GETCO/E/1, 2, 4 TS ISO11/R2 APR09

GUJARAT ENERGY TRANSMISSION

CORPORATION LTD.
SARADAR PATEL VIDYUT BHAVAN,
RACE COURSE, BARODA 390 007.

TECHNICAL SPECIFICATION
OF
132, 220 & 400 kV CLASS
HCB ISOLATORS

GETCO/E/1, 2, 4 TS ISO11/R2 APR09

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

SPECIAL INSTRUCTIONS TO BIDDER

Please read following instructions carefully before submitting your bid.

1.

All the drawings, i.e. elevation, side view, plan, cross sectional view etc., in
AutoCAD format and manuals in PDF format, for offered item shall be submitted.
Also the hard copies as per specification shall be submitted.

2.

The bidder shall submit Quality Assurance Plan with the technical bid.

3.

The bidder shall have to submit all the required type test reports for the offered item.
Bid without type tests will not be considered for evaluation.

4.

The bidder must fill up all the points of GTP for offered item/s. Instead of indicating
refer drawing, or as per IS/IEC, the exact value/s must be filled in.

5.

All the points other than GTP, which are asked to confirm in technical specifications
must be submitted separately with the bid.

6.

The bidder is required to impart training in view of manufacture, assembly, erection,

operation and maintenance for offered item, at his works, to the person/s identified
by GETCO, in the event of an order, free of cost. The cost of logistics will be bear
by GETCO.

7.

Please note that the evaluation will be carried out on the strength of content of bid
only. No further correspondence will be made.

8.

The bidder shall bring out all the technical deviation/s only at the specified
annexure.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

QUALIFYING REQUIREMENT DATA

(For Supply)

Bidder to satisfy all the following requirements.

1)

The bidder shall be Original Equipment Manufacturer (OEM). The

offered equipment have to be designed, manufactured and tested
as per relevant IS/IEC with latest amendments.

2)

The minimum requirement of manufacturing capacity of offered

type, size and rating of equipment shall be SEVEN times tender/
bid quantity. The bidder should indicate manufacturing capacity by
submitting latest updated certificate of a Chartered Engineer (CE).

3)

Equipment proposed shall be of similar or higher rating and in

service for a minimum period of THREE (3) years and satisfactory
performance certificate in respect of this is to be available and
submitted.

4)

The bidder should clearly indicate the quantity and Single Value
Contract executed during last FIVE (5) years, for the offered
equipment. Bidder should have executed one single contract
during last five years for the quantity equivalent to tender / bid.
The details are to be submitted in following format,

Sr.
No

5)

ITEMS
SUPP
LIED
TO

ORDER
REFEREN
CE No. &
DATE

ITEMS

QUANTI
TY

ORDER
FULLY
EXECUTED.
YES/NO

STATUS, IF
ORDER
UNDER
EXECUTION

REMAR
K

Equipment offered shall have Type Test Certificates from

accredited laboratory (accredited based on ISO/IEC Guide 25 /
17025 or EN 45001 by the National accredition body of the
country where laboratory is located), as per IEC / IS / technical
specification. The type test reports shall not be older than FIVE
years and shall be valid up to expiry of validity of offer.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

TECHNICAL SPECIFICATIONS FOR 132, 220 & 400 kV CLASS CENTRE BREAK
ISOLATORS AND TANDEM ISOLATORS
SECTION - I
SPECIFIC TECHNICAL REQUIREMENTS & SYSTEM PARTICULARS
SCOPE:

1.1.0

1.1.1 This section covers specific technical requirement, climatic and Isoceraunic conditions,
system particulars etc., according to which the isolators with accessories shall be offered as
per the requirement specified.
1.2.0

CLIMATIC & ISOCERAUNIC CONDITIONS

1.2.1 The climatic conditions at site under which the equipment shall operate satisfactory
are as under:
(i) Altitude above mean see level (meters)

Not exceeding 1000 meters

(ii)

50 0C

(iii) Maximum daily average ambient air

temperature 0C

40 0C

(iv) Relative humidity for design of

equipment %

95%

(v)

: 30 0C

Maximum ambient air temperature 0C

Maximum yearly average temp 0C

(vi) Minimum temperature of air in shade

: 4 0C

(vii) Climate
(viii) Maximum annual rain fall in mm

: Moderately hot and humid tropical climate

conductive to frost and fungus growth
: 1150 mm

(ix) Isoceraunic level

: 30

(x)

: 15

Average number of thunder storm

days per annum (Nos.)

(xi) Maximum wind pressure(kg/mt2)

: 150

(xii) Earth-quake acceleration (G)

: 0.5 g.

1.2.2 All electrical devices shall be given tropical and fungicidal treatment and shall be capable
of satisfactory operation under the severe climatic conditions that would prevail at site as
described above.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

1.2.3 The equipment offered shall be suitable for continuous operation under above conditions at
the full rated capacity.
1.2.4 Since the sub-stations, where the equipments are to be installed, are on the coastal and/or
industrial areas, the equipment offered shall be suitable for heavily polluted atmosphere.
1.2.5 The equipment offered shall be suitable for hot line maintenance.
1.3.0 SYSTEM PARTICULARS
1.3.1

Nominal system voltage :

132, 220 & 400 kV

1.3.2

Highest system voltage

145, 245 & 420 kV

1.3.3

System frequency

50 Hz

1.3.4

No. of Phases

Three (3)

1.3.5

System neutral

Effectively earthed

Note: The rated voltage of Isolator or Earthing Switch shall be the highest system voltage.
1.4.0 AUXILIARY POWER SUPPLY
1.4.1 Auxiliary Electrical equipment shall be suitable for operation on the following
supply system: Particulars.
(i) AC control & protective devices

: 240 V, 1-phase, 2-wire, lighting & space heaters

AC supply with one lead grounded

(ii) DC alarm, control and protective device : 220 V/110 V DC supply from station batteries
(iii) AC control for motor operating
1.4.2

: 415 V, 3-phase, 4wire, Mechanism

neutral grounded AC supply

In the above supply, voltage may vary as follows:

All devices shall be suitable for continuous operation over entire range of voltage as stated below.
(i) AC supply

: Voltage variation 10%. Frequency variation 3%

(ii) DC supply

: -15% to +10% variation

1.4.3 Each of the foregoing supplies will be made available by the purchaser at one terminal
point for each Isolator for operation of the accessories and auxiliary equipment. Bidders
scope shall include distribution beyond the points of supply including supply of terminal
blocks, HRC Fuses, Switches etc. Inter- connection of poles will be done by purchaser.
1.4.4 110 V, 1-phase AC supply will not be provided by the purchaser. To obtain 110 V supply
from purchasers 415 V, 3-phase, 3 Wire supply, the supplier shall incorporate 415/110 V
single phase dry type control transformers with 10% OFF circuit voltage of taps on 415
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

Volt side with switches and fuses on both primary and secondary sides, with one end of
secondary earthed.
1.5.0
1.5.1

SPECIFIC TECHNICAL REQUIREMENTS:

The Isolators shall comply with the following technical requirements:
(a) Nominal system voltage

132, 220 & 400 kV

(b) Rated voltage

145, 245 & 420 kV

(ii)

Rated frequency

50 Hz.

(iii)

No. of phases

Three (3)

(iv)

Type of disconnector

Center break outdoor gang operated

(v)

Insulation

Outdoor.

(vi)

Rated normal current

1600, 1600, 2000 Amp.

(vii)

Rated short time current with stand

40 kA

3 seconds.

(i)

(viii) Rated duration of short circuit.

(ix)

Rated peak short circuit current Withstand. :

(x)

Interruption capacity
:
(i) Magnetizing current
(ii) Line charging current

(xi)

:
:

100 kA (peak)

0.7 Amps. At 0.15 P.F.

0.7 Amps. At 0.15 P.F.

1.2/50 microsecond lighting impulse withstands voltage:-

(a) Between Poles and earth

:
650, 1050, 1425 KV (peak)
(b) Across the open disconnector
:
750, 1200, 1665 KV (peak)
(Voltage applied to one terminal with opposite terminal grounded).
(xii) 1Minute power frequency withstands voltage:
To Earth & between poles
:

275, 460, 1050 KV (rms)

(xiii) Safe duration of over load

(a) 150% of rated current
(b) 120% of rated current

5 minute
30 minute

:
:
:

(xiv) Temperature rise:

The temperature rise shall not exceed the maximum temperature rise specified below:

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

Sr.
No.

Part

Maximum permissible temperature rise in

0
C over an ambient temp. Up to
45 0C

50 0C

55 0C

(a) Bare

30

25

20

(b) Silver facing less than

1 mm thick.

45

40

35

(c) Silver facing more then

1 mm thick.

60

55

50

(2) Terminals to be screwed or

bolted to external conductors.

45

40

35

(3) For all other current

carrying parts.

30

25

20

(1)

Copper contacts in air :

NOTE: (i) The temperature shall not reach a value where elasticity of the materials is
impaired.
(ii) Rated ambient temperature is 500 C.
(xv)

Minimum cantilever strength

: 6 kN for 132 kV and 8 kN for above 132 kV.

(xiv)

Minimum creepage distance

: 3625, 6125, 10500 mm of support insulators.

(xvii)

Operating mechanism of
Isolator

: Motor and Manual Operated Mechanism

Earth switch

: Manual Operating mechanism

(xviii)

Current Density: Current density to be adopted for all part of the Isolator and terminal
connector shall not exceed the following limits:

(a)

Hollow tube section

Copper 2.0 A/mm2

Aluminum1.25 A/mm2

(b)

Other sections & terminal connectors:

Copper 1.60A/mm2
Aluminum 1.0 A/mm2

(xix)

Auxiliary contacts on Isolator :

10 NO & 10 NC (Additional 2 NO & NC as spare)

MBB contacts2 NO & NC (Additional 1 NO & 1 NC)

(xx)

Auxiliary contacts on earthing switch

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6 NO & 6NC (Additional 1 NO & 1 NC)

GETCO/E/1, 2, 4 TS ISO11/R2 APR09

(xxi)

Phase to phase spacing

1300, 4500, 7000 mm

(xxii)

Ground clearance upto plinth level

4600, 6500, 8000 mm

(xxiii)

Interlocks with circuit breaker.

Electrical interlocking required.

1.6.0

OTHER REQUIREMENTS

1.6.1 The earthing switches should be of non-ferrous materials especially of the same
material as that of main switch assembly and able to carry the same fault current as
assigned to the main disconnector and withstand the dynamic stresses.
1.6.2 In case of center break isolators; all three poles of the Isolator shall be mechanically
ganged operated by a common operating mechanism to ensure that operations of all
three poles are simultaneous.

1.6.3 Flexible copper connections between rotating shaft of the isolator / earthing switch and the
frame shall have cross section suitable to withstand rated short time current rating.
1.6.4 Each Isolator will be electrically interlocked with its breakers and other Isolators as
per the switchyard interlocking scheme. Isolator manufacturer shall have to coordinate with breaker supplier for this purpose. For this Auxiliary Switches are to
be provided with 10 NO & 10 NC auxiliary contacts per pole. Also, two pair of
auxiliary contacts i.e. 2 NO + 2 NC shall be adjusted for advancement MBB of total travel
for bus bar protection application. In addition to this, 6 NO & 6 NC auxiliary contacts
on each earthing switch shall be provided for purchasers use. The spare contact
shall be as per cl. 1.5.1 (xix). The auxiliary contacts shall be make before break type with
adjustable contact travel. Isolators motor operating mechanism shall be equipped with
CAM type independently adjustable auxiliary contacts. It shall be possible to field adjust
the cams of each micro switch. The regulation of each cam shall be possible without
loosening all other cams; other non adjustable signalization devices (commutators) are
not acceptable.
1.6.5.1 Signaling of the closed position shall not take place unless it is certain that the movable
contacts have reached a position in which the rated normal current, the peak withstand
current and the short time withstand current can be carried safely. Limit position switches
shall be provided for this signaling.
1.6.5.2 The signalization device shall be housed inside the mechanism to ensure direct and
reliable correspondence between the position of the mechanism and the position of
disconnector. On pipe mounted auxiliary contacts are not acceptable.
1.6.6 Signaling of the open position shall not take place unless the movable contact have reached
a position such that the clearance between the contacts is at least 80% of the isolating
distance.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

1.6.7 Each earthing switch in addition to being mechanically interlocked with its main
blades shall also be provided with solenoid type electrical interlocking feature suitable for
operation on purchasers 110 V/220 V DC supply. The interlock shall comprise of two
electromechanical castle locks with the common key to prevent operation of isolator
with earth switch closed and vice a versa. The key can be released by energizing the coil
when certain preset conditions of purchasers interlock scheme are fulfilled, hence making
the interlock feature fail safe type.
1.6.8.1 The terminal connectors shall be supplied for connecting Isolator terminals to purchasers
conductor. Terminal connectors shall be suitable for conductor with conductor spacing as
indicated below. It should be suitable for both horizontal and vertical take-off.
1.6.8.2 Short time current withstand capability of terminal shall be equal to isolator.
1.6.8.3 The terminal connectors suitable for twin ACSR moose conductor with conductor

spacing of 350 mm shall be supplied. The terminal connector shall be suitable for both
vertical & horizontal connections of the transmission line conductor or station bus bar.
1.6.8.4 The terminal connector shall be supplied as per IS: 5561. The terminal connector shall be
bimetallic compression type. Nut bolts shall be of non magnetic stainless steel
along with two nos of washers & check nuts. The size of nut bolts shall not be less
than 12 mm.

1.6.8.5 The drawings of the clamp connectors shall be submitted with the technical bid.
1.6.9 The frame of each disconnected and earthing switch shall be provided with two reliable
earthing terminals for connection to an earthing conductor suitable for specified earth fault
currents. The earthing conductor will be of GI strip of 50 x 6 mm.
1.6.10 Disconnecting and earthing switches, including their operating mechanism shall be so
constructed that they shall not come out of their open or closed position due to short
circuit forces, gravity, wind pressure, vibrations, reasonable shocks or accidental
touching of the connecting rods or their operating mechanisms. The reliability of current
carrying capacity shall not be impaired due to such forces.
1.6.11 If earthing switch is combined with an isolator as a single unit, the rated peak short circuit
current and the rated short time current, of the earthing switch shall be at least equal to
those specified for the isolator.
1.6.12 The earthing switches shall be capable of discharging trapped charges of 100 KM or
long transmission line.
1.6.13 The isolator shall be capable of making/breaking normal currents when no significant
change in voltage occurs across the terminal of each pole of the isolator on account of
make/break operation.
1.6.14 The equipment offered shall be suitable for hot line maintenance.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

1.6.15 Total operating time of Isolator / disconnector when operated with its operating
mechanism shall not exceed 12 seconds.
1.6.16 The support structure for all type of isolators are in scope of bidder if specified in
schedule - A of respective tender. The support structure specifications are attached
separately.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

SECTION II
GENERAL TECHNICAL REQUIREMENTS

2.1.0

SCOPE

2.1.1

This covers design, manufacturer, assembly, inspection and testing at manufactures works,
supply and delivery at site, of Horizontal center break type air-break alternating current
isolators with or without earthing switches & support structures suitable for out door use.
Isolators may be operated in tandem position also. Also, at the discretion of the
purchaser, bidder shall have to undertake the scope of support structure, complete
erection or supervision of erection, testing and commissioning of the isolators as indicated
in schedule- A of respective tender. Design calculations along with bill of
Material for structure shall have to be submitted by the successful
bidder.

2.1.2

It is not intent to specify completely all the details of design and construction of the
equipment, however, it shall conform, in all respects, to high standards of engineering,
design and workmanship and shall be capable of performing, in continuous commercial
operation. GETCO reserve right to reject any work or material which in his opinion are not
in full accordance therewith.

2.2.0

CODES AND STANDARDS

2.2.1

The design, manufacture and performance of high voltage isolators and accessories shall
comply with all currently applicable statutes, regulations and safety codes in the locality
where the equipment will be installed. Nothing in this Specification shall be construed to
relieve bidder of this responsibility.

2.2.2

Unless otherwise specified, the equipment shall conform to the latest India or IEC Standards
(including amendments) as specified below:

Sr.
No.

Standard
No.

Title

IS:9921

Alternating current isolators (Disconnectors) and earthing switches.

IEC-60129

Alternating current isolators (Disconnectors) and earthing switches.

IS:2544

Insulators

IS:13947

Low voltage switchgear and control gear.

IS:4691

Degree of protection provided by enclosure.

IS:325

Three phase induction motors.

IS:4722

Rotating electrical machines.

IS:2629

Recommended practice for hot dip galvanizing of iron and steel.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

IS:4759

Hot dip galvanization coating on structural steel.

10

IS:2633

Method of testing weight thickness and uniformity of coating on

fasteners.

11

IS:1573

Electroplated coating of zinc on iron & steel.

12

IS:6735

Spring Washers.

13

IS:2016

Plain Washers.

14

IS: 5561

Specification of electric power connector

15

IS:5350

Solid

core insulators

or

multi-core type insulators

2.2.3

In case equipment conforms to other internationally acceptable standards which ensures

equivalent or better performance than that specified under Clause-2.2.2, then the salient
features of comparison shall be brought out separately in the bid.

2.2.4

Accessories, components, parts and raw materials shall conform to relevant Indian
Standards.

2.3.0

DRAWINGS

2.3.1

As a part of the proposal, the bidder shall furnish relevant descriptive and illustrative
literature and the following drawings with technical bid.

(i)

Drawing showing plan, side view and elevation of isolator and earthing switch
incorporating mounting dimensions, overall dimensions, weight etc.

(ii)

Dimensional drawing for the main switch contact assembly for line and earthing of the
isolator.

(iii)

Mounting details, operating handle, motor operating box and operating devices.

(iv)

Details of contacts, hinged terminal contact and main isolator blades.

(v)

Drawing of isolators supporting structures.

(vi)

Control wiring/ schematic diagram.

(vii)

Copies of type test certificates and relevant oscillograms.

(viii)

Isolator and Earth switch operating mechanism box with accessories and
mechanism.

2.3.2

The bidder may furnish any other drawings which he considers necessary for giving
complete information about his equipment.

2.3.3

After receipt of an order, the successful Bidder shall have to furnish, the following drawings
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

for approval of the purchaser.

(i)

Assembly drawing showing plan, side view and elevation of isolators and earthing switch
incorporating mounting dimensions, detailed dimensions, shipping weight, net weight etc.

(ii)

Schematic control wiring diagram and interlocking scheme.

(iii) Dimensional control for the line and earth side terminals of the isolator. Also dimensional
drawing of the clamps and connectors.
(iv) Location and mounting details of operating handle and operating devices.
(v)

Drawing giving details of guides and guide bearings (Type, designation, No. & make) to
be mounted on isolator supporting structure.

(vi) Details of contacts and main isolator blades.

(vii) Details of terminal stud.
(viii) Drawing & necessary design and fabrication of isolators supporting structure, if structures
are included in the scope of supply.
(ix) Drawing showing various positions (close and open) of the isolator.
(x)

Drawing of corona rings if provided.

(xi) Drawings of supporting insulators & operating rods insulators.

(xii) Name plate details.
(xiii) Bill of materials.
(xiv)Drawing for support structure

2.3.4

After receipt of order the supplier shall prepare a program for submission of drawing for the
approval of the purchaser. Submission of drawing should be as per clause no. 2.3.3.

2.3.5

Drawing, diagrams, instructions and report shall be identified by descriptive title indicating
their application to the equipment offered. All drawings and data shall be annotated in
English language. Dimensions shall be in metric system.

2.3.6

Supplier shall furnish of three sets of all the drawings pertaining to the equipment along with
soft copy for each as the final submission for approval.

2.4.0
2.4.1

GENERAL CONSTRUCTION DETAIL

The isolators/earthing switch shall be completed with all parts that are necessary or
essential for efficient & safe operation. Such part shall be deemed to be within the scope of
supply, whether specifically mentioned or not.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.4.2

All similar parts shall be interchangeable.

2.4.3 Base:
2.4.3.1 Each single pole of the centre break isolator shall be provided with
complete galvanized steel based with holes and designed for mounting
on a supporting structure.

2.4.3.2 Base channels and other structural steel members such as operating pipes, phase coupling
rods or pipes, bolts etc. shall be hot dip galvanized. All castings accept current carrying parts
shall be made of malleable cast iron or cast steel. Grey iron shall not be used in the
manufacture of any parts. Manual operating handles shall be of G I pipe of class B. All the
handles shall be covered with high insulating sleeve (not tape) having insulation of
12 kV min. Necessary type test report shall be submitted.

2.4.3.3 Provision of continuous adjustment/alignment of insulator shall be there which

is required to compensate permitted tolerances of insulator and structure or

base frame assembly. Adjustment/alignment using shim washers is not allowed.
2.4.4. Live metal parts shall be of non-rusting and non-corroding metal. All nut-bolts, screws and
pins shall be provided with lock, washers, keys or equivalent locking facilities, and made of
non - rusting and non-corroding metal, such as Copper, Silicon Alloy or stainless steel.
All current carrying parts excluding contacts shall be made of high strength copper or
Aluminum Alloy.
2.4.5.1 The design of isolator shall be such that no lubrication of any part is required except at vary
infrequent intervals i.e. after every 1000 operations or after 5 years
whichever is earlier.
2.4.5.2 All joint in link mechanism exposed directly to external environment shall be of

such materials that they do not call for any periodic lubrication and will not
create jamming or excessive play which can result into loss of setting of
complete isolator or deformation in links and levers.
2.4.6

During the course of normal operations, it is likely that the isolator/earthing switch may be
left in the open closed position for long periods, of time. They shall be designed to operate
satisfactorily even after they are kept in one position for long periods.

2.4.7

The isolators and earth switches shall be designed to withstand stresses corresponding to
short circuits duties specified.

2.4.8

Isolators and earth switches shall be able to bear on the terminals the total force including
wind loading and electrodynamics forces and the attached conductor without impairing
reliability of current carrying capacity.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.4.9

The isolator design shall be such that it is free from visible corona discharge in both
open end closed positions. Necessary stress relieving rings or shields shall be provided to
meet this requirement.

2.4.10

Terminal head/stud of isolator arms where conductor will be terminated

shall be strong, robust and shall be adequate to carry rated current and
short-circuit rating of isolator. It should have 360 degree freedom of
rotation and should have built in cover to eliminate deposition of dust or
foreign particles.

2.5.0

CONTACTS

2.5.1.1 The isolators provided with high pressure current carrying rotary tulip type finger

contacts with 360 degree swivel on the hinges. The contacts shall be backed by
Stainless Steel spring properly covered to avoid accumulation of dust. The jaw &
all contact surfaces shall be of copper with silver plating of minimum 20 micron. The
contacts shall be accurately machined and self aligned. The hinged ends shall be provided
with Aluminum terminal head on tulip contacts adequate to carry rated current and shortcircuit rating.
2.5.1.2 The copper shall be tinned on bolted side and silver plated on contact side. Manufacturers
test report to prove that silver will not disappear after the mechanical endurance test shall
be submitted.

2.5.2 Construction of Make - Break contacts of main blade shall be such that no
external springs are used to achieve contact pressure OR If the Switch jaws are
equipped then it shall be with reverse loop fingers design such that springs shall not carry
current & shall not loose their characteristics due to heating effect.
2.5.3.1 The contact shall be self aligning & self cleaning & so designed that
binding cannot occur after remaining closed for prolonged period of time
in a heavily polluted atmosphere.
2.5.3.2 No undue wear or stuffing shall be evident during mechanical endurance
tests. Contacts & spring shall be so designed that readjustment in
contact pressure shall not be necessary throughout the life of Isolator or
earthing switch.
2.5.4

2.6.0
2.6.1

The position movable contact system of each of the isolator and earthing switches shall be
indicated by a mechanical indicator at the lower and earthing switch. The indicator shall be
of metal and shall be visible from operating level.
BLADES
All live metal parts shall be designed to eliminate sharp points, edges and other corona
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

producing surfaces, where this is impracticable, adequate corona shield / rings of

Aluminum/ Aluminum alloy shall be provided.

2.6.2

The isolators and/or earth switch shall be so constructed that the switch blade contact will
not fail to the close position if the operating shaft gets disconnected.

2.7.0 INSULATORS
2.7.1

The insulators of solid core type (six nos for centre break type isolator) shall be in scope of
Bidders. The Insulator shall confirm to IS: 2544 and IEC 60168. The porcelain of
Insulator shall confirm to minimum cantilever strength of 6 KN for 132 kV and
8 KN for 220 & 400 kV respectively. The pressure due to contact shall not be
transferred to the insulators after the main blades are fully closed.

2.7.2

All isolators should be suitable for Solid core insulators in line with technical
specifications for BPI attached as Annexure - B, shall be followed.

2.7.3

All the necessary fixing bolts, nuts, washers etc. for insulators fixing in metallic part should
be supplied by the bidder.

2.8.0 EARTHING SWITCHES

2.8.1

Where earthing switches are specified these shall include the complete earthing switch with
operating mechanism and auxiliary contacts. The earthing switches shall form an integral
part of the Isolator. It shall be mounted on the base frame of the Isolator. Earthing
switch shall be manually operated.

2.8.2

The earthing switches shall be mechanically and electrically interlocked with the isolator
so that the earthing switches can be operated only when the isolator is open and vice versa.
The constructional interlocks shall be built in construction of isolator & shall be
in addition to electrical & mechanical interlocks provided in the operating
mechanism.

2.8.3

The plane of movement and final position of the earth blades shall be such that adequate
electrical clearances are obtained from adjacent live parts in course of its movement
between ON & OFF positions.

2.8.4

Two independent grounding studs shall be provided on the frame/base channel

stationary portion for connection to station ground mat. The stationary and moving portion
shall be connected using flexible copper /aluminum of adequate cross section to withstand
the short time current same as that of the earth switch.

2.8.5 Isolator design shall be such as to permit addition of earth switches at future
date. It should be possible to interchange position of earth switch to either side.
2.8.6 The earth switches shall also comply with the requirements of IEC-60129,
(amendment upto date) in respect of induced current switching duty as defined
for class B earthing switches.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.9.0

OPERATING MECHANISM

2.9.1.1 The isolators and isolator-cum-earthing switches shall be suitable for electrical motor
operated mechanism and manual operation. The mechanism shall be easy to operate by a
single person without undue effort. The height of the handle above the plinth shall be
1000 mm. The operating mechanism shall have smooth movement and shall be designed
for simultaneous manual operation of all three single pole units through single operating rod
of adjustable length and operating mechanism mounted on one end of switch only.
Operating mechanism of main switch and earth switch shall be on opposite ends.
2.9.1.2 The rotating insulators stacks shall be provided with double roller or double ball bearings
and shall be adjustable as per 2.4.3.3 and shall be easily accessible for dismantling in the
field. The vertical operating shaft of requisite length shall be supported on ball or roller
thrust bearing. Bearing housing shall be weather and dust proof, designed to operate without
lubrication or maintenance. Nipples for periodical greasing are not allowed.
2.9.1.3 Position indicators shall be provided near the operating mechanism for open and close
position.
2.9.1.4 Provision shall be made for pad locking the mechanism of isolators and earthing switches in
both the close and open positions.
2.9.1.5 The isolator and isolator-cum-earthing switch shall be provided with over centre
device in the operating mechanism to prevent accidental opening by such that its
stack position will not be affected by wind pressure, vibration, reasonable shocks, short
circuit forces, movement of structure, etc.
2.9.1.6 Auxiliary switches shall be mounted in weather proof housing which shall have provision of
entry of conduits of proper size and for fixing of cable glands.
2.9.1.7 The operating mechanism shall provide a quick, simple and effective operation. One man
shall able to operate the isolator, earthing switch without undue effort.
2.9.2

The Bidder shall offer the operating mechanism as specified. The design of operating
mechanism shall be such that minimum energy is required for operation. Each pole of
isolator shall have individual drive for main blade and earth switch. The operating
mechanism of the three poles shall be well synchronized and interconnected.

2.9.3

The isolator shall be provided with positive continuous control throughout the entire cycle of
operation. The operating pipes end rods shall be sufficiently rigid to maintain positive
control under the most adverse conditions and when operated in tension or compression for
isolator closing. They shall also be capable of withstanding all torsion and bending stresses
due to operation of the isolator. Wherever supported the operating rods/pipes shall
be provided with bearings. The operating rods/pipes shall be provided with
suitable Universal couplings to account for any angular misalignment.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.9.4

After final adjustment has been made there should not be any displacement at any point to
allow improper functioning of the isolator during opening and closing operation at any
speed. All holes in cranks, linkages and drives through shafts of MOM should be provided
with bearings to minimize slack and lost motion in the entire mechanism. All the linkages
rods between poles shall be adjustable eye bolt type only.
The design shall be such as to provide maximum reliability under all service
conditions. All operating linkages carrying mechanical loads shall be designed
for negligible deflection. The length of inter insulator and interpole operating
rods shall be capable of adjustments, by means of screw thread which can be
locked with a lock nut after an adjustment has been made.

2.9.5

All isolators and earth switches shall be provided with detachable type operating handles
with padlocking arrangements. All brackets, angles or other members necessary for
attaching the operating mechanism to the isolator supporting structure shall be supplied.

2.9.6

All bearings wherever provided shall be of reputed make. The type of bearing shall be
stated. Bottom bearing assembly of the base frame shall be sealed such that

there can not be ingress of Dust/ water etc. Whole assembly shall be
lubricated for life long service.
2.9.7.1 The control cabinet shall be dust, water and vermin proof. Control cabinet shall be of free
standing, floor mounting type or wall mounting type or pedestal mounting type as
applicable.
2.9.7.2

The control cabinet shall be made of 3 mm Aluminum sheet with powder coating
OR of 3 mm stainless steel sheet. The control cabinet shall have single door with
pad locking arrangement.

2.9.7.4 The size of mechanism box for main and earth switch shall not be less than 550 (H) x
550 (W) x 300 (D) mm. The height of operating handle shall be maintained at 1000 mm
from plinth level.

2.9.8

All doors, removable covers and plates shall be gasketed all round with continuous gaskets
to maintain degree of protection of IP55.

2.9.9

Cable entries shall be from bottom. Suitable removable cable gland plate of 3mm
thickness shall be provided with the cabinet for this purpose. All necessary number of
cable glands shall be supplied fitted with gland plate. Cable glands shall be of Brass.

2.9.10

Suitable heaters shall be mounted in the cabinet to prevent condensation. Heaters shall be
controlled by differential thermostat so that the required temperature is maintained in the
cubical. ON/OFF switch and MCB shall be provided. Heater shall be suitable for 240 V
AC supply voltage.

2.9.11

The terminals shall be so staggered that the connection of external cable to any terminal
block should be possible without disturbing the rest of the connections. The terminal block
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

arrangements shall be such as to provide maximum accessibility to all conductor terminals

and any arrangement preventing ready access to other terminal. Only stud type terminals
shall be provided.

2.9.12

The terminal blocks to be provided shall be fully enclosed with removable covers and
made of molded, non-inflammable plastic material with boxes and berries molded
integrally. Such block shall have washer and binding screws for external circuit wire
connections.

2.9.13

The arrangement shall be such that it is possible to safely connect or disconnect terminals
on live circuits and replace fuse-links when the cabinet is live.

2.9.14

The enclosure of the control cabinets shall provide a degree of protection of not less than
IP:55 (as per IS:2147).

2.9.15

A local/remote selector switch and a set of open/close push buttons shall be provided on
the control cabinet of the isolator to permit its operation through local or remote push
buttons. Electrical ON / OFF indication shall be provided.

2.9.16

Provision shall be made in the control cabinet to disconnect power supply to prevent
local/remote power operation.

2.9.17

All the cabling from operating mechanism and auxiliary contacts to control cabinet shall
be in the scope of supply and shall be carried out using 1100 V grade, 2.5 mm2 stranded
copper conductor PVC insulated, armored, multi-core cables or single core wires. Inter
pole cabling will be done by purchaser.

2.9.18

The control cabinet shall be provided with a 240 V, 1-, 50 Hz, 40 W lighting for interior
illumination controlled by a ON/OFF switch. Power source for this interior lighting shall
be completely independent of control power source.

2.10 Motor Operating Mechanism

2.10.1

The motor shall be squirrel cage induction motor/Permanent Magnet DC Motor (PMDC
Motor) and shall be totally enclosed, weather proof, out door type conforming to the latest
edition of IS:325.

2.10.2

Suitable reduction gear shall be provided between the motor and the drive shaft of the
isolator. The mechanism shall come to standstill immediately on switching OFF the
power supply to the motor. If necessary, electromechanical brake shall be fitted
on the higher speed shaft to effect rapid breaking.

2.10.3

Limit switches for motor control shall be fitted on the isolator shaft, within the cabinet, to
sense the open and close positions of the isolator.

2.10.4

Motor operating mechanism to be supplied with the isolator shall be of reputed make to
assure trouble free performance of the operating mechanism. Bidder should confirm to
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

attend the defects if any without any extra charge within the guarantee period.

2.11

INTERLOCKING

2.11.1

Isolators and earthing switches shall be provided with padlocking facilities to lock them in
fully open or fully closed position. Operating mechanism shall also be provided with
facility for padlocking of the front door.

2.11.2

Isolator and earthing switch shall be mechanically and electrically interlocked such that it
will not be possible to close the earthing switch when the isolator is closed and vice-versa.

2.11.3

Each Isolator shall be electrically interlocked with it associated breakers, such that the
isolators can not operated unless the associated circuit breaker is in open position.

2.11.4

Interlocking arrangement shall be fail safe type.

2.12 ACCESSORIES
2.12.1

Position Indicator
A position indicating device shall be provided for each isolator/earthing switch
irrespective material at opposite ends, brazed to the channel base for connecting to the
grounding system.

2.12.2

Grounding Pads
Each pole of the isolator shall be provided with two grounding studs of non-corrosive
material at opposite ends, brazed to the channel base for connecting to the grounding
system. Flexible copper ground connector shall be provided for connecting operating
handles of isolators and earthing switches, to the grounding system.

2.12.3

Name Plate
A weather and corrosion-proof name plate conforming to the requirement of
IEC shall be provided. The name plate shall also include all the details of
ratings, year of manufacture, PROPERTY OF GETCO, order reference,
Manufacturers name & address, etc. Name plate shall be of stainless steel of
2 mm thickness. All the letters shall be engraved on the name plate.

2.12.4

Earthing Switch
Wherever specified, earthing switch shall be provided. It shall form an integral part of the
isolator.

2.12.5

Operating Mechanism & Control Cable

Operating mechanism and control cable shall be provided as specified in Clause
No.2.10.0.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.12.6

Clamps & Connectors

Clamps and connectors shall be supplied as a part of the isolators. The clamps and
connectors shall be made of materials listed below:

(i) For connecting AAAC/ACSR Connectors

: Aluminum Alloy.

(ii) For connecting equipment terminals made of

Brass to AAAC/ACSR conductor

: Bimetallic connectors made from Aluminum

alloy casting with 2 mm thick copper liner

(iii) For connecting GI shield wire

: Malleable Iron Casting

(iv) Bolts, nuts, plain washers & spring for

Item (i) & (ii) of above

: Ultimate strength

(v) For copper to copper and brass to brass

: Copper Alloy having composition of

Zinc: 2 to 3 %
Lead: 2 to 2.5%
Tin: 0.6 to 1.5 %
Iron: 0.5 to 1.0 %
Copper: 92 to 95 %

(vi) Bolts and Nuts for item (v) above

: Rolled brass rods

(vii) Spring washer for item (v) above

: Phosphor bronze

2.12.6.1 All casting shall be free from blow holes, surface blisters, cracks and cavities. All sharp
edges and corners shall be blurred and rounded off.
2.12.6.2 No part of clamp or connector shall be less than 10 mm thick. Bolts and nuts shall have
hexagonal heads.
2.12.6.3 For bimetallic clamp and connectors, copper alloy liner of minimum thickness of 2 mm
shall be cast integral with the Aluminium alloy body
2.12.6.4 All current carrying path / connectors shall be so designed that hystersis and eddy
current losses are small and all clamps and connectors must withstand 40 KA rms short
time current for 3 seconds.
2.12.6.5 Bolts shall have M 10 or M 12 thread. Tightening torque shall be 45 Nm and 80 Nm for
M10 and M12 respectively.
2.12.6.6 For tandem isolators specific care should be taken to provide terminal connectors.
One side connector shall be straight run type and other side it will be compression type.
No connector should be obstacle to opening (or Operation) of the blade.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.13

Tests and Inspection

2.13.1 Type Tests:

All the Isolators, earthing switch along with Insulators and Structure offered shall be fully tested
for following type tests, at the NABL accredited laboratory. The Bidder shall furnish the type test
reports for the Isolators of the type and Design offered by him along with the offer. The Type Test
report shall not be older then 5 (five) years prior to the date of expiry of the Bid, otherwise the
offer will not be considered.
IMPORTANT NOTE: In case of non-submission of some of the type test reports, the
bidder shall confirm the submission of same before commencement of supply, without
affecting delivery schedule, from NABL accredited laboratory, free of cost. In absence of
this confirmation, the offer will be evaluated as non submission of type test report.
Following Type test reports shall be submitted.
i)
Lightning Impulse Voltage withstand test
ii)
Switching Impulse Voltage withstand test (for 400 kV)
iii) Power Frequency Voltage withstand test on main circuit.
iv) Power Frequency Voltage withstand test on auxiliary circuit
v)
Temperature rise test on main isolator
vi) Short Time Current & peak withstand current test on isolator and earthing switch.
vii) Short Circuit making performance test of earthing switch
viii) Operating and mechanical endurance test on isolator and earthing switch
ix) Measurement of Radio Interference level
x)
Corona Inception & extinction test
xi) STC test on terminal connector
xii) Degree of protection test on cubicle
xiii) Blocked rotor test
xiv) Seismic test
xv) Mech & Elect Endurance test on Auxiliary switch
xvi) Tests on insulator (Dielectric and mechanical load tests)
xvii) Galvanizing test
xvii) Dielectric tests on insulating sleeve provided on operating handle.

However the purchaser reserves the right to demand repetition of some or all the type tests in the
presence of purchasers representative.

2.13.2 Routine / Acceptance tests:

For isolator/earthing switch to be supplied with structure, all the acceptance tests
shall be performed on offered structure only. For isolator/earthing switch to be
supplied without structure, all the acceptance tests shall be performed on dummy
structure. All the acceptance tests shall be performed in presence of purchasers
representative.
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.13.2.1 Following Routine / Acceptance tests shall be carried out on isolators and
isolators-cum-earthing switches along with insulators offered for supply.
i)
ii)
iii)
iv)

Power frequency voltage dry withstand test on main circuit with offered insulators
Voltage tests on control and auxiliary circuits
Measurement of resistance of main circuit
Mechanical operation test on isolator and earthing switch (50 operating cycles at rated
auxiliary supply or hand operated & 10 operating cycles each at maximum and
minimum auxiliary supply)
v) Block rotor test
vi) List of additional tests on insulator
(1) Bending load test in four direction of 50% min bending load guaranteed on all
insulators as routine test
(2) Bending load test in four directions at 100 % of min bending load guaranteed
as special test on sample of insulator selected from each lot.
(3) Tensional test on sample of insulator selected from each lot.
(4) Ultrasonic test as routine test

2.13.4

Successful bidder shall offer PROTO isolator for inspection. On

approval of this manufacturing clearance shall be given. The
purchaser reserve right of having at his own expense any other test(s) of responsible
nature carried out at suppliers works or at site or in any other place in addition to the
aforesaid type and routine tests, to satisfy that the material confirms to with this
specification.

2.13.5

Inspections may be carried out at any stage of manufacture at the discretion of the
GETCO. If found unsatisfactory, as to workmanship or quality of material, equipment is
liable to be rejected. Contractor shall grant free access to the places of manufacture
purchasers representative at all item when the work is in progress. The bidder shall keep
the purchaser informed well in advance about the progress of the manufacture of the
equipment under this specification so that urgent can be made for inspection.

2.13.6

All the test reports including test records, oscillograms, curves etc. shall be submitted to
the purchaser for approval prior to the dispatch of equipment. No equipment shall be
dispatched without approval of respective test reports.

2.14

Erection and commissioning

2.14.1 The Bidder shall quote for the services of an Erection Engineer who shall assure full
responsibility for the erection, testing and commissioning of isolator. Skilled and unskilled
labour and normal erection tools would be provided by the purchaser. All special erection
tools required for the erection, testing and commissioning of the isolators, shall be provided
by the bidder.
2.14.2 After erection as required in clause NO 2.14.1 the supplier shall demonstrate & perform
50 Nos. of consecutive successful open close operation of isolator with motor operated
mechanism on at least one isolator at every place of erection.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

If during above 50No of operation any abnormality or difficulty is observed then after
due rectification again 50 Nos of consecutive operations will be performed. This may be
repeated till 50 Nos of consecutive operations are successful.
2.14.3 Purchaser shall provide local workman as well as all ordinary tools required for erection,
at his own expense. Apart from the above, the purchaser shall not be responsible for any
other expenses incurred by the Bidder and expenses such Erectors salary, insurance
against personnel injuries to the Erector etc. which shall be to the Bidders account.
2.14.4 Bidder shall not be liable for any loss, damage or injury to property or person at the
installation site unless such damage or injury is caused by any act or negligence of the
supervising Erector.
2.15
2.15.1

2.15.2
2.15.3
2.15.4
2.15.5
2.15.6
2.15.7
2.15.8

PACKING AND TRANSPORT INSTRUCTIONS

Bidder shall ensure that all equipment covered by this specification shall be prepared for
rail/road transport and be packed in such a manner as to protect it from damage in transits.
The Bidder shall be responsible for and make good at his own expense any or all damaged
due to improper preparation and packing.
Loose material, e.g. bolts, Nuts etc. shall be packed in gunny bags and sealed in polythene
bags with proper tagging.
Components containing glass shall be carefully covered with shock absorbing protective
material such as Thermocole.
All opening in the equipment shall be tightly covered, plugged or capped to prevent dust
and foreign material from entering in.
Wherever necessary, proper arrangements for attaching slings for lifting shall be provided.
All spare parts shall be packed and treated for long storage conditions at site.
Any material found short inside the intact packing cases shall be supplied by the bidder at
no extra cost to the purchaser.
No material shall be dispatched without prior consent of the purchaser or his authorized
representative.

2.17

Spare Parts
A list of spare parts, with item-wise price required for five years of satisfactory operation of
the isolator shall be furnished with the Bid. The purchaser will decide the actual quantity of
spares to be ordered on the basis of the list and item-wised prices quoted.

2.18

INSTRUCTION MANUALS, MQP & FQP:

Manufacturing Quality plan, Field Quality plan & operation and maintenance manuals shall
be submitted for approval. The manuals shall be bound volumes in English language and
shall contain all the drawings and information required for erection, maintenance and
operation of the equipment supplied.

2.19

GUARANTEED TECHNICAL PARTICULARS

Bidder shall furnish all guaranteed technical particulars as called for in Schedule -A. Bids
lacking of information in this respect may not be considered.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

2.20

BAR CHART
The bidder shall furnish a bar chart along with his Bid incorporating significant milestone
dates, e.g. for completion of engineering and design of procurement of critical raw material
of brought out items, of manufacturing and testing and of transportation to site and erection,
as may be applicable. The total period for all the above activities as applicable should not
exceed the completion period.

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

SCHEDULE -A
Guaranteed Technical Particulars for HCB isolators
(This shall be enclosed with Technical Bid)

(I)

ISOLATOR

1.

Makers Name

2.

Manufacturers Type and Designation

3.

Reference Standard

4.

Rated Voltage (KV)

5.

Maximum Design Voltage at which

the Isolator can Operate (KV)

6.

Frequency (Hz)

Seismic acceleration

8. Maximum Current that can be safely interrupted

by the Isolator (Amp rms and pf)
(a)

Inductive

(b) Capacitive
9.

Continuous Current rating

(a) Nominal

(b) Under site conditions

10. Rated Short time Current

(a)

: Main Switch

For 3 seconds

Earth Switch

(b) Rated peak short time current

11. Current density at minimum cross section Main Switch

Earth Switch
Of ______ A/mm2
current density and material current density and material
and size of block/channel/
pipe etc.

(a) Moving blades

(b) Terminal pad

:
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and size of block/channel/

pipe etc.

GETCO/E/1, 2, 4 TS ISO11/R2 APR09

(c) Contacts

(d) Terminal connector

12. (a) Maximum temperature of current

carrying parts when carrying rated
current continuously (0C)

(b) Maximum ambient temperature

for which (a) is applicable (0C)

13. (a) Whether all type test reports enclosed?

:
(b) If some of the reports not submitted,
Submit confirmation as in IMPORTANT NOTE
as per clause no. 2.13.1
:

14. Insulation Tests

(a) One minute power frequency

wet withstand voltage

(i)

Across the isolating distance (KV)

(ii) To earth and between poles (KV)

(b) 1.2/ 50 micro sec impulse withstand voltage:

(+ and polarity)
(i)

Across the isolating distance (KV)

(ii) To earth and between poles (KV)

15

:
:

CONTACTS
a) Self aligned

:
:

b) Self cleaning

15.1 MAIN CONTACT AT HING ENDS

a) Type (rotary tulip)

:
:

b) Swivel

c) Nos of fingers

d) Size of finger

:
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

e) Material

f) Cross sectional area

g) Thickness of silver plating (min) in micron:

h) Housing / cover on tulip contacts
(i) Material and size of housing

:
:

(ii) No. of bearings, location and size

(iii) No. of bushes, joints, location and size :

15.2

MAKE BREAK CONTACTS of blade

a) Type (spring less or reverse loop)

b) Nos of fingers

c) Size of finger

d) Material

e) Cross sectional area

f) Thickness of silver plating (min) in micron:

15.3

No. of operation the isolator can

make without deterioration of contacts

15.4 Earth switches Contacts

(a) Type of fixed contacts

(b) Size of Contacts

(i)

Material and Grade

(ii) Cross sectional area (mm2)

(c) Thickness of silver coating (Micron)

(d)

:
:
:

Moving Blade
(i) Material and Grade
(ii) Cross sectional area (mm2)
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

(g) Contact support (main and earth switch) :

(i) Material and size of channel/block :
(ii) Material and size of plate
:
(h) (i) Material and size of housing
:
(ii) No. of bearings, location and size
:
(iii) No. of bushes, joints, location and size :
18. Clearances
:
(a) Between poles (mm)
:
(b) Between live parts and earth (mm)
:
(c) Between live parts when the switch is open :
(i) On the same pole (mm)
:
(ii) Between adjacent poles (mm)
:
19. Whether suitable for specified phase spacing

20. Type of Interlocks

a) Constructional
b) Mechanical
c) Electrical

:
:
:
:

21. Torque required to operate the gang

operated isolator

22.a Switch design and type

(a)

YES/NO

Rotating/tilting/lifting

(b) Horizontal/vertical break

22.b Type of Auxiliary contacts

(i) For isolator (Normal)
(Spare)
(ii) For earth switch (Normal)
(Spare)
(iii) MBB contacts Normal)
(Spare)
22.c No. of auxiliary contacts
(i) For isolator (Normal)
(Spare)
(ii) For earth switch (Normal)
(Spare)
(iii) MBB contacts Normal)
(Spare)

:
:
:
:
:
:
:
:
:
:
:
:
:
:

23. Operating mechanism

:
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Manual & Electrical

GETCO/E/1, 2, 4 TS ISO11/R2 APR09

24. Terminal stud

(a)

Whether horizontal or vertical (mm)

(b) Diameter (mm)

(c)

Length

(d)

Rotation freedom (360 degrees)

(e)

Details of cover of terminal stud

25. Terminal connectors

(a)

Material of connector

(b)

Material of Nut/Bolts

(c)

Range of diameter of conductors

that can be received

(d)

Maximum temperature rise when carrying :

rated current at 50 0C ambient temperature

(e)

Weight of each type of connector (kg)

(f)

whether horizontal/vertical take-off

(g)

Flexible/rigid

26. BASE

(a) Size mm
(b) Weight (kg)
(c) Hot dip galvanized

27. Total weight of Isolator (kg) excluding structure :

28. Total weight of Isolator (kg) including structure

29. Manual Operating handle

i) Material

ii) Class of G I pipe

iii) Size

:
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

iv) Height of handle from plinth level

v) Rating of HV insulating sleeve provided

vi) Thickness of HV insulating sleeve

30. Frequency of lubrication of any part

(Min. 1000 operations or after 5 yrs)

31) Time for opening and closing of

main and earth switch

32) No. of operation the isolator can

make without deterioration of contacts

33) Over Centre device in operating mechanism

34) OPERATING PIPE

i) Material

ii) Class of G I pipe

iii) Size

iv) Provision of bearing where supported

v) Provision of Universal coupling for angular

misalignment
vi) Linkages rods between poles
a)
Material

:
:
:

b)

Size

c)

Adjustable eye bolt type

35) BOTTOM BEARING ASSEMBLY

I) Material
II) Bearing type, make & number
III)Lubricated for life long service

:
:
:
:

36) CONTROL CABINET

a) Material

:
:

b) Thickness

c) Size

d) Electrical ON/OFF indication

:
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

e) Type of motor

f) Rating of motor

g) Degree of protection

h) Material & thickness of gasket

i) Cable gland plate Material & thickness

37) RATING/NAME PLATE

II

a) Material

b) Thickness

c) Size

d) Depth of engraving letters

Insulator

1. Type of Insulator

2. Standard to which insulators will confirm

: IS 2544-1975 & IS 3350

3. Insulating material

4. Diameter of largest shed (in mm)

5. Height of Insulator (in mm)

6. Weight (in kgs)

7. Top metal fitting PCD (4 holes of M-16)

8a.Bottom metal PCD for 132 kV (4 holes of M-18) :

8b.Bottom metal PCD for 220 kV (8 holes of M-18) :
8c.Bottom metal PCD for 400 kV (8 holes of M-18) :
9. Total creepage distance (in mm)

10. Protected creepage distance (in mm)

11. Power frequency flashover voltage (in kV rms)

(a) Dry
:
(b) Wet
:
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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

12. Power frequency withstand test voltage (in kV rms)

(a) Dry
:
(b) Wet
:
13. Impulse flashover (1.2/50S wave (in kVp)
(a) Positive wave
(b) Negative wave

:
:

14. Impulse withstand (1.2/50S wave (in kVp)

(a) Positive wave
(b) Negative wave

:
:

15. Nominal system voltage

16. Highest system voltage

17. Mechanical characteristics

(a) Cantilever strength
(b) Tensile strength
(c) Torsion strength
(d) Compression strength

:
:
:
:

18. All ferrous parts hot dip galvanized as per IS

2629
19. Provision of continuous adjustment /
alignment of insulators

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GETCO/E/1, 2, 4 TS ISO11/R2 APR09

ANNEXURE - B
TECHNICAL PARAMETERS FOR SOLID CORE POST INSULATOR

03
KV
mm

Solid core post

insulator
400 kV
04
420
3910

220 kV
05
245
2300+3.5

132 kV
06
145
1500+2.5

Kgf
Kgf
Kgf

800
17,000
33,000

800
8000
20000

600
7000
14000

KgfM.
KV

460
890

450
625

300
275

KV
KV

820
1850

570
1210

275
650

KV
KV

1850
760

1450
510

650
275

KV

680
1550

460
1050

275
650

KV

Puncture proof

Puncture proof

Puncture proof

Sr.
No.

Description

Unit

01
01
02
03

02
Highest system voltage
Height of unit
Bending strength (approximate
failing load):
a) Upright
Tensile strength (Approximate)
Compression
strength
(Approximate)
Torsion strength (Approximate)
a) Power frequency flashover
voltage (dry)
b)
-do- (wet)
a) Impulse flashover voltage
(Positive)
b)
-do- (Negative)
a) One min PF withstand
voltage (dry)
b)
-do- (wet) (w/o arcing
horns )
Impulse
positive/negative
withstand voltage
Power
frequency
puncture
voltage
RIV
a) Test V to Ground KV rms
b) at 1000 KHz with grading
rings
(a) Visible discharge

04
05
06
07

08

09

10
11
12

13

KV

KV
266
mV
KV
KVp

15

(b) Switching surge withstand

voltage
Creepage distance
a) Total
b) Protected
Top metal fitting PCD

16

Bottom metal fitting PCD

mm

17
18
19

All ferrous part should be hot dip

galvanized to IS:2629/1966
Suitable for Hot line washing
Corona Extinction device

20

Dry Arcing Distance

14

mm
mm

<1000mV
320 with grading
ring
1080

<500 mV
154

105

10,500
5250
4 holes of M16
PCD 127
8 Holes of M18
PCD 300

6125
3065
4 holes ofM16
PCD = 127
8 holes of M18
and
PCD = 254
Yes

3625
1815
4 holes of M16
PCD = 127
4 holes of o 18
and PCD =
225
Yes

Yes
--

Yes
--

--

--

Yes

mm.

- 34 -

---

Yes
Corona ring
provided
3400