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11B-1
ENGINE <4D5>
CONTENTS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Injection Timing Check and Adjustment . . . . . . . . . 3
Outline of Changes . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Idle Speed Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . 2
OIL PAN <4D56-Step III> . . . . . . . . . . . . . . . . . . 4
SERVICE SPECIFICATION . . . . . . . . . . . . . . . . . . 2
CYLINDER HEAD GASKET

<4D56-Step III> . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
SPECIAL TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
ON-VEHICLE SERVICE . . . . . . . . . . . . . . . . . . . . . 3
TIMING BELT AND TIMING BELT B

<4D56-Step III> . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
11B-2
ENGINE <4D5> - General/General Information/Service Specification
GENERAL
OUTLINE OF CHANGES
Since the electronically-controlled type fuel injection pump has been adopted, injection timing check and
adjustment procedure and the idle speed check procedure have been established.
D
D
Oil pan cover has been adopted. <4D56-Step III>

The tightening torque of the cylinder head bolts and the cylinder head gasket have been changed.
<4D56-Step III>
GENERAL INFORMATION
Items
4D56
Total displacement mL
2,477
Bore Stroke mm
91.1 95.0
Compression ratio
21
Combustion chamber
Vortex chamber type
Camshaft arrangement
SOHC
Number of valve
Valve timing
Intake
Exhaust
Intake
Opening BTDC 20, Closing ABDC 49
Exhaust
Opening BBDC 55, Closing ATDC 22
Fuel system
Electronically controlled type injection pump
Rocker arm
Roller type
Adjusting screw
Elephant foot type
SERVICE SPECIFICATION
Item
Standard value
Limit
Idle speed r/min
750 30
ENGINE <4D5> - Special Tools/On-vehicle Service
11B-3
SPECIAL TOOLS
Tools
Number
Name
Use
MB991502
MUT-II sub
assembly
D
D
MD998051
Cylinder head bolt

wrench
Removal and installation of the cylinder head

bolt
MB991614
Angle gauge
Tightening of the cylinder head bolts
Checking the ignition timing

Checking the idle speed
ON-VEHICLE SERVICE
INJECTION TIMING CHECK AND
ADJUSTMENT
Due to the adoption of the electronically-controlled injection
pump, the cold start device (wax-type) has been discontinued.
The other inspection and adjustment are the same as before.
IDLE SPEED CHECK

1. Set the vehicle to the pre-inspection condition.
2. Turn the ignition switch to LOCK (OFF) position, and
connect the diagnosis connector to the MUT-II.
If the MUT-II is not used, connect a tachometer to the
injection nozzle or the pipe.
3. Start the engine, and let it run at idle.
4. Check the idle speed.
MUT-II
Standard value: 750 30 r/min

5. If the idle speed is not within the standard value, refer
to 13E - Troubleshooting to check the electronically
controlled fuel injection system.
Tachometer
Injection
nozzle
NOTE
The idle speed is controlled by the engine-ECU.
11B-4
ENGINE <4D5> - Oil Pan <4D56-Step III>
OIL PAN <4D56-Step III>

REMOVAL AND INSTALLATION
Oil pan cover
9.0 1.0 Nm
ENGINE <4D5> - Cylinder Head Gasket <4D56-Step III>
11B-5
CYLINDER HEAD GASKET <4D56-Step

III>
INSTALLATION SERVICE POINT
CYLINDER HEAD GASKET AND CYLINDER HEAD
INSTALLATION
1. Wipe off any oil or grease from the gasket mounting
surface.
2. If you replace the cylinder head gasket only, check the
identification mark of the cylinder head gasket removed,
select the cylinder head gasket that has same
identification mark (size) from the table below.
Identification mark
Spec
Identification mark (size)
Parts number
D5 - 774 (Thickness on tightening:

1.45 0.04)
MD377774

1.50 0.04)
MD377775

1.55 0.04)
MD377776
Caution
The cylinder head gasket whose thickness is in size
with piston projection is attached. So if you replace the
piston or the connecting rod, the piston projection
changes. Measure the piston projection, select the
cylinder head gasket whose thickness is in size with
piston projection should be fitted.
3. Install the cylinder head gasket in order to fit the cylinder
head gasket bore to the cylinder head bore.
4. Clean the cylinder head assembly and the cylinder block
mating surfaces with a scraper or a wire brush.
Caution
Do not allow foreign material to enter the engine
coolant or oil passages and the cylinder.
5. Install the cylinder head bolt washer to the cylinder head

bolt so that the washer chamfered side faces as shown.
6. Apply a small amount of engine oil to the cylinder head
bolt thread and the washer.
Cylinder head
bolt washer
Chamfered
side
11B-6
ENGINE <4D5> - Cylinder Head Gasket <4D56-Step III>

7. Tighten the cylinder head bolts according to the following
procedure (angle-tightening procedure).
(1) Use the special tool to tighten the cylinder head bolts
in the order of the illustrated numbers to 29 2 Nm.
MD998051
17 13
18
14 10
7 11
12
15
16
Front of engine
(2) Place the special tool in a wrench to tighten the

cylinder head bolt in the order of the illustrated
numbers to 120_.
MB991614
MD998051
17 13
18
14 10
Front of engine
7 11
12
15
16
ENGINE <4D5> - Timing Belt and Timing Belt B <4D56-Step III>
11B-7
TIMING BELT AND TIMING BELT B <4D56-Step III>

REMOVAL AND INSTALLATION
Pre-removal Operation
D Cooling Fan Removal
Post-installation Operation
D Cooling Fan Installation
D Engine Adjustment
26 3 Nm
26 3 Nm
11 1 Nm
4
3
17
11 1 Nm
26 3 Nm
185 5 Nm
25 4 Nm
11
14
10
15
16
13
12
Removal steps
1. Timing belt front upper cover
2. Tension pulley bracket (for A/C)
3. Crankshaft pulley (for power steering
and A/C)
AA" "CA 4. Crankshaft pulley
5. Timing belt front lower cover
AB" "BA 6. Timing belt
7. Tensioner spacer
8. Tensioner spring
9. Timing belt tensioner assembly
10. Crankshaft sensing blade
11. Crankshaft sprocket
12.
AC" "AA 13.
14.
15.
16.
17.
Flange
Timing belt B
Gasket
Tensioner spacer B
Tensioner spring B
Timing belt tensioner B
NOTE
Follow the conventional procedures for removal
and installation service points.
NOTES

Engine 4d5 Diesal

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ENGINE <4D5>

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