Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 1 of 8
Description Power Range The DZSANTU-040B080 digital servo drive is designed to drive brushed and brushless servomotors from a compact form factor ideal for embedded applications. This fully digital drive operates in torque, velocity, or position mode and employs Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM. The command source can be generated internally or can be supplied externally. In addition to motor control, this drive features dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices. The DZSANTU-040B080 supports ADVANCED Motion Controls exclusive DxM technology which allows connectivity of up to 3 DZSANTU drives to a single DZEANTU on an EtherCAT
network. DZSANTU drives
receive commands from a DZEANTU over a high speed communication interface, allowing for up to 4 axes of servo drive control from a single EtherCAT connection. Drive commissioning and setup is accomplished through a USB interface using DriveWare available for download at www.a-m-c.com. All drive and motor parameters are stored in non- volatile memory. Peak Current 40 A (28.3 ARMS) Continuous Current 20 A (20 ARMS) Supply Voltage 18 - 80 VDC
Features
Four Quadrant Regenerative Operation Space Vector Modulation (SVM) Technology Fully Digital State-of-the-art Design Programmable Gain Settings Fully Configurable Current, Voltage, Velocity and Position Limits PIDF Velocity Loop PID + FF Position Loop Compact Size, High Power Density 12-bit Analog to Digital Hardware Supports ADVANCED Motion Controls DxM Technology On-the-Fly Mode Switching On-the-Fly Gain Set Switching
MODES OF OPERATION Profile Current Profile Velocity Profile Position Cyclic Synchronous Current Mode Cyclic Synchronous Velocity Mode Cyclic Synchronous Position Mode COMMAND SOURCE Over the Network FEEDBACK SUPPORTED (FIRMWARE DEPENDENT) Halls Incremental Encoder Auxiliary Incremental Encoder 1Vp-p Sine/Cosine Encoder (see note 4 on page 3) Absolute Encoder (Heidenhain EnDat or Stegmann Hiperface) 10 VDC Position Tachometer (10 VDC) INPUTS/OUTPUTS 1 Programmable Analog Input (12-bit Resolution) 5 Programmable Digital Inputs (Differential) 3 Programmable Digital Inputs (Single-Ended) 5 Programmable Digital Outputs (Single-Ended) 3 High Speed Captures
COMPLIANCES & AGENCY APPROVALS UL cUL CE Class A (LVD) CE Class A (EMC) RoHS
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 2 of 8
BLOCK DIAGRAM PAI-1 +(REF+) PAI-1 (REF) I / O
I n t e r f a c e I / O
I n t e r f a c e Drive Logic 6.7k 6.7k MOTOR THERMISTOR DATA- DATA+ USB GND USB Interface VBUS DATA,CLOCK+ DATA,CLOCK- M o t o r
F e e d b a c k GND GP PDO-1,2,3,4,5 20k +5V GP PDI-1,2,3 PDI-4,5 PDI-4,5 HIGH VOLTAGE MOTOR A MOTOR B MOTOR C AUX SUPPLY INPUT GND Power Stage Logic Power CAN BAUD, ADDR0 / ADDR1 ENC A,B,I +/SIN+/COS+ ENC A,B,I /SIN-/COS- HALL A,B,C GND 20k +5V AUX ENC A,B,I+/PDI+ AUX ENC A,B,I-/PDI- AMP STATUS LED CAN_RX CAN_TX CANopen Interface 500k 10k WR CS DxM High Speed Interface CLK MISO MOSI SYNC
Information on Approvals and Compliances
US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL registered under file number E140173. Note that machine components compliant with UL are considered UL registered as opposed to UL listed as would be the case for commercial products.
Compliant with European CE for both the Class A EMC Directive 2004/108/EC on Electromagnetic Compatibility (specifically EN 61000-6-4:2007 and EN 61000-6-2:2005) and LVD requirements of directive 2006/95/EC (specifically EN 60204-1:2006), a low voltage directive to protect users from electrical shock.
RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
DigiFlex
Performance Servo Drive DZSANTU-040B080
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 3 of 8
SPECIFICATIONS Power Specifications Description Units Value DC Supply Voltage Range VDC 18 - 80 DC Bus Over Voltage Limit VDC 89 DC Bus Under Voltage Limit VDC 16 Logic Supply Voltage VDC 18 - 80 MaximumPeak Output Current 1 A (Arms) 40 (28.3) MaximumContinuous Output Current 2 A (Arms) 20 (20) MaximumContinuous Output Power W 1520 MaximumPower Dissipation at Continuous Current W 80 Internal Bus Capacitance F 145 MinimumLoad Inductance (Line-To-Line) 3 H 250 Switching Frequency kHz 20 MaximumOutput PWM Duty Cycle % 85 Control Specifications Description Units Value Communication Interfaces - DxM High Speed Interface (USB for configuration) Command Sources - Over the Network Feedback Supported (Firmware Dependent) 4 - Auxiliary Incremental Encoder, Halls, Incremental Encoder, 1Vp-p Sine/Cosine Encoder, Absolute Encoder (Heidenhain EnDator Stegmann Hiperface), 10 VDC Position, Tachometer (10 VDC) Commutation Methods - Sinusoidal, Trapezoidal Modes of Operation - Profile Current, Profile Velocity, Profile Position, Cyclic Synchronous Current, Cyclic Synchronous Velocity, Cyclic Synchronous Position Motors Supported - Closed Loop Vector, Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless) Hardware Protection - 40+Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage Programmable Digital Inputs/Outputs (PDIs/PDOs) - 8/5 Programmable Analog Inputs/Outputs (PAIs/PAOs) - 1/0 Primary I/O Logic Level - 5V TTL Current Loop Sample Time s 50 Velocity Loop Sample Time s 100 Position Loop Sample Time s 100 MaximumEncoder Frequency MHz 20 (5 pre-quadrature) Mechanical Specifications Description Units Value Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL Size (H x W x D) mm(in) 88.9 x 63.5 x 20.1 (3.5 x 2.5 x 0.8) Weight g (oz) 125.8 (4.43) Baseplate Operating Temperature Range 5 C (F) 0 - 75 (32 - 167) Storage Temperature Range C (F) -20 - 85 (-4 - 185) Relative Humidity - 0 - 90% non-condensing Altitude m(ft) 0 - 4000 (0 - 13123) Cooling System - Natural Convection FormFactor - PCB Mounted P1 Connector - 68-pin, 1.27 mmspaced, dual-row header P2 Connector - 50-pin, 2.0 mmspaced, dual-row header Notes 1. Capable of supplying drive rated peak current for 2 seconds with 10 second foldback to continuous value. Longer times are possible with lower current limits. 2. Continuous Arms value attainable when RMS Charge-Based Limiting is used. 3. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 4. Contact ADVANCED Motion Controls for 1Vp-p Sine/Cosine Encoder feedback availability. 5. Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
DigiFlex
Performance Servo Drive DZSANTU-040B080
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 4 of 8
PIN FUNCTIONS P1 - Signal Connector Pin Name Description / Notes I/O Pin Name Description / Notes I/O 1 RESERVED Reserved. Do not connect. - 2 CAN BAUD CAN Bus Bit Rate Selector I 3 PAI-1- Differential Programmable Analog Input or Reference Signal Input (12-bit Resolution) I 4 ADDR1 CAN Bus Address Selector I 5 PAI-1+ I 6 ADDR0 I 7 GROUND Ground GND 8 GROUND Ground GND 9 MOT ENC B- / COS- Primary Incremental Encoder or Cos Input from feedback device (Absolute or Sin/Cos 1Vp-p) I 10 MOT ENC A- / SIN- Primary Incremental Encoder or Sin Input from feedback device (Absolute or Sin/Cos 1Vp-p) I 11 MOT ENC B+/ COS+ I 12 MOT ENC A+/ SIN+ I 13 GROUND Ground GND 14 +5V OUT +5V User Supply O 15 MOTOR THERMISTOR Motor Thermistor Input I 16 GROUND Ground GND 17 MOT ENC CLK- Serial Interface (RS485) for absolute feedback device I/O 18 MOT ENC DATA- Serial Interface (RS485) for absolute feedback device I/O 19 MOT ENC CLK+ I/O 20 MOT ENC DATA+ I/O 21 MOT ENC I- Differential Incremental Encoder Channel I I 22 AUX ENC B- Auxiliary Incremental Encoder Channel B or Differential Programmable Digital Input 7 I 23 MOT ENC I+ I 24 AUX ENC B+ I 25 AUX ENC I- Auxiliary Incremental Encoder Channel I or Differential Programmable Digital Input 8 I 26 AUX ENC A- Auxiliary Incremental Encoder Channel A or Differential Programmable Digital Input 6 I 27 AUX ENC I+ I 28 AUX ENC A+ I 29 +5V OUT +5V User Supply O 30 HALL B Single-ended Commutation Sensor Inputs I 31 HALL C Single-ended Commutation Sensor Inputs I 32 HALL A I 33 PDI5- Differential Programmable Digital Input (High Speed Capture) I 34 PDI4- Differential Programmable Digital Input (High Speed Capture) I 35 PDI5+ I 36 PDI4+ I 37 GP PDO-5 General Purpose Programmable Digital Output O 38 GP PDI-3 General Purpose Programmable Digital Input (High Speed Capture) I 39 GP PDO-4 General Purpose Programmable Digital Output O 40 GP PDI-2 General Purpose Programmable Digital Input I 41 GP PDO-3 General Purpose Programmable Digital Output O 42 GP PDI-1 General Purpose Programmable Digital Input I 43 GP PDO-2 General Purpose Programmable Digital Output O 44 AMP STATUS LED- AMP Status LED Output for Bi-Color LED O 45 GP PDO-1 General Purpose Programmable Digital Output O 46 AMP STATUS LED+ O 47 RESERVED Reserved. Do not connect. - 48 RESERVED Reserved. Do not connect. - 49 +5V USB USB Supply O 50 DATA- USB USB Data Channel I/O 51 GND USB USB Ground UGND 52 DATA+USB I/O 53 GROUND Ground GND 54 GROUND Ground GND 55 RESERVED Reserved. Do not connect. - 56 CAN_LOW CAN_L bus line (dominant low) I/O 57 RESERVED - 58 CAN_HIGH CAN_H bus line (dominant high) I/O 59 GROUND Ground GND 60 WR DxM Sub-Node High Speed CommChannel I/O 61 RESERVED Reserved. Do not connect. - 62 CS I/O 63 SYNC DxM Sub-Node High Speed CommChannel I/O 64 CLK I/O 65 MISO I/O 66 MOSI I/O 67 GROUND Ground GND 68 GROUND Ground GND
P2 - Power Connector Pin Name Description / Notes I/O 1 AUX SUPPLY INPUT Auxiliary Supply Input for Logic backup (Optional) I 2 AUX SUPPLY INPUT I 3-10 HIGH VOLTAGE DC Power Input I 11 NC Not Connected - 12 NC - 13-20 GROUND Ground connection for input power GND 21 NC Not Connected - 22 NC - 23-30 MOTOR A Motor Phase A. Current output distributed equally across 8 pins per motor phase, 3A continuous current carrying capacity per pin. O 31 NC Not Connected - 32 NC - 33-40 MOTOR B Motor Phase B. Current output distributed equally across 8 pins per motor phase, 3A continuous current carrying capacity per pin. O 41 NC Not Connected - 42 NC - 43-50 MOTOR C Motor Phase C. Current output distributed equally across 8 pins per motor phase, 3A continuous current carrying capacity per pin. O ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
DigiFlex
Performance Servo Drive DZSANTU-040B080
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 5 of 8
Pin Details ADDR0 (P1-6); ADDR1 (P1-4) ADDR0, as well as ADDR1, are used to set the DZSANTU drive address on the EtherCAT network.
DZSANTU drives are designed to support DxM technology where up to three DZSANTU drives connect to a single DZEANTU drive over high speed communication channels (A, B, and C). For proper operation in this configuration, the correct voltages need to be applied to ADDR0 and ADDR1, depending on which channel the DZSANTU is connected to. The values are given in the table below.
DZEANTU Connection ADDR1 Voltage (Volts) ADDR1 Value (Hex) ADDR0 Voltage (Volts) ADDR0 Value (Hex) Node ID (Decimal) Channel A 0 0 0.2 1 001 Channel B 0 0 0.4 2 002 Channel C 0 0 0.6 3 003
CAN BAUD (P1-2) DZSANTU drives are required to use the bitrate stored in non-volatile memory (set to 1 Mbit/s). Short the CAN BAUD pin to ground to use this setting.
Note that DZSANTU drives used with the MC4XDZP01 mounting card in a DxM technology configuration will automatically be assigned addresses of 1, 2, and 3, and a bitrate of 1 Mbit/s. No action is required in this configuration to set the addresses and bitrate for the DZSANTU drive(s).
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 6 of 8
MECHANICAL INFORMATION P1 - Signal Connector Connector Information 68-pin, 1.27mm spaced, dual-row header Mating Connector Details Samtec: CLP-134-02-F-D-BE-A-K Included with Drive No RESERVED 1 CAN BAUD 2 PAI-1- 3 ADDR2 4 PAI-1+ 5 ADDR1 6 RESERVED 64 RESERVED 66 GROUND 68 GROUND 67 RESERVED 65 RESERVED 63 ... ... ... ...
P2 - Power Connector Connector Information 50-pin, 2.0mm spaced, dual-row header Mating Connector Details Samtec: CLT-125-02-F-D-BE-A-K Included with Drive No AUX SUPPLY INPUT 1 AUX SUPPLY INPUT 2 HIGH VOLTAGE 3 HIGH VOLTAGE 4 HIGH VOLTAGE 5 HIGH VOLTAGE 6 MOTOR C 46 MOTOR C 48 MOTOR C 50 MOTOR C 49 MOTOR C 47 MOTOR C 45 ... ... ... ...
Release Date: 4/28/2014 Status: Active ADVANCED Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012 ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com Page 8 of 8
PART NUMBERING INFORMATION - DigiFlex Z (PCB Mount) S Z D T N A U 0 4 0 B 0 8 0 Example: DZ CANopen Stand-Alone C Analog (10V) No Step & Direction AN Digital I/O TTL (5V) Non-Isolated T Max DC Bus Voltage (VDC) Peak Current (A0 to Peak) 80 080 20 020 EtherCAT Host E Universal (Halls, Inc. Enc., Abs. Enc, 1Vp-p Sin/Cos Enc.) U Motor Feedback Command Inputs Communication Drive Series Power and Logic Supply DC Input Both Logic Supply Options (Internal or User) B EtherCAT Sub-node S 175 200 40 040
DigiFlex Performance series of products are available in many configurations. Note that not all possible part number combinations are offered as standard drives. All models listed in the selection tables of the website are readily available, standard product offerings.
ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability.
Examples of Customized Products Optimized Footprint Tailored Project File Private Label Software Silkscreen Branding OEM Specified Connectors Optimized Base Plate No Outer Case Increased Current Limits Increased Current Resolution Increased Voltage Range Increased Temperature Range Conformal Coating Custom Control Interface Multi-Axis Configurations Integrated System I/O Reduced Profile Size and Weight
Feel free to contact Applications Engineering for further information and details.
Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.
Power Supplies
Shunt Regulators
Mounting Card MC4XDZP01
Filter Cards
To Motor
Drive(s)
All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: