Section Ten

Welding accessories

Cables & Lugs 260

Electrical Plugs & Cables 261

Cable & Panel Connectors 262

Extension Leads 264

Spiral Wrap 264

Electrode Holders 265

Earth Clamps 265

Gouging Torches & Spares 265

259
 cables and lugs

Flexible Welding Cable Selection

SECTION TEN – WELDING ACCESSORIES

Part No Size in Sq. mm Current Rating Approx. copper Weight

(Amps @ 100%) diameter (Kg per M)
WC-16 16mm sq. 115 7.2 0.171
WC-25 25mm sq. 160 11.3 0.297
WC-35 35mm sq. 200 12.6 0.395
WC-50 50mm sq. 250 14.2 0.536
WC-70 70mm sq. 315 16.2 0.744
WC-97 95mm sq. 380 18.3 0.993
As welding current is affected by the length of your leads due to Voltage Drop it is
important that the correct cable size is used for your welding application.
The table below can be used as a guide to determine the required cable size for
your welding application.
Distance of Cable in M
Welding Up to 20m Up to 40m Up to 60m Up to 80m Up to 100m
Current Required Cable Size
(AMPS)
100 25 25 35 50 50
150 25 25 50 70 70
200 25 50 70 95 95
250 35 50 95 95 2 x 70
300 35 70 95 2 x 70 2 x 70
400 50 95 2 x 70 2 x 95 Special Request
500 70 95 2 x 95 Special Request Special Request
600 95 2 x 70 2 x 95 Special Request Special Request
Quantity on Roll: 100m
Quantity per box: 1

CRIMPING LUGS - COPPER

Part # SUITS EYELET
CABLE SIZE
SIZE
PN: CRL25.8 25mm sq 8mm I.D.
PN: CRL25.10 25mm sq 10mm I.D. PN: CRL95.8 95mm sq 8mm I.D.
PN: CRL25.12 25mm sq 12mm I.D. PN: CRL95.10 95mm sq 10mm I.D.
PN: CRL95.12 95mm sq 12mm I.D.
Available in various sizes
Quantity per Packet: 10
FIELD LUG – 360amp LARGE
PN: 9400 6690
PN: CRL35.8 35mm sq 8mm I.D.
PN: CRL35.10 35mm sq 10mm I.D.
PN: CRL35.12 35mm sq 12mm I.D.

PN: CRL50.8 50mm sq 8mm I.D. Quantity per Packet: 1

PN: CRL50.10 50mm sq 10mm I.D. FIELD LUG – 600amp X-LARGE
PN: CRL50.12 50mm sq 12mm I.D. TWIN SCREW
PN: 9400 6691

PN: CRL70.8 70mm sq 8mm I.D.

PN: CRL70.10 70mm sq 10mm I.D.
PN: CRL70.12 70mm sq 12mm I.D.
Quantity per Packet: 1
260
 Plugs single & 3 phase & electrical cable

10 AMP 240v MALE 10 AMP 415v 3 phase MALE 10 AMP 415v 3 phase FEMALE

SECTION TEN – WELDING ACCESSORIES

PN: MP10/240M PN: MP10/415M PN: MP10/415F

• Heavy duty plug • 4 pin socket

Quantity per Packet: 1 Quantity per Packet: 1
15 AMP 240v MALE 20 AMP 415v 3 phase FEMALE
PN: MP15/240M PN: MP20/415F

• 4 pin plug
Quantity per Packet: 1
20 AMP 415v 3 phase MALE
PN: MP20/415M

• Heavy duty plug • 4 pin socket

Quantity per Packet: 1 Quantity per Packet: 1
10 AMP 240v FEMALE 32 AMP 415v 3 phase FEMALE
PN: MP10/240F PN: MP32/415F

• 4 pin socket
Quantity per Packet: 1

• Heavy duty socket • 4 pin plug

Quantity per Packet: 1 Quantity per Packet: 1
15 AMP 240v FEMALE 32 AMP 415v 3 phase MALE FLEXIBLE POWER CABLES

PN: MP15/240F PN: MP32/415M PN: 3CORE15 – 3 CORE 1.5mm

PN: 3CORE25 – 3 CORE 2.5mm
PN: 3CORE40 – 3 CORE 4.0mm
PN: 4CORE15 – 4 CORE 1.5mm
PN: 4CORE25 – 4 CORE 2.5mm
PN: 4CORE40 – 4 CORE 4.0mm

• Heavy duty socket

Quantity per Packet: 1
• 4 pin plug
Quantity per Packet: 1

• Sold by full 100mtr roll or per metre

261
 cable & panel connectors

CABLE BSB – 10/25 FEMALE CABLE BSB – 35/50 MALE PANEL BSB – 10/25 FEMALE
SECTION TEN – WELDING ACCESSORIES

PN: C1025F PN: C3550M PN: P1025F

• 10/25 Female Lead Connector • 35/50 Male Lead Connector • 10/25 Panel Socket Female
Quantity per packet: 1 Quantity per packet: 1 Quantity per packet: 1

PANEL BSB – 10/25 MALE

PN: P1025M
CABLE BSB – 10/25 MALE CABLE BSB – 70/95 FEMALE
PN: C1025M PN: C7095F
• 10/25 Male Lead Connector • 70/95 Female Lead Connector
Quantity per packet: 1 Quantity per packet: 1

• 10/25 Male Panel Mount

Quantity per packet: 1
PANEL BSB – 35/50 FEMALE
PN: P3550F
• 35/50 Panel Socket Female
Quantity per packet: 1

CABLE BSB – 35/50

CABLE BSB – 70/95 MALE
PN: C3550F
• 35/50 Female Lead Connector PN: C7095M
Quantity per packet: 1 • 70/95 Male Lead Connector
Quantity per packet: 1

PANEL BSB – 35/50 MALE

PN: P3550M
• 35/50 Male Panel Mount
Quantity per packet: 1
262
 cable & panel connectors

MECHCONNECTOR FEMALE – 500 PANEL CONNECTOR 1/2” STUD BINZEL ADAPTOR – SUPPORT

SECTION TEN – WELDING ACCESSORIES

AMP PN: PC1/2STUD PN: BNZAS
PN: KA1076F

Quantity per packet: 5each Quantity per packet: 1

Quantity per packet: 1

MECHCONNECTOR MALE – 500 PANEL CONNECTOR 1/2” STUD

AMP HAND KNOB
PN: KA1076M PN: PC1/2STUDHK

Quantity per packet: 5 each

Quantity per packet: 1

MECHCONNECTOR PAIR – 500 AMP BINZEL ADAPTOR – EURO

PN: GMC500 PN: BNZADPT
Quantity per packet: 1

Quantity per packet: 5 pr

263
 extension leads – spiral wrap – cable ties

EXTENSION LEADS SINGLE PHASE 240VOLT – EXTRA HEAVY DUTY

SECTION TEN – WELDING ACCESSORIES

PART # LENGTH CABLE SIZE PLUG SIZE

EL10A10 10mtr 1.5mm sq. 10 AMP Male and Female
EL10A15 15mtr 1.5mm sq. 10 AMP Male and Female
EL10A20 20mtr 1.5mm sq. 10 AMP Male and Female
EL10A30 30mtr 1.5mm sq. 10 AMP Male and Female

EL15A10 10mtr 2.5mm sq. 15 AMP Male and Female

EL15A15 15mtr 2.5mm sq. 15 AMP Male and Female
EL15A20 20mtr 2.5mm sq. 15 AMP Male and Female
EL15A30 30mtr 2.5mm sq. 15 AMP Male and Female

EXTENSION LEADS THREE PHASE 415VOLT – EXTRA HEAVY DUTY

PART # LENGTH CABLE SIZE PLUG SIZE
EL410A10 10mtr 2.5mm sq. 10 AMP Male and Female
EL410A20 20mtr 2.5mm sq. 10 AMP Male and Female

EL420A10 10mtr 2.5mm sq. 20 AMP Male and Female

EL420A20 20mtr 4.0mm sq. 20 AMP Male and Female

EL432A10 10mtr 4.0mm sq. 32 AMP Male and Female

EL432A20 20mtr 4.0mm sq. 32 AMP Male and Female

SPIRAL WRAP – PROTECTIVE PVC WRAPPING

PART # INTERNAL DIAMETER COLOURS AVAILABLE
PN: SW12 12mm Black, Red, Yellow, Blue
PN: SW16 16mm Black, Red, Yellow, Blue
PN: SW20 20mm Black, Red, Yellow, Blue
PN: SW25 25mm Black, Red, Yellow, Blue
PN: SW32 32mm Black, Red, Yellow, Blue
PN: SW40 40mm Black, Red, Yellow, Blue

CABLE TIES – NYLON UV BLACK ONLY

PART # SIZE QUALITY PACK QTY
PN: CT102B 100mm X 2.5mm Light Duty 100ea/Pack
PN: CT165B 165mm X 2.5mm Light Duty 100ea/Pack
PN: CT200LB 200mm X 2.5mm Light Duty 100ea/Pack
PN: CT292B 292mm X 3.6mm Intermediate Duty 100ea/Pack
PN: CT370MB 370mm X 3.6mm Intermediate Duty 100ea/Pack
264
 electrode holders & earth clamps

TWIST LOCK – 400amp EARTH CLAMP – SPRING 300A EARTH CLAMP – MAGNETIC

SECTION TEN – WELDING ACCESSORIES

PN: EH400 PN: EC300 – 800amp
PN: STMEC800

• 300 amp
Quantity per packet: 1
EARTH CLAMP – SPRING 500A
Quantity per packet: 1
PN: EC500
ARC-AIR GOUGING TORCH – K4000
• Twist Grip Electrode Holder – 600amp
Quantity per packet: 1 PN: 500090
TWIST LOCK – 600amp
PN: EH600

• 500 amp
Quantity per packet: 1 • New four barrel nozzle gives optimum
EARTH CLAMP – G-TYPE (with metal removal
HOSE CLAMP) • Improved torch air flow
• Optimised air flow to control noise
PN: AA2 • Natural 15 degree torch angle with
360 degree swivel cable
• Positive hand grip
• Optimum cable and torch weight to
minimise fatigue
• 2.4kg
Quantity per packet: 1
INSULATOR SET
PN: 94-433-183
• Twist Grip Electrode Holder
Quantity per packet: 1 • All brass construction with steel fixing
screw
• Compact durable clamp
Quantity per packet: 1
EARTH CLAMP – G-TYPE SLIDING
TUNGSTEN CHUCK JAW
PN: PVA800 PN: LAW
• Spare part for gouging torches
Quantity per packet: 1 pair
• Accessory for Tungsten Electrode (for AIR VALVE
1.6 – 4.0 Electrode)
Quantity per packet: 1 PN: 94-801-011

• Spare part for gouging torches

• All brass construction with steel fixing
Quantity per packet: 1
screw
• Compact durable clamp
Quantity per packet: 1
265
266 SECTION TEN – WELDING ACCESSORIES