Switch Grass As A Bioenergy Crop ATTRA
Switch Grass As A Bioenergy Crop ATTRA
Switch Grass As A Bioenergy Crop ATTRA
Contents
Introduction ..................... 1 Description, Range, and Adaptation........................ 2 Switchgrass Ecotypes and Varieties .................... 2 Establishment, Management, and Harvest ......... 3 Ecological Considerations: Prairies and Farmscapes....................... 6 Feedstock Quality .......... 7 Economics and Multiple Uses of Switchgrass ....... 7 Other Cellulosic Feedstocks ........................ 9 References and Resources ......................... 9
Introduction
This publication details the production of switchgrass for use as a cellulose-toethanol and direct-combustion feedstock, and focuses on the agronomic and ecologic considerations of switchgrass production. Ethanol production is addressed in detail in the ATTRA publication Ethanol Opportunities and Questions. Biofuels are carbon-based energy sources taken ultimately from solar energy as it is captured through photosynthesis and
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stored in plant tissue. Biofuels are renewable in that plants grow back after harvest, and can be regenerative when sustainable methods are employed to manage, harvest, and process the crops. Ethanol, used in gasoline (spark-plug) engines, is produced through the fermentation of plant sugars and distillation of the mash to produce fuel alcohol. Ethanol can be produced from crops such as corn and sugarcane, which are high in the sugars needed for fermentation, or from cellulosic materials, such as wood by-products and high- ber grasses, such as switchgrass.
Switchgrass can also be directly combusted or co- red with coal to lower emissions associated with the burning of that fuel. However, for switchgrass to become practical as a directly combusted fuel in coal plants, retrofitting current boilers from coal or co-fired applications is required. For more information on this aspect of switchgrass, see the Chariton Valley Biomass Project case study below.
Related ATTRA Publications
Alternative Agronomic Crops Alternative Soil Amendments BiodieselA Primer Biodiesel: The Sustainability Dimensions Converting Cropland to Perennial Grassland Ethanol Opportunities and Questions Nutrient Cycling in Pastures
(sunowers, gayfeather, prairieclover, prairie coneower). These widely adapted species once occupied millions of acres of tall-grass prairie. Now they are rarely seen, usually on land that cannot be utilized for annual cropping. Look for native plants like these in protected areas along fencelines, in riparian buffers, and especially in old cemeteries and church yards across the prairie states. Switchgrass grows well in ne to coarse textured soils, and in regions where annual precipitation falls between 15 and 30 inches or more per year. It is an immense biomass producer, and can reach heights of 10 feet or more in wetter areas of the country. In general, ecotypical differences are related to local soil and climatic characteristics, with eastern and southern varieties adapted to higher moisture conditions, and western and northern varieties adapted to drier conditions.
Switchgrass can be used as a fuel source to power ethanol plants, which results in reduced use of fossil fuels and contributes to a more positive energy balance for cellulosic ethanol. Although recent news has been full of exciting reports about ethanol and switchgrass, producers need to be aware that a market for switchgrass as an energy crop is (in 2006) scarce to nonexistent. There is intense speculation about how, when, and whether these potential markets will materialize. In the meantime, corn ethanol is becoming more popular in the marketplace. In fact, 14 percent of the 2005 U.S. corn crop was used to produce ethanol, and the percentage is expected to grow. Cellulosic ethanol production is, from a processing and distribution standpoint, still in a research and development phase. As further research into cellulosic ethanol production and processing is completed, perhaps switchgrass can become a cost-effective, viable alternative energy source.
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Upland Varieties
Trailblazer Developed by USDA-ARS and Nebraska Agricultural Research Division, Dept. of Agronomy, Univ. of Nebraska. Released 1984. Collections from natural grasslands in Nebraska and Kansas. Adapted to Central Great Plains and adjacent Midwestern states. Developed by Plant Materials Center, NRCS, Manhattan, Kansas. Released 1944. Upland-type switchgrass. Widely adapted to Kansas, Oklahoma, southern Nebraska, and northern Texas in areas with 20 inches or more of annual precipitation. Plant Materials Center, NRCS in cooperation with the Missouri AES. Released 1973. Tolerant to ooding. Adapted to Midwest. Selected at Nebraska AES, Lincoln, ARS cooperating. Released 1967. Winter-hardy, late maturing. Selected at Oklahoma AES, Stillwater, ARS cooperating. Released 1955. Forage yield under irrigation outstanding for native grass; recovers well after mowing.
Blackwell
Lowland Varieties
Alamo Kanlow Developed by Texas Agricultural Experiment Station and NRCS, Knox City, Texas. Released 1978. A premier lowland variety, heavy yields especially in the south. Developed at Kansas AES and ARS, Manhattan. Released 1963. Developed for soil conservation in poorly drained or frequently ooded sites.
Research studies have determined that selecting varieties based on location increases the survivability and productivity of a switchgrass stand. Parrish and Fike (2005) have found a strong correlation between latitude of origin and yield, and the main factor determining adaptation of a cultivar was its latitude of origin, with southern cultivars having higher yield potentials as they are moved north. Switchgrass varieties should therefore be chosen based upon ecotype (whether an upland or lowland variety) and the latitude of origin. For instance, a high-yielding southern lowland variety like Alamo can potentially outproduce upland varieties in more northern latitudes. Check with your
Seed Sources
local Natural Resources Conservation Service (formerly SCS) or Cooperative Extension ofce for varieties adapted to your area.
Oregon State Universitys Forage Information System has seed source information on the varieties listed here and more. Some OSU variety fact sheets include seed source links to companies selling seed. See http://forages.oregonstate.edu/main. cfm?PageID=172&SpecID=26 to access the Switchgrass fact sheet and seed sources. You can also call your local Natural Resources Conservation Service or Cooperative Extension oce to request recommendations of seed dealers in your area. NRCS and Extension phone numbers can be obtained in the Federal and County governments sections, respectively, of your local telephone directory. Also, you can access local NRCS and Extension directories on the following websites: Natural Resources Conservation Service http://oces.sc.egov.usda.gov/locator/app?agency=nrcs Cooperative Extension Service www.csrees.usda.gov/Extension/index.html
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a warmed soil with non-dormant seed. Switchgrass seedlings can compete better in warmer soils when on even footing with warm-season weeds. A producer should expect slow switchgrass establishment even with non-dormant seed and good planting management. As with most native perennial grasses, switchgrass becomes fully productive only upon the third year after planting. Seed Dormancy. Switchgrass seeds can be very dormant right out of the bag. A method to break dormancy ensures higher rates of germination. Without a dormancy-breaking step in the planting process, as few as ve percent of the seeds may germinate. This is thought to be one reason so many switchgrass and other native warm-season plantings fail. To break dormancy, seeds can be wetted and held at 41 to 50 degrees F for one month, then carefully re-dried. This process is called stratication and is useful for small amounts of seeds. There is risk of causing heat damage to the seeds during drying, or causing premature germination of seeds, so small amounts should be used until you become familiar with the method. Another dormancy-breaking method is to plant seed with a drill or no-till drill in winter or early spring. The cold temperatures the seed will experience will stratify them and help to break dormancy. Stratication can also be accomplished by frost-seeding in January to March. Again, care should be taken when planting switchgrass into cool soils due to cool-season weed pressure. After-ripening is the dormancy-breaking practice of storing seeds in a warm environment for several years. When combined with no-till planting into a warm soil, it is one of the most effective methods for establishing weed-resistant switchgrass stands. Weed Control. The establishment of warmseason grasses is difcult not only because of seed dormancy, but also because of competition from weeds. Perennial forbs and warm-season grasses such as crabgrass germinate in cooler soils and can have a severe impact on switchgrass stand establishment.
Switchgrass as a Bioenergy Crop
density of greater than two plants per square foot. If drilled in rows, research suggests that wider spacings result in higher yields. Row widths as wide as 32 inches have been successful in establishing productive switchgrass stands. Switchgrass can be no-till drilled into crop stubble or grass sod during the winter when the grass is dormant. Drills should be equipped with rollers or press-wheels to ensure adequate seed to soil contact. For germination and seedling survival, the soil should remain moist for at least one month to prevent desiccation and stand failure. Frost seeding is the practice of broadcasting seeds during the early spring freeze-thaw period. The action of the soil freezing and thawing throughout the day works the seed into the soil, establishing seed to soil contact. Seed stratication is effectively accomplished with this method. Competition from existing perennial grasses can be severe in frost-seeded stands. Frost seeding without burn-down herbicides might work better in elds with some bare soil and little competition from aggressive perennials. A word of caution. Planting switchgrass into cool soils can be problematic from a weed standpoint. Cool season weeds germinate rst and can choke out switchgrass seedlings when the soil warms. If cool season weeds are a concern, consider no-till planting the switchgrass into
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Switchgrass establishment can be improved by utilizing cultural and mechanical control measures to reduce weed pressure. For instance, annual cropping with small grains and eld peas for one or two years will provide an opportunity to control weeds several times during the season while building soil organic matter. Also, nurse crops can sometimes reduce weed pressure and provide a cash crop in the form of hay, silage, or grain. Weeds can also be controlled in newly planted switchgrass stands by mowing two or three times during the growing season. Mow the weeds down to the tops of the switchgrass plants so as to reduce the impact of defoliation on the grass. Mowing can be effective against annual weeds especially as they mature but prior to seed set. Mowing can also reduce perennial weeds by effectively depleting root reserves by successive mowings when the plant is at the boot stage. Fertility. Most research on switchgrass fertility has focused on its use as a forage. Grazing livestock require protein, and higher nitrogen (N) applications can ensure not only high yields but better quality feed. Some researchers have therefore considered nitrogen fertilizer recommendations for switchgrass to be much higher than necessary for biomass (i.e. cellulose) production. Switchgrass, as a native perennial grass of the North American tall-grass prairie, evolved in symbiosis with many other ecological factors, including grazing, re, nitrogen-xing legumes and other forbs, and soil microorganisms including bacteria and fungi. Many scientists now believe that soil microbes play a major role in nutrient uptake. For example, micro-fungi (mycorrhizae) are thought to play an important role in phosphorus uptake. These microbes are a natural constituent in native grassland soils. A review of the literature suggests that switchgrass can be grown on soils of moderate fertility without fertilizing, or with limited additions of fertilizer, and still maintain productivity (Parrish and Fike, 2005). Nitrogen and carbon naturally cycle from shoots to below-ground parts (roots) at the
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end of the growing season as a nutrient-conserving strategy. Prairie systems will gain nitrogen from the atmosphere at a rate of 2 to 10 pounds per acre per year. In addition, there is a reserve of nitrogen in the soil that can be mineralized and made available for plant growth. The addition of this nitrogen is a result of root death, leaf and stem death, and nutrient cycling from the urine and feces of grazing animals. Nitrogen- xing legumes can also contribute to nitrogen availability in the range of 50 to 150 pounds per acre per year, depending on the species and percent composition of legumes in the eld. Switchgrass for biomass should be harvested once per year, in the winter. Under good management, a producer can expect a yield of 1 to 16 tons per acre. According to the Agricultural Research Service, yields in the Southeastern U.S. range from 7 to 16 tons per acre, and from 5 to 6 tons per acre in the western Corn Belt, while yields in the northern plains are typically more modest at 1 to 4 tons per acre (Comis, 2006). If the protein composition at harvest is 2 percent, and assuming a yield of 6 tons per acre, approximately 38 pounds of nitrogen are harvested per acre. This nitrogen must somehow be replaced or recycled to maintain productivity. Nitrogen can be added into the switchgrass agroecosystem by (1) maintaining a legume component of at least 30 percent in the stand; (2) adding 2 to 3 tons of manure per acre broadcast after harvest; (3) incorporating manure in the fall prior to planting; or (4) using synthetic fertilizers judiciously. Incorporating legumes into a switchgrass stand can be problematic from an ethanol feedstock quality perspective, but not necessarily so if the biomass is dried and used in direct combustion. If synthetics are used, the producer should remember that low rates will provide excellent biomass yields. Yearly applications of no more that 50 pounds per acre should be appropriate. It is very important to remember, though, that switchgrass has a remarkable ability to ATTRA
Page 5 witchgrass for biomass should be harvested once per year in the winter.
extract nitrogen from unfertilized soils. Parrish and Fike (2005) report a study where a eld was harvested for seven years with no fertilizer applications, and averaged 53 pounds of N removed per year with one harvest per year. Clearly switchgrass, a native prairie grass, has the genetic ability to survive and produce with minimal if not zero inputs. Companion Crops. Some farmers use companion or nurse crops in establishing perennial crops such as alfalfa and grass pastures and hayelds. An ideal nurse crop will grow more quickly than the crop it accompanies and will provide plant cover for the soil. Nurse crops must be removed early enough to allow the protected crop to grow unhindered. Nurse crops are often used on slopes to prevent water erosion and on level ground to prevent wind erosion and seedling desiccation. A nurse crop that has been used successfully in establishing switchgrass is sorghum-sudangrass. Sorghum-sudangrass is a warm-season annual grass that is used for grazing, hay, or silage. It is fast-growing in warm regions, broadleaved, and of excellent forage quality when harvested at the right time, which is just around panicle emergence. Other companion crops to consider would be corn, spring planted wheat, triticale, or annual ryegrass. These crops could be planted early in the spring, followed by seeding of switchgrass between the rows. Plant switchgrass into companion crops prior to crop emergence
or when growth is still low enough to permit a drill and packer wheels without damaging the crop. Harvesting. Switchgrass should be harvested with conventional haying equipment after the top growth has completely died back. This will occur from mid- to late October in most regions. Several studies have found that a single harvest of switchgrass from late fall or early winter results in the highest sustainable biomass yields and good stand persistence from year to year (Parrish and Fike, 2005). Moisture should be 15 percent or less to facilitate quick baling and transport, and to ensure a higher quality feedstock. Switchgrass that is co- red in coal plants is burned at a moisture percentage of 12 to 13 percent. Contact the processing plant to determine the size of bale they will accept. Many research programs have utilized large rectangular bales (3 x 4 x 8 feet) with some success, as these are easier to transport than small squares. Be sure to leave about a 6-inch stubble after harvest. Forage research has shown that leaving stubble helps to trap snow, thereby protecting the root crowns from winter kill.
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of soil organic matter and release of soil carbon, whereas perennial crops can build soil organic matter and are thought to store more soil carbon due to the large amount of underground biomass they produce and maintain throughout the year. Switchgrass is generally planted as a monoculture (a eld planted to only one species, such as corn, alfalfa, or soybeans), either as a forage crop or a feedstock. Yield data have been developed by studying monoculture stands, and pure stands are thought to yield the highest quality feedstock for biofuels production (see Feedstock Quality section below). Monocultural production is thought to be problematic by many farmers and advocates of a more sustainable agriculture. Monocultures are generally not as resilient as polycultures, or elds planted to more than one species. Diverse plants occupy more niches and better use soil and water resources both above and below the soil surface. Biodiversity also provides food and cover for numerous benecial organisms, from microbes to earthworms, to insects and small mammals. A diverse agricultural system mimics the complexity of nature, and fosters an ecological balance that some farmers have come to rely on to lessen the severity of pest problems as well as build soil fertility by allowing for natural nutrient cycling to occur. The natural, native tall-grass prairie of North America was not, of course, a monoculture. Many grasses, legumes, forbs, and shrubs contributed to this complex and stable plant and animal community. This is important to remember, because a monoculture of switchgrass will never promise the same ecological benets as a naturally diverse prairie. That being said, pure switchgrass stands still have signicant benets, especially for elds that have been cropped annually and are experiencing degradation due to erosion and depleted soil organic matter. A perennial grass stand offers nesting for birds, helps to sequester soil carbon, builds soil organic matter, and increases the efficiency of the water cycle. Since a
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switchgrass stand can have an effective lifespan of well over 15 years, it might nd a place in long rotations to build soil and renovate infertile farmlands.
Feedstock Quality
Producers who are experienced at growing grasses for livestock forage will nd that producing switchgrass as an ethanol feedstock necessitates a management regime unlike that utilized to produce quality forages. High-quality ethanol feedstock is low in nitrogen content and high in cellulose. Cellulose is broken down either by an acid or enzymes into fermentable sugars prior to fermentation. Nitrogen reduces the conversion efciency of fuels into energy and can become an air pollutant after combustion. Therefore, zero or low fertilizer nitrogen applications and a single yearly harvest after the plants have died back fully in the winter produce the best feedstock, as well as the highest amount of above-ground biomass, for ethanol production.
graziers from the South to the Midwest. In order to obtain both optimum livestock forage and biomass tonnage, graze the switchgrass to no less than 6 inches in the spring and or early summer, and allow the grass to regrow for a late fall or winter biomass harvest. Switchgrass stands tend to decline over the years with more frequent defoliation events (grazing, haying, or biomass harvest), so careful attention to timing of harvest, number of harvests, and regrowth is crucially important. Switchgrass for biofuel production has been considered for use on Conservation Reserve Program (CRP) land in the more erodible regions of the tall-grass prairie states. Compared to annual cropping in Cost Variables in Switchgrass Production these areas, switchgrass for biofuels could A short list of items to consider in calculatincrease the ecologiing the cost of producing switchgrass cal sustainability of the land rent, land payments, prairies while lowering taxes, opportunity cost the cost of the CRP pro establishment fuel, seeds, tillgram. However, CRP age and planting equipment, rules would have to weed control, fertility, labor be substantially modi crop maintenance weed confied to allow such an trol, equipment repair, fertility, economic use of CRP labor, etc. lands. Consideration of harvest equipment, fuel, the wildlife impacts of baling materials, labor economic harvesting of transport fuel, equipment, CRP would also become custom hauling, storage an important considerloss, labor ation as an important
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part of the continued support for CRP has been its documented benets to wildlife. The CRP program is jointly administered by the USDA Farm Service Agency (FSA) and the Natural Resources and Conservation Service (NRCS), and once land is entered into the program there are limitations on how it can be used. Your local FSA or NRCS office can provide you with more information on CRP and the applicability of biomass production on CRP lands. Researcher David Bransbys test plots of switchgrass at Auburn University have produced up to 15 tons of dry biomass per acre, with a six-year yield average of 11.5 tons per acre. Figuring roughly 100 gallons of ethanol produced per ton of feedstock, these switchgrass yields are enough to make 1,150 gallons of ethanol per acre each year (Biofuels from Switchgrass: Greener Energy Pastures, Oak Ridge National Laboratory, Tennessee). Corn ethanol feedstocks cost ethanol producers an estimated 40 to 53 cents per gallon of ethanol produced. Switchgrass feedstock costs per gallon of ethanol produced would need to be low enough (less than 40 cents per gallon) to at least compete with corn ethanol to make cellulosic ethanol production a cost-effective fuel. Currently, cellulosic feedstock costs per gallon of ethanol produced are much higher than for corn ethanol.
Switchgrass as a Bioenergy Crop
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It is important to remember that the switchgrass market is still very immature, and much work needs to be done to understand the costs of conversions and development of local processing plants and marketing outlets. To learn more about marketing switchgrass for biofuel production, see the Resources section at the end of this paper.
But many other perennial warm-season grasses may possess these same characteristics and more. What makes switchgrass particularly suitable as an ethanol feedstock? In research trials beginning in the mid-1980s, the Department of Energy began to seek plant species that would yield high quality and quantity biofuel feedstocks. Among the plants considered were reed canarygrass and switchgrass, among some other grasses and legumes. In the trials, switchgrass had the highest yields and breeding work was subsequently focused on switchgrass to the exclusion of the others. Other sources of cellulosic feedstock under investigation are forest residue, wheat straw, corn stover (leaves, stalks and cobs), rice straw, and bagasse (sugar cane waste), other crop residues, municipal solid wastes, poplar, and willow trees. David Bransby of Auburn University suggests that, while ethanol will not be able to completely replace fossil fuels for transportation and electricity, the diversity of cellulosic feedstock materials available can go a long way to increasing our energy independence by making cellulosic ethanol more attainable. Coupled with conservation, biomass fuels can provide for a portion of U.S. energy needs. External technical review for this publication was provided by David Parrish, Crop and Soil Environmental Sciences, Virginia Tech, and Alan Teel, Iowa State University Extension, retired.
urrently, cellulosic feedstock costs per gallon of ethanol produced are much higher than for corn ethanol.
Farm Energy Resources from ATTRA, National Sustainable Agriculture Information Service, www.attra.org/energy.html, 800-346-9140 (English), 800-411-3222 (Espaol). Greer, D. 2005. Creating Cellulosic Ethanol: Spinning Straw into Fuel, in Biocycle, May 2005 eNews Bulletin. www.harvestcleanenergy.org/enews/enews_0505/ enews_0505_Cellulosic_Ethanol.htm Greene, N. 2004. Growing Energy: How Biofuels Can Help End Americas Oil Dependence. New York: National Resources Defense Council. www.nrdc.org/air/energy/biofuels/biofuels.pdf ATTRA
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Henning, J.C. 1993. Big Bluestem, Indiangrass and Switchgrass. Department of Agronomy, University of Missouri. http://muextension.missouri.edu/explore/ agguides/crops/g04673.htm Iowa Department of Natural Resources, Switchgrass Program, www.iowadnr.com/energy/renewable/ switchgrass.html McLaughlin, S., J. Bouton, D. Bransby, B. Conger, W. Ocumpaugh, D. Parrish, C. Taliaferro, K. Vogal, and S. Wullschleger. 1999. Developing Switchgrass as a Bioenergy Crop, in Perspectives on new crops and new uses. J. Janick (ed.), Alexandria, VA: ASHS Press. www.hort.purdue.edu/newcrop/proceedings1999/ v4-282.html Morris, D. 2005. The Carbohydrate Economy, Biofuels and the Net Energy Debate. Minneapolis: Institute for Local Self-Reliance. www.newrules.org/agri/ netenergyresponse.pdf Oak Ridge National Laboratory. No date. Biofuels from Switchgrass: Greener Energy Pastures. Oak Ridge, TN: Bioenergy Feedstock Development Program. Accessed July 31, 2006 from http://bioenergy.ornl.gov/papers/misc/switgrs.html Oregon State University. 2006. Forage Information System. Accessed May 24, 2006, http://forages.oregonstate.edu/index.cfm
Parrish, D.J. and J.H. Fike. 2005. The Biology and Agronomy of Switchgrass for Biofuels, in Critical Reviews in Plant Sciences, 24:423-459. Pimentel, D. and T.W. Patzek. 2005. Ethanol Production Using Corn, Switchgrass, and Wood; Biodiesel Production Using Soybean and Sunower, in Natural Resources Research, Vol. 14, No.1, March. Renewable Energy Access.com. 2006. Switchgrass Burn Test Proves Hopeful. Accessed July 17, 2006 from www.renewableenergyaccess.com/rea/news/ story?id=45188 Teel, A. and S. Barnhart. 2003. Switchgrass Seeding Recommendations for the Production of Biomass Fuel in Southern Iowa. Iowa State University Extension. www.extension.iastate.edu/Publications/PM1773.pdf Teel, A., S. Barnhart, and G. Miller. 2003. Management Guide for the Production of Switchgrass for Biomass Fuel in Southern Iowa. Iowa State University Extension. www.extension.iastate.edu/Publications/ PM1710.pdf Vogel, K., and R. Masters. 1998. Developing Switchgrass into a Biomass Fuel Crop for the Midwestern USA. Agricultural Research Service, USDA, University of Nebraska, Lincoln. Paper presented at BioEnergy 98: Expanding Bioenergy Partnerships, Madison, Wisconsin, October 4-8. http://bioenergy.ornl.gov/ papers/bioen98/vogel.html
Notes
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Notes
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Switchgrass as a Bioenergy Crop By Lee Rinehart NCAT Agriculture Specialist 2006 NCAT Paul Driscoll, Editor Amy Smith, Production This publication is available on the Web at: www.attra.ncat.org/attra-pub/switchgrass.html or www.attra.ncat.org/attra-pub/PDF/switchgrass.pdf IP302 Slot 297 Version 100506
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