LG Flat TV 42LH20 Manual de Entrenamiento
LG Flat TV 42LH20 Manual de Entrenamiento
LG Flat TV 42LH20 Manual de Entrenamiento
OUTLINE
Section 1 Contact Information, Preliminary Matters, Specifications, LCD Overview, General Troubleshooting Steps, Signal Distribution, Disassembly Instructions and Voltages Section 2 Circuit Board Operation, Troubleshooting of : Switch mode Power Supply Main Board T-CON Board Ft Control Board Side Keys
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CAUTION
To avoid personal injury, disconnect the power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks. Also be aware that many household products present a weight hazard. At least two people should be involved in the installation or servicing of such devices. Failure to consider the weight of an product could result in physical injury.
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ESD NOTICE
Todays sophisticated electronics are electrostatic discharge (ESD) sensitive. ESD can weaken or damage the electronics in a manner that renders them inoperative or reduces the time until their next failure. Connect an ESD wrist strap to a ground connection point or unpainted metal in the product. Alternatively, you can touch your finger repeatedly to a ground connection point or unpainted metal in the product. Before removing a replacement part from its package, touch the anti-static bag to a ground connection point or unpainted metal in the product. Handle the electronic control assembly by its edges only. When repackaging a failed electronic control assembly in an anti-static bag, observe these same precautions.
REGULATORY INFORMATION
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential installation. This equipment generates, uses, and can radiate radio frequency energy, and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures: Reorient or relocate the receiving antenna; Increase the separation between the equipment and the receiver; Connect the equipment to an outlet on a different circuit than that to which the receiver is connected; or consult the dealer or an experienced radio/TV technician for help.
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CONTACT INFORMATION
Customer Service (and Part Sales) Technical Support (and Part Sales) USA Website (GCSC) Customer Service Website (800) 243-0000 (800) 847-7597
aic.lgservice.com us.lgservice.com
LG CS Academy
LCD-DV: 32LG40, 42LG60, 42LG70, 47LG90, 42LH20 PLASMA: 42PG20, 50PG20, 42PQ20, 42PQ30
LG Web Training
lge.webex.com
Published March 2009 by LG Technical Support and Training LG Electronics Alabama, Inc. 201 James Record Road, Huntsville, AL, 35813.
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This section of the manual will discuss the specifications of the 42LH20 LCD Direct View Display Panel.
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Basic Specifications
Key Features 42" Screen 720p HD Resolution Two (2) HDMI(TM) (V.1.3 with Deep Color) ISFccc Ready Smart Energy Saving LG SimpLink (TM) (32-inch and above) LG Core Technologies (32-inch and above) Dynamic Contrast Ratio 12,000:1 Response Time (G to G) 8ms Brightness 500 cd/m2 Viewing Angle 178 / 178 Life Span (Typical) 60,000 hr Built-in Tuner ATSC/NTSC/Clear QAM HDMI/HDCP Input 2 v1.3 Cabinet Color Glossy Piano-Black Limited Warranty 1 Year Parts/Labor
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SD ED HD HD HD
FORMATS 480I Interlaced 480P Progressive 1080I Interlaced 720P Progressive 1080P Progressive
Lines Per Field 240 Lines 480 Lines 540 Lines 720 Lines 1080 Lines BASIC PIXEL COUNTS
Interlaced 2 Fields to make a Frame Progressive Each Field is a Frame Think of sync as the Panels Refresh Rate 11 Spring 2009 LCD DV 42LH20
SIMPLINK Allows for convenient control of other LG SimpLink products using the existing HDMI connection.
Clear Voice Technology Automatically enhances and amplifies the sound of the human voice frequency range to provide high-quality dialogue when background noise swells.
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SIDE KEYS
To access the Service Menu. 1) Turn the Set On 2) Simultaneously, Press and Hold the Menu Key on the Side Key pad and Press and Hold the Menu Key on the Remote approximately 5 seconds. 3) If Customers Menu appears, continue to hold until it disappears. 4) The Service Menu appears
Note: If a Password is required to enter the Service Menu. Enter; 0000 14 Spring 2009 LCD DV 42LH20
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USB Download
1) Make 'LG_DTV' folder in USB Flash Drive. 5) Cursor left and highlight START Button and push Enter button using the remote control. 6) You can see the download progress Bar. 7) Do not unplug until unit has automatically restarted. 8) When download is completed, you will see COMPLETE. 9) Your TV will be restarted automatically. 2) Copy new software (xxx.epk) to 'LG_DTV' folder. Make sure to have correct software file. 3) With TV turned on, insert USB flash drive. 4) You can see the message TV Software Upgrade CAUTION: Do not remove AC power or the USB Flash Drive.
Shows the Currently Installed Version Shows the Software Version found on the USB Flash Drive Shows the Software file found on the USB Flash Drive
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Disassembly: This section of the manual will discuss Disassembly, Layout and Circuit Board Identification, of the 42LH20 LCD Direct View Television.
Upon completion of this section the Technician will have a better understanding of the disassembly procedures, the layout of the printed circuit boards and be able to identify each board.
Troubleshooting: This section of the manual will also discuss troubleshooting. Upon completion of this section the Technician will have a better understanding of how to diagnosis and resolve problems.
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Lay the TV down on its face. Remove the 4 screws around stand indicated by the arrows.
Remove the Stand by Pulling it out of its Retaining bracket. Remove Remove the one screw hidden by the stand.
Reinsert the stand and stand the unit upright for service position to continue removing the back cover.
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The Stand has to be removed first. Remove the 22 screws indicated. Pay attention to the size and type of screw as there are many different types. Putting in the improper screw when reassembling may Cause damage.
Remove the one screw hidden under the stand. See previous page.
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LVDS Cable
Main PWB
Backlight Connection To Left Side
Ft IR/LED Control
Speaker L
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Disconnect P201, AC In and SK102, P401 and P402. Remove the 6 screws indicated by the arrows.
P201
P402
In
P401
02 SK1
AC
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To Main
P201
Pin 1 Pin 2
P402
To Backlights Right Side
P401
AC IN SK101
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6
135V Regulator Ballast Control IC
Bridge
135V B+ for the Ballast Inverter On Starts the Ballast Backlights Light Manipulates Backlights
To Backlights
12V/24V Regulators 8
Stand By 5V
At point 4 TV is in Stand-By state. Energy Star compliant. Less than 1 Watt
12V 24V
PWR On
Inv On
6
24V Audio
12V
A-DIM Fixed
12V LVDS 12V Switch 7
LVDS Video
8 Inv On/Off LVDS Panel Control Microprocessor IC100 Also Video Processor
Power On
9 5
Ft Control
25
Digital Dimming P-DIM Cust Menu for Backlight Picture Content Power Button Or Remote Key
Analog Dimming
Other Circuits
STBY5V
R253 10K 0V
3 4 1 2
6V
R739 47K
R740 47K
0.6V
8 7
Q701
STBY5V
0.6V 0.2V
Q703
1 2 3 4 5 6 7
R237 100
R703
10K
SBY5V Gnd Gnd 12V Gnd Gnd 24V n/c INV.On A.DIM ERR Out n/c PWM-DIM
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
C726 220uF
STBY5V
L707
+5V General
R719 1K R759 0 R244 100
IC100 BCM
INV ON/OFF
C721 68uF
R185 AB13 PWM0 C182 1.2K 1uF R189 C181 100 1uF A-DIM
PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range
PG26
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STBY
Run
Diode Check
23 21 19 17 15 13 11 9 7 5 3 1
1
nc
1
24 22 20 18 16 14 12 10 8 6 4 2
2
PDIM
3.2V 0V 3.8V 21.4V Gnd 12.3V Gnd 5.14V 5.14V Gnd Gnd 4.98V
1.68V Open 1.6V 0.71V Gnd 0.96V Gnd 1.67V 1.67V Gnd Gnd 0.886V
Err Out INV.ON 24V Gnd 12V Gnd 5V 5V Gnd Gnd PWR-ON
PDIM Pin 24 can vary according to type of signal being processed and the OSD Backlight setting. 0.6V 0% to 3.3V 100%. Output from the BCM chip.
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SK102 "SMPS" to MASTER POWER SWITCH Pin 1 2 Label n/a n/a STBY Run Diode Check OL OL
120Vac
120Vac
AC Voltage Readings for either pin 1 or pin 2 in STBY and RUN with one lead on Neutral of SK101. With the Master Power Switch Closed (On) AC flows. When Open (Off) AC open and does not flow.
Neutral
SK102
Live
EEFL (External Electrode Fluorescent Lamp) LOW COST Large number of lamps driven by a single inverter 32 Spring 2009 LCD DV 42LH20
Introducing EEFL
Simple structure, Low price
Low Cost
Large number of Lamp Drive by single inverter
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For CCFL, Hg gas is consumed mainly near the internal electrode For EEFL, longer life time is expected because there is no internal electrode consuming Hg gas
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SMPS PWB
T703
1.2Kv
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42LH20 P700 on Main PWB To Power Supply P201 Ballast Turn On Circuit
BALLAST SECTION POWER SUPPLY MAIN PWB
P201
7 9 8 10 20
P700
7 9 20 8 10
R717 3.3K
To Backlights 1.2Kv
P402 P401
Stand By 5V Reg
IC100 BCM
On Back of PWB
Q702
GPIO 136
IC301
Controller
Two Transformers
4.89V
12V Reg 13 14 24V Reg 17 18 13 14 17 18
R704 4.7K
Q701
R706 R703
R237 100 GPIO 134
12V
RL-ON
INV On/Off
Q700
Drive Control
135V
22 On Back of PWB
22
PWM-DIM
24 21 24 21
IC600
Ballast Control IC
PWM-2 PWB-0
VBR-B (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range
PG36
VBR-B PWMDIM manipulates the ballast drive IC. VBR-A BR1 (ADIM) is not used.
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Remove the 3 Screws in the T-CON shield and remove the shield
CN5
Disconnect CN3, CN4 and CN5. See next slide for details.
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T-CON (TFT DRIVE) PWB REMOVAL CONTINUED: UNLOCKING CN3, CN4 and CN5
To remove the flex cables to the TFT Panel, CN3 or CN4: Place a soft thin object like a fingernail underneath the black locking tab and gently pull forward. (Shown by the arrows in Fig 1) Press In CN3 or CN4 Locked Fig 1 Pull Out Flip the lock up and back from the flex cable. Then the flex cable can be easily removed. Unlocked Fig 2
Press In
To remove the LVDS cable CN5; Press in on the two tabs and slowly rock the cable out of the connector. (Shown by the arrows in Fig 3)
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LVDS (Video and 12V) from Main PWB 41 Spring 2009 LCD DV 42LH20
FL114
D13
F1
U9
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LED1
Use LED1 to determine if The boot up sequence of The T-CON is OK. This LED will turn bright Blue Shortly after power is applied then go out shortly after backlights illuminate if all is OK. Power 1st On Anode 3.3V Cathode 0V LED ON Power On Anode 3.3V Cathode 1.3V LED OFF
T-CON PWB
Check the Regulator U10 for Correct Voltage 3.3V F1 CN5 From Pins 2, 3, 4 and 5. Check Fuse F1 for 12V U10 1.8V 0V
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T-CON (TFT Driver) Board CN3 and CN4 (3.3V Voltage Check)
3.3V Check CN4 If the 3.3Volts is missing, check the 3.3V DC to DC converter. Check at D13 cathode. See previous page for location. CN3
3.3V Check
T-CON PWB
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*Pin 29 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. But is Not Used by T-CON. NOTE: The outside pins on each side are actually not counted, they are both ground. But they are counted in the table. (See arrow on the T-CON PWB CN5)
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Output Signals
10 Bit LVDS (10 Pin) to the T-CON Board Audio output signals to the Speakers Digital Audio Output Coaxial and Optical ON OFF Controls to the SMPS turning on low voltage generation and Backlights Backlight intensity control signal (Digital Dimming) P-DIM
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Flip the locking tabs upward, pull the LVDS ribbon out.
Decorative Plastic
P801
P700
P1204
0 P60
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Look carefully on top and behind the Video Processor IC for Chocolate (Heat Transfer) material. Be sure to transfer to new PWB if replaced.
To SMPS P700 SW100 Reset IC100 Microprocessor and Video Processor X100 For Software Upgrade via Jig Tuner TU1001 X105 LD1000 LD1000 Tuner OK when Green
19
USB
To Speakers
P600
P1204
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IC1003
IC501
IC500
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X100
Set on or off
X400
X100 Location
X1005 Location
X1005
Tuner Control IC1004 Crystal MAIN PWB
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LD1000
Use LD1000 as a visual aid. This lets you know if the tuner internal PLL (Phase Locked Loop) system is locked. Illuminated PLL is normal. Off is abnormal tuner lock.
Main PWB LD1000 Location MAIN PWB
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19 18 13 12 9 8 4 1
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2.24Vp/p Pin 1 Pin 16 SIF Signal Pin 12 and Pin 13 Dig IF Signal
450mVp/p
700mVp/p
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1V per/div
100uS
5V p/p
Pin 8 SDA
1V per/div
100uS
5V p/p
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Pin 30, 29, 28, 27 (LVDS 12V) P801 Location MAIN PWB
Pin 6
500us
2us
Pin 18 This is just a sample of two pins on the LVDS. There are 8 pins on P801 carrying video. 500us
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Video Video
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*Pin 3 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. But is Not Used on T-CON.
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1 3 5 7 9 11 13 15 17 19 21 23
1
2 4 6 8 10 12 14 16 18 20 22 24
2
PWR-ON Gnd Gnd 5V 5V Gnd 12V Gnd 24V Inv.Out Err Out
2
4.98V Gnd Gnd 5.14V 5.14V Gnd 12.3V Gnd 21.4V 3.8V 0V 3.2V
1.87V Gnd Gnd 1.1V 1.1V Gnd 2.1V Gnd Open 1.9V Open Open
A.DIM nc
PDIM
PDIM Pin 24 can vary according to type of signal being processed, OSD Backlight setting. 0.6V 0% to 3.3V 100% and the Intelligent Sensor. Output from the BCM chip.
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Main PWB Connector P1204 to (Ft. IR/LED Control) Voltage and Resistance
P1204 CONNECTOR "MAIN PWB" to P1 "Front IR / LED PWB Assy" Pin 1 2 3 4 5 6 7 8 9 10 11 12 Label SCL SDA Gnd Key1 Key2 5V ST Gnd Gnd IR Gnd 3.3V_ST POWER On/Off STBY 3.3V 3.3V Gnd 3.3V 3.3V 5.1V Gnd Gnd 4.8V Gnd 3.29V 0V Run 3.3V 3.3V Gnd 3.3V 3.3V 5.1V Gnd Gnd 4.8V Gnd 3.29V 3.29V Diode Check 1.14V 1.14V Gnd 1.08V 1.08V 1.13V Gnd Gnd Open Gnd 0.6V 2.17V
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Pin 1 2 3 4
SBY 0V 0V 0V 0V
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Front PWB Assembly (IR and LED Control) Layout (Back View)
The IR Sensor and Power LED control IC are located on the front of this PWB
Cover
P1
P3
To Side Key PWB
P1
To Main PWB
IR Sensor
P1
To Main PWB
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Front PWB Assembly (IR and LED Control) Layout (Back View)
IR Sensor
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SW3001
SW3002 SW3003
SW3004
P3000
To Main PWB
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STBY5V
R253 10K 0V
3 4 1 2
6V
R739 47K
R740 47K
0.6V
8 7
Q701
STBY5V
0.6V 0.2V
Q703
1 2 3 4 5 6 7
R237 100
R703
10K
SBY5V Gnd Gnd 12V Gnd Gnd 24V n/c INV.On A.DIM ERR Out n/c PWM-DIM
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
C726 220uF
STBY5V
L707
+5V General
R719 1K R759 0 R244 100
IC100 BCM
INV ON/OFF
C721 68uF
R185 AB13 PWM0 C182 1.2K 1uF R189 C181 100 1uF A-DIM
PWM-DIM (PWM Dimming) Manipulates the Backlight Brightness via Customers OSD. Manipulates the Backlight Brightness via the BCM Chip. Darker Picture, Darker Backlights to facilitate improved Contrast Ratio. 0.6V ~ 3.3V Range
PG26
Reassembly Notes:
Pay attention to the wire dress for the Side Key PWB. These wires can get pinched between the rear cover and lower left hand screw post. The wires can be dressed to the right of the post in the slot provided.
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11 X 17 Foldout Section
This section shows the 11X17 foldout thats available in the Paper and Adobe version of the Training Manual.
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CN4
FL3
L2
D14
LED1
4 5
D13 L1
FL3
6 7 8 9 10 11
12V to T-CON Pins 2, 3, 4 and 5. LVDS Far left pins 2, 3, 4 AND 5 for CN5 are 12V from Main PWB LVDS 12V Switch.
LED1 Set In Stby: LD1 Off Anode 0V Cathode 0V Power On: LD1 Lit Anode 3.3V Cathode 0V Set On: LD1 Off Anode 3.3V Cathode 1.3V
12 13 14 15
*Pin 3 PWM-DIM 3.15V (Max 100%) to 0.6V (Min 0%) Customers Menu Backlight setting. However, this is not used on the T-CON PWB
L726 P801
IC1003
Power Supply
P201 *PWM DIM Pin 22 will vary according to OSD Backlight setting. 0.3V 0% to 3.4V 100%
1st Test P201 23 21 19 17 15 13 11 9 7 5 24 22 20 18 16 14 12 10 5V 8 6 10K 2nd Test P201 23 21 19 17 15 13 11 9 7 5 24 22 20 18 16 14 12 10 8 6 INV ON
IC1000
IC1002 IC701
IC105
SMPS TEST 1: To Force Power Supply On. Disconnect P800 on Main PWB. Jump pin 9,10,11 or 12 (5V) to pin 19 using a 10K resistor. (Test Voltage Outputs 12V, 16V, and 24V). SMPS TEST 2: Jump pin 19 to pin 20 (INV-ON). (Ballast and all voltages should turn on). T704 P402
5 7 9 11 13 15 17 19 21 23
X1005 24 Mhz
10K 5V 10K
3 4 1 2
PWR
3 4 1 2
PWR
P1204
To Front Control
IC101 (Flash Memory) 1-2 (0V) 3-4 (0V) 5-6 (0V) 7-8 (3.2V) IC105 (HDCP EEPROM) 1-2 (Gnd) 3 (5V) 5-6 (0V) 4-7 (Gnd) 6 (1.2V) 7 (0.8V) 8 (5V) IC107 (Power Det) 1 (Gnd) 2 (Reset) .3V 3 (3.28V) IC601 (1.8V Amp) 1 (3.2V) 2 (1.8V) 3 (0V) Q701 (PWR ON) 1 (0V) 2 (5V) 3 (5V) IC701 1.8V_DDR 1 (N/C) 2 (3.18V) 3 (3.18V) 4-5 (N/C) 6 (1.87V) 7 (0.8V) 8 (Gnd) IC702 (3.3V_ST) 1 (5V) 2 (3.3V) 3 (0V) IC704 (3.3V-FE) 1 (0.78V) 2 (Gnd) 3 (5V) 4 (7.4V) 5 (2.12V) 6 (3.28V) 7 (3.28) 8 (5V) Q702 (INV ON) 1 (0.6V) 2 (3.82V) 3 (Gnd)
P1204 Main STBY 3.3V 3.3V Gnd 3.3V 3.3V 5.1V Gnd Gnd 4.8V Gnd 3.29V 0V Run 3.3V Gnd 3.3V n/c Gnd n/c 3.3V 0.13V 3.3V 0V 5.1V 0V Gnd Gnd 0V 4.8V Gnd n/c 3.29V 1V 3.29V 1V Diode Check 1.14V 1.14V Gnd 1.1V 1.1V 1.13V Gnd Gnd Open Gnd 1.0V 1.0V
P401 T703
Pin Pin 1 2 3 4 5 6 7 8 9 10 11 12
Label SCL SDA Gnd KEY 1 KEY 2 5V STBY Gnd Gnd IR Gnd 3.3V STBY Power On/Off
Master Power Switch Bottom Left Back From rear P3 Front IR/LED P3000 Side Key
Pin 1 2 3 4 Label KEY 1 Gnd KEY 2 Gnd STBY 3.3V Gnd 3.3V Gnd Run 3.3V Gnd 3.3V Gnd P3 Diode Check 1.1V Gnd 1.1V Gnd P3000 Diode Check Open Gnd Open Gnd
IC705 (1.26V_VDDC) 1 (0.78V) 2 (Gnd) 3 (5V) 4 (5.9V) 5 (5V) 6 (1.3V) 7 (1.3V) 8 (3.16V) Q706 Switch (12V LVDS) (5V General) 1 (5V) 2 (0.48V) 3 (0.48V) 4 (6V) 5-6 (12.3V) 7-8 (5V)
IC1000 (1.2V_PVSB) 1 (N/C) 2 (3.2) 3 (3.2V) 4-5 (N/C) 6 (1.2V) 7 (0.8V) 8 (Gnd) IC1003 (5V-Tuner source) 1 (12V) 2 (Gnd) 3 (8.94V)
P3000
42LH20 P801 LVDS CABLE WAVEFORMS: Waveforms taken using NTSC Color Bar RF input.