selection Multi-function input 1 operation selection Multi-function input 2 operation selection Multi-function input 3 operation selection Multi-function input 4 operation selection Multi-function input 5 operation selection
00
C201
00
C002
01
C202
01
C003
18 No 18
C004
12
C204
12
C005
02
Appendix
C205
02
C011
00
C012
00 00: NO 01: NC
C013
00
No
C014
00
C015
00
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-13
Parameter No.
Function name
Monitor or data range (Digital Operator) 00: RUN (signal during RUN) 01: FA1 (constant speed arrival signal) 02: FA2 (over set frequency arrival signal) 03: OL (overload warning) 04: OD (excessive PID deviation) 05: AL (alarm output) 06: Dc (disconnection detection) 07: FBV (PID FB status output) 08: NDc (network error) 09: LOG(logic operation output) 10: ODc (Do not use.) 43: LOC (light load detection signal) 00: Output frequency 01: Output current
Default setting
Unit
Set value
C021
00
No
C026
05
C028
AM selection Multi-function output terminal P1 contact selection Relay output (MA, MB) contact selection Light load signal output mode Light load detection level Overload warning level *2nd overload warning level Arrival frequency during acceleration Arrival frequency during deceleration PID deviation excessive level PID FB upper limit
00
No
C031
00 00: NO contact at MA; NC contact at MB 01: NC contact at MA; NO contact at MB 01 00: Enabled during acceleration/deceleration/ constant speed 01: Enabled only during constant speed 0.0 to 2.0 Rated current (0.0 setting: Function disable) No
C036
C038
No
No
0.0: Does not operate 0.1 Rated current to 2.0 Rated current
Appendix
C042
0.0 to 400.0
Hz
C043
0.0 to 400.0
0.0
No
Hz
0.0 to 100.0
3.0 100
No
No
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-14
Function name Operator/ModBus selection Communication speed selection (Baud rate selection) Communication station No. selection Communication parity selection Communication stop bit selection
Monitor or data range (Digital Operator) 02: Digital Operator 03: ModBus 04: 4800 bps 05: 9600 bps 06: 19200 bps
Default setting 02
Unit
Set value
C071
04
No
C072
1. to 32. 00: No parity 01: Even 02: Odd 1: 1-bit 2: 2-bit 00: Trip 01: Trip after deceleration stop 02: Ignore 03: Free run 04: Deceleration stop 0.00 to 99.99 0. to 1000. 0.0 to 200.0
1.
No
C074
00
No
C075
No
C076
02
No
0.00 0. 100.0
No No Yes
s ms %
Appendix
C082
FI adjustment
0.0 to 200.0
100.0
Yes
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-15
Monitor or data range (Digital Operator) 0.0 to 10.0 Use "00". *Do not change. 00: Do not store the frequency data 01: Store the frequency data 00: Trip reset at power-on 01: Trip reset when the power is OFF 02: Enabled only during trip (Reset when the power is ON.) 00: RUN (signal during RUN) 01: FA1 (constant speed arrival signal) 02: FA2 (over set frequency arrival signal) 03: OL (overload warning) 04: OD (excessive PID deviation) 05: AL (alarm output) 06: Dc (disconnection detected) 07: FBV (PID FB status output) 08: NDc (network error) 10: ODc (Do not use.) 43: LOC (light load detection signal) 00: AND 01: OR 02: XOR 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0 0.0 to 100.0
Unit
Set value
C102
Reset selection
00
No
C141
00
No
Others
C142
01
No
C143
Logic operator selection Output terminal P1 ON delay Output terminal P1 OFF delay Relay output ON delay Relay output OFF delay Motor capacity selection *2nd motor capacity selection Motor pole number selection *2nd motor pole number selection Stabilization parameter
00
No
No No No No
Appendix
s s s
H003
Control parameter
H203
kW
2 4 6 8
Pole
% %
* 2nd control is displayed when SET (08) is allocated to one of from C001 to C005.
App-16
12-hour operation/day
Note: Ambient temperature refers to the surrounding (atmospheric) temperature of the Inverter, or the temperature inside if the Inverter is encased or installed in an enclosure.
Appendix
App-17
INDEX
Index
Index
Numerics
2CH (2-step acceleration/deceleration) .......... 4-24, 4-52 2nd control function and special 2nd function ......... 4-51 2-step acceleration/deceleration ..................... 4-24, 4-52 3-wire input .............................................................. 4-58
E
electronic thermal .................................................... 4-29 emergency shutoff input function ............................. 4-45 end frequency .......................................................... 4-10 EXT .......................................................................... 4-54 external trip .............................................................. 4-54
A F
acceleration time ....................................................... 4-5 acceleration time 2 .................................................. 4-24 acceleration/deceleration pattern ............................ 4-25 ADD ......................................................................... 4-61 AL ............................................................................ 4-66 alarm output ............................................................. 4-66 allowable momentary power interruption time ......... 4-27 AM ........................................................................... 4-75 analog input ...................................................... 4-9, 4-73 analog input disconnection detection ...................... 4-66 analog output ........................................................... 4-75 AT ............................................................................ 4-73 automatic carrier frequency reduction ..................... 4-42 automatic energy-saving operation ......................... 4-23 AVR ......................................................................... 4-23 AVR voltage selection ............................................. 4-23 F/R ........................................................................... 4-58 FA1 .......................................................................... 4-64 FA2 .......................................................................... 4-64 fault frequency monitor .............................................. 4-3 fault monitor ............................................................... 4-4 FBV .......................................................................... 4-67 fin temperature monitor ............................................. 4-3 forced operator ........................................................ 4-60 forced terminal block ............................................... 4-61 frequency addition (ADD) ........................................ 4-61 frequency arrival ...................................................... 4-63 frequency arrival signal ............................................ 4-63 frequency conversion coefficient ............................. 4-39 frequency conversion monitor ................................. 4-40 frequency jump ........................................................ 4-19 frequency limit lower limit ......................................................... 4-19 upper limit ........................................................ 4-19 frequency pull-in ...................................................... 4-28 frequency reference selection ................................... 4-7 FRS ......................................................................... 4-53 F-TM ........................................................................ 4-61 FV, FI sampling ....................................................... 4-11 FV/FI ........................................................................ 4-74
B
base frequency .......................................................... 4-8
C
carrier frequency ...................................................... 4-36 CF1 to CF4 .............................................................. 4-47 communication function (ModBus) .......................... 4-78 constant torque characteristics (VC) ....................... 4-13 control method ......................................................... 4-13 cooling fan control ................................................... 4-40
I
initialization .............................................................. 4-38 input terminal NC/NO .............................................. 4-43
D
DB ............................................................................ 4-49 Dc ............................................................................ 4-66 DC injection braking external DC injection braking ........................... 4-15 internal DC injection braking ............................ 4-17 set frequency operation ................................... 4-18 deceleration time ....................................................... 4-5 deceleration time 2 .................................................. 4-24 DWN ........................................................................ 4-59
J
JG ............................................................................ 4-48 jogging operation ............................................ 4-12, 4-48
L
light load detection ................................................... 4-70 LOC ......................................................................... 4-70 LOG ......................................................................... 4-69 logic operation output (LOG) ................................... 4-69
Index-1
Index
M
main unit monitor display selection .......................... 4-40 maximum frequency .................................................. 4-8 momentary power interruption non-stop function .... 4-33 momentary power interruption retry ......................... 4-27 momentary power interruption/undervoltage trip during stop selection ........................................................... 4-28 multi-function input .................................................. 4-43 multi-function input monitor ....................................... 4-2 multi-function output ................................................ 4-71 multi-function output monitor ..................................... 4-2 multi-function output selection ................................. 4-62 multi-step speed operation function ......................... 4-47 RUN ......................................................................... 4-63 RUN command selection ........................................... 4-7
S
SET .......................................................................... 4-51 SFT .......................................................................... 4-55 signal during RUN ................................................... 4-63 sink/source logic ...................................................... 2-11 soft lock .......................................................... 4-33, 4-55 SP-SET .................................................................... 4-51 STA .......................................................................... 4-58 stabilization parameter ............................................ 4-76 start frequency ......................................................... 4-10 starting frequency .................................................... 4-36 STOP key selection ................................................. 4-39 stop selection ........................................................... 4-39 STP .......................................................................... 4-58
N
NDc .......................................................................... 4-68
O
OD ........................................................................... 4-65 OL ............................................................................ 4-65 OPE ......................................................................... 4-60 output current monitor ............................................... 4-1 output frequency monitor ........................................... 4-1 output frequency setting ............................................ 4-5 output terminal NC/NO selection ............................. 4-71 output voltage gain .................................................. 4-14 output voltage monitor ............................................... 4-3 overcurrent suppression .......................................... 4-42 overload limit/overload warning ............................... 4-31 overload warning ............................................ 4-32, 4-65 overvoltage LAD stop function ................................. 4-41
T
thermistor trip function ............................................. 4-57 torque boost ............................................................. 4-12 total RUN time ........................................................... 4-3
U
UDC ......................................................................... 4-59 UP ............................................................................ 4-59 UP/DOWN ............................................................... 4-59 USP ......................................................................... 4-55
P
PID .................................................................. 4-20, 4-59 PID feedback value monitor ...................................... 4-1 PIDC ........................................................................ 4-59 power ON time ........................................................... 4-3 power recovery restart prevention ........................... 4-55 PTC ......................................................................... 4-57
R
RDY ................................................................ 4-42, 4-62 RDY (ready) function ............................................... 4-42 reduced torque characteristics (VP) ........................ 4-13 relay output contact selection .................................. 4-72 reset ......................................................................... 4-56 retry selection .......................................................... 4-27 rotation (digital operator) direction selection .............. 4-6 rotation (RUN) direction monitor ................................ 4-1 RS ............................................................................ 4-56
Index-2
14.
15.
16.
17.
18.
4.
5.
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