Main and Pilot Pump GP: 330D and 336D Excavator 336D MHPU Hydraulic System - Attachment

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RENR9449-03

April 2010

Component Locations
Part
Number

Machine
Location

Schematic
Location

164-6981

B-5

Cylinder Gp - Boom

Note A

F-6

Cylinder Gp - Bucket

Note A

E-6

Cylinder Gp - Stick

Note A

F-6

Filter Gp - Case Drain

126-2075

A-5

Filter Gp - Pilot Hydraulic

158-8987

A-4

AA

Left Pump Delivery Pressure

B-4

Description
Accumulator Gp - Pilot Manifold

BASIC COMPONENT SYMBOLS

Tap Locations
Pressure and Sampling
Tap
Number

Description

MAIN

188-4140

B-7

BB

Right Pump Delivery Pressure

A-4

Motor Gp - Hydraulic Fan

234-4638

C-7

CC

Pilot Pump Delivery Pressure

A-5

GG

Pilot Pressure Pb1 (B1), Attachment

F-2

HH

Pilot Pressure Pa1 (B2), Attachment

F-2

II

Pilot Pressure bR2 (B3), Attachment

F-2

271-6376

F-4

Motor Gp - Right Travel

271-6376

10

F-3

Motor Gp - Swing

200-3373

11

F-8

Pump Gp - Hydraulic Fan

259-0815

12

B-3

Pump Gp - Main and Pilot

283-6116

13

B-2

JJ

Pilot Pressure aR2 (B4), Attachment

F-2

Right Pump Pilot Pressure

E-1

Sensor As - Left Pump Press.

221-8859

14

A-2

KK

Sensor As - Right Pump Press.

221-8859

15

B-2

LL

Left Pump Pilot Pressure

E-1

Switch As - Left Travel Pilot

167-3466

16

D-8

OO

Pump Power Shift Pressure

B-2

Switch As - Pilot Pressure

167-3466

17

A-8

SOS

Hydraulic Oil Sampling Port

A-5

Switch As - Right Travel Pilot

167-3466

18

D-7

Swivel Gp

234-4440

19

E-3

Tank As - Hydraulic Oil

239-1661

20

A-5

Valve Gp - Check, Cooler Bypass

190-7745

21

C-7

Valve Gp - Heavy Lift Solenoid

121-6303

28

A-4

Valve Gp - Left Travel Counterbalance

204-2819

29

E-4

Valve Gp - Load Control Boom Cylinder

255-5683

30

D-1

255-5680

31

D-5

285-1345

32

C-1 to C-7

Valve Gp - Pilot Manifold

215-5037

34

B-5 to B-6

270-5952

35

B-7

270-5951

36

B-8

Valve Gp - Press. Red. Boom/ Swing

232-4102

37

B-4

Valve Gp - Press. Red. Bucket/ Stick

232-4102

38

A-6

Valve Gp - Pressure Relief

206-3354

39

A-6

Valve Gp - Right Travel Counterbalance

204-2819

40

E-3

Valve Gp - Shuttle

185-0462

41

A-8

Valve Gp - Shuttle

259-7732

42

B-4

Valve Gp - Swing Cushion

158-9090

43

E-8

Valve Gp - Travel Pilot

270-5947

44

D-7

SPRING

CONTROL VALVES

VARIABILITY

SPRING
(ADJUSTABLE)

LINE RESTRICTION
(VARIABLE)

PRESSURE
COMPENSATION

ONE POSITION

TWO POSITION

50

C-6

Valve Gp - ECV, Check Solenoid

297-0370

51

F-5

Valve Gp - ECV1, Check Solenoid

297-0370

52

E-5

Valve Gp - ECV2, Check Solenoid

297-0370

53

F-5

Valve Gp - ERV1, Sol. and Relief

244-8506

54

E-5

Valve Gp - ERV2, Sol. and Relief

244-8506

55

F-5

Valve Gp - Neg. Flow Control

171-0188

56

E-1

Valve Gp - Work Tool, (4 Function)

259-7429

57

E-1

PUMP
(2 - SECTION)

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

PUMP
(VARIABLE & PRESSURE
COMPENSATED)

ATTACHMENT

LINE RESTRICTION
(VARIABLE & PRESSURE
COMPENSATED)

VALVE PORTS

THREE POSITION

TWO - WAY

THREE - WAY

FOUR - WAY

CHECK VALVES

A B

P T

P T

NORMAL POSITION

SHIFTED POSITION

BASIC
SYMBOL

INFINITE POSITION

SHUTTLE

SPRING
LOADED

PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

PRESSURIZED

330D:
GBC1-UP
GGE1-UP
THJ1-UP
LRM1-UP
ERN1-UP
RAS1-UP
T2Y1-UP

336D:
JBF1-UP
KDJ1-UP
MYP1-UP
DTS1-UP
WET1-UP

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

MEASUREMENT

PRESSURE

ROTATING SHAFTS

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

COMBINATION CONTROLS

336D: MHPU
M3M1-UP
M3N1-UP

SOLENOID

SOLENOID
OR MANUAL

SOLENOID
& PILOT

SOLENOID &
PILOT OR MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

MANUAL SHUTOFF

PUSH - PULL LEVER

GENERAL MANUAL

EXTERNAL RETURN

GAS CHARGED

LINES CROSSING

2010 Caterpillar, All Rights Reserved

COMPLETE

FIXED
DISPLACEMENT

SINGLE ACTING

LINES JOINING

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

INTERNAL PASSAGEWAYS
INFINITE
POSITIONING

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

INTERNAL
SUPPLY PRESSURE

HYDRAULIC & PNEUMATIC CYLINDERS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

SPRING

REMOTE SUPPLY PRESSURE

CROSSING & JOINING LINES

HYDRAULIC PUMPS

System 14: Combined Function

PEDAL

SIMPLIFIED

INTERNAL RETURN

ACCUMULATORS

FIXED
DISPLACEMENT

PUSH BUTTON

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

SPRING LOADED

259-7378

LINE RESTRICTION
(FIXED)

CONTROL VALVES
AB

Attachments
Valve Gp - Control, Auxiliary

RESTRICTION

VALVES

VALVE ENVELOPES

330D and 336D Excavator


336D MHPU
Hydraulic System - Attachment

Valve Gp - Load Control Stick Cylinder

Valve Gp - Pilot, Bucket and Boom

FLUID CONDITIONER

VENTED

Valve Gp - Main Control

Valve Gp - Pilot, Stick and Swing

PUMP OR MOTOR

AUX

Schematic
Location

Filter Gp - Return Oil


Motor Gp - Left Travel

FLUID POWER SYMBOLS

3 POSITION

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

2 POSITION

FLOW IN
EITHER
DIRECTION

Printed in U.S.A.

Note A: Refer to service manual for specific cylinder information.

9 29

21

35

40

36

21

17
41

30 31 32

OO

16 18

SOS

CC

ELECTRICAL SYMBOLS TABLE

HYDRAULIC SYMBOLS (ELECTRICAL)

44
G
TRANSDUCER
(GAS / AIR)

GENERATOR

ELECTRIC MOTOR

PRESSURE SWITCH

PRESSURE SWITCH
(ADJUSTABLE)

TEMPERATURE
SWITCH

ELECTRICAL WIRE

28 34
37 42

ELECTRICAL SYMBOLS (ELECTRICAL)

13 14 15
2

3
PRESSURE
SWITCH

TEMPERATURE
SWITCH

LEVEL
SWITCH

FLOW
SWITCH

WIRE NUMBER IDENTIFICATION CODES

10

40

7 57

6
20

52

11

54

43

ELECTRICAL SCHEMATIC EXAMPLE

HYDRAULIC SCHEMATIC EXAMPLE

CURRENT STANDARD

CURRENT STANDARD

HARNESS IDENTIFICATION CODE THIS EXAMPLE


INDICATES WIRE 135 IN HARNESS AG

19

AA

50

13

BB

WIRE

30 31 32
21

38 39 50

20

35

56

MAIN AND PILOT PUMP GP

CIRCUIT NUMBER
IDENTIFICATION

13

36

56

LL

KK

51

13 14 15
2

28 34 37

7 57
29 40

16 18
52

11

54

43

17 21
19

WIRE GAUGE

325-PK

44

41

MACHINE COMPONENT LOCATIONS

57

GG

HH

II

JJ

TAP LOCATIONS

55

53

52

WIRE COLOR

325-PK-14

CIRCUIT NUMBER
IDENTIFICATION

9 10

WIRE
COLOR

WIRE COLOR

PREVIOUS STANDARD
WIRE

CIRCUIT NUMBER
IDENTIFICATION

325-AG135 PK-14

54

WIRE GAUGE

(EXAMPLE VALVE)

24 Page,

TRANSDUCER
(FLUID)

(Dimensions: 34 inches x 28 inches)

56

RENR9449-03

38 39 50

1
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

VALVE GP
ECV CHECK SOLENOID
297-0370

PILOT PUMP OUTPUT


RIGHT MAIN PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT

SWING MOTOR

MOTOR GP
SWING
200-3373

AG

STICK
BOOM
CYLINDER CYLINDER

BOOM
CYLINDER

DR

SINGLE

SINGLE

DOUBLE

DOUBLE

MOTOR GP
LEFT TRAVEL
271-6376

TRAVEL MOTOR (LEFT)

FAN PUMP AND CONTROL CIRCUIT

SUPPLY LINE

TRAVEL MOTOR (RIGHT)

MOTOR GP
RIGHT TRAVEL
271-6376

STICK CYLINDER CONTROL CIRCUIT


LEFT TRAVEL MOTOR CONTROL CIRCUIT
ATTACHMENT CONTROL CIRCUIT
SWING MOTOR CONTROL CIRCUIT

DRAIN / RETURN LINE

F
MU

SWING BRAKE CONTROL CIRCUIT


RIGHT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
BUCKET CYLINDER CONTROL CIRCUIT
RIGHT TRAVEL MOTOR CONTROL CIRCUIT
BOOM CYLINDER CONTROL CIRCUIT

DR

BG

AG

R.C.V.-C

AR4
B1

DR

BR4

AL3

BL3
A

A1

VALVE GP
ERV2 CHECK / RELIEF
244-8506
DR

BUCKET
CYLINDER

PP3

VALVE GP
ECV2
CHECK SOL
297-0370

PP3
aR2

T1

T1
T2

T2

BG

Pa1

JJ
A4

AG

bR2

II

B4

A3

B3

HH
A2

VALVE GP
WORK TOOL
4 - FUNCTION
259-7429

Pb1

GG

B2

A1

B1

AG

BG

VALVE GP
SWING CUSHION
FINE SWING
158-9090

AR3

BR3

DR
BL2

VALVE GP
ERV1
CHECK / RELIEF
244-8506

AL2

VALVE GP
LEFT TRAVEL
COUNTERBALANCE
204-2819

R.C.V.-D

VALVE GP
NEGATIVE FLOW
CONTROL
171-0188

VALVE GP
RIGHT TRAVEL
COUNTERBALANCE
204-2819

VALVE GP
ECV1 CHECK SOLENOID
297-0370

BL1

AL1

BR1

HL

HR

A1

LL
A2

AR1
B1
B2

SWIVEL GP
234-4440

P
T

KK

VALVE GP
TRAVEL PILOT
270-5947
TT

TRAVEL(L)

TRAVEL(R)
BL3
VALVE GP
LOAD CONTROL
STICK CYLINDER
255-5680

T5

T2

aL1

bL1

R.C.V.-B

T6

T3

bR1

FA1

AL2

FB1

BR1
aR3

AL1
aR1

Pa1
T

BL2

(UP)

aR1

SP1 ST

aL3

R2

(IN)

BL3

VALVE GP
MAIN
CONTROL
285-1345

aL1
AR1

R.C.V.-A

BR3

(L)

BR2

Pi4

(BACK)

BP2
R.C.V.-B

aR4

aR2

BL1
Di4

BDr BPi

AR4

AR3
Pi1

AR2

(BACK)

(CLOSE)

BP1 BT
BR4

(DOWN)

AR5

R1

aR5 R3
(IN)

SWITCH AS
RIGHT TRAVEL
PILOT PRESS
167-3466

R.C.V.-C

G
E

STICK(2)

BOOM(1)

BUCKET

L2

ATCH

L3

TRAVEL(R)

TRAVEL(L)

DR
DR1

MOTOR GP
FAN
234-4638

SWING

R.C.V.-D

STICK(1)

VALVE GP
CHECK COOLER BYPASS
190-7745

BOOM(2)

R.C.V.-A

F2
Di2

Pi2

(FWD)

(R)

(OUT)

HL

bL3

bL4

Pb1

(OUT)

DST Pi5

Di3

Pi3

(UP)

(OPEN)

(FWD)

bL2

bR5

Di1
bR1

bR2

bR3

bL1
PL

HR

bR4

PR

Pi1

JLP

JLT

SWING

STICK

JRT

JRP

BUCKET

PSA1

B1

A1

B2

JL1

IN
JL3

OPEN

R
JL2

JL4

JR4

DOWN
JR3

A2

A3

A4

A5

A6

A7

A8

aR3

B1

A1 B2

VALVE GP
SHUTTLE
184-0462
B1

B2

B3

B4

B5

B6

B7

Pi2

DR5

T-OUT1

DR6

VALVE GP
PRESS REDUCING
BOOM / SWING
232-4102

aR4

bR3

bR4

bL3-a

bL2

bL4

aR3-a

aL2

a1

A2

Psv

OO
T

PG

P2
bL3-a

R.C.V.:

M2

IN

CC

M1

a3

OUT

T
P1

aR3-a

bL3

VALVE GP
PRESSURE
RELIEF
206-3354

B8

DR4

BB

a4

DR3

FILTER GP
RETURN OIL
188-4140

Ps1

P2

P1

FILTER GP
CASE DRAIN
126-2075
A1

L1

PAC

UP
JR1

A2

D0

BOOM

CLOSE
JR2

PUMP GP
HYDRAULIC FAN
259-0815

P1

OUT

SENSOR AS
RIGHT PUMP
221-8859
PR

ACCUMULATOR GP
PILOT MANIFOLD
DR2 164-6981

NO.3
(LOCK)

VALVE GP
PILOT BUCKET / BOOM
270-5952

DR1

NO.2
(SWING)

VALVE GP
PILOT STICK / SWING
270-5951

PSA2

T-OUT2

P2

VALVE GP
SHUTTLE
259-7732

VALVE GP
PILOT MANIFOLD
Pi1 215-5037
P-IN
NO.1
(TRAVEL)

(Dimensions: 34 inches x 28 inches)

24 Page,

RENR9449-03

SWITCH AS
LEFT TRAVEL
PILOT PRESSURE
167-3466

BACK

FWD
T4

BP3

SP2

aL4

FWD

BACK
T1

VALVE GP
CONTROL
AUXILIARY
259-7378

SDr SPi

BR4

AL3

aL2

AL4

SP3

VALVE GP
LOAD CONTROL
BOOM CYLINDER
255-5683

BR5

TP

PC

VALVE GP
HEAVY LIFT
SOLENOID
121-6303

A4 S1

a5

Dr1 D1 Ps2

a2

LINE PATTERNS

AA

Pressure Line
Pilot / Load Sensing Pressure

PL
PUMP GP
MAIN / PILOT
283-6116

FILTER GP
PILOT
HYDRAULIC
158-8987

Drain / Return Lines

SENSOR AS
LEFT PUMP
221-8859

Component Group
Attachment
Air Line

SOS

Pi2

CALLOUTS

TANK AS
HYDRAULIC
239-1661

VALVE GP
PRESSURE REDUCING
BUCKET / STICK
232-4102

RETURN CHECK VALVE

YY

Taps (Pressure, Sampling, Sensor - by letter)

52

Components (By number)

THIS SCHEMATIC IS FOR THE 330 AND 336D EXCAVATOR AND 336D MHPU HYDRAULIC SYSTEM
ATTACHMENT: SYSTEM 14: COMBINED FUNCTION

SWITCH AS
PILOT PRESSURE
167-3466

MEDIA NUMBER: RENR9449-03


PART NUMBER: 255-5862, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications.

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