7XR61

Manual /

Directions for Use

Order No / : C53000-B119U-C124-1

English: page 3

7XR61
Coupling Unit

7XR61

Copyright Siemens AG 2009

: 15

English /

7XR61

C53000-B119U-C124-1

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English

Contents

Statement of Conformity ................................................................................................... 4

Notes and Warnings .......................................................................................................... 4
Unpacking and Re-packing ............................................................................................... 6
Storage and Transport ...................................................................................................... 6
Installation Hints ................................................................................................................ 7
Dimensions ....................................................................................................................... 9
Limit values of inputs and outputs ................................................................................... 11
General Diagram ............................................................................................................. 12
Connection Examples ..................................................................................................... 13

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Statement of Conformity
This product complies with the directive of the Council of the European Communities on the
approximation of the laws of the member states relating to electromagnetic compatibility
(EMC Council Directive 2004/108/EC) and concerning electrical equipment for use within
specified voltage limits (Low-voltage Directive 2006/95/EC).
This conformity has been proved by tests performed according to the Council Directive in
agreement with the generic standards EN 61000-6-2 and EN 61000-6-4 (for EMC directive)
and with the standards EN 60255-6 (for low-voltage directive) by Siemens AG.
The device is designed and manufactured for application in industrial environment.
The product conforms with the international standards of IEC 60255 and the German
standards VDE 0435.

Notes and Warnings

The warnings and notes contained in this booklet serve for your own safety and for an
appropriate lifetime of the device. Please observe them!
The following terms are used:

DANGER
indicates that death, severe personal injury or substantial property
damage will result if proper precautions are not taken.

Warning
indicates that death, severe personal injury or substantial property
damage can result if proper precautions are not taken.
Caution
indicates that minor personal injury or property damage can result if
proper precautions are not taken. This is especially valid for damage on
or in the device itself and consequential damage thereof.

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Note
indicates information about the device or respective part of this booklet
which is essential to highlight.

Warning!
Hazardous voltages are present in this electrical equipment during
operation. Non-observance of the safety rules can result in severe
personal injury or property damage.
Only qualified personnel shall work on and around this equipment after
becoming thoroughly familiar with all warnings and safety notices of this
booklet as well as with the applicable safety regulations.
The successful and safe operation of this device is dependent on proper
transport and storage, proper handling, installation, operation, and
maintenance by qualified personnel under observance of all warnings
and hints contained in this booklet.
In particular the general erection and safety regulations (e.g. IEC, EN,
DIN, VDE, or other national and international standards) regarding the
correct use of hoisting gear must be observed. Non-observance can
result in death, personal injury or substantial property damage.

QUALIFIED PERSONNEL
For the purpose of this quick reference and product labels, a qualified person is one who is
familiar with the installation, construction and operation of the equipment and the hazards
involved. In addition, he has the following qualifications:

Is trained and authorized to energize, de-energize, clear, ground and tag circuits and
equipment in accordance with established safety practices.

Is trained in the proper care and use of protective equipment in accordance with
established safety practices.

Is trained in rendering first aid.

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Unpacking and Re-packing

When dispatched from the factory, the equipment is packed in accordance with the
guidelines laid down in IEC 60255-21 which specify the impact resistance of packaging.
This packing shall be removed with care, without force and without the use of inappropriate
tools. The equipment should be visually checked to ensure that there are no external traces
of damage.
Please observe absolutely all notes and hints which may be enclosed in the packaging.
Before initial energization with supply voltage, or after storage, the device shall be situated
in the operating area for at least two hours in order to ensure temperature equalization and
to avoid humidity influences and condensation.
For further transport, the transport packing can be re-used when applied in the same way.
The storage packing of the individual relays is not suited for transport. If alternative packing
is used, this must also provide the same degree of protection against mechanical shock and
vibration as laid down in IEC 60255-21-1 class 2 and IEC 60255-21-2 class 1.

Storage and Transport

The device should be stored in dry and clean rooms. The limit temperature range for storage
of the relays or associated spare parts is -25 C to +55 C, corresponding to -13 F to 131 F.
The relative humidity must be within limits such that neither condensation nor ice forms.

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Installation Hints
Connect the relay solidly with low impedance to the protective earth continuity system of the
switch gear!
Make connections via the screwed or snap-in terminals. Observe labelling of the individual
terminals to ensure correct location; observe the max. permissible conductor cross-sections
and bending radius.
The screw-type terminals can be used without wire end ferrules. Pin-end connectors
generally must not be used.
The use of the screwed terminals is recommended; snap-in connection requires special
tools and must not be used for field wiring unless proper strain relief is ensured.
The terminals of the flush mounting case are 4-pole voltage connector modules.
The terminal screws are tightened at delivery, and must be loosened before inserting any
wire.

Terminal cells for

screwed connection

Terminal screws

Figure 1 Connection of the voltage module

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Connection data of 4-pole connector modules:

Maximum wire cross-section:
1.5 mm2 (AWG 15); with or without wire end ferrules
Wire strip length without wire end ferrules:
10 to 12 mm
Sleeves length (wire range) of wire end ferrules:
min. 10 mm
(e.g. DIN 46 228-E1,5-10).
After attachment, the wire end ferrules must comply with the geometry for terminal cells
according to EN 60 947-7, class A1.
Select the corresponding wire end ferrules and attachment tools.
max. torque:
0.8 Nm (7 in-lb)
screw driver width:
3.5 mm

10 to 12 mm

min. 10 mm

Figure 2 Connection data of 4-pole connector modules

Insert the stripped wire into the terminal cell until stop and tighten the screw.

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Dimensions

Side view
Connector
modules

Rear view

or

Dimensions in mm

Fixing points on the panel

Figure 3 7XR61 Housing for panel surface mounting 7XP2030-1

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Mounting plate

Side view
Connector
modules

Rear view

or

Dimensions in mm

Panel cut-out

Figure 4 7XR61 Housing for panel flush mounting or cubicle installation 7XP2030-2

10

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Limit values of inputs and outputs

Auxiliary voltage

Rated auxiliary voltage UH ac

Permissible variations ac

100 to 125 V ac, 50/60 Hz

230 V ac, 50/60 Hz

80 to 144 V ac

176 to 265 V ac

Load capability of the capacitive coupling circuit

Connections (4A1 - 4B1)
Permissible voltage, continuous
R.M.S. value of voltage
R.M.S. value of current

3.15 kV dc
220 V~ ( 50 Hz)
0.2 A *) continuously

Test voltage

4.7 kV dc for 2 s

Output ratings
(Short circuit on 4A1 and 4B1)
Continuous
Output (1B1 - 1B3)
Output (1B1 - 1B4)

100 mA (without choke)

175 mA (with choke) max. 1 h
230 mA max. 0.5 h

*) Don't use the internal resistors in case of higher currents. In the event of a large harmonics
content in the rotor voltage an external series resistor, type 3PP1336-0DZ-013002 is
recommended for the protection of the coupling capacitors (refer connection example 2).

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General Diagram

Surface mounting case / Flush mounting case

58 to 74 V AC 1)
64 V AC 2)
39 to 49 V AC 1)
43 V AC 2)

230 V AC
100 bis 125 V AC

with 100 to 125 V AC between 1A1 and 1A3

with 230 V AC between 1A1 and 1A4

Figure 5 General diagram 7XR6100-0*A00

12

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Connection Examples

100 V AC
Machine protection
7UM**

Generator earth

Figure 6 Connection example 1: R.M.S. value of current via connectors 4A1, 4B1 is 0,2 A ac

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100 V ac
Machine protection
7UM**

Generator earth

Figure 7 Connection example 2: R.M.S. value of current via connectors 4A1, 4B1 is > 0,2 A ac

Don't use the internal resistors in case of higher currents. In the event of a large harmonics
content in the rotor voltage an external series resistor, type 3PP1336-0DZ-013002 is
recommended for the protection of the coupling capacitors.

14

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............................................................................................ 16
................................................................................... 16
.................................................................................................. 19
....................................................................................... 19
......................................................................................... 20
......................................................................................................................... 22
. ........................................................... 24
................................................................................................................. 25
........................................................................................ 26

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C53000-B119U-C124-1

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C53000-B119U-C124-1

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:
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1.5 2 (AWG 15);
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10 12
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(, DIN 46 228-E1,5-10).

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3 7XR61, ( ) 7XP2030-1

22

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4 7XR61,
7XP2030-2

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100 - 125 , 50/60

U AC

230 , 50/60

80 - 144

176 - 265

(4A1 - 4B1)
,
3.15 DC
220 ( 50 )

0.2 A *),

4.7 DC 2

( 4A1 4B1)

(1B1 - 1B3)
(1B1 - 1B4)

100 ( )
175 ( ), . 1
230 , . 0.5

*) .
,
, 3PP13360DZ-013002 (. 2).

24

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230 AC

58 - 74 AC 1)
64 2)
39 - 49 AC 1)
43 2)

100 - 125

1A1 1A3 100 125 AC

1A1 1A4 230 AC

5 7XR6100-0*A00

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100 AC

7UM**

6 1: 4A1, 4B1
0,2 A

26

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100 AC

7UM**

7 2: 4A1, 4B1
> 0,2 A

.
,
, 3PP13360DZ-013002.

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design.

Document release/ 04.00.03

Subject to technical alteration

Siemens Aktiengesellschaft

, . . , , .

Order-No./ .: C53000-B119U-C124-1
Available from/: E D EA Bln W5