Case Study
Case Study
Case Study
INVENTORY MANAGEMENT
QUALITY ASSURANCE
STRATEGY MANAGEMENT
SELF MANAGED TEAM CONCEPT
NAME
REGISTRATION NUMBER
: ASHWANI MALHOTRA
: 200742588
INVENTORY MANAGEMENT
Page |2
INVENTORY MANAGEMENT
Priority to customer
Economy in buying
The different methodology adopted is
(a) Fixed Order Quantity system.
(b) Fixed Order Interval System.
Page |3
INVENTORY MANAGEMENT
In each methodology again evaluation is done for both Local supplier and manufacturer
(from china) for the feasibility. The results are tabulated below after the calculations.
(A) FIXED ORDER QUANTITY SYSTEM WHEN SUPPLY IS FROM CHINA
D (Daily Demand) = 100 unit
S (Ordering & shipment cost IN Rs.) = 65000
C (Unit Cost in Rs.) = 4200
I (Average inventory holding cost) = 20% of average inventory investment
P (Annual consumption in units) =Daily demand x No. Of days in year
= 100 x 365
= 36500
Q (Economic Order Quantity in units) =Sqrt ((2 x S x P)/(C x I))
2 x 36500 x 65000
4200 x 0.2
= 2377
Annual Total Cost: = Basic cost + Procurement cost + Carrying cost
= 998223
Annual Total Cost (Rs.) =153300000 +998223 + 998223 =155296447
Page |4
INVENTORY MANAGEMENT
2 x 36500 x 250000
4284 x 0.2
= 1459
Annual Total Cost: = Basic cost + Procurement cost + Carrying cost
Page |5
INVENTORY MANAGEMENT
Carrying Cost (Rs.) =(Inventory carrying cost in decimal x Unit cost x Order quantity)
2
= (0.2 x 4284 x 14595)
2
= 625232
Annual Total Cost (Rs.) =156366000+ 625232+625232
=157616464
Page |6
INVENTORY MANAGEMENT
Annual procurement cost = (Procurement cost per review x No. of days in Year)
Review period
= (16250 x365)/30 =197708
Annual Ordering Cost (Rs.) = 150000
Total Annual Ordering & Procurement cost (Rs.) = 197708 + 150000 = 347708
Carrying Cost (Rs.) = Inventory carrying cost in decimal x Unit cost x Avg. Inventory
=
Page |7
INVENTORY MANAGEMENT
2013480
Page |8
INVENTORY MANAGEMENT
DESCRIPTION
Unit cost (Rs.)
CHINA
LOCAL
SUPPLIER
SUPPLIER
4200
4284
100
100
36500
36500
65000
25000
21
2100
700
500
500
2377
1459
153300000
156366000
998223
625232
998223
625232
155296447
157616464
500
500
2100
700
2600
1200
2877
1959
Page |9
INVENTORY MANAGEMENT
500
500
3000
3000
2100
700
500
500
5600
4200
3050
2350
5100
3700
150000
150000
16250
6250
197708
76042
347708
226042
153300000
156366000
2562000
2013480
2909708
2239522
156209708
158605522
CLOSE
P a g e | 10
QUALITY ASSURANCE
Objective:
Application of check sheet, brainstorming and flow chart usage in problem
solving.
A reputed FMCG company of India was very much upset
regarding the rejection of material at customer end within the guarantee period. The
company manufacturing operation is done by vendors spearheaded in North India in
Delhi & Himachal Pradesh. The Design, marketing & servicing is taken care by company
itself. The above said product, water heater, is a volumetric and major profit shared part
of particular strategic business unit.
The company Vice President called the Chief Manager QC Mumbai for the business
review meeting. In the meeting Regional sales manager, South raised the issue of
rejection and complained that he has lost a number of customers and large money is also
blocked in the payment due to the same reason. Next day, Mr. Mahesh instructed his
Engineer (Mr. Vineet Dhiman) to do the method study.
Mr. Vineet made the check sheet to gather the information regarding various elements of
the defective material returned from all over the branches in terms of branch, model,
under guarantee, problem. The compiled data is as follow.
Sr. No.
Problem
Quantity
Commutative Quantity
146
146
71.5%
37
183
18.1%
Not operating
11
194
5.4%
Body Damage
200
2.94%
Others
204
1.96%
204
100%
Total
P a g e | 11
QUALITY ASSURANCE
The Process of making Tank for water heater starts from drawing the two identical half
tanks from Copper sheet circle, trunking the hole in one doom in flat portion, fitting the
Cast iron ring in cut-out part. Then two halves are put over each other and brazing with
Oxy-acetylenes torch.
The tank is immediately put in the water for cooling. Then tank is fitted with apparatus
plate and checked for leakage by filling the water at pressure 6 kg/cm2.The tank which
are passed in leakage test assembled with other subassembly to make finish product.
Start
PROCESS 1
PROCESS 2
PROCESS 3
PROCESS 4
PROCESS 5
PROCESS 6
PROCESS 7
PROCESS 8
Leakage Testing
PROCESS 9
NO
Is Test Passed
YES
PROCESS 10
Complete Assy.
END
P a g e | 12
QUALITY ASSURANCE
Brazing
Brazing
Tank
After compiling the result from check sheet the major problem found was leakage from
brazing. Its Share is 71.5%.
Mr. Vineet, at the vendor place conducted brainstorming meeting. In the session
major cause come up and then listed down for future reference.
1. Brazing rod is of poor Quality or not suitable for particular application
2. The process of Brazing is not appropriate
3. The vendor is interested in fast production and hence fast operation cast a thin
layer of brazing.
Mr. Vineet checked for each cause to determine the potential effect one by one.
The first cause state that brazing rod is of poor quality. The currently using
material has 6 % phosphorous content. The suggested material is brazing rod with
2% silver composition. It is 30 % costlier than earlier used one.
Submitted By: Ashwani Malhotra
P a g e | 13
QUALITY ASSURANCE
Ten water heaters were manufactured using the silver brazing rod
and installed in coastal area for testing. The result was collected after one month.
It was found that three of the heaters started leaking from the brazing.
For the second cause, the close monitoring of process revealed that before
brazing no oil/dirt/grease was removed from the surface.
Practically before brazing there should be no any oil/grease over the surface as
this would create the problem in adhesion of two metals. In manufacturing
process before brazing fifty tanks were thoroughly cleaned then brazed using old
Phosphorous rod, with aceton to remove the oil/dirt.
The cooling of joined halves carried out in normal air rather than cooling in the
water (as it was done previously practiced) because immediate cooling affects the
brazing strength. During the pressure testing there was improvement in the
outcome. As earlier, in a lot of fifty there used to be five to seven rejections during
leakage testing. But implementation of the before said two processes (Precleaning
and cooling in air) reduced the rejection to half of the previous rejection.
For the third cause, time and motion study of brazing process was done to find
the discrepancy in observed time and standard time. The comparison of this
report with earlier report showed no abnormal variation.
In actual practice after usage of water heater in coastal areas the leakage starts at
brazing. This is mainly due to the high salt concentration in the water. This salt
after evaporation of water comes in directly contact with brazing material and
start deteriorating it. A new interlocking mechanism was developed so as to
minimize the water contact with brazing material. Again, ten samples were made
with new interlocking system and installed in coastal areas. The Tank interlocking
is given in Figure 2 & figure 4.
After one month of continues operation no leakage was observed in any of the
samples.
P a g e | 14
QUALITY ASSURANCE
Brazing
Brazing
P a g e | 15
QUALITY ASSURANCE
START
PROCESS 1
Copper Sheet circle
PROCESS 2
PROCESS 3
PROCESS 4
PROCESS 5
Pre-cleaning
PROCESS 6
PROCESS 7
Cooling in Air
PROCESS 8
PROCESS 9
Leakage Testing
PROCESS 10
PROCESS 11
Open the
apparatus plate
Is Test
Passed
Complete Assembly
END
P a g e | 16
STRATEGY MANAGEMENT
DELTACOM GmBH
Objective: The case study helps to understand the perception & application of
strategy formulation.
The company is established in Germany and it is into the business of IT solution provider
to various customers all over the globe. Recently in Chine, the company has participated in
the International Bidding and awarded the contract. The company has made huge effort to
get the order as it was very competitive, financially as well as from Technical specification
point of view.
The project duration is within the range of 7 to 10 years and it also outlay larger chunk of
money. So after winning the contract, management called for Executive level meeting in
Berlin for overall framework. The agenda of the meeting distributed to them was to decide
upon the formulation & evaluation of various strategies to be adopted for the project.
The major participants of projects are enlisted below.
(1) Exclusive Partner
(D)
(E)
MISSION OF
BUSINESS
STRATEGIC AGENDA
P a g e | 17
STRATEGY MANAGEMENT
SLI
TCS
BP
MISSION OF BUSINESS
OPERATIONAL EXCELLENCE
INNOVATION
CUSTOMER TARGETING
AGGREGATE/GRANULAR METRICS
EXPERIMENTATION AND FEEDBACK
P a g e | 18
STRATEGY MANAGEMENT
LEGENDS :->
TCS ---- TOTAL CUSTOMER SOLUTION
BP BEST PRODUCT
SLI SYSTEM LOCK IN
(A) Partner Segmentation
Tier 1: Exclusive Partner
Japan based organisations provides outsourcing of IBM mainframe applications
Opportunity for customer lock-in
Joint Venture with IBM, the main source of Mainframe developer
Existing customers: GE Japan, JBCC, and AIG
Tier 2: Strategic/Integrated Partner
Long term symbiotic partnership with high value added
Existing customers: GE China, GE US, Kawasaki and Unisys.
Tier 3: Project Solution Seekers
Full project ownership and solution delivery responsibility without established (but
potential) for long-term client relationship
Existing customer: Toyota, Honda, US prospects, Dept. of Transportation China
Tier 4: Body Shoppers
Transactional relationship to provide supplemental staff without much end client
relationship
Existing customers: IBM
DELTACOM GmBH has to choose the partner for project operation in Chins. Every
business Partner has some strength & weakness in terms of their competency in
different field. So the Company made the business dimension & value proposition
analysis for each partners. So the cost comparison, Timely delivery as well as Quality
of operation can be judged on the same platform.
P a g e | 19
STRATEGY MANAGEMENT
Services
Customer
Channels
End Users
Complementors
Unique Competencies
Description
Products
Services
Customer
Channels
Direct
End Users
N/A
Complementors
Unique Competencies
P a g e | 20
STRATEGY MANAGEMENT
Description
Products
Services
Customer
Channels
Direct
Consulting partners such as IBM
Strategic partners such as GE
End Users
N/A
Complementors
Unique Competencies
Description
Individual resources to supplement existing project teams and
fill skills gaps(transactional)
T&M and retained resources for fixed time durations
Provide specific technology development skills on projects
IBM Japan, NEC
Direct
Consulting partners such as IBM
Corporation
N/A
1. Consulting partnerships
2. Technology skill differentiation
P a g e | 21
STRATEGY MANAGEMENT
Description
Element
Experiences
Value Delivery
Systems
Value
Appropriation
Description
Experiences
P a g e | 22
STRATEGY MANAGEMENT
Value Appropriation
Description
Experiences
Value Appropriation
P a g e | 23
STRATEGY MANAGEMENT
Value Appropriation
Systems Lock-In
Dominant Exchange
Exclusive Channel
Customer Integration
Total customer solution
Low Cost
Horizontal Breadth
Differentiation
Redefining Experience
P a g e | 24
STRATEGY MANAGEMENT
Current Situation
Desired Situation
System Lock In
2.
Low Cost
3.
Dominant
Exchange
No Specific competency
that create strong bondage
creation
Exclusive
Channel
5.
6.
Customer
Integration
Horizontal
Breath
P a g e | 25
STRATEGY MANAGEMENT
Current Situation
Desired Situation
7.
Redefining
Experience
8.
Differentiations
(E) Mission
P a g e | 26
STRATEGY MANAGEMENT
Scope
Now
Future
1.
Customer
Scope
2.
End-User Scope
3.
Channel Scope
4.
Complementor
Scope
5.
Geographical
Scope
6.
Service Scope
7.
Product Scope
8.
Unique
Competencies
Large Corporations,
Government departments in
China
Direct, Joint Venture
1. High maturity in
Software development
process
2. Six-Sigma certified
project and operations
managers
3. Low cost of Chinabased delivery
P a g e | 27
STRATEGY MANAGEMENT
Dimension
2.
3.
4.
Motivation
5.
Vulnerability
Description
Strategic Thrust
Primary
Responsibility
Secondary
responsibility
1.
CEO
2.
CEO
VP Sales , VP HR, VP
Marketing
3.
4.
VP HR
5.
CFO
VP Operation
CFO
P a g e | 28
The purpose of the project is to study the self managed team concept.
OBJECTIVES OF TRAINING
1) To impart basic knowledge and skill to the new entrants and enable them to
perform their jobs well.
2) To equip the employees to meet the changing requirements of the job and the
organization.
3) To teach the employees the new techniques and ways of performing the job or
operations.
4) To prepare the employees for higher level tasks and built up a second line of
component managers.
P a g e | 29
P a g e | 30
AREAS OF TRAINING
The areas in which training is offered can be classified into following categories:
KNOWLEDGE
TECHNICAL SKILL
SOCIAL SKILL
ATTITUDE
SBU : -
GENDER (M / F):-
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
P a g e | 31
5. The training aids provided during the training period were sufficient & helpful.
(a)Strongly agree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(b)Agree
(d) Disagree.
(e) Cant
P a g e | 32
Agreed
Female
13
43.33
Male
26.67
21
70.00
Total
Agreed
Grand
%
Total
0.00
13
30.00
17
30.00
30
Strongly
Grand
AGE
Agreed
Agreed
Total
18 Years
13.33
3.33
19 Years
20.00
10.0
20 Years
13.33
6.67
21 Years
20.00
6.67
22 Years
3.33
3.33
Total
21
70.00
30.00
30
Strongly
Grand
SBU
Agreed
Agreed
Total
Meter
11
36.67
13.33
15
T&D
10
33.33
16.67
15
Total
21
70.00
30.00
30
P a g e | 33
Strongly
Can't
GENDER
disagreed
Female
3.33
Male
Total
AGE
Strongly
Year
disagreed
18
say
Strongly
Grand
Agreed
Agreed
Total
0.00
10
33.33
6.67
13
0.00
6.67
30.00
20.00
17
3.33
6.67
19
63.33
26.67
30
Can't
%
say
0.00
Grand
Agreed
Agreed
Total
0.00
13.3
3.33
6.67
20.0
3.33
19
0.00
20
0.00
0.00
13.3
6.67
21
0.00
0.00
13.3
13.33
0.00
3.3
0.00
19
63.33
26.67
30
22
3.33
Total
3.33
Strongly
SBU
disagreed
Meter
Strongly
6.67
Can't
%
say
Strongly
Grand
Agreed
Agreed
Total
0.00
30.0
20.0
15
T&D
3.33
6.67
10
33.3
6.6
15
Total
3.33
6.67
19
63.3
26.6
30
P a g e | 34
Can't
Strongly
GENDER
say
Agreed
Female
6.67%
11
36.67%
Male
6.67%
23.33%
Total
13.33%
18
60.00%
Can't
Agreed
Grand
%
Total
0.00%
13
26.67%
17
26.67%
30
Strongly
Grand
AGE
say
Agreed
Agreed
Total
18 Years
3.33%
10.00%
3.33%
19 Years
0.00%
20.00%
10.00%
20 Years
0.00%
13.33%
6.67%
10.00%
13.33%
3.33%
0.00%
3.33%
3.33%
13.33%
18
60.00%
26.67%
30
21 Years
22 Years
Total
Can't
SBU
Strongly
Grand
say
Agreed
Agreed
Total
meter
6.67%
26.67%
16.67%
15
Transformer
6.67%
10
33.33%
10.00%
15
Total
13.33%
18
60.00%
26.67%
30
Energy
P a g e | 35
Strongly
Grand
GENDER
Agreed
Agreed
Total
Female
11
36.67%
6.67%
13
Male
15
50.00%
6.67%
17
Grand Total
26
86.67%
13.33%
30
Strongly
Grand
AGE
Agreed
Agreed
Total
18 Years
13.33
3.33
19 Years
26.6
3.33
20 Years
20.00
0.00
21 Years
20.00
6.67
22 Years
6.67
0.00
Total
26
86.67
13.33
30
Strongly
Grand
SBU
Agreed
Agreed
Total
Meter
13
43.33
6.67
15
T &D
13
43.33
6.67
15
Total
26
86.67
13.33
30
P a g e | 36
Strongly
Grand
GENDER
Agreed
Agreed
Total
Female
26.67
16.67
13
Male
13
43.33
13.33
17
21
70.00
30.00
30
Grand
Total
Strongly
Grand
AGE
Agreed
Agreed
Total
18 Years
6.67
10.00
19 Years
20.0
10.00
20 Years
13.33
6.67
21 Years
23.33
3.33
22 Years
6.67
0.00
Grand Total
21
70.00
30.00
30
Strongly
SBU
Agreed
Agreed
Grand Total
Meter
11
36.67
13.33
15
T&D
10
33.33
16.67
15
Grand Total
21
70.00
30.00
30
P a g e | 37
Strongly
Grand
GENDER
Agreed
Agreed
Total
Female
13.33
30.00
13
Male
20.00
11
36.67
17
Grand Total
10
33.33
20
66.67
30
Strongly
Agreed
18
6.67
10.0
19
6.67
23.3
20
6.67
13.3
21
13.33
13.3
0.00
6.67
33.33
20
66.6
30
22
Grand Total
10
Agreed
Grand
AGE Years
Strongly
Total
Grand
SBU
Agreed
Agreed
Total
Meter
16.67
10
33.33
15
T&D
16.67
10
33.33
15
Grand Total
10
33.33
20
66.67
30
P a g e | 38
7. The perception of SMTs about time allotted to each subject was enough.
Dis-
Can't
Strongly
GENDER
agreed
say
Agreed
Female
6.67
6.67
30.00
Male
3.33
13.33
11
36.67
Total
10.00
20.00
20
66.67
AGE
Dis-
Years
agreed
18
Can't
Grand
Agreed
Total
0.00
13
3.33
17
3.33
30
Strongly
say
Agreed
0.00
3.33
Grand
Agreed
Total
13.33
0.00
19
3.3
3.33
23.33
0.00
20
3.33
3.33
13.33
0.00
21
3.33
3.33
16.67
3.33
0.00
6.67
0.00
10.00
20.00
3.33
30
22
Total
0.00
20
66.67
Can't
Strongly
SBU
Disagreed
say
Agreed
Meter
6.67
6.67
11
36.67
T&D
3.33
13.33
30.00
Total
10.00
20.00
20
66.67
Grand
Agreed
Total
0.00
15
3.33
15
3.33
30
P a g e | 39
Can't
Strongly
Grand
GENDER
say
Agreed
Agreed
Total
Female
3.33
23.33
16.67
13
0.00
12
40.00
16.67
17
3.33
19
63.33
10
33.33
30
Male
Total
AGE
Can't
Years
say
Strongly
Grand
Agreed
Agreed
Total
0.00
13.3
3.33
3.3
13.3
13.33
20
0.0
13.3
6.67
21
0.0
16.6
10.0
22
0.0
6.67
0.0
3.33%
19
63.33%
33.33%
30
18
19
Total
Can't
SBU
say
Strongly
Grand
Agreed
Agreed
Total
0.00
11
36.67
13.33
15
3.33
26.67
20.00
15
3.33
19
63.33
10
33.33
30
Meter
T&D
10
Grand
Total
P a g e | 40
Strongly
GENDER
Grand
Agreed
Agreed
Total
Female
10
33.4
10.0
13
Male
11
36.6
20.0
17
Grand Total
21
70.0
30.0
30
Strongly
Grand
AGE
Agreed
Agreed
Total
18 Years
13.33
3.33
19 Years
13.33
16.67
20 Years
16.67
3.33
21 Years
20.00
6.67
22 Years
6.67
0.00
21
70.00
30.00
30
Grand
Total
Strongly
Grand
SBU
Agreed
Agreed
Total
Energy meter
11
36.67
13.33
15
Transformer
10
33.33
16.67
15
Grand Total
21
70.00
30.00
30
P a g e | 41
The effectiveness of training imparted to SMTs measured from the fact that the SMTs are
very well trained on different aspects. It provide them a good learning opportunity,
improvement in personality & increasing employability skill
For the company it acts as long term investment in the building of talent pool.
P a g e | 42