BNC HT LT Mp-446 8055ia - I Plus

OPERATION MANUAL
OPERATION MANUAL
OPERATION MANUAL
BNC/LT/HT SERIES
5 OPERATION PROCEDURE
5.1
5.1.1
5.1.2
5.1.3
5.2
5.2.1
5.2.2
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
5.3.7
5.3.8
5.3.9
5.3.10
5.4
5.5
5.6
5.7
5.8
5.9
Power on
Main power switch on
Machine ready
Axes reference
Warming up
Warming up
Warming up procedure
Main operation panel
Coolant switch
Working light
Turret CW/CCW
Chip conveyor CW / CCW
OD / ID key switch (option) only when hydraulic chuck supplied
Spindle JOG
Over travel release
Moving axes by joy sticker and hand wheel
Power on / poweroff
Emergency stop
C-AXIS WITH POWER TURRET FUCTION (OPTION)
BAR FEEDER
PROBE
PLC MESSAGE LIST
PLC ERROR LIST
M CODE LIST
Version: 002
Date of Version: May 2008
OPERATION MANUAL
BNC/LT/HT SERIES
Power on
5.1
5.1.1

Step Operation
5.1.2
5.1.3
Location
Check the machine condition Machine panel & all switches

and interface
plugs connection
Electrical cabinet
CNC power on
Machine ready
Step Operation
Location

Chip conveyor panel
Release EMG stop switch
Axes reference
Version: 002
step Operation
Location
Push function key zero
Main key board
Push cycle start button
Main key board
OPERATION MANUAL
BNC/LT/HT SERIES
5.2 Warming up
It is necessary to warm up the machine after it has been stopped for hours, especially over
night. Please ensure to let the machine running free for at least 30-45 minutes before you
do accurate cutting.
5.2.1
Warming up
Load free operation more than 30 minutes (longer in the winter)

Check spindle rotation and orientation function
Check tool change function
Check lubrication and coolant device function
Make sure all these are working properly.
5.2.2
Warming up procedure
1
Version: 002
Step Operation
Location
Check machine condition and Machine

interface
Select automatic mode and

search a program
Push cycle start button
Refer to Fagor CNC 8055TC

operating manual chapter 7
OPERATION MANUAL
BNC/LT/HT SERIES
5.3
5.3.1
Coolant switch
Step Operation
Remarks
Push this button to start
The pump will stop if the main

door is opened.
Push again then stop
Use M8 to start
Use M9 to stop
Version: 002
OPERATION MANUAL
BNC/LT/HT SERIES
5.3.2
Working light
Step Operation
5.3.3
Push this button to switch on Under any mode
Push again then switch off
Turret CW/CCW
Step Operation
Remarks
Push this button to C.W.

turret one position
Working only when front door

is closed
Push this button to C.C.W.

turret one position
Work only when front door is

closed
5.3.4
Remarks
Chip conveyor CW / CCW
(option)
Step Operation
Remarks
1 A Push this button to start
The chip conveyor will stop if

the main door is opened.
B Push this again to stop

2
2
Version: 002
Push this button to jog in

C.C.W.
This button has no function

when you execute C.C.W.
No function is effective when
you run C.W.
OPERATION MANUAL
BNC/LT/HT SERIES
5.3.5
OD / ID key switch (option) only when hydraulic chuck supplied

1
Step Operation
Remarks
Hydraulic chuck OD
Spindle stop
Hydraulic chuck ID
Spindle need stop
5.3.6 Spindle JOG

1
Step Operation
Remarks
JOG spindle in CW running
Speed < 50rpm
Spindle running will be stopped

when hand moved away
5.3.7 Over travel release

1
Version: 002
Step operation
Remark
This button must be pressed

till axes move to correct
position, and then can be
released.
When axis is over travel,

push this button then push
Fagor ESC key clear alarm.
To use MPG or JOG key
move axes.
OPERATION MANUAL
BNC/LT/HT SERIES
5.3.8 Moving axes by joy sticker and hand wheel

1a.
1b.
Step Operation
Remark
1 A Push to move X + direction
Feed according to F
command.
Movement
will be stopped when hand
moved away.
1. Hand wheel mode
2. Refer to Fagor CNC
8055TC operation
manual chapter 2.5.5
B Push to move X direction

2a.
2 A Push to move Z + direction
2b.
B Push to move Z direction
X axis hand wheel
Z axis hand wheel
Portable Manual Pulse Generator (option) :

An Portable Manual Pulse Generator (portable electric handwheel) can be fit on machine as an
optional accessory. When machine has both fixed and portable handwheel simultaneously:
On the Operation Panel MPG
Push MPG MODE

: Portable handwheel works.
Push MPG MODE AGAIN : Fixed handhweel works.
5.3.9 Power on / power off
Step Operation
Version: 002
Remark
Push this button to switch on Main power switch needs

CNC power
switch on
Push this button to switch off

CNC power
OPERATION MANUAL
BNC/LT/HT SERIES
5.3.10
Emergency stop
Push this button can stop any function
5.4
C axis with power turret function (OPTION)
C
Push this button to start C axis function
Push this button select main spindle or second spindle(power turret)
Version: 002
OPERATION MANUAL
BNC/LT/HT SERIES
2;2
891120
BNC-22
Cs-axis
-
202
5.5 BAR FEEDER

5.5.1 PLC PARAMETER
P20 : Normal and new bar X obstruction position
P21 : Normal bar Z obstruction position
P22 : obstruct bar tool number
P23 : new bar Z obstruct position
P24 : cutting tool no. for new bar
P25 : new bar facing cut by user program or default setting (by user parameter P1011)
5.5.2 Operation procedure

1, Define obstruct tool number into P22 of PLC parameter
2, Define X and Z axis obstruction machine coordinate into P20 and P21 of PLC
Version: 002
OPERATION MANUAL
BNC/LT/HT SERIES
parameters
(Set P20 and P21 as zero, you can change the obstruction position in 666 sub
program without restarting CNC)
3, Define new bar Z axis obstruction machine coordinate into P23 of PLC
parameter,( this parameter is special for when you want to machining face of new
bar, if is not necessary, please set it same as P21
(While you dont use P20 and P21 setting, please define new bar obstruction
position in 666 sub program, too)
4, Install first bar by bar feeder manual mode,
5, Execute M90 to start bar feeder
5.5.3 End of bar

When bar feeder end of bar signal active, you can see a message END OF
BAR appear on upon left of screen, when you execute same M code ( M90 ), X
axis will go to zero machine coordinate , then bar feeder will eject remaining
bar, then X and Z axes go to new bar obstruction position, then bar feeder feed a
new bar automatic
5.5.4 Facing cut for new bar

1, Set P25= 0, the facing cut will be performed by user program
Set P25= 1, the facing cut will be performed by internal sub program
2, If dont use P20 and P21 setting please filled the coordinate in 666 sub program
(sub 114).
If use P20 and P21 setting please set bar diameter(in machine coordinate) in user
parameter P1011.
Example of 666 sub program
; USER SETUP FOR BAR FEEDER
;
(SUB 111) ; TURRET TOOL & POS FOR BAR STOP
(P150 = 0) ; X BAR STOP PROG POSITION
(P151 = 0.2) ; Z BAR STOP PROG POSITION
;
(MSG "MOVE TO POS IN S111 OF P666")
G90G0 ZP151 ;
Version: 002
OPERATION MANUAL
BNC/LT/HT SERIES
G90G0 XP150 ;
(MSG "")
(RET)
;
(SUB 112) ; REMAINING BAR EJECT SUBRUTINE
(P152 = 0.5) ; NEW PART LENGTH IN Z PROG POSITION FOR FACING
;
G4K200 ; DWELL BEFORE MOVE
G90G0 XP150 ;
G90G0 ZP152 ;
(MSG "")
(RET)
;
(SUB 114) ; SUBRUTINE FOR FACING AFTER BAR EJECT
S800 M3 ; CHOOSE SPINDLE RPM
G4K100
;
(P153 = 25) ; X FACING START PROG POS > BAR DIAMETER
(P154 = 0.2) ; Z FACING START PROG POS
;
G90G0 ZP154 ;
G90G0 XP153 ; ; RAPID TO FACING START PROG POINT
(MSG "")
;
(P155 = -1.0) ; X FACING END PROG POS
(P156 = 0.25) ; FACING FEED SPEED
;
G90 G1 G95 XP155 FP156 ; USER DEFINITED
(RET)
;
Example of program with bar feeder

N1 G90 G0 X5 Z5
..
G01 X-1
M90
; cutting programs or cycles

; cut off work pice
(GOTO N1) ; repeat program with new bar
5.6 PROBE ( have a real example behind description)

Before use probe function, please refer follows procedure to
set up reference tool ( tool 1 )
Version: 002
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OPERATION MANUAL
BNC/LT/HT SERIES
5.6.1 Probe calibration

1.- Calibrate a tool
We are going to calibrate a tool to get the exact position of the probe. You must take a part
of known dimensions and calibrate the tool without using the probe.
2.- Calibrate the probe with (PROBE2,B,F) using the tool calibrated before.
When the probing operation will be executed, we will get on the parameters P298 and P299
the position of the touched sides of the probe. You must take these values and write them in
the dimensions of the general machine parameter. For example, if we have a probe of
40mm length.
PRBXMIN (P40) = P298 - 40 mm
PRBXMAX (P41) = P298
PRBZMIN (P44) = P299 - 40 mm
PRBZMAX (P45) = P299
After modifying the parameters SHIFT+RESET must be executed to validate the
parameters.
5.6.2 Tool calibration

Before using the probing cycles to calibrate the tools, you must give an approximate value
to the tool offsets variables. The CNC needs to know the approximate size of the tools to
avoid collisions before the probing cycles.
In the next two pages you will find a subroutine for the tool calibration using the probe. For
this subroutine, the tool number 1 has been used as reference tool to calibrate the probe. As
the probe position has been given regarding to the tool number 1, when we will try to
calibrate the rest of the tools, we must compare the size of the selected tool with the size of
the tool number 1. We need to compare both sizes to touch exactly in the middle of the side
of the probe.
PS: Follows subroutine inside machine program 8888 already, so

Just for you reference
%TOOL-PRESETTER SUB.,MX,
;
;The tool number 1 has been used to calibrate the probe. We are going to
;use it as reference to calibrate the rest of the tools. When the tool 1
;will be selected, it will be managed in another zone of the probing
;subroutine.
;
(P2111=TOOL) ;Activated tool
(IF P2111 EQ 1 GOTO N200) ;If the activated tool = 1
Version: 002
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OPERATION MANUAL
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G4
(P2050=TOX(P2111)) ;We save the X value of the activated tool
(P2051=TOZ(P2111)) ;We save the Z value of the activated tool
(TOX(P2111)=0) ;Erasing X value for tool calibration
(TOZ(P2111)=0) ;Erasing Z value for tool calibration
G4
DP2111 ;Recalling "D" to put X and Z = 0
(P2052=MPG40-(TOX1-P2050)) ;P2052 = PRBXMIN - (X active tool - X ref. tool)
(P2053=MPG41-(TOX1-P2050)) ;P2053 = PRBXMAX - (X active tool - X ref. tool)
(P2054=MPG44-(TOZ1-P2051)) ;P2054 = PRBZMIN - (Z active tool - Z ref. tool)
(P2055=MPG45-(TOZ1-P2051)) ;P2055 = PRBZMAX - (X active tool - Z ref. tool)
G4
G94
G53
(PROBE 1,B6,X=P2052,U=P2053,Z=P2054,W=P2055,F100)
(TOX(P2111)=P298+P2050) ;Writing the probing value for X
(TOZ(P2111)=P299+P2051) ;Writing the probing value for Z
DP2111 ;Recalling "D" to activate new X and Z
M30 ;End of the program
;
;
;
N200;********* Reference tool (tool 1) selected **********
;
(P2050=TOX1) ;We save the X value of the reference tool
(P2051=TOZ1) ;We save the Z value of the reference tool
(TOX1=0) ;Erasing X value for tool calibration
(TOZ1=0) ;Erasing Z value for tool calibration
D1 ;Recalling "D" to put X and Z = 0
G4
G94
G53
(PROBE 1,B6,F100) ;Probing cycle for reference tool
(TOX1=P298+P2050) ;Writing the probing value for X
(TOZ1=P299+P2051) ;Writing the probing value for Z
D1 ;Recalling "D" to activate new X and Z
M30 ;End of the program
;
;
;IF THE PROBING OPERATION HAS BEEN INTERRUPTED, WE MUST RECOVER THE ORIGINAL X
AND ;Z THAT WE HAVE ERASED IN THE PROBING PROGRAM. IF THE PROGRAM HAS BEEN
INTERRUPTED ;WE MUST FORCE THE USER TO EXECUTE A M FUNCTION THAT WILL CALL TO THE
FOLLOWING ;SUBROUTINE
;
(SUB 1234)
(TOX(P2111)=P2050,TOZ(P2111)=P2051)
(RET)
5.6.3 PROBE REAL EXAMPLE

1. Install reference tool 1 ( must be tool 1 )
Version: 002
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OPERATION MANUAL
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2. Make sure tool 1 offset is zero
3. Use handwheel move X and Z axes to touch probe and
Record machine coordinate when touch
4. Key in record value to general parameter
Version: 002
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OPERATION MANUAL
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Key in X axis value to P41, then P41+15 set to P40(because width of probe is 15, then key in
Z value to P45, then P45+15 set to P44,
5. Restart controller
6. Execute M58
7. Machine will execute probe automatic
8. after probe, please go to GLOBAL PARAMETER
a, Into T mode
b, Press F5 TABLES key
c, Press F5 PARAMETER key
d, Press F1 GLOBAL PARAMETERS key
e, Record values of P298 and P299
9. Set value of P298 to P41 of general parameter, then P41+15 set to P40, set value of P299
to P45, then P45+15 set to P44
10. Restart controller again
11. Ok, now you can execute M59 to use probe
12. Before you execute M59(probe), please make sure you finish workpiece calibration, thats
mean these tool offsets need something inside
Version: 002
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OPERATION MANUAL
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5.7 PLC MESSAGE LIST

***************************ENGLISH*******************************************
4 (DRIVE NO READY)
5 (CHUCK GUARD OPEN)
6 (DOOR OPEN)
7 (TAIL STOCK LIMIT)
8 (X AXIS TRAVEL LIMIT)
9 (Z AXIS TRAVEL LIMIT)
11 (Z+ SOFT LIMIT)
12 (Z- SOFT LIMIT)
13 (X+ SOFT LIMIT)
14 (X- SOFT LIMIT)
15 (ZERO FEEDRATE)
16 (1 STEP-> ENTER)
17 (2 STEP-> ENTER)
18 (3 STEP-> ENTER)
19 (4 STEP-> ENTER)
21 (GEAR NOT IN POSITION)
22 (HOME REQUIRED)
23 (DOOR NOT IN-POS)
24 (DOOR OPEN)
30 (LUBE LEVEL LOW)
31 (TOOL CHANGE OVERTIME)
32 (CHUCK ID/OD KEY NOT IN POSITION)
34 (WORKPIECE SUPPORT NOT AT IN/OUT POSITION)
35 (WORKPIECE SUPPORT OUT)
37 (TAILSTOCK/CARRIAGE COUPLING)
41 (CHUCK MUST BE CLAMPED)
42 (CHUCK PRESSURE NOT REACH)
43 (OPEN MODE)
44 (CLOSE MODE)
45 (TURRET OVERHEATING)
46 (PROBE MUST BE DOWN ->ENTER)
47 (PROBE MUST BE UP ->ENTER)
50 (MPG MODE)
;--- BURAFFALDI TB TURRET -------------------51 (TURRET POWER FAULT)
52 (TURRET MAX. VOLTAGE)
53 (TURRET EXTRACURRENT)
54 (TURRET UNLOCKING ERROR)
55 (TURRET LOCKING ERROR)
56 (TURRET ZERO SEARCH ERROR)
57 (TURRET ZERO SEARCH TIME OUT)
Version: 002
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OPERATION MANUAL
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58 (TURRET RESOLVER ALARM)
59 (TURRET PARITY ALARM)
60 (TURRET INDEX OVERTIME)
61 (TURRET ZERO SEARCH)
;--- BAR FEEDER -----------------------67 BAR FEEDER ALARM
68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --90 (TURRET PROGRAMING ERROR)
92 (STROBE DETECT ERROR)
93 (PARITY ERROR)
95 (TURRET TURNNING OVER TIME)
96 (TURRET NO LOCKED)
Version: 002
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OPERATION MANUAL
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***************************GERMANY******************************************
4 (ANTRIEB NICHT BEREIT)
5 (FUTTERSCHUTZ OFFEN)
6 (TOR OFFEN)
7 (REITSTOCK ENDLAGE)
8 (X-ACHSENDLAGE)
9 (Z-ACHSENDLAGE)
10 (GETRIEBESTUFENWECHSEL -> ENTER)
11 (Z+ SOFTWARE-ENDSCHALTER)
12 (Z- SOFTWARE-ENDSCHALTER)
13 (X+ SOFTWARE-ENDSCHALTER)
14 (X- SOFTWARE-ENDSCHALTER)
15 (VORSCHUB OVERRIDE BIT 0%)
16 (STUFE 1-EINGABE)
21 (GETRIEBE NICHT IN POSITION)
30 (OLSTAND NIEDRIG)
37 (TAILSTOCK/CARRIAGE COUPLING DEVICE)
41 (FUTTER NICHT GEKLEMMT)
42 (FUTTERDRUCK NICHT ERREICHT)
43 (OFFENER BETRIEB)
44 (GESCHLOSSENER BETRIEB)
45 (REVOLVER UBERHITZUNG)
50 (HANDRADBETRIEB)
;--- BURAFFALDI TB TURRET -------------------51 (WECHSLER OHNE SPANNUNG)
52 (WECHSLER UEBERSPANNUNG)
53 (WECHSLER UEBERSTROM)
54 (WECHSLER NICHT ENTRIEGELT)
55 (WECHSLER NICHT VERRIEGELT)
56 (WECHSLER NICHT REFERENZGEFAHREN)
57 (REFERENZZEIT UEBERSCHRITTEN)
58 (WECHSLER ALARM)
59 (WECHSLER ENCODER FEHLER)
60 (WECHSLER NICHT ORIENTIERT)
61 (WECHSLER FAEHRT REFERENZ)
;--- BAR FEEDER -----------------------Version: 002
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OPERATION MANUAL
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67 BAR FEEDER ALARM
68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --90 (REVOLVER PROGRAMMFEHIER)
92 (STROBE SIGNALFEHIER)
93 (PARITY FEHLER)
95 (REVOLVER UBERWSCHUNGSFEHLER)
96 (REVOLVER NICHT EINGERASTET)
97 (FUTTER AUF ENDLAGE)
98 (FUTTER ZU ENDLAGE)
99 (FUTTER NICHT IN POSITION)
Version: 002
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****************************HOLLAND*****************************************
4 (AS/SPINDLE AANSTURING NIET GEREED)
5 (KLAUWPLAAT OPEN)
6 (DEUR OPEN)
7 (LOSSE KOP EINDE SLAG)
8 (X AS EINDE SLAG)
9 (Z AS EINDE SLAG)
11 (Z+ SOFT EINDE SLAG)
12 (Z- SOFT EINDE SLAG)
13 (X+ SOFT EINDE SLAG)
14 (X- SOFT EINDE SLAG)
15 (VOEDING OP NUL)
16 (EERSTE VERSNELLING->ENTER)
17 (TWEEDE VERSNELLING ->ENTER)
18 (DERDE VERSNELLING->ENTER)
19 (VIERDE VERSNELLING->ENTER)
21 (TANDWIEL NIET IN JUISTE POS.)
22 (REFEREN NOODZAKELIJK)
23 (DEUR NIET GESLOTEN)
24 (DEUR OPEN)
30 (OLIENIVEAU LAAG)
32 (KLAUWPLAAT IN/UIT NIET IN JUISTE POS.)
34 (WERKSTUKPOSITIONERING NIET IN JUISTE POS.)
35 (WERKSTUKPOSITIONERING UIT)
37 (LOSSE KOP/SLEDE KOPPELING)
41 (KLAUWPLAAT MOET GESLOTEN WORDEN)
42 (KLAUWPLAAT NIET OP DRUK)
43 (INWENDIGE KLEMMING)
44 (UITWENDIGE KLEMMING)
45 (REVOLVERMOTOR OVERVERHIT)
50 (MPG MODE)
;--- BURAFFALDI TB TURRET -------------------51 (REVOLVER AANSLUITSPANNING FOUT)
52 (REVOLVER TE HOGE SPANNING)
53 (REVOLVER TE HOGE STROOM)
54 (REVOLVER ONTKLEMMINGS FOUT)
55 (REVOLVER KLEMMINGS FOUT)
56 (REVOLVER FOUT IN REFEREREN)
57 (REVOLVER REFEREREN TE LANG)
58 (REVOLVER RESOLVER FOUT)
59 (REVOLVER PARITY FOUT)
60 (REVOLVER INDEX TE LANG)
Version: 002
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61 (REVOLVER AAN HET REFEREREN)
68 END OF BAR
;;--- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --90 (REVOLVER PROGRAMMA FOUT)
92 (STROBE SIGNAAL FOUT)
93 (PARITEITS FOUT)
95 (REVOLVER INDEXERING TE LANG)
96 (REVOLVER NIET VERGRENDELD)
Version: 002
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****************************FRENCH*******************************************
4 (VARIATEUR NON PRET)
5 (PROTECTION MANDRIN OUVERTE)
6 (PORTE OUVERTE)
7 (FIN DE COURSE CONTRE-POINTE)
8 (FIN DE COURSE AXE X)
9 (FIN DE COURSE AXE Z)
11 (LIMITE SOFT Z+)
12 (LIMITE SOFT Z-)
13 (LIMITE SOFT X+)
14 (LIMITE SOFT X-)
15 (AVANCE A ZERO)
16 (SELECTIONNER LA GAMME 1, PUIS PRESSER ENTRER)
21 (VITESSE PAS EN POSITION)
22 (HOME REQUIRED)
23 (PORTE PAS FERMEE)
24 (PORTE OUVERTE)
30 (NIVEAUX HUILE DE GRAISSAGE BAS)
32 (CLEF MANDRIN INTER/EXTER NON EN POSITION)
34 (SUPPORT PIECE PAS EN POSITION E/S)
35 (SUPPORT PIECE SORTI)
37 (TAILSTOCK/CARRIAGE COUPLING DEVICE)
41 (MANDRIN PAS SERRE)
42 (ALM PRESSION SERRAGE MANDRIN)
43 (OUVERTURE MANDRIN)
44 (FERMETURE MANDRIN)
50 (MANIVELLE ACTIVE)
;--- BURAFFALDI TB TOURELLE -------------------51 (ALM PUISSANCE TOURELLE)
52 (TENSION MAX. TOURELLE)
53 (SURCHARGE MOTEUR TOURELLE)
54 (ALM DEBLOCAGE TOURELLE)
55 (ALM BLOCAGE TOURELLE)
56 (ALM RECHERCHE ZERO TOURELLE)
57 (TEMPS DE RECHERCHE ZERO TOURELLE DEPASSE)
58 (ALARME CODEUR TOURELLE)
59 (ALARME PARITE TOURELLE)
Version: 002
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60 (TEMPS D'INDEXAGE TOURELLE DEPASSE)
61 (RECHERCHE ORIGINE TOURELLE)
68 END OF BAR
;--- GOLDEN SUN & BURAFFALDI TOE/TS TOURELLE --90 (TOURELLE PROGRAMMING ERROR)
92 (STROBE DETECT ERROR)
93 (ALARME PARITE TOURELLE)
95 (TOURELLE TURNNING OVER TIME)
96 (TOURELLE NO LOCKED)
Version: 002
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****************************SPANISH*******************************************
4 (REGULADORES SIN POTENCIA)
5 (PROTECCION GARRAS ABIERTO)
6 (PUERTA ABIERTA)
7 (LIMITE DEL CONTRAPUNTO)
8 (LIMITE RECORRIDO DEL EJE X)
9 (LIMITE DE RECORRIDO DEL EJE Z)
11 (LIMITE SOFTWARE Z+)
12 (LIMITE SOFTWARE Z-)
13 (LIMITE SOFTWARE X+)
14 (LIMITE SOFTWARE X-)
15 (VELOCIDAD DE AVANCE CERO)
16 (1 PASO-> ENTER)
17 (2 PASO-> ENTER)
18 (3 PASO-> ENTER)
19 (4 PASO-> ENTER)
21 (GAMA NO EN POSICION)
22 (SE REQUIERE BUSQUEDA DE CERO)
23 (PUERTA NO EN POSICION)
24 (PUERTA ABIERTA)
30 (NIVEL ACEITE BAJO)
31 (TIEMPO CAMBIO DE HERRAMIENTA SOBREPASADO)
32 (LLAVE ID/OD CABEZAL NO EN POSICION)
34 (SOPORTE PIEZA NO EN POSICION IN/OUT)
35 (SOPORTE PIEZA FUERA)
37 (CONTRAPUNTO/CARRO ACOPLANDOSE)
41 (GARRAS DEBEN DE AMARRAR)
42 (NO SE ALCANZA LA PRESION EN EL CABEZAL)
43 (MODO ABIERTO)
44 (MODO CERRADO)
45 (SOBRETEMPERATURA EN LA TORRETA)
50 (MODO VOLANTE)
;--------- BARUFFALDI TB TURRET ------------51 (FALTA POTENCIA A LA TORRETA)
52 (TENSION MAXIMA A LA TORRETA)
53 (SOBRECORRIENTE EN LA TORRETA)
54 (ERROR DE DESBLOQUEO DE LA TORRETA)
55 (ERROR DE BLOQUEO DE LA TORRETA)
56 (ERROR BUSQUEDA DE CERO DE LA TORRETA)
57 (TIEMPO BUSQUEDA DE CERO DE LA TORRETA SOBREPASADO)
58 (ALARMA DEL RESOLVER DE LA TORRETA)
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59 (ALARMA DE PARIDAD DE LA TORRETA)
60 (TIEMPO INDEXADO TURRETA SOBREPASADO)
61 (BUSQUEDA CERO DE LA TORRETA)
68 END OF BAR
;---- GOLDEN SUN & BURAFFALDI TOE/TS TURRET --90 (ERROR PROGRAMACION DE LA TORRETA)
92 (DETECCION ERROR DE LA TORRETA)
93 (ERROR DE PARIDAD)
95 (TIEMPO DE GIRO DE LA TORRETA SOBREPASADO)
96 (TORRETA NO BLOQUEADA)
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5.8
PLC ERROR LIST
***************************ENGLISH*******************************************
1 (SPINDLE ABORMAL)
2 (X AXIS DRIVER FAULT)
3 (Z AXIS DRIVER FAULT)
4 (DOOR OPEN)
6 (HEADSTOCK LUBE MOTOR O.L)
8 (COOLANT MOTOR O.L)
9 (WAY LUBE LEVEL LOW)
16 (WAY LUBE PRESSURE MISS)
17 (HYDRAULIC MOTOR OVERLOAD)
18 (AIR PRESSSURE < 6 BAR)
19 (CHIP CONVEYOR MOTOR OL.)
20 (CHIP WASH DOWN OL.)
21 (BELT OF SPD WAS LOOSING)
22 (HYDRAULIC PRESSURE LOW)
23 (3 PHASES FAULT)
24 (CHUCK CLAMP FAULT)
25 (AIR CHUCK PRESSURE LOW)
26 (BRAKE RESISTANCE OVER HEAT)
27 (E4 TURRET MOTOR O.L)
28 (PROBE NOT IN STORE/WORK PLACE)
31 (TAILSTOCK PIN LOCK ERROR)
32 (TAILSTOCK PIN UNLOCK ERROR)
35 (TAILSTOCK IN ERROR)
36 (TAILSTOCK OUT ERROR)
Version: 002
25
OPERATION MANUAL
BNC/LT/HT SERIES
***************************GERMANY******************************************
1 (SPINDLE FEHLER)
2 (X-ANTRIEBSFEHLER)
3 (Z-ANTRIEBSFEHLER)
4 (TOR OFFEN)
5 (SPINDLE FUTTERSCHUTZ OFFEN)
6 (SPINDLE STOCK SCHMIERUNG UEBERLASTET)
8 (KUEHLMITTELPUMPE UBERLAST)
9 (OLSTAND NIEDRIG)
16 (OELDRUCK DER SCHLITTENSCHMIERUNG ZU NIEDER)
17 (HYDRAULIK MOTOR UEBERLASTET)
18 (LUFTDRUCK UNTER 6 BAR)
19 (SPAENEFOERDERER UEBERLASTET)
20 (SPAENESPUELUNG UEBERLASTET)
21 (SPINDELANTRIEBSRIEMEN GERISSEN)
22 (HYDRAULIK DRUCK ZU NIEDRIG)
23 (FEHLER AN DEN DREI PHASEN)
24 (FUTTER NICHT GESCHLOSSEN)
25 (FUTTERDRUCK ZU NIEDRIG)
26 (UEBERHITZUNG BREMSWIDERSTAND)
Version: 002
26
OPERATION MANUAL
BNC/LT/HT SERIES
****************************HOLLAND*****************************************
1 (SPINDEL ABNORMAAL)
2 (X AS BESTURING FOUT)
3 (Z AS BESTURING FOUT)
4 (DEUR OPEN)
5 (KLAUWPLAAT BEVEILIGING OPEN)
6 (SMEEROLIEPOMP BEVEILIGING)
8 (KOELVLOEISTOFMOTOR BEVEILIGING)
9 (SMEEROLIE PEIL LAAG)
16 (SMEEROLIEDRUK)
17 (HYDRAULIEK POMPMOTOR BEVEILIGING)
18 (LUCHTDRUK ONDER 6 BAR)
19 (SPANENTRANSPORTEUR MOTOR BEVEILIGING)
20 (SPOELSYSTEEM MOTOR BEVEILIGING)
21 (SNAAR SPINDEL LOS)
22 (HYDRAULISCHE DRUK LAAG)
23 (3 FASE FOUT)
24 (KLAUWPLAAT KLEMFOUT)
25 (LUCHTDRUK KLAUWPLAAT LAAG)
26 (HOGE TEMP. REMWEERSTAND)
Version: 002
27
OPERATION MANUAL
BNC/LT/HT SERIES
****************************FRENCH*******************************************
1 (ALM MOTEUR DE BROCHE)
2 (ALARME X VARIATEUR)
3 (ALARME Z VARIATEUR)
4 (PORTE OUVERTE)
5 (PROTECTION MANDRIN OUVERTE)
6 (D F MOTEUR POMPE BROCHE)
8 (SURCHARGE MOTEUR POMPE D'ARROSAGE)
9 (NIVEAUX BAS HUILE DE GRAISSAGE)
16 (PRESSION HUILE DE GRAISSAGE)
17 (SURCHARGE MOTEUR HYDRAULIQUE)
18 (PRESSION D'AIR< 6 BAR)
19 (SURCHARGE MOTEUR CONVOYEUR)
20 (SURCHARGE POMPE DE LAVAGE)
21 (COURROIE D'ENTRAINEMENT BROCHE PAS TENDUE)
22 (PRESSION HYDRAULIQUE BASSE)
23 (PHASES INVERSEES)
24 (DEFAUT SERRAGE MANDRN)
25 (MODE MANIVELLE ELECTRONIQUE)
26 (SURCHAUFFE RESISTANCE FREIN)
Version: 002
28
OPERATION MANUAL
BNC/LT/HT SERIES
****************************SPANISH*******************************************
1 (CABEZAL ABORMANL)
2 (ERROR REGULADOR EJE X)
3 (ERROR REGULADOR EJE Z)
4 (PUERTA ABIERTA)
5 (PROTECCION CABEZAL ABIERTO)
6 (SOBRECARGA LUBRICANTE MOTOR CABEZAL)
8 (SOBRECARGA MOTOR TALADRINA)
9 (NIVEL ACEITE/LUBRICANTE BAJO)
16 (PERDIDA PRESION ACEITE)
17 (SOBRECARGA MOTOR DEL HIDRAULICO)
18 (PRESION AIRE < 6 BAR)
19 (SOBRECARGA MOTOR CINTA EXTRACTORA VIRUTA)
20 (SOBRECARGA CHIP WASH DOWN OL.)
21 (CORREA DEL CABEZAL FLOJA
22 (PRESION DEL HIDRAULICO BAJA)
23 (ERROR 3 FASES)
24 (ERROR AMARRE GARRAS)
25 (PRESION AMARRE GARRAS BAJA)
26 (SOBRETEMPERATURA RESISTENCIA DE FRENADO)
Version: 002
29
OPERATION MANUAL
BNC/LT/HT SERIES
5.9
M CODE LIST
M00: Program stop

M02: End of program
M03: Spindle CW
M04: Spindle CCW
M05: Stop spindle
M08: Coolant on
M09: Coolant off
M19: Spindle orientation
M30: End of program
M34: CHIP CONVEYOR CW START
M35: CHIP CONVEYOR CW STOP
M57: PROBE RESET
M58: REFERENCE TOOL 1 MEASURE
M59: PROBE FUNCTION ON
M65: SPINDLE FULL BRAKE ON
M66: SPINDLE FULL BRAKE OFF
M67: SPINDLE HALF BRAKE ON
M68: SPINDLE HALF BRAKE OFF
M71: HYDRAULIC CHUCK OPEN
M72: HYDRAULIC CHUCK CLOSE
M73: PARTS CATCHER UP
M74: PARTS CATCHER DOWN
M76: MEMORY FOR TAILSTOCK POSITION
M77: GO TO TAILSTOCK MEMORY POSITION
M78: HYD TAILSTOCK CLAMP
M79: HYD TAILSTOCK UNCLAMP
M81: CHIP WASH DOWN COOLANT START
M82: CHIP WASH DOWN COOLANT STOP
M90: BAR FEEDER FUNCTION ON
M91: HYDRAULIC STOCK QUILL OUT
M92: HYDRAULIC STOCK QUILL IN
M93: AUTO PROBE ARM DOWN
M94: AUTO PROBE ARM UP
Version: 002
30
FAGOR CONTROLLER
ERROR TROUBLE SHOOTING
BNC/LT/T/HT SERIES

1 (SPINDLE ABNORMAL)
CAUSE : SPINDLE INVERTER OVERLOAD
SOLUTION :1. CHECK INVERTER ALARM MESSAGE,REFERENCE INVERTER TRIPS
AND COUNTERMEASURES.
2. RESET INVERTER ALARM MESSAGE, PRESS CNC ESC KEY CLEAR
MESSAGE.
2 (X AXIS DRIVER FAULT)
CAUSE : X AXIS SERVO DRIVER OVERLOAD
SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE,REFERENCE SERVO
DRIVER TRIPS AND COUNTERMEASURES.
2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY
CLEAR MESSAGE.
3 (Z AXIS DRIVER FAULT)
CAUSE :
Z AXIS SERVO DRIVER OVERLOAD
SOLUTION :1. CHECK SERVO DRIVER ALARM MESSAGE, REFERENCE SERVO
DRIVER TRIPS AND COUNTERMEASURES.
2. RESET SERVO DRIVER ALARM MESSAGE, PRESS CNC ESC KEY
CLEAR MESSAGE.
4 (DOOR OPEN)
CAUSE :
WITHIN AUTOMATIC EXECUTION,DOOR BE OPENED.
SOLUTION :1. CLOSE DOOR,PRESS CNC ESC KEY CLEAR MESSAGE.
2. MOVE AXES TO SAFETY POSITION, RESTART PROGRAM.
CAUSE : WITHIN AUTOMATIC EXECUTION,CHUCK GUARD BE OPENED.
SOLUTION :1. CLOSE CHUCK GUARD,PRESS CNC ESC KEY CLEAR MESSAGE.
8 (COOLANT OVER LOAD)
CAUSE :
COOLANT PUMP OVERLOAD.
1
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
SOLUTION :1. CHECK COOLANT PUMP.

2. RESET COOLANT PUMP THERMAL RELAY.
3. PRESS CNC ESC KEY CLEAR MESSAGE.
9 (LUBRICATION OIL LEVEL LOW)

CAUSE :
WAY LUBRICATION PUMP OIL LEVEL LOW.
SOLUTION :1. FILL UP PUMP OIL.
15(DOOR LOCK OPEN)
CAUSE :
FOR SINGLE DOOR MODEL M/C OPTION,WITHIN AUTOMATIC
EXECUTION,DOOR LOCK BE OPENED.
SOLUTION :1. LOCK DOOR,PRESS CNC ESC KEY CLEAR MESSAGE.
16(WAY LUBE PRESSURE MISS)
CAUSE : FOR WAY LUBRICATION PUMP OPTION,PUMP PRESSURE DETECT
ERROR.
SOLUTION :1. USE PUMP MANUAL BUTTON ACTIVE LUBRICATION
PUMP.
2. IF LUBRICATION PUMP ACTIVE CORRECTLY, DONT MIND MESSAGE.
17(HYDRAULIC MOTOR OVERLOAD)
CAUSE :
HYDRAULIC MOTOR OVERLOAD
SOLUTION :1. CHECK HYDRAULIC PUMP.
2. RESET HYDRAULIC PUMP THERMAL RELAY.
18(AIR PRESSSURE < 6 BAR)
CAUSE : AIR PRESSURE NOT ENOUGE 6 BAR
SOLUTION :1. CHECK AIR PRESSURE
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
19(CHIP CONVEYOR MOTOR OL.)

CAUSE : CHIP CONVEYOR MOTOR OVERLOAD
SOLUTION :1. CHECK CHIP CONVEYOR MOTOR.
2. RESET CHIP CONVEYOR MOTOR THERMAL RELAY.
20(CHIP WASH DOWN OL.)
CAUSE :
CHIP WASH DOWN MOTOR OVERLOAD
SOLUTION :1. CHECK CHIP WASH DOWN MOTOR.
2. RESET CHIP WASH DOWN MOTOR THERMAL RELAY.
21(BELT OF SPD WAS LOOSING)
CAUSE : SPINDLE BELT LOOSING
SOLUTION :1. CHECK THE SPINDLE BELT ELASTICITY
22(HYDRAULIC PRESSURE LOW)
CAUSE : HYDRAULIC PRESSURE LOW
SOLUTION :1. CHECK HYDRAULIC PUMP.
2. CHECK HYDRAULIC PUMP OIL
23 (3 PHASES FAULT)
CAUSE : MAIN POWER PHASES NOT CORRECT OR LACKED ONE PHASES
SOLUTION :1. CHECK MAIN POWER THREE PHASES VOLTAGE
2. CHANGE POWER PHASES
24 (CHUCK CLAMP FAULT)
CAUSE :
CHUCK CLAMP NOT IN FIXED POSITION
SOLUTION :1. ADJUST CHUCK LOCATION
25 (AIR CHUCK PRESSURE LOW)
CAUSE : AIR CHUCK PRESSURE NOT ENOUGE
SOLUTION :1. CHECK AIR PRESSURE
3
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
26 (BRAKE RESISTANCE OVER HEAT)

CAUSE :
SPINDLE BRAKE RESISTANCE TEMPERATURE
OVER 140
SOLUTION :CHECK RADIATOR FAN
FAGOR CONTROLLER
MESSAGE TROUBLE SHOOTING
BNC/LT/T/HT SERIES

4 (DRIVER NO READY)
CAUSE :
THE CNC USES THESE SIGNALS WHEN COMMUNICATING WITH THE
DRIVE VIA SERCOS AND THEY INDICATE THE DRIVE STATUS.
SOLUTION : IF CNC NOT HAVE ANY OTHERS ERROR, CHECK THE MAIN POWER
FUSE AND DRIVER ERROR MESSAGE
CAUSE :
CHUCK GUARD BE OPENED, AXES CANT BE MOVED; SPINDLE CANT BE
ROTATED; PROGRAM CANT BE EXECUTED.
SOLUTION : CLOSE CHUCK GUARD.
6 (DOOR OPEN)
CAUSE :
WITHIN MANUAL MODE, DOOR LOCK IS OPENED.AXES FEEDRATE KEEP
BELOW 2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE
EXECUTED.
SOLUTION : CLOSE DOOR.
7 (TAIL STOCK LIMIT)
CAUSE :
TAIL STOCK OVER TRAVEL.
SOLUTION :1. PRESS CNC O3 KEY, PRESS CNC ESC KEY CLEAR MESSAGE, USE JOG
KEY OR HANDWHEEL MOVE AXES TO SAFETY POSITION.
2. CHECK AXES TRAVEL.
8 (X AXIS TRAVEL LIMIT)
CAUSE :
X AXIS OVER TRAVEL.
9 (Z AXIS TRAVEL LIMIT)
CAUSE :
X AXIS OVER TRAVEL.
1
FAGOR CONTROLLER
BNC/LT/T/HT SERIES

11 (Z+ SOFT LIMIT)
CAUSE :
Z AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION.
12 (Z- SOFT LIMIT)
CAUSE :
Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION.
13 (X+ SOFT LIMIT)
CAUSE :
X AXIS POSITIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO NEGATIVE POSITION.
14 (X- SOFT LIMIT)
CAUSE :
Z AXIS NEGATIVE TRAVEL SOFTWARE LIMIT PROTECTION.
SOLUTION : USE JOG KEY OR HANDWHEEL MOVE AXES TO POSITIVE POSITION.
15 (ZERO FEEDRATE)
CAUSE :
CNC PANEL FEED OVERRIDE IN 0% POSITION, AXES DIDNT MOVE.
SOLUTION : CHANGE OVERRIDE POSITION.
16 (1 STEP-> ENTER)
CAUSE :
SPINDLE SPEED RANGE IN GEAR 1 STEP.
SOLUTION :1. CHANGE GAER TO 1 STEP.
2. CONFIRM GEAR IN POSITION, PRESS CNC ENTER KEY.
3. IF GEAR IN POSITION, PRESS ENTER KEY, MESSAGE WILL AUTO
CLEAR; IF NOT, THE MESSAGE WILL DISPLAY TILL CHANGE TO
CORRECT GEAR STEP.
17 (2 STEP-> ENTER)
CAUSE:
SPINDLE SPEED RANGE IN GEAR 2 STEPS.
2
FAGOR CONTROLLER
BNC/LT/T/HT SERIES

CORRECT GEAR STEP.
18 (3 STEP-> ENTER)
CAUSE:
CORRECT GEAR STEP.
19 (4 STEP-> ENTER)
CAUSE :
CORRECT GEAR STEP.
20 (GEAR CHANGE OVER TIME)
CAUSE :
PENUMATIC OR HUDRAULIC AUTO GEAR CHANGE OVER TIME.
SOLUTION :1. CHECK AIR SUPPLY OR HYDRAULIC TANK OIL LEVEL.
2. EXECUTES GEAR CHANGE AGAIN.
21 (GEAR NOT IN POSITION)
CAUSE :
SPINDLE SPEED RANGE AND GEAR DETECTION DIDNT MATCH UP.
SOLUTION :1. CHECK SPINDLE SPEED RANGE ON THE CNC DISPLAY.
2. CHANGE GEAR STEP TO CORRECT.
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
22 (HOME REQUIRED)
CAUSE : TURN ON OR RE-START CNC NEED HOME SEARCH FIRST.
SOLUTION :EXECUTES HOME SEARCH.
23 (DOOR NOT IN POSITION)

CAUSE :
FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR
LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE
CANT BE ROTATED; PROGRAM CANT BE EXECUTED.
SOLUTION :LOCK DOOR.
24 (DOOR OPEN)
CAUSE :
FOR SINGLE DOOR MODEL M/C OPTION, WITHIN MANUAL MODE, DOOR
LOCK BE OPENED.AXES FEEDRATE KEEP BELOW 2 M/MIN; SPINDLE
CANT BE ROTATED; PROGRAM CANT BE EXECUTED.
SOLUTION :CLOSE DOOR.
30 (LUBE LEVEL LOW)
CAUSE :
WAY LUBRICATION PUMP OIL LEVEL LOW.
SOLUTION :1. FILL UP PUMP OIL.
2. CNC PROGRAM WILL SINGLE BLOCK
CAUSE :
HYDRAULIC CHUCK OPEN/CLOSE MODE NOT BE SELECT
SOLUTION :1. SELECT CHUCK MODE
CAUSE :
WORKPIECE SUPPORT NOT AT IN OR OUT
SOLUTION :1. LET THE WORKPIECE AT IN OR OUT
2. CHECK THE SENSOR RIGHT IN PLACE
CAUSE : WORKPIECE SUPPORT OUT
SOLUTION :1. WORKPIECE SUPPORT OUT THE SPINDLE CANT BE RUNNING
4
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
37 (TAILSTOCK/CARRIAGE COUPLING)
CAUSE :
1. TAILSTOCK CARRIAGE BE COUPLING, AXES FEEDRATE KEEP BELOW
2 M/MIN; SPINDLE CANT BE ROTATED; PROGRAM CANT BE
EXECUTED.
SOLUTION : 1. TAKE OFF THE TAILSTOCK COUPLING
41 (CHUCK MUST BE CLAMPED)
CAUSE : OPTIONAL; WITHIN HYDRAULIC CHUCK UNCLAMPED EXECUTES
SPINDLE ROTATED.
SOLUTION :USE FOOT PEDAL SWITCH CLAMP CHUCK.
42 (CHUCK PRESSURE NOT REACH)
CAUSE :
OPTIONAL; HTDRAULIC CHUCK PRESSURE DETECT ERROR.
SOLUTION: 1. CHECK HYDRAULIC TANK OIL LEVEL.
2. CHECK HYDRAULIC PRESSURE SWITCH.
3. USE FOOT PEDAL SWITCH CLAMP CHUCK AGAIN.
43 (OPEN MODE)
CAUSE : OPTIONAL; HYDRAULIC CHUCK OPEN MODE SELECTED.
SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES.
2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR.
44 (CLOSE MODE)
CAUSE :
OPTIONAL; HYDRAULIC CHUCK CLOSE MODE SELECTED.
SOLUTION :1. SHOW THIS MESSAGE FOR OPERATOR NOTES.
2. AFTER 5 SECCONDS, MESSAGE WIIL DISAPPEAR.
CAUSE : OPTIONAL; ELECTRIC TURRET OVER TEMPERATURE.
SOLUTION :1. CHECK TURRET, WAIT FOR TEMPERATURE DOWN.
2. PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
50 (MPG MODE)
CAUSE :
CNC IN THE MPG MODE
SOLUTION :1. TURN OFF THE MPG MODE AND PRESS MPG KEY
51 (TURRET POWER FAULT)
CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET POWER FAULT.
SOLUTION :1. CHECK TURRET FUSE AND INPUT POWER.
52 (TURRET MAX. VOLTAGE)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET MAXIMUM VOLTAGE.
SOLUTION :1. CHECK MAIN POWER SUPPLY, USE CORRECT POWER.
53 (TURRET EXTRACURRENT)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET OVER LOAD.
SOLUTION :1. CHECK TURRET INPUT POWER AND WAIT FOR TEMPERATURE DOWN.
54 (TURRET UNLOCKING ERROR)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET UNLOCKING EROOR.
SOLUTION :1. CHECK TURRET PNEUMATIC OR HYDRAULIC SUPPLY.
2. PNEUMATIC PRESSURE REQUIRED 5 BAR 1.
3. HUDRAULIC OIL VOLUME REQUIRED TB120/160 22.6 cm3, TB 200/250
39.4 cm3, NOMINAL PRESSURE 30 BAR.
55 (TURRET LOCKING ERROR)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET LOCKING ERROR.
SOLUTION :1. SEE MESSAGE 54 SOLUTIONS.
56 (TURRET ZERO SEARCH ERROR)

6
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH ERROR.
SOLUTION : 1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO
PROXIMITY SW.
3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE.
57 (TURRET ZERO SEARCH TIME OUT)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET ZERO SEARCH TIME OUT.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET ZERO PROXIMITY
SW
3. IF NEED ADJUST PROXIMITY SW, CONTACT SERVICE.
58 (TURRET RESOLVER ALARM)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET RESOLVER FEEDBACK
ALARM.
SOLUTION :1. TURN OFF POWER, REFERENCE TURRET MANUAL AND CHECK
TURRET AMPLIFIER v2 CONNECTOR AND WIRING.
59 (TURRET PARITY ALARM)
CAUSE : OPTIONAL, BARUFFALDI TB SERIES; TURRET PARITY ALARM.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM, CHECK I/O BOARD RELAY AND
WIRING.
60 (TURRET INDEX OVERTIME)
CAUSE :
OPTIONAL, BARUFFALDI TB SERIES; TURRET TURNNING OVER TIME.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN.
61 (TURRET ZERO SEARCH)
CAUSE : THE TURRET IN ZERO SEARCH MODE
SOLUTION :WAIT ZERO SEARCH FINISH.
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
90 (TURRET PROGRAMMING ERROR)

CAUSE :
OPTIONAL; TURRET TOOL NUMBER DOES NOT EXIT.
SOLUTION :1. PRESS CNC ESC KEY CLEAR MESSAGE.
92 (V8 TURRET STROBE ERROR)
CAUSE :
OPTIONAL,BARUFFALDI TS/TOESAUTERGOLDEN SUN
SERIES;TURRET STROBE SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING.
93 (V8 TURRET PARITY ERROR)
CAUSE :
OPTIONAL ,BARUFFALDI TS/TOESAUTERGOLDEN SUN
SERIES;TURRET PARITY SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE ELECTRIC DIAGRAM AND CHECK TURRET WIRING.
95 (V8 TURRET TURNNING OVER TIME)
CAUSE :
SERIES;TURRET TURNNING OVER TIME.
96 (V8 TURRET NO CLAMP)
CAUSE :
SERIES;TURRET IN POSITION SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION
PROXIMITY SW.
97 (H4 TURRET TURNNING OVER TIME)
CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET TURNNING
OVER TIME.
FAGOR CONTROLLER
BNC/LT/T/HT SERIES
98 (H4 TURRET NOT IN POSITION)

CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET IN POSITION
SIGNAL DETECT ERROR.
SOLUTION :1. REFERENCE TURRET MANUAL AND CHECK TURRET IN POSITION
PROXIMITY SW.
99 (H4 T0 SEARCH)
CAUSE :
OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ZERO SEARCH.
SOLUTION :1. TURN ON M/C OR AFTER RESET TURRET ALARM WILL ZERO SEARCH
AUTOMATICLY AT THE FIRST TIME TOOL CHANGE EXECUTES.
2. JUST SHOW MESSAGE DURING ZERO SEARCHES.
100 (H4 ACTIVE TOOL WRONG)
CAUSE : OPTIONAL, HYDRAULIC 4 WAY TURRET SERIES; TURRET ACTIVE TOOL
WRONG.
SOLUTION :PRESS CNC RESET KEY, EXECUTES TOOL CHANGE AGAIN
FAGOR 8040TC//8055iTC CONTROLLER

I/O MAP
BNC/LT/T/HT SERIES
FAGOR 8040TC/8055iTC SERIES I/O MAP

TOTAL INPUT 56 ; OUTPUT 32
CNC AXES module PORT X2
INPUT (I1~I16) ; OUTPUT (O1~O8)
TOTAL INPUT 16 OUTPUT 8
ADDRESS
I1
I2
I3
I4
I5
I6
I7
I8
WIRE NO.
101
102
103
104
105
106
107
108
PIN NO.
10
29
11
30
13
31
13
32
I_EMG
I_CHUCK
I_DOOR_SW
I_COOL_OL
I_TAIL_OT
I_CHIP_CW_PB
I_LUBE_LO
I_CHIP_CCW_P
B
PLC
SYMBOL
COOLANT
EMERGENCY
CHUCK GUARD DOOR SWITCH PUMP OVER
STOP
LOAD
ADDRESS
I9
I 10
I 11
I 12
REMARK
I 13
CHIP
CONVEYOR
CW
I 14
TAIL STOCK
OVER TRAVEL
I 15
CHIP
CONVEYOR
CCW
I 16
LUBE LEVEL
LOW
WIRE NO.
100
110
111
112
113
114
115
116
PIN NO.
14
33
15
34
16
35
17
36
I_GEAR1_SW
I_JOY_PL_Z
I_MPG_A1
I_AIR_LO
I_JOY_MI_Z
I_MPG_A2
I_WASH_DOWN
_OL
I_HYD_OL
I_JOY_PL_X
I_MPG_F1
I_CHIP_OL
HYDRLUIC
MOTOR
OVERLOAD
JOY STICK +X
MPG
FEEDRATE BIT
1
CHIP
CONVEYOR
OVERLOAD
PLC
SYMBOL
REMARK
GEAR 1
SENSOR
JOY STICK +Z
JOY STICK Z
AIR PRESSURE
WASH DOWN
MPG AXES BIT
MPG AXES BIT
DETET
OVERLOAD
1
2

I/O MAP
BNC/LT/T/HT SERIES
ADDRESS
CONTACTOR
O1
K1
O2
K2
O3
K3
O4
K4
O5
K5
O6
K6
O7
K7
O8
K8
WIRE NO.
125
126
127
128
129
130
131
132
PIN NO.
21
22
23
24
O_EMG
O_CHIP_CW
O_SP_ENABLE
O_SP_CCW
O_CHIP_CCW
O_SP_CW
O_TB_PARITY
O_TB_MOD1
O_SP_JOG
O_TB_MOD2
O_DOOR_SW
CHIP
CONVEYOR
CW
FAGOR
SPINDLE
ENABLE
/SPINDLE
INVERTER CW
ENABLE
TB TURRET
MODE BIT 1
SPINDLE
INVERTER JOG
ENABLE TB
TURRET MODE
BIT 2
DOOR
INTERLOCK
CONTROL
PLC
SYMBOL
REMARK
EMERGENCY
STOP
OUTPUT
CHIP
CONVEYOR
CCW
SPINDLE
INVERTER
CCW ENABLE
TB TURRET
PARITY

I/O MAP
BNC/LT/T/HT SERIES
CNC IO 1 module PORT X7

INPUT (I97~I104) ; OUTPUT (O33~O56)
TOTAL INPUT 8 OUTPUT 24
ADDRESS
I97
I98
I99
I100
I101
I102
I103
I104
WIRE NO.
117
118
119
120
121
122
123
124
PIN NO.
14
33
15
34
16
35
17
36
SPARE
SPARE
PLC
I_FOOT_CLA
MP
SYMBOL
I_HYD_LOW
FOOT PEDAL
SW CLAMP
HYDRAULIC
PRESSURE
DETECTOR
REMARK
I_FOOT_UNCLA
I_CHUCK_IN
MP
I_DOOR_LK_S
I_CHUCK_OUT
W
FOOT PEDAL
HYDRAULIC
DOOR LOCK
SW UNCLAMP CHUCK CLAMP
SWITCH
HYDRAULIC
CHUCK

I/O MAP
BNC/LT/T/HT SERIES
ADDRESS
CONTACTOR
O33
K33
O34
K134
O35
K35
O36
K36
O37
K37
O38
K38
O39
K39
O40
K40
WIRE NO.
133
134
135
136
137
138
139
140
PIN NO.
21
23
24
O_COOL
O_TB_POS1
O_POWER_ON
22
4
O_HEAD_MOT
PLC
O_HYD_MOTO
O_Z_ENABLE
O_FULL_KEY
OR
O_X_ENABLE
R
SYMBOL
O_TB_MOD4
SPINDLE HEAD
STOCK LUBE
Z AXIS
HYDRAULIC
FULL KEY
MOTOR
X AXIS ENABLE
REMARK
ENABLE
MOTOR
CONTROL
TB TURRET
MODE BIT 4
ADDRESS
O41
O42
O43
O44
O45
CONTACTOR
K41
K42
K43
K44
K45
WIRE NO.
141
142
143
PIN NO.
25
O_TB_POS2
O_HV8_CW
O_E4_CW
144
145
COOLANT
PUMP
CONTROL
TB TURRET
MAIN POWER
POSITION BIT 1
ON
O46
K46
O47
K47
O48
K48
146
147
148
26
8
27
9
O_TB_POS4
O_TB_POS8
PLC
O_CHIP_MOTO
O_TB_START
O_LUBE
O_HV8_CCW O_HV8_UNCLA
O_GEAR2
R
O_HV8_CLAMP
SYMBOL
O_E4_CCW
MP
TB TURRET
TB TURRET
TB TURRET
TB TURRET
POSITION BIT 4 POSITION BIT 8
LUBRICATION
CHIP WASH
START HV8/E4
POSITION BIT 2
HV8/E4
HV8/E4
GEAR 2 COIL
REMARK
PUMP
DOWN MOTOR
TURRET
HV8/E4
TURRET CCW
TURRET
CLAMP
UNCLAMP
28
O_GEAR1
GEAR 1 COIL

I/O MAP
BNC/LT/T/HT SERIES
ADDRESS
CONTACTOR
O49
K49
O50
K50
O51
K51
O52
K52
O53
K53
O54
K54
O55
K55
O56
K56
WIRE NO.
149
150
151
152
153
154
155
156
PIN NO.
10
29
11
30
12
31
13
32
PLC
SYMBOL
REMARK
O_E4_AIR
O_TAIL_IN
O_TAIL_OUT
O_CHUCK_CLA
MP
O_CHUCK_UNC
LAMP
E4 TURRET
AIR BLOW
HYDRAULIC
TAILSTOCK IN
HYDRAULIC
TAILSTOCK
OUT
HYDRAULIC
CHUCK CLAMP
HYDRAULIC
CHUCK
UNCLAMP
SPARE
SPARE
SPARE

I/O MAP
BNC/LT/T/HT SERIES
CNC IO 1 module PORT X9
INPUT (I65~I96)
TOTAL INPUT 32
ADDRESS
I65
I66
I67
I68
I69
I70
I71
I72
WIRE NO.
165
166
167
168
169
170
171
172
PIN NO.
21
WIRE NO.
173
174
175
176
177
178
179
180
PIN NO.
26
I_TB_AL8
I_HV8_UNCLAM
P
27
28
I_X_HOME
I_HV8_CLAMP
I_X_OT
I_T_CCW_PB
X HOME
DETECT
HV8 TURRET
CLAMP
/SENSOR F
X OVER
TRAVEL
TURRET CCW
PB
PLC
SYMBOL
REMARK
ADDRESS
22
4
I_TB_LOCKED
I_JOY_MI_X
I_TB_POS
I_Z_HOME
I_Z_OT
I_HV8_POSA
I_MPG_F2
I_E4_CCW
I_E4_LOCKED
TB TURRET
LOCKED
TB TURRET IN
HV8 TURRET
JOY STICK X
Z HOME
POSITION
MPG FEEDRATE Z OT DETECT
POSITION
DETECT
E4 CCW
BIT 2
/SENSOR A
DETECT
E4 TURRET
LOCKED
I73
I74
I75
I76
I77
25
I_TB_AL4
PLC
I_GEAR2_SW I_HV8_POSD
SYMBOL
I_E4_C2
TB TURRET
ALARM BIT 4
HV8 TURRET
GEAR 2
POSITION
REMARK
SENSOR
/SENSOR D
E4 TURRET
COUNT 2
I_COOL_PB
COOLANT PB
TB TURRET
ALARM BIT 8
HV8 TURRET
UNCLAMP
/SENSOR E
23
5
24
I_TB_AL1
I_TB_AL2
I_HV8_POSB
I_T_CW_PB
I_HV8_POSC
I_E4_C1
TB TURRET
ALARM BIT 1
TB TURRET
HV8 TURRET
ALARM BIT 2
POSITION TURRET CW PB HV8 TURRET
/SENSOR B
POSITION
E4 TURRET
/SENSOR C
COUNT 1
I78
I79
I80

I/O MAP
BNC/LT/T/HT SERIES
ADDRESS
I81
I82
I83
I84
I85
I86
I87
I88
WIRE NO.
181
182
183
184
185
186
187
188
PIN NO.
10
29
11
30
12
31
13
32
I_SP_ER
I_SPM_HEAT_O
L
I_SP_ZERO
I_X_READY
I_Z_READY
I_C_READY
PLC
SYMBOL
I_SP_JOG_PB I_MPG_MODE
SPINDLE
INVERTER
ERROR/FAGO SPM THERMAL SPINDLE ZERO SPINDLE JOG
REMARK
R SPINDLE
OVER HEAT
SPEED
PB
SERVO
READY
ADDRESS
I89
I90
I91
I92
MPG MODE
SWITCH
X AXIS DRIVER Z AXIS DRIVER C AXIS DRIVER

READY
READY
READY
I93
I94
I95
I96
WIRE NO.
189
190
191
192
193
194
195
196
PIN NO.
14
33
15
34
16
35
17
36
I_TAIL_FOOT_
OUT
I_3PHASE
I_HYD_OL
I_KEY_ID
HYDRLUIC
MOTOR
OVERLOAD
KEY SELECT ID
PLC
I_TAIL_FOOT
_IN
SYMBOL
FOOT PEDAL
SW
REMARK
TAILSTOCK
IN
SPARE
FOOT PEDAL
3 PHASE
SW TAILSTOCK
MONITORING
OUT
I_KEY_OD
SPARE
KEY SELECT
OD
FAGOR 8055TC//8055TC/B CONTROLLER

I/O MAP
BNC/LT/T/HT SERIES
FAGOR SERIES I/O MAP

CNC AXES module PORT
INPUT: I/O 1-1 PC BOARD
ADDRESS
PLC
SYMBOL
REMARK
ADDRESS
PLC
SYMBOL
I1
I2
I3
I4
I5
I6
I7
I8
I_EMG
I_CHUCK
I_DOOR_SW
I_COOL_OL
I_TAIL_OT
I_CHIP_CW_PB
I_LUBE_LO
I_CHIP_CCW_PB
CHIP
CONVEYOR CW
LUBE LEVEL
LOW
EMERGENCY
COOLANT PUMP TAIL STOCK
CHUCK GUARD DOOR SWITCH
STOP
OVER LOAD
OVER TRAVEL
I9
I 10
I 11
I 12
I 13
I 14
I 15
I_GEAR1_SW
I_JOY_PL_Z
I_MPG_A1
I_AIR_LO
I_JOY_MI_Z
I_MPG_A2
I_WASH_DOWN_
OL
I_HYD_OL
I_JOY_PL_X
I_MPG_F1
I_CHIP_OL
JOY STICK +X
MPG FEEDRATE
BIT 1
I 23
CHIP
CONVEYOR
OVERLOAD
I 24
I_HV8_CLAMP
I_TB_AL2
I_HV8_POSC
HV8 TURRET
CLAMP
/SENSOR F
TB TURRET
ALARM BIT 2
HV8 TURRET
POSITION
/SENSOR C
REMARK
GEAR 1
SENSOR
ADDRESS
I 17
I 18
I 19
I_Z_HOME
I_JOY_MI_X
I_MPG_F2
I_Z_OT
PLC
SYMBOL
REMARK
CHIP
CONVEYOR
CCW
I 16
Z HOME
DETECT
JOY STICK +Z AIR PRESSURE JOY STICK Z

MPG AXES BIT 1
DETET
MPG AXES BIT 2
JOY STICK X
MPG FEEDRATE
BIT 2
Z OT DETECT
I 20
I_TB_LOCKED
I_HV8_POSA
I_E4_LOCKED
TB TURRET
LOCKED
HV8 TURRET
POSITION
/SENSOR A
E4 TURRET
LOCKED
WASH DOWN
OVERLOAD
I 21
I_TB_POS
I_E4_CCW
TB TURRET IN
POSITION
E4 CCW
DETECT
HYDRLUIC
MOTOR
OVERLOAD
I 22
I_TB_AL1
I_HV8_POSB
I_E4_C1
TB TURRET
ALARM BIT 1
HV8 TURRET
POSITION
/SENSOR B
E4 TURRET
COUNT 1

I/O MAP
BNC/LT/T/HT SERIES
ADDRESS
REMARK
I 25
Z HOME
DETECT
I 26
JOY STICK X
MPG FEEDRATE
BIT 2
REMARK
GEAR 2
SENSOR
ADDRESS
I33
I_TB_AL4
I_HV8_POSD
I_E4_C2
TB TURRET
ALARM BIT 4
HV8 TURRET
POSITION
/SENSOR D
E4 TURRET
COUNT 2
I34
I_SP_ER
I_SPM_HEAT_OL
PLC
SYMBOL
PLC
SYMBOL
REMARK
I_GEAR2_SW
SPINDLE
INVERTER
SPM THERMAL
ERROR/FAGO
OVER HEAT
R SPINDLE
SERVO READY
I 27
Z OT DETECT
I_COOL_PB
I 28
TB TURRET
LOCKED
HV8 TURRET
POSITION
/SENSOR A
E4 TURRET
LOCKED
I_TB_AL8
I_HV8_UNCLAM
P
I 29
TB TURRET IN
POSITION
E4 CCW
DETECT
I 30
TB TURRET
ALARM BIT 1
HV8 TURRET
POSITION
/SENSOR B
E4 TURRET
COUNT 1
I_X_HOME
I 31
I 32
HV8 TURRET
CLAMP
/SENSOR F
TB TURRET
ALARM BIT 2
HV8 TURRET
POSITION
/SENSOR C
I_X_OT
I_T_CCW_PB
COOLANT PB
TB TURRET
ALARM BIT 8
HV8 TURRET
UNCLAMP
/SENSOR E
X HOME
DETECT
TURRET
OVERLOAD
X OVER TRAVEL
TURRET CCW
PB
I35
I36
I37
I38
I39
I40
I_SP_ZERO
I_SP_JOG_PB
I_X_READY
I_Z_READY
I_DOOR_LK_SW
SPINDLE ZERO
SPEED
SPINDLE JOG
PB
X AXIS DRIVER
READY
Z AXIS DRIVER
READY
DOOR LOCK
SWITCH

I/O MAP
BNC/LT/T/HT SERIES
CNC I/O AXES module PORT
OUTPUT: I/O 2-1 RELAY BOARD ( K1 ~ K24)
ADDRESS
O1
O2
O3
O4
O5
O6
O7
O8
CONTACTOR
K1
K2
K3
K4
K5
K6
K7
K8
O_EMG
O_CHIP_CW
O_SP_CCW
O_TB_PARITY
O_TB_MOD1
O_SP_JOG
O_TB_MOD2
O_DOOR_SW
PLC
SYMBOL
REMARK
O_SP_ENABLE
FAGOR SPINDLE O_CHIP_CCW
ENABLE
O_SP_CW
EMERGENCY
CHIP
SPINDLE
STOP OUTPUT CONVEYOR CW INVERTER CW
ENABLE
CHIP
CONVEYOR
CCW
SPINDLE
INVERTER CCW
ENABLE TB
TURRET PARITY
TB TURRET
MODE BIT 1
SPINDLE
INVERTER JOG
ENABLE TB
TURRET MODE
BIT 2
DOOR
INTERLOCK
CONTROL
ADDRESS
O9
O10
O11
O12
O13
O14
O15
O16
CONTACTOR
K9
K10
K11
K12
K13
K14
K15
K16
O_X_ENABLE
O_COOL
O_TB_POS1
O_POWER_ON
PLC
SYMBOL
O_Z_ENABLE O_HYD_MOTOR
REMARK Z AXIS ENABLE
O_FULL_KEY
HYDRAULIC
MOTOR
FULL KEY
CONTROL
O_HEAD_MOTO
R O_TB_MOD4
SPINDLE HEAD
STOCK LUBE
COOLANT PUMP TB TURRET
MOTOR
X AXIS ENABLE
CONTROL
POSITION BIT 1
TB TURRET
MODE BIT 4
O20
O21
O22
O23
ADDRESS
O17
O18
O19
CONTACTOR
K17
K18
K19
K20
O_LUBE
O_TB_POS2
O_HV8_CW
O_CHIP_MOTOR
O_TB_POS4
O_HV8_CCW
O_E4_AIR
PLC
SYMBOL
K21
K22
O_TB_POS8
O_TB_START
O_HV8_UNCLAM
O_HV8_CLAMP
P
O_E4_CCW
O_E4_CW
MAIN POWER
ON
O24
K23
K24
O_GEAR2
O_GEAR1
3

I/O MAP
BNC/LT/T/HT SERIES
REMARK
TB TURRET
TB TURRET
TB TURRET
POSITION BIT 4
TB TURRET
POSITION BIT 8
START HV8
HV8 TURRET
LUBRICATION POSITION BIT 2
CHIP WASH
HV8 TURRET TURRET CLAMP
CCW
PUMP
HV8 TURRET
DOWN MOTOR
UNCLAMP
E4 TURRET
E4 TURRET AIR
CW
E4 TURRET CW
CCW
BLOW
GEAR 2 COIL
GEAR 1 COIL

I/O MAP
BNC/LT/T/HT SERIES
CNC IO 4 module PORT
INPUT: I/O 4 PC BOARD
ADDRESS
PLC
SYMBOL
I65
I66
I67
FOOT PEDAL
FOOT PEDAL SW
SW TAILSTOCK H4 IN POSITION
TAILSTOCK OUT
IN
ADDRESS
I73
I74
I75
SYMBOL
I69
I70
I_TAIL_FOOT_O
UT
I_TAIL_FOOT_IN
REMARK
PLC
I68
I71
I72
I_KEY_ID
H4 T1
SPARE
H4 T2
KEY SELECT ID
H4 T3
I76
I77
I78
I79
I80
I_KEY_OD
I_HYD_LOW
HYDRAULIC
PRESSURE
DETECTOR
I85
I_FOOT_CLAMP
H4 TURRET CW FOOT PEDAL SW
PB
CLAMP
H4 TURRET
CCW PB
REMARK
KEY SELECT OD
H4 T4
SPARE
H4 ALARM
ADDRESS
I81
I82
I83
I84
PLC
I_FOOT_UNCLA
MP
I_CHUCK_IN
I_AIR_TAIL_IN
REMARK
FOOT PEDAL
SW UNCLAMP
HYDRAULIC
CHUCK IN
AIR TAILSTOCK
IN SENSOR
HYDRAULIC
CHUCK OUT
AIR TAILSTOCK
OUT SENSOR
SPARE
AIR TAILSTOCK
IN PB
SPARE
ADDRESS
I89
I90
I91
I92
I93
I94
I95
I96
PLC
I_AIR_TAIL_OUT
_PB
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SYMBOL
SYMBOL
REMARK
AIR TAILSTOCK
OUT PB
I86
I87
I88
I_AIR_TAIL_IN_P
B
I_CHUCK_OUT I_AIR_TAIL_OUT

I/O MAP
BNC/LT/T/HT SERIES
OUTPUT: I/O 2-2 RELAY BOARD ( K33 ~ K48)
ADDRESS
O33
O34
O35
O36
O37
O38
O39
O40
CONTACTOR
K33
K34
K35
K36
K37
K38
K39
K40
PLC
O_CHUCK_CLA
MP
SYMBOL
O_CHUCK_UNCL
AMP
REMARK
H4 TOOL1
SPARE
H4 TOOL2
SPARE
H4 TOOL3
HYDRAULIC
CHUCK CLAMP
H4 TOOL4
ADDRESS
O41
O42
O43
O44
O45
O46
O47
HYDRAULIC
CHUCK
UNCLAMP
O48
CONTACTOR
K41
K42
K43
K44
K45
K46
K47
K48
SPARE
SPARE
SPARE
SPARE
PLC
O_TAIL_IN
SYMBOL
REMARK
ZERO SEARCH
HYDRAULIC
TAILSTOCK IN
O_TAIL_OUT
E4 RESET
HYDRAULIC
TAILSTOCK OUT

I/O MAP
BNC/LT/T/HT SERIES
OUTPUT: I/O 5 RELAY BOARD ( K49 ~ K64)
ADDRESS
O49
O50
O51
O52
O53
O54
O55
O56
CONTACTOR
K49
K50
K51
K52
K53
K54
K55
K56
SPARE
SPARE
SPARE
SPARE
O61
O62
O63
O64
PLC
O_AIR_TAIL_OU
T
O_AIR_TAIL_IN
SYMBOL
REMARK
SPARE
ADDRESS
O57
SPAREAIR
TAILSTOCK IN
O58
O59
AIR TAILSTOCK
OUT
O60
CONTACTOR
K57
K58
K59
K60
K61
K62
K63
K64
SPARE
SPARE
RESET
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
PLC
SYMBOL
REMARK

I/O MAP
BNC/LT/T/HT SERIES
FAGOR PITCH ERROR COMPENSATION RANGE

FILE NAME: XML1 ; ZML2
1. BNC2240
X, -300 ~ 40, step 25
Z, -1000 ~ 10, step 50
2. BNC2260
X, -300 ~ 40, step 25
Z, -1500 ~ 10, step 50
3. BNC2280
X, -300 ~ 40, step 25
Z, -2000 ~10, step 50
ELECTRICAL MANUAL
ELECTRICAL MANUAL

BNC HT LT Mp-446 8055ia - I Plus

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BNC HT LT Mp-446 8055ia - I Plus

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What are the main steps for powering on the machine?

What are the main steps for powering on the machine?

What is the purpose of warming up the machine and what are the steps involved?

What is the purpose of warming up the machine and what are the steps involved?

OPERATION MANUAL

Main power switch on

Check the machine condition Machine panel & all switches

Main power switch on

Main operation panel

Main operation panel

Release EMG stop switch

Push function key zero

Main key board

Push cycle start button

Main key board

Load free operation more than 30 minutes (longer in the winter)

Check machine condition and Machine

Select automatic mode and

Push cycle start button

Refer to Fagor CNC 8055TC

Main operation panel

Push this button to start

The pump will stop if the main

Push again then stop

Push this button to switch on Under any mode

Push again then switch off

Push this button to C.W.

Working only when front door

Push this button to C.C.W.

Work only when front door is

Chip conveyor CW / CCW

1 A Push this button to start

The chip conveyor will stop if

B Push this again to stop

Push this button to jog in

This button has no function

OD / ID key switch (option) only when hydraulic chuck supplied

Spindle need stop

5.3.6 Spindle JOG

JOG spindle in CW running

Speed < 50rpm

Spindle running will be stopped

5.3.7 Over travel release

This button must be pressed

When axis is over travel,

5.3.8 Moving axes by joy sticker and hand wheel

1 A Push to move X + direction

B Push to move X direction

2 A Push to move Z + direction

B Push to move Z direction

X axis hand wheel

Z axis hand wheel

Portable Manual Pulse Generator (option) :

Push MPG MODE

5.3.9 Power on / power off

Push this button to switch on Main power switch needs

Push this button to switch off

C axis with power turret function (OPTION)