SECTION 23 21 11 Boiler Plant Piping Systems

09-11
SECTION 23 21 11
BOILER PLANT PIPING SYSTEMS
SPEC WRITER NOTES:
1. Delete between //----// if not
applicable to po!ect. "l#o $elete an%
ot&e ite' o paa(ap& not applicable
to t&e po!ect an$ en)'be t&e
paa(ap&#.
*. Refeence# to pe##)e in t&i# #ection
ae (a(e pe##)e )nle## ot&ewi#e
note$.
PART 1 GENERAL:
1.1 DESCRIPTION:
"ll boile plant pipin( #%#te'#+ e,cept pl)'bin( an$ #anita%+ incl)$in(
pipin( #)ppot#. Pipin( locate$ o)t#i$e of t&e boile plant b)il$in( i#
not incl)$e$ e,cept fo (a# e()lato an$ 'ete #tation#.
1.2 RELATED WORK:
//". Section 1- 0. /1+ SEIS0IC RESTR"INT RE12IRE0ENTS 3OR NON-STR2CT2R"4
CO0PONENTS.//
5. Section *- 0. 10+ CO00ON WOR6 RES24TS 3OR 5oile Plant an$ STE"0
7ENER"TION
C. Section *- 0. .1+ NOISE an$ 8I5R"TION CONTRO4 3OR 5OI4ER P4"NT.
D. Section *- 09 11+ :8"C an$ 5OI4ER P4"NT INS24"TION.
E. Section ** 0. *-+ 7ENER"4-D2T; 8"48ES 3OR P4205IN7 PIPIN7.
3. Section ** -1 11+ W"TER SO3TENERS.
7. Section ** <9 *1+ W"TER DE"46"4I=IN7 S;STE0.
:. 3)el oil tan># an$ pipin(: Section *- 10 00+ 3"CI4IT; 32E4 S;STE0SS.
I. Contol ?al?e#: Section *- .* -9+ 3IRE-T25E 5OI4ERS.
@. Contol ?al?e#: Section *- .* --+ W"TER-T25E 5OI4ERS.
6. Contol ?al?e#: Section *- .0 11+ 5OI4ER P4"NT 0EC:"NIC"4 E12IP0ENT.
4. 3low 0ete#: Section *- 09 11+ INSTR20ENT"TION an$ CONTRO4 3OR 5OI4ER
P4"NT.
0. Section *- 0A 11+ DE0ONSTR"TIONS an$ TESTS 3OR 5OI4ER P4"NT.
N. Section *- 0A 00+ CO00ISSIONIN7 O3 :8"C S;STE0S. ReB)ie'ent# fo
co''i##ionin(+ #%#te'# ea$ine## c&ec>li#t#+ an$ tainin(
1.3 QUALITY ASSURANCE:
". Entie in#tallation #&all co'pl% wit& "S0E Powe Pipin( Co$e+ "S0E 5-1.1
an$ appen$ice#.
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5. 5oile E,tenal Pipin(+ a# $efine$ in t&e "S0E 5oile an$ Pe##)e
8e##el Co$e+ Section I+ i# eB)ie$ to be con#t)cte$ an$ in#pecte$ in
confo'ance wit& t&e "S0E Co$e.
C. 0ec&anic# #&all be #>ille$ in t&ei wo> o ta$e. Wel$e# on pe##)e
?e##el# o pipin( #&all #&ow e?i$ence of B)alification in acco$ance
wit& t&e "S0E Powe Pipin( Co$e an$ t&e "S0E 5oile an$ Pe##)e 8e##el
Co$e. Cetif% t&at eac& wel$e &a# pa##e$ "'eican Wel$in( Societ% C"WSD
B)alification te#t# fo t&e wel$in( poce##e# in?ol?e$+ an$ t&at
cetification i# c)ent. Eac& wel$e #&all )tiliEe a #ta'p to i$entif%
all wo> pefo'e$ b% t&e wel$e. T&e 7o?en'ent e#e?e# t&e i(&t to
e!ect an% pe#onnel fo)n$ )nB)alifie$ in t&e pefo'ance of wo> fo
w&ic& t&e% ae e'plo%e$.
1.4 SUBMITTALS:
". S)b'it in acco$ance wit& Section 01 -- *-+ S:OP DR"WIN7S+ PROD2CT D"T"+
an$ S"0P4ES.
5. Pipin(:
1. "ST0 'ateial #pecification n)'be.
*. 7a$e+ cla## o t%pe+ #c&e$)le n)'be.
-. 0an)fact)e.
C. Pipe 3ittin(#+ 2nion#+ 3lan(e#:
1. "ST0 'ateial #pecification n)'be.
*. "S0E #tan$a$# n)'be.
-. Catalo( c)t#.
/. Pe##)e an$ te'peat)e atin(#.
D. 8al?e# - 7ate+ 7lobe+ C&ec>+ Pl)(+ 5)ttefl%+ 5all:
1. Catalo( c)t# #&owin( $e#i(n an$ con#t)ction.
*. Pe##)e an$ te'peat)e atin(#.
-. 0ateial# of con#t)ction.
/. "cce##oie#.
E. Si(&t flow in$icato#:
3. 1)ic>-Co)ple :o#e Connecto# an$ Stea' :o#e:
/. T%pe of #eal between co)plin(#.
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.. 3le,ibilit% of #tea' &o#e.
7. Pe##)e Re$)cin( an$ Re()latin( 8al?e#+ 5ac> Pe##)e Relief 8al?e#+
Safet% 8al?e#+ Relief 8al?e#:
*. Se?ice li'itation# Ct%pe of fl)i$+ 'a,i')' pe##)e an$
te'peat)e#D.
/. 3low capacit% at eB)ie$ #et pe##)e.
.. Pe$icte$ #o)n$ le?el#+ at opeatin( con$ition+ fo #tea' pe##)e
e$)cin( ?al?e#.
:. Staine#:
/. Staine ba#>et o line 'e#&.
.. Pe##)e lo## an$ flow ate $ata.
I. E'e(enc% 7a# Safet% S&)toff 8al?e#+ ")to'atic Eat&B)a>e 7a# 8al?e#:
*. 0a,i')' pe##)e atin(.
-. 0ateial of con#t)ction.
/. Pe##)e lo## an$ flow ate $ata.
@. Stea' Tap#:
*. Se?ice li'itation# C'a,i')' pe##)e# an$ te'peat)e#D.
/. 3low ate# at $iffeential pe##)e# #&own on $awin(#.
.. Oifice #iEe fo eac& tap.
6. 3le,ible Connecto#:
/. 0a,i')' allowable lateal an$ a,ial 'o?e'ent#.
.. De#ciption of t%pe of 'o?e'ent pe'itte$+ inte'ittent off#et o
contin)o)# ?ibation.
4. Pipe S)ppot S%#te'#:
1. Ce$ential# of tec&nical pe#onnel w&o will $e#i(n t&e #)ppot
#%#te'#.
*. 8ali$ation of co'p)te po(a' fo pipe #)ppot #election.
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09-11
-. Inp)t an$ o)tp)t $ata fo pipe #)ppot #election po(a' fo all
pipin( #%#te'# wit& pipe #iEe# <0 '' C*-1/* inc&e#D an$ abo?e.
/. 5oile an$ fee$wate $eaeato #tea' noEEle Cpipe connectionD
allowable an$ act)al foce# an$ 'o'ent# i'po#e$ b% connectin( pipin(.
.. :an(e loa$ calc)lation 'et&o$# an$ e#)lt# fo pipin( #%#te'# wit&
pipe #iEe# .0 '' C* inc&e#D an$ below.
<. Pipin( la%o)t# #&owin( location an$ t%pe of eac& &an(e an$ #)ppot.
9. Catalo( c)t# #&owin( $e#i(n an$ con#t)ction of eac& &an(e an$
#)ppot an$ confo'ance of &an(e# an$ #)ppot# to 0SS #tan$a$#.
A. Dawin(# #&owin( aan(e'ent an$ #iEe# of all co'ponent# co'pi#in(
eac& #pin(-t%pe &an(e an$ #)ppot a##e'bl%.
9. 4oa$ atin( an$ 'o?e'ent table# fo all #pin( &an(e#+ an$ #ei#'ic
#&oc> ab#obin( $e?ice#.
1.5 PRODUCT DELIVERY, STORAGE AND ANDLING:
"ll pipin( #&all be #toe$ an$ >ept fee of foei(n 'ateial an$ #&all
be intenall% an$ e,tenall% cleane$ of all oil+ $it+ )#t an$ foei(n
'ateial. Deli?e an$ #toe ?al?e# an$ pipe &an(e# in #eale$ #&ippin(
containe# wit& labelin( in place. Stoa(e ')#t be in $%+ potecte$
location.
SPEC WRITER NOTE: 3ill blan> #pace# wit&in
t&i# paa(ap&. Specification i# ba#e$ on
&i(& pe##)e #at)ate$ #tea'+ 110 to 10*.
>Pa C1< - 1.0 p#iD+ 'ain &ea$e pe##)e
in t&e boile plant. T&e entie
#pecification ')#t be e?i#e$ if &ea$e
pe##)e# ae #i(nificantl% lowe o
&i(&e.
1.! IN"ORMATION ON PRESSURE#TEMPERATURE DESIGN O" PIPING SYSTEMS:
". Stea' #e?ice pe##)e# ae #electe$ to po?i$e opti')' pe##)e to t&e
facilitie# #e?e$ b% t&e boile plant. 0ain #tea' &ea$e pe##)e #&all
be contolle$ at FFFF>Pa CFFFFp#iD. 0a,i')' pe##)e capabilit% of #tea'
#%#te'# between boile# an$ t&o)(& fi#t pe##)e e$)cin( ?al?e
potecte$ b% a #afet% ?al?e #&all be (o?ene$ b% t&e
pe##)e/te'peat)e elation#&ip of t&e &i(&e#t #afet% ?al?e #ettin(
#&own fo t&e boile#.
5. Stea' $i#tib)tion #%#te'# potecte$ b% #afet% ?al?e# followin( pe##)e
e$)cin( #tation# o potecte$ b% #afet% ?al?e# on t&e boile# #&all be
(o?ene$ b% t&e pe##)e/te'peat)e elation#&ip $e?elope$ b% t&e
'a,i')' #ettin( of t&e #afet% ?al?e on t&at #%#te'.
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09-11
C. 5oile fee$wate #%#te'# between boile fee$ p)'p#+ econo'iEe# Cif
po?i$e$D+ an$ boile# ae $e#i(ne$ fo a no'al 'a,i')' te'peat)e of
1-A C C*A0 3D+ an$ e'e(enc% te'peat)e of *1- C C/1. 3D Cif
econo'iEe# ae po?i$e$ an$ econo'iEe #afet% elief ?al?e #ettin( i#
1A9< >Pa C*9. p#iDD. De#i(n pe##)e i# t&e (eate of: boile fee$ p)'p
#&)t off &ea$G o 1A9< >Pa C*9. p#iD #et pe##)e+ pl)# acc)')lation+ of
econo'iEe Cif po?i$e$D elief ?al?e.
D. Con$en#ate collection an$ tan#fe #%#te'# to #)ction of boile fee$
p)'p# ae $e#i(ne$ fo 'a,i')' te'peat)e# to 100 C C*1* 3D+ an$
pe##)e# *9< >Pa C/0 p#iD. 8ac))' et)n #%#te'# #&all opeate between
0 an$ *9 >Pa C0 an$ A inc& :(D ?ac))' an$ eB)i?alent #tea' #at)ation
te'peat)e#.
SPEC WRITER NOTE: "$$ pe##)e info'ation
on popane/ai #%#te' if #%#te' i#
po?i$e$.
E. Nat)al (a# f)el #%#te'# ae $e#i(ne$ an$ 'ateial# an$ eB)ip'ent ae
applie$ to pe?ent fail)e )n$e (a# pe##)e of FFFF>Pa CFFFF p#iD
entein( 7o?en'ent popet%. 4P (a# #%#te'# fo i(nite# Cpilot#D ae
$e#i(ne$ fo 'a,i')' 4P tan> pe##)e of 19*. >Pa C*.0 p#i(D.
3. 3)el oil #%#te' pe##)e# ae $ete'ine$ b% t&e eB)ie'ent# of t&e
b)ne# an$ f)el tain#. No. * oil #%#te'# ae $e#i(ne$ fo 'a,i')'
te'peat)e# of .. C C1-0 3D+ an$ pe##)e# of 10*. >Pa C1.0 p#iD. No.
. o < oil #%#te'# ae $e#i(ne$ fo 1*0 C C*.0 3D+ an$ 10*. >Pa C1.0
p#iD.
7. Wate #e?ice pe##)e# ae FFFF >Pa CFFFFp#iD 'a,i')'. S%#te'# ae
$e#i(ne$ to opeate )n$e con$ition# of 'a,i')' a?ailable pe##)e.
:. Dip#+ $ain#+ blow$own+ wate #a'plin(+ an$ c&e'ical teat'ent ae
$e#i(ne$+ an$ 'ateial# an$ eB)ip'ent ae applie$ in acco$ance wit& t&e
'a,i')' pe##)e an$ te'peat)e of t&e #%#te' wit& w&ic& t&e% ae
a##ociate$.
I. 4ow pe##)e #tea'+ con$en#ate+ ?ac))' an$ ?ent# ae $e#i(ne$ fo
#e?ice pe##)e# an$ te'peat)e# eB)i?alent to 10- >Pa C1. p#iD
#at)ate$ #tea'.
@. Co'pe##e$ ai #%#te'# ae $e#i(ne$ to acco''o$ate a 'a,i')' pe##)e of
A.0 >Pa C1*. p#iD.
6. In#t)'entation an$ contol pipin( #&all be po?i$e$ fo t&e #e?ice an$
pe##)e c&aactei#tic# of t&e #%#te'# to w&ic& t&e% ae connecte$.
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09-11
1.$ APPLICABLE PUBLICATIONS:
". T&e p)blication# li#te$ below fo' a pat of t&i# #pecification to t&e
e,tent efeence$. T&e p)blication# ae efeence$ in t&e te,t b% t&e
ba#ic $e#i(nation onl%.
5. "ST0 Intenational C"ST0D:
"/9/"/90-99C*009D Stan$a$ Specification fo 3eitic 0alleable
Ion Ca#tin(#
"/A/"/A0-0-C*00AD Stan$a$ Specification fo 7a% Ion Ca#tin(#
".-/".-0-10 Stan$a$ Specification fo Pipe+ Steel+ 5lac>
an$ :ot-Dippe$+ =inc-Coate$+ Wel$e$ an$ Sea'le##
"10./"10.0-10 Stan$a$ Specification fo Cabon Steel 3o(in(#
fo Pipin( "pplication#
"10</"10<0-10 Stan$a$ Specification fo Sea'le## Cabon Steel
Pipe 3o :i(& Te'peat)e Se?ice
"1*<-0/C*009D Stan$a$ Specification fo 7a% Ion Ca#tin(#
fo 8al?e#+ 3lan(e# an$ Pipe 3ittin(#
"19-/"19-0-10 Stan$a$ Specification fo "llo%-Steel an$
Stainle## Steel 5oltin( 0ateial# fo :i(&
Te'peat)e Se?ice
"19//"19/0-10 Stan$a$ Specification fo Cabon an$ "llo%
Steel N)t# fo 5olt# fo :i(&-Pe##)e o :i(&-
Te'peat)e Se?ice+ o 5ot&
"199/"1990-00C*00<D Stan$a$ Specification fo C)pola 0alleable Ion
"*1</"*1<0-0A Stan$a$ Specification fo Steel Ca#tin(#+
Cabon+ S)itable fo 3)#ion Wel$in(+ 3o :i(&
Te'peat)e Se?ice
"*-//"*-/0-10 Stan$a$ Specification fo Pipin( 3ittin(# of
Wo)(&t Cabon Steel an$ "llo% Steel fo
0o$eate an$ :i(& Te'peat)e Se?ice
"*<9-10 Stan$a$ Specification fo Sea'le## an$ Wel$e$
")#tenitic Stainle## Steel T)bin( fo 7eneal
Se?ice
"-9./"-9.0-99C*009D Stan$a$ Specification fo 3eitic D)ctile Ion
Pe##)e-Retainin( Ca#tin(# fo )#e at Ele?ate$
Te'peat)e#
".-<-A/C*009D Stan$a$ Specification fo D)ctile Ion Ca#tin(#
5<1-0A Stan$a$ Specification fo Stea' o 8al?e 5onEe
Ca#tin(#
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09-11
5<*-09 Stan$a$ Specification fo Co'po#ition 5onEe o
O)nce 'etal Ca#tin(#
5AA/5AA0-09 Stan$a$ Specification fo Sea'le## Coppe Wate
T)be
C. "'eican Societ% of 0ec&anical En(inee# C"S0ED:
5oile an$ Pe##)e 8e##el Co$e: *009*010 E$ition wit& c)ent "$$en$a
Section I Powe 5oile#
Section IH Wel$in( an$ 5aEin( 1)alification#
51<.--*00< 0alleable Ion T&ea$e$ 3ittin(#
51<./-*00< 7a% Ion T&ea$e$ 3ittin(#
51<..-*009 Pipe 3lan(e# an$ 3lan(e$ 3ittin(#: NPS I T&o)(&
*/
51<.9-*009 3acto% 0a$e Wo)(&t 5)ttwel$in( 3ittin(#
51<.11-*009 3o(e$ 3ittin(#+ Soc>et-Wel$in( an$ T&ea$e$
51<.**-*001 Wo)(&t Coppe an$ Coppe "llo% Sol$e @oint
Pe##)e 3ittin(#
5-1.1-*010 Powe Pipin(
D. 0an)fact)e# Stan$a$iEation Societ% of t&e 8al?e an$ 3ittin(# In$)#t%
C0SSD:
SP-/.-0-C*00AD 5%pa## an$ Dain Connection#
SP-.A-*009 Pipe :an(e# an$ S)ppot#-0ateial#+ De#i(n+
0an)fact)e+ Selection+ "pplication+ an$
In#tallation
SP-<9-*00- Pipe :an(e# an$ S)ppot#-Selection an$
"pplication
SP-A0-*00A 5onEe+ 7ate+ 7lobe+ "n(le an$ C&ec> 8al?e#
SP-A9-*00- Pipe :an(e# an$ S)ppot#-3abication an$
In#tallation Pactice#
SP-90-*000 7)i$eline# on Te'inolo(% fo Pipe :an(e# an$
S)ppot#
SP-99-*00< Inte(all% Reinfoce$ 3o(e$ 5anc& O)tlet
3ittin(# J Soc>et Wel$in(+ T&ea$e$ an$
5)ttwel$in( En$#
SP-1*9-*001 5acin( fo Pipin( S%#te'# Sei#'ic J Win$ J
D%na'ic De#i(n+ Selection+ "pplication
E. National 3ie Potection "##ociation CN3P"D:
-0-*00A 3la''able an$ Co'b)#tible 4iB)i$# Co$e
*- *1 11 - 9
09-11
-1-*011 Stan$a$ fo t&e In#tallation of Oil 5)nin(
EB)ip'ent
3. "'eican Wel$in( Societ% C"WSD:
5*.1-*009 Specification fo Wel$in( Poce$)e an$
Pefo'ance 1)alification
7. Pipe 3abication In#tit)te CP3ID:
P3I ES-*/-0A Pipe 5en$in( 0et&o$#+ Toleance#+ Poce## an$
0ateial ReB)ie'ent#
PART 2 PRODUCTS:
SPEC WRITER NOTE: 0a>e 'ateial
eB)ie'ent# a(ee wit& applicable
eB)ie'ent# #pecifie$ in t&e efeence$
"pplicable P)blication#. 2p$ate an$
#pecif% onl% t&at w&ic& applie# to t&e
po!ect.
2.1 STEAM PIPING:
". Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le## o
electic e#i#tance wel$e$ CERWD. Sc&e$)le /0 fo pipin( //)p to A<* >Pa
C1*. p#i(D// wit& wel$e$ en$#+ Sc&e$)le A0 fo pipin( wit& t&ea$e$ en$#
//an$ pipin( o?e A<* >Pa C1*. p#i(D wit& wel$e$ en$#.//Stan$a$ wei(&t
pe'itte$ fo pipe #iEe# -00 '' C1* inc&e#D an$ abo?e.//
5. @oint#:
1. Pipe #iEe# <. '' C*-1/* inc&e#D an$ abo?e: 5)tt-wel$e$
*. Pipe #iEe# .0 '' C* inc&e#D an$ below: T&ea$e$+ b)tt-wel$e$+ o
#oc>et-wel$e$.
C. 3ittin(#:
1. Wel$e$ !oint#: Steel+ "ST0 "*-/+ 7a$e 5+ "S0E 51<.9+ #a'e #c&e$)le
a# a$!oinin( pipe+ all elbow# lon( a$i)#.
*. T&ea$e$ !oint#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i
cla##G o 'alleable ion+ "ST0 "/9 o "199+ "S0E 51<.-+ *0.0 >Pa C-00
p#iD cla##.
-. Soc>et-wel$e$ !oint#: 3o(e$ #teel+ "S0E 51<.11+ 1-+990 >Pa C*000
p#iD cla##.
D. 2nion# on T&ea$e$ Pipin(: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o
*0+<A0 >Pa C-000 p#iD cla##G o 'alleable ion+ *0.0 >Pa C-00 p#iD on
pipin( .0 '' C* inc&e#D an$ )n$e.
E. 3lan(e# an$ 5olt#: 3o(e$ #teel wel$ nec>+ "S0E 51<..+ "ST0 "10.+ 10*.
>Pa C1.0 p#iD pe##)e cla##+ e,cept *0.0 >Pa C-00 p#iD cla## eB)ie$
a$!acent to 19*. >Pa C*.0 p#iD an$ *0.0 >Pa C-00 p#iD cla## ?al?e#.
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09-11
5olt# #&all be &i(& #ten(t& #teel "ST0 "19-+ Cla## *+ 7a$e 5A. N)t#
#&all be "ST0 "19/.
2.2 STEAM CONDENSATE PIPING:
". Incl)$e# all (a?it%+ $ip et)n+ p)'pe$ an$ ?ac))' #%#te'#. Doe# not
incl)$e pipin( #%#te' between boile fee$ p)'p# an$ boile#.
5. Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le## o
ERW+ Sc&e$)le A0.
C. @oint#:
1. Pipe #iEe# <. '' C*-l/* inc&e#D an$ abo?e: 5)tt-wel$e$.
*. Pipe #iEe# .0 '' C* inc&e#D an$ below: T&ea$e$+ b)tt-wel$e$ o
#oc>et-wel$e$.
D. 3ittin(#:
1. Wel$e$ !oint#: Steel+ "ST0 "*-/+ 7a$e 5+ "S0E 51<.9+ #a'e #c&e$)le
a# a$!oinin( pipe.
*. T&ea$e$ !oint#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i
cla##G o 'alleable ion+ "ST0 "/9 o "199+ "S0E 51<.-+ *0.0 >Pa C-00
p#iD cla##.
-. Soc>et-wel$e$ !oint#: 3o(e$ #teel+ "S0E 51<.11+ 1-+A00 >Pa C*000
p#iD cla##.
E. 2nion# on T&ea$e$ Pipin(: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o
*0+<A0 >Pa C-000 p#iD cla##G o 'alleable ion+ *0.0 >Pa C-0 p#iD. On
pipin( .0 '' C* inc&e#D an$ )n$e.
3. 3lan(e#: 3o(e$ #teel wel$ nec>+ "ST0 "10.+ "S0E 51<..+ 10*. >Pa C1.0
p#iD.
2.3 "UEL PIPING:
". Nat)al (a#+ 4P (a# CpopaneD+ f)el oil CNo. *+ o No#. . o < &eate$D
fo 'ain b)ne an$ i(nite CpilotD f)el#+ (a# ?ent pipin(. Co'pl% wit&
"S0E 5-l.l.
5. Pipin(: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le## o
ERW+ Sc&e$)le /0. 3)el oil pipin( #&all be #ea'le## $own#tea' of b)ne
a)to'atic #&)toff ?al?e#.
C. @oint#:
*. Pipe #iEe# .0 '' C* inc&e#D an$ below: Soc>et-wel$e$ o b)tt-wel$e$.
D. 3ittin(#:
1. 5)tt-wel$e$ !oint#: Steel+ "ST0 "*-/+ 7a$e 5+ "S0E 51<.9+ #a'e
#c&e$)le a# a$!oinin( pipe.
*- *1 11 - 9
09-11
*. Soc>et-wel$e$ !oint#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i
cla##.
E. 2nion# on pipin( .0 '' C* inc&e#D an$ )n$e: 3o(e$ #teel+ 1-+A00 >Pa
C*000 p#iD cla## o *0+<A0 >Pa C-000 p#iD cla##.
3. 3lan(e#: 3o(e$ #teel wel$ nec>+ "S0E 51<..+ "ST0 "10.+ 10*. >Pa C1.0
p#iD.
7. Co'panion flan(e#: 3lan(e# an$ boltin( #&all confo' to "S0E 51<...
:. 5)ne Pipin(: 3)ni#&e$ a# pat of t&e facto%-a##e'ble$ b)ne# 'a% be
'an)fact)eK# #tan$a$ 'ateial# an$ a##e'bl%. Co'pl% wit& "S0E 5-l.l+
fo t&e act)al opeatin( con$ition#.
I. I(nite CPilotD Pipin(: 3)ni#&e$ a# pat of t&e facto% a##e'ble$
b)ne# 'a% &a?e *0.0 >Pa C-00 p#iD "ST0 "/9+ "S0E 51<.- 'alleable ion
t&ea$e$ fittin(# in lie) of wel$e$ #teel. If t&ea$e$ fittin(# ae
po?i$e$+ pipin( #&all be Sc&e$)le A0.
2.4 BOILER "EEDWATER PIPING:
". Pipin( fo' boile fee$wate p)'p $i#c&a(e to inlet of boile#.
5. Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le## o
ERW. Pipin( wit& t&ea$e$ !oint# #&all be Sc&e$)le A0G wel$e$ !oint#
Sc&e$)le /0.
C. @oint#:
1. Pipe #iEe# <. '' C*-1/* inc&e#D an$ abo?e: 5)tt-wel$e$.
*. Pipe #iEe# .0 '' Ctwo inc&e#D an$ below: T&ea$e$+ b)tt-wel$e$+ o
#oc>et-wel$e$.
D. 3ittin(#:
1. 5)tt-wel$e$ @oint#: Steel+ "ST0 "*-/+ 7a$e 5+ "S0E 51<.9+ #a'e
#c&e$)le a# a$!oinin( pipe.
*. T&ea$e$ @oint#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i
cla##G o 'alleable ion+ "ST0 "/9+ "S0E 51<.-+ *0.0 >Pa C-00 p#iD
cla##.
-. Soc>et-wel$e$ !oint#: 3o(e$ #teel+ "S0E 51<.11+ 1-+A00 >Pa C*000
p#iD cla##.
E. 2nion#: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o *0+<A0 >Pa C-000
p#iD cla##G o 'alleable o $)ctile ion+ *0.0 >Pa C-00 p#iD cla##.
3. 3lan(e# an$ 5olt#: 3o(e$ #teel wel$ nec>+ "S0E 51<..+ "ST0 "10.+ *0.0
>Pa C-00 p#iD pe##)e cla##. 5olt# #&all be :i(& #ten(t& "ST0 "19-+
Cla## *+ 7a$e 5A. N)t# #&all be "ST0 "19/.
*- *1 11 - 10
09-11
2.5 BOILER BLOWO"" PIPING:
". 3o' boile botto' blowoff connection to blowoff tan>. Connection#
between boile acce##oie# $ain ?al?e# an$ blowoff line#.
5. Pipe: Cabon #teel+ "ST0 "10<+ 7a$e 5+ #ea'le##+ Sc&e$)le A0.
C. @oint#: 5)tt-wel$e$.
D. 3ittin(#: Steel+ "ST0 "*-/+ 7a$e 5+ "S0E 51<.9+ #a'e #c&e$)le a#
a$!oinin( pipe+ all elbow# lon( a$i)#+ no tee# o co##e# pe'itte$.
E. 3lan(e#: 3o(e$ #teel wel$ nec>+ "S0E 51<..+ "ST0 "10.+ *0.0 >Pa C-00
p#iD.
2.! DRAIN PIPING "ROM BOILER ACCESSORIES TO DRAIN VALVE:
". Dain pipin( fo' wate col)'n+ low wate c)toff#+ (a(e (la##+ wate
le?el #en#o+ e'ote wate le?el $e?ice# Cw&ee applie$D.
5. Pipe: Cabon #teel+ "ST0 "10<+ #ea'le##+ Sc&e$)le /0.
C. @oint#: T&ea$e$.
D. 3ittin(#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i cla##DG o
'alleable ion+ "ST0 "/9 o "199+ "S0E 51<.-+ *0.0 >Pa C-00 p#iD cla##.
E. 2nion#: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o *0+<A0 >Pa C-000
p#iD cla##G o 'alleable ion+ *0.0 >Pa C-00 p#iD cla##.
2.$ VENT LINES "ROM TANKS AND SA"ETY AND RELIE" VALVES:
". Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "10< 7a$e 5+ #ea'le## o ERW+
Sc&e$)le /0.
5. @oint#:
*. Pipe #iEe# .0 '' C* inc&e#D an$ below: T&ea$e$ o b)tt-wel$e$.
C. 3ittin(#:
1. Wel$e$ @oint#: Steel+ "ST0 "*-/ 7a$e 5+ "S0E 51<.9+ #a'e #c&e$)le a#
a$!oinin( pipe.
*. T&ea$e$ @oint#: Ca#t ion+ "S0E 51<./+ A.0 >Pa C1*. p#iD.
D. 2nion#: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o *0+<A0 >Pa C-000
p#iD cla##G o 'alleable ion+ 10*. >Pa C1.0 p#iD cla##.
E. 3lan(e#: 3o(e$ #teel wel$ nec>+ "S0E 51<..+ "ST0 "10.+ 10*. >Pa C1.0
p#iD.
2.% COLD WATER PIPING:
". Soft Wate: See Section ** -1 11+ W"TER SO3TENERS.
5. Cit% Wate: See Section ** 11 00+ 3"CI4IT; W"TER DISTRI52TION.
2.& COMPRESSED AIR PIPING '"UEL OIL ATOMI(ING SERVICE):
". Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le## o
ERW Sc&e$)le /0.
*- *1 11 - 11
09-11
5. @oint#: T&ea$e$.
C. 3ittin(#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i cla##DG o
'alleable ion "ST0 "/9 o "199+ "S0E 5l<.-+ 10*. >Pa C1.0 p#iD cla##.
D. 2nion#: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o *0+<A0 >Pa C-000
p#iD cla##G o 'alleable ion+ 10*. >Pa C1.0 p#iD cla##.
SPEC WRITER NOTE: If No. . o No. < f)el
oil will be b)ne$+ #pecif% #teel $aft
(a(e pipin( wit& co##e# at all $iection
c&an(e#.
**2.1+ COMPRESSED AIR AND BOILER DRA"T GAGE PIPING 'PNEUMATIC CONTROL AND
INSTRUMENTATION):
". "i $ie to )tiliEation pointG $aft (a(e #en#in( line#.
5. Coppe t)bin(+ &a$ $awn+ "ST0 5AA+ T%pe 4.
C. 3ittin(#: Wo)(&t coppe+ "S0E 51<.**+ #ol$ee$.
D. Daft 7a(e Pipin(: < '' C1// inc&D pipe #iEe 'ini')'.//
2.11 BOILER WATER SAMPLING, CONTINUOUS BLOWDOWN:
". Pipe: Steel+ "ST0 "10< 7a$e 5+ #ea'le##+ Sc&e$)le A0.
5. @oint#: T&ea$e$.
C. 3ittin(#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i cla##DG o
'alleable ion+ "ST0 "/9 o "199+ "S0E 51<.-+ *0.0 >Pa C-00 p#iD cla##.
3ittin(# between boile an$ fi#t #top ?al?e ')#t be fo(e$ #teel+ "S0E
51<.11+ 1-+990 >Pa C*000 p#iD o *0+900 >Pa C-000 p#iD cla##.
D. 2nion#: 0alleable ion+ *0.0 >Pa C-00 p#iD cla##.
2.12 "EEDWATER SAMPLING AND CEMICAL "EED PIPING:
". Pipe: Stainle## #teel t)bin(+ "ST0 "*<9+ T%pe -1<.
5. 3ittin(#: Stainle## #teel T%pe -1< wel$in( fittin(#.
2.13 MISCELLANEOUS PIPING:
". In#t)'ent an$ Contol Pipin( CSen#in( Point to Tan#'itte+ Contolle+
o Ot&e In#t)'entD: Con#t)ction #&all be #a'e a# #pecifie$ fo 'ain
#e?ice.
5. Dain Pipin( C"ll Dain Pipin( Di#c&a(in( to 3loo Dain-3o' Dain
8al?e to 3loo DainD:
1. Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le##
o ERW+ Sc&e$)le /0.
*. 3ittin(# an$ 2nion#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i
cla##DG o 'alleable ion+ 10*. >Pa C1.0 p#iD+ t&ea$e$.
*- *1 11 - 1*
09-11
C. P)'p Recic)lation:
1. Pipe: Cabon #teel+ "ST0 ".- 7a$e 5 o "ST0 "10< 7a$e 5+ #ea'le##
o ERW+ $o)ble e,ta #ton(. Sc&e$)le /0 pe'itte$ on all line# 1.00
'' C. feetD o 'oe fo' t&e ecic)lation oifice.
*. @oint#: T&ea$e$.
-. 3ittin(#: 3o(e$ #teel+ "S0E 51<.ll+ 1-+990 >Pa C*000 p#i cla##DG o
'alleable ion+ "ST0 "/9 o "199+ "S0E 51<.-+ *0.0 >Pa C-00 p#iD
cla##+ e,cept 10*. >Pa C1.0 p#iD cla## pe'itte$ on all line# 1.00 ''
C. feetD o 'oe fo' t&e ecic)lation oifice.
/. 2nion#: 3o(e$ #teel+ 1-+A00 >Pa C*000 p#iD cla## o *0+<A0 >Pa C-000
p#iD cla##G o 'alleable ion+ "ST0 "/9 o "199+ #a'e pe##)e cla##
a# neae#t fittin(#.
2.14 DIELECTRIC "ITTINGS:
Po?i$e t&ea$e$ $ielectic )nion# fo pipe #iEe# .0 '' C* inc&e#D an$
)n$e. 3o <. '' C*-1/* inc&e#D an$ abo?e+ po?i$e coppe an$ #teel
flan(e# electicall% i#olate$ at (a#>et an$ b% #lee?e# at bolt#.
3ittin(# on col$ wate an$ #oft wate line# #&all be ate$ fo <90 >Pa
C100 p#iD+ *9 C CA0 3D. 3ittin(# on #tea' con$en#ate line# #&all be
ate$ at .10 >Pa C9. p#iD+ 1*0 C C*.0 3D. 3ittin(# on ot&e #e?ice#
#&all be ate$ fo t&e 'a,i')' pe##)e an$ te'peat)e con$ition# of
t&e #e?ice.
2.15 VALVES, GATE, GLOBE, PLUG, CECK, BALL, BUTTER"LY, VENT COCKS:
". 8al?e# fo patic)la #e?ice# ae (eneall% #pecifie$ a# T%pe N)'be#.
T&e T%pe N)'be# ae $efine$ below. "ll ?al?e# of t&e #a'e t%pe #&all be
t&e po$)ct# of a #in(le 'an)fact)e. Co'pl% wit& 0SS SP-/.+ 0SS SP-A0+
an$ "S0E 5-l.l. De#i(n ?al?e# fo t&e #e?ice fl)i$# an$ con$ition#.
Pe##)e-te'peat)e atin(# li#te$ ae 'ini')' eB)ie'ent#. Pac>in(
an$ (a#>et# #&all not contain a#be#to#.
5. 8al?e T%pe De#i(nation#:
1. 7ate 8al?e#:
a. T%pe 101: Ca#t #teel bo$% "ST0 "*l< WC5+ ate$ fo 10*. >Pa at *<0
C C1.0 p#i at .00 3D+ ll-l/* to l- pecent c&o'i)' #tainle##
#teel fle,ible we$(e an$ &a$ face$ C#telliteD o nic>el coppe
allo% #eat#+ 10*. >Pa C1.0 p#iD "S0E flan(e$ en$#+ OSL;+ i#in(
#te'+ bolte$ bonnet.
*- *1 11 - 1-
09-11
1D Po?i$e facto% in#talle$ (lobe-?al?e$ wa'-)p b%pa## w&en 'ain
?al?e i# 9. '' C- inc&D pipe #iEe o (eate an$ #e?e# #tea'
'ain lon(e t&an < ' C*0 feetD. Confo' to 0SS SP-/..
*D Dill an$ tap bo##e# fo connection of $ain#. Confo' to 0SS
SP-/..
b. T%pe l0*: Ca#t ion bo$% "ST0 "l*< Cla## 5+ ate$ fo 19*. >Pa
C*.0 p#iD #at)ate$ #tea'+ -//0 >Pa C.00 p#iD WO7+ bonEe we$(e
an$ #eat#+ 19*. >Pa C*.0 p#iD "S0E flan(e$ en$#+ OSL;+ i#in(
#te'+ bolte$ bonnet+ enewable #eat in(#.
1D Po?i$e facto% in#talle$ (lobe-?al?e$ b%pa## w&en 'ain ?al?e
i# 9. '' C- inc&D pipe #iEe o (eate an$ #e?e# #tea' 'ain
lon(e t&an < ' C*0 feetD. Confo' to 0SS SP-/..
*D Dill an$ tap bo##e# fo connection of $ain# if ?al?e i# in
#tea' #e?ice. Confo' to 0SS SP-/..
c. T%pe 10-: Ca#t ion bo$% "ST0 "l*< Cla## 5+ ate$ fo A.0 >Pa C1*.
p#iD #at)ate$ #tea'+ 1-9. >Pa C*00 p#iD WO7+ bonEe o bonEe
face$ we$(e an$ #eat#+ A.0 >Pa C1*. p#iD "S0E flan(e$ en$#+ OSL;+
i#in( #te'+ bolte$ bonnet+ enewable #eat in(#.
1D Po?i$e facto% in#talle$ (lobe-?al?e$ b%pa## w&en 'ain ?al?e
i# 9. '' C- inc&D pipe #iEe o (eate an$ #e?e# #tea' 'ain
lon(e t&an < ' C*0 feetD. Confo' to 0SS SP-/..
*D Dill an$ tap bo##e# fo connection of $ain# if ?al?e i# in
#tea' #e?ice. Confo' to 0SS SP-/..
$. T%pe 10/: 5onEe bo$% "ST0 5<l+ ate$ fo 1-9. >Pa C*00 p#iD
#at)ate$ #tea'+ *9.0 >Pa C/00 p#iD WO7+ bonEe we$(e# an$ 0onel
o #tainle## #teel #eat#+ t&ea$e$ en$#+ i#in( #te'+ )nion
bonnet.
e. T%pe l0.: 3o(e$ #teel bo$% "ST0 "10.+ ate$ fo *0.0 >Pa at *1<
C C-00 p#i at /*0 3D 'ini')'+ Cla## /1-0 >Pa C<00 p#iD o Cla##
..00 >Pa CA00 p#iD+ &a$ene$ #tainle## #teel o #tellite we$(e an$
#eat#+ t&ea$e$ en$#+ OSL;+ i#in( #te'+ bolte$ bonnet.
*. 7lobe 8al?e#:
a. T%pe *01: Ca#t #teel bo$% "ST0 "*1< WC5+ ate$ fo 10*. >Pa at *<0
C C1.0 p#i at .00 3D+ 11-1/* to 1- pecent c&o'i)' #tainle##
#teel o #tellite $i#c an$ #eat+ 10*. >Pa C1.0 p#iD "S0E flan(e$
en$#+ OSL;+ i#in( #te'+ bolte$ bonnet+ enewable #eat in(#.
Dill an$ tap bo##e# fo connection of $ain# w&ee #&own. Confo'
to 0SS SP-/..
*- *1 11 - 1/
09-11
b. T%pe *0*: Ca#t ion bo$% "ST0 "1*< Cla## 5+ ate$ fo 19*. >Pa
C*.0 p#iD #at)ate$ #tea'+ -//0 >Pa C.00 p#iD WO7+ bonEe o
bonEe face$ $i#c an$ #eat+ 19*. >Pa C*.0 p#iD "S0E flan(e$ en$#+
OSL;+ i#in( #te'+ bolte$ bonnet+ enewable #eat in(#. Dill an$
tap bo##e# fo connection of $ain# w&ee #&own. Confo' to 0SS
SP-/..
c. T%pe *0-: Ca#t ion bo$% "ST0 "1*< Cla## 5+ ate$ fo A.0 >Pa C1*.
p#iD #at)ate$ #tea'+ 1-9. >Pa C*00 p#iD WO7+ bonEe o
bonEe-face$ $i#c CTeflon o co'po#ition facin( pe'itte$D an$
#eat+ A.0 >Pa C1*. p#iD "S0E flan(e$ en$#+ OSL;+ i#in( #te'+
bolte$ bonnet+ enewable #eat in(#.
$. T%pe *0/: 5onEe bo$% "ST0 5<l+ ate$ fo 1-9. >Pa C*00 p#iD
#at)ate$ #tea'+ *9.0 >Pa C/00 p#iD WO7+ &a$ene$ #tainle## #teel
$i#c an$ #eat+ t&ea$e$ en$#+ i#in( #te'+ )nion bonnet+ enewable
#eat in(#.
e. T%pe *0.: 3o(e$ #teel bo$% "ST0 "10.+ ate$ fo *0.0 >Pa at *1<
MC C-00 p#i at /*0 M3D 'ini')'+ Cla## /1-0 >Pa C<00 p#iD o Cla##
..00 >Pa CA00 p#iD+ #tainle## #teel $i#c+ #tellite #eat+ t&ea$e$
en$#+ OSL;+ i#in( #te'+ bolte$ bonnet.
-. Pl)( 8al?e#: Ca#t ion bo$% "ST0 "l*< Cla## 5+ ate$ fo 1*00 >Pa
Cl9. p#iD WO7+ one-fo)t& t)n to open. A.0 >Pa C1*. p#iD "S0E
flan(e$ en$# fo pipe #iEe# abo?e .0 '' C* inc&e#D+ t&ea$e$ en$# fo
pipe #iEe# .0 '' C* inc&e#D an$ )n$e. "ll co'ponent# $e#i(ne$ fo
#e?ice to w&ic& applie$: nat)al (a#+ 4P (a# CpopaneD+ o f)el oil.
3)ni#& le?e &an$le fo eac& ?al?e.
a. T%pe -01: Two-wa% ?al?e# )p t&o)(& 100 '' C/ inc&e#D pipe #iEe.
Eccentic action+ non-l)bicate$ pl)( wit& e#ilient #eal 'ol$e$
into (oo?e on pl)( face po?i$in( b)bble-ti(&t #&)t off. O-in(
#te' #eal+ coo#ion-e#i#tant beain(#+ coo#ion-e#i#tant #eat
coatin(+ #eal 'ateial# a# eco''en$e$ b% ?al?e 'an)fact)e fo
t&e #e?ice. 8al?e# on nat)al (a# #e?ice "7" appo?e$.
b. T%pe -0*: Two-wa% ?al?e# 1*. '' C. inc&e#D pipe #iEe an$ abo?e+
all #iEe# of t&ee wa% ?al?e#. 4)bicate$ f)ll-pot pl)( t%pe wit&
l)bicant fo inten$e$ #e?ice. Reinfoce$ Teflon #te' #eal+ ?al?e
pl)( floate$ on Teflon #)face#+ l)bicant in!ection #%#te' t&at
&a# #)fficient pe##)e to f)ll% l)bicate all #ealin( #)face#.
Po?i$e la'inate$ pla#tic label attac&e$ to eac& ?al?e #tatin(+
N4)bicate wit& CIn#et appopiate $e#ciptionD once a %eaO.
*- *1 11 - 1.
09-11
/. C&ec> 8al?e#:
a. T%pe /01: Not )#e$.
b. T%pe /0*: Swin(-t%pe+ ca#t ion bo$% "ST0 "1*< Cla## 5+ ate$ fo
19*. >Pa C*.0 p#iD #at)ate$ #tea'+ -//0 >Pa C.00 p#iD WO7+ bonEe
o bonEe-face$ $i#c an$ #eat+ 19*. >Pa C*.0 p#iD "S0E flan(e$
en$#+ bolte$ co?e+ enewable $i#c an$ #eat.
c. T%pe /0-: Swin(-t%pe+ ca#t ion bo$% "ST0 "l*< Cla## 5+ ate$ fo
A.0 >Pa Cl*. p#iD #at)ate$ #tea'+ 1-9. >Pa C*00 p#iD WO7+ bonEe
o bonEe-face$ $i#c an$ #eat+ A.0 >Pa Cl*. p#iD "S0E flan(e$
en$#+ bolte$ co?e+ enewable $i#c an$ #eat.
$. T%pe /0/: Swin(-t%pe+ bonEe bo$% "ST0 5<1+ ate$ fo 1-9. >Pa
C*00 p#iD #at)ate$ #tea'+ *9.0 >Pa C/00 p#iD WO7+ bonEe $i#c+
t&ea$e$ en$#+ e(in$in( $i#c.
e. T%pe /0.: 4ift-t%pe+ fo(e$ #teel bo$% "ST0 "10.+ ate$ fo *0.0
>Pa at *1< C C-00 p#i at /*0 3D 'ini')' CCla## /1-0 >Pa C<00
p#iD o ..00 >Pa CA00 p#iDD+ &a$ene$ #tainle## #teel $i#c+ &a$
face$ #eat+ bolte$ co?e+ t&ea$e$ en$#.
f. T%pe /0<: Swin(-t%pe+ T%pe -1< #tainle## #teel bo$%+ $i#c an$
&an(e+ ate$ fo 19*. >Pa at 1A* C C*.0 p#i at -<0 3D 'ini')'.
(. T%pe /09: Silent #pin(-loa$e$ wafe t%pe+ ca#t ion bo$% "ST0 "/A
o "1*< Cla## 5+ ate$ fo A.0 >Pa C1*. p#iD wate+ 1*1 C C*.0
3D.
&. T%pe /0A: Silent #pin(-loa$e$ wafe t%pe+ ca#t #teel "ST0 "*1<
WC5 o ca#t ion "ST0 "/A o "1*< bo$%+ ate$ fo *0.0 >Pa C-00
p#iD wate+ 1*1 C C*.0 3D+ #tainle## #teel ti'.
.. 5all 8al?e#: Re$)ce$ pot pe'itte$ fo b%pa## Ct&ottlin(D #e?iceG
f)ll pot eB)ie$ fo all ot&e #e?ice#+ one-fo)t& t)n to open.
a. T%pe .01: T%pe -1< #tainle## #teel bo$%+ ball an$ #te'+ ate$ fo
10*. >Pa at 1A. C C1.0 p#i at -<. 3D+ /1-0 >Pa at 9- C C<00 p#i
at *00 3DG einfoce$ T3E #eat+ #te' #eal an$ t&)#t wa#&eG en$
ent%+ t&ea$e$ en$#.
b. T%pe .0*: 5onEe bo$%+ ate$ fo 10*. >Pa at 1A. C C1.0 p#i at
-<. 3D+ 19*. >Pa at 1*1 C C*.0 p#i at *.0 3D+ einfoce$ T3E
#eat+ #te' #eal an$ t&)#t wa#&eG en$ ent%+ t&ea$e$ en$#+ 24-
li#te$ fo nat)al o 4P (a# #&)t off #e?ice w&en )#e$ on t&o#e
#e?ice#.
*- *1 11 - 1<
09-11
c. T%pe .0-: Cabon #teel o "ST0 5<1 bonEe bo$%+ #tea' #e?ice+
ate$ fo 1-A0 >Pa at *00 C C*00 p#i at -90 3D+ #tainle## #teel
ball an$ #te'+ Pol%fil #eat+ li?e-loa$e$ o a$!)#table #te' #eal+
t&ea$e$ en$#.
$. T%pe .0/: Cabon #teel o "ST0 ".-< $)ctile ion bo$%+ #at)ate$
#tea' #e?ice+ ate$ fo 10-0 >Pa C1.0 p#iD+ #tainle## #teel ball
an$ #te'+ Pol%fil #eat+ li?e-loa$e$ #te' #eal+ "S0E flan(e$ en$#.
<. 5)ttefl% 8al?e#:
a. T%pe <01: D)ctile ion bo$% "ST0 "-9. o ".-<+ wafe #t%le+ ate$
fo A.0 >Pa at 1*0 C C1*. p#i at *.0 3D+ bonEe $i#c+ #tainle##
#teel #te'+ EPD0 line+ EPD0 #te' #eal an$ bo$% #eal+ nec>
e,ten$in( be%on$ pipe in#)lation+ le?e opeato.
b. T%pe <0*: Cabon #teel bo$%+ tiple-off#et $e#i(n+ l)( o flan(e$
t%pe+ ate$ fo #tea' #e?ice at 10*. >Pa at *<0 C C1.0 p#i at
.00 3D+ #tainle## #teel niti$e$ $i#c+ #tainle## #teel #eat+
#tainle## #teel #&aft+ #tainle## #teel/(ap&ite la'inate$ #eal
in(+ nec> e,ten$in( be%on$ pipe in#)lation+ (eae$ &an$w&eel
opeato fo ?al?e# 100 '' C/ inc&D pipe #iEe an$ o?e+ le?e
opeato fo ?al?e# 9. '' C- inc&D pipe #iEe an$ )n$e.
9. 7a# 8ent Coc>#:
a. T%pe 901: 5onEe bo$%+ tee &an$le+ ate$ fo *0. >Pa at -A C C-0
p#i at 100 3D+ (o)n$ pl)(+ ate$ fo ti(&t #&)t-off on f)el (a#
#e?ice.
C. 5oile 8al?e#:
1. Stea' Non-Ret)n Stop C&ec> 8al?e#:
a. T%pe: Stai(&t-wa% ;-patten+ wit& $a#&-pot an$ pi#ton an$ tappe$
$ain openin(#+ OSL;+ bolte$ bonnet+ i#in( #te'. Po?i$e an(le
patten onl% if #&own on t&e contact $awin(#.
SPEC WRITER NOTE: Ca#t ion ?e#ion# of
t&e#e ?al?e# ae a?ailable. Repot# fo'
boile in#pecto# ae t&at t&e ca#t ion
?al?e# ae #)b!ect to fail)e# $)e to t&e
&i(& foce# an$ 'o'ent# in t&e pipin(
#%#te'.
b. Con#t)ction: Ca#t #teel bo$% "ST0 "*1< WC5+ ate$ fo *0.0 >Pa
C-00 p#iD #at)ate$ #tea'+ #tellite face$ #teel $i#c+ allo% #teel
#eat+ *0.0 >Pa C-00 p#iD "S0E flan(e$ en$#.
*- *1 11 - 19
09-11
c. Opeation: 8al?e# #&all a)to'aticall% clo#e ti(&tl% w&en boile
#tea' pe##)e beco'e# le## t&an t&at of t&e #tea' &ea$e. 8al?e#
#&all opeate wit&o)t #tic>in( o c&attein(.
*. Stop 8al?e# fo Soot 5lowe+ Stea' 8ent# on 5oile D)'# an$ Stea'
4ea$+ Stea' Pe##)e 7a(e:
a. In#tallation of #tea' pe##)e (a(e #&)t-off ?al?e# #&all confo'
to "S0E 5oile an$ Pe##)e 8e##el Co$e+ Section I.
b. Soot blowe an(le #top ?al?e# Cwate t)be boile#D+ OSL;+ c&ain
opeate$+ ca#t o fo(e$ #teel+ 1-9. >Pa C*00 p#iD #tea' atin(+
enewable #eat an$ $i#c.
c. 7ate ?al?e#+ two inc&e# an$ )n$e: T%pe 10..
-. 8al?e# in Dain 4ine# fo' Stea' Stop-C&ec> 8al?e+ Wate Col)'n+ 7a(e
7la##+ 4ow Wate C)t-off#+ Soot 5lowe:
a. 7ate ?al?e#+ two inc&e# an$ )n$e: T%pe 10..
b. C&ec> ?al?e#+ two inc&e# an$ )n$e: T%pe /0..
/. 5otto' 5lowoff 8al?e#:
SPEC WRITER NOTE: 3iel$ epot# on
$)abilit% of t&e ?al?e# #pecifie$ i#
)nifo'l% e,cellent. Ot&e 'a>e# an$
t%pe# of ?al?e# &a?e a 'i,e$ #e?ice
eco$.
a. T%pe: Seatle##+ #li$in( pl)n(e+ 0SL;+ $e#i(ne$ fo blowoff
#e?ice. Sli$in( $i#c-t%pe o (lobe-t%pe ?al?e# ae not pe'itte$.
b. Con#t)ction: "ST0 "*1< WC5 ca#t #teel bo$%+ ate$ fo *0.0 >Pa
C-00 p#iD #at)ate$ #tea'+ *0.0 >Pa C-00 p#iD "NSI flan(e$ en$#.
8al?e# #&all &a?e &an$w&eel wit& otatin( &an$le.
c. Confo' to "S0E 5-1.1.
D. Stea' abo?e 100 >Pa C1. p#iD+ all ?al?e# in #tea' pe##)e e$)cin(
#tation#:
1. 7ate ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe 10..
SPEC WRITER NOTE: 3iel$ info i# t&at in
#tea' #e?ice t&e ca#t #teel ?al?e# CT%pe
101D #pecifie$ below &a?e ')c& (eate
#e?ice life t&an ca#t ion.
*. 7ate ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe 101.
-. 7lobe ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe *0..
/. 7lobe ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe *01.
.. 5)ttefl% ?al?e#+ 9. '' C- inc&e#D an$ abo?e: T%pe <0*.
<. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0-.
9. 5all ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe .0/.
*- *1 11 - 1A
09-11
E. Stea' 100 >Pa C1. p#iD an$ )n$e:
1. 7ate 8al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe 10/.
*. 7ate ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe 10-.
-. 7lobe ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe *0/.
/. 7lobe ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe *0-.
.. 5)ttefl% ?al?e#+ 9. '' C- inc&e#D an$ abo?e: T%pe <0*.
<. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0-.
3. 5oile 3ee$wate fo' P)'p# to 5oile#+ Recic)lation:
1. 7ate ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe 10..
*. 7ate ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe 10*.
-. 7lobe ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe *0/ o *0..
/. 7lobe ?al?e#+ <. '' C*-l/* inc&e#D an$ abo?e: T%pe *0*.
.. C&ec> ?al?e#+ at boile fee$ p)'p $i#c&a(e: T%pe /0A.
<. C&ec> ?al?e#+ at boile+ .0 '' C* inc&e#D an$ )n$e: T%pe /0..
9. C&ec> ?al?e#+ at boile+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe /0*.
7. Con$en#ate+ Con$en#ate Tan#fe+ 5oile 3ee$wate fo' 3ee$wate
Deaeato to 5oile 3ee$ P)'p S)ction+ O?eflow+ Contol an$ In#t)'ent
Pipin( fo Con$en#ate Stoa(e Tan> an$ fo 3ee$wate Deaeato:
1. 7ate ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe 10/.
/. 7lobe ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e: T%pe *0-.
.. 5)ttefl% ?al?e#+ <. '' C*-1/* inc&e#D an$ abo?e T%pe <01.
<. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
A. C&ec> ?al?e# .0 '' C* inc&e#D an$ )n$e: T%pe /0/.
9. C&ec> ?al?e#+ <. '' C*-1/*D inc&e# an$ abo?e: T%pe /0-.
10. C&ec> ?al?e# on p)'p $i#c&a(e+ all #iEe#: T%pe /09.
:. 5oile Wate Sa'plin(+ Contin)o)# 5low$own:
1. 7ate 8al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe 10/.
*. 7lobe ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe *0/.
-. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0/.
/. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
SPEC WRITER NOTE: If a)to'atic contin)o)#
blow$own contol #%#te'# ae #pecifie$
CSection *- .0 11+ 5OI4ER P4"NT 0EC:"NIC"4
E12IP0ENTD t&e followin( ?al?e can be
$elete$ fo' t&i# #pecification C*- *1 11D
beca)#e it i# incl)$e$ in t&e a)to'atic
*- *1 11 - 19
09-11
blow$own contol #%#te' in Section *- .0
11+ 5OI4ER P4"NT 0EC:"NIC"4 E12IP0ENT.
.. Contin)o)# 5low$own 3low Contol 8al?e: 5onEe o fo(e$ #teel
an(le-t%pe bo$%+ ate$ fo *0.0 >Pa at *AA C C-00 p#i at ..0 3D+
&a$ene$ #tainle## #teel $i#c an$ #eat+ t&ea$e$ en$#+ i#in( #te'+
)nion bonnet+ (a$)ate$ 'ico'ete-t%pe $ial an$ pointe #&owin(
a'o)nt of ?al?e openin(. 3)ni#& ?al?e blow$own c&at #&owin( flow
ate ?e#)# ?al?e openin( ba#e$ on A.0 >Pa C1*. p#iD boile $)'
pe##)e.
I. 3ee$wate Sa'plin(:
1. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .01.
*. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0<.
@. C&e'ical 3ee$ S%#te' Cincl)$in( inlet an$ $ain ?al?e# on #&ot t%pe
c&e'ical fee$e#D:
1. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .01.
*. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0<.
6. 3)el Oil: Di#c&a(e #i$e of p)'p#. Confo' to N3P" Co$e No#. -0 an$ -l.
1. 7ate ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe l0/.
*. 7ate 8al?e#+ <. '' C*-l/* inc&e#D an$ abo?e: T%pe l0l o 10*.
/. Pl)( ?al?e#+ 100 '' C/ inc&e#D an$ )n$e: T%pe -01. CTan> i#olatin(
?al?e on et)n line.D
.. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0/ o /0A.
<. C&ec> ?al?e#+ <. '' C*-l/* inc&e#D an$ abo?e: T%pe /0* o /0A.
9. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
4. 3)el Oil: S)ction #i$e of p)'p# an$ tan> fill line# w&ee tan> i# below
fill point. Confo' to N3P" Co$e No#. -0 an$ -l.
*. 7ate ?al?e#+ <. '' C*-l/* inc&e#D an$ abo?e: T%pe l0-.
-. Pl)( ?al?e#+ 100 '' C/ inc&e#D an$ )n$e: T%pe -01.
/. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0/.
.. C&ec> ?al?e#+ <. '' C*-l/* inc&e#D an$ abo?e: T%pe /0-.
<. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
0. 3)el Oil: Tan> fill line# w&ee tan> i# abo?e fill point.
-. C&ec> ?al?e#+ all #iEe#: T%pe /09.
*- *1 11 - *0
09-11
N. 3)el 7a#: 0ain f)el an$ i(nite CpilotD #%#te'#.
1. Pl)( ?al?e#+ 100 '' C/ inc&e#D an$ )n$e: T%pe -01.
*. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*. 0a% be applie$
w&ee pl)( ?al?e# ae #&own.
-. Pl)( ?al?e#+ 1*. '' C. inc&e#D an$ abo?e: T%pe -0*.
/. Pl)( ?al?e#+ t&ee-wa%+ all #iEe#: T%pe -0*.
.. C&ec> ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe /0/.
<. 8ent coc>#+ 1. '' C1/* inc&D an$ )n$e: T%pe 901.
O. Co'pe##e$ "i:
*. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
P. Cit% CCol$D Wate: See Section ** 11 00+ 3"CI4IT; W"TER DISTRI52TION.
1. Soft Wate: See Section ** -1 11+ W"TER SO3TENERS.
R. In#t)'entation an$ Contol Pipin(:
5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0*.
S. Non-5oile 5low$own#+ Dain#+ 3low Sen#in( 4ine#:
*. 5all ?al?e#+ .0 '' C* inc&e#D an$ )n$e: T%pe .0-
2.1! SIGT"LOW INDICATORS:
". Po?i$e+ w&ee #&own+ to allow ob#e?ation of flow in pipin( #%#te'#.
5. T%pe: In line+ $)al pot&ole# on oppo#ite #i$e#+ wit& #afet% #&iel$+
wit& o wit&o)t oto a# #&own on t&e $awin(#. W&ee po?i$e$+ oto
#&all &a?e 'ini')' of t&ee ?ane#.
C. Con#t)ction: Ca#t ion o bonEe bo$%+ te'pee$ boo#ilicate win$ow+
PT3E #eal# Ce,cept 5)na-N on oil #e?iceD+ t&ea$e$ en$# on pipe #iEe#
)n$e <. '' C*-1/* inc&e#D+ flan(e$ en$# on #iEe# <. '' C*-1/* inc&e#D
an$ abo?e. Pe##)e an$ te'peat)e atin(# #&all be eB)i?alent to
eB)ie'ent# fo ?al?e# on t&e #a'e pipeline#.
D. Safet% S&iel$: Tan#paent wap-ao)n$ o?elap co?ein( entie #i(&tflow
in$icato+ $e#i(ne$ to potect pe#onnel fo' fail)e of in$icato.
S&iel$ #&all fit t&e in$icato ti(&tl% an$ be #)itable fo 10-0 >Pa+ 1.0
MC C1.0 p#i+ -00 M3D.
2.1$ QUICK#COUPLE OSE CONNECTORS AND STEAM OSES:
". Po?i$e on all ;-#taine $ain# an$ w&ee #&own to allow B)ic>
connection of len(t& of &o#e to pipin( $ain o blowoff #o t&at
$i#c&a(e fl)i$ Cwate o #tea'D can be con?e%e$ to a $aina(e #%#te'.
*- *1 11 - *1
09-11
5. T%pe: Stai(&t t&o)(&+ pl)( an$ #oc>et+ #cew t%pe o ca' loc>in(
connection#+ all )nit# *0 '' C-//-inc&D pipe #iEe. Inte(al #&)t-off
$e?ice# not eB)ie$.
C. Se?ice: De#i(n fo wate an$ #tea' at 100 >Pa C1. p#iD+ 1./ C C-10
3D.
D. Spae Pat#: 3)ni#& one #oc>et an$ one pl)(.
E. "cce##oie#: 3)ni#& two &o#e# < ' C*0 feetD lon(+ *0 '' C-//-inc&D
in#i$e $ia'ete+ ate$ fo #tea' #e?ice at <90 >Pa+ 1/9 C C100 p#i+
-00 3D. :o#e ')#t be #)fficientl% fle,ible to be place$ in 1*00 '' C/
footD $ia'ete coil. Po?i$e connecto on one en$ of eac& &o#e to 'ate
wit& connecto# on $ain#. Po?i$e &o#e ac> fo &ol$in( bot& &o#e#.
Sec)el% 'o)nt ac> in location #electe$ b% Re#i$ent En(inee.
2.1% SA"ETY VALVES, RELIE" VALVES, SA"ETY RELIE" VALVES AND ACCESSORIES:
". Po?i$e ?al?e# an$ acce##oie# to potect pipin( #%#te'# an$ pe##)e
?e##el# fo' o?e-pe##)e. "ll ?al?e# #&all co'pl% wit& "S0E 5oile an$
Pe##)e 8e##el Co$e CSection I an$ 8IIID. 3low capacitie# #&all be
cetifie$ b% National 5oa$ of 5oile an$ Pe##)e 8e##el In#pecto#
CN5D.
5. 5oile an$ Econo'iEe Se?ice: Refe to Section *- .* -9+ 3IRE-T25E
5OI4ERS+ Section *- .* --+ W"TER-T25E 5OI4ERS.
SPEC WRITER NOTE: 3low capacitie# of
#afet% ?al?e# locate$ at t&e o)tlet of
pe##)e e$)cin( #tation# #&all be
#)fficient fo t&e 'a,i')' capacit% of t&e
la(e#t pe##)e e$)cin( ?al?e+ o t&e
wi$e open b%pa## ?al?e+ w&ic&e?e i#
(eate. Refe to National 5oa$
In#pection Co$e+ N5-*-+ "ppen$i, 7+
NSafet% 8al?e# on t&e 4ow Pe##)e Si$e of
Stea' Pe##)e Re$)cin( 8al?e#O.
C. Stea' Se?ice CPe##)e 8e##el# an$ Pipin( S%#te'#D: Refe to #c&e$)le#
on $awin(# fo #et pe##)e# an$ capacitie#. Po?i$e liftin( le?e#+
#tainle## #teel ti'+ lappe$ #eat# on ca#t ion ?al?e#+ EPD0 o-in(# on
bonEe ?al?e#.
D. 3)el Oil Se?ice: Refe to Section *- .0 11+ 5OI4ER P4"NT 0EC:"NIC"4
E12IP0ENT.
E. Co'pe##e$ "i Se?ice: Refe to Section *- .0 11+ 5OI4ER P4"NT
0EC:"NIC"4 E12IP0ENT.
3. Dip Pan Ell#: Ca#t ion facto%-b)ilt #afet% ?al?e $i#c&a(e fittin(
wit& pipe-wit&in-pipe #lip-t%pe connection to ?etical ?ent pipe+ ba#in
*- *1 11 - **
09-11
fo collectin( con$en#ate fo' ?ent pipe+ $ain connection# on ba#in an$
at ba#e of ell.
2.1& STEAM PRESSURE REDUCING VALVES
". T%pe: Sin(le-#eate$+ $iap&a(' opeate$+ #pin(-loa$e$+ #tea'
pilot-contolle$+ no'all% clo#e$+ pac>le##+ a$!)#table #et pe##)e.
Pilot #&all #en#e contolle$ pe##)e $own#tea' of 'ain ?al?e.
5. Se?ice: Po?i$e contolle$ e$)ce$ pe##)e to #tea' pipin( #%#te'#.
De#i(n fo #at)ate$ #tea' at pe##)e# #&own on $awin(# o eB)ip'ent
eB)ie'ent#.
C. Pefo'ance: Pe##)e contol #&all be #'oot&+ contin)o)#. 0a,i')' 10
pecent $e?iation fo' #et pe##)e o?e an 1A/1 t)n$own. Refe to
#c&e$)le# on $awin(# fo flow an$ pe##)e eB)ie'ent#. 0a,i')' flow
capabilit% of eac& ?al?e #&all not e,cee$ capacit% of $own#tea' #afet%
?al?e#.
D. Con#t)ction:
1. 0ain 8al?e: Ca#t ion bo$% ate$ fo 19*. >Pa C*.0 p#iD+ t&ea$e$
en$#+ fo pipe #iEe# .0 '' C* inc&e#D an$ )n$e. Ca#t #teel bo$%
ate$ fo 10*. >Pa C1.0 p#iD "S0E flan(e$ en$#+ o ca#t ion bo$%
19*. >Pa C*.0 p#iD "S0E flan(e$ en$#+ fo pipe #iEe# abo?e .0 '' C*
inc&e#D. 8al?e pl)( an$ #eat #&all be eplaceable+ T%pe -1< #tainle##
#teel o 0onel. Stainle## #teel #te'.
*. Pilot 8al?e: 8al?e pl)( an$ #eat #&all be eplaceable+ #tainle##
#teel o 0onel.
E. Diect Di(ital Contol 8al?e#: 0a% be f)ni#&e$ in lie) of #tea'
opeation. "ll #pecification eB)ie'ent# fo #tea' opeate$ ?al?e#
#&all appl%. 8al?e# #&all be no'all% clo#e$.
//3. Pne)'aticall%-Contolle$ 8al?e#: 0a% be f)ni#&e$ in lie) of #tea'
opeation. "ll #pecification eB)ie'ent# fo #tea'-opeate$ ?al?e#
appl%. 8al?e# #&all clo#e on fail)e of ai #)ppl%.//
7. So)n$ 4e?el#: Refe to eB)ie'ent# in Section *- 0. .1+ NOISE an$
8I5R"TION CONTRO4 3OR 5OI4ER P4"NT.
2.2+ STRAINERS, SIMPLE- BASKET TYPE
". Po?i$e on con$en#ate line# w&ee #&own. Refe to Section *- .0 11+
5OI4ER P4"NT 0EC:"NIC"4 E12IP0ENT+ fo $)ple, ba#>et #taine# at oil
p)'p#.
5. T%pe: Si'ple, c%lin$ical ba#>et t%pe+ cla'p co?e+ clo#e$-botto'+
e'o?able ba#>et+ $ain at botto' wit& t&ea$e$ pl)(.
C. Se?ice: Wate at 100 C C*1* 3D+ 100 >Pa C1. p#iD 'a,i')' pe##)e.
*- *1 11 - *-
09-11
D. Con#t)ction:
1. 5o$%: Ca#t ion ate$ fo A.0 >Pa C1*. p#iD "S0E flan(e$ en$#+ flow
aow# ca#t on #i$e.
*. 5a#>et: Stainle## #teel+ - '' C0.1*.-inc&D pefoation#. Ratio of
#ceen open aea to co## #ection of pipeG fo) to one 'ini')'.
2.21 STRAINERS, Y#TYPE
". Po?i$e a# #&own on #tea'+ wate an$ co'pe##e$ ai pipin( #%#te'#.
5. T%pe: Open-en$ e'o?able c%lin$ical #ceen. T&ea$e$ blow-off
connection.
C. Con#t)ction:
1. Stea' Se?ice /*0 to 10*. >Pa C<1 to 1.0 p#iD: Ca#t #teel ate$ fo
10*. >Pa C1.0 p#iD #at)ate$ #tea' wit& 10*. >Pa C1.0 p#iD "S0E
flan(e$ en$#+ o ca#t ion wit& 19*. >Pa C*.0 p#iD "S0E flan(e$ en$#+
fo pipe #iEe# abo?e .0 '' C* inc&e#D. Ca#t ion o bonEe+ ate$ fo
#at)ate$ #tea' at 10*. >Pa C1.0 p#iD t&ea$e$ en$#+ fo pipe #iEe#
.0 '' C* inc&e#D an$ )n$e.
*. Stea' Se?ice /1. >Pa C<0 p#iD an$ )n$e+ wate Ce,cept boile fee$
between fee$wate p)'p# an$ boile#D+ co'pe##e$ ai: Ca#t ion ate$
fo A.0 >Pa C1*. p#iD #at)ate$ #tea'+ 1*00 >Pa C19. p#iD WO7+ wit&
A.0 >Pa C1*. p#iD "S0E flan(e$ en$# fo pipe #iEe# abo?e .0 '' C*
inc&e#D. Ca#t ion o bonEe+ t&ea$e$ en$#+ ate$ fo A.0 >Pa C1*.
p#iD #at)ate$ #tea'+ 1*00 >Pa C19. p#iD WO7+ fo pipe #iEe# .0 '' C*
inc&e#D an$ )n$e.
-. 5oile 3ee$ between 3ee$wate P)'p# an$ 5oile#: Ca#t #teel ate$ fo
19*. >Pa at *-* C C*.0 p#i at /.0 3D wit& *0.0 >Pa C-00 p#iD "S0E
flan(e$ en$#+ o ca#t ion wit& 19*. >Pa C*.0 p#iD "S0E flan(e$ en$#+
fo pipe #iEe# abo?e .0 '' C* inc&e#D. Ca#t ion o bonEe+ t&ea$e$
en$#+ ate$ fo 19*. >Pa at *-* M3 C*.0 p#i at /.0 M3D fo pipe #iEe#
.0 '' C* inc&e#D an$ )n$e.
D. Sceen: 0onel o #tainle## #teel+ fee aea not le## t&an *-1/* ti'e#
flow aea of pipe. 3o #taine# A0 '' C- inc&D pipe #iEe an$ #'alle+
$ia'ete of openin(# #&all be 0.A '' C0.0-- inc&D o le## on #tea'
#e?ice+ 1.- '' C0.0. inc&D o le## on wate #e?ice+ 0.- '' C0.01-inc&D
o le## on co'pe##e$ ai #e?ice. 3o #taine# 100 '' C/ inc&D pipe
#iEe an$ (eate+ $ia'ete of openin(# #&all be 1.- '' C0.0. inc&D on
#tea' #e?ice+ - '' C0.1*. inc&D on wate #e?ice. Po?i$e A0 'e#&
#tainle## #teel #ceen line on all #taine# in#talle$ )p#tea' of
wate 'ete# o contol ?al?e#.
*- *1 11 - */
09-11
E. "cce##oie#: 7ate o ball ?al?e an$ B)ic>-co)ple &o#e connection on all
blowoff connection#. T&e#e ite'# ae #pecifie$ el#ew&ee in t&i#
#ection.
2.22 LIQUID PETROLEUM TANKS GAS PRESSURE REGULATORS
". T%pe: Sin(le #ta(e o two-#ta(e $e#i(ne$ to e$)ce tan> pe##)e to 4P7
&ea$e pe##)e C-. >PaDC. p#iD. O)tlet pe##)e #&all be a$!)#table.
De#i(n fo 4P7 CpopaneD #e?ice. 8al?e #&all be weat&epoof fo
o)t#i$e in#tallation. 8al?e bo$% #&all be $e#i(ne$ fo 19*. >Pa C*.0
p#iD. Po?i$e intenal elief ?al?e #et at <9 >Pa C10 p#iD.
5. Pefo'ance: 8al?e #&all po?i$e #tea$% o)tlet pe##)e of -. >Pa C.
p#iD wit& flow ate eB)ie$ b% i(nite# Cpilot#D f)ni#&e$+ wit& tan>
pe##)e ?aiation fo' 19*. to 1/0 >Pa C*.0 to *0 p#iD.
SPEC WRITER NOTE: Eat&B)a>e #en#o 'a% be
po?i$e$ on E7SSO ?al?e in lie) of
po?i$in( #epaate eat&B)a>e ?al?e.
Eat&B)a>e ?al?e# o E7SSO ?al?e# wit&
eat&B)a>e #en#o# ae eB)ie$ w&ee
#ei#'icit% i# N0o$eate-:i(&O o (eate
CRefe to 8" :an$boo> :-1A-AD.
2.23 EMERGENCY GAS SA"ETY SUT#O"" VALVE **WIT EARTQUAKE SENSOR**:
". Pe'it# e'ote #&)t-off of f)el (a# flow to boile plant.
5. T%pe: 0an)all% opene$+ electicall% &el$ open+ a)to'atic clo#in( )pon
powe inte)ption. Pne)'atic opeato i# not pe'itte$.
C. Pefo'ance: S&all #&)t b)bble ti(&t wit&in one #econ$ afte powe
inte)ption. Refe to t&e $awin(# fo pe##)e+ flow+ an$ ?al?e #iEe
eB)ie'ent#.
D. Se?ice: Nat)al (a# an$ 4P (a#.
E. Con#t)ction: 24 li#te$+ 30 appo?e$+ ate$ fo A.0 >Pa C1*. p#iD "S0E
flan(e$ en$# fo pipe #iEe# abo?e .0 '' C* inc&e#D+ t&ea$e$ en$# fo
pipe #iEe# .0 '' C* inc&e#D an$ )n$e. Ca#t ion+ ca#t #teel o bonEe
bo$%+ open an$ #&)t in$icato. 8al?e# fo 4P (a# #e?ice #&all be ate$
at 19*. >Pa C*.0 p#iD.
3. Contol Switc&: 0o)nte$ //on 5oile Plant In#t)'entation Panel // in
Contol Roo' // at e,teio $oowa%# C')ltiple #witc&e#D//. Switc& #&all
al#o c)t t&e powe to t&e f)el oil p)'p #et. Refe to Section *- 09 11+
INSTR20ENT"TION an$ CONTRO4 3OR 5OI4ER P4"NT. Po?i$e a),ilia% #witc&
to //opeate ann)nciato on 5oile Plant In#t)'entation Panel //
po?i$e #i(nal to Co'p)te Wo> Station//.
//7. Eat&B)a>e Sen#o: 0ec&anical $e?ice w&ic& a)to'aticall% bea># 1*0
?olt electical cic)it to #afet% #&)t off ?al?e w&en eat&B)a>e occ)#
*- *1 11 - *.
09-11
allowin( ?al?e to a)to'aticall% clo#e. 24 li#te$ an$ #&all co'pl% wit&
State of Califonia Stan$a$ Co$e# CPat 1* Title */ C"CD. 8al?e #&all
clo#e wit&in . #econ$# afte #en#o i# #)b!ecte$ to &oiEontal
#in)#oi$al o#cillation &a?in( a pea> acceleation of *.9/ '/#ec
*
C0.-(D
an$ a peio$ of 0./ #econ$#. T&e ?al?e #&all not #&)t off w&en t&e
#en#o i# #)b!ecte$ fo . #econ$# to &oiEontal+ #in)#oi$al
o#cillation# &a?in(: a pea> acceleation of -.9* '/#ec* C0./(D wit& a
peio$ of 0.1 #econ$G a pea> acceleation of 0.9A '/#ec* C0.0A(D wit& a
peio$ of 0./ #econ$G pea> acceleation of 0.9A '/#ec* C0.0A(D wit& a
peio$ of 1.0 #econ$. Sen#o #&all be coo#ion-e#i#tant fo o)t#i$e
location. 0an)fact)e: 1)a>e-Defen#e o eB)al. //
2.24 EARTQUAKE AUTOMATIC GAS SUT O"" VALVE:
". ")to'aticall% #top# (a# flow to boile plant w&en act)ate$ b% eat&
te'o.
5. T%pe: Sin(le #eate$+ 'an)al e#et.
C. Pefo'ance: S&all a)to'aticall% #&)t b)bble ti(&t wit&in fi?e #econ$#
w&en #)b!ecte$ to a &oiEontal #in)#oi$al o#cillation &a?in( a pea>
acceleation of *.9/ '/#ec
*
C0.-7D an$ a peio$ of 0./ #econ$#. T&e
?al?e #&all not #&)t-off w&en #)b!ecte$ fo fi?e #econ$# to &oiEontal+
#in)#oi$al o#cillation# &a?in(: " pea> acceleation of -.9* '/#ec
*

C0./7D wit& a peio$ of 0.1 #econ$G a pea> acceleation of 0.9A '/#ec
*

C0.0A7D wit& a peio$ of 0./ #econ$ o 1.0 #econ$. Refe to $awin(# fo
pe##)e+ flow an$ ?al?e #iEe eB)ie'ent#.
D. Se?ice: Nat)al (a# o 4P (a#.
E. Con#t)ction: 1-. >Pa C*0 p#iD 'ini')' atin(. Ca#t ion o al)'in)'
bo$%+ ate$ fo A.0 >Pa C1*. p#iD "S0E flan(e$ en$# fo pipe #iEe# abo?e
.0 '' C* inc&e#D. T&ea$e$ en$# fo pipe #iEe# .0 '' C* inc&e#D an$
)n$e. 8al?e# fo 4P (a# #e?ice #&all be ate$ at 19*. >Pa C*.0 p#iD.
3. "ppo?al#: 24 li#te$+ State of Califonia Stan$a$# fo Eat&B)a>e
"ct)ate$ ")to'atic 7a# S&)t-off S%#te'#. Co'plie# wit& "SCE *.
7. Nitile )bbe+ e#et #te' o-in( #eal.
:. 8al?e po#ition in$ication+ open o clo#e$ in$icato#.
2.25 STEAM TRAPS
". "pplication: Stea' line $ip point# an$ &eat e,c&an(e#. Eac& t%pe
f)ni#&e$ b% a #in(le 'an)fact)e.
5. T%pe: In?ete$ b)c>et t%pe wit& t&e'o#tatic ?ent in b)c>et e,cept
clo#e$ float-t&e'o#tatic on $i#c&a(e #i$e of pe##)e e$)cin(
#tation# an$ on all &eat e,c&an(e#. Refe to t&e $awin(# fo tap
*- *1 11 - *<
09-11
location#+ capacit% an$ #iEe+ $iffeential opeatin( pe##)e#+ an$
$e#i(n pe##)e.
C. 5o$ie#: Ca#t ion o #tainle## #teel. Con#t)ction #&all pe'it ea#e of
e'o?al an$ #e?icin( wo>in( pat# wit&o)t $i#t)bin( connecte$ pipin(.
D. 3loat#: Stainle## #teel.
E. 8al?e#: :a$ene$ c&o'e-#teel.
3. 0ec&ani#' an$ T&e'o#tatic Ele'ent#: Stainle## #teel 'ec&ani#'#.
5i'etallic #tip ai ?ent on in?ete$ b)c>et tap#.
SPEC WRITER NOTES:
1. Select Pa. 7 o :.
*. In#et $etail# of e,i#tin( tap
'onitoin( #%#te' in Pa. :.
7. Tap Pefo'ance 0onitoin( S%#te'#: "ll tap# #&all be po?i$e$ wit&
electonic 'onitoin( $e?ice#. T&e#e $e?ice# #&all be co'patible wit&
t&e e,i#tin( 'onitoin( #%#te' #o t&at tap 'alf)nction# will be
a)to'aticall% tan#'itte$ to an$ popel% intepete$ b% t&e e,i#tin(
'onitoin( #%#te'. Po?i$e all nece##a% powe #o)ce#+ tan#'ittin(
an$ etan#'ittin( $e?ice# an$ batteie# to ac&ie?e a popel% opeatin(
#%#te'. T&e e,i#tin( 'onitoin( #%#te' i# FFFFFFFFFFFFFFFFFFFFFFFFFF.
:. Po?i#ion fo 3)t)e Tap 0onitoin( S%#te': "ll tap# #&all incl)$e
pot# fo f)t)e in#tallation of 'onitoin( $e?ice#. Pot# #&all be
pl)((e$. To facilitate f)t)e e'o?al of t&e pl)(#+ in#tall t&e' wit&
Teflon tape on t&e t&ea$#.
I. I$entification: 4abel eac& tap at t&e facto% wit& an i$entification
n)'be >e%e$ to n)'be t&at i# #&own on t&e $awin(#. 4abel #&all be a
'etal ta( pe'anentl% affi,e$ to t&e tap.
@. 3acto%-Pac>a(e$ Tap Station: "# an option fo $ip point# eB)iin(
i#olatin( ?al?e#+ #taine+ tap+ tap 'onitoin( $e?ice o pot# fo
f)t)e 'onitoin( $e?ice+ an$ ?al?e$ te#t pot#+ po?i$e facto%-
pac>a(e$ tap #tation incl)$in( t&e#e feat)e#
*.*< 34EHI54E CONNECTORS
". Po?i$e fle,ible connecto# a# #&own to allow $iffeential 'o?e'ent# of
p)'p# an$ pipin( #%#te'# #)b!ect to t&e'al e,pan#ion+ to #e?e a#
?ibation i#olato# between ai co'pe##o# an$ pipin( #%#te'#+ an$ to
allow connection of #tea' o co'pe##e$ ai ato'iEin( 'e$ia fo oil
b)ne# on wate t)be boile#.
5. 2nit# fo Wate Se?ice
1. Se?ice: Refe to #c&e'atic $ia(a'# fo pe##)e+ te'peat)e an$
'o?e'ent eB)ie'ent#. If eB)ie'ent# ae not #&own on t&e $awin(#+
*- *1 11 - *9
09-11
)nit# #&all be $e#i(ne$ fo 'a,i')' #%#te' pe##)e+ te'peat)e+
a,ial 'o?e'ent an$ lateal 'o?e'ent.
*. Con#t)ction
a. Teflon 5ellow# T%pe: 0ol$e$ Teflon bellow# wit& 'etal einfocin(
in(#+ flan(e$ en$#+ bolte$ li'it o$#.
b. Stainle## Steel 5ellow# T%pe: 0)lti-pl% #tainle## #teel wit&
flan(e$ en$#+ bolte$ li'it o$#.
c. 3le,ible 0etal :o#e T%pe: Co)(ate$ #tainle## #teel o bonEe
&o#e wappe$ wit& wie bai$ #&eat&. En$# #&all be t&ea$e$+ wit&
)nion connecto#+ fo pipe #iEe# .0 '' C* inc&e#D an$ below+
flan(e$ fo pipe #iEe# <. '' C*-1/* inc&e#D an$ (eate.
C. 2nit# fo Co'pe##e$ "i Se?ice Onl%:
1. Se?ice: De#i(ne$ fo 9- C C*00 3D+ 10*. >Pa C1.0 p#iD+ 1- ''
C1/*-inc&D inte'ittent off#et.
*. Con#t)ction. 3le,ible co)(ate$ #tainle## #teel o bonEe &o#e
wappe$ wit& wie bai$ #&eat&. Po?i$e t&ea$e$ en$# wit& )nion
connecto#.
D. 2nit# fo "to'iEin( 0e$ia Se?iceCStea'+ Co'pe##e$ "iD an$ Stea'
Safet% 8al?e Dip Pan Ell Dain#:
1. Se?ice: De#i(ne$ fo #at)ate$ #tea' at #et pe##)e of boile
#afet% ?al?e# o fo #et pe##)e of co'pe##o elief ?al?e+
w&ic&e?e i# (eate. :o#e #&all be $e#i(ne$ fo ben$ a$ii to #)it
location of connection point# to b)ne pipin( #%#te'. :o#e #&all
al#o be $e#i(ne$ fo inte'ittent fle,in(.
*. Con#t)ction: 3le,ible co)(ate$ #tainle## #teel o bonEe &o#e
wappe$ wit& wie bai$ #&eat&. Po?i$e t&ea$e$ en$# wit& )nion
connecto#.
SPEC WRITER NOTE: Delete #ei#'ic
eB)ie'ent# fo' followin( paa(ap& if
not applicable to t&i# po!ect. Sei#'ic
eB)ie'ent# appl% if #ei#'icit% i#
N0o$eate-:i(&O o (eate C#ee 8"
:an$boo> :-1A-A fo #ei#'icit%D.
2.2$ PIPING SUPPORT SYSTEMS
". Po?i$e an en(ineee$ pipin( #)ppot #%#te' wit& all &an(e#+ #)ppot#
an$ anc&o# $e#i(ne$ an$ locate$ b% e,peience$ tec&nical pipe #)ppot
#peciali#t#+ )tiliEin( pipin( #%#te' $e#i(n an$ anal%#i# #oftwae. T&e
#%#te' $e#i(n ')#t be co'pletel% $oc)'ente$ an$ #)b'itte$ fo e?iew.
*- *1 11 - *A
09-11
5. "ll pipe &an(e# an$ #)ppot#+ an$ #election an$ in#tallation #&all
co'pl% wit& 0SS SP-.A+ SP-<9+ SP-A9+ SP-90+ SP-1*9.
C. "ll pipe &an(e an$ #)ppot $e?ice# ')#t be in co'pliance wit& #pecifie$
0SS SP-.A t%pe n)'be#+ &a?e p)bli#&e$ loa$ atin(#+ an$ be po$)ct# of
en(ineee$ pipe #)ppot 'an)fact)e#.
D. "ll pipe #te##e# an$ foce# an$ 'o'ent# on connectin( eB)ip'ent an$
#t)ct)e# #&all be wit&in t&e allowance# of t&e "S0E 5-1.1 co$e+
applicable b)il$in( co$e#+ an$ eB)ip'ent 'an)fact)eP# $e#i(n li'it#.
E. Pipin( t&at e,pan$# an$ contact# &oiEontall% incl)$in( #tea'+ #tea'
con$en#ate+ boile fee$+ con$en#ate tan#fe+ #&all be #)ppote$ b%
olle o #li$in( t%pe &an(e# an$ #)ppot# e,cept w&en lon( ?etical
&an(e o$# pe'it #)fficient &oiEontal 'o?e'ent wit& t&e ?etical
an(le# of t&e o$# le## t&an / $e(ee#.
3. Pipin( t&at e,pan$# an$ contact# ?eticall% incl)$in( #tea'+ #tea'
con$en#ate+ boile fee$+ con$en#ate tan#fe+ #&all be #)ppote$ b%
en(ineee$ ?aiable #pin( an$ #pin( c)#&ion &an(e#. 2tiliEe 0SS SP-<9
#election eB)ie'ent# an$ ()i$eline#. 8ibation i#olato &an(e t%pe#
ae not pe'itte$.
7. //Sei#'ic bace# an$ #&oc> ab#obe# #&all be po?i$e$. Co'pl% wit& 0SS
SP-1*9 $e#i(n eB)ie'ent# an$ ()i$eline#. Pipin( #&all e'ain f)ll%
connecte$ an$ #)ppote$ )n$e t&e $e#i(n #ei#'ic e?ent#. Pipin( an$
connecte$ eB)ip'ent #&all not be o?e#te##e$ be%on$ co$e li'it# $)in(
#ei#'ic e?ent#. //
:. Pipin( #%#te' anc&o# #&all be en(ineee$ an$ locate$ to contol
'o?e'ent of pipin( t&at i# #)b!ect to t&e'al e,pan#ion.
I. Pio to con#t)ction+ #)b'it co'plete en(ineein( calc)lation 'et&o$#
an$ e#)lt#+ $e#ciption# of all $e?ice# wit& 0SS n)'be#+ #iEe#+ loa$
capabilitie# an$ location#. S)b'it calc)lation# on all 'o'ent# an$
foce# at anc&o# an$ ()i$e#+ all &an(e loa$#+ all pipe #te##e# t&at
ae wit&in *0Q of t&e co$e allowable o e,cee$ t&e "S0E 5-1.1 co$e
allowable+ all pipe 'o?e'ent# at #)ppot#.
@. Detaile$ De#i(n ReB)ie'ent#:
1. Pipin( #%#te' $e#i(n an$ anal%#i# #oftwae #&all be c)ent #tate of
t&e at t&at pefo'# 5-1.1 Co$e anal%#e#+ an$ #&all be )tiliEe$ to
anal%Ee pipe 'o?e'ent an$ $eflection+ pipe #te##e#+ pipe #)ppot
foce# an$ 'o'ent#+ an$ fo #election of pipe #)ppot t%pe# an$
#iEe#. //Sei#'ic e#taint calc)lation# #&all )tiliEe t&e applicable
*- *1 11 - *9
09-11
#&oc> #pecta fo t&e t%pe of b)il$in( #t)ct)e+ t%pe of #)ppote$
#%#te'+ an$ t&e localit%. Co'pl% wit& 0SS SP-1*9.//
*. Eac& #)ppot fo pipin( <0 '' C*-1/* inc&e#D an$ abo?e #&all be
co'pletel% en(ineee$ to incl)$e location+ t%pe an$ #iEe+ &ot an$
col$ loa$# an$ 'o?e'ent. S)b'it la%o)t $awin(# #&owin( peci#e
#)ppot location# an$ #)b'it in$i?i$)al $awin(# fo eac& #)ppot
a##e'bl% #&owin( all co'ponent#+ #iEe#+ loa$in(#.
-. S)ppot# fo pipin( .0 '' C* inc&e#D an$ below #&all be en(ineee$ in
(eneal te'# wit& appo,i'ate location#+ t%pical #)ppot t%pe# an$
#iEe#+ appo,i'ate 'o?e'ent#. S)b'it la%o)t $awin(# #&owin( (eneal
location# an$ #)ppot t%pe# an$ #iEe#.
/. Obtain pe'i##ible loa$in(# Cfoce# an$ 'o'ent#D fo eB)ip'ent
noEEle# Cpipe connection#D fo' t&e 'an)fact)e of t&e boile#+ t&e
fee$wate $eaeato an$ an% ot&e eB)ip'ent a# nece##a%.
Pofe##ional #t)ct)al en(inee #&all ?eif% capabilit% of b)il$in(
#t)ct)e to &an$le pipin( loa$#.
.. T&e po!ect $awin(# 'a% #&ow location# an$ t%pe# of e#ilient
#)ppot# incl)$in( olle# an$ #pin(#+ an$ 'a% al#o #&ow #pecial
#)ppot# incl)$in( anc&o#+ ()i$e# an$ bace#. Co'pl% wit& t&e
$awin( eB)ie'ent# )nle## it i# $ete'ine$ t&at pipin( 'a% be
o?e#te##e$ o #)ppot# o?eloa$e$. Refe conflict# to t&e RE/COTR.
<. 8aiable #pin( &an(e# confo'in( t&e 0SS SP-.A+ T%pe .1+ #&all
#)ppot all pipin( t&at e,pan$# ?eticall% fo' t&e'al effect# w&ic&
'a% incl)$e connecte$ eB)ip'ent+ #)c& a# boile#. Spin( ate# ')#t
be #electe$ to a?oi$ e,ce##i?e loa$ tan#fe to t&e connecte$
eB)ip'ent a# t&e pipin( e,pan$# ?eticall%. 8ibation-t%pe #pin(
i#olato# ae not acceptable. 4i(&t $)t% #pin( &an(e#+ 0SS SP-.A+
T%pe /A+ 'a% be )tiliEe$ on loa$# of 90 >( C*00 lbD o le##+ an$
?etical 'o?e'ent of - '' C0.1*. inc&e#D o le##. Spin( c)#&ion
&an(e#+ 0SS SP-.A+ T%pe /9+ 'a% be )tiliEe$ fo ?etical 'o?e'ent of
- '' C0.1*. inc&e#D o le##.
9. 4ocate #)ppot# to pe'it e'o?al of ?al?e# an$ #taine# fo'
pipeline# wit&o)t $i#t)bin( #)ppot#.
A. If eB)ip'ent an$ pipin( aan(e'ent $iffe# fo' t&at #&own on t&e
$awin(#+ #)ppot location# an$ t%pe# #&all be e?i#e$ at no co#t to
t&e 7o?en'ent.
6. :an(e# an$ S)ppot# - Po$)ct#:
*- *1 11 - -0
09-11
1. 3acto%-b)ilt po$)ct# of a 'an)fact)e #pecialiEin( in en(ineee$
pipe #)ppot#. "ll co'ponent# ')#t &a?e p)bli#&e$ loa$ atin(#. "ll
#pin( t%pe #)ppot# #&all &a?e p)bli#&e$ #pin( ate# an$ 'o?e'ent
li'it#. "ll #)ppot a##e'blie# #&all incl)$e t&ea$e$ connection#
t&at pe'it ?etical po#ition a$!)#t'ent. S)ppot# #&all co'pl% wit&
0SS SP-.A T%pe N)'be# a# li#te$ below.
*. 2ppe "ttac&'ent# to 5)il$in( St)ct)e: T%pe# 1A+ *0+ *1+ **+ *-+
*9+ an$ -0.
-. Rolle S)ppot#: T%pe# /1+ /-+ an$ /<. Po?i$e ?etical a$!)#t'ent
fo T%pe /1 wit& t&ea$e$ #t)$# an$ n)t# a$!acent to t&e olle.
/. 8aiable Spin( :an(e "##e'bl%:
a. T%pe .1 ?aiable #pin(+ wit& T%pe - pipe cla'p o T%pe 1 cle?i#.
T%pe .- ?aiable #pin( tapeEe 'a% al#o be )#e$. 4ocate T%pe .1
?aiable #pin( wit&in -00 '' C1 footD abo?e pipe attac&'ent.
"ttac& o$ to top of ?aiable #pin( wit& T%pe 1/ cle?i#.
b. T%pical feat)e# of ?aiable #pin( &an(e# incl)$e #pin( ate#
)n$e 1.0 lb/in+ enclo#e$ #pin(+ loa$ an$ ta?el in$icato+ #iEe#
a?ailable wit& loa$ capabilitie# an(in( fo' .0 lb to ')ltiple#
of 10+000 lb.
.. Spin( C)#&ion :an(e "##e'bl%: Do)ble Ro$: T%pe /1 an$ /9.
<. 4i(&t D)t% Spin( :an(e "##e'bl%: T%pe /A li(&t $)t% #pin(+ wit&
T%pe - pipe cla'p o T%pe 1 cle?i#. 4ocate T%pe /A li(&t $)t% #pin(
wit&in -00 '' C1 footD abo?e pipe attac&'ent.
9. Cle?i# :an(e#: T%pe 1.
A. Wall 5ac>et#: T%pe -1+ -*+ an$ --.
9. Pipe Stan$#: T%pe -A.
10. Ri#e Cla'p#: T%pe /*.
11. Rolle 7)i$e#: T%pe //. Con#t)ct ()i$e# to e#tain 'o?e'ent
pepen$ic)la to t&e lon( a,i# of t&e pipin(. "ll 'e'be# #&all be
wel$e$ #teel.
1*. TapeEe S)ppot#: 0a% be )#e$ w&ee pipe# ae clo#e to(et&e an$
paallel. Con#t)ct wit& #t)ct)al #teel c&annel# o an(le#. 5olt
olle #)ppot# to #teel to #)ppot pipin( #)b!ect to &oiEontal
t&e'al e,pan#ion. "ttac& ot&e pipin( wit& 2-bolt#.
1-. Pipe Co?ein( Potection Sa$$le#: T%pe -9. Po?i$e at all #)ppot
point# on in#)late$ pipe e,cept w&ee T%pe - pipe cla'p i# po?i$e$.
In#)lation #&iel$# ae not pe'itte$. Refe to Section *- 09 11+
:8"C an$ 5OI4ER P4"NT INS24"TION.
*- *1 11 - -1
09-11
1/. Sli$in( S)ppot#: T%pe -.. Wel$e$ #teel attac&'ent# to pipe an$
b)il$in( #t)ct)e wit& Teflon o (ap&ite #li$in( #)face# bon$e$ to
t&e attac&'ent#. Po?i$e #teel ()i$e#+ e,cept at e,pan#ion ben$#+ to
pe?ent lateal 'o?e'ent of t&e pipe.
1.. Pipin( "nc&o#: Po?i$e en(ineee$ $e#i(n# to acco''o$ate t&e
calc)late$ loa$#.
//1<. Sei#'ic Re#taint#:
a. Co'pl% wit& 0SS SP-1*9.
b. 5acin(: Po?i$e a# $ete'ine$ b% en(ineein( calc)lation#.
c. S&oc> "b#obe#: T%pe .0. 0ec&anical o &%$a)lic t%pe ate$ fo
#&oc> loa$#. Pipe attac&'ent# #&all be T%pe -.//
2.2% PIPE AND VALVE "LANGE GASKETS
Non-a#be#to#+ $e#i(ne$ fo t&e #e?ice con$ition#. On #tea' #e?ice
)tiliEe - '' C1/A inc&D t&ic> Cla## -00 #pial-wo)n$ wit& T%pe -0/
#tainle## #teel an$ 'ica/(ap&ite fille an$ cabon #teel (a)(e in(.
2.2& TREAD SEALANTS:
"# eco''en$e$ b% t&e #ealant 'an)fact)e fo t&e #e?ice.
2.3+ PIPE SLEEVES:
". Se?ice: 3o pipe# pa##in( t&o)(& floo#+ wall#+ patition#.
5. Con#t)ction: Steel pipe+ #c&e$)le 10 'ini')'.
C. Slee?e Dia'ete: Not le## t&an *. '' C1 inc&D la(e t&an t&e $ia'ete
of t&e enclo#e$ pipe an$ t&e'al in#)lation+ ?apo baie+ an$
potecti?e co?ein( fo in#)late$ pipeG #lee?e# fo )n-in#)late$ pipe
#&all be not le## t&an *. '' C1 inc&D la(e t&an t&e $ia'ete of t&e
enclo#e$ pipe.
PART 3 # E-ECUTION
3.1 ARRANGEMENT O" PIPING
". T&e pipin( aan(e'ent #&own i# a $e#i(n ba#e$ on c)entl% a?ailable
eB)ip'ent. T&e plan# #&ow t%pical eB)ip'ent to #cale an$ #&ow pactical
aan(e'ent. 0o$ification will be nece##a% $)in( con#t)ction+ at no
a$$itional co#t to t&e 7o?en'ent+ to a$apt t&e eB)ip'ent la%o)t an$
pipin( plan# to t&e peci#e eB)ip'ent p)c&a#e$ b% t&e Contacto.
"cce##ibilit% fo opeation an$ 'aintenance ')#t be 'aintaine$.
5. "ll pipin( #&all be in#talle$ paallel to wall# an$ col)'n centeline#
C)nle## #&own ot&ewi#eD. 3)ll% coo$inate wo> of eac& ta$e to po?i$e
t&e $e#i(ne$ #%#te'# wit&o)t intefeence between #%#te'#. "ll pipin(
#&all be acc)atel% c)t+ t)e+ an$ be?ele$ fo wel$in(. T&ea$e$ pipin(
#&all be acc)atel% c)t+ ea'e$ an$ t&ea$e$ wit& #&ap $ie#. Coppe
*- *1 11 - -*
09-11
pipin( wo> #&all be pefo'e$ in acco$ance wit& be#t pactice#
eB)iin( acc)atel% c)t clean !oint# an$ #ol$ein( in acco$ance wit&
t&e eco''en$e$ pactice# fo t&e 'ateial an$ #ol$e e'plo%e$.
C. "ll pipin( #&all be pitc&e$ fo $aina(e at a con#tant #lope of *. '' in
1* ' C1 inc& in /0 feetD. Stea'+ con$en#ate+ tap $i#c&a(e+ $ip+
$ain+ ai+ (a# an$ blow$own pipin( #&all pitc& $own in $iection of
flow. Se?ice wate+ p)'pe$ con$en#ate+ p)'pe$ boile fee$wate+ oil+
#&all pitc& )p in $iection of flow. Po?i$e ?al?e$ ai ?ent# at top of
i#e an$ ?al?e$ $ain# at low point#. 7a# pipin( 'a% be )n le?el a# it
i# pe#)'e$ to be $%+ b)t $it poc>et# #&all be po?i$e$ at ba#e of
i#e#.
D. 8al?e# #&all be locate$ an$ #te'# oiente$ to pe'it pope an$ ea#%
opeation an$ acce## to ?al?e bonnet fo 'aintenance of pac>in(+ #eat
an$ $i#c. 8al?e #te'# #&all not be below centeline of pipe. Refe to
plan# fo #te' oientation. W&ee ?al?e# ae 'oe t&an *100 '' C9 feetD
abo?e t&e floo o platfo'+ #te'# #&all be &oiEontal )nle## #&own
ot&ewi#e. 7ate an$ (lobe ?al?e# 'oe t&an - ' C10 feetD abo?e floo o
platfo'+ #&all &a?e c&ain w&eel an$ c&ain fo opeation fo' floo o
platfo'. Po?i$e &a''e-blow w&eel on an% ?al?e t&at cannot be opene$
o ti(&tl% clo#e$ b% one pe#on. Stea' line (ate an$ b)ttefl% t%pe
i#olation ?al?e# 9.0 '' C- inc&D pipe #iEe an$ abo?e #&all &a?e facto%
o fiel$-fabicate$ *0 '' o *. '' C-// o one inc&D (lobe-?al?e$ wa'-
)p b%pa##e# if t&e #tea' line len(t& i# < ' C*0 feetD o lon(e.
E. Po?i$e )nion a$!acent to all t&ea$e$ en$ ?al?e#.
3. 5olt wafe-t%pe b)ttefl% ?al?e# between pipe flan(e#.
7. Po?i$e ?al?e# a# nece##a% to pe'it 'aintenance of a $e?ice o
#)b-#%#te' wit&o)t $i#contin)in( #e?ice to ot&e ele'ent# of t&at
#e?ice o #%#te'.
:. Do not in#tall an% pipin( wit&in <00 '' C* feetD of wate t)be boile
#i$e o top ca#in(#.
3.2 WELDING
". T&e contacto i# entiel% e#pon#ible fo t&e B)alit% of t&e wel$in(
an$ #&all:
1. Con$)ct te#t# of t&e wel$in( poce$)e# )#e$ b% &i# o(aniEation+
$ete'ine t&e #)itabilit% of t&e poce$)e# )#e$+ $ete'ine t&at t&e
wel$# 'a$e will 'eet t&e eB)ie$ te#t#+ an$ al#o $ete'ine t&at t&e
wel$in( opeato# &a?e t&e abilit% to 'a>e #o)n$ wel$# )n$e #tan$a$
con$ition#.
*- *1 11 - --
09-11
*. Co'pl% wit& "S0E 5-1.1 an$ "WS 5*.1.
-. Pefo' all wel$in( opeation# eB)ie$ fo con#t)ction an$
in#tallation of t&e pipin( #%#te'#.
5. 1)alification of Wel$e#: R)le# of poce$)e fo B)alification of all
wel$e# an$ (eneal eB)ie'ent# fo f)#ion wel$in( #&all confo' wit&
t&e applicable potion# of "S0E 5-1.1+ an$ "WS 5*.1+ an$ al#o a#
o)tline$ below.
C. E,a'inin( Wel$e: E,a'ine eac& wel$e at !ob #ite+ in t&e pe#ence of
t&e Re#i$ent En(inee CRED+ to $ete'ine t&e abilit% of t&e wel$e to
'eet t&e B)alification# eB)ie$. Te#t wel$e# fo pipin( fo all
po#ition#+ incl)$in( wel$# wit& t&e a,i# &oiEontal Cnot olle$D an$
wit& t&e a,i# ?etical. Eac& wel$e #&all be allowe$ to wel$ onl% in t&e
po#ition in w&ic& &e &a# B)alifie$ an$ #&all be eB)ie$ to i$entif% &i#
wel$# wit& &i# #pecific co$e 'a>in( #i(nif%in( &i# na'e an$ n)'be
a##i(ne$.
D. E,a'ination Re#)lt#: Po?i$e t&e RE wit& a li#t of na'e# an$
coe#pon$in( co$e 'a>in(#. Rete#t wel$e# w&o fail to 'eet t&e
pe#cibe$ wel$in( B)alification#. Di#B)alif% wel$e#+ w&o fail t&e
#econ$ te#t+ fo wo> on t&e po!ect.
E. 5e?elin(: 3iel$ be?el# an$ #&op be?el# #&all be $one b% 'ec&anical 'ean#
o b% fla'e c)ttin(. W&ee be?elin( i# $one b% fla'e c)ttin(+ #)face#
#&all be t&oo)(&l% cleane$ of #cale an$ o,i$ation !)#t pio to
wel$in(. Confo' to #pecifie$ #tan$a$#.
3. "li(n'ent: 2tiliEe #plit wel$in( in(# o appo?e$ altenate 'et&o$ fo
!oint# on all pipe# abo?e .0 '' Ctwo-inc&e#D to a##)e pope ali(n'ent+
co'plete wel$ penetation+ an$ pe?ention of wel$ #patte eac&in( t&e
inteio of t&e pipe.
7. Eection: Pipin( #&all not be #plit+ bent+ flattene$+ o ot&ewi#e
$a'a(e$ befoe+ $)in(+ o afte in#tallation. If t&e pipe te'peat)e
fall# to 0 $e(ee# C C-* $e(ee# 3D o lowe+ t&e pipe #&all be &eate$
to appo,i'atel% -A $e(ee# C C100 $e(ee# 3D fo a $i#tance of -00 ''
Cone footD on eac& #i$e of t&e wel$ befoe wel$in(+ an$ t&e wel$ #&all
be fini#&e$ befoe t&e pipe cool# to 0 $e(ee# C C-* $e(ee# 3D.
:. Non-De#t)cti?e E,a'ination of Pipin( Wel$#:
1. T&e RE 'a% eB)ie )p to ten pecent of t&e wel$e$ pipin( !oint# to
be e,a'ine$ )#in( a$io(ap&ic te#tin(. If $efecti?e wel$# ae
$i#co?ee$ t&e RE 'a% eB)ie e,a'ination of all pipe !oint wel$#.
*- *1 11 - -/
09-11
*. "n appo?e$ in$epen$ent te#tin( fi' e()lal% en(a(e$ in
a$io(ap&ic te#tin( #&all pefo' t&e a$io(ap&ic e,a'ination of
pipe !oint wel$#. "ll a$io(ap&# #&all be e?iewe$ an$ intepete$
b% an "SNT Cetifie$ 4e?el III a$io(ap&e+ e'plo%e$ b% t&e te#tin(
fi'+ w&o #&all #i(n t&e ea$in( epot.
-. Co'pl% wit& "S0E 5-1.1. 3)ni#& a #et of fil'# #&owin( eac& wel$
in#pecte$+ a ea$in( epot e?al)atin( t&e B)alit% of eac& wel$+ an$
a location plan #&owin( t&e p&%#ical location w&ee eac& wel$ i# to
be fo)n$ in t&e co'plete$ po!ect. T&e RE/COTR e#e?e# t&e i(&t to
e?iew all in#pection eco$#.
I. Defecti?e Wel$#: Replace an$ ein#pect $efecti?e wel$#. Repaiin(
$efecti?e wel$# b% a$$in( wel$ 'ateial o?e t&e $efect o b% peenin(
will not be pe'itte$. Wel$e# e#pon#ible fo $efecti?e wel$# ')#t be
eB)alifie$.
@. Electo$e#: Electo$e# #&all be #toe$ in a $% &eate$ aea+ an$ be >ept
fee of 'oi#t)e an$ $a'pne## $)in( t&e fabication opeation#. Di#ca$
electo$e# t&at &a?e lo#t pat of t&ei coatin(.
3.3 PIPING .OINTS
". "ll b)tt-wel$e$ pipin( #&all be wel$e$ at cic)'feential !oint#+
flan(e# #&all be wel$ nec> t%peG #lip-on flan(e#+ #cewe$ flan(e# 'a% be
applie$ onl% wit& witten appo?al of t&e RE.
5. Co'panion flan(e# at eB)ip'ent o ?al?e# #&all 'atc& flan(e con#t)ction
of eB)ip'ent o ?al?e. Rai#e$ face #&all be e'o?e$ at all co'panion
flan(e# w&en attac&e$ to flan(e# eB)ippe$ fo flat face con#t)ction.
C. 7a#>et# an$ boltin( #&all be applie$ in acco$ance wit& t&e
eco''en$ation# of t&e (a#>et 'an)fact)e an$ boltin( #tan$a$# of "S0E
5-1.1. Stain# #&all be e?enl% applie$ wit&o)t o?e#te## of bolt#.
7a#>et# #&all co?e entie aea of 'atin( face# of flan(e#.
D. Scew t&ea$# #&all be 'a$e )p wit& Teflon tape e,cept (a# an$ oil
pipin( !oint# #&all )tiliEe #pecifie$ !oint co'po)n$.
E. Sol$e !oint# #&all be 'a$e )p in acco$ance wit& eco''en$e$ pactice#
of t&e 'ateial# applie$. "ppl% 9./. tin an$ anti'on% on all coppe
pipin(.
3.4 BRANC INTERSECTION CONNECTIONS
". 3acto%-b)ilt einfoce$ tee# an$ lateal# ae eB)ie$.
5. 3acto%-b)ilt inte(all%-einfoce$ fo(e$ #teel banc& o)tlet fittin(#
'a% be )#e$ on e$)ce$ #iEe connection# )pon appo?al of RE. T&e% ')#t
co'pl% wit& 0SS-SP-99.
*- *1 11 - -.
09-11
3.5 E-PANSION AND "LE-IBILITY
T&e $e#i(n incl)$e# po?i#ion fo pipin( e,pan#ion $)e to pe##)e+
t&e'al+ wei(&t an$ #ei#'ic Cw&ee applicableD effect#. It i# t&e
ContactoK# e#pon#ibilit% to a?oi$ e$)ction in fle,ibilit% an$
incea#e in #te## in pipin( #%#te'#. 0a!o $e?iation will be #&own b%
#)b'ittal fo e?iew of #cale wo>in( $awin(# an$ #te## calc)lation#
fo t&e pipin( #%#te'#. Contacto #&all po?i$e an% nece##a%
a$$itional con#t)ction an$ 'ateial# to li'it #te##e# to #afe ?al)e#
a# $iecte$ b% t&e RE an$ at no a$$itional co#t to t&e 7o?en'ent.
3.! PIPE BENDING
Pipe ben$in( #&all be in acco$ance wit& t&e eco''en$e$ pactice# of
P3I ES*/. Onl% "ST0 "10< #ea'le## pipe 'a% be bent. SiEe# below .0 '' C*
inc&e#D 'a% be bent in fiel$G #iEe# <. '' C*-1/* inc&e#D an$ la(e
#&all &a?e facto% fabicate$ ben$#. 0ini')' a$ii an$ tan(ent len(t&#
fo fiel$ bent pipin( ae #&own in t&e followin( table:
SiEe 0ini')' Ra$i)# 0ini')' Tan(ent
1/* inc& *-1/* inc&e# 1-1/* inc&e#
-// inc& *--// inc&e# 1--// inc&e#
1-inc& .-inc&e# *-inc&e#
1-1// inc&e# <-1// inc&e# *-inc&e#
1-1/* inc&e# 9-1/* inc&e# *-1/* inc&e#
3.$ SI(E CANGES
Pipin( #iEe c&an(e# #&all be acco'pli#&e$ b% )#e of line e$)ce#+
e$)cin( ell+ e$)cin( tee. "ppl% eccentic e$)ction in all pipin(
eB)iin( contin)o)# $aina(eG #tea'+ con$en#ate+ ?ac))'+ blow$own.
Concentic e$)ction 'a% be applie$ in )n of pipin( in?ol?in( pe##)e
wate #%#te'# e,cept at p)'p inlet#. 2#e concentic incea#e# w&ee
flow i# in $iection of incea#e$ #iEe. Eccentic e$)ction+ top flat+
at all p)'p connection#.
3.% ADDITIONAL DRIPS AND TRAPS
W&ee a$$itional i#e# o $op# in #tea' o (a# line# ae po?i$e$+
po?i$e a$$itional $ip poc>et# wit& #tea' tap a##e'blie# on #tea'
line# an$ a$$itional $it poc>et# on (a# line#.
3.& MINOR PIPING
0ino pipin( a##ociate$ wit& in#t)'entation an$ contol i# (eneall%
not #&own. Inteconnection of #en#o#+ tan#$)ce#+ contol $e?ice#+
*- *1 11 - -<
09-11
in#t)'entation panel#+ co'b)#tion contol panel+ b)ne contol panel#
i# t&e e#pon#ibilit% of t&e contacto. S'all pipin( a##ociate$ wit&
wate coolin(+ $ip#+ $ain# an$ ot&e 'ino pipin( 'a% not be #&own to
a?oi$ conf)#ion in t&e plan pe#entation b)t #&all be po?i$e$ a# pat
of contact wo>.
3.1+ DIELECTRIC CONNECTION
W&ee coppe pipin( i# connecte$ to #teel pipin( po?i$e $ielectic
connection#.
3.11 INSTALLATION # BOILER E-TERNAL STEAM PIPING "ROM BOILER TO MAIN EADER
". 3o' 5oile to Secon$ Stop 8al?e: 3abicate fo' boile noEEle t&o)(&
#econ$ #top ?al?e )n$e t&e )le# fo boile e,tenal pipin( of t&e "S0E
5oile an$ Pe##)e 8e##el Co$e+ Section I. 3)ll co'pliance will be
eB)ie$+ incl)$in( B)alification of wel$e#+ Co$e in#pection+ an$
cetification wit& "S0E 3o' P/". Deli?e oi(inal of 3o' P/" popel%
e,ec)te$ to RE.
5. Con#t)ction #&all incl)$e: non-et)n #top an$ c&ec> ?al?e at t&e
boile+ wel$in( co)plin( fo *0 '' C-//-inc&D ?ent+ #econ$ #top ?al?e+
#tea' flow'ete pi'a% ele'ent+ wel$in( co)plin( fo IPT caloi'ete
connection locate$ to po?i$e clea #pace an$ acce## fo te'poa% te#t
caloi'ete+ an$ &ea$e #top ?al?e. Secon$ #top ?al?e 'a% be $elete$ if
t&e entie #tea' line fo' t&e non-et)n ?al?e to t&e &ea$e ?al?e i#
con#t)cte$ in acco$ance wit& t&e )le# fo boile e,tenal pipin(+
"S0E Section I.
C. Co'panion flan(e at *0.0 >Pa C-00 p#iD ?al?e# #&all be *0.0 >Pa C-00
p#iD wel$ nec>G at 10*. >Pa C1.0 p#iD ?al?e# #&all be 10*. >Pa( C1.0
p#iD wel$ nec>.
D. EB)ip &ea$e #top ?al?e wit& facto% applie$ wa'-)p b%pa## connecte$ to
$ille$ an$ tappe$ bo##e# in ?al?e bo$% locate$ abo?e an$ below ?al?e
we$(e. Connect ?al?e$ $ain to &ea$e ?al?e bo$% bo## locate$ abo?e
?al?e we$(e.
E. EB)ip #tea' pipe wit& *0 '' C-//-inc&D ?ent+ 1-9. >Pa C*00 p#iD bonEe
(ate ?al?e+ a# #pecifie$.
3. S)ppot an$ #lope boile #tea' line to $ainG appl% ?aiable #pin(
&an(e# C0SS-SP.A+ T%pe .1 o .-D.
7. Po?i$e #cewe$ fittin( fo caloi'ete Cte'poa% te#t in#t)'entD on
#i$e of pipe a# #&own. "llow <00 '' C* feetD &oiEontal an$ ?etical
cleaance fo caloi'ete.
*- *1 11 - -9
09-11
:. :an$w&eel an$ $ain ?al?e on non-et)n #top-c&ec> ?al?e #&all be wit&in
ea#% eac& of boile platfo'.
I. Di#a##e'ble+ clean an$ ea##e'ble entie 'ec&ani#' of non-et)n #top
c&ec> ?al?e afte concl)#ion of boile te#tin(.
3.12 INSTALLATION # MAIN STEAM EADER
". T&e &ea$e #&all be t&e connection point fo #tea' pipin( fo' all
boile# an$ fo #tea' $i#tib)tion pipin(. T&e boile plant #tea'
pe##)e contol tan#'itte #&all be connecte$ to t&e &ea$e.
5. Stea' &ea$e #&all be a##e'bl% of tee#+ pipe #ection#+ an$ wel$ nec>
flan(e#.
C. 3acto%-fabicate$ fo(e$ #teel inte(all% einfoce$ banc& o)tlet
wel$in( fittin(#+ #tan$a$ wei(&t+ "ST0 "10. 7a$e *+ 'a% be applie$ in
lie) of tee# fo all banc& o)tlet# le## t&an t&e f)ll #iEe of t&e
&ea$e. Co'pl% wit& fittin( 'an)fact)eK# eco''en$ation# an$
eB)ie'ent# of "S0E 5-1.1 an$ 0SS-SP-99.
D. Po?i$e &ea$e #)ppot# an$ anc&o a# #&ownG appl% in#)lation #a$$le#
fo in#)lation t&ic>ne## a# eB)ie$ in Section *- 09 11+ :8"C an$
5OI4ER P4"NT INS24"TION.
E. Wel$ nec> flan(e bolt po#ition #&all confo' to eB)ie$ ?al?e+ #te'+
an$ b%pa## oientation a# #&own.
3. :ea$e con#t)ction a# #pecifie$ incl)$e# t&e entie &ea$e an$ banc&e#
to fi#t ?al?e.
7. "nc&o an$ ()i$e &ea$e to e#i#t t&e'al an$ wei(&t foce# an$ al#o
#ei#'ic foce# w&ee eB)ie$.
:. "ll ?al?e# ')#t be acce##ible wit&o)t t&e )#e of la$$e# o c&ain-
w&eel#.
3.13 INSTALLATION # BOILER BOTTOM BLOWO"" PIPING
3abicate wit& lon( a$i)# ell#+ ;-fo' lateal#. Tee# an$ co##e# ae
not pe'itte$.
3.14 INSTALLATION # E-AUST EAD MOUNTED ABOVE ROO"
Po?i$e $ain line fo' connection on e,&a)#t &ea$ to oof $ain.
Po?i$e pipe #iEe #a'e a# $ain connection #iEe.
3.15 INSTALLATION SIGT "LOW INDICATORS
4ocate to pe'it ?iew fo' floo o platfo'.
3.1! INSTALLATION # PRESSURE AND TEMPERATURE REGULATORS, CONTROL VALVES,
SA"ETY SUT#O"" VALVES
Po?i$e #)fficient cleaance on all #i$e# of ?al?e to pe'it eplace'ent
of wo>in( pat# wit&o)t e'o?in( ?al?e fo' pipeline.
*- *1 11 - -A
09-11
3.1$ INSTALLATION # EMERGENCY GAS SA"ETY SUT#O"" VALVES AND EARTQUAKE VALVES
". 4ocate #o t&at ?al?e po#ition in$icato i# ?i#ible fo' neae#t wal>wa%.
5. Po?i$e contol wiin( an$ wiin( to ann)nciato on in#t)'entation
panel an$ to co'p)te wo>#tation Cif po?i$e$D.
3.1% INSTALLATION # "LE-IBLE CONNECTORS
In#tall )nit# fo wate an$ co'pe##e$ ai #e?ice in a #tai(&t )n of
pipe. 2nit# fo ato'iEin( 'e$ia #e?ice 'a% be in#talle$ wit& ben$# if
nece##a%. De#i(ne of ato'iEin( 'e$ia pipin( ')#t coo$inate &o#e
connection point# wit& allowable ben$ a$i)# of &o#e.
3.1& INSTALLATION # SA"ETY VALVES, RELIE" VALVES AND SA"ETY#RELIE" VALVES
". Oient ?al?e# #o t&at liftin( le?e# ae acce##ible fo' neae#t wal>wa%
o acce## platfo'. 8al?e# ')#t be e'o?able wit&o)t eB)iin(
$i#a##e'blin( of ?ent#+ e,cept w&ee ot&ewi#e #pecificall% po?i$e$.
5. Po?i$e a $ip pan elbow at $i#c&a(e of eac& #tea' o econo'iEe ?al?e
wit& #lip !oint in ?ent $i#c&a(e line+ aan(e$ to pe?ent ?ent line
fo' i'po#in( an% foce on ?al?e an$ to pe?ent an% 'oi#t)e
acc)')lation in ?al?e. Connecte$ $ip pan ell $ain# to $ain pipin( to
floo $ain. Po?i$e fle,ible connecto on $ain line+ a$!acent to $ip
pan ell.
C. S)ppot ?ent line fo' abo?e. Eac& #tea' ?al?e ')#t &a?e #epaate ?ent
line to at'o#p&ee )nle## #&own ot&ewi#e.
3.2+ INSTALLATION Y#TYPE STRAINERS ON STEAM SERVICE
In#tall wit& ba#>et le?el wit& t&e #tea' pipe #o t&at con$en#ate i# not
tappe$ in t&e #taine.
3.21 INSTALLATION # QUICK COUPLE OSE CONNECTORS
In#tall 'ale pl)(# on eac& pipin( $ain. Connect #oc>et to one en$ of
#tea' &o#e.
3.22 INSTALLATION # VIBRATION ISOLATORS IN PIPING
". In#tall on all ai line# an$ wate #)ppl% line# to ai co'pe##o#.
5. "l#o in#tall on p)'p connection# a# #&own.
3.23 INSTALLATION # PIPE SLEEVES
". "cc)atel% locate an$ #ec)el% fa#ten #lee?e# to fo'# befoe concete
i# po)e$G in#tall in wall# o patition# $)in( t&e con#t)ction of t&e
wall#.
5. Slee?e en$# #&all be fl)#& wit& fini#&e$ face# of wall# an$ patition#.
C. Pipe #lee?e# pa##in( t&o)(& floo# #&all po!ect *. '' C1 inc&D 'ini')'
abo?e t&e fini#&e$ floo #)face an$ t&e botto' of t&e #lee?e #&all be
fl)#& wit& t&e )n$e#i$e of t&e floo #lab.
*- *1 11 - -9
09-11
3.24 INSTALLATION PIPE SUPPORT SYSTEMS
". Coo$inate #)ppot location# wit& b)il$in( #t)ct)e pio to eection
of pipin(. "l#o efe to appo?e$ #&op $awin(# of eB)ip'ent an$
appo?e$ pipin( la%o)t an$ &an(e la%o)t $awin(# w&en locatin( &an(e#.
"an(e'ent of #)ppot# #&all facilitate opeatin(+ #e?icin( an$
e'o?al of ?al?e#+ #taine#+ an$ pipin( #pecialtie#. :an(e pat# ')#t
be 'a>e$ at t&e facto% wit& a n)'bein( #%#te' >e%e$ to &an(e la%o)t
$awin(#. 4a%o)t $awin(# ')#t be a?ailable at t&e #ite.
5. 2ppe attac&'ent# to 5)il$in( St)ct)e:
1. New Reinfoce$ Concete Con#t)ction: Concete in#et#.
*. E,i#tin( Reinfoce$ Concete Con#t)ction: 2ppe attac&'ent wel$e$ o
cla'pe$ to #teel clip an(le# Co ot&e con#t)ction #&own on t&e
$awin(#D w&ic& ae e,pan#ion-bolte$ to t&e concete. E,pan#ion
boltin( #&all be locate$ #o t&at loa$# place bolt# in #&ea.
-. Steel Dec> an$ St)ct)al 3a'in(: 2ppe attac&'ent# wel$e$ o
cla'pe$ to #t)ct)al #teel 'e'be#.
C. E,pan#ion 3a#tene# an$ Powe Set 3a#tene#: In e,i#tin( concete floo+
ceilin( an$ wall con#t)ction+ e,pan#ion fa#tene# 'a% be )#e$ fo
&an(e loa$# )p to one-t&i$ t&e 'an)fact)eK# ate$ #ten(t& of t&e
e,pan#ion fa#tene. Powe #et fa#tene# 'a% be )#e$ fo loa$# )p to
one-fo)t& of ate$ loa$. W&en (eate &an(e loa$# ae enco)ntee$+
a$$itional fa#tene# 'a% be )#e$ an$ inteconnecte$ wit& #teel 'e'be#
co'binin( to #)ppot t&e &an(e.
D. Special S)ppot#:
1. Sec)e &oiEontal pipe# w&ee nece##a% to pe?ent ?ibation o
e,ce## #wa%.
*. W&ee &an(e# cannot be a$eB)atel% #ec)e$ a# #pecifie$+ Cfo
e,a'ple+ #)ppot fo flow 'etein( #en#in( line#+ pne)'atic t)bin(+
contol pipin(D #pecial po?i#ion# #&all be 'a$e fo &an(in( an$
#)ppotin( pipe a# $iecte$ b% t&e RE.
-. Pipe #)ppot#+ &an(e#+ cla'p# o anc&o# #&all not be attac&e$ to
eB)ip'ent )nle## #pecificall% pe'itte$ b% t&e #pecification# fo
t&at eB)ip'ent o )nle## RE (i?e# witten pe'i##ion. No attac&'ent#
to boile ca#in(# pe'itte$.
E. Spin( :an(e#: 4ocate #pin( )nit# wit&in one foot of t&e pipe+
beec&in( o #tac> attac&'ent e,cept in location# w&ee #pin(
a##e'blie# intefee wit& pipe in#)lation. "$!)#t #pin(# to loa$#
calc)late$ b% &an(e 'an)fact)e.
*- *1 11 - /0
09-11
3. Sei#'ic 5ace# an$ Re#taint#: Do not in#)late pipin( wit&in one foot of
$e?ice )ntil $e?ice &a# been in#pecte$ b% RE.
3.25 CLEANING O" PIPING A"TER INSTALLATION
3l)#& all pipin( #)fficientl% to e'o?e all $it an$ $ebi#. 3ill pipin(
co'pletel%. 8elocit% #&all be eB)i?alent to t&at e,peience$ $)in(
no'al plant opeation at 'a,i')' loa$#. D)in( fl)#&in(+ all contol
?al?e#+ #tea' tap# an$ p)'p# ')#t be $i#connecte$ fo' t&e #%#te'.
"fte cleanin( i# co'plete+ e'o?e+ clean an$ eplace all #taine
ba#>et# an$ ele'ent#. Reconnect all eB)ip'ent. Po?i$e #afe point# of
$i#c&a(e fo $ebi# blown fo' pipe#.
3.2! TESTING
". Te#tin( of pipin( co'ponent# i# not eB)ie$ pio to in#tallation.
8al?e# an$ fittin(# #&all be capable of wit&#tan$in( &%$o#tatic #&ell
te#t eB)al to twice t&e pi'a% $e#i(n #e?ice pe##)e e,cept a#
'o$ifie$ b% #pecification# on fittin(#+ "S0E 51<... T&i# te#t capabilit%
i# a #tate'ent of B)alit% of 'ateial. Te#t# of in$i?i$)al ite'# of
pipe+ fittin(# o eB)ip'ent will be eB)ie$ onl% on in#t)ction of RE
an$ at 7o?en'ent co#t.
5. "fte eection+ all pipin( #%#te'# #&all be capable of wit&#tan$in( a
&%$o#tatic te#t pe##)e of 1.. ti'e# $e#i(n pe##)e+ a# #tip)late$ in
"S0E 5-1.1. :%$o#tatic te#t# will be eB)ie$ onl% on boile e,tenal
#tea' pipin(+ )tiliEin( wate a# t&e te#t 'e$i)'. :%$o#tatic te#t# will
be eB)ie$ on ot&e pipin( w&en opeatin( te#t# $e#cibe$ ae
)n#ati#facto%+ o w&en in#pection of wel$# #&ow# poo wo>'an#&ip an$
i# #)b!ect to B)e#tion b% t&e RE. W&en &%$o#tatic te#t# #&ow lea>#+ t&e
RE will eB)ie nece##a% wel$in( epai#+ in acco$ance wit& "S0E
5-1.1+ at t&e ContactoK# co#t.
C. Pefo' opeatin( te#t a# follow#:
1. "ll #tea' pipin( pio to in#)lation #&all be #)b!ecte$ to #tea' at
final opeatin( pe##)e. In#pect all !oint# fo lea># an$
wo>'an#&ip. Coection# #&all be 'a$e a# #pecifie$.
*. Te#t 'ain (a# pipin( wit& co'pe##e$ ai at twice t&e #e?ice
pe##)e entein( 8" popet% fo' )tilit% #e?ice. Te#t 4P (a#
pipin( at t&e 'a,i')' tan> pe##)e+ 19*. >Pa C*.0 p#i(D+ wit&
co'pe##e$ ai. Te#t !oint# wit& #oap #ol)tion+ c&ec> t&oo)(&l% fo
lea>#.
*- *1 11 - /1
09-11
-. Te#t boile fee$wate+ con$en#ate+ ?ac))' an$ #e?ice wate #%#te'#
)n$e #e?ice con$ition# an$ po?e ti(&t.
/. Te#t oil an$ co'pe##e$ ai #%#te'# )n$e #e?ice con$ition# at
pe##)e eB)al to &i(&e#t #ettin( of #afet% an$ elief ?al?e# in t&e
in$i?i$)al #%#te'#.
.. 0a>e coection# an$ ete#t# to e#tabli#& #%#te'# t&at &a?e no lea>#.
Replace o ec)t an% $efecti?e fittin(# o $efecti?e t&ea$#.
Sol$ee$ 'ateial #&all be t&oo)(&l% cleane$ pio to e#ol$ein(.
5ac> wel$in( of t&ea$# will not be pe'itte$.
D. :%$o#taticall% te#t boile e,tenal #tea' pipin( fo' boile to &ea$e
in appo?e$ 'anne wit& wate of #a'e ti'e boile i# &%$o#taticall%
te#te$ )n$e t&e #)pe?i#ion of RE. Pio to &%$o#tatic te#t+ e'o?e
all ?al?e# not ate$ fo &%$o#tatic te#t pe##)e. Replace ?al?e# afte
te#t# ae #ati#factoil% co'plete$. :%$o#tatic te#t pe##)e #&all be
1.. ti'e# $e#i(n pe##)e an$ pefo'e$ in acco$ance wit& "S0E 5oile
an$ Pe##)e 8e##el Co$e+ Section I.
E. 7eneall%+ in#)lation wo> #&o)l$ not be pefo'e$ pio to te#tin( of
pipin(. Contacto 'a%+ at own option an$ &aEa$+ in#)late pipin( pio
to te#t+ b)t an% $a'a(e$ in#)lation #&all be eplace$ wit& new B)alit%
a# #pecifie$ fo oi(inal in#tallation at ContactoK# co#t an$ ti'e.
3. Safet%+ Safet%-Relief+ Relief 8al?e#: "fte in#tallation+ te#t )n$e
pe##)e in pe#ence of RE. Te#t opeation+ incl)$in( #et pe##)e+
flow+ an$ blow$own in acco$ance wit& "S0E 5oile an$ Pe##)e 8e##el
Co$e. "n% $eficiencie# ')#t be coecte$ an$ ete#t pefo'e$. Refe to
Section *- .* -9+ 3IRE-T25E 5OI4ERS+ Section *- .* --+ W"TER-T25E
5OI4ERS fo boile #afet% ?al?e te#t eB)ie'ent#.
3.2$ COMMISSIONING
". Po?i$e co''i##ionin( $oc)'entation in acco$ance wit& t&e eB)ie'ent#
of #ection *- 0A 00 J CO00ISSIONIN7 O3 :8"C S;STE0S fo all in#pection+
#tat )p+ an$ contacto te#tin( eB)ie$ abo?e an$ eB)ie$ b% t&e
S%#te' Rea$ine## C&ec>li#t po?i$e$ b% t&e Co''i##ionin( "(ent.
5. Co'ponent# po?i$e$ )n$e t&i# #ection of t&e #pecification will be
te#te$ a# pat of a la(e #%#te'. Refe to #ection *- 0A 00 J
CO00ISSIONIN7 O3 :8"C S;STE0S an$ elate$ #ection# fo contacto
e#pon#ibilitie# fo #%#te' co''i##ionin(.
- - - E N D - - -
*- *1 11 - /*

SECTION 23 21 11 Boiler Plant Piping Systems

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