Air Conditioner
Air Conditioner
Air Conditioner
SVM-06010
SERVICE MANUAL
AIR CONDITIONER
SPLIT WALL TYPE
RAS-24NKHD-E5 / RAS-24NAH-E
RAS-18NKDX5-T / RAS-18N2AX-T
RAS-24NKDX5-T / RAS-24N2AX-T
June, 2006
Downloaded from www.Manualslib.com manuals search engine
CONTENTS
1.
SPECIFICATIONS
2.
CONSTRUCTION VIEWS
2-1
2-2
2-3
3.
WIRING DIAGRAM
3-1
3-2
3-3
4.
RAS-24NKHD-E5 / RAS-24NAH-E
RAS-24NKDX5-T / RAS-24N2AX-T
RAS-18NKDX5-T / RAS-18N2AX-T
7.
6.
RAS-24NKHD-E5 / RAS-24N2AH-E
RAS-24NKDX5-T / RAS-24N2AX-T
RAS-18NKDX5-T / RAS-18N2AX-T
5.
Indoor Unit
Outdoor Unit (24 Class)
Outdoor Unit (18 Class)
RAS-24NKHD-E5
RAS-18, 24NKDX5-T
OPERATION DESCRIPTION
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
7-9
7-10
7-11
1
Downloaded from www.Manualslib.com manuals search engine
8.
9.
INSTALLATION PROCEDURE
8-1
8-2
8-3
8-4
8-5
8-6
Safety Cautions
Installation Diagram of Indoor and Outdoor Units
Installation
Indoor Unit
Outdoor Unit
How to Set Remote Control Selector Switch
8-7
Others
TROUBLESHOOTING CHART
9-1
9-2
9-3
9-4
9-5
9-6
9-7
9-8
9-9
Troubleshooting Procedure
Basic Check Items
Primary Judgement
Self-Diagnosis by Remote Control (Check Code)
How to Diagnose Faulty Part
Troubleshooting for Indoor Unit
Troubleshooting for Wiring (Interconnect cable and Serial Signal Wire)
Troubleshooting for P.C. Board
Troubleshooting for Remote Control
2
Downloaded from www.Manualslib.com manuals search engine
1. SPECIFICATIONS
MODEL
ITEM
Cooling
Capacity
kW
Heating
RAS-24N2AX-T
Cooling
Cooling
220 V
240 V
220 V
240 V
220 V
220 V
6.30
6.30
6.60
6.70
5.10
6.40
Phase
Power source
RAS-24NKDX5-T
RAS-18NKDX5-T
RAS-18N2AX-T
RAS-24NKHD-E5
RAS-24NAH-E
1
220 240
220
Hz
50
Power consumption
2430
2510
2310
2410
1560
2250
Power factor
96
91
94
88
95
95
0.3/
0.3/
11.2
0.3/
11.2
0.3/
Indoor/Outdoor
10.9
11.10
0.3/7.2
0.3/10.50
Running current
67
42
67
lit/h
2.5
2.7
Indoor (H/M/L)
dB
48/46/44/41/39
48/45/42/38/33
53/50/47/43/40
dB
Starting current
Moisture removal
Noise
Refrigerant
56-57
57-58
Name of refrigerant
Rated amount
kg
2.00
1.50
Refrigerant control
15.88
mm
Connection type
Liquid side size
Interconnection
Connection type
pipe
Maximum length
(One way)
Maximum height
Flare connection
6.35
mm
Flare connection
15*1
25*
10
INDOOR UNIT
RAS-24NKHD-E5
Height
25*2
10
RAS-18NKDX5-T
mm
RAS-24NKDX5-T
298
Width
mm
998
mm
220
kg
13
Evaporator type
Finned tube
m3/h
1050
1050
1050
1200
Medium fan
m3/h
830
900
790
975
667
543
667
Low fan
Fan motor output
m /h
625
30
Air filter
OUTDOOR UNIT
Dimensions
20*2
Depth
Net weight
Air volume
1.68
Capillary tube
Gas side size
Dimensions
56
R22
RAS-24NAH-E
RAS-18N2AX-T
RAS-24N2AX-T
Height
mm
715
715
Width
mm
780
780
Depth
mm
290
kg
56
Net weight
290
46
Condenser type
Outdoor fan type
Propeller fan
2440
2550
2440
42
PH400X3CS-4KT1
PH290X2C-4FT1
1800
1700
W
Safety device
2400
2550
IOL, Td Sensor
Louver type
Usable outdoor temperature range
52
Finned tube
PH400X3CS-4KT1
1800
IOL
Automatic louver
C
15 ~ 43
10 ~ 24
3
Downloaded from www.Manualslib.com manuals search engine
21 ~ 43
Condition
Temperature
Indoor unit inlet air temperature
Cooling
Heating
(DB)
27C
20C
(WB)
19C
15C
(DB)
35C
7C
(WB)
24C
6C
Note : 2
Charge refrigerant according to the table below.
Refrigerant
*1
No need to charge
extra refrigerant
*2
Need to charge
extra refrigerant
RAS-24NKHD-E5 / RAS-24NAH-E
RAS-24NKDX5-T / RAS-24N2AX-T
RAS-18NKDX5-T / RAS-18N2AX-T
15 m or less
15 m or less
4
Downloaded from www.Manualslib.com manuals search engine
2. CONSTRUCTION VIEWS
2-1. Indoor Unit
998
Air filter
Heat exchanger
75
50
51
75
298
Back body
Front panel
Grille inlet Air inlet
Air outlet
Knock out system
50
75
163
56
58
450
20
10
48
20
55 55 55 41
100
40
65
298
Installation
Plate outline
65
100
48
90 or more
Minimum distance
to ceiling
998
763.5
19
109
28
124
600
307
321
86
321
R15
307
321
50
36
6 hole
R 5.5
6 Hole
36
50
11x14 Hole
2 11x14 Hole
(For 8- 10 anchor bolt)
R15
FAN-GUARD
HANDLE
436
715
COVER-PV
275
290
90
600
90
321
342
69
129
54
84
Gas-side
(Flare 15.88)
Z View
Service port
600
100 or more
Air inlet
321
600 or more
100 or more
600 or more
Installation dimension
6
Downloaded from www.Manualslib.com manuals search engine
3. WIRING DIAGRAM
3-1. RAS-24NKHD-E5 / RAS-24NAH-E
C OLOR IDE NT IF IC AT ION
B R W : B R OWN
RED : RED
WHI : WHIT E
Y E L : Y E LLOW
B LU : B LUE
B LK : B LAC K
G R Y : G R AY
OR N : OR ANG E
GR N : GR E E N
P NK : P INK
G R N&Y E L : G R E E N & Y E LLOW
Louver
motor
B LU
P NK
YE L
OR N
RED
BR W
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
WHI
1 2 3 4 5 6 7 8 9 10
C N25
1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1
6 5 4 3 2 1
P 04
L01
+12V (A)
4
3
2
1
BR W
BR W
BR W
RED
+12V (B )
C N34
DB 01
C 03
C 02
4
3
2
1
RED
BR W
BR W
+5V
Micro S W.
MAIN P .C . B OAR D
(WP -008)
C N30
1
2
3
BR W
B LK
High-voltage
P ower s upply
RED
B LK
WP -008
B LK
B LK
B LK
B LK
1 2 C N03 1 2 C N01
1 2
1 2
C N10
S erial S ignal
circuit
Air purifier
electrode
DC MOT OR
T hermo.
s ens or
(T A)
Heat exchanger
s ens or
(T C )
F AN MOT OR
INDOOR
TERMINAL
BLOCK
INDOOR
UNIT
TRANSFORMER
OUTDOOR
UNIT
POWER SUPPLY
220- 240 V ~ 50 Hz
BLK 1 1
DISCHARGE
PIPE
SENSOR (TD)
2 CN06
BLK 3 3
RED 1 1
OUTDOOR
TERMINAL
BLOCK
RED
GRN&YEL
WHI 5 5
RED
i
CHASSIS
BLK
3 3
CN01
YEL
BLU
3 3
CR11
RY05
1 1
CN02
BLU
COIL FOR
4 WAY VALVE
3 3
CR12
CR13
RED
RED
CN03
RY06
CAPACITOR
CAPACITOR
WHI
PNK
1
1
BLK
WHI
RED
BLK
BLK
R
COMPRESSOR TERMINAL
COMPRESSOR
FAN MOTOR
7
Downloaded from www.Manualslib.com manuals search engine
BLK
HEAT
EXCHANGER
SENSOR (TE)
CN11
A1
52C
A2
BLK
CN08 2
BLU 1 1
1 1
TNR
R73
RY07
MAGNETIC
CONTACTOR
250VAC T6. 3A
GRY 9 9
RED
7 7
BLU
F01
BLK 3 3
RED
3 3
TNR
R74
BLK 1 1
BLK
BLU
CN07 2
SG01
GRN&YEL
FERRITE CORE
1 1
CN05
3 3
B LK
C 01
R 01
BR W
B LU
B LK /R E D
6.3A 250V
1 1
C N34 2 2
V aris tor
V aris tor
F 01
DS A
Ion
electrode
B LK
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 C N13
C N07
Louver
motor
B LU
P NK
YE L
OR N
RED
BR W
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
WHI
1 2 3 4 5 6 7 8 9 10
C N25
1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1
6 5 4 3 2 1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 C N13
C N07
1 1
BR W
B LU
+12V (A)
4
3
2
1
BR W
BR W
BR W
RED
+12V (B )
C N34
C N34 2 2
P 04
V aris tor
V aris tor
6.3A 250V
L01
C 01
R 01
DB 01
P ower s upply
circuit
C 03
C 02
4
3
2
1
+5V
C N31
C N27 1 1
High-voltage
P ower s upply
MAIN P .C . B OAR D
RED
B LK
WP -008
3 3
1 2 C N03 1 2 C N01
1 2
1 2
3 4 5 6
3 4 5 6
B LK
B LK
1
1
B LK
B LK
C N10
G R N&Y E L
Air purifier
electrode
DC MOT OR
Heat exchanger
s ens or
(T C )
T hermo.
s ens or
(T A)
F AN MOT OR
INDOOR
TERMINAL
BLOCK
INDOOR
UNIT
POWER SUPPLY
220 V ~ 50 Hz
OUTDOOR
TERMINAL
BLOCK
OUTDOOR
UNIT
GRN&YEL
BLK
BLK
RED
i
CHASSIS
RED
BLK
BLK
GRY
SPARK KILLER
A2 52C A1
RED
RED
1/L1 2/T1
CAPACITOR
RED
CAPACITOR
3/L2 4/T2
WHI
PNK
WHI
RED
B LK
F AN MOT OR
S
C BLK
R
COMPRESSOR
5/L3 6/T3
MAGNETIC CONTACTOR
8
Downloaded from www.Manualslib.com manuals search engine
C OMP R E S S OR T E R MINAL
B LK
1 2 3 4 5 6
1 2 3 4 5 6
C N30
B LK /R E D
B LK
BR W
B LK
R elay
1
2 WHI
3 RED
1 2 3 4
1 2 3 4
Ion
electrode
DS A
F 01
Micro S W.
RED
BR W
BR W
B LK
Louver
motor
B LU
P NK
YE L
OR N
RED
BR W
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
B LU
WHI
1 2 3 4 5 6 7 8 9 10
C N25
1 2 3 4 5 6 7 8 9 10
6 5 4 3 2 1
6 5 4 3 2 1
1 1
BR W
B LU
+12V (A)
4
3
2
1
BR W
BR W
BR W
RED
+12V (B )
C N34
C N34 2 2
P 04
V aris tor
V aris tor
6.3A 250V
L01
C 01
R 01
DB 01
P ower s upply
circuit
C 03
C 02
4
3
2
1
+5V
BR W
RED
B LK
WP -008
3 3
B LK
B LK
1 2 C N03 1 2 C N01
1 2
1 2
3 4 5 6
3 4 5 6
B LK
B LK
C N10
1
1
G R N&Y E L
Air purifier
electrode
DC MOT OR
Heat exchanger
s ens or
(T C )
T hermo.
s ens or
(T A)
F AN MOT OR
INDOOR
TERMINAL
BLOCK
INDOOR
UNIT
POWER SUPPLY
220 V ~ 50 Hz
OUTDOOR
TERMINAL
BLOCK
OUTDOOR
UNIT
GRN&YEL
BLK
BLK
RED
i
CHASSIS
RED
BLK
BLK
GRY
SPARK KILLER
A1 52C A2
RED
RED
R
CAPACITOR
RED
CAPACITOR
WHI
PNK
WHI
RED
BLK
FAN MOTOR
C BLK
R
COMPRESSOR
T
MAGNETIC CONTACTOR
9
Downloaded from www.Manualslib.com manuals search engine
COMPRESSOR TERMINAL
B LK
High-voltage
P ower s upply
MAIN P .C . B OAR D
B LK /R E D
1 2 3 4 5 6
1 2 3 4 5 6
C N30
C N31
C N27 1 1
1 2 3 4
1 2 3 4
B LK
R elay
B LK
1
2 WHI
3 RED
Micro S W.
Ion
electrode
DS A
F 01
RED
BR W
BR W
B LK
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10 C N13
C N07
Parts name
Type
ICF-340-30-2
Specifications
SWT-77
Microcontroller
Diode (DB01)
Capacitor (C03)
Fuse (F01)
10
Switching IC (IC01)
MA8920
5 A, 900 V
11
15G561K
560 V
12
Resistor (R01)
RF-5TK4R8
1.8 , 5 W
13
Louver motor
MP35EA12
TMP87CM40ANG
SS11V-R07190
D3SBA60
DC 310-340V, 30W
10 k at 25C
Output DC 7V, 12Va and 12Vb
6G60
10 k at 25C
19 mH, AC 0.7 A
4 A, 600 V
EKMH451VSN121MQ35S
120F, 450 V
TSCR
T6.3 A, 250 V
Parts name
Type
Specifications
Output (Rated) 2200 W, 2 poles, 1 phase, 220 240 V, 50 Hz
Compressor
C-R
C-S
1.13
2.10
FG-240-42A-1
Winding resistance ()
(at 20C)
Running capacitor
(for fan motor)
Running capacitor
(for compressor)
Solenoid coil
(for 4-way valve)
VHV (STF)
Thermo sensor
TE / TD
Magnetic contactor
Transformer
Microcontroller
10
11
Fuse (F01)
451405L
AC 450 V, 4.0F
A35
TT-05
AC 220 240 V
10 k at 25C / 50 k at 25C
220 240 V, 50 Hz
220 240 V
TMP47C840N
15G471K
MT3
470 V
T6.3 A, 250 V
10
Downloaded from www.Manualslib.com manuals search engine
Red-Black
White-Black
128
126
Parts name
Type
Specifications
Output (Rated) 1500 W, 2 poles, 1 phase, 220 240 V, 50 Hz
Compressor
PH290X2C-4FT1
Winding resistance ()
C-R
C-S
(at 20C)
1.71
3.09
FG-240-42A
Winding resistance ()
(at 20C)
Running capacitor
(for fan motor)
Running capacitor
(for compressor)
Magnetic contactor
451305L
Red-Black
White-Black
128
126
AC 450 V, 3.0F
220 240 V, 50 Hz
Parts name
Type
Specifications
Output (Rated) 2200 W, 2 poles, 1 phase, 220 240 V, 50 Hz
Compressor
C-R
C-S
1.13
2.10
FG-240-42A
Winding resistance ( )
(at 20 C)
Running capacitor
(for fan motor)
451305L
AC 450 V, 3.0F
Running capacitor
(for compressor)
RS44B506U0218S
AC 440 V, 50F
Magnetic contactor
A35
220 240 V, 50 Hz
11
Downloaded from www.Manualslib.com manuals search engine
Red-Black
128
White-Black
126
Cooling
0.39 m
(Connecting pipe)
15.88
Indoor unit
Evaporator
0.49 m
(Connecting pipe)
6.35
Heating
Cross flow fan
O.D.:15.88 mm
O.D.:6.35 mm
P
Packed valve
(15.88)
Gas container connection (Reinstall etc.)
Packed valve
(6.35)
Heating
Cooling
4-way valve
Capillary tube
1.0x1200 l
Accumulator
Capillary tube
2.0x1400 l
Condenser
Cooling
Heating
Cooling
Mark (
Standar d
pressure P
(MPaG)
Fan speed
(indoor)
Standard
1.72
43.5
High temperature
2.21
Low temperature*1
50 Hz
Heating
Refrigerant
R22 2.00kg
Propeller fan
Outdoor unit
Ambient temp.
conditions DB/WB
(C)
Indoor
Outdoor
High
20/
7/6
58.9
Low
27/
24/18
1.35
38.4
High
20/
10/10
Standard
0.43
11.0
High
27/19
35/24
High temperature
0.53
15.7
High
32/23
43/26
Low temperature
0.34
1.4
Low
21/15
21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
*1 : During heating overload, the high temperature limit control operation is included.
12
Downloaded from www.Manualslib.com manuals search engine
Indoor unit
Evaporator
Cooling
0.39 m
(Connecting pipe)
1 5.88
0.49 m
(Connecting pipe)
6.35
O.D.:15.88 mm
O.D.:6.35 mm
Packed valve
(1 5.88)
Gas container connection (Reinstall etc.)
Packed valve
(6 .35)
Cooling
Compressor PH400X3CS-4KT1
Capillary tube
2.4x700 l
Condenser
Refrigerant
R22 1.68 kg
Propeller fan
Cooling
50 Hz
Cooling
Mark (
Outdoor unit
Standard
pressure P
(MPaG)
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(C)
Indoor
Outdoor
Standard
0.46
10.4
High
27/19
35/24
High temperature
0.56
13.8
High
32/23
43/26*
Low temperature
0.32
2.0
Low
21/15
21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
13
Downloaded from www.Manualslib.com manuals search engine
Indoor unit
Evaporator
0.49 m
(Connecting pipe)
6.35
0.39 m
(Connecting pipe)
15.88
Cross flow fan
O.D.:15.88 mm
O.D.:6.35 mm
P
Packed valve
(15.88)
Packed valve
(6.35)
Capillary tube
2.0x1000 s
Accumulator
Compressor PH290X2C-4FT1
Condenser
Refrigerant
R22 1.50 kg
Propeller fan
Mark (
Outdoor unit
50 Hz
Cooling
Standard
pressure P
(MPaG)
Fan speed
(indoor)
Ambient temp.
conditions DB/WB
(C)
Indoor
Outdoor
Standard
0.52
11.0
High
27/19
35/24
High temperature
0.62
14.7
High
32/23
43/26
Low temperature
0.38
3.0
Low
21/15
21/15
Note : Measure the heat exchanger temperature at the center of U-bend. (By means of TC sensor.)
14
Downloaded from www.Manualslib.com manuals search engine
Temperature Sensor
Operation
Display
Louver Control
3-minute Delay at Restart for Compressor
Timer
Display
Filter Sign
Display
Initiallizing Circuit
Processing
(Temperature Processing)
PRE DEF.
Sign Display
Clock Frequency
Oscillator Circuit
Timer
Infrared
Rays
Functions
Hi Power
Sign Display
Indoor
Fan Motor
Power Supply
Circuit
Noise Filter
Louver Driver
Remote
Control
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (
15
Downloaded from www.Manualslib.com manuals search engine
Louver Motor
Temperature Sensor
Louver Control
3-minute Delay at Restart for Compressor
Timer
Display
Filter Sign
Display
Initiallizing Circuit
Processing
(Temperature Processing)
Fan Only
Sign Display
Clock Frequency
Oscillator Circuit
Timer
Hi Power
Sign Display
Infrared
Rays
Operation
Display
Functions
Indoor
Fan Motor
Remote
Control
Power Supply
Circuit
Noise Filter
Outdoor unit
ON/OFF Signal
Louver Driver
Relay Driver
Relay RY04
Outdoor Unit
REMOTE CONTROL
Infrared Rays
Remote Control
Operation (
16
Downloaded from www.Manualslib.com manuals search engine
Louver Motor
7. OPERATION DESCRIPTION
Turning off the compressor and outdoor fan
when the outdoor unit receives the shutdown
command
Defrost control in heating operation
(Temperature measurement by the outdoor heat
exchanger and control for the four-way valve
and the outdoor fan motor) *Heat pump Model
only
(2) Swing
If [SWING] button is pressed when the indoor unit
is in operation, the vertical air flow louver starts
swinging. When [FIX] button is pressed, it stops
swinging.
7-1-2. Indoor fan control (AC Fan motor)
(1) The indoor fan is operated by the stepless speed
change AC motor.
(2) For air flow level, speed of the indoor fan motor is
controlled in five steps (LOW, LOW+, MED, MED+
and HIGH). If AUTO mode is selected, the fan
motor speed is automatically controlled by the
difference between the preset temperature and
the room temperature.
LOW+ = LOW+MED
2
MED+ = MED+HIGH
2
FAN TAP
OPERATION
MODE
Model
RAS-18NKDX5-T
RAS-24NKDX5-T
RAS-24NKHD-E5
Cooling
Heat
Fan only
Dry
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
rpm
Air flow volume (m3/h)
UH
UH
1500
1050
1700
1200
1500
1050
17
Downloaded from www.Manualslib.com manuals search engine
M+
L
L+
LL+ L
H M+
M
M+
M
L+ L
1400 1300 1200 1100 1000 900
975 900 790 708 625 543
1600 1500 1400 1300 1200 1050
1125 1050 975 900 790 666
1050 1000
1400 1300 1200
M
L+
666
L SUL/SLLUL
SUL/SLLL- UL
SUL
500
600
800 700
220
300
461 380
600
700
900 800
543 461
900 800
380
700
380
300
600
300
ON
Preset
temp.
Fig. 7-2-2
+3
M+
+2.5
*1
+2
*1
+1.5
*1
(Room temp.) (Preset temp.)
Outdoor fan
Compressor
Preset
temp.
ON
0.5
OPERATION
display lamp
(Room temp.)
4-way valve
(Preset temp.)
+1
+0.5
0
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L.
Preset
temp.
C
+3
M+
+2.5
*1
+2
+1.5
*1
*1
+1
+0.5
0
-0.5
NOTE :
*1: The values marked with *1 are calculated and
controlled by the difference in motor speed
between M+ and L.
Fig. 7-2-3 Setting of air flow [FAN:AUTO]
18
Downloaded from www.Manualslib.com manuals search engine
+1
0.5
ON
(Room temp.)
OPERATION
display lamp
Outdoor fan
OFF
4-way valve
Compressor
OFF
OFF ON OFF ON
ON
Outdoor fan
ON
OPERATION
display lamp
Preset
temp.
OFF
4-way valve
+2
Preset
temp.
Compressor
(Room temp.)
+3
(Preset temp.)
ON:5min. ON:6min.
OFF:5min. OFF:4min.
(Preset temp.)
Fig. 7-2-4
Fig. 7-2-6
Preset
temp.
R oom temp.
Preset temp.+1
Preset temp.
Compressor
ON
ON
ON
ON
Outdoor fan
OFF
Indoor fan
L.
*S.L.
OFF
L.
S.L.
OFF
L.
S.L.
L
*1
*2
M+
-5.0
-5.5
[FAN AUTO]
L.
*Super Low
Fig. 7-2-5
(3) [FAN] button on the remote control is set to AUTO
only.
(4) The ECO and Hi Power operations can not be set.
19
Downloaded from www.Manualslib.com manuals search engine
C
0
-0.5
-1
-1.5
-2
46
45
34
33
33
32
21
20
Manual
(One of
AUTO 5 steps)
*4
SUL*3
*2 A+4 A+4
A-8 A-8
*6
L-H
(Up to
setting
speed)
SUL*1
Stop
*5
NOTES :
*1: The fan stops for 2 minutes after thermostat-OFF.
Table 7-2-1
Fan
speed
AUTO
Manual
(L H)
*5
*6
Starting period
Up until 12 minutes
passed after starting
the unit
From 12 to 25 minutes
passed after starting
the unit and room
temperature is 3C
lower than preset
temperature
Stabilized period
From 12 to 25 minutes
passed after starting
the unit and room
temperature is
between preset
temperature and 3C
lower than preset
temperature
25 minutes or more
passed after starting
the unit
Room temperature
Room temperature
Preset temperature
< Preset temperature
3.5C
4C
+4
Cooling operation
The louver moves to the position same
as Hi POWER operation.
Cooling operation
0
RAS-24NKHD-E5
RAS-24NKDX5-T
RAS-18NKDX5-T
Fig. 7-2-9
20
Downloaded from www.Manualslib.com manuals search engine
PAP
START
OPERATION LED ON
PAP LED ON
Less than 1 hour
Indoor fan ON
1
Air-Purlfier OFF
1 hour later
Air-Purlfier ON
PAP LED ON
Air-Purifier OFF
No error
PAP LED ON
Air-Purifier ON
6
10 minutes
500 hours
FILTER LED ON
Air-Purifier OFF
Checking
Air-Purifier insertion
Inlet-Grlll assembly
Micro switch
Hi voltage unit
7
FILTER LED ON
Air-Purifier OFF
8
9
!
Descriptions
Case
1&2
Reset by
1. [RESET] button
2. [FILTER] button
Reset by
4-3
1. [RESET] button
2. [FILTER] button
3. Turn unit OFF/ON
In case of the first operation, after circuit breaker turns OFF/ON or after reset by case No. 4-1, 4-2, 8 and 9.
The Air-Purifier will operates after 1 hour.
For daily used, without turning OFF circuit breaker, Air-Purifier operates immediately.
By using short timer function of remote control*, Air-Purifier operates immediately.
In case of some error occurs within 1 minute, the above items need to be checked.
4-1
Case no 3, reset by [RESET] button on the indoor unit. Then Air-Purifier will operate again after 1 hour.
4-2
Case no 3, reset by [FILTER] button on the remote control. Then Air-Purifier will operate again after 1 hour.
4-3
Case no 3, reset by turning OFF the unit and turning ON again. Then Air-Purifier operates immediately.
In case of some error occurs after 1 minute. Air-Purifier will turn OFF but in contrast, PAP LED will keep turning
ON continuously.
After complete 500 hours operation, FILTER LED will turn ON and Air-Purifier will turn OFF. In addition, Air-Purifier
should be cleaned.
Case no 7, reset by [RESET] button on the indoor unit, and Air-Purifier will operate again after 1 hour.
Case no 7, reset by [FILTER] button on the remote control, and Air-Purifier will operate again after 1 hour.
Short timer is the function of the remote control that activates the setting for the sudden operation. This
function can be set as shown below.
1. Press [ ] button to turn the unit OFF.
2. Use the tip of the pencil to push the [CHECK] button and hold, 00 will show on display, then press [SET]
button to make 00 disappear.
3. Press [ ] button again to turn the unit ON.
4. When short timer is activated, all setting on the remote operates immediately, Besides, all LED turns ON
continuously for 2 seconds.
21
ON
ON 5 min
Plasma Air-Purifier
OFF
Revolution
speed of the
indoor fan.
OFF 10 min
OFF 10 min
M
L
SL
15 min
30 min
45 min
60 min
Operation time
Fig. 7-2-10
22
Downloaded from www.Manualslib.com manuals search engine
OFF
OFF
ON
OFF
ON
ON
62
55
54
Fig. 7-4-1
(C)
6
2
Less than
continues
for 5 minutes
OFF
Fig. 7-5-1
23
Downloaded from www.Manualslib.com manuals search engine
Td2
Td3
Td4
Motions
The unit is on standby.
0
3S
TEMPORARY button
Motions
The unit is in operation.
0
3S
TEMPORARY button
25
Downloaded from www.Manualslib.com manuals search engine
Motions
The unit is on standby.
0
3S
TEMPORARY button
Motions
The unit is in operation.
0
3S
TEMPORARY button
26
Downloaded from www.Manualslib.com manuals search engine
Self-Cleaning function is designed to reduce humidity that causes mold to form inside the air conditioning unit.
This advanced, efficient system reduces moisture in the coil. When you turn off your air conditioner, the internal
fan activates and dries the moisture in the coil for 20 minutes, then turns off automatically.
Operation display
ON
OFF
OFF
FCU fan
ON
rpm is depend on preseting.
ON
rpm is SUL speed.
OFF
FCU louver
OPEN
CLOSE
CLOSE
ON
ON or OFF
depend on preseting of timer function.
OFF
OFF
OFF
OFF
Timer display
Compressor
CDU fan
ON or OFF
depend on preseting of timer function.
ON or OFF
depend on preseting per room temperature.
ON or OFF
depend on preseting per room temperature.
Self-Cleaning mode
operate 20 mins.
Automatically turn-off.
Turn off by remote controller
or timer-off function.
Operation time
TEMPORARY button
Fan Speed
LSL
Fan Speed
LSL
Press
the [COMFORT SLEEP] button to choose the
the cooling capacity or heating capacity.
operating hours. Repeat pressing to select the hours.
(1hr, 3hr, 5hr or 9 hr)
If the [COMFORT SLEEP] button is pressed again
means cancel comfort sleep mode.
8. INSTALLATION PROCEDURE
8-1. Safety Cautions
CAUTION
This appliance must be connected to the main power supply by means of a circuit breaker or a switch with a
contact separation of at least 3 mm.
If this is not possible, a power supply plug with earth must be used. This plug must be easily accessible after
installation. The plug must be disconnected from the power supply socket in order to disconnect the
appliance completely from the mains.
DANGER
FOR USE BY QUALIFIED PERSONS ONLY.
TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
CONNECT THE CONNECTING CABLE CORRECTLY. IF THE CONNECTING CABLE IS CONNECTED
WRONGLY, ELECTRIC PARTS MAY BE DAMAGED.
CHECK THE EARTH WIRE THAT IT IS NOT BROKEN OR DISCONNECTED BEFORE INSTALLATION.
DO NOT INSTALL NEAR CONCENTRATIONS OF COMBUSTIBLE GAS OR GAS VAPORS.
FAILURE TO FOLLOW THIS INSTRUCTION CAN RESULT IN FIRE OR EXPLOSION.
TO PREVENT OVERHEATING THE INDOOR UNIT AND CAUSING A FIRE HAZARD, PLACE THE UNIT
WELL AWAY (MORE THAN 2 M) FROM HEAT SOURCES SUCH AS RADIATORS, HEATORS,
FURNACE, STOVES, ETC.
WHEN MOVING THE AIR-CONDITIONER FOR INSTALLING IT IN ANOTHER PLACE AGAIN, BE VERY
CAREFUL NOT TO GET THE SPECIFIED REFRIGERANT (R410A) WITH ANY OTHER GASEOUS
BODY INTO THE REFRIGERATION CYCLE. IF AIR OR ANY OTHER GAS IS MIXED IN THE
REFRIGERANT, THE GAS PRESSURE IN THE REFRIGERATION CYCLE BECOMES ABNORMALLY
HIGH AND IT RESULTINGLY CAUSES BURST OF THE PIPE AND INJURIES ON PERSONS.
IN THE EVENT THAT THE REFRIGERANT GAS LEAKS OUT OF THE PIPE DURING THE
INSTALLATION WORK, IMMEDIATELY LET FRESH AIR INTO THE ROOM. IF THE REFRIGERANT GAS
IS HEATED BY FIRE OR SOMETHING ELSE, IT CAUSES GENERATION OF POISONOUS GAS.
WARNING
Never modify this unit by removing any of the safety guards or bypassing any of the safety interlock
switches.
Do not install in a place which cannot bear the weight of the unit.
Personal injury and property damage can result if the unit falls.
Before doing the electrical work, attach an approved plug to the power supply cord.
Also, make sure the equipment is properly earthed.
Appliance shall be installed in accordance with national wiring regulations.
If you detect any damage, do not install the unit. Contact your TOSHIBA dealer immediately.
CAUTION
Exposure of unit to water or other moisture before installation could result in electric shock.
Do not store it in a wet basement or expose to rain or water.
After unpacking the unit, examine it carefully for possible damage.
Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise and discharged air might disturb neighbors.
To avoid personal injury, be careful when handling parts with sharp edges.
Please read this installation manual carefully before installing the unit. It contains further important instructions for proper installation.
29
Downloaded from www.Manualslib.com manuals search engine
30
Downloaded from www.Manualslib.com manuals search engine
170
100 mm or more
mm
o
1 Installation
plate
Hook
rm
ore
Wall
170
mm
Hook
or m
ore
Shield
pipe
ch t
o th
e fro
nt p
a
nel.)
(Atta
ch
to th
e air
Right
Rear
Bottom
Left
Rear left
Vinyl tape
Appl y after carr ying
out a draina ge test.
Saddle
600 mm or more
3 Batteries
100
mm
or m
o
600
or
mm
more
re
ore
or m
mm
31
Downloaded from www.Manualslib.com manuals search engine
100
600
mm
or m
ore
Parts name
Refrigerant piping
Liquid side : 6.35 mm
Gas side : 15.88 mm
Q'ty
One
each
1
One
each
109 mm
124 mm
Air inlet
25
28 mm
116 mm
86 mm
321 mm
Air outlet
90 mm
600 mm
Drain outlet
Fig. 8-3-1.
Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
Use 8 mm or 10 mm anchor bolts and nuts.
If it is necessary to drain the defrost water, attach drain nipple 9 to the bottom plate of the outdoor unit
before installing it.
32
Downloaded from www.Manualslib.com manuals search engine
Part
No.
4
Installation plate x 1
Others
9
Plasma air purifier x 1
Name
Owners manual
Installation manual
33
Downloaded from www.Manualslib.com manuals search engine
6
Battery x 2
Part
No.
<Cutting a hole>
When installing the refrigerant pipes from the rear.
CAUTION
Direct sunlight to the indoor units wireless
receiver should be avoided.
The microprocessor in the indoor unit should not
be too close to RF noise sources.
(For details, see the owners manual.)
Pipe
hole
65 mm
Fig. 8-4-2
<Remote control>
A place where there are no obstacles such as a
curtain that may block the signal from the indoor
unit.
Do not install the remote control in a place exposed
to direct sunlight or close to a heating source, such
as a stove.
Keep the remote control at least 1 m apart from the
nearest TV set or stereo equipment. (This is
necessary to prevent image disturbances or noise
interference.)
The location of the remote control should be
determined as shown below.
(Top view)
m
Indoor unit 5
7m
Hook
45
45
65
55
*7m
(Side view)
Indoor unit
100 mm
75
Remote
Reception control
range
Reception
range
170
Remote control
120
* : Axial distance
Fig. 8-4-1
Pipe hole
Hook
Indoor unit
Hook
Thread
Pipe hole
Weight
Fig. 8-4-3
34
Downloaded from www.Manualslib.com manuals search engine
1
Installation
plate
7 Mounting screw
CAUTION
CAUTION
This appliance can be connected to the mains in
the following way.
Connection to fixed wiring:
A switch or circuit breaker which disconnects all
poles and has a contact separation of at least
3 mm must be incorporate in the fixed wiring. An
approved circuit breaker or switches must used.
Anchor
bolt
NOTE
Perform wiring works so as to allow a generous
wiring capacity.
Projection
15 mm or less
5 mm dia. hole
7 Mounting
screw
4 x 25 s
Clip anchor
(local parts)
Fig. 8-4-4
CAUTION
Failure to firmly install the unit may result in
personal injury and property damage if the unit falls.
In case of block, brick, concrete or similar type
walls, make 5 mm dia. holes in the wall.
Insert clip anchors for appropriate mounting screws
7 .
NOTE
Secure four corners and lower parts of the
installation plate with 6 to 8 mounting screws to
install it.
35
Downloaded from www.Manualslib.com manuals search engine
CAUTION
Be sure to refer to the wiring system diagram
labeled inside the front panel.
Check local electrical cords and also any specific
wiring instructions or limitations.
Front panel
2
Connecting cable
abo
ut 1
5
Fig. 8-4-6
Terminal block
Cord clamp
cm
10
Earth
line
Screw
10
Terminal
cover
50
40
Screw
Earth line
Connecting cable
Fig. 8-4-5
<How to connect the connecting cable>
Wiring of the connecting cable can be carried out
without removing of the front panel.
1. Remove the air inlet grille.
Open the air inlet grille upward and pull it toward
you.
2. Remove the terminal cover and cord clamp.
3. Insert the connecting cable (according to local
cords) into pipe hole on the wall.
4. Take out the connecting cable through the cable
slot on the rear panel so that it protrudes about
15 cm from the front.
5. Insert the connecting cable fully into the terminal
block and secure it tightly with screws.
6. Tightening torque : 1.2 Nm (0.12 kgfm).
7. Secure the connecting cable with the cord clamp.
8. Fix the terminal cover, rear plate bushing and air
inlet grille on the indoor unit.
Fig. 8-4-7
NOTE
Use stranded wire only.
Wire type : More than 1.5 mm2 (H07RN-F or
245 IEC66) or 1.3 mm2 (AWG-16)
Fig. 8-4-8
NOTE
Connect the earth line to the metallic part (i mark)
located at the side of 3P terminal.
<How to install the air inlet grille on the indoor unit>
When attaching the air inlet grille, the contrary of
the removed operation is performed.
36
Downloaded from www.Manualslib.com manuals search engine
Fig. 8-4-9
400 mm
300 mm
Liquid side
Gas side
43 mm
Slit (Body-right)
80
Fig. 8-4-10
Fig. 8-4-12
NOTE
If the pipe is bent incorrectly, the indoor unit may
unstably be set on the wall.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.
CAUTION
Bind the auxiliary pipes (two) and connecting
cable with facing tape tightly. In case of leftward
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape.
Slit (Body-right)
Indoor unit
Fig. 8-4-11
Auxiliary pipes
Connecting cable
Installation plate
37
Downloaded from www.Manualslib.com manuals search engine
Drain hose
1. Pass the pipe through the hole in the wall, and hook 1. Run the drain hose sloped downwards.
the indoor unit on the installation plate at the upper
NOTE
hooks.
2. Swing the indoor unit to right and left to confirm that Hole should be made at a slight downward slant on
it is firmly hooked up on the installation plate.
the outdoor side.
3. While pressing the indoor unit onto the wall, hook it
Do not form the
at the lower part on the installation plate. Pull the
drain hose into
Do not rise the
a wavy shape.
drain hose.
indoor unit toward you to confirm that it is firmly
hooked up on the installation plate.
50 mm
or more
Hook here
1
1 Installation
plate
Do not put
the drain
hose end
into water.
Do not put
the drain
hose end in
the drainage
ditch.
Hook
Fig. 8-4-15
Fig. 8-4-13
For detaching the indoor unit from the installation
plate, pull the indoor unit toward you while pressing
its bottom up at the specified parts.
2. Put water in the drain pan and make sure that the
water is drained out of doors.
3. When connecting extension drain hose, insulate the
connecting part of extension drain hose with shield
pipe.
Shield pipe
Drain hose
Press
Fig. 8-4-16
Press
CAUTION
Arrange the drain pipe for proper drainage from the
unit.
Improper drainage can result in dew-dropping.
Press
(unhook)
Fig. 8-4-14
Wall
Drain guide
Fig. 8-4-17
38
Downloaded from www.Manualslib.com manuals search engine
Warp
Fig. 8-5-2
2. Insert a flare nut into the pipe, and flare the pipe.
Projection margin in flaring : A (Unit : mm)
A
Die
Pipe
Fig. 8-5-3
Outer dia.
of copper pipe
CAUTION
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always to a strong wind like a coast or
on a high story of a building, secure
the normal fan operation using a duct or a wind
shield.
3. Specially in windy area, install the unit to prevent
the admission of wind.
4. Installation in the following places may result in
trouble.
Do not install the unit in such places.
A place full of machine oil.
A saline-place such as the coast.
A place full of sulfide gas.
A place where high-frequency waves are likely
to be generated as from audio equipment,
welders, and medical equipment.
A
Rigid
Imperial
6.35
1.0 to 1.5
1.5 to 2.0
15.88
1.0 to 1.5
2.0 to 2.5
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
tighten the nut with a spanner and torque wrench as
shown in the figure.
CAUTION
Do not apply excess torque.
Otherwise, the nut may crack depending on the
conditions.
Strong
wind
Fig. 8-5-1
39
Downloaded from www.Manualslib.com manuals search engine
Roughness
Obliquity
90
Tightening torque
6.35 mm
15.88 mm
AIR PURGE
Evacuate the air in the connecting pipes and in the
indoor unit using a vacuum pump. Do not use the
refrigerant in the outdoor unit. For details, see the
manual of the vacuum pump.
Fig. 8-5-4
Half union
Flare nut
Externally
threaded side
Internally
threaded side
Fig. 8-5-5
CAUTION
KEEP IMPORTANT 4 POINTS FOR PIPING WORK
(1) Take away dust and moisture (Inside of the
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
Pressure gauge
Manifold valve
-101kPa (-76cmHg)
Handle Hi
(Keep full closed)
Handle Lo
Charge hose
Charge hose
Vacuum pump adapter
for counter-flow
prevention
Connecting pipe
Vacuum
pump
Packed valve
at liquid side
Packed valve at gas side
Fig. 8-5-6
40
Downloaded from www.Manualslib.com manuals search engine
TO CHARGE REFRIGERANT
Need to charge
extra refrigerant
18 class
15 m or less
15 m or less
Over 15 m up to
25 m (30 g/m)
Over 15 m up to
20 m (20 g/m)
Terminal block
Earth line
Cord clamp
Open the valve stem all the way out; but do not try
to open it beyond the stopper.
Securely tighten the valve stem cap with torque in
the following table:
Cord clamp
Power supply cord
65 to 80 Nm
(6.5 to 8.0 kgfm)
4 mm
Liquid side
(6.35 mm)
16 to 18 Nm
(1.6 to 1.8 kgfm)
Same as
Gas side
Service port
9 to 10 Nm
(0.9 to 1.0 kgfm)
Connecting cable
L N
12 3
10
Gas side
(15.88 mm)
Screw
10
Tightening torque
Terminal
screw
Gas side
10
No need to charge
extra refrigerant
24 class
10
Refrigerant
70
60
80
70
Earth line
Connecting cable
Fig. 8-5-8
Model
24 class
Power source
Hexagonal wrench
is required.
A
18 class
Maximum
running current
18A
16A
20A
20A
Power cord
Fig. 8-5-7
CAUTION
8-5-4. Wiring connection
1. Remove the valve cover from the outdoor unit.
2. Connect the connecting cable to the terminal as
identified with their respective matched numbers on
the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the
outdoor unit terminal, make a loop as shown in the
installation diagram of indoor and outdoor unit, to
prevent water coming in the outdoor unit.
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts.
41
Downloaded from www.Manualslib.com manuals search engine
A
B
CAUTION
Do not use any other sharp tools (such as cutters,
pliers, or the like), Such tools may cause
breakage or damage.
AUTO
PAP
TEMP
MODE
PRESET
[MODE] button
HiPOWER
ECO
MEMO
1.3.5.9H
SWING
FIX
FAN
SLEEP
OFF
FILTER
CLR
CLOCK
SET
ON
RESET
CHECK
[CHECK] button
Fig. 8-6-2
Fig. 8-6-1
42
Downloaded from www.Manualslib.com manuals search engine
Information
The product was shipped with Auto Restart function
in the off position. Turn it on as required.
<How to set the auto restart>
Fig. 8-7-1
Check the flare nut connections, valve stem cap
connections and service port cap connections for
gas leak with a leak detector or soap water.
TEMPORARY button
Fig. 8-7-2
43
Downloaded from www.Manualslib.com manuals search engine
9. TROUBLESHOOTING CHART
9-2-2. Incorrect cable connection between Indoor
and outdoor units
Table 9-2-1
No.
Descriptions
The OPERATION lamp blinks to indicate that power is turned on. If the
[ ] button is pressed, the lamp stops blinking.
The compressor has a function that it is not turned off for 3 minutes
after it is turned on even though the room temperature is in the range
that the compressor is turned off.
44
Downloaded from www.Manualslib.com manuals search engine
Table 9-3-1
Lamps
Self-diagnosis
Cycle failure
Gas shortage or other refrigerant cycle trouble
Heat exchanger sensor open, break or short
Overload relay or thermostat trouble of compressor
Check
Primary judgement
45
Downloaded from www.Manualslib.com manuals search engine
OK.
CLR
CLOCK
ON
OF
RESET
CHECK
AUTO
PAP
TEMP
MODE
PRESET
HiPOWER
ECO
MEMO
1.3.5.9H
SWING
FIX
FAN
SLEEP
OFF
FILTER
CLR
CLOCK
SET
ON
RESET
CHECK
is 6.
is A.
is B.
is C.
is D.
46
Downloaded from www.Manualslib.com manuals search engine
Block
Indoor
P.C. board
Cable
connection
Outdoor
P.C. board
Other parts
(including
compressor)
Diagnosis function
Check
code
Symptom
Unit
status
Condition
Operation
continues.
Operation
continues.
All off
Operation
continues.
IOL operation
All off
Operation
continues.
Operation
continues.
All off
All off
Operation
continues.
All off
All off
47
Downloaded from www.Manualslib.com manuals search engine
NO
YES
Are 1, 2 and 3 crossover
wires connected properly?
NO
Connect crossover
wires properly.
NO
Connect connector
properly.
YES
Is connector
connected properly?
YES
Does LED (Orange) on
outdoor P.C. board blink?
NO
YES
NO
Replace
P.C. board.
Replace
P.C. board.
YES
NO
YES
YES
Four-way valve
is defective.
Replace
Four-way valve
YES
NO
Are circuit
wires normal?
Circuit check/modification
YES
Is outdoor P.C. board
normal?
NO
Replace
P.C. board.
YES
Is TC sensor
resistance value
(10 k at 25C) normal?
YES
Replace
P.C. board.
NO
Replace TC sensor.
48
Downloaded from www.Manualslib.com manuals search engine
NO
YES
Is compressor
turned off shortly?
YES
NO
Does inner
overload relay
(in compressor)
operate?
YES
NO
NO
Failure
Is TC sensor
resistance value
(10 k at 25C) normal?
Replace
compressor.
YES
Is circuit wiring
normal?
Replace TC
sensor.
NO
Wiring check/modification
YES
YES
Is TC sensor
disconnected from
the sensing element?
Is outdoor P.C.
board normal?
NO
Replace
P.C. board.
Replace
P.C. board.
YES
NO
Connect TC
sensor properly.
NO
Does indoor
fan operate?
YES
NO
Is connector
connected properly?
YES
Connect
connector
properly.
NO
Clean filters.
NO
Is TC sensor
resistance value
(10 k at 25C) normal?
Is condenser normal?
YES
NO
Replace
TC sensor.
YES
YES
Replace
condenser.
Is charged amount
of refrigerant normal?
NO
Is indoor fan
motor normal?
NO
Anti-freezing operation
YES
Charge
refrigerant.
YES
Replace
fan motor.
Is outside air
low load?
YES
Anti-freezing operation
NO
49
Downloaded from www.Manualslib.com manuals search engine
Replacd
P.C. board.
NO
YES
NO
Replace TA sensor.
YES
NO
YES
NO
Replace TC sensor.
YES
Is TE sensor connector
connected properly?
Connect connector
properly.
NO
YES
NO
Replace TE sensor.
YES
50
Downloaded from www.Manualslib.com manuals search engine
Is TD sensor
connected properly?
Connect connector
properly.
NO
YES
NO
Replace TD sensor.
YES
Is protective
controller such as discharge
thermostat normal?
NO
NO
Connect wires to
connector properly.
YES
Is charged amount
of refrigerant normal?
NO
YES
YES
NO
NO
Replace TD sensor.
YES
51
Downloaded from www.Manualslib.com manuals search engine
Operation
9-6-1. Power can not be turned on. (The unit does not operate at all.)
Check item
<Primar check>
(1) Is the supply voltage normal?
(2) Is the connection to the AC output OK?
(3) Is the fuse (F01) blown?
Conceivable principle
cause
Measure
Item by symptoms
NO
Is OPERATION
lamp blinking?
YES
Is it possible to
turn on power
supply by
pressing
[ ]
button on remote
control?
NO
Does
transmission
mark on
remote
control flash
normally, and
is its signal
transmitted
properly?
YES
Is fuse (F01)
of indoor
control board
blown?
YES
NO
NO
Is voltage (DC
12V or 5V)
indicated on
rear of indoor
control board
normal?
NO
Remote control is
defective.
Refer to 9-9
"Troubleshooting for
Remote Control."
YES
Parts (R10,
C01, DB01,
or C02, C03
IC01)
are defective.
Unit operates
normally.
YES
NO
YES
Microconlroler
defective.
NO
YES
Are DC 12V,
across C27?
NO
YES
Are DC 12V,
across C27?
NO
T01 or IC01 is
defective.
YES
Replace motor.
52
Downloaded from www.Manualslib.com manuals search engine
(1) Is it possible to detect the power supply voltage (200 240 V) between 1 and 2 on the terminal block?
(2) Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 5 minutes after it is turned on,
to prevent a cold air from blowing in.)
53
Downloaded from www.Manualslib.com manuals search engine
Does OPERATION
lamp blink?
NO
YES
Does miniature relay RY04
switch on and off due to
temperature changes?
NO
YES
NO
YES
Microcomputer is defective.
Is it possible to detect AC
220 240V between 2
and 3 on terminal block?
YES
Thermo sensor or
heat exchanger
sensor is defective.
NO
NO
Rewire or replace
defective cords.
YES
Is compressor motor winding
normal?
(Check winding resistor.)
NO
Compressor is defective.
Replace compressor.
Capacitor is defective.
Replace capacitor.
Overload relay is
defective.
Compressor is defective.
Replace compressor.
Supply gas.
YES
Is capacitor for compressor normal?
NO
YES
NO
Is overload relay normal?
YES
Does compressor start?
NO
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
NO
YES
Compressor is defective.
YES
54
Downloaded from www.Manualslib.com manuals search engine
Does OPERATION
lamp blink?
NO
YES
Is it possible to start
unit by remote control?
NO
YES
Is it possible to detect AC 200V
between 2 and 3 on terminal block?
NO
YES
Is crossover cable normal?
NO
Connect crossover
cable properly.
NO
Rewire or replace
defective cords.
YES
Are all of compressor cords normal?
YES
Is resistance of compressor motor
windining normal?
NO
Compressor is defective.
Replace compressor.
Capacitor is defective.
Replace compressor.
Compressor is defective.
Replace compressor.
Supply gas.
YES
Is capacitor for compressor normal?
NO
YES
Is overload relay normal?
NO
YES
Does compressor start?
NO
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
NO
YES
Compressor is defective.
YES
Replace Compressor
55
Downloaded from www.Manualslib.com manuals search engine
AC 70-100V
Replace transformer
(CN06) of transformer?
outdoor
P.C. board.
56
Downloaded from www.Manualslib.com manuals search engine
YES
Are all of compressor cords normal?
NO
Rewire or replace
defective cords.
YES
Is compressor motor winding normal?
(Check winding resistor.)
NO
Compressor is defective.
Replace compressor.
Capacitor is defective.
Replace capacitor.
Compressor is defective.
Replace compressor.
Supply gas.
YES
Is capacitor for compressor normal?
NO
YES
Is overload relay normal?
NO
YES
Does compressor start?
NO
YES
Does compressor stop after a while?
YES
Is gas quantity normal?
(Check gas pressure.)
NO
YES
Compressor is defective.
YES
Replace compressor.
57
Downloaded from www.Manualslib.com manuals search engine
White
2
1
Terminal block
Tester
White
2
1
Tester
Terminal block
Fig. 9-7-1
Normal condition
: After start operated about 2 minutes and 30 seconds. Voltage between 2 and 3 of the
of the indoor's Terminal block should be equal AC 220 ~ 240V
Abnormal condition : Don't found voltage AC 220 ~ 240V from terminal block (0V)
9-7-2. Outdoor unit stops a while after starting the unit.
<Confirmation procedure> Select one of 3 cases below and follow the procedure.
(1) The outdoor unit stops between 10 and 20 minutes passed after starting and it takes 10 minutes or more to
restart the unit.
Gas has a low circulation.
Gas shortage
Gas leak
Pipe clogging
(2) The outdoor unit stops once, it would not operate until the power is turned on again.
Refer to 9-6-4 "Compressor does not operate"
(3) The outdoor unit stops between 10 minutes to 1 hour after starting and a check code is indicated on the
remote control. (Check code 03-1E : Refer to Table 9-4-1.)
58
Downloaded from www.Manualslib.com manuals search engine
NO
YES
Primary check
Is DC12V applied
between 1 (Red/DC12V) and
(Brown/GND) of CN1 of the
high-voltage unit?
Is DC12V applied
between 1 (+) and 2 ()
of CN33 of the main
P.C. board (WP-008)?
NO
YES
NO
YES
Is there conduction of
micro-switch connector under
OFF status of the micro-switch
(Front panel opened)?
YES
Micro-switch is stuck
Replace micro-switch.
NO
Is there conduction of
micro-switch connector under
ON status of the micro-switch
(Front panel closed)?
NO
Micro-switch malfunction
YES
ON
1) Check operation while short-circuiting CN34 of the main P.C. board.
2) Perform air purifying operation by the remote control.
In this time, check that the remote control is in status which is shortened by time on
the reactivation preventive timer and all display lamps go on for approx. 3 seconds
when a signal is received.
If time on the reactivation preventive timer is not shortened,
the high-voltage is not applied to electrode of the air purifier for approx. 1 hour.
While the air purifier operates, check that the fan speed [AUTO] is not displayed.
(Because the power ON/OFF is controlled on the program)
3) Be sure not to touch the dust collector, ionizer, or ionized wire unit with the human body.
Tester
Operation check
YES
Does the plasma lamp
go off within 2 seconds after
it was ON, and does the
filter lamp (Orange) go on?
Is DC-5V to DC-10V
applied between
4 (Brown/Negative voltage)
and 2 (Brown/GND)
of CN33 of the main
P.C. board?
NO
YES
NO
YES
Are the dust collector
and ionizer dried?
(Electrode check)
NO
Ionizer
Output
YES
Referring to the right figure, check the
high-output voltage of the air filter unit.
(NOTE)
Use an exclusive high voltage tester;
otherwise the tester may be broken.
GND
Be sure not to come to
contact to the silver part
or not to touch the
ionized cables.
High-voltage tester
YES
Refer to items, cleaning and check
for the dust collector/ionizer/ionized
wire units.
When the ionized wire is
disconnected or when dirt is
not cleaned even cleaned,
replace each unit.
59
Downloaded from www.Manualslib.com manuals search engine
NO
YES
YES
Collector
output
NO
No trouble
NO
YES
Primary check
Is DC12V applied
between 1 (Red/DC12V) and
2 (Brown/GND) of CN1 of the
high-voltage unit in the air purifier?
NO
YES
Is there conduction of
micro-switch connector under
OFF status of the micro-switch
(Front panel opened)?
YES
Micro-switch is stuck
Replace micro-switch.
NO
Is there conduction of
micro-switch connector under
ON status of the micro-switch
(Front panel closed)?
NO
Micro-switch malfunction
YES
ON
1) Check operation while short-circuiting CN34 of the main P.C. board.
2) Perform air purifying operation by the remote control.
In this time, check that the remote control is in status which is shortened by time on
the reactivation preventive timer and all display lamps go on for approx. 3 seconds
when a signal is received.
If time on the reactivation preventive timer is not shortened,
the high-voltage is not applied to electrode of the air purifier for approx. 1 hour.
While the air purifier operates, check that the fan speed [AUTO] is not displayed.
(Because the power ON/OFF is controlled on the program)
3) Be sure not to touch the electrode with the human body.
NO
Tester
YES
Does the plasma lamp (Blue) or
the filter lamp (Orange) go on?
NO
Operation check
YES
Does the plasma lamp
go off within 2 seconds after
it was ON, and does the
filter lamp (Orange) go on?
YES
NO
High-voltage
unit
NO
Does the electrode
output approx. 6kV?
YES
No trouble
NO
Electrode
Integrated
power supply assembly
GND
High-voltage tester
60
Downloaded from www.Manualslib.com manuals search engine
<Inspection procedure>
(1) If the P.C. board is defective, check for disconnection, burn or discoloration of the copper foil pattern
of the P.C. board.
(2) The P.C. board consists of the following 2 parts:
a. Main P.C. board parts.
Power relay, indoor fan motor drive circuit and
control circuit, C.P.U. and peripheral circuits, buzzer
drive circuit and buzzer.
b. Infrared rays parts:
Infrared rays receiving circuit
Check the defects of the P.C. board with Table 9-8-1.
Procedure
Check points
Causes
61
Downloaded from www.Manualslib.com manuals search engine
Procedure
Check points
Causes
0C
10C
20C
25C
30C
Resistance value
33.8
20.35
12.59
10.0
7.99
AUTO
PAP
TEMP
MODE
PRESET
ECO
HiPOWER
MEMO
1.3.5.9H
SWING
FIX
FAN
SLEEP
OFF
FILTER
CLR
CLOCK
SET
ON
RESET
CHECK
1
17
Press [ ]
button.
Is transmission
mark indicated?
NO
YES
Is receiver on
indoor unit exposed
to direct sunlight?
NO
YES
Is there any
thyristor fluorescent
light nearby?
NO
YES
Press [ ]
button.
YES
Batteries are
exhausted.
NO
Is transmission mark
indicated?
NO
YES
YES
NO
NO
YES
Remote control
is defective.
P.C. board is
defective.
Avoid direct
sunlight.
Replace
batteries.
Replace
P.C. board.
Normal
operation
63
Downloaded from www.Manualslib.com manuals search engine
Replace
remote control.
Part name
Front panel
Procedures
Remarks
(2)
(2)
4-screws
(3)
(4)
Electrical part
assembly
(5) screws
5P
6P
(2) screws
(6) TC sensor
64
Downloaded from www.Manualslib.com manuals search engine
Part name
Horizontal grille
Heat exchanger
Procedures
Remarks
Pipe holder
(3) 2 screws
(2) Screw
Bearing base
(4) 2 screws
(3) Screws
Bearing base
Fan motor
65
Downloaded from www.Manualslib.com manuals search engine
Bearing base
Bearing
(4)
(3) 2 screws
(4) BODY (R)
Motor fixture
Part name
Common
procedure
Procedures
Remarks
Top cabinet
1) Stop the operation of the air conditioner and turn off Front cabinet
its main power supply or remove the power supply
cord.
2) Remove the packed valve cover and the
electrical parts cover (2 screws 4 x 10L)
3) Remove 2 cord clamps (4 screws 4 x 16L) and
disconnect the power supply cord and connecting
cable after removing 6 screwson on the terminal
block and 1 ground screw on the electrical parts
base.
4) Remove the top cabinet. (7 screws 4 x 10L)
(Pulling out upward)
2 screws
5) Remove the top cabinet. (2 screws 4 x 10L)
4 x 10L
(Pull the front right portion toward you, and
remove it pulling out upward)
Side cabinet
2 Cord clamps
4 screws 4 x 16L
7 screws 4 x 10L
Front
cabinet
66
Downloaded from www.Manualslib.com manuals search engine
No.
2
Part name
Running
capacitor
for compressor
Procedures
Remarks
Running
capacitor
for fan motor
Magnetic
contactor
Transformer
(Heat pump model)
Transformer
(Heat pump model)
Running capacitor
for compressor
Spark killer
Running capacitor
Magnetic contactor
for fan motor
Running capacitor
for fan motor
Magnetic
Transformer
P.C. Board
67
Downloaded from www.Manualslib.com manuals search engine
411
413
412
407
Location
No.
Part
No.
402
403
404
405
407
43T60365
43T50004
43T50314
43T69482
43T62003
Description
Location
No.
Part
No.
Description
411
411
411
412
413
43T69537
43T69538
43T69539
43T51307
43T63310
TERMINAL BLOCK; 3P
SENSOR; HEAT EXCHANGER
SENSOR;THERMOSTAT
PC BOARD ASSY;WRS-LED
CORD CLAMP
68
Downloaded from www.Manualslib.com manuals search engine
213
220
214
219
215
229
228
216
230
208
221
232
209
211
222
218
227
217
231
226
224
201
238
203
210
237
202
204
Location
No.
Part
No.
201
202
203
204
207
208
209
210
211
212
213
43T00412
43T09353
43T80306
43T80313
43T03010
43T03011
43T03012
43T09345
43T70301
43T21367
43T44310
213
43T44372
214
215
216
217
218
219
220
221
222
43T47311
43T47016
43T49010
43T19003
43T49009
43T49036
43T49039
43T49038
43T49037
Description
212
207
Electric Part Assembly
236
234
233
Location
No.
Part
No.
223
224
226
227
228
229
230
43T79007
43T39016
43T21371
43T20314
43T22309
43T39015
43T03340
230
43T03343
231
232
234
43T07022
43T82007
43T69402
234
43T69403
235
236
237
43T83003
43T62029
43T69496
237
43T69497
238
43T69499
69
Downloaded from www.Manualslib.com manuals search engine
223
235
Description
GUIDE DRAIN
FIX FOR MOTOR
MOTOR FAN
FAN; CROSS FLOW
ASM-M-BEARING
BASE; BEARING
BACK BODY ASSY
(FOR RAS-18,24NKDX5-T)
BACK BODY ASSY
(FOR RAS-24NKHD-E5)
HOLDER; PIPE
PLATE; INSTALLATION
WIRELESS REMOCON
(FOR RAS-24NKHD-E5)
WIRELESS REMOCON
(FOR RAS-18,24NKDX5-T)
HOLDER; REMOTE CONTROLLER
COVER; TERMINAL
ELECTRICAL SUPPLY ASSY
(FOR RAS-18,24NKDX5-T)
ELECTRICAL SUPPLY ASSY
(FOR RAS-24NKHD-E5)
ELECTRICAL PURIFIER ASSY
Location
No.
Part
No.
Description
Location
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
43T42324
43T41370
43T49011
43T49012
43T49019
43T97307
43T43372
43T00448
43T46308
43T46338
43T47331
43T47334
43T47013
43T00449
43T00453
43T00454
43T21378
43T20319
43T47001
43T19329
43T04302
43T39317
23
24
25
26
27
28
29
30
31
32
35
36
37
38
39
40
41
42
43
44
45
46
70
Downloaded from www.Manualslib.com manuals search engine
Part
No.
Description
Location
No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
43T42324
43T41370
43T49011
43T49012
43T49019
43T97307
43T43370
43T00448
43T46308
43T46338
43T47331
43T47334
43T47013
43T00449
43T00453
43T00454
43T21377
43T20319
43T47001
Description
Location
No.
Part
No.
20
21
22
43T19329
43T04302
43T39317
23
24
25
26
27
28
29
30
31
32
33
35
36
37
38
43T39318
43T19330
43T00455
43T96304
43T62325
43T61306
43T52305
43T55340
43T55341
43T60352
43T33002
43T19331
43T00456
43T00457
43T71301
72
Downloaded from www.Manualslib.com manuals search engine
Description
FAN GUARD
PARTITION
MOTOR BASE
CONNECTION PLATE
MOTOR BASE
PACKED VALVE COVER
UPPER CABINET
BUSHING
ELECTRIC PART COVER
ELECTRIC PARTS BASE
MAGNETIC CONTACTOR
MF CAPACITOR
CAPACITOR;PLASTIC-FILM
TERMINAL BLOCK; 6P
SPARK-KILLER
FIN GUARD
UPPER FRONT CABINET; A
UPPER FRONT CABINET; B
HANDLE
Location
No.
Part
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
43T42324
43T41369
43T49011
43T49012
43T49019
43T97307
43T43370
43T00448
43T46308
43T46338
43T47331
43T47334
43T47013
43T00449
43T00453
43T00454
43T21377
43T20319
43T47001
Description
BASE PLATE ASSEMBLY
COMPRESSOR(Made in China)
SPRING BASE(UPPER)
SPRING BASE (LOWER)
SPRING; BUFFER
COMPRESSOR BOLT (M6)
CONDENSER ASSEMBLY
FIXING PLATE VALVE
VALVE;PACKED 6.35 DIA
VALVE,PACKED 15.88 DIA
BONNET, 6.35 DIA
BONNET; 15.88 DIA.
CAPILLARY TUBE; 2.0 DIA
FRONT CABINET
LEFT CABINET
RIGHT CABINET
FAN MOTOR;AC220-240V 50Hz
PROPELLER FAN
NUT FLANGE
Location
No.
Part
No.
20
21
22
23
24
25
26
27
28
29
43T19329
43T04302
43T39317
43T39318
43T19330
43T00455
43T96304
43T62325
43T61306
43T52302
30
31
32
33
35
36
37
38
43T55337
43T55341
43T60352
43T33002
43T19331
43T00456
43T00457
43T71301
71
Downloaded from www.Manualslib.com manuals search engine
Description
FAN GUARD
PARTITION
MOTOR BASE CONNECTION PLATE
MOTOR BASE
PACKED VALVE COVER
UPPER CABINET
BUSHING
ELECTRIC PART COVER
ELECTRIC PARTS BASE
MAGNETIC CONTACTOR;
AC220-240V 50Hz
MF CAPACITOR
CAPACITOR;PLASTIC-FILM
TERMINAL BLOCK; 6P
SPARK-KILLER
FIN GUARD
UPPER FRONT CABINET; A
UPPER FRONT CABINET; B
HANDLE
87
Downloaded from www.Manualslib.com manuals search engine