ith EW St ain - Ex le te ss nd St ed ee Ra lO ptio nge ns

HepcoMotion

Precision Ring and Track System

This data sheet interacts with PRT2 Catalogue 50-51

HepcoMotion
DTS driven track system

This data sheet interacts with DTS Catalogue

HepcoMotion

No. 8 DTS Components

HepcoMotion supply a comprehensive range of components and assemblies to enable the 25-351 and 44-612 size track systems to be incorporated into customers own designs complete with drive facility. Many of the components shown in this datasheet can also be used for other sizes of track system. The components are well proven having been used for many years in the HepcoMotion DTS, a complete and ready to use driven track system highly recommended for customers able to use this fully assembled standard product. This datasheet contains details and dimensions for the individual assemblies available. For more information or advice to suit a particular application, please contact Hepcos technical department.

Idler Pulley Assembly Trip Latch Assembly Locking Cam Assembly Drive Pulley Assembly Carriage Assembly Drive Belt Carriage Locking Shaft Track Support Beam Extrusion Carriage Locking System Assembly Oval Top Plate Assembly Oval Bottom Plate Assembly Drive Shaft Assembly Locking Lever Assembly Belt Flight Assembly

No. 8 DTS Components

Carriage Assembly

A D 2 x M5 Tapped Holes For attachment of locking cam U C H I 5 dowel hole For attachment of locking cam F E

O B1 P B T

C1

4 x V Customer Mounting Holes

2 x M5 Tapped holes For attachment of fixed/trip latch G

Part Number DTS25CPSA DTS44CPSA

B1 50

C 85

C1 40

D 70

E 19

P 23

S 2

T 8

U 10

V kg ~ M6x1 0.42 1

105 80

26.5 70 21.42 24.25 24.55

150 115 75 125 70 102 25.5 35.2 70 37.63 41.17

37.93 35.75 3 10

14 M8x1.25

No. 8 DTS Components

Trip Latch Assembly

B A

2x M5x20 Button head screws D E C H G F

Trip load setting screws (adjust both sides)

Part Number DTS25TLSA DTS44TLSA

A 32.75 33.75

B 13.75 14.75

C 5 5

D 85 85

E 70 70

F 39 39

G 28.25 28.25

H kg~ 18 18 0.19 0.19

Fixed Latch Assembly

B A

2 x M5x20 Button head screws

D E C G H I

Part Number DTS25FLSA DTS44FLSA

A 31.75 32.75

B 13.75 14.75

C 5 5

D 85 85

E 70 70

F 38 38

G 20 20

H 5.5 5.5

I kg~ 12 12 0.18 0.18

No 8 DTS Components
Sensor Block Assembly

M5x16 Cap head screw

C D K

F H

M5 Grub Screw

Part Number DTS25SBSA DTS44SBSA

A 18 18

B 6 6

C 25 25

D 12.5 11

E 35 35

F 5 5

G 8 8

H 15 15

I 7.5 7.5

J 21 21

K 15 15

L kg~ 5 6 0.05 0.05

No 8 DTS Components
Locking Cam Assembly

A B

D C

2 x M5x20 Cap head screws

H 5 (J6)

Part Number DTS25LCSA DTS44LCSA

A 95 130

B 47.5 65

C 30 30

D 19 19

E 21.5 21.5

F
(H8)

G 70 102

H 11 11

I 16 16

J 2.5 2

K kg~ 5 6 0.23 0.30

18 18

No 8 DTS Components
Basic Carriage Locking Assembly

A B E

D Slot blocks to suit DTSBEX

Spacing as required

Spacing as required

L K N M

J Bearing Assembly Cylinder Assembly

kg~ Part Number A B C D E F G H I J K

(H8)

Bearing Cylinder Assembly Assembly 0.77 1.38 1.21 1.21

DTS25CLS DTS44CLS

90 90

75 75

55 55

90 90

55

91.7

50 50

25 25

67 67

25 25

8 8

62 62

117 117

22.5 72.5 91.7

No 8 DTS Components
Locking Lever Assembly
A B C M6x20 Cap head screw E F
Size 25 Size 44

*1

D H G

M6x30 Cap head screw Part Number DTS25LLSA DTS44LLSA A 38 38 B 32 32 C 16 16 D 80 87 E 23 F 16 16 G

(H8)

H kg~ 105 112 0.28 0.29

25 25

Note: 1. Up to 8 locking levers on one shaft can be operated by a single cylinder depending on carriage spacing, please contact Hepcos technical department.

Carriage Locking Shaft

NIM25SS316

Specify length to suit

25
(h6)

kg/m~ 3.8

No. 8 DTS Components

Drive Pulley Assembly

A B A F

D E F

6 x M6x16 Low cap head screws

SECTION A-A

Part Number DTS25DPSA DTS44DPSA

A 195.2 424.3

B
(PCD)

C
(H8)

D 23 32

E 11 20

F 3 3

G 122 327

H 135 350

No of Teeth 60 132

Teeth prole to suit 16AT10-EL 25AT10-EL

kg~ 1.3 7.1

40 40

25 25

No. 8 DTS Components

Idler Pulley Assembly

A B A F

D E F

6 x M6x16 Low cap head screws

SECTION A-A

Part Number DTS25IPSA DTS44IPSA

A 195 424.3

B
(PCD)

C
(H8)

D 23 32

E 11 20

F 3 3

G 165 327

H kg~ 178 350 0.98 7.0

40 40

25 25

No. 8 DTS Components

Drive Shaft & Bearing Cartridge Assembly
140 124

30 60 2 x M8x12 Cap head screws 10 x M6x16 Countersunk screws

12 40 PCD 60 25(f7) 8.15 31.5

6 Holes M6x1 Adjustment block 174 65

26.5

M10 Hex Nut 156.5 M10 Grub Screw

B A 8

50

Part Number DTSDS25BCSA DTSDS30BCSA

A 327 315

B 277.5 260.5

C 36 40

D kg~ 25 30 4.55 4.79

10

No. 8 DTS Components

Idler Shaft & Bearing Cartridge Assembly
DTSISBCSA

140 124

30 60 30 2 x M8x12 Cap head screw 10 x M6x16 Cap Head Screw 6 holes M6x1

12

40 PCD 60 25(f7) 8.15 31.5 26.5

Adjustment block 174

M10 Hex Nut 164 150.5 M10 Grub Screw

45 65

kg~ 3.75

11

No 8 DTS Components
Top Plate Oval Assembly

MCS 60x60 section 0-132-6060. Please see separate Hepco MCS catalogue.

8 x Tapped holes to suit TR25 351 180 (M5) TR44 612 180 (M6) A B C F E

Feature to suit DTSDS25/30BCSA or DTSISBCSA

K H

M 10 x Slot blocks J J 10 x L Cap head screws

Part Number DTS25TPOSA DTS44TPOSA

A 400 661

B 166 274

C 110 200

D 285 416

E 30.5 31.5

F 20 20

G 55 100

H 140 185.5

I
REF

J
REF

K 168 222

L M5 M6

M 85 85

30 22.5

175.5 306

Note 1. Ref dimensions are such as the holes are drilled on assembly

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No 8 DTS Components

Bottom Plate Oval Assembly

MCS 60x60 section 0-132-6060. Please see separate Hepco MCS catalogue.

A B C O G G1 G G1 G G1 G1 G F

K H M P N I J1 10 x M8 Thru J J1 J 10 x Slot blocks

10 x L Cap head screws

Part Number

G 55

G1 35 35

H 140

I
REF

J
REF

J1
REF

L M5 M6

N
REF

O 70 70

P 85 85

DTS25BPOSA 400 166 110 285 21.5 10

30

175.5 120 168 306 120 222

120 50 120 50

DTS44BPOSA 661 274 200 416 22.5 10 100

185.5 22.5

Note 1. Ref dimensions are such as the holes are drilled on assembly

13

No. 8 DTS Components

Top Plate Rectangular Assembly

DTS25TPRSA

Tapped holes to suit TR25 351 90 (M5) A B C N D F E

G Feature to suit DTSDS25/30BCSA or DTSISBCSA

M H I L J C

O N D J I H 6 x Slot blocks 6 x M5x25 Cap head screws

Part Number DTS25TPRSA DTS44TPRSA

A 285 415.5

B 168 222

C 140 185

D 10 10

E 30.5 32.5

F 20 20

G 55 100

14

No 8 DTS Components

DTS44TPRSA

Additional Slot blocks are available on request, see page 19 DTSBEX - Track beam support extrusion End section machined to provide ush mounting surface with plates. See page 19 for more details. A B C N Tapped holes to suit TR44 612 90 (M6) F E

Feature to suit DTSDS25/30BCSA or DTSISBCSA H

I J C K O D K J I H 6 x Slot blocks 6 x M6x25 Cap head screws N L

H 260.5 391

I 210 295

J 135 215

K 135

L 168 222

M 285 415.5

N*1
REF

O 85 85

30 30

Note 1. Ref dimensions are such as the holes are drilled on assembly

15

No 8 DTS Components

Bottom Plate Rectangular Assembly

Additional Slot blocks are available on request, see page 19

DTSBEX - Track beam support extrusion End section machined to provide ush mounting surface with plates. See page 19 for more details. E

A B C Q R N D 6 x M8 Thru F

G G1 G1 G

M H

I L C K P S D K J I H Part Number A B C D E F G G1 H I J K L M N
REF

6 x Slot blocks 6 x O Cap head screws O P Q R S 50 50 T 120 120

DTS25BPRSA 285 168 140 10 21.5 10 55 35 260.5 170 70 DTS44BPRSA 415.5 222 185 10 22.5 10 100 35

168 285

30 M5 90 120 50

391 295 215 135 222 415.5 22.5 M6 85 120 50

Note 1. Ref dimensions are such as the holes are drilled on assembly

16

No 8 DTS Components

Drive Belt

Oval Circuit L min Rectangular Circuit W min Belt Flight Pitch B min

Part Number DTS25 16AT10-EL DTS44 25AT10-EL

A 16 25

(min)

B*1

(min)

(min)

Belt kg/m~ 0.101 0.158

110 160

250 250

450 450

Note 1. Pitches are available in increments of 10mm from the minimum value stated above, value will correspond to carriage spacing. 2. Belt ights come with the drive belt as standard, please state number required and pitch when ordering, this will correspond to the number of carriages required. 3. For more details and dimensions of belt ights, please see page 18.

17

No 8 DTS Components
Belt Flight Assembly
DTSBFSA
48 20 Rubber Bush Reduces shock loading to belt connection during rapid motion proles

2 x M3x8 Countersunk screws

23 32 18 12

6 14.6

7 kg~ 0.04 8.2

Slide Attachment Prole

43*1 21.5

90

43*1

M6*2 Length to suit application (max 6000mm)

A C D B E F

Part Number TNSA10D6H5 TNSA10D8H6

A M5 M6

B 13.2 13.2

C 9.9 9.9

D 6 8

E 3 3

F 8 8

Notes 1. Dimension from last hole to the end of the slide can be changed to suit design, please specify when ordering. 2. Supplied complete with set screw to secure slide attachment prole in place.

18

No 8 DTS Components
Track Beam Support Extrusion/m
DTSBEX
Machined section*1

Length to suit application (max 6000mm)

60 49 10 20*2 50

80 10 20 6 12 Notes: 1. Customers can machine ends as shown to expose secondary T slot for attaching top plate by means of slot block part no 1-242-1031. 2. Tolerance to suit top plate thickness. Mating top surfaces should be ush.

Ordering details
To order any of the assemblies shown in this document, state the part number shown, followed by the quantity required. For more information or advice with a particular application, please contact Hepcos technical department. Ordering Example Description DTS25 Carriage Plate Sub Assembly DTS25 Trip Latch Sub Assembly DTS25 Drive Pulley Sub Assembly DTS25 Idler Pulley Sub Assembly DTS25 Top Plate Oval Sub Assembly DTS25 Bottom Plate Oval Sub Assembly DTS Drive Shaft 25mm Bearing Cartridge Sub Assembly DTS Idler Shaft and Bearing Cartridge Assembly Slot blocks*1 M5 M6 T-Nuts*1 M5 M6
1.

Part Number DTS25CPSA DTS25TLSA DTS25DPSA DTS25IPSA DTS25TPOSA DTS25BPOSA DTSDS25BCSA DTSISBCSA 1-242-1031 1-242-1013 1-242-1030 1-242-1001

Quantity x10 x10 x1 x1 x1 x1 x1 x1 x10 x10

Slot blocks are supplied with assemblies as shown in this document. For additional slot blocks or for T-nuts, please state quantity required at time of ordering.

HepcoMotion, Lower Moor Business Park, Tiverton Way, Tiverton, Devon, England EX16 6TG Tel: +44 (0) 1884 257000 Fax: +44 (0) 1884 243500 E-mail: sales@hepcomotion.com
Ref: No. 8 DTS Components 02 UK