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    Embodyment Design: Sambungan (Pengelasan)

    Uploaded by

    naschuy2
    This document contains summaries of multiple engineering design calculations: 1) A welding joint design calculation determining the shear stress and load capacity of a 20mm long welded joint. 2) A flat belt drive transmission calculation determining the belt length, width, tension and other parameters to transmit 1 horsepower between shafts rotating at 139rpm and 60rpm. 3) A shaft design calculation for a shaft experiencing a bending moment of 34725.6 Nmm, determining the required shaft diameter as 35mm to withstand the load based on the material properties.

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    Embodyment Design: Sambungan (Pengelasan)

    Uploaded by

    naschuy2
    18 views7 pages
    This document contains summaries of multiple engineering design calculations: 1) A welding joint design calculation determining the shear stress and load capacity of a 20mm long welded joint. 2) A flat belt drive transmission calculation determining the belt length, width, tension and other parameters to transmit 1 horsepower between shafts rotating at 139rpm and 60rpm. 3) A shaft design calculation for a shaft experiencing a bending moment of 34725.6 Nmm, determining the required shaft diameter as 35mm to withstand the load based on the material properties.

    Original Description:

    perancangan

    Original Title

    Embodyment Design

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    This document contains summaries of multiple engineering design calculations: 1) A welding joint design calculation determining the shear stress and load capacity of a 20mm long welded joint. 2) A flat belt drive transmission calculation determining the belt length, width, tension and other parameters to transmit 1 horsepower between shafts rotating at 139rpm and 60rpm. 3) A shaft design calculation for a shaft experiencing a bending moment of 34725.6 Nmm, determining the required shaft diameter as 35mm to withstand the load based on the material properties.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    18 views7 pages

    Embodyment Design: Sambungan (Pengelasan)

    Uploaded by

    naschuy2
    This document contains summaries of multiple engineering design calculations: 1) A welding joint design calculation determining the shear stress and load capacity of a 20mm long welded joint. 2) A flat belt drive transmission calculation determining the belt length, width, tension and other parameters to transmit 1 horsepower between shafts rotating at 139rpm and 60rpm. 3) A shaft design calculation for a shaft experiencing a bending moment of 34725.6 Nmm, determining the required shaft diameter as 35mm to withstand the load based on the material properties.

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    Embodyment Design

    Sambungan ( Pengelasan )










    Panjang Welding ( L ) : 20 mm
    Kaki las : 6 mm
    Troat ( 0.707 . h ) : h = 4 mm
    : 0.707 . 4 = 3.535 mm
    Filler metal : y = 350 MPa
    : Sf = 3
    Tegangan geser ijin :
    Sf
    y
    a
    t
    t = = 67.67 N/mm
    2

    Luas welding : L x troat = 70.7 mm
    2

    Beban : A a F . t = = 4784.033 N






    Transmisi Daya
    Flat Belt


    Daya yang akan ditransmisikan ( P ) : 1 Hp
    Putaran poros motor penggerak ( n1 ) : 139 rpm
    Putaran poros mesin/alat ( n2 ) : 60 rpm
    Perbandingan putaran ( i ) : 2.32
    Jarak antar sumbu poros ( c ) : 495 mm
    Diameter puli motor penggerak ( D1 ) : 60 mm
    Diameter puli mesin/alat ( D2 ) : (n1/n2) x D1 = 139 mm
    Factor koreksi ( fc ) : 1.5
    Daya rencana ( Pd ) : P x fc
    Kecepatan belt (V ) :
    60
    . . n D
    V
    t
    = = 0.44 m/s
    Gaya keliling ( F ) :
    V
    Pd
    F
    . 76
    = = 208.85 kgf
    Material flat belt : Rubber Canvas
    : a = 25
    : w = 100
    : h = 3.5 mm
    Tegangan keliling awal ( Ko ) :
    min D
    h
    w a Ko = = 19.2 kg/cm
    2
    Velocity factor ( Cv ) : 1.057
    Factor of the arc contact ( Ca ) : 0.973
    Tegangan yang terjadi ( K ) : Ko. Cv. C = 19.57 kg/cm
    2

    Sudut kontak :
    0 0
    57 .
    1 2
    180
    c
    D D
    = o
    : 186.6 deg
    Lebar flat belt ( b ) :
    h k
    F
    b
    .
    = = 30.49 cm = 304.9 mm
    Panjang flat belt : ( )
    ( )
    c
    D D
    D D c L
    . 4
    1 2
    2 1
    2
    . 2
    2

    + + + =
    t

    : 1305.74 mm
    Hasil perencanaan : Material Rubber Canvas
    : tebal 3.5 mm
    : panjang 1305.74 mm


    Poros dengan Beban Lentur dan Puntir

    Daya yang akan ditransmisikan ( P ) : 0.75 kW
    Putaran poros motor penggerak ( n1 ) : 60 rpm
    Faktor koreksi daya yang akan ditransmisikan ( fc ) : 1.2
    Daya rencana ( Pd ) : P x fc = 0.9 kW
    Torsi / Momen punter ( T ) :
    e
    e
    Pd
    T T Pd = = .
    : 143239.45 Nmm




    MAx = 0
    RHG . 850 = 0
    RHG = 0

    MAy = 0
    RVG . 850 = WB . 53 + WC . 105 + WD . 425 + WE . 745 + WF . 797
    RVG . 850 = 642.68 (53) + 2.089 (105) + 2.089 (425) + 2.089 (745) + 642.68 (797)
    RVG . 850 = 548944.3013
    RVG = 645.8168 N

    V = 0
    RVA + RVG = WB + WC + WD + WE + WF
    RVA + RVG = 2 ( 642.68 ) + 3 ( 2.089 )
    RVA + RVG = 1291.63365
    RVA = 1291.63365 645.8168
    RVA = 645.8168 N

    MGx = 0
    RHA . 850 = 0
    RHA = 0

    MA = 0
    MB = 34228.29 Nmm
    MC = 34391.28 Nmm
    MD = 34725.59 Nmm
    ME = 34391.28 Nmm
    MF = 34228.29 Nmm
    MG = 0
    Momen yang paling besar di titik D yaitu 34725.6 Nmm

    Beban lentur ( MD ) : 34725.6 Nmm
    Material : S 30 C
    : u = 480 N/mm
    2
    : Sf1 = 6
    : sf2 = 2
    Tegangan geser yang diijinkan :
    2 1
    . Sf Sf
    u
    a
    o
    t =
    : 40 N/mm
    2

    Factor koreksi momen punter ( Kt ) : 2
    tan 3 5 , 1
    tan 5 , 1 1
    sec 1
    keju dengan dikenakan Beban Kt
    keju sedikit dikenakan Beban Kt
    halus ara dikenakan Beban Kt
    =
    =
    =

    Factor koreksi momen lentur ( Km ) : 2
    lentur beban Ada Cb
    lentur beban ada Tidak Cb
    =
    =
    3 , 2 2 , 1
    1

    Diameter poros : poros pejal
    ( ) ( )
    3 / 1
    2 2
    . . .
    1 , 5
    (

    + > T Kt M Km
    a
    ds
    t

    : 33.50 mm = 35 mm


    Perencanaan Ball Bearing

    Beban yang ditumpu ( Wr ) : 65.05 kgf
    Putaran poros ( n ) : 60 rpm
    Diameter poros ( d ) : 35 mm
    Faktor beban ( fw ) : 1.2
    Beban rencana ( beban radial ) : Fr = Wr . fw = 78.0673 kgf
    Beban ekivalen dinamis ( Pr ) : x. v. Fr. + y. Fa
    : x = 1 dan y = 0 ( tidak ada beban aksial )
    : v = 1 ( cincin dalam yang berputar )
    : x. v. Fr. + y. Fa = 78.0673 N
    Umur nomian bearing : 10000 jam
    Faktor kecepatan ( ball bearing ) :
    3 / 1
    3 . 33
    |
    .
    |

    \
    |
    =
    n
    fn = 0.82
    Faktor umur ( ball bearing ) :
    3 / 1
    500
    |
    .
    |

    \
    |
    =
    Lh
    f h = 2.71
    Kapasitas nominal dinamis spesifik : Pr .
    fn
    fh
    C = = 257.858 kg
    Perencanaan bearing
    Co : 1250 kg ( Co > C )
    B : 14 mm
    d : 35 mm
    D : 62 mm
    Nomor ball bearing : 6007

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