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    Extra Credit 6.6

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    9thwonder10
    The document provides material properties, geometry specifications, and test results for a round aluminum tube under fully reversed loading conditions that was hardened and had a machined/cold-rolled surface finish. The tube had an outer diameter of 2 in, inner diameter of 1.5 in, and length of 6 in. Testing resulted in a safety factor A of 2.068 and safety factor B of 2.509 under a maximum load of 340 lb and minimum load of -200 lb with 99.999% reliability over 6 million cycles at 200°F.

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    Extra Credit 6.6

    Uploaded by

    9thwonder10
    27 views7 pages
    The document provides material properties, geometry specifications, and test results for a round aluminum tube under fully reversed loading conditions that was hardened and had a machined/cold-rolled surface finish. The tube had an outer diameter of 2 in, inner diameter of 1.5 in, and length of 6 in. Testing resulted in a safety factor A of 2.068 and safety factor B of 2.509 under a maximum load of 340 lb and minimum load of -200 lb with 99.999% reliability over 6 million cycles at 200°F.

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    The document provides material properties, geometry specifications, and test results for a round aluminum tube under fully reversed loading conditions that was hardened and had a machined/cold-rolled surface finish. The tube had an outer diameter of 2 in, inner diameter of 1.5 in, and length of 6 in. Testing resulted in a safety factor A of 2.068 and safety factor B of 2.509 under a maximum load of 340 lb and minimum load of -200 lb with 99.999% reliability over 6 million cycles at 200°F.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
    Download as xlsx, pdf, or txt
    27 views7 pages

    Extra Credit 6.6

    Uploaded by

    9thwonder10
    The document provides material properties, geometry specifications, and test results for a round aluminum tube under fully reversed loading conditions that was hardened and had a machined/cold-rolled surface finish. The tube had an outer diameter of 2 in, inner diameter of 1.5 in, and length of 6 in. Testing resulted in a safety factor A of 2.068 and safety factor B of 2.509 under a maximum load of 340 lb and minimum load of -200 lb with 99.999% reliability over 6 million cycles at 200°F.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLSX, PDF, TXT or read online from Scribd
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    Material

    Heat treating
    Surface finish
    Loading conditions
    Sut (ksi)
    S_y (psi)
    Shape
    Outer d (in)
    Inner d (in)
    Tube length (in)
    Arm length (in)
    Notch radius (in)
    Max Load (lb)
    Min Load (lb)
    Reliability (%)
    Temperature (deg F)
    N (cycles)

    Aluminum
    Hardened
    Machined/Cold-rolled
    Fully Reversed
    68
    47000
    round
    2
    1.5
    6
    8
    0.25
    340
    -200
    99.999
    200
    6.00E+07

    Results
    Safety Factor A
    Safety Factor B

    2.0684594
    2.5095205

    ATTENTION
    Please refer to the bright blue cells and
    choose from the dropdown list your

    Sut (kpsi)
    15
    20
    30
    40
    50
    60
    70
    80
    90

    Sqrt(a) (in^0.5)
    0.475
    0.38
    0.278
    0.219
    0.186
    0.162
    0.144
    0.131
    0.122

    Sut (kpsi)
    10
    15
    20
    25
    30
    35
    40
    45

    Interpol. Sqrt(a) (in^0.5)

    0.1476

    Interpol. Sqrt(a) (in^0.5)

    Shapes
    round

    Loading Cond
    Fully Reversed
    Multiaxial
    Fluctuating

    Surface Finish
    Annealed
    Hardened

    Kt
    Kts

    1.7
    1.35

    For
    Bending

    Sf' in kpsi
    C load
    A 95 in in^2
    d equiv in inches
    C size
    C surf
    C temp
    C reliab

    19
    1
    0.041848
    0.73913364
    0.894857018
    0.882569474
    1
    0.659

    Sf @5e8 in ksi

    9.888753844

    S m in ksi

    61.2

    z
    b
    a
    Sn in psi
    Interpol. Sqrt(a) (in^0.5)
    q

    -5.699
    -0.138903291
    159757.5146
    13275.48781
    0.1476
    0.772081532

    Bending

    bending

    Surface Finish
    Ground
    Machined/Cold-rolled
    Hot-rolled
    As-forged

    Kf
    Kfs

    1.540457072
    1.270228536

    Fa in lb
    Fm lb

    270
    70

    M a in lb-in
    M m in lb-in

    1620
    420

    T a in lb-in
    T m in lb-in

    2160
    560

    Inertia in in^4
    Polar Inertia in in^4
    sigma max in psi
    tao max psi
    sigma max' in psi
    sigma a nom in psi
    sigma m nom in psi
    Kfm
    Kfsm

    0.536893276
    1.073786552
    5853.178964
    3217.605597
    8081.996122
    3017.359451
    782.2783763
    1.540457072
    1.270228536

    At A
    sigma a in psi
    tao a torsion in psi
    sigma m in psi
    tao m torsion in psi

    4648.112706
    2555.157386
    1205.066257
    662.4482112

    sigma a ' in psi


    sigma m ' in psi

    6418.055744
    1663.940378

    sigma 1 in psi
    sigma 3 in psi
    sigma ' in psi

    5778.049289
    -1129.936582
    6418.055744

    For
    Fully
    Reversed

    Sqrt(a) (in^0.5)
    0.5
    0.341
    0.264
    0.217
    0.18
    0.152
    0.126
    0.111

    Reliability %
    50
    90
    95
    99
    99.9
    99.99
    99.999
    99.9999

    Please enter value between 10 and 45 ksi

    A
    1.34
    2.7
    14.4
    39.9

    b
    -0.085
    -0.265
    -0.718
    -0.995

    C reliab
    1
    0.897
    0.868
    0.814
    0.753
    0.702
    0.659
    0.62

    At B
    tao a trans in psi
    tao m trans in psi
    tao a tot in psi
    tao m tot in psi

    499.0542
    129.3844
    3054.212
    791.8326

    sigma a ' in psi


    sigma m ' in psi

    5290.05
    1371.494

    sigma 1 in psi
    sigma 3 in psi
    sigma ' in psi

    3054.212
    -3054.21
    5290.05

    For
    Fully
    Reversed

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