- 1 -

WAX2F
RM-ED008
SERVICE MANUAL WAX2F CHASSIS
MODEL COMMANDER DEST MODEL COMMANDER DEST
KDL-40W2000 RM-ED008 UK
KDL-46W2000 RM-ED008 UK
RM-ED008
FLAT PANEL COLOR TV
KDL-40W2000 / KDL-46W2000
KDL-40W2000 RM-ED008 AEP
KDL-46W2000 RM-ED008 AEP
- 2 -
WAX2F
RM-ED008
TABLE OF CONTENTS
Section Title Page Section Title Page
Caution ................................................................ 3
Specifications ...................................................... 4
Connectors .......................................................... 6
Self Diagnosis ..................................................... 7
1. GENERAL ................................................................... 8
2. DISASSEMBLY
2-1. Rear Cover Removal ........................................... 19
2-2. Stand Assy Removal .......................................... 19
2-3. Vesa Bracket Removal ........................................ 20
2-4. Loudspeaker Removal ........................................ 20
2-5. AC Inlet Removal ............................................... 21
2-6. AE and TUE Board Removal ............................. 21
2-7. BE and FEE Board Removal .............................. 22
2-8. G2A Board Removal .......................................... 22
2-9. H1E Board Removal ........................................... 23
2-10. H2E or H46 Board Removal .............................. 23
2-11. H3E Board Removal ........................................... 24
2-12. LCD Panel Removal ........................................... 24
3. SET-UP ADJUSTMENTS
3-1. How to enter Service Mode ............................... 25
3-2. Signal Level Adjustment .................................... 25
3-2-1. Set up of AD calibration1 adjustment for
terrestrial analog ............................................... 25
3-2-2. Y signal calibration1 adjustment for
terrestrial analog ............................................... 25
3-2-3. Set up of C signal calibration1 adjustment for
terrestrial analog ............................................... 25
3-2-4. C signal calibration1 adjustment for
terrestrial analog ............................................... 26
3-2-5. Set up of AD calibration1 adjustment for
video ................................................................ 26
3-2-6. Y signal calibration1 adjustment for video ...... 26
3-2-7. Set up of C signal calibration1 adjustment for
video ................................................................ 26
3-2-8. C signal calibration1 adjustment for video ...... 26
3-2-9. Set up of AD calibration2 adjustment for
video ................................................................ 26
3-2-10. Y signal calibration2 adjustment for video .... 26
3-2-11. Set up of C signal calibration2 adjustment for
video .............................................................. 27
3-2-12. C signal calibration2 adjustment for video .... 27
3-3. Gamma Adjustment ........................................... 27
3-3-1. Set up mode for Gamma Adjustment .............. 27
3-3-2. Set up Trident internal SG and brightness
measurement .................................................... 27
3-4. White Balance Adjustment ................................. 27
3-4-1. Set up mode for White Balance Adjustment ... 27
3-4-2. White Balance of colour temperature Cool .. 27
3-4-3. White Balance of colour temperature Neutral 28
3-4-4. White Balance of colour temperature Warm1 28
3-4-5. White Balance of colour temperature Warm2 29
3-5. Panel Replacement ............................................. 29
3-6. Board Replacement ............................................ 29
3-6-1. AE Board Replacement ................................... 29
3-6-2. BE Board Replacement .................................... 29
4. DIAGRAMS
4-1. Block Diagrams(1) ............................................. 30
Block Diagrams(2) ............................................. 31
Block Diagrams(3) ............................................. 32
Block Diagrams(4) ............................................. 33
Block Diagrams(5) ............................................. 34
4-2. Circuit Board Location ........................................ 34
4-3. Schematic Diagrams and Printed Wiring
Boards ................................................................. 34
AE Board Schematic Diagram ............................ 35
AE Printed Wiring Board ................................. 38
BE Board Schematic Diagram ............................ 40
BE Printed Wiring Board ................................... 51
FEE Board Schematic Diagram .......................... 53
FEE Printed Wiring Board ................................. 59
G2A Board Schematic Diagram ......................... 60
G2A Printed Wiring Board ................................. 61
H1E Board Schematic Diagram .......................... 63
H1E Printed Wiring Board ................................. 64
H2E Board Schematic Diagram
(KDL-40W2000) ................................................ 63
H2E Printed Wiring Board
(KDL-40W2000) ................................................ 64
H3E Board Schematic Diagram .......................... 63
H3E Printed Wiring Board ............................... 64
H46 Board Schematic Diagram
(KDL-46W2000) ................................................ 65
H46 Printed Wiring Board
(KDL-46W2000) ................................................ 64
TUE Schematic Diagram .................................... 65
TUE Printed Wiring Board ................................. 67
4-4. Semiconductors ................................................... 68
5. EXPLODED VIEWS
5-1. Rear Cover and Stand Assembly ........................ 70
5-2. Speakers .............................................................. 71
5-3. Chassis ................................................................ 72
5-4. LCD Panel .......................................................... 73
6. ELECTRICAL PARTS LIST .................................. 74
SAFETY-RELATED COMPONENT WARNING !!
COMPONENTS IDENTIFIED BY SHADING AND MARKED ON
THE SCHEMATIC DIAGRAMS, EXPLODED VIEWS AND IN THE
PARTS LIST ARE CRITICAL FOR SAFE OPERATION. REPLACE
THESE COMPONENTS WITH SONY PARTS WHOSE PART
NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN
SUPPLEMENTS PUBLISHED BY SONY.
WARNING !!
AN ISOLATION TRANSFORMER SHOULD BE USED DURING
ANY SERVICE WORK TO AVOID POSSIBLE SHOCK HAZARD
DUE TO LIVE CHASSIS, THE CHASSIS OF THIS RECEIVER IS
DIRECTLY CONNECTED TO THE POWER LINE.
- 3 -
WAX2F
RM-ED008
The circuit boards used in these models have been processed using
Lead Free Solder. The boards are identified by the LF logo located
close to the board designation e.g. F1, H1 etc [ see examples ]. The
servicing of these boards requires special precautions to be taken as
outlined below.
CAUTION
Lead Free Soldered Boards
example 1
example 2
It is strongly recommended to use Lead Free Solder material in order to guarantee optimal quality of new solder joints. Lead Free Solder is
available under the following part numbers :
Due to the higher melting point of Lead Free Solder the soldering iron tip temperature needs to be set to 370 degrees centigrade. This requires
soldering equipment capable of accurate temperature control coupled with a good heat recovery characteristics.
For more information on the use of Lead Free Solder, please refer to http://www.sony-training.com
r e b m u n t r a P r e t e m a i D s k r a m e R
9 1 - 5 0 0 - 0 4 6 - 7 m m 3 . 0 g K 5 2 . 0
0 2 - 5 0 0 - 0 4 6 - 7 m m 4 . 0 g K 0 5 . 0
1 2 - 5 0 0 - 0 4 6 - 7 m m 5 . 0 g K 0 5 . 0
2 2 - 5 0 0 - 0 4 6 - 7 m m 6 . 0 g K 5 2 . 0
3 2 - 5 0 0 - 0 4 6 - 7 m m 8 . 0 g K 0 0 . 1
4 2 - 5 0 0 - 0 4 6 - 7 m m 0 . 1 g K 0 0 . 1
5 2 - 5 0 0 - 0 4 6 - 7 m m 2 . 1 g K 0 0 . 1
6 2 - 5 0 0 - 0 4 6 - 7 m m 6 . 1 g K 0 0 . 1
- 4 -
WAX2F
RM-ED008
L E D O M M E T I m e t s y S n o i s i v e l e T m e t s y S o e r e t S e g a r e v o C l e n n a h C m e t s y S r o l o C
E T - B V D , L , I , K / D , H / G / B
M A C I N / N A M R E G
o e r e t S
2 1 E - 2 0 E : F H V
9 6 E - 1 2 E : F H U
0 2 S - 1 0 S : V T A C
1 4 S - 1 2 S : R E P Y H
9 6 R - 1 2 R , 2 1 R - 1 R : K / D
9 6 F - 1 2 F , Q - B , 0 1 F - 2 F : L
9 6 B - 1 2 B F H U : I
M A C E S , L A P
3 4 . 4 / 8 5 . 3 C S T N
) Y L N O O E D I V (
L M @ P M 2 - G E P M
U T - B V D , I o e r e t S M A C I N 9 6 B - 1 2 B : F H U
M A C E S , L A P
3 4 . 4 / 8 5 . 3 C S T N
) Y L N O O E D I V (
L M @ P M 2 - G E P M
Projected Picture Size
LCD(Liquid Crystal Display) Panel
Approx 101.6cm (KDL-40W2000)
Approx 116.8cm (KDL-46W2000).
Sound Output
Right and Left speaker
Sub-woofer
2 x 10W (RMS)
Input/Output Terminals [REAR] General Specifications
1: 21-pin Euro connector
(CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Outputs of TV Video and Audio
signals.
Power Requirements 220 - 240V
Power Consumption/
Standby
Approx 185W/0.3W (KDL-40W2000)
Approx 225W/0.3W (KDL-46W2000)
2: 21-pin Euro connector
(CENELEC standard)
Inputs for Audio and Video signals.
Inputs for RGB.
Outputs of Video and Audio signals
(Selectable). SmartLink interface.
Dimensions
Approx 988x715x266mm
(KDL-40W2000 with stand)
Approx 988x665x105mm
(KDL-40W2000 without stand)
Approx 1120x805x334mm
(KDL-46W2000 with stand)
Approx 1120x755x118mm
(KDL-46W2000 without stand)
Weight
Approx 27.5kg (KDL-40W2000 with stand)
Approx 23.0kg (KDL-40W2000 without stand)
Approx 36.0kg (KDL-46W2000 with stand)
Approx 30.0kg (KDL-46W2000 without stand)
Phono Jacks
Output Connectors variable for
Audio Signals.
Supplied Accessories
RM-ED008 Remote Commander (1)
IEC designated R06 battery (2)
Mains Lead (1)
Coaxial Lead (1)
Cable Holder (1)
Support Belt (1) and Screws (2)
Stand (1) and Screws (4)
HDMI Inputs HDMI Connectors.
Other Features
Wide viewing angle LCD Panel, DVB-T Tuner,
Live colour creation, Highly integrated system-
on-a-chip (Trident), HDMI input, PC input.
PC Input 15 Pin D-Sub Connector.
CAM Conditional Access Module
Input/Output Terminals [SIDE] Remote control system : Infrared control
Headphone jack Stereo mini jack
Power requirements
3V dc
2 batteries IEC designation
R06 (size AA)
Audio input Phono jacks
Video input Phono jack
S Video input 4 pin mini DIN
Design and specifications are subject to change without notice.
- 5 -
WAX2F
RM-ED008
How to replace the fuse.
Open the fuse compartment with
a screwdriver blade and replace
the fuse.
FUSE
WARNING (UK Models only)
The flexible mains lead is supplied connected to a B.S. 1363 fused
plug having a fuse of 10 AMP rating. Should the fuse need to be
replaced, use a 10 AMP FUSE approved by ASTA to BS 1362, ie one
that carries the
ASA
T mark.
IF THE PLUG SUPPLIED WITH THIS APPLIANCE IS NOT SUIT-
ABLE FOR THE OUTLET SOCKETS IN YOUR HOME, IT SHOULD
BE CUT OFF AND AN APPROPRIATE PLUG FITTED. THE PLUG
SEVERED FROM THE MAINS LEAD MUST BE DESTROYED AS A
PLUG WITH BARED WIRES IS DANGEROUS IF ENGAGED IN A
LIVE SOCKET.
When an alternative type of plug is used, it should be fitted with a
10 AMP FUSE, otherwise the circuit should be protected by a
10 AMP FUSE at the distribution board.
Model Name
Item
KDL-40W2000
KDL-46W2000
(AEP)
KDL-40W2000
KDL-46W2000
(UK)
PAP OFF OFF
PAT OFF OFF
RGB Priority ON ON
Sub Woofer OFF OFF
Scart 1 ON ON
Scart 2 ON ON
Front in (6) ON ON
Projector OFF OFF
Norm B/G ON OFF
Norm I ON ON
Norm D/K ON OFF
Norm AUS OFF OFF
Norm L ON OFF
Norm SAT OFF OFF
Norm M OFF OFF
Teletext ON ON
Nicam Stereo ON ON
- 6 -
WAX2F
RM-ED008
21 pin connector
19
17
15
13
11
9
7
5
3
1
20
18
16
14
12
10
8
6
4
2
21
Rear Connection Panel Side Connection Panel
n o i t a r u g i f n o c n i p t e k c o s o e d i V S
n i P
o N
l a n g i S l e v e L l a n g i S
1 d n u o r G -
2 d n u o r G -
3 t u p n i ) l a n g i s S ( Y , m h o 5 7 B d 3 - / + V 1
V 3 . 0 . c n y S e v i t i s o p
B d 0 1 + 3 -
4 t u p n i ) l a n g i s S ( C B d 3 - / + V 3 . 0
e v i t i s o p , m h o 5 7
. c n y S
S-Video
socket
_ _ Red input 0.7 +/- 3dB, 75 ohms, positive
_ (S signal Chroma
Connected Not Connected (open) * at 20Hz - 20kHz
Pin No 1 2 Signal Signal level
1 Audio output B
(right)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
2
Audio input B
(right)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
3
Audio output A
(left)
Standard level : 0.5V rms
Output impedence : Less than 1kohm*
4 Ground (audio)
5 Ground (blue)
6 Audio input A
(left)
Standard level : 0.5V rms
Output impedence : More than 10kohm*
7 Blue input 0.7 +/- 3dB, 75 ohms positive
8 Function select
(AV control)
High state (9.5-12V) : Part mode
Low state (0-2V) : TV mode
Input impedence : More than 10K ohms
Input capacitance : Less than 2nF
9 Ground (green)
10 AVlink
11 Green Green signal : 0.7 +/- 3dB, 75 ohms,
positive
12 Open
13 Ground (red)
14 Ground (blanking)
15
input)
0.3 +/- 3dB, 75 ohms, positive
16 Blanking input
(Ys signal)
High state (1-3V) Low state (0-0.4V)
Input impedence : 75 ohms
17 Ground (video
output)
18 Ground (video
input)
19 Video output 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
20
Video input 1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
Video input
Y (S signal)
1V +/- 3dB, 75ohms, positive sync 0.3V
(-3+10dB)
21 Common ground
(plug, shield)
- -
- -
- 7 -
WAX2F
RM-ED008
WAX2F SELF DIAGNOSTIC SOFTWARE
The identification of errors within the WAX2F chassis is triggered in one of two ways :- 1: Busy or 2: Device failure to respond to IIC. In the
event of one of these situations arising the software will first try to release the bus if busy (Failure to do so will report with a continuous
flashing LED) and then communicate with each device in turn to establish if a device is faulty. If a device is found to be faulty the relevant
device number will be displayed through the LED (Series of flashes which must be counted).
Flash Timing Example : e.g. error number 3
StBy LED
ON ON
OFF OFF
LED Error Code
D E L
R O R R E
E D O C
N O I T P I R C S E D R O R R E
1 ) 3 T R E L A C D ( e l b u o r T e g a t l o V y l p p u S V 3 3 G E R N U
2 ) 2 T R E L A C D ( e l b u o r T e g a t l o V V 6 / V 5 E D , 8 . 1 D V
3 ) 1 T R E L A C D ( e l b u o r T e g a t l o V V 5 L E N A P , V 5 . 0 1 G E R N U
4 e l b u o r T t h g i l k c a B
5 e l b u o r T e g a t l o V y l p p u S n i a M
6 e l b u o r T e g a t l o V d e i l p p A r e k a e p S
7 ) e d i s l e n a p e h t n o . p s e ( e r u t a r e p m e T - e d i s n I n i e s a e r c n I n a r o t i n o M
8 e l b u o r T C I t n e d i r T
9 ) T O R P _ S C _ S B / s n o i t a c i n u m m o C ( e l b u o r T T T D
8
WAX2F
RM-ED008
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