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    1KD FTV

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    This service bulletin provides information on the common rail fuel injection system for the Toyota Land Cruiser Prado with a 1KD 3.0L diesel engine. It describes the basic components of the system including the high pressure rail, fuel injectors, supply pump, and engine control unit. It also lists the applicable vehicle and replacement part numbers and provides a wiring diagram and connector terminal layout for the engine ECU.

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    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    1KD FTV

    Uploaded by

    nicamarcos
    9K views10 pages
    This service bulletin provides information on the common rail fuel injection system for the Toyota Land Cruiser Prado with a 1KD 3.0L diesel engine. It describes the basic components of the system including the high pressure rail, fuel injectors, supply pump, and engine control unit. It also lists the applicable vehicle and replacement part numbers and provides a wiring diagram and connector terminal layout for the engine ECU.

    Original Description:

    Descripcion Denso system

    Original Title

    1KD-FTV

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    This service bulletin provides information on the common rail fuel injection system for the Toyota Land Cruiser Prado with a 1KD 3.0L diesel engine. It describes the basic components of the system including the high pressure rail, fuel injectors, supply pump, and engine control unit. It also lists the applicable vehicle and replacement part numbers and provides a wiring diagram and connector terminal layout for the engine ECU.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    9K views10 pages

    1KD FTV

    Uploaded by

    nicamarcos
    This service bulletin provides information on the common rail fuel injection system for the Toyota Land Cruiser Prado with a 1KD 3.0L diesel engine. It describes the basic components of the system including the high pressure rail, fuel injectors, supply pump, and engine control unit. It also lists the applicable vehicle and replacement part numbers and provides a wiring diagram and connector terminal layout for the engine ECU.

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    00400086E

    SERVICE BULLETIN
    FUEL INJECTION PUMP

    ECD04-02E
    September, 2004

    NEW PRODUCTS
    DENSO AUTHORIZED ECD SERVICE DEALERS ONLY

    SUBJECT : TOYOTA LAND CRUISER PRADO 1KD Common Rail system


    1. Outline
    This bulletin describes the common rail system used in the Toyota Land Cruiser Prado 1KD.
    The contents of the basic system are the same as in "Common Rail System for TOYOTA
    HILUX / KIJYANG INNOVA / INNOVA 1KD / 2KD" (OPERATION MANUAL No.00400077).
    The system outline and the changed locations are explained here.

    2. Applicable Vehicle Model and Pump Part Numbers


    Vehicle Name

    Vehicle
    Model

    Engine
    Model

    Engine Displacement

    Start of Production

    LAND CRUISER
    PRADO

    KDJ120/125

    1KD-FTV

    3.0L

    Since September,
    2004

    3. PRODUCT APPLICATION LIST


    Vehicle
    Name

    LAND
    CRUISER
    PRADO

    DENSO Part
    Number

    TOYOTA Part
    Number

    Supply Pump

    294000 - 0380

    22100 - 30050

    HP3

    Injector (With gasket)

    095000 - 5890

    23670 - 39135

    For supply

    Injector (With out gasket)

    095000 - 5740

    23670 - 30080

    Rail

    Made by
    another
    manufacturer

    Rail Pressure Sensor

    499000 - 6080

    89458 - 60010

    Pressure Discharge Valve

    294290 - 0051

    23990 - 30020

    175800 - 7251

    89661 - 6A350

    175800 - 7242

    89661 - 6A330

    EDU

    101310 - 5371

    89870 - 60060

    Water Temperature Sensor

    179700 - 0451

    89422 - 33030

    Crankshaft Position Sensor


    (NE Sensor)

    029600 - 1151

    90919 - 05050

    Cylinder Identification
    Sensor (TDC Sensor)

    029600 - 1160

    90919 - 05052

    Accelerator Pedal Module

    198800 - 3020

    78120 - 60350

    Turbo Pressure Sensor

    079800 - 7470

    89421 - 71020

    Part Name

    Engine ECU

    Remarks

    SERVICE DEPARTMENT
    0409-IT-342 Printed in Japan

    4. System Configuration
    The configuration of the common rail system for the 1KD is shown below.
    Fuel Temperature Sensor
    Engine Speed
    Accelerator Opening
    Intake Air Pressure,
    Atmospheric Air Pressure
    Intake Air Temperature
    Coolant Temperature
    Crankshaft Angle

    EDU
    Engine ECU

    Cylinder Recognition Sensor


    Intake Airflow Rate

    Pressure
    Discharge
    Valve

    Rail

    Injector

    Rail Pressure
    Sensor

    Fuel Filter

    Fuel Temperature Sensor


    Supply Pump

    Check
    Valve

    SCV
    (Suction
    Control Valve) Fuel Tank
    Q000991E

    5. Changed Points
    5.1. Rail
    (1) General Description
    The rail used in the 1KD engine is made by another manufacturer.
    A pressure discharge valve and rail pressure sensor are mounted on the rail.

    Rail pressure
    sensor

    Relief passage
    #1
    OUT

    #2
    OUT

    IN

    #3
    OUT

    #4
    OUT

    Pressure discharge
    valve
    QD2349E

    (2) Pressure Discharge valve


    The pressure discharge valve controls the fuel pressure of the rail.
    If the fuel pressure in the rail rises above the target injection pressure, or if the ECU judges it to
    have risen above the target value, the solenoid coil is energized. This opens the valve passage, leaking fuel to the fuel tank and lowering the pressure to the target injection value.

    Solenoid Coil

    Armature

    to Fuel Tank

    Spring

    Q000992E

    5.2. DTC (DIAGNOSTIC TROUBLE CODE) CHART


    DTC Code

    175800 -

    SAE Code

    DTC
    No.

    P0045

    7241 7251

    Detection Item

    A/T

    M/T

    34

    With

    With VN turbo (open circuit)

    P0087

    49

    With

    With Rail pressure sensor (Fixed output)

    P0088

    78

    With

    With

    P0093

    78

    With

    With Fuel leak malfunction

    P0095 / P0097 / P0098

    23

    With

    With

    P0100 / P0102 / P0103

    31

    With

    With Air flow meter (Open circuit)

    P0105 / P0107 / P0108

    35

    With

    With

    Turbo pressure sensor


    (Open circuit inspection)

    P0110 / P0112 / P0113

    24

    With

    With

    Atmospheric temperature sensor


    (Out-of-range)

    P0115 / P0117 / P0118

    22

    With

    With Water temperature sensor (Open circuit)

    P0168

    39

    With

    With High fuel pressure abnormality

    P0180 / P0182 / P0183

    39

    With

    With Fuel temperature sensor (Open circuit)

    P0190 / P0192 / P0193

    49

    With

    With

    Pump valve malfunction


    (high-pressure in rail)
    Intake air temperature sensor
    (Post-turbo intake air temperature sensor)

    Rail pressure sensor With back-up sensor


    (Open circuit)

    DTC Code

    175800 -

    SAE Code

    DTC
    No.

    P0191

    7241 7251

    Detection Item

    A/T

    M/T

    49

    With

    With

    P0200

    97

    With

    With EDU malfunction

    P0234

    34

    With

    With VN turbo (closed-side malfunction)

    P0299

    34

    With

    With VN turbo (open-side malfunction)

    13

    With

    Crankshaft position sensor


    With (open circuit / phase difference, power
    flicker)

    12

    With

    With Crankshaft position sensor (open circuit)

    13

    With

    With

    Crankshaft position sensor


    (NE power flicker)

    With

    With

    Camshaft position sensor


    (open circuit, phase difference)

    With

    With

    Camshaft position sensor


    (open circuit, start-up logic)

    P0335

    P0339

    P0340

    12

    Rail pressure sensor with back-up sensor


    (out-of-range)

    P0400

    71

    With

    With EGR system malfunction

    P0405 / P0406

    96

    With

    With Lift sensor (open circuit)

    P0488

    15

    With

    With

    P0500

    42

    With

    With Vehicle speed sensor

    P0504

    51

    With

    With Brake switch (open circuit, short)

    P0607

    89

    With

    With CPU malfunction

    P0627

    78

    With

    With

    Pump valve malfunction


    (open circuit, short)

    P1229

    78

    With

    With

    Pump valve malfunction


    (excessive pressure)

    P1251

    34

    With

    With VN turbo (phase difference)

    P1271

    78

    With

    With Pressure limiter malfunction (EDU drive)

    P1272

    78

    With

    With

    Pressure limiter malfunction


    (closed-side malfunction)

    P1601

    89

    With

    With

    Injector multiple-point correction


    (EEPROM malfunction)

    P1611

    17

    With

    With

    P2008

    58

    With

    With SCV malfunction

    Intake air restriction motor control system


    (electronic throttle malfunction)

    Internal IC malfunction
    RUN pulse malfunction

    DTC Code

    175800 -

    SAE Code

    DTC
    No.

    P2120 / P2122 / P2123 /


    P2125 / P2127/ P2128 /
    P2138

    7241 7251

    Detection Item

    A/T

    M/T

    19

    With

    With

    Accelerator position sensor


    (open circuit, short)

    P2121

    19

    With

    With

    Accelerator position sensor


    (out-of-range)

    P2226 / P2228 / P2229

    A5

    With

    With

    Atmospheric pressure sensor


    (open circuit, direct board installation)

    U0001

    A2

    With
    out

    With CAN communication malfunction

    B2799

    99

    With

    With Immobilizer (2-line separate type)

    P0500

    21

    With

    With Vehicle speed sensor (open circuit)

    P0503

    23

    With

    With

    P0571

    52

    With

    With Stop light switch (open circuit, short)

    With

    With Stop light switch input circuit malfunction

    With

    With Cancel circuit malfunction

    With

    With System circuit malfunction

    P0607

    54
    56

    Vehicle speed sensor


    (noise, power flicker)

    5.3. ECU
    (1) External Wiring Diagram
    a. Wiring Diagram (1)
    Main Relay
    EFI

    PCV

    +B
    MREL

    PCV +
    PCV

    Automatic Transmission Vehicles Only

    BATT
    E1
    E01
    E02
    WFSE

    ECT

    EDU
    PRD
    Drive Monitor
    DM
    DC Motor Driver (For Turbo)

    CAN +
    CAN

    VNTO
    VNTI

    DIAGNOSIS
    CANH
    CANL
    VCPA
    VCP2
    VC
    +B

    Accelerator
    Sensor (Main)

    Airflow
    Sensor

    Turbo Pressure
    Sensor

    VCS

    Rail Pressure
    Sensor (Main)

    Rail Pressure
    Sensor (Sub)

    PI

    +B

    RCR1
    MIL

    VPA

    Accelerator
    Sensor (Sub)

    Cruise Indicator Light

    PIM

    +B

    W
    Glow Indicator Light

    RCR2
    GIND
    VPA2

    Intake Air Temperature Sensor

    THIA
    EGR Lift Sensor

    Coolant Temperature Sensor

    THW

    Fuel Temperature Sensor

    VG
    EGLS

    EDU Relay
    IREL

    +B

    THF
    Intake Air Temperature Sensor
    (Built-In Airflow Meter)

    E-VAV

    THA
    Cruise Control Switch

    Glow Relay

    CCS
    E2S
    E2
    EVG
    EPA2
    EPA

    +B

    EGR

    GREL
    MREL

    Main Relay

    Q000993E

    b. Wiring Diagram (2)

    Engine Speed Sensor


    NE +
    EGR Cut-Off VSV

    +B

    EGRC
    Cam Position Sensor

    TACH
    #4

    +B

    G
    IGSW

    IGSW
    ST1
    STP

    BATT
    Brake Switch

    G+
    NE

    Manual Transmission Vehicles Only

    +B

    #3
    #2
    #1

    Meter
    EDU
    EDU
    EDU
    EDU
    Swirl Control Valve

    +B

    SCV

    Clutch Switch
    Active Mountain VSV

    CLSW
    ACM
    Throttle Full Switch
    THOP

    EDU

    P/S Oil Pressure Switch

    INJF
    PSW

    Automatic Transmission Vehicles Only

    Vehicle Speed Sensor

    Neutral Start Switch


    NSW

    SPD

    Manual Transmission Vehicles Only

    Test Terminal

    L4 Switch
    L4M

    TC

    Heater Idle-Up Switch


    HSW
    A/C Amplifier

    AC1

    A/C Amplifier

    THWO

    A/C Amplifier

    ACT

    Immbirazer ECU

    IMI

    Immbirazer ECU

    IMO

    Viscous Amplifier

    VCH

    Viscous Amplifier

    VCT

    Alternator

    ALT

    +B
    LU+A

    LUA
    LU+B

    LUB

    Starter Relay

    Step Motor
    (For Electronically Controlled Throttle)

    STA
    Q000994E

    (2) Connector Terminal Layout


    a. 175800-7241
    31P

    35P

    35P

    34P
    1

    35

    41

    70

    75

    105

    111

    28

    34

    62

    69

    97

    104

    130

    135
    Q000995E

    b. 175800-725131P

    35P

    35P

    34P
    1

    35

    41

    70

    75

    105

    111

    28

    34

    62

    69

    97

    104

    130

    135
    Q000996E

    No.
    Code
    1 E01
    2 E02
    3 -

    Terminal Description
    Power Ground
    (Engine Ground)
    -

    No.
    Code
    22 #2
    23 #3
    24 #4

    25 THIA

    5
    6

    PCV+

    26 THW
    27 VC

    PCV-

    8
    9

    VNTI
    -

    10 SCV
    11
    12
    13
    14
    15
    16
    17

    LU+A
    LU-A
    LU+B
    LU-B
    VNTO
    THOP
    ALT

    18 NE+
    19 PCR1
    20 INJF
    21 #1

    Pump Control Valve

    28 NE-

    Turbo Driver
    -

    29 PCR2
    30 PRD

    Swirl Control Valve

    31 THA

    Step Motor
    (for Electronically Controlled
    Throttle)
    VN Turbo Driver
    Full Throttle Switch
    Alternator
    Crankshaft Position Sensor
    (-)
    Rail Pressure Sensor (Main)
    EDU

    32
    33
    34
    35
    36
    37
    38

    THF
    E2
    E1
    -

    39 40 VCS
    41 E2S
    42 ACM

    Terminal Description
    EDU
    Intake Air Temperature
    Sensor (Intake Manifold)
    Coolant Temperature Sensor
    Sensor Power Supply
    Crankshaft Position Sensor
    (-)
    Rail Pressure Sensor (Sub)
    EDU
    Intake Air Temperature
    Sensor (Airflow Meter)
    Fuel Temperature sensor
    Sensor Ground
    Ground (Engine Ground)
    Rail Pressure Sensor (Sub)
    Power Supply
    Rail Pressure Sensor (Sub)
    Ground
    Active Mount VSV

    No.
    43
    44
    45
    46
    47
    48
    49
    50
    51
    52
    53
    54
    55

    Code
    EGRC
    L4M
    EGR
    -

    Terminal Description
    EGR Cut-Off VSV
    L4 Switch
    E-VRV
    -

    No.
    77
    78
    79
    80
    81
    82
    83
    84
    85
    86
    87
    88
    89

    Code
    STP
    ST1VCH
    CLSW
    CANH

    56
    57

    VG

    Airflow Meter

    90
    91

    CANL
    CAN+

    58

    G+

    59
    60
    61

    Cylinder Recognition
    Sensor (+) (TDC Sensor)
    -

    62

    96

    SPD

    63
    64
    65

    EGLS
    EVG

    97
    98
    99

    66

    G-

    67
    68
    69
    70

    PIM
    -

    71

    PSW

    72
    73

    VCT
    PI

    EGR Lift Sensor


    Airflow Meter (Ground)
    Cylinder Recognition
    Sensor (-) (TDC Sensor)
    Intake Air Pressure Sensor
    Power Steering Hydraulic
    Pressure Switch
    Viscous Amplifier
    Cruise Indicator

    74
    75
    76

    BATT
    HSW

    Battery (+)
    Heater Idle-Up Switch

    92

    CAN-

    93
    94
    95

    ACT
    AC1

    Terminal Description
    Stop Light Switch
    Viscous Amplifier
    Clutch Switch
    CAN1 Communication
    (Diagnosis)
    CAN2 Communication
    (ECT)
    Air Conditioning Amplifier
    Vehicle Speed Sensor
    (Meter)
    -

    100 -

    101
    102
    103
    104

    IMI
    IMO
    -

    Immobilizer ECU
    -

    105 STA

    Starter Relay

    106 NSW
    107 -

    Neutral Start Switch


    -

    108 TACH
    109 DM
    110 THWO

    Tachometer
    Multi-Display
    Air Conditioning Amplifier

    10

    No.

    Code

    Terminal Description

    No.

    Code

    111

    +B

    Battery (+) Main Relay

    124 VPA2

    112

    125 VPA

    113
    114
    115
    116
    117
    118
    119
    120

    GREL
    GIND
    W
    TC
    IREL
    IGSW

    Glow Relay
    Glow Indicator Light
    MIL
    Test Terminal
    EDU Relay
    Ignition Switch

    126
    127
    128
    129
    130
    131
    132
    133

    121 MREL

    Main Relay

    134 VCP2

    122 -

    135 VCPA

    123 -

    CCS
    WFSE
    EPA2
    EPA

    Terminal Description
    Accelerator Position
    Sensor (Sub)
    Accelerator Position
    Sensor (Main)
    Cruise Control Switch
    Flash Write Tool
    Accelerator Position
    Sensor Power Supply
    (Sub)
    Accelerator Position
    Sensor Power Supply
    (Main)
    -

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