1.3.2 Air Cooler: T Tin Tout

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1.3.

Air Cooler

The steps to sizing Air Cooler is:


1. T in oF
T =TinTout
where Tin
= inlet process temperature (oF)
Tout = outlet process temperature (oF)
2. Tube Rows ( TR )
Air cooler standard has tube rows 3 6 (Wallas, 1988). 3 tube rows which is used.
3. Overall Heat Exchanger Coefficient (U) in Btu / h . ft 2 F
T
T air
U

TR= A ' + B' ln


Where
A
= 3.168
B= 3.795
Tin
= 347oF
Tair in = 86 oF
4. Ratio Area (A/FA)
A
D
=C ' (TR )
FA
where
C
= 1.256
D
= 1.003
5. Air velocities (FV) in ft /menit
'

FV =E '( F ' TR )
where
E

= 720,854

= 0,953

T
6. Air Temperature outlet ( AirOut ' ) in oF

Air
T out +T
T
2

Air
T Air Out ' =0.005 U
7.

LMTD in oF

Air
T out T

(T T Air out ' )

air
T out T /(T T air ou t )

LMTD=
'

8. Tube Heat Transfer Area (A) in ft 2


Q
A=
U LMTD
where Q =

m
m
.Cp.T Btu/jam, mass flow (

and heat capacity (Cp) from

Hysys simulation.
9. Bundle Area (FA) in ft 2
FA
FA= A
A
10. Volumetric Air Flow (F) in ft 2 / menit
F=FA FV

11. BHP
BHP=

FA
G+( H R)

where
G= 7.421
H= 12.534
BHP
= 1.03 HP
12. Tube Bundle Width (W) in ft
FA
W=
L
With optimum L = 1.8 W, or L/W ratio is not more 1.8 (Wallas, 1988).
13. Minimum Area Fan (FAPF) in ft 2
0.4 FA
FAPF=
Jumlah fan
14. Fan Diameter (D) in ft
0.5
FAPF
D= 4

15. Number of Tube (Nt)


A
Nt=
ODt L
Calculation result by Microsoft Excel shown in Table 20.

(a)

(b)

(c)

(d)
Table 20. Air Cooler Calculation (a) First Stage (b) Second Stage (c) Third Stage (d) Fourth Stage

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