DR S P Singh-Drudgery Reducing Farm Equipment
DR S P Singh-Drudgery Reducing Farm Equipment
DR S P Singh-Drudgery Reducing Farm Equipment
agriculture in the last 8 years had, at 38 per 1000, the highest incidence rate of
musculoskeletal disorders (MSDs) of any industry. In the Netherlands, Agriculture has the
highest prevalence of repetitive strain injuries, and in France a 1994 study indicated that
workers in agriculture and fishing are at the highest risk of RSI. In this lecture note,
drudgery reducing farm equipment and techniques to assess the MSDs in agriculture are
discussed.
2. Drudgery reducing farm equipment
Tedious, menial, or unpleasant work can be termed as drudgery. Drudgery is generally
conceived as physical and mental strain, agony, fatigue, monotony and hardship experienced
by human being, while all these result in decline in performance of men and women alike. A
continuous work in awkward posture and without proper rest-pause affects adversely workers
mental and physical well-being. The farm equipment available for various unit farm
operations do not suit to women workers due to different ergonomical characteristics of farm
women than men workers. Ergonomics (or human factor) is the scientific discipline concerned
with the understanding of limitations among humans and other elements of a system, and the
profession that as applies theory, principles, data and methods to design in order to optimize
human well being and overall system performance (Anonymous, 2012a). The term
environment includes his tools and materials, his method of work, ambient conditions and
physical environment of work, and also the organization of work. The application of
ergonomics can help in agriculture for increasing the efficiency and thereby productivity of
the workers without jeopardizing their health and safety. The ergonomical issues that affect
farm workers (particularly women) in using the already existing farm tools and equipment are
grouped under the following sub-headings:
Anthropometry
Muscular strength
Aerobic capacity
Posture
The women friendly farm tools and equipment were refined/ modified/ assessed/
developed by different research organizations using ergonomics and mechanical
consideration. Of which, twenty one manual operated improved farm tools and implements
have been found suitable for operation by farm women based on ergonomical (Singh et al,
2007 & Srinath and Singh, 2009). The improved tools and implements with brief description
are given Annexure-1. The women friendly equipment is found suitable for various farm
operations like, ridge/ furrow making, seed treatment, granular fertilizer broadcasting, sowing
in lines, weeding in lines, rice transplanting in line, crop harvesting, fruit harvesting, paddy
threshing, paddy winnowing, cleaning/ grading the grains, maize dehusking-shelling, maize
shelling, groundnut pods stripping, groundnut decortications, stripping of sugarcane leaves,
uprooting of cotton stalks, etc. These farm equipment need to be assessed amongst users
(farm women) under their limitations and management. Of this, there are about seven women
friendly farm equipment (Seed treatment drum, Belly mounted Fertilizer broadcaster, four
row-paddy drum seeder, Groundnut stripper, Groundnut decorticator, Maize dehusker-sheller
and Paddy winnower) which are suitable for custom hiring purpose and introduction of such
farm equipment will increase their income and ultimately improvement in livelihood. The
results of the study conducted on women friendly farm tools and equipment revealed that the
drudgery (physiological workload per unit output) of farm women can be reduced from 6 to
86 per cent as compared to traditional method in addition to the safety & improvement in
working postures.
3. Drudgery Assessment
Drudgery can be assessed by measuring physiological cost of activities/ task either by
traditional/ improved methods performed by farm women/ workers. The common parameters
related to physical strain experienced by the worker while carrying agricultural activities, can
be used which are given below,
oxygen consumption during the performance of work, since the heart rate, in addition to the
actual workload, also reflects emotional factors, heat, the size of engaged muscle groups, etc.
The physiological cost of operation is indirectly measured by measuring oxygen consumption
and heart beat rate. Brouha (1960) states that by measuring one or more of the physiological
functions such as heart rate, breathing rate, oxygen consumption, blood pressure, pulmonary
ventilation, carbon dioxide production, body temperatures, perspiration rate and chemical
composition of urine and blood, it is possible to determine in what degree the working level
differs from the resting level. But any such variables need to be measured during the recovery
period, as well as during the work period itself. He himself used primarily the heart rate
recovery curve as a measure of physiological stress, this being the curve of the heart rate
measured at certain intervals after work, such as 1, 2 and 3 minutes. Pheasant (1991) also
concluded that the heart rate is a better index of the overall physiological demand of work
than energy expenditure and it has the additional advantage of being very much easier to
measure in the field. Oxygen uptake gives the absolute load but the heart rate gives the
relative load, which in many instances may be just as important or even more important.
3.1.1 Steps for measurement
1
2
3
4
Details
Anthropometrical
Safety provision
Low/Medium/High
Weight of equipment
7
8
Leg strength
9
10
11
Feedback of subject
Satisfied/Not Satisfied
12
Output
13
Constraints, if any
14
Recommendation
E-A
= -----------E-B
= resting time (min),
= total working time/ day (min),
= Energy expenditure during working task (kcal/min),
= Average level of energy expenditure considered acceptable,
= Energy expenditure during rest.
Following regression equations can be used for estimating oxygen consumption (y) at their
known heart rate (x) during agricultural operations to know energy consumption (Singh et al,
2008).
1. y = 0.0119 x 0.7665
2. y = 0.0106 x 0.5501
3. y = 0.0114 x 0.68
General equation
considered as optimal criteria, for the quick appraisal of the state of activity that may be
continued for a longer period. As per rating of perceived exertion, workload (Varghese et al,
1994) can be assessed which is given below,
Type of
workload
Very light
Light
Moderately
heavy
Heavy
Very heavy
121-135
136-150
3. 2. Discomfort Assessment
Discomfort is the body pain arising as a result of the working posture and/or the
excessive stress on muscles due to the effort involved in the activity. Sometimes, it is also
called as overall discomfort or simply, discomfort. Any awkward posture will lead to body
discomfort, or even pain, as will any excessive stress on the muscles due to the effort required
to complete the activity. In some of the situation, works may be well within the physiological
limit or tolerance but the musculoskeletal discomfort may restrict the duration of work.
A good posture is one which can sustain a minimum of static effort and which allows
the subject to perform the given task more effectively and with least muscular discomfort.
Nag et al (1980) observed that weeding either in squatting or bending posture didnt cause a
marked difference in energy expenditure (11.2 kJ/min) and 12.18 kJ/min, respectively). But
the drudgery caused due to bending is reflected in terms of postural discomfort experienced
by the workers. Considering this aspect, they suggested that when work can be done in
sitting/standing posture, it should be done in bending posture of the operator during work.
Assessment of postural discomfort may include overall discomfort rating (ODR) and
body part discomfort score. For the assessment of overall discomfort rating a ten point
psychophysical rating scale ( 0 = no discomfort, 10 extreme discomfort) may be used, which
is an adaptation of Corlett and Bishop (1976) technique. Prior to the assessment of postural
discomfort the subject should be anchored to the psychophysical rating scale. This anchoring
may be carried on tread mill at forward speeds which are likely to be obtained during the test
under actual field conditions. A scale of 70 cm length should be fabricated having 0 to 10
digits marked on it equidistantly. A movable pointer should be provided to indicate the rating.
Trial of 2 h duration should be conducted and at the end of 2 h trial period the subject should
be asked to indicate his overall discomfort rating on the scale.
3.2.1 Overall discomfort rating (ODR)
A ten point psychophysical rating scale ( 0 = no discomfort, 10 extreme discomfort)
may be used (Fig. 1), which is an adaptation of Corlett and Bishop (1976) technique.
Musculoskeletal disorders (MSDs) cover a broad range of health problems. The main
groups are back pain and injuries, and Work Related Upper Limb Disorders, commonly
known as repetitive strain injuries (RSI). Lower limbs can also be affected. Health problems
range from discomfort, minor aches and pains to more serious medical conditions requiring
time off work, medical and hospital treatment. In more chronic cases, treatment and recovery
are often unsatisfactory, and the result can be permanent disability, with loss of job.
Musculoskeletal Disorders (MSD) are injuries affecting muscles, tendons, ligaments and
nerves. They are sometimes called Repetitive Strain Injuries (RSI), Cumulative Trauma
Disorders (CTD) and Repetitive Motion Injuries (RMI). MSD develop due to the effects of
repetitive, forceful or awkward movements on joints, ligaments and other soft tissues. Some
MSD injuries include Low Back Strain, Neck Strain, Tendonitis, Carpal Tunnel Syndrome
(CTS), Rotator Cuff Syndrome, and Tennis Elbow.
4.1 Causes of Musculoskeletal disorders
Causes of MSD may be physical, organization of work. Physical causes of MSD
include manual handling, loads, poor posture and awkward movements, highly repetitive
movements, forceful hand applications, direct mechanical pressure on body tissues,
vibrations, and very hot and cold work environments. Causes due to the organisation of work
include pace of work, repetitive work, time patterns, payment systems, monotonous work, and
also psychosocial work factors.
The Risk Factors for MSDs are force, vibration, repetition, extreme temperatures,
awkward postures, work stress, static postures etc.
4.2 Assessing the risks of musculoskeletal disorders to workers
To prevent musculoskeletal disorders effectively, the risk factors in the workplace
must be identified and then practical measures taken to prevent or reduce the risks. This is
called risk assessment. Questions to ask when looking at the risk are:
every workplace is different. Attention should be paid to all the possible risk factors,
especially as a combination of factors may be creating a risk. The workers should be
consulted.
When considering what may be increasing the risk of MSDs, consider The load, The
workplace, The worker and The task.
The load
Is the load awkward to lift or move, restricting vision or being difficult to hold?
The workplace
Is the work environment (e.g. temperature, humidity, wind going to affect the work)?
The worker
Does the worker physically able to carry out the task? Dont assume
Is the worker pregnant or have a particular health problem that may put them at risk?
Does the worker know what has to be done and how to do it safely?
Does the worker have any personal protective equipment or clothing that may impede
them in the task?
Is the worker exposed to vibration, pressure or stress that may increase his/her risk of
ill-health?
The task
Does the task require handling loads at a distance from the trunk?
Does the job require an awkward posture such as stooping or reaching upwards?
problem. Consider if the work could be automated or reorganised to avoid the need for any
manual lifting. To identify all the risks the task, the working environment and capabilities of
the worker all need to be looked at. Include handling, carrying, pushing and pulling of loads
as well as lifting.
If the task cannot be eliminating, and is able to be carried out manually (i.e. with risks
reduced), training and information are an important part of the prevention plan.
4.3 Combating MSD Risks
If your general assessment identifies risks from manually handling loads, one should:
the costs of disabling and painful injuries. Reducing risks from manual handling will usually
improve the efficiency of the task, reduce labour costs and improve workers motivation.
4.4 Simple solutions
Physical solutions to manual handling problems are often low cost and easy to apply.
Levers
Simple leverage can be a very cheap and effective solution. Examples of situations
where you could use leverage include:
using a spare post or crowbar when fencing for removing posts, tensioning wire etc;
long-handled wrenches or extension handles on some tools (taking care not to damage
or over-tighten bolts etc).
Platforms
Tables and platforms, including temporary ones, can help ensure you are working at
the best height. Consider:
a swing-out bench over the tractors front weight frame for maintenance work at a
remote site;
storing tractor weights at the same height as the mounting frame, eg on pallets (if you
cannot handle them mechanically).
Consider applying a counterbalance weight to help when lifting loads. Remember not
to compromise child safety.
Fit and maintain effective tailgate assistors (counterbalances, springs etc) on livestock
transporters.
Methods to improve the task of linking equipment to tractors
Maintain and use the three-point linkage levelling box and the adjustment in a top
link.
Consider auto-attach and demount weight blocks in place of individual front weights.
This was developed earlier by McAtamney and Corlett, 1993, to provide a rapid
objective measure of musculoskeletal risk caused by mainly sedentary tasks where upper
body demands were high; where work related upper limb disorders are reported.
The RULA method evaluate the ergonomics risk factor by observation the posture of
workers while they working at their workstation directly. Postural and biomechanical loading
were assessing on the upper limbs by valid RULA method (Annexur-2).
4.5.2. OWAS (Ovako Working posture Assessment System):
OWAS was developed in Finland in a steel industry companly, Ovako Oy, in 1973 to
describe the workload in the overhauling of iron smelting ovens (Karhu et al., 1977). A
portable computer system for coding and analysis of OWAS has been developed (Kivi and &
Mattila, 1991). This method can be used to identify any possible correction in working
posture that leads to a better and less harmful posture. It identifies the most common work
postures for the back (4 postures), arms (3 postures) and legs (7 postures), and the weight of
the load handled (3 categories). Whole body posture is described by these body parts with a
four digit-code. These 252 postures have been classified to four action categories indicating
needs for ergonomic changes. The observations are made as "snapshots" and sampling has
usually been with constant time intervals (Annexure-3).
4.5.3. QEC (Quick Exposure Check)
Quick Exposure Check is developed in University of Surrey, UK between 1996 to
2003 as a tool for occupational safety and health (OSH) practitioners to assess exposures to
risks for work-related musculoskeletal disorders (MSDs) and to provide a basis for ergonomic
interventions (David 2005, David, 2008, Li and Buckle, 1999).
QEC has been designed to assess the changes in exposure to musculoskeletal risk
factors of the back, shoulders and arms, hands and wrists, and neck before and after an
ergonomic intervention; involve the practitioner (i.e. the observer) who conducts the
assessment, and the worker who has direct experience of the task; and indicate change in
exposure scores following an intervention.
An observational checklist is used on postures and other physical requirements. It is
aimed for rapid assessment of tasks with minimal training of observers. Postures of back,
shoulder/arm, wrist/hand, and neck are observed and rated with two to three step scales using
"fuzzy logic" (natural language without exact borders between the classes). The workers are
asked to rate the weights handled, daily time in the observed task, level of hand force, visual
demands, driving of vehicles, use of vibrating tools, and difficulties to keep up with the work
as well as stressfullness of this work. The ratings are weighted to scores and added to
summary scores for body parts and other items (driving, vibration, work pace and stress).
Based on these scores, priority levels for intervention have been proposed to provide a basis
for decision-making and communication within organisations (Annexure-3).
4.5.4. Rapid Entire Body Assessment (REBA)
REBA was proposed by Hignett and McAtamney as a means to assess posture for risk
of work related musculoskeletal disorders (WRMSDs). This ergonomic assessment tool uses
a systematic process to evaluate whole body postural MSD and risks associated with job
tasks. A single page worksheet is used to evaluate required or selected body posture, forceful
exertions, type of movement or action, repetition, and coupling. After the data for each region
is collected and scored, tables on the form are then used to compile the risk factor variables,
generating a single score that represents the level of MSD risk (Sue and McAtamney, 2000) :
and epidemiological principles. Multiplying the weighted scores gives a single figure of
Strain Index (Annexure-4). Surface EMG recordings have been used to assess the effort level
in case observational assessment is difficult (Cabecas 2007).
4.6 Occupational health hazard
A work activity may affect health of the worker in a number of ways (Pheasant, 1991).
Summarized it briefly as follows:
i)
ii)
iii)
iv)
v)
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Annexure-1
Brief description of Women friendly farm equipment
S.
1
Improved Equipment
Summary of Data
Commercial available seed treatment drum
women.
Weight
Output
Mean heart rate
Mean work pulse
Cost (approx)
DRWA Hand ridger
26.0 kg
200 kg/h
115 beats per min
27 beats per min
Rs. 2000.00
was modified and
Guiding
Mean work pulse
to generate income.
Guiding
: 30 beats per min
Cost (approx)
: Rs. 500.00
Commercial unit of fertilizer broadcaster was
refined/modified
for
farm
women
and
Pulling
Guiding
Mean work pulse
Pulling
: 115 beats/min
Pulling
: 11.0 kg
: 430 m2/h
: 135 beats per min
: 119 beats per min
: 46 beats per min
Guiding
: 28 beats per min
Cost (approx)
: Rs. 2000.00
PAU seed drill was refined/modified for farm
women and evaluated ergonomically with
farm women.
Weight
Area covered
Mean heart rate
: 13.0 kg
: 460 m2/h
practice.
Pulling
Guiding
Mean work pulse
Pulling
Guiding
: 41 beats per min
Cost (approx)
: Rs. 2000.00
TNAU four row paddy drum seeder was
ergonomically evaluated with farm women
Weight
: 8.0 kg
Area covered
: 917 m2/h
Mean heart rate
: 144 beats per min
Mean work pulse
: 61 beats per min
Cost (approx)
: Rs. 5000.00
10
11
posture.
12
squatting postures.
13
Weight
: 0.2 kg
Area covered
: 151 m2/h in wheat
Mean heart rate
: 120 beats per min
Mean work pulse
: 27 beats per min
Cost (approx)
: Rs. 60.00
OUAT pedal operated paddy thresher was
14
15
women.
Weight
: 80 kg
Output
: 73 kg cobs/h
Mean heart rate
: 114 beats per min
Mean work pulse
: 36 beats per min
Cost (approx)
: Rs.5000.00
DRWA Gender friendly hand operated maize
dehusker-sheller
16
was
developed
using
17
18
groundnut
to generate income.
About 79% saving in physiological cost of worker per
and
DRWA refined
ergonomical
sitting
type
evaluated
with
farm
women.
Weight
: 10 kg
Output
: 30 kg pods/h
Mean heart rate
: 111 beats per min
Mean work pulse
: 27 beats per min
Cost (approx)
: Rs.1200.00
CIAE Standing type groundnut decorticator
women.
Weight
Output
to generate income.
20
farm women.
Weight
Area covered
Mean work pulse
Cost (approx)
CRRI hand operated
21.
19
: 5.0 kg
: 46 m2/h
: 25 beats per min
: Rs. 500.00
paddy winnower was
to generate income.
Bending posture is avoided thus reducing drudgery and
Client:
Date/time:
Assessor:
Annexure-2
Right Side:
Shoulder is
raised
Upper arm is
abducted
Leaning or
supporting the
weight of the arm
Muscle Use
Wrist is bent
away from midline
Right Wrist
Working across
the midline of the body
or out to the side
Left Side:
Left Wrist
Shoulder is
raised
Upper arm
is abducted
Leaning or
supporting the
weight of the
Working across
the midline of the body
or out to the side
Wrist is bent
away from
midline
Side-bendTrunk
Trunk Twist
Trunk
Side-bendNeck
Neck Twist
Neck
Muscle Use
Annexure-3
OWAS Assessment Techniques
Annexure-4
SI Assessment Techniques