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    Kiln Comparison

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    gvrr
    The document compares the kiln systems of several cement plants in India. It provides information on the type and operating capacity of crushers, raw mills, coal mills, kilns, and coolers. The kilns range in installed capacity from 1500 to 8500 tonnes per day. Raw materials are ground using vertical roller mills or ball mills. Coal is ground using vertical roller mills. Preheater systems have between 4 to 6 stages. Cooler systems include both crossbar and induced draft coolers.

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    Kiln Comparison

    Uploaded by

    gvrr
    195 views1 page
    The document compares the kiln systems of several cement plants in India. It provides information on the type and operating capacity of crushers, raw mills, coal mills, kilns, and coolers. The kilns range in installed capacity from 1500 to 8500 tonnes per day. Raw materials are ground using vertical roller mills or ball mills. Coal is ground using vertical roller mills. Preheater systems have between 4 to 6 stages. Cooler systems include both crossbar and induced draft coolers.

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    Kiln Comparison

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    The document compares the kiln systems of several cement plants in India. It provides information on the type and operating capacity of crushers, raw mills, coal mills, kilns, and coolers. The kilns range in installed capacity from 1500 to 8500 tonnes per day. Raw materials are ground using vertical roller mills or ball mills. Coal is ground using vertical roller mills. Preheater systems have between 4 to 6 stages. Cooler systems include both crossbar and induced draft coolers.

    Copyright:

    © All Rights Reserved
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    195 views1 page

    Kiln Comparison

    Uploaded by

    gvrr
    The document compares the kiln systems of several cement plants in India. It provides information on the type and operating capacity of crushers, raw mills, coal mills, kilns, and coolers. The kilns range in installed capacity from 1500 to 8500 tonnes per day. Raw materials are ground using vertical roller mills or ball mills. Coal is ground using vertical roller mills. Preheater systems have between 4 to 6 stages. Cooler systems include both crossbar and induced draft coolers.

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    KILN COMPARISON

    Description
    Crusher:
    Make
    Type of crusher
    Installed capacity
    Operating capacity
    Drive rating

    TPH
    TPH
    KW

    Madras Cements
    Line - 1

    Madras Cements
    Line - 1

    SHREE CEMENTS SHREE CEMENTS


    Unit - 1
    Unit - 2

    UTLRATECH CEMENT VASAVADATTA CEMENTS VASAVADATTA CEMENTS


    Tadipatri
    Unit - 1
    Unit - 2

    PENNA CEMENTS
    GANESH PAHAD

    M/s MMD Ltd, UK

    M/s MMD Ltd, UK

    L & T Ltd

    L & T Ltd

    HAZEMAG

    Hazemag

    L & T:APCM 1615

    Roller
    1000
    900
    2 X 250

    Roller
    300
    250
    250

    Single rotor impactor


    Not in operation
    Not in operation
    500

    Single rotor impactor


    800
    500
    950

    APPM 2022
    1200
    1300
    950

    Impact
    800
    800
    1000

    Impact
    350
    280
    330 + 550

    Loesche LM 38.3

    Loesche LM 38.3

    FLS, Atox 37.5


    MPS4750B

    Peiffer Germany

    FLS Atox 50

    Raw Mill:
    Make

    Type of Mill
    Installed capacity
    Operating capacity
    Type of separator
    Drive rating
    Fan rating

    VRM
    220
    235
    LSKS 55
    1750
    1750

    VRM
    225
    235
    LSKS 55
    1750
    2200

    VRM
    180
    225
    Dynamic RAR 3S
    1600
    1110

    VRM
    300
    370
    Dynamic
    2710
    2400

    VRM
    265
    325
    RAR 50
    4100
    3200

    Product fineness (Residue) %

    15 to 20% on 90

    15 to 20% on 90

    15 to 18% on 90

    1.8 to 3.0% on 212

    20 to 23% on 90

    Coal Mill:
    Make
    Type of Mill
    Installed capacity
    Operating capacity
    Type of separator
    Drive rating
    Fan rating

    Loesche LM 20.2
    VRM
    23
    25
    LKS 40 ZD
    400
    750

    Loesche LM 20.2
    VRM
    23
    27
    LKS 36 ZD
    400
    750

    FLS
    VRM
    25 (with coal)
    10 (with petcoke)
    Dynamic RAKM 236
    300
    220

    FLS
    VRM
    38 (with coal)
    20 (with petcoke)
    Dynamic
    500
    585

    FLS Atox 50
    VRM
    70
    72
    RAKM 32.5
    950
    950

    25 to 30% on 90

    25 to 30% on 90

    2.5 to 3.5% on 90

    2.6 to 3.8% on 90

    Fuller - USA
    3000
    3300
    3.75 X 57 m Long
    5

    Fuller - USA
    3000
    3300
    3.75 X 57 m Long
    5

    L & T, FLS
    1800
    3250
    3.95 X 56 m Long
    4

    TPH
    TPH
    KW
    KW

    TPH
    TPH
    KW
    KW

    Product fineness (Residue) %


    Kiln:
    Make
    Installed capacity
    Operating capacity
    Kiln Dimensions
    No. of pre-heater stages

    Overall PH pressure drop


    PH Fan rating
    Kiln volumetric loading
    Cooler:
    Make
    Capacity
    No. Of cooler fans
    Cooler area
    Cooler vent fan rating
    Cooler sp. Loading

    TPD
    TPD
    m

    Polysius

    Polysius

    WIL

    Two chamber Central


    discharge closed circuit
    VRM
    VRM + Ball mill
    ball Mill
    140
    210+50
    135
    145
    270
    200
    Static
    Dynamic
    Dynamic SD-110
    2000
    2850
    2 * 1500
    1200
    2000
    750
    28 to 29% on 90 & 8.5 to 28 to 29% on 90 & 8.5 to 22 to 24% on 90 &
    9.0% on 212
    9.0% on 212
    6 to 7% on 212

    14.0% on 90

    Polysius
    VRM
    19
    17 to 19
    Static
    315
    215
    14.5/0.8 Main & 19.5/1.6
    PC

    Polysius
    VRM
    26
    22 to 26
    Dynamic
    400
    350
    14.5/0.8 Main & 19.5/1.6
    PC

    WIL
    Closed circuit ball mill
    16
    22
    Static
    600
    132
    22 to 24% on 90 & 2
    to 3% on 212

    KHD
    3700
    4500
    4.40 X 60 m Long
    6, double string

    FLS
    6500
    8000
    4.75 X 75m Long
    6

    Polysius
    1500
    2400
    3.60 X 56m Long
    5

    Polysius
    2000
    3500
    4.00 X 60 m Long
    5

    WIL
    2200
    3100
    3.60 X 54m Long
    5

    650-700 Kiln string


    &700 to 750 - Pyro
    string
    2400 & 1425KW
    7.18

    500
    1200
    5.20

    550
    1500
    5.73

    850
    1500
    6.96

    fls coolax
    8000
    16
    141
    585
    56.7

    Polysius IKN
    2282
    7
    52
    132
    43.9

    Polysius IKN
    3450
    8
    65
    250
    53.1

    WIL, CIS-MFR
    2200
    6
    55.69
    160
    55.7

    mmWG
    KW
    t/d/m3

    710 (at fan inlet)


    1750
    6.57

    605 (at fan inlet)


    1750
    6.57

    600 (at fan inlet)


    1600
    5.86

    600 - Kiln string & 850


    - Pyro string
    1600 & 770
    7.37

    TPD
    Nos
    m2
    KW
    T/d/m2

    Fuller CIS-CFG-RFT
    3300
    10
    47.52
    250
    69.4

    SF Crossbar cooler
    3300
    5
    71.72
    175
    46.0

    FOLAX
    1800
    7
    72
    225
    25.0

    KHD
    3700
    10
    92
    365
    40.2

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