CALCULATION OF DRAFT CONSTANT, TWIST CONSTANT, COILS PER INCH AND PRODUCTION OF RING FRAME

AIM:
To calculate the draft constant, twist constant, coils per inch, production details and
other factors of lab model- ring frame machine.
SPECIFICATION OF THE MACHINE:
Make: TAIRO
Number of spindles: 06
Motor H.P: 01
Motor rpm: 1440
Ring diameter: 1⅝ ”
Drafting system: 4/4 Drafting system.

CALCULATIONS:
Draft:
Main draft constant = 48x 60x 66x 66x30 = 725.6
28x 1(DCW) x 24x 24x26.8

Main draft = 725.6

DCW where DCW= 24- 38

Maximum main draft = 30.23

Minimum main draft = 19.09

Break draft constant = 85x 70x 30 = 302.74

1 (BDCW) x 22x 26.8

Break draft = 302.74 where BDCW= 25- 54

BDCW

Maximum break draft = 12.6

Minimum break draft = 5.6
GEARING PLAN OF RING FRAME MACHINE

Tin roller pulley

Ф 100 ф 254
24 to 52T T.C.W

78 T
A-42 1F
13/21/30
76 TWG 78 T

ф50 1 H.P
1440 rpm Spindle wharve

15 TBG LG 20/24

40 T

CAM 60 T

38T
15 T
Fourth roller- ф 25+ ф 1.8

85 T

70 T 24 to 54T

Third roller- ф 30 B.D.C.W

40T 36 T 22 T

36 T Second roller- ф 25+ ф 1.8 40 T 24 to 38T

34 T DCW 66T
23 T 24T 66T
60T
Front roller- ф 30 24T 20T
Total draft:
Minimum total draft = 5.6x 1.05x 19.09 = 112.25
Maximum total draft = 12.6x 1.05x 30.2 = 399.5

Tension Draft:

Tension draft (fixed) = 40x 36x 26.2 = 1.05

36x 34x 30

Twist calculations:

Twist constant =r 20x 39x 78x 254x 25.4 = 1052.68 where TCW = 24- 52
15x 13x 1(TCW)x 20.3x ∏x 30

Minimum TPI = 1052.68 = 20.24

52
Maximum TPI = 1052.68 = 43.86
24

Metres delivered by one complete Traverse of ring rail:

Constant = 60x 15x 76x 13x 15x ∏x 30 = 107.388

1x 15x 1x 39x 20x 1000

Machine setting = 107.388 = 5.37 metres/ traverse.

20

Result:
Thus the gearing plan of ring frame has been studied and its calculations have been done.
CALCULATION OF DRAFT CONSTANT, TWIST CONSTANT, COILS PER INCH AND PRODUCTION OF RIETER RING FRAME

AIM:
To study about the ring frame of RIETER make and its drafting and production calculations.

SPECIFICATION OF THE MACHINE:

Make: RIETER
Model: G 5/1
Number of spindles: 48
Motor H.P: 7.5
Motor rpm: 1450
Drafting system: 3/3 Apron Drafting system.

CALCULATIONS:
Spindle speed = Motor speed x motor pulley dia x Tin roller pulley dia
Machine pulley dia wharve dia

= 1450x 250 = 17261 rpm.

21
Speed of front roller = 1450x 26x Ax Cx 30x 103x 26 A= 85
115xBx Dx 44x 102x 29 + = 165T
B= 80
= 194 rpm C= 65
+ = 137T
Surface speed of front roller = ∏x dia of roller x speed of front roller D= 72

= ∏x 27x194

=16460 mm/min or 16.46 m/min

Speed of middle roller = 194x 29x Gx 20x 26 G= 42T

26x Hx 112x K H= 108T
=9.3 rpm K= 42T

Surface speed of middle roller= ∏x 25x 9.3

= 700mm/ min or 0.7m/min

GEARING PLAN OF RINGFRAME MACHINE
Variables:
A/B Twist change gear pair.
C/D Twist auxiliary change wheels.
E/F Winding length change wheels.
G/H Draft change gear pair.
K Break draft change wheel
32 (26)
21 112

80

Ф 27 mm d3 47 71 (77)

Ф 25 mm d2 K 51

Ф 27 mm d1
Ф 75 mm
20 H

26 102
Ф 158 mm

44 103

35 E
20 Double slot worm
F

Wharve
Ф 21mm 52

7.5 H.P 30 D
1450 rpm
C B

1 39 A
115
C 250 mm
 26

Speed of back roller = 194x 29x Gx 20x 21 G= 42

26x Hx 112x 47 H= 108
= 6.71 rpm

Surface speed of back roller= ∏x 27x 6.71

=570mm/min or 0.57m/min

DRAFT CALCULATIONS:

Main draft = ∏ x dia x speed of front roller

∏x dia x speed of middle roller
= 22.53
Break draft= ∏ x dia x speed of middle roller
∏x dia x speed of back roller
= 1.28
Total draft= Main draft x Break draft
= 22.53 x 1.28 = 28.90

Draft constant =
GEARING PLAN OF SPEED FRAME MACHINE

Ф212 TCW ( 30- 40)

Differential gear box

Ф 160
15 16 75/ 60
20 20 21
Ф 150

32 31 Flyer 35/ 50

1- Stud worm
Ф205 100Ф 80 Ф 70
Ф160
20
Bobbin rail
Ф 108 100
LCW 55-86 23 16
1.5 H.P 20 35
Ф 90 mm 930 rpm 35
100 20 20 23 18
SPEEDFRAME DRAFTING GEARPLAN

Ф 27 d4 24

36 46
36
Ф 27 d 3 48/ 65/ 90
24 DCP (30-40)
34 36

Ф 26.2 d2 34 108

Ф 27 d 1 26
25

82 26

60

29 35 TCW

75/ 60

Ф 150 Differential gear box 35/ 50

Ф 160 Ф 100

1.5 H.P
930 rpm
Ф 90
GEARING PLAN OF RING FRAME MACHINE

Tin roller pulley

Ф 100 ф 254
24 to 52T T.C.W

78 T
A-42 1F
13/21/30
76 TWG 78 T

ф50 1 H.P
1440 rpm Spindle wharve

15 TBG LG 20/24

40 T

CAM 60 T

38T
15 T
Fourth roller- ф 25+ ф 1.8

85 T

70 T 24 to 54T

Third roller- ф 30 B.D.C.W

40T 36 T 22 T

36 T Second roller- ф 25+ ф 1.8 40 T 24 to 38T

34 T DCW 66T
23 T 24T 66T
60T
Front roller- ф 30 24T 20T