SAP PP Production Planning & Order Processing
SAP PP Production Planning & Order Processing
SAP PP Production Planning & Order Processing
SAP
SAP Integration
Sales & Distribution Materials Mgmt. Production Planning Financial Accounting Controlling
R/3
Integrated Solution Client / Server Open Systems
Human Resources Industry Solutions
An enterprise system is build around an integrated database A system, like SAP, contains tens of thousands data tables When a user create, change or view data in the system, he or she performs a transaction Data changed or created by one user can be exploited by all other users (ex. reporting, tracking, execution of orders, etc.) All transactions are traceable, transactions can be reversed never erased
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User interface
Users interact with the enterprise system through transactions. A large number of pre-programmed transactions exists in SAP Each transaction has a transaction code one can call a transaction if one knows the transaction code The SAP menu allows to browse and find the desired transaction One can create a user menu or a list of favourites with the commonly used transactions
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Reports and queries are transactions that allow users to view existing data A typical query is performed as follows:
In the first page of the transaction, you must enter the selection criteria for the query (ex. Company code, product code, etc.) then, click on to execute the query. A table containing the requested data will appear; the display and layout can sometimes be modified
Supplier
Customer
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Material Master
Material master data can be related to all organizational levels. General information of a material (description, number, base unit of measure) however has to be related to the highest level of organization - the client .
Basic data Classification Sales: sales organization data Sales: general/plant data Sales text Purchasing Purchase order text Forecasting
Planning process
Sales data Requisitions
Planning process
Forecast Run MRP
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Four steps
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1. Forecast sales
Forecast
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Forecasting
Page 4-4
2. Calculate requirements
Requisitions
Forecast
Run MRP
Planned Orders
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Calculate requirements
Page 4-5
Forecast
Run MRP
Planned Orders
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Forecast
Run MRP
Goods receipt
Planned Orders
Raw materials
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Forecast
Run MRP
Goods receipt
Planned Orders
Production Orders
Raw materials
Finished products
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Production schedule
Confirm production
Finished products
Release production
Raw materials
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A planned order is a document created during the forecasting process. This document has no real consequence yet. It can be erased or changed. A planned order can be released completed or partially into a production order. A production order instructs the shop floor to proceed with production. It cannot be erased or changed Release of the production order triggers the good movement of the raw material to the shop floor. Once production is completed, the production confirmation confirms the consumption of the raw materials and the good movement of the finished products to the warehouse.
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Confirm production
Finished products
Release production
Raw materials
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Confirm production
Finished products
Release production
Raw materials
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Confirm production
Finished products Production order
Release production
Raw materials
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Production is confirmed
Production schedule
Confirm production
Finished products
Release production
Raw materials
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Confirm production
Finished products
Release production
Raw materials
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FinancialFinished impact
Products
DB CR
Prod. Output
DB CR
Cons.Raw
DB CR
Raw Mat.
DB CR
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Production Process
Goods Issue
Shop Floor
Order Settlement
Goods Receipt