Handbook Formwork Scaffolding Engineering - 2014

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Handbook

Formwork Scaffolding Engineering

Our customers the specialists in construction


All around the world, living and working spaces, infrastructure and industrial buildings as well as cultural
sites are being created which improve the quality of life along with adding value. For their realization and
maintenance, workers on the construction sites are often exposed to the most difficult conditions.
At the same time, they bear a huge responsibility for the reliability, quality and safety during the execution.

PERI The Company

PERI Systems and Services

30

It is thanks to their experience and hard work that projects are realized under considerable time and
cost pressures in accordance with the requirements of the clients. We at PERI support them on the
construction site globally and individually.

PERI Reference Projects

158

Your benefit is our aspiration


You can count on it

The Management Board of PERI GmbH: Alexander Schwrer, Christian Schwrer and Dr.-Ing. Ekkehard Gericke

Dear Readers,
The world of business is moving faster and faster all the time with both decision and execution times
becoming even shorter, resulting in more complex requirements from our customers. We take this
into account: for example, through the founding of new companies in numerous countries for even
more proximity to the customer, with modernized and expanded production facilities for the best
technology or investment in efficiently run rental parks in order to ensure good material availability at
short notice.
These organizational aspects and constantly changing requirements of our customers drive us forward, to continuously develop new systems or system enhancements as well as relevant services
with the aim of further optimizing all of our formwork and scaffolding processes. In the process, we
always strive to provide the best solution that gives real added value for our customers - with PERI
you can rely on this at all times.
A PERI solution is always the result of three factors combined: product, concept and execution. We
use our experience gained from successful global projects with diverse requirements to support our
customers from the development of the technical solution, with the most suitable system equipment through cost-effective and safe execution, to the final return of materials.
Examples of our product and service portfolio, as well as a number of outstanding reference projects,
can be found in this handbook. Naturally, we are not able to show everything. You may be curious to
learn even more about our competence in terms of solutions. Your personal PERI Sales Engineer is
on hand at any time to provide you with expert advice. He will familiarize you with our company and
services, and will collaborate with you with great commitment and energy on your projects and on a
long-term, reliable partnership.
We look forward to having you on board, to your questions and suggestions. Anywhere and at
any time: at trade fairs, at one of our branch offices near you or at the company headquarters in
Weissenhorn you are always welcome!
We wish you every success for the future.

Alexander Schwrer

Christian Schwrer

Dr.-Ing. Ekkehard Gericke

Content

PERI - The Company

PERI - Systems and Services

6 Our services for your projects

32 Wall Formwork
34 MAXIMO Panel Formwork
36 TRIO Panel Formwork
38 DOMINO Panel Formwork
40 LIWA Panel Formwork
41 HANDSET Panel Formwork
42 VARIO GT 24 Wall Formwork
44 RUNDFLEX Circular Wall Formwork
46 RUNDFLEX Plus Circular Formwork
47 GRV Articulated Waler Circular
Formwork
48 SB Brace Frame
49 RS Push-Pull Props, PERI Tie Technology

8 PERI in Weissenhorn
10 Continuous further development
since the founding of the company
12 PERI today
14 Our goal:

performance leadership
16 Products and systems
18 System equipment plus engineering
20 Responsibility for results
22 Quality is our promise
24 Sustainability as a main principle
26 Training and specialist exchange of
views and information
28 Competence with perspective

50 Column Formwork
52 QUATTRO Column Formwork
53 RAPID Column Formwork
54 LICO Column Formwork
55 VARIO GT 24 Column Formwork
VARIO QUATTRO Column Formwork
56 TRIO Column Formwork
57 SRS Circular Column Formwork
58 Slab Formwork
60 SKYDECK Aluminium Panelized
Slab Formwork
62 GRIDFLEX Grid Element Slab Formwork
64 MULTIFLEX Girder Slab Formwork
66 VARIODECK Steel Waler Slab Table
67 Table Module VT Slab Table
68 SKYTABLE Slab Table
69 Accessories for Slab Tables

PERI - Reference Projects

90 Access
92 PERI UP Rosett Staircase Alu 64
94 PERI UP Rosett Flex Staircase Alu 75
96 PERI UP Rosett Flex Staircase
Steel 100 / 125
98 PERI UP Stairs Public
00 Safety Scaffold
1
102 PERI UP Rosett Flex LGS Weather
Protection Roof
104 Project-Specific Safety Scaffold
06 Climbing Systems
1
108 FB 180 Folding Platform System
109 ASG 70-100 Bracket Platform
110 CB 240 / CB 160 Climbing Systems
111 BR Shaft Platform
112 SCS Single-Sided Climbing System
114 LPS Screen
116 RCS Rail Climbing System
118 ACS Self-Climbing System
20 Civil Engineering Technology
1
122 VARIOKIT Concept
123 VARIOKIT Framework Constructions
124 VARIOKIT for Tunnel Construction
126 VARIOKIT for Bridge Construction
28 Special Formwork
1
130 UNO - for the monolithic construction
method
132 3D Formwork Units

70 Shoring Systems
72 PEP / PEP Ergo Slab Props
73 MULTIPROP Slab Props
74 ST 100 Stacking Tower
75 PD 8 Slab Table, Shoring and Stair Tower
76 PERI UP Rosett Flex Shoring
78 HD 200 Heavy-Duty Props
79 VARIOKIT Heavy-Duty Shoring Tower

34 System-Independent Accessories
1
136 GT 24 Formwork Girder
137 VT 20 Formwork Girder
138 PROKIT Safety Systems
140 FTF Facade Formwork
141 Pallets and Crate Pallets
142 Construction Site Equipment
144 Plywood Formlining, Release Agent

80 Working Scaffold
82 PERI UP T 72 / T 104 Frame Scaffolding
84 PERI UP Rosett R 72 / R 104
Modular Scaffolding
86 PERI UP Rosett Scaffold Units
88 PERI UP Rosett Flex Modular
Scaffolding

46 Services
1
148 Technical Processing
150 PERI ELPOS
151 PERI CAD
152 3D Planning
153 Field Service
154 Rental Parks and Distribution
155 myPERI Online Portal
156 Formwork Assembly
157 Cleaning and Repairs

160 Housing & Multi-Storey Projects


206 Cultural Buildings
268 Water Retaining Structures
162 Residential and Office Building,
208 2012 European Championships
270 Panama Canal Lock Installations,
Vienna, Austria
Football Stadiums, Poland / Ukraine
Panama
164 Detached House in Dulingen,
210 Parco della Musica e della Cultura,
272 PPL Holtwood Hydroelectric Station,

Germany

Florence, Italy
Holtwood, USA
166 Banco Ciudad Administration Building, 212 Desert Learning Centre, Al Ain,
274 Vianden Pumped Storage Power Plant,
Buenos Aires, Argentina

United Arab Emirates

Luxembourg
168 Los Portones de Linares Housing
214 Centro Civico del Bicentenario,
276 Cooling Water Tank, Gas-Fired Power
Development, Chile

Cordoba, Argentina
Station, Putrajaya, Malaysia
170 Secondary School Technology Centre,
216 The Artic Ring, Copenhagen Zoo,

Falkenberg, Sweden
Denmark
278 Industrial Structures
172 Ocean Plaza Business Centre, Kiev, 218 John Paul II Church Centre,
280 Westfalen Power Plant, Hamm,

Germany
Ukraine

Krakow, Poland
174 Jaber Al Ahmad Al Sabah Clinic,
220 Haute-Garonne Media Library, Toulouse 282 Biocel Pulp Mill, Paskov, Czech Republic
284 Waste Incineration Plant, Klaipeda,
Kuwait City, Kuwait

Labge, France
Lithuania
176 Prosta Tower, Warsaw, Poland
222 Caixa Forum, Saragossa, Spain
286 Grain Silo near Parma, Italy
224 Prez Art Museum Miami, USA
288 Refuse Derived Heating and Power
178 Skyscrapers and Towers
226 Aquatics Centre, London,
Station, Spremberg, Germany
180 De Rotterdam, Rotterdam, Netherlands
Great Britain

182 Bosco Verticale, Milan, Italy
290 Building Redevelopment
184 The Bow, Calgary, Canada
228 Transport Engineering
292 Tallinn Oceanographic Museum,
186 Central Bank of Nigeria Administration
230 Waldschlsschen Bridge, Dresden,
Estonia
Building, Lagos, Nigeria
Germany
294 Modernization of Motorway
188 Donau City Tower 1, Vienna, Austria
232 Puente Baluarte, Mexico
Underpass, Gstrow, Germany
190 300 Front Street Condos, Toronto,
234 Lekki Ikoyi Bridge, Lagos, Nigeria
Canada
236 Motorway Bridge T4 Paradisia-Tsakona, 296 Main Station Roof Renovation,

Wiesbaden, Germany
192 Evolution Tower, Moscow, Russia

Greece
298 Eaton Centre, Toronto, Canada
194 3 World Trade Center, New York, USA
238 Vistula Bridge, Kwidzyn, Poland
300 Restoration of St. Vitus Cathedral,
196 Torre Isla Cartuja, Seville, Spain
240 Puente Ejrcito, Lima, Peru
Prague, Czech Republic
198 Vila Olimpia Administration Building 242 Chachenka Bridge, Moscow, Russia
(VIOL), So Paulo, Brazil
244 Bridge over the Danube near Beka,
200 Meier-on-Rothschild Apartment
Serbia
Building, Tel Aviv, Israel
246 Bridge over the Golden Horn,
202 Asia Square Tower 2, Singapore

Istanbul, Turkey
204 Administration Centre Da Nang,
248 Trans-Rhumel Bridge, Constantine,

Vietnam

Algeria

250 Motorway Bridge V12 over the
Rio Sordo, Vila Real, Portugal
252 Bridge over the Dunajec, Tarnow,
Poland
254 Dalsfjord Bridge, Norway
256 Pfnder Tunnel, Bregenz, Austria
258 Hallandsas Tunnel, Sweden
260 Hongkong-Zhuhai-Macao Bridge
(HZMB), China
262 Strasswalchen West Ring Road,
Salzburg, Austria
264 Wild Animal Underpass RN 88 near
Albi/Rodez, France
266 Wankdorfkreisel, Bern, Switzerland

Addresses
302 PERI International

Our services for your projects


Formwork, scaffolding and engineering from one source

Formwork gives the fresh concrete its


shape up to the time it has hardened thus
forming the negative of the concrete structure and also characterizes, in many instances, the subsequent visibly remaining surfaces of a building.

Scaffolds are temporarily-used, reusable


constructions which are utilized as working
platforms, shoring for formwork or assembly work, access means as well as safety
scaffold.

Engineering, on the one hand, is focused


on basic research and, on the other, is also
applied science. The greatest added value
lies in the practical use of the knowledge
for the realization of technical products or
procedures.

For every concrete structure and component, PERI provides the most suitable
formwork system. The portfolio fully
meets the global requirements of different construction methods and boundary
conditions.

PERI scaffolding can be used for a very


wide range of applications. Regardless
whether it is frame or modular scaffold,
the great flexibility leads to a high level
of material utilization.

For PERI, engineering not only means


product development and technical planning. In particular, PERI engineering
stands for the detailed examination and
optimization of integral processes in the
areas of formwork and scaffolding.

As is still the case, formwork operations


are a decisive cost factor in the realization of the buildings shell. Therefore, the
PERI engineers and experts make every
effort in order to further streamline
working procedures as well as increasing
user safety. The versatile application
possibilities and the high quality of the
system components make PERI formwork systems so intrinsically valuable.

All PERI developments, including those


in the scaffolding sector, take into
account the greatest possible safety
standards not only for the scaffolder
himself but also the users. Dangerous
situations, usually at great heights, are
eliminated due to design-related safety
details. And last but not least, it must be
noted that safe working conditions are
more efficient and also save time.

PERI customers are therefore continuously supported throughout the entire


course of the project, in particular with
versatile and valuable services for supporting all work processes. In addition,
along with continually improving the
solutions, PERI carries out basic research,
e.g. for new production processes of
new materials.

PERI in Weissenhorn
Headquarters, development and production site since 1969

In Weissenhorn, located in the German state of Bavaria, we are continually investing in efficient production facilities and bundling our development activities.

PERI continuous development since the founding of the company


Innovation. Internationalization. A very successful story.

6,500
6,000
5,500

6,500
5,400

5,000

5,800
5,385

5,500 5,700

4,700

4,500

4,200

4,000
3,500

3,345 3,500

3,000

3,600

3,850

2,950

2,500
2,000

1,650 1,700
1,350 1,500

1,500
1,000

1,900

2,150

2,500

500
Year

93

94

95

96

97

98

99

00

01

02

03

04

05

06

07

08

09

10

11

12

International

Artur Schwrer, 1933 - 2009


PERI GmbH company founder (1969)

1,220

1,200

1,110

1,100
1,000
800

873

825

760

700

615

600
500
400
246

252

252

276

299

206

93

94

95

96

97

98

300
200

1,052
977

920

900

353

430

496

526

535

100
Year

99

00

01

02

PERI can now look back on more than


40years of experience in the industry. The
great innovative force of the company and
early internationalization are the cornerstones of our global success and continuous growth.

03

04

05

06

07

08

09

10

11

12

The high level of customer orientation,


superior quality systems and great expertise have created the trust that has made
the company a leading global brand.
All of this would not have been possible
without the performance of the many PERI

PERI in Weissenhorn in 1973, four years after the company was founded.

The Polish subsidiary was established in 1993. Today,


there are more than 350 employees available for our
local customers.

Stockyard at PERI Cape Town, South Africa. The acquisition of Wiehahn at the end of 2011 led PERI to directly
becoming the leading provider in a number of African
countries.

employees around the world who are characterized by a high level of motivation and
team spirit.
Dealing with each other is managed
through a Compliance Management System. This defines the principles of good corporate governance in all relevant areas such
as anti-trust legislation, protection of business secrets and innovation, product safety,
occupational safety, export control, data
protection and much more. This applies to
the company headquarters as well as all the
PERI subsidiaries.

Working together successfully: the experience as well


as the different approaches and ideas of our engineers
result in cost-effective solutions for our customers.

Openness and trust in our dealings with one another, recognizing the benefits to our customers as the potential for
success, being bold and courageous in facing transformation
and change we at PERI live the content of our guiding
principles on a daily basis.

10

11

PERI today
Family-run. In the second generation. On-site worldwide.

With over 50 subsidiaries, we


are present on all continents
with locally-based experts. From
these international activities
with widely differing requirements of our customers regarding construction methods,
materials and equipment utilization as well as labour costs, we
generate our performance leadership.
This profound knowledge in all
areas and all markets is bundled
together in product development processes which then
benefit local users again everywhere. With the aim: rationalization, simplification, quality,
safety. Turning local insights into
global knowledge.

PERIs international management team stands for vast experience and expertise in formwork
and scaffolding technology. With detailed knowledge of local requirements, suitable systems
for every construction project are developed while always taking into account the amount of
material and labour costs required.

1969 - 1979

1980 - 1990

1991 - 1992

1993

1994 - 1995

1996

1997 - 1999

2000 - 2002

2003 - 2005

2006 - 2007

2008 - 2011

2012 - 2013

Germany, 1969
PERI GmbH

USA, 1982
PERI Formwork
Systems Inc.

Malaysia, 1991
PERI Formwork
Malaysia Sdn. Bhd.

Sweden, 1993
PERIform Sverige AB

Korea, 1994
PERI Korea Ltd.

Brazil, 1996
PERI Formas e
Excoramentos Ltda.

Australia, 1997
PERI Australia Pty. Ltd.

Ukraine, 2000
PERI Ukraina

Mexico, 2003
PERI Cimbras y
Andamios S.A. de C.V.

Russia, 2006
OOO PERI Russia

Panama, 2008
PERI Panam Inc.

Colombia, 2012
PERI S.A.S.

France, 1974
PERI S.A.S.

Italy, 1983
PERI S.p.A.

Singapore, 1991
PERI ASIA Pte. Ltd.

Norway, 1993
PERI Norge AS

Portugal, 1994
PERIcofragens, Lda.

Argentina, 1996
PERI S.A.

United Arab Emirates


1997
PERI (L.L.C.)

Bulgaria, 2000
PERI Bulgaria EOOD

Latvia, 2003
PERI SIA

India, 2007
PERI (India) Pvt. Ltd.

Peru, 2008
PERI Peruana S.A.C.

Algeria, 2012
SARL PERI

Switzerland, 1974
PERI AG

United Kingdom, 1989


PERI Ltd.

Austria, 1992
PERI Ges. mbH

Poland, 1993
PERI Polska Sp. z o.o.

Canada, 1995
PERI Formwork
Systems Inc.

Chile, 1996
PERI Chile Ltda.

Israel, 1999
PERI Formwork and
Engineering Ltd.

Estonia, 2002
PERI AS

Serbia-Montenegro,
2003
PERI Oplate d.o.o.

Kazakhstan, 2007
TOO PERI Kazakhstan

Albania, 2010
PERI Formwork and
Scaffolding Sh. p. k.

Saudi Arabia, 2013


PERI Saudi Arabia
Company Ltd.

Spain, 1975
PERI S.A.U.

Turkey, 1990
PERI Kalip ve Iskeleleri
Sanayi ve Ticaret Ltd.

Czech Republic, 1992


PERI spol. s r.o.

Denmark, 1993
PERI Danmark A/S

Romania, 1996
PERI Romnia SRL

Greece, 1999
PERI Hellas Solely
Owned Ltd.

Lithuania, 2002
PERI UAB

Croatia, 2004
PERI Oplate i skele
d.o.o.

Qatar, 2007
PERI Qatar LLC

South Africa, 2011


PERI (Pty) Ltd.

Kuwait, 2013
PERI Kuwait
Company Ltd.

Belgium, 1979
PERI S.A.

Hungary, 1990
PERI Kft.

Finland, 1993
PERI Suomi Ltd. Oy

Slovakia, 1996
PERI spol. s r.o.

Japan, 2005
PERI Japan K.K.

Belorussia, 2007
IOOO PERI Belarus

Netherlands, 1979
PERI Holding B.V.

12

13

Our goal: performance leadership


Best products. Best concepts. Best realization.

The consistent orientation to the needs of


our customers lies at the heart of our entire
business operations. We successfully meet
time and cost-saving requirements through
the development of innovative products and
continuous development of the PERI systems.

of the project. The personal exchange of


information along with the close proximity
to our customers this is especially important to us.

Worldwide, around 900 PERI engineers


develop solutions on a daily basis with
project-specific analysis and customized
accordingly. For optimal implementation of
the planning, we provide the very best technical, commercial and logistic range of services starting long before breaking ground
and continuing well beyond the completion

Customer support through the sales engineer


Material on the jobsite of the customer

Project initiation

14

Project duration

Project completion

Our participation and provision of services begins long before the actual groundbreaking ceremony and goes far beyond
the project completion.

PERI not only develops practical products and system


equipment. Our services are
very much focused on the
development of project-specific
concepts with formwork and
scaffolding from a single
source which provide our
customers with a competitive
edge.

15

PERI Products and Systems


Well thought-out in every detail. Efficient. Proven.

1969 - 1979

1980 - 1994

1995 - 2004

2005 - 2009

2010 - 2012

2013

T 70V
Wooden Lattice Girder

MODUL Aluminium
Slab Formwork

DK / SK
Tie Technology

MPB 24
Aluminium Beam

UNO Monolithic
Housing Formwork

MAXIMO
Bracket

KG 240
Climbing Scaffold

RAPID Aluminium
Column Formwork

DOMINO
Panel Formwork

RUNDFLEX
Plus

MAXIMO MXP
Platform

MAXIMO
MX 18 Tie Technology

STERA
Panel Formwork

GT 24
Wooden Lattice Girder

TRIO
Housing

RCS
Climbing System

VARIODECK
Slab Table

SKYDECK
Handrail Unit

GRV Articulated Waler


for Circular Structures

SKS Single-Sided
Climbing Formwork

VT
Table Module

MAXIMO
Panel Formwork

VARIOKIT
Parapet Track

PEP Ergo Slab Prop


For use up to Load Class E

KGF 240 Climbing and


Travelling Formwork

TRIO
Panel Formwork

FB 180
Folding Platform

VARIOKIT Engineering
Construction Kit

VARIOKIT Heavy-Duty
Shoring Tower

LPS
Screen

PD 8
Shoring Tower

RUNDFLEX
Girder Circular Formwork

PEP
Tubular Steel Slab Prop

GRIDFLEX
Slab Formwork

PEP Ergo
Tubular Steel Slab Props

SCS Single-Sided
Climbing System

STERA PLUS
Panel Formwork

CB
Climbing Scaffold

TRIO
Shaft Element

PERI UP Rosett Flex


Industrial Scaffolding

MAXIMO MXSE
Shaft Element

VARIOKIT Balance
Cantilever Equipment

VARIO GT 24
Wall Formwork

ACS
Self-Climbing System

VARIO QUATTRO
Column Formwork

VARIOKIT
Heavy-Duty Truss Girder

AKF Tie-Less
Climbing Formwork

SKYDECK Aluminium
Slab Formwork

TRIO
Platform

Brackets for LGS


Weather Protection Roof

MULTIPROP
System

SKYTABLE
Slab Table

ULS Flex
Lattice Girder

ELPOS
Planning Software

PERI CAD
Planning Software

HD 200
Heavy-Duty Props

PERI UP Frame and


Modular Scaffolding

The innovative MX tie technology, with ties installed at one side, significantly reduces the time and expense for the forming of walls.
In addition, lost parts such as spacer tubes are no longer required.

We develop new products for applications with which we see rationalization potential
with a real future. In this way, efficient system equipment with convincing and practical
details is developed which maintain a strong position in the market over many years.

16

Our engineers take into consideration the


total cost of materials and working hours in
every product development - we call this
the performance price. Result: the greatest possible reduction in effort and working
time.

PERI products are characterized through


their innovative design, intelligent mechanical features and practical details manufactured with high quality standards and thus
ideally suited for dealing with the tough
everyday use on the construction site. Easy
handling, maximum flexibility and, at the
same time, safe application prove convincing in the long-term.

A clear indicator of this is that we have


always been able to set standards in the
industry with numerous innovations, and
that the vast majority of PERI systems have
firmly established themselves in the market.

17

PERI system equipment plus engineering


Optimized planning. For all requirements. Worldwide.

Our engineers are confronted with a very


wide range of tasks on a daily basis from
all around the world and with different technical and execution-relevant requirements.
The challenge of finding technically and
cost-effectively optimized solutions together with our customers is something that
the PERI experts are very pleased to
accept. And the continuous exchange
among colleagues around the world
ensures that the experience gained through
this benefits all of our customers as well as
every project regardless of the size.
Our engineers plan and design optimized
formwork and scaffolding solutions both
from the technical as well as economic
point of view, and frequently during the tendering phase. For the execution, we provide
an extensive range of technical documentation from construction drawings through
to verifiable static calculations.

The engineers at PERI use their know-how in order to


support building contractors in the realization of their
individual projects by means of the best possible
solutions. In so doing, they always keep a careful eye
on the processes and costs as well as safety for construction site personnel.

18

PERI software provides easily understandable planning while automatically generated parts lists contain accurate quantities for all system
components and facilitates easier material planning.

Three-dimensional planning
solutions lead to a better
understanding of complex
projects and their realization.
The schematic representation
of the structure of this formwork solution for an intake
structure of a hydropower
plant is a clear illustration of
this.

19

PERI responsible for results


Expert and qualified support. Services with added value.
Efficient execution.

With a combination of purchase and rental


material models, project-specific requirements and demand peaks, for example, can
be fulfilled economically. PERI rental parks
minimize the utilization risk for our customers. Well-maintained equipment featuring
state-of-the-art technology also provides a
high level of safety during the execution.

Material requirements

Peak demands
System equipment for special applications

Basic requirements
Materials requirements on the construction site during the course of the project

Also for the implementation of the planning, we provide the very best support:
from the start of construction right through
to the last return delivery. Our close-knit
network of logistics sites ensures fast availability of materials for every project. In
many markets, our system equipment is
also available to rent as a cost-effective
option for peak demands or less frequent
tasks. And our sales engineers and supervisors provide active on-site support thus
enabling users to efficiently utilize PERI
system equipment right from the start.

But we also think of the business management responsibility of our customers and
support their controlling processes with
performance-related invoicing and high
transparency often online and around the
clock. For large projects, project managers
help to match the quantities of material to
the actual requirements, and thus further
optimize on-site material requirements and
costs.

The sales engineer is the first contact person also if


there are questions regarding the use of the equipment
on the jobsite.

Our customers can expect reliability from us for all deliveries. If required, large quantities of material are also
available just-in-time to the respective construction site.

Time

myPERI is an example of how PERI further optimizes


formwork and scaffolding processes. The online portal
simplifies construction work procedures, e.g. with illustrated return delivery notes.

The service we provide simply does not end with the delivery. With PERI services, in particular, we accompany and support our clients throughout the entire project and thus make a
decisive contribution in ensuring an effective, safe and cost-effective realization.

20

21

PERI quality is a promise to our customers


Durable. Proven. A worthwhile investment.

22

PERI quality assurance already begins in the incoming


goods operations. At this point, it is ensured that the
raw materials correspond to the predefined PERI
requirements.

The PERI systems are thoroughly tested through individual test setups regarding their suitability for use in tough
jobsite conditions, e.g. the MAXIMO tie point.

The high quality of the PERI systems guarantees a worthwhile investment. It is the
basis for long product life cycles with high
utilization rates. At PERI, quality begins
with the careful selection of materials.
Products are manufactured using real
craftsmanship by our highly trained workforce who are supported by the availability
of the most modern production facilities:
Quality made by PERI.

The entire process is subject to continuous


quality assurance which is clearly defined
and has been repeatedly certified, from purchase through to delivery. Fully galvanized
components and powder coating for comprehensive corrosion protection are examples of how we guarantee the long service
life of our formwork and scaffolding systems. As a result, PERI systems can stand
up to the tough everyday operations on the
jobsite frequently over decades.

In the girder production, the timber strength is tested by


means of an X-ray scanner. The non-destructive testing
method leads to reliable conclusions about the quality of
the sawn timber.

23

Sustainability as a basic principle:


from the development to transportation
Resource-saving. Environmentally sound.
Long-term ecological viability.

The T 70 formwork girder is a good example of the longevity of PERI Products. These girders were still being
used in many rental parks long after the GT 24 had been
launched as a further development.

The issue of sustainability has a firm place


in our business processes. Product development is already focused on the best utilization of materials and thus the most economical use. Raw material selection and
procurement is carried out in terms of ecological sustainability with timber, for example, coming mainly from certified growing
regions.

The design of the MULTIPROP prop serves as an example for optimized material utilization. The carefully
thought-out form provides the prop with a high loadbearing capacity and offers the best connection possibilities for accessories.

New technologies and efficient production


processes ensure the best quality and long
service life of PERI system equipment
which, in turn, has a positive effect on the
consumption of resources. Delivery and
construction site logistics are also optimized regarding shipping volumes and
transportation routes. Strategically-positioned sites guarantee short delivery distances whereby transportation is also continuously optimized through an intelligent
logistics network.

PERI systems have been designed to ensure a long service life. With panel formwork for example, even badly
damaged elements can be used again for countless
other applications after repairs have been carried out
and with new formlining.

Closed circuits: the biomass power station at the


Weissenhorn production site is a symbol for sustainable action at PERI. From wood shavings a waste
product from the girder production power and heat
are generated in the power plant which contributes
a significant part of the used energy mix at the production facilities.

Future viability as well as ecological and economic sustainability have a high priority for all PERI business activities.
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24

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25

PERI training and regular specialist exchanges


Informative. Practice-oriented. Valuable.

Technical innovation thrives on the knowhow of the user. As part of the PERI Academy activities, we therefore help our customers to become familiar with the optimal
use of our system equipment and latest
technologies. In concrete terms this means:
we organize seminars, workshops and product training courses in which we pass on
specialist knowledge and provide practiceoriented training. In so doing, we support
the users to efficiently implement PERI
solutions on the construction site even
when under time pressure.
The programme is specially tailored to the
individual tasks of the specialized personnel
and managers in work preparation, site
management, calculations and costings as
well as the foremen, scaffolders and other
craftsmen. Thereby, PERI specialists along
with external experts explain current regulations, standards and current industry issues
in great detail.
This is our contribution regarding the
exchange of important knowledge and
experience for all those parties interested in
formwork and scaffolding technology. And it
corresponds to our understanding of real
added value for our customers.

PERI experts know every detail about the products and, in many training centres around the
world, we are always extremely pleased to pass on this know-how to our customers. At our
events, we also offer practical knowledge concerning regulations, standards and other current
industry issues.

26

27

PERI competence with perspective


Know-how. Creativity. Foresight.

Dubai Tower,
Dubai, UAE
440 m

Turning Torso,
Malm, Sweden
190 m

Kao Ping Hsi Bridge,


Taipei, Taiwan
184 m

Trump Tower,
Chicago, USA
415 m

Puente Baluarte,
Mexico
168 m

Viaduc de Millau,
France
245 m

Sea Towers,
Gdynia, Poland
138 m

Al Hamra Tower,
Kuwait City, Kuwait
412 m

The PERI experience is as diverse as the


international world of construction and the
maintenance. For high-rise buildings with
complex shapes, for challenging bridge and
tunnel structures, for the implementation of
the highest architectural concrete requirements as well as for ambitious scaffolding
tasks we promise to provide you with the
fullest possible support and the best solutions also in the future.

To this end, we concern ourselves with


innovations in a range of different areas:
with new materials for our systems, modern concrete technology as well as with the
very latest manufacturing processes and
raw materials for our production. Or with
5D planning or very special requirements,
e.g. the shaping of gravity foundations for
offshore installations. We will therefore
continue providing you with the best solutions in the future.

The construction of bridges and tunnels combines high


demands on the supporting structure design and the
shaping. PERI provides formwork and scaffolding technology from a single source for infrastructure projects of
any type.

PERI specialists are valuable consultants and planners


of climbing formwork solutions for high-rise buildings.
With their experience and knowledge, they can find the
most cost-effective solutions for a wide range of construction tasks.

28

Plot 12,
Moscow, Russia
345 m

World One Tower,


Mumbai, India
442 m

Architectural concrete is
an extremely popular
design element. We provide practical help for the
realization of architectural
concrete structures tailored to fully conform to
the architectural specifications.

With the experience gained from countless global scaffolding projects, our scaffold experts enable our customers to realize projects with PERI UP scaffolding constructions both economically and safely.

29

Systems and Services

30

32

Wall Formwork

50

Column Formwork

58

Slab Formwork

70

Shoring Systems

80

Working Scaffold

90

Access

100

Safety Scaffold

106

Climbing Systems

120

Civil Engineering Technology

128

Special Formwork

134

System-Independent Accessories

146

Services

31

Wall Formwork

Originally, timbered wall formwork was


comprised of boards and squared timbers.
This has resulted in modular systems for
a range of different requirements. Based
on the respective construction, a distinction is made between girder wall formwork and panel formwork.
The girder wall formwork consists of timber
and/or steel girders connected to each
other that form the support surface for the
formlining. The optimization of individual
elements and the development of a wide
range of accessories for connections and
attachments still makes girder wall formwork
cost-effective in spite of the relatively high
number of components. A major advantage
is the flexibility in order to be able to adapt
to complex shapes and high loads. In particular, architectural concrete structures with
special requirements for surfaces and
anchor patterns can often only be efficiently
realized with girder wall formwork.

32

The further reduction of the individual components resulted in wall formwork with
welded frames made of
steel or aluminium.
Fixed panel sizes including formlining, system components for connections and wall
connections, as well as other site-compliant
detailed solutions, facilitate fast forming of
large areas.
With the afore-mentioned systems, not
only can walls, beams and columns be
realized. They are also used for vertical
structures in civil engineering as well as,
with appropriate support structures, for
single-sided constructions.

Selection criteria for wall formwork


systems
Dimensions

of the vertical structural


elements to be shuttered
Necessary adjustments in order to
match ground plans
Available crane capacity
Applied fresh concrete pressure
Concrete surface and tie position
arrangement requirements
Required construction time

33

MAXIMO Panel Formwork


Time-saving forming with MX tie technology
as well as the best concrete finishes

In spite of lower site personnel requirements, MAXIMO is much faster than conventional panel formwork. The one-sided tie
installation by only one person reduces the
time required and, in addition, opens up
new possibilities for realizing visibly remaining concrete surfaces with panel formwork.

Faster
Ties installed from one side without spacer
tubes
Efficient
Systemized, reduced number of tie points
Clean finish
Improved concrete finish, neat joint and tie
arrangement

Wall Formwork

With

MX tie technology featuring ties


installed from one side for wall thicknesses from 15 cm to 60 cm, thicker
walls with DW ties
Minimum use of filler timbers with
6 panel heights from 30 cm to 3.00 m
as well as 5 panel widths
Maximum permissible fresh concrete
pressure 80 kN/m
Neat and tidy joint and tie arrangement
with reduced number of anchor components

The special MX tie is installed from one side only and is


used without spacer tubes and cones. As a result, both
material requirements and costs are reduced as well as
saving time.

Centrally-arranged

tie points ensure an


attractive concrete finish
Each tie point must be used, closing of
unused anchor positions is not required
One-sided tie operations with wall
thickness adjustment
System components for wall connections, T-junctions and corners
Brackets and platforms available for
ensuring safe working conditions
Reliable closing technology

The MX shaft corner allows complete sets of shaft


formwork to be moved quickly. Attaching and releasing
is easily done from a safe position on the working level.

Depending on the fresh concrete pressure or wall thickness, the MX 15


or MX 18 tie is used whilst a removable sealing allows quick adaptation
to accommodate the two tie sizes.

34

MX 15 and
MX 18 Wingnut

Fully

compatible to TRIO panel formwork


Can be used with the MX and DW tie
systems
Powder-coating of the elements prevents concrete adhesion and makes
cleaning easier

The defined arrangement of individual MAXIMO panels


allows the visually appealing design of concrete surfaces with a clean concrete finish without any impressions
due to unused tie holes or the occurance of concrete
bleeding through non-sealed tie points.

The BFD coupler provides a flush, aligned and tight


connection in one simple operation. For standard
panel joints, filler timber compensations up to 10 cm,
extensions, external and internal corners as well as
articulated corners.

35

TRIO Panel Formwork


Fast forming operations due to large-sized elements
with only one connecting part

TRIO 270

TRIO Variants

panel heights from 0.30 m to 2.70 m


and 5 panel widths minimize filler timber
requirements
Maximum permissible fresh concrete
pressure 80 kN/m
Can be used with DW 15 and DW 20 tie
systems
Panels can be used both horizontally and
vertically
System components available for wall
connections, T-junctions and corners
Brackets and platforms available for
ensuring safe working conditions
Powder-coating of elements makes cleaning easier

TRIO 330
Concreting up to a height of 3.30 m with only 2 tie positions
Best level of evenness with very high permissible fresh concrete pressure

TRIO is a universal formwork system which


places the highest emphasis on uncomplicated forming operations and the reduction
of shuttering times. With the BFD coupler
for all connections and many other system
solutions, TRIO has successfully proven
itself in the 25 years since it was introduced to the market.

Easy and simple


Only one connecting part the BFD
alignment coupler
Generously-dimensioned
2.40 m x 2.70 m panels
Clever
Minimum of panel sizes, well thought-out
range of accessories for flexible use

Few different components and, in particular, the universal BFD alignment coupler which can be operated with
one hand, ensure quick and easy forming operations
with TRIO.

Equipped with platform systems, TRIO provides maximum safety for the construction team. Complete largearea moveable units with working platforms, access
ladders and guardrails are moved from cycle to cycle.

36

Wall Formwork

TRIO Aluminium
Very lightweight formwork with yellow powder coating for crane-independent working
TRIO Housing
Conically-shaped ties installed from one side on the ground
Element with securely mounted working platforms and push-pull props
Formlining screwed on at the rear
TRIO Structure
TRIO panels with free choice of formlining for special concrete
surface requirements supplied already pre-assembled

The TRIO shaft element for quickly moving complete


sets of shaft internal formwork: by pulling the shaft
corners, this results in a striking clearance of 30 mm,
and the unit can be moved in one crane lift.

The TRIO aluminium is the lightweight version with


yellow powder coating. It is compatible with the steel
variant and can be used with the same accessories.

Wall heights up to 3.30 m can be formed with TRIO 330


without any height extensions and with only two tie
positions. The 3.30 m high panel can also be combined
with the 2.70 m version.

37

DOMINO Panel Formwork


Lightweight panel formwork for building construction
and civil engineering

Wall Formwork

DOMINO is the lightweight panel formwork


for use in building construction and civil
engineering, and for every ground plan.
Guaranteed efficient use even without a
crane. With only 4 panel widths and inset
tie points, foundations are also extremely
easy to realize.
Lightweight
Low dead weight and only 4 panel widths
Practical
1 component for all connections the
DRS alignment coupler
Simple
Inset tie points, extensive range of
accessories

The small-sized, easy to handle panels from PERI DOMINO in


use for a low sub-basement.

1.25 m

0.75 m

DOMINO elements are also highly suitable for forming foundations.


In particular, the 1.25 m high panels complete with inset tie points are
an advantage here, as they can be used very flexibly.

Lightweight

aluminium panel formwork (yellow), can also be moved by hand


such as corner and stopend panels as well as compensations are available
Panels can be used horizontally and vertically due to inset tie points
Maximum permissible fresh concrete pressure 60 kN/m
Easy cleaning due to powder-coated elements
DRS alignment coupler for standard joints, external and internal corners, obtuse and acute-angled corners,
stopend formwork, timber compensations and extensions
Used with DW 15 tie system
Alternatively, the DKS wedge connector is used for standard panel connections with lower load-bearing
requirements (e.g. for foundations)
Accessories

DOMINO panels are extremely


light but nevertheless still have
a high load-bearing capacity.
The aluminium 250 x 100 panel
only weighs 59 kg.

38

39

LIWA Panel Formwork


Lightweight wall formwork with cleverly designed
corner solution

LIWA is the lightweight panel formwork


with only few panel widths and a very simple corner design: at the same time, each
standard panel is also a multi-purpose panel
with a perforated strip. In the process, the
low number of different-sized panels accelerates the material planning and ensures
easy storage in the stockyard and on the
construction site.

Wall Formwork

Versatile
Low weight, with only 4 system
heights and 5 panel widths
Special feature
Each standard panel is, at the
same time, a multi-purpose panel
with a perforated strip
Simple
Inset tie points, extensive range of
accessories

HANDSET Panel Formwork


Variable foundation formwork
with a minimum of panels

Where previously timber, boards and nails dominated shuttering operations, in extreme
cases only one man works by hand but nevertheless with system. In particular, small
surfaces can be realized in an extremely effective way.

With the LIWA multi panels, columns from


15 x 15 cm up to 55 x 55 cm can be formed in
5 cm increments. The columns are anchored
with corner connectors and standard DW 15.

The brackets allow fast installation of concreting scaffold


and provide a very high level of safety for the user.

Forming

by hand due to the low weight


also be used for columns through multi-purpose panels without requiring any
special panels
Standard panel joints with wedge connector, compensations up to 5 cm with the
wedge clamp compensation and length compensation up to 25 cm with compensation waler are executable
Internal corners and T-junctions with corner panels
Scaffold brackets, push-pull prop connections, crane suspension and wall thickness
compensator are available
Maximum permissible fresh concrete pressure 50 kN/m
Used with the DW 5 tie system
Powder coating of the elements ensures easy cleaning
Can

40

Systemized
A minimum of panel widths ensure a high level of utilization
Clever
Only one connecting part is used for all panel connections the HANDSET clip
Functional
Continuous adaptability of the panels through the Nonius grid pattern

Forming

by hand thanks to the low weight


clip creates flush connections and closes very tightly
Extensions in 30 cm increments
No drilling of additional tie holes required due to the pactical tie point arrangements
in the panels
Maximum permissible fresh concrete pressure 40 kN/m
High utilization rate due to few panel sizes
Push-pull prop connections and scaffold brackets are available
The

41

VARIO GT 24 Wall Formwork


Flexible girder wall formwork,
also for high-grade architectural concrete surfaces

With the continuously adjustable panel connections, VARIO GT 24 allows the forming
of all designs and applications. It can be
used as formwork project for industrial and
residential construction, bridge abutments
or retaining walls, for each ground plan and
all heights. Formlining, girder spacing as
well as tie positions are freely selectable.

Cost-effective
Variable arrangement of formwork girders and walers
Adaptable
Tie positioning and joint pattern design according to planning requirements
Well thought-out
Elongated hole in walers and couplings allow continuous compensation;
the panel connection is flush, aligned and tight

Wall Formwork

VARIO GT 24 standard panels are available


already pre-assembled in various sizes. The
inexpensive standard panels are designed
for a permissible fresh concrete pressure of
60 kN/m and concrete surfaces without
requirements. The technical characteristics
correspond to those of the VARIO GT 24
girder wall formwork.
When using the VARIO GT 24 girder wall
formwork for project-specific, optimallysized large elements, the following points
are freely selectable:

Girder

length and spacing


position, profile and length
Type and size of the formlining
Formlining fixings
Panel widths and heights, position of a possible extension or panel removal
Permissible fresh concrete pressure
Horizontal and vertical tie arrangement

The project-specific constructed 14 m high VARIO


elements were designed for a fresh concrete pressure
of 150 kN/m and fitted with large-sized Fin-Ply Maxi
formlining sheets.

The VARIO GT 24 formwork with defined formlining joint


formation and tie positioning was specially-designed
to meet the project requirements and resulted in an
excellent architectural concrete finish.

Waler

In addition to walls in building construction, VARIO GT 24


elements find many applications in civil engineering, e.g.
for a bridge pier as shown here.

Flexible

panel widths according to the length of the SRZ / SRU steel walers
regarding the height of the panels which is determined by the
GT 24 girder length (standard lengths 0.90 m to 6.00 m in 30 cm increments;
special lengths up to 17.80 m)
Project-related planning and mounted with regard to the required fresh concrete
pressure
Use of the rigid GT 24 formwork girder leads to a minimization of the number
of waler lines and tie points
Elongated holes in the steel walers and panel couplings allow 100 % tension
and compression-proof panel connections resulting in tight panel joints
Tie positions can be adjusted according to project requirements
Flexibility

42

43

RUNDFLEX Circular Wall Formwork


Continuously adjustable circular formwork
for radii greater than 1.00m without panel alterations

RUNDFLEX functions with pre-assembled


standard panels which can be quickly
adjusted to match all required radii.
Particularly effective in structures with continuously changing radii, such as sewage
treatment plants.

Uncomplicated
3 different panel widths and 1 connection part
Reliable
Continuous radii adjustment of all panels
Variable
Flexibly adjustable for wall internal radii of 1.00 m and more

Wall Formwork

Pre-assembled

panels
permissible fresh concrete pressure 60 kN/m
5 panel heights (0.60 m / 1.20 m / 1.80 m / 2.40 m / 3.00 m / 3.60 m) and 3 panel widths (external: 2.50 m / 1.28 m / 0.85 m)
Radii can be quickly adjusted by means of spindles and a template
Panel connections and compensations up to 10 cm with the BFD alignment coupler
Pre-determined tie points
Horizontal extensions up to 7.80 m panel heights
Components available for working and concreting scaffold as well as for providing support
Maximum

3.60 m high RUNDFLEX formwork for construction of a


sewage treatment plant with a radius of 13.76 m.

Spindles are adjusted using the combi ratchet spanner


SW24.

A radius template is used to check that the curvature is


as specified.

With RUNDFLEX, more complicated


geometries with variable radii can also
be cost-effectively realized.

44

45

RUNDFLEX Plus Circular Formwork


Easy to use and quick adjustment
of all radii with diameters greater than 2.50 m

GRV Articulated Waler Circular Formwork


Economical forming without ties,
for all radii, also with special formwork

GRV realizes both large and small radii via a


closed formwork ring without any tie points
and thus facilitates significant savings even
with special formwork, e.g. for vaults or
arched bridges.

With its adjustable standard panels,


RUNDFLEX Plus avoids cost-intensive
reassembly or special formwork modifications. The result, even for large radii:
perfectly formed curvatures without any
additional measures.

Cost-effective
Closed formwork ring without ties
Continuously adjustable
Can be adjusted for minimum inside
concrete radii of 0,90 m
Versatile
Can be used for all possible arched
structures

User-friendly
Low number of ties: only 0.54 per m wall
Very efficient
Low number of spindles, easy radii adjustment
Cost-effective
Anchoring above the top edge of the panel
saves one tie installation in the concrete

The working platforms can be securely mounted to


the horizontally-positioned panels. The pre-assembled
platforms suit all radii.

Maximum

A complete working and concreting scaffold programme


with platforms, guardrails and access ladders ensure
safe working conditions with the RUNDFLEX Plus.

With RUNDFLEX Plus, the formlining is screwed on at


the rear. This results in high-quality concrete surfaces
without any screw or rivet impressions.

permissible fresh concrete pressure 60 kN/m


panel heights (1.20 m / 1.80 m / 2.40 m / 3.00 m / 3.60 m) and 2 panel widths (external: 2.50 m / 1.25m)
Can be adapted to suit changing radii from 2.50 m onwards without any panel alterations
Supplied already pre-assembled ready to use
Formlining is screwed on at the rear
Easy and simple radii adjustment by means of spindles and a template
Panel connections and compensations with the BFD coupler
Specified tie points and push-pull prop connections
Working and concreting scaffold as well as components for extensions and support are available
5

46

Wall Formwork

PERI GRV articulated waler is frequently used in combination with GT 24 lattice girders for a wide range of
bridges and arched formwork.

For the GRV circular formwork, there are four different


articulated walers that allow the realization of different
arc radii down to a minimum of 0.90 m for the articulated waler with a length of 300 mm.

The GRV circular formwork is used for the construction


of circular structures without the use of ties. The external as well as internal tensile ring forces are accommodated via the closed ring of walers.

different articulated walers allow a range of inside concrete radii from


0.90 m to 2.10 m
Cost-effective alternative without ties for watertight tanks
Can also be used for arched bridge construction
Simple and fast adjustment of the GRV articulated waler
Tensile ring forces up to 300 kN can be accomodated

47

SB Brace Frame
Reliable concreting of single-sided walls up to 8.75 m high

RS Push-Pull Props
A complete programme, can be
telescoped to reach a length of 14.00 m

Wall Formwork

PERI push-pull props have been designed in


particular regarding a long service life, low
maintenance costs and easy handling. All
work is carried out safely from the ground
and without ladders, working scaffold or
lifting platform.
Extremely quick
Rough adjustment in 10 cm increments
within seconds, fine adjustment with just a
few turns
Durable
Galvanized to ensure a very long service life
Safe
All length extensions are carried out safely
on the installation area
Variable
Push-pull prop adapter and quick connector
head allow safe assembly also on prefabricated concrete elements

SB brace frames transfer the fresh concrete


pressure into the sub-structure and foundations during single-sided concreting of components. This is a big advantage when using
both vertical formwork as well as horizontal
platforms.
Compatible
Can be combined with MAXIMO, VARIO,
TRIO, DOMINO, RUNDFLEX and
RUNDFLEX Plus
Fast
All required connection parts are already
mounted on the brace frame
Mobile
All individual components have been
designed for ideal truck and container
loading

PERI Tie Technology


For all wall formwork
The DK and SK tie systems serve to ensure subsequent, reliable sealing of tie points.
The tie points are sealed with concrete cones using a specially-developed sealing
compound.
Guaranteed leak-proof
Waterproof and gas impermeable, fire-resistant, soundproof and diffusion-proof as well
as approved for drinking water
Appropriate availability
Cones and spacer tubes for a range of tie diameters are available
The DK sealing cone system is:
waterproof
gas

impermeable

fire-resistant
soundproof
suitable

The choice of the most


suitable anchoring system
is determined by the tensile force applied on the
brace frame.

48

for architectural concrete

The SK tie cone system is:


waterproof
gas impermeable
fire-resistant
soundproof
suitable for strongrooms and architectural
concrete
Used for attractively
designed visible concrete
surfaces.

Against pressing water, for


walls with a soundproofing
function as well as walls
with Fire Resistance Class
F90.

49

Column Formwork

Fast concreting with comparatively small


column cross-sections leads to a high
fresh concrete pressure on the formwork.
Therefore, the joints in particular are to
be formed very carefully in order to avoid
leakage problems.
Column formwork is comprised of panel
formwork elements or based on individual
formwork girders. In addition, for particularly
high demands on the pouring rate, evenness and concrete surfaces, steel formwork
is also available.

50

The quick and easy adjustment of the


cross-section and height with the least
possible number of system components
is an important criterion for the versatility
of a column formwork. Furthermore, high
demands are often placed on the concrete
surface. As conventional fixing of the formwork results in impressions of screws and
nails being left in the concrete, systems
were also developed that allow flawless
surfaces to be realized.

Key criteria when selecting a column


formwork
Dimensions

and cross-section of the


column to be formed
Resulting fresh concrete pressure
Requirements on the concrete surface
Required construction time
Available crane capacities

51

QUATTRO Column Formwork


The column formwork which can be moved as a complete unit

RAPID Column Formwork


Perfect concrete surfaces for
highly demanding requirements
without any nail or screw impressions

For contractors, PERI QUATTRO means


enormous time-savings when using the
crane because the complete column
including the push-pull props and concreting platform is moved in only one crane lift.
With PERI transportation wheels if
necessary even by hand.

PERI RAPID for continuous column crosssections up to 60 cm x 60 cm, squareshaped or rectangular. Through the unique
patented clamping principle, the formlining
is simply clamped to the frame.
Fast
3 frame heights provide ideal height
adjustments, the plywood is cut-to-size
and clamped in position
Crane-independent
Basic assembly by hand with site-compliant,
lightweight aluminium elements
Neat and tidy
Freely-selectable formlining for the highest
architectural concrete requirements without
any imprints of nails or screws, neat joint
and tie arrangement

Time-saving
Moveable as a complete unit, can be
opened and closed with the minimum of
effort
Variable
Regardless whether square or rectangular,
cross-sections from 20 cm x 20 cm to
60 cm x 60 cm, in 5 cm increments
Safe
Concreting platform with integrated access
ladder and ladder safety cage

For

square or rectangular cross-sections in 5 cm increments with edge lengths


ranging from 20 cm to 60 cm
4 different element heights (0.50 m / 1.25 m / 2.75 m / 3.50 m)
Height adjustments in 25 cm increments up to 4.50 m
Maximum permissible fresh concrete pressure 80 kN/m
Also moveable by hand using transportation wheels
For architectural concrete surfaces thanks to the formlining being screwed
on at the rear
Access ladder and concreting platforms available
Powder-coated frame makes cleaning easier

52

Column Formwork

Lightweight

column frame made of aluminium


square-shaped or rectangular cross-sections up to 60 cm edge length
(58 cm for sharp edges), oversized cross-sections from 85 cm to 135 cm with an
additional anchor
Cut-to-size formlining sheets for architectural concrete results, for extensions
above the joints
Maximum permissible fresh concrete pressure 120 kN/m
For sharp edges or broken edges with chamfer strip
Powder-coated frame makes cleaning easier
Continuous

53

LICO Column Formwork


Lightweight column formwork for cost-effective
forming by hand

With its low individual element weights, PERI LICO is ideal for assembling
and dismantling by hand, and ensures that crane non-availability is not
a problem at all.
Practice-oriented
Practical details simplify the use and reduce shuttering times
Flexible
Only 3 different element heights cover all required concreting heights
Combinable
Cross-sections in 5 cm increments up to 60 cm x 60 cm, square or
rectangular-shaped

VARIO GT 24 Column Formwork


All heights, all cross-sections, regardless
whether square or rectangular-shaped

With the PERI VARIO GT 24 column formwork, a very wide range of cross-section
dimensions and concreting heights can be
shuttered without any time-consuming
adjustment work.
Continuously variable
Column cross-sections up to 80 x 120 cm
Standardized
Only 2 ties per waler position from the
VARIO programme
Robust
Designed for fresh concrete pressure
100 kN/m, adaptable to suit higher
concrete pressures

Kapitel Formwork
Column

Rectangular

and square cross-sections,


continuously adjustable up to
80 cm x 120 cm
Permissible fresh concrete pressure
100 kN/m
Construction with VARIO standard
components as well as wedges and tie
yokes
Free choice of formlining

VARIO QUATTRO Column Formwork


For large cross-sections and architectural concrete surfaces
With additional centrally-arranged ties, cross-sections of
up to 60 cm x 130 cm can be formed.

PERI VARIO QUATTRO is extremely costeffective as it can be moved as a complete


unit in one crane lift and provides excellent
architectural concrete finishes with sharp or
chamfered edges.

The LICO column tie bolts and nuts are permanently


attached to all panels and cannot be lost.

Lightweight

column formwork for forming without a crane


square and rectangular column cross-sections in 5 cm increments
from 20 cm x 20 cm to 60 cm x 60 cm; over 60 cm with additional ties
Height increments of 50 cm with 3 different element heights
(0.50 cm / 1.00 m / 3.00 m)
Can be extended up to 4.50 m
Maximum permissible fresh concrete pressure 80 kN/m
Eye bolts on all elements serve as load-bearing points for moving with
the crane as well as for element connections when extending
Chamfer strip is simply mounted on the panel
Powder-coated frame makes cleaning easy
For

54

User-friendly
Closed in a few simple steps and re-opened
after concreting has taken place
Variable
Cross-sections in 5 cm increments up to
120 cm x 120 cm, square or rectangularshaped
Safe and reliable
Concreting platform and access ladder with
ladder safety cage

Complete

formwork unit, foldable,


connected to one another
Rectangular or square cross-sections in
5 cm increments from 20 cm x 20 cm to
120 cm x 120 cm
Permissible fresh concrete pressure
100 kN/m
Excellent concrete surface quality thanks
to high-grade formlining

55

TRIO Column Formwork


Elements for walls and columns,
cross-sections up to 75 cm x 75 cm

SRS Circular Column Formwork


High production quality for ensuring
perfect concrete surfaces

The PERI TRIO column formwork complements the TRIO wall formwork system, panels with 90 cm widths can also be used in the wall
formwork. Height increments in this case are 30 cm.

PERI SRS as formwork for circular columns prevents the freshlypoured concrete from escaping thanks to the special design of
the panel joints which results in the realization of perfect concrete
surfaces.

Versatile
Cross-sections up to 75 cm x 75 cm in 5 cm increments, square or
rectangular-shaped
Clever
No nailing of chamfer strips thanks to the specially-designed PERI
chamfer strip and clamping mechanism
Useful
Concreting platform is continuously adjustable, integrated ladder for
safe access

Column Formwork

Variable
Column diameters in 5 cm increments from 25 cm to 70 cm, also
special dimensions
Two-piece
Fast assembly with only two column halves and integrated spanner
Extendable
4 panel heights allow height adjustments in 30 cm increments

Thanks to the special design


of the panel joints, the freshlypoured concrete is prevented
from escaping. This results in
the best quality surfaces.
The chamfer strip is simply inserted on the panel. Chamfered edges can be realized without any time-consuming
and labour-intesive nailing of chamfer strips.

With the captive bolt, the telescopic supporting struts of


the concreting platform can be adjusted very quickly to
suit all column diameters.

For

square or rectangular cross-sections in 5 cm increments with edge lengths


from 20 cm to 75 cm
3 different panel heights (0.60 m / 1.20 m / 2.70 m)
Height adjustments in 30 cm increments up to 8.10 m with the BFD alignment
coupler
Maximum permissible fresh concrete pressure 100 kN/m
Column panels can also be used as 90 cm wide wall panels
Sharp edges or chamfered edges with the chamfer strip can be realized
Through the use of special nuts, the formwork panels can easily be connected
using one hand
Powder-coated frames keep the cleaning process to a minimum

56

Crane-independent

steel circular column formwork


diameters from 25 cm to 70 cm in 5 cm increments; special sizes
up to 120 cm diameters available
Panel heights up to 8.40 m dependent on diameter, extendable in 30 cm
increments
Maximum permissible fresh concrete pressure 150 kN/m
Easy and simple closing of the two formwork halves
Connecting possibilities for push-pull props and concreting platforms
Tie yoke with self-cleaning hexagonal thread, permanently attached to the panel
Powder-coated frames keep the cleaning process to a minimum
Standard

57

Slab Formwork

Essential elements for slab formwork are


the horizontal load-bearing structure and
the support system. The horizontal construction supports the formlining and
safely transfers the forces into the shoring which in turn carries the loads into
the ground or components that have
already been completed. Scaffolding
and platforms form working levels and
protect the user against falling or from
falling objects.
Crosswise-mounted individual wooden or
aluminium girders used as slab formwork
have proven their worth over many years
now. This construction with main and secondary beams allows the use of any formlining and also provides a high degree of
flexibility regarding geometric adjustments
that have to be carried out. Through the
continuous optimization of the individual
parts, girder formwork is still cost-effective
today in spite of the high number of components involved.

58

Slab tables are also produced based on the


same design principle, which includes the
provision of a load-bearing system available
in standard sizes or a project-related
approach is taken with customized elements. However, slab tables are only used
in a larger-scale, open design form of construction as they have to be moved to a craneable position after being used underneath
the slab.
Furthermore, various system formwork was
developed featuring panels or girder grids.
The recurring assembly sequence facilitates
extremely fast shuttering times whilst the
aluminium and steel materials used ensure
a long service life for the system components.

Selection criteria for a slab formwork


system
Geometry

such as the spatial dimensions


(narrow, spacious), lateral limitations
(open, closed) and the form of the slab
surface (rectangular, polygonal, curved)
Required slab thickness and floor height
Requirements on the slab soffit
Crane capacity and possibilities for
striking
Required cycle time
Required adjustments, e.g. to beams,
offsets, cantilever slabs, infill areas or
building supports

59

SKYDECK Aluminium Panelized Slab Formwork


The lightweight and proven aluminium panelized slab formwork
with the short forming times

Slab Formwork

Fast
Depending on the slab thickness and
strength of the concrete, early striking is
possible after only one day
Lightweight
All components are made of aluminium;
panels and main beams weigh less
than 16 kg
Efficient
With a systematic assembly sequence
and fewer slab props

Panel

slab formwork for slab thicknesses up to 42 cm in standard application,


as well as up to 109 cm with 150 cm main beam and 75 cm panel width
Lightweight and easy-to-handle individual components
Systematic assembly sequence and high degree of safety
Fewer prop requirements in a standard area with only 0.29 props per m
(with 225 cm main beams)
Early striking with the drophead system
Minimum cleaning effort due to powder coating of the main beams, and self-draining
edges on the panels and main beams
Accessories for fast longitudinal and width compensations, and closing of residual
gaps such as shuttering of columns
High level of safety at slab edges with cantilevered girders and platforms
Quick and simple change of direction of the panels

60mm

Working with SKYDECK is easy and non-tiring resulting in fast, safe forming operations
with a systematic assembly sequence.
The well thought-out design with drophead
allows early striking and reduces on-site
material requirements. The small prop
requirements simplifies the horizontal
transportation of formwork materials.

Shuttered: the panels and cover strips


form the soffit of the concrete.

SKYDECK is easy and safe to install. The panels clip


onto the outward projecting teeth and are immovably
fixed in position. Handling is quickly mastered, even by
personnel unfamiliar with this system.

With SKYDECK edge beams (75 cm and 150 cm


lengths), shuttering of columns is a simple procedure.
The infill areas are closed by means of 21 mm thick
formlining.

Drophead lowered: the cover strips and


dropheads remain in position while the
panels and beams are struck.

Safety also at slab edges: the SKYDECK platform serves


as working and safety scaffold, and saves the installation
of additional safety platforms or netting.
BG-

T
ER

F
PR Z

Bau
98051

geprfte
Sicherheit

60

61

GRIDFLEX Grid Element Slab Formwork


The flexible, cost-effective slab formwork with simple assembly
and a high level of working safety

Slab Formwork

GRIDFLEX allows the forming of spatula and wallpaper-suitable slabs up to 67 cm


thick. The system features a low number of individual components with forming
operations safely taking place from below, and thus ensures very short shuttering
times and maximum work safety.
Safe
Absolutely safe installation in all assembly phases
Uncomplicated
Few system components: prop head, one standard and two filler elements
Variable
Fast adaptation to any structural form
Compatible
Free choice of formlining corresponding to customers request and project
requirements

For

slabs up to 67 cm thick
2 system components required for placing the girder grid in a standard field:
prop head and a GRIDFLEX standard element
Simple assembly with systematic installation sequence from the slab below
Ergonomic assembly with lightweight individual components: the standard element
weighs only 20 kg
Free choice of formlining
Through the change in the forming direction, filler areas are reduced to a minimum
As the compensation elements are telescopic, all filler areas can be closed using
only two filler elements
For the slab edges, the guardrail is pre-mounted on the ground and then pushed
upwards together with the element
Fixing to the building by means of the wall holder; alternatively, with bracing
Only

07044

GRIDFLEX is GS-approved and has received several


awards as an innovative and very safe system.

With GRIDFLEX, the elements are hooked in from


below and pushed upwards into position.

All parts are moved by hand and have a particularly


lightweight design.

After the complete assembly process has taken place


from below, the closed element grid can be safely
accessed for installing the formlining.

The red transverse infill and the yellow


longitudinal infill ensure a high level of flexibility.

62

63

MULTIFLEX Girder Slab Formwork


The universal girder slab formwork system
for any ground plan and all floor heights

Slab Formwork

With MULTIFLEX, every slab thickness,


any ground plan and all floor heights can
be formed. The system allows large spans
which thus reduces the number of parts to
be moved. As a result, MULTIFLEX stands
for economical working operations for all
requirements.
Load-bearing
Large spans result in a reduction in the
number of components
Utilization benefits
Fewer girders and props (depending on slab
thickness)
Adaptable
Can be adapted to suit every ground plan
due to overlapping of the girders
Freely selectable
Choice of formlining according to needs
and requirements

MULTIFLEX can be adapted to suit all ground plans.


The telescoping of the slab girders or the change in the
direction of the main beams ensure maximum flexibility.

Can

be optimized for realizing all slab thicknesses and shapes through the selection
of girder and girder combination
Cost-effective due to inexpensive and reusable components
Free choice of formlining
Infill areas are easily shuttered through the use of girders

The choice of girder is based on project-specific


requirements: the GT 24 lattice girder allows large
spans and thus reduces the number of parts to be
moved. The VT 20K girder is the cost-effective
solution for smaller slab thicknesses.

64

The use of GT 24 girders as main and cross beams


ensure that large spans are possible.

The use of the load-bearing GT 24 girder as a twin main


beam, in connection with PERI UP Rosett Flex shoring,
facilitates the transfer of heavy loads over great heights.

With the flexclip, MULTIFLEX is even safer as it prevents


the cross beam from tilting. The anti-tilt device is available
in three versions for different girder combinations.

65

VARIODECK Steel Waler Slab Table


The consistent further development for large formwork areas
and heavy pre-fabricated parts

Table Module VT Slab Table


The completely pre-assembled,
immediately ready-for-use standard table
for a low number of re-uses

VARIODECK moves large formwork areas


with one crane lift extremely quickly, and
can be used for slabs up to 50 cm thick
with only 4 slab props for table sizes of
around 16 m. If required, thicker slabs can
also be concreted with the addition of more
support.

Table modules have been specially


designed for projects with a low number of
re-uses. They are completely pre-assembled
and are ready-to-use when delivered to the
construction site. Four standard sizes are
available with guardrails being securely
mounted for cantilevered modules.

Ready for use


Tables are supplied already pre-asembled
Strong
For large cantilevers and heavy pre-fabricated
parts such as parapets
Safe
Working platforms are integrated in the
system
Compact
Can be moved easily and quickly with props
folded up

Complete
Completely pre-assembled in 4 standard
sizes
Can be extended
The 5 m table with integrated table swivel
head for use as cantilevered edge table
Practical
Foldable slab props for moving under
beams

Push-pull props or bracing can be mounted on the table


swivel head.

Slab Formwork

The TK table head is the inexpensive alternative. It


securely connects props and slab table to each other.

Pre-assembled

slab tables with lengths of 4.00 m and 6.00 m along with 2.15 m or 2.65 m widths
to 50 cm slab thicknesses with only 4 slab props through the use of the high load-bearing MULTIPROP props, thicker slabs
possible with additional props
Can also be used with the MULTIPROP system or PERI UP Rosett Flex shoring
Simple width compensation of up to 50 cm
Fast moving from storey to storey with the table lifting fork
Easy horizontal transportation throughout the storey by means of the table trolley, table lift or transportation wheel on the shoring
Up

Pre-assembled

slab table with lengths of 4.00 m and 5.00 m, with widths of 2.15 m or 2.65 m
to 50 cm slab thicknesses using only 4 props with thicker slabs possible with additional support
Can be used for floor heights of up to 5.00 m
With bracing can also be used as cantilevered edge table
Fast moving from storey to storey in a horizontal position with the table lifting fork
Easy moving procedure using the table trolley, table lift or transportation wheel on the shoring
Can be used with the swivel head or alternatively with the more inexpensive, immovable TK table head
Up

One VARIODECK table provides a formwork area of up


to 15.90 m. The longitudinal steel walers (U 120 profiles) allow large cantilevers as well as accommodating
higher loads.

66

The lifting fork moves the table in one lift onto the next
floor. The slab props can be folded and easily mounted
and dismantled thanks to the table swivel head.

Being able to divide the table swivel head has several


advantages: the head can also be used with another top
part for radial girder arrangements whilst the lower part
can be pre-mounted on the slab prop.

67

SKYTABLE Slab Table


150 m slab table moved quickly and safely with one crane lift

Slab Formwork

Accessories for slab tables


Equipment for ensuring safe moving
procedures

For

slab thicknesses up to 40 cm
adjustment of the table size up to 24.40 m x 6.10 m
Load transfer via MULTIPROP post shores which are mounted to the truss girders
by means of quick release devices
Can also be used for larger slab heights by connecting the MULTIPROP post shores
with frames
Easy moving throughout the storey by means of a transportation trolley
Transport into the next storey using the radio remote-controlled lifting mechanism
and crane
Project-related

The table lift is a flexible, reliable and easy-to-steer lifting mechanism complete
with electric drive and allows fast moving even in tight spaces.The cost-effective
table trolley is used for the horizontal transportation and alignment of the slab
tables, and the adjustable chassis also allows the passage through small openings.
For moving tables into the next storey, transportation forks are used.

SKYTABLE facilitates the forming of large


areas. With only 2 truss girders, up to
150 m can be safely moved in a single
crane pick workers are not required to
stand on the table at any time during the
moving procedure.

The table is flown out of the building by crane with help


of the lifting mechanism and the single roller. The moving procedure is very safe as workers are not required to
stand on the slab table at any time.

68

The truss girders can be connected to one another


resulting in tables up to 24.40 m long. With a width of
6.10 m, almost 150 m can be formed with one table.

Fast
150 m with only one crane lift, easy lowering without effort and a large lowering
range
Safe
Remote-controlled moving procedure with
personnel always working from a safe and
secure position at the slab edge
Adaptable
Different floor heights, large heights with
shoring towers

With an electric drive and hydraulic lifting device, the


PERI table lift provides an effortless and convenient way
of moving slab tables.

The transportation forks are always in a horizontal position when not in use and when transporting a slab table.

69

Shoring Systems

Shoring consists of temporary structural


elements that can be set up and dismantled at their point of use. They support
the formwork for concrete support structures until sufficient hardening has taken
place or transfer loads from components
and equipment during the construction,
maintenance or demolition of structural
works. Load-bearing elements are props,
shoring towers or modular scaffolding.
Apart from tubular steel props, aluminium
props are used which can be connected
by means of frames and also utilized as a
shoring tower or formwork table. Shoring
towers can also be realized using frame
supports by means of connectors. For
very high loads, e.g. in bridge construction,
heavy-duty props are frequently used.

70

Enormous flexibility is offered through the


use of modular scaffolding, ranging from a
simple shoring tower through to complex
spatial shoring, and can be adapted to suit
virtually any geometry as well as different
loads.

Selection criteria for the creation of


shoring systems
Required

height of the shoring


to be transferred
Boundary conditions such as the contact
area and other spatial conditions for the
assembly
Possibilities for assembly and dismantling, e.g. use of crane and accessibility
Required working and storage areas as
well as access possibilities
Loads

71

PEP/PEP Ergo Slab Props


Made of galvanized steel with high load-bearing capacity
and low weight

MULTIPROP Post Shores


Used as a cost-saving lightweight
individual prop and cost-effective
shoring tower

Galvanized tubular steel props with numerous practical features for fast and safe
handling. The complete galvanization of
all surfaces guarantees a long service life.
The low weight whilst maintaining a high
load-bearing capacity makes it extremely
cost-effective.

MULTIPROP post shores are made of aluminium which means they are very light,
e.g. the MP 350 weighs only 19.40 kg and
has an extension length of up to 3.50 m.
Ingeniously designed details ensure a long
service life.

PEP

props / PEP Ergo props fully


comply with Load Class B, D, E of
DIN EN 1065
Available in lengths of 1.50 m,
2.50 m, 3.00 m, 3.50 m, 4.00 m
and 5.00 m
Generous 12 cm adjustment range
Anti-crush device with a safety
clearance of 10 cm provides pro
tection against injury
Long service life through complete
galvanization
Tripods or frames available as installation aids

72

MULTIPROP

post shores fully comply


with Load Classes T 25, R 35, D 45
and D 60 according to DIN EN 1065
Leg loads up to 91 kg in accordance
with the type test
Available in lengths of 1.20 m, 2.50 m,
3.50 m, 4.80 m and 6,25 m
Building authority approved
Provides 36 mm of adjustment with
every turn
The powder coating makes the prop
insensitive to concrete deposits
Continuously adjustable, i.e. without
any re-positioning of pins
Can be erected as square or rectangular towers through the use of
frames

High load-bearing
Up to 91 kN in accordance with the type
test
Well thought-out
Self-cleaning thread and robust, free-running collar
Practical
The integrated measuring tape on the
inner tube shows the complete length of
the prop
Expandable
With MULTIPROP frames, can also be
used as a shoring tower

Robust
PEP props can carry up up to 50 kN
Trend-setting
Adjusting nut with lowering nib and captive
handgrip
Well thought-out
Prop heads can be mounted on the inner
and outer tubes

The shape of the lowering nut shows the direction


for lowering when under load and allows damagefree and gentle lowering of materials.

In addition to the tripod, the PRK frame can be


used as an assembly aid.

The integrated measuring tape allows exact prop


adjustment without any time-consuming measuring
and unnecessary lengthy re-adjustments.

Shoring Systems

19.50 m high MULTIPROP towers as shoring with


SKYDECK slab formwork for a cantilevered slab.

For erection of a
tower, MULTIPROP
frames are mounted
using the captive
wedge. Frames can be
attached to both the
outer and inner tubes
without requiring
changes to be made
to the ground plan.

73

ST 100 Stacking Tower


The efficient shoring system consisting of framed supports
with few system components

PERI ST 100 has been designed for fast


assembly and dismantling. The individual
components are simply fitted together
without tools and make utilization also at
low heights very cost-effective.

Fast assembly
By simply fitting the components together
with no pins and connectors
Quickly planned
Every working height is simple to plan
without the need of combination tables
Quickly explained
Only 5 system components for any height

PD 8 Slab Table, Shoring and Stair Tower


The proven shoring system for large loads

Shoring Systems

PERI PD 8 stands for the solution with large


units and high clearances. With the help
of flexibly used system components, the
application as shoring or stair tower as
well as slab table is very economical.
Simple
Standard connecting parts, same frame
Huge
Used as slab table for high clearances and
in large movable units
High load-bearing capacity
As shoring tower for heights over 20 m
and loads more than 60 kN
High
As stair tower up to 100 m high

Depending on the load-bearing requirements and


assembly height, work can also be carried out
without diagonals and thus with only 4 parts.

The ST 100 also safely and reliably transfers loads from


great heights.

A trolley and winch unit facilitates fast moving of


the PD 8 scaffold constructions.

The stacking frame weighs less than 7 kg which


facilitates ergonomic and fast assembly.

Through the installation of the horizontal additional ledgers, horizontal loads in the system can be transferred.

Modular

For

use in shoring assemblies, free-standing or restrained at the top


for all permissible heights with only one stacking frame type,
horizontally or vertically
Assembly height in accordance with type test up to 22.29 m, square ground
plan of 1.00 m x 1.00 m
Completely galvanized and thus maintenance-free
Assembled

74

system for the erection of


scaffolding structures as slab tables,
shoring towers or stair towers
With just two frame sizes and two
spindles along with large spindling
lengths, covers all heights from
1.55 m onwards
As shoring tower up to 21.30 m high
and for loads up to 62 kN
Can be erected as stair tower up to
100 m high with units pre-assembled on the ground
Flexibly adapted using few system
components as slab table

75

PERI UP Rosett Flex Shoring


The maximum level of flexibility in shoring solutions

Shoring Systems

As

free-standing tower in accordance with the type test up to


8.39 m, restrained at the top up to
a height of 21.89 m (22.34 m with
spindle extension)
As shoring tower with additional
frames or framework unit for high
vertical and/or horizontal loads
Project-specific planning as spatial
load-bearing structure for virtually all
geometries and loads

PERI UP Rosett Flex is the universal modular scaffolding for a wide range of tasks. It
makes shoring assemblies with lightweight
scaffold materials extremely cost-effective.
The system grid dimensions of 25 cm and
50 cm allows optimum adaptation to different geometries and loads.

Variable
From shoring towers to complex spatial
load-bearing structures, adaptable to suit
almost all geometries and loads
Modular
Extremely flexible in all three dimensions
through the uniform grid size

Dimensionally stable
Can be moved in large units due to the high
rigidity of the ledger connections
Compatible
Coordinated with PERI formwork systems
for optimized transfer of loads

Due to the low number of different individual components, PERI UP shoring towers can be quickly assembled. Decking levels can be integrated as needed.

Thanks to the modular design, the scaffold can be


optimally adapted to suit all loads.

In areas of load concentrations, standards are bundled


together with short 25 cm ledgers.

PERI UP shoring towers have been type-tested for heights


of up to 21.89 m; up to two additional frames can be attached.
A third assembly variant is the framework unit; these are
based on shoring towers which are connected in one direction
and thus configured as one segment.

76

77

HD 200 Heavy-Duty Prop


The lightweight prop for loads up to 200 kN

VARIOKIT Heavy-Duty Tower


Heavy-duty shoring
for civil engineering projects

PERI HD 200 is the solution for higher


loads. The low weight and easy handling of
the prop facilitates fast assembly. The props
are very flexible in their application from
structural renovation through to bridge
construction. The individual props can be
connected to form main beam areas.

Cost-effective

utilization as standard
tower with 2.00 m x 2.00 m layout
comprised of 4 legs and system
components up to 40 m high
As tower with legs for double loadbearing capacity
As project-specific shoring tower
frames through a combination of
legs and frames
As main beam frame on abutments
up to 10 m high without any inter
mediate support

Uncomplicated
Tool-free assembly of the individual
sections with captive connections
Very light
The large aluminium section only weighs
29 kg and can be mounted by hand
Extremely practical
Even loads of 20 t can be lowered in a
controlled manner a simple procedure
with a cordless screwdriver
Very tight connections
Can be coupled with system main beams
for longer structures

The HD prop sections are simply placed on top of each


other and connected by turning the chord couplers.

Also with a load of 20 t, easy and controlled lowering up


to 10 cm is possible thanks to the HDA lowering device.

With system components of the VARIOKIT


engineering construction kit, this allows
heavy shoring towers to be assembled for a
wide range of loads and geometries. As the
system components can be used for the
various assembly types as well as for other
civil engineering applications, VARIOKIT
heavy shoring solutions are extremely
economical.

An HD 200 main beam tract carries the slab formwork,


and serves as a suspension structure for the wall formwork. The horizontally arranged props ensure transfer of
loads during concreting.

VARIOKIT is compatible with the PERI UP scaffold system. As a result, this allows the required access points
and working platforms to be quickly and safely erected.

Use

as individual prop or in the system as a main beam tract


sections made of aluminium (l = 30 cm, 90 cm, 270 cm) and steel (l = 90 cm and 210 cm) for a
wide range of assembly heights and load-bearing capacities
Assembly height up to 12.20 m without any intermediate support
Permissible prop load up to 200 kN
Prop sections with integrated chord couplers for easy and simple assembly without tools
Head spindle with head plate that can be tilted up to 3
Lowering device with 10 cm lowering range for easy lowering when fully loaded
Prop

78

Shoring Systems

The heavy shoring tower can also be easily raised and


lowered when loaded thanks to the head spindle and
mobile hydraulics.

Reliably strong
280 t per standard tower up to 10.50 m
high
Cost-effective
Designed on the basis of the VARIOKIT
engineering construction kit with rentable
system components
Flexible
As tower, tower with legs, shoring tower
frame or main beam frame
Safe
Access means with PERI UP system
components

79

Working Scaffold

Working scaffolds are temporary structures which serve to create higher-positioned working areas for construction
site activities, on buildings or at an
industrial facility. In addition, the scaffolding must ensure that all working
areas can be safely reached.
Originally characterized by timber and rope
connections, the scaffolding sector has
been dominated for many years now by the
use of modular systems made of
metallic
materials. They provide shorter installation
times, flexibility for geometrical adjustments as well as a high load-bearing capacity and safety for both operators and users.

On construction sites, mainly reinforcement


scaffolding along with working platforms
are used whilst narrow facade scaffolds
find use on the front of buildings. Industry
scaffolding serves as access and working
platforms in plant construction.

Selection criteria for a system for


erecting working scaffolds
Area

of application and required


working area
Required load-bearing capacity
Boundary conditions, e.g. assembly
area, spatial conditions or possibilities
of crane use
Required geometry, also including
openings and passages for material
transport
Available time window for assembly,
dismantling and use
Safety requirements regarding assembly and dismantling as well as scaffold
utilization

Country-specific standards and laws concerning occupational health and safety


regulate the requirements placed on the
scaffolding regarding safer erection, bracing, anchoring and sufficient load-bearing
capacity depending on the application.

80

81

PERI UP T 72 / T 104 Frame Scaffolding


The facade scaffolding which is characterized
through safety integrated in the system

Working Scaffold

The PERI UP scaffolding with T-frames ideally


combine safety and cost-effectiveness. The
scaffolder can work safely and quickly with
the help of the integrated collective fall
protection on each assembly level without
rope protection: the guardrail for the next
scaffold bay is mounted without any additional parts with the T- frame.

The design with the


open frame construction
provides lightweight and
easy-to-handle individual
components for fast and
fatigue-free working
operations.

PERI UP T 72
System width 72 cm
Decking area width 64 cm
Load Classes 1 to 4
PERI UP T 104
System width 104 cm
Decking area width 96 cm
Load Classes 1 to 6

Safe
Collective fall protection without additional
components through the system-related
assembly method with the guardrail in
advance
Lightweight
Easy to handle components: the T 72
T-frame weighs, for example, only 14 kg
Secure
After the deck has been placed and moved
sideways, the integrated lock against lift off
is immediately secured
Protective
Reliable side protection - inside and outside

The PERI UP facade scaffolding with the T-frame:


for safe erection of working scaffolds in everyday
facade scaffolding assembly.

The scaffolder can work safely and quickly due to the


collective fall protection which is integrated in the
system. The guardrail for the next scaffold bay is
mounted without any additional parts with the T-frame.

With the integrated lock against lift off, the deck is


immediately secured after being placed in position and
moved sideways.

The inner guardrail is mounted to the available labyrinth


finger, losable small parts are not required.

After assembly, the decks can also be removed and


re-installed according to plan.

Facade

scaffolding as working and safety scaffold


as working scaffold in Load Class 1 to 4 according to DIN EN 12811-1
(0.75 kN/m up to 3.00 kN/m) and as safety scaffold according to DIN 4420-1
(safety scaffolds and roof safety scaffolds for fall heights up to 2.00 m)
System-integrated collective safety through assembly with the guardrail in advance
Fast assembly with few lightweight individual components without tools
Reduced walking distances and simple procedures
Fast opening and closing of scaffold bays
"One-man assembly" up to working heights of 6.50 m
Extendable to 104 cm width, up to Load Class 6 with 2.50 m bay width
Used

82

83

PERI UP Rosett R 72 / R 104 Modular Scaffold


For challenging building forms and complex facades

Working Scaffold

With PERI UP Rosett, complicated geometries can also be scaffolded cost-effectively,


e.g. old buildings with bay windows and
cantilevers. The Rosett nodes on the standards facilitate easy and safe assembly whilst
the steel decks have a particularly high loadbearing capacity.

Through coordinated system and component dimensions, frame and modular


scaffolding can be combined as required.
The integrated lock against lift off
ensures level transition points, guardrail
heights correspond and toe boards can
be continuously installed.

PERI UP Rosett 72
System width 72 cm
Decking area width 64 cm
Load Classes 1 to 3

PERI UP Rosett 104


System width 104 cm
Decking area width 96 cm
Load Classes 1 to 5

Practically unlimited
Optimal adjustment possibilities regarding
height, width and length
Extremely easy to assemble
Fast and safe assembly with the Gravity Lock
Reassuringly safe
Without any additional components due to
the integrated lock against lift off

The PERI UP Rosett facade scaffolding can be optimally


adapted to virtually any building form such as the
double-buckled facade shown here. Working areas can
be safely reached.

PERI UP Rosett allows scaffolding operations


with standard components. The Rosett nodes
at spacings of 50 cm provide connection
possibilities in all directions.

An example of combining frame and modular


scaffolding: the working scaffold for the 2.20 m
cantilevered bay window is realized with the
modular scaffolding; in addition, PERI UP T 72
ensures short assembly times.

Facade

scaffolding as working and safety scaffold


Used as working scaffold in Load Class 1 to 3 according to DIN EN 12811-1 (0.75 kN/m - 2.00 kN/m)
Fulfils the requirements for protection scaffolds according to DIN 4420-1 (safety scaffolds and roof safety scaffolds
for fall heights 2.0 m, protection fans)
Scaffold bay lengths: 72 cm, 104 cm, 150 cm, 200 cm, 250 cm and 300 cm; as bridging 400 cm
Optimized for low weight and a small number of components that have to be moved
Greatest possible clearance in a scaffold level due to the selected ledger geometry
Optional asssembly with guardrail in advance

The Gravity Lock facilitates fast assembly of the modular


scaffolding: by inserting the wedge head into the rosette,
the wedge drops by force of gravity into the hole and
then locks.

84

The rosette on the standard allows for connections up


to 45. The nodes at spacings of 50 cm also provide
connection possibilities in all directions.

85

PERI UP Rosett Scaffold Units


Different applications simple and easy implementation
using the modular design principle

Working Scaffold

Reinforcement Scaffold

Working Platforms

As a special form of facade scaffolding, the


reinforcement scaffold is characterized by
the fact that no anchors are required. With
standing heights of up to 10.80 m (5 levels)
and with a length of up to 9.00 m (3 bays).

With PERI UP Rosett working platforms,


each level can be completely decked out.
With standing heights from 2.30 m to
10.30 m access is provided by means of
access decks in the intermediate levels.

Stable
Without anchors without ballast in front
of formwork and walls
Planned in advance
Fast calculation of material requirements
thanks to the modular design principle
Quick and efficient
Complete units can be moved due to the
extremely tight connections

Variable
Adaptable in 50 cm increments for
ground plans of 150 cm x 200 cm up
to 300 cm x 300 cm easy to extend
thanks to the kit principle
Cost-effective
Full width platforms are only installed
at heights where work is actually being
carried out
Movable
Movable by crane thanks to the tensionproof connection of the legs, can also be
moved by hand using castors

Maximum

height of the top deck


level in the inner area 6.30 m
(1.50 m width) and 10.30 m (3.00 m
width)
Ladder access to decks only 2.00 m
high
Crane-movable units
Ballast for stability is not normally
required
High rigidity guarantees stable
assembly workplaces, also at great
heights
Maximum load-bearing capacity
6.00 kN/m

The modular design principle of the


PERIUP Rosett working platforms
allows extensions of required levels
to be easily carried out.
PERI UP Rosett as reinforcement scaffold: ballast is not
required as long as the scaffolding is positioned in front
of a wall or formwork, and can be supported by this.

Used

as working scaffold in Scaffold Groups 1-3 according to DIN 4420-1 or


Load Classes 1-3 according to EN 12811-1 (0.75 2.00 kN/m)
Fulfils wind load requirements according to DIN EN 1004 and DIN EN 12811
System widths 72 cm and 104 cm
Base width 150 cm or 250 cm
Maximum standing height 6.60 m (with base width 150 cm) or 10.80 m (base
width 250 cm)
Crane-moveable units through extremely tight connections

Work scaffolding, such as reinforcement


scaffold and platforms, can be assembled
using the deck-ledger variant UDS-UHD
or the deck-ledger system UDI-UH.
An overall view of all the application
possibilities of the two variants along with
numerous references are featured in the
PERI scaffolding technology handbook.
High load-bearing capacity as well as fast and
easy assembly characterize the UDS steel
decking which, after being mounted and pushed
into position, is secured immediately against
lifting through the decking transom profile.

86

The modular structure and the 25 cm grid dimensions of the PERI UP Rosett Flex system with the
UDI decking provide even more flexibility. The individual deck is secured against lifting immediately
after being installed.

87

PERI UP Rosett Flex Modular Scaffolding


Extremely flexible work scaffold for a wide range of applications

Working Scaffold

Modular

scaffolding for erecting complex work scaffolds


length and width grid arrangement of the standards, ledgers and decks of 25 cm or 50 cm
Scaffold bay lengths: 50 cm, 75 cm, 100 cm, 125 cm, 150 cm, 200 cm, 250 cm, 300 cm
Easy and safe assembly thanks to the Gravity Lock: by inserting the wedge head into the rosette,
the wedge drops by force of gravity into the hole and then locks
Rigidity of the ledger connections allows high leg loads which means fewer diagonals are required
High level of working safety thanks to the end-to-end guardrails and toe boards
Uniform

Maximum adaptability, high level of safety and fast


assembly all this makes PERI UP Rosett Flex the ideal
system for use in industry.

PERI UP Rosett Flex is a highly flexible system scaffold that leaves almost no request
unfulfilled especially for industrial applications. This allows almost any adjustments
to be made to suit local site conditions
and also fulfils the highest requirements
regarding occupational safety for the working areas to be realized.

88

Safe working conditions


Working platforms are completely covered without any gaps and simple
conversions are made to accommodate any obstructions
Non-slip
The perforated surface of the decking provides a high level of safety
Easy to install
Quickly and safely mounted with the gravity lock and self-locking decks
High load-bearing capacity
Due to the special node rigidity and enormous loadability of the connection

Decking areas can be completely covered, plant


elements as well as other constructions can be built
around using system components.

Toe boards with lengths in the modular dimensions limit


the decking areas.

PERI UP Rosett Flex has a grid system of


25 cm and 50 cm. The wide range of ledgers
with lengths starting from 25 cm allow decking to change direction during installation
and therefore ensure maximum adaptability
to suit project-specific geometries.

89

Access

System scaffolding also provides solutions for temporary access to working


levels at different heights. The range of
applications extends from stairs with
only a few steps through to stair towers
over 90 m high.
The intended use of an access determines
the circle of users and thus the requirements regarding the geometry and loads.
An important criterion is the differentiation
between access for construction work and
access facilities in public areas.

Accordingly, specific requirements for flight


widths, the execution of intermediate landings and the safety equipment among
other things are to be taken into consideration.

Selection criteria for a system for


realizing the means of access
Circle

of users

Requirements

on flight width, load and


intermediate landings
Required height of the access
Available time frame for assembly and
dismantling
Prevailing safety regulations for assembly
and dismantling as well as use

Access to working areas at great heights on


construction sites is used by personnel
equipped with appropriate protective equipment. For the public areas, however, wide
and convenient to use stairs are to be
installed, also for larger crowds of people.

90

91

PERI UP Rosett Staircase Alu 64


Lightweight stair tower for fast assembly

With staircase units in the same direction


or alternating staircase units, the Staircase
Alu 64 serves as access to working areas
or construction site operations at heights
of up to 90 m. As a 4-leg tower with 64 cm
widths and height grid arrangement of
2.00 m, it is ideally suited as site stair
towers in front of facade scaffolding, e.g.
PERI UP T 72 or T 104. Each working level
can be reached without requiring any height
adjustments.

A stair tower with alternating staircase units provides


greater headroom clearance and shorter walking
distances for site personnel between levels than
staircase units in the same direction.

92

Access

Easily erected
The lightweight flights of stairs can be
easily and quickly assembled
Extremely versatile in use
As a scaffold from the ground assembly for
accessing higher-positioned working areas,
as suspended scaffold for reaching lowerpositioned areas or as access from buildings to climbing formwork
Simple to plan
Through the modular design principle with
three units (Basic, Plus, Top), the required
material can be quickly ordered

Staircase

units in the same direction


or with alternating staircase units
with 64 cm widths as access for site
personnel
Permissible loads: 2.00 kN/m for flights
of stairs and decking or 2.00 kN/m for
the entire construction for a run of
staircase and landing of 20 m
Fewer anchors
Ledgers are used as guardrails and brace
the tower, and diagonals are not required

Stair tower with alternating staircase units under a


self-climbing RCS rail climbing system with entrances
into the building.

93

PERI UP Rosett Flex Staircase Alu 75


Adjustments in 25 cm increments

Kapitel
Access

Flights of stairs in the grid dimensions of


the PERI UP Rosett Flex modular scaffolding serve as access to working areas or to
construction sites at heights of up to 90 m.
As 4-leg towers, with alternating staircase
units or staircase units in the same direction, with 75 cm widths.

Stairwell staircases
The version for narrow spaces
With the stairwell staircases, compact
access means can be provided on the
inside of those buildings with small areas
and narrow geometries. At the same
time, the stairs serve as working platforms for carrying out further work on
the sides of the walls.

Consistent grid dimensions


The grid dimension of 25 cm provides a
high level of flexibility even in the smallest
of spaces and all bays can be completely
closed leaving no gaps
Easily adapted
For accessing building openings with small
flights of stairs on brackets suspended on
the outside
Stable design
With fewer ledgers in the staircase tower

With standard components, access can


be created to all floors in height increments of 25 cm. Standard configurations
are available for the common floor height
of 2.75 m.

Stair tower with twin staircase units for the construction


of a liquid gas tank. Guardrails mounted on the outer
and middle stringers provide safe passage.

Alternating

staircase units or staircase


units in the same direction as access
for construction site personnel
Quickly assembled flights of stairs with
75 cm widths (clear stair width 67 cm)
Permissible loads: 2.00 kN/m for flights
of stairs and 2.00 kN/m for the entire
construction for a run of staircase and
landing of 20 m
Fewer anchors
Access to all floors in height increments
of 25 cm, adjustments using brackets
mounted laterally
Flights of stairs installed next to each
others side with movements in both
directions through mounted guardrails

94

Height adjustments to building openings are carried out


independently of the floor heights by means of brackets
and short flights of stairs (1.50 m long, 50 cm/100 cm
high).

Standard stair configuration for a 2.75 m floor


height with clear dimensions between the walls
of 2.10 m x 2.20 m.

Short flights of stairs with 75 cm widths offer maximum


adaptability also for small areas and narrow geometries.

95

PERI UP Rosett Flex Site Staircase Steel 100/125


For construction sites with high load-bearing and
accessibility requirements

Kapitel
Access

The PERI UP Rosett Flex Steel site staircase is erected as a 10-leg stair tower up to
heights of 50 m. With a 100 cm or 125 cm
width and separate landings, the system is
ideally suited to deal with high user-traffic.

Stair

tower with staircase units in the


same direction or alternating staircase units as access to construction
site operations
Clear width between guardrails
96 cm (Stairway Steel 100) or
121 cm (Stairway Steel 125)
Layout 2.00 cm x 4.50 cm
(with Stair Step 100) or
2.50 cm x 5.00 cm
(with Stair Step 125)
Permissible loads: 3.00 kN/m for
stairs and decking or 40.00 kN for
the entire construction, uniformly
distributed on all legs or 3.00 kN/m
for a run of staircase and landing of
20 m
Floor height 2.00 m
Fewer anchors

High load-bearing capacity


3.00 kN/m for a run of staircase and
landing of 20 m
Comfortable accessibility
with sufficient space for site personnel to
pass each other on the stairs
Erection without the use of tools
The stringers are mounted first followed by
the steps which interlock during installation

Site personnel meeting on the Site Staircase Steel 100


can easily pass each other.

96

The lightweight individual steps are quickly installed:


they interlock during assembly and secure automatically.

The perforated decking is slip-resistant also when


walked on with oil-smeared shoes.

97

PERI UP Public with Steel Decking


Fulfilling the highest requirements for use in public areas

Access

PERI UP Public has been developed with


the focus on safety for the user. Typical
applications in public areas are as access to
grandstands, accessing temporary pedestrian
bridges or as a replacement for indoor and
outdoor stairs during refurbishment.
Wide range of scaffolds
as single or linked continuous staircases,
dog-legged staircases or as stair towers
Complies with all current regulations
Stair geometry and landing arrangement
meet the requirements for public access
For large public gatherings
Permissible live load 7.50 kN/m

98

For major public events, access facilities have to be


provided for large crowds. For this, linked continuous
staircases with separate access points through inner
guardrails are used.

For

use in public areas which are used by large crowds of people


a single continuous staircase with 150 cm, 200 cm and 250 cm widths
As a linked continuous staircase with a large width, comprised of stair flights
arranged side-by-side
As a dog-legged staircase, created with 90 angles on the landings
As a stair tower with or without stairwells, created through a special arrangement
of dog-legged stairs
Fulfils the geometrical requirements concerning the landing arrangement, rise and
tread ratio, safety barriers and climbing over guardrails as well as vandal-proof
requirements
Permissible live load 7.50 kN/m, guardrail load up to 2.00 kN/m
As

PERI Public as stair tower inside a church which serves


as an emergency stairway in case the electrically-operated elevator breaks down.

99

Protection Scaffold

Protection scaffold is not used as work


scaffold or platforms but rather as an
accompanying measure. It secures construction personnel against falling as
well as unfavourable weather conditions.
Furthermore, protection scaffold is frequently installed in order to protect site
workers underneath or the flow of traffic
from falling components or objects.
In accordance with the different potential
risks and dangers, there are a range of
options available, for example, protection
fans or protective nets.

100

Detailed requirements, such as the geo


metry, load-bearing capacity or roof area
inclination, are normally defined in corresponding occupational health and safety
legislation and standards.

Selection criteria for a system for


erecting protection scaffolds
Purpose

of the protection scaffold


standards and regulations for
fulfilling the required protective function
Required areas for site personnel and
material storage
Boundary conditions, e.g. assembly area,
spatial restrictions and possibilities of
crane use
Available time window for assembly,
dismantling and utilization
Safety requirements for assembly and
dismantling as well as use of scaffolding
Current

101

PERI UP Rosett Flex LGS Weather Protection Roof


Reliable protection against the effects of the weather
with the lattice girder system also for large spans

Protection Scaffold

As

weather protection roof with large spans


and 45 roof inclinations with standard components; other inclinations
including multiple changes in inclination with a minimum of project-specific
components
120 or 150 ridge angles comprised of two LGS ridge elements and ridge bars
Rolling system for moving in a longitudinal direction and for the horizontal sliding
support at the level of the girders
15

Other applications with the


LGS system

Lightweight protection roof constructions


can be realized with the LGS lattice girder
system combined with Keder sheeting.
With multi-purpose standard components,
spans up to 40 m and a range of different
forms are feasible.
Lightweight
Assembly by hand on the ground through
the low weight of the individual components
Variable
Can be realized with different roof inclinations and geometries
Movable
With the PERI rolling system, the roof can
easily be moved by hand

102

The LGS lattice girder system provides


safe and efficient solutions for large spans
and / or heavy loads also for temporary
(pedestrian) bridges or as working platforms
at any height.

The protection roofs can be moved by hand. The roof


can be opened quickly and without requiring a crane,
e.g. for the delivery of materials.

The crane lifts the complete segment quickly and safely


into position after pre-assembly has taken place on the
ground.

Quickly mounted
Ledgers and diagonals can be connected to
form very stable units
For large spans
Through the high bending load-bearing
capacity
Versatile
Adaptable to different geometries as a
platform or bridge

With the LGS lattice girder system, safe working platforms


can be realized. If required, system decking and dust-proof
coverings provide tightly closed surface areas.

LGS is also suitable for temporary pedestrian bridges


and meets the requirements regarding guardrail loads
and geometries for the public sector.

103

Project-Specific Protection Scaffold


Many variations executed with system components

Protection Scaffold

The diversity of PERI system components


and the extensive know-how of PERI engineers result in a wide range of solutions
for protection scaffolds. Components from
different systems are frequently combined
to achieve safe and reliable solutions with
optimized load transfer.

For the renewal of cables in power lines, safety nets are often installed at intersection points. These load-carrying
scaffolds for tensioning the safety nets are based on system components taken from the PERI UP Rosett Flex
modular scaffolding.

2.00

7,335

2.50

16,625

1.50

0,675

For the refurbishment of the hall roofs of a railway


station, a 190 m long protection scaffold allowed rail
operations to continue safely below.

During the renovation of approx. 10,000 m roof area,


passers-by could safely use the open space situated
underneath thanks to a protection scaffold based on
PERI UP Rosett scaffolding.

104

For the refurbishment of the glass roofs of this station,


platforms comprised of VARIOKIT system components
served as a protective roof which could be moved into
the next hall by hand.

As if on rails, the construction team shunted the


platforms from one track section to the next. Moving in
a longitudinal direction takes place by means of a trolley
from the VARIOKIT engineering construction kit.

105

Climbing Systems

For the construction of wall sections at


great heights, platforms are required
which support the wall formwork as
load-bearing scaffold. In addition to
easy-to-assemble folding platforms,
there are climbing system variants that
rapidly shift the formwork upwards as
large-sized units using different moving
procedures in part crane-independently.
In contrast to scaffold platforms, climbing
systems are securely mounted units consisting of brackets, platforms and wall formwork which are lifted as one unit to the next
concreting section after striking has taken
place. With the traditional crane-climbed
formwork, units are moved by crane and
attached to climbing anchors which had
been concreted in advance. Modern railclimbed systems are guided up the building itself during the lifting operation which
makes the climbing procedure wind-independent, fast and safe.

106

If a hydraulic climbing device gradually lifts


the units to the next storey, then this is
called a self-climbing formwork. With this
crane-independent variant, the climbing
unit is also guided by means of rails and
anchored to the building using suitable
climbing shoes. A difference is made
between purely self-climbing systems with
integrated hydraulics and crane-independent rail-climbed systems that are retrofitted
with mobile self-climbing devices.
For different building shapes and tasks,
special system versions have been developed: crane-climbed and self-climbing
formwork for facade areas, building cores
and shafts, for bridge pylons as well as
climbing protection panels as wind shield
and anti-fall protection.

Criteria for selecting the most suitable


climbing technology
Building

geometry such as the buildings


height and the height of the section to be
concreted
Crane capacities and where the crane is
positioned
Deadlines, total construction time as well
as influences due to the seasons and
weather conditions
Requirements regarding the dimensional
accuracy and quality of the concrete
surfaces
Special features of the construction, e.g.
required reinforcement and mounting
parts
Construction site environment and on-site
conditions
Wind loads that are to be taken into
consideration
Mounting possibilties for the anchoring

107

FB 180 Folding Platform System


The universal working and safety scaffold

Climbing Systems

The FB 180 folding platform is delivered


fully assembled to the jobsite. Due to the
large uniform bracket spacing and the small
number of individual components and platform types, labour and material costs are
particularly low.
Easy and simple
Requires little effort even with complicated
ground plans
Advantageous for
Compensation areas as well as internal and
external corners without special platforms
Efficient
The corner platform can be used for both
left and right sides

Working

scaffold according to DIN EN 12811 and safety scaffold in accordance


with DIN 4420
Permissible load according to DIN EN 12811: 300 kg/m when using main,
intermediate and corner platforms (Load Class 4); 450 kg/m for special use only
with main platforms (Load Class 5)
As formwork scaffold for closure formwork up to 5.40 m high
As roof edge protection scaffold with guardrail height extension
Intermediate platform can be used as corner platform, filler platform,
end platform and internal corner platform for filler areas and internal corners
Installation of the external corner with the corner platform, right and left
Support extensions with adjustable pressure point for bridging openings
Finishing platform as access to optional wind bracing

ASG 70-100 Bracket Platform


The working platform for tight spaces
The ASG 70-100 platform is used where
working areas with limited space prevent
the use of working platforms with standard widths.

The folding corner platform for the external corners of


a building can be used for both the left and right sides.
This reduces on-site requirements and simplifies the
logistics.

Folding corner platforms are used for the external


corners. They can be folded just as easily as the normal
folding platforms.

The FB wall scaffold hinge allows anchor point


dimensional tolerances of up to 25 mm.
Bracket axis

Narrow
Platform width of 70 cm which means it
can also be used for those basements
which border the sheet piling
Pre-assembled
Ready-for-use on the construction site
Extendable
With planking which can be widened to
100 cm

Working

scaffold according to
DIN EN 12811
As formwork scaffold for formwork
up to 5.40 m high; formwork is
placed directly on the wall scaffold
hinge
Platform lengths 2.40 m and 3.00 m,
platform widths 70 cm and 100 cm
with additional planking
Brackets can also be used individually
with planks
Delivered pre-assembled and readyfor-use to the construction site

2.5 cm 2.5 cm

108

109

CB 240 / CB 160 Climbing Systems


The climbing brackets for supporting
large-sized wall formwork

Climbing Systems

The CB climbing system provides safe


working conditions with wall formwork at
all heights. The well thought-out design
combines easy handling with a fast moving
procedure and problem-free adjustment to
suit different building shapes.

BR Shaft Platform
For supporting shaft formwork with
platform beams

CB 240
Bracket width 2.40 m
with carriage (75 cm retraction distance),
strongback and adjustable brace
CB 160
Bracket width 1.60 m
with adjusting unit, strongback and
adjustable brace

Strong
High loading capacity of the brackets allows
the formation of large scaffold units
Time-saving
Platform including formwork movable in
only one crane lift
Safe
Completely free of tripping hazards in front
of and behind the formwork

PERI BR is the customized and safe


solution for supporting shaft internal
formwork used for stairwells and
elevator shafts. Shaft platforms on PERI
BR platform beams safely transfer formwork and live loads into the building.

Easy and simple


Uncomplicated handling and assembly
Advantageous
Minimization of the required striking
clearance
Suitable
A solution always tailored to meet site
requirements

For this air traffic control tower with a height of 46 m


and a 6.85 m in diameter, CB 240 brackets were
combined with RUNDFLEX formwork.

As

shoring to support anchored wall formwork according to DIN EN 12812,


alternatively, purely as working scaffold
Type static for formwork heights up to 5.40 m
Can be used with VARIO GT 24, TRIO, MAXIMO and RUNDFLEX wall formwork
systems
Crane-movable units consisting of formwork and scaffolding
Finishing platform with ladder provide access to the wall
Optional equipment with wind bracing which prevents tipping inwards

For safe working conditions in front of and behind


the formwork, the CB 240 with carriage is combined
with CB 160.

110

For this narrow elevator shaft, the formwork is


positioned on the platforms with BR platform
beams. The length of the beam is matched exactly
to the dimensions.

111

SCS Single-Sided Climbing System


Stable and flexible brackets
for single-sided applications

Climbing Systems

The SCS climbing system in use on inclined concrete


components for the expansion of the Panama Canal.

For this 280 m long, arch-shaped dam crest with variable


inclinations, the climbing brackets carry the heavy loads.

For inclined operations of the


SCS, the separate working platform can be horizontally aligned.

PERI scaffold anchoring


has been officially approved.
Reusable components

With PERI SCS, the loads from the fresh


concrete pressure are transferred without
formwork ties through the brackets into the
climbing anchors of the previous concreting
section. SCS stands out through a high
degree of cost-effectiveness. Optimum
adaptation to suit the respective requirements and geometries can be carried out
very flexibly thanks to the modular concept
with multi-part brackets.

112

SCS 190
Bracket width approx. 1.90 m
with adjusting unit for tilting the formwork
SCS 250
Bracket width approx. 2.50 m
with formwork carriage (up to 63 cm
retraction distance depending on the
formwork system)

Optimized
Large climbing units thanks to the particularly high load-bearing capacity of the brackets with good utilization of the anchoring
Well thought-out
Same formwork and components for the
starter and subsequent standard cycles
Adaptable
Inclinable platforms ensure that working
and access areas are safe

The use of large climbing units facilitates cost-effective


construction of the massive lock components for the
expansion of the Panama Canal.

Lost components

System
M30

M30x130-10.9

Scaffold Mounting
Ring M30

Climbing Cone-2
M30/DW20

Tie Rod DW 20

Threaded Anchor
Plate 20

System
M36

M36x130-10.9

Scaffold Mounting
Ring M36

Climbing Cone-2
M36/DW26

Tie Rod DW 26

Threaded Anchor
Plate 26

As

falsework for supporting non-tied, single-sided wall formwork in accordance with DIN EN 12812
climbing units comprised of a platform unit and VARIO GT 24 girder wall formwork (standard use)
Optimized for vertical applications with a 3.00 m concreting height as well as forward-inclined use at 30 with a 2.50 m
concreting height
Addition of a finishing platform possible
Separate working platform can be adapted for use on inclined structures; concreting and finishing platforms can be
tilted by 15 and 30.
Starter brace frame with strongbacks, spindles and an additional starter waler for the first concreting section, with
diagonal anchors fixed in the ground
Building authority approved tie system
Crane-movable

113

LPS Screen
The lightweight climbing protection panel
with a mesh enclosure

Climbing Systems

LPS as a straight continuous protection panel without


working platforms.

The close-meshed panels provide a safe and secure enclosure which nevertheless is still
light-transmissive. Advantage and very convenient to carry out working operations in the
building in daylight conditions especially when striking the slabs.

The mesh panels are telescopically arranged and can be


easily adjusted to suit the respective ground plan.

The clamp connector for fixing to the climbing rails can


be quickly and easily mounted.

No crane is required for installing the lightweight mesh


enclosure as the panels can be moved by hand.

LPS is the alternative to heavy, enclosed


protection panel systems. Two variants
allow different applications on buildings
with open facades: with working platforms
as access to stopend formwork or continuously straight. Rail-guided climbing ensures
a fast and safe moving procedure.
Fast
Assembly without a crane in a very short
time; alternatively, can also be delivered
pre-assembled
Permeable surface
Mesh panels with a permeable structure
provide little contact surface for the wind to
gain a hold
Variable
Used as a protection panel or with supplementary working platform

114

Lightweight

enclosure with mesh panels, usable as a continuous straight assembly or alternatively with working platforms
safe climbing with crane or optional self-climbing with mobile hydraulics
Fast assembly by hand due to the low weight and simple clamping connection
Lightweight construction reduces the load on the structure
Adjustable slab shoe for mounting on the slab with variable cantilevers and extendable platforms
Lightweight mesh panels with expanded metal, also with telescoping function for easy adjustment to accommodate
complicated building shapes
As an option, can also be delivered pre-assembled
Rail-guided,

115

RCS Rail Climbing System


The universal modular system
for a wide range of applications

Climbing Systems

TRIO panel formwork can also be used with the RCS


climbing system.

The formwork is securely mounted on the carriage and


can be retracted by 90 cm without the use of the crane.
Due to the roller bearings, it is easy to operate as well
as being jerk-free.

Foldable runners allow the


lateral dismantling of the
climbing shoe and simplify
the initial assembly.

The RCS climbing rail can


be inclined 4 in forward
as well as reverse directions.

Both system variants formwork scaffolding and climbing protection panel can also be climbed by means of
mobile hydraulic units, and thus crane-independent.

Articulated climbing
shoe support in the
RCS wall shoe, can be
pivoted during use on
circular buildings.

Rail-guided,

safe climbing procedure


mm hole arangement in the
rails for aligning the platforms to
suit the height of the storey
Building authority approved standard anchoring for walls and slabs;
if required, also with a horizontallyarranged climbing rail for varying
cantilevers
Optional self-climbing in 50 cm
increments with mobile self-climbing devices
Landing platform for temporary
storage of materials and for moving
loads with the crane
125

PERI RCS climbing combines the advantages


of different systems in a modular system
that makes the easy adaptation to site-specific requirements possible. Rail-guided
climbing takes place quickly and safely by
crane also in windy conditions or, as an
option, crane-independently with mobile
climbing hydraulics.

116

RCS C Formwork Scaffolding


as standard use for supporting wall
formwork for storey heights of 2.70 m to
4.50 m; with carriage (90 cm retraction
distance)
Light Climbing Formwork RCS CL
for external facades and cores in advance
of medium-height buildings leading with
limited crane capacities and times
RCS P Climbing Protection Panel and
Guardrails
enclosure and guardrails provide gap-free
protection for work carried out on the
building shell floors

Secured
As formwork scaffolding or climbing
protection panel always guided using
rails mounted on the building
Flexible
The climbing shoe can be attached to the
walls as well as slab edges
Variable
Adaptable to a wide range of construction
site requirements through the modular
system with a regular hole arangement

117

ACS Self-Climbing System


Safely moved upwards with hydraulic drive
without a crane

Climbing Systems

PERI ACS self-climbing variants for


facades, building cores, shaft structures
and inclined bridge pylons make the
construction of high concrete structures
extremely economical, fast and safe. The
efficient sequence of operations from
floor to floor facilitate allow a very high
level of productivity and exceptionally
short cycle times.
Crane-independent
Shuttering, striking and hydraulic
climbing in a very fast work rhythm
Weather-independent
Comfortably-designed platforms, also
protected against wind and weather if
required
Load-independent
Working platforms can accommodate
high loads, e.g. arising from material
storage or placing boom mast

Self-Climbing

System ACS R
standard system with carriage and open formwork at the
top for easy installation of the reinforcement
Platform System ACS P
for high-rise building cores constructed in advance and
tower-like structures with generously-sized storage and
working areas
Realization with Gallows ACS G
for concreting walls and slabs in one pour or for circular
structures; both formwork sides are attached to the
cantilevered gallows
Adjustable Version ACS V
for inclined structures such as bridge pylons or piers, with
platforms always in a horizontal position
Shaft Formwork ACS S
for stairways or small elevator shafts, aranged in the centre
each time

118

ACS P the solution for advancing cores of high-rise


buildings and tower-like structures combined with
ACS G. Both formwork sides are movably attached to
the cantilevered platform beams.

The PERI climbing mechanism is at the heart of


all ACS variants. The positively-driven pawl system
operates automatically and safely with a lifting
speed of 0.5 m/min.

The ACS self-climbing versions can also be combined.


Three variants are formed here combined with the
VARIO GT 24 girder wall formwork and the TRIO panel
formwork crane-independent climbing units.

The high load capacity of the building authority


approved PERI climbing anchors allows climbing
to take place shortly after concreting. The optimal
climbing shoe and anchor type are determined for
each individual project.

ACS V can be adjusted to accommodate forward and


reversed-inclined piers and pylons. Regardless of the
angle of inclination, the working platforms are always in
a horizontal position.

Climbing

device with 100 kN lifting


power
Positively-driven and jerk-free climbing
0.5 m/min lifting speed, 0.3 m/min
effective climbing speed
Climbing can take place outside of
normal working hours thanks to the
almost silent climbing hydraulics
Weather-independent working with
enclosed working platforms
Climbing shoes and anchor types
optimized for project-specific factors
such as building structure, load, wall
thickness and required concrete strength

119

Civil Engineering Technology

Formwork for bridge and tunnel construction is complex and usually features a
combination of (heavy) shoring and
project-specific formwork. The planning
must include the entire construction
process which is particularly influenced
by the construction method and procedure as well as structural dimensions.
For bridges, the geographical constraints
and construction procedure significantly
determine the formwork solution. It is
possible that realization of the superstructure can be carried out using falsework,
the incremental launching method, with a
mobile falsework, steel composite method
or the balanced cantilever method. For
all variants, system solutions have been
developed which are in essence adapted
to suit the geometrical boundary conditions
of a bridge.

120

For tunnel construction, a distinction is


made between realization in an open excavation pit and underground using mining
techniques. The tunnel tubes can be contructed monolithically, semi-monolithically
or with separately cast cross-sections.
The length of the tunnel and the geological
conditions significantly determine the
choice of construction procedure. Each
formwork carriage is planned according
to the respective project requirements and
the user can choose between mechanically
and hydraulically-operated solutions.
For improving the cost-effectiveness of
the individual formwork solutions in civil
engineering projects, modular construction
systems have been developed that aim to
achieve the highest possible number of
uses of the system components and the
minimization of special parts.

Selection criteria for formwork solutions


in tunnel or bridge structures
Construction

procedure, method and


sequence
Structure geometries and dimensions
Boundary conditions, e.g. building
ground and dimensions of the excavation, assembly possibilities for shoring
Possibilities of crane use for shuttering
and striking, moving of formwork units
Operation requirements (mechanical or
with hydraulic/electrical support)
Number of cycles and construction time
requirements

121

The VARIOKIT Concept


Supporting structures cost-effectively erected with system
with materials and expertise from a single source

The VARIOKIT Engineering Construction Kit


Solutions for framework constructions

PERI VARIOKIT is the engineering construction kit with standardized components.


Only three core components are required
for a wide range of applications. PERI, however, not only supplies the required materials for civil engineering projects but also
the associated know-how as a customized
overall solution for the construction work.

VARIOKIT allows customized framework


constructions with standardized components for virtually all geometries for every
construction site requirement.

Civil Engineering Technology

Load-bearing
High load-bearing capacity and a wide
range of assembly variants
Combinable
Load-optimized solutions with walers,
rails and main beams in combination with
spindles and struts
Complete
With technical documents, calculations and
assembly drawings

Ingeniously simple
Versatile core components with standard
connections using fitting pins
Load-optimized
Economical use of materials through
statically optimized utilization of the
components
Cost-effective
Rentable standard components which
remain unchanged but are nevertheless
still very versatile in their use

This supporting formwork solution consisting of


VARIOKIT system components ensures safe transfer
of loads for the construction of cantilevered slabs.
The core components of the VARIOKIT engineering
construction kit: steel walers, climbing rails and
heavy-duty spindles.

PERI provides cost-effectively optimized solutions from a single source


including assembly sequences and
construction processes.
Experienced engineers develop design
solutions whereby load optimization,
flexibility and functionality are optimally
combined to match the respective sitespecific requirements. Included in the
PERI overall solution are all technical

documents such as static calculations,


assembly drawings and instructions for use.
The ongoing support of the project management team from the analysis of various
possible solutions through to the efficient
handling of return deliveries this ensures
cost-effective implementation.

Raised formwork units comprised of system components from the VARIOKIT engineering construction kit
support a PERI UP load-bearing scaffold. The heavy-duty
spindles allow optimal adaptation to suit the inclined
contact areas.

122

Units made of elements from the VARIOKIT modular


system support the reverse-inclined formwork elements
for the inclined legs of a 200 m high TV tower.

Cantilevered VARIOKIT framework units from rentable


system components carry the high fresh concrete loads
of the massive 28 cm thick balconies with 1.30 m high
parapets.

123

The VARIOKIT Engineering Construction Kit


Project-specific solutions for tunnel construction

Civil Engineering Technology

The diagonal strut is installed using standard connections in the slab beam. The regular hole pattern in all
system components provides many connecting possibilities and therefore a high level of flexibility.

The walls and slabs of this tunnel are constructed one


after the other. A wall formwork carriage moves on
ahead, ...

... four tunnel slab carriages follow. Dispensing with the


use of hydraulic elements was the most economical
solution for this project.

The lifting and lowering device allows the tunnel slab


carriage to be hydraulically lifted into the concreting
position and then subsequently lowered.

The PERI concrete pump connector is compatible to the


TRIO and MAXIMO panel formwork systems as well as
the VARIO GT 24 girder wall formwork.

Suppliers, e.g. for vibration equipment, provide


matching accessories for the required connections to
the widespread VARIOKIT solutions.

VARIOKIT allows customized tunnel formwork carriages with standardized components for each tunnel construction method
and every cross-section. Additional components, e.g. for lifting, lowering and moving
are likewise available as well as required
technical accessories such as a concrete
pump connection.

Tunnel

formwork carriage for the


cut-and-cover method
Solutions for the monolithic, semi-monolithic and separate casting methods
Tunnel formwork carriage when using
mining techniques
Solutions for the monolithic and seperate
casting methods
Continuously adjustable
Height adjustments and gridless assembly
variants for a wide range of tunnel crosssections
User-friendly
Optional with hydraulic support for shuttering
and striking as well as lifting and lowering
Economical
Fewer anchors in the wall areas due to high
load-bearing system walers

124

Standardized

system components in a
range of lengths for project-specific formwork carriage solutions
VARIOKIT struts for continuously-adjustable use from 4.00 m to 9.00 m
Small number of type-tested connections
and standardized loads per connection
type
Fast, site-compliant assembly
Simple modification procedure for all
required adjustments to match the tunnel
cross-section
Few anchors required in wall areas due to
system walers up to UU 200
Optionally available hydraulic support for
shuttering and striking as well as lifting
and lowering
Electrically-driven or mechanically-operated
solutions for moving

125

The VARIOKIT Engineering Construction Kit


Solutions for all bridge geometries

Civil Engineering Technology

VARIOKIT makes the realization of


customized bridge formwork with standardized formwork for each bridge component and all geometries possible. This
results in customized solutions for bridge
superstructures as well as the construction of cantilevered parapets for every
site requirement.
Comprehensive
A wide range of solutions for cantilevered
parapets and for bridge superstructures
Ready at short notice
Fast availability due to the modular
construction kit system
Systematic
Time-saving and cost-effective assembly
through standardized connections and
fitting pins

system formwork
with high utilization rates for
formwork solutions in bridge
construction
Formwork available in a wide range
of lengths
Small number of type-tested
connections and standardized
loads per connection type
Simple and easy on-site assembly
Flexibly adaptable for different
formwork dimensions as well as
arched shape of the superstructure
Depending on the application,
optional additional hydraulic or
electrical components for accelerating a range of processes

Cantilevered parapet track


for the construction and refurbishment of
cantilevered parapets at the edge of
bridges and between the superstructures
Cantilevered parapet carriage
movable carriage on the bridge superstructure, which does not require any
anchoring in the structure
Cantilevered parapet bracket
lightweight brackets for refurbishment
work and short bridge superstructures
Steel composite carriage
movable formwork carriage on the steel
longitudinal beams of the bridge
Cantilever bracket
for short crossings or changes in the
cross-section, for constructing bridge cantilevers using a composite steel construction or semi-precast construction method

Mobile falsework
for section-by-section construction of
the superstructure; with underslung and
overhead launched travellers, optional
with hydraulic operations
Cantilevered construction carriage and
arched cantilever construction
for section-by-section construction of the
superstructure from the pier head; combination of a heavy frame for load transfer
and system components for the realization of formwork, working scaffold and
platforms
Heavy-duty shoring tower and heavyduty truss girder
for transferring high loads from the bridge
superstructure

The complete parapet track is attached to the underside


of the bridge by means of rails and roller units. As a
result, the parapet to be formed on the superstructure
is accessible at all times.

The parapet carriage on the superstructure transfers


loads via the cantilever beams, and is flexibly adaptable
to accommodate obstructions and cross-section changes.

On the basis of the VARIOKIT engineering construction


kit, heavy-duty shoring towers can also be used. The
standard assembly with 4 legs carries up to 280 t.

The formwork carriage for steel composite bridges provides high rigidity in both the longitudinal and transverse
directions. Another advantage is the flexible arrangement
of the carriage supporting point on the bridge main beams.

Standardized

126

127

Special Formwork

Occasionally, there are requirements


placed on formwork solutions which
cannot be fulfilled with system formwork
on the jobsite. The reasons for this could
be particularly complex forms or special
construction methods. In these cases,
project-specific prefabrication facilitates
cost-effective on-site implementation.

For multiple use of formwork, e.g. the


monolithic construction of walls and slabs,
solutions are also available which are used
for high number of repeat uses with
pre-assembly according to project requirements only required once.

The approach taken for one-off solutions


is to use as many components as possible
from existing formwork and scaffolding
systems. If system components can be
re-used for other applications after dismantling, then customized solutions or special
designs can definitely be realized very
cost-effectively.

128

129

UNO for the Monolithic Construction Method


Same building structure quickly and efficiently formed
horizontally and vertically in one step

Special Formwork

The UNO system has been designed to accommodate a hydrostatic fresh concrete pressure of 80 kN/m.
This facilitates rapid concreting operations.

For

wall thicknesses from 8 cm to 30 cm and slab thicknesses up to 30 cm


fresh concrete pressure 80 kN/m (hydrostatic)
Crane-independent working operations with lightweight aluminium elements
Depending on the wall height, maximum 3 wedge couplers and ties per joint
Very tight panel connections through the wedge coupler
Conical tie without spacer tubes, installed from one side only
Simple striking of the walls due to the spacer couplers
Early striking of the slabs through the drophead, optional direct support for
the panles
Easy to clean
Permissible

The project-related, prefabricated individual components


can be assembled on site very quickly and without a crane.

Connecting the pre-fabricated wall elements is carried out


with the UNO wall wedge coupler. The wedge is quickly
and easily fixed in position with one blow of a hammer.

With PERI UNO, walls, columns, slabs,


beams and stairways are realized using the
monolithic construction method. UNO thus
provides a fast solution for the shuttering of
frequently repetitive floor plans. The individual elements of the system are produced
according to project specifications as well
as taking into consideration the high PERI
quality standards. As a result, all structural
dimensions and building geometries can be
accommodated.

130

The unique tie technology allows installation to take


place from one side. Only when tightening the tie is a
wrench (SW 19) needed.

The striking procedure is quick: It begins with the removal


of the wall panels and wall/slab transition element and is
completed with the dismantling of the slab panels.

Simple assembly
Customized prefabricated individual components can be quickly assembled, only
requiring a hammer and a SW 19 wrench for the tie operations.
Simply unique
Conical ties, installed from one side, re-usable again and again
Fast and simple striking
Fast striking of the walls, early striking of the slab through the drophead system

131

3D Formwork Units
Precision-made for
an individual design

Special Formwork

For the construction of complex, multicurved reinforced concrete components,


PERI provides an extensive range of customized formwork. Based on a 3D building
model with so-called free-form surfaces,
three-dimensional formwork units are
planned and produced ready-to-use. Thereby, common requirements are a neat joint
and tie arrangement along with the highest
quality concrete surfaces without visible
rivet and screw impressions.
Custom manufactured
On the basis of a 3D model, precision manufactured under optimum conditions in the
stationary PERI formwork construction
Cost-effective realization
Extremely economical with a high proportion of system components from the PERI
product portfolio
Fast assembly
Easy and simple assembly of prefabricated
formwork elements on the construction site
similar to a system formwork
For

virtually all building shapes that can only be realized with a project-specific
formwork
Formlining screwed on at the rear for architectural concrete requirements
Designed for a permissible fresh concrete pressure in accordance with project
requirements
Designed while also taking into account site-specific boundary conditions for the
assembly
Cost-effective realization with a maximum proportion of common, rentable system components
Thanks to the assembly under stationary conditions of high production quality

Complex shapes, architectural concrete surface requirements with economically feasible prefabricated formwork units.

132

On the construction site, the prefabricated formwork


units can be assembled in a similar way as for system
formwork.

During the planning phase, the use of system components, e.g. GT 24 girders or VARIOKIT steel walers, is
maximized.

The 3D formwork units are built on VARIO basic elements. The individual components can be used for other
applications after being dismantled.

These inclined reinforced concrete towers with different


cross-sections and varying radii were realized with customized VARIO GT 24 elements.

The south side of this building extends in the form of a


radius; at the same time, the reinforced concrete wall
on the ground floor inclines up to 35 on the inside.

133

System-Independent Accessories

134

Numerous smaller items of construction


equipment ensure that a wide range of
supporting formwork and scaffolding
work on the construction site can be carried out easier and quicker. Proven
wooden formwork girders and stopend
systems are just two examples of products that are used almost on a daily
basis but are rarely in the spotlight. The
creation of safe working areas is also
often considered as a sideline activity.

by the fact that there is often an unsatisfactory execution result.

Often overlooked or viewed as unimportant,


system-independent accessories play an
important role in every project. If the equipment is not available, then makeshift measures are implemented with all the disadvantages, e.g. very time-consuming as well
as the risk of injury. This is often aggravated

Therefore, the quality of the materials used


along with the production processes are of
great importance during the development
and manufacture. New materials and production methods likewise lead to further
developments such as innovative ideas for
even easier handling during day-to-day operations on the construction site.

Formwork girders, safety systems and construction equipment are also being constantly optimized and adapted to meet
changing requirements. This results in
numerous clever detailed solutions with
functionalities that accelerate working operations and avoid improvisations often
being very reliable over many years.

135

GT 24 Formwork Girder
The versatile lattice girder with high load-bearing capacity

VT 20K Formwork Girder


The cost-effective solid web girder

The struts penetrate the chords along the whole


cross-section. There are practically no cavities which
could collect and hold moisture.

Robust steel caps on the chord ends provide reliable


protection against damage. Securing of the steel cap
has been intentionally done in the unstressed area of
the web.

The GT 24 formwork girder provides a high


load-bearing capacity and rigidity. During
use in wall, column and slab formwork
systems or with special formwork, material
usage and workload can therefore be
reduced with the girder.
High load-bearing
As lattice girder with a 24 cm overall height
for heavy loads and wide spans
Durable
Robust design, girder nodes with minidovetail jointing, no trapped pockets of
moisture
Compatible
Easy connection of site accessories through
the latticework construction

136

The girder nodes with mini-dovetail jointing guarantee


the durability of the GT 24 lattice girder.

Universal

wooden formwork girder


with a 24 cm overall height for wall,
column and slab formwork, for setting of stopend formwork on slab
edges and special applications
18 standard lengths from 0.90 m to
6.00 m in 30 cm increments, extralong lengths up to 17.85 m on
request
Weight: 5.90 kg/m
Permissible bearing force: 28.00 kN
Permissible bending moment:
7.00 kNm
Bending stiffness:
EIx = 887 kNm
Ix = 8.064 cm4

For applications with the GT 24, fewer girders, steel


waling or slab props are required. This results in material
and labour cost savings.

The PERI VT 20K is the cost-effective,


20 cm high solid web girder. Robust steel
caps on the ends of the chords along with
the concave web end provide reliable protection against damage. The 8 cm wide
chords also provide sufficient width for
plywood joints.

The certificate of conformity shows that the GT 24


girder corresponds to the
technical rules of
DIN EN 13377 and that
continuous production
monitoring is guaranteed.

The GT 24 lattice girder


has been approved by the
German Institute for
Building Technology (DIBt).

Building authority
approval

Robust
With steel caps on the chord ends and
concave web ends
Dimensionally stable
With chords made of high-quality softwood
and highly compressed web board with a
high proportion of synthetic resin
Universal
Used cost-effectively for many applications

The girder with a 20 cm overall height was developed


specially for slab formwork operations where it is used
as a secondary and main beam.

Universal

wooden formwork girder


with a 20 cm overall height, optimized for use in slab formwork
operations, cost-effective use also
for special solutions
11 lengths from 1.45 m to 5.90 m
Weight: 5.90 kg/m
Permissible bearing force: 11.00 kN
Permissible bending moment:
5.00 kNm
Bending stiffness:
EIx = 460 kNm
Ix = 4.181 cm4

System-Independent Accessories

MULTIFLEX slab formwork with VT 20K girders. The use


as main and secondary beams simplifies material
requirements and planning.

The certificate of conformity shows that the


VT 20K girder corresponds to the technical
rules of DIN EN 13377
and that continuous
production monitoring is
guaranteed. In connecion
with the PERI user information, building authority
approval is no longer
required.

137

PROKIT EP 110
The safety system for temporary edge protection

System-Independent Accessories

PROKIT EP 110 is the 1.10 m high, quickly


assembled anti-fall protection for open
building edges. With side mesh barrier,
posts and assembly feet, flexible use is
realizable without any extensive planning
effort also for complicated building geometries.
Technically sound
Reliable securing of open building edges on
building shells (in accordance with DIN EN
13374 Class A) and on formwork systems
(in accordance with DIN EN 12811)
Fast assembly
Minimum number of different, lightweight
system components and self-securing
posts
Flexibly mounted
Variable mounting possibilities on walls and
slabs as well as PERI formwork and scaffolding systems

PROKIT EP 200
The side protection for increased
requirements
Protection

against falling from open


edges on building shells
Verification of load capacity according to
DIN EN 13374, Class A
66 cm wide, powder-coated fold mesh
Mounting with high-strength tension belts
Can be used up to heights of 3.90 m
through mesh barrier extensions
With additional netting, optional use as
dust protection
PROKIT EP 200 is used for securing open
edges on building shells. The 200 cm high
barrier can be securely mounted between
the columns or bulkheads by means of tension belts. PROKIT EP 200 also provides
large-area protection to prevent materials
falling to the ground.

Easily mounted
Quickly installed with tension belts and
cable ties
Especially high design
Standard height 2.00 m, with a third tension belt position also available as floor
height enclosure up to 3.90 m

Temporary

The slab foot and side foot provide a high degree of


flexibility for mounting posts to concreted slabs or walls.

138

The side mesh barrier can also be used on PERI


formwork.

The PROKIT pallet holds 25 side mesh barriers and simplifies the logistics and assembly of the side protection.

edge protection for walls


and slabs, with handrail boards also
on stairs in accordance with DIN EN
13374, Class A
Used on PERI formwork and scaffolding for securing of open edges in
accordance with DIN EN 2811
Mounted on the slab, front side of the
slab or on flights of stairs using
mounting feet
Alternative mounting arrangement,
e.g. on parapets or slabs, by means of
the versatile PERI Uniclamp
Powder-coated side mesh barrier with
lengths of 260 cm and 130 cm

139

FTF Facade Formwork


Versatile construction for the realization of building facades
with prefabricated components

Pallets and Crate Pallets


For safe transportation and optimized
storage

PERI FTF is used for the construction of


building facades with prefabricated components for either fixing the elements while
work is carried out on the slab or for simultaneously concreting an in-situ column
which connects the two prefabricated parts.
Most of the components are taken from the
VARIO and SRU systems; FTF requires only
few additional components.

System-Independent Accessories

PERI offers reusable transport containers


for fast, safe and economical materials
transportation. These include system-free
pallets, large-sized pallets, stacking devices
as well as wire crates and hardware boxes.
All containers provide orderly material storage, space-saving stacking, rapid access to
materials and the safe transport with a forklift and/or crane.

Variable
Easily adaptable to a wide range of building
geometries, and is used with or without
column formwork
Strong
Accommodates standard prefabricated
component dimensions without any intermediate supports
Safe
Special system components save time for
the assembly of working platforms and
guardrails

These galvanized pallets are used for stacking and transporting formwork and scaffold components.

For the variant with column formwork, the supporting


construction consists of two FTF brackets with lateral
bracing and the column formwork with working scaffold.
The cast-in-place column subsequently connects the
prefabricated component.

Boxes are used for storing items which cannot be or are


difficult to stack. This hardware box is available in a galvanized or painted version.

This pallet has been optimized for 25 MULTIPROP


props. As for all PERI pallets and stacking devices, it is
suitable for crane and forklift operations as well as movable with the pallet lifting trolley.

For transporting difficult to stack components, larger


crane pallets are also available. This box, for example,
holds around 150 BFD alignment couplers.

Load-carrying

system for the construction of building facades with prefabricated


components
For column cross-sections from 24 cm x 24 cm through to medium-sized wall
sections
For floor heights from 2.50 m up to 4.40 m as well as flush beams up to 3.80 m
For clear window openings from 1.30 m
Three anchors per column height (depending on statics)
Permissible loads from the prefabricated component per bracket: vertical 30 kN or
40 kN without wind; horizontal 2.00 kN or 5.50 kN without wind

140

141

Construction Site Equipment


Stopend systems for slabs and bottom slabs

System-Independent Accessories

With PERI stopend systems, the setting of


stopends for slabs and bottom plates can
be carried out practically and reliably. The
equipment can be used many times over
and is extremely versatile. This makes it
very cost-effective and also a lot safer than
solutions made of wood.

Formwork Bracket-2
For forming cantilevers up to 50 cm
and vertical stopends up to 30 cm

max.
48 cm

PERI Wall Clamps 55, 75, 105


For forming of up to 90 cm wide
strip foundations and small beams
With the self-cleaning, robust
square-shaped thread on the
clamping arm
Friction-locked fine adjustment with
the quick jack nut without wedges

max.
30 cm

max.
50 cm

Slab Stopend Bar 105


For shuttering of up to 50 cm thick
slabs flush with the wall
Parallel alignment to the wall by
means of the adjustable spindle
Safe lateral protection in combination
with the PERI guardrail posts

max. 14 cm

Slab Stopend Angle


For lightweight beams up to 60 cm high
and slab edge stopends up to 40 cm
Can be nailed to both wooden girders
and formlining sheets
Stopend Trestle, adjustable
forming bottom slabs of up to 60 cm
thick
Quickly mounted using the PERI peg
Easy and simple adjustment through the
telescopic strut with the captive clamping
wedge
With integrated nail strip for securely
fixing the stopends
For

142

The plastic version of the slab stopend angle has


a lower load-bearing capacity but, with a weight
of less than 450 g, is significantly lighter than a
conventional metal angle.

143

Plywood Formlining
The right formliner for every requirement

System-Independent Accessories

PERI offers an extensive range of standard


plywood sheets which are available in various sizes and grades. Numerous other
types of plywood and dimensions as well
as sheets cut exactly according to requirements and other special sizes are also available on request.

The surface quality for slab formwork varies according to


systemic-dependent frame impressions as well as the
quality of the plywood format used and its arrangement.

PERI

Fin-Ply | PERI Fin-Ply Maxi | PERI Rus-Ply: coated plywood for fulfilling very
high requirements and demanding concrete surfaces; consisting of cross-bonded
birch veneers with reinforced phenolic resin on both sides
PERI Spruce: coated plywood for a smooth concrete finish with a lightly structured appearance; 7-veneer composition made of Nordic coniferous wood with
phenolic resin on both sides
3-Ply Plywood: large-sized sheets for concrete surfaces with high requirements
and a slight timber finish in the concrete
PERI FinNa-Ply: shuttering plywood for concrete surfaces with a timber structure

Here, the architect provided the specifications for the


plywood format and tie arrangement. VARIO GT 24
customized elements were used with the plywood
being screwed on at the rear.

The PERI plywood programme includes many other


types of plywood and formlining sheets for a wide range
of requirements, including lightweight formliners or
inexpensive shuttering plywood.

PERI Clean, PERI Bio Clean and PERI Plasto Clean


Concrete release agent for all formwork and equipment
PERI release agent is a fluid, chemical-physical concrete release agent for all commercially available formwork and construction
equipment. PERI Clean and PERI Bio Clean
are used for absorbent as well as nonabsorbent formwork sheets (e.g. boards,
large-sized coated plywood, steel). PERI Bio
Clean is a biologically degradable agent in
accordance with OECD Guideline 301c.
PERI Plasto Clean has been developed
especially for plywood with plastic surfaces.

144

Manufactured

on a mineral oil basis

Solvent-free
Creeping

oil properties regenerate


resinous formwork surfaces
Ensures smooth-running prop threads
Protects construction equipment and
machines against rust

145

Services

In order to use formwork and scaffolding


systems in a targeted and efficient way,
different requirements have to be fulfilled. This includes, among other things,
project-specific work preparation, provision of ideally-suited equipment or continuous monitoring of the material quantities used.

return delivery of materials, any required


briefings for the users and the continuous
monitoring of material requirements all of
which is continually adapted to suit the
actual construction process, often with
many changes. And with the completion of
the project, all materials have to be cleaned
or possibly repaired ready for the next use.

At the beginning of every project, an analysis is carried out regarding the requirements
of the formwork and scaffolding solution.
At the same time, the planning must not
only fulfil project-specific boundary conditions but also take into consideration the
individual demands of the execution. Costeffectiveness as well as safe and site-compliant application must likewise be included.

There are therefore a wide range of tasks


which require not only extensive knowledge
and experience, but also trained experts,
corresponding machinery and work space
as well as software solutions. If such
accompanying activities are carried out
carefully and on time, the economic efficiency of the project implementation can
be further increased.

The subsequent actual implementation of a


planning solution requires a range of different services. These include the delivery and

146

147

Technical processing for formwork and scaffolding projects


Individual planning and advice from formwork experts,
customized solutions from scaffolding specialists

Services

Graphical 3D planning for a complex formwork solution


for a bridge superstructure that is flexibly adaptable to
different cross-section widths as well as varying longitudinal and transverse inclinations.

PERI engineers often plan and calculate


technically and cost-effectively optimized
formwork and scaffolding solutions already
during the contract award phase. The
detailed and clear PERI plans as well as precise parts lists simplify calculations and
work preparation. In addition, they increase
the cost certainty for the implementation.
The technical processing also includes project-related static calculations and, if
required, as verifiable statics.

planning for the use


of formwork and structural calculations for every construction task
Implementation planning and proof
of stability analysis for shoring and
working scaffolds for every requirement
Verifiable statics for the formwork
and scaffolding planning while taking
into account the relevant standards
Determining optimal material
requirements for the cycle planning

Optimized solutions
Project-related customized formwork and
scaffolding planning with site-compliant
drawings and parts lists
A personal contact person
Continuous project support and technical
advice from a PERI specialist if required,
also directly on the jobsite
Planning reliability
Through regulation-compliant or verifiable
static calculations

For planning scaffold structures, there are a range of


requirements to be fulfilled, e.g. as with this complex
suspended scaffold.

148

Project-specific

PERI provides comprehensive solutions for every building. The first step is planning a solution with PERI CAD.

Where necessary, test structures are designed prior to


the delivery of the materials in order, for example, to
test the functionalities of a tunnel formwork carriage.

PERI engineers also support the realization on the construction site so that the planned solution is efficiently
implemented under everyday jobsite conditions.

149

PERI ELPOS
The fast and easy software for standard applications

PERI CAD
The professional program for
experienced CAD users

Services

Fast

and easy planning aid for daily


work preparation with PERI formwork and scaffolding systems
Users only need basic computer
skills
Automatic support for PERI standard
systems and basic functions for
manual adjustments

Simple icons and intuitive operation characterize the ELPOS software. The design is very simple and fast for every
user even those with no CAD experience.

With ELPOS, the use of PERI formwork and


scaffolding systems can be planned quickly
and easily without any CAD knowledge,
ranging from simple basements to multistorey buildings. The results of the planning
are practical drawings and project-related
parts lists which optimize and accelerate
the execution on the construction site.

Plans that have been created with ELPOS are easily


comprehensible and contain all the required details for
the assembly. As a result, formwork and scaffolding are
quickly and safely set up.

For

professional formwork and


scaffolding planning
AutoCAD Architecture-based
application
With diverse PERI tools for the
planning of PERI formwork and
scaffolding systems

PERI CAD also delivers professional formwork plans and plan drawings for elaborate details and structures.

Less time required


With automatism and an electronic component catalogue
Optimized material utilization
Through project-related adaption of material requirements to match cycle implementation
Safe execution
With easy-to-understand plans

PERI CAD is the ideal tool for experienced


CAD users and is used for a very wide
range of tasks from planning simple
ground plans with standard systems to
developing solutions for the most complicated engineering works. PERI CAD
requires the Autodesk Architecture software.

Detailed planning
Also for complex structures
Clear presentation
Clear and detailed plans thanks to 3D-elaborations and visualizations
Reduced costs
Through the accurate planning of quantities and optimized construction sequences

The maximum parts list shows the maximum demand


for each system component while taking into account
the planned concreting cycle.

With PERI CAD, the slab formwork including the


required shoring for greater room heights can also be
planned as shown here over three storeys.

PERI CAD solution for a tunnel construction. The illustration shows the cross-section and the longitudinal view
of a formwork carriage with access for site traffic.

Apart from detailed manuals, the CAD hotline answers


user questions. In addition, PERI also provides software
training.

16

17 18

19

20

23

1,50

21

3D elaborations with PERI CAD provide clear solutions


while the visualizations support the implementation of
the planned formwork and scaffolding solutions.

22

20,25

835
1,50

1,50

75

1,50

16

60

1,50

19

1,50

75

1,50

16

60

1,50

1,50

75

1,50

14525

2,93

30

1,50

1000

+7,55 m
+7,49 m

1200

Arbeitsebene/ Bohlenbelag bauseits!

700

+7,55 m
285

Arbeitsebene/ Bohlenbelag bauseits!

1100

+7,55 m

1200

+7,79 m
Arbeitsebene/ Bohlenbelag bauseits!

6906,7

1972

+4,39 m

Diagonale

Diagonale

Diagonale

Diagonale

"A13"

"A13"

"A13"

"A13"

"A13"

Diagonale

Diagonale

Diagonale

Diagonale

"A13"

"A13"

"A13"

7,465

+4,09 m
Diagonale

Diagonale

Diagonale

"A13"

"A13"

- Betonierrichtung -

www.peri.de

"A13"

-0,20 m

1,50

1,50

1,50

75

1,20

31

90

34

1,20

1,50

75

1,20

PE

RI 1

-0,20 m

31

90

38

1,20

1,50

1,50

75

1,50

145

25

1,01

150

151

3D Planning
Tangible and understandable modelling
of complex and challenging construction tasks

Field Service
Professional support from supervisors
and project managers

Services

Site personnel are provided with comprehensive support by the PERI assembly foreman and supervisor to ensure efficient use
of PERI system equipment from the beginning onwards. If necessary, a PERI project
manager can also be appointed for large
construction sites who helps, in close coordination with the site management, to continually adapt the amount of materials to
the actual construction progression. The
project manager thereby helps to further
optimize material requirements and costs
throughout the construction sequences.

An excerpt from the simulated moving procedure of the


climbing formwork for the new ADAC headquarters in
Munich.

Photo-realistic pictures, three-dimensional


visualization and moving images make complex tasks easier to understand and project
processes transparent for all parties. By
means of construction progress simulations
or through model-related cycle planning,
PERI engineers link the planning solution
with the time dimension. This orientation to
the project progression provides optimization potential for well-targeted planning and
processes monitoring on the construction
site.

152

Cost transparency
Through the tangible visualization of the
technical solution
Improving the construction progress
Thanks to animated sequence simulations
before the project starts
More efficient construction work
Due to optimized work preparation and
model-based information
Coordinated processes
Continuously solved from CAD design
through to the assembly

Models

for explaining the technical

solution
Construction sequence simulations
and process presentations
Planning through to the issue of an
NC code for connecting the CNC
milling machine
Visual processing of the project

Professional on-site briefings


Through experienced PERI assembly foremen and supervisors
Increasing the cost-efficiency
By means of individual on-site project management
Continuous control possibilities
Target/actual performance comparisons for
the continuous monitoring of material, time
and costs
Transparency and planning reliability
Thanks to site-compliant and comprehensible methods of payments

PERI Project Manager

PERI Assembly Foreman

Planning,

Briefings

delivery and management


of cost-effective material use
Organization and coordination of the
formwork and scaffolding planning
Supervising the on-schedule provision of materials
Coordinating the movement of
materials on the construction site
Organizing the return delivery processes
Compiling key figure reports on a
weekly and monthly basis

for the operation and handling of PERI formwork and scaffolding systems
Explanation of plans and parts lists
Information on the maintenance,
cleaning and storage of PERI formwork and scaffolding systems

153

Rental Parks and Distribution


The best material in the right quantity,
at the right time, in the right place

myPERI Online Portal


Faster and easier access to project data
around the clock

Through the renting of material, not only


are peak requirements cost-effectively covered. Also for out-of-the-ordinary applications, renting the appropriate system equipment is the most suitable option. PERI has
more than 110 logistics locations worldwide, and reliably delivers to the respective
construction site. Through an organized
exchange of materials, very large material
quantities can also be made available for
exceptional orders. PERI reduces the capacity utilization risk for the customer and also
ensures consistent quality of formwork and
scaffolding systems.

The online portal provides PERI customers


with comprehensive product information on
all PERI systems as well as specific project
data of PERI construction sites. For every
project, a wide range of data and analyses
is available around the clock. Detailed
records of delivered quantities as well as
return deliveries provide information about
current inventory levels. In addition, the
portal contains many other useful functions,
e.g. the creation of illustrated return delivery notes.

Services

myPERI project access


Access to all data of a construction site
myPERI customer access
Access to information on all ongoing
building projects at customer level

Optimal stock availability


Through a large rental equipment park with
numerous locations around the world
Safe transportation
Thanks to optimized standard packaging
with cranable pallets and crane pallets
Uninterrupted construction sequences
Due to flexible reaction times of the PERI
rental park

Provides an overview
Project data, material and costs with the
help of clearly presented reports at a glance
Simplifies work processes
Helpful support through useful work aids
and templates in all phases of the construction progress
Regularly updated
Information is always up-to-date and the
numerous evaluation options per mouse
click also saves time

Construction

sites, materials and costs at a glance per mouse click


presented reports and invoices
Useful templates, e.g. illustrated return delivery notes
Visual support of the construction progress
Product brochures, instructions for assembly and use in many languages
Individually configurable access authorization

Clearly

In myPERI, all technical documents are available - as a


PDF file for download, for every user in many languages.

Rental Service MS Plus

The use of myPERI also facilitates return deliveries.


Through the additional graphic drawings of the system

components on the return delivery notes, the elements


to be returned can be quickly and correctly identified.

Environmentally-friendly,

mechanical cleaning of elements and accessories


due to wear and tear, dirt and damage
Formlining repair with plates d = 60 mm or d = 40 mm
Required repair work, e.g. on the frame and struts that does not require removal of
the formlining
Alignment of connecting parts and accessories
Flattening of dents in circular steel props
Repairs

The PERI Rental Service MS Plus is the service package with cleaning and repair services for PERI system formwork at clearly
calculable prices.

154

155

Formwork Assembly
From plywood cut-to-size through to complex 3D elements
customized to suit all project requirements

PERI produces cut-to-size plywood panels


and special formwork of all kinds - from
simple formats and box outs to 3D formwork units for once-only applications. All
customized elements are produced in the
required quality and suitable for the planned
number of uses.

Perfectly assembled
Adapted to match the component or structural shape
With high quality
Best quality finish due to stationary prefabrication using state-of-the-art plant engineering
and well-trained, experienced personnel
Produced just-in-time
Assembled on-time according to construction progress and

delivered to the construction


site

The CAD planning data is sent directly to the CNC


machine. Here, individual panel cuts as well as the individual components for more complex formwork units
are created.

Formwork

units made of panel materials according to customer requirements


panel cuts in any geometrical shape
VARIO special formwork, straight or curved
Assembly and dismantling of PERI system formwork
Wall, slab and bottom slab recess units
2D or 3D additional infill spaces as well as complex formwork units according to
individual requirements regarding shape, type of formlining and planned number of
uses
CNC

156

Cleaning and Repairs


A special service for special systems

Services

Due to the high demands placed on formwork materials, regular maintenance is


essential for ensuring good execution
results. PERI provides professional cleaning
and repair services at many locations worldwide and thus safeguards the upkeep of the
customers stock of materials over a long
period.
Individually coordinated
Definition of the required services according to the state of the materials with the
PERI experts
Professional repair service
With the very latest plant technology and
PERI specialist personnel
Fast processing
Rapid processing and return deliveries
thanks to PERIs network of service centres

Smaller areas of damage to the formlining, mostly


caused by concrete vibrators, are repaired if required
with repair veneers. These are permanently glued and
sit flush with the surface.

The bearing surfaces of the frame are cleaned and


straightened before the new formlining is installed.

RS

Cleaning Service scope of service: mechanical cleaning, removing concrete


from plugged tie points and other holes, repairs to the plywood
RK "Small" Repair Service scope of service: individual coordination of the scope
of service, exchange of plywood, cleaning of the bearing surfaces, installation of
plywood with permanent elastic joints
"Large" Repair Service scope of service: "Small" repair service as well as additional frame repairs, sandblasting, application of original PERI powder coating

157

Reference Projects

158

160

Housing & Multi-Storey Projects

178

Skyscrapers and Towers

206

Cultural Buildings

228

Transport Engineering

268

Water Retaining Structures

278

Industrial Structures

290

Building Redevelopment

159

Housing and Multi-Storey Projects

Housing and multi-storey building


projects comprises construction of
detached houses and apartment
buildings through to modern shopping centres.
As a rule, multi-storey constructions are
characterized by medium-sized down to
smaller room units. For walls, columns
as well as slabs, the concrete construction fulfils all requirements regarding
functionality, cost-effectiveness and
design. The slab construction and realization in particular play an important role.
In residential construction, basement
walls and floor slabs are usually cast
in-situ with individual building forms.
Also in living areas, concrete is increasingly being used as a modern design
element, very often combined with high
architectural concrete requirements.

160

161

Residential and Office Complex at the Nordbahnhof,


Vienna, Austria
Saving time with MAXIMO and SKYDECK

Housing and Multi-Storey Projects

The one-sided tie installation procedure of the MAXIMO


panel formwork reduced shuttering times as well as
ensuring that a neat joint and tie arrangement was
achieved.

The SKYDECK construction with main beams and panels


provides a systematic assembly sequence and creates
space under the formwork.

Contractor
Universale Hochbau, Trumau
Field Service
PERI Ges. mbH Austria, Nussdorf ob der Traisen Office

The PERI solution with MULTIFLEX and MULTIPROP for


forming the circumferential balconies was simultaneously
the working scaffold.

Jrgen Pischof
Site Manager
With SKYDECK, we have exactly the
right slab formwork system for our
construction project the drophead for
early striking and simple, easy hand
ling have really convinced us. And the
MAXIMO wall formwork is 25 percent
faster than conventional panel form
work systems; especially the one-sided
anchoring saves a great deal of time.
The formwork solution developed by
PERIs Austrian engineers was based
on modern system formwork with
MAXIMO and SKYDECK. Due to the
shorter shuttering times, the shell of
the building could be completed in
only 10 months.
On the area that was formerly Viennas
former Nordbahnhof, around 10,000 apart
ments and 20,000 jobs will eventually be

162

created over the next few years. The urban


development design of two eight-storey
residential buildings with a total of 91 hous
ing units included generously equipped
facilities with balconies and loggias, as well
as concrete cast in place. In this connection,
increased architectural concrete require
ments were to be met for the walls and
undersides of the balconies.

The 10-month construction schedule for the


structural work was extremely tight.
Through the use of MAXIMO and
SKYDECK, the walls and slabs could be
formed much faster which meant, in
conjunction with well thought-out cycle
planning, on-site material requirements
remained manageable. With the MAXIMO
panel formwork, the resulting time-savings
were mainly due to the MX tie technology
with ties installed from one side along with

the systematized and reduced number of


anchor points. In addition, attractive concrete
surfaces were achieved through the clearly
structured joint and tie arrangement.
The storey slabs were formed systematically
with the lightweight aluminium SKYDECK
panel slab formwork, the recurring assembly
sequence and easy handling accelerated
the shuttering and striking procedures.
Through the use of the drophead system,

the panels and main beams could be used


at an early stage for the next concreting
cycle. For forming the balconies, PERI
engineers selected MULTIFLEX girder slab
formwork supported by MULTIPROP shoring
towers. As a result, the increased architec
tural concrete requirements could be met
and, in coordination with the site manage
ment, the cantilevered slab formwork
simultaneously served as circumferential
working scaffold.

163

Detached House, Dusslingen, Germany


Efficient shuttering of walls with fewer components

Faster MAXIMO use planned with ELPOS: as a result,


element arrangement and material requirements could
then be optimised.

Forming can be carried out much quicker due to the anchor technology
with ties installed from one side, the saving of spacer tubes and
reduced number of tie points.

Flexibility and time advantages influenced


the decision to invest in the MAXIMO
panel formwork; in addition, the concrete
surfaces can also be provided with a better
design through the neat joint and tie
arrangement.

reduced formwork requirements on the


jobsite. In addition, the MX tie technology
with ties installed from one side and the
use of proven BFD alignment couplers saved
valuable time. For subsequent projects espe
cially with high wall sections, the reduction

The basement walls of the detached house


were formed in three cycles with a wall
thickness of 24 cm. For this, the con
struction crew used the newly purchased
MAXIMO 270. The 14-man building
company, with an associated engineering
design office and property development
business, decided after careful considera
tion in favour of the MAXIMO panel form
work system in order to be able to work
even more efficiently when constructing
basements for detached houses through
to retaining and silo walls. As an additional
benefit, K & L Construction promised
achieving attractive visibly remaining
concrete surfaces with economic means
as the MAXIMO panel formwork ensures
a neat joint and tie arrangement.
Already after only the first operations in
residential construction with the MAXIMO,
the company was certain that it had made
the right decision. Then, by eliminating the
spacer tube, fewer parts were required which

164

Housing and Multi-Storey Projects

The combination of tension and


compression brace together with
centrally-positioned tie points replaces
the bottom row of anchors for founda
tions, parapets and downstand beams.

of working steps and tie points will have an


even greater effect. Furthermore, the central
arrangement of the tie points means that
foundations, parapets and beams no longer
have to be anchored in the bottom, often
heavily reinforced area.

Contractor
K & L Bau GmbH, Dusslingen
Field Service
PERI GmbH Germany, Offenburg Office

Thomas Knupfer
Managing Director and Site Manager
MAXIMO is the logical further development of TRIO
and therefore my personnel could immediately work
with the formwork. The new tie technology brings us
corresponding time advantages if only because we
do not need any more spacer tubes. Also, the
centrally-positioned tie points and the attractive
concrete finish brings us further additional benefits.
The purchase price really pays off.

165

Administration Building, Banco Ciudad de Buenos Aires,


Argentina
Large undulating roof efficiently formed
20.40

16.00

13.00

Housing & Multi-Storey Projects

Construction of the 94 m wide undulating slab was car


ried out longitudinally using six sections, each with 16 m
concreting cycle lengths.

96.50

With longitudinally movable slab tables,


the undulating roof construction was
brought into shape. For this, the PERI
project solution fulfilled the high architectural concrete requirements whilst
maintaining the short construction period from an economic point of view.
The new administration building of the
Banco Ciudad de Buenos Aires is dominat
ed by an undulating, 9,000 m roof con
struction. Circular columns in generous grid
dimensions of 16 m x 24 m seem to allow
the filigree appearance of the architectural
concrete construction to float in the air at a
height of more than 20 m. The building
complex bears the signature of the Londonbased architect, Norman Foster.

Juan Manuel Denotta


Project Manager
With only two PERI transportation trolleys, the up
to 24 m large tables weighing 2 t could easily be
moved onto the PERI UP Rosett platforms an excel
lent solution for our project.

Contractor
CRIBA S.A., Buenos Aires
Architect
Foster + Partners, London
Field Service
PERI Argentina S.A., Buenos Aires

VARIOKIT and MULTIPROP system components formed


the cost-effective basis for the repositionable, form-giv
ing slab tables.

Due to the metric basic grid dimensions, the PERI UP


Rosett Flex scaffolding sub-structure could be optimally
adapted to match the different contact areas.

The new bank building of the Banco Ciudad de Buenos


Aires was designed by the renowned architects Foster +
Partners.

A dimensionally-accurate design, faultless


architectural concrete quality and a high
working operations speed in order to bring
these three essential requirements into line
during construction, PERI project engineers
in Buenos Aires developed a customized
formwork and scaffolding concept. The lon
gitudinally-moved table solution was posi
tioned on an intermediate platform which
stretched across the entire width of the
structure and facilitated fast 16 m cycle
sequences without any time-consuming
assembly work. The on-site platform require
ments for only two cycle lengths was suffi
cient as the scaffolding sub-structure could
be quickly moved section-by-section.
A spatially designed PERI UP Rosett Flex
scaffolding construction and the MULTI
FLEX girder slab formwork system formed
horizontal working and support levels at
heights of 13 m and 16 m. Above this, formgiving formwork units were mounted on
slab tables which could be moved on the
intermediate level to the next section by
hand with the help of the PERI transporta
tion trolley. Using timber formers, the pre
cisely-shaped formwork elements on the
basis of the VARIO system were delivered
prefabricated to the construction site, and
connected using a VARIOKIT raised form
work construction as well as MULTIPROP
shoring towers to form large-sized table
units. Articulated couplings ensured
extremely tight connections between the
elements.

166

167

Housing Development, Los Portones de Linares, Chile


Monolithic house construction in 2-day cycles

Housing & Multi-Storey Projects

Contractor
Galilea S.A. Ingeniera y Construccin, Talca
Field Service
PERI Chile Ltda.

Completion of the 350 houses was carried out in regular 2-day cycles.

With the help of the UNO formwork,


350 residential buildings could be monolithically constructed in 2-day cycles,
while the walls and slabs of an entire
floor were concreted in one pour.
The new housing estate on the outskirts of
the Chilean city of Linares is comprised of
350 homes. The ground floors were com
pleted using a monolithic in-situ concrete
construction and the top floors realized as
timber frame constructions. Due to eco
nomic considerations, there are only two
floor plan versions.
For monolithic forming, the construction
team used the lightweight aluminium UNO
system which allowed the walls and slabs
to be constructed in one pour. For this,
PERI Chile delivered two sets of formwork
with project-related prefabricated system
elements. In order to be able to concrete an
entire house every second day, only 4 men

The UNO wall elements could be easily positioned


by hand and connected with wedge couplers.

168

After mounting the slab elements, the slab wedge


coupler pulls the two panels tightly together.

Using just a minimum of accessory parts, walls


and slabs including the box outs could be
formed very quickly.

Every second day, an entire ground floor was


completed.

were required for the complete shuttering


work including cleaning and transport to the
next place of operations. As the walls are
struck before the slabs in the UNO system,
time-consuming temporary storage for the
slab panels was not required.
For each building, 237 m and 205 m of
wall and slab areas respectively were to be
formed. The walls were formed after the
reinforcement was in place and the electri
cal and sanitary installations had been pre
pared. The small number of anchors
reduced the work involved for cutting the
reinforcement and, with tubes not being
required due to the conical tie design, time
and material costs could also be saved. At
the same time as the slabs were shuttered,
the slab reinforcement and installations
were being supplemented.

With the drophead system, early striking of the slab


elements could take place.

Pedro Letelier
Project Manager
The market for concrete-designed
houses will grow enormously in the
coming years and with the UNO,
PERI is optimally equipped. We took a
close look at a number of systems and
chose PERI because of the simplicity
and speed. The results are excellent
also thanks to the individual support
we received.

With the UNO formwork system, ready-to-paint wall


and slab concrete surfaces were achieved.

169

Technology Centre, Falkenberg School, Sweden


Protective roof, load-bearing system and facade scaffolding
rolled into one

Housing & Multi-Storey Projects

Kjell Andersson
Site Manager
PERI UP was the only system that provided us with
the possibility to be able to realize the complete
enclosure as well as accommodating the gantry
crane with only one scaffold construction.

Contractor
Tage & Sner, Halmstad
Field Service
PERIform Sverige AB, Halmstad
PERI GmbH Germany, Weissenhorn Office

26.70

21.30

The PERI UP scaffold


solution served as the
housing, for accommo
dating the gantry crane
as well as a working
scaffold for the insulation
work on the external
facade with integrated
access technology.

Due to the flexible adaptability of the


PERI UP modular scaffolding in combination with system components taken from
the PERI programme, all requirements
regarding the enclosure, accommodating
the gantry crane and working scaffold
for the insulation work could be fulfilled
with only one scaffold construction.
The four-story NTC building (NTC = Natur
vetenskapligt och Tekniskt Centrum) has an
area of 3,500 m, and was designed and
constructed as a passive house. Maximum
use is made of solar and wind energy on

170

the facade and roof whilst the extensive


thermal protection measures also demanded
the highest quality of construction work.

area: wide access points on the longitudinal


sides allowed easy truck deliveries, RCS
climbing rails served here as bridging girders.

With the help of the LGS weather protec


tion roof and the enclosure on the basis of
the PERI UP Rosett Flex modular scaffold
ing system, construction work throughout
was provided with full protection against
external weather conditions. In addition, an
important element of the PERI solution was
the integration of a gantry crane in the scaf
fold construction. Furthermore, the entire
material transport took place in the protected

Accommodating and transferring the loads


from the crane track into the scaffold was
carried out via
SRU steel walers. In order to
adapt the load-bearing system to handle the
load concentrations, legs were bundled by
means of 25 cm ledgers. RS 1400 push-pull
props from the PERI product portfolio stabi
lized the scaffold construction at spacings
of 6 m.

The weather protection roof on the basis of the LGS


lattice girder system had a span of 26.70 m.

PERI engineers took into account the integration of a


gantry crane with a 10 t lifting capacity in their scaffold
concept.

The PERI complete housing construction was 51 m


long, 34 m wide and 26 m high for high quality of
execution of all constructional measures.

171

Ocean Plaza Business Centre, Kiev, Ukraine


Continuous work operations without interruptions

Housing and Multi-Storey Projects

The right system equipment, optimized on-site material requirements and comprehensive support
accelerated the construction progress of the modern, four-storey complex in downtown Kiev.

With a comprehensive formwork and


scaffolding solution, PERI engineers
supported an ambitious construction
project in the Kiev city centre.
The schedule for the structural work was
extremely tight in order to ensure that
work was completed in time for the start
of the European Football Championship
in July 2012. The right system equipment
with optimum on-site material requirements contributed to the success of the
project along with expert advice and
support provided throughout all phases
of construction.
The four-storey Ocean Plaza is a business
centre in a prime downtown location. This
modern complex with a total of 250,000 m
of floor space and 3,000 underground
parking spaces was realized in three con
struction stages. In close consultation with
the site management team, formwork and
scaffolding requirements were analysed at
an early stage and system equipment indi
vidually tailored to meet project demands.
In addition, PERI engineers provided techni
cal and logistical support throughout the
construction period through to the comple
tion of the project. This led to optimal
results as well as continuous operating
sequences without any interruptions.
SRS circular column formwork supplemented
by TRIO column and wall formwork ensured
fast construction progress. The 30 cm thick

172

reinforced concrete slabs were formed


using MULTIFLEX with support provided for
the standard 3 m floor heights using PEP 20
and MULTIPROP slab props. In those areas
where loads had to be transferred over
great heights, the MULTIPROP aluminium
props were connected with MRK frames thus
forming a modular shoring tower system.
For the multi-storey retail units with a wide
range of height offsets and cantilevers,
supporting heights were required which
stretched from two to four floors. Further
more, the largely column-free architecture
resulted in the use of massive downstand
beams. With PERI UP Rosett Flex, the con
struction team had a highly flexible shoring
system at its disposal. Shoring towers
with 1.50 m and 2.00 m base widths were
formed that were adapted to suit the
respective supporting height and load,
and extended, if required, with additional
frames. In areas with large supporting
heights up to 13.80 m, a spatial load-bear
ing structure was used to transfer the
loads. Adaption to concentrated loads
resulting from 1.20 m thick beams was
carried out using 50 cm and 75 cm ledgers.
Thus, the standards were bundled within
the system which meant time-consuming
tube and coupler assembly was not
required. Cantilevered brackets in the
load-carrying system supported the GT 24
and VT 20K formwork girders in those
positions where extra working space was
needed at the slab edges.

For transferring loads over several floors, PERI UP shoring


towers were assembled and used as a spatial load-bearing
structure up to 13.80 m high.

Andrey Anatolievitch Boiko


Supervisor
Through the very close cooperation
with the PERI engineers, we were
able to carry out all work on site at
any given time very professionally.
The support ranged from technical
preparation through to return
deliveries of materials.

Contractor
K.A.N. Stroy, Kiev
Field Service
TOW PERI Ukraina, Brovary

173

Jaber Al Ahmad Al Sabah Clinic, Kuwait City, Kuwait


High project requirements adapted forming operations

Housing and Multi-Storey Projects

Serry Sulayman
Assistant to Chairman
Project Director
Taking care of fine details, giving full
24/7 technical support and after sales
service by taking care to the fullest
extend possible for any site challenges
having very close respectable, friendly
relations and suitable prices. All of the
above, show how PERI is dealing with
us especially in this hospital project,
one of the greatest Mega projects in
the Middle East.

For one of the largest construction


projects in the Middle East, by exactly
matching project requirements along
with the availability of large quantities
of materials, this ensured that the
extremely short construction schedule
could be maintained.

Five 14-storey hospital ward buildings are arranged


around the central main building which also features three
underground parking levels for 7,000 parking spaces.

With 1,168 beds, the Jaber Al Ahmed Al


Sabah Clinic in Kuwait City is one of the
largest and most modern hospitals in the
Gulf Region. The seven-storey main building
is surrounded by five hospital wards
arranged in the shape of a star which have
up to 14 floors and are almost 65 m high.
In addition, the clinic complex has three
underground parking levels with a total of
7,000 parking spaces as well as several
outbuildings and one technical building.
For the entire construction project, around
650,000 m of concrete had to be formed
on schedule and cost-effectively.
In order to maintain the tight construction
schedule in spite of the extraordinary
dimensions, large quantities of formwork
materials were required. The PERI project
solution included optimum system use each
time coupled with matching on-site material
requirements to suit the construction
schedule. Furthermore, PERI engineers had

174

to take into account the complex geometries


along with high demands placed on the
concrete surface qualities. Reliable, stable
system components ensured a consistent
quality and continuous construction progress
without any interruptions.
Using the easy-to-install TRIO panel form
work, for example, short shuttering and
striking times could be realized for the core
and stairway walls in particular as well as
realizing fast moving operations. External
walls with variable dimensions and curved
shapes were economically constructed with

the VARIO GT 24 girder wall formwork.


For forming the rectangular columns, LICO
column formwork and TRIO columns were
used with lightweight individual compo
nents and fast concreting cycles even
without any crane support.

time for the construction of the up to 65 m


high core walls of the hospital ward build
ings. Through crane-independent shuttering,
striking and climbing, on-site working oper
ations could be significantly accelerated.

With very few individual components and only one


connecting means, the TRIO panel formwork ensured
fast forming of the internal walls.

Contractor
Arab Contractor Osman Ahmed Osman & Company
Field Service
PERI Kuwait

With or without the crane: the TRIO column formwork


could be used for columns and walls, whilst forming
could be done manually with LICO if the crane was
unavailable.

Due to the large room heights of up to 5 m, the slab


tables were supported by means of PEP 20-500 props.

The use of ACS self-climbing formwork


resulted in a significant reduction of crane

175

Prosta Tower, Warsaw, Poland


Formwork, scaffolding and logistics perfectly matched

Housing and Multi-Storey Projects

Rafat Rusek
Project Manager

PERI engineers combined TRIO panel formwork with


specially-designed box outs based on PERI system
components.

Formwork and scaffolding technology were perfectly


matched for achieving the best-possible results.

PERI UP Rosett could be optimally adapted to suit the


complex reinforced concrete structure which changed
from floor to floor.

The Prosta Tower, with its very striking


concrete and glass facade, features a
superb architectural concrete finish.
With the help of a comprehensive formwork and scaffolding solution designed
to match the high requirements, the construction team required only 11 months
for the structural work.

A building front made of glass and a rein


forced concrete structure comprised of indi
vidual diamond-shaped sections in a perfect
architectural concrete finish characterize the
70 m high Prosta Tower in the Warsaw city
centre. The delicate concrete facade was
installed in the form of a net over the exter
nal glazing but still serves as a structural
component. With help of the PERI solution,
it was possible to accurately realize the
complicated concrete structure despite the
high degree of reinforcement and 90 kN/m
fresh concrete pressure with a tie-less
surface finish. Furthermore, logistics opera
tions adapted to suit the construction pro
cess, limited storage space and site facili
ties with only one crane were taken into
consideration. Optimized results and accel
erated construction progress without any
subsequent surface treatment were
ensured by the architectural concrete team
coordinating the detailed combination of
formwork, scaffold and concrete technology
in advance as well as test assemblies for
constructing reference structures.

through the concrete itself. For millimetreexact shaping of the structure, 28 projectspecific box outs were designed and subse
quently delivered ready-to-use to the job
site. The basis for this was formed by
rentable system components such as steel
walers, heavy-duty spindles and standard
ized connecting means from the PERI
product portfolio. Equipped with a speciallydesigned striking mechanism, all standard
and special cross-sections could be con
structed without damaging the formwork
and concrete surface during striking.

The TRIO panel formwork served as an


inexpensive as well as a simple and quick
to assemble basic form with a formworking
height of 3.60 m. Double-layered Fin-Ply
Maxi formlining provided attractive and
virtually joint-free concrete surfaces. Due
to the special panel arrangement as well as
the use of load-distributing compensation
walers, anchoring did not have to take place

176

This project presented us with a tremen


dous challenge because architectural
concrete sites are often connected with
high risks. With PERI, however, we
found a competent and very experienced
partner. Due to their perfect logistical
operations and prefabricated formwork,
we were able to realize the project safely
and successfully.

A PERI UP Rosett working scaffold continu


ously extended in line with the building
progress supplemented the PERI complete
solution. The respective top level provided
sufficient space for forming, reinforcement
and concreting operations. The levels below
served as facade scaffolding for the subse
quent assembly work. Bracket extensions
on the inside allowed maximum adaptation
to the facade structure and through this
guaranteed optimal and safe accessibility.

Contractor
Warbud S.A., Warsaw
Field Service
PERI Polska Sp. z o. o., Warsaw

177

Skyscrapers and Towers

Although skyscrapers impress through


their size, they are also increasingly
considered as architectural highlights
and characterize the skylines of many
cities around the world.
Todays types of construction and range
of methods allow the realization of
impressive architectural designs. With
the help of the appropriate climbing
technology, construction processes can
be rationalized to the point that only the
laws of physics (e.g. setting time of the
fresh concrete) set limits regarding even
faster construction progress. In addition,
an integral part of a formwork and scaffolding solution should be a project-specific safety concept: with fall protection
equipment for all stages of construction,
personal protection against wind and
weather when working at great heights,
safe construction site operations even
when subjected to high wind speeds as
well as instructing site personnel at the
start and during the building project.

178

179

De Rotterdam, Rotterdam, Netherlands


System solution for accelerated and safe construction

In particular, the PERI supporting formwork


solution for realizing the cantilevered sections was an important component of the
overall concept. The shear frames were
based on the VARIOKIT engineering construction kit with rentable system components, supplemented by project-specific
construction bracing. For dimensioning the

With the RCS P climbing protection panel,


site personnel were prevented from falling
at all times and protected from strong
winds at great heights this meant forming
operations were accelerated along with an
enhanced work performance. With SKYDECK,
floor slabs could be formed without the
need of a crane; in particular, with striking
being carried out manually as well as the
systematic assembly sequence, construction
processes were accelerated. In addition,
through the use of the drophead and the
possibility of early striking, the amount of
panels and main beams required on site
was reduced.

Christian Schumacher
Site Manager (Shell)
In terms of scheduling dependencies regarding
subsequent working activities as well as cost-effectiveness, the truss girder solution for realizing the
building cantilever proved to be the best solution.
In addition, using SKYDECK is optimal for the
repetitive floor geometry: it is lightweight and
thus crane-independent, and in particular ensures
consistent quality and the time required is easy to
predict. And with the high slabs, the MULTIPROP
towers are a real alternative to the classical birdcage
scaffolding construction.

180

The construction team only required eight


days for one complete standard floor. For
the floors in the base section, a high degree
of safety was ensured using cantilevered
SLT 375 main beams and SKYDECK platforms, also at the slab edges. For the large
supporting heights reaching over several
floors, the construction crew combined
SKYDECK with the MULTIPROP load-bearing scaffold.

3.02

The largest building in the Netherlands is


situated in the immediate vicinity to other
architectural highlights such as the Erasmus
Bridge by Van Berkel & Bos, the inclined
high-rise building by Renzo Piano and the
World Port Center by Sir Norman Foster.
The 150 m high multi-storey ensemble
consists of three complex-designed office,
hotel and residential towers standing side
by side and connected to each other. At the
halfway point, the structure is characterized
by a huge jolt in the form of a horizontal
offset to the west and north. Thus, at a
height of 86 m, the 24th and 26th floors
respectively along with the remaining
upper storeys cantilever outwards in part
almost 9 m.

beam heights in the West Tower, transferring


the large loads from the 8.88 m cantilevers
for two complete floors of the building and
the low 3.52 m height of the storey below
had to be taken into consideration. For the
Central and East Towers, a double-storey
could be used for this purpose here, the
supporting formwork solution also served
as a supporting structure between the
floors. Extensive know-how was also used
to good effect in the beam extensions
after the inherent load-bearing capacity
of the building had been reached. For this
purpose, the construction site crew used
the PERI lifting carriage taken from the
SKYDECK large slab table system. By
means of a crane lift, a special chain block
system and rear carriage, the shear frames
were pulled horizontally from the building.

3.24

The Rotterdam-based architect, Rem


Koolhas, gave his high-rise ensemble
a huge jolt this resulted in placing
high demands on the construction work.
Therefore, the supporting structure
concept for realizing the cantilevers at a
height of 86 m was an essential part of
the comprehensive PERI overall solution.

Skyscrapers and Towers

8.97

Complete enclosure with the RCS P climbing protection


panel provided maximum protection and facilitated a
safe and fast working environment in the two topmost
floors under construction. An important component of
the PERI solution was the load-bearing concept for
realizing the up to 9 m cantilevered floors at the halfway
point of the building.

Lightweight aluminium combination: SKYDECK as well


as MULTIPROP as individual props and shoring towers
for the base section floors with large supporting heights.

Systematically sideways: with the help of the SKYTABLE


moving procedure, the VARIOKIT truss girders could be
pulled horizontally from the building.

Safely upwards: the two topmost floors under construction were completely enclosed using the RCS P climbing
protection panel.

Contractor
Ed. Zblin AG, Direktion Stuttgart/Komplettbau;
Zblin Nederland B.V., Rotterdam
Architect
Rem Koolhaas, Office for Metropolitan Architecture
(OMA), Rotterdam
Field Service
PERI GmbH Germany, Stuttgart and
Weissenhorn Offices; PERI B.V. Netherlands, Schijndel

181

Bosco Verticale, Milan, Italy


Milan forest gained two metres in height every week

The irregular-positioned cantilevered,


reinforced concrete balconies of the
Milan office and residential complex are
planted with numerous trees and shrubs.
With the help of the PERI formwork and
scaffolding solution, the floors could be
realized with extremely fast concreting
cycle sequences in spite of the uniqueness of the architecture.

Regarding environmental and climate protection, Italian architect Stefano Boeri, went
his own way with his concept of an ecological high-rise building aligned with nature:
he designed the two 87 m and 119 m high
residential structures with massive balconies and subsequently planted these with
664 trees as well as over 4,000 shrubs and
bushes a vertical forest in the middle of
Milan. These provide protection against
noise, dust and wind as well as against

Skyscrapers and Towers

direct sunlight whilst additionally reducing


carbon dioxide levels and simultaneously
producing oxygen.
In order to be able to realize the building
ensemble whilst maintaining a very tight
construction schedule, PERI developed a
customized formwork and scaffolding concept in particular for the cantilevered balconies on all four sides and the floor slabs.
The project solution, which was based on
Massive reinforced concrete balconies cantilever outwards for 3.35 m in an irregular fashion on all four sides
of the building.

VARIOKIT framework units, consisting of system


components, carried the fresh concrete loads from
the balconies and accommodated the RCS protection
panel construction for the upper floors.

0.28

Ferdinand Platter
Technical Director

4.00

Together with PERI engineers, we developed a very


effective and efficient solution for this unique project.
In addition, PERI supported us with the organization
and implementation of safety training. This contributed
to increased productivity and a higher level of safety
for the construction crew.

3.35

RCS rail climbing technology and the


PERI UP scaffold system as well as the
integration of customers own SKYDECK
panel slab formwork, resulted in extremely
fast concreting cycles: only 10 days were
required for each floor.
The massive, 28 cm thick reinforced concrete balconies with 1.30 m high parapets,
cantilever outwards to a length of 3.35 m.
VARIOKIT framework units from rentable
PERI system components carried the fresh
concrete loads from the balconies; in

182

PERI engineers combined rentable construction kit systems to create a customized formwork and scaffolding
solution.

Contractor
ZH General Construction Company SPA, Sand in Taufers
Field Service
PERI S.p.A. Italy, Basiano

addition, PERI engineers combined the


framework with the RCS protection panel
construction. This served as a secure enclosure and protection against falling for each
of the top two floors under construction.
With the help of the project-specific moving
procedure using a crane and electric cable
winch, units can be pulled from the building. As a result, an entire floor comprising
18 framework units could be moved within
only half a day, followed by the shaft platforms and shoring towers. Due to the irregular arrangement of the balconies, the loads

often had to be transferred over the height


of several floors, especially on the corners
of the structures. For this purpose, PERI UP
Rosett shoring towers were flexibly adapted
to the different supporting heights which
reached heights of over 20 m. On the intermediate floors, RCS landing platforms were
utilized for moving building materials with
help of the crane. These cantilever 6.35 m
beyond the buildings edge.

183

The Bow, Calgary, Canada


Crescent-shaped scaffolding: PERI UP at its best

For painting as well as mounting of the fire


protection cladding, insulation and installation
of the piping system, the PERI UP scaffold
solution fulfilled a wide range of requirements regarding working area dimensions
and potential loads for the work scaffolding,
shoring and stairs. Installation of platforms

184

PERI UP Rosett Flex scaffolding could


be used extremely versatilely. The metric
grid dimensions along with the 25 cm and
37.5 cm decking widths provided maximum
flexibility and the Rosett nodes allowed
connecting possibilities in all directions. This
flexibility and high load-bearing capacity
with only a small number of diagonals made
the scaffold solution quick and cost-effective. For work on the steel construction,
the diagonally-positioned profiles had to be
accessible from all sides. With bracket cantilevers and the use of corner plates for the
inside corners, the working areas could be
adapted with maximum effect to the steel
components. In addition, adapting to the
complex structure was achieved by changing
the direction of the decking: the span direction of the decks could be changed within a
scaffold bay at any point several times if
required.

Duncan McMillan
Senior Construction Manager
PERI UP has met all the strict require
ments of the project for access, safety
and efficiency. We are very pleased
with PERI teams support in the Bow
project.

236.00

The Bow is the headquarters of the


EnCana Corporation, a company operating
in the oil and gas industry. Not only does
the office tower feature an extraordinary
design but also the building concept which
was tailored to meet the needs of the
employees. Shape and orientation of the
building have also been ideally adapted to
suit the local climatic conditions: a glass
atrium extends in a south-westerly direction
over the entire building height whilst an
intelligent energy concept ensures optimum
utilization of solar energy and minimum
energy consumption.

High level of safety for all work carried out by the


sub-contractors: with PERI UP Rosett Flex, working
platforms could be adapted to suit to the complex,
curved steel structure.

63.40

22.70

at distances of 2.50 m over the entire


height of the building was requested.
One of the most important requirements
to be fulfilled for all sub-contractors was
to ensure that the working platforms were
as close as possible to the complex steel
structure. Here, the main beams ascended
at an angle of 76 whilst the front of the
building is curved like a crescent.

23.20

The 236 m high office tower, The Bow,


is shaped like a crescent and the most
striking feature of the building is the
diagonal arrangement of the steel support structure. A sophisticated PERI UP
scaffolding concept provided secure
access and spacious working platforms
for all subsequent sub-contracting work
following the completion of the buildings shell.

The rosettes allow connections of up to 45 so that


the scaffolding can be optimally adjusted to match the
crescent-shaped atrium.

23.20

The staircase meets high load and accessibility requirements with permissible load of 3.0 kN/m and 1.00 m
wide stairways.

Contractor
Ledcor Construction Company, Calgary
Architect
Foster & Partner, London
Field Service
PERI Formwork Systems, Inc. Canada, Calgary Office

22.50

The direction of the decks can be changed within a


scaffold bay at any point which increases the flexibility
of the system.

Skyscrapers and Towers

185

Administration Building, Central Bank of Nigeria, Lagos, Nigeria


Climbing without a crane and
flexible scaffolding procedure with system

For the construction of the Nigerian


Central Bank, the formwork units climbed
hydraulically with the help of the RCS
self-climbing technology; for reasons of
space, only three cranes were available.
Following on from the rapid pace of work,
the building shell facade was scaffolded
with PERI UP.
Rouven Wetzel, Site Manager
Markus Kalkwski, Project Manager
With the PERI climbing solution, we
have achieved enormous savings in
crane time which has allowed us to
maintain the very tight schedule whilst
only having three cranes on site.
Furthermore, the system used is easy
to understand, very versatile and can
be adapted to meet all requirements.

Contractor
Julius Berger Nigeria PLC
Planning Operations
Julius Berger International GmbH, Wiesbaden
Field Service
PERI Export Division Nigeria, Frankfurt and
PERI GmbH Germany, Weissenhorn Office

The new administration building of the Central bank of Nigeria (CBN) is 100 m high and
a facade consisting of aluminium, glass and
natural stone gives the complex an individual and distinctive face. The formwork and
scaffolding concept was developed together
with the site management and took into
consideration the extreme space constraints
and limited crane capacity for the shell and
finishing work.
Therefore, the engineers combined the
VARIO GT 24 girder wall formwork with the
RCS climbing system to create project-
specific climbing formwork units for realizing
the centrally-positioned main core. These
could be moved without a crane by means
of mobile self-climbing aggregates and
designed for a standard storey height of
4.20 m. In particular, the PERI concept took
into account the changing ground plans
with tapered wall thicknesses and bracket

The combination of two climbing systems perfectly matched the on-site requirements:
RCS self-climbing formwork for the main core and crane-climbed CB 240 for the three
stairwell satellite cores.

186

Skyscrapers and Towers

cantilevers with wall returns. The climbing


formwork units were dimensioned to ensure
that they could be used almost unchanged
over the complete height of the building
without additional assembly work in spite
of the geometrical changes in the structure.
For the, in part, only 2.50 m wide shafts,
the VARIO internal elements climbed all
four walls on only one RCS platform up to
the next floor.
For installing the natural stone, the facade
scaffolding was optimally adapted to perfectly suit to the complex geometry of the
building on the basis of PERI UP Rosett
Flex modular scaffold. The scaffold planning
was created with the help of PERI CAD
software and took into account the varying
ground plans featuring numerous projections and recesses as well as the three
crane towers. Planning work and proof of
stability went hand-in-hand here: this
ensured planning reliability and optimum
material utilization especially for scaffold
sections 100 m high. The standard bay
lengths featured 1.00 m working widths and
2.50 m long scaffolding bays, whilst
required length, width and height adjustments were carried out in 25 or 50 cm
increments.

Mobile RCS hydraulic aggregates


reduced the costs incurred for
crane-independent climbing.

The 1.00 m wide PERI UP Rosett Flex


facade scaffold was covered with
protective netting.

187

Donau City Tower 1, Vienna, Austria


High, slender and very distinctive safely and quickly climbed

Skyscrapers and Towers

With a height of 220 m, the DC Tower 1 is


the highest building in Austria. For the
extremely slender city landmark, PERI
developed a comprehensive formwork
and scaffolding solution in close cooperation with the project management
using a combination of ACS self-climbing
technology, TRIO panel formwork,
SKYDECK slab formwork and RCS climbing protection panel.

The formwork for constructing the columns


with cross-sections of up to 1.20 m x 1.20 m
and heights up to 6.50 m was based on
rentable formwork elements taken from the
MAXIMO, TRIO and RAPID systems. For
minimizing on-site work requirements, PERI
delivered the column formwork already
pre-assembled. The elements could also be
used for the inclined columns of the structurally bracing outrigger floors; likewise the
constraint points of the gable composite
columns could also be taken into consideration. SKYDECK panel slab formwork was
used to form the 25 cm thick slabs of the
standard floors. The drophead system
allowed early striking thus reducing on-site
material requirements. An integrated RCS
Material Lifter on the front sides of the
building was used to move the slab formwork for up to four floors thus saving on
crane time. These were concreted in two
phases and supported with additional columns in order to be able to transfer the
high loads.
For constructing the three core areas of the
DC Tower, ACS self-climbing technology in
combination with TRIO panel formwork was
used. For reinforcing the 80 cm to 100 cm
thick core walls, 9.60 m high reinforcement
cages were pre-assembled and placed in

188

The storey slabs were realized with the help of


SKYDECK panel slab formwork protected all-round
through the RCS climbing protection panel.

9.60

The RCS climbing protection panel could be flexibly


adapted to suit the forward and reversed-inclinations of
the facade geometry, secured by sliding scaffold elements.

3.50

The tight construction schedule in particular


placed high demands on the execution of
the building work. The close cooperation of
all parties involved during the planning and
construction time ensured rapid building
progress. In addition, the PERI project management team was regularly on site to
ensure efficient coordination and organization of the formwork and scaffolding planning. This led to optimization of material use
and the on-site material requirements as
well as cost-effective implementation.

0.80 0.18 0.18 0.80


2.55 3.24 2.55

The three core areas of the


DC Tower were climbed independently of each other using
ACS climbing formwork up to
a height of 220 m. A 3.50 m
concreting section was realized by the construction team
in 4 days.

position whilst in some areas, prefabricated


sections were integrated in the formwork.
The construction crew quickly reached its
target of completing three storeys within
two weeks.

inclinations of the protection panels and


allowed the hydraulic climbing procedure to
take place without any modifications. Laterally, sliding scaffold elements secured the
variable balcony cantilevers.

An efficient working environment was guaranteed by the use of the RCS climbing protection panel on the buildings outer edges.
The enclosure provided safe working levels
and could be adapted to the constantly
changing layout of the slabs. PERI designed
a special anchor solution that could vary the

Contractor
Max Bgl GmbH & Co, KG, Neumarkt
Field Service
PERI GmbH Germany, Nuremberg,
Munich and Weissenhorn Offices;
PERI Ges. mbH Austria, Nussdorf ob der Traisen

Johann Mirbeth
General Foreman
The PERI climbing solution and the efficient TRIO and SKYDECK systems
allow us to achieve fast, safe and high
quality construction progress. The ACS
self-climbing formwork functions faultlessly, the RCS climbing protection panel
provides us with optimum fall protection
in any wind and weather, and is easy to
use.

189

300 Front Street Condos, Toronto, Canada


Perfectly matched climbing protection panel and
slab table concept

Skyscrapers and Towers

PERI engineers combined SKYTABLE


large-area slab tables and the RCS climbing protection panel to create an efficient
formwork solution with a very high level
of safety. For moving the tables outeach
time, the upper part of the protection
panel could be folded down hydraulically.
The 150 m high apartment building is located
in downtown Toronto, close to the Old Town
and Lake Ontario. The 50-storey structure
together with the 16-floor loft building houses contain almost 700 exclusive apartments
with amenities such as 24 hour concierge,
gym as well as swimming pool and sauna
area. Along with using MAXIMO and
SKYDECK as the formwork systems for
walls and slabs of the base storeys, completion was also accelerated in particular
through the slab table and enclosure concept which saved valuable crane time.

Integrated landing platforms served as temporary


storage areas and for moving materials with the crane.

of the quick release device. This allowed for


the tables to be pulled out of the building
using the lifting carriage and rear carriage,
in order to transport them into the next
level. No workers were required to walk on
the tables at any time.

system facilitated flexible adjustments to


match site-specific requirements: PERI
engineers integrated landing platforms at
different levels into their protection panel
concept. One particular feature was that
most of the climbing protection panel units
were designed so that the upper part could
be opened and re-closed for moving the
SKYTABLE tables. The folding mechanism
and crane-independent climbing was based
on the mobile RCS climbing hydraulics.

The RCS climbing protection panel completely enclosed the building edges of the
uppermost floors still under construction.
This safeguarded personnel and passers-by
alike and also ensured a higher operational
performance. The RCS modular construction

2.95

The SKYTABLE tables were individually


adapted to the floor plan geometry with
widths between 2.10 m and 6.00 m as well
as lengths up to 13.70 m. For the dimensioning of the total of 22 tables, the PERI
planning took into consideration all breaks
on the internal walls thereby minimizing
time-consuming additional formworking
measures. With only one crane lift, up to
80 m of slab formwork was moved each
time during this project. After the concrete
had hardened, relieving the load on the
MULTIPROP props was achieved by means

The upper part of the protection panel could be folded


in order to pull the SKYTABLE tables out of the building
with the help of the lifting carriage.

Mario Cascao
Site Superintendent

On the basis of the RCS modular construction system,


the climbing protection panel units were flexibly adapted
to match the widely differing requirements.

190

Contractor
Avenue Building Corporation, Bolton
Field Service
PERI Formwork Systems,
Inc. Canada, Bolton Office

After using the RCS system on two


different projects, we find that this system is a must to have on high buildings
where there is lot of activity below. You
concentrate more on production instead
of worrying about something falling off
the building, because you know your
work area is fully enclosed.

191

Evolution Tower, Moscow, Russia


Twisted floors in weekly cycles

With an elegant 150-degree rotation, the


Evolution Tower twists its way upwards
into the Moscow sky reaching a height
of almost 250 m. For this, PERI engineers
developed a crane-independent formwork concept based on the RCS and ACS
self-climbing technology.

Skyscrapers and Towers

Through the spiral-shaped design of the distinctive rectangular columns on the building
corners, the rotational effect is even more
striking. The project-specific PERI selfclimbing formwork concept for the inclined
and twisted corner columns was based on
ACS and RCS system components whilst a
special gallows construction accelerated
the shuttering and striking procedures. In
the area of the building

corners, the external formwork served as slab edge formwork


when forming the floor slabs; in addition,
the RCS formwork scaffold unit also acted

as a climbing protection panel and thus part


of the building enclosure.
Core walls and floor slabs were concreted in
one pour formed with VARIO GT 24 girder
wall formwork and customized UNIPORTAL
slab tables. In order to reach the required
weekly cycle, the ACS self-climbing system
facilitated crane-independent working
operations and ensured high productivity.
In addition, the three top floors under construction were always tightly enclosed with
the RCS climbing protection panel.

Contractor
CJSC Renaissance Construction, Moscow
Field Service
OOO PERI Russia, Noginsk/Moscow
PERI GmbH Germany, Weissenhorn Office

Mehmet Bahadir Ontepeli


Project Manager
The good construction result is proof that we selected the right
formwork provider for this unique project. Whether self-climbing
technology for twisted corner columns, diagonally-climbed RCS
climbing protection panel, ACS for core walls, SRS circular column formwork or the slab table solution for the floors we could
trust and rely on the experience of PERI for all formwork tasks.

The site management team standing


proudly in front of the elegantly twisting
Evolution Tower.

192

The inclined-positioned climbing rails of


the RCS climbing protection panel were
constantly connected to the building by
means of slab shoes.

The VARIO girder wall formwork for the


core walls was climbed with the help of the
ACS self-climbing system in regular weekly
cycles using 4.30 m concreting cycles.

Even the landing platforms were climbed


rail-guided with help of the mobile RCS
climbing hydraulics and without any
crane support.

The units climbed the twisting form of the


building in an inclined position also craneindependent with the help of the mobile
climbing hydraulics. Likewise, the RCS landing platforms moved steadily upwards on
the sides of the building in inclined positions without any crane support. These
could be easily moved to suit the changing
positions by means of adaptable forward
and reverse inclinations.
Due to the geometric features of the
Evolution Tower, with the combined climbing
formwork utilization for the core walls and
corner supports in connection with the
obliquely climbed protection panel and landing platform, a test set-up was an important
part of the PERI overall solution. This meant
that the applicability under construction
site conditions could be demonstrated and
further optimized through fine-tuning adjustments.

The 249 m high Evolution Tower is part of Moscow


City, Moscows international trade centre which is the
largest investment project in the Russian capital. Due
to the fact that each of the 52 upper floors is constantly
twisted by 3 in relation to the preceding one whilst
being arranged around the central core of the building,
the skyscraper experiences an elegant rotational movement in a clockwise direction from the base to the top
by more than 150.

193

3 World Trade Center, New York, USA


3 ACS variants combined to form one self-climbing solution

4.10

Skyscrapers and Towers

With the ACS self-climbing technology, the placing


boom and suspended stair towers can also be moved
upwards without any crane assistance.

For the external walls of the 47 m x 43 m building core,


the ACS R variant provides the optimum solution.

In order to achieve an optimal work flow


at Ground Zero, PERI engineers combined
three ACS self-climbing variants to create
a customized, crane-independent project
solution.

a massive reinforced concrete core with an


innovative safety concept for the elevators
and stairwells. With outer dimensions
of 47 m x 43 m, the core of the building
features very impressive dimensions.

Five years after the terrorist attacks on


11 September 2001, reconstruction work
began at Ground Zero in Manhattan, New
York. Situated around the 9/11 Memorial on
6.5 hectares, four new skyscrapers are being
developed: Tower 3, the so-called Three
World Trade Center, will eventually be 380 m
and 80 storeys high. At the centre of the
office tower with its striking glass facade is

The project solution of the PERI engineers


includes a total of 600 running metres of
ACS self-climbing working platforms in
order to raise almost 2,500 m of VARIO
girder wall formwork from cycle to cycle.
The planned working sequences are hydraulically driven without requiring a crane and
shuttering, striking and climbing can be carried out in all weathers. For the intermedi-

Contractor
Sorbara Construction, Lynbrook
Field Service
PERI Formwork Systems Inc. USA, Chicago and New York Offices
PERI GmbH Germany, Weissenhorn Office

ate walls to be realized up to the 15th floor,


crane-climbed CB platforms complement
the climbing concept; in addition, the walls
and cast in-situ intermediate slabs can also
be concreted in one pour with the help of
the combined ACS self-climbing technology.
For an optimized and cost-effective planning
implementation, three ACS self-climbing
variants worked smoothly side-by-side:
ACS R (R = regular), ACS G (G = gallows)
and ACS P (P = platform). Even the two
placing booms can be climbed with the
ACS system; steel constructions ensure
the safe transfer of loads into the building.

The massive reinforced concrete core of Tower 3 is


steadily gaining in height located right next to the
New York 9/11 Memorial.

Albert DeRoss
Project Superintendent
PERI has set the benchmark so high that no other
concrete wall forming system can compare to their
outstanding technology. The PERI system made it
possible to achieve a safe and cost effective pour
cycle. We could not have done it without the hands
on help of the full time PERI site technician. Thank
you PERI for all your hard work and dedication to our
mega project.

194

195

Torre Isla Cartuja, Seville, Spain


Customized project solution for
fast cycle sequences

Skyscrapers and Towers

Alberto Corrochano Perdones,


Jos Antonio Jerez Halcn
Site Managers

Contractor
U.T.E. Torre Isla Cartuja, Seville
FCC Construccion S.A.; Instalaciones Inabensa S.A.
Architect
Pelli Clarke Pelli Architects
Field Service
PERI S.A. Spain, Seville Office

With the help of the PERI solution, the core walls and
floor slabs could be realized one after the other without
any delays.

The up to 12 m long customized slab tables were pulled


horizontally out of the building using the SKYTABLE lifting carriage.

For the elliptically-shaped and tapered


multi-storey building, PERI Spain provided
an ideal mix of cost-effective system
application, a project-specific customized
special solution and logistical services.
As a result, the respective optimal formwork and scaffolding technology was
available for the construction team at
the requested time and in the required
quantities.

The internal and external formwork were connected to


the internally-climbed ACS system to form crane-independent, self-climbing units.

30.50

The 178 m high skyscraper on the Isla


Cartuja is the new landmark in Seville and
the tallest building in Andalusia. It is
designed by the architect Csar Pelli and
provides stunning views of the Andalusian
capital.The elliptical tower ground plan
tapers upwards with the 37 floors being
arranged around a central, likewise ellipticallyshaped, reinforced concrete core.
The PERI formwork planning took into
account two different project requirements:
for the five base floors with variable heights
and component dimensions, the versatility
of the systems used, i.e. RUNDFLEX,
SKYDECK, CB climbing platforms and
PERI UP, were very much the centre of
attention. For the following storeys with
4.20 m concreting height cycles, the ACS
self-climbing technology ensured regular
fast cycle sequences. Due to the varying
wall thicknesses, RUNDFLEX was used as
continually adjustable external formwork
and fixed rounded VARIO formwork elements
internally.

196

The slab tables with foldable internal formwork could


already be positioned while the core walls were still
shuttered.

4.20

Due to the special geometry of the


building and the tight deadlines, we
decided in favour of the PERI systems
and engineering. Together with the
PERI engineers, we were able to
develop the right solutions for faultless
and problem-free construction work.

51.95

In order to be able to shutter the floor slabs


before the core formwork was climbed to
the next level, PERIs Spanish engineers
designed a customized table solution. The
total of 42 slab tables were up to 12 m
long, trapezoidal in shape, and were delivered to the construction site already preassembled. On the outside, guardrails and

box outs were provided in the area of the


SRS circular column formwork. Using a
specially-designed hinge system, the inner
part could be folded downwards so that the
area around the core walls could temporarily
be kept free. Moving the tables was carried
out by means of the SKYTABLE lifting
carriage.

197

Vila Olmpia (VIOL) Administration Building, So Paulo, Brazil


Two climbing versions combined for one solution

Skyscrapers and Towers

Contractors and Property Developer


Camargo Corra, So Paulo
Architect
Pelli Clarke Pelli Architects
Field Service
PERI Brazil Ltda., So Paulo
PERI GmbH Germany, Weissenhorn Office

Enrico Capecci
Site Manager

Mobile RCS self-climbing devices reduced the costs


incurred here for crane-independent climbing.

The hydraulic cylinder could be easily mounted on the


climbing shoe between the wall and climbing rail.

With only one set of hydraulics, the climbing units were


lifted in pairs to the next floor.

Through the use of mobile climbing


devices, the RCS climbing formwork was
extremely cost-effective and, with help
of ACS P platform units, the placing
boom could also be climbed without
requiring a crane.

Together with the VARIO girder wall formwork, the ACS and RCS formed generouslysized climbing units for the continuous construction of the storeys using 4.28 m concreting cycle heights. To save time as well
as assembly and storage space, the VARIO
formwork elements were suitably assembled in the PERI formwork assembly hall
and delivered ready-to-use to the construction site. The PERI UP Rosett Flex scaffold-

ing system complemented the formwork


systems to form a comprehensive project
solution. The modular scaffolding provided
an extremely wide range of applications
through its universal use as a stair tower,
reinforcement scaffolding and load-bearing
system. Thus, for example, a site staircase
assembled as a 10-leg tower with 1 m step
widths was used to provide safe access to
the working platforms of the topmost floors
under construction.

The Vila Olmpia district in the west of So


Paulo is considered to be the up-and-coming economic and financial centre of the
country. An association of architects headed by Csar Pelli was responsible for the
design of the two modern, approx. 140 m
high office towers, each with 33 floors.
The reinforced concrete cores of both towers each have ground plan dimensions of
30 m x 25 m whilst the wall thickness taper
from 45 cm to 30 cm. In order to be able to
carry out crane-independent forming and
concreting operations, PERIs Brazilian engineers designed a system package based on
ACS and RCS self-climbing technology. Both
systems were climbed hydraulically without
any crane support. The heavy-duty ACS P
variant was used on the central shaft so
that the formwork along with the placing
boom could be moved. Most of the wall
formwork was climbed from cycle to cycle
with the help of the RCS rail climbing system whose climbing rails were securely
attached to the building by means of guiding shoes. Through the use of only a few
mobile RCS hydraulic climbing devices, the
costs for crane-independent climbing could
be minimized.

198

Two stair towers were extended to keep


pace with construction progress and
provided convenient and site-compliant
use with 1 m step widths and separate
landings.

For demanding projects, it is important


to have a reliable partner on board. For
Brazils first self-climbing project, PERI
provided us with ACS and RCS innovative
system solutions that were tailored to
suit our daily jobsite operations. In addition, we were briefed from the beginning
onwards regarding the correct application. We certainly hope to continue
working with PERI in future projects.

Construction work on the second building core began


when the first core had reached a third of its final height.
The climbing formwork was completely enclosed with
safety nets for the following floors.

199

Skyscrapers and Towers


3.60

Meier-on-Rothschild Apartment Building, Tel Aviv, Israel


System selection and service for a successful project completion

The ACS P (P = platform) self-climbing formwork


was a compact and complete forming machine
for the centrally-arranged high-rise building core.

A well thought-out formwork concept


minimized crane time and fully met the
stringent safety requirements for site
personnel and passers-by. As a supplement to the optimal system use, the
PERI team precisely matched the logistical
operations to the construction process as
well as the limited amount of available
storage and assembly areas.

The 150 m high residential tower was built in Tel Avivs


White City district which has been a UNESCO World
Heritage Site since 2003.

As a climbing protection panel, the RCS provided a high


level of safety for personnel and passers-by, with the
landing platform as a temporary storage area being also
rail-guided.

The floor slabs were formed with SKYDECK and the


RCS climbing protection panel completely enclosed the
upper floors under construction.

Contractor
U. Dori Group Ltd, Raanana
Architect
Richard Meier, New York
Field Service
PERI F.E. Ltd. Israel, Tel Aviv and
PERI GmbH Germany, Weissenhorn Office

200

Situated in the middle of the financial, economic and cultural centre of Tel Aviv and at
a sought-after location on Rothschild Boulevard, the 150 m high building was designed
by the renowned architect Richard Meier.
The 42 floors feature a total of 147 exclusive apartment units. The elegant building
is dominated by white facade elements.
The high-rise building, constructed in the
form of a skeleton structure, has a square
ground plan with a massive reinforced concrete core which was realized with the help
of ACS self-climbing formwork. For this, the
VARIO girder wall formwork climbed to the
next section each time supported by four
ACS P platforms. In addition, DOMINO
panel formwork for forming the stairwell
intermediate walls was attached to the
ACS. On the external facade, the RCS
climbing protection panel provided maximum safety when forming the slabs, beams
and edge columns. In order to save crane
capacity, the RCS also served to accommodate the DOMINO stopend formwork. With
the lightweight aluminium SKYDECK panel
slab formwork, the systematic assembly
sequence allowed the floor slabs to be very
efficiently constructed. For the cantilevered
balconies on the four corners of the building,
generously-dimensioned which resulted
in a reduction in the moving times slab
tables on the basis of the VARIODECK slab
table system were used.
Storage and assembly area availability was
extremely limited due to the downtown
location. In order to affect construction site
activities to the least possible extent, the
VARIO elements were mainly prefabricated;
in addition, deliveries and assembly of the
climbing formwork units took place during
the evening hours and at night.

The modernist white


and transparent tower is
considered to be Richard
Meiers new interpretation
of the Bauhaus style.
(Image of the model:
Business Wire)

Semion Kogan
Project Manager
The construction of a high-rise building
in the middle of Tel Aviv presented a
number of difficulties: a limited construction area, taking into consideration
the passers-by as well as various logistical challenges. Therefore, system
selection and service from PERI were
critical in ensuring a successful project
completion. VARIO elements were
prefabricated and delivered on time,
and the RCS climbing protection panel
provided a high level of safety for site
personnel and passers-by alike.

201

Asia Square Tower 2, Singapore


Well ahead of schedule with PERI system application and support

Skyscrapers and Towers

The RCS climbing protection panel serves as anti-fall protection and


protects against falling objects; thus, work on the facade could also be
subsequently completed very quickly.

The ACS and RCS self-climbing systems,


in connection with a system application
which had been optimally adapted to
meet the project-specific requirements,
ensured that construction of the storeys
was carried out in regular 5-day cycles
resulting in a clear reduction in the construction schedule.
The Asia Square high-rise complex on the
Marina Bay is over 220 m high. Occupying
the 46 storeys are exclusive office workplaces
along with a 5-star hotel with 300 rooms on
the uppermost floors.

The columns could be safely and quickly


shuttered in the protection of the RCS
enclosure with VARIO.

Main components of the PERI concept


were the crane-independently climbed core
formwork and the protection panel enclosure on the slab edge. For this, PERI engineers combined the ACS and RCS selfclimbing technology to create a customized
hand-in-hand working project solution.
The placing boom was also lifted together
with the ACS platform variants from
section-to-section without requiring a crane.

The enclosure with perforated trapezoidal sheeting


ensured a large amount of daylight entered the floors
and reduced the wind load.

formwork systems kept pace with the fast


working speed. Thus, the construction crew
used large-sized VARIODECK slab tables
for forming the floor slabs, supported by
the MULTIPROP system comprised of
lightweight aluminium props. In addition,
supporting heights up to 21.60 m could be
efficiently realized with the PERI shoring
solution.

In order to be able to realize the floors


using 4.50 concreting cycle heights in
regular 4-day cycles, PERI wall and slab

Contractor
Hyundai Engineering & Construction Co., Ltd.
Field Service
PERI ASIA Pte. Ltd., Singapore

To the right of Asia Square 2 is the already completed


Asia Square 1 also realized with PERI suport whose
47 floors reach a height of 230 m.

Kim Ju-Han
Senior Construction Manager
Even for such a big scale project, the use of the
ACS and RCS climbing systems has made a 4-day
per floor cycle possible. When combined with the
other PERI formwork systems and their impeccable
technical support, we were able to be ahead of our
schedule by 3 to 4 months.

202

203

Administration Center Da Nang, Vietnam


Project solution and construction site support
for fast cycle times

PERI supplemented the formwork and


scaffolding solution with on-site support
measures and ensured optimal system
use due to the technical and logistical
support.

The 166 m high office tower characterizes


the skyline of Da Nang, a city with 900,000
inhabitants in central Vietnam. Above the
ground-floor section, the 34 storeys feature
sawtooth-shaped floor plan cross-sections

0.50

Around the central round


core, the sawtooth-shaped
floors including the downstand beams were formed
trapezoidally with customized
slab tables.

R = 9.10

The glass facade spirals 166 m into the sky of Da Nang


and gives the administration building a futuristic appearance.

Skyscrapers and Towers

The precisely-rounded VARIO formwork for


the core walls, together with CB 240 and
CB 160 platforms, formed large-sized climbing units which were moved with the crane
thus valuable time could be saved for
each moving operation. PERI engineers
supplemented their VARIO solution with
project-related prefabricated internal corner
elements so that even very acute angles
could be struck without any problems.
In order to keep up with the rapid pace of
work, the 25 cm thick floor slabs including
the downstand beams were formed
with customized slab tables based on the
MULTIPROP load-bearing system. This
could be easily moved by hand using the
transportation trolley and lifted by crane as
large-sized units. In addition, another important part of the PERI solution was the steel
circular formwork for the 12 inclined reinforced concrete columns on each floor. This
was likewise planned and realized using a
customized approach. For this, PERI engineers not only took into consideration the
different diameters ranging between 75 cm
and 130 cm but also the change in inclination on each floor. The use of PERI UP stair
towers supplemented the comprehensive
PERI formwork and scaffolding concept.

Tran Tuan
General Director
The support and consultancy of PERI
in engineering, logistics and on-site
instruction were provided and received
with much enthusiasm. We wish to
continue the successful co-operation
between TAKCO and PERI in the
Vietnam market.

R = 16.50

Climbing formwork and slab tables formed the basis for


the completion of the floors, with 3.90 m storey heights,
in regular 5-day cycles.

which go round a central reinforced concrete core that features varying diameters
between 33 m and 43 m. As a result, the
glass facade winds its way upwards like a
spiral.

The slab tables, based on the MULTIPROP system,


were tailored to match project requirements and could
be moved as large-sized units.

R = 21.70

The lower floors widened continuously in the shape of a


cone up to the 13th floor while the cross-sections
tapered as the building rose steadily upwards.

The project and customer-oriented engineering performance led to optimally-adapted formwork and scaffolding utilization.
Also the inclusion of special solutions in the
overall concept meant that the construction
process could be accelerated. Thus, the
standard floors could be completed in 5-day
cycles in spite of the variable geometry of
the building supported by competent
PERI briefings and continuous on-site support. Apart from finishing ahead of the
planned construction schedule, high quality
and safety standards were also achieved.
Contractor
Tan Ky Construction Corp. (TAKCO)
Field Service
PERI ASIA Pte. Ltd., Singapore and Ho-Chi-Minh-City/
Vietnam

204

205

Cultural Buildings

Cultural buildings are mainly used as


public meeting places. In the form of
theatres, museums or sports facilities,
they are very often characterized by
extraordinarily high architectural
standards.
The complex geometries and high architectural concrete requirements of these
structures have an impact on the planning and realization. Due to the fact that
these places are used by the general
public, e.g. for concerts and other public
gatherings, this often results in higher
load assumptions, load concentrations
and generously kept free access points
and emergency escape routes a challenging task for all project participants.

206

207

Football Stadiums, 2012 European Championships, Poland/Ukraine


Stadium construction with formwork, scaffolding and engineering

Cultural Buildings

Poland and Ukraine were the co-hosts of


the 14th UEFA European Football Championships 2012 featuring the Polish
venues of Wroclaw, Gdansk, Poznan and
Warsaw along with the cities of Kharkiv,
Donetsk, Kiev and Lviv in Ukraine. Seven
of the eight stadiums, with seating
capacities from 35,000 to 70,000, were
constructed or extended with the help of
PERI formwork and scaffolding systems.
PERI engineers from the Polish and
Ukrainian subsidiaries supported the
ambitious building projects with comprehensive formwork and scaffolding
solutions which were adapted to precisely
meet the respective project requirements.

Gdansk, Poland: The PGE Arena was newly constructed


and features a seating capacity of 44,000 seats.

Kiev, Ukraine: after the expansion and modernization


measures were completed, the Olympic Stadium can now
accommodate 70,000 spectators and was the venue for
the final of the European Championship which saw Spain
retain the title by comprehensively beating Italy 4:0.

208

Lemberg, Ukraine: with a 33,500 seating capacity, the


newly constructed stadium was the smallest venue of
Euro 2012.

Donezk, Ukraine: in the new 51,500-seater stadium,


a total of five European Championship matches were
played which included one of the two semi-final games.

Breslau, Poland: the 43,000 capacity stadium was re-built


between 2009 and 2011. All three group matches with
Czech participation were held here.

Poznan, Poland: the Miejski Stadium was completely


redeveloped for the 2012 European Championships and
can accommodate 43,000 spectators.

Warsaw, Poland: in the newly constructed National


Stadium, 58,500 spectators watched the opening
match between co-host Poland and Greece which
ended in a 1-1 draw.

209

Parco della Musica e della Cultura, Florence, Italy


Problem-free construction progress with formwork and
scaffolding from one source

Cultural Buildings

The music and cultural park features an


opera house with 1,800 seats, a concert
hall for 1,100 music lovers and a theatre for
audiences up to 2,000. Generously-sized
free areas and boulevards as well as an
underground car park with 700 parking bays
supplement the unique building ensemble.
The short construction period for the concrete shell of only 18 months required a
high level of commitment from the personnel: a team of around 300 workers worked
in multiple shifts which often included
nights. For this, the construction team
required large quantities of materials that
were delivered to the jobsite just-in-time
from the PERI rental park.
In particular, the planning and provision of
the complete solution from one source was
decisive in ensuring successful implementation of the project. The shoring solutions
were completely compatible with the formwork systems which facilitated an optimized

The 1,800-seat opera house (shown in the foreground)


is characterized by a complex design featuring inclined
and curved levels.
Contractor
Societ Consortile Parco della Musica a.r.l.
Field Service
PERI S.p.A. Italy, Basiano Office

transfer of loads. Interface problems were


kept to an absolute minimum, errors in the
execution were avoided and productivity
was maximized. Furthermore, the formal
way for the building contractor was far
more simple as PERI engineers also coordinated and provided the static for both the
shoring and formwork.
The implementation was technically
extremely challenging. For example, the
entrance foyer of the large opera house
cantilevered for more than 16 m at a height
of 20 m over a total length of 46 m.

Here, PERI UP Rosett modular scaffolding


was used as working scaffold and shoring
with metric grid dimensions. In addition,
the use of 25 cm long ledgers allowed bay
widths and depths to be sub-divided as
required. Furthermore, the massive, up to
1.20 m thick structural components of the
stage tower 15 m above the centrally
positioned stage resulted in very high
temporarily loads, combined with high
demands placed on the load-carrying construction regarding the geometrical adaptation. For this, PERI UP shoring was combined with the MULTIPROP system.

22.40

The complicated architecture required


achieving an optimal combination of the
formwork and scaffolding to be used.
Through the compatibility of the system,
load transfer is optimized, building work
simplified as well as accelerating the
construction progress.

MULTIPROP towers carry the formwork


and concreting loads of the 1.20 m thick
walls of the stage tower at a height of 15 m.

A steel framework construction supports the slab above the auditorium


parquet. PERI UP, MULTIPROP as well as units comprised of SLS
spindles and SRU walers were ideally combined as a load-carrying
system providing temporary assembly support.

Mauro Mezzaroma
Technical Director
With PERI, we have chosen a trustworthy partner due
to the proposed technical solutions as well as the comprehensive range of systems and products. During the
construction work when we were under constant time
pressure, the formwork and scaffolding systems used
ensured fast and therefore cost-effective construction
progress.

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211

Desert Learning Centre, Al Ain, United Arab Emirates


Unique formwork elements for a sustainable structure

Cultural Buildings

Dirk Leitzig
Project Manager
The choice of using PERI formwork for this project
has been due to the capabilities of PERIs dealing
and expertise, with the extremely complex geometry
of the concrete structure of the building. Furthermore, their customer support and the fast provided
on-site solutions by their technical team have been
highly appreciated and proven PERIs commitment
to the job.

Contractor
Ed. Zblin AG, Abu Dhabi Subsidiary
Field Service
PERI L.L.C. Abu Dhabi, United Arab Emirates

For the realization of this freely-accessible walk-in sculpture, PERI developed a


formwork solution using formwork units
based on proven products. The constant
change in curvature and inclination
meant that 3D formwork planning was
required.
The Sheikh Zayed Desert Learning Centre is
a mixture of museums, galleries and natural
history exhibitions. It symbolizes a change
of course by the Emirates in the direction of
more emphasis on sustainability and demonstrates the preservation of its landscape
and culture. Externally, the building is characterized however by its unique design, the
particularly high demands placed on the
construction work especially regarding the
formwork and temporary support structures. When planning the formwork solution, the maxim was to accommodate the
complex geometry by means of different
component dimensions. No inclination, curvature and arching featured in the components is repeated as an individual plan of
execution was compiled for each wall formwork element.
Furthermore, the large component dimensions with up to 3 m high beams and 2 m
thick walls resulted in high loads during

212

concreting. VARIO GT 24 girder wall formwork was used, flexibly adapted to suit
these boundary conditions as well as all
geometries and a fresh concrete pressure
of more than 100 kN/m. As a quick and
safe solution for the single-sided transfer
of loads, SB brace frames were utilized for
wall heights up to 3.60 m.
Due to the complexity, three-dimensional
planning and visualization was required
which was an essential part of the PERI
overall solution. This made the formwork
solution clear and understandable to all
those involved and created a sound basis
for efficient construction work. In addition,
detailed plans supported the assembly of
the three-dimensional formwork elements
on the jobsite. Design and construction processes also had an effect on the formwork
planning: the building twists upwards like a
tunnel resulting in the fact that load transfer
is centred in only a few places. As a consequence, a large part of the formwork had to
remain in position after being installed until
these areas had been completed. Thus, a
very close eye had to be kept on all formwork and support elements during installation and dismantling a big challenge when
considering the immense amount of formwork, and support structures involved.

Push-pull props and brace frames from the PERI


product programme served as temporary support
for the inclined walls.

The complexity with different inclinations and


curvatures required a customized formwork solution.

Each formwork unit was unique and very time-consuming


to produce. The basis throughout was formed by
VARIO GT 24 basic elements.

The walk-in sculpture winds its way around a courtyard


and provides views of the safari park and a nearby
mountain ridge.

213

Centro Cvico del Bicentenario, Crdoba, Argentina


Cost-effective 3D project solution for inclined concrete facades

Cultural Buildings

Felipe Lascano
Project Manager

The project-related assembled VARIO formwork units


could be used on-site like a system formwork.

Up to heights of 16 m, PERI UP served as shoring and


working scaffold for forming the walls which featured a
wide range of inclinations.

The VARIO formwork on CB 240 climbing brackets


climbed heights between 16 m and 45 m.

The PERI formwork and scaffolding solution with prefabricated VARIO customized elements proved to be extremely
efficient and led to remarkable concrete
surfaces. On the basis of the threedimensional building model and the
detailed CAD implementation planning,
the formwork elements could be accurately assembled and efficiently used on
the construction site supported and
accelerated by a continuous site supervision.

and fifth storeys at a height of 16 m which


results in distinctive sloping edges modelled on the form of a cut diamond. In the
process, the cross-section changes continuously from being square-shaped to that of
an irregular octagon, and then back again in
the form of a square.

VARIO GT 24 girder wall formwork system


to the construction site. The use of SCC
self-compacting concrete required their
dimensioning in accordance with high
concrete loads. In the lower sections, the
project formwork was mounted on PERI UP
working platforms. Formwork and scaffolding could be optimally adapted to suit the
changing geometry with forward and
reverse-inclined surfaces. For the raised
sections, VARIO was climbed on CB climbing platforms.

For economical and safe construction, PERI


Argentina delivered precision-made prefabricated formwork elements based on the

With the PERI solution and the permanent support provided by the PERI
specialists, we were in a position to
master the great challenges we were
faced with: the VARIO formwork units
were easy to handle, the schedule
could be maintained and the concept
was also very cost-effective.

Contractor
Electroingenieria S.A., Crdoba
Architect
GGMPU Arquitectos und Lucio Morini
Field Service
PERI Argentina S.A., Buenos Aires

The congress centre with its 45 m high


tower is part of the new administrative
district of Cordoba, a large city in central
Argentina with numerous buildings from
the colonial era. The public building stands
out through its inclined concrete facades
with irregularly arranged, diamond-shaped
window box-outs.
83

4.00

The base area and the topmost slab of the


11th storey feature identical, square-shaped
floor areas with 26 m side lengths. The floor
slab is twisted by 20 between the fourth

The reflection on the expanse of water in front of the


structure multiplied the effect of the concrete facade
with its varying inclinations.

image claudio manzoni

77

16.40

77

With the combination of system and project formwork as well as scaffolding and climbing systems,
the inclined external walls could be cost-effectively
realized with 4 m standard cycle heights.

214

215

The Arctic Ring, Copenhagen Zoo, Denmark


Elliptical spiral with inclined joint arrangement

7.48

Cultural Buildings

Niels Thorsund
Project Manager
We decided to use PERI because
we had already successfully realized
the elephant and the hippopotamus
facility with its complex geometrical
forms and high architectural concrete
requirements together. Prefabricated
3D formwork elements on the basis
of the VARIO system were also used
for this project.

With a 3D planning service and the delivery of prefabricated formwork elements,


the high requirements regarding the
challenging architectural concrete finish
and shaping could be fulfilled. In addition, the use of rentable system components as basic elements made the

PERI
solution very cost-effective.

The Copenhagen Zoo has delighted animal


lovers and architecture enthusiasts alike.
With the Hippopotamus House from the
Danish architects Dall & Lindhardtsen and
the Elephant House designed by British star
architect, Sir Norman Foster, the spacious
complex features two architectural highlights. Since February 2013, The Arctic
Ring has been opened for visitors to experience the polar bears, seals and penguins

at first hand on an area totalling 3,200 m.

Precisely defined tie points and formlining joints were


part of the overall visual concept that PERI engineers
agreed on in advance with the architect.

The internal reinforced concrete ring was to be realized


as an axially symmetric four-centred arch with four
different radii ranging between 6 m and 14 m.

The central component is an ellipticalshaped structure with a covered indoor area


and a spiral ramp that provides visitors with
new, interesting insights and views time
and time again. For the frequently executed
reinforced concrete walls in the form of
ellipses using high architectural concrete
quality, PERI designed a 3D formwork

solution and delivered ready-to-use prefabricated formwork elements to the construction site. Before this, in close cooperation
with the team of architects, a regular tie
arrangement was determined, carried out
if necessary with blind anchors. In order to
align the joint pattern with a uniform length
classification to the inclination of the ramp,
the parallelogram-shaped formlining was
individually cut and then carefully bonded

at the PERI formwork assembly facility. As


a result, no rivet or screw impressions can
be seen on the concrete surface.

The formwork units on the basis of the VARIO GT 24


wall formwork system with bonded formlining sheets
were delivered ready-to-use to the construction site.

The formwork elements were up to 10 m high and were


lifted by crane between the reinforcement and PERI UP
scaffold.

The PERI supervisor briefs the construction crew on the


exact and very tight element connection achieved by
using the articulated coupling.

During the planning phase, PERI engineers


additionally took into consideration the conical 10 inclined design of the outer ring, as
well as the partly double-shell design, due
to the time-consuming insulation measures.
PERI UP falsework and reinforcement

scaffold units, as well as MULTIFLEX girder


slab formwork, supplemented the PERI
concept to provide a comprehensive formwork and scaffolding solution. For ensuring
a successful completion of the project,
along with the planning and assembly
service, the competent on-site support and
briefings by a PERI supervisor also made a
valuable contribution.

Contractor
Jorton A/S, Aarhus
Architect
Dall & Lindhardtsen A/S, Helsingor
Field Service
PERI Denmark A/S, Greve Office
PERI GmbH Germany, Weissenhorn Office

216

217

John Paul II Church Centre, Krakow, Poland


Church building in architectural concrete quality

Cultural Buildings

Andrzej Mirek
Site Manager
This project with such a complex geometry was
one of my biggest challenges to date. Therefore, we
decided at the beginning in favour of PERI as our
partner. The jointly-developed solutions as well as
the competent and comprehensive support was a
positive experience.

The church columns were realized with

formwork
heights ranging between 4.90 m and 7.26 m using
in-situ concreting operations and maximum architectural
concrete quality.

Contractor
Polbau Sp. z o.o., Opole
Field Service
PERI Poland Sp. z o.o., Krakow and Katowice Offices

An essential element of the PERI formwork and scaffolding solution was the
precision-made prefabricated formwork
elements with which excellent concrete
results could be achieved on-site.

The geometrical complexity of the building


components to be cast in-situ as well as the
exceptionally high quality standards
required the close cooperation of PERIs
Polish engineers with the site management
already during the planning phase. Basis of
the jointly-developed concept was precision-made prefabricated formwork units
based on VARIO GT 24 basic elements. By
means of CNC-machined timber formers,
moulds could be formed which were threedimensional in part. The formlining, a PERI
Birch formwork panel, was screwed on at
the rear this meant that the concrete
surfaces were free of any rivet and screw
impressions.

During peak times, four Polish PERI assembly halls were entrusted with the formwork
assembly due to the very tight schedule
genuine teamwork at its best. The high
accuracy of fit achieved as a result, was
reflected, on the one hand, in the precise
shaping with straight edges. On the other,
valuable time could be saved on the jobsite
during forming operations because the
elements were handled similar to that of
a system formwork.

The V-shaped column elements with complex cross-sections were further accentuated by means of horizontal
chamfer strips.

Also the arch formwork was an integral part of the PERI


solution with complicated intersections of the vertical,
horizontal and circular components.

With a very impressive church centre in


Krakow, the Polish nation has honoured
Pope John Paul II who died in 2005.
The 13,000 m complex includes a church,
pilgrim centre, museum, library, hotel and
research institute. The central structure is
the 17 m high chapel with columns, walls
and vaulted ceiling comprised of white-coloured concrete realized using

the highest
architectural concrete quality with a
smooth, pore-free surface.

The PERI formwork assembly team accurately set up


the moulds on the basis of the VARIO GT 24 girder wall
formwork system.

218

219

Haute-Garonne Media Library, Toulouse Labge, France


High concrete quality achieved in safe working conditions

Cultural Buildings

Contractor
GBMP, Tournefeuille
Field Service
PERI SAS France, Agence Sud-Ouest

The PERI formwork solution developed


by PERIs French project engineers fulfilled the high architectural requirements
at a maximum level of safety. This
resulted in the best architectural concrete surfaces without tie points and
also accelerated construction progress.

The PERI formwork solution fulfils a number of tasks at the same time. With the
VARIO GT 24 girder wall formwork system,
the tie pattern as well as formlining size and
arrangement can be selected almost freely.
Thus, PERIs French engineers placed the
tie positions in the area of the

recesses so
that no tie points are visible anywhere on

the entire concrete facade. Furthermore,


the joint pattern precisely matched the
requirements of the architect.
With only six VARIO formwork elements,
each 5 m wide and 10 m high, the wall
sections could also be realized extremely
cost-effectively. Through the combination
with the SVC system and the customized
platform systems for the VARIO formwork
specially tailored to the needs of French
construction site requirements architectural demands could be fully met as well as
maintaining consistent compliance with the
strict French safety regulations.

Jean-Marc Avogadro
General Foreman
With the VARIO formwork and the
new safety platform, our team was
able to realize the architectural
concrete facades according to the
required quality and within the very
tight construction schedule in
entirely safe conditions for good
measure.

9.93

The media library in the southern French


dpartement of Haute-Garonne is a modern
information and communication centre.
The two longitudinal architectural concrete
facades give the building a very modern

look, also on the outside. Along the 86 m


length, numerous, irregularly arranged
recesses allow light to enter the inside of
the building.

The tie positions could be freely defined


so that no tie points are visible in the
concrete facade. In addition, the joint pattern precisely matched the requirements
of the architect.

The two 86 m long and 9.94 m high longitudinal


facades were constructed in architectural concrete
quality using only six formwork elements.

220

In addition to the very high level of working safety, use of the platform system
resulted in considerable time savings
especially through repeated use.

Only one crane lift was needed to move


the 5 m x 10 m VARIO element including
the complete platform system.

221

CaixaForum Saragossa, Spain


Perfectly combined systems for quality and safety

14.90

4.80

Cultural Buildings

CB 240 framework brackets were connected with


TRIO panel formwork to form large-sized climbing
formwork units.

The angular arranged shear walls are up to 37 m high


and are obliquely-cut in part in the bottom third of the
structure.

For the sculpture-like CaixaForum, ideally combined systems formed the basis
for efficient and cost-effective construction work. In so doing, PERI engineers
tailored their formwork and scaffolding
solution to precisely match the project
requirements which featured complex
building architecture along with high
quality and safety requirements.

ing sections, PERI UP shoring was installed


underneath and to the rear in a step-like
arrangement. With the help of short ledgers, the legs could be bundled together to
ensure optimum load adjustment.

The modern cultural and event centre serves


as a central cultural meeting place offering
a wide range of exhibitions, concerts and
educational workshops. The architecture
featuring a spectacular building structure
resembling the shape of a sculpture is
unique. The four-storey building extends
majestically upwards, supported by angularly
arranged, up to 37 m high shear walls.
Some of the walls in the bottom third of the
structure are obliquely constructed with
50-degree angles, resulting in upper floor
cantilevers of up to 15 m above the ground.
The reinforced concrete walls were constructed using 4.80 m concreting cycle
heights. TRIO panel formwork was selected
for use as the wall formwork mounted on
PERI UP working scaffold in the lower sections. The loads arising from the cantilevered reversed-angled shear walls were
transferred via a raised formwork construction comprised of VARIO and VARIOKIT system components into the ground. For the
two almost 15 m high subsequent concret-

222

As slab formwork for the reinforced concrete slabs in the auditorium, SKYDECK
was used. Due to the large slab thickness
of 60 cm, prop spacing was reduced from
2.25 m to 1.50 m with help of the 150-cm
main beams. All adjustments required in
the edge areas were carried out using
MULTIFLEX girder slab formwork. The formwork and scaffolding systems were perfectly matched to each other and could be ideally combined: PERI UP Rosett was used as
a spatial shoring construction with grid
dimensions of 150 cm x 150 cm. The modular structure allowed height adjustments to
be made to accommodate the inclined and
stepped assembly areas whilst length and
width adjustments were carried out using
50-cm long ledgers. For all formworking and
scaffolding work, system steel decks served
as safe assembly and working levels.

Raised formwork units and shoring as well as the


working scaffold were gradually extended and, for the
subsequent cycles, TRIO climbed on CB 240 brackets.

Aurelio Pueyo Torres


Supervisor
Regarding the architecture and
construction work, this project was
extremely complicated. With the
CB 240 climbing formwork, PERI UP
Rosett shoring as well as SKYDECK
and MULTIFLEX for the slabs, PERI
solved all the tasks very successfully
in compliance with all technical, safety
and quality requirements.

Contractor
Dragados S.A., Madrid
Architect
Estudio Carme Pins, Barcelona
Field Service
PERI S.A. Espaa, Barcelona and Algete/Madrid Offices

223

Prez Art Museum Miami, USA


Only 2 tie positions for a 6 m concreting height

( Herzog & de Meuron, visualization by Artefactorylab).

Cultural Buildings

Francisco Gomez
Project Superintendent
The combination of TRIO, VARIO, MULTIFLEX and
BEAMDECK, plus the technical support made this
project possible. The preassembled architectural
forms reduced our labor requirements and saved
space on the jobsite. PERI always has the right
answer when you need it.

RCS climbing rails brace the 6 m high VARIO GT 24 wall


formwork thereby only two tie positions were required
for the entire height.

Through the delivery of pre-assembled large scale wall


formwork elements, time and space on the jobsite could
be saved.

The art museum stands out through


its exceptional location directly on the
Atlantic coast and through the clear
architecture designed by the renowned
Swiss architects Herzog & de Meuron.
PERI supported the ambitious construction project with system solutions for the
walls and slabs, as well as the delivery of
large-size prefabricated wall formwork
elements.

of large-sized Fin-Ply Maxi plywood sheets,


even concrete surfaces could be achieved
without any evidence of horizontal formlining joints. In order to save time, the VARIO
elements were prefabricated at the PERI
formwork assembly facility and delivered
ready-to-use to the construction site.
As it was, storage and assembly space
availability was limited.

The new Prez Art Museum is located


directly on Biscayne Bay in Miami. The
3-storey building complex is positioned on a
protruding base and is dominated by a boldly
projecting cantilevered roof construction.
The museum has over 10,000 m of exhibition space with a further 7,500 m outdoors.
Due to the numerous projections and
recesses as well as the change between
glass facades and large-sized architectural
concrete walls, the closed exhibition
structure appears almost to be floating.

MULTIFLEX served for the construction of the cast-inplace beams with the PEP props connected by means
of PRK frames.

The Prez Art Museum in Miami offers


altogether 18,000 m of exhibition space
situated directly on Biscayne Bay.

The MULTIFLEX and BEAMDECK slab formwork systems for realizing the reinforced
concrete slabs, as well as the network
structure comprised of massive beams,
supplemented the PERI formwork concept.
For formwork support along with the
required shoring over the course of several
floors, up to 12,000 PEP steel props and
MULTIPROP aluminium slab post shores
were utilized.

For the reinforced concrete walls with high


architectural concrete requirements, VARIO
GT 24 girder wall formwork elements were
used which were vertically braced by means
of RCS climbing rails. As a result, only two
tie points were required for the 6.00 m
concreting height. Due to the installation

Contractor
Reinforced Structures, Inc., Clearwater, FL
Architect
Herzog & de Meuron, Basel
Field Service
PERI Formwork Systems, Inc. USA, Orlando Branch

224

225

Aquatics Centre, London, United Kingdom


Bold designs and extraordinary architectural concrete

Cultural Buildings

Tony Henry
Senior Project Manager

General Contractor
Balfour Beatty
Contractor (Shell)
A J Morrisroe & Sons Ltd., Borehamwood/London
Architect
Zaha Hadid, London
Field Service
PERI Ltd. United Kingdom, Rugby Office
PERI GmbH Germany, Weissenhorn Office

The 3D formwork elements were pre-assembled and


ready-to-use by PERI with formwork units accurately
machined on CNC woodworking equipment.

Unique appearance: each 3D formwork unit resembled a


work of art and the mounting on VARIO basic elements
simplified on-site assembly.

Designed by Zaha Hadid, the eye-catching


Aquatics Centre in London is characterized by its bold designs and extraordinary
architectural concrete quality. For this,
PERI planned and supplied the formwork
and scaffolding solution.

design which could be exactly positioned


and assembled together on the construction site supported on a PERI UP shoring
and working scaffold. In addition to the high
architectural concrete requirements, maximum accuracy with minimum tolerances
had to be complied with especially in connection areas to existing structural elements
as well as for subsequent glazing work.

The Aquatics Centre like many other buildings created by Zaha Hadid often touches
the limits of technical feasibility. The curved
shape of the highly visible roof construction
is consistently transferred to the inside of
the building. The so-called Scoreboard Wall
and the Welcome Zone with complex
geometries and double-curved surfaces
were cast in-situ. For this, PERI planned,
produced and delivered more than 200 customized formwork units realized using a 3D

For an all-round, uniform concrete finish,


PERI engineers compiled the available data
regarding the complete element arrangement beforehand. By means of a 3D model,
all details such as the joint arrangement and
tie positions could be coordinated with the
architectural team in London. Furthermore,
in order to achieve maximum architectural

Supported by a PERI UP shoring and working scaffold, more than 200 customized elements
were assembled on-site to create a complete 3D formwork structure.

With the eyes of the world on London


in 2012, the quality and finish of the
concrete in the Aquatics Centre had to
be of Gold Medal standard. The walls
around the pools, particularly the end
walls, curved vertically and horizontally
whilst changing thickness and needed
to be fair faced on both sides. To create
the fluid geometry concept intended
by Zaha Hadid, the specification
required shutters designed and built to
millimetre accuracy in 3 dimensions.
After using PERI products over many
years, we knew this would be The
Job for PERI. Working rigorously with
the PERI engineers installing the 3D
modelled formwork, we achieved the
high quality architectural finish
required.

concrete quality, all formlining that came


into contact with the concrete was taped
so that no rivet and screw impressions are
visible on the concrete surfaces.
The 3D formwork concept consisted of
load-bearing basic elements and form-giving
formwork units whilst still taking into
account easy on-site assembly and maximum transport dimensions. The basic
elements consisted of the variable VARIO
GT 24 girder wall formwork system. Timber
formers, which had been precision-manufactured using CNC woodworking equipment,
were converted during the PERI formwork
assembly to create moulds. The in-situ
application is similar to system formwork
supported by project-related assembly plans.

After the 2012 Summer Olympic Games, the seating


capacity of the swimming stadium was reduced from
a temporary 17,500 to 2,500.

Photos top and right: Hufton + Crow

226

227

Transport Engineering

Transport engineering includes civil


engineering works for traffic routes
such as bridges, retaining walls and
tunnels.
As a result, obstacles are overcome
in order to create new routes and to
bring people together each integrated into the landscape or urban
areas by means of a correspondingly
appropriate design. Also in terms
of safety, durability and cost-effectiveness, each of these structures is
unique with different supporting
formwork and materials: a challenge
for both the planning and execution
of the building work.

228

229

Waldschloesschen Bridge, Dresden, Germany


Elegant and economical crossing of the Elbe thanks to rentable
system components

Transport Engineering

The name Waldschloesschen Bridge has not only


been given to the bridge structure itself but also refers
to the complete 4.5 km long traffic route which leads up
to it. For the planning of the bridge height and geometry,
a range of design aspects as well as ensuring an unimpeded view of the Dresden city centre were taken into
consideration.

In spite of the geometric changes found in the superstructure, only two standard raised formwork units were
used which resulted in a very high degree of material
utilization. On the VARIOKIT load-bearing system, GT 24
lattice girders provided support for the formlining.

The Waldschloesschen Bridge connects


the eastern and southern districts of the
city with areas in the north of Dresden.
PERI planned and supplied the formwork
for the superstructure of the steel composite bridge and won over the construction site team with an easy-to-use and,
above all, cost-effective solution.

structure were SRU steel walers and SLS


heavy-duty spindles. The mounting points
for the formwork units were planned before
the production of the steel structure. GT 24
wooden lattice girders transferred the loads
into the formwork units and allowed large
spans with minimal deflection. All system
components used for the frame construction units were rentable.

The Waldschloesschen Bridge has a total


length of around 635 m. Two steel arches
with a span of 148 m reach of a height of
almost 26 m above the Elbe and carry the
central part of the bridge. The foreshore
bridges account for a large part of the
structures length with double V-shaped
piers in place to support the superstructure.
The standard cross-section of the bridge
in the arched area has an overall width of
approx. 28 m. A 4-lane carriageway runs
between the two steel arches whilst
4.45 m wide pedestrian and cycle lanes
cantilever outwards on both sides of the
bridge respectively. The formwork solution
for the superstructure was developed by
PERI engineers on the basis of the VARIOKIT
engineering construction kit. Essential
system components for the raised formwork construction suspended on the steel

230

In order to minimize deformations, a total of


21 casting segments were planned for the
carriageway slab and cantilevers. In spite of
the geometric changes found in the bridge
construction, forming could be carried out
using only two standard raised formwork
units: the length of the units was planned
so that they could be easily combined in
a number of ways for the construction of
the sections. The raised formwork units
mounted on-site are thus being used for
almost the entire bridge structure.

The project-specific solution with lightweight raised


formwork units ensured fast and simple moving to the
next concreting section with the crane.

Michael Wothe
Project Manager
PERI provided us with the most
logical concept for the superstructure
formwork, specially tailored to match
the specified bridge geometry. Already
in the tendering phase, the formwork
proposals were very detailed.
The VARIOKIT sub-structure provided
us with the ideal option to suit the
local conditions. This could then be
adapted to any site situation without
any problems.

Contractor
ARGE Ingenieurbau Waldschlsschenbrcke
Schsische Bau GmbH, Dresden
and EUROVIA Beton GmbH, Oebisfelde
Field Service
PERI GmbH Germany, Chemnitz Office

231

Puente Baluarte, Mexico


Highest bridge in Latin America efficiently climbed

Transport Engineering

The formwork for the double-pier cross beams was


supported with the help of PERI UP shoring up to
13.50 m high.

Contractor
TRADECO Infraestructura, S.A. de C.V.
Field Service
PERI Cimbras y Andamios S.A. de C.V., Huehuetoca and
PERI GmbH Germany, Weissenhorn Office

Salvador Snchez Nez


Project Manager
We are extremely satisfied with
the PERI systems and the very efficient engineering climbing cycles
could be greatly accelerated with
the help of the ACS. In spite of the
great heights, operations could be
carried out safely on the working
platforms. In addition, we achieved
excellent concrete surfaces and our
client is very satisfied.

The two complex-shaped pylons were safely and


accurately climbed with the ACS self-climbing
technology to heights of 156 m and 169 m.

390.00

520.00

The bridge over the almost 400 m deep Baluarte ravine


has a total length of 1.1 km with a span of 520 m.

232

The Baluarte Bridge is one of the most


outstanding infrastructure projects in
Mexico. PERI planned and supplied a
cost-effective formwork and scaffolding
concept for the construction of the
bridge piers as well as the up to 170 m
high pylons. The ACS self-climbing
formwork allowed crane-independent
climbing in all weather conditions which
significantly accelerated the construction
progress.

highest bridge in the world. The main span


of the structure is 520 m long whilst the
20 m wide superstructure is supported by
two pylons and nine bridge piers. P5 is
the highest pylon and reaches a height of
169 m with the topmost point of its neighbour ending 13 m below this. The crosssection of the pylon base measures
18.00 m x 8.56 m which widens to 31.30 m
in the carriageway centre, and then tapers
upwards to 8.00 m x 4.10 m at the top.

The 1,124 m long cable-stayed bridge


crosses a ravine which has a depth of
almost 400 m, and is ranked the third

For the construction of this complex


geometry, PERI developed a self-climbing
solution on the basis of the ACS system.

For the forward and reverse-inclined external


walls, the platforms could be continuously
adjusted to match the angle of inclination
which meant that horizontal working levels
were always available. As formwork, the
flexible VARIO GT 24 girder wall formwork
system was used. The formwork elements
were designed so that they could be quickly
adapted by the construction team
to suit the requirements of the 46 or 49
concreting sections with variable concreting
heights of between 3.28 m and 3.90 m.

mum of 145 m according to the shape of


the terrain. These were also formed using
VARIO GT 24. Most surfaces could be realized with standard panel formwork. For the
tight inner areas, PERI delivered tailored
pre-assembled elements to the jobsite which
exactly matched the geometrical and static
requirements. Externally, VARIO together
with CB 240 brackets formed large-sized
climbing units whilst in the internal area
of the double piers, shaft platforms were
realized with the help of BR platform beams.

The foreland piers were designed as double


piers and vary in their height up to a maxi-

13.50 m high PERI UP shoring carried the


formwork for the cross beams during

construction. In the cantilevered areas of


the working platforms, PERI UP Rosett Flex
was assembled with a 1.50 m x 1.50 m
basic grid. In the supporting, heavily loaded
area underneath the massive reinforced
concrete cross members, grid dimensions
could be reduced by the installation of 25 cm
walers which increased the load-bearing
capacity of the scaffold.

233

Lekki Ikoyi Bridge, Lagos, Nigeria


Two climbing systems ideally and safely combined

Transport Engineering

Contractor
Julius Berger Nigeria PLC
Planning Operations
Julius Berger International GmbH, Wiesbaden
Field Service
PERI Export Division Nigeria, Frankfurt and
PERI GmbH Germany, Weissenhorn Office

Axel Schmitt, Site Manager

The Lekki Ikoyi Bridge connects two


districts of the capital: Lekki, situated on
a peninsula with the same name, and
Ikoyi on Lagos Island.

The superstructure is suspended along a length of 225 m on a 90 m high pylon by


means of stay cables. Its efficient completion was ensured through the use of the
ACS and RCS climbing systems which were combined to create a tailored formwork
solution.

For the pylon of the first cable-stayed


bridge in Nigeria, the ACS and RCS
climbing systems were combined to
create a project-specific solution, optimally
adapted to suit all geometrical and safety
requirements. In addition, crane-independent working operations ensured
rapid construction process.

90.15

3.65

R = 77 m

An important element of the PERI climbing


formwork solution was the access technology
with catwalk and elevator connection.

234

A striking, 90 m high pylon characterizes


the appearance of the 1.4 km long bridge
structure. The 635 m long main bridge is
suspended along a length of 225 m on a
centrally-arranged individual pylon by means
of stay cables. Up to a height of 50 metres,
it is A-shaped. At this point, the pylon legs
change to the shape of a fillet so that they
also do not touch in the area of the cable
anchorage they are connected with each
other by means of cross beams. In addition,
the dimensions of the shaft hollow sections
continuously taper and widen on the front
side at the upper end.
The combined use of two self-climbing systems guaranteed efficient and safe working
operations. For the forward and reverse
inclinations as well as the fillet with a
continuously changing angle of inclination,
the RCS rail climbing system provided the
optimal basis. There was an articulated

On the left, ACS for the inclined front


sides; on the right, RCS with the mobile
climbing hydraulics for the forward and
reverse inclinations as well as rounded
surfaces.

For me, the combined use of the


ACS and RCS systems was the right
decision. In spite of the complex
geometry, it allows us to realize the
pylon without any problems whats
oever with completely safe working
platforms at all levels and at any
height.

connection between the top and bottom


climbing rails. As a result, the fillet section
could therefore be climbed over at only
a 77 m radius in sections with 3.60 m
concreting cycle heights without requiring
any modification work on the formwork and
working platform. With the help of mobile
climbing hydraulics, moving procedures
took place without a crane. The ACS selfclimbing technology accelerated moving
operations on the front sides. Even with
the inclined climbing rail arrangement with
angles of up to 14, ACS ensured that the
high loads could be reliably carried.
An important element of the overall solution was the integration of the access
technology especially the connecting
bridge between the climbing platforms.
The so-called skywalk was joined to the
inner platforms by means of an articulated
connection and thus climbed automatically.
The connection of the elevator to the RCS
climbing platform was carried out by means
of a telescopic platform. This compensated
for the different spacings to the transportation cage at all heights thus ensuring safe
access to the working scaffold level at all
times.

235

Motorway Bridge T4, Paradisia-Tsakona, Greece


Supporting system solution individually adapted

Transport Engineering

Bundled 42-leg VARIOKIT shoring towers carried the


extremely high loads in the connecting area of the steel
arch connections.

By halving the 150-cm basic grid using 75 cm long


ledgers, the PERI UP could be optimally adapted for
the load concentrations.

PERI engineers combined two modular construction


systems to form a comprehensive load-bearing concept
with heights of up to 20 m.

A huge inclined pier supports the motorway bridge on the Greek peninsula of
Peloponnese. A team of Greek and
German PERI engineers supported the
site management team with projectspecific system solutions.

Supporting element of the bridge is a huge,


almost 30 m high, inclined twin-pillar pier
with an asymmetrical V-shape. On the one
hand, this serves as an intermediate support for the in-situ concreted carriageway
and, on the other, as support and starter
section for the steel arch.

formwork was formed, gradually increasing


up to the total support height of over 20 m
to the rear and upwards respectively. Using
25, 50 and 75-cm long ledgers, the 150-cm
basic grid could be adapted extremely flexibly here to suit the geometric and static
requirements. This allowed the polygonal
32 to 36 shallow-pitched inclined piers on
both sides of the bridge to be constructed
in eight segments, each 4.50 m long.

The 160-km long A7 motorway connects


the towns of Kalamata and Corinth. The
principle element being used to close the gap
between Paradisia and Tsakona is a 390 m
long arched bridge. Two-thirds of the 22 m
wide bridge superstructure is suspended on
a steel arch and was constructed using the
steel composite construction method. For
the northern bridge section, a pre-stressed
concrete superstructure variant was selected
which features a twin-cell hollow box crosssection.

Nikolaos Donas
Site Manager
PERI convinced us with the best technical and most costeffective formwork and scaffolding concept. Together with
the PERI engineers, we were able to select the optimal
system in each case adapted to match the complex project
requirements. Apart from technical support in the planning
and during the construction phase, I would particularly like to
highlight the on-site project support as well as the provision
of materials in accordance with the construction schedule.

236

Contractor
ARGE Alpine Bau G.m.b.H./ Terna SA
Field Service
PERI Hellas Ltd., Athens and PERI GmbH Germany,
Weissenhorn Office

PERI developed a comprehensive formwork


and scaffolding solution for constructing
the pier structure and reinforced concrete
superstructure as well as providing temporary support for the bridge during the entire
building project. Essentially, two modular
construction systems were combined with
each other in order to transfer the high
loads safely into the ground. With help of
PERI UP Rosett Flex, a spatial load-bearing
structure for the piers and superstructure

Trusses consisting of rentable VARIOKIT


standard elements supported the obliquelypositioned VARIO GT 24 girder formwork
and transferred the formwork and concreting loads of the inclined piers safely into the
scaffolding. In addition, the VARIOKIT modular construction system formed the basis
for the heavy-duty shoring. In the connecting area between the cast-in-place bridge
and steel arch, two 17 m high, 42-leg
heavy-duty shoring towers were used to
accommodate the high loads until the
inherent load-bearing capacity was reached.
Each tower was designed to carry loads of
1,200 t, as well as high earthquake and
horizontal loads, due to the long utilization
period. For load concentrations, four standard
towers respectively, each with 2.00 m by
2.00 m axis dimensions, could be bundled
by means of 37.5 cm additional frames
using only rentable system components
and type-tested connection means.

237

Vistula Bridge, Kwidzyn, Poland


Crane and weather-independent modular solutions

Transport Engineering

Mariusz Sasin and Tomasz Witowski


Site Managers
Due to the very tight construction
schedule and the enormous formwork
requirements, we needed a very reliable
partner. With its high-level professional
services and state-of-the-art solutions,
PERI has completely met our expectations. For many years now, we have
relied on PERI engineering and the
comprehensive support in particular
the fast assembly, flexibility, quality
and high level of safety of the PERI
systems.

Contractor
BUDIMEX S.A.
Ferrovial Agroman S.A.
Field Service
PERI Poland Sp. z o.o., Danzig Office

With the help of PERI modular solutions


for all formwork and scaffolding tasks,
the Vistula Bridge could be realized within a very tight construction schedule
largely independent of crane and weather.
The Vistula crossing near Kwidzyn extends
over a total length of almost 12 km. The
most important components are the 808 m
long main bridge and three foreland bridges.
In spite of the different constructions, PERI
provided a comprehensive overall solution
largely based on the VARIOKIT, RCS and
PERI UP modular systems.

238

The PERI concept for the main bridge


included self-climbing formwork for the two
bridge piers, the superstructure formwork
for the hollow box cross-sections with
formwork carriage as well as the falsework
for the edge sections. The parapet beams
were formed with the help of the VARIOKIT
formwork carriage which was customized
to meet site requirements, anchoring in the
structure was not necessary here. For the
bridge pylons, the TRIO formwork was
climbed using the RCS rail-guided climbing
technology - thanks to the mobile RCS
self-climbing devices without a crane and
regardless of wind and weather.

The superstructure of the foreland bridges,


with a total length of 1,000 m, was carried
out using the incremental launching method
with the help of VARIO girder formwork,
in 30 m casting segments in regular weekly
cycles. A protective roof construction based
on the LGS lattice girder system made the
construction work weather-independent. An
inside heating system ensured that working
operations continued during the winter and
consistently high concrete quality was
achieved. When required, the weather
protection roof took only a few minutes to
open as the roof segments could be moved
by hand without the use of a crane.

RCS climbed the bridge pylons rail-guided as well as


crane-independent thanks to the mobile self-climbing
technology.

ST 100 stacking towers served as falsework for the


edge sections of the 808 m long main bridge.

The LGS weather protection roof allowed continuous


construction progress regardless of the weather
conditions.

239

Puente Ejrcito, Lima, Peru


Quicker and safer assembly of
steel arched bridges

For assembling the steel arched bridge,


PERI UP served as shoring and working
scaffold at the same time. In addition, an
important element of the scaffolding
structure was the load-bearing capacity
and load transfer into the sub-structure
using system components.

Contractor
COSEI Consorcio, Fiansa
Field Service
PERI Peruana SAC, Lima

PERI engineers created an assembly scaffold


on the basis of the PERI UP scaffolding
system. This served as a temporary, up to
20 m high support structure for the steel
segments as well as a working platform for
the final assembly. Each arch consisted of
11 steel segments and had a total weight of
100 t. A big advantage for the design of the
shoring towers and working levels was the
high load-bearing capacity and, in particular,
the adaptability of the PERI UP Rosett Flex.
In addition, system components from the
PERI product portfolio supplemented the
scaffolding structure: through the use of
GT 24 formwork girders and SRU steel
walers, the load distribution was also systematized. As an integral part of the PERI
implementation planning and static calcula-

tions, the stability of the structure could be


extensively verified which led to shorter
set-up times.
The high flexibility of the PERI UP system
enhanced safety conditions for the steel
erectors and accelerated their work procedures. Then the different working levels
were continuously connected in a longitudinal
direction by means of system steel decks
with side protection ensured through the
use of ledgers. Due to the system grid of
25 cm or 50 cm, all adjustments can be
carried out without any time-consuming
tube and coupler connections; in particular,
the self-securing ledger assembly with the
gravity lock also increased the working
safety for the scaffold assemblers.

23.20

Two 105 m long steel arched bridges connect the northern district to the city centre
of the Peruvian capital. These were positioned to the left and right of the 50-year
old existing bridge in order to better manage
the high volume of traffic through the
expansion to 10 lanes as well as being able
to accelerate the public transport system as
a whole.

Transport Engineering

The assembly of the 11 steel arched segments


required temporary support and working levels
with heights of up to 20 m.
105.00

Aristteles Parra
Project Manager
With the help of the PERI UP solution,
assembly work on the steel arched
bridge could be carried out faster and
much safer.
The PERI UP Rosett Flex modular scaffolding precisely matched the bridge geometry
thanks to the system-integrated flexibility without any time-consuming tube and
coupler assembly.

240

Through the combination of PERI UP and


system components of the formwork
programme, loads could be reliably transferred.

Scaffolding and bridge assembly went


hand in hand with fast working speeds
and maximum level of safety.

241

Chachenka Bridge, Moscow, Russia


VARIOKIT cantilevered construction in 10-day cycles

Transport Engineering

The 550 m long motorway bridge in the


west of Moscow was constructed using
the VARIOKIT balanced cantilever method.
The Russian-Polish PERI teamwork
tailored its bridge formwork solution to
match construction site requirements.
The motorway bridge over the Chachenka
River is an integral part of the 18.5 km long
road construction project that connects the
Moscow MKAD motorway ring with the M1
highway as well as bypassing the town of
Odintsovo which is situated to the west of
the Russian capital. Known simply as the
Belarus, the M1 between Moscow and
Minsk in Belarus is one of the most important road connections in Russia.
The bridge structure is 550 m long and consists of two parallel superstructures with
double-cell hollow box cross-sections, each
22.25 m wide and 4.00 m high. The individual span widths of the six bridge segments
range from 57 m to 110 m, realized using
the balanced cantilever method. A total of
10 sets of VARIOKIT balanced cantilever
equipment were used simultaneously in
order to symmetrically realize starting
from the piers each of the 12 sections
with cycle lengths between 3.40 m and
4.10 m until the gap was closed in regular
10-day cycles.

Konnyh Aleksandr Andreevich,


Head of Production and Engineering
Zamaletdinov Fatih Nailovich,
Site Manager
With the VARIOKIT balanced cantilever equipment from PERI, we could
realize the superstructure sections
and in the planned working rhythm.
On-site assembly was also carried
out very quickly.

PERI Russia delivered the cantilevered construction carriage and formwork from a single source, optimally adapted to match the
project requirements. In addition, the use of
rentable VARIOKIT system components was

extremely cost-effective. The integrated,


centrally-controlled mechanism with hydraulic cylinders as well as lifting and moving
devices for moving, lowering, lifting and
pre-tensioning of carriage and formwork
ensured easy handling of the cantilevered
construction unit. Shuttering and striking
along with moving from cycle to cycle was
carried out with only a team of six. Through
the compatability with the PERI UP modular
scaffold, front-mounted working platforms
and access means were also part of the
comprehensive PERI project solution.

For safe working platforms and access, VARIOKIT and


PERI UP could be ideally combined.

Apart from the VARIOKIT balanced cantilever equipment,


the CB/VARIO climbing formwork was also an important
part of the PERI project solution.

4.00

Contractor
OOO SGC Autostrada
Field Service
OOO PERI Russia, Noginsk/Moscow Offices
PERI Poland Sp z o.o., Warsaw Office

The 22.25 m wide superstructure sections were


constructed with section lengths ranging from
3.40 m to 4.10 m in regular 10-day cycles.
5.12

242

5.25
0.50

5.12

5.25
0.50

The VARIOKIT formwork carriage


solution could be flexibly adapted
to meet the individual project
requirements. For the first concreting section due to the limited space available on the starter
section using the rails of the
balanced cantilever equipment
here resulted in more overhang
than usual.

0.50

243

Bridge over the Danube near Beka, Serbia


Parapet construction of 130 m per week
across the Danube

Two groups of VARIOKIT formwork carriages worked


simultaneously for realizing the weekly completion of
six casting segments.

PERI UP suspended scaffold served as safe access


means to the bearing points on the pier heads.

With CB/VARIO climbing formwork units, the 40 piers of


the foreland bridge could be cost-effectively constructed.

A total of four VARIOKIT parapet carriages


operated at the same time which resulted
in the regular completion of six concreting
sections per week with a parapet length
of 130 m.

For the over 2.2 km long Danube bridge,


PERI engineers worked closely together
with the site management team to develop
a common formwork concept which envisaged the use of the VARIOKIT parapet carriage that was to be operated from above.
As a result, no additional mounting components, such as anchor sleeves, were
required on the underside. In addition, the
standardized assembly system minimized
the planning effort and ensured maximum
flexibility of the formwork carriage solution
when adapting to local site conditions.
Two formwork carriage groups, each with
four coupled VARIOKIT formwork carriages,
worked in parallel. This meant that six casting segments, each 21.50 m long, could be
realized in only five days 130 linear metres

of parapet per week. One of the formwork


carriages also took into account the designated points of the parapet widening in
order to accommodate the lamp posts.
Simple and thereby fast shuttering and
striking procedures, as well as the systematic concreting sequence, ensured rapid
progress for constructing the parapets
with a total length of 4,440 m. In this way,
the construction team was able to maintain
the extremely tight schedule without any
problems.

Parallel to the existing bridge structure, the


Danube crossing near Beska has been complemented by a so-called twin bridge. As a
result, a subsequent, continuous four-lane
expansion for the E75 motorway between
Belgrade and Novi Sad has been made pos
sible. On the southern side, a 180 m long
foreland bridge is joined to the 540 m long
main bridge which is supported on three
river piers, and the almost 1,500 m long
approach bridge to the north also crosses
a floodplain of the Danube river.

Shuttered

Struck

0.50

Claudia-Maria Graber
Site Manager
It was a positive challenge for us to
work simultaneously and safely with four
formwork carriages and thus comfortably
maintain our tight schedule.

Transport Engineering

In addition, PERI supplied the climbing formwork for the construction of the 40 bridge
piers with heights up to 50 m. CB 240
climbing brackets and VARIO GT 24 formed
large-sized movable units with concreting
cycle heights of 5 m. For the bridge piers
with hollow box cross-sections, shaft elements made sure that the TRIO internal
formwork could remain connected as a
complete unit as a result, valuable timesavings were achieved during the construction of the piers. PERI UP suspended scaffolds rounded off the comprehensive PERI
project solution for the bridge over the
Danube. This served as secure access to
the bearing points on the pier heads.

2.15
14.40

The VARIOKIT parapet carriage features load transfer via cantilever beams, requires no
anchoring in the structure and can be optimally adjusted to suit jobsite requirements.

244

Contractor
ARGE DSD/Alpine Bau GmbH
Field Service
PERI - Oplate d.o.o., Belgrade Office and
PERI GmbH Germany, Weissenhorn Office

245

Bridge over the Golden Horn, Istanbul, Turkey


Efficient forming and shoring with modular construction systems

Transport Engineering

Optimized load transfer: superstructure


formwork and falsework for the foreland
bridges based on the flexible VARIOKIT
and PERI UP modular construction
systems.

The VARIOKIT framework units transferred the loads into the shoring while
the curvatures in the transverse and
longitudinal directions were formed with
formwork units.

With the help of the PERI UP Rosett Flex


modular scaffolding system, adaptions
could be made to accommodate any
obstructions.

Contractor
Astaldi Glermak J.V.
Field Service
PERI Kalp ve skeleleri San. ve Tic. Ltd.ti Turkey, Istanbul

Alper Uzman, Deputy Project Manager


S. Ula Ak, Supervisor
Selecting PERI as our partner was definitely the right
decision: from the beginning onwards, we worked out a
range of optimal solutions together. Through an easy and
simple adjustment of VARIOKIT and PERI UP to suit the
variable geometry, productivity could be increased as
well as achieving safe construction progress.

The bridge over the Golden Horn (Turkish:


Hali) connects the historical, millennia-old
Istanbul with the modern, European-influenced districts of the city. It is an integral
part of the urban transport system expansion programme in an effort to cope with
the increase in traffic volumes: two 950 m
long subway tracks cross over the famous
Bosphorus straits. The new connection is a

246

12.60
72.50

2.50

The construction of the single-webbed


T-beam cross-section superstructures in the
foreland areas was realized on PERI UP falsework. Web and cantilever formwork were
formed with variable frame construction units
comprising of VARIOKIT system components
due to the continuously changing cross-section. With the help of CNC-milled formwork
units prepared at the PERI formwork assembly hall, the distinctive underside of the
bridge could be realized through curvatures
in the transverse and longitudinal directions.

Framework units on the basis of the PERI UP


Rosett Flex modular scaffolding formed the
supporting structure for transferring the vertical and horizontal loads. The supporting
heights of between 1 m and 14 m could be
flexibly realized whilst the framework unit
width was maintained at a constant 2.00 m.
In the area of the
piers, the carriageway slab
is up to 2.50 m thick: here, the shoring tower
width was halved with the legs bundled in
50 cm x 100 cm grids. The bay lengths in the
direction of the frames could also be adapted to suit the web and cantilever thicknesses
in 25 cm increments by means of system
ledgers without any additional effort.

1.10

combination of cable-stayed and swing


bridges as well as a 450 m foreland bridge.

14.00

The combination of detailed planning


work, continuous site supervision and
optimized system use was the basis for
ensuring fast construction progress and
excellent quality of execution.

The thickness of the massive bridge superstructure changed continuously from 1.10 m to 2.50 m.
Superstructure formwork and framework units could be easily adapted to suit the varying geometries and loads.

247

Trans-Rhumel Bridge, Constantine, Algeria


System solution for a complex bridge construction

With the help of the 3D planning, PERI


engineers developed a project solution on
the basis of mainly rentable system components. The individually designed and
flexibly adaptable superstructure formwork
with a well thought-out cycle sequence
saved valuable construction time.
The 750 m long cable-stayed bridge supported by two 130 m high pylons and six
bridge piers is an integral part of the 6 km
long urban motorway project. This has helped
to reduce traffic congestion in the city centre
which features a number of historical bridge
structures. Four lanes, with sidewalks on both
sides, cross the gorge-like Rhumel Valley at
a height of 80 m. The single-cell hollow box
cross-section features an extraordinary width
of almost 30 m. For its realization, which
included diverse project requirements, the
team of Algerian, Portuguese and German
PERI engineers working in close collaboration developed efficient formwork and scaffolding solutions. The systems used ranged
from TRIO panel formwork for the abutments and VST heavy-duty shoring towers
from the VARIOKIT engineerng construction
kit through to PERI UP working scaffold for
the assembly of the cable-stays on the
bridge pylons.
One of the biggest challenges was the bridge
superstructure above the pier heads. The
complicated geometry with differing crosssection widths as well as varying longitudinal
and transverse inclinations resulted in complex intersections. For this, PERI developed
a 3D-based, technical concept which was
easy to understand and implement without
any problems on the jobsite. The use of
rentable system components, in connection
with project-specific steel components,
proved to be the most cost-effective option.

248

Transport Engineering

Nelson Vasques
Project Manager
With PERI as our partner, we could handle our project without any problems and very cost-effectively.
The systems used allowed efficient and fast working
operations, whilst the on-site support was positive
and extremely helpful.

Contractor
Andrade Gutierrez/Zagope, Oeiras, Portugal
Field Service
PERIcofragens, Lda. Portugal, Queijas
SARL PERI Algeria, Algiers Office
PERI GmbH Germany, Weissenhorn Office

5
6.7

0
8.1

-2

3x

3.5

Up to 28 m high VARIOKIT heavy-duty shoring towers,


combined with PERI UP, supported the bridge superstructure in the edge sections.

Each superstructure section on the six


bridge piers had different geometries and
complex intersections, and were realized
in four height and three longitudinal
concreting cycles.

For the slab and web formwork of the starter, PERI


engineers combined horizontally-positioned brace
frames with VARIOKIT frame construction units.

The 8 m carriageway slab was constructed in the area


of the pier heads in three sections each with a 3.50 m
cycle length.

The new cable-stayed bridge bypasses the old town of


Constantine with its historic bridges, crossing the deep
Rhumel gorge.

249

Motorway Bridge V12 over the Rio Sordo, Vila Real, Portugal
Construction kit solution for falsework
and superstructure formwork

Transport Engineering

Contractor
INFRATNEL, Construtores do Tnel
do Maro A.C.E., Porto
Field Service
PERIcofragens Lda Portugal, Queijas
PERI GmbH Germany, Weissenhorn Office

The A4 motorway passes through the Maro


Mountain Range in the north of Portugal.
Near Vila Real, the route requires the building
of a 412 m long bridge for crossing the Sordo
Valley which is in the form of a five-section
structure with two separate superstuctures.
The almost 20 m wide and 3.60 m high prestressed concrete hollow box girders are
being realized using two different construction methods: the three middle bridge spans
with the balanced cantilever method and the
respective edge spans formed on falsework.
As falsework, the contractor is using heavyduty shoring towers from the VARIOKIT
modular system 6 m to 30 m high with
load-bearing capacities of 2,500 kN in each
case. The VST towers were erected as fourlegged individual structures which supported the 72 m long superstructure formwork
at defined load application points with axis
spacings of between 10 m and 24 m. Transversely, the tower measured 2.00 m in each
case, longitudinally between 2.00 m and
7.50 m depending on topographical and
static requirements. In those areas which
are subjected to particularly high loads,
additional legs with axis spacings of 37.5 cm
provided an increase in the load-bearing
capacities. This minimized material requirements as well as reducing the amount of
assembly work resulting in an optimized
utilization of the overall system.

The falsework was delivered to the construction site pre-assembled as 1.25 m to


10.25 m high variable frame arrangements,
further extended on the ground to form
tower segments, and erected and extended
with the help of a crane. Safe PERI UP
working platforms are used to ensure accurate positioning along with fixing in place
with bolts and pins. Together with the VST
towers, these were continuously added to
as required and were easily connected by
means of corresponding adapter elements.
In addition, both modular construction
systems are based on a metric grid pattern
so that the load-bearing system, working
levels and access technology could be
perfectly coordinated.

19.39

31.25

For construction of the motorway bridge


over the Rio Sordo, VST heavy-duty shoring towers were used as falsework 30 m
high and with leg loads of up to 600 kN.
Through the use of rentable system components taken from the VARIOKIT engineering construction kit for the superstructure formwork and shoring, the PERI
solution was extremely cost-effective.

The difficult terrain required supporting heights ranging


from 6 m up to more than 30 m.

The falsework for the edge sections was an important


component of the formwork and scaffolding solution for
the 412 m long motorway bridge.

The two modular systems VARIOKIT and PERI UP can


be ideally combined.

Both the superstructure formwork as well as the falsework were based mainly on the VARIOKIT engineering
construction kit.

F. Paiva, A. Monteiro, J. Campos, P. Rosa, J. Marques, L. Fidalgo


Construction Site Management Team
The falsework support provided for the edge sections was the biggest challenge
due to the difficult terrain. With VARIOKIT and especially the VST heavy-duty towers,
we were presented with a very practical solution that was designed precisely for the
given foundation areas. The concept could easily be implemented on site combined
with fast and safe assembly.

250

251

Bridge over the Dunajec, Tarnow, Poland


Fast and accurate through to bridge completion

Transport Engineering

Karol Malinowski
Site Manager
The PERI cantilevered construction solution offered
us many advantages: rapid realization due to the well
thought-out and simple operations as well as compliance with the required tolerances thanks to the practical formwork adjustment for precise construction
of the webs. Furthermore, the compatibility with
PERI UP ensures safe access points and working
areas without any additional effort indispensable
for the execution of such projects.

Contractor
Dragados S. A.
Field Service
PERI Polska Sp. z.o.o., Krakow and Warsaw Offices, PERI GmbH, Weissenhorn

much on safety. The compatibility with the


PERI UP modular scaffold was the basis
for the creation of safe working areas with
a minimum of effort for the construction
team. Using standardized connection parts,
PERI UP could be combined with the
VARIOKIT components.
The single-cell hollow box cross-section of
the superstructure varies in height from
around 2.50 m up to 6.10 m. The result was

a continuous change in the angle between


the outer side of the web and the cantilevers which meant the web formwork had to
be re-adjusted for each concreting section.
For this, PERI developed a simple and practical solution with variably fixable slab formwork and a formable steel sheet between
the web and carriageway formwork. The
construction team thus achieved extremely
accurate results in accordance with the
required low dimensional tolerances.

3.50 - 5.00

With some supplementary system components, the VARIOKIT engineering


construction kit can also be used for the
balanced cantilever construction method.
For the construction of the motorway
bridge near Tarnow, the construction
crew achieved a 4 to 5-day cycle thanks
to the easy to use, mechanical solution.
At the same time, the high requirements
concerning the very small tolerances for
the variable bridge cross-sections could
be fulfilled.

252

The 600 m long motorway bridge is supported by twelve pairs of 13 m wide piers.
The two parallel superstructures of the foreland bridges with hollow box cross-sections
were realized on falsework with the help
of VARIO GT 24 formwork elements as well
as ST 100 and MULTIPROP shoring towers.
For the 210 m long section between the
seventh and the tenth piers, the balanced
cantilevered casting method proved to be
the most cost-effective solution. A total of
four cantilever construction units were used
for constructing the bridge superstructure
in 48 casting segments respectively.
Construction of the superstructure moved

forward symmetrically in both directions


from the starting point of two piers with
3.50 m to 5.00 m long sections until the
gap was finally closed.
The VARIOKIT cantilevered construction
equipment demonstrated its great flexibility
during the forming of the bridge cross-sections and, at the same time, was easy to
operate. In particular, the moving procedure
to the next concreting section each time
was extremely user-friendly by means of a
hydraulic skidding system which is based
on PERI self-climbing technology. Apart
from the ease of use, the focus was very

For moving to the next section by means of hydraulic


drive cylinders, the construction team only required
2 hours.

The VARIOKIT engineering construction kit guaranteed


maximum adaptability for the wide range of bridge
cross-sections.

VARIOKIT and PERI UP could be ideally combined


and provided safe working platforms and access.

253

Dalsfjord Bridge, Norway


Self-climbing formwork with access technology

Transport Engineering

Contractor
Bilfinger Berger Ingenieurbau GmbH
BBS Schalungsbau GmbH, Bobenheim-Roxheim
Field Service
PERI GmbH Germany, Stuttgart and Weissenhorn Offices

On the basis of the ACS and RCS selfclimbing technology, the VARIO formwork climbed the pylons hydraulically
and without the need of a crane. In addition, a 90 m high PERI UP stair tower
provided site personnel very safe access
to the working platforms.

The pylons were realized in 24 sections, each with 4 m


concreting cycle heights whilst taking into account
inclined shafts and variable cross-sections.

The ACS self-climbing scaffold steadily moved safely


and smoothly upwards on climbing rails by means of a
hydraulic drive system.

50 km north of Bergen, a 523 m wide


suspension bridge majestically spans the
Dalsfjord. The two H-shaped pylons are
both around 100 m high and the upwardly
tapering cross-sections of the double piers
are designed with external pilaster strips.
With the help of the PERI self-climbing
solution, the construction team was able to
complete the 24 concreting sections in regular weekly cycles crane-independent and
regardless of the weather. For this, PERI
engineers combined the external ACS selfclimbing system with the rail-climbed RCS
positioned on the inside. The VARIO girder
wall formwork as part of the climbing units
provided the required shaping. A PERI
supervisor briefed site personnel during
the initial assembly and operational start-up
of the climbing formwork, and ensured
fast construction progress from the very
beginning.
Not only was the connecting bridge
between the two sets of pier formwork an
integral part of the PERI formwork solution:
a stair tower on the basis of the PERI UP
Rosett scaffolding system provided safe
access to the respective working platform.
The stair tower featured alternating staircase units with 64 cm wide flights of stairs
and continuously extended in accordance
with construction progress up to 92 m high.
The stairs were anchored at regular intervals with PERI push-pull props in order to
safely bridge the ever-growing gap to the
inclined pylon shafts as the tower increased
in height. For this, the existing anchoring
points for the ACS could be used.

Martin Schweizok
Project Manager
The PERI systems are well thought-out,
easy to understand and designed to meet
individual requirements no problems
whatsoever for our construction team.
As a result, we could maintain the tight
construction schedule as well as meeting
strict Norwegian safety requirements.

A 90 m high PERI UP stair tower supplemented the


complete solution which was developed through the
excellent cooperation with the project management.

254

255

Pfnder Tunnel, Bregenz, Austria


Crosscut with a high proportion of system components

Transport Engineering

PERI planned, designed and delivered a


tunnel formwork carriage based on rentable system components in a very short
space of time. The execution proceeded
smoothly and without problems whilst
the dimensional stability resulted in
excellent concrete results.
Bernd John
Site Manager
The entire process went very
smoothly. It took just three weeks
from designing the formwork carriage
to the first concrete placement.

The 6.6 km long Pfnder Tunnel near


Bregenz connects the Austrian A14 Rhinetal
motorway to the A96 highway on the
German side. For realizing a continuous fourlane expansion, a second tube was excavated using a tunnel boring machine (TBM)
parallel to the 30-year old east tube and
then lined with pre-fabricated liner segments. A 43.10 m long crosscut combines
the new with the old tube and thus enables
evacuation to take place in the event of fire.
9.80

Due to the small length of the tunnel, PERI


designed a mechanical formwork carriage
solution. Generously-sized working levels
served the simple operability which apart
from high degree of safety was given top
priority. Shuttering and striking was carried
out by means of spindles whilst the formwork carriage was moved using flanged
wheels on crane rails. In spite of its filigree
construction, the formwork carriage provided high dimensional stability which resulted
in excellent concrete finishes.

6.83

Contractor
Alpine BeMo Tunnelling GmbH,
Innsbruck
Field Service
PERI Ges. mbH Austria,
Nudorf ob der Traisen Office
PERI GmbH Germany,
Weissenhorn Office

For this, PERI provided a cost-effective


formwork solution based on rentable
VARIOKIT system components. The
formwork carriage was thus extremely
economical and, in particular, was available
at very short notice. In order to minimize
the assembly work on site, seven sub-segments were prefabricated in the PERI
assembly hall and delivered to the construction site. After only 10 days, the construction
team could begin work on the first of altogether seven concreting segments. The
standard length of the tunnel segments
was 5.90 m; after a short period of introduction, a 3-day cycle could be achieved.

Shuttered

The latticework structure of the formwork carriage


provided excellent accessibility for all required work.

256

Struck

For placing the concrete, the BPA concrete pump


connections were integrated in the formwork elements.

Connecting the crosscut to the new main tube was also


part of the PERI solution based on system components
such as SLS heavy-duty spindles, RCS rails, GT 24 formwork girders and SRU walers. Anchoring to the steel
formwork carriage of the main tube was not required.

257

Hallandsas Tunnel, Sweden


One tunnel formwork carriage for two diameters

For the Hallandsas Tunnel, VARIOKIT


could be used extremely versatilely for
the assembly and dismantling sections
of the tunnel boring machine with a generously-sized excavation cross-section.

Shuttered

Acceptance of delivery: project managers


and PERI engineers during the test run on
the PERI site in Weissenhorn.

and dismantling work in the tunnel was


not required. In connection with the use of
rentable system components, the VARIOKIT
solution was therefore extremely costeffective.
PERI engineers developed two formwork
carriage constructions with hydraulically
controlled shuttering and striking procedures. The bottom slab formwork was
mounted on a support frame whose launching beam bridged two section lengths and
could be freely moved independently of the
formwork. With the help of a second formwork carriage, the side and ceiling arches
were formed and concreted together.
Moving took place using heavy-duty rollers
on an integrated mobile frame.

Final lining: the same


formwork carriage for
realizing the 60 cm thick
reinforced concrete inner
shell without any timeconsuming modification
work.

8.84

Pre-lining: bottom slab


and arched formwork for
concreting the external
diameter of 10.08 m as
a securing structure.

The main drive was carried out by means of


a closed tunnel boring machine whilst the
problematic sections with the expected
strong water penetration were conventionally realized with the help of a VARIOKIT
tunnel formwork carriage. The bottom slab
and arched formwork carriages were
designed so that both the pre-lining as well
as the final lining could be carried out using
the same formwork carriage without any
time-consuming modification work. Here,
the diameters were 10.08 m and 8.84 m,
with section lengths of 6.00 m in each
case. The multiple use resulted in reduced
on-site material requirements and also
meant that time-consuming assembly

10.08

The 8.7 km long twin tube railway tunnel


runs through the hills of the Hallandssen
area in southern Sweden and significantly
reduces the travelling time between Malmo
and Gothenburg. The realization was long
regarded as one of the worlds most difficult tunnel building projects: heavy water
ingress and ecological problems due to the
use of environmentally-unfriendly stabilizing
agents meant that construction work,
which had begun in 1992, came to a halt.
Years later, construction work was resumed
this time taking into account all boundary

conditions along with maintaining high


environmental standards.

Transport Engineering

Struck

Shuttered

Visualization of complex formwork processes: the 3D planning makes technical


solutions more comprehensible and demonstrate the whole construction process in
a virtual form. On the left, the bottom slab formwork carriage with movable launching
beam; on the right, the arched formwork carriage on an integrated mobile frame.

Struck

Contractor
Skanska Vinci HB
Field Service
PERIform Sverige AB, Halmstad
PERI GmbH Germany, Weissenhorn Office

Kieran Deasy
Site Manager
The cooperation with PERI was really positive the project engineers provided us with
practical solutions right from the very start.
The formwork carriage fully met our project
requirements, was extremely practical and
easy to use.

258

259

Hongkong-Zhuhai-Macao Bridge (HZMB), China


Forming machine for the worlds longest immersed tunnel

Transport Engineering

Lin Ming
Project Director
PERI convinced us not only with its expertise
and vast project experience but also with very
high efficiency and strong cooperation. We would
like to thank the PERI project team for its great
commitment in this unique project.

The 180 m long tunnel tubes are moved from the field
factory into a dry dock and sealed with bulkheads; the
dry dock is then flooded and then towed out to sea to
the lowering point.

Contractor
China Communications Construction Company Ltd. (CCCC)
Field Service
PERI GmbH Germany, Weissenhorn Office

The longest underwater tunnel in the


world is being realized with PERI knowhow: two hydraulically-operated shuttering machines are being used for the efficient realization of 33 tunnel elements
with a length of 180 m using the incremental launching method.

together with Macau and Zhuhai. Central


element of this ambitious project is the 6 km
underwater tunnel. Positioned 45 m below
the surface of the water, the six-lane carriageway is in the area of the approach flight
path for Hong Kong International Airport,
Chek Lap Kok. Two artificial islands form the
transitions between the tunnel and bridge
structures. In a field factory, two production
lines are being used to produce a total of

Through a 35 km long road connection across


the Pearl River Bay, Hong Kong can now grow

260

33tunnel elements. Each of the reinforced


concrete tubes for the standard sections is
180 m long, 38 m wide, 11.40 m high and
weighs 72,000 t. With the help of the two
PERI forming machines, 22.50 m long
sections are constructed one after the other
each time using the incremental launching
method. Altogether, eight such segments
form one tunnel element which is subsequently moved into a dry dock and then

The 3D graphic shows one of the two production lines


with three sets of tunnel formwork as horizontal moving
device as well as stationary external and slab formwork.

The tunnel elements are cast in eight individual


segments each 22.50 m long without ties and in
compliance with strict dimensional tolerances.

The internal formwork moves hydraulically over the


launching beam into the reinforcement cages, and thus
in a concreting position.

towed to the point of installation on the seabed using a lowering basin.

position after each operation and thus


retract into the prefabricated reinforcement
cages. In addition, the shoring construction
and portal crane as well as two stopend
formwork variants are likewise important
components of the PERI overall concept.

and without anchors. As a result, thousands


of tie points can be saved this minimizes
the danger of leakage. Around 30 hours are
required for concreting a complete segment
with 3,600 m of concrete being formed.
The planned service life of 120 years places
enormous demands on all construction
materials used and requires site personnel
to achieve the highest level of quality standards, all within a tight schedule.

Per production line, the hydraulically-operated PERI formwork solution consists of six
main structural components: slab formwork, two external and three internal sets
of formwork. Together with the 50 m long
truss girders, this forms a horizontal moving
device in order to return to the concreting

With the help of the PERI process engineering, the bottom plate, external walls
and slab can be constructed monolithically

261

Strasswalchen Bypass, Salzburg, Austria


Economical formwork concept with system components

Transport Engineering

10.40

6.10

1.00

0.55

Contractor
HOCHTIEF Construction Austria GmbH & Co KG
Field Service
PERI Ges. mbH Austria, Nussdorf ob der Traisen Office
PERI GmbH Germany, Weissenhorn Office

Boris Grlitzer
Site Manager

Shuttered

Struck

PERI provided the most cost-effective and efficient formwork concept


for our project requirements. And the
assembly supervision by the PERI
supervisor worked very well.

Unobstructed tunnel access for site traffic: HD 200 heavy-duty props and VARIOKIT
diagonal bracing carried the loads into the available strip foundations of the tunnel.

A more than 20 m long, hydraulically


controlled VARIOKIT tunnel formwork
carriage was used for the two tunnel
tubes. The high proportion of rentable
system components, minimum crane
requirements and the low number of
anchors resulted in an economic formwork solution.

262

between 55 cm and 75 cm thick, with


heights varying from 5.40 m to 6.50 m.

Certain parts of the Strasswalchen western


bypass have underground stretches of road
which run through two tunnels 688 m and
267 m long respectively. Although both
tunnels have a clear standard width of
10.40 m, there are a range of wall heights
and slab inclinations. The walls of the
arched rectangular cross-section are

PERI project engineers planned a tunnel


formwork carriage based on VARIOKIT system components which meant geometric
adjustments could be quickly and easily
carried out. By coupling the two units, the
construction team was able to cost-effectively realize the total of 54 sections using
20.60 m standard cycle lengths. The wall
formwork with a waler line consisting of
RCS rails was extremely rigid which meant
only three anchors were required for the
complete height of the wall this saved a
lot of work. In addition, the client demanded
a design solution for the stopend formwork

Two coupled tunnel formwork carriages consisting of


VARIOKIT system components formed the over 20 m
long construction.

Due to the hydraulic equipment with moving units,


a weekly cycle could easily be achieved.

whereby no bracing was necessary in those


areas already concreted with load transfer
taking place via the VARIOKIT construction.
With the help of the integrated hydraulics,
shuttering and striking was carried out
quickly as well as facilitating accurate
height adjustments on the formwork carriage. Thanks to the integrated moving unit,
the decoupled carriage units could be
moved very quickly and easily. After this
procedure, the two formwork carriages are
re-coupled and prepared for construction of
the next block. The external formwork could
be pulled on heavy-duty rollers positioned
in U-profiles by means of a cable.

The external formwork could be moved on heavy-duty


rollers positioned in U-profiles by means of a cable
without requiring a crane.

263

Underpass for wild animals R-88, Albi/Rodez, France


Cost-effective realization of an arched tunnel for wild animals

Thanks to the straightforward operations of the VARIOKIT formwork carriage,


pre-assembled formwork elements and
support provided by a PERI supervisor,
the required four-day cycle could be
quickly reached. With the PROKIT safety
system, the project solution was complete as well as being particularly safe.

Choosing the right formwork concept


was the key to success. The VARIOKIT
solution in conjunction with the excellent cooperation with the PERI team
ensured we could maintain the construction schedule and achieve optimal
results.

0,50

15,00

The extensive utilization of rentable system


components significantly increased the costeffectiveness; in addition, PERI supplied
pre-assembled formwork elements and platforms with up to 2.50 m widths on a just-intime basis to the jobsite. The focus was on
the ease of use. Due to the low number of
uses, it was decided not to use hydraulic
components for shuttering and striking.
In order to pivot the side elements inwards,
only the lowest spindle had to be used.
After releasing the heavy-duty wedges, the
formwork unit is lowered by approx. 8 cm
and then the formwork carriage was pulled
by means of winches into the next section.
0,50

The semi-circular, 15 m wide


tunnel formwork carriage
allowed unhindered access
of construction site traffic in
a longitudinal direction.

1,00

8,24

Contractor
Sogea Sud-Ouest TP, Toulouse
Field Service
PERI SAS France, Meaux and Sud-Ouest Offices

The 80 m long wild animal underpass close


to a nature reserve was part of a four-lane
highway expansion between Lyon and Toulouse. The generously-sized semicircular
cross-section, with a width of 15.00 m and
a height of 9.24 m, was selected so that
the animals do not shy away from using the
tunnel a small stream also runs along the
complete length. The tunnel was constructed using the cut-and-cover method and
above the bottom plate as a single unit.
The main components of the 10 m long

formwork carriage were steel walers, main


beams and heavy-duty spindles from the
VARIOKIT engineering construction kit. For
the transfer of loads into the strip foundations, HD 200 heavy-duty props were used.

0,50

Julien Pasqualetto
Site Manager

Transport Engineering

Shuttered

Focus on the highest level of safety: the generously-sized


working platforms are equipped with PROKIT side mesh
barriers.

The use of mostly rentable system components


significantly increased the cost-effectiveness of the
individually-planned formwork carriage.

Struck

The mechanically-operated formwork carriage was 10 m


long and the construction team required four days for
each concreting section.

Hydraulic jacks lifted the formwork carriage


into the concreting position again and the
side elements were then spindled upwards.
After fast installation of the reinforcement
facilitated through a high degree of pre-fabrication, a mobile crane moved the external
formwork into position. This consisted of
only two elements per side. 12 concreting
windows were used for placing the concrete, compaction was carried out through

264

internal vibrators. Even without hydraulic


support, a 4-day cycle could quickly be
achieved.
The safety of site personnel also had the
highest priority: the carriage had generously-sized working levels, reliably secured
with 1.10 m high PROKIT side mesh barriers. Only three system components are
required side mesh barrier, post and foot

slab which reduced assembly time and


effort here. The posts automatically locked
in position when inserted into the slab feet;
subsequently, it was a simple matter of
attaching the 240 cm long mesh barrier.

265

Wankdorf Underground Roundabout, Bern, Switzerland


Load-bearing and form-giving project solution for underground
roundabout

Transport Engineering

Marcel Knzler, Project Manager


and Manfred Ebener, Foreman

The complex construction task with up to 2.70 m high


beams and 1.20 m thick reinforced concrete slabs
required a comprehensive formwork solution.

Load-bearing combination: MULTIPROP slab props were connected


with MRK frames to form shoring towers which supported the
subsequently installed GT 24 double main beams.

Re-positioning a roundabout almost 10 m


under the ground transformed a somewhat dismal downtown intersection into
an attractive gateway to the countrys
capital. PERI provided a comprehensive
formwork solution for the realization of
the massive beams, reinforced concrete
slab along with the conically-shaped
roundabout walls formed in architectural
concrete.

The customized wall formwork elements for


the curved external walls of the roundabout
were prefabricated on the basis of the PERI
VARIO GT 24 girder wall formwork system.
The radii ranged from 30 m to 45 m with a
wall inclination of 10:1. Particularly advantageous was the combined use with TRIO
panel formwork on the opposite side. For
this, the tie points of the VARIO elements
were matched to the TRIO tie arrangement.

Wankdorfplatz was transformed into a


two-storey structure and the underground
roundabout with a 50 m diameter has accelerated the flow of traffic. At the same time,
space was created for pedestrians and
cyclists above ground as well as greatly
improving bus and tram connections. For
construction of the pre-stressed beams and
reinforced concrete slab along with the conically-shaped roundabout walls in architectural concrete quality, PERIs formwork
solutions were used consisting mainly of
rentable PERI system equipment which
perfectly matched the requirements of the
contractor. Due to the traffic intersection
being heavily frequented during the construction period, only limited storage space
was available which meant the formwork
materials were delivered to the jobsite on
a just-in-time basis.

Construction of the 1.80 m wide, crossshaped beams with heights between 1.15 m
and 2.70 m, took place on a combined loadbearing and working level which angled
upwards to the centre of the roundabout.
This was formed using GT 24 twin main
beams and VT 20 cross beams, supported
by shoring towers consisting of MULTIPROP
slab props connected with MRK frames.
Variable height adjustments could be carried out very quickly by means of the freerunning collar and the integrated measuring
tape. TRIO panel formwork also found use
as side formwork. The double thickness
formlining, screwed on from the rear,
resulted in excellent architectural concrete
surfaces.

266

With pre-fabricated VARIO GT 24 wall


formwork elements, the inclined external
walls of the roundabout were realized in
architectural concrete quality.

PERI complied with our requests


right from our very first meeting.
The comprehensive support planning,
static, logistics through to the on-site
service also had a very positive
impact on the project.

The four truncated cone-shaped slab segments are up to 1.20 m thick with a 3 %
gradient on the upper side as well as different inclinations and a number of height
offsets. The extremely tight construction
schedule meant that sufficient formwork
materials had to be available on site for
the complete slab area approximately
1,400 m. For the intermediate platform
that covered the entire area, GT 24 cross
beams were radially positioned on GT 24
twin main beams which was in turn supported by the MULTIPROP system. The
precisely assembled form was achieved
by means of additional modules.
Due to the accurate prefabrication at the
PERI assembly hall, they could be quickly
assembled on site.

Contractor
ARGE Wankdorfkreisel Los 3
Implenia AG, Frutiger AG and Marti AG
Field Service
PERI AG Switzerland, Ohringen Office

267

Water Retaining Structures

Water engineering projects serve to


promote the utilization of water as
well as the regulation and control of
stretches of water whilst taking into
consideration the environment and
resources.
In order to create or protect habitats,
the regulation of water courses is often
associated with complex structures comprised of massive components. For the
execution of the construction work, this
often means single-sided forming operations without the use of ties. In addition,
the selection of the most appropriate
anchor and sealing system to achieve
a watertight finish plays a crucial role.

268

269

Panama Canal Lock Facilities, Panama


Innovative climbing technology and impressive performance

Water Retaining Structures

Jos Pelaez
Site Manager Gatun/Atlantic

PERI supports the construction project of the century with the planning and
delivery of huge quantities of formwork and scaffolding systems.

The expansion of the Panama Canal is


the largest single order in the history of
PERI: a challenge in terms of know-how
as well as performance and the ability
to deliver. PERI Spain and PERI Panama
were responsible for the formwork planning, logistics and on-site assistance
competently supported by PERI headquarters in Weissenhorn. Well in time for
the start of construction work, the system equipment was sourced from the
PERI logistics centres as well as being
produced within the space of only a few
months and then shipped to Central
America. Altogether, more than 700 containers were needed for the operation.

Essential element of the PERI solution


for forming the massive components is
the new SCS climbing system.

In three lock chambers formed that are


positioned one behind the other each lock
is 403 m long and 55 m wide the continental divide has been overcome which is
located 26 m above the level of the Atlantic
and Pacific. Three huge economising basins
serve the purpose of re-using about 60 %
of the water required for individual lock
operations. To ensure that the tight schedule can be maintained, over 4,200 site personnel process 6,300 m of concrete on a
daily basis in two shifts. Within a three-year
construction period, approx. 6.6 million m
of concrete and 337,500 t of steel will have
been required; the total area to be formed
is over 2.2 million m. The construction site
facilities include 70 cranes and 30 concrete
pumping stations, and there is also an
immense need for formwork and scaffolding material along with a comprehensive
overall concept.
PERI provides the consortium of building
contractors with an ideal combination of
formwork know-how, performance and ability to deliver as well as innovative system
equipment. An essential element of the
PERI solution is the new SCS climbing
system for single-sided applications. The
modular system with multi-part brackets is
flexibly adapted to suit the geometry of the

270

Optimally adapted to suit construction


site requirements, the system utilization
also provides extremely safe access
means.

With PERI, we have found the right


partner for our Panama Canal project.
The PERI team prepared a detailed
technical solution for each lock component and provided our GUPC construction team with perfect support.

Contractor
Grupo Unidos Por el Canal, SA (GUPC) Joint Venture:
Sacyr Vallehermoso, Spain; Impregilo, Italy;
Jan De Nul, Belgium and Constructora Urbana, Panama
Field Service
PERI S.A. Spain, Algete/Madrid; PERI Panama Inc.,
Panama City; PERI GmbH Germany, Weissenhorn Office

The SCS working platforms can be inclined by 15 and 30


which means site personnel can always work safely.

structure and, as SCS 250 with formwork


carriage and a 60 cm retraction distance,
provides sufficient working space. In
accordance with the project requirements,
the brackets are combined in different areas
with either VARIO girder wall formwork or
TRIO panel formwork. Different shoring systems taken from the PERI product portfolio
support the slab formwork and tables being
used. Here, the PERI UP Rosett in particular
demonstrated its extreme versatility: as
shoring and for the erection of safe access
points.

Rafael Sarmiento
Site Manager Miraflores/Pacific
For more than 95 % of this project,
we have relied on PERI systems. PERI
has not disappointed us, they have
shown great commitment and provide
us with good solutions and services
for problem-free working operations.

271

PPL Holtwood Hydroelectric Station, Holtwood, USA


Heavyweights brought into shape in a safe and economic
manner

Water Retaining Structures

Contractor
Walsh Construction, Pittsburgh
Field Service
PERI Formwork Systems, Inc., USA, New York
and Baltimore Offices;
PERI GmbH Germany, Weissenhorn

Joseph DeFiore
Project Manager
The expertise of PERIs engineering staff was invaluable to our project. Their unique and innovative
formwork designs served a variety of applications,
including a challenging shoring design utilizing the
VST System. PERIs solution allowed us to execute
our project in a safe, productive and timely fashion.

For the construction of the massive walls of the intake


channels and powerhouse, the PERI overall solution was
supplemented by wall formwork systems and climbing
scaffold.

For increasing the generating capacity of


the 100 year old Holtwood hydroelectric
power station on the Susquehanna River,
the project management decided in
favour of the formwork and shoring concept of PERI USA engineers after carefully reviewing proposals from numerous
vendors. Essentially, VARIOKIT heavy
duty shoring towers served to safely
transfer the enormously heavy loads
from the slabs of the intake structure. In
addition, the planning and supply of the
formwork and scaffolding was from a
single source so that the systems used
were perfectly matched to one another.

Expansion measures included an intake


structure as well as a powerhouse characterized by their large dimensions resulting
in high loads being imposed on the formwork and shoring. One of the biggest challenges was maintaining the tight schedule.
For the north wall and 30 m high south wall
of the powerhouse along with the pier walls
of the six bays of the two turbine units,
CB 240 climbing brackets were combined
with TRIO panel formwork to form climbing
formwork units. For single-sided concreting
of the external walls against the rock face,
the SKS climbing scaffold system was used
in combination with VARIO GT 24 girder
wall formwork.

PERI supplied the VARIOKIT heavy duty shoring towers for the intake channels as preassembled thereby ensuring assembly time on site was kept to an absolute minimum.

272

Extremely high loads had to be carried to the


ground during construction of the intake
structure roof: slab thickness of up to 4.60 m
and the 13.20 m height that had to be
bridged required heavy duty load-bearing
shoring. VARIOKIT shoring towers were
used with three separate towers being
aligned in a single row in each of the bays.
The 6 and 4-legged towers were positioned
on HDT main beams with a corresponding
special wedge connection component compensating for the bottom 34 % slab inclination. For height adjustment at the top of the
towers, VST head spindles were utilized
which allowed hydraulic lowering and lifting
under full load. PERI delivered the shoring

Due to their high rigidity, the heavy duty


towers could be lifted as complete units
by crane.

Compatible: safe working platforms with


PERI UP Rosett modular scaffolding.

to the jobsite as pre-assembled, and after


the final assembly on the ground, the units
could be quickly positioned between the
intake walls with the crane.

ly and efficiently using the mobile hydraulic


lowering device and the towers were subsequently lowered onto roller bearings and
pulled out of the intake structure.

With PERI UP Rosett, safe working platforms


and up to 30 m high access points were
realized thanks to the compatibility with
VARIOKIT system connecting parts. In addition, GT 24 lattice girders, SRU steel walers
and RCS rails served as system components
for the slab formwork elements. These were
also pre-assembled on the ground and then
flown into place with the crane. The striking
procedure was carried out extremely quick-

The PERI modular construction kit with


mostly rentable standard components
allowed project-related rental of large quantities of materials resulting in very costeffective construction. Apart from the system equipment, the PERI overall solution
includes all technical documentation such
as static calculations, assembly drawings as
well as assembly support and continuous
on-site support.

273

Vianden Pumped Storage Plant, Luxembourg


Versatile systems complementary construction site planning

Water Retaining Structures

Jrgen Mller
Site Manager Underground Operations

Underwater gallery: with help of the coupled VARIOKIT


formwork carriage, a 12 m section of tunnel was realized
on a daily basis.

The first construction phases featured an extremely tight


curvature radius of 25 m which was polygonally formed
using 5 m cycle lengths.

Shuttering and striking could be carried out efficiently


by means of hydraulic support.

The complex geometry of the underground power plant, complete with massive reinforced concrete structures,
required the use of flexible, versatile
formwork systems and continuous onsite support. The site-compliant planning
undertaken by the PERI engineers took
into account all boundary conditions
including a large number of mounting
parts while detailed practical solutions
were also developed within a very short
space of time.

demands now reaches 1,300 MW. The new


machine uses the existing upper and lower
reservoirs. Inside the mountain, new caverns as well as dedicated intake and outlet
structures were required. The rock cavity
alone for the power house measures 52 m
long, 25 m wide with an impressive height
of 55 m.

frames for those areas requiring single-sided forming. In addition, TRIO also served as
side formwork for beams and parapets. Furthermore, the upper sections of the turbine
shaft in the power house were polygonally
formed with the help of TRIO articulated
corners whereby RUNDFLEX could be continuously adjusted to match the different
radii for the shaft walls at the bottom.

The pumped storage plant in Vianden on


the German-Luxembourg border was
recently expanded through the addition of
a 200 MW pump turbine. As a result, the
capacity of the power plant for peak period

For the almost 2 years of structural work,


the construction team used proven and
versatile systems. As a universal supporting
system, the ST 100 stacking tower could
be used with support heights ranging from
1 m to 15 m, often with varying contact
areas. With the TRIO panel formwork, the
differing wall heights could be cost-effectively realized, with the help of SB brace

The different cross-sections of the turbine tract in the


power house could be cost-effectively constructed with
TRIO and RUNDFLEX.

The ST 100 stacking tower required only 5 system components for all heights and was mounted without
tools.

The support and cooperation with


the PERI engineers was exemplary
everything worked perfectly.

Concreting of the 500 m long underwater


gallery with a 5 m internal diameter was
carried out in 12 m standard sections using
a coupled VARIOKIT tunnel formwork carriage. Striking, moving, shuttering and concreting operations were performed on a
daily basis with hydraulic support. PERI
engineers designed their construction
based on the intention that the extremely
tight curvature areas at the start, with an
axle radius of 25 m, could be polygonally
realized. Only in the transition area to the
straight tunnel tubes with a 10 % incline in
the direction of the outlet structure were
the carriages coupled.

Contractor
ARGE Erweiterung PSW Vianden, Los 1;
Ed. Zblin AG, STRABAG, Jger Bau
Client
Socit lectrique de lOur (SEO), Vianden
Field Service
PERI GmbH Germany, Weissenhorn Office

274

275

Cooling Water Tank,


Gas Power Plant, Putrajaya, Malaysia
Circular tank cost-effectively climbed
and reliably sealed

Water Retaining Structures

The PERI project solution for the almost


34 m high cooling water tank included
an economical climbing concept with
accurately assembled formwork elements, as well as the reliable tie technology and sealing method.
The 33.70 m high circular tank for cooling
water storage has an internal diameter of
45.50 m, and was constructed using in-situ
concreting operations. The 75 cm thick reinforced concrete wall is vertically reinforced
by means of four pilaster strips in the ring
wall integrated buttresses, each 1.40 m
thick and 4.20 m long.
PERIs Malaysian engineers provided the
construction team with a cost-effective but
efficient climbing formwork solution with
the VARIO GT 24 girder wall formwork system and CB 240 climbing scaffold. Compared to a conventional circular formwork
system, a large number of cost-intensive tie
points could be saved with the use of the
VARIO system. In addition, numerous steel
installation elements in the shear walls for
determining the tie positions were taken
into consideration.

Contractor
Sunway Construction Sdn. Bhd.
Field Service
PERI Formwork Malaysia Sdn. Bhd., Seri Kembangan
Office

A total of 128 rounded VARIO elements brought the


cooling water tank with its 45.50 m internal diameter
cost-effectively into shape.

Together with the type-tested CB climbing


scaffold system, the formwork and scaffolding could be moved using only one crane
pick to the next section with a 4.25 m concreting cycle height in each case. In each
case, two VARIO panels together with a
CB platform formed one climbing unit, with
5.40 m external and 4.50 m internal standard platform lengths. With support provided

by a PERI supervisor, a total of 128 VARIO


panels were accurately produced on the
assembly area of the construction site.
The friction-locked connections between
the steel walers were achieved by means
of VARIO articulated couplings while the
additional infill spaces provided the exact
curvature of the formlining.

Especially for structures with special requirements,


such as watertightness, selection of the right anchor
technology is crucial. With the SK system, the tie points
are closed and reliably sealed by means of bonded
concrete cones.

4.25

0,75

Subba Rao V. Semenchalam


Assistant General Manager

Assembly of the finishing platforms took place after


moving to the third of eight standard sections.

45.50

For a project like this, the right choice of


formwork system is tremendously important.
We decided in favour of PERI because the
systems are easy to use and ensure safe
operational sequences. In connection with
the PERI implementation planning and the
construction site support, we can achieve
fast cycle times.
One CB 240 platform and two VARIO elements formed
one climbing unit in each case for the construction of
the 33.70 m high reinforced concrete wall. The PERI
climbing formwork solution took into consideration
integrated buttresses to act as vertical bracing elements
in the ring wall.

276

277

Industrial Structures

Industrial buildings and installations


normally fulfil operational and economic requirements. Industrial building also includes the construction of
power plants for generating electricity
as well as their expansion, maintenance and modernization.
The planning and realization of industrial
structures and installations is determined
by the demands of current and future
production processes. Functional and
economic aspects outweigh any architectural requirements which usually are of
secondary importance. The actual execution is often connected with stringent
safety regulations; at the same time,
structural work to be carried out and
technical equipment installation also
require close coordination of the construction sequences. Approvals, type
tests and technical documentation serve
to verify the quality and reliability of the
system equipment used.

278

279

Westfalen Power Plant, Hamm, Germany


High level of safety for assembly and use

Industrial Structures

Zbigniew Zo
Site Manager
The PERI UP Rosett Flex system fulfils the
three most important requirements in industrial
construction: high level of working safety, optimal
adaptability and fast scaffold assembly

The PERI scaffolding solution took into account the


existing steel structure along with the walkways which
had already been installed.

During the assembly work as part of the


new power plant development, PERI UP
Rosett Flex proved to be extremely
adaptable and thus fulfilled the highest
requirements regarding the working
platforms which were to be installed.
Given that the modular scaffold was
mounted with the guardrail in advance,
required safety levels for the scaffolding
assembly team was provided to a high
degree.

of working platforms from the PERI UP


Rosett Flex modular scaffolding system.
Thus, one externally-mounted working scaffold with integrated 75 cm flights of stairs
was used for the final assembly of the eight
inlet ducts. The scaffold solution could be
optimally adjusted in a metric grid arrangement to suit the up to 4.50 m cantilevered
funnel shape suspended in part on a scaffold construction comprised of PERI UP
system components.

With the two new D and E blocks, the


Westfalen power plant increased its
capacity by 1,600 MW. The high efficiency
and extremely effective filter and purification facilities make the coal-fired power
plant in Hamm the most modern in the
world. As the upgrading plant was to be
fully integrated into the existing site, all
construction and installation work had to
be carefully coordinated to match ongoing
power plant operations.

The PERI UP system grid was particularly


advantageous for the spatial scaffolding of
the funnel filter: scaffold bays could be horizontally and vertically divided almost arbitrarily with the help of standard components. As a result, the bay lengths of the
lower sections could be generously-dimensioned for easy access and with a minimum
use of materials. In the area of those relevant components with geometrical adaptation, 300 cm scaffold bays, for example,
were divided into three sections of 75 cm,
150 cm and 75 cm widths, so that construction could continue upwards with reduced
bay widths.

On the two 64 m long and 35 m high electrostatic precipitators for flue gas desulphurization, access for the welding and
insulation work was realized with the help

Client
RWE Generation SE, Hamm
General Contractor Flue Gas Purification
Hitachi Power Europe GmbH, Duisburg
Insulation Work
Kaefer SA, Polaniec, Poland
Field Service
PERI Poland Sp. z o.o., Pochocin Office
PERI GmbH Germany, Weissenhorn Office

280

With the PERI UP Rosett Flex system grid, the steel


construction could be modified as well as achieving
optimum adjustment to suit the filter funnel.

Also, the insulation work on the 35 m high outer sides


required a safe working scaffold as well as stair access
adapted to match the steel structure. The modular scaffolding assembly was carried out extremely safely with
the guardrail in advance which meant rope protection
was not required.

281

Biocel Pulp Mill, Paskov, Czech Republic


Systematic adaptation for completely safe working conditions

With the help of the PERI UP Rosett Flex


modular scaffold, the working platforms
could be optimally adapted to the silo
structural components without anchors
and pressure supports. As a result, all
welding, coating and installation work
could be carried out safely and according
to the required level of quality.
Radim Skora
Managing Director
The silos and the technical equipment with the countless number of
pipes in particular, presented an enormous challenge for the scaffolding
work. With PERI UP, we managed to
provide a scaffolding construction to
the satisfaction of our customer.

The pulp mill in the Czech town of Paskov


has expanded and modernized its production facilities. The special pulp produced
there is an important raw material for further processing into high-quality cellulose
fibre products. For this, five 13 m high circular steel tanks were erected which featured
diameters of varying dimensions. PERI UP
scaffolding provided safe and comfortable
working conditions for the complex welding
and coating work.
For a long-lasting coating, the surfaces
were not under any circumstances to be
soiled or brought into contact with any
foreign matter. Therefore, the scaffold

Industrial Structures

construction was realized without anchors


and pressure supports, and was also provided with temporary roofing. Due to the metric system grid, the PERI UP Rosett Flex
modular scaffolding allowed bay lengths
between 1.50 m and 3.00 m and bay widths
of 0.75 m to 1.50 m to be combined with
each other in 50 cm and 25 cm increments
respectively. The adaptability provided by
means of internal brackets and steel decking mounted in chess board fashion meant
that all working areas were optimally accessible and a high level of safety was ensured
when the scaffolding was used.
In addition, especially advantageous was
the fact that individual decks could be
removed at any time and installed in another position. As a result, the scaffolding
could be subsequently self-adapted for any
unforeseen technical installation work
without complex scaffold assembly and
whilst maintaining the high level of safety.

Scaffold Contractor
Scaffmont s.r.o., Ostrava
Field Service
PERI spol. s r.o. Czech Republic, Jesenice and Prague

282

Safe working conditions: work could be carried out


quickly and safely on completely covered working levels
with non-slip surfaces.

60
5.

10
5.

Modular adaptation: ledgers could be installed in almost


any combination and the decks mounted in a chess
board fashion.

Due to the logically structured PERI UP Rosett Flex


system grid, the 43 m long scaffolding constructon
could be flexibly adapted to suit the different
container diameters without having to mount any
time-consuming additional components.

7.50

43.25

Short distances: the access technology was integrated


into the scaffolding construction with the help of
75 cm wide aluminum stairways.

283

Waste Incineration Plant,


Klaipeda, Lithuania
Mobile working platform
reduces time and material costs

The steel hall above the waste collection


bunker is almost 60 m long and 34 m wide.
The concept developed by PERI engineers
included a PERI UP Rosett working scaffold
for the assembly of the wall elements.
Furthermore, this also served as a 15 m
high support for a working platform based
on the LGS lattice girder system. This was
47 m above the bottom plate of the bunker
so that the bunker roof frame construction
could be completed.

Waste collection bunker and steel hall of the modern


waste incineration plant are 54 m high.

Contractor
JSC Litana ir Ko, Gargdai
Field Service
PERI UAB Litauen, Vilnius Office
PERI GmbH Germany, Weissenhorn Office

The working platform based on the LGS lattice girder


system was supported on wheels and moved by hand
to the place of assembly.

22.30

17.40

The waste incineration plant in Klaipeda is


the first thermal waste utilization facility in
the Baltic States and is regarded as a pilot
project. With a 50 MW heat and 20 MW
power output respectively, it covers almost
half the urban thermal energy requirements.
In addition, the recycling capacity of approx.
240,000 t/a household and industrial waste
as well as biomass, makes a significant
contribution for easing the burden on landfill sites in the region.

The 31 m long and only 7.50 m wide platform with integrated wheel units was supported on aluminium rails and could be
moved by hand in a longitudinal direction to
the next section. Compared to a flat scaffolding construction, time and material
requirements could therefore be significantly reduced. LGS girder segments were connected by means of 150 cm ledgers, which
had been pre-assembled on the ground and
then raised into position by crane. Due to
the limited load-bearing capacities of the
ground on one side of the hall, the platform

featured an 8 m cantilever on this side; as a


result, the span between the rails was
22.30 m.
An important element of the PERI scaffolding solution were the system components
taken from the extensive formwork portfolio. The use of SRU steel walers and RCS
climbing rails in the scaffold sub-structure
as well as anchors from the brace frame
programme avoided any on-site temporary
solutions and was also very cost-effective
due to the rentable components.

8.00

For moving the platform


below the roof girders,
the guardrails could be
temporarily removed.

29.50

The PERI scaffolding solution, complete


with a movable working platform in a
longitudinal direction, reduced material
costs and saved time. The compatibility
with rentable system components taken
from the extensive PERI product range
increased the cost-effectiveness and
safety levels at the same time.

Industrial Structures

The scaffold sub-structure serves as support for the rails


and as working scaffold for the wall-side indoor hall
assembly.

With the help of rentable system components, such as


the RCS climbing rails, large spans could be bridged.

Dmitrij Cariov
Site Manager
The PERI UP scaffolding solution with the LGS
platform spanning more than 30 m, met all our main
requirements regarding reduced use of materials
and comfortable working conditions. Designed as a
mobile unit, this allowed all assembly work to be
carried out safely as well as on schedule.

284

285

Grain Silo near Parma, Italy


High quality in continuous 2-week cycles

Industrial Structures

Type-tested and a high level of safety in all operational


areas: CB 240 and CB 160 climbing scaffold system on
the inside and outside.

7.00

0.85

7.00

0.85

7.00

0.40

Safe and convenient: PERI UP site stairs with 1.00 m


step widths and separate landings.

Contractor
Ghidini Egidio S.p.a., Alberi-Parma
Field Service
PERI S.p.A. Italy, Basiano Office

3.25

0.20

Optimal jobsite results: climbing formwork solution


with CB climbing platforms and accurately rounded
VARIO GT 24 wall formwork.

Mauro Ghidini
Contractor
Our goal was to achieve a high surface quality. With PERI, we found a
very competent partner and, with their
support, we were able to fulfil all the
requirements and complete the project to our complete satisfaction.
Cost-effective climbing concept: with a complete platform level and halved on-site wall
formwork requirements, fast and continuous work operations were achieved.

With the PERI climbing formwork solution, nine silos grew steadily upwards in
2-week cycles with reduced on-site
material requirements which were precisely adapted to the project requirements. Ready-to-use elements from the
PERI formwork assembly hall ensured
dimensional accuracy.

286

Nine grain silos stretch 52 m into the sky


with which the Molino Agugiaro & Figna
company in Collecchio near Parma significantly expanded its storage capacity recently. The circular silos, with a 7 m diameter
and 25 cm wall thickness respectively, are
connected to each other. 1,350 tons of
wheat are stored in the silos; a neighbouring building, which was constructed at the
same time, houses the new cleaning and
grinding plant with a daily production of 30 t.

In order to maintain the 8-month construction schedule as well as ensuring an optimal construction process, PERI engineers
combined a complete CB climbing platform
level with the amount of wall formwork
reduced by a half. As a result, rapid and
continuous working operations reinforcement, forming, concreting could be
achieved with reduced on-site material
requirements. The concept, with 16 climbing cycles and 3.25 m concreting cycle

heights in each case, took into account that


only one crane was available and could not
be worked around the clock.
VARIO GT 24 girder wall formwork elements
were used to form the silo walls, and the
formlining for the 3.50 m and 3.75 m internal
and external radii respectively was exactly
rounded by means of shaped timber formers. These were accurately pre-assembled
at the PERI assembly facility and delivered

ready-to-use to the jobsite. Tight connections


were ensured by using articulated couplings
which also meant that the formwork elements could be easily positioned. In addition, the PERI implementation planning
included construction-compliant realization
of the striking procedures within the constraint points. 88 CB climbing platforms
with CB 160 brackets on the internal and
CB 240 on the external sides of the silo
formed one complete working level.

Including the finishing platforms on the


CB brackets and concreting scaffolds on the
internal formwork, optimum accessibility
and safety was ensured on three levels.
This was complemented by an up to 40 m
high PERI UP steel staircase, mounted as
10-legged tower with 1.00 m step widths
and separate landings. Toe boards on the
landings and closed risers prevented any
small components from falling to the
ground.

287

Refuse Derived Heating and Power Station, Spremberg, Germany


Formwork, scaffolding and engineering for huge power plant
construction

The skeleton work for the power station complex


complete with fuel and slag bunkers, boiler house,
flue gas purification unit and tipping hall was realized
in only 18 months.

With PERI UP staircase towers, the working areas


could be safely accessed also at great heights.

For the massive components with a high


degree of reinforcement, PERI planned
and delivered the combined use of
climbing formwork, access technology,
reinforcement and shoring through to
the heavy-duty towers, optimally
matched to suit project requirements.

Construction site personnel continually


adapted the scaffold units to match the
building progress. The flexible fields of
applications maximized material utilisation
and the craneability of larger scaffold units
clearly accelerated the moving process.
Fast and safe access to all working areas
was provided by up to 60 m high PERI UP
staircase towers with 75 cm wide aluminium flights of stairs. Walkways and landing
junctions were also assembled with lightweight and load-bearing PERI UP Rosett
Flex system components. In addition, the
modular scaffold system was used as type
tested shoring for supporting heights of
up to 20 m and served as up to 10 m high,
craneable reinforcement scaffolding.

Four VST heavy-duty shoring towers from


the VARIOKIT engineering construction kit
supported the cantilevered massive components at heights of 23.60 m with a load of
over 200 t or 560 kN per leg. The heavy
duty towers were assembled easily and
safely in a horizontal position on the ground
using two 10 m sections which were supplemented with the corresponding base
and head units. The heavy-duty towers
could be ideally combined with the PERI UP
Rosett Flex modular scaffolding system in
order to form safe working platforms in the
head area. These had already been connected to the VST towers during assembly on
the ground and then erected together with
the tower unit this meant that no risky
assembly operations were necessary at
great heights.
In addition, PERI UP provided the basis for
all access means as well as the shoring and
reinforcement scaffold on the jobsite.

288

CB 240 climbing scaffold and VARIO GT 24


girder wall formwork formed crane-shiftable
climbing formwork units for constructing
the massive walls of the building with concreting cycle heights of 4 m. In particular,
the formwork concept took into consideration adapting the different climbing cycles
to suit the complicated building geometry
with haunched corners and gradual tapering
of the walls from 1.40 m to 0.30 m.

Industrial Structures

The massive power plant walls were climbed with


CB 240 and VARIO. With every fourth climbing cycle,
the wall thickness is reduced by 10 cm.

Hanno Pradel, Site Manager


Klaus-Dietrich Koch, Supervisor
The technical support provided by
PERI is extremely competent and professional and perfectly matches our
site requirements. With the VARIOKIT
heavy-duty tower, we especially like
the simple and time-saving assembly
with the help of system components
and connections. Regarding the work
and protection scaffolding, the support
system can be combined with PERI UP
in many ways. In addition, the scaffold
has a universal application and can be
moved by crane in large units.
Contractor
Glass Ingenieurbau Leipzig GmbH
Client
Spreerecycling GmbH & Co. KG, Spremberg
Field Service
PERI GmbH Germany, Leipzig, Cottbus and Weissenhorn
Offices

289

Building Redevelopment

Conversions, modernization and renovations of old buildings is construction carried out under value-preserving and urban development aspects.
Building redevelopment is increasingly
gaining importance from energy-conserving renovation of a detached house
or the modernization of municipal buildings through to upgrading an industrial
site which is then used for a new purpose. Also construction measures for
gaps between buildings on mature street
facades are included here, frequently
under the aspect of preservation issues.
In order to be able to also work quickly in
restricted spaces and without a crane,
the equipment used should be lightweight and preferably easy to move by
hand. As a rule, supporting structure
concepts and working platforms are
required, respectively adapted to all
geometrical and static requirements on
a project-specific basis.

290

291

Tallinn Oceanographic Museum, Estonia


Dome restoration with spatially adapted
shoring and working scaffold

Building Redevelopment

Harto Vallimgi
Site Manager
PERI scaffolding enables us to have
access and to reach the most complicated
constructions this guarantees the safety
of our jobsite workers.

Due to the metric PERI UP basic grid dimensions,


shoring towers and stairways could be integrated into
the birdcage scaffolding without any problems.

The PERI UP Rosett scaffold nodes offer a wide range


of connecting possibilities and provide very rigid node
connections with a high load-bearing capacity.

Optimal working conditions at a height of almost 20 m


for carrying out the extensive refurbishment measures
on the underside of the dome.

One of the cultural highlights of Tallinn is


a historical domed structure dating from
the time of the last Russian Czar which
was converted into an attractive oceanographic museum. PERI UP was optimally
adapted here to suit the geometry of the
almost 100-year old reinforced concrete
complex and was used for a wide range
of applications on both the interior and
exterior.

In order to be able to optimally work on all


areas of the underside of each dome, the
PERI scaffold solution featured stepped
working levels in 50-cm increments at
heights of 11 m at the corners and 19.50 m
at the centre of the dome. For exact geometrical adjustments in the edge sections,
the substructure was sub-divided in each
case into two 1.50 m wide fields. In addition, cantilevers have been installed using
standard node braces thus providing 1.50 m
extended platforms at both ends.

Here, the shoring towers were fully integrated into the spatial working scaffold
used for renovating the underside of the
dome. In addition, a light-duty aluminium
stairway with alternating staircase units was
centrally positioned in the working scaffold
which ensured safe and easy access.

The reinforced concrete renovation work on


the self-supporting shell-shaped construction
complete with three impressive domes,
without disturbing any intermediate supports, was extremely time-consuming and
labour-intensive. The old reinforcement was
exposed using an ultra-high pressure cleaning device, corrosion protection was then
applied, followed by injection work along
with replacement of any damaged reinforcing bars all this in order to subsequently
install an additional layer of reinforcement
and a 50 mm thick shotcrete covering.
The domes had to be temporarily supported
so that overall stability could be maintained;
at the same time, the PERI UP scaffold system served as a spatially adapted working
platform with integrated shoring and stair
access. The detailed design of the birdcage
scaffold was based on metric grid dimensions of 3.00 m by 3.00 m.

The ring beams of the lanterns, the opening


in the centre of the domes, were supported
during the entire renovation operations with
the help of PERI UP Rosett shoring towers.
These had grid dimensions of 1.50 m by
1.50 m and carried up to 40 kN per leg
with heights of 21 m.

For the refurbishing work on the outer sides


of the domed structure, PERI UP T 72
facade scaffolding was used. This provided
a twofold level of safety: during the assembly sequence featuring the guardrail in
advance and utilization when fitting inside
guardrails without any accessories a big
advantage in the case of this oceanographic
museum with missing external walls. Here,
too, a stair tower provided safe access to
the roof and, when necessary, to the
respective scaffold levels.

Safe working conditions also for outside work:


with PERI UP T 72 frame scaffolding with internal
guardrail and without additional components.

PERI UP T 72 facade scaffolding complete with


site access stair tower scaffold supplemented the
comprehensive solution.

Contractor
Nordecon AS, Tallinn
Field Service
PERI AS Estonia, Saku vald

292

293

Modernization of Motorway Underpass, Gstrow, Germany


Tunnel renovation in regular weekly cycles

Building Redevelopment

Contractor
H. F. Wiebe GmbH & Co. KG, Achim
Field Service
PERI GmbH Germany, Hamburg and Weissenhorn Offices

Sven Wichmann, Site Manager


Karlo Deffge, Foreman
With the PERI tunnel formwork carriage, we could
achieve the planned weekly cycles. The shuttering
and striking procedures, longitudinal moving as well
as the assembly and dismantling was implemented
smoothly thanks to the good assembly plans and
briefing by the PERI supervisor.

Retraction of
reinforcement

6.25

0.55

Struck

11.80

8.00

14.40

PERI engineers created an efficient and


through the use of rentable system components cost-effective formwork and
scaffolding solution for the refurbishment of an existing motorway underpass. With the VARIOKIT tunnel formwork carriage, the 4-man construction
crew was able to achieve the planned
weekly cycle also on account of the
problem-free shuttering and striking
procedures.

294

Significant damage to the polygonal-vaulted


underpass on the A19 motorway necessitated the construction of a replacement
structure. In addition, this resulted in
achieving a higher load-bearing capacity and
a structural widening from 52 m to 74 m.
Construction work included five 8 m long
standard cycles as well as two portal sections, and also featured an access portal for
agricultural machinery.

The site-compliant formwork carriage construction consisted largely of rentable system components and connections taken
from the VARIOKIT engineering construction kit. This solution allowed work to be
caried out in weekly cycles without a
crane and with only a four-man construction
crew. The formwork concept took into
account all the different stages of construction including retraction of the reinforcement using the tunnel formwork carriage as

well as the realization of an opening for


allowing the passage of agricultural traffic.
15 t of reinforcing steel was to be installed
per standard section. This was placed in an
extended and lowered position respectively
on the formwork carriage and subsequently
retracted and raised up to the existing
arched roof. Placing the highly compactable
concrete took place using 15 concrete pump
connections which were integrated in the
VARIOKIT formwork carriage construction.

The extended VARIOKIT formwork carriage stands ready


for placing the 15 t of reinforcement for the next casting
segment.

The F6 concrete was placed via 15 concrete pump


connections integrated in the VARIOKIT formwork
carriage construction.

In addition, PERI engineers took into consideration all scaffolding tasks as an integral part of a comprehensive project solution. Thus, PERI UP Rosett Flex modular
scaffolding mounted on the front side of
the formwork carriage served as a working
platform for operating the stopend formwork when extended. In the retracted concreting position, it could be back-anchored
in the cycle for the existing structure from
there. For efficient reinforcement binding

work, longitudinally-arranged PERI UP


reinforcement scaffold was also available
for the site personnel.

295

Main Station Roof Renovation, Wiesbaden, Germany


Mobile platforms for shed roof renovation during on-going
daily operations

Building Redevelopment

A total of 66 platforms with 3.00 m standard widths


could be moved by hand without any mechanical
support to the next section.

Rainer Morawietz, Project Manager


and Metin Kizmaz, Site Supervisor
This here is a project that falls outside of any
standard scaffold frame undertaking. In spite
of the uniqueness of the PERI solution with the
mobile platforms, everything worked smoothly.

On the basis of the PERI solution featuring transversely and longitudinally


movable working and safety platforms,
refurbishment work for the glass roofing
on the five-span train shed was carried
out very quickly and without significant
interference to rail operations and passenger movements throughout the station. Thanks to the mutually supportive
cooperation from the planning phase
onwards between the ARGE partners,
scaffolding contractor and PERI engineers, all specified deadlines were met.
The use of standardized, rentable system
components from the extensive scaffolding and formwork product ranges also
played an important role here.

remained virtually unaffected during the


entire refurbishment work as the railway
tracks in the section to be renovated
were covered by a PERI protective roof
construction.

The 17.50 m to 25.50 m wide glass-steel


roof constructions of the five listed, 195 m
long platform halls were replaced section
by section. Normal station operations

Mobile platform units minimized the time


required for moving to the next phase. For
the planning of the PERI UP load-carrying
system, not only were the rail tracks to be
kept open but suitable walkways for pedestrians with sufficient width of passage
also had to be taken into consideration. In
addition to the vertical loads, the scaffold
sub-structure also carried all horizontal
loads from the platform. Anchoring to the
steel components which were to be refurbished was not possible due to structural
reasons. Safe access was provided by
75 cm wide aluminium and 1.00 m wide
steel stairs respectively of the PERI UP
scaffolding system.

The 190 m long protective roof construction straddled


the rail tracks with spans ranging between 7.50 m and
12.50 m this meant that the refurbishment work on
the hall roofs could be carried out without affecting train
schedules and passenger movements.

Manoeuvring at a height of 7 m: moving the platforms


both transversely and longitudinally was carried out on
rails thus being secured on the sides at all times. The
units moved sideways on roller blocks from the newly
renovated hall into the next ...

296

Contractor
ARGE Instandsetzung Hallendach
Hauptbahnhof Wiesbaden:
Ed. Zblin AG / Eiffel Deutschland
Stahltechnologie GmbH
Scaffold Contractor
Gerstbau Paul GmbH, Frankfurt a. M.
Field Service
PERI GmbH Germany, Dsseldorf
Frankfurt and Weissenhorn Offices

Bridging the retail outlets and kiosks was


realized using system components. Shear
frames were formed that were adapted to
suit the local conditions. Integrated HDT
main beams taken from the HD 200 heavy
duty system carried the loads even from
large spans of up to 10 metres and
reliably transferred these into the PERI UP
supporting structure. For accommodating
corresponding load concentrations, the
scaffold legs could be bundled together by
means of short 25 cm ledgers.

... where they were easily moved by hand in a longitudinal direction by means of a trolley on steel walers to the
next place of operations.

297

Eaton Centre, Toronto, Canada


Modernizing with PERI UP without restriction of use

Building Redevelopment

During the modernization of the Canadian shopping centre, the PERI UP scaffold
solution made a very convincing case
through its great adaptability and provided both users and visitors with maximum safety. The extensive refurbishing
work was carried out during normal business hours.
The seven-storey Toronto Eaton Centre is
home to over 230 shops, restaurants and
service providers as well as an impressive
glass gallery, and is one of the largest
shopping malls in Canada. Over a period of
two years, the shopping centre underwent
extensive renovation and modernization.
While escalators, elevators, floor coverings,
balustrades and lighting were being
replaced on several floors at one time,
the mall nevertheless remained open for
visitors as usual.
With the help of the PERI UP Rosett scaffold system, PERIs Canadian engineers
created a project solution with working
platforms and integrated access for subsequent work carried out by sub-contractors.

Refurbishing work took almost 2 years


however, the Toronto Eaton Centre was
open for visitors during the entire project.

298

At the same time, protective roof structures


ensured that visitors could move around the
mall safely. Through the detailed scaffold
and cycle planning with generously-dimensioned passageways along with large-sized
advertising banners, a construction site
atmosphere was scarcely felt in spite of the
ongoing modernization measures. Bridging
width and passage heights were optimally
adapted to suit the use of the centre by the
visitors as well as the geometry of the
building.
Here, PERI UP Rosett provided several
advantages: the modular scaffold could be
flexibly adapted to the geometrical and static requirements for maximum accessibility for the workmen. The ledger connections
by means of the gravity lock, installation
of the steel decks with integrated lock
against lift off as well as the lattice girder
bridging with the help of the starter tube
also accelerated scaffold erection and
ensured safe working conditions during
assembly, modifications and dismantling.
Furthermore, selected system components
were used which, in addition to the static
requirements, also met all aesthetic
demands.

The publicly accessible areas were strictly separated


from the working areas by means of advertising banners
and thus made safe for passers-by.

David Gerdun
Site Superintendent
We have used PERI scaffolding systems in several projects in the past.
PERIs engineering design considers
the site conditions. The adaptable
PERI UP system, completed by logistic support enables us to achieve the
strict safety, speed, convenience and
esthetic requirements of the project.

Contractor
PCL Construction, Mississauga
Field Service
PERI Scaffolding Services Inc. Canada, Bolton Office

The PERI UP Rosett scaffold solution could be adapted


to meet all geometrical and static requirements.

299

Restoration of St. Vitus Cathedral, Prague, Czech Republic


Customized church scaffolding increases working safety

Required cantilevers could be realized with both scaffold


brackets and system diagonals.

PERI UP Rosett Flex adapts perfectly to the complex


geometry in 25 cm increments.

The restoration of the historic St. Vitus


Cathedral in Prague called for an adaptable scaffolding system with working
levels also designed to accommodate
the storage and transport of large-sized
blocks of stone.

Through the 25 cm grid arrangement,


PERI UP Rosett Flex can be adapted to suit
almost any geometric shape, and the direction of the decking within a scaffold bay can
also be turned at will. As a result, the distance between the working level and the
structural element to be worked on is minimized. This optimizes the working conditions for the stonemasons and increases
safety.

St. Vitus Cathedral is situated entirely within


the Prague Castle complex and is the most
visited place of interest in the country with
1.5 million visitors a year. In order to preserve the historic structure of the Gothicstyle cathedral which was built in 1344,
ongoing and extensive restoration work is
required.
The PERI UP Rosett Flex modular scaffolding system serves as a flexible, adaptable
working scaffold as well as for material
storage and support system for the almost
45 m high traction elevators. Thus, the
working levels are 4.50 m wide in some
areas in order to accommodate the largesized and up to 600 kg stone blocks.

During the scaffold planning phase, the cantilevered transition points to be mounted as
well as the defined load transfer into the
stable existing structure and on the access
areas were to be taken into consideration.
In addition, pedestrian tunnels are integrated into the scaffold construction which is
covered with safety nets in order to protect
the many visitors.

Building Redevelopment

In order to preserve the historic structure of the St. Vitus


Cathedral in Prague, on-going restoration and scaffolding
work is required.

Rbert upej
Scaffold Contractor
We love to work with PERI UP
because it is flexible and safe. This is a
big advantage particularly for the work
on the St. Vitus Cathedral in Prague.

Restoration
Kamenosochastv Pnek, any
Scaffold Contractor
upej Scaffolding Contractors, ilina/Slovakia
Field Service
PERI spol. s r.o., Czech Republic, Jesenice and Prahy

300

301

PERI International

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Germany
01
PERI GmbH
Rudolf-Diesel-Strasse
89264 Weissenhorn
info @ peri.com
www.peri.com

21

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12

02 France
PERI S.A.S.
77109 Meaux Cedex
peri.sas@peri.fr
www.peri.fr

09 Italy
PERI S.p.A.
20060 Basiano
info@peri.it
www.peri.it

16 Austria
PERI Ges.mbH
3134 Nudorf ob der Traisen
office@peri.at
www.peri.at

23 Korea
PERI (Korea) Ltd.
Seoul 135-936
info@perikorea.com
www.perikorea.com

30 Slovakia
PERI spol. s. r.o.
903 01 Senec
info@peri.sk
www.peri.sk

37 Lebanon
PERI Representative Office
90416 Jdeideh
lebanon@peri.de
www.peri.com

44 Russian Federation
OOO PERI
142407, Noginsk District
moscow@peri.ru
www.peri.ru

51 Turkmenistan
PERI Kalp ve skeleleri
Agabat
ahmet.kadioglu@peri.com.tr
www.peri.com.tr

57 Saudi Arabia
PERI Saudi Arabia Com.Ltd.
21463 Jeddah
info@peri.com.sa
www.peri.com.sa

03 Switzerland
PERI AG
8472 Ohringen
info@peri.ch
www.peri.ch

10 Japan
PERI Japan K.K.
Tokyo 103-0015
info@perijapan.jp
www.perijapan.jp

17 Czech Republic
PERI spol. S r.o.
252 42 Jesenice u Prahy
info@peri.cz
www.peri.cz

24 Portugal
Pericofragens Lda.
2790-326 Queijas
info@peri.pt
www.peri.pt

31 Australia
PERI Australia Pty. Ltd.
Glendenning NSW 2761
info@periaus.com.au
www.periaus.com.au

38 Lithuania
PERI UAB
02300 Vilnius
info@peri.lt
www.peri.lt

45 South Africa
PERI (Pty) Ltd
7600 Stellenbosch
info@peri.co.za
www.peri.co.za

52 Belorussia
IOOO PERI Belarus
220100 Minsk
info@peri.by
www.peri.by

58 Qatar
PERI Qatar LLC
P.O.Box: 31295 - Doha
info@periqatar.com
www.periqatar.com

64
Nigeria
Heights Access Nigeria Ltd.
Victoria Island, Lagos
info@heightsaccessng.com
www. heightsaccessng.com

65 Oman
PERI (L.L.C.)
Muscat
perimct@perime.com
www.perime.com

04 Spain
PERI S.A.U.
28110 Algete - Madrid
info@peri.es
www.peri.es

11 United Kingdom/Ireland
PERI Ltd.
Rugby, CV23 0AN
info@peri.ltd.uk
www.peri.ltd.uk

18 Denmark
PERI Danmark A/S
2670 Greve
peri@peri.dk
www.peri.dk

25 Argentina
PERI S.A.
B1625GPA Escobar Bs. As.
info@peri.com.ar
www.peri.com.ar

32 Estonia
PERI AS
76406 Saku vald
Harjumaa
peri@peri.ee
www.peri.ee

39 Morocco
PERI S.A.U.
Tanger
peri25@menara.ma
www.peri.com

46 Ukraine
PERI Ukraina
07400 Brovary
peri@peri.ua
www.peri.ua

53 Croatia
PERI oplate i skele d.o.o.
10 250 Luko-Zagreb
info@peri.com.hr
www.peri.com.hr

59 Algeria
Sarl PERI
Kouba 16092, Alger
info@peri.com
www.peri.com

66
Colombia
PERI S.A.S. Colombia
Chapinero Alto, Bogot
peri.colombia@peri.com.co
www.peri.com.co

05 Belgium/Luxembourg
N.V. PERI S.A.
1840 Londerzeel
info@peri.be
www.peri.be

12 Turkey
PERI Kalip ve Iskeleleri Sanayi
ve Ticaret Ltd.
Esenyurt / stanbul 34510
info@peri.com.tr
www.peri.com.tr

19 Finland
PERI Suomi Ltd. Oy
05460 Hyvink
info@perisuomi.fi
www.perisuomi.fi

26 Brazil
PERI Formas e
Escoramentos Ltda.
Vargem Grande Paulista SP
info@peribrasil.com.br
www.peribrasil.com.br

33 Greece
PERI Hellas Solely Owned Ltd.
194 00 Koropi
info@perihellas.gr
www.perihellas.gr

40 Israel
PERI Formwork
Engineering Ltd.
Rosh Haayin, 48104
info@peri.co.il
www.peri.co.il

47 Egypt
Egypt Branch Office
11341 Nasr City /Cairo
info@peri.com.eg
www.peri.com.eg

54 India
PERI (India) Pvt Ltd
Mumbai 400064
info@peri.in
www.peri.in

60 Albania
PERI formwork and
scaffolding Sh.p.k.
Tirane
erti.hasanaj@peri.com.tr
www.peri.com.tr

06 Netherlands
PERI Holding B.V.
5480 AH-Schijndel
info@peri.nl
www.peri.nl

13 Hungary
PERI Kft.
1181 Budapest
info@peri.hu
www.peri.hu

20 Norway
PERI Norge AS
3036 Drammen
info@peri.no
www.peri.no

27 Chile
PERI Chile Ltda.
Colina, Santiago de Chile
perichile@peri.cl
www.peri.cl

34 Latvia
PERI SIA
2118 Salaspils novads, Rigas rajons
info@peri-latvija.lv
www.peri-latvija.lv

41 Bulgaria
PERI Bulgaria EOOD
1839 Sofia
peri.bulgaria@peri.bg
www.peri.bg

48 Serbia
PERI Oplate d.o.o.
22310 imanovci
office@peri.rs
www.peri.rs

55 Jordan
PERI GmbH - Jordan
11947 Amman
jordan@peri.com
www.peri.com

61 Peru
PERI Peruana S.A.C.
Villa El Salvador, Lima
contacto@peri.com.pe
www.peri.com.pe

07 USA
PERI Formwork Systems, Inc.
Elkridge, MD 21075
info@peri-usa.com
www.peri-usa.com

14 Malaysia
PERI Formwork Malaysia Sdn. Bhd.
43300 Seri Kembangan,
Selangor Darul Ehsan
info@perimalaysia.com
www.perimalaysia.com

21 Poland
PERI Polska Sp. z o.o.
05-860 Pochocin
info@peri.com.pl
www.peri.com.pl

28 Romania
PERI Romnia SRL
077015 Baloteti
info@peri.ro
www.peri.ro

35 United Arab Emirates


PERI (L.L.C.)
Dubai U.A.E.
perillc@perime.com
www.perime.com

42 Iceland
Armar ehf.
220 Hafnarfjrur
armar@armar.is
www.armar.is

49 Mexico
PERI Cimbras y Andamios,
S.A. de C.V.
Estado de Mxico, Huehuetoca
info@peri.com.mx
www.peri.com.mx

56 Kuwait
PERI Kuwait Company WLL
13011 Kuwait
kuwait@peri.com
www.peri.com

62 Panama
PERI Panama Inc.
0832-00155 Panama City
info@peri.com.pa
www.peri.com.pa

08 Indonesia
PT Beton Perkasa Wijaksana
Jakarta 10210
bpw@betonperkasa.com
www.peri.com

15 Singapore
PERI ASIA Pte. Ltd
Singapore 387355
pha@periasia.com
www.periasia.com

22 Sweden
PERIform Sverige AB
30262 Halmstad
peri@periform.se
www.periform.se

29 Slovania
PERI Agency
2000 Maribor
peri.slo@triera.net
www.peri.com

36 Canada
PERI Formwork Systems, Inc.
Bolton, ON L7E 1K1
info@peri.ca
www.peri.ca

43 Kazakhstan
TOO PERI Kazakhstan
050000 Almaty
peri@peri.kz
www.peri.kz

50 Azerbaijan
PERI Repesentative Office
Baku
peribaku@peri.com.tr
www.peri.com.tr

302

63
Angola
Pericofragens, Lda.
Luanda
renato.portugal@peri.pt
www.peri.pt

303

Our commitment to environmental


protection
All relevant CO2 emissions which
result from producing the PERI Handbook will be determined in accordance
with the natureOffice procedure
and offset via the purchase and binding suspension of approved certificates of climate protection.
In addition, the wood used for the
paper production of the PERI Handbook comes from FSC-certified forests. The FSC label confirms that the
entire processing and comercial chain
- from the forest and wholesalers
through to the printing stage - is fully
certified.

carbon neutral
natureOffice.com | DE-141-882396

print production

Important notes
Without exception, all current safety regulations must
be observed in those countries where our products are
used.
The photographs in this handbook show situations on
various construction sites which were taken at a particular moment. Therefore, safety aspects and anchor
details are not to be taken as a definitive guide to the
way the equipment is used. These are subject to the risk
assessment carried out by the contractor.
Safety instructions and load specifications are to be
strictly observed at all times. Separate structural calculations are required for any deviations from the standard
design data.
The information contained herein is subject to technical
changes in the interests of progress. Errors and typographical mistakes reserved.
PERI GmbH

Formwork
Scaffolding
Engineering
www.peri.com

EX en 04 | 2013 25eb 793308 PERI GmbH

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