Honeywell ST9120 Fan Control Board Installation PDF
Honeywell ST9120 Fan Control Board Installation PDF
Honeywell ST9120 Fan Control Board Installation PDF
APPLICATION
The ST9120U Universal Electronic Fan Timers integrate
control of all combustion blower and circulating fan
operations in a gas warm air appliance. This control is
the central wiring point for most of the electrical
components in the furnace. The basic purposes of the
ST9120U are to monitor the thermostat for heat, cool and
fan demands, run the induced draft blower motor and run
a circulating fan (up to two speeds) as required. The
electronic fan timers also monitor limit switch strings and
energize separate ignition control systems through spst
pressure switches. The ST9120U can replace any
ST9101 or ST9120 listed in Table 2 below. The electronic
fan timers feature a field-adjustable heat fan-on delay, a
field-adjustable heat fan-off delay, a field-adjustable cool
fan-on delay and a fixed cool fan-off delay.
Electronic air cleaner (EAC) and humidifier (HUM)
convenience terminal connections are provided as an
option. Continuous low speed indoor air circulation is
also provided.
SPECIFICATIONS
Electrical Ratings:
Power Voltage Requirements: 18 to 30 Vac, 60 Hz.
Contact Ratings:
Combustion Blower:
1.5A full load, 10A locked rotor at 115 Vac.
0.75A full load, 5A locked rotor at 230 Vac.
(Reduce full load rating by humidifier [HUM] load.)
Circulating Fan:
Heat-Cool speed:
15A full load, 30A locked rotor at 115 Vac.
7.5A full load, 15A locked rotor at 230 Vac.
(Reduce full load rating by electronic air cleaner [EAC]
load.)
Continuous speed (optional):
8A full load, 16A locked rotor at 115 Vac.
4A full load, 8A locked rotor at 230 Vac.
EAC and HUM: 0.8A maximum combined load at 115
Vac.
Thermostat Load: 0.10A plus ignition system load.
INSTALLATION
When Installing this Product...
1.
2.
3.
4.
WARNING
Electrical Shock Hazard.
Can cause severe injury, death or property
damage.
Disconnect power supply before wiring to prevent
electrical shock or equipment damage. More than
one disconnection can be required.
69-0644-1
board. Be careful to directly connect to the new terminal or label each wire prior to removal from original board.
Wiring
Make sure that all wiring complies with local codes and
ordinances. Disconnect power before making wiring
connections. Refer to Figs. 1, 2, 3 and 4 for standard
wiring connections. Refer to Figs. 5 and 6 for internal
schematics. Refer to Fig. 7 for schematic of provided
ST9101 wiring adapter.
2.
Terminal
Terminal
ST9101
ST9120U
heat
heat
cool
cool
M1
M2
Neutral 1
Neutral 2
ACC
X sec
C xfmr
thermostat terminals
R
69-06441
Original OEM
Appliance
ST9101A1006
Rheem
off
on
off
on
ST9101A1014
Rheem
off
on
off
on
ST9101A1022
Trade
off
on
off
on
ST9120A1006
Armstrong
off
on
off
on
ST9120A2004
Armstrong
off
off
on
off
ST9120B1005
Ducane
off
off
off
on
ST9120C1012
Snyder General
off
on
off
off
ST9120C1020
Nordyne
off
on
off
off
ST9120C2002
York
off
on
off
on
ST9120C2010
Ducane
off
on
off
on
ST9120C2028
Armstrong
off
on
off
on
ST9120C3000
ICP
on
off
on
on
ST9120C3018
Bard
off
on
off
off
ST9120C4008
ICP
on
off
on
on
ST9120C4016
ICP
on
off
on
on
ST9120C4040
ICP
on
off
on
on
ST9120C4057
ICP
on
off
on
on
*ST9120C5005
ICP
off
off
on
on
*ST9120C5013
ICP
off
off
on
on
*ST9120D3009
Goodman
off
off
on
on
ST9120G2008
ICP
on
on
off
off
ST9120G2016
ICP
on
on
off
on
ST9120G2024
Skymark
on
off
off
on
ST9120G2032
Skymark
off
off
off
on
ST9120G4004
ICP
on
off
on
on
ST9120G4012
ICP
on
off
on
on
ST9120G4038
Trade
on
off
on
on
ST9120U1003
Trade
off
off
on
on
69-06441
L1 (H)
FUSE
L2 (N)
TO 115/230 VAC
POWER SUPPLY
115/230 VAC
HUMIDIFIER
TRANSFORMER
24 VAC
MV
LO
ML
MH
HI
NEUTRAL
CIR
S8600 INTERMITTENT
PILOT IGNITION MODULE
GND
24V
GND 24V
SPARK
MV/PV PV (BURNER)
LIMIT
CONTROL
SEC
XFMR
VR8204
COMBINATION
GAS CONTROL
ROLL-OUT
SWITCH
BLWR
HEAT
EAC
1
N
CONT
COOL
HUM
1
LEADS
DI
MOTOR
UNUSED
INDUCER MOTOR
STARTING
CAP
MV MV/PV PV
AIR CLEANER
CIRCULATING
FAN
Z1
PRESSURE
SWITCH
ST9120
Z2
THERMOSTAT
4
W
DELAY
OFF
SPEED
UP
COOLING
CONTACTOR
Y
PILOT
BURNER
1
SOME MODELS USE MALE 1/4-INCH QUICK-CONNECTS INSTEAD OF SCREW TERMINALS FOR THERMOSTAT CONNECTIONS.
NOTE:
PILOT
BURNER
GROUND
Fig. 1. Typical ST9120U wiring connections with S8600 Intermittent Pilot Ignition Module.
69-06441
M5605A
HUMIDIFIER
FUSE
L1(H)
L2(N)
TO 115/230 VAC
POWER SUPPLY
AIR CLEANER
115/230 VAC
TRANSFORMER
ROLL-OUT
SWITCH
24 VAC
INDUCER MOTOR
LIMIT
CONTROL
HUM
EAC
CIR
SEC
XFMR
LEADS
NEUTRAL
LO
ML
MH
HI
BLWR
CIRCULATING
FAN
Z1
PRESSURE
SWITCH
ST9120
Z2
THERMOSTAT
W
HEAT
1
N
CONT
COOL
STARTING
CAP
DI
MOTOR
UNUSED
SV9500 SMARTVALVE
SYSTEM CONTROL
DELAY
OFF
SPEED
UP
COOLING
CONTACTOR
Y
24 VOLT
COMMON
24 VOLT
HOT
EFT
OUTPUT
SOME MODELS USE MALE 1/4-INCH QUICK-CONNECTS INSTEAD OF SCREW TERMINALS FOR THERMOSTAT CONNECTIONS.
NOTE:
24 VOLT
THERMOSTAT
OR PRESSURE
SWITCH
M5603A
Fig. 2. Typical ST9120U wiring connections with SV9500/SV9501 SmartValve System Control.
69-06441
THERMOSTAT
AUX
VENT
MV
MV
ROLLOUT
PRESSURE
SWITCH
STARTER
CAP
GAS VALVE
LO
HL
HH
HI
MAIN
LIMIT
A
C
C
H
E
A
T
C
O
O
L
CIRCULATING
FAN
C
N
M1 M2
CW23
24
VAC
120
VAC
TRANSFORMER
COMBUSTION
AIR BLOWER
N
TO 120 VAC
POWER SUPPLY
M2547A
L
INTERLOCK
69-06441
COMBUSTION
AIR BLOWER
MV
MV
GAS VALVE
PRESSURE
SWITCH
ROLLOUT
3
6
1
4 NC
2
5
9
INDUCER BLUE
MAIN
LIMIT
120
VAC
N
TO 120 VAC
POWER SUPPLY
24
VAC
TRANSFORMER
2
N
NEUTRAL
CIR
SEC
XFMR
BLWR
HEAT
EAC
CONT
COOL
DI
HUM
LEADS
MOTOR
INTERLOCK
UNUSED
STARTER
CAP
1
LO
HL
HH
HI
Z1
ST9120
Z2
CIRCULATING
FAN
4
DELAY
OFF
SPEED
UP
CW23
THERMOSTAT
R
M24001
Fig. 4. Typical ST9120U wiring connections with wire adapter for replacing ST9101.
69-06441
L1
(H)
L2
(N)
TO 115/230 VAC
POWER SUPPLY
FUSE
1
S1
INTERLOCK
S3
N/C
N1
EAC (N)
EAC (S)
N1
1
K1
CONSTANT
LOW
2 M2
K1
K2
HEAT
K2
COOL
MED-LOW
CIRCULATION
BLOWER
MED-HIGH
M1
N2
HIGH
1
HUM (S)
HUM (N)
HUMIDIFIER
DI
K3
N3
INDUCER
MOTOR
N4
115/230 VAC
S2
TRANSFORMER
CN1
24 VAC
X-OT
X
LIMIT
CONTROL
C
1
Y
ST9120
ELECTRONIC
FAN TIMER
ROLL-OUT
SWITCH
6
3
R-OT
THERMOSTAT
PS1
Y
W
PRESSURE
SWITCH
R
FT
2
INTERMITTENT PILOT
COMBINATION
GAS CONTROL
MV
SPARK
TSTAT
1
2
MV/PV
PV
S8600
INTERMITTENT PILOT
IGNITION MODULE
24V
(GND)
69-06441
COOLING
CONTACTOR
M5606
FUSE
L1
(H)
TO 115/230 VAC
POWER SUPPLY
1
S1
S3
L2
(N)
INTERLOCK
EAC (N)
EAC (S)
K1
K1
N1
N/C
K2
HEAT
K2
COOL
MED-LOW
MED-HIGH
M1
CIRCULATING
FAN
HIGH
HUM (S)
K3
LOW
M2
HUM (N)
HUMIDIFIER
DI
N2
N3
INDUCER
MOTOR
N4
S2
115/230 VAC
TRANSFORMER
CN1
24 VAC
X-OT
X
LIMIT
CONTROL
1
Y
ST9120
ELECTRONIC
FAN TIMER
ROLL-OUT
SWITCH
6
3
R-OT
THERMOSTAT
C
G
PS1
Y
W
PRESSURE
SWITCH
FT
COOLING
CONTACTOR
SV9500 SMARTVALVE
SYSTEM CONTROL
24V
1
2
TSTAT
FT
GND
M5604
69-06441
Color
Function
6pin
Connector
Pin Number
9pin
Connector
Pin Number
White
L2 Neutral
QC
White
L2 Neutral
QC
Orange
Red
limit
Red
limit
open
Black
L1 Hot
QC
Yellow
24V ground
Violet
Blue
inducer
QC
P1
1
2
L2 WHITE
L2 WHITE
3
8
1
4 NC
2
5
9
INDUCER BLUE
M23117
69-06441
10
CHECKOUT
C
CIR
SEC
XFMR
LEADS
EAC
NEUTRAL
BLWR
HEAT
HUM
1
N
CONT
COOL
DI
MOTOR
UNUSED
ST9120
Z1
Z2
DELAY
UP
OFF
SPEED
1 2 3 4
COOL ON DELAY
4
SECONDS
30
SECONDS
HEAT ON DELAY
60
SECONDS
30
SECONDS
140
60
100
180
SECONDS SECONDS SECONDS SECONDS
Fig. 8. Setting heat fan-on, heat fan-off and cool fanon delay DIP switches.
Table 4. ST9120U Operating Sequence.
Action
System Response
1.
2.
3.
4.
5.
1.
2.
3.
1.
2.
1.
2.
1.
2.
3.
NOTE: Circulating fan can be switched off for several seconds during
the transition between fan speeds.
Thermostat ends call for fan.
(Terminal G is de-energized.)
11
69-06441
System Response
1.
2.
1.
2.
3.
1.
1.
2.
2.
35 Dynamic Drive
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U.S. Registered Trademark
2005 Honeywell International Inc.
69-06441 M.S. Rev. 11-05