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    01EJ3060.PDF Prueba en Banco

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    Alex Pakito
    This document provides injection pump test specifications for a Mazda R2 engine. It includes 12 sections that outline testing conditions, inspection procedures, and specifications to adjust and confirm the injection pump's performance. The tests evaluate parameters like internal pressure, fuel delivery quantity, timer stroke, cam angle, and fuel temperature under varying pump speeds and settings. The goal is to ensure the injection pump meets manufacturer standards at all operating points.

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    01EJ3060.PDF Prueba en Banco

    Uploaded by

    Alex Pakito
    110 views3 pages
    This document provides injection pump test specifications for a Mazda R2 engine. It includes 12 sections that outline testing conditions, inspection procedures, and specifications to adjust and confirm the injection pump's performance. The tests evaluate parameters like internal pressure, fuel delivery quantity, timer stroke, cam angle, and fuel temperature under varying pump speeds and settings. The goal is to ensure the injection pump meets manufacturer standards at all operating points.

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    01EJ3060.PDF prueba en banco

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    This document provides injection pump test specifications for a Mazda R2 engine. It includes 12 sections that outline testing conditions, inspection procedures, and specifications to adjust and confirm the injection pump's performance. The tests evaluate parameters like internal pressure, fuel delivery quantity, timer stroke, cam angle, and fuel temperature under varying pump speeds and settings. The goal is to ensure the injection pump meets manufacturer standards at all operating points.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    110 views3 pages

    01EJ3060.PDF Prueba en Banco

    Uploaded by

    Alex Pakito
    This document provides injection pump test specifications for a Mazda R2 engine. It includes 12 sections that outline testing conditions, inspection procedures, and specifications to adjust and confirm the injection pump's performance. The tests evaluate parameters like internal pressure, fuel delivery quantity, timer stroke, cam angle, and fuel temperature under varying pump speeds and settings. The goal is to ensure the injection pump meets manufacturer standards at all operating points.

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    FOR EPS - 815

    INJECTION PUMP TEST SPECIFICATIONS


    INJECTION PUMP

    096500-3060 (VE4/10E2300RND306)

    MANUFACTURER

    MAZDA

    ENGINE TYPE

    R2

    VEHICLE MODEL

    E SERIES

    GOVERNOR TYPE
    TIMER

    096500-3060

    Rotation

    Clockwise viewed from drive side

    Injection Order

    A-B-C-D

    Injection Interval

    90

    Electronic control

    Rated Voltage

    14 0.1 V

    Electronic control

    Dimension KF (mm)

    5.30 0.10

    Dimension K (mm)

    3.30 0.10

    Pump Select Switch No. (ECD Controller)

    1. TEST CONDITIONS
    1) Nozzle

    4) Feed Pressure

    093400-3230 (DN12SD12A)

    2) Nozzle Opening Pressure


    3) Test Oil

    14.7 0.2 MPa ( 150 2 kg/cm2)

    5) High Pressure Pipe


    6) Inlet Fuel Temperature

    SAE J967 (ISO4113)

    19.6 kPa ( 0.2


    2 6 840

    kg/cm2)
    mm

    40 - 43 C (104 - 109.4 F)

    2. INSPECTION OF FUEL TEMPERATURE SENSOR


    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Fuel
    Temperat

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    Sensor Resistance
    (k )

    REC OFF

    1.85 1.50

    Remarks

    3. INSPECTION OF Ne SENSOR
    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    50

    Np

    REC OFF

    Sensor Output
    Voltage
    (V)

    Remarks

    0.1 or more

    4. BREAK-IN DRIVE
    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    Check

    SPV OFF

    446

    REC OFF

    1275

    SPEED

    446

    REC OFF

    Remarks

    Setting

    No fuel leaks, no abnormal noise, and no Drive more than 5 minutes.


    abnormal temperature rising.

    5. INTERNAL PRESSURE
    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    Internal Pressure
    (kg/cm2)

    SPV OFF

    3D0

    REC OFF

    2125

    SPEED

    3D0

    REC OFF

    8.75 0.15 (857.9 14.7 kPa)

    100

    SPV OFF

    539

    REC OFF

    2.00 or more (196 kPa)

    Remarks

    Adjust by Regulating Valve


    Confirmation

    6. OVERFLOW QUANTITY
    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    SPV OFF

    3D0

    REC OFF

    2125

    SPEED

    3D0

    REC OFF

    157 - 251

    2005.03.21

    Overflow
    Quantity
    (cc/1000st)

    Remarks

    If its out of specification, change overflow valve.

    FOR EPS - 815

    096500-3060

    7. ADJUSTMENT OF TIMER

    (Always stop pump when changing the first digit of injection quantity command.)

    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    2125
    1275
    1275
    1275
    200
    100

    Timer Adjust
    Timer Adjust
    Timer Adjust
    Timer Adjust
    Timer Adjust
    Timer Adjust

    Pump
    Select
    Switch

    Timer Stroke
    (mm)

    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF

    10.30 0.24
    10.30 0.24
    5.00 2.50
    0
    3.60 or more
    0.40 or more

    Duty
    Injection
    Ratio
    Quantity
    Command Command
    000
    100
    200
    300
    400
    500

    0
    0
    50
    100
    0
    0

    Remarks

    Internal Pressure : 2.0 kgf/cm2 or more (196.0 kPa)

    NOTE : Adjustment should be done by Timer Adjust Shim.

    8. PRESETTING FOR CAM ANGLE ADJUSTMENT


    ECD CONTROLLER SETTING
    Pump
    Speed
    (rpm)

    Display
    Selector

    SPV OFF

    360

    SPL

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    DENSO
    Standard
    [ND - CPS]
    (cc/200stcyl.)

    Bench Standard
    (mm3/stcyl.)

    100

    REC OFF

    100

    REC OFF

    3.4 0.1

    17.0 0.1

    Injection Quantity
    Command
    First Second Third
    digit digit
    digit

    360

    SPV OFF

    100

    REC OFF

    360

    SPL

    100

    REC OFF

    3.4 0.1

    17.0 0.1

    Remarks

    If Q is out of Target
    Quantity with 4, 5, 3, adjust
    2nd. and 3rd. digits to get
    "Target Quantity".
    Re-measurement

    When the correction value is raised by 1 level,


    the injection quantity is increased approx. 0.2 - 0.3 mm3/st (0.04 - 0.06 cc/200st).

    9. ADJUSTMENT OF CAM ANGLE


    ECD CONTROLLER SETTING
    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection Quantity
    Command
    First Second Third
    digit digit
    digit

    0
    to
    360

    Cam
    Angle

    360

    Cam
    Angle

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    Target Angle
    (CA)
    [Data on Display]

    100

    REC OFF

    14.05 0.50

    100

    REC OFF

    14.05 0.50

    NOTE : Select "REC ON" position after "Target Angle" is gotten.


    : Never forget removing pressure sensor from piping.

    Remarks

    Adjust 2nd. and 3rd. digits to get "Target


    Angle".

    FOR EPS - 815

    096500-3060
    the correction value is raised by 1 level, the injection quantity
    ( When
    )
    is increased approx. 0.2 - 0.3 mm /stcyl (0.04 - 0.06 cc/200stcyl).

    10. ADJUSTMENT OF FUEL DELIVERY


    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    100
    100
    340
    340
    850
    850
    1275
    1275
    2125
    2125

    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust
    Q Adjust

    000
    100
    200
    300
    400
    500
    600
    700
    800
    900

    0
    0
    0
    0
    0
    0
    0
    0
    0
    0

    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF

    Target Quantity
    [DENSO Standard]
    (cc/200stcyl.)

    Bench Standard
    (mm3/stcyl.)

    Max.
    Spread In
    Delivery
    (mm3/st)

    Outlet Fuel
    Temperature
    (C)

    3.8 0.3
    10.2 0.5
    1.6 0.2
    6.8 0.3
    2.8 0.3
    8.3 0.3
    2.8 0.3
    9.1 0.3
    3.4 0.4
    8.8 0.3

    17.6 1.7
    49.1 2.5
    6.9 1.0
    31.7 1.5
    13.2 1.5
    40.7 1.5
    13.3 1.5
    44.3 1.5
    16.9 1.8
    40.4 1.5

    6.0
    2.0

    2.5

    2.5

    2.5

    41.0 1.5
    41.0 1.5
    41.0 1.5
    41.0 1.5
    42.0 1.5
    42.0 1.5
    44.0 1.5
    44.0 1.5
    50.0 1.5
    50.0 1.5

    NOTE : Adjust 2nd. and 3rd. degits of "Injection Volume Command Value" switch to get target quantity.

    11. RECONFIRMATION OF FUEL DELIVERY


    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    100
    100
    340
    340
    850
    850
    1275
    1275
    2125
    2125

    Confirm
    Confirm
    Confirm
    Confirm
    Confirm
    Confirm
    Confirm
    Confirm
    Confirm
    Confirm

    000
    100
    200
    300
    400
    500
    600
    700
    800
    900

    0
    0
    0
    0
    0
    0
    0
    0
    0
    0

    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF
    REC OFF

    Target Quantity
    [DENSO Standard]
    (cc/200stcyl.)

    Bench Standard
    (mm3/stcyl.)

    Max.
    Spread In
    Delivery
    (mm3/st)

    Outlet Fuel
    Temperature
    (C)

    3.8 0.3
    10.2 0.5
    1.6 0.2
    6.8 0.3
    2.8 0.3
    8.3 0.3
    2.8 0.3
    9.1 0.3
    3.4 0.4
    8.8 0.3

    17.6 1.7
    49.1 2.5
    6.9 1.0
    31.7 1.5
    13.2 1.5
    40.7 1.5
    13.3 1.5
    44.3 1.5
    16.9 1.8
    40.4 1.5

    6.0
    2.0

    2.5

    2.5

    2.5

    41.0 1.5
    41.0 1.5
    41.0 1.5
    41.0 1.5
    42.0 1.5
    42.0 1.5
    44.0 1.5
    44.0 1.5
    50.0 1.5
    50.0 1.5

    12. CHECK POINT


    ECD CONTROLLER SETTING

    Pump
    Speed
    (rpm)

    Display
    Selector

    Injection
    Quantity
    Command

    Duty
    Ratio
    Command

    Pump
    Select
    Switch

    2550
    2600

    Confirm
    Confirm

    A00
    B00

    0
    0

    REC OFF
    REC OFF

    Target Quantity
    [DENSO Standard]
    (cc/200stcyl.)

    Bench Standard
    (mm3/stcyl.)

    Outlet Fuel
    Temperature
    (C)

    3.6 0.6
    2.0 or less

    18.3 3.0
    9.9 or less

    52.0 4.0
    53.0 4.0

    13. NOTE
    Timing mark re-marking position : Based on cylinder A, cam lift distance (plunger) should be 1.25 mm

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