Caterpillar Custom Track Service Handbook

Caterpillar
Custom Track Service Handbook
Custom Track
Service Handbook
CUSTOM
TRACK
SERVICE
PEKP9400-03
Printed in U.S.A.
15th edition
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CATERPILLAR
CUSTOM TRACK
SERVICE
HANDBOOK
15th EDITION
1971, 1973, 1974, 1976, 1977, 1979, 1982, 1985, 1987, 1989, 1991, 1993, 1998, 2003
Caterpillar, Inc.
Printed in U.S.A.
PEKP9400-03
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Table of Contents
I. General Information
Measurement Tools .......................................................................8
Variables That Affect Undercarriage Life
Controllable Variables ................................................................11
Non-Controllable Variables ..........................................................21
Partially Controllable Variables ......................................................25
Percent Worn Charts.....................................................................27
Component Discussions
Links....................................................................................28
Former Link Service Limits .......................................................34
Sealed and Lubricated Track Pins and Bushings ...................................36
Sealed Track Pins and Bushings .....................................................44
Shoes ...................................................................................51
Idlers....................................................................................56
Carrier Rollers .........................................................................59
Track Rollers...........................................................................61
Sprockets ...............................................................................66
Guards ..................................................................................71
II. Management & Merchandising

Track Management ......................................................................74
Destruction Wear Limits ................................................................74
Track Seal Replacement Recommendations...........................................75
CTS Inspection Report ..................................................................76
Calculations ..............................................................................79
The Total Life Scale .....................................................................81
Cost Per Hour ............................................................................87
CTS on the Personal Computer .........................................................91
Competitive Machine Undercarriage Conversion.....................................92
III. Elevated Sprocket Machines

Management..............................................................................96
D4H, D5M, D5N, 561M, 561N .......................................................110
D5H, D6M, D6N, 517 .................................................................130
D6H, D6R, 527 .........................................................................148
D7H, D7R, 572R .......................................................................168
D8L, D8N, D8R, 578, 583R ..........................................................188
D9N, D9R...............................................................................202
D9L, 589 ................................................................................212
D10N, D10R ............................................................................220
D10 ......................................................................................228
D11N, D11R ............................................................................236
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Table of Contents
IV. Low Sprocket Machines
Management ............................................................................248
Genuine Cat Undercarriage
D3, D4B, D4C, D4G, 931, 933, 935 ...............................................258
D4, D4D, D4E, 941 ..................................................................278
D5C, D5G, 939.......................................................................294
D5, D5B, 951, 955, 561 .............................................................310
D6, D6B, D6C, D6D, 955 ...........................................................326
D7, D7D, D7E, D7F, D7G, 977, 571, 572 .........................................348
D8, 983................................................................................366
D9, 594................................................................................378
Cat Classic Undercarriage
D5B ...................................................................................390
D6 .....................................................................................400
D7 .....................................................................................410
D8 .....................................................................................418
V. Hydrostatic Loaders
Management ............................................................................428
943 .......................................................................................436
953 .......................................................................................444
963 .......................................................................................460
973 .......................................................................................472
VI. Excavators
Management ............................................................................490
307, 308 .................................................................................498
311, 312, 313, 314......................................................................508
315, 317, 318, 320, 322, 320 FM .....................................................516
320S, 322 FM, 325, 325 FM ..........................................................530
330 .......................................................................................544
330 FM, 345 ............................................................................556
350 .......................................................................................566
365, 375, 385, 5080, 5090 .............................................................574
5110 .....................................................................................584
5130 .....................................................................................592
5230 .....................................................................................602
205, 211, 213 ...........................................................................608
215 .......................................................................................616
225, 219, 215S.A., FB221, FB217, DL221 ..........................................630
225 .......................................................................................646
227, 229, 231, 225S.A., LL225 .......................................................656
235, LL235..............................................................................666
235 .......................................................................................684
245 .......................................................................................692
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Table of Contents
E70B.....................................................................................710
E110B, E120B ..........................................................................720
E140 .....................................................................................728
E180, EL180 ............................................................................736
E200B, EL200B ........................................................................744
EL240B, E240B, EL240, E240 ................ .......................................752
E300B, EL300B, EL300 ...............................................................760
E300 .....................................................................................768
E450 .....................................................................................776
E650 .....................................................................................784
VII. Paving Products/Drive Belts

PR1000, PR750B, SF550, SF500, TR500............................................794
AP1050..................................................................................800
PR450B, SF350, SF250B, TR225B ........... .......................................808
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Introduction
Edition Fifteen is a comprehensive update to the CTS Handbook. Nearly every wear chart
in the book was updated. The General Information section, the Management & Merchandising section and the Management section of the four product types were also updated.
Some of the changes you will notice include:
Cat Classic was added as a new section following Low Sprocket Machines.
Nearly all wear charts were updated to some extent.
The rounding was removed from all measurements for the Ultrasonic Wear Indicator.
The carrier roller wear limits were increased for use with Heavy Duty, Rotating
Bushing and Extended Wear Life Track.
Track roller wear charts for elevated sprocket machines now extend to the point at
which the wear surface meets the retainer bolt holes.
Greater and Lesser Allowable wear columns were combined into one for large
excavators.
The machine layout is now similar to the PSK, starting with small machines and
ascending to the large ones.
The machine models are up-to-date.
Pipelayer model numbers were added to the applicable section headers.
The three excavator sections, the 300-Family, 200-Family and E-Family, can be more
easily located with the new, individual tabs.
Undercarriage Codes for use with the CTS computer program were updated and
included in the front of each section and below each wear chart.
The track seal replacement guidelines were updated.
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General Information
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General Information
MEASUREMENT TOOLS
6V9413 CTS Tool Kit

Separate Tools
Part
Number
Description
Use
6V7784
8H8580
5P3920
4S9404
8T7790
4S9405
5P3277
5P8616
5P8617
6V9410*
CTS Pouch
Scraper
12" Steel Rule
4" Caliper
6" Caliper
12" Caliper
12'. Tape
Sprocket Gauge
Sprocket Gauge
Depth Gauge
Carrying Tools
Cleaning U/C Components
With Caliper And Depth Gauge
Bushing O.D.
D11N, D11R Bushing O.D.
Roller Diameter
Track Pitch, D4H-D11R Sprockets
D4-D5-D6 Sized Segments
D7-D8-D9 Sized Segments
Multi-Purpose All Models
* Replacement parts for the 6V9410 Multi-Purpose Depth Gauge:

6V9409 10" Probe
6V9408 4" Probe
The complete CTS tool kit allows you to quickly and accurately measure all undercarriage components. Order the complete kit or individual tools from Parts Distribution.
The tools provided in the Caterpillar CTS tool kit are high quality, high accuracy tools
which will allow measurements to the closest 0.01" or 0.25 mm. Locally purchased substitutes should have this accuracy and the depth gauge should have at least an 18" base to
be used for track roller measurement.
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General Information
MEASUREMENT TOOLS
168-7720 Ultrasonic Wear Indicator III Group

Separate Tools
Part
Number
168-7720
168-7721
168-7722
9U-7981
4C-5490
6V-7145
4C-4772
4C-3024
9U-6000
1U-7445
9U-6175*
1U-9533*
4C-5488*
4C-5489*
4C-5897*
NEHS0730
Description
Ultrasonic Wear Indicator III Group
Ultrasonic Wear Indicator III
Ultrasonic Probe
Couplant
Couplant Holder
Case (without foam insert)
Foam Insert
Battery Charger (120 or 230 volts, 50/60 Hertz)
Paper Towels (16 towels)
Rechargeable Batteries, Nickel Cadmium (AA)
Ultrasonic Wear Indicator Soft Protective Case
Non-rechargeable Batteries, Alkaline (AA)
Cable Assembly, 9-pin female connector, for PC
Cable Assembly, 25-pin female connector, for PC
Cable Assembly for Telephone Modem
Tool Operating Manual
*Not included with the Ultrasonic Wear Indicator Group

NOTE: A 12-volt automotive power supply adapter (6 volts DC) and an earphone are available through many
electronic supply retailers.
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General Information
MEASUREMENT TOOLS
Ultrasonic Wear Indicator

The ultrasonic wear indicator measures component thickness by sending high frequency
sound waves through the material to be measured. The elapsed time between sending
and receiving the sound waves allows the tool to determine thickness.
This electronic CTS tool has the following key features and benefits:
Ultrasonic wave emitting probe Reduces time spent cleaning parts
(especially bushings and shoes).
Eliminates measurement errors due to
dirt packing around parts.
Measures bushings after turning.
Eliminates errors due to measurement
technique differences among inspectors.
Measures idler center flange wear.
Memory
Reduces on-site measurement recording.
Stores inspections for 64 machines.
Downloads to CTS computer program for
automatic percent worn and projected
life calculations.
Uploads previous inspections from CTS computer
program to improve speed and quality
Language capability
English, French, German, Portuguese, Spanish
Earphone connector
Allows users to hear Coupled beeping indicator
Backlight feature
Allows users to see the display in poor lighting
conditions
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General Information
UNDERCARRIAGE LIFE VARIABLES CONTROLLABLE VARIABLES
Variables That Affect

Undercarriage Life
The variables that determine complete
undercarriage system life and wear balance
between components can be divided into
three major groupings. The first are those
which, to a great extent, are controllable.
Controllable variables include track tension
adjustment (controlled by user operating
and/or maintenance personnel), shoe width
(controlled by user operating and purchasing personnel) and on some models, alignment (controlled by user and/or dealer
service personnel).
The second major group, non-controllable
variables, discussed later in this major
section include those life determining
factors which are givens. They come
with the job. They are 100 percent determined by the underfoot conditions and
include impact, abrasiveness, packing,
moisture, terrain and even application,
meaning what the machine is doing.
The final major group is sometimes called
partially controllable variables and mainly
involve machine operator controllable
events such as habits.
A thorough knowledge of each of the
elements of all these three major groups is
essential if the CTS expert is going to be
able to not only explain what has happened, but also what could be expected to
happen, especially as any of these variables
were to change. Awareness of the relative
interplay between these variables on the
final wear or structural life of specific components, and even on the system is so
important that their discussion has been
placed at the front of this book. To use the
rest of the book before understanding these
would be counterproductive.
Controllable Variables
Controllable variables that affect undercarriage life must be separated out for discussion because, in the case of at least the
first two, they can have major economic
effect on the operation of undercarriage

systems.
Track adjustment can have a very large
effect on external bushing life, even to the
extent of deciding whether a costly turn
will or will not be required to use up the
link-roller system. Track tension can also
affect track seal integrity. Track adjustment is controllable because the user can
change it.
Shoe width, for which a detailed discussion follows, is controllable because the
user, with your advice, chooses which
shoe to order on his new machine and/or
changes to when the machine changes
tracks or even jobs. Shoe width as you will
learn can effect such widely ranging items
as track seal and lubricant integrity to link
cracking to roller flange wear to bushing
wear rate.
Alignment, the third and least critical
controllable variable is discussed here
because, particularly on low sprocket
machines, it is wrongly blamed as a cause
for many symptoms. It is beneficial to
know how misalignment does and does
not affect wear patterns so you can better
identify the real cause, controllable or not.
A short discussion on track-excited
vibration is also placed in this area even
though it is only controllable at machine
design time.
Track Adjustment
Although the method of measuring the
reference sag and adjusting the track varies
by machine type, the importance for these
different machine types does not. As discussed earlier, track over-tightening can
drastically affect external bushing life
(increasing wear rate as much as three
times) and for this reason alone is listed frequently as a cause or accelerator under
the wear and structural problems section for
many components. See separate machine
sections for complete instructions on track
adjustment.
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General Information
SHOE WIDTH
Shoe Width For

Track-type Machines
Undercarriage System Wear

and Structural Life Factors
Track shoe width and degree of impact

(bumpiness) can affect the wear life of the
undercarriage. Since shoe width is a controllable variable, you can improve performance and wear life of the components by
choosing the right shoe.
Use the chart on page 54 to help choose
the right shoe for a customer based on the
following factors.
Shoe Wear Life
Factors Affecting
Machine Production
Flotation
Choose shoe width to provide adequate
flotation, but not more than is needed. The
narrowest shoe which provides adequate
flotation will prevent the machine from
digging in or sinking into underfoot material. Flotation increases proportionally to
shoe width.
Penetraction-Traction
Additional shoe width does not provide
greater penetration or traction and consequently does not increase production assuming adequate flotation.
Maneuverability
Additional shoe width increases turning
resistance, making the machine harder to
handle and decreases productivity.
Versatility
Increased shoe width improves machine
versatility allowing it to change from hard
to softer underfoot conditions without losing flotation. However, increased shoe width
accelerates wear and structural damage.
12
Wider shoes do not improve wear life. The

extra wear material provided by wider
grousers gives a little extra life. The largest
variable affecting shoe wear life is slippage.
Shoe Structural Life

Bending stress on the shoe increases proportionately to the distance from the outer
edge of the link to the end of the shoe.
Cracking, bending and hardware loosening
increases as shoe width increases.
Basic Rule of Thumb: Always specify the
narrowest shoe possible that will provide
adequate flotation and traction without
excessive track slippage. See chart on following page.
Link-Roller-Idler Wear Life

Wear rates increase on link rail sides,
rollers and idler flanges as shoe width
increases because of increased load interference. Increased shoe width can also
aggravate link cracking.
Pin and Bushing Wear Life

External bushing wear rate on Sealed and
Sealed and Lubricated Track and internal
wear rate on Sealed Track increases as
shoe width increases in a given underfoot
condition. This is due to the increased
loads, weight and twisting.
Pin and Bushing Structural Life

Too wide shoes in high impact or steep
terrain can cause pins and bushings to
loosen in the link bores. This becomes
more evident with high single grouser
shoes. Loss of pin and bushing retention
prevents successful turn and replacement
maintenance.
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General Information
SHOE WIDTH
The following chart shows the effect of
track link assembly bending stresses as
shoe width increases.
100
Bending Stress
% Increase
80
60
40
20
0
20
22
24
26
28
Shoe Width
30
32
34
Sealed and Lubricated

Track Joint Life
The most costly effect of too wide shoes in
high impact conditions and/or steep terrain
is the loss of lubricant and seal life resulting in premature dry joints. The wider the
shoe, plus the higher the impact, the
greater the chance of a pressed track joint
opening up, allowing loss of lubricant.
The loss of lubricant occurs when the
bushing slides back and forth along the pin.
The clearance between the links created by
this opening up is called end play. End
play is permanent and can only be eliminated by pressing the components tight as
at initial assembly or when track press
work is performed. For maximum lubricant
and seal life the machine should be
equipped with the narrowest possible shoes
which will provide adequate flotation.
In addition, shoes may have grouser corners cut off to reduce turning resistance and
bonding forces without loss of flotation and
with little loss of overall wear life.
Conclusion
Users should be aware of all the advantages and effects in productivity and
wear/structural life factors when choosing
shoe width. If all the symptoms of wide
shoes are considered on the users machine
and the causes are explained then he will
be able to choose the shoe width based on
a better compromise between productivity
and wear life.
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General Information
ALIGNMENT
Alignment for all Track Type Machines
excluding *D9R (SN 7TL1212-up and
8BL1422-up) *D10R (SN 3KR1331-up) and
*D11R (SN 9TR202-up and 9XR154-up).
Proper roller frame, idler and sprocket
alignment is important to avoid accelerated,
unbalanced wear on moving undercarriage
components (roller tread and flanges, link
rails and rail sides and sprocket segment or
rim sides).
As a general rule any wear pattern differences between left and right, inner and
outer, or front and rear may be due to
Roller Frame
(including diagonal brace)
Toe-In and/or Toe-Out

When viewed from the top, either or both
of the roller frames is not parallel to the
center line of the tractor.
CAUSE: temporarily (during load only)
or permanently bent diagonal brace or
roller frame
EFFECT: unbalanced wear when comparing inboard versus outboard roller and
idler flanges and rail sides rollers worsen from rear to front
REMEDY: straighten diagonal braces and
repair mounting bearings
Tilt
When viewed from front or rear the roller
frame tilts toward or away from tractor.
CAUSE: permanently bent diagonal brace,
broken mountings or bearings
EFFECT: unbalanced wear when comparing inboard versus outboard roller, idler,
link treads and flanges unbalance from
front to rear on rollers
REMEDY: straighten diagonal brace and/
or repair mountings
14
improper alignment of one or more parts

of the roller frame, idlers or sprocket.
Complete discussion on checking and
measuring roller frame alignment plus
straightening procedures are discussed in
Special Instruction SEHS8146-01 available from Service Publications.
Here is a description of the more common
types of alignment problems, their cause,
effect, and the steps required to correct the
cause:
*Note: These machines have unique Track Roller
Frame alignment to increase link and roller life.
This is further detailed in Service Magazine SEPD0469.
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General Information
ALIGNMENT
Bow
Similar to toe-in and toe-out, but roller
frame is bent and curves in or out with
respect to tractor.
CAUSE: bent roller frame
EFFECT: similar to toe-in and toe-out
except rear rollers are not affected
REMEDY: straighten roller frame
Twist
When viewed from the front, the roller
frame is twisted, with the front end of the
roller frame tilted out.
CAUSE: roller frame twisted around a
horizontal axis parallel to the tractor
EFFECT: similar to effect of tilt except
that rear rollers should not be affected
REMEDY: straighten roller frame
Idler Mounting
Toe-in or Toe-out
When viewed from top, idler is not parallel
to center line of roller frame.
CAUSE: bent idler support box sections or
bent idler yoke
EFFECT: wears inner rail sides and idler
flanges most may affect wear on front
roller flanges
REMEDY: straighten idler support box
sections or yoke
Idler Height
The distance that the tread of the track
idler is above the tread of the adjacent
track roller.
CAUSE: insufficient or excessive idler
height
EFFECT: as track roller tread wear and
damage, deterioration or loss of bogie pads
occur, and excessive machine vibration
may result. Vibration is the result of insufficient idler height. Excessive idler height
results in poor dozing control, particularly
while performing finish dozing operations.
REMEDY: correct shimming
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General Information
ALIGNMENT
Lateral Displacement
When viewed from top, idler is parallel to,
but moved toward or away with respect to
the tractor and roller frame.
CAUSE: improper shimming
EFFECT: wears inner or outer idler flanges
and inner rail sides selectively and may
affect front roller(s) if severe
REMEDY: correct shimming
Twist Tilt
When viewed from front, idler tilts out of
vertical plane.
CAUSE: bent idler support box frame
(inner and/or outer up and/or down with
respect to each other)
EFFECT: same as toe-in or toe-out
REMEDY: same as toe-in or toe-out
Sprocket
Toe-in, Toe-out
When viewed from top, sprocket not
parallel to center line of roller frame.
CAUSE: sprocket shaft bent forwards or
backwards
EFFECT: wears both inner link sides and
both sides of segments
REMEDY: straighten or replace sprocket
shaft
Twist
When viewed from rear, sprocket is leaned
or tilted in or out with respect to the roller
frame.
CAUSE: sprocket shaft bent up or down
EFFECT: inboard or outboard sprocket
sides and rail insides worn selectively,
may affect rear roller flanges
REMEDY: straighten sprocket shaft
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General Information
ALIGNMENT
Lateral Displacement
When viewed from top or rear, sprocket is
parallel to but moved in or out with
respect to tractor and roller frame.
CAUSE: sprocket not pressed proper distance onto shaft
EFFECT: inboard or outboard sprocket
sides and rail insides worn selectively,
may affect rear roller flanges
REMEDY: re-position sprocket on shaft
General Statements
about Alignment Problems,
Symptoms, Causes,
Effects and Remedies:
1. The larger and heavier the machine and
the more severe impact, the greater
likelihood of temporary and permanent
alignment problems.
2. Alignment problems of roller frame
idler and sprocket will affect all links
the same.
3. Alignment problems of roller frame,
idler and sprocket will affect rollers
unequally from front to rear and from
inner to outer flanges and treads.
4. Horizontal straightness of roller frame
will not affect track but will affect front
and/or rear roller treads compared to
center.
5. Snaky track will not cause near the
degree of damage as compared to misalignment.
6. Carrier rollers can be used as a more

visual indicator of roller frame alignment but are not as reliable as comparing track rollers.
7. If left side of tractor has different misalignment-type wear patterns than
right side, the problem is probably due
to permanent, rather than temporary,
(working loads) causes.
8. Unbalanced loads due to side hill
operation will result in front to rear
and left side to right side similarly in
wear patterns on all parts affected.
9. If misalignment is suspected, it is important to at least measure the misalignment degree, if not completely correct
it before installing new undercarriage
components.
10. Tight track increases the effect of all
types of alignment problems because
it increases the loads between the
interfering components.
For more complete descriptions and cross
reference of specific component wear patterns that may be caused by misalignment,
refer to the discussions under each component and model.
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General Information
VIBRATION
Track-Excited Vibration
Track-excited vibration is the most widely
encountered vibration on track-type machines. However, it is not understood by
many persons who work with these machines. As the machine moves, each link,
as part of an endless rail, makes contact
with two curved surfaces each with a
different radius. These are the idler and the
track rollers. Contact between the links,
idler and rollers results in wearing of the
links once-straight surface. The contact
between the idler and the link creates a
worn radius in the center of the link similar to that of the idler.
The track rollers have a similar effect on
the ends of the links, which are narrowed
to permit them to overlap where they are
connected together. Because this overlap
isnt 100 percent, the greatest amount of
wear is near the ends of the links, and the
size of the worn area has a radius similar
to that of the track rollers. As a result of
this wear, a scallop pattern is formed on the
surface of each track link. (See page 30).
This type of link wear can be accelerated by
three factors abrasiveness and moisture
content of the soil, machine weight and
travel speed and underfoot conditions.
Rough underfoot conditions can place
higher loads at a given point on a link. It is
possible, on rocky or rough terrain, to have
a higher load on a link on one side of the
machine than on the other side. Although
rough terrain can accelerate wear, it is
sometimes possible that track-excited vibration will go unnoticed on rough terrain, yet
be apparent when the machine is working
on a smooth surface.
Along with the depth of scallop, the
scallop-roller spacing relationship is what
determines how smoothly the machine
will travel on the links. If the spacing of
the track rollers and scallops are uneven,
so that some of the rollers are on the high
points of the links while others are over
the low points, the machine will move
across the scallops smoothly. However, if
the spacing is the same, the rollers will rise
18
and fall in unison with each scallop as they

pass over the links, thus creating vibration.
Two factors, machine speed and the depth
of the scallops, affect the amount of vibration. The speed of the machine determines
the frequency of the vibration while the
depth of the scallops controls the amplitude of the vibration. In addition, natural
frequencies, which occur in all structures,
can respond to the vibration. Because of
this response, it is possible for certain
parts of a machine, such as the roll-over
protection structure, sheet metal components, or, sometimes, the whole machine,
to respond to the initial frequency and
begin vibrating.
The vibration can be reduced by replacing
deteriorated isolation mounts where necessary, replacing any broken or missing fasteners and by generally keeping the machine
in good repair. A change in operating speed
or technique, or a change of counterweights
or attachments may reduce the effect.
Testing and Adjusting Front

Idler Position and Machine
Balance (D4H to D7R)
Operator complaints of ride arise when a
machine is vibrating more than normal.
Abnormal vibration is generally caused by
an idler that is lower than the track rollers,
a machine that is not balanced, or scalloped track links.
Special Instruction entitled Adjustment of
the Position of the Front Idlers and the
Balance of the Machine for Improved Ride or
Improved Fine Dozing, REHS0862-02, dated
June 01, 2001, covers the following topics:
Correct Track Installation
Measuring Grouser Rise Height
Verify the Installation of the Correct Idlers
Measuring the Depth of the Link Scallop
Shim Charts for Idlers
Measuring the Height of the Front
Idler Tread
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VIBRATION
Checking the Balance of the Machine
Adjusting the Height of Center
Tread Idlers
Procedure to Determine
Idler Height (D8L, D8N,
D8R, D9L, D9N, D10, D10N,
D11N Tractors)
Model
Applicable Serial Numbers
D8L
All
D8N
All
D8R
All
D9L
All
D9N
All
D9R
All
D10
All
D10N
All
D10R
All
D11N
All
D11R
All
As track roller tread wear and damage,

deterioration or loss of bogie pads occur,
and excessive machine vibration may
result. This vibration is the result of insufficient idler height. Idler height is the distance
that the tread of the track idler is above the
tread of the adjacent track roller. See Illustration 1 for the area to be measured.
Illustration 1. Idler Height.
Under typical operating conditions, wear

causes the diameter of the track roller treads
to decrease at approximately twice the rate
of the track idlers. When the front or rear
rollers reach approximately 70 percent wear,
the idler height may approach the minimum
recommended value. Variations in operating conditions influence the wear rates.
Additionally, the installation of new or
rebuilt idlers on machines with partially
worn track rollers directly affects idler
height.
To measure idler height, use the following
procedure.
Illustration 2. Measurement points on a hard surface.
1. Move the machine to a hard, level surface. Inspect to make sure all bogie pads are
in place. If any pads are missing or unserviceable, they should be replaced.
Model
D8L
D8N, D8R
Front Idler
Nominal
29 mm (1.142 in)
15 mm (.591 in)
Chart A
Front Idler
Minimum
17 mm (.670 in)
10 mm (.394 in)
Rear Idler
Nominal
34 mm (1.339 in)
16 mm (.630 in)
Rear Idler
Minimum
10 mm (.394 in)
10 mm (.394 in)
D9L
D9N, D9R
D10
D10N, D10R
D11N, D10R
23 mm (.906 in)
24 mm (.945 in)
25 mm (.984 in)
26 mm (1.024 in)
32 mm (1.260 in)
11 mm (.433 in)
11 mm (.433 in)
14 mm (.551 in)
14 mm (.551 in)
14 mm (.551 in)
27 mm (1.063 in)
21 mm (.827 in)
32 mm (1.260 in)
23 mm (.906 in)
23 mm (.906 in)
11 mm (.433 in)
11 mm (.433 in)
12 mm (.472 in)
12 mm (.472 in)
12 mm (.472 in)
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VIBRATION
2. To check front idler height, carefully
move the machine in REVERSE until a
track shoe grouser is directly below the
center of the idler shaft. See Illustration 2.
3. Measure the distance (dimension X),
between the bottom of the track shoe
grouser in full contact with the surface and
the bottom of the track shoe grouser directly
below the idler shaft.
4. Repeat the procedure of aligning the track
shoe grouser directly below the center of the
idler shaft on the rear idler by carefully
moving the machine forward. Measure
dimension X for the rear idler.
5. Idler height varies from model to model
and between front and rear idlers. Compare
dimension X with the recommended nominal
and minimum values for the front and rear
idlers that correspond to your model as
shown in Chart A.
Illustration 3. Measurement points on a soft surface.
Note: In the event that a suitable hard

surface is not available for checking idler
height, a less accurate method may be
used. See steps 6 and 7 below.
6. Carefully move the machine in
REVERSE until a track shoe grouser is
directly below the center of the idler shaft.
7. Stretch a length of string along the top
edge of the track shoes. Dimension X is
measured from the string to the point
where the center line of the idler shaft
intersects the top of the track shoe which is
directly below it. See Illustration 3 for the
location of dimension X.
20
Illustration 4. Add plates at point Y.
Model
D8L
D8N, D8R
D9N, D9R
D9L, D10N,
D10R
D10, D11N,
D11R
Chart B
Plate
Part No.
9P5543
7T4699
7T5422
9P2704
Plate
Thickness
5 mm (.196 in)
5 mm (.196 in)
5 mm (.196 in)
5 mm (.196 in)
8P8884
5 mm (.196 in)
Prior to adding plates under the bogie pads,

raise the machine until the bogies are hanging free. Carefully support the machine. See
the disassembly and assembly module in
your machines Service Manual for the correct procedure.
8. If dimension X is less than the minimum

shown in Chart A, plates should be added
between the lower bogie pad and the top of
the major bogie assemblies at point Y. The
appropriate plates and their part number
are listed in Chart B. See Illustration 4 for
the correct location to add plates.
The addition of one plate installed under a
front or rear bogie pad increases idler
height by approximately 7.50 mm (.295 in).
In order to maintain uniform roller loading,
equal number of plates must be installed
under the intermediate bogie pads. Take
care not to install more plates than are necessary to achieve the proper idler height
dimension. Excessive idler height results in
poor dozer control, particularly while performing finish dozing operations.
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NON-CONTROLLABLE VARIABLES UNDERFOOT CONDITIONS
Non-Controllable Variables
There are a number of variables that affect
rates and patterns of wear which cannot be
controlled. These should be understood so
you can explain their effects.
Non-controllable variables include soil and
underfoot conditions (abrasion, impact,
packing, etc.), application conditions (what
the machine is doing) and terrain conditions.
experience, but you should be aware of the

possibility.
Usually, the link is the best component to
use for comparing overall relative abrasive
effects because it is least subjected to other
variables at the same time. This is why we
use the link as the base or barometer
component when comparing wear lives to
the service limit of different components
in different abrasive conditions.
Impact
Soil & Underfoot Conditions

Generally, soil and underfoot conditions
cannot be controlled. They include the
abrading, impacting, packing and even
corrosive and temperature effects of the
immediate environment.
Abrasiveness
Abrasiveness of underfoot conditions is
the most difficult to accurately measure
except by its effect. We use these descriptions to identify relative abrasiveness in
terms of high, moderate and low:
Abrasiveness Ratings Descriptions

High Saturated wet soils containing a
majority of hard, angular or sharp sand
particles.
Moderate Slightly or intermittently
damp soils containing low proportion of
hard, angular or sharp particles.
Low Dry soils or rock containing a
very low proportion of hard, angular sharp
sand or rock chip particles.
The amount of moisture plays a big role in
defining abrasiveness. For example, dry,
pure quartz sand may be only 1/10 as
abrasive as saturated wet, pure quartz sand
slurry and only 1/2 as abrasive as it is in a
damp condition. This is because moisture
affects the rate that particles are carried to
and stuck to the metal surface being worn.
Some abrasive combinations tend to attack
the bushing, others the grousers and still
others the links and rollers. These differences
are difficult to quantify except by actual
Impact is not affected by other variables

such as moisture or hardness of the particles that make up the soil. It can be
defined as high, moderate or low. Impact
is determined by weight of the machine
and speed is defined under APPLICATION CONDITIONS later in this subsection.
Impact Ratings Description

High Non-penetratable hard surfaces
with constant exposure to 6" (15 cm) or
higher bumps.
Moderate Partially penetratable surfaces
with constant exposure to smaller bumps.
Low Completely penetratable surfaces
(which provide full shoe plate support)
with low exposure to any height bumps.
The most measurable effect of impact is
on structural problems such as bending,
cracking, breaking, chipping, spalling,
roll-over and hardware and pin and
bushing retention. However, the degree of
impact when combined with abrasiveness
may affect component wear rates and
wear life by a factor of two or more. For
example, a D6 dozing at a given speed on
completely compacted or frozen sandy soil
with a deeply furrowed surface (high
impact) may get only one-half the wear
life on links as it would if the same soil
were loose, soft and smooth (low impact).
Generally, wear life of larger machines are
less affected by variations in impact than
smaller machines.
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UNDERFOOT CONDITIONS
Wide shoes accentuate the effects of
impact conditions. Machines with single
grouser shoes are more susceptible to
higher impact effects than those with
lower profile or multi-grouser shoes.
Packing
Packing describes any condition where
underfoot material sticks to or packs between
moving undercarriage components. It has
two major effects. First, it can prevent mating parts from properly engaging each
other causing interference, high loads and
increased wear rates. The best examples of
this effect is sprocket teeth packing, or
packing between shoe and bushings, causing the teeth to engage the bushings under
interference.
The second major effect of packing is it
binds abrasive particles to moving components thus increasing the wear rate. The
best example of this is a sand-clay mixture
packed around idlers, carrier and track
rollers causing constant abrasion when
these components turn. The result is
similar to a grinding or polishing wheel.
Parts subjected to this effect are usually
polished smooth.
Severe cases of packing will prevent the
rollers, particularly carrier rollers, from
turning. Then links must slide across roller
treads causing flat spots which are easily
recognizable.
Packing materials vary widely and extend
far beyond clay and mud that are normally
associated with the above effects. The following list of materials can result in one or
both of the major effects listed above.
Obviously, the moisture content of most of
these materials helps determine its stickiness and its compactability. Many underfoot conditions are composed of various
combinations of these materials and the
effect may be cumulative. Packing materials fall into two categories; (A) those that
can usually be extruded (squeezed out)
from between the parts when wet and (B)
those which cannot be extruded with the
pressures and opening sizes normally available in track type machines.
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Packing Materials
A Extrudable (when wet)
Sanitary Landfill (garbage)
Silt soils
Clay soils
Sandy soils
Snow and ice
Metallic ores (taconite)
Non-metallic ores (gypsum)
B Non-extrudable
Sanitary Landfill (garbage)
Branches, twigs and brush
Stones, rocks and gravel
Demolition debris
Sod-like materials
Generally, packing effects cannot be controlled except by constant cleaning or
removal.
The most common modification to undercarriage components or use of option attachments involves providing Trapezoidal
openings for the packing type material to
extrude (squeeze) or fall out, thus relieving the pressure. These modifications or
attachments should only be used in the
presence of extrudable type materials.
(List A above)
1. Trapezoidal Openings in shoes.
Caterpillar recommends that track shoes
with trapezoidal openings be used in the
presence of extrudable type material
(see list A above). Track Shoes with
trapezoidal openings are available for
most models from Caterpillar. The procedure for dealers or users to cut trapezoidal openings in shoes is described in
Information release memo UC89-17
dated Oct. 4, 1989.
2. Roller guards should not be used in
packing type materials except when
rocks could enter between the rollers
and cause crushing damage. Roller
guards prevent most materials from
extruding or falling out and cause more
damage than they prevent.
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3. Mud and snow sprockets and segments
should only be used in the constant
presence of soft extrudable packing
materials. In any other material they
will result in much accelerated external
bushing wear due to reduced contact
area in the sprocket root where the slots
are located. This is particularly true of
Sealed and Lubricated Track because
the bushing spends a greater period of
time exposed to the root area of the
sprocket tooth.
Other Environment Variables

There are other conditions that may or
may not be associated with the soil and
underfoot conditions.
Moisture
The effects of moisture as contributing to
abrasiveness and packing have been
explained in the previous section. Moisture
or water in itself can corrode (rust) steel
resulting in the loss of wear material.
Moderate amounts of moisture increase
the corrosive effects of many other chemicals and compounds; both those found in
nature and man made, such as sulfur, salt
and fertilizers.
Water in liberal amounts has the beneficial
effect of washing abrasive particles away,
softening many packing materials to ease
their extrusion and finally, diluting some
chemical corrosion agents to lessen their
effect.
Chemicals
Corrosive chemicals found in nature plus
man-made compounds may have the effect
of either eating away at wear material or
increase the rate of certain types of cracks.
Ironically, most hardened steels are more
susceptible to corrosion and corrosion
cracking than softer, unhardened steels.
Highly acidic and saline soils can contribute to these effects.
Organic chemicals such as petroleum
products can attach rubber load rings and
toric rings in rollers and idlers causing
these to swell and fail.
Temperature
The effect of higher temperatures is to
increase the rate of chemical action.
Extremely high temperatures like those
found in slag removal in steel mills can
damage seals and soften hardened steels
found in undercarriage parts reducing their
strength and wear resistance.
The effect of temperatures below 32F
(0C) is to freeze soils and water, creating
all previously discussed packing effects
from normally non-packing materials.
Very low temperatures at -40F (-40C)
can result in increased steel brittleness,
(loss of cracking resistance) loss of rubber
type seal resiliency and reduction in the
lubricant flow necessary in Sealed and
Lubricated Track and Lifetime Lubricated
roller and idlers.
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Terrain Conditions
All application effects are influenced by
the terrain on which the work is being
done. The most common effects are
described here regardless of the degree of
impact, or the operating condition.
Working Uphill
Shifts weight balance to the rear causing
relatively higher wear on rear rollers and
increasing forward drive side sprocket and
bushing wear.
Working on Sidehill
Shifts weight balance to the downhill side
of the machine; this increases the wear
rate on the components on the downhill
side of the machine. This increases wear
on rail sides, roller and idler flanges,
bushing ends, and grouser ends.
Working on a Crown
The inner components carry heavier loads.
This results in increased wear on inner
links, rollers, idler treads and grouser ends.
In extreme cases, the inner bushing-tosprocket contact surfaces also may experience greater wear.
Working Downhill
Shifts weight balance forward causing relatively higher wear rate on front track and
carrier rollers. Due to design of track,
working in forward minimizes rate of
bushing and sprocket wear.
Working in a Depression
Causes loads to be carried by outer (or
outboard) components, increasing wear
rates on outer links, roller and idler treads,
grouser ends and the outer bushingsprocket contact surfaces in extreme cases.
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PARTIALLY CONTROLLABLE VARIABLES
Application Conditions
The word applications, often misused to
describe underfoot condition, should be
thought of as describing what the machine
is doing. Below is a brief description of
the possible wear and structural effect of
each of several common applications,
but without regard to what underfoot conditions the machine is in.
Dozing and Push Loading

Shifts machine weight toward the front
causing faster wear rate on front rollers
and idlers than on rear rollers.
Ripping and Drawbar

Shifts the weight balance towards the rear
of the machine with the effect of relatively
increasing wear rate on rear rollers than
front, and the sprocket and bushing in
extreme cases.
Loading
Shifts weight from front to rear of machine
as it changes from digging to carrying
respectively. The greatest effect is increased
wear on front and rear rollers as compared
with center rollers.
Excavating with Hydraulic

Excavators
Shifts weight balance from left to right of
machine with the possible effect of wearing
outer link treads, roller treads and flanges at
a greater rate than inner flanges and treads.
Partially Controllable
Variables
Some of the variables affecting undercarriage life can only be partially controlled.
To some extent they may be influenced by
uncontrollable variables but they can be
offset by the operator. We call these operating conditions.
The word operating, often misused to
describe the underfoot or application conditions, should be thought of in describing
what the machine operator is doing. These

operator induced variables may or may not
be a function of the underfoot conditions,
the type of machine or even the application and terrain.
Speed
Wear rate is a direct function of speed
because wear is a function of distance
traveled and not just the time worked.
As speed increases, wear rates increase proportionally on all components. Wear rates
and impact (structural) effects also increase
proportionately with speed due to the
increased material loads caused by the rate
at which the parts contact each other. Linkroller, link-carrier roller, link-idler and bushing-sprocket wear rates increase as a result
of the increased impact between these
parts. Shoe and grouser wear rates increase
due to the increased impact with the ground.
High speed reverse has a particular effect on
the bushing-sprocket contact wear rates due
to the design of the track. Non-productive
speed should be discouraged. Non-productive
forward-reverse direction changes should
be avoided.
Turning
Wear rates increase with increased turning.
Turning increases interference loads
between links and rollers and links and
idlers, particularly on rail sides and roller
and idler flanges. Turning in reverse can
accelerate bushing sprocket wear as
compared to turning in forward. The effects
of always turning in one direction can be
balanced by changing tracks from one side
of the machine to the other half way
through their life.
Slipping Tracks
Wear rates on all components increase
when tracks are slipped. Track shoe
grousers particularly are affected when
tracks are slipped due to the increased
sliding between the grouser and the
ground. The increased loads that slipping
tracks cause is accelerated when the
ground is resistive to shear.
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PARTIALLY CONTROLLABLE VARIABLES
Preferred-Side Dozing
or Other Work
Wear rates on the loaded side of a dozer
will increase on all components if only one
side of the machine is used. Wear rates
increase as more power is applied to the
loaded side. More slippage and packing
will occur on the loaded side; this also
increases wear.
Putting more loads and packing onto one
side of the machine may result in up to
twice the wear rate on that side. This wear
rate effect may be balanced by switching
all components from one side to the other.
This should be done when the link and/or
rollers reach 1/2 their potential wear life
on the most worn side.
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PERCENT WORN CHARTS
Components
Each component has individual measurement techniques, wear limits, wear charts,
rebuildability criteria, wear patterns and
structural problems. The general information for each component is covered in the
following section. Specific additions and
exceptions are covered in the individual
product sections.
Percent Worn Charts

The percent worn charts section of this
handbook translate direct component
measurements into percent worn for
Caterpillar parts only.
Remember all percent worn figures
shown are percent of time used and not
percent of material used. This allows them
to be used to directly calculate or project
total potential time (or life left) to the
service limit. These charts consider the
slower rate of wear when the hardened
case is still there and the faster rate of
wear that occurs when softer material is
exposed. In some cases they also take into
account different expected wear rates after
the service limit. In most cases they are
not straight-line relationships.
Charts are provided for high and low impact
applications where applicable. Measurements corresponding to 100 percent worn
(the service limit) are underlined.
In most cases, service limit projections

made from less than 30 percent worn can
not be considered accurate. However, such
projections can be used to determine call
back dates for remeasuring.
Percentages above 100 percent have been
provided so projections to 120 percent
worn can be calculated. Backward projections to service limit (100 percent) can
also be made to determine when the
service limit was reached. The extent of
percentages shown beyond 100 percent
has no particular significance.
Guidance for the selection of high, moderate
or low impact and lesser or greater allowable wear charts is provided at the front of
each section of wear charts.
A separate discussion under each component
sub-section (links, bushings, etc.) describes
how the service limit was derived and the
risk involved when the component is worn
past that point.
NOTE: Competitive undercarriage inspection, wear life and maintenance/rebuild
projection cannot be determined from
information contained in the handbook
because of a lack of information about
design, expected wear rates and service
limits even when some important dimensions are similar.
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LINKS
Link Rail Wear

Measurement Technique
Track links may be measured by the depth
gauge or by the ultrasonic wear indicator.
The depth gauge measures link height

from the rail surface to the track shoe. The
correct location for track link measurement is outside of the links at the end of
the track pin. Position the depth gauge as
close to the end of the pin as possible,
making sure links and shoe surface are
clean. Ensure the gauge is flat against the
link rails and perpendicular to the shoe
surface. Measurement should be made to
the closest 0.01" or 0.25 mm.
Wear Limits
Link wear limits are determined by setting
the allowable wear equal to some fraction
of the clearance between the link and the
roller. On some machines this clearance is
between the link pin boss and the roller
flange. On other machines the clearance is
between the bushing and the inner flanges
of a double flange roller.
On a 100 percent worn link matched
together with a 100 percent worn roller,
the roller flanges are in contact with either
the link pin bosses or the bushing. As wear
proceeds past 100 percent, wear on the
link pin boss reduces pin retention, wear
on the bushings may cause cracking, and
wear on the roller flanges reduces track
guiding and roller rebuildability.
If the link is worn to approximately 120 percent, structural damage may result in the
form of cracking, breaking and pin and
bushing loosening.
Wear Charts
Wear charts for links have a built in factor
allowing for faster wear rate as the hardness
of the steel decreases below the hardened
case depth. This is true for all components
where the allowable wear is greater than the
hardened case depth.
Different wear charts are provided for different links, and for the same link running
with different rollers, each of which is
determined by part number within a given
undercarriage or machine size.
Rebuildability
The ultrasonic wear indicator measures the

distance from the rail surface to the bushing
bore. Place the probe on the link above the
centerline of the bushing and slide the
probe along the tread surface to get the
smallest reading.
28
Track links can usually be successfully

rebuilt with submerged and/or automatic
welding to replace the worn away rail
(top) surface if the link meets the following criteria:
1. Rail wear measured over the pin boss
is between 70 percent and 100 percent.
2. Unevenness of rail height is not excessive.
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LINKS
3. Rail side wear due to roller flange or
guiding guards or inside rail gouging
by the sprocket hasnt reduced rail
width significantly.
4. Pin boss is not worn enough to cause
reduced pin retention.
5. Counterbore depth and elongation wear
(with Sealed Track) will not significantly affect resealing of the pins and
bushings.
6. Face wear (area surrounding the link,
bushing and counterbores) has not
reduced the thickness of the rail in that
area by more than 20 percent.
7. Rail spalling hasnt caused more than
30 percent of the rail surface to be
removed.
8. Links are not cracked through in the
rail, pin and bushing bores or shoe
strap sections.
9. Bolt holes are not wallowed out or
elongated to prevent adequate shoe
retention.
10. Pin and bushing bores are not damaged
(broached) as to prevent adequate pin
and bushing retention.
With proper welding techniques and materials, the fully rebuilt (to 0 percent worn
height) rail should provide about 80 percent
of the original life to the service limit. This
percentage may be reduced as impact level
increases. By running the rebuilt rail to
120 percent it should provide about 100 percent of the original rail life to the service
limit potential.
Sealed and Lubricated Track vs.

Sealed Track track link effects
Due to the expected absence of internal
wear, counterbore depth and elongation
wear and face wear should be eliminated.
This increases successful rebuildability
compared to the same link used with
Sealed Track. Absence of internal wear
and snakiness should also reduce the
degree of rail side wear, uneven rail wear,
inside rail gouging and guiding guard
wear, and possibly increase original and
rebuilt rail wear life. If snakiness is experienced with Sealed Track, the lack of snakiness in Sealed and Lubricated Track may
extend link life by up to 20 percent.
Link Wear Patterns
Rail (Top) Wear

(Normal expected wear position)
CAUSES: Rolling and sliding contact with
roller and idler treads.
ACCELERATORS: Horsepower, weight,
speed, impact, abrasiveness, shoe width,
tight track and snakiness.
EFFECT: Wear limit reached when roller
flanges begin to contact top of pin boss.
REMEDIES: Eliminate or reduce controllable accelerators listed above and rebuild
(weld) to desired rail height.
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LINKS
Rail Side Wear (inside and/or outside)

Uneven (Scalloping) Wear
on Rail Top
CAUSES: No. 1 & 3: Faster wear rate due to
reduced contact with rollers at narrower link
overlap area (also see Face Wear on page 31).
CAUSES: No. 2: Sliding wear due to reduced
contact area with idler at center of link rail.
ACCELERATORS: Same as Rail (Top)
Wear above, particularly tight track.
EFFECT: No. 1 & 3: Wear limit over pin
boss reached prematurely.
No. 1, 2 & 3: Reduces rebuildability and
causes vibration in extreme cases. Counterweighting machines will reduce wear. A
1/4" difference will cause a ride problem.
REMEDIES: Same as Rail Top Wear
above. Sealed and Lubricated Track will
have less wear in areas No. 1 & 3 due to no
pitch extension. Better balance will reduce
vibration and potential cracking in cab.
CAUSES: Rolling and sliding contact

with roller and idler flanges.
ACCELERATED BY: Same as Rail Top
Wear plus uneven terrain, turning, side
hill operation, misalignment, too wide
shoes and snakiness of unsealed or Sealed
Track.
EFFECT: Reduces rail wear life to service
limit and rebuildability.
REMEDIES: Reduce or eliminate controllable accelerators, particularly snaky track,
tight track and too wide shoes.
Rail Inside Gouged
Pin Boss Side Wear

CAUSES: Sliding contact with guiding
and/or roller guards plus abrasives (may
be seen at either or both ends of pin
usually more severe on outboard side).
ACCELERATORS: Uneven terrain and
side hill operation. Too-wide shoes, worn
rolling component flange, misalignment and
snaky track are main controllable variables.
REMEDIES: Eliminate or reduce controllable accelerator variables, particularly
snaky track by turning pins and bushings.
30
CAUSES: Sprocket tooth tip interfering

due to snaky track and/or misalignment of
track or sprocket (see sprocket wear).
ACCELERATORS: Side hill or uneven
terrain, turning, too wide shoes.
EFFECT: Reduced rebuildability of links
and reusability of sprocket segments if
severe.
REMEDIES: Correct controllable causes
and accelerators.
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LINKS
Elongation of Counterbore
Pin Boss Tip Worn
CAUSES: Rotating contact with the

bushing end in pitch extended Sealed
Track (see Sealed Track bushing counterbore wear).
ACCELERATORS: None a direct
function of pitch extension.
EFFECT: Reduces re-sealability of counterbore even with new seals in Sealed
Track. Link is less rebuildable.
REMEDIES: Turn pins and bushings in
Sealed Track at service limit.
CAUSES: Sliding and roller contact with

roller flange tops (see roller flange wear).
ACCELERATORS: Nonuniform front to
rear roller wear when link is not 100 percent worn.
EFFECT: Loss of pin retention and reduced
rail rebuildability.
REMEDIES: Swap rollers to balance wear
effect and rebuild rail, rollers as required.
Face Wear
Depth Wear in Counterbore
CAUSES: Rotative contact between
Sealed Track seals or bushing end with
bottom of counterbore (See Sealed Track
Bushing End Wear).
ACCELERATORS: Abrasiveness, side
hill loads and turning, side thrust impact
and too wide shoes.
EFFECT: Same as Counterbore Elongation wear.
REMEDIES: Reduce or eliminate controllable accelerators and install new seals at
pin and bushing turn time.
CAUSES: Rotative contact between overlapping link faces following Sealed Track
link counterbore depth wear, seal wear and
bushing end wear, all which allow end
play.
ACCELERATORS: Same as Depth Wear
in Counterbore.
EFFECT: Reduces wear life of original
and/or rebuilt link and reduces rebuildability. (Also see Uneven Wear On Rail Top,
position 1 & 3).
REMEDIES: Reduce or eliminate accelerators. Sealed and Lubricated Track will
have very little face wear due to no counterbore or bushing end wear keeping link
faces separated.
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General Information
LINKS
Pin Boss End - Guiding Guard Wear
Link Cracking
CAUSES: Sliding contact between pin

boss ends and guiding and roller guards.
ACCELERATORS: Same as rail side wear.
EFFECT: Reduces pin retention and therefore limit rebuildability.
REMEDIES: Reduce or eliminate all controllable accelerators related to loads conveyed
from shoe to link, keep bolts properly torqued
and use narrowest shoe possible.
CAUSES: Repeated twisting of link.

ACCELERATORS: Same as Rail Spalling plus degree of rail material worn
away. The biggest accelerator is shoes that
are too wide.
EFFECT: Shorten link assembly life, track
separation if cracked through and prevents
rebuilding.
REMEDIES: Reduce or eliminate controllable accelerators particularly too wide
shoes and tight track.
Link Structural Problems

Rail Spalling
Pin & Bushing Bore Enlargement
CAUSES: Repeated high impact contact

with roller treads and/or flanges.
ACCELERATORS: Impact, Machine
Speed, Horsepower, Weight: too wide
shoes, and tight track.
EFFECT: May reduce wear life rebuildability if over 30 percent of rail surface is
affected otherwise only a cosmetic effect.
REMEDIES: Reduce or eliminate controllable Accelerators, particularly too wide
shoes that add weight and leverage loads
on uneven terrain.
32
CAUSES: Bore material broached out

during assembly and/or disassembly; plus
material worn out during sliding movement
of flexing pins and bushings.
ACCELERATORS: Same as Rail Spalling
plus material worn off of pin bosses. The
biggest accelerator is shoes that are too wide.
REMEDIES: (1) Improved track press
alignment and tooling to prevent broaching during assembly and disassembly. (2)
Reduce or eliminate controllable accelerators especially too-wide shoes and tight
track.
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General Information
LINKS
NOTE: Links in Sealed and Lubricated
Track should generally experience
reduced pin and bushing bore enlargement and subsequent retention loss. This is
due to the absence of internal wear, which
in Sealed Track increases flexing of pins
and bushings in their bores.
There should be less flexing of Sealed and
Lubricated pins and bushings because the
bushing is held more rigidly between the
link counterbores over its entire life and
the pin is held more rigidly within the
bushing during its life.
Split Master Link
The two piece split master link allows

each joint to be factory or dealer sealed in
the shop.
Measuring and interpreting master link rail
and other wear patterns is the same for the
split master link as for regular link. Split
master link rebuildability is determined by
the same criteria plus the condition of the
connecting teeth and the bolt hole threads.
Split master link structural problems are
usually related to improper assembly
and bolt torquing. Split master links are
even more susceptible to detrimental
effects of wide shoes.
Assembling and Torquing

Procedure
The importance of proper assembly
sequence and torquing cannot be overstressed. Follow these steps for both new
and used split master links.
1. Before installing the track, the point of
connection for the master link must be
clean and not have damage. Remove all
paint from points of connection.
2. Put 2P2506 Thread Lubricant or
5P3931 Antiseize Compound on
threads of master bolts.
3. Put master links together and check
alignment of holes for master bolts.
Install one master bolt in each link. The
bolts must turn easily in the threads,
when turned by hand.
4. Remove the bolts. Install the master
track shoe and all four master bolts.
Turn the master bolts by hand.
5. Tighten the master bolts to initial torque,
plus 1/2 or 1/3 turn. The actual Torque
specifications can be found in the Management section of each machine type.
33
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General Information
LINKS
Former Link Service Limits

These former links do not appear on the wear chart pages. But, by using this procedure
and chart, you can calculate the percent worn measurement.
STEP 1
STEP 2
New Link Height - Worn Link Height = Amount Worn Amount Worn
Allowable Wear x 100 = Percent Worn
Track
Pitch
Link
Part Number
New Link
Height
Allowable
Wear
Service
D2
6.12"
(155.4 mm)
5B3129 & 30
3.00"
(76.2 mm)
.25"
(6.4 mm)
2.75"
(69.9 mm)
D3
6.125"
155.3 mm
6S3143 & 44
3.18"
(81 mm)
.26"
(7 mm)
2.92"
(74 mm)
D4
6.75"
(171.5 mm)
5K9423 & 24
3.66"
(93.0 mm)
.25"
(6.4 mm)
3.41"
(86.6 mm)
6.75"
(171.5 mm)
5K9457 & 58
3.66"
(93.0 mm)
.25"
(6.4 mm)
3.41"
(86.6 mm)
6.75"
(171.5 mm)
4K6647 & 48
3.66"
(93.0 mm)
.25"
(6.4 mm)
3.41"
(86.6 mm)
6.75"
(171.5 mm)
4K7039 & 40
3.66"
(93.0 mm)
.25"
(6.4 mm)
3.41"
(86.6 mm)
6.75"
(171.5 mm)
6B4645 & 46
3.53"
(87.7 mm)
.25"
(6.4 mm)
3.28"
(83.3 mm)
D5
6.91"
(175.5 mm)
5S683 & 84
4.06"
(103.1 mm)
.37"
(9.4 mm)
3.69"
(93.7 mm)
D6
8.00"
(203.2 mm)
9M5627 & 28
4.50"
(114.3 mm)
.30"
(7.6 mm)
4.20"
(106.7 mm)
6.75"
(171.5 mm)
2S5959 & 60
4.00"
(101.5 mm)
.34"
(8.6 mm)
3.66"
(93.0 mm)
6.75"
(171.5 mm)
7M8863 & 64
3.91"
(99.3 mm)
.30"
(7.6 mm)
3.61"
(91.7 mm)
6.75"
(171.5 mm)
1M1431 & 32
3.91"
(99.3 mm)
.30"
(7.6 mm)
3.61"
(91.7 mm)
6.75"
(171.5 mm)
5H8679 & 80
3.78"
(96.0 mm)
.30"
(7.6 mm)
3.48"
(88.4 mm)
8.50"
(215.9 mm)
2S1749 & 50
4.75"
(120.7 mm)
.35"
(8.9 mm)
4.40"
(111.8 mm)
8.50"
(215.9 mm)
1M9001 & 02
4.75"
(120.7 mm)
.35"
(8.9 mm)
4.40"
(111.8 mm)
8.00"
(203.2 mm)
1S6433 & 34
4.63"
(117.6 mm)
.38"
(9.7 mm)
4.25"
(108.0 mm)
8.00"
(203.2 mm)
7M8085 & 86
4.50"
(114.3 mm)
.38"
(9.7 mm)
4.12"
(104.6 mm)
Model
D7
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General Information
LINKS
Model
D7
D8
D9
Track
Pitch
Link
Part Number
New Link
Height
Allowable
Wear
Service
8.00"
(203.2 mm)
1S1863 & 64
1S6433 & 34
4.62"
(117.5 mm)
.38"
(9.7 mm)
4.24"
(107.5 mm)
8.00"
(203.2 mm)
7M6763 & 64
4.50"
(114.3 mm)
.38"
(9.7 mm)
4.12"
(104.6 mm)
8.00"
(203.2 mm)
2M7265 & 66
4.50"
(114.3 mm)
.38"
(9.7 mm)
4.12"
(104.6 mm)
8.00"
(203.2 mm)
2H959 & 60
4.50"
(114.3 mm)
.38"
(9.7 mm)
4.12"
(104.6 mm)
9.00"
(288.6 mm)
1S4033 & 34
5.25"
(133.3 mm)
.42"
(10.7 mm)
4.83"
(122.7 mm)
9.00"
(288.6 mm)
2M8813 & 14
5.12"
(130.0 mm)
.38"
(9.7 mm)
4.74"
(120.4 mm)
9.00"
(288.6 mm)
1M1447 & 48
5.12"
(130.0 mm)
.37"
(9.4 mm)
4.75"
(120.7 mm)
9.00"
(288.6 mm)
9M3843 & 44
5.12"
(130.0 mm)
.37"
(9.7 mm)
4.75"
(120.7 mm)
8.00"
(203.2 mm)
1S8839 & 40
4.97"
(126.2 mm)
.38"
(9.7 mm)
4.59"
(116.6 mm)
8.00"
(203.2 mm)
7H3799 & 800
4.88"
(124.0 mm)
.33"
(8.4 mm)
4.55"
(115.6 mm)
8.00"
(203.2 mm)
2H953 & 54
4.75"
(120.7 mm)
.37"
(9.4 mm)
4.38"
(111.3 mm)
10.25"
(260.4 mm)
8M6901 & 02
5.56"
(141.2 mm)
.37"
(9.4 mm)
5.19"
(131.8 mm)
10.25"
(260.4 mm)
2M5649 & 50
5.56"
(141.2 mm)
.37"
(9.4 mm)
5.19"
(131.8 mm)
9.00"
(228.6 mm)
2M1623 & 24
5.25"
(133.4 mm)
.35"
(8.9 mm)
4.90"
(124.5 mm)
9.00"
(228.6 mm)
2F5879 & 80
5.00"
(127.0 mm)
.38"
(9.7 mm)
4.62"
(117.3 mm)
35
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General Information
SEALED & LUBRICATED TRACK PINS & BUSHINGS
Sealed and Lubricated Track

Bushing Wear
The track bushing is the most important
component in the undercarriage to measure
and interpret accurately.
To do this, three measurement methods
are available, each using tools provided in
the CTS tool kit.
You should refer to individual model
family sections for specific recommendation on which method to use because the
second method described here, using
depth gauge will record vertical position
wear only.
(A) Calipers Squeezed Too Tight

Calipers that are over tightened can be
spread like a spring and will give too small
of a reading.
1. Caliper Method
(B) Calipers at Wrong Angle to Bushing

Axis Calipers that are set at an angle to the
bushing will give an oversize measurement.
This method gives a direct reading of

bushing diameter. With careful cleaning
and proper technique it can yield the most
accuracy, but is also the most susceptible
to error if not properly measured. The
most common errors using the caliper
method are:
(C) Calipers Not Slid Back and Forth

Across Position to be Measured
Calipers that are not passed back and
forth over the maximum diameter of the
bushing position being measured will give
an undersize reading.
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General Information
(D) Bushing not Cleaned Well Before

Measurement If the bushing surface is
not cleaned the measurement taken will be
oversized.
(E) Calipers Not Placed at Most Worn

Portion of Bushing If the caliper
is located inboard or outboard of the
minimum diameter along its length in a
given wear position the reading will be
undersized.
PRACTICE!
The best way to practice measuring
bushing wear is with bushings removed
from the track. You should be able to
repeat the measurements made by yourself
and others with an accuracy of .01"
( 0.25 mm).
2. Depth Gauge Method

The method for measuring the vertical
position of bushings uses the same depth
gauge used for links. This method is more
free of the measurement technique errors
encountered with the caliper, but may be
subject to slight track link dimensional differences and track shoe bending. It is also
subject to the same technique errors as
link height measurements. These include:
(a) parts not cleaned, (b) depth gauge base
not positioned correctly with respect to
bushing length and (c) depth gauge probe
not forming a perpendicular or 90 angle
with the shoe.
Disadvantages of the depth gauge

method
(A) Cannot determine reverse or forward
drive side wear, which is critical in
most applications.
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General Information
Advantages of the
Depth Gauge Method
(A) Absolutely insures vertical position is
being measured (unless measured at a
point where track is bent).
(B) Averages diameter measurement of
two adjacent bushings for greater
accuracy.
(C) Backside of bushing can be measured
after bushing turn (the importance of
this will be explained in the next
discussion).
3. Ultrasonic Wear Indicator Method

This method is the most accurate because
it directly measures the most critical
dimension, bushing wall thickness. It also
can be used to accurately measure the
backside of bushings after a bushing turn.
greater allowable wear are provided in

bushing wear charts. At 100 percent worn,
the lesser allowable wear column provides more bushing wall thickness than the
greater allowable wear column. Note, for
example, in the wear charts under the ultrasonic measurements, the bushing wall is
always thicker, and thus more crack resistant, on the lesser allowable wear column
than on the greater.
The selection of the optimum allowable
wear column will maximize the link and
bushing life while preventing bushing
cracking. The optimum percent worn
column depends on the relative bushing
crack resistance required in your situation.
The amount of required crack resistance
depends on several factors including
sprocket position (high or low), underfoot
conditions, bushing projected life, and
application. Refer to the management
section in front of each product section for
the criteria to use in selecting which allowable wear chart to use.
Wear Charts
Measure the bushing wall thickness by

slowly sliding the probe around the
reverse, vertical, and forward drive sides.
Use the smallest dimension to determine
percent worn.

Bushing Wear
Measurement Positions
Refer to individual product sections for
specific guidelines.
Wear Limits Greater and Lesser

Wear limits for Sealed and Lubricated Track
bushings are determined by remaining crack
resistance strength. Two percent worn
columns titled lesser allowable wear and
38
The expected wear rate through the allowable wear limit is determined from several
tests. These rates are built into the wear
charts so that accurate projection to 100 percent worn and 120 percent can be made
assuming uniform abrasive, impact and
other conditions will continue. The built-in
bushing wear rate after the hardened case has
been completely worn through is approximately 2 times the rate expected in the hardened case depth.
Like with most other components, projections made to the service points based on
less than 30 percent worn will not be
accurate. The wear charts provide the
percent worn equivalent for those measurements less than 30 percent only for
projecting re-visit or re-measurement
points. The bushing is the most likely
component to use for this re-measurement
projection.
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General Information
Sealed and Lubricated Track vs

Sealed Track Effects
Due to expected absence of internal wear
the Sealed and Lubricated Track bushing
should have its most worn position on or
very near the vertical position. Sealed
Track is expected to have either forward
or reverse position as the most critical
position. The Sealed and Lubricated Track
bushing also has fewer wear positions to
analyze.
The expected life of the Sealed and Lubricated Track bushing is approximately 50 percent more than the Sealed Track bushing
when compared to either high or low impact
service limits.
These increases depend on the following:
1. Degree of internal wear that contributed to the external wear on the
Sealed Track bushing.
2. Properly adjusted track.
3. Absence of very severe packing.
4. Similar working conditions.

Bushing Turnability
The Sealed and Lubricated Track bushing
should be turned based on the guidelines
in following sections entirely devoted to
specific model families.
The bushing may be expected to provide
life after turn wear, equal to or exceeding
the wear life potential of the first or front
side prior to the turn.
Sealed and Lubricated Track bushings can
be successfully turned wet if there are no
cracks through the bushing wall at turn
time and seal wear life guidelines have
not, or will not, be exceeded.
Sealed and Lubricated Track bushings
may be successfully turned dry, (with or
without internal wear at turn time) as long
as there are no cracks through the bushing
wall and internal wear does not exceed
Sealed Track service limits.
Life after dry turn cannot be expressed

as a percent of wet life before turn. It will
most closely approximate life after turn
of Sealed Track in hours, not percent.
How to Interpret Sealed

& Lubricated Track
Bushing Wear Patterns
These patterns are found on wet joints. For
dimensions on wear patterns of dry joints
see Sealed Track bushings.
Vertical Position
(0 to 30 from vertical is normal expected
wear pattern)
CAUSES: Sliding contact with root of
sprocket tooth during forward to reverse
direction changes and due to pitch mismatch
from minor packing and advanced other
component wear.
ACCELERATORS: Horsepower, weight
and speed; impact, abrasiveness, tight
track and packing loads, worn rear rollers,
wide shoes and reverse loads.
EFFECT: Cracking will occur when
respective high or low impact wear limit
(100 percent worn) is exceeded. Bushing
wall will break through at destruction point.
REMEDIES: Eliminate or reduce controllable accelerator variables listed above and
turn bushing on or before service limit.
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General Information
Reverse and/or Forward Drive Side

(30 to 60 from vertical)
CAUSES: Same as VERTICAL POSITION except degree of packing is moderately severe.
ACCELERATORS: Same as VERTICAL
POSITION but particularly tight track.
EFFECT: VERTICAL POSITION should
overtake FDS or RDS as most worn
position in later hours if track is properly
adjusted and new segments are not
installed prematurely.
REMEDIES: Eliminate controllable accelerator variables, particularly tight track.
Bushing should be turned at or before
service limit.
EFFECT: (1) Vertical position should

overtake either pocket as most worn
position in later hours if track is properly
adjusted and new segments are not
installed prematurely. (2) Track may jump
on sprocket if sprocket tooth tip height is
worn excessively and track remained too
loose.
REMEDIES: (1) Eliminate or reduce controllable accelerator variables. Turn bushing
before this position reaches 120 percent
regardless of the vertical position percent
worn. Do not install new segments prematurely. (See discussion on use of sprocket
reuse gauge.) (2) Adjust track as recommended in the individual product sections.
Install new segments only if tip height is
reduced significantly and there is no moderate to severe packing. Turn bushings
before this position reaches 120 percent
regardless of vertical position percent worn.
Off Center Wear
Reverse and/or Forward Drive Side

Pocket Wear (60 to 90 from vertical)
CAUSES: (1) Same as VERTICAL and
FDS/RDS except packing is very severe.
(2) Track is too loose causing backjamming as reverse motion at bottom of
sprocket on RDS only.
ACCELERATORS: (1) Same as Vertical
Position and FDS/RDS (2) Same as
Vertical Position and FDS/RDS except
track tension, which needs to be increased.
Uphill reverse loading of machine with
too loose track is biggest accelerator.
40
CAUSES: Misalignment of track and

sprocket.
ACCELERATORS: (1) Various roller
frame and sprocket alignment problems.
(2) Worn rear guiding and/or final driveguiding guards. (3) Side-hill operation.
EFFECT: Should not increase wear rate of
bushing to wear limits, but may reduce
bushing retention if accompanied by impact.
REMEDIES: (1) Correct alignment. (2)
Replace guiding and final drive-guiding
guards.
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General Information
Roller Flange Wear

CAUSES: Track Rollers inner flanges
and/or carrier roller flanges contacting
bushing due to one or more of (a) links (b)
carrier rollers or (c) track rollers being
well past 100 percent worn.
ACCELERATORS: All load variables.
EFFECT: Causes bushing to be prematurely worn to limit.
REMEDIES: (1) Turn bushing on or before
100 percent worn in these positions. (2)
Rebuild, swap or replace carrier rollers
shells or roller shells.
NOTE: Refer to pages 66 through 69 for
related discussion on sprocket wear patterns.
Bushing Cracks (Through the wall)

CAUSES: Exceeding wear limit for respective degree of impact or other criteria.
ACCELERATORS: Same as Vertical
Position wear pattern.
EFFECT: (1) Loss of lubricant and resulting internal wear. (2) Makes bushing nonreusable in wet joint and may not be
reusable at all if a piece is broken out of a
dry joint.
REMEDIES: Re-evaluate decision to run
past wear limit.

Bushings Structural Problems
The destruction limitation of track bushings
is usually due to (1) wall cracking (breaking
out in the severe case) or (2) loose bushing
retention in the link. In the case of Sealed
and Lubricated Track, either of these will
result in a dry joint (lubricant loss), and in
most cases impair parts reusability.
Bushing (and/or Pin) Loose in Link

CAUSES: Loss of press-fit into link bore.
ACCELERATORS: (1) Severe repeated
impacts yield or crack link bore. (2) Link
bore broached by improper press alignment at reassembly time.
EFFECT: (1) Loss of lubricant. (2) Pin,
Bushing and Links not reusable in wet or
dry joint.
REMEDIES: (1) Reduce or eliminate controllable variables which accelerate impact.
(2) Control track press alignment capability.
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General Information
Dry Sealed and Lubricated

Track Joints
Premature dry joints in Caterpillar Sealed
and Lubricated Track may be detected by
any of the following methods:
1. Hand feeling for relatively warm bushings (or pin ends) after the machine has
been operating.
2. Measuring or seeing pitch extended
(internal wear) section of track. Use ultrasonic wear indicator to measure internal
wear, if external wear is not visible.
3. Finding bushings significantly more
worn than others in the same track.
No effort should be made to re-lubricate to
restore the joint to lubricated integrity with
new parts in the field once dry enough to
feel heat of friction or measure any internal
wear. This work should be done on the
track press at normal bushing maintenance.
(See separate discussion on Elevated
Sprocket Machines.)
Refer to the individual product sections for
the single joint wear limits.
Pin Galling
CAUSES: Metal-to-metal contact (without
lubrication) between the pin and bushing.
ACCELERATORS: Impact underfoot
conditions, tight track, severe packing, too
wide shoes and lack of lubrication.
EFFECT: Score marks on pin surface. Pin
is reusable for wet or dry turn. This is only
a cosmetic problem which does not result
in track pitch extension like internal wear.
REMEDIES: Eliminate or reduce accelerators (especially tight track and too wide
shoes).
Wear and Structural

Problems on Sealed and
Lubricated Track Pins
Once dry, the wear pattern and rate on a
Sealed and Lubricated Track pin (and
bushing) should be approximately equal to
the wear on a Sealed Track pin after turn.
For a discussion of those wear patterns, see
the section entitled SEALED TRACK
PINS & BUSHINGS.
There are three types of Sealed and Lubricated Track pin wear/structural problems
which may occur in the presence of lubricant and are seen at disassembly or track
separation time because conventional internal wear has not masked over them.
42
Pin Spalling
CAUSES: Flexing pin causes cracks to
begin in oil reservoir hole and spreads out
to surface at a slow fatigue rate.
ACCELERATORS: Same as Pin Galling.
EFFECTS: Chip or flake of material may
become loose from pin surface. Pin should
not be reused for wet or dry turn.
REMEDIES: Same as Pin Galling.
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General Information
Pin Breakage
Pin End Wear
CAUSES: Crack starts on outer surface

and spreads through entire pin at a fast rate
(not nearly as common as with Sealed
Track Pins).
ACCELERATORS: Impact loads combined with other loads caused by tight
track, severe packing, too wide shoes and
effects of worn rear rollers.
EFFECT: Track separation with little or
no warning.
too-wide shoes and entry of non-extrudable packing materials (rocks, etc.) into
the sprocket bushing contact area.
The following problem is externally visible
and while the cause is the same as with
Sealed Track the effect is different and
should be noted.
CAUSES: Sliding contact with track guiding and/or roller guards and/or rocks.
(May be seen on either or both ends).
ACCELERATORS: Uneven terrain, and
side-hill operation, too wide shoes, worn
rolling component flange and misalignment are many controllable variables.
EFFECT: Reservoir hole may have to be
de-burred and re-chamfered to remove the
stopper and plug at maintenance time. Pin
end may have to be re-chamfered before
pressing into link to prevent bore broaching and subsequent lubricant loss after
track press work.
REMEDIES: Eliminate or reduce controllable accelerators.
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General Information
SEALED TRACK PINS & BUSHINGS
Sealed Track Bushings Wear

In early hours, the wear patterns on Sealed
Track bushings should be very similar to
those shown for Sealed and Lubricated
Track. However, as varying amounts of
internal wear takes place, the external wear
pattern will change positions and accelerate, thus reducing its life due to greater
interference loads with the sprocket and
greater sliding motion against the sprocket.
The small caliper must be used to measure
the wear at the minimum diameter of the
bushing regardless of the position with
respect to vertical and forward or reverse.
This is because the Sealed Track bushing
must have sufficient strength to resist
cracking after the turn. This remaining
strength is largely affected by wear before
the turn. Also, the Sealed Track bushing
receives most of its load in the later part of
its wear life in the same position where the
maximum wear is.
For a discussion on the possible errors
which can be made using the caliper to
measure bushings, see the section entitled
Sealed and Lubricated Track Bushing
Wear Measurement Technique Caliper
Method.
44
Wear Limits
As mentioned above, wear limits for
Sealed Track bushings are determined not
only on the basis of remaining strength
before and after the turn but also the
external wear in late hours. Therefore, the
allowable wear for Sealed Track external
bushing is considerably less than for the
Sealed and Lubricated Track bushing. The
lesser allowable wear to the service point is
0.12" (3.1 mm). The greater allowable
wear to the service point is 0.19" (4.8 mm).
Wear limits should always be chosen on
the basis of degree of expected impact, not
on the basis of abrasiveness or desired life.
Wear charts for Sealed Track bushings
have the built-in effect of (a) approximately twice as fast expected wear rate
after the bushing case depth is worn
through and (b) a faster yet expected wear
rate (approximately three times) after a
significant amount of internal wear would
have further accelerated wear due to
greater interference loads and relative
motion between the bushing and the
sprocket.
How to Interpret Wear on

Sealed Track Bushings
Since the successful turnability and total
life of Sealed Track pins and bushings is a
function of both internal and external
wear, interpretation of external bushing
wear alone will not accurately determine if
and when to turn. However, the type and
degree of external bushing wear is a good
indicator of abnormal problems. Also,
knowledge of these patterns, the potential
life to the service point of the critical
position and the causes of each will help
determine the applicability and advantages
of Sealed and Lubricated Track in the
same or similar conditions.
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General Information
External Wear
Early hour wear pattern in Sealed Track
bushings are similar to those for Sealed
and Lubricated Track due to little or no
internal wear. Shown here are typical wear
patterns for late hour normal conditions
where internal wear has begun to have a
measurable pitch extension effect on the
external pattern.
Reverse Drive Side Wear is Critical

CAUSES: Rotation and sliding against
sprocket under abnormal load (characteristic of track loaders).
and speed; impact, abrasiveness, tight
track and high reverse working loads.
EFFECT: Cracks will occur on reverse
drive sides which becomes FDS after
bushing turned and will reduce bushings
total turned life.
REMEDIES: Reduce or eliminate controllable accelerator variables. Do not delay
turn past service point (100 percent) if turn
is required. Also, do not drive machine
long distance in reverse.
Forward Drive Side Wear is Critical

CAUSES: Sliding motion of bushing against
sprocket under abnormal forward loads
(characteristic of push loading, drawbar,
ripping and dozing application).
ACCELERATORS: Same as RDS Critical
described above plus uneven terrain and worn
rear rollers.
EFFECT: Bushing wall worn through at
same position as internal wear is occurring
and may result in need for turn before
service point to avoid cracking if internal
wear is critical. It will not have same
effect on after-turn life of bushing as does
critical RDS wear.
REMEDIES: Eliminate or reduce controllable accelerator variables such as tight
track and worn rear rollers. Turn early if
internal wear is critical to prevent bushing
cracking.
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General Information
Other Wear Patterns

Disassembled Track
Forward and Reverse Drive Sides

Critical Compared to Vertical
CAUSES: Sliding motion of bushing against
sprocket under abnormal interference loads
(characteristic of high internal wear in any
application or condition).
ACCELERATORS: Same as FDS and
RDS Critical described above especially
track which has been over tightened to
compensate for snakiness.
EFFECT: Can cause bushing cracking
before or after turn if service point exceeded.
REMEDIES: Eliminate controllable accelerator variables, especially over-tight track
and turn based on internal wear to service
point. Convert to Sealed and Lubricated
Track.
Off-Center Wear Pattern and Roller

Flange Wear Pattern.
See How to Interpret Sealed and Lubricated Track Bushing Wear Patterns.
46
Bushing End Wear

CAUSES: Sliding contact between inside
seal or abrasive and link counterbore
bottom (usually directly related and a
result of the degree of internal wear and
snakiness and not a cause of snakiness).
ACCELERATORS: All machine horsepower, weight and speed related loads; all
loads related to side thrust caused by
terrain and maneuvering; abrasiveness.
The only controllable accelerator variables
are shoe width and condition of guiding
components.
EFFECTS: Reduces re-sealability of joint
at turn time. Reduces internal wear life
and link rebuildability after turn.
REMEDIES: Turn pins and bushings at
service limit. Keep guiding components in
good condition.
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General Information
Bushing Link Counterbore Wear

CAUSES: Rotational sliding contact with
link counterbore and abrasives (always a
result of internal wear pitch extension).
and speed of machine; abrasiveness, loss
of sealing effect and snakiness, impact,
terrain packing loads, and maneuvering.
Track tension, too wide shoes, worn rear
rollers and high speed non-productive
work are main controllable variables.
EFFECTS: Reduces re-sealability of joint.
Reduces internal wear life and link rebuildability after turn.
REMEDIES: Same as Internal Pin and
Bushing Wear.
Bushing Cracks
(Through the entire wall)
CAUSES: Exceeding internal wear limit
and/or exceeding external wear limit for
respective degree of impact. (Crack can be
in several positions and configurations).
ACCELERATORS: Any loads between
sprocket and bushing caused by horsepower, weight, speed, impact and terrain,
too-wide shoes, worn rear rollers, too tight
track and exceeding internal wear limits
are primary controllable variables.
EFFECTS: Depending on degree of cracking
and/or loss of bushing wall material, bushing
may not have strength to provide wear life
potential of back side after turn.
REMEDIES: Eliminate or reduce controllable accelerator variables.
Structural Problems on Sealed

Track Bushings
The destruction limitation of a Sealed Track
joint is usually due to structural failure in the
bushing caused by cracking or loosening
after internal and/or external wear limits are
exceeded. The most common causes, accelerators effects and remedies are shown here.
Also see Sealed and Lubricated Track
Bushing Structural Problems.
Bushing End Cracks

CAUSES: Impact contact with counterbore
following internal wear and snakiness.
ACCELERATORS: Same as Bushing End
Wear and Bushing Counterbore Wear.
REMEDIES: Do not exceed internal wear
service limits.
47
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General Information
Bushing Loose in Links
Wear Limit and Percent Worn Chart
See Sealed and Lubricated Track Bushing Structural Problems.
The wear limits and wear charts for internal

wear include only the 0.12" (3.1 mm) lesser
allowable wear.
Since destruction point, as related to
internal wear, actually results in external
bushing break-through (which is also a
result of external wear) both internal and
external worn percent must be known to
make an accurate projection of the destruction point.
Dealers and users who, because of very
low impact conditions, can successfully
extend the allowable internal wear past
100 percent may establish their own
criteria for allowable internal wear. It
should be remembered that the internal
wear limits and percent worn charts are
based on the following criteria:
1. Total pin life before plus after-turn pin
and bushing internal wear life.
2. Total wear life potential and rebuildability of all components with wear
lives which are effected directly or
indirectly by internal wear and resulting snakiness.
3. The direct contributing effect of internal
wear to external bushing wear-rate and
loss of bushing wall strength as to
prevent bushing cracking.
Life of pins and bushings after turn should
be about 80 percent of life before turn.
Life after replacement about 100 percent.
Sealed Track Pitch

Internal Wear
Sealed Track internal wear is measured by
determining the pitch extended length over
four adjacent sections with a tape measure
calibrated in 0.02" (0.5 mm) increments.
Except on 5230, measure only 3 adjacent sections.
The track and tape must be stretched tight

and straight to obtain an accurate measurement. The calibrated side of the tape should
be located along an imaginary line which
connects the pin centers. The reading
should be made from one side of a pin to
the same side of the fifth pin away (which
includes 4 track sections).
The hook on the 0" (0 mm) end of the tape
should not be used and the mark at an
even increment of inches or centimeter
should be placed at the 5th pin leaving the
end of the tape free to measure the fractional part of the total length (see diagram
above.) This measurement should be taken
at least 3 sections away from one-piece
type master link joints and should be
repeated at least twice over different
sections of the track on both sides of the
machine. This measurement can be used
directly to find percent worn in the charts.
48
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General Information
Wear and Structural Problems

on Sealed or Dry Track Pins
Internal Wear (Pin O.D. Wear and

Bushing I.D. Wear)
CAUSES: Rotational contact with abrasive
and/or I.D. of bushings.
and speed of machine; abrasiveness, loss
of sealing effect and snakiness, impact,
terrain packing loads, and maneuvering.
Track tension, too wide shoes, worn rear
rollers and high speed non-productive
work are main controllable variables.
EFFECT: Track pitch increase with resulting mismatch (see sprocket wear patterns).
Beginning of chain-reaction of most
advanced undercarriage component wear.
REMEDIES: Eliminate or reduce controllable accelerator variables, turn Sealed
Track pins and bushings at service limit.
Use Sealed and Lubricated Track.
Pin End Wear

CAUSES: Sliding contact with guiding
and/or roller guards plus abrasives (may
be seen at either or both ends of pin

usually more severe on outboard side).
ACCELERATORS: Uneven terrain, and
side hill operation. Too-wide shoes, worn
rolling component flange misalignment
and snaky track are main controllable
variables.
EFFECT: Pin will have to be re-chamfered before re-assembling track at turn
time to avoid broaching link pin bore
with sharp edges resulting in pin retention
loss. Extreme cases will show wear on
outer face of pin boss which reduces pin
retention.
snaky track by turning pins and bushings.
Pin Loosening
CAUSES: Loss of press fit retention in
link pin bore.
ACCELERATORS: (1) Severe repeated
impact yields or cracks link bore. (2)
Uneven terrain and too-wide shoes
increase flexing of pin in bores. (3) Link
bore broached by improper track press
alignment at reassembly time. (4) Loose
track shoes.
EFFECT: Loss of pin and separation of
track; loss of parts reusability and rebuildability.
REMEDIES: (1) Eliminate or reduce controllable variables which increase impact
loads and flexing of joint such as too-wide
shoes. (2) Control track press alignment
capability and re-chamfer worn pin ends
to reduce bore broaching.
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General Information
Pin Breakage
CAUSES: High static or impact loads
which cause crack to start at outer surface
(usually at pin wear step) and moves
through entire pin at a fast rate.
Pin cracking and breaking is less severe
with Sealed and Lubricated Track during
absence of internal wear. However, it may
be more serious once lubricant is lost and
internal wear is present due to faster rate
of internal wear and loss of pin strength
due to reservoir hole.
and speed of machine. Impact and terrain
conditions. Amount of internal wear that
reduces pin diameter. Tight track, toowide shoe, worn rear rollers and severe
packing loads caused by rocks between
bushing and sprocket are main controllable variables.
EFFECT: Immediate track separation.
Severe damage to other components.
REMEDIES: Eliminate or reduce controllable accelerator variables, particularly rocks
which are getting into spaces between
sprocket and bushings.
Sealed Track Pins

& Bushing Turn and
Replacement Guidelines
The following guidelines should be used
in determining if and when Sealed Track
pins and bushings should be turned and/or
50
replaced. The general guidelines discussed

in the section entitled Track Management should be understood and practiced
before applying these specifics.
1. If a Sealed Track pin and bushing turn
and/or replacement is required to help
utilize total track link life it should be
done on or before either the internal
wear or external bushing service points
(100 percent worn) are reached, whichever comes first.
2. If a pin and bushing replacement is
required to help utilize the projected
total potential link life following the
turn of a previous set of pins and bushings, it should also be done on or before
either the internal wear exceeds the service point (100 percent worn) or the
external bushing surface is run to destruction (120 percent worn), regardless of
which occurs first.
3. When in doubt, turn early for best after
turn and after replacement wear and
structural life performance contributing
to overall best total track life and parts
reusability.
Do not use these criteria to determine if
and when to turn as they involve unreliable measurement techniques:
1. Sprocket wear lines or general sprocket
tooth wear condition.
2. Extent of idler adjustment used to remove
slack is determined by pitch extension
from internal wear.
3. Waiting until other components (such
as shoes) are ready for maintenance or
service based on previous experience of
phasing work at the same time.
Remember, if pins and bushings are
run to destruction internally prior to
replacement, then the replacement set
may give as little as 80 percent life of
the original set.
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General Information
SHOES
Grouser Wear
Grouser wear is the only measurable
wear position on the shoe for which limits
and percent worn charts are provided.
Plate thickness can be measured and
compared with new dimension to determine wear. Track shoes may be measured
by the depth gauge or by the ultrasonic
wear indicator.
Grouser height wear is measured with the

broad based depth gauge, setting the base
across two adjacent grousers and using the
gauge to measure down to the plate. The
position of the depth gauge should be 1/3
of the way in from the outer edge of the
shoe in cases of uneven outer to inner
grouser wear. When measuring single
grousers, two shoes must be spanned and
the track should be straight between these
two sections. The depth gauge should be
perpendicular to the plate for most
accurate reading. Measurements should be
made to the closest 0.01" or 0.25 mm.
of the grouser bar. In this case, a depth

gauge will be required to determine percent worn.
Wear Limits
Wear limits for all shoes are based on
three criteria, in the following order:
1. Remaining beam or bending resistance
strength for the standard width shoe.
2. Remaining grouser base available for
regrousering purposes.
3. Remaining traction-penetration ability
of the shoe to prevent production losses.
Therefore, depending on the nature of the
shoe and its expected use, both high and
low impact wear limits have been established. As the degree of impact increases:
1. A shoe is more subject to bending.
Wide shoes may require regrousering
before the high impact wear limit is
reached to help avoid bending.
2. The shoe grouser base is generally less
evenly worn, thus reducing its regrouserability.
3. The shoe will need more penetration to
grip the hard surface and therefore may
require regrousering before the wear
limit is reached.
The service point is represented by 100 percent worn.
Wear Charts

distance from the tip of the grouser to the
bottom of the plate. This measurement
should be taken 1/3 of the way in from the
outer edge of the shoe and the probe can
be placed either on the top or bottom. On
double grouser and triple grouser shoes,
do not measure the rear grouser bar due to
interference with the shoe trailing edge.
On regrousered shoes, if the weld does not
completely penetrate, the instrument may
read only the thickness
Wear charts are available for all single and

multiple grouser shoes. Both high and low
impact percent worn charts are provided for
all shoes used on tractors and loaders. For
excavator usage where high impact is
expected in conjunction with a wide shoe
only the high impact chart is provided.
Shoe percent worn rates reflect an approximate uniform rate of wear to the service
and destruction limits. Only a minor allowance has been built into the charts for faster
rate of wear after the grouser case depth is
worn away, since the rate does not change
appreciably.
51
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General Information
SHOES
Track Shoe Cause and Effect

Performance
Shoe wear and structural life is more
affected by soil and underfoot conditions
plus operating conditions than any other
component in the undercarriage. So, wear
rate and structural problems are good indicators of soil and underfoot and operating
conditions, but a poor indicator of the condition of other components. Therefore,
shoe wear, and structural problems and
shoe selection is an independent topic.
However, proper shoe type and width
selection has a substantial impact on the
expected performance of all other undercarriage components.
How to Interpret
Shoe Wear Patterns
Leading Edge
Trailing Edge
Plate
Plate Wear and

Leading-Trailing Edge Wear
(Single and Multi-grouser shoe)
CAUSES: Same as grouser wear.
ACCELERATORS: Same as Grouser
Wear.
EFFECTS: Loss of bending or beam
strength. May prevent successful regrousered life despite condition of grouser.
REMEDIES: Same as Grouser Wear.
Use Sealed and Lubricated Track if leading and trailing edge wear is a critical
wear item.
Grouser Wear
(Single or Multi-Grousered Shoes)
Grouser Corner Wear
CAUSES: Sliding contact with underfoot

material.
ACCELERATORS: Weight, horsepower,
speed, impact, abrasiveness, terrain, and
all operating variables that cause non-productive slippage, turning or sliding.
EFFECTS: Loss of traction, bending
strength and regrouserability when wear
limits reached or exceeded.
REMEDIES: (1) Reduce or eliminate controllable accelerators variables particularly
slippage and unnecessary turning. (2) Use
extreme service shoes if single grouser shoe
is critical item requiring service before pins
and bushings.
CAUSES: Same as Grouser Wear but

different underfoot and operating accelerator are predominant.
ACCELERATORS: Same as Grouser
Wear except terrain is probably less smooth.
Too wide shoes in high impact condition on
rough terrain will accelerate this effect particularly where much turning is evident.
EFFECT: Reduces effective shoe wear life
and regrouserability.
REMEDIES: Reduce or eliminate controllable accelerator variables and use narrowest shoe that will give adequate flotation.
52
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General Information
SHOES
Shoe Structural Problems

All shoe structural problems described
here should be considered for their own
cause plus for the transferred effect into
the rest of the undercarriage components.
Bent Grouser
Cracked Grouser
Bent Plate
Broken Rear Corner
Shoe Bending, Cracking

and Breaking
CAUSES: Bending load on shoe exceeds
shoe beam strength due to (1) loss of
grouser and plate wear material (2) shoe
too wide for underfoot conditions.
ACCELERATORS: Same as Shoe
Grouser Wear, particularly shoe width.
EFFECT: Loss of unused shoe wear life.
Loss of re-grouserability.
REMEDIES: Choose heavier extreme
service shoe and/or narrower shoe which
will give adequate flotation.
Bolt Hole Wallowing Out

(With loose hardware)
CAUSES: Loss of clamping between shoe
and link or loose bolt pounds hole larger.
ACCELERATORS: (1) Same as Shoe
Bending Cracking and Breaking particularly
too wide shoes, plus having too much turning
resistance resulting from too high grouser. (2)
Inadequately tightened hardware.
EFFECTS: Loss of unused shoe wear life;

loss of shoe regrouserability; damage to
link bolt holes and resulting loss of wear
life and rebuildability.
REMEDIES: (1) Choose narrowest shoe
which will give adequate flotation. Clip
ends of grouser to reduce turning resistance
of wide shoes. (2) Choose multigrouser
shoes to reduce turning resistance. (3)
Choose extreme service shoe if single
grouser shoe is bent.
Tighten (and retighten) hardware if necessary according to proper torque procedure
and specifications.
Proper Shoe Selection

Shoe selection should be based on the
users habits, general preference, expected
specific needs or the machine salesmans
advice. Often, this preference and advice
is premised strictly on machine productivity without consideration given to the
effect on the total undercarriage wear
and/or structural life in hours or cost per
hour terms.
It is the responsibility of the CTS analysts
to be the expert in all facets of shoe selection, both in regard to machine productivity and undercarriage wear and structural
life performance.
Any choice is a compromise. Make the user
aware of the advantages (productivity) and
disadvantages (reduced undercarriage component life). The best example is the case
of low ground pressure (machines with
very wide shoes) which vastly increases
productivity by working in places no other
machine could, but with an expected undercarriage wear and structural life of as little
as 1/10 of the same sized machine working on firm soil with standard width shoes.
Use the following chart to weigh the factors.
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General Information
SHOES
These
...
As
these
increase . . .
Shoe Width
(grouser & plate)
Shoe Section
Thickness
Shoe Hardened
Wear material
Number of
Grousers
Height of
Grousers
W.L. = Wear Life
Machine
Productivity Factors
U/C System Wear & Structural

Life Factors
Flotation Penetration Maneuver- Versatility Shoe Shoe Pin &

Link &
Traction
ability
Bushing
Rollers
W.L. S.L. W.L. & S.L Com W.L. & S.L.
N/A
S.L. = Structural Life
How to use this chart:

1. First find machine productivity factor most important to the user.
2. Find what effect the various shoes selection variables may have.
3. Next, look straight across to find what degree of wear and structural life effects may be
expected.
4. Repeat these steps until all productivity and life factors have been considered.
5. Working backwards the chart will help determine wear and structural problems caused
by different shoes.
6. Refer to the Parts Sales Kit for a description of the various shoes available for each
model size.
Modify Shoes
for Special Conditions
Caterpillar offers a wide range of shoe
types and sizes to meet most needs.
However, dealers or users may wish to
modify new or existing shoes to better
match or balance productivity and undercarriage life considerations. Following is a
brief description of the various dealer/user
modifications possible. Refer to appropriate service department publications for
exact cutting and welding procedures and
dimensions for various shoes.
54
Shortening or Offsetting
Shoes may be cut off at one or both ends
to reduce width on inner and/or outer
sides as required.
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General Information
SHOES
Extreme Clipping
Shoes may have the grouser corners cut
off to reduce turning resistance and bending force without loss of flotation and with
little loss of overall wear life.
2. Lubricate the bolt threads and bolt

washer faces.
3. Tighten the bolts to the specified torque.
4. Give each bolt an additional 1/3 turn.
Initial torque draws the parts together
tightly. An additional 1/3 turn gives the
bolt proper stretch for good retention.
Stretching stresses the bolt until some
permanent deformation occurs. The deformation insures that the bolts maximum
clamping force is used.
NOTE: See Individual Model Family
Sections for Shoe Bolt Torque Specifications.
Self-Locking Track Nuts

Self-Locking Track Nuts are installed with
the Rounded Corners against the link, the
Chamfered Edges away from the link.
Center Holes
Shoes may have a hole cut between the
bolts to provide another place to relieve
extrudable type packing material. (See
discussion on Extrudable and Non-extrudable Material under Soil and Underfoot
Conditions Packing). Should not be
done in rocky conditions due to possible
entry of rocks into track.
Correctly Fasten Shoes

The principle controllable cause of shoe
loosening is inadequately tightened shoe
hardware. Refer to the special procedure
for master shoes for split master links and
shoes on page 33. Use the following
procedure to tighten and retighten regular
track bolts. When experience dictates,
track hardware should be re-tightened
after 50-100 hours of operation.
1. Remove all rust and paint from mating
surfaces of links and shoes.
Chamfered Edge
fits away from
Track Link
This side fits

toward Track Link
Round Corner
55
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General Information
IDLERS
Idler Wear
Tread and center flange wear are the measurable wear positions on idlers.
Wear Limits
Idler tread allowable wear and resulting
wear limits are based on two basic criteria:
Rebuildability of the tread surface plus
center flange to track bushing clearance.
As wear proceeds past 100 percent each of
these considerations may result in damage
to other parts. If the idler is worn beyond
120 percent the tread will become too thin
to successfully rebuild.
Wear Charts
Tread wear is determined by measuring
with the broad based depth gauge from the
idler center flange to tread surface. The
positioning of the depth gauge should be
so that the measurement rule is aimed as
closely as possible toward the center of the
idler with the base flat on center flange
and parallel to idler shaft. The greatest
error in measuring idler tread wear arises
from wear on top of the center flange
which alters the reference point. If this
wear is suspected some attempt to compensate for it should be made in the
reading taken. Remember idler tread wear
measurements increase as tread wear
occurs and decreases as center flange wear
occurs.
Wear charts for idlers are direct reading

from the measurement taken. They have a
built-in factor allowing for faster wear rate
after the hardened case depth is worn
away. As with links and rollers, the wear
rate is about three times as fast in the
unhardened material below the case depth.
Rebuildability
Idler tread and flange can be successfully
rebuilt (welded) several times if they are
not worn beyond service limits and if
center flange wear is considered into this
service point.
Welded idlers generally provide wear life
equal to original tread wear life to respective limits if welded to original dimensions.
Swapping Idlers
Center flange wear is measurable with the

ultrasonic wear indicator on fabricated
idlers only. It measures the thickness of
the center flange and should be taken
directly in the center of the flange. Use the
conventional depth gauge to measure wear
on the tread surface, then add the center
flange wear to the depth gauge measurement before determining percent worn.
56
Idlers can be swapped from side to side or

front to rear (on elevated sprocket machines)
to balance wear. Consider swapping
whenever the ratio of most worn to least
worn is greater than 1.5 to 1 and the average
percent worn is less than 60 percent.
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General Information
IDLERS
Idler Wear Patterns

Idler wear patterns can be used to help
interpret abnormal wear causes on mating
parts, track links, plus interpret other controllable and non-controllable accelerator
variables, which may be affecting nonmating parts such as rollers which are
harder to see and inspect.
The idler tread wear rate is very sensitive
to tight track.
Tread Wear
Normal wear pattern
CAUSES: Sideways sliding motion with
track link rail surface.
ACCELERATORS: Machine weight,
horsepower, speed, and applications which
put more weight on the front of the
machine. Impact, abrasiveness, packing,
terrain and turning. Tight and/or snaky
track and misalignment are main controllable variables.
EFFECTS: If worn past 100 percent at
deepest part may reduce rebuildability and
may crack at 120 percent or more worn.
REMEDIES: Reduce or eliminate too tight
track and correct misalignment problems
as indicated by off-center wear pattern.
Rebuild treads when service limit reached.
Flange Side Wear

CAUSES: Engagement motion with track
link inner railside.
ACCELERATORS: Same as Tread
Wear except terrain (side hill) turning
and misalignment have much greater
result on flange side (see discussion on
idler alignment). Track tension and snaky
track and worn front guiding guards also
have greater result on flange sides than
treads. Too wide shoes also contribute.
EFFECTS: Reduces idler tread rebuildability due to (welding) difficulty. Effect
on link rail inside is more important than
effect on idler itself however.
REMEDIES: Reduce or eliminate controllable accelerator variables including misalignment, worn front guiding guards,
snaky track, too tight track and too wide
shoes.
57
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General Information
IDLERS
Idler Position
Flange Top Wear

(May be domed)
CAUSES: (1) Sliding contact with any
abrasive material packed into idler
assembly area. (2) Impact contact and
motion with track links which have
jumped out of tread area.
ACCELERATORS: Speed, packing, adhesion and abrasiveness of packed material. Too loose or too snaky track increased
chances of track link damage.
EFFECTS: Reduces wear measurement
distance and resulting accuracy. Reduces
rebuildability in extreme cases.
REMEDIES: Rebuild if critical. Clean
packed material away from area behind
the idler. Correct cause of links jumping
out of tread and running on center flange if
this wear is present in absence of packing.
58
Some tractors have two-position idlers

which can be adjusted to provide either
high or low idler position. With the
idlers in the high position, there is less
track-to-ground contact area, and the
tractor is more maneuverable. With the
idlers in the low position there is a
greater length of track contacting the
ground and greater stability when the
tractor is equipped with heavy, frontmounted equipment. Idlers should be
adjusted to the high position except
where the low position is necessary for
machine stability.*
* Ref. page 15, 18 and 19.
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General Information
CARRIER ROLLERS
Carrier Roller Tread Wear

Carrier roller tread wear may be measured
by the large caliper or by the ultrasonic
wear indicator.
The ultrasonic wear indicator does not

measure cast iron so the carrier rollers on
some D3, D4, D5, D6 and 225 machines
may need to be measured with the caliper.
The caliper measurement technique is to
find the location representing the most
worn (smallest diameter). Measurements
should be made to the closest 0.01 inches
(0.25 mm).
The ultrasonic wear indicator measurement technique depends on the type of
carrier roller being measured. On rollers
with press-on rims, as shown below, the
thickness of the rim is measured, so find
the location with the smallest reading.
Wear Limits
Carrier roller allowable wear and resulting
wear limits are based on two primary
factors: First, to prevent flange interference
with the track bushing and second, to
insure remaining strength and successful
rebuildability of the carrier shell itself.
When 100 percent worn to the service
limit, flanges will not contact the bushing
even with a 100 percent worn link but
beyond that point and certainly by 120 percent worn structural failure could result to
the bushing and the carrier roller.
Wear Charts
Wear charts for carrier rollers are direct
reading from the diameter measurement.
They have a built in factor for faster wear
rate expected after the hardened case is
worn through. For some model sizes the
hardened case covers the entire allowable
wear so the expected wear rate is uniform.
Rebuildability
On carrier rollers with one-piece rims, the
ultrasonic measurement is from the tread
surface to the inside diameter of the roller.
It is important to place the probe on the
outer half of the tread surface on the side of
the roller opposite the shaft as shown at the
top of the second column. Take caution
because, due to the use of tapered roller
bearings, more than one thickness can be
found along each tread surface.
Carrier rollers with forged steel rims (most

models) should be rebuildable assuming
flange wear or damage is not critical.
The primary cause of nonrebuildable carrier roller is flat spots worn on the tread.
This is caused by links sliding over the
tread of non-turning stuck carrier rollers,
usually in the presence of severe packing.
59
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General Information
CARRIER ROLLERS
Swapping Carrier Rollers

Carrier rollers can be swapped from front
to rear and left to right to help balance
their wear life in cases where conditions
have caused unequal wear rates. Criteria
are: greater than 1.5:1 ratio and average
less than 60 percent worn.
Carrier Roller Wear Patterns

There are three principle wear patterns
found on carrier rollers. In each case the
effect on the links may be more critical,
considering total undercarriage life, than
on the carrier rollers themselves.
Tread Wear (Uniform)

CAUSES: (1) Rolling and sliding motion
with link rail (top) surfaces. (2) Sliding
contact with packing material on roller
frame.
ACCELERATORS: Machine speed.
Weight of track which is governed by shoe
width including packing material. Track
tension is primary controllable variable as
tight track increases loads and too loose
track causes impact between links and
tread surface, particularly in forward
motion.
EFFECT: Wear life of carrier roller and
links. No other components affected
unless service limit exceeded, then flanges
may strike bushings causing unusual wear
pattern and premature failure.
REMEDIES: Maintain proper track tension
and reduce or eliminate other controllable
accelerator variables. Rebuild or replace
carrier roller shell when service limit reached.
60
Uneven Flange Side Wear and Offcenter Tread Wear

with link rail top and sides not aligned
with carrier roller.
ACCELERATORS: Same as Carrier
Roller Tread Wear plus terrain and sidehill; and misalignment of carrier rollers,
sprocket and/or idler. Offset shoes will
move track to outboard side.
EFFECTS: Loss of potential wear life and
rebuildability of carrier roller and links.
REMEDIES: Reduce or eliminate controllable accelerators. Swap carrier roller to
balance wear.
Flat Spots
Flat Spots on Tread

CAUSES: Sliding contact with link rail
tops when carrier roller not turning.
ACCELERATORS: Same as Even Tread
Wear. Packing between roller frame and
carrier roller is principle cause of seizing.
EFFECT: Reduced wear life and rebuildability of carrier rollers. Accelerated wear
on links.
REMEDIES: Clean packing material away
from carrier rollers.
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General Information
TRACK ROLLERS
Roller Tread Wear

Track roller wear is the most difficult of all
to measure and interpret. In some cases not
all measurements will be possible. Several
assumptions and correlations may have to
be made to better interpret the roller system
wear condition in the absence of complete
measurements of inner and outer flanges on
all rollers. The measurement techniques
recommended here are reliable and safe
methods of obtaining wear measurements.
Certain modifications of measurement tools
may make this measurement easier, but will
not increase the accuracy.
Correct
Incorrect
Pass Caliper Back and Forth
Tread Measurement Technique

Track roller tread wear can be measured by
three methods, measuring tread diameter
with a large caliper, flange height with a
depth gauge, or rim thickness with an
Ultrasonic Wear Indicator.
Caliper Measurement
1. Position the caliper, where possible, so
the tongs or tips of the caliper are
touching the tread in its most worn
position on the diameter.
2. Pass the caliper back and forth to find
the true minimum diameter.
Correct
Incorrect
Measure Point of Most Wear
Common Caliper Measurement

Errors
1. Failing to pass the calipers back and forth
across the tread surface to find the true
minimum diameter. Often a diameter is
measured resulting in over statement of
wear. Other times the caliper is not resting
on the most worn areas across the tread
resulting in under statement of the wear.
2. Failure to measure both outer and inner
treads. This may tend to understate the
effect of wear on the roller if inner
tread is more worn.
3. Over tightening calipers will result in
an overstatement of wear due to the
spring-back effect when calipers are
removed from compression contact
with the treads and compared to the
calibrated rule.
4. Failure to clean surfaces before measurement will understate the amount of
wear.
61
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General Information
TRACK ROLLERS
All these errors are similar to errors and
results made when measuring track bushings.
Depth Gauge Measurement

1. Set the farthest probe on the measurement
tool as an outerflange reference hook.
Then set the probes in the numbered holes
for the model being measured.
2. On machines with elevated sprockets
the probes should be resting in the wear
cusps on the roller tread. For all other
machines the probes should be adjusted
to the most worn surface.
3. Push the bar down flush with the
flanges. Then measure the exposed
length of all tread probes and use the
largest measurement to determine
percent worn.
measuring can be done anywhere on the

surface of the roller).
On low sprocket track-type tractors,
former track-type loaders, and excavators,
the retainer bolts are not visible. For these
rollers, observe the thickness readout
closely from roller to roller to catch any
abnormally small thicknesses which
would indicate a reading to the bolt hole.
On track rollers with noticeable cusp wear,
slide the probe across the cusp to get
the smallest reading. To speed the process,
select the cusp that normally is most worn
(the cusp closer to the center of the roller),
rather than sliding the probe over both
cusps each time.
Rear and Front Rollers

Most Important
If roller guards or other conditions prevent
measurement of all rollers, then the most
important roller to be measured or estimate
wear on is the rear roller. The next most
important roller to be measured is the front
roller. These two rollers should definitely
be inspected by any means possible that
does not present a safety hazard. The rear
and/or front rollers generally will be most
worn and therefore critical in maintenance
and servicing decisions.
Wear Limits
Ultrasonic Wear Indicator
Measurement
distance from the wear surface of the
roller to the inside diameter of the roller. It
is important not to measure to the retainer
bolt holes.
On elevated sprocket machines and hydrostatic loaders with retainer rollers, observe
the location of the retainer bolts and place
the probe between them.
The new series machines have new improved
track rollers. This new design eliminates
the need for retainer bolts by using a snapring. As a result of this design, serviceability has improved and using the ultrasonic
wear indicator is easier (without bolt holes,
62
Allowable wear on roller treads and resulting wear limits have been determined as for
the link, by allocating some fraction of the
roller flange to pin boss (or bushing) clearance as appropriate. This is based on the
assumption that the average roller wear will
equal link wear. Since front and/or rear
rollers usually wear at a faster rate than
center rollers it should be assumed that the
front and rear rollers will reach service or
destruction limit prior to links and therefore
be the first cause of pin boss to roller flange
interference. For example, 90 percent worn
links may still experience pin boss to roller
flange interference even though average
roller wear is only 90 percent. This is
because the rear roller is 110 percent worn.
(See discussion on Roller Swapping).
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TRACK ROLLERS
Pin boss to roller flange interference
results in wear on top of roller flanges,
thus reducing the rebuildability and
strength of the flanges.
When the roller tread is worn past service
limit (100 percent worn) its weldability is
also reduced. As wear approaches 120 percent worn, structural damage to the roller
shell in the form of cracking or breaking
may result due to loss of strength.
Wear Charts
Like links, roller tread wear charts have a
built in factor to account for expected
faster wear rate after the hardened case
depth is worn away. The wear rate after the
hardened case will be approximately three
times as fast as when the roller is new.
Different wear charts are provided for
different link-roller combinations where
applicable and are identified by the link
and roller group part number.
ACCELERATORS: Weight, horsepower,

machine speed, impact, abrasiveness, and
to some extent packing. Terrain and application often determine unbalanced inner to
outer tread and front to rear roller wear rate.
Unusual roller frame distortion problems
can accelerate selective wear rates. Turning
increases sideways sliding contact. Too
wide shoes and track snakiness tends to
accelerate rounded patterns.
EFFECT: Pin boss to roller flange interference when link and roller combined service
limit reached or exceeded.
REMEDIES: Reduce or eliminate controllable accelerator variables particularly nonproductive turning and too wide shoes.
Swap rollers to balance final wear lives.
Rebuild (weld) rollers to dimensional
level.
Roller Wear Patterns

Roller wear patterns may be used as indicators of abnormal controllable conditions
that may affect other parts in the undercarriage. Most times the wear patterns shown
here are found in a combined pattern with
varying degrees of each depending on the
causes.
Tread Wear
(Normal wear pattern)
Flange Side Wear

(Inner and/or outer sides facing tread)
with rail sides.
ACCELERATORS: Same as Tread Wear
except side hill operation, uneven terrain,
turning misalignment, worn guiding guards,
snaky track and too wide shoes have greater
measurable result on flange than on tread.
EFFECT: Reduces guideability and rebuildability of rollers.
REMEDIES: Same as Roller Tread Wear.
CAUSES: (1) Rolling contact with abrasives crushed between roller tread and rail
(top) surface. (2) Sideways sliding contact
between rail and tread.
63
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General Information
TRACK ROLLERS
Roller Swapping
Flange Top Wear

with link pin bosses after loss of clearance.
ACCELERATORS: Same as Tread Wear.
EFFECTS: Reduces roller rebuildability.
Damages link pin bosses with resulting
pin retention and rebuildability loss.
REMEDIES: Same as Roller Tread Wear.
Due to the expected unbalanced wear rate

between rear, front and center rollers
under many conditions, its often desirable
to swap rollers to and from front and/or
rear positions to center position midway
through their average wear lives. One convenient time for this is when pin and
bushing or shoe maintenance work is
being done. The result will be to have all
rollers reach service limits at about the
same time.
The cost of roller swapping must be
compared with this end benefit. The
practice should be considered when the
percent worn of the most worn rollers
exceeds the percent worn of the least worn
rollers by a factor of 1.3.
Example of situation where roller swapping
at bushing turn time should be considered:
Roller Welding, Swapping,

or Replacement Guidelines
LINKS: 40 percent worn

BUSHINGS: 80 percent worn
ROLLERS:
Weldability
ORIGINAL
POSITION % WORN
TYPE
MOVE TO
POSITION
NUMBER
Front (1)
50%
D.F.
40%
D.F.
No change
30%
S.F.
Rear (7)
30%
D.F.
Front (1)
40%
S.F.
No Change
40%
D.F.
No Change
Rear (7)
50%
S.F.
The main criteria determining roller tread

rebuildability is outer and/or inner flange
condition. Since no wear chart type information is possible and measurements are
difficult, the condition of the flange must be
described in subjective, comparative terms.
Rollers can be welded if the maximum
tread wear is between 70-110 percent, but
100 percent represents the optimum.
The Undercarriage Reconditioning Cost
Analysis computer program (SEBD0700) is
available to analyze the costs and profitability of welding undercarriage components.
64
Average % Worn 40% (Equal Links 40% Worn)
Most worn roller exceeds least worn roller

percent worn by over 1.3 (50% = 1.66)
30%
If not swapped, front and rear rollers will
be critical when link is only 80 percent
worn and will cause pin boss to roller
flange interference when link is 90 percent
worn.
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TRACK ROLLERS
Rules Recap
1. Swap rollers if percent worn of most
worn exceeds percent worn of least
worn by more than 1.3:1 ratio.
2. Swap rollers when the average percent
worn is close to 50 percent (or 60 percent if target is destruction).
3. Swap most worn with least worn of
same flange type; swap second most
worn with second least worn of same
flange type, etc.
4. Take advantage of both track and/or
roller swaps from left to right side of
machine to further balance total system.
The same principle can be applied to
machines with four carrier rollers or
four idlers to balance their fore and aft,
or left and right wear rates.
Note: See other references to roller swapping guidelines specific to overall undercarriage management alternatives in the
Management/Merchandising and Elevated
Sprocket Tractor Section.
65
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General Information
SPROCKETS
Sprocket Wear
It is recommended to replace sprocket
segments at bushing turn time or track
replacement.
On elevated sprocket machines, sprocket

wear is determined by measuring the
distance across three sprocket teeth.
Measure the minimum distance between
the drive side of one tooth and the
opposite drive side of a sprocket tooth
located three teeth away as shown in the
illustration above. It is important to note
that the distance measured should be
between teeth on the same segment. Avoid
measuring between teeth on different
segments as this may yield an incorrect
measurement.
The gauge should be placed into one or

more teeth with the point at the root aimed
at the center of the sprocket.
If the point of the gauge touches the tooth
root, the sprocket tooth does not have
enough wear material left to (1) support the
back side of the turned bushing that caused
the wear already present on the sprocket or
(2) support the wear life of the replacement
bushing assuming its expected wear life
potential is equal to the wear life obtained
on the bushing that caused the wear
already present on the sprocket.
Conversely, if only the two tooth side tips
touch and the root tip does not touch then
that segment can be expected to provide as
much wear life as already provided by the
bushing sides that ran against it.
The past and projected sprocket life should
be thought of in terms of the bushing
(sides) of life it has or will be expected to
provide, not in terms of actual hours on
the sprocket itself.
Touch
On low sprocket machines use the sprocket

re-use indicator gauge (D7-D9 = 5P8617;
D4-D6 = 5P8616) for Sealed or Sealed and
Lubricated Track. Its function is to indicate
whether there is sufficient wear material
left in the sprocket tooth to provide structural life to match the expected remaining
bushing life that will be used with it following a bushing turn or replacement.
The gauge is designed to ignore the
sprocket tooth tip conditions and determines the ratio of the wear in the tooth
root compared to the wear on the tooth
sides, with the wear on the tooth sides
being the determining factor in reusability
for structural purposes.
66
No Touch
Do not reuse sprocket with turned

(or replaced) bushings.
Touch
No Touch
OK to reuse sprocket with turned

(or replaced) bushings.
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General Information
SPROCKETS
Sprocket Wear Patterns

The new sprocket reuse gauge makes
interpretation of sprocket tooth profile
wear patterns much easier. Also, sprocket
wear patterns should now be used only to
help determine the cause and effect of corresponding bushing wear patterns since
the gauge will indicate sprocket reuse.
As noted in the previous discussion the
sprocket reuse gauge ignores sprocket
tooth tip condition as the tooth tip is not a
criteria for remaining functional strength
and wear life of the sprocket or how it will
adversely affect the bushing after reuse.
The sprocket gauge locates low on the
tooth side, as wear here determines (1) the
remaining strength in the tooth to support
further bushing wear in the driving portion
of the tooth and (2) the degree of expected
sliding the bushing will be expected to
incur thus affecting its expected wear rate.
The wear patterns shown here should not
be assumed to be a result of sprocket wear
characteristics alone, and therefore corresponding bushing wear pattern should be
studied. See the section entitled Sealed
and Lubricated Track Pins & Bushings.
Also, since some sprocket wear patterns,
(particularly on the outside surfaces and
tips that face the links) are a result of
snaky track guiding and alignment
problems, the sections covering those situations should also be consulted.
These are the most common profile wear
patterns found with Sealed and Sealed and
Lubricated Track as identified in each case.
Root Wear
(0-30 degrees from vertical) is a normal
expected wear pattern of Sealed and
Lubricated Track in the absence of severe
packing and with Sealed Track prior to
pitch extension.
CAUSES: Sliding contact with vertical
position of bushing during forward to
reverse direction changes and due to pitch
mismatch of minor packing effect and/or
advanced component wear.
ACCELERATORS: See Bushing Vertical Position wear.
EFFECT: None on sprocket itself. In
absence of other wear patterns, improves
sprocket reusability.
REMEDIES: Eliminate or reduce controllable variables shown under vertical
position bushing wear. Objective should
be to extend bushing life, not sprocket life
in this position.
Reverse and/or Forward

Drive Side Wear
(30-60 degrees from vertical) is a normal
expected wear pattern of Sealed and
Lubricated Track with moderate packing
and with Sealed Track with track pitch
extension with or without packing.
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SPROCKETS
CAUSES: Sliding contact with corresponding bushing position. With Sealed
and Lubricated Track it indicates moderate
degree of packing. With Sealed Track it
indicates combined degree of mismatch
resulting from internal wear plus packing.
ACCELERATORS: See RDS and FDS
wear on Sealed and Lubricated Track and
Sealed Bushings.
EFFECTS: Reduces potential wear life of
sprocket segment due to reduced strength
of tooth in driving position.
REMEDIES: Reduce or eliminate controllable accelerator variable listed under
Sealed and Lubricated Track and Sealed
Bushing FDS and/or RDS Wear Positions.
Change sprocket as indicated by sprocket
reuse gauge at bushing turn or replacement
time only. Action taken should be in consideration of bushing, not sprocket segment
except in extreme cases when loss of tooth
could cause final drive damage.
Reverse Drive Side Tip Wear

(corresponding to more than 60 from
vertical on bushing wear).
CAUSES: (1) Severe packing effect in the
absence of track pitch extension from
Sealed and Lubricated Track or early hour
Sealed Track cause bushing to have interference with sprocket tooth tip upon entry at
the bottom of the sprocket in forward
motion and/or interference with tooth tip
upon exit at the bottom of the sprocket in
reverse motion. (2) Too loose of track with
68
more than 1" (3/4" on one carrier roller

machines) of slack results in back jamming the bushing at the bottom of the
sprocket in reverse motion.
NOTE: To determine the cause of reverse
drive side tip wear note the direction of
the scratches on the tooth tip. If they point
toward the tip then the cause is probably
too loose track; if they point toward the
root, the cause is probably severe packing.
See further discussion under How to
Interpret Sealed and Lubricated Track
Bushing Wear Patterns Forward
and/or Reverse Drive Side Wear Pockets.
ACCELERATORS: (1) For Packing
same as Bushing FDS and/or RDS
Pockets (2) For too loose track same
as Bushing FDS and/or RDS Pockets
except track tension needs to be increased
by removing excess slack.
EFFECTS: (1) & (2) No adverse effect on
sprocket itself when in absence of other significant FDS and/or RDS wear patterns.
Does not affect sprocket reusability or
ultimate wear life as vertical position should
take over as most worn on Sealed and
Lubricated Track and FDS/RDS wear
should take over as most worn positions with
Sealed Track following pitch extension.
REMEDIES: (1) If caused by packing
reduce or eliminate controllable accelerator
variables, particularly too tight track. Do
not change segments based on tip wear
alone. Use sprocket reusage gauge to determine reusability following bushing turn or
replacement. Use mud/snow segments only
if packing material is constant and extrudable. (2) If caused by too-loose track
adjust track to proper slack. Do not change
or replace segments based on tip wear
alone. Use sprocket reuse gauge to determine reusability following bushing turn or
replacement.
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SPROCKETS
Forward Drive Side Tip Wear

CAUSES: Bushing sliding interference
due to mislocation of bushing in very
severe packing with Sealed and Lubricated
Track and Sealed Track with little internal
wear. Occurs at top of sprocket in forward
(exit) and reverse (entry) motion. Usually
less severe than but always in presence of
RDS Tip Wear described above.
Accompanied by bushing FDS pocket
wear.
ACCELERATORS: Same as Vertical
Position and FDS and RDS Bushing
Wear except degree of packing is more
severe.
EFFECTS: None on sprocket itself. Does
not affect sprocket internal wear life or
reusability except in the very severe cases.
REMEDIES: Same as for RDS Sprocket
Tip Wear described above where cause is
packing. Do not change or replace
segments based on tip wear. Use sprocket
re-use gauge to determine reusability at
bushing turn or replacement.
Sprocket Side Wear And Corner

Wear or Gouging
(Inner and/or Outer)
CAUSES: (1) If inner or outer sides are
over 360 of sprocket, principal causes are
snaky Sealed Track and/or loss of guiding
guard capability with Sealed and Lubricated Track or Sealed Track resulting in
interference with inner link sides. (2) If
limited to inner or outer, or not uniform
over 360 of sprocket then principal cause
is probably misalignment of sprocket and/or
roller frame.
ACCELERATORS: Uneven terrain and
side hill; turning, too wide shoes, snakiness.
EFFECTS: Principal adverse effect is on
link (see Link Wear Patterns) severe
cases reduce contact areas of sprocketbushing fit may accelerate bushing wear.
Also may cause an off-center bushing
wear pattern if the cause is alignment.
REMEDIES: (1) If caused by snaky Sealed
Track pins and bushings should be turned
or replaced but main consideration is track,
not sprocket wear. (2) If caused by worn
guiding guards replace wear strips (3) If
caused by misalignment correct after careful measurement.
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General Information Information

SPROCKETS
Mud & Snow Segments

and Rims
Mud/snow sprockets, rims and segments

have the same tooth profile as standard
segments. They provide an avenue to
relieve the pocket of material through a
slot cut into the tooth root. The same
segment serves both Sealed and Sealed
and Lubricated Track.
They should be recommended only where
packing material is extrudable (see discussion on Packing in section entitled
Underfoot Conditions) and is always
present.
In the absence of constant, extrudable type
packing material, the reduced contact area
in the root of the tooth will cause an accelerated hour-glass shaped wear pattern
on the bushing in the vertical position and
may result in reduced bushing wear life.
70
How to Properly Torque

Segment Hardware
The principal cause of segment loosening,
and subject loss and/or damage to other
parts, is improper torque-turn tightening
method.
To install segment hardware, first, lubricate the bolt threads and the washer face
of the nut with 5P3931 Antiseize Compound or an equivalent lubricant.
Second, tighten all nuts on any one
segment to the specified initial torque. This
draws the mating parts tightly together.
Third, tighten each nut a 1/3 additional
turn. This stretches the bolt properly for
good segment retention.
The actual torque specifications can be
found in the Management section of
each type machine.
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Page 71
General Information
GUARDS
Guiding Guard Wear
End and center guiding guards have no

definite measurement technique, service
limits or wear charts.
They should, however, be a part of every
undercarriage inspection and their condition should be described in subjective but
comparative terms.
Guiding guard wear on pin ends is a good
indicator of guiding guard condition but
should not be assumed to be the only indicator since wear strips might have been
replaced since the track was first installed.
Guiding guard replaceable wear strips
should be replaced before any wear or
damage is done to the guard itself. The most
convenient time to check and maintain
guard wear strips is at pin and bushing
maintenance and track replacement time.
Need for Roller Guards
Full Roller Guard
Roller guards should not be used therefore

in any condition where there is no danger
of rocks and debris entering the spaces
between the rollers and causing roller, link,
bushing or sprocket structural damage.
Roller guards should be considered when
working in the following types of materials only, and when structural damage to
rollers, links, bushings and sprocket has
been or may be a problem.
Conditions for Use

of Roller Guards
1. Rocks or gravel of 1" (25 mm) or larger
up to 6" (150 mm).
2. Tree limbs, branches or other nonextrudable wood products or waste
materials.
3. Sanitary landfill and demolition materials
only if large metal, wood or other high
strength objects of 1"-6" (25-150 mm) in
size are frequently encountered.
Remember, roller guards should only be
used to keep foreign objects out, not for
their increased track guiding contribution.
The Disadvantages of using Roller
Guards in the wrong conditions or for
the wrong reasons are these:
1. Difficulty in measuring, inspecting
and maintaining rollers.
2. Help keep packing material in
doesnt help keep it out.
3. May unnecessarily increase wear on
link rail sides, pin bosses and on pin
ends.
Partial Roller Guard

Although roller guards (full or partial
type) do provide some additional guiding
effect, their use should be based on the
need to keep rocks and/or other foreign
debris from entering the roller areas.
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Page 73
Management & Merchandising
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TRACK MANAGEMENT
Introduction to Track
Management
Track management objectives:
1. Match pin and bushing life with link
life by turning or replacing bushings if
needed.
2. Match track roller life to link life by
swapping rollers if needed.
3. Match shoe life to link life by regrousering or replacing if needed.
4. Time these maintenance actions to
achieve lowest cost per hour and/or
least loss of machine production.
The link is the base or core component to
which other components should be
matched, either through design or management. Track management is related to
ratio of expected life between the pins and
bushings, track rollers, and links.
Other considerations such as the management of unbalanced roller, carrier roller
and/or idler wear rates as to optimize the
basic track management objectives are
discussed in the sections dedicated to
those components and/or in the appropriate model family sections.
Destruction Wear Limits

The component wear charts always
display the wear measurements to 120 percent worn. This wear point, frequently
described as the destruction point, can be
projected to occur at 120 percent of projected life.
As a general guideline, the undercarriage
may begin to fail or destruct near this
120 percent wear point. However, the
undercarriage (except for bushings) may
operate well beyond 120 percent worn
before destruction actually occurs. This
depends on several factors including application, underfoot conditions, past experience, and customer resistance to downtime.
74
When running to destruction, it is important to leave the parts on the machine as

long as possible to minimize the cost per
hour. Use the following guidelines when
performing an undercarriage inspection
near 120 percent worn to determine if the
parts should continue to operate or be
replaced.
Component
Links
Failure Mode
Cracking, pin and bushing
loosening, pin boss damage
Bushings
Cracking
Shoes
Cracking, bending, loss of

traction
Idlers
Cracking, damage to track

bushings
Carrier Rollers Cracking, damage to track

bushings
Track Rollers
Cracking, damage to track

bushings, link pin bosses,
and/or roller flanges
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TRACK MANAGEMENT
Track Seal Replacement

Recommendations
Good track seal maintenance practices
assure maximum life for tracks. Use the
following guidelines for determining when
to replace track seals.
Rigid Track Seals

All track type machines with Sealed &
Lubricated Track currently use Rigid
Track Seals. This type of seal has excellent sealability, but its life is limited, eventually allowing oil to leak and joints to
become dry. To maximize undercarriage
life, replace these seals according to the
intervals in the following chart.
Post Turn Seals

This type of seal, introduced first on the
D11, was designed for use during a pin &
bushing turn or track reseal. Post Turn
Seals are smaller in diameter than standard
seals so that they seal against an unused
bushing surface away from the original
seal groove.
Use Post Turn Seals when bushing end
grooving does not exceed the limit of the
4C8613 (formerly 8T9291) end grooving
gauge. If bushing end grooving exceeds
the limit of this gauge, replace the bushing
using a new standard seal.
Elevated sprocket machines: D4H - D7R

Low sprocket machines: D3 - D7G, 943 - 973 and 933 - 977
Projected Bushing Life
to 100% Worn
Track Seal Recommendation**
0 to 2,000 SMU
Reuse seals during bushing turn.
2,000 to 4,000 SMU
Replace seals during bushing turn.
4,000 to 6,000 SMU
Replace seals at 4,000 SMU intervals.
Consider turning bushings before 100% wear.*
6,000 SMU and greater
Elevated sprocket machines: D8L - D11R (Except Sleeve Bearing Track)
Low sprocket machines: D8 - D9H
to 100% Worn
0 to 4,000 SMU
4,000 to 6,000 SMU
D11N, D11R with Sleeve Bearing Track

to 100% Worn
0 to 6,000 SMU
6,000 to 8,000 SMU
* The decision whether or not to turn bushings (versus reseal only) before 100% wear should depend on projected link life.
For example, if projected link life for a D8R is less than 8,000 SMU, achieve full link life with a bushing turn at 4,000 SMU
even if the bushings are only 50% worn. If projected link life is over 8,000 SMU, a cost per hour analysis should determine
whether to turn bushings or to reseal at 4,000 SMU.
** EXCEPTION: When a bushing is replaced, always replace the seals used with that bushing.
NOTE: Average track seal life is about 4,000 SMU, but life varies considerably depending on application and underfoot
conditions. Actual seal life ranges from as low as 2,000 SMU to over 5,000 SMU. Generally, seal life will be shorter on
machines working in severe conditions. To maximize pin & bushing life, around 3,500 SMU begin checking on a
regular basis for dry joints. Resealing should be considered if joints become dry.
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TRACK MANAGEMENT
Crescent Track Seals (noncurrent)

This type of seal provides adequate sealability. Reuse crescent seals because of
established wear patterns between the seal
and the end of the bushing.
Always reuse crescent track seals at

bushing turn time.
CTS Inspection Report

The Custom Track Service Inspection
Report provides a convenient format for
recording information and computed
values that are important to report undercarriage condition to the user. It also acts
as a history record of past conditions and
recommendations. The exact format is not
as important as accurately calculating and
76
completely recording all data. The

Caterpillar form shown here is used for
illustrative purposes because it contains
most of the important elements required to
perform the above functions. A discussion
on it and the use of Total Life Scales and
Recommendation Checklist, printed on the
back of the Caterpillar form follows.
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TRACK MANAGEMENT
How to Fill-Out CTS Inspection

Report Using Caterpillar Form
as Example*
1. Customer and Machine Information
2. Component History This section
should be filled in from history records
prior to the inspection. It should reflect
date(s) or meter reading(s) which will
allow calculations of hours on the
parts. Lines are provided next to the
track roller positions to enter a flange
type for each roller. Use S for single
flange and D for double flange as
installed on the machine.
3. Inspection Information Meter
reading is used to determine hours on
parts. Hours per week is for expected
future usage of the machine and is used
for projecting and scheduling alternative actions.
The notes section is for any additional
information pertinent to the inspection
which is not on this form. Major recommendations to the user may also be
included on the reverse side of the CTS
Inspection Form.
Record the measurement of each component to the closest 0.01" (0.1 mm) for
the left and right side of the machine.
4. Calculated Data Hours on Wear

Surface is very important data and may
be calculated by subtracting the hours
or date installed from the current hour
meter reading. Without knowledge of
the component hours, no projection of
total potential will be possible even
when percent worn is determined.
Percent Worn is obtained by using the
measurement and the appropriate
impact or allowable wear ratings from
the wear chart portion of this
handbook.
Total Potential Hours to Service Point
(100 percent worn) are calculated by
dividing the hours on wear surface by the
percent worn. This will give the potential
to the service limit assuming constant
conditions. It may not be reliable using
percent worns less than 30 percent.
Total Potential Hours to 120 percent
Worn are calculated by multiplying the
total potential hours to 100 percent worn
by 1.2.
A line is provided to show the calculated average of track roller data. This
line is used to determine track roller
swapping considerations.
* Refer to example on next page.
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INSPECTION REPORT
4
4
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CALCULATIONS
Calculations
The object of CTS calculations is to
project time remaining on components to
their 100 percent worn (service point)
and/or 120 percent worn. Simply determining percent worn is only the first step.
Projecting service points allows you to
schedule downtimes, increase machine
availability and reduce the customers cost
per hour.
The sequence of steps to project service
points is as follows:
1. Determine percent worn (to service
point) from charts in CTS Handbook.
2. Determine hours now on parts will
need hour meter reading during CTS
inspection and hour meter reading
when undercarriage components were
installed.
3. Determine total potential hours for
part to its service point by dividing hours
now (on part) by percent worn now:
Example:
500 SMU now .25 (25% worn)
= 2000 SMU
(total potential to 100% worn)
4. Determine the potential hours for the
part if it were run to 120 percent worn
by multiplying the SMU to 100 percent
worn times 1.2:
Example:
2000 SMU x 1.2 = 2400 SMU
(total potential to 120% worn)
5. Find the hours left on the part until it
would reach its total potential by subtracting hours now (on part):
Example:
2000 - 500 = 1500 SMU
(remaining until 100% worn)
Example:
2400 - 500 = 1900 SMU
(remaining until 120% worn)
6. Note the part, component or system
with the lowest total potential or fewest
hours left. Calculate the time in weeks
or months until reinspection, replacement or service are needed.
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INSPECTION REPORT
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TOTAL LIFE SCALE
The Total Life Scale

A Total Life Scale provides a simple,
convenient, way of expressing the measured
and calculated values from the CTS inspection report and subsequent recommendations in pictorial form. More than one
Total Life Scale may be used to compose
two or more of the following for as many
undercarriage components as desired:
1. Sealed Track inspection, wear life and
maintenance rebuild history(s).
2. Sealed Track inspection, wear life and
maintenance rebuild projection(s).
3. Sealed and Lubricated Track inspection, wear life and maintenance/rebuild
history(s).
4. Sealed and Lubricated Track inspection, wear life and maintenance/rebuild
projection(s).
5. Competitive undercarriage inspection,
wear life and maintenance/rebuild
history(s) from records.
A combination of history plus projection
is the most common expected use of the
Total Life Scale.
In order to provide as much information
possible in a limited space, a set of symbols has been developed. They are listed
here for reference as used in the following
examples:
Measurement Inspection
Symbols
I
CR
percent Sealed Track Internal

pin and bushing percent worn
to Service Limit (Use symbol
above Total Life Scale line)
percent Sealed Track External
bushing percent worn to Service Limit
percent Track Links percent
worn to Service Limit
percent Track Roller percent
percent Carrier Roller percent
SH
percent Track Shoe percent

percent Idler(s) percent worn
to Service Limit (Use symbol
below Total Life Scale line)
percent Sealed and Lubricated
Track Bushing percent worn to
Service Limit
Wear Life Potential Symbols

IS & ID Sealed Track Internal wear
life potential to Service and
Destruction Limits (Use symbol above Total Life Scale
line)
ES & ED Sealed Track External wear
Destruction Limits
BS & BD Sealed and Lubricated Track
Bushing wear life potential to
Service and Destruction Limits
P & BD Sealed Track Pins and
Bushings to Destruction Point
LS & LD Track Link wear life potential
to Service and Destruction
Limits
RS & RD Track Roller wear life potential to Service and Destruction
Limits
CRS
Carrier Roller wear life poten& CRD
tial to Service and Destruction
Limits
SHS
Track Shoe Grouser wear
& SHD
Destruction Limits
SG
Single Grouser
DG
Double Grouser
ES
Extreme Service
IS & ID Idler tread wear life potential
to Service and Destruction
Limits (when used on bottom)
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TOTAL LIFE SCALE
Maintenance/Rebuild/Replace
Action Symbols
(REP)
(M)
(SEG)
(REG)
//////
Measurement or Inspection
Point
(T)
Sealed Track Pin and Bushing
Turn
(Td)
Dry Bushing Turn
(Tw)
Wet Bushing Turn
(R-Sw) Track Roller Swap
(CR-Sw) Carrier Roller Swap
(I-Sw) Idler Swap
(REB) Link, roller, etc. (welding
rebuild)
82
(X)
(O)
Pin and Bushing or Bushing

and Seal Replacement
Segment Replacement
Regrouser Shoe
Unutilized Link or other major
component life remaining
Destruction of limiting track
component indicated end
of effective track or other component life
Denoted action taken on
component
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RECONDITIONING & DESTRUCTION LIFE
Reconditioning and Destruction Life,

as a Percentage of Original Life to Service Point
Additional Life if
Original Life
Reconditioned Liferun to destruction
to Service Point to Service Point (As % of life to
(Actual or Projected)
(As % of Original) service Point)
To Rebuild
80%
+20%
Link
P&B (Sealed)*
External & Internal
P&B (Sealed & Lubricated)
External (Wet Turn)
Internal/External (Dry Turn)
Rollers
Carrier Rollers
Idler
Sprocket
Shoe
To Turn
80
To Turn
To Turn
100 minimum
+20 minimum
Cannot be expressed as a %
of before turn life.
80-100
+20
80
+20
80
+20
N/A
+0
80-100
+0-20
To Rebuild
To Rebuild
To Rebuild
To Replace
To Regrouser
+20-50
* If pins & bushings are run to destruction, then the life of any replacement pins and bushings will be only 80% of what
they would have been if the replacement had been done at the service point.
Other Rules
Projecting Sealed & Lubricated Track Life First, project Sealed Track external
From Sealed Track History
bushing to service point.
Second, multiply external bushing life
to service point by 150%. This gives
external bushing life to service point
for Sealed and Lubricated Track. Link
life will remain constant between
Sealed and Sealed & Lubricated Track.
Projecting Potential Life for a Component First, take the percent of life expected
That Was Reconditioned Early
after reconditioning times component
life to service point. Second, add these
hours to the point where the reconditioning was actually done.
These guidelines should be considered only within the context of all user needs, objectives and your dealerships service capabilities. They are guidelines to be used only in
the absence of actual experience in like conditions. They represent averages, or in some
cases, ranges or minimums as indicated.
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UNDERCARRIAGE MANAGEMENT
Summary of Pin / Bushing to Link Ratios

Pin/Bushing Critical
Item to Link %
Worn Ratios
Less than 1:1 ratio
Approx. 1:1
Approx. 1.5:1
Approx. 2:1
Between 2:1 & 3:1
Approx. 4:1
Above 4:1
84
Actions to be Taken
Sealed & Lubricated
Sealed Link Assembly
Link Assembly
Treat like 1:1 (Sealed &
Treat like 1:1 ratio - will
Lubricated Track may not
provide bushing safety factor.
improve performance).
Turn P + B only if link rebuilt
Turn only if link welded.
expect greater ratio after
Perform when bushing or link/
turn.
roller combined reaches 100.
Expect same life after turn
to link destruction point.
Treat like 2:1 since shorter
a) Treat like 2:1 and wet turn
P + B life after turn.
at bushing service point. This
will give bushing life safety
factor.
b) Dry turn at bushing service
point if no link weld to be done
and if records show sufficient
life of dry turn.
Turn at service point.
Wet turn only at bushing
service point.
Turn at C.I. service point
1. Check track tension.
and replace P & B at
2. Check rear roller condition.
second side service point.
3. Check shoe width.
4. Check your measurements.
5. Turn at bushing service point.
1. Turn, replace & turn at
See Above.
service points of critical item.
2. Replace with Sealed and
Lubricated Track.
1. Keep turning & replacing
See Above.
P & B until link rail/roller
combination utilized as long
as P & B retention justifies.
2. Replace with Sealed &
Lubricated Track.
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TOTAL LIFE SCALE
Diagraming a Total Life Scale

The normal sequence of steps to diagram a Total Life Scale is shown below:
1. Choose an hour or life interval which will allow the entire potential undercarriage
life to be shown. To determine the length, project the life of the least worn (longest
life potential) component to destruction (double life to service point if rebuilding is
an alternative) and divide this life by the number of divisions on your scale.
2. Determine and diagram the percent worn of the components at the point where the
measurement was made.
3. Determine and diagram the potential hours of life of each component to its service
point (and to its destruction point where applicable).
4. Determine and diagram the various alternative maintenance/rebuild/replace

recommendations based on the information at this point. You may also indicate
intention of M2 remeasurement and inspection at this time.
5. Determine and diagram the projected Total Life of each maintenance, rebuild and/or
replacement action plus future projected visits or reinspection points. Also, indicate
any unused link or when applicable, any other major component life.
6. Determine and diagram appropriate dates and calculated cost per hour to each
alternative at expected rates of usage and known costs:
(Note: See discussion on calculating cost per hour in the following section)
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TOTAL LIFE SCALE
The following example demonstrates the possible use of Total Life Scales when
comparing the above Sealed Track and Segment wear life and maintenance history with
3 alternative projected Sealed and Lubricated Track wear life and maintenance expectations in identical conditions:
Sealed Track History
Cost/Hour = $ ____________ = ___________

3980 smu
(Pin and bushing turn and segment replace at 2000 SMU and run to destruction at 3980
SMU)

Projected Alternative No. 1
Cost/Hour = $ ____________ = ___________

6000 smu
(Wet bushing turn at 3000 SMU and run to link destruction at 6000 SMU with no
additional segments required)

Cost/Hour = $ ____________ = ___________

3600 smu
(No turn run to bushing destruction at 3600 SMU with no additional segment
required)

(Dry bushing turn at 3000 SMU and run to pin and bushing destruction at 5000 SMU
with no additional segments required)
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COST PER HOUR
Total Cost Per Hour

The most important information a Product
Support Representative has to help the
user manage his undercarriage investment
is Total Cost Per Hour comparisons
between various parts, maintenance and
service alternatives.
It isnt important whether these cost per
hour comparisons are based on historical
or projected wear life and cost data. It is
very important, though, that they are well
identified and represent total life of the
parts, components, groups or complete
systems being compared.
A total cost per hour analysis may be as
simple as comparing the original wear life
alternatives of two different track shoes
(regrouser or run to destruction). Or it
might be as complex as to include the
entire undercarriage system, with a dozen
various maintenance, repair and/or replacement alternatives over the expected life of
the machine.
In either case, the two important elements
that must be known or estimated are:
1. Total wear or service life of the parts
being compared.
2. Total investment over the entire life of
the parts being compared.
For example, to compare the total cost per
hour of two different track shoes, you
need the total life of each shoe until its
discarded. You will also need the total
user costs. These include:
Direct Costs
(Can usually be identified from documents)
1. Initial purchase price (separately or as
part of the track group)
2. Removal and/or installation labor costs
(if applicable)
3. Regrouser costs
a. material
b. labor
c. transportation and/or handling
4. Cost of hardware related to installation

and removal
Indirect Costs
(Usually hard to document)
1. Downtime resulting from installation
and/or removal (if separate from track
group)
2. Users labor associated with installation, removal, handling and transportation.
Finally, the total investment and expenses
related to the shoes being compared
should include the following investment
reduction factors. These are deducted
from the total of direct and indirect costs
to determine the users total net cost.
Possible Investment
Cost Reductions
1. Trade-in value received by the user
2. Exchange value received by the user
3. Scrap value received by the user
The easiest way to visualize and consider
all the above costs (and the comparative
wear lives) is to diagram them on Total
Life Scales. Here the above shoe example
using a three-way comparison involving:
a. Single grouser shoe (with no regrouser)
run to destruction, and replaced twice
to equal the link.
b. Extreme Service shoes (with no regrouser)
run to destruction and replaced once to
equal the link.
c. Extreme Service shoe with one regrouser
and then run to destruction to equal the
link.
This example contains all the above listed
costs and investment cost reductions where
applicable.
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COST PER HOUR
The link life to service point and destruction point is shown for reference purposes only
and is not included in the cost per hour comparison.
a. Single grouser shoe run to destruction and replaced twice to equal link:
SG S
SS
SD
SS
SD
LD
x
SD
REP
REP
SCRAP
b. Extreme service shoe run to destruction and replaced once to equal link:
x
ES S
ES D
LD
REP
ES S
ES S
EXCHANGE
c. Extreme service shoe run to service limit, regrouser then run to destruction to equal
link:
ES S
ES S
LD
REG
ES D
TRADEIN
1000
2000
TOTAL COST PER HOUR AT
3000
4000
5000
6000
7000
8000
(a.)
(b.)
(c.)
INITIAL COST OF SHOES

(as part of new track group)
4000
6000
6000
Cost to remove and install

Labor
Hardware
(Twice)
400
200
(Once)
200
100
(None)
200
0
Cost of Replacement Shoes
8000
6000
(None)
Cost of Regrouser
(None)
(None)
2000
Cost of Track Group

Handling & Transportation
400 (Twice)
200 (Once)
Cost of Downtime
500 (Twice)
300 (Once)
400 (Once)
Trade-in Value
N/A
N/A
-300
Exchange Value
N/A
-800
N/A
Scrap Value
-200
______
N/A
______
N/A
_____
Total
13,300
12,000
8,300
Total Cost/Hr.
of Effective Life
13,300
______ = 1.90
7,000
12,000
______ = 1.71
7,000
8,300
_____ = 1.19
7,000
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COST PER HOUR
Total Cost Per Hour

In the previous example we compared only the shoe portion of the cost per hour of the
track group. Since the link life was a factor in the total effective life of the shoes it may
be desirable to compare entire track group total cost per hour.
In the next example, we have added information about the required pin and bushing
maintenance to obtain total cost investment for each track group alternative. Note which
additional direct, indirect cost and reduction elements are added as a result.
a. Sealed Track single grouser shoe with 2 pin and bushing replacements to equal link:
REP
REP
P + BD
P + BD
SD
SD
REP
REP
P + BD
LS
SD
LD
b. Sealed Track extreme service shoe with turn replace and turn to equal link.
REP
lS
ES
lS
lS
ES D
LS
REP
P + BD
x
LD
ES D
c. Extreme service shoe Sealed and Lubricated Track with bushing turn only required
to equal link:
x
TW
BS
BS
ES S
LS
ES D
LD
6000
7000
REG
1000
2000
3000
4000
5000
BD
8000
89
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COST PER HOUR
Total Cost Per Hour of New Track Groups

(a.)
10,000
(b.)
12,000
(c.)
13,500
(Twice)
3,000
1,000
(Once)
1,500
500
(None)
0
0
Cost to Turn P & B

Parts
Labor
(None)
(Twice)
300
1,000
(Once)
0
750
Cost to Replace Shoes
(Twice)
8,000
(Once)
6,000
(None)
Cost to Remove & Install Shoes

Labor
Hardware
(Twice)
(Inc. W/P&B Rep)
200
(Once)
(Inc. W/P&B Rep)
100
(Once)
(Inc. W/Bush Turn)
100
Cost to Regrouser
(None)
(None)
(In Shop) 1500
Cost of Handling & Transportation
400 (Twice)
200 (Once)
200 (Once)
Cost of Downtime
1,000 (Twice)
500 (Once)
500 (Once)
Trade in Value
N/A
N/A
-600
Exchange Value
N/A
-1600
N/A
Scrap Value
Total
TOTAL Track Group Cost
per hour of effective life
-400
23,200
N/A
20,500
N/A
15,950
23,200 = 3.31
________
7,000 SMU
20,500 = 2.93
________
7,000 SMU
15,950 = 2.28
_______
7,000 SMU
Cost to
Replace P & B
Parts
Labor
This comparison could be expanded to include respective segment, roller, carrier roller,
idler and other wear part costs over the same link life or compared individually over
their own respective and effective total wear lives.
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CTS ON THE PERSONAL COMPUTER
Youre a Product Support Representative
visiting a customer about undercarriage
management. The customer understands
the high quality of Cat undercarriage, but
needs to be convinced that it represents a
greater value than competitive undercarriage. The computerized version of Custom
Track Service can help. This software
program helps you and the customer make
informed decisions by calculating percent
worn, projecting life, and estimating the
cost per hour of various options.
Improves quality and reduces time by

exporting previous inspections to the
Ultrasonic Wear Indicator.
Allows you to compare various maintenance alternatives so you can identify
the lowest cost per hour.
Integrates with DBS to import parts and
service prices and customer information.
Screens are available in English, French,
German, Portuguese, Spanish, and
Japanese.
How It Works
To Order
You can measure and store up to

64 machines at a time with the Ultrasonic
Wear Indicator, then plug a cable into your
laptop computer and download all the
measurements into the computer program.
It takes about 1 second per machine.
Calculations that previously required hours
now take just a few minutes.
The program is designed for field or office
use, at a customer location or in a dealer
office. It was built to provide integration
with your dealer server and the Dealer
Business System (DBS).
Numerous reports, including Custom
Track Service forms and graphs can be
printed for or e-mailed to customers to
help them understand the value and professionalism of your services. The program
will calculate the expected life of the
undercarriage, using wear charts from the
CTS Handbook. A variety of cost per hour
analysis can easily be calculated to explore
different maintenance and repair options
with the customer.
Dealer License: JERC7100

Copies of the CD: JERC7102
Features
Provides over 20 different report options.
Stores virtually unlimited number of
machines, inspections and service
histories.
Maintains a callback schedule for future
undercarriage inspections.
Eliminates manual entry of data by
importing directly from the Ultrasonic
Wear Indicator.
91
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COMPETITIVE MACHINE UNDERCARRIAGE CONVERSION
Conversion to Caterpillar undercarriage is
a commonly accepted practice among
many owners of competitive track-type
tractors, loaders and excavators.
Track Group Convertibility
Why Consider Undercarriage

Conversion?
Customers convert to Cat undercarriage
for many reasons including:
Lower cost per hour
Dealer Undercarriage Management
Program (CTS)
Caterpillar product innovations
Consistent parts quality
Expertise of Caterpillar dealer
Full quality repair, service
Unmatched parts availability
Caterpillar dealer is their One Safe
Source for undercarriages
Better parts price than many OEMs
Converting a machine to Cat undercarriage can be as simple as wrapping a track
group on the competitive machine, or as
extensive as changing the track, sprocket
and rolling components. Some competitive machines require no modification at
all while a few require extensive modification. (Reference IRM UC96-12)
Measure
A. Pitch
B. Bushing O.D.
Result
These two dimensions determine if change
to Cat sprocket is required.
Determining Basic Convertibility

In The Field
Basic convertibility is defined as installing a Cat track group with minimum, if
any, modification to the machine. This
may or may not require a change to Cat
sprockets. Basic convertibility can be
quickly and easily determined in the field
using only four measurements.
92
Measure
C. Inside Rail Spread
D. Outside Rail Spread
Result
These two dimensions determine if change
to Cat rolling components is required.
Pitch may vary by + or - .03" (.8 mm) and
the Cat bushing O.D. may be smaller by
.12" (3 mm). Rail spreads must fit within
outside roller flanges and clear inside
flange if double flange rollers are used.
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COMPETITIVE MACHINE UNDERCARRIAGE CONVERSION
Sprocket Convertibility
If change to Cat sprocket is necessary or
desirable, a weld-on rim or adapter is
required. Overall tip diameter and weld
surface diameter available should be
measured.
Track Roller, Carrier Roller

and Idler Convertibility
If change to Cat track roller and/or other
rolling components is either necessary or
desirable, some component removal may be
required to obtain accurate measurements
for comparison to Cat dimensions. Refer to
Undercarriage Conversion Reference
Guide form number PEGP2806 for additional assistance. Modification to the
mounting bolt holes or the track roller end
collars may be required.
For further details on conversion procedure and modification, refer to the following conversion information source:
Undercarriage Report
Form/Worksheet
PEEP0210
IRM UC96-12
Measure
Result
E. Tip Diameter This dimension determines appropriate
Cat adapter or rim.
F. Weld Surface This dimension helps
determine if adequate
material is available
to weld on Cat rim or
adapter.
Overall diameter of Cat sprocket (E) must
clear competitive machine roller frame,
guards, etc. Weld surface diameter (F)
must allow for cutting competitive machine
hub to appropriate Cat rim or adapter weld
dimension. Care should be taken to assure
sprocket remains in line with rollers when
converting to Cat segments or rims.
93
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Elevated Sprocket Machines
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95
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INTRODUCTION
Introduction
The D8R through D11R use an exclusive
undercarriage design to increase machine
productivity and improve serviceability.
The bogie mounted rollers and idlers
allow for better traction, reduced impact
loading and a better ride. The result is
greatly increased productivity.
Elevated sprockets on D4H through D11R
remove the final drives from abrasives and
damaging implement loads. Final drive life
has doubled and steering clutch/brake life
has nearly tripled. Final drive repair times
are shorter because roller frames do not
have to be removed. For example, D9L
final drive modules can be removed and
installed in only five hours versus 45 hours
on a D9H or Komatsu D355.
This innovative design results in undercarriage wear patterns different from those
found on low sprocket track-type tractors.
Different wear patterns require different
management guidelines. These guidelines
are reviewed on the following pages.
Link Assembly Identification

Code Markings
A uniform identification marking system
has been adopted to improve follow-up
reporting and warranty tracking of link
assembly performance. For all models,
locate the second full link from the
bushing end (prior to 1991, the pin end) of
the master link. The identification code is
stamped on the shoe pad surface on the
right hand link (as viewed during track
press work).
The code is alpha-numeric (eg. AC210Y04).
For details of code interpretation see IRM
UC87-30.
Undercarriage Identification
The easiest way to identify track is to read the part number forged into the link. The following list cross references link part numbers to the wear chart pages.
Model
96
Link Part Number
Wear Chart Pages
D4H
D5M, D5N
561M, 561N
D5H
D6M, D6N
517
D6H, D6R
527
6.75" (171.5 mm)
Pitch
108-0947 & 48
6Y9261 & 62
110-129
7.50" (190.5 mm)
106-1625 & 26
6Y9267 & 68
130-147
8.00" (203.2 mm)
148-166
D7H, D7R
572R
D8L, D8N, D8R
578
583R
D9L
589
D9N, D9R
8.50" (215.9 mm)
8E7405 & 06
8E2355 & 56
195-6515 & 16
6I9239 & 40
9G2417 & 18
8E4505 & 06
8E4513 & 14
8.50" (215.9 mm)
9.00" (228.6 mm)

9.45" (240 mm)
D10
10.25" (260.4 mm)
D10N, D10R
10.25" (260.4 mm)
D11N, D11R
12.50" (317.5 mm)
7T7629 & 30
7T4137 & 38
7T2275 & 26
9W2743 & 44
9W5723 & 24
9W5933 & 34
7T0715 & 16
9W5265 & 66
200-6325 & 26
6T8049 & 50
168-187
188-201
212-219
202-211
228-235
220-227
236-244
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INTRODUCTION
Computer CTS Codes

Use the following undercarriage codes for computerized CTS:
Track-Type Tractors
Model
Undercarriage
Code
Description
D4H
C120
D4H
C12002
D4H
C1201
D4H
C12012
D4H
D4H
D4H
D5M
C1208
C121
C124
C1248
D5M
C12482
D5M
D5M
C125
C1251
D5M
D5N
D5N
D5H
D5H
D5H
D5H
D5H
D6M
D6M
D6M
C128
C129
C1291
C132
C133
C1338
C137
C140
C1408
C141
C1411
D6M
C144
D6N
C146
D6N
C1461
D6H
C150
D6H
C153
D6H
C156
D6H
C157
D6R
C1578
D6R
C158
D6R
C1581
D6R
C163
D6R
C1634
D6R
C1635
D7H
C164
D7H
C1641
D7H
C1642
D7H
C166
D7H
C169
continues on next page
SALT - 9G & 6Y Links - Small Stepped Bushings (56.6 mm) Rollers with Retainers
SALT - 6Y Links - Large Stepped Bushings (60.7 mm) Rollers with Retainers
SALT - 9G & 6Y Links - Small Stepped Bushings (56.6 mm) Rollers with End Collars
SALT - 6Y Links - Large Stepped Bushings (60.7 mm) Rollers with End Collars
H.D. Track - 1080947-8 Links - Rollers with Retainers
H.D. Track - 1080947-8 Links - Rollers with End Collars
H.D. Track - 1080947-8 Links - Tall Flange Double Flange Rollers
SALT - 6Y9261-2 Links - Small Stepped Bushings (56.6 mm) Rollers with End Collars
SALT - 6Y9261-2 Links - Large Stepped Bushings (60.7 mm) Rollers with End Collars
H.D. Track - 1080947-8 Links - Rollers with End Collars Extended Life Idlers
H.D. Track - 1080947-8 Links
SALT - Rollers with Retainers
SALT - Rollers with End Collars
SALT - Rollers with End Collars
H.D. Track - 1061625-6 Links
SALT - 8E2355-6 Links
H.D. Track - 8E7405-06 Links
Project 1 Undercarriage - 2183294 Link
H.D. Track - 8E7405-6 Links - Tall Flange Double Flange Rollers
SALT - 8E2355-6 Links
H.D. Track - 8E7405-06 Links
H.D. Track - 8E7405-06 Links - Extended Life Idlers
H.D. Track - 8E7405-6 Links - Tall Flange Double Flange Rollers
Project 1 Undercarriage - 2183294 Link
Project 1 Undercarriage - 2183294 Link - Extended Life Idlers
SALT - 9G2417-18 Links - Rollers with Retainers
SALT - 9G2417-18 Links - Rollers with End Collars
H.D. Track - 6I9239-40 Links - Rollers with Retainers
H.D. Track - 6I9239-40 Links - Rollers with End Collars
H.D. Track - 6I9239-40 Links - Tall Flange Double Flange Rollers
97
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INTRODUCTION
Computer CTS Codes (contd)
Track
Skidders
Pipelayers
Track-Type Tractors
Model
98
Undercarriage
Code
Description
D7R
D7R
D7R
C1698
C170
C1701
SALT - 9G2417-18 Links - Rollers with End Collars

H.D. Track - 6I9239-40 Links - Rollers with End Collars Extended Life Idlers
H.D. Track - 6I9239-40 Links - Tall Flange Double Flange Rollers
D8N Undercarriage on D8L machines
D8N Undercarriage on D8L machines
Former Shoes
Current High Wear Life Shoes
All
All
All
All
All
All
All
6T8049-50 Links
Optional 2006325-26 Links & Large Single Flange Rollers
6T8049-50 Links
Optional 2006325-26 Links & Large Single Flange Rollers
D7R
D8L
D8L
D8N
D8N
D8R
D9L
D9N
D9R
D10
D10N
D10R
D11N
D11N
D11R
D11R
C173
C178
C182
C180
C183
C184
C194
C195
C196
C207
C208
C209
C220
C2203
C221
C2213
561
561
561H
C104
C105
C110
561H
C11002
561H
C1101
561H
C11012
561H
561H
561M
561M
C1108
C111
C1121
C1122
572R
572R
C174
C1741
578
583R
589
C1785
C179
C193
1P & 3P Links - Conventional Undercarriage

7T Links - Extended Life Undercarriage
SALT - 9G & 6Y Links - Small Stepped Bushings (56.6 mm) Rollers with Retainers
SALT - 6Y Links - Large Stepped Bushings (60.7 mm) Rollers with Retainers
SALT - 9G & 6Y Links - Small Stepped Bushings (56.6 mm) Rollers with End Collars
SALT - 6Y Links - Large Stepped Bushings (60.7 mm) Rollers with End Collars
H.D. Track - 6I9239-40 Links - Rollers with End Collars Extended Life Idlers
All
All
All
517
517
527
527
527
C280
C281
C290
C2901
C291
Standard Rollers
Tall Flange Double Flange Rollers
Standard Bushings (72.75 mm)
Optional Bushings (80 mm)
Standard Bushings & Tall Flange Double Flange Rollers
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COMPONENTS

Wear Life
See pages 11 through 25 for details on the
effects of:
Page
11
Track Adjustment
11
Shoe Width
12
Alignment
14
21
21
Underfoot Conditions
22
Partially Controllable Variables
25
its lubricant. If a track joint goes dry on a

machine with elevated sprockets, internal
pin and bushing wear may soon become
critical. Therefore, on the elevated sprocket
tractors, we recommend that operators
inspect the track weekly for dry joints. Use
the procedure on page 101 of this section.
Links
See pages 28 through 35 for detailed link
information.
Components
Sealed and Lubricated Track is used exclusively on the elevated sprocket tractors
because internal pin and bushing wear,
found in Sealed Track, would be accelerated on these models.
On low sprocket track-type tractors with

Sealed Track, internal pin and bushing
wear occurs in one position. The elevated
sprocket design has three positions where
internal pin and bushing wear would occur
if it used Sealed Track. Sealed and Lubricated Track reduces internal pin and bushing wear as a maintenance consideration.
The only time internal pin and bushing
wear can occur is when a track joint loses
Measurement Measure the track link

over the centerline of the pin and bushing
bores. See page 28 for details.
Link Allowable Wear Two-level allowable wear percent worn charts are provided
for the D8 through D11. The high impact
column should be used for machines which
could experience link structural failure due to
extremely high link rail projected wear life.
The low-moderate impact column should
be used for all other conditions. As an
example, you may learn that for some applications/underfoot conditions in your territory,
the D10N link will have structural problems
at 8-9,000 hours. For these machines, if the
projected link life using the low impact chart
exceeds 8-9,000 hours, the high impact
percent worn column should be used.
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COMPONENTS
Pins and Bushings
Wear Patterns The undercarriage

design of elevated sprocket machines and
the absence of snakiness in Sealed and
Lubricated Track allow it to track very
straight. This straight tracking causes the
roller to wear with a slight ridge running
down the center of the tread. This ridge
results from less wear occurring on the
center of the roller tread as it passes over
the links in their overlap area. The ridge
on the roller may in turn wear a groove
down the center of the link rail. This wear
pattern is normal for these machines. It
may occur less often on machines with
non-suspended undercarriage. D9R,
D10R, and D11R machines with improved
alignment undercarriage also minimize or
eliminate this wear pattern.
As elevated sprocket undercarriage wears,

a larger scallop develops over the link
strut than on oval undercarriage machines.
This is because the track link goes around
two idlers instead of one. This wear is not
considered critical. Evaluate link wear
based on wear directly over the pin area.
Split Master Links Use the assembly
procedures on page 33 for split master
links. Refer to Shoes on the following
page for bolt torque specifications.
100
Elevated Sprocket Machines use Sealed

and Lubricated Track. See pages 36
through 43 for details. The following
points are specifically for elevated sprocket
machines:
Measurement Use the caliper or the
Ultrasonic Wear Indicator to measure all
three bushing contact sides: forward,
reverse, and vertical. Use the most worn
position to make projections. This practice
is necessary because wear can occur in all
three positions, depending on the degree
of packing. The depth gauge should not be
used before a bushing turn because it only
measures vertical bushing wear. After a
bushing turn, the depth gauge can be used
to approximate wear based on the vertical
dimension.
Bushing Allowable Wear Bushing
allowable wear is based on the remaining
strength to resist cracks. For low sprocket
machines, the choice between two allowable wears is based on high or low impact
conditions because the sprocket is close to
the ground and subject to impact.
The choice between the two allowable
wears for elevated sprocket machines is
different because the sprocket is not
subject to impact. For machines in underfoot conditions which have only fine
granular materials, use the chart showing
the greater allowable wear. For all other
conditions use the chart with lesser allowable wear.
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COMPONENTS
Dry Joints Link assemblies should be
checked weekly for dry joints. This should
be done by lightly touching the pin end or
bushing after a machine has been working.
A dry pin or bushing will be relatively
warmer from metal-to-metal friction.
CAUTION the pin and bushing of a
dry joint may be hot enough to burn
fingers.
Warm, squeaking and kinking joints are
only indicators of potential dry joints. The
only positive means of determining
whether a dry track joint has developed is
when pitch extension occurs. The decision
to remove the track from the machine
should be based on pitch extension only.
Measure the next pin away from the dry
joint in both directions to be sure you have
recorded the pitch extension correctly.
The single joint pitch extension should
not exceed the wear limits shown in the
following chart.
Dry Joint Wear Limit

Model
New Track
Pitch
D4H
6.75" (171 mm)
D5M, D5N
561M, 561N
D5H
7.50" (190 mm)
D6M, D6N
517
D6H, D6R
8.00" (203 mm)
527
D7H, D7R
8.50" (216 mm)
D8L, D8N, D8R
572R
578
583R
D9L, 589
9.00" (229 mm)
D9N, D9R
9.45" (240 mm)
D10
10.25" (260 mm)
D10N, D10R
D11N, D11R 12.50" (318 mm)
Single Joint
Wear Limit
7.00" (177 mm)
7.75" (196 mm)
8.25" (209 mm)

8.75" (222 mm)
9.25" (235 mm)

9.70" (246 mm)
10.50" (266 mm)
12.75" (324 mm)
Shoe & Master Link Bolt Torque Specifications
Model
Bolt
Size
Torque*
Additional Turn
Master Link
Regular Shoe
Master Shoe
D4H
D5H, D5M, D5N
561M, 561N
D5H
D6M, D6N
D6H, D6R
D7H
572R
517
527
D7H, D7R
5/8"
130 30 ft. lb.

175 40 Nm
+1/3 turn
+1/2 turn
3/4"
300 50 ft. lb.

400 70 Nm
+1/3 turn
+1/3 turn
7/8"
+1/3 turn
+1/3 turn
D8L, D8N, D8R

578
583R
D9L, D9N, D9R
589
D10
D10N, D10R
D11N, D11R
7/8"
250 50 ft. lb.

340 70 Nm
480 50 ft. lb.
650 70 Nm
+1/3 turn
+1/3 turn
+1/3 turn
+1/3 turn
+1/3 turn
+1/2 turn
+1/3 turn
+1/2 turn
1"
1-1/8"
1-3/8"
650 50 ft. lb.

870 70 Nm
650 50 ft. lb.
870 70 Nm
1100 100 ft. lb.
1500 150 Nm
*Use the assembling and torque turn tightening procedures on pages 33 and 55.
101
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COMPONENTS
Shoes
Measurement Use the depth gauge or

the Ultrasonic Wear Indicator to measure
shoes.
Shoe Width Wide track shoes are a
major cause of undercarriage component
failures and dry joints. See page 12 for a
detailed discussion of the effects of wide
track shoes.
Due to differences in front and rear idler

diameters, swapping is not possible on the
D4H, D4H XL, D5M XL, D5N XL, D6H
(serial number ranges 1KD402-661,
2TG1-543, 3YG1-556, 4GG1-465, 5HG1441, 8FC1-717, 8FC461-964, 8YC473UP), D8N, and D8R.
Idler Guard Wear Packages for D8R,
D9R, D10R, D11R Increase link, roller
and idler wear life by up to 40% by
installing flexible rubber idler guards.
These guards are for use in moderate to
high abrasive and low impact underfoot
conditions. They work by preventing
abrasive material from entering the undercarriage system. For details, reference
IRM UC01-06 (PELM1002).
Idlers
Track Rollers
See pages 56 through 58 for detailed idler

information.
Measurement Use the depth gauge to
measure both treads of the idler. Use the
same depth gauge probe positions as you
use for rollers, but do not use the reference
hooks. For D8 through D11 tractors,
position the bar so two posts are over each
tread and press the bar down. Measure the
length of all four posts and use the largest
measurement to determine percent worn.
For D4 through D7 tractors, position the
bar so that one probe is over the center of
each tread. Use the average measurement
to determine percent worn.
Idler Swapping In some situations,
wear between front to rear or left to right
idlers may be uneven. If this occurs,
follow the guidelines on page 56 to determine if a swap is necessary.
See pages 61 through 65 for detailed track

roller information. The following points are
specifically for elevated sprocket tractors.
Measurement For D8 through 11
tractors, measurement of track rollers must
be done using the depth gauge or the
Ultrasonic Wear Indicator. Calipers are not
feasible due to close roller spacing. The
depth gauge, calipers or the Ultrasonic
Wear Indicator may be used on D4 through
D7 tractors.
For D8 through D11 track rollers, set the
farthest probe on the measurement tool as a
reference hook. Set the probes in the appropriate holes for the model being measured.
Position the bar across the roller so the reference hook is against the outside of the
outer flange and the probes are resting on the
grooves of the roller. These rollers develop
wear grooves as explained on page 62.
Push the bar down flush with the flanges.
Then measure the exposed length of all four
probes and use the average measurement
See pages 51 through 55 for detailed shoe

information.
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COMPONENTS
to determine percent worn. For D4 through
D7 tractors, position the bar so that one
probe is over the center of each tread. Use
the largest measurement to determine percent worn.
Wear Charts For undercarriage systems
where links and track rollers are wearing
at the same rate, you should continue to
use the 100% to 120% destruction guidelines. This is due to link pin boss contact
with external roller flanges or, for large
machines, bushing contact with internal
roller flanges.
On elevated sprocket machines, track
roller wear charts extend past 120% worn
to allow you to better estimate destruction point. For these machines, roller
wear charts extend to the point where
tread wear meets the retainer bolts. For
track rollers with end collars, and therefore no retainer bolts, wear charts extend
to the same diameter as rollers with retainers. This is useful for machines where
links are less worn than track rollers. Keep
in mind that rollers, depending on application, may fail due to structure before they
reach this point.
Roller Swapping Depending on the
situation, the front and/or rear rollers wear
faster than the middle rollers. A swap may
be necessary to extend roller life to the
link service or destruction point. To determine whether a swap is necessary, follow
the guidelines on page 64. The larger
machines, D8 and above, have large
diameter (extended wear life) single flange
rollers. For these machines, keep in mind
these single flange rollers can only be
swapped into positions where other single
flange rollers are located.
Roller Flange Sequence

Sprocket
Idler
Idler
F
From the chart which follows, you will

note that the rear roller (the roller nearest
the rear idler) is a single flange roller. If a
double flange roller were used as the rear
roller, interference could occur between
the inner flange and the rear idler.
Therefore, a double flange roller should
NOT usually be placed in the rear position.
Wear Chart Design On elevated
sprocket machines, track roller wear charts
extend past 120% worn to allow you to
better estimate destruction point. For
these machines, the wear charts extend to
the point where tread wear meets the
retainer bolts. This is to help you better
estimate when the rollers might destruct if
link wear is very low or if the roller
flanges have been trimmed.
For machines like the D6N, where some
rollers have retainers and some have end
collars, the wear charts for both types of
rollers continue to the same point, even
though there are no retainer bolts on the
end collar rollers.
For undercarriage systems where links and
track rollers are wearing at the same rate,
you should continue to use the 100% to
120% destruction guidelines. This is due
to link pin boss contact with external roller
flanges or, for large machines, bushing
contact with internal roller flanges.
103
02.1.Elev.(94-109)
7/11/03
3:42 PM
Page 104

COMPONENTS
Track
Skidders
Pipelayers
Track-Type Tractors
Model
Rollers Roller Position

Per Side F 2 3 4 5 6 7 8 9 10
D4H, D4H XL,

D4H LGP
D5M, D5M XL,
D5M XR,
D5M LGP, D5N,
D5N XL
S DS DS DS
D4H LGP
D5M LGP,
D5N LGP
S DS DDS DS
D5H
S DS S DS
D5H XL,
D5H TSK
D6M, D6N
S DS DS DS
D5H LGP
D6M LGP,
D6N LGP
S DS DDS DS
D6H, D6R
S DS DS S
D6H XL, D6H XR

D6R XL, D6R XR,
D6R XW
S DS DS DS
D6H LGP,
D6R LGP
S DS DDS DS
D7H, D7H LGP

D7R, D7R LGP
S DS DS DS
D7H XR, D7R XR
S DS DDS DS
D8L*, D8N*, D8R* 8
S S D DDDS S
D9L*, D9N*, D9R* 8
S S D DDDS S
D10*, D10N*, D10R*8
S S D DDDS S
D11N*, D11R*
S S D DDDS S
561H, 561M, 561N 7
S DS DS DS
572R
S DS DS DS
578*
10
S S D DDDDDS S
583R*
DDS S DDS
589*
10
S S D DDDDDS S
517, 527
S DS DS DS
517, 527
S DS DDS DS
*Machines where single flange rollers are larger than

double flange rollers.
104
Sprockets
Measurement To determine the

sprocket segment percent worn, measure
the minimum distance between a drive
side on the original tooth and the opposite
drive side of a sprocket tooth located three
teeth away. It is important to note that the
distance measured should be between
teeth on the same segment. Avoid measuring between teeth on different segments as
this may yield an incorrect measurement.
Wear Patterns The sprockets on these
machines are elevated, reducing the
effects of abrasives, packing and virtually
eliminates impact. Wear patterns exhibited
on these sprockets are similar, but not identical, to those seen on low sprocket machines.
Segment replacement is recommended at
bushing turn time to reduce back-side
bushing wear rate.
During early hour operation of elevated
sprocket tractors, contact (scrubbing) between
the track link and the side of the sprocket
segment can occur. Experience has shown
that this scrubbing is common and usually
subsides after about 200 hours of operation.
Extensive investigation indicates that the
stack up of tolerances in the components
of the roller frame and the final drive result
in the tendency for the track to favor one
side or the other of the sprocket.
Sprocket scrubbing has been observed on
many machines operating in a variety of
applications. Custom Track Services
(CTS) data showed no detrimental effect
on the wear life of the undercarriage
caused by sprocket scrubbing. A similar
type of contact (scrubbing) may also be
observed on the track guides.
02.1.Elev.(94-109)
7/11/03
3:42 PM
Page 105

COMPONENTS
Sprocket Bolt Torques Use the torqueturn tightening method on page 70.
Sprocket Bolt Torque Specifications

Model
D4H
D5M, D5N
D5H
D6M, D6N
D6R
561M, 561N
527
Bolt
Size
Torque
Additional
Turn
5/8"
130 30 ft. lb. +1/3 turn

175 40 Nm
D7H, D7R
3/4"
D8L, D8N, D8R
572R
578
583R
220 40 ft. lb. +1/3 turn

300 50 Nm
D9
589
7/8"
650 50 ft. lb. +1/3 turn

870 70 Nm
D9N, D9R
7/8"
480 50 ft. lb. +1/3 turn

650 70 Nm
D10, D10N,
D10R
D11N, D11R
1"
650 50 ft. lb. +1/3 turn

870 70 Nm
D11N, D11R
1 1/8" 650 50 ft. lb. +1/3 turn

870 70 Nm
Guides
Inspection D8 through D11 machines do
not use front and rear guiding or roller
(rock) guards because of the oscillating
suspension system. Instead, L-shaped
guides are used to aid track guiding.
These guides attach in pairs to major bogies
with two bolts. No measurable service limits have been developed for guides. They
should be inspected for wear and hardware
retention. D4 through D7 machines use
conventional front and rear guiding guards.
Wear strips should be inspected regularly
and replaced as required.
105
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Page 106

TRACK ADJUSTMENTS
Track Adjustment
Incorrectly adjusted track can cost you
money both in accelerated undercarriage
wear and downtime. If the track is too
tight, damaging non-productive loads are
placed on the undercarriage and its manual
components.
Tight track accelerates track wear and
reduces tractor drawbar horsepower. Adjustment procedures take only a few minutes
and require only one person.
When adjusting your track on any Caterpillar
machine:
1. Always adjust the track in the working
area.
2. Do not try to squeeze any packing material from in between the track.
3. Never loosen the relief valve more than
one turn. Grease and oil are under extreme
pressure and can penetrate the body,
causing serious injury.
Elevated Sprocket Tractors
Grease is under high pressure.

Grease coming out of the relief valve
under pressure can penetrate the body
causing injury or death.
Do not watch the relief valve to see if
grease is escaping. Watch the track or
track adjustment cylinder to see if the
track is being loosened.
106
Move the tractor forward and let it

coast to a stop without applying the
brakes. Make sure slack is between the
sprocket and front idler. Then park the
machine and turn off the engine.
Place a tight line over the grouser tips
from the sprocket to the front idler.
For machines without carrier rollers,

measure the distance A from the line
to the grouser tip at the lowest point of
sag. Refer to Chart 1 to determine the
correct sag for each model.
For machines with carrier rollers,
measure the distance from the line to
the grouser tips in two places: at the
lowest point of sag A between the
front idler and carrier roller and
between the carrier roller and sprocket.
Then average the two measurements.
Refer to Chart 2 to determine the correct
sag for each model.
02.1.Elev.(94-109)
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3:42 PM
Page 107

TRACK ADJUSTMENTS
If your track requires adjustment, locate

the hydraulic fill and relief valve in the
rear roller frame, and remove the inspection cover.
Using a manual grease gun, add grease
at the adjustment mechanism to tighten
the track. To loosen the track, open the
relief valve and allow grease to escape.
Then close the relief valve.
Operate the machine in forward and

reverse, then re-measure track tension.
To avoid damage to internal roller frame
components, do not allow the length of
the exposed tube B to exceed the
dimensions listed in Chart 3.
107
02.1.Elev.(94-109)
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3:42 PM
Page 108

TRACK ADJUSTMENTS
Chart 1
Proper Track Sag
Machines Without Carrier Rollers
MODEL
Minimum
Target
Maximum
D4H, D5H, 517, 561H, 561M
3.5" (90 mm)
3.9" (100 mm)
4.3" (110 mm)
D6H, D6R, 527
4.1" (105 mm)
4.5" (115 mm)
4.9" (125 mm)
D7H, D7R, 572R
4.1" (105 mm)
4.5" (115 mm)
4.9" (125 mm)
D8L
5.1" (130 mm)
5.5" (140 mm)
5.9" (150 mm)
D8N, D8R, 578, 583R
4.1" (105 mm)
4.5" (115 mm)
4.9" (125 mm)
D9N, D9R
4.7" (120 mm)
5.1" (130 mm)
5.5" (140 mm)
D9L, D10N, D10R, 589
5.7" (145 mm)
6.1" (155 mm)
6.5" (165 mm)
D10, D11N, D11R
6.1" (155 mm)
6.5" (165 mm)
6.9" (175 mm)
Target
Maximum
Chart 2
Proper Track Sag
Machines With Carrier Rollers
MODEL
Minimum
D4H, D5M, D5N, 561H, 561M, 561N
1.0" (25 mm)
1.4" (35 mm)
1.8" (45 mm)
D5H, D6M, D6N
1.8" (45 mm)
2.2" (55 mm)
2.6" (65 mm)
D6H, D6R
1.8" (45 mm)
2.2" (55 mm)
2.6" (65 mm)
D7H, D7R, 572R
2.2" (55 mm)
2.6" (65 mm)
3.0" (75 mm)
D8L, D8N, D8R, 578, 583R
2.2" (55 mm)
2.6" (65 mm)
3.0" (75 mm)
D9N, D9R
2.2" (55 mm)
2.6" (65 mm)
3.0" (75 mm)
D9L, D10N, D10R, 589
2.4" (60 mm)
2.8" (70 mm)
3.2" (80 mm)
D10, D11N, D11R
2.6" (65 mm)
3.0" (75 mm)
3.4" (85 mm)
108
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Page 109

TRACK ADJUSTMENTS
Chart 3
Track Roller Frame Extension Specifications
Model
Serial Numbers
Maximum Length of Exposed Tube

Inches
Millimeters
D4H
3.9
(100)
D5H
4.4
(112)
D5M LGP, D5N LGP
3.5
(88.5)
D5M XL, D5N XL
3.6
(91.7)
D6M LGP, D5N LGP
4.3
(108.2)
D6M XL, D5N XL
4.0
(102.4)
D6H XL
6.0
(153.5)
D6H LGP
6.2
(156.8)
D6H, D6H XR
6.4
(161.8)
D6R XW
(AEP)
5.7
(144.2)
D6R XL
(4MN00504 & UP) (5LN02766 & UP)
5.7
(144.2)
D6R XL
(4MN00001-4MN00503) (5LN00001-5LN02765)
6.0
(153.5)
D6R LGP
(8LN0529 & UP) (9PN1579 & UP) (ACJ) (ADE)
5.6
(142.5)
D6R LGP
(8LN0001-8LN0528) (9PN0001-9PN1578)
6.0
(151.8)
D6R XR
(6JN00416 & UP) (7KN00451 & UP)
5.8
(147.5)
D6R XR
(6JN00001-00415) (7KN0000-7KN00450)
6.2
(156.8)
D6R
(2YN00545 & UP) (3ZN00763 & UP) (AFM) (AEM)
5.8
(147.5)
D6R
(2YN00001-2YN00544) (3ZN00001-3ZN00762)
6.2
(156.8)
D7H LGP
5.0
(127)
D7H, D7H XR
5.0
(126)
D7R LGP
5.4
(136.5)
D7R, D7R XR
5.4
(136)
D8L
6.5
(165)
D8N
(9TC) (5TC)
5.6
(142)
D8R
(6YZ) (7XM05094 & UP) (7XM)
6.0
(152)
D8R
(7XM00001 - 7XM05093)
5.6
(142)
D9L
6.3
(160)
D9N
5.9
(150)
D9R
(8BL01422 - UP) (7TL01212 - UP)
7.4
(189)
D9R
(8BL00001 - 8BL01421) (7TL00001 - 7TL01211)
5.9
(150)
D10
7.0
(178)
D10N
(2YD00516-UP)
6.8
(173)
D10N
(2YD00001-2YD00515)
5.8
(148)
D10R
7.6
(194)
D11N
7.0
(178)
D11R
7.8
(198)
109
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D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Links
Heavy Duty Track
Rotating Bushing Track
108-0947 & 48
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
Undercarriage Code: 1108, 111, 1121, 1122, 1208, 121, 124, 125, 1251, 128, 129, 1291
110
02.Elev.(110-145)
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D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Links
6Y9261 & 62
Depth Gauge
Inches
(mm)
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
Undercarriage Code: 110, 11002, 1101, 11012, 120, 12002, 1201, 12012, 1248, 12482
111
02.Elev.(110-145)
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Page 112

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Bushings for Heavy Duty Track
Caliper
Inches
(mm)
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
NOTE: DO NOT USE DEPTH GAUGE UNTIL BUSHINGS HAVE BEEN TURNED.
112
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D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Bushings for Rotating Bushing Track
Caliper
Inches
(mm)
% Worn
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
113
02.Elev.(110-145)
7/11/03
3:43 PM
Page 114

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Bushings for Sealed & Lubricated Track

Large Stepped Bushing
Caliper
Inches
(mm)
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
Undercarriage Code: 11002, 11012, 12002, 12012, 12482

114
02.Elev.(110-145)
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Page 115

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)

Small Stepped Bushing
Allowable Wear
Lesser
Greater
% Worn
% Worn
Caliper
Inches
(mm)
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)

115
02.Elev.(110-145)
7/11/03
3:43 PM
Page 116

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Shoes
Extreme Service
.50" (12.7 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
Undercarriage Code: 110, 11002, 1101, 11012, 1108, 111, 1121,

1122, 120, 12002, 1201, 12012, 1208, 121,
124, 1248, 12482, 125, 1251, 128, 129, 1291
116
02.Elev.(110-145)
7/11/03
3:43 PM
Page 117

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Shoes
Moderate Service
.43" (11 mm)
.88" (22.4 mm)

Depth Gauge
Inches
(mm)
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

1122, 120, 12002, 1201, 12012, 1208, 121,
124, 1248, 12482, 125, 1251, 128, 129, 1291
117
02.Elev.(110-145)
7/11/03
3:43 PM
Page 118

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

1122, 120, 12002, 1201, 12012, 1208, 121,
124, 1248, 12482, 125, 1251, 128, 129, 1291
118
02.Elev.(110-145)
7/11/03
3:43 PM
Page 119

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Idlers
Extended Life Idler
5.76" (146.4 mm)
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Flange width: 2.68" (68 mm)
Undercarriage Code: 1122, 1251, 129

119
02.Elev.(110-145)
7/11/03
3:43 PM
Page 120

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Idlers
Original Idler
5.31" (135 mm)
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Undercarriage Code: 110, 11002, 1101, 11012, 1108, 111,

1121, 120, 12002, 1201, 12012, 1208,
121, 124, 1248, 12482, 125, 128, 1291
120
02.Elev.(110-145)
7/11/03
3:43 PM
Page 121

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Carrier Rollers
Use with 108-0947 & 48 Heavy Duty and Rotating Bushing Track
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
4.94
4.88
4.82
4.76
4.70
4.64
4.58
4.52
4.46
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
(125.5)
(124.0)
(122.5)
(121.0)
(119.5)
(118.0)
(116.5)
(115.0)
(113.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
0.94
0.91
0.88
0.85
0.82
0.79
0.76
0.73
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
(23.9)
(23.1)
(22.4)
(21.6)
(20.8)
(20.1)
(19.3)
(18.5)
121
02.Elev.(110-145)
7/11/03
3:43 PM
Page 122

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Carrier Rollers
Use with 6Y Sealed and Lubricated Track
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
122
02.Elev.(110-145)
7/11/03
3:43 PM
Page 123

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Rollers with End Collars

Use with Heavy Duty or Rotating Bushing Track
108-0947 & 48 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
5.29
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
Flange diameter is 7.83" (199 mm)
123
02.Elev.(110-145)
7/11/03
3:43 PM
Page 124

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)

Use with Sealed & Lubricated Track
6Y9261 & 62 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
5.29
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
Undercarriage Code: 1101, 11012, 1201, 12012, 1248, 12482

124
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 125

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Tall Flange Track Rollers with End Collars

108-0947 & 48 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
5.29
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152
156
160
164
168
172
176
180
Depth Gauge
Inches
(mm)
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)

125
02.Elev.(110-145)
7/11/03
3:43 PM
Page 126

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Track Rollers with Retainers

108-0947 & 48 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
5.29
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
Undercarriage Code: 1108, 1208

126
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 127

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)

6Y9261 & 62 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
5.29
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
New flange diameter is 7.80" (198 mm)
Undercarriage Code: 110, 11002, 120, 12002

127
02.Elev.(110-145)
7/11/03
3:43 PM
Page 128

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Sprockets
Use with:
Heavy Duty Track
Sealed and Lubricated Track with Large Bushings
Tape Measure
Inches
(mm)
7.50
7.45
7.40
7.35
7.30
7.25
7.20
7.15
7.10
7.05
7.00
6.95
6.90
6.85
6.80
6.75
6.70
6.65
6.60
6.55
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
(184.0)
(183.0)
(181.5)
(180.5)
(179.0)
(178.0)
(176.5)
(175.5)
(174.0)
(172.5)
(171.5)
(171.5)
(169.0)
(167.5)
(166.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
NOTE: Measure across 3 teeth
Undercarriage Code: 11002, 11012, 1108, 111, 1121, 1122, 12002, 12012,
1208, 121, 124, 12482, 125, 1251, 128, 129, 1291
128
02.Elev.(110-145)
7/11/03
3:43 PM
Page 129

D4H, D5M, D5N, 561H, 561M, 561N 6.75" (171.5 mm)
Sprockets
Use with Sealed and Lubricated Track with Small Bushings
Tape Measure
Inches
(mm)
7.60
7.55
7.50
7.45
7.40
7.35
7.30
7.25
7.20
7.15
7.10
7.05
7.00
6.95
6.90
6.85
6.80
6.75
6.70
6.65
6.60
6.55
(193.0)
(192.0)
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
(184.0)
(183.0)
(181.5)
(180.5)
(179.0)
(178.0)
(176.5)
(175.5)
(174.0)
(172.5)
(171.5)
(170.0)
(169.0)
(167.5)
(166.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120

129
02.Elev.(110-145)
7/11/03
3:43 PM
Page 130

D5H, D6M, D6N, 517 7.50" (190 mm)
Track Links
Heavy Duty Track
106-1625 & 26
Depth Gauge
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
130
02.Elev.(110-145)
7/11/03
3:43 PM
Page 131

D5H, D6M, D6N, 517 7.50" (190 mm)
Track Links
3T8405 & 06
6Y9267 & 68
Depth Gauge
Inches
(mm)
4.33
4.31
4.29
4.27
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)

131
02.Elev.(110-145)
7/11/03
3:43 PM
Page 132

D5H, D6M, D6N, 517 7.50" (190 mm)

Caliper
Inches
(mm)
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
132
02.Elev.(110-145)
7/11/03
3:43 PM
Page 133

D5H, D6M, D6N, 517 7.50" (190 mm)

Caliper
Inches
(mm)
% Worn
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
133
02.Elev.(110-145)
7/11/03
3:43 PM
Page 134

D5H, D6M, D6N, 517 7.50" (190 mm)
Caliper
Inches
(mm)
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61

134
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 135

D5H, D6M, D6N, 517 7.50" (190 mm)
Track Shoes
Extreme Service
.55" (14 mm)
1.14" (29 mm)

Depth Gauge
Inches
(mm)
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
Undercarriage Code: 132, 133, 1338, 137, 140, 1408, 141, 1411, 144, 146, 1461, 280, 281
135
02.Elev.(110-145)
7/11/03
3:43 PM
Page 136

D5H, D6M, D6N, 517 7.50" (190 mm)
Track Shoes
Moderate Service
.51" (13 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
136
02.Elev.(110-145)
7/11/03
3:43 PM
Page 137

D5H, D6M, D6N, 517 7.50" (190 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Undercarriage Code: 132, 133, 1338, 137, 140, 1408, 141, 1411, 144, 146, 1461
137
02.Elev.(110-145)
7/11/03
3:43 PM
Page 138

D5H, D6M, D6N, 517 7.50" (190 mm)
Idlers
Extended Life Idler
6.80" (172.8 mm)

Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
NOTE: Ultrasonic measurement is to determine

flange wear only.

138
Center Flange Wear

Inches
(mm)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 139

D5H, D6M, D6N, 517 7.50" (190 mm)
Idlers
Original Idler
6.26" (159 mm)

Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)

flange wear only.
139
02.Elev.(110-145)
7/11/03
3:43 PM
Page 140

D5H, D6M, D6N, 517 7.50" (190 mm)
Carrier Rollers
Use with 1061625 & 26 Heavy Duty and Rotating Bushing Track
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
5.19
5.15
5.11
5.07
5.03
4.99
4.95
4.91
4.87
4.83
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
(131.0)
(130.0)
(129.0)
(128.0)
(126.5)
(125.5)
(124.5)
(123.5)
(122.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
140
02.Elev.(110-145)
7/11/03
3:43 PM
Page 141

D5H, D6M, D6N, 517 7.50" (190 mm)
Carrier Rollers
Use with 3T Sealed and Lubricated Track
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)

141
02.Elev.(110-145)
7/11/03
3:43 PM
Page 142

D5H, D6M, D6N, 517 7.50" (190 mm)

106-1625 & 26 Links
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
Ultrasonic
Inches
(mm)
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
Undercarriage Code: 137, 140, 141, 1411, 144, 146, 1461, 280, 281
142
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 143

D5H, D6M, D6N, 517 7.50" (190 mm)

Use with Sealed and Lubricated Track
6Y9267 & 68 Links
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
Ultrasonic
Inches
(mm)
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)

143
02.Elev.(110-145)
7/11/03
3:43 PM
Page 144

D5H, D6M, D6N, 517 7.50" (190 mm)

106-1625 & 26 Links
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
160
163
166
169
172
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)

144
Ultrasonic
Inches
(mm)
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
02.Elev.(110-145)
7/11/03
3:43 PM
Page 145

D5H, D6M, D6N, 517 7.50" (190 mm)

106-1625 & 26 Links
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
NOTE: New flange diameter is 8.94" (227 mm)
Undercarriage Code: 1338

145
03.Elev.(146-197)
7/11/03
3:44 PM
Page 146

D5H, D6M, D6N, 517 7.50" (190 mm)

6Y9267 & 68 Links
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)

146
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 147

D5H, D6M 7.50" (190 mm)
Sprockets
Inches
Tape Measure
(mm)
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
7.80
7.75
7.70
7.65
7.60
7.55
7.50
7.45
7.40
7.35
7.30
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)
(198.0)
(197.0)
(195.5)
(194.5)
(193.0)
(192.0)
(190.5)
(189.0)
(188.0)
(186.5)
(185.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
147
03.Elev.(146-197)
7/11/03
3:44 PM
Page 148

D6H, D6R, 527 8.00" (203.2 mm)
Track Links
Heavy Duty Track
8E7405 & 06
195-6515 & 16
Depth Gauge
Inches
(mm)
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
Undercarriage Code: 153, 157, 158, 1581, 163, 290, 2901, 291
148
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 149

D6H, D6R, 527 8.00" (203.2 mm)
Track Links
8E2355-56
Depth Gauge
Inches
(mm)
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)

149
03.Elev.(146-197)
7/11/03
3:44 PM
Page 150

D6H, D6R, 527 8.00" (203.2 mm)

Use with 8E7405 & 06 Links
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
Undercarriage Code: 153, 157, 158, 1581, 163, 290, 291

150
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 151

D6H, D6R, 527R 8.00" (203.2 mm)

Use on 527 with Optional Large Diameter Bushing
Caliper
Inches
(mm)
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
5
10
15
20
25
30
35
40
45
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
Depth Gauge
Inches
(mm)
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
(94.0)
(93.5)
(93.0)
(92.5)
(91.9)
(91.4)
(90.9)
(90.4)
(89.9)
(89.4)
(88.9)
(88.4)
(87.9)
(87.4)
(86.9)
(86.4)
(85.9)
(85.3)
(84.8)
(84.3)
(83.8)
(83.3)
(82.8)
(82.3)
(81.8)
(81.3)
(80.8)
(80.3)
(79.8)
(79.2)
(78.7)
(78.2)
(77.7)
(77.2)
(76.7)

151
03.Elev.(146-197)
7/11/03
3:44 PM
Page 152

D6H, D6R, 527 8.00" (203.2 mm)

Use with 195-6515 & 16 or 8E Links
Caliper
Inches
(mm)
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
% Worn
0
4
8
12
16
20
24
28
32
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05

152
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 153

D6H, D6R, 527 8.00" (203.2 mm)

Use with 8E2355 & 56
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)

153
03.Elev.(146-197)
7/11/03
3:44 PM
Page 154

D6H, D6R, 527 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.55
3.50
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(90.2)
(88.9)
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
154
03.Elev.(146-197)
7/11/03
3:44 PM
Page 155

D6H, D6R, 527 8.00" (203.2 mm)
Track Shoes
Moderate Service
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
155
03.Elev.(146-197)
7/11/03
3:44 PM
Page 156

D6H, D6R, 527 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
Low Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
156
03.Elev.(146-197)
7/11/03
3:44 PM
Page 157

D6H, D6R, 527 8.00" (203.2 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

157
03.Elev.(146-197)
7/11/03
3:44 PM
Page 158

D6H, D6R, 527 8.00" (203.2 mm)
Idlers
Extended Life Idler
Has circulator side plate indentations
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.

158
Center Flange Wear

Inches
(mm)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 159

D6H, D6R, 527 8.00" (203.2 mm)
Idlers
Original Idler
Has no side plate indentations
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.
159
03.Elev.(146-197)
7/11/03
3:44 PM
Page 160

D6H, D6R, 527 8.00" (203.2 mm)
Carrier Rollers
Use with 8E7405 & 06 or 195-6515 & 16 Heavy Duty and Rotating Bushing Track
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
160
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 161

D6H, D6R, 527 8.00" (203.2 mm)
Carrier Rollers
Use with 8E2355 & 56 Sealed & Lubricated Track
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)

161
03.Elev.(146-197)
7/11/03
3:44 PM
Page 162

D6H, D6R, 527 8.00" (203.2 mm)
Track Rollers
195-6515 & 16 or 8E7405 & 06 Links
Caliper
Inches
(mm)
% Worn
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
162
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 163

D6H, D6R, 527 8.00" (203.2 mm)
Tall Flange Track Rollers

Use with Heavy Duty and Rotating Bushing Track
195-6515 & 16 or 8E7405 & 06 Links
Caliper
Inches
(mm)
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
160
163
166
169
172
175
178
181
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
(49.0)
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
Flange diameter is 9.82" (249.5 mm)

163
03.Elev.(146-197)
7/11/03
3:44 PM
Page 164

D6H, D6R, 527 8.00" (203.2 mm)
Track Rollers
8E2355 & 56 Links
Caliper
Inches
(mm)
% Worn
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)

164
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
03.Elev.(146-197)
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3:44 PM
Page 165

D6H, D6R, 527 8.00" (203.2 mm)
Sprockets
Not for use on 527 with Optional Large Diameter Bushing
Tape Measure
Inches
(mm)
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
7.80
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)
(198.0)
% Worn
0
7
14
21
28
35
42
49
55
60
65
70
75
80
85
90
95
100
105
110
115
120
165
03.Elev.(146-197)
7/11/03
3:44 PM
Page 166

D6H, D6R, 527 8.00" (203.2 mm)
Sprockets
Use only with 527 Optional Large Diameter Bushing
Tape Measure
Inches
(mm)
8.55
8.50
8.45
8.40
8.35
8.30
8.25
8.20
8.15
8.10
8.05
8.00
7.95
7.90
7.85
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
(209.5)
(208.5)
(207.0)
(205.5)
(204.5)
(203.0)
(202.0)
(200.5)
(199.5)

166
% Worn
0
10
20
30
40
50
60
68
76
84
92
100
108
116
124
03.Elev.(146-197)
7/11/03
3:44 PM
Page 167

NOTES
167
03.Elev.(146-197)
7/11/03
3:44 PM
Page 168

D7H, D7R, 572R 8.50" (215.9 mm)
Track Links
Heavy Duty Track
6I9239 & 40
Depth Gauge
Inches
(mm)
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
168
03.Elev.(146-197)
7/11/03
3:44 PM
Page 169

D7H, D7R, 572R 8.50" (215.9 mm)
Track Links
9G2417 & 18
Depth Gauge
Inches
(mm)
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)

169
03.Elev.(146-197)
7/11/03
3:44 PM
Page 170

D7H, D7R, 572R 8.50" (215.9 mm)
Caliper
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
Depth Gauge
Inches
(mm)
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
170
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 171

D7H, D7R, 572R 8.50" (215.9 mm)

Caliper
Inches
(mm)
% Worn
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
0
4
8
12
16
20
24
28
32
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
Depth Gauge
Inches
(mm)
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
171
03.Elev.(146-197)
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Page 172

D7H, D7R, 572R 8.50" (215.9 mm)
Caliper
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
Depth Gauge
Inches
(mm)
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30

172
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 173

D7H, D7R, 572R 8.50" (215.9 mm)
Track Shoes
Extreme Service
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
173
03.Elev.(146-197)
7/11/03
3:44 PM
Page 174

D7H, D7R, 572R 8.50" (215.9 mm)
Track Shoes
Moderate Service
.56" (14.2 mm)
1.09" (27.8 mm)

Depth Gauge
Inches
(mm)
2.75
(70.0)
2.70
(68.5)
2.65
(67.5)
2.60
(66.0)
2.55
(65.0)
2.50
(63.5)
2.45
(62.0)
2.40
(61.0)
2.35
(59.5)
2.30
(58.5)
2.25
(57.0)
2.20
(56.0)
2.15
(54.5)
2.10
(53.5)
2.05
(52.0)
2.00
(51.0)
1.95
(49.5)
1.90
(48.5)
1.85
(47.0)
1.80
(45.5)
1.75
(44.5)
1.70
(43.0)
1.65
(42.0)
1.60
(40.5)
1.55
(39.5)
1.50
(38.0)
1.45
(37.0)
1.40
(35.5)
1.35
(34.5)
1.30
(33.0)
1.25
(32.0)
1.20
(30.5)
1.15
(29.0)
1.10
(28.0)
1.05
(26.5)
1.00
(25.5)
0.95
(24.0)
0.90
(23.0)
0.85
(21.5)
0.80
(20.5)
0.75
(19.0)
0.70
(18.0)
0.65
(16.5)
0.60
(15.0)
0.55
(14.0)
0.50
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.30
(83.8)
3.25
(82.6)
3.20
(81.3)
3.15
(80.0)
3.10
(78.7)
3.05
(77.5)
3.00
(76.2)
2.95
(74.9)
2.90
(73.7)
2.85
(72.4)
2.80
(71.1)
2.75
(69.9)
2.70
(68.6)
2.65
(67.3)
2.60
(66.0)
2.55
(64.8)
2.50
(63.5)
2.45
(62.2)
2.40
(61.0)
2.35
(59.7)
2.30
(58.4)
2.25
(57.2)
2.20
(55.9)
2.15
(54.6)
2.10
(53.3)
2.05
(52.1)
2.00
(50.8)
1.95
(49.5)
1.90
(48.3)
1.85
(47.0)
1.80
(45.7)
1.75
(44.5)
1.70
(43.2)
1.65
(41.9)
1.60
(40.6)
1.55
(39.4)
1.50
(38.1)
1.45
(36.8)
1.40
(35.6)
1.35
(34.3)
1.30
(33.0)
1.25
(31.8)
1.20
(30.5)
1.15
(29.2)
1.10
(27.9)
1.05
(26.7)
174
03.Elev.(146-197)
7/11/03
3:44 PM
Page 175

D7H, D7R, 572R 8.50" (215.9 mm)
Track Shoes
Double Grouser
.61" (15.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
175
03.Elev.(146-197)
7/11/03
3:44 PM
Page 176

D7H, D7R, 572R 8.50" (215.9 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
176
03.Elev.(146-197)
7/11/03
3:44 PM
Page 177

D7H, D7R, 572R 8.50" (215.9 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)
NOTE: When measuring with the Ultrasonic Wear Indicator, measure in the center of the full length grouser.
177
03.Elev.(146-197)
7/11/03
3:44 PM
Page 178

D7H, D7R, 572R 8.50" (215.9 mm)
Idlers
Extended Life Idler
Cast
Depth Gauge
Inches
(mm)
% Worn
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

178
03.Elev.(146-197)
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D7H, D7R, 572R 8.50" (215.9 mm)
Idlers
Original Idler
Fabricated
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
NOTE: Ultrasonic measurement is to determine flange

wear only. Use ultrasonic only on fabricated idlers.
179
03.Elev.(146-197)
7/11/03
3:44 PM
Page 180

D7H, D7R, 572R 8.50" (215.9 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
180
03.Elev.(146-197)
7/11/03
3:44 PM
Page 181

D7H, D7R, 572R 8.50" (215.9 mm)
Carrier Rollers
Use with Sealed and Lubricated Track
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)

181
03.Elev.(146-197)
7/11/03
3:44 PM
Page 182

D7H, D7R, 572R 8.50" (215.9 mm)

6I9239 & 40 Links
Caliper
Inches
(mm)
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
1.75
1.77
1.79
1.81
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90

182
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 183

D7H, D7R, 572R 8.50" (215.9 mm)

9G2417 & 18 Links
Caliper Depth Gauge

Inches
(mm)
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
% Worn
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
Ultrasonic
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
1.75
1.77
1.79
1.81
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)

183
03.Elev.(146-197)
7/11/03
3:44 PM
Page 184

D7H, D7R, 572R 8.50" (215.9 mm)

Use with Heavy Duty and Rotating Bushing Track
6I9239 & 40 Links
Caliper
Inches
(mm)
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
160
163
166
169
172
175
178
181
184
Depth Gauge
Inches
(mm)
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
1.94
1.96
1.98
2.00
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
(49.0)
(49.5)
(50.0)
(50.5)
(51.0)

184
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 185

D7H, D7R, 572R 8.50" (215.9 mm)

6I9239 & 40 Links
Caliper
Inches
(mm)
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
1.75
1.77
1.79
1.81
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
Ultrasonic
Inches
(mm)
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)

185
03.Elev.(146-197)
7/11/03
3:44 PM
Page 186

D7H, D7R, 572R 8.50" (215.9 mm)

9G2417 & 18 Links
Caliper
Inches
(mm)
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
1.67
1.69
1.71
1.73
1.75
1.77
1.79
1.81
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)

186
Ultrasonic
Inches
(mm)
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 187

D7H, D7R, 572R 8.50" (215.9 mm)
Sprockets
Tape Measure
Inches
(mm)
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.0)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
7
14
21
28
35
42
49
55
60
65
70
75
80
85
90
95
100
105
110
115
120
187
03.Elev.(146-197)
7/11/03
3:44 PM
Page 188

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Links
8E4505 & 06
8E4513 & 14
Depth Gauge
Inches
(mm)
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08

188
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 189

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Caliper
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
Depth Gauge
Inches
(mm)
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
3.94
3.93
3.92
3.91
3.90
3.89
3.88
3.87
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
(100.1)
(99.8)
(99.6)
(99.3)
(99.1)
(98.8)
(98.6)
(98.3)
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)

189
03.Elev.(146-197)
7/11/03
3:44 PM
Page 190

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Super Extreme Service
.83" (21 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10

190
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 191

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Extreme Service
Current
.75" (19 mm)
1.48" (37.6 mm)

Depth Gauge
Inches
(mm)
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.1)
(54.6)
(52.1)
(49.5)
(47.0)
(44.4)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)

191
03.Elev.(146-197)
7/11/03
3:44 PM
Page 192

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Extreme Service
Former
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

192
Ultrasonic
Inches
(mm)
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 193

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Moderate Service
Current
.65" (16.5 mm)
1.18" (30 mm)

Depth Gauge
Inches
(mm)
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)

193
03.Elev.(146-197)
7/11/03
3:44 PM
Page 194

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Moderate Service
Former
.56" (14.2 mm)
1.09" (27.8 mm)

Depth Gauge
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

194
Ultrasonic
Inches
(mm)
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
03.Elev.(146-197)
7/11/03
3:44 PM
Page 195

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)

195
03.Elev.(146-197)
7/11/03
3:44 PM
Page 196

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
% Worn
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

196
03.Elev.(146-197)
7/11/03
3:44 PM
Page 197

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)

197
04.Elev.(198-245)
7/11/03
3:45 PM
Page 198

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Rollers
Single Flange
Caliper
Inches
(mm)
% Worn
9.72
9.62
9.52
9.42
9.32
9.22
9.12
9.02
8.92
8.82
8.72
8.62
8.52
8.42
8.32
8.22
8.12
8.02
7.92
7.82
7.72
7.62
7.52
7.42
7.32
7.22
7.12
7.02
6.92
6.82
6.72
6.62
6.52
6.42
(247.0)
(244.5)
(242.0)
(239.5)
(236.5)
(234.0)
(231.5)
(229.0)
(226.5)
(224.0)
(221.5)
(219.0)
(216.5)
(214.0)
(211.5)
(209.0)
(206.0)
(203.5)
(201.0)
(198.5)
(196.0)
(193.5)
(191.0)
(188.5)
(186.0)
(183.5)
(181.0)
(178.5)
(176.0)
(173.0)
(170.5)
(168.0)
(165.5)
(163.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
Depth Gauge
Inches
(mm)
0.55
0.60
0.65
0.70
0.75
0.80
0.85
0.90
0.95
1.00
1.05
1.10
1.15
1.20
1.25
1.30
1.35
1.40
1.45
1.50
1.55
1.60
1.65
1.70
1.75
1.80
1.85
1.90
1.95
2.00
2.05
2.10
2.15
2.20
(14.0)
(15.0)
(16.5)
(18.0)
(19.0)
(20.5)
(21.5)
(23.0)
(24.0)
(25.5)
(26.5)
(28.0)
(29.0)
(30.5)
(32.0)
(33.0)
(34.5)
(35.5)
(37.0)
(38.0)
(39.5)
(40.5)
(42.0)
(43.0)
(44.5)
(45.5)
(47.0)
(48.5)
(49.5)
(51.0)
(52.0)
(53.5)
(54.5)
(56.0)
Ultrasonic
Inches
(mm)
2.48
2.43
2.38
2.33
2.28
2.23
2.18
2.13
2.08
2.03
1.98
1.93
1.88
1.83
1.78
1.73
1.68
1.63
1.58
1.53
1.48
1.43
1.38
1.33
1.28
1.23
1.18
1.13
1.08
1.03
0.98
0.93
0.88
0.83

198
(63.0)
(61.7)
(60.5)
(59.2)
(57.9)
(56.6)
(55.4)
(54.1)
(52.8)
(51.6)
(50.3)
(49.0)
(47.8)
(46.5)
(45.2)
(43.9)
(42.7)
(41.4)
(40.1)
(38.9)
(37.6)
(36.3)
(35.1)
(33.8)
(32.5)
(31.2)
(30.0)
(28.7)
(27.4)
(26.2)
(24.9)
(23.6)
(22.4)
(21.1)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 199

D8L, D8N, D8R, 578, 583R 8.50" (215.9 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
9.49
9.39
9.29
9.19
9.09
8.99
8.89
8.79
8.69
8.59
8.49
8.39
8.29
8.19
8.09
7.99
7.89
7.79
7.69
7.59
7.49
7.39
7.29
7.19
7.09
6.99
6.89
6.79
6.69
6.59
6.49
(241.0)
(238.5)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(220.5)
(218.0)
(215.5)
(213.0)
(210.5)
(208.0)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
(193.0)
(190.0)
(187.5)
(185.0)
(182.5)
(180.0)
(177.5)
(175.0)
(172.5)
(170.0)
(167.5)
(165.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
Depth Gauge
Inches
(mm)
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
Ultrasonic
Inches
(mm)
2.37
2.32
2.27
2.22
2.17
2.12
2.07
2.02
1.97
1.92
1.87
1.82
1.77
1.72
1.67
1.62
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
(60.2)
(58.9)
(57.7)
(56.4)
(55.1)
(53.8)
(52.6)
(51.3)
(50.0)
(48.8)
(47.5)
(46.2)
(45.0)
(43.7)
(42.4)
(41.1)
(39.9)
(38.6)
(37.3)
(36.1)
(34.8)
(33.5)
(32.3)
(31.0)
(29.7)
(28.4)
(27.2)
(25.9)
(24.6)
(23.4)
(22.1)

199
04.Elev.(198-245)
7/11/03
3:45 PM
Page 200

D8N, D8R, 578, 583R 8.50" (215.9 mm)
Sprockets
Do not use with D8L
Tape Measure
Inches
(mm)
9.40
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120

200
04.Elev.(198-245)
7/11/03
3:45 PM
Page 201

D8L 8.50" (215.9 mm)
Sprockets
Use with D8L only
Tape Measure
Inches
(mm)
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
8.75
8.70
8.65
8.60
8.55
8.50
8.45
8.40
8.35
8.30
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
(222.5)
(221.0)
(219.5)
(218.5)
(217.0)
(216.0)
(214.5)
(213.5)
(212.0)
(211.0)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124

201
04.Elev.(198-245)
7/11/03
3:45 PM
Page 202

D9N, D9R 9.45" (240 mm)
Track Links
9W2743 & 44
7T2275 & 76
Depth Gauge
Inches
(mm)
6.53
6.51
6.49
6.47
6.45
6.43
6.41
6.39
6.37
6.35
6.33
6.31
6.29
6.27
6.25
6.23
6.21
6.19
6.17
6.15
6.13
6.11
6.09
6.07
6.05
6.03
6.01
5.99
5.97
5.95
5.93
5.91
5.89
5.87
5.85
5.83
5.81
5.79
5.77
5.75
5.73
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120

202
Ultrasonic
Inches
(mm)
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 203

D9N, D9R 9.45" (240 mm)
Caliper
Inches
(mm)
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
Depth Gauge
Inches
(mm)
4.35
4.34
4.33
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
3.94
3.93
3.92
3.91
3.90
3.89
3.88
3.87
3.86
3.85
(110.5)
(110.2)
(110.0)
(109.7)
(109.5)
(109.2)
(109.0)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
(100.1)
(99.8)
(99.6)
(99.3)
(99.1)
(98.8)
(98.6)
(98.3)
(98.0)
(97.8)

203
04.Elev.(198-245)
7/11/03
3:45 PM
Page 204

D9N, D9R 9.45" (240 mm)
Track Shoes
.83" (21 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

204
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 205

D9N, D9R 9.45" (240 mm)
Track Shoes
Extreme Service
.75" (19 mm)
1.61" (41 mm)

Depth Gauge
Inches
(mm)
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.1)
(54.6)
(52.1)
(49.5)
(47.0)
(44.4)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)

205
04.Elev.(198-245)
7/11/03
3:45 PM
Page 206

D9N, D9R 9.45" (240 mm)
Track Shoes
Moderate Service
.65" (16.5 mm)
1.15" (29.3 mm)

Depth Gauge
Inches
(mm)
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120

206
Ultrasonic
Inches
(mm)
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 207

D9N, D9R 9.45" (240 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.49
4.39
4.29
4.19
4.09
3.99
3.89
3.79
3.69
3.59
3.49
3.39
3.29
3.19
3.09
2.99
2.89
2.79
2.69
2.59
2.49
2.39
2.29
2.19
2.09
1.99
1.89
1.79
1.69
1.59
1.49
1.39
1.29
1.19
1.09
0.99
0.89
(114.0)
(111.5)
(108.9)
(106.4)
(103.8)
(101.3)
(98.8)
(96.2)
(93.7)
(91.1)
(88.6)
(86.1)
(83.5)
(81.0)
(78.4)
(75.9)
(73.4)
(70.8)
(68.3)
(65.7)
(63.2)
(60.7)
(58.1)
(55.6)
(53.0)
(50.5)
(48.0)
(45.4)
(42.9)
(40.3)
(37.8)
(35.3)
(32.7)
(30.2)
(27.6)
(25.1)
(22.6)

207
04.Elev.(198-245)
7/11/03
3:45 PM
Page 208

D9N, D9R 9.45" (240 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)

208
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
04.Elev.(198-245)
7/11/03
3:45 PM
Page 209

D9N, D9R 9.45" (240 mm)
Track Rollers
Single Flange
Caliper
Inches
(mm)
% Worn
10.23
10.13
10.03
9.93
9.83
9.73
9.63
9.53
9.43
9.33
9.23
9.13
9.03
8.93
8.83
8.73
8.63
8.53
8.43
8.33
8.23
8.13
8.03
7.93
7.83
7.73
7.63
7.53
7.43
7.33
7.23
7.13
7.03
6.93
6.83
6.73
6.63
6.53
6.43
(260.0)
(257.5)
(255.0)
(252.0)
(249.5)
(247.0)
(244.5)
(242.0)
(239.5)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(221.5)
(219.0)
(216.5)
(214.0)
(211.5)
(209.0)
(206.5)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(188.5)
(186.0)
(183.5)
(181.0)
(178.5)
(176.0)
(173.5)
(171.0)
(168.5)
(166.0)
(163.5)
0
5
10
15
20
25
30
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
Depth Gauge
Inches
(mm)
0.59
0.64
0.69
0.74
0.79
0.84
0.89
0.94
0.99
1.04
1.09
1.14
1.19
1.24
1.29
1.34
1.39
1.44
1.49
1.54
1.59
1.64
1.69
1.74
1.79
1.84
1.89
1.94
1.99
2.04
2.09
2.14
2.19
2.24
2.29
2.34
2.39
2.44
2.49
(15.0)
(16.5)
(17.5)
(19.0)
(20.0)
(21.5)
(22.5)
(24.0)
(25.0)
(26.5)
(27.5)
(29.0)
(30.0)
(31.5)
(33.0)
(34.0)
(35.5)
(36.5)
(38.0)
(39.0)
(40.5)
(41.5)
(43.0)
(44.0)
(45.5)
(46.5)
(48.0)
(49.5)
(50.5)
(52.0)
(53.0)
(54.5)
(55.5)
(57.0)
(58.0)
(59.5)
(60.5)
(62.0)
(63.0)
Ultrasonic
Inches
(mm)
2.74
2.69
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
(69.6)
(68.3)
(67.1)
(65.8)
(64.5)
(63.2)
(62.0)
(60.7)
(59.4)
(58.2)
(56.9)
(55.6)
(54.4)
(53.1)
(51.8)
(50.5)
(49.3)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)
(25.1)
(23.9)
(22.6)
(21.3)

209
04.Elev.(198-245)
7/11/03
3:45 PM
Page 210

D9N, D9R 9.45" (240 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
9.84
9.74
9.64
9.54
9.44
9.34
9.24
9.14
9.04
8.94
8.84
8.74
8.64
8.54
8.44
8.34
8.24
8.14
8.04
7.94
7.84
7.74
7.64
7.54
7.44
7.34
7.24
7.14
7.04
6.94
6.84
6.74
6.64
6.54
6.44
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(222.0)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(189.0)
(186.5)
(184.0)
(181.5)
(179.0)
(176.5)
(173.5)
(171.0)
(168.5)
(166.0)
(163.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
Depth Gauge
Inches
(mm)
0.78
0.83
0.88
0.93
0.98
1.03
1.08
1.13
1.18
1.23
1.28
1.33
1.38
1.43
1.48
1.53
1.58
1.63
1.68
1.73
1.78
1.83
1.88
1.93
1.98
2.03
2.08
2.13
2.18
2.23
2.28
2.33
2.38
2.43
2.48
(20.0)
(21.0)
(22.5)
(23.5)
(25.0)
(26.0)
(27.5)
(28.5)
(30.0)
(31.0)
(32.5)
(34.0)
(35.0)
(36.5)
(37.5)
(39.0)
(40.0)
(41.5)
(42.5)
(44.0)
(45.0)
(46.5)
(48.0)
(49.0)
(50.5)
(51.5)
(53.0)
(54.0)
(55.5)
(56.5)
(58.0)
(59.0)
(60.5)
(61.5)
(63.0)

210
Ultrasonic
Inches
(mm)
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
(64.5)
(63.2)
(62.0)
(60.7)
(59.4)
(58.2)
(56.9)
(55.6)
(54.4)
(53.1)
(51.8)
(50.5)
(49.3)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)
(25.1)
(23.9)
(22.6)
(21.3)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 211

D9N, D9R 9.45" (240 mm)
Sprockets
Tape Measure
Inches
(mm)
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
10.00
9.95
9.90
9.85
9.80
9.75
9.70
9.65
9.60
9.55
9.50
9.45
9.40
9.35
9.30
9.25
9.20
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
(254.0)
(252.5)
(251.5)
(250.0)
(249.0)
(247.5)
(246.5)
(245.0)
(244.0)
(242.5)
(241.5)
(240.0)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

211
04.Elev.(198-245)
7/11/03
3:45 PM
Page 212

D9L, 589 9.00" (228.6 mm)
Track Links
7T7629 & 30
7T4137 & 38
Depth Gauge
Inches
(mm)
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120

212
Ultrasonic
Inches
(mm)
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 213

D9L, 589 9.00" (228.6 mm)
Caliper
Inches
(mm)
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
Depth Gauge
Inches
(mm)
4.54
4.53
4.52
4.51
4.50
4.49
4.48
4.47
4.46
4.45
4.44
4.43
4.42
4.41
4.40
4.39
4.38
4.37
4.36
4.35
4.34
4.33
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
(115.3)
(115.1)
(114.8)
(114.6)
(114.3)
(114.0)
(113.8)
(113.5)
(113.3)
(113.0)
(112.8)
(112.5)
(112.3)
(112.0)
(111.8)
(111.5)
(111.3)
(111.0)
(110.7)
(110.5)
(110.2)
(110.0)
(109.7)
(109.5)
(109.2)
(109.0)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)

213
04.Elev.(198-245)
7/11/03
3:45 PM
Page 214

D9L, 589 9.00" (228.6 mm)
Track Shoes
Extreme Service
.83" (21 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

214
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
04.Elev.(198-245)
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3:45 PM
Page 215

D9L, 589 9.00" (228.6 mm)
Track Shoes
Moderate Service
.75" (19 mm)
1.54" (39 mm)

Depth Gauge
Inches
(mm)
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)

215
04.Elev.(198-245)
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3:45 PM
Page 216

D9L, 589 9.00" (228.6 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Flange width: 4.63" (117.5 mm)

216
04.Elev.(198-245)
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3:45 PM
Page 217

D9L, 589 9.00" (228.6 mm)
Track Rollers
Single Flange
Caliper
Inches
(mm)
% Worn
10.71
10.63
10.55
10.47
10.39
10.31
10.23
10.15
10.07
9.99
9.91
9.83
9.75
9.67
9.59
9.51
9.43
9.35
9.27
9.19
9.11
9.03
8.95
8.87
8.79
8.71
8.63
8.55
8.47
8.39
8.31
8.23
8.15
8.07
7.99
7.91
7.83
7.75
7.67
7.59
7.51
7.43
7.35
7.27
7.19
7.11
7.03
6.95
(272.0)
(270.0)
(268.0)
(266.0)
(264.0)
(262.0)
(260.0)
(258.0)
(256.0)
(253.5)
(251.5)
(249.5)
(247.5)
(245.5)
(243.5)
(241.5)
(239.5)
(237.5)
(235.5)
(233.5)
(231.5)
(229.5)
(227.5)
(225.5)
(223.5)
(221.0)
(219.0)
(217.0)
(215.0)
(213.0)
(211.0)
(209.0)
(207.0)
(205.0)
(203.0)
(201.0)
(199.0)
(197.0)
(195.0)
(193.0)
(191.0)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
160
163
Depth Gauge
Inches
(mm)
0.55
0.59
0.63
0.67
0.71
0.75
0.79
0.83
0.87
0.91
0.95
0.99
1.03
1.07
1.11
1.15
1.19
1.23
1.27
1.31
1.35
1.39
1.43
1.47
1.51
1.55
1.59
1.63
1.67
1.71
1.75
1.79
1.83
1.87
1.91
1.95
1.99
2.03
2.07
2.11
2.15
2.19
2.23
2.27
2.31
2.35
2.39
2.43
(14.0)
(15.0)
(16.0)
(17.0)
(18.0)
(19.0)
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.5)
(33.5)
(34.5)
(35.5)
(36.5)
(37.5)
(38.5)
(39.5)
(40.5)
(41.5)
(42.5)
(43.5)
(44.5)
(45.5)
(46.5)
(47.5)
(48.5)
(49.5)
(50.5)
(51.5)
(52.5)
(53.5)
(54.5)
(55.5)
(56.5)
(57.5)
(58.5)
(59.5)
(60.5)
(61.5)
Ultrasonic
Inches
(mm)
2.73
2.69
2.65
2.61
2.57
2.53
2.49
2.45
2.41
2.37
2.33
2.29
2.25
2.21
2.17
2.13
2.09
2.05
2.01
1.97
1.93
1.89
1.85
1.81
1.77
1.73
1.69
1.65
1.61
1.57
1.53
1.49
1.45
1.41
1.37
1.33
1.29
1.25
1.21
1.17
1.13
1.09
1.05
1.01
0.97
0.93
0.89
0.85
(69.3)
(68.3)
(67.3)
(66.3)
(65.3)
(64.3)
(63.2)
(62.2)
(61.2)
(60.2)
(59.2)
(58.2)
(57.2)
(56.1)
(55.1)
(54.1)
(53.1)
(52.1)
(51.1)
(50.0)
(49.0)
(48.0)
(47.0)
(46.0)
(45.0)
(43.9)
(42.9)
(41.9)
(40.9)
(39.9)
(38.9)
(37.8)
(36.8)
(35.8)
(34.8)
(33.8)
(32.8)
(31.8)
(30.7)
(29.7)
(28.7)
(27.7)
(26.7)
(25.7)
(24.6)
(23.6)
(22.6)
(21.6)

217
04.Elev.(198-245)
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3:45 PM
Page 218

D9L, 589 9.00" (228.6 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
10.23
10.15
10.07
9.99
9.91
9.83
9.75
9.67
9.59
9.51
9.43
9.35
9.27
9.19
9.11
9.03
8.95
8.87
8.79
8.71
8.63
8.55
8.47
8.39
8.31
8.23
8.15
8.07
7.99
7.91
7.83
7.75
7.67
7.59
7.51
7.43
7.35
7.27
7.19
7.11
7.03
6.95
(260.0)
(258.0)
(256.0)
(253.5)
(251.5)
(249.5)
(247.5)
(245.5)
(243.5)
(241.5)
(239.5)
(237.5)
(235.5)
(233.5)
(231.5)
(229.5)
(227.5)
(225.5)
(223.5)
(221.0)
(219.0)
(217.0)
(215.0)
(213.0)
(211.0)
(209.0)
(207.0)
(205.0)
(203.0)
(201.0)
(199.0)
(197.0)
(195.0)
(193.0)
(191.0)
(188.5)
(186.5)
(184.5)
(182.5)
(180.5)
(178.5)
(176.5)
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152
156
160
164
168
172
176
180
Depth Gauge
Inches
(mm)
0.78
0.82
0.86
0.90
0.94
0.98
1.02
1.06
1.10
1.14
1.18
1.22
1.26
1.30
1.34
1.38
1.42
1.46
1.50
1.54
1.58
1.62
1.66
1.70
1.74
1.78
1.82
1.86
1.90
1.94
1.98
2.02
2.06
2.10
2.14
2.18
2.22
2.26
2.30
2.34
2.38
2.42
(20.0)
(21.0)
(22.0)
(23.0)
(24.0)
(25.0)
(26.0)
(27.0)
(28.0)
(29.0)
(30.0)
(31.0)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
(48.5)
(49.5)
(50.5)
(51.5)
(52.5)
(53.5)
(54.5)
(55.5)
(56.5)
(57.5)
(58.5)
(59.5)
(60.5)
(61.5)

218
Ultrasonic
Inches
(mm)
2.49
2.45
2.41
2.37
2.33
2.29
2.25
2.21
2.17
2.13
2.09
2.05
2.01
1.97
1.93
1.89
1.85
1.81
1.77
1.73
1.69
1.65
1.61
1.57
1.53
1.49
1.45
1.41
1.37
1.33
1.29
1.25
1.21
1.17
1.13
1.09
1.05
1.01
0.97
0.93
0.89
0.85
(63.2)
(62.2)
(61.2)
(60.2)
(59.2)
(58.2)
(57.2)
(56.1)
(55.1)
(54.1)
(53.1)
(52.1)
(51.1)
(50.0)
(49.0)
(48.0)
(47.0)
(46.0)
(45.0)
(43.9)
(42.9)
(41.9)
(40.9)
(39.9)
(38.9)
(37.8)
(36.8)
(35.8)
(34.8)
(33.8)
(32.8)
(31.8)
(30.7)
(29.7)
(28.7)
(27.7)
(26.7)
(25.7)
(24.6)
(23.6)
(22.6)
(21.6)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 219

D9L, 589 9.00" (228.6 mm)
Sprockets
Tape Measure
Inches
(mm)
9.85
9.80
9.75
9.70
9.65
9.60
9.55
9.50
9.45
9.40
9.35
9.30
9.25
9.20
9.15
9.10
9.05
9.00
8.95
8.90
8.85
8.80
(250.0)
(249.0)
(247.5)
(246.5)
(245.0)
(244.0)
(242.5)
(241.5)
(240.0)
(239.0)
(237.5)
(236.0)
(235.0)
(233.5)
(232.5)
(231.0)
(230.0)
(228.5)
(227.5)
(226.0)
(225.0)
(223.5)
% Worn
0
7
14
21
28
35
42
49
55
60
65
70
75
80
85
90
95
100
105
110
115
120

219
04.Elev.(198-245)
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3:45 PM
Page 220

D10N, D10R 10.25" (260.4 mm)
Track Links
9W5265 & 66
7T0715 & 16
Depth Gauge
Inches
(mm)
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120

220
Ultrasonic
Inches
(mm)
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 221

D10N, D10R 10.25" (260.4 mm)
Caliper
Inches
(mm)
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(92.0)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.7)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
Depth Gauge
Inches
(mm)
4.86
4.85
4.84
4.83
4.82
4.81
4.80
4.79
4.78
4.77
4.76
4.75
4.74
4.73
4.72
4.71
4.70
4.69
4.68
4.67
4.66
4.65
4.64
4.63
4.62
4.61
4.60
4.59
4.58
4.57
4.56
4.55
4.54
4.53
4.52
4.51
4.50
4.49
4.48
4.47
4.46
4.45
4.44
4.43
4.42
4.41
4.40
4.39
4.38
4.37
(123.5)
(123.2)
(123.0)
(122.7)
(122.5)
(122.2)
(122.0)
(121.7)
(121.5)
(121.2)
(121.0)
(120.7)
(120.5)
(120.2)
(119.9)
(119.7)
(119.4)
(119.2)
(118.9)
(118.7)
(118.4)
(118.2)
(117.9)
(117.7)
(117.4)
(117.2)
(116.9)
(116.6)
(116.4)
(116.1)
(115.9)
(115.6)
(115.4)
(115.1)
(114.9)
(114.6)
(114.4)
(114.1)
(113.8)
(113.6)
(113.3)
(113.1)
(112.8)
(112.6)
(112.3)
(112.1)
(111.8)
(111.6)
(111.3)
(111.1)

221
04.Elev.(198-245)
7/11/03
3:45 PM
Page 222

D10N, D10R 10.25" (260.4 mm)
Track Shoes
.89" (22.5 mm)
1.97" (50 mm)

Depth Gauge
Inches
(mm)
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(101.5)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

222
Ultrasonic
Inches
(mm)
4.85
4.75
4.65
4.55
4.45
4.35
4.25
4.15
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(123.2)
(120.7)
(118.1)
(115.6)
(113.0)
(110.5)
(108.0)
(105.4)
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)
(29.2)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 223

D10N, D10R 10.25" (260.4 mm)
Track Shoes
Extreme Service
.81" (20.5 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)

223
04.Elev.(198-245)
7/11/03
3:45 PM
Page 224

D10N, D10R 10.25" (260.4 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
NOTE: Flange width: 5.24" (133 mm)

224
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
04.Elev.(198-245)
7/11/03
3:45 PM
Page 225

D10N, D10R 10.25" (260.4 mm)
Track Rollers
Single Flange
Caliper
Inches
(mm)
% Worn
10.94
10.84
10.74
10.64
10.54
10.44
10.34
10.24
10.14
10.04
9.94
9.84
9.74
9.64
9.54
9.44
9.34
9.24
9.14
9.04
8.94
8.84
8.74
8.64
8.54
8.44
8.34
8.24
8.14
8.04
7.94
7.84
7.74
7.64
7.54
7.44
7.34
7.24
7.14
7.04
6.94
(278.0)
(275.5)
(273.0)
(270.5)
(267.5)
(265.0)
(262.5)
(260.0)
(257.5)
(255.0)
(252.5)
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.0)
(234.5)
(232.0)
(229.5)
(227.0)
(224.5)
(222.0)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.0)
(201.5)
(199.0)
(196.5)
(194.0)
(191.5)
(189.0)
(186.5)
(184.0)
(181.5)
(179.0)
(176.5)
0
5
10
15
20
25
30
35
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
Depth Gauge
Inches
(mm)
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
2.57
2.62
2.67
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)
(65.5)
(66.5)
(68.0)
Ultrasonic
Inches
(mm)
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)

225
04.Elev.(198-245)
7/11/03
3:45 PM
Page 226

D10N, D10R 10.25" (260.4 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
10.55
10.45
10.35
10.25
10.15
10.05
9.95
9.85
9.75
9.65
9.55
9.45
9.35
9.25
9.15
9.05
8.95
8.85
8.75
8.65
8.55
8.45
8.35
8.25
8.15
8.05
7.95
7.85
7.75
7.65
7.55
7.45
7.35
7.25
7.15
7.05
6.95
(268.0)
(265.5)
(263.0)
(260.5)
(258.0)
(255.5)
(252.5)
(250.0)
(247.5)
(245.0)
(242.5)
(240.0)
(237.5)
(235.0)
(232.5)
(230.0)
(227.5)
(225.0)
(222.5)
(219.5)
(217.0)
(214.5)
(212.0)
(209.5)
(207.0)
(204.5)
(202.0)
(199.5)
(197.0)
(194.5)
(192.0)
(189.0)
(186.5)
(184.0)
(181.5)
(179.0)
(176.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
Depth Gauge
Inches
(mm)
0.86
0.91
0.96
1.01
1.06
1.11
1.16
1.21
1.26
1.31
1.36
1.41
1.46
1.51
1.56
1.61
1.66
1.71
1.76
1.81
1.86
1.91
1.96
2.01
2.06
2.11
2.16
2.21
2.26
2.31
2.36
2.41
2.46
2.51
2.56
2.61
2.66
(22.0)
(23.0)
(24.5)
(25.5)
(27.0)
(28.0)
(29.5)
(30.5)
(32.0)
(33.5)
(34.5)
(36.0)
(37.0)
(38.5)
(39.5)
(41.0)
(42.0)
(43.5)
(44.5)
(46.0)
(47.0)
(48.5)
(50.0)
(51.0)
(52.5)
(53.5)
(55.0)
(56.0)
(57.5)
(58.5)
(60.0)
(61.0)
(62.5)
(64.0)
(65.0)
(66.5)
(67.5)

226
Ultrasonic
Inches
(mm)
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 227

D10N, D10R 10.25" (260.4 mm)
Sprockets
Tape Measure
Inches
(mm)
11.30
11.25
11.20
11.15
11.10
11.05
11.00
10.95
10.90
10.85
10.80
10.75
10.70
10.65
10.60
10.55
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
10.00
(287.0)
(286.0)
(284.5)
(283.0)
(282.0)
(280.5)
(279.5)
(278.0)
(277.0)
(275.5)
(274.5)
(273.0)
(272.0)
(270.5)
(269.0)
(268.0)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
(254.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

227
04.Elev.(198-245)
7/11/03
3:45 PM
Page 228

D10 10.25" (260.4 mm)
Track Links
9W5723 & 24
9W5933 & 34
Depth Gauge
Inches
(mm)
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120

228
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 229

D10 10.25" (260.4 mm)
Caliper
Inches
(mm)
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
Depth Gauge
Inches
(mm)
5.21
5.20
5.19
5.18
5.17
5.16
5.15
5.14
5.13
5.12
5.11
5.10
5.09
5.08
5.07
5.06
5.05
5.04
5.03
5.02
5.01
5.00
4.99
4.98
4.97
4.96
4.95
4.94
4.93
4.92
4.91
4.90
4.89
4.88
4.87
4.86
4.85
4.84
4.83
4.82
4.81
4.80
4.79
4.78
4.77
4.76
4.75
4.74
4.73
4.72
4.71
(132.4)
(132.1)
(131.9)
(131.6)
(131.4)
(131.1)
(130.9)
(130.6)
(130.3)
(130.1)
(129.8)
(129.6)
(129.3)
(129.1)
(128.8)
(128.6)
(128.3)
(128.1)
(127.8)
(127.5)
(127.3)
(127.0)
(126.8)
(126.5)
(126.3)
(126.0)
(125.8)
(125.5)
(125.3)
(125.0)
(124.8)
(124.5)
(124.2)
(124.0)
(123.7)
(123.5)
(123.2)
(123.0)
(122.7)
(122.5)
(122.2)
(122.0)
(121.7)
(121.5)
(121.2)
(120.9)
(120.7)
(120.4)
(120.2)
(119.9)
(119.7)

229
04.Elev.(198-245)
7/11/03
3:45 PM
Page 230

D10 10.25" (260.4 mm)
Track Shoes
Extreme Service
.89" (22.5 mm)
1.97" (50 mm)

Depth Gauge
Inches
(mm)
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(101.5)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

230
Ultrasonic
Inches
(mm)
4.85
4.75
4.65
4.55
4.45
4.35
4.25
4.15
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(123.2)
(120.7)
(118.1)
(115.6)
(113.0)
(110.5)
(108.0)
(105.4)
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)
(29.2)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 231

D10 10.25" (260.4 mm)
Track Shoes
Moderate Service
.81" (20.5 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)

231
04.Elev.(198-245)
7/11/03
3:45 PM
Page 232

D10 10.25" (260.4 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)

232
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
04.Elev.(198-245)
7/11/03
3:45 PM
Page 233

D10 10.25" (260.4 mm)
Track Rollers
Single Flange
Caliper
Inches
(mm)
% Worn
11.30
11.22
11.14
11.06
10.98
10.90
10.82
10.74
10.66
10.58
10.50
10.42
10.34
10.26
10.18
10.10
10.02
9.94
9.86
9.78
9.70
9.62
9.54
9.46
9.38
9.30
9.22
9.14
9.06
8.98
8.90
8.82
8.74
8.66
8.58
8.50
8.42
8.34
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
(287.0)
(285.0)
(283.0)
(281.0)
(279.0)
(277.0)
(275.0)
(273.0)
(271.0)
(268.5)
(266.5)
(264.5)
(262.5)
(260.5)
(258.5)
(256.5)
(254.5)
(252.5)
(250.5)
(248.5)
(246.5)
(244.5)
(242.5)
(240.5)
(238.5)
(236.0)
(234.0)
(232.0)
(230.0)
(228.0)
(226.0)
(224.0)
(222.0)
(220.0)
(218.0)
(216.0)
(214.0)
(212.0)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
130
133
136
139
142
145
148
151
154
157
160
163
Depth Gauge
Inches
(mm)
0.53
0.57
0.61
0.65
0.69
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.69
1.73
1.77
1.81
1.85
1.89
1.93
1.97
2.01
2.05
2.09
2.13
2.17
2.21
2.25
2.29
2.33
2.37
2.41
(13.5)
(14.5)
(15.5)
(16.5)
(17.5)
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
(48.0)
(49.0)
(50.0)
(51.0)
(52.0)
(53.0)
(54.0)
(55.0)
(56.0)
(57.0)
(58.0)
(59.0)
(60.0)
(61.0)
Ultrasonic
Inches
(mm)
2.83
2.79
2.75
2.71
2.67
2.63
2.59
2.55
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
1.39
1.35
1.31
1.27
1.23
1.19
1.15
1.11
1.07
1.03
0.99
0.95
(71.9)
(70.9)
(69.9)
(68.8)
(67.8)
(66.8)
(65.8)
(64.8)
(63.8)
(62.7)
(61.7)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
(35.3)
(34.3)
(33.3)
(32.3)
(31.2)
(30.2)
(29.2)
(28.2)
(27.2)
(26.2)
(25.1)
(24.1)

233
04.Elev.(198-245)
7/11/03
3:45 PM
Page 234

D10 10.25" (260.4 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
10.90
10.82
10.74
10.66
10.58
10.50
10.42
10.34
10.26
10.18
10.10
10.02
9.94
9.86
9.78
9.70
9.62
9.54
9.46
9.38
9.30
9.22
9.14
9.06
8.98
8.90
8.82
8.74
8.66
8.58
8.50
8.42
8.34
8.26
8.18
8.10
8.02
7.94
7.86
7.78
7.70
7.62
7.54
(277.0)
(275.0)
(273.0)
(271.0)
(268.5)
(266.5)
(264.5)
(262.5)
(260.5)
(258.5)
(256.5)
(254.5)
(252.5)
(250.5)
(248.5)
(246.5)
(244.5)
(242.5)
(240.5)
(238.5)
(236.0)
(234.0)
(232.0)
(230.0)
(228.0)
(226.0)
(224.0)
(222.0)
(220.0)
(218.0)
(216.0)
(214.0)
(212.0)
(210.0)
(208.0)
(205.5)
(203.5)
(201.5)
(199.5)
(197.5)
(195.5)
(193.5)
(191.5)
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
124
128
132
136
140
144
148
152
156
160
164
168
172
176
180
184
Depth Gauge
Inches
(mm)
0.73
0.77
0.81
0.85
0.89
0.93
0.97
1.01
1.05
1.09
1.13
1.17
1.21
1.25
1.29
1.33
1.37
1.41
1.45
1.49
1.53
1.57
1.61
1.65
1.69
1.73
1.77
1.81
1.85
1.89
1.93
1.97
2.01
2.05
2.09
2.13
2.17
2.21
2.25
2.29
2.33
2.37
2.41
(18.5)
(19.5)
(20.5)
(21.5)
(22.5)
(23.5)
(24.5)
(25.5)
(26.5)
(27.5)
(28.5)
(29.5)
(30.5)
(32.0)
(33.0)
(34.0)
(35.0)
(36.0)
(37.0)
(38.0)
(39.0)
(40.0)
(41.0)
(42.0)
(43.0)
(44.0)
(45.0)
(46.0)
(47.0)
(48.0)
(49.0)
(50.0)
(51.0)
(52.0)
(53.0)
(54.0)
(55.0)
(56.0)
(57.0)
(58.0)
(59.0)
(60.0)
(61.0)

234
Ultrasonic
Inches
(mm)
2.64
2.60
2.56
2.52
2.48
2.44
2.40
2.36
2.32
2.28
2.24
2.20
2.16
2.12
2.08
2.04
2.00
1.96
1.92
1.88
1.84
1.80
1.76
1.72
1.68
1.64
1.60
1.56
1.52
1.48
1.44
1.40
1.36
1.32
1.28
1.24
1.20
1.16
1.12
1.08
1.04
1.00
0.96
(67.1)
(66.0)
(65.0)
(64.0)
(63.0)
(62.0)
(61.0)
(59.9)
(58.9)
(57.9)
(56.9)
(55.9)
(54.9)
(53.8)
(52.8)
(51.8)
(50.8)
(49.8)
(48.8)
(47.8)
(46.7)
(45.7)
(44.7)
(43.7)
(42.7)
(41.7)
(40.6)
(39.6)
(38.6)
(37.6)
(36.6)
(35.6)
(34.5)
(33.5)
(32.5)
(31.5)
(30.5)
(29.5)
(28.4)
(27.4)
(26.4)
(25.4)
(24.4)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 235

D10 10.25" (260.4 mm)
Sprockets
Tape Measure
Inches
(mm)
11.05
11.00
10.95
10.90
10.85
10.80
10.75
10.70
10.65
10.60
10.55
10.50
10.45
10.40
10.35
10.30
10.25
10.20
10.15
10.10
10.05
(280.5)
(279.5)
(278.0)
(277.0)
(275.5)
(274.5)
(273.0)
(272.0)
(270.5)
(269.0)
(268.0)
(266.5)
(265.5)
(264.0)
(263.0)
(261.5)
(260.5)
(259.0)
(258.0)
(256.5)
(255.5)
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124

235
04.Elev.(198-245)
7/11/03
3:45 PM
Page 236

D11N, D11R 12.50" (317.5 mm)
Track Links
200-6325 & 26
Optional Tall Link
Depth Gauge
Inches
(mm)
8.07
8.03
7.99
7.95
7.91
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
% Worn
Ultrasonic
Inches
(mm)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

236
2.51
2.47
2.43
2.39
2.35
2.31
2.27
2.23
2.19
2.15
2.11
2.07
2.03
1.99
1.95
1.91
1.87
1.83
1.79
1.75
1.71
1.67
1.63
1.59
1.55
1.51
1.47
1.43
(63.8)
(62.7)
(61.7)
(60.7)
(59.7)
(58.7)
(57.7)
(56.6)
(55.6)
(54.6)
(53.6)
(52.6)
(51.6)
(50.5)
(49.5)
(48.5)
(47.5)
(46.5)
(45.5)
(44.5)
(43.4)
(42.4)
(41.4)
(40.4)
(39.4)
(38.4)
(37.3)
(36.3)
04.Elev.(198-245)
7/11/03
3:45 PM
Page 237

D11N, D11R 12.50" (317.5 mm)
Track Links
6T8049 & 50
Standard Link
Depth Gauge
Inches
(mm)
7.79
7.77
7.75
7.73
7.71
7.69
7.67
7.65
7.63
7.61
7.59
7.57
7.55
7.53
7.51
7.49
7.47
7.45
7.43
7.41
7.39
7.37
7.35
7.33
7.31
7.29
7.27
7.25
7.23
7.21
7.19
7.17
7.15
7.13
7.11
7.09
7.07
7.05
7.03
7.01
6.99
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
(183.5)
(183.0)
(182.5)
(182.0)
(181.5)
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
High Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
71
74
77
81
84
87
90
94
97
100
103
107
110
113
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
60
63
65
68
70
73
75
78
80
83
85
88
90
93
95
98
100
103
105
108
110
113
115
118
120
Ultrasonic
Inches
(mm)
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)

237
04.Elev.(198-245)
7/11/03
3:45 PM
Page 238

D11N, D11R 12.50" (317.5 mm)
Caliper
Inches
(mm)
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
3.94
3.93
3.92
3.91
3.90
3.89
3.88
3.87
3.86
3.85
3.84
3.83
3.82
(109.7)
(109.5)
(109.2)
(109.0)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
(100.1)
(99.8)
(99.6)
(99.3)
(99.1)
(98.8)
(98.6)
(98.3)
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
Depth Gauge
Inches
(mm)
5.62
5.61
5.60
5.59
5.58
5.57
5.56
5.55
5.54
5.53
5.52
5.51
5.50
5.49
5.48
5.47
5.46
5.45
5.44
5.43
5.42
5.41
5.40
5.39
5.38
5.37
5.36
5.35
5.34
5.33
5.32
5.31
5.30
5.29
5.28
5.27
5.26
5.25
5.24
5.23
5.22
5.21
5.20
5.19
5.18
5.17
5.16
5.15
5.14
5.13
5.12
(142.7)
(142.5)
(142.2)
(142.0)
(141.7)
(141.5)
(141.2)
(141.0)
(140.7)
(140.5)
(140.2)
(140.0)
(139.7)
(139.4)
(139.2)
(138.9)
(138.7)
(138.4)
(138.2)
(137.9)
(137.7)
(137.4)
(137.2)
(136.9)
(136.7)
(136.4)
(136.1)
(135.9)
(135.6)
(135.4)
(135.1)
(134.9)
(134.6)
(134.4)
(134.1)
(133.9)
(133.6)
(133.4)
(133.1)
(132.8)
(132.6)
(132.3)
(132.1)
(131.8)
(131.6)
(131.3)
(131.1)
(130.8)
(130.6)
(130.3)
(130.0)

238
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7/11/03
3:45 PM
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D11N, D11R 12.50" (317.5 mm)
Track Shoes
Extreme Service
1.00" (24.5 mm)
1.97" (50 mm)

Depth Gauge
Inches
(mm)
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(101.5)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.95
4.85
4.75
4.65
4.55
4.45
4.35
4.25
4.15
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
(125.7)
(123.2)
(120.7)
(118.1)
(115.6)
(113.0)
(110.5)
(108.0)
(105.4)
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)

239
04.Elev.(198-245)
7/11/03
3:45 PM
Page 240

D11N, D11R 12.50" (317.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

240
04.Elev.(198-245)
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D11N, D11R 12.50" (317.5 mm)
Track Rollers
Single Flange
Optional Large Diameter Roller
Use with 200-6325 & 26 Links
Caliper
Inches
(mm)
% Worn
12.16
12.06
11.96
11.86
11.76
11.66
11.56
11.46
11.36
11.26
11.16
11.06
10.96
10.86
10.76
10.66
10.56
10.46
10.36
10.26
10.16
10.06
9.96
9.86
9.76
9.66
9.56
9.46
9.36
9.26
9.16
9.06
8.96
8.86
8.76
8.66
8.56
8.46
8.36
8.26
8.16
8.06
7.96
7.86
7.76
7.66
7.56
(309.0)
(306.5)
(304.0)
(301.0)
(298.5)
(296.0)
(293.5)
(291.0)
(288.5)
(286.0)
(283.5)
(281.0)
(278.5)
(276.0)
(273.5)
(271.0)
(268.0)
(265.5)
(263.0)
(260.5)
(258.0)
(255.5)
(253.0)
(250.5)
(248.0)
(245.5)
(243.0)
(240.5)
(237.5)
(235.0)
(232.5)
(230.0)
(227.5)
(225.0)
(222.5)
(220.0)
(217.5)
(215.0)
(212.5)
(210.0)
(207.5)
(204.5)
(202.0)
(199.5)
(197.0)
(194.5)
(192.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
2.57
2.62
2.67
2.72
2.77
2.82
2.87
2.92
2.97
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)
(65.5)
(66.5)
(68.0)
(69.0)
(70.5)
(71.5)
(73.0)
(74.0)
(75.5)
Ultrasonic
Inches
(mm)
3.27
3.22
3.17
3.12
3.07
3.02
2.97
2.92
2.87
2.82
2.77
2.72
2.67
2.62
2.57
2.52
2.47
2.42
2.37
2.32
2.27
2.22
2.17
2.12
2.07
2.02
1.97
1.92
1.87
1.82
1.77
1.72
1.67
1.62
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
(83.1)
(81.8)
(80.5)
(79.2)
(78.0)
(76.7)
(75.4)
(74.2)
(72.9)
(71.6)
(70.4)
(69.1)
(67.8)
(66.5)
(65.3)
(64.0)
(62.7)
(61.5)
(60.2)
(58.9)
(57.7)
(56.4)
(55.1)
(53.8)
(52.6)
(51.3)
(50.0)
(48.8)
(47.5)
(46.2)
(45.0)
(43.7)
(42.4)
(41.1)
(39.9)
(38.6)
(37.3)
(36.1)
(34.8)
(33.5)
(32.3)
(31.0)
(29.7)
(28.4)
(27.2)
(25.9)
(24.6)

241
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D11N, D11R 12.50" (317.5 mm)
Track Rollers
Single Flange
Standard Roller
Caliper
Inches
(mm)
% Worn
11.30
11.20
11.10
11.00
10.90
10.80
10.70
10.60
10.50
10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.10
9.00
8.90
8.80
8.70
8.60
8.50
8.40
8.30
8.20
8.10
8.00
7.90
7.80
7.70
7.60
(287.0)
(284.5)
(282.0)
(279.5)
(277.0)
(274.5)
(272.0)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
(254.0)
(251.5)
(249.0)
(246.5)
(244.0)
(241.5)
(239.0)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(221.0)
(218.5)
(216.0)
(213.5)
(211.0)
(208.5)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
(193.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.67
0.72
0.77
0.82
0.87
0.92
0.97
1.02
1.07
1.12
1.17
1.22
1.27
1.32
1.37
1.42
1.47
1.52
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
(17.0)
(18.5)
(19.5)
(21.0)
(22.0)
(23.5)
(24.5)
(26.0)
(27.0)
(28.5)
(29.5)
(31.0)
(32.5)
(33.5)
(35.0)
(36.0)
(37.5)
(38.5)
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)

242
Ultrasonic
Inches
(mm)
2.83
2.78
2.73
2.68
2.63
2.58
2.53
2.48
2.43
2.38
2.33
2.28
2.23
2.18
2.13
2.08
2.03
1.98
1.93
1.88
1.83
1.78
1.73
1.68
1.63
1.58
1.53
1.48
1.43
1.38
1.33
1.28
1.23
1.18
1.13
1.08
1.03
0.98
(71.9)
(70.6)
(69.3)
(68.1)
(66.8)
(65.5)
(64.3)
(63.0)
(61.7)
(60.5)
(59.2)
(57.9)
(56.6)
(55.4)
(54.1)
(52.8)
(51.6)
(50.3)
(49.0)
(47.8)
(46.5)
(45.2)
(43.9)
(42.7)
(41.4)
(40.1)
(38.9)
(37.6)
(36.3)
(35.1)
(33.8)
(32.5)
(31.2)
(30.0)
(28.7)
(27.4)
(26.2)
(24.9)
04.Elev.(198-245)
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Page 243

D11N, D11R 12.50" (317.5 mm)
Track Rollers
Double Flange
Caliper
Inches
(mm)
% Worn
10.90
10.80
10.70
10.60
10.50
10.40
10.30
10.20
10.10
10.00
9.90
9.80
9.70
9.60
9.50
9.40
9.30
9.20
9.10
9.00
8.90
8.80
8.70
8.60
8.50
8.40
8.30
8.20
8.10
8.00
7.90
7.80
7.70
(277.0)
(274.5)
(272.0)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
(254.0)
(251.5)
(249.0)
(246.5)
(244.0)
(241.5)
(239.0)
(236.0)
(233.5)
(231.0)
(228.5)
(226.0)
(223.5)
(221.0)
(218.5)
(216.0)
(213.5)
(211.0)
(208.5)
(205.5)
(203.0)
(200.5)
(198.0)
(195.5)
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
124
127
Depth Gauge
Inches
(mm)
0.86
0.91
0.96
1.01
1.06
1.11
1.16
1.21
1.26
1.31
1.36
1.41
1.46
1.51
1.56
1.61
1.66
1.71
1.76
1.81
1.86
1.91
1.96
2.01
2.06
2.11
2.16
2.21
2.26
2.31
2.36
2.41
2.46
(22.0)
(23.0)
(24.5)
(25.5)
(27.0)
(28.0)
(29.5)
(30.5)
(32.0)
(33.5)
(34.5)
(36.0)
(37.0)
(38.5)
(39.5)
(41.0)
(42.0)
(43.5)
(44.5)
(46.0)
(47.0)
(48.5)
(50.0)
(51.0)
(52.5)
(53.5)
(55.0)
(56.0)
(57.5)
(58.5)
(60.0)
(61.0)
(62.5)
Ultrasonic
Inches
(mm)
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
(67.1)
(65.8)
(64.5)
(63.2)
(62.0)
(60.7)
(59.4)
(58.2)
(56.9)
(55.6)
(54.4)
(53.1)
(51.8)
(50.5)
(49.3)
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)

243
04.Elev.(198-245)
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Page 244

D11N, D11R 12.50" (317.5 mm)
Sprockets
Tape Measure
Inches
(mm)
14.05
14.00
13.95
13.90
13.85
13.80
13.75
13.70
13.65
13.60
13.55
13.50
13.45
13.40
13.35
13.30
13.25
13.20
13.15
13.10
13.05
13.00
12.95
12.90
12.85
12.80
12.75
12.70
12.65
12.60
12.55
12.50
12.45
12.40
12.35
12.30
12.25
12.20
12.15
(357.0)
(355.5)
(354.5)
(353.0)
(352.0)
(350.5)
(349.5)
(348.0)
(346.5)
(345.5)
(344.0)
(343.0)
(341.5)
(340.5)
(339.0)
(338.0)
(336.5)
(335.5)
(334.0)
(332.5)
(331.5)
(330.0)
(329.0)
(327.5)
(326.5)
(325.0)
(324.0)
(322.5)
(321.5)
(320.0)
(319.0)
(317.5)
(316.0)
(315.0)
(313.5)
(312.5)
(311.0)
(310.0)
(308.5)
% Worn
0
5
10
15
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

244
04.Elev.(198-245)
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Page 245

NOTES
245
05.Low(246-325)
7/11/03
3:52 PM
Page 246
Low Sprocket Machines
246
05.Low(246-325)
7/11/03
3:52 PM
Page 247
247
05.Low(246-325)
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Page 248

INTRODUCTION
The easiest way to identify track is to read the part number forged into the link. This list
cross-references link part numbers to the correct percent worn chart pages.

Model
Pitch
Link Part
Number
Wear Chart
Pages
D3 (All)
D4B, D4C, D4G
931
933
935
6.125" (155.6 mm)
6Y0935 & 36
6S8343 & 44
6S3143 & 44
258-276
D4, D4D, D4E

941
6.75" (171.5 mm)
9K6628 & 29
7K1825 & 26
5K9423 & 24
5K9457 & 58
278-292
D5C, D5G
939
6.75" (171.5 mm)
108-0947 & 48
6Y9261 & 62
294-309
D5, D5B
951
955
561
6.91" (175.5 mm)
7T4539 & 40
3P7153 & 54
310-324
D6, D6B, D6C, D6D

955
8.00" (203.2 mm)
8E7405 & 06
7T4645 & 46
3P1112 & 13
326-346
D7, D7D, D7E, D7F, D7G

977
571
572
8.50" (215.9 mm)
7T4657 & 58
8S2589 & 90
348-365
D8
983
9.00" (228.7 mm)
7S9181 & 82
366-377
D9
594
10.25" (260.4 mm)
8E4055 & 56
378-387
Pitch
Link Part
Number

Model
Wear Chart
Pages
D5B
6.91" (175.5 mm)
175-8248 & 49
390-398
D6
8.00" (203.2 mm)
175-8256 & 57
400-409
D7
8.50" (215.9 mm)
188-5251 & 52
410-417
D8
9.00" (228.7 mm)
188-5531 & 32
418-424
To determine percent worn for links not listed here, see Former Link Service Limits,
page 34.
248
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Page 249

INTRODUCTION
Computer CTS Codes

Track-Type Tractors
Model
Undercarriage
Code
Description
D3
D3
D3
D4
D4
D4
D4
D5
D5
D5
D5C
C101
C102
C1021
C116
C118
C119
C1191
C130
C131
C1315
C134
D5C
C13402
D5C
C135
D5C
C13502
D5C
C1351
D5C
C1352
D5G
C1353
D5G
C13532
D5G
C1354
D5G
C1355
D6
D6
C145
C151
D6
C1511
D6
C154
D6
D6
C1545
C1551
D7
C161
D7
C165
D7
D8
D8
D9
C1655
C175
C1755
C191
6S8343-44 Links
6Y0935-36 Links - Small Stepped Bushings (50 mm)
6Y0935-36 Links - Large Stepped Bushings (54 mm)
5K Links
9K & 7K Links
1P & 3P Links - Conventional Undercarriage
7T Links - Extended Life Undercarriage
SALT - 6Y9261-2 Links - Small Stepped Bushings (56.6 mm) Rollers with Retainer
SALT - 6Y9261-2 Links - Large Stepped Bushings (60.7 mm) Rollers with Retainer
Rotating Bushing Track - 1080947-8 Links - Rollers with
End Collars
Rotating Bushing Track - 1080947-8 Links - Tall Flange Double
Flange Rollers
End Collars
Flange Rollers
6.75 inch (171.5 mm) Pitch
8.00 inch (203.2 mm) Pitch - 3P Links - Conventional
Undercarriage - Small Bushings
8.00 inch (203.2 mm) Pitch - 3P Links - Conventional
Undercarriage - Large Bushings
8.00 inch (203.2 mm) Pitch - 7T Links - Extended Life
Undercarriage
8.00 inch (203.2 mm) Pitch - Cat Classic Undercarriage
8.00 inch (203.2 mm) Pitch - H.D. Track - 8E7405-06 &
1956515-6 Links
8.50 inch (215.9 mm) Pitch - 8S Links - Conventional
Undercarriage
Undercarriage
8.50 inch (215.9 mm) Pitch - Cat Classic Undercarriage
All
249
05.Low(246-325)
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Page 250

COMPONENTS
Track-Type Loaders
Model
Undercarriage
Code
Description
931
931
931
933
933
935
935
935
939
939
939
939
C301
C302
C3021
C303
C3031
C305
C306
C3061
C307
C3071
C3072
C3073
941
941
951
951
C311
C313
C330
C331
951
955
955
955
955
C332
C350
C351
C3511
C353
977
977
983
C381
C383
C390
6S8343-44 Links
6S8343-44 Links
SALT - 6Y9261-2 Links - Rollers with Retainer
SALT - 6Y9261-2 Links - Rollers with End Collars
Rotating Bushing Track - 1080947-8 Links - Rollers with End Collars
Flange Rollers
5K Links
9K & 7K Links
6.91 inch (175.5 mm) Pitch - 1P & 3P Links - Conventional
Undercarriage
6.91 inch (175.5 mm) Pitch - 7T Links - Extended Life Undercarriage
8.00 inch (203.2 mm) Pitch - 3P Links - Small Bushings
8.00 inch (203.2 mm) Pitch - 3P Links - Large Bushings
Undercarriage
8.50 inch (215.9 mm) Pitch - 8S Links - Conventional Undercarriage
8.50 inch (215.9 mm) Pitch - 7T Links - Extended Life Undercarriage
All

Wear Life
Components

effects of:
Page
11
Track Adjustment
11
Shoe Width
12
Alignment
14
21
21
Underfoot Conditions
22
Partially Controllable Variables
25

information.
Links

250
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Page 251

COMPONENTS
Wear Patterns See pages 29 through
32 for a detailed discussion of link wear
patterns.
Bushing Sealed &

Lubricated Track
Measurement Use the caliper, depth

gauge or Ultrasonic Wear Indicator to
measure the vertical position to the closest
0.01" (0.25 mm). The vertical position is
expected to be the most worn position for
Sealed and Lubricated Track bushings on
low sprocket machines. Measurement of
other wear positions can be made, but are
not expected to be critical.
strength to resist cracks. For high impact
underfoot conditions use lesser allowable
wear. For low impact use greater allowable wear.
Dry Joints
See page 42 for dry joint inspection procedures and recommended service. If a dry
joint is found, measure pitch extension
over that one joint. Schedule service if the

pitch exceeds these limits:
New Track
Pitch
Single Joint
Wear Limit
D3
D4
931
933
935
6.125" (155.6 mm)
6.50" (165 mm)
D4
941
6.75" (171.5 mm)
7.25" (185 mm)
D5
951
955
561
6.91" (171.5 mm)
7.50" (190 mm)
D6
955
8.00" (203.2 mm)
8.67" (220 mm)
D7
977
571
572
8.50" (215.9 mm)
9.12" (321 mm)
D8
983
9.00" (228.7 mm)
9.75" (250 mm)
D9
594
10.25" (260.4 mm)
11.00" (280 mm)
Model
Bushing Sealed Track

External
Measurement To measure external

wear use the caliper or the Ultrasonic Wear
Indicator. Measure the minimum diameter
regardless of the position (vertical, forward,
reverse). See details on measurement procedures, page 44.
251
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Page 252

COMPONENTS
strength to resist cracks. For low sprocket
machines, the choice between two allowable wears is based on high or low impact
conditions because the sprocket is close to
the ground and subject to impact.
0.02" (0.5 mm) increments. The track

must be tight before measuring. Measure
from the side of one pin to the same side of
the fifth pin away (which includes 4 sections). See details on measurement procedure on page 48.
Shoes
Pin and Bushing Sealed

Track Internal

information.
Measurement Sealed track internal

wear is measured by determining the pitch
extended length over four adjacent sections with a tape measure calibrated in

shoes.
Shoe & Master Link Bolt Torques
Model
D3
D4
931
933
935
D3
D4
931
933
935
D4
D5
D6
941
951
561
D6
D7
955
977
571
572
D8
983
D9
594
Bolt
Size
1/2"
Torque*
130 25 ft. lb.
175 40 Nm
Additional Turn
Master Link
Regular Shoe
Master Shoe
9/16''
65 15 ft. lb.
90 20 Nm
+1/3 turn
+1/2 turn
5/8''
130 30 ft. lb.

175 40 Nm
+1/3 turn
+1/2 turn
3/4''
220 40 ft. lb.

300 50 Nm
+1/3 turn
+1/2 turn
7/8''
250 50 ft. lb.

340 70 Nm
400 50 ft. lb.
540 70 Nm
+1/3 turn
+1/2 turn
+1/3 turn
+1/2 turn
1''
* Use the assembling and torque turn tightening procedures on pages 33 and 55.
252
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Page 253

COMPONENTS
Idlers

information.
measure idlers.

roller information.
Measurement Track rollers can be
measured with a depth gauge, a caliper or
an Ultrasonic Wear Indicator. The wear
charts include both measurements. For
instructions on how to make either measurement see page 61.

Idler
Sprocket
F
Carrier Rollers

the sprocket) is usually a single flange
roller. If a double flange roller were used
as the rear roller, interference could occur
between the inner flange and the sprocket
teeth. Therefore, a double flange roller
should not usually be placed in the rear
position.
See pages 59 through 60 for detailed carrier
roller information.
Ultrasonic Wear Indicator to measure
carrier rollers.
Track Rollers
Model
Rollers
Per Side
D2
4
D3
7
D3
5
D3 LGP
6
D4NC
4
D4, D4D, D4E
5
D4C, D4G
5
D5, D5B
6
D5 LGP
7
D5C, D5G
6
D5C, D5G
5
D6
6
D6 LGP
7
D6B, D6NC
6
D6C, D6D
6
D7NC (8.00'')
5
D7
6
D7 LGP
7
D7D, D7E, D7F, D7G 6
D8
7
D8
6
Roller Position
F2 3 4 5 6 7
S
D
S
S
S
S
S
S
S
S
D
S
D
S
D
S
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
S
D
S
D
S
D
S
D
S
S
S
D
S
S
D
D
S
S
D
S
D
D
S
D
S
D
S
D
S
S
D
S
S
D
D
S
S
S
D
D
D
D
S
D
S
D
S
S
S
DSS
S
DS
S
S
D
D
D
S
D
S
D
D
S
D
S
D
D
D
S
DS
S
S
DS
S
S
S
DS
S
DS
S
253
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Page 254

COMPONENTS
Roller Flange Sequence (contd)

Rollers
Per Side
Model
D8NC (8.00")
D8H, D8K
D8H, D8K
D9, D9D, D9E,
D9G, D9H
931
933C, 933E, 933F
935
941
951B, 951 LGP
951A
955F, 955E, 955C
955H
955K, 955L, LGP
977D
977E, 977H, 977K
983
Touch
Sprockets
Roller Position
F2 3 4 5 6 7
7
7
6
7
D
D
D
D
D
D
S
D
S
S
D
S
D
D
S
D
S
S
D
S
5
5
5
5
5
5
5
6
6
7
7
7
S
D
D
D
S
D
D
S
S
S
D
D
D
D
S
D
D
S
D
D
D
D
D
D
S
S
S
S
S
D
S
D
D
D
S
S
D
D
D
D
D
S
D
D
S
D
D
D
S
S
S
S
S
D
S
D
D
D
S
S
DS
DS
S
DS
See pages 66 through 70 for detailed sprocket

information.
Measurement Use the appropriate
sprocket reuse indicator gauge (D9, D8,
D7 5P8617; D6, D5, D4 5P8616) at
bushing turn time to determine reusability.
Sprocket Bolt Torques Use the torqueturn tightening method on page 70.
S
S
DS
DS
DS
No Touch
Do Not Reuse Sprocket with turned

(or replaced) Bushings
Additional
Turn
Model
Bolt Size
Torque
D3
D4
1/2"
50 8 ft. lb.
70 10 Nm
+1/3 turn
D5
D5C
D6
561
955
5/8"
130 30 ft. lb.

175 40 Nm
+1/3 turn
935C
M16
75 15 ft. lb.
100 20 Nm
+1/3 turn
D7
571
572
977
3/4"
220 40 ft. lb.

300 50 Nm
+1/3 turn
D8
D9
583
983
7/8"
250 50 ft. lb.

340 70 Nm
+1/3 turn
D9
594
1"
250 50 ft. lb.

340 70 Nm
+1/3 turn
Guards
Touch
No Touch
OK to Reuse Sprocket with turned

(or replaced) Bushings
254
See page 71 for detailed information on track

guiding guards and track roller guards.
05.Low(246-325)
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Page 255

TRACK ADJUSTMENT
Track Adjustment For

Low Sprocket Track-Type
Tractors and Loaders
(except 943, 953, 963 and 973 Loaders)
This track adjustment procedure enables

users to achieve longer undercarriage component life.
At track adjustment mechanism, connect

grease gun to fitting. Extend hydraulic
track adjuster until track idler is at
maximum forward position. (Relief
valve should remain closed.)
At this point, track should be almost

straight between front carrier roller and
idler. Do not try to squeeze any packing material from between track parts.
Do not move the tractor back and forth
to tighten the track.

For proper adjustment, tractor should

be in its working environment.
Move the machine forward a distance

of twice its length. Allow the machine
to come to a stop without the use of the
brakes.
255
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Page 256

TRACK ADJUSTMENT
On machines with one carrier roller per

side, place a mark on the track roller
frame .4 inch or 10 millimeters behind the
rear edge of the front idler bearing
assembly.
On machines with more than one carrier
roller per side, mark the track roller frame
.5 inch or 13 millimeters behind the rear
edge of the assembly.
Open the hydraulic relief valve one

turn maximum.
Place track pin or drawbar pin between

sprocket teeth near the link.
256
Then move the machine in reverse until

idler backs up 1/2" (13 mm) or more.
The pin will be in approximately the
12 oclock position of the sprocket.
Then move the machine forward until
the pin is free of the sprocket; remove
the pin.
Close the hydraulic relief valve. Extend

hydraulic track adjuster until the rear
edge of the idler bearing assembly
aligns with mark on roller frame.
Note: the resulting reference sag should
be about 2" (50 mm) on these models.
Use for indication of approximate tension only.
05.Low(246-325)
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Page 257

NOTES
257
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Page 258

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Links
6Y0935 & 36
Depth Gauge
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
258
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D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Links
6S8343 & 44
Depth Gauge
Inches
(mm)
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)

259
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D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Links
6S3143 & 44
Depth Gauge
Inches
(mm)
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124

260
Ultrasonic
Inches
(mm)
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
05.Low(246-325)
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Page 261

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)

Large Stepped Bushings
Caliper
Inches
(mm)
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)

261
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D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)

Small Stepped Bushings
Caliper
Inches
(mm)
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)

262
Depth Gauge
Inches
(mm)
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
05.Low(246-325)
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3:52 PM
Page 263

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)

Straight Bushings
Caliper
Inches
(mm)
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
96
100
103
106
109
112
115
118
121
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)

263
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Page 264

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Pins and Bushings for Sealed Track

Internal Wear
Inches
(mm)
% Worn
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
264
05.Low(246-325)
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3:52 PM
Page 265

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Bushings for Sealed Track

External Wear
Stepped Bushing
Caliper
Inches
(mm)
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)

265
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Page 266

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)

External Wear
Straight Bushing
Caliper
Inches
(mm)
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
80
90
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
77
82
85
88
91
94
97
100
103
106
109
112
115
118
121

266
Ultrasonic
Inches
(mm)
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 267

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Shoes
Extreme Service
.39" (10 mm)
.83" (21 mm)

Depth Gauge
Inches
(mm)
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
267
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3:52 PM
Page 268

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Shoes
Moderate Service
.33" (8.5 mm)
.73" (18.5 mm)

Depth Gauge
Inches
(mm)
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85

3021, 303, 3031, 305, 306, 3061
268
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
05.Low(246-325)
7/11/03
3:52 PM
Page 269

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Shoes
Double Grouser
.37" (9.5 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
269
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3:52 PM
Page 270

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Shoes
Triple Grouser
.38" (9.5 mm)
.82" (20.8 mm)

Depth Gauge
Inches
(mm)
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
15
30
44
58
72
86
100
114
128
Ultrasonic
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)

3021, 303, 3031, 305, 306, 3061
270
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Page 271

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

271
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3:52 PM
Page 272

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Idlers
Depth Gauge
Inches
(mm)
% Worn
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
0
12
24
36
48
60
68
76
84
92
100
108
116
124

NOTE: On earlier, single web idlers the manufacturing process erroneously permitted
a crowned center flange. When measuring earlier, single web idlers with a crown,
subtract .10" (2.4 mm) from the actual wear measurement when determining percent
worn. Reference: IRM UC92-23.

3021, 303, 3031, 305, 306, 3061
272
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Page 273

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Carrier Rollers
Use with 6Y Links
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
5.16
5.12
5.08
5.04
5.00
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
(131.0)
(130.0)
(129.0)
(128.0)
(127.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
100
104
108
112
116
120
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
273
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3:52 PM
Page 274

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Carrier Rollers
Use with 6S Links
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
0
9
18
27
36
45
54
63
70
76
82
88
94
100
106
112
118
124
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)

274
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7/11/03
3:52 PM
Page 275

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Rollers
Use with 6Y Links
Caliper
Inches
(mm)
% Worn
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(11.0)
(11.0)
(11.5)
(11.5)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
(mm)
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
(29.5)
(29.2)
(29.0)
(28.7)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
(26.4)
(26.2)
(25.9)
(25.7)
(25.4)
(25.1)
(24.9)
(24.6)
(24.4)
(24.1)
(23.9)
275
05.Low(246-325)
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3:52 PM
Page 276

D3, 931, 933, 935, D4B, D4C 6.125" (155.6 mm)
Track Rollers
Use with 6S Links
Caliper
Inches
(mm)
% Worn
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
(11.0)
(11.0)
(11.5)
(11.5)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)

276
Ultrasonic
Inches
(mm)
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
(29.5)
(29.2)
(29.0)
(28.7)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
05.Low(246-325)
7/11/03
3:52 PM
Page 277

NOTES
277
05.Low(246-325)
7/11/03
3:52 PM
Page 278

D4, 941 6.75" (171.5 mm)
Track Links
9K6628 & 29
7K1825 & 26
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124

278
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
05.Low(246-325)
7/11/03
3:52 PM
Page 279

D4, 941 6.75" (171.5 mm)
Track Links
5K9423 & 24
5K9457 & 58
Depth Gauge
Inches
(mm)
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)

279
05.Low(246-325)
7/11/03
3:52 PM
Page 280

D4, 941 6.75" (171.5 mm)
Caliper
Inches
(mm)
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)

280
Depth Gauge
Inches
(mm)
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 281

D4, 941 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

281
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7/11/03
3:52 PM
Page 282

D4, 941 6.75" (171.5 mm)

External Wear
Use with 7K and 9K Links
Caliper
Inches
(mm)
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

282
Ultrasonic
Inches
(mm)
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
05.Low(246-325)
7/11/03
3:52 PM
Page 283

D4, 941 6.75" (171.5 mm)

External Wear
Use with 5K Links
Caliper
Inches
(mm)
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)

283
05.Low(246-325)
7/11/03
3:52 PM
Page 284

D4, 941 6.75" (171.5 mm)
Track Shoes
Extreme Service
.50" (12.7 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00

284
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 285

D4, 941 6.75" (171.5 mm)
Track Shoes
Moderate Service
.43" (11 mm)
.88" (22.5 mm)

Depth Gauge
Inches
(mm)
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

285
05.Low(246-325)
7/11/03
3:52 PM
Page 286

D4, 941 6.75" (171.5 mm)
Track Shoes
Double Grouser
.43" (11 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75

286
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
05.Low(246-325)
7/11/03
3:52 PM
Page 287

D4, 941 6.75" (171.5 mm)
Track Shoes
Triple Grouser
Use with 9K & 7K Links
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

287
05.Low(246-325)
7/11/03
3:52 PM
Page 288

D4, 941 6.75" (171.5 mm)
Track Shoes
Triple Grouser
Use with 5K Links
.51" (13 mm)
.85" (21.6 mm)

Depth Gauge
Inches
(mm)
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
13
26
39
52
64
76
88
100
112
124

288
Ultrasonic
Inches
(mm)
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 289

D4, 941 6.75" (171.5 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

289
05.Low(246-325)
7/11/03
3:52 PM
Page 290

D4, 941 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)

flange wear only.

290
Center Flange Wear

Inches
(mm)
05.Low(246-325)
7/11/03
3:52 PM
Page 291

D4, 941 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)

291
05.Low(246-325)
7/11/03
3:52 PM
Page 292

D4, 941 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)

292
Ultrasonic
Inches
(mm)
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
05.Low(246-325)
7/11/03
3:52 PM
Page 293

NOTES
293
05.Low(246-325)
7/11/03
3:52 PM
Page 294

D5G, D5C, 939 6.75" (171.5 mm)
Track Links
108-0947 & 48 (Rotating Bushing Track)
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78

294
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
05.Low(246-325)
7/11/03
3:52 PM
Page 295

D5G, D5C, 939 6.75" (171.5 mm)
Track Links
6Y9261 & 62
Depth Gauge
Inches
(mm)
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
295
05.Low(246-325)
7/11/03
3:52 PM
Page 296

D5G, D5C, 939 6.75" (171.5 mm)

Caliper
Inches
(mm)
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50

296
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 297

D5G, D5C, 939 6.75" (171.5 mm)

Use with 6Y9261 & 62 Links and Large Stepped Bushings
Caliper
Inches
(mm)
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)

297
05.Low(246-325)
7/11/03
3:52 PM
Page 298

D5G, D5C, 939 6.75" (171.5 mm)

Use with 6Y9261 & 62 Links and Small Stepped Bushings
Caliper
Inches
(mm)
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)

298
Depth Gauge
Inches
(mm)
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
05.Low(246-325)
7/11/03
3:52 PM
Page 299

D5G, D5C, 939 6.75" (171.5 mm)
Track Shoes
Extreme Service
.51" (13 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)

13532, 1354, 1355, 307, 3071, 3072, 3073
299
05.Low(246-325)
7/11/03
3:52 PM
Page 300

D5G, D5C, 939 6.75" (171.5 mm)
Track Shoes
Moderate Service
.43" (11 mm)
.88" (22.5 mm)

Depth Gauge
Inches
(mm)
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95

13532, 1354, 1355, 307, 3071, 3072, 3073
300
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
05.Low(246-325)
7/11/03
3:52 PM
Page 301

D5G, D5C, 939 6.75" (171.5 mm)
Track Shoes
Double Grouser
.43" (11 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)

13532, 1354, 1355, 307, 3071, 3072, 3073
301
05.Low(246-325)
7/11/03
3:52 PM
Page 302

D5G, D5C, 939 6.75" (171.5 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
302
05.Low(246-325)
7/11/03
3:52 PM
Page 303

D5G, D5C, 939 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

13532, 1354, 1355, 307, 3071, 3072, 3073
303
05.Low(246-325)
7/11/03
3:52 PM
Page 304

D5G, D5C, 939 6.75" (171.5 mm)
Carrier Rollers
Use with Rotating Bushing Track
108-0947 & 48 Links
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
4.94
4.88
4.82
4.76
4.70
4.64
4.58
4.52
4.46
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
(125.5)
(124.0)
(122.5)
(121.0)
(119.5)
(118.0)
(116.5)
(115.0)
(113.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
0.97
0.94
0.91
0.88
0.85
0.82
0.79
0.76
0.73
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
(24.6)
(23.9)
(23.1)
(22.4)
(21.6)
(20.8)
(20.1)
(19.3)
(18.5)

304
05.Low(246-325)
7/11/03
3:52 PM
Page 305

D5G, D5C, 939 6.75" (171.5 mm)
Carrier Rollers
6Y9261 & 62 Links
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)
305
05.Low(246-325)
7/11/03
3:52 PM
Page 306

D5G, D5C, 939 6.75" (171.5 mm)

108-0947 & 48 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70

306
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
05.Low(246-325)
7/11/03
3:52 PM
Page 307

D5G, D5C, 939 6.75" (171.5 mm)

6Y9261 & 62 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)

307
05.Low(246-325)
7/11/03
3:52 PM
Page 308

D5G, D5C, 939 6.75" (171.5 mm)
Tall Flange, Double Flange Rollers

108-0947 & 48 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)

308
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
05.Low(246-325)
7/11/03
3:52 PM
Page 309

D5G, D5C, 939 6.75" (171.5 mm)

6Y9261 & 62 Links
Caliper
Inches
(mm)
% Worn
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)

309
05.Low(246-325)
7/11/03
3:52 PM
Page 310

D5, 955, 951, 561 6.91" (175.5 mm)
Track Links
7T4539 & 40
Depth Gauge
Inches
(mm)
4.29
4.27
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93

310
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
05.Low(246-325)
7/11/03
3:52 PM
Page 311

D5, 955, 951, 561 6.91" (175.5 mm)
Track Links
3P7153 & 54
Depth Gauge
Inches
(mm)
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)

311
05.Low(246-325)
7/11/03
3:52 PM
Page 312

D5, 955, 951, 561 6.91" (175.5 mm)
Caliper
Inches
(mm)
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
Depth Gauge
Inches
(mm)
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45

312
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
05.Low(246-325)
7/11/03
3:52 PM
Page 313

D5, 955, 951, 561 6.91" (175.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.65
27.70
27.75
27.80
27.85
27.90
27.95
28.00
28.05
28.10
28.15
28.20
28.25
28.30
28.35
(702.5)
(703.5)
(705.0)
(706.0)
(707.5)
(708.5)
(710.0)
(711.0)
(712.5)
(713.5)
(715.0)
(716.5)
(717.5)
(719.0)
(720.0)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

313
05.Low(246-325)
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3:52 PM
Page 314

D5, 955, 951, 561 6.91" (175.5 mm)
Track Bushings for Sealed Track

External Wear
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121

314
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
05.Low(246-325)
7/11/03
3:52 PM
Page 315

D5, 955, 951, 561 6.91" (175.5 mm)
Track Shoes
Moderate Service
.50" (12.7 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)

315
05.Low(246-325)
7/11/03
3:52 PM
Page 316

D5, 955, 951, 561 6.91" (175.5 mm)
Track Shoes
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79

316
(50.5)
(49.2)
(48.0)
(46.7)
(45.4)
(44.2)
(42.9)
(41.6)
(40.3)
(39.1)
(37.8)
(36.5)
(35.3)
(34.0)
(32.7)
(31.5)
(30.2)
(28.9)
(27.6)
(26.4)
(25.1)
(23.8)
(22.6)
(21.3)
(20.0)
05.Low(246-325)
7/11/03
3:52 PM
Page 317

D5, 955, 951, 561 6.91" (175.5 mm)
Track Shoes
Triple Grouser
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

317
05.Low(246-325)
7/11/03
3:52 PM
Page 318

D5, 955, 951, 561 6.91" (175.5 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

318
05.Low(246-325)
7/11/03
3:52 PM
Page 319

D5, 955, 951, 561 6.91" (175.5 mm)
Idlers
Extended Life Idlers
(Has circular side plate indentations)
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)

flange wear only.

319
05.Low(246-325)
7/11/03
3:52 PM
Page 320

D5, 955, 951, 561 6.91" (175.5 mm)
Idlers
(Has no side plate indentations)
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)

flange wear only.

320
Center Flange Wear

Inches
(mm)
05.Low(246-325)
7/11/03
3:52 PM
Page 321

D5, 955, 951, 561 6.91" (175.5 mm)
Carrier Rollers
Use with 7T Track Links
Caliper
Inches
(mm)
% Worn
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)

321
05.Low(246-325)
7/11/03
3:52 PM
Page 322

D5, 955, 951, 561 6.91" (175.5 mm)
Carrier Rollers
Use with 3P Links
Caliper
Inches
(mm)
% Worn
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10

322
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
05.Low(246-325)
7/11/03
3:52 PM
Page 323

D5, 955, 951, 561 6.91" (175.5 mm)
Track Rollers
Extended Life Rollers
Use with 7T Links
Caliper
Inches
(mm)
% Worn
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
Ultrasonic
Inches
(mm)
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)

323
05.Low(246-325)
7/11/03
3:52 PM
Page 324

D5, 955, 951, 561 6.91" (175.5 mm)
Track Rollers
Use with 3P Links
Caliper
Inches
(mm)
% Worn
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)

324
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
05.Low(246-325)
7/11/03
3:52 PM
Page 325

NOTES
325
06.Low(326-347)
7/11/03
3:52 PM
Page 326

D6, 955 8.00" (203.2 mm)
Track Links
8E7405 & 06
Heavy Duty Links
Depth Gauge
Inches
(mm)
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
% Worn
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121

326
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
06.Low(326-347)
7/11/03
3:52 PM
Page 327

D6, 955 8.00" (203.2 mm)
Track Links
7T4645 & 46
Extended Life Links
Depth Gauge
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)

327
06.Low(326-347)
7/11/03
3:52 PM
Page 328

D6, 955 8.00" (203.2 mm)
Track Links
3P1112 & 13 Links
Depth Gauge
Inches
(mm)
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
4.37
4.35
4.33
4.31
4.29
4.27
4.25
4.23
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(111.0)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87

328
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
06.Low(326-347)
7/11/03
3:52 PM
Page 329

D6, 955 8.00" (203.2 mm)

Heavy Duty Bushings
Use with 8E Links
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)

329
06.Low(326-347)
7/11/03
3:52 PM
Page 330

D6, 955 8.00" (203.2 mm)

Use with 8E Links
Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
Caliper
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
% Worn
0
4
8
12
16
20
24
28
32
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04

330
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
06.Low(326-347)
7/11/03
3:52 PM
Page 331

D6, 955 8.00" (203.2 mm)

Use with Extended Life Track and earlier track
with large diameter bushings
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
Depth Gauge
Inches
(mm)
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)

331
06.Low(326-347)
7/11/03
3:52 PM
Page 332

D6, 955 8.00" (203.2 mm)

Use with earlier track with small diameter bushings
Caliper
Inches
(mm)
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)

332
Depth Gauge
Inches
(mm)
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
06.Low(326-347)
7/11/03
3:52 PM
Page 333

D6, 955 8.00" (203.2 mm)

Internal Wear
Inches
(mm)
% Worn
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

333
06.Low(326-347)
7/11/03
3:52 PM
Page 334

D6, 955 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

334
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
06.Low(326-347)
7/11/03
3:52 PM
Page 335

D6, 955 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.55
3.50
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(90.2)
(88.9)
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)

335
06.Low(326-347)
7/11/03
3:52 PM
Page 336

D6, 955 8.00" (203.2 mm)
Track Shoes
Moderate Service
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15

336
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
06.Low(326-347)
7/11/03
3:52 PM
Page 337

D6, 955 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
Low Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)

337
06.Low(326-347)
7/11/03
3:52 PM
Page 338

D6, 955 8.00" (203.2 mm)
Track Shoes
Triple Grouser
.59" (30 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95

338
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
06.Low(326-347)
7/11/03
3:52 PM
Page 339

D6, 955 8.00" (203.2 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
3.35
3.33
3.31
3.29
3.27
3.25
3.23
3.21
3.19
3.17
3.15
3.13
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.5)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

339
06.Low(326-347)
7/11/03
3:52 PM
Page 340

D6, 955 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.

340
Center Flange Wear

Inches
(mm)
06.Low(326-347)
7/11/03
3:52 PM
Page 341

D6, 955 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
% Worn
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

341
06.Low(326-347)
7/11/03
3:52 PM
Page 342

D6, 955 8.00" (203.2 mm)
Carrier Rollers
Use with 8E and 7T Links
Not for use with 955
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

342
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
06.Low(326-347)
7/11/03
3:52 PM
Page 343

D6, 955 8.00" (203.2 mm)
Carrier Rollers
Use with 3P Links
Not for use with 955
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)

343
06.Low(326-347)
7/11/03
3:52 PM
Page 344

D6, 955 8.00" (203.2 mm)
Carrier Rollers
955 Carrier Roller
Cast Iron Rim
Caliper
Inches
(mm)
% Worn
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
0
6
12
18
24
30
36
42
48
54
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

344
06.Low(326-347)
7/11/03
3:52 PM
Page 345

D6, 955 8.00" (203.2 mm)
Track Rollers
Use with 7T & 8E Links
Caliper
Inches
(mm)
% Worn
8.95
8.91
8.87
8.83
8.79
8.75
8.71
8.67
8.63
8.59
8.55
8.51
8.47
8.43
8.39
8.35
8.31
8.27
8.23
8.19
8.15
8.11
8.07
8.03
7.99
7.95
7.91
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(206.0)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
(14.5)
(15.0)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
Ultrasonic
Inches
(mm)
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)

345
06.Low(326-347)
7/11/03
3:52 PM
Page 346

D6, 955 8.00" (203.2 mm)
Track Rollers
Use with 3P Links
Caliper
Inches
(mm)
% Worn
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)

346
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
06.Low(326-347)
7/11/03
3:52 PM
Page 347

NOTES
347
07.Low(348-387)
7/14/03
7:30 AM
Page 348

D7, 977, 571, 572 8.50" (215.9 mm)
Track Links
7T4657 & 58
Extended Life Links
Depth Gauge
Inches
(mm)
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121

348
Ultrasonic
Inches
(mm)
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
07.Low(348-387)
7/14/03
7:30 AM
Page 349

D7, 977, 571, 572 8.50" (215.9 mm)
Track Links
8S2589 & 90
Depth Gauge
Inches
(mm)
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)

349
07.Low(348-387)
7/14/03
7:30 AM
Page 350

D7, 977, 571, 572 8.50" (215.9 mm)

Extended Life Bushings
Use with current 7T Links
Caliper
Inches
(mm)
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12

350
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
Depth Gauge
Inches
(mm)
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
07.Low(348-387)
7/14/03
7:30 AM
Page 351

D7, 977, 571, 572 8.50" (215.9 mm)

Use with 8S Links and earlier 7T Links
Caliper
Inches
(mm)
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
Depth Gauge
Inches
(mm)
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)

351
07.Low(348-387)
7/14/03
7:30 AM
Page 352

D7, 977, 571, 572 8.50" (215.9 mm)

Internal Wear
Inches
(mm)
% Worn
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

352
07.Low(348-387)
7/14/03
7:30 AM
Page 353

D7, 977, 571, 572 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)

353
07.Low(348-387)
7/14/03
7:30 AM
Page 354

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Extreme Service
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

354
Ultrasonic
Inches
(mm)
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
07.Low(348-387)
7/14/03
7:30 AM
Page 355

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Moderate Service
.56" (14 mm)
1.09" (27.8 mm)

Depth Gauge
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)

355
07.Low(348-387)
7/14/03
7:30 AM
Page 356

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Double Grouser
.61" (15.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

356
Ultrasonic
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
07.Low(348-387)
7/14/03
7:30 AM
Page 357

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Triple Grouser
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

357
07.Low(348-387)
7/14/03
7:30 AM
Page 358

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

358
07.Low(348-387)
7/14/03
7:30 AM
Page 359

D7, 977, 571, 572 8.50" (215.9 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)

359
07.Low(348-387)
7/14/03
7:30 AM
Page 360

D7, 977, 571, 572 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

360
Center Flange Wear

Inches
(mm)
07.Low(348-387)
7/14/03
7:30 AM
Page 361

D7, 977, 571, 572 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

361
07.Low(348-387)
7/14/03
7:30 AM
Page 362

D7, 977, 571, 572 8.50" (215.9 mm)
Carrier Rollers
Use with 7T Links
Caliper
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

362
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
07.Low(348-387)
7/14/03
7:30 AM
Page 363

D7, 977, 571, 572 8.50" (215.9 mm)
Carrier Rollers
Use with 8S Links
Caliper
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)

363
07.Low(348-387)
7/14/03
7:30 AM
Page 364

D7, 977, 571, 572 8.50" (215.9 mm)
Track Rollers
Use with 7T Links
Caliper
Inches
(mm)
% Worn
9.23
9.19
9.15
9.11
9.07
9.03
8.99
8.95
8.91
8.87
8.83
8.79
8.75
8.71
8.67
8.63
8.59
8.55
8.51
8.47
8.43
8.39
8.35
8.31
8.27
8.23
8.19
8.15
8.11
8.07
8.03
7.99
7.95
7.91
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(206.0)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)

364
Ultrasonic
Inches
(mm)
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
07.Low(348-387)
7/14/03
7:30 AM
Page 365

D7, 977, 571, 572 8.50" (215.9 mm)
Track Rollers
Use with 8S Links
Caliper
Inches
(mm)
% Worn
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
8.24
8.20
8.16
8.12
8.08
8.04
8.00
7.96
7.92
7.88
7.84
7.80
7.76
7.72
7.68
7.64
7.60
7.56
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
(209.5)
(208.5)
(207.5)
(206.0)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)

365
07.Low(348-387)
7/14/03
7:30 AM
Page 366

D8, 983 9.00" (228.6 mm)
Track Links
7S9181 & 82
Depth Gauge
Inches
(mm)
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121

366
Ultrasonic
Inches
(mm)
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
07.Low(348-387)
7/14/03
7:30 AM
Page 367

D8, 983 9.00" (228.6 mm)
Caliper
Inches
(mm)
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
Depth Gauge
Inches
(mm)
3.89
3.88
3.87
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
(98.8)
(98.6)
(98.3)
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)

367
07.Low(348-387)
7/14/03
7:30 AM
Page 368

D8, 983 9.00" (228.6 mm)

Internal Wear
Inches
(mm)
% Worn
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

368
07.Low(348-387)
7/14/03
7:30 AM
Page 369

D8, 983 9.00" (228.6 mm)

External Wear
Caliper
Inches
(mm)
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
80
90
95
100
105
110
115
120
0
7
14
21
28
35
42
49
56
63
70
77
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)

369
07.Low(348-387)
7/14/03
7:30 AM
Page 370

D8, 983 9.00" (228.6 mm)
Track Shoes
.83" (21 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

370
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
07.Low(348-387)
7/14/03
7:30 AM
Page 371

D8, 983 9.00" (228.6 mm)
Track Shoes
Extreme Service
.75" (19 mm)
1.54" (39 mm)

Depth Gauge
Inches
(mm)
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)

371
07.Low(348-387)
7/14/03
7:30 AM
Page 372

D8, 983 9.00" (228.6 mm)
Track Shoes
Moderate Service
.65" (16.5 mm)
1.15" (29.3 mm)

Depth Gauge
Inches
(mm)
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120

372
Ultrasonic
Inches
(mm)
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
07.Low(348-387)
7/14/03
7:30 AM
Page 373

D8, 983 9.00" (228.6 mm)
Track Shoes
Double Grouser
.75" (19 mm)
1.44" (36.5 mm)

Depth Gauge
Inches
(mm)
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)

373
07.Low(348-387)
7/14/03
7:30 AM
Page 374

D8, 983 9.00" (228.6 mm)
Idlers
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

374
Center Flange Wear

Inches
(mm)
07.Low(348-387)
7/14/03
7:30 AM
Page 375

D8, 983 9.00" (228.6 mm)
Carrier Rollers
Caliper
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
103
106
109
112
115
118
121
Ultrasonic
Three end cap bolts
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
Ultrasonic
Four end cap bolts
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(36.5)
(35.9)
(35.4)
(34.9)
(34.4)
(33.9)
(33.4)
(32.9)
(32.4)
(31.9)
(31.4)
(30.9)
(30.4)
(29.8)
(29.3)
(28.8)
(28.3)
(27.8)
(27.3)
(26.8)
(26.3)
(25.8)
(25.3)
(24.8)
(24.3)
(23.8)
(23.2)
(22.7)

375
07.Low(348-387)
7/14/03
7:30 AM
Page 376

D8, 983 9.00" (228.6 mm)
Track Rollers
Do not use for 983
Caliper
Inches
(mm)
10.02
9.98
9.94
9.90
9.86
9.82
9.78
9.74
9.70
9.66
9.62
9.58
9.54
9.50
9.46
9.42
9.38
9.34
9.30
9.26
9.22
9.18
9.14
9.10
9.06
9.02
8.98
8.94
8.90
8.86
8.82
8.78
8.74
8.70
(254.5)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.0)
(236.0)
(235.0)
(234.0)
(233.0)
(232.0)
(231.0)
(230.0)
(229.0)
(228.0)
(227.0)
(226.0)
(225.0)
(224.0)
(223.0)
(222.0)
(221.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)

376
Ultrasonic
Inches
(mm)
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
07.Low(348-387)
7/14/03
7:30 AM
Page 377

D8, 983 9.00" (228.6 mm)
Track Rollers
Use for 983
Caliper
Inches
(mm)
% Worn
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
Ultrasonic
Inches
(mm)
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)

377
07.Low(348-387)
7/14/03
7:30 AM
Page 378

D9, 594 10.25" (260.4 mm)
Track Links
8E4055 & 56
Depth Gauge
Inches
(mm)
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
% Worn
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121

378
Ultrasonic
Inches
(mm)
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
07.Low(348-387)
7/14/03
7:30 AM
Page 379

D9, 594 10.25" (260.4 mm)
Caliper
Inches
(mm)
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
Depth Gauge
Inches
(mm)
4.62
4.61
4.60
4.59
4.58
4.57
4.56
4.55
4.54
4.53
4.52
4.51
4.50
4.49
4.48
4.47
4.46
4.45
4.44
4.43
4.42
4.41
4.40
4.39
4.38
4.37
4.36
4.35
4.34
4.33
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
(117.5)
(117.2)
(116.9)
(116.7)
(116.4)
(116.2)
(115.9)
(115.7)
(115.4)
(115.2)
(114.9)
(114.7)
(114.4)
(114.1)
(113.9)
(113.6)
(113.4)
(113.1)
(112.9)
(112.6)
(112.4)
(112.1)
(111.9)
(111.6)
(111.4)
(111.1)
(110.8)
(110.6)
(110.3)
(110.1)
(109.8)
(109.6)
(109.3)
(109.1)
(108.8)
(108.6)
(108.3)
(108.1)
(107.8)
(107.5)

379
07.Low(348-387)
7/14/03
7:30 AM
Page 380

D9, 594 10.25" (260.4 mm)

Internal Wear
Inches
(mm)
% Worn
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

380
07.Low(348-387)
7/14/03
7:30 AM
Page 381

D9, 594 10.25" (260.4 mm)

External Wear
Caliper
Inches
(mm)
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
(86.2)
(86.0)
(85.7)
(85.5)
(85.2)
(85.0)
(84.7)
(84.4)
(84.2)
(83.9)
(83.7)
(83.4)
(83.2)
(82.9)
(82.7)
(82.4)
(82.2)
(81.9)
(81.6)
(81.4)
(81.1)
(80.9)
(80.6)
(80.4)
(80.1)
(79.9)
(79.6)
(79.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)

381
07.Low(348-387)
7/14/03
7:30 AM
Page 382

D9, 594 10.25" (260.4 mm)
Track Shoes
.88" (22.5 mm)
1.97" (50 mm)

Depth Gauge
Inches
(mm)
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(101.5)
(99.0)
(96.5)
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

382
Ultrasonic
Inches
(mm)
4.85
4.75
4.65
4.55
4.45
4.35
4.25
4.15
4.05
3.95
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(123.2)
(120.7)
(118.1)
(115.6)
(113.0)
(110.5)
(108.0)
(105.4)
(102.9)
(100.3)
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.8)
(29.2)
07.Low(348-387)
7/14/03
7:30 AM
Page 383

D9, 594 10.25" (260.4 mm)
Track Shoes
Extreme Service
.81" (20.5 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)

383
07.Low(348-387)
7/14/03
7:30 AM
Page 384

D9, 594 10.25" (260.4 mm)
Track Shoes
Moderate Service
.69" (17.5 mm)
1.39" (35.2 mm)

Depth Gauge
Inches
(mm)
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

384
Ultrasonic
Inches
(mm)
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
07.Low(348-387)
7/14/03
7:30 AM
Page 385

D9, 594 10.25" (260.4 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

385
07.Low(348-387)
7/14/03
7:30 AM
Page 386

D9, 594 10.25" (260.4 mm)
Carrier Rollers
Caliper
Inches
(mm)
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

386
Ultrasonic
Inches
(mm)
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
07.Low(348-387)
7/14/03
7:30 AM
Page 387

D9, 594 10.25" (260.4 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
10.63
10.59
10.55
10.51
10.47
10.43
10.39
10.35
10.31
10.27
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
9.51
9.47
9.43
9.39
9.35
(270.0)
(269.0)
(268.0)
(267.0)
(266.0)
(265.0)
(264.0)
(263.0)
(262.0)
(261.0)
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
Inches
(mm)
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)

387
08.Classic(388-425)
7/14/03
7:31 AM
Page 388
388
08.Classic(388-425)
7/14/03
7:31 AM
Page 389

389
08.Classic(388-425)
7/14/03
7:31 AM
Page 390

D5B 6.91" (175.5 mm)
Track Links
175-8248 & 49
Depth Gauge
Inches
(mm)
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
% Worn
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

390
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
08.Classic(388-425)
7/14/03
7:31 AM
Page 391

D5B 6.91" (175.5 mm)
Caliper
Inches
(mm)
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)

391
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7:31 AM
Page 392

D5B 6.91" (175.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.65
27.70
27.75
27.80
27.85
27.90
27.95
28.00
28.05
28.10
28.15
28.20
28.25
28.30
28.35
(702.5)
(703.5)
(705.0)
(706.0)
(707.5)
(708.5)
(710.0)
(711.0)
(712.5)
(713.5)
(715.0)
(716.5)
(717.5)
(719.0)
(720.0)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

392
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7:31 AM
Page 393

D5B 6.91" (175.5 mm)

External Wear
Caliper
Inches
(mm)
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)

393
08.Classic(388-425)
7/14/03
7:31 AM
Page 394

D5B 6.91" (175.5 mm)
Track Shoes
Moderate Service
.45" (11.5 mm)
.98" (25 mm)

Depth Gauge
Inches
(mm)
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
% Worn
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121

394
Ultrasonic
Inches
(mm)
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
08.Classic(388-425)
7/14/03
7:31 AM
Page 395

D5B 6.91" (175.5 mm)
Track Shoes
Triple Grouser
.43" (11 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)

395
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7:31 AM
Page 396

D5B 6.91" (175.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
12
24
36
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.4)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

flange wear only. Flange width: 3.74" (95 mm)

396
Center Flange Wear

Inches
(mm)
08.Classic(388-425)
7/14/03
7:31 AM
Page 397

D5B 6.91" (175.5 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)

397
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7:31 AM
Page 398

D5B 6.91" (175.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)

398
Ultrasonic
Inches
(mm)
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
08.Classic(388-425)
7/14/03
7:31 AM
Page 399

NOTES
399
08.Classic(388-425)
7/14/03
7:31 AM
Page 400

D6 8.00" (203.2 mm)
Track Links
175-8256 & 57
Depth Gauge
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
% Worn
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121

400
Ultrasonic
Inches
(mm)
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
08.Classic(388-425)
7/14/03
7:31 AM
Page 401

D6 8.00" (203.2 mm)
Caliper
Inches
(mm)
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
Depth Gauge
Inches
(mm)
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)

401
08.Classic(388-425)
7/14/03
7:31 AM
Page 402

D6 8.00" (203.2 mm)

Internal Wear
Inches
(mm)
% Worn
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

402
08.Classic(388-425)
7/14/03
7:31 AM
Page 403

D6 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
90
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)

403
08.Classic(388-425)
7/14/03
7:31 AM
Page 404

D6 8.00" (203.2 mm)
Track Shoes
Extreme Service
.58" (14.7 mm)
1.13" (28.6 mm)

Depth Gauge
Inches
(mm)
2.80
(71.0)
2.75
(70.0)
2.70
(68.5)
2.65
(67.5)
2.60
(66.0)
2.55
(65.0)
2.50
(63.5)
2.45
(62.0)
2.40
(61.0)
2.35
(59.5)
2.30
(58.5)
2.25
(57.0)
2.20
(56.0)
2.15
(54.5)
2.10
(53.5)
2.05
(52.0)
2.00
(51.0)
1.95
(49.5)
1.90
(48.5)
1.85
(47.0)
1.80
(45.5)
1.75
(44.5)
1.70
(43.0)
1.65
(42.0)
1.60
(40.5)
1.55
(39.5)
1.50
(38.0)
1.45
(37.0)
1.40
(35.5)
1.35
(34.5)
1.30
(33.0)
1.25
(32.0)
1.20
(30.5)
1.15
(29.0)
1.10
(28.0)
1.05
(26.5)
1.00
(25.5)
0.95
(24.0)
0.90
(23.0)
0.85
(21.5)
0.80
(20.5)
0.75
(19.0)
0.70
(18.0)
0.65
(16.5)
0.60
(15.0)
0.55
(14.0)
0.50
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

404
Ultrasonic
Inches
(mm)
3.35
(85.1)
3.30
(83.8)
3.25
(82.6)
3.20
(81.3)
3.15
(80.0)
3.10
(78.7)
3.05
(77.5)
3.00
(76.2)
2.95
(74.9)
2.90
(73.7)
2.85
(72.4)
2.80
(71.1)
2.75
(69.9)
2.70
(68.6)
2.65
(67.3)
2.60
(66.0)
2.55
(64.8)
2.50
(63.5)
2.45
(62.2)
2.40
(61.0)
2.35
(59.7)
2.30
(58.4)
2.25
(57.2)
2.20
(55.9)
2.15
(54.6)
2.10
(53.3)
2.05
(52.1)
2.00
(50.8)
1.95
(49.5)
1.90
(48.3)
1.85
(47.0)
1.80
(45.7)
1.75
(44.5)
1.70
(43.2)
1.65
(41.9)
1.60
(40.6)
1.55
(39.4)
1.50
(38.1)
1.45
(36.8)
1.40
(35.6)
1.35
(34.3)
1.30
(33.0)
1.25
(31.8)
1.20
(30.5)
1.15
(29.2)
1.10
(27.9)
1.05
(26.7)
08.Classic(388-425)
7/14/03
7:31 AM
Page 405

D6 8.00" (203.2 mm)
Track Shoes
Moderate Service
.52" (13.3 mm)
.95" (24.2 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
Low Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)

405
08.Classic(388-425)
7/14/03
7:31 AM
Page 406

D6 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120

406
Ultrasonic
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
08.Classic(388-425)
7/14/03
7:31 AM
Page 407

D6 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

407
08.Classic(388-425)
7/14/03
7:31 AM
Page 408

D6 8.00" (203.2 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

408
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
08.Classic(388-425)
7/14/03
7:31 AM
Page 409

D6 8.00" (203.2 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)

409
08.Classic(388-425)
7/14/03
7:31 AM
Page 410

D7 8.50" (215.9 mm)
Track Links
188-5251 & 52
Depth Gauge
Inches
(mm)
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
% Worn
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

410
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
08.Classic(388-425)
7/14/03
7:31 AM
Page 411

D7 8.50" (215.9 mm)
Caliper
Inches
(mm)
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
Depth Gauge
Inches
(mm)
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)

411
08.Classic(388-425)
7/14/03
7:31 AM
Page 412

D7 8.50" (215.9 mm)
Track Shoes
Extreme Service
.65" (16.6 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
2.80
(71.0)
2.75
(70.0)
2.70
(68.5)
2.65
(67.5)
2.60
(66.0)
2.55
(65.0)
2.50
(63.5)
2.45
(62.0)
2.40
(61.0)
2.35
(59.5)
2.30
(58.5)
2.25
(57.0)
2.20
(56.0)
2.15
(54.5)
2.10
(53.5)
2.05
(52.0)
2.00
(51.0)
1.95
(49.5)
1.90
(48.5)
1.85
(47.0)
1.80
(45.5)
1.75
(44.5)
1.70
(43.0)
1.65
(42.0)
1.60
(40.5)
1.55
(39.5)
1.50
(38.0)
1.45
(37.0)
1.40
(35.5)
1.35
(34.5)
1.30
(33.0)
1.25
(32.0)
1.20
(30.5)
1.15
(29.0)
1.10
(28.0)
1.05
(26.5)
1.00
(25.5)
0.95
(24.0)
0.90
(23.0)
0.85
(21.5)
0.80
(20.5)
0.75
(19.0)
0.70
(18.0)
0.65
(16.5)
0.60
(15.0)
0.55
(14.0)
0.50
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

412
Ultrasonic
Inches
(mm)
3.45
(87.6)
3.40
(86.4)
3.35
(85.1)
3.30
(83.8)
3.25
(82.6)
3.20
(81.3)
3.15
(80.0)
3.10
(78.7)
3.05
(77.5)
3.00
(76.2)
2.95
(74.9)
2.90
(73.7)
2.85
(72.4)
2.80
(71.1)
2.75
(69.9)
2.70
(68.6)
2.65
(67.3)
2.60
(66.0)
2.55
(64.8)
2.50
(63.5)
2.45
(62.2)
2.40
(61.0)
2.35
(59.7)
2.30
(58.4)
2.25
(57.2)
2.20
(55.9)
2.15
(54.6)
2.10
(53.3)
2.05
(52.1)
2.00
(50.8)
1.95
(49.5)
1.90
(48.3)
1.85
(47.0)
1.80
(45.7)
1.75
(44.5)
1.70
(43.2)
1.65
(41.9)
1.60
(40.6)
1.55
(39.4)
1.50
(38.1)
1.45
(36.8)
1.40
(35.6)
1.35
(34.3)
1.30
(33.0)
1.25
(31.8)
1.20
(30.5)
1.15
(29.2)
08.Classic(388-425)
7/14/03
7:31 AM
Page 413

D7 8.50" (215.9 mm)
Track Shoes
Moderate Service
.58" (14.7 mm)
1.01" (25.6 mm)

Depth Gauge
Inches
(mm)
2.80
(71.0)
2.75
(70.0)
2.70
(68.5)
2.65
(67.5)
2.60
(66.0)
2.55
(65.0)
2.50
(63.5)
2.45
(62.0)
2.40
(61.0)
2.35
(59.5)
2.30
(58.5)
2.25
(57.0)
2.20
(56.0)
2.15
(54.5)
2.10
(53.5)
2.05
(52.0)
2.00
(51.0)
1.95
(49.5)
1.90
(48.5)
1.85
(47.0)
1.80
(45.5)
1.75
(44.5)
1.70
(43.0)
1.65
(42.0)
1.60
(40.5)
1.55
(39.5)
1.50
(38.0)
1.45
(37.0)
1.40
(35.5)
1.35
(34.5)
1.30
(33.0)
1.25
(32.0)
1.20
(30.5)
1.15
(29.0)
1.10
(28.0)
1.05
(26.5)
1.00
(25.5)
0.95
(24.0)
0.90
(23.0)
0.85
(21.5)
0.80
(20.5)
0.75
(19.0)
0.70
(18.0)
0.65
(16.5)
0.60
(15.0)
0.55
(14.0)
0.50
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.40
(86.4)
3.35
(85.1)
3.30
(83.8)
3.25
(82.6)
3.20
(81.3)
3.15
(80.0)
3.10
(78.7)
3.05
(77.5)
3.00
(76.2)
2.95
(74.9)
2.90
(73.7)
2.85
(72.4)
2.80
(71.1)
2.75
(69.9)
2.70
(68.6)
2.65
(67.3)
2.60
(66.0)
2.55
(64.8)
2.50
(63.5)
2.45
(62.2)
2.40
(61.0)
2.35
(59.7)
2.30
(58.4)
2.25
(57.2)
2.20
(55.9)
2.15
(54.6)
2.10
(53.3)
2.05
(52.1)
2.00
(50.8)
1.95
(49.5)
1.90
(48.3)
1.85
(47.0)
1.80
(45.7)
1.75
(44.5)
1.70
(43.2)
1.65
(41.9)
1.60
(40.6)
1.55
(39.4)
1.50
(38.1)
1.45
(36.8)
1.40
(35.6)
1.35
(34.3)
1.30
(33.0)
1.25
(31.8)
1.20
(30.5)
1.15
(29.2)
1.10
(27.9)

413
08.Classic(388-425)
7/14/03
7:31 AM
Page 414

D7 8.50" (215.9 mm)
Track Shoes
Double Grouser
.65" (16.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
High Impact
% Worn
Low Impact
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120

414
Ultrasonic
Inches
(mm)
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
08.Classic(388-425)
7/14/03
7:31 AM
Page 415

D7 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.

415
08.Classic(388-425)
7/14/03
7:31 AM
Page 416

D7 8.50" (215.9 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121

416
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
08.Classic(388-425)
7/14/03
7:31 AM
Page 417

D7 8.50" (215.9 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
8.24
8.20
8.16
8.12
8.08
8.04
8.00
7.96
7.92
7.88
7.84
7.80
7.76
7.72
7.68
7.64
7.60
7.56
7.52
7.48
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
(209.5)
(208.5)
(207.5)
(206.0)
(205.0)
(204.0)
(203.0)
(202.0)
(201.0)
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(190.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)

417
08.Classic(388-425)
7/14/03
7:31 AM
Page 418

D8 9.00" (228.7 mm)
Track Links
188-5531 & 32
Depth Gauge
Inches
(mm)
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
% Worn
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121

418
Ultrasonic
Inches
(mm)
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
08.Classic(388-425)
7/14/03
7:31 AM
Page 419

D8 9.00" (228.7 mm)
Caliper
Inches
(mm)
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
Depth Gauge
Inches
(mm)
3.89
3.88
3.87
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
(98.8)
(98.6)
(98.3)
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)

419
08.Classic(388-425)
7/14/03
7:31 AM
Page 420

D8 9.00" (228.7 mm)
Track Shoes
Extreme Service
.75" (19 mm)
1.50" (38 mm)

Depth Gauge
Inches
(mm)
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

420
Ultrasonic
Inches
(mm)
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
08.Classic(388-425)
7/14/03
7:31 AM
Page 421

D8 9.00" (228.7 mm)
Track Shoes
Moderate Service
.67" (17 mm)
1.32" (33.5 mm)

Depth Gauge
Inches
(mm)
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
High Impact
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)

421
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Page 422

D8 9.00" (228.7 mm)
Idlers
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.

422
Center Flange Wear

Inches
(mm)
08.Classic(388-425)
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Page 423

D8 9.00" (228.7 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
0
8
16
24
32
40
48
56
64
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)

423
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Page 424

D8 9.00" (228.7 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
10.00
9.96
9.92
9.88
9.84
9.80
9.76
9.72
9.68
9.64
9.60
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
(254.0)
(253.0)
(252.0)
(251.0)
(250.0)
(249.0)
(248.0)
(247.0)
(246.0)
(245.0)
(244.0)
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)

424
Ultrasonic
Inches
(mm)
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
2.07
2.05
2.03
2.01
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
(52.6)
(52.1)
(51.6)
(51.1)
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
08.Classic(388-425)
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7:31 AM
Page 425

NOTES
425
09.Hydro(426-487)
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7:31 AM
Hydrostatic Loaders
426
Page 426
09.Hydro(426-487)
7/14/03
7:31 AM
Page 427
Hydrostatic Loaders
427
09.Hydro(426-487)
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Page 428
Hydrostatic Loaders
INTRODUCTION
The easiest way to identify track is to read the part number forged into the link. The following list cross references link part numbers to the correct wear chart pages.
Model
Pitch
Link Part
Number
Wear Chart
Pages
943
6.75" (171.5 mm)
7T4173 & 74
436-443
953
6.91" (175.5 mm)
7T4539 & 40
444-458
7.50" (190.5 mm)
106-1625 & 26
229-6909 & 10
963
8.00" (203.2 mm)
7T4645 & 46
195-6515 & 16
460-471
973
8.50" (215.9 mm)
6Y2593 & 94
7T4657 & 58
6I9239 & 40
472-486
Computer CTS Codes

Model
Undercarriage
Code
943
943
953
953
953
322
323
343
344
345
953
963
963
973
973
973
346
364
365
373
374
375
428
Description
7T4173-4 Links - Rollers with Retainers
7T4173-4 Links - Rollers with End Collars
7T4539-40 Links - Rollers with Retainers
7T4539-40 Links - Rollers with End Collars
End Collars
953 - Hybrid Track - 2296909-10 Links - Rollers with End Collars
7T4645-6 Links
Rotating Bushing Track - 8E7405-06 Links
7T, 9W, 6Y Links - Rollers with Retainers
7T, 9W, 6Y Links - Rollers with End Collars
Rotating Bushing Track - 6I9239-40 Links - Rollers with
End Collars
09.Hydro(426-487)
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7:31 AM
Page 429
Hydrostatic Loaders
COMPONENTS

Wear Life
effects of:
Page
Controllable Variables ............................11
Track Adjustment..........................11
Shoe Width....................................12
Alignment......................................14
Non-Controllable Variables ....................21
Soil & Underfoot Conditions ........21
Underfoot Conditions....................22
Partially Controllable Variables..............25
Components
Links
information.
Measurement Measure track links
bores. See page 28 for details on measuring links.
Pins and Bushings

All hydrostatic loaders use Sealed and
Lubricated Track. See pages 36 through
43 for details. The following points are
specifically for hydrostatic loaders:

Ultrasonic Wear Indicator to measure all
three bushing contact sides: forward,
reverse and vertical. Use the most worn
position to make projections. It is necessary to measure all three bushing contact
sides, because unlike track-type tractors,
the vertical dimension is not usually the
most worn dimension. In many applications, the reverse drive side wear is the
greatest due to reverse operation with a
loaded bucket and/or packing.
See details on measurement procedure on
page 36.
The depth gauge should not be used before
a bushing turn because it only measures
vertical bushing wear. After a bushing turn
the depth gauge can be used to approximate wear.
Dry Joints See page 42 for dry joint
inspection procedures and recommended
service. If a dry joint is found, measure pitch
extension over that one joint. Schedule
service if the pitch exceeds these limits:
Dry Joint Wear Limit

Model
New Track
Pitch
Single Joint
Wear Limit
943
6.75" (171.5 mm) 7.25" (185 mm)
953
6.91" (175.5 mm) 7.50" (190.5 mm)

7.50" (190.5 mm)
963
8.00" (203.2 mm) 8.67" (220 mm)
973
8.50" (215.9 mm) 9.12" (232 mm)
429
09.Hydro(426-487)
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Page 430
Hydrostatic Loaders
COMPONENTS
Shoes
information.

shoes.

carrier rollers.
Idlers
information.
Track Rollers
roller information. The following points
are specifically for hydrostatic loaders.
Measurement Use the depth gauge

and the Ultrasonic Wear Indicator to measure idlers.
Carrier Rollers
See pages 59 through 60 for detailed carrier
roller information.

measured with either a depth gauge, a
caliper or the Ultrasonic Wear Indicator.
Shoe & Master Link Bolt Torques
Model
943
953
963
973
973
Bolt
Size
5/8"
3/4"
7/8"
Torque*
120 30 ft. lb.
170 40 Nm
220 40 ft. lb.
300 50 Nm
250 50 ft. lb.
340 70 Nm
Additional Turn
Master Link
Regular Shoe
Master Shoe
+1/3 turn
+1/2 turn
+1/3 turn
+1/2 turn
+1/3 turn
+1/2 turn
*Use the assembly and torque turn tightening procedures on pages 33 and 55.
430
09.Hydro(426-487)
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Page 431
Hydrostatic Loaders
COMPONENTS
For instructions on how to make measurements see pages 61 - 62.
The rear two rollers on machines equipped
with sprocket guards can only be measured
in the field with the Ultrasonic Wear Indicator. These rollers are critical because they
are often the most worn. It is important to
measure all rollers whenever the track is
removed for service to determine if a swap
is needed.
Roller Swapping Higher track speeds,
increased debris entry between the sprocket
and roller frame and rear mounted engine
all contribute to increased rear roller wear
on hydrostatic loaders. Machines with
unbalanced roller wear may benefit from a
roller swap. Use the roller swap guidelines
on page 64 to determine if a swap would
be beneficial. Swapping at the bushing
turn time may extend roller service life to
the link service point reducing downtime
and customer cost-per-hour.
Sprocket and Idler Guards Sprocket
and idler guards can extend roller life and
other components life. See discussion later
in this section for details.

the sprocket) is a single flange roller. If a
double flange roller were used as the rear
roller, interference could occur between the
inner flange and the sprocket teeth.
Therefore, a double flange roller should
NOT usually be placed in the rear position.
Idler
Sprocket
F
Model
Rollers
Per Side
Sprockets
See pages 66 through 70 for detailed
sprocket information. The following points
are specifically for hydrostatic loaders:
Touch
No Touch
Do not reuse sprocket with turned

(or replaced) bushings
Touch
No Touch
OK to use sprocket with turned

(or replaced) bushings
Measurement Use the appropriate
sprocket reuse indicator gauge (973
5P8617; 943, 953, 963 5P8616) to
determine reusability.
All new and many older hydrostatic
loaders are equipped with sprocket guards
to reduce the entry of abrasives. Sprockets
on these machines cannot be measured in
the field. They should be inspected whenever the track is removed for service.
Sprocket wear is seldom a critical item.
Therefore sprockets can be inspected at
service without affecting undercarriage
management decisions.
Roller Position
F 2 3 4 5 6 7
943
S D S S D S
953
S D S S D S
963
S D D S D S
973
S D D S D D S
431
09.Hydro(426-487)
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Page 432
Hydrostatic Loaders
COMPONENTS

Model
Bolt
Size
943
5/8"
130 30 ft. lb.

175 40 Nm
+1/3 turn
953
M16
130 30 ft. lb.

175 40 Nm
+1/3 turn
963
5/8"
130 30 ft. lb.

175 40 Nm
+1/3 turn
973
3/4"
220 40 ft. lb.

300 50 Nm
+1/3 turn
Torque
Additional
Turn
Use the torque-turn tightening method on

page 70.
Guards
Sprocket Guards Sprocket guards
shield undercarriage components and
reduce the area between the sprocket and
roller frame where underfoot material can
enter and/or build up. The reduction of
material entering the undercarriage system
decreases sprocket, bushing, link and track
roller wear. Sprocket guards are now
standard on new machines and can be
retrofitted to earlier hydrostatic loaders.
Sprocket guards are most effective in
abrasive and high packing conditions.
432
Idler Guards Idler Guards enclose the

open area behind the idler protecting the
idler, recoil rod and link assembly from
increased wear caused by entrapped underfoot material.
Idler guards are an attachment on new
machines and can be retrofitted to earlier
hydrostatic loaders. These guards are most
effective in demolition debris, rock conditions and sanitary landfill (all with 1" to 4"
size material).
09.Hydro(426-487)
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7:31 AM
Page 433
Hydrostatic Loaders
TRACK ADJUSTMENT
Track Adjustment
Use a straight edge against face and

make a mark on the rod with a pencil or
marking pen even with face.
Mark the rod .4" (10 mm) toward the

idler from the first mark. Open the
relief valve and let the idler move back
until the second mark is behind face
(A). Close the relief valve.
The resulting reference sag should be
about 2" (50 mm) on these models.

1
2
Move the machine a distance of two

times its length. Bring the machine to a
slow stop. Shut off engine.
Remove the cover for the track adjusting mechanism.
Add grease with a grease gun to move

the idler forward until the track is fully
tight.
433
09.Hydro(426-487)
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Page 434
Hydrostatic Loaders
TRACK ADJUSTMENT
C
B
Use the grease gun and move the idler

forward until the second mark is even
with face (A).
Note: As track link and rolling components
wear approaches service limits, the distance
between piston, B (or flange on 963, 973)
and recoil housing, C, increases. When this
exceeds 2" or 50 mm (2.36" or 60 mm on
963 and 973) consult a Caterpillar Service
Manual or call your Caterpillar dealer for
idler repositioning procedures.
434
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Page 435
Hydrostatic Loaders
NOTES
435
09.Hydro(426-487)
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7:31 AM
Page 436
Hydrostatic Loaders
943 6.75" (171.5 mm)
Track Links
7T4173 & 74
Depth Gauge
Inches
(mm)
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
3.56
3.54
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120

436
Ultrasonic
Inches
(mm)
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
09.Hydro(426-487)
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Page 437
Hydrostatic Loaders
943 6.75" (171.5 mm)
Caliper
Inches
(mm)
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
0.01
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
(0.3)
Depth Gauge
Inches
(mm)
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
CAUTION DO NOT USE DEPTH GAUGE UNTIL BUSHINGS HAVE BEEN TURNED.

437
09.Hydro(426-487)
7/14/03
7:31 AM
Page 438
Hydrostatic Loaders
943 6.75" (171.5 mm)
Track Shoes
Double Grouser
.43" (11 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120

438
Ultrasonic
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
09.Hydro(426-487)
7/14/03
7:31 AM
Page 439
Hydrostatic Loaders
943 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

439
09.Hydro(426-487)
7/14/03
7:31 AM
Page 440
Hydrostatic Loaders
943 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)

flange wear only.

440
Center Flange Wear

Inches
(mm)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 441
Hydrostatic Loaders
943 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
6.26
6.20
6.14
6.08
6.02
5.96
5.90
5.84
5.78
5.72
5.66
5.60
5.54
5.48
5.42
5.36
5.30
5.24
5.18
5.12
5.06
5.00
(159.0)
(157.5)
(156.0)
(154.5)
(153.0)
(151.5)
(150.0)
(148.5)
(147.0)
(145.5)
(144.0)
(142.0)
(140.5)
(139.0)
(137.5)
(136.0)
(134.5)
(133.0)
(131.5)
(130.0)
(128.5)
(127.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
77
84
88
92
96
100
104
108
112
116
120
Inches
(mm)
1.63
1.60
1.57
1.54
1.51
1.48
1.45
1.42
1.39
1.36
1.33
1.30
1.27
1.24
1.21
1.18
1.15
1.12
1.09
1.06
1.03
1.00
(41.4)
(40.6)
(39.9)
(39.1)
(38.4)
(37.6)
(36.8)
(36.1)
(35.3)
(34.5)
(33.8)
(33.0)
(32.3)
(31.5)
(30.7)
(30.0)
(29.2)
(28.4)
(27.7)
(26.9)
(26.2)
(25.4)

441
09.Hydro(426-487)
7/14/03
7:32 AM
Page 442
Hydrostatic Loaders
943 6.75" (171.5 mm)
Track Roller
Rollers with End Collars
Caliper
Inches
(mm)
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)

442
Ultrasonic
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 443
Hydrostatic Loaders
943 6.75" (171.5 mm)
Track Rollers
Rollers with Retainers
Caliper
Inches
(mm)
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.49
0.51
0.53
0.55
0.57
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)

443
09.Hydro(426-487)
7/14/03
7:32 AM
Page 444
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Links
Hybrid Track
229-6909 & 10
7.50" (190.5 mm) Pitch
Depth Gauge
Inches
(mm)
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
% Worn
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

444
Ultrasonic
Inches
(mm)
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 445
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Links
7T4539 & 40
6.91" (175.5 mm) Pitch
Depth Gauge
Inches
(mm)
4.29
4.27
4.25
4.23
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)

445
09.Hydro(426-487)
7/14/03
7:32 AM
Page 446
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Links
7.50" (190.5 mm) Pitch
1061625 & 26
Depth Gauge
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
% Worn
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

446
Ultrasonic
Inches
(mm)
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 447
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)

Hybrid Track
7.50" (190.5 mm) Pitch
Caliper
Inches
(mm)
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)

447
09.Hydro(426-487)
7/14/03
7:32 AM
Page 448
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)

6.91" (175.5 mm) Pitch
Caliper
Inches
(mm)
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
Depth Gauge
Inches
(mm)
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)

448
09.Hydro(426-487)
7/14/03
7:32 AM
Page 449
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)

7.50" (190.5 mm) Pitch
Caliper
Inches
(mm)
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
% Worn
0
4
8
12
16
20
24
28
32
36
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
Depth Gauge
Inches
(mm)
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)

449
09.Hydro(426-487)
7/14/03
7:32 AM
Page 450
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Shoes
Moderate Service
.51" (13 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

450
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 451
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Shoes
Double Grouser
Not for use with Rotating Bushing Track
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.99
1.94
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79
(50.5)
(49.2)
(48.0)
(46.7)
(45.4)
(44.2)
(42.9)
(41.6)
(40.3)
(39.1)
(37.8)
(36.5)
(35.3)
(34.0)
(32.7)
(31.5)
(30.2)
(28.9)
(27.6)
(26.4)
(25.1)
(23.8)
(22.6)
(21.3)
(20.0)

451
09.Hydro(426-487)
7/14/03
7:32 AM
Page 452
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Shoes
Double Grouser
Use only with Rotating Bushing Track
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120

452
Ultrasonic
Inches
(mm)
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
1.04
0.99
0.94
0.89
0.84
0.79
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
(26.4)
(25.1)
(23.9)
(22.6)
(21.3)
(20.1)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 453
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Shoes
Triple Grouser
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

453
09.Hydro(426-487)
7/14/03
7:32 AM
Page 454
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Rubber Grouser Track Shoes

Depth Gauge
Inches
(mm)
% Worn
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
0
10
20
30
40
50
60
70
80
90
100
110
120

454
09.Hydro(426-487)
7/14/03
7:32 AM
Page 455
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
% Worn
0
7
14
21
28
35
42
49
56
63
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)

flange wear only.

455
09.Hydro(426-487)
7/14/03
7:32 AM
Page 456
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
5.83
5.79
5.75
5.71
5.67
5.63
5.59
5.55
5.51
5.47
5.43
5.39
5.35
5.31
5.27
5.23
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(143.0)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)

456
09.Hydro(426-487)
7/14/03
7:32 AM
Page 457
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Rollers
Inches
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
Caliper
(mm)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
Inches
(mm)
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)

457
09.Hydro(426-487)
7/14/03
7:32 AM
Page 458
Hydrostatic Loaders
953 6.91" (175.5 mm), 7.50" (190.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)

458
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 459
Hydrostatic Loaders
NOTES
459
09.Hydro(426-487)
7/14/03
7:32 AM
Page 460
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Links
7T4645 & 46
Depth Gauge
Inches
(mm)
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
% Worn
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121

460
Ultrasonic
Inches
(mm)
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 461
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Links
195-6515 & 16
Depth Gauge
Inches
(mm)
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
% Worn
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)

461
09.Hydro(426-487)
7/14/03
7:32 AM
Page 462
Hydrostatic Loaders
963 8.00" (203.2 mm)

Use with 7T Links
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08

462
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
Depth Gauge
Inches
(mm)
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 463
Hydrostatic Loaders
963 8.00" (203.2 mm)

Inches
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
Caliper
(mm)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
% Worn
0
4
8
12
16
20
24
28
32
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
Depth Gauge
Inches
(mm)
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
3.11
3.10
3.09
3.08
3.07
3.06
3.05
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
(81.3)
(81.0)
(80.8)
(80.5)
(80.3)
(80.0)
(79.8)
(79.5)
(79.2)
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)

463
09.Hydro(426-487)
7/14/03
7:32 AM
Page 464
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Low Impact
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

464
Ultrasonic
Inches
(mm)
3.55
3.50
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(90.2)
(88.9)
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 465
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Shoes
Moderate Service
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
High Impact
% Worn
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)

465
09.Hydro(426-487)
7/14/03
7:32 AM
Page 466
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

466
Ultrasonic
Inches
(mm)
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 467
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Shoes
Triple Grouser
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

467
09.Hydro(426-487)
7/14/03
7:32 AM
Page 468
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
(40.6)
(38.1)
(35.6)
(33.0)
(30.5)
(27.9)
(25.4)
(22.9)
(20.3)

468
09.Hydro(426-487)
7/14/03
7:32 AM
Page 469
Hydrostatic Loaders
963 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
0.01
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
(0.3)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)

flange wear only.

469
09.Hydro(426-487)
7/14/03
7:32 AM
Page 470
Hydrostatic Loaders
963 8.00" (203.2 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

470
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 471
Hydrostatic Loaders
963 8.00" (203.2 mm)
Track Rollers
Caliper
Inches
(mm)
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
7.01
6.97
6.93
6.89
6.85
6.81
6.77
6.73
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.59
0.61
0.63
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
(15.0)
(15.5)
(16.0)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
Ultrasonic
Inches
(mm)
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)

471
09.Hydro(426-487)
7/14/03
7:32 AM
Page 472
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Links
6Y2593 & 94
7T4657 & 58
Depth Gauge
Inches
(mm)
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121

472
Ultrasonic
Inches
(mm)
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 473
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Links
6I9239 & 40
Depth Gauge
Inches
(mm)
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
% Worn
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)

473
09.Hydro(426-487)
7/14/03
7:32 AM
Page 474
Hydrostatic Loaders
973 8.50" (215.9 mm)

Use with 6Y & 7T Links
Caliper
Inches
(mm)
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)

474
Depth Gauge
Inches
(mm)
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 475
Hydrostatic Loaders
973 8.50" (215.9 mm)

Use with 6I Links
Caliper
Inches
(mm)
3.11
3.09
3.07
3.05
3.03
3.01
2.99
2.97
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
2.21
2.19
2.17
2.15
2.13
2.11
2.09
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(75.9)
(75.4)
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
(56.1)
(55.6)
(55.1)
(54.6)
(54.1)
(53.6)
(53.1)
% Worn
0
4
8
12
16
20
24
28
32
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
Depth Gauge
Inches
(mm)
3.86
3.85
3.84
3.83
3.82
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
(98.0)
(97.8)
(97.5)
(97.3)
(97.0)
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)

475
09.Hydro(426-487)
7/14/03
7:32 AM
Page 476
Hydrostatic Loaders
973 8.50" (215.9 mm)

Internal Wear
Inches
(mm)
% Worn
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

476
09.Hydro(426-487)
7/14/03
7:32 AM
Page 477
Hydrostatic Loaders
973 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)

477
09.Hydro(426-487)
7/14/03
7:32 AM
Page 478
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Shoes
Extreme Service
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

478
Ultrasonic
Inches
(mm)
3.45
3.40
3.35
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(87.6)
(86.4)
(85.1)
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 479
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Shoes
Moderate Service
.56" (14.2 mm)
1.09" (27.8 mm)

Depth Gauge
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
High Impact
% Worn
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.30
3.25
3.20
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
(83.8)
(82.6)
(81.3)
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)

479
09.Hydro(426-487)
7/14/03
7:32 AM
Page 480
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Shoes
Double Grouser
.61" (15.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
High Impact
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Low Impact
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

480
Ultrasonic
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 481
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Shoes
Triple Grouser
.61" (15.5 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)

481
09.Hydro(426-487)
7/14/03
7:32 AM
Page 482
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Shoes
Chopper
Depth Gauge
Inches
(mm)
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
0.25
(80.0)
(77.5)
(75.0)
(72.5)
(70.0)
(67.5)
(65.0)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.5)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
(6.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)
(44.5)
(41.9)
(39.4)
(36.8)
(34.3)
(31.7)
(29.2)
(26.7)
(24.1)
(21.6)

482
09.Hydro(426-487)
7/14/03
7:32 AM
Page 483
Hydrostatic Loaders
973 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

483
09.Hydro(426-487)
7/14/03
7:32 AM
Page 484
Hydrostatic Loaders
973 8.50" (215.9 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)

484
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 485
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Roller
Caliper
Inches
(mm)
% Worn
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)

485
09.Hydro(426-487)
7/14/03
7:32 AM
Page 486
Hydrostatic Loaders
973 8.50" (215.9 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
1.63
1.65
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)

486
Ultrasonic
Inches
(mm)
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
09.Hydro(426-487)
7/14/03
7:32 AM
Page 487
Hydrostatic Loaders
NOTES
487
10.Exc.(488-607)
7/14/03
Excavators
488
7:32 AM
Page 488
10.Exc.(488-607)
7/14/03
7:32 AM
Page 489
Excavators
Excavators
489
10.Exc.(488-607)
7/14/03
7:32 AM
Page 490
Excavators
INTRODUCTION
The easiest way to identify track is to read the part number forged into the link. The following list cross-references link part numbers to the correct percent worn chart pages.
490
Model
Pitch
307, 308
5.31"
6.06"
311, 312, 313, 314

315, 317, 318, 320,
322, 320 FM
320S, 322 FM,
325, 325 FM
330
330 FM, 345
6.75"
7.50"
8.50"
8.50"
350
365, 375, 385, 5080, 5090
9.00"
10.25"
5110
5130
10.25"
12.50"
5230
14.90"
205, 211, 213

215
225, 219, 215S.A.,
FB221, FB217, DL221
225
227, 229, 231,
225S.A., LL225
235, LL235
6.75"
6.75"
7.50"
235
245
245
8.00"
10.25"
9.00"
E70B
E110B, E120B
E140
E180, EL180
5.31"
6.75"
6.75"
6.91"
E200B, EL200B
EL240B, E240B,
EL240, E240
E300B, EL300B, EL300
E300
E450
E650
7.50"
7.50"
8.00"
6.75"
8.00"
8.50"
8.00"
7.50"
8.50"
9.00"
Link Part
Number
Wear Chart
Pages
136-2404 & 10
093-1969 & 70
3A9614 & 15
4I7475 & 76
9W3137 & 38
106-1625 & 26
6Y1607 & 08
8E7405 & 06
6Y2589 & 90
150-4748 & 49
130-5333 & 34
209-6383 & 84
8E6091 & 92
142-1803 & 04
6Y6721 & 22
9W5933 & 34
6I8643 & 44
6T8049 & 50
185-9377 & 78
498-507
508-514
516-529
530-542
544-555
556-564
566-573
574-583
584-591
592-600
602-606
9K6628 & 29
9K6628 & 29
7T4043 & 44
3P7153 & 54
9K6628 & 29
3P1112 & 13
608-615
616-628
630-644
8E8641 & 42
130-5333 & 34
8S2589 & 90
7T9823 & 24
3P1112 & 13
9S1927 & 28
8K4754 & 56
9G6083 & 84
666-682
093-1969 & 70
4I7475 & 76
093-1978 & 77
095-7130
093-1979
9W3137 & 38
9W3137 & 38
0965252 & 58
096-0263 & 64
096-5252 & 58
096-9944 & 46
093-1984 & 85
646-655
656-665
684-691
692-701
702-709
710-718
720-726
728-734
736-742
744-750
752-759
760-767
768-775
776-782
784-790
10.Exc.(488-607)
7/14/03
7:32 AM
Page 491
Excavators
INTRODUCTION
Computer CTS Codes

Model
Undercarriage
Code
307
307
308
311
312, 313, 314
315
315
317, 318
317, 318
320
320
320 FM
320 S
320 S
322
322
C502
C503
C504
C516
C531
C546
C5461
C547
C5471
C566
C5661
C567
C568
C5681
C578
C5781
322 FM
322 FM
C579
C5791
325
325
325 FM
330
330
330 FM
330 FM
350
345B
345B
365
375
385
5080
5090
5110
5130
5130
5230
C591
C5911
C592
C609
C6091
C610
C6101
C626
C620
C6201
C635
C641
C650
C660
C662
C665
C670
C671
C675
205
205
211
211
213
213
215
215
C402
C401
C412
C411
C422
C421
C430
C431
215
C432
Description
5.31 inch (135 mm) Pitch
6.06 inch (154 mm) Pitch
All
All
All
Sealed Track
Grease Lubricated Track
Sealed Track
Sealed Track
Heavy Duty Grease Lubricated Track
Sealed Track
7.50 inch (190.0 mm) Pitch - 9W Links - Sealed Track
7.50 inch (190.0 mm) Pitch - 9W Links - Grease
Lubricated Track
8.00 inch (203.2 mm) Pitch - 6Y Links - Sealed Track
8.00 inch (203.2 mm) Pitch - 6Y Links - Grease
Lubricated Track
Sealed Track
Heavy Duty Grease Lubricated Track
Sealed Track
Sealed Track
All
Sealed Track
All
All
All
All
All
All
Original forged (semi-flat) shoe
Tall grouser double grouser shoe
All
Cat Undercarriage
Earlier 205 with competitive Idler
Cat Undercarriage
Cat Undercarriage
7K& 9K Links - 6S Roller - Small Diameter Carrier Rollers
9K Links - 9P (D4E) Roller - Large Diameter
Carrier Rollers
9K Links - 9W Roller - Large Diameter Carrier Rollers
491
10.Exc.(488-607)
7/14/03
7:32 AM
Page 492
Excavators
INTRODUCTION

Model
Undercarriage
Code
215 SA
215 SA
217
219
219
221
225
225
225
225
225
225
225 SA
225 SA
227
227
229
231
235
235
235
235
235
235
C433
C434
C440
C442
C443
C445
C450
C451
C452
C453
C454
C455
C458
C463
C460
C462
C473
C472
C480
C481
C482
C483
C484
C485
235
C486
245
245
245
245
C490
C491
C492
C493
6.91 inch (175.5 mm) Pitch - 9S Roller rim

6.91 inch (175.5 mm) Pitch - 9W Roller rim
FB217 6.91 inch (175.5 mm) Pitch
7.50 inch (190.0 mm) Pitch - 8E Roller rim
DL221 FB221 6.91 inch (175.5 mm) Pitch
6.75 inch (171.5 mm) Pitch - 7K Roller rim
6.75 inch (171.5 mm) Pitch - 9P Roller rim
6.91 inch (175.5 mm) Pitch - 9S Roller rim
8.00 inch (203.2 mm) Pitch - 9G Roller rim
9G Roller rim
8E Roller rim
8E Roller rim
8.50 inch (215.9 mm) Pitch - 8S Links - 7T Roller
8.50 inch (215.9 mm) Pitch - 8S Links - 9W Roller rim
8.50 inch (215.9 mm) Pitch - 7T Links - 9W Roller rim
8.50 inch (215.9 mm) Pitch - 7T Links - 8E Roller rim
8.50 inch (215.9 mm) Pitch - 130-5333 & 8E Links D7H Roller
8.50 inch (215.9 mm) Pitch - 130-5333 & 8E Links 8E Roller rim
10.25 inch (260.4 mm) Pitch - 9G Roller rim
10.25 inch (260.4 mm) Pitch - 9W Roller rim - D9N Idler
E070
E070
E110B
E120B
E180, EL180, E180
E200, EL200, E200
E140
E240, EL240, E240
E300, E300
E300, E300
E300, EL300B,
E300B, EL300
E300, EL300B,
E300B, EL300
E450
E650
C500
C501
C515
C530
C560
C565
C545
C590
C605
C606
C607
Small Diameter Track Roller

Large Diameter Track Roller
All
All
All
All
All
All
32 inch and 36 inch Shoe Widths
24 inch Shoe Width
32 inch and 36 inch Shoe Widths
C608
24 inch Shoe Width
C625
C640
All
All
492
Description
10.Exc.(488-607)
7/14/03
7:32 AM
Page 493
Excavators
COMPONENTS

Wear Life
effects of:
Page
Controllable Variables ...........................11
Track Adjustment.........................11
Shoe Width...................................12
Alignment.....................................14
Non-Controllable Variables...................21
Soil & Underfoot Conditions.......21
Underfoot Conditions...................22
Partially Controllable Variables ............25
Components
Links
information.

Wear Patterns See pages 29 through
32 for a detailed discussion of link wear
patterns.
Bushing Sealed Track External

Hydraulic excavators use Sealed Track. See
pages 44 through 50 for details.
Measurement To measure external

wear use the caliper or the Ultrasonic Wear
Indicator. Measure the minimum dimension regardless of the position (vertical,
forward, reverse). This is because the
Sealed Track bushing must have sufficient
strength to resist cracking after the turn.
The remaining strength is largely affected
by wear before the turn. See details on
measurement procedures, page 44.
Bushing External Allowable Wear
Wear limits for Sealed Track bushings are
determined by remaining strength before
and after the turn as well as external wear.
For high impact conditions use lesser allowable wear to service point. For low impact
conditions use greater allowable wear to
service point. Destruction is expected to
occur within 20 percent of any additional
hours if the same conditions exist.
Pin and Bushing

Sealed Track Internal
Measurement Sealed track internal

wear is measured by determining the
pitch extended length over four adjacent
sections with a tape measure calibrated in
0.02" (0.5 mm) increments. The track
493
10.Exc.(488-607)
7/14/03
7:32 AM
Page 494
Excavators
COMPONENTS
must be tight before measuring. Measure
from the side of one pin to the same side
of the fifth pin away (which includes 4 sections). See details on measurement procedure on page 48.
225, 227,
235
3/4''
220 40 ft. lb. +1/3 turn

300 50 Nm +1/3 turn
235
7/8''
250 50 ft. lb. +1/3 turn

340 70 Nm +1/3 turn
245
1''
650 50 ft. lb. +1/3 turn

870 70 Nm +1/3 turn
E070
1/2''
70 15 ft. lb. +1/3 turn

90 20 Nm +1/3 turn
Shoes
information.
E110,
16 mm 130 30 ft. lb. +1/3 turn
E120, E140
170 40 Nm +1/3 turn
E180

shoes.
Bolt Torques Use the torque-turn tightening method on page 55.
18 mm 190 40 ft. lb. +1/3 turn

250 50 Nm +1/3 turn
E200,
20 mm 300 50 ft. lb. +1/3 turn
E240, E300
400 70 Nm +1/3 turn
E450
22 mm 370 50 ft. lb. +1/3 turn

500 70 Nm +1/3 turn
E650
24 mm 480 50 ft. lb. +1/3 turn

650 70 Nm +1/3 turn
*Use the assembly and torque turn tightening

procedures on pages 33 and 55.
Model
Bolt
Size
307, 308
1/2''
311, 312,
313, 314
16 mm 130 30 ft. lb. +1/3 turn

175 40 Nm +1/3 turn
315, 317
20 mm 300 50 ft. lb. +1/3 turn

400 70 Nm +1/3 turn
318
20 mm 400 50 ft. lb. +1/3 turn

530 70 Nm +1/3 turn
Carrier Rollers
320, 322,
325
20 mm 300 50 ft. lb. +1/3 turn

400 70 Nm +1/3 turn
See pages 59 through 60 for detailed carrier roller information.
330, 350
22 mm 370 50 ft. lb. +1/3 turn

500 70 Nm +1/3 turn
345
24 mm 370 50 ft. lb. +1/3 turn

500 70 Nm +1/3 turn
365, 375
27 mm 410 50 ft. lb. +1/3 turn

500 70 Nm +1/3 turn
385
30 mm 675 70 ft. lb. +1/3 turn

900 100 Nm +1/3 turn
Torque Turn*
Idlers
165 15 ft. lb. +1/3 turn

220 20 Nm +1/3 turn

information.
measure idlers.
5080, 5090 27 mm 675 70 ft. lb. +1/3 turn

900 100 Nm +1/3 turn
5110
1 1/8''
670 70 ft. lb. +1/3 turn

870 90 Nm +1/3 turn
5130
1 3/8''
1150 115 ft. lb. +1/3 turn

1500 150 Nm +1/3 turn
205, 211,
213, 215
9/16''
65 15 ft. lb. +1/3 turn

90 20 Nm +1/3 turn
205, 211,
213
5/8''
120 30 ft. lb. +1/3 turn

170 40 Nm +1/3 turn
215, 225
494

carrier rollers.
10.Exc.(488-607)
7/14/03
7:32 AM
Page 495
Excavators
COMPONENTS
Track Rollers
Sprockets

roller information.
See pages 66 through 70 for detailed sprocket

information.

measured with either a depth gauge, a
caliper or the Ultrasonic Wear Indicator.
For instructions on how to make measurements see pages 61 through 62.
Model
Bolt
Size
307, 308
14 mm
130 20 ft. lb.

175 30 Nm
311, 312,
313, 314,
315, 317
16 mm
200 25 ft. lb.

270 40 Nm
318, 320,
322, 325
20 mm
400 50 ft. lb.

530 70 Nm
330, 345,
350
24 mm
670 75 ft. lb.

900 100 Nm
5090
30 mm
1500 185 ft. lb.

2000 250 Nm
365, 375, 30 mm
5080, 5130,
5230
1330 150 ft. lb.

1800 200 Nm
385
30 mm
1500 110 ft. lb.

2000 250 Nm
E070
14 mm
130 20 ft. lb.

175 30 Nm
E110,
E120,
E140,
E180
16 mm
200 25 ft. lb.

270 40 Nm
E200,
E240,
E300
20 mm
400 50 ft. lb.

530 70 Nm
E450,
E650
24 mm
670 75 ft. lb.

900 100 Nm
Torque
Guards
495
10.Exc.(488-607)
7/14/03
7:32 AM
Page 496
Excavators
COMPONENTS
Track Shoe Supports for Forestry

Applications
Design Features Forestry applications
for Hydraulic Excavators generally involve
high impact and severe underfoot conditions. Full length track shoe supports
mounted to the track roller frame are recommended to limit the torsional loads
experienced by the link assembly.
As the machine rides over objects such as
rocks or stumps, the track shoe deflects
and the track chain begins to twist. With
track shoe supports, the shoes contact the
support and prevent further twisting of the
chain. These supports limit the loads going
into the link assembly and significantly
reduce the occurrence of link cracking and
track pin walking.
The contact between the shoe support and
the leading edge of the track shoes results in
accelerated wear on the leading edge of the
shoes. However, the gains made in link
assembly life more than offset the detrimental effects of leading edge wear on the shoes.
Installation Guidelines To provide

proper performance of the track shoe
supports, recommended installation dimensions are shown below. The dimension
shown in the illustration for the clearance
between the support and the track shoe is
the dimension to the shoe plate surface. (It
is not the distance to the leading edge of
the shoe.)
If the supports are located too far from the
shoe surface, they will not provide the
proper protection for the link assembly. If
the supports are too close to the shoes,
high shoe wear and high friction (i.e.
drawbar reduction) will occur.
Maintenance When link assemblies
are replaced, it is essential to inspect the
track shoe supports and to rebuild them to
the original dimensions if required.
Operating new link assemblies with significantly worn or damaged shoe supports
will result in reduced link assembly life.
Clearance dimensions should be checked
after the new link assemblies are installed.
3 to 5
20 mm
15 mm
(Pin to Guard Clearance)
496
Track Shoe Plate

Surface
10.Exc.(488-607)
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7:32 AM
Page 497
Excavators
COMPONENTS
Excavator Track Adjustment

Place a tight line or straight edge on top

of the grousers between the front
carrier roller and idler.
Measure the distance from the straight
edge to the grouser tip at the lowest
point of sag, midway between the front
carrier roller and idler.
Refer to the chart at right to determine
the correct sag for each model.
If the track is too tight, loosen it by

opening the relief valve and allowing
grease to escape.
Tighten track by adding grease at the

hydraulic fill and relief valve. Travel in
forward and reverse to equalize tension
throughout the track. Then reinspect
adjustment.

Operate the machine in the direction of

the idlers.
Stop with one track pin directly over the

front carrier roller. Park the machine and
turn off the engine.
Proper Track Sag

MODEL
Minimum
Target
Maximum
All 300 Family series excavators
1.6" (40 mm)
1.85" (47.5 mm)
2.1" (55 mm)
All 200 Family series excavators
1.0" (25 mm)
1.3" (32.5 mm)
1.5" (40 mm)
All E Family series excavators
1.6" (40 mm)
1.85" (47.5 mm)
2.1" (55 mm)
5080, 5090B
1.6" (40 mm)
1.85" (47.5 mm)
2.1" (55 mm)
497
10.Exc.(488-607)
7/14/03
7:32 AM
Page 498
Excavators
307, 308 6.06" (154 mm), 5.31" (135 mm)
Track Links
136-2404 & 10
093-1969 & 70
3A9614 & 15
Depth Gauge
Inches
(mm)
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48

498
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 499
Excavators
307, 308 6.06" (154 mm)

Internal Wear
6.06" (154 mm) Pitch
Inches
(mm)
% Worn
24.25
24.30
24.35
24.40
24.45
24.50
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
(616.0)
(617.0)
(618.5)
(620.0)
(621.0)
(622.5)
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

499
10.Exc.(488-607)
7/14/03
7:32 AM
Page 500
Excavators
307 5.31" (135 mm)

Internal Wear
5.31" (135 mm) Pitch
Inches
(mm)
21.25
21.30
21.35
21.40
21.45
21.50
21.55
21.60
21.65
21.70
21.75
21.80
21.85
21.90
21.95
(540.0)
(541.2)
(542.3)
(543.6)
(544.8)
(546.1)
(547.3)
(548.6)
(549.9)
(551.2)
(552.4)
(553.7)
(555.0)
(556.2)
(557.5)

500
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
10.Exc.(488-607)
7/14/03
7:32 AM
Page 501
Excavators
307, 308 6.06" (154 mm), 5.31" (135 mm)

External Wear
Caliper
Inches
(mm)
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
% Worn
0
8
16
24
32
40
48
56
64
72
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)

501
10.Exc.(488-607)
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7:32 AM
Page 502
Excavators
307, 308 6.06" (154 mm)
Track Shoes
Triple Grouser
6.06" (154 mm) Pitch
.24" (6 mm)
.63" (16 mm)

Depth Gauge
Inches
(mm)
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
(20.0)
(19.5)
(19.0)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
(4.0)
(3.5)
(3.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

502
Ultrasonic
Inches
(mm)
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 503
Excavators
307 5.31" (135 mm)
Track Shoes
Triple Grouser
5.31" (135 mm) Pitch
.28" (7 mm)
.51" (13 mm)

Depth Gauge
Inches
(mm)
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.4)
(11.9)
(11.4)

503
10.Exc.(488-607)
7/14/03
7:32 AM
Page 504
Excavators
307, 308 6.06" (154 mm)
Idlers
6.06" (154 mm) Pitch
Depth Gauge
Inches
(mm)
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
% Worn
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)

504
0
14
28
42
52
60
68
76
84
92
100
108
116
124
10.Exc.(488-607)
7/14/03
7:32 AM
Page 505
Excavators
307 5.31" (135 mm)
Idlers
5.31" (135 mm) Pitch
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
% Worn
0
14
28
42
52
60
68
76
84
92
100
108
116
124

505
10.Exc.(488-607)
7/14/03
7:32 AM
Page 506
Excavators
307, 308 6.06" (154 mm), 5.31" (135 mm)
Carrier Rollers
Caliper
Inches
(mm)
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
3.08
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
(78.0)
(77.5)
(77.0)
(76.5)
(76.0)
(75.5)
(75.0)
(74.5)
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
% Worn

506
0
6
12
18
24
30
36
42
48
54
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
10.Exc.(488-607)
7/14/03
7:32 AM
Page 507
Excavators
307, 308 6.06" (154 mm), 5.31" (135 mm)
Track Rollers
Single Flange/Center Flange*
Caliper
Inches
(mm)
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
Ultrasonic
Inches
(mm)
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
*NOTE: Do not measure center flange rollers with depth gauge.

507
10.Exc.(488-607)
7/14/03
7:32 AM
Page 508
Excavators
311, 312, 313, 314 6.75" (171.5 mm)
Track Links
4I7475 & 76
Depth Gauge
Inches
(mm)
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121

508
Ultrasonic
Inches
(mm)
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 509
Excavators
311, 312, 313, 314 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

509
10.Exc.(488-607)
7/14/03
7:32 AM
Page 510
Excavators
311, 312, 313, 314 6.75" (171.5 mm)

External Wear
Caliper
Ultrasonic
Inches
(mm)
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
(mm)
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)

510
10.Exc.(488-607)
7/14/03
7:32 AM
Page 511
Excavators
311, 312, 313, 314 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.31" (8 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
(12.7)
(11.4)
(10.2)

511
10.Exc.(488-607)
7/14/03
7:32 AM
Page 512
Excavators
311, 312, 313, 314 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
%Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)


512
Center Flange Wear

Inches
(mm)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 513
Excavators
311, 312, 313, 314 6.75" (171.5 mm)
Carrier Rollers
Caliper
Inches
(mm)
4.41
4.37
4.33
4.29
4.25
4.21
4.17
4.13
4.09
4.05
4.01
3.97
3.93
3.89
3.85
3.81
3.77
3.73
3.69
3.65
3.61
3.57
3.53
3.49
3.45
3.41
3.37
3.33
3.29
(112.0)
(111.0)
(110.0)
(109.0)
(108.0)
(107.0)
(106.0)
(105.0)
(104.0)
(103.0)
(102.0)
(101.0)
(100.0)
(99.0)
(98.0)
(97.0)
(96.0)
(94.5)
(93.5)
(92.5)
(91.5)
(90.5)
(89.5)
(88.5)
(87.5)
(86.5)
(85.5)
(84.5)
(83.5)
% Worn
0
6
12
18
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

513
10.Exc.(488-607)
7/14/03
7:32 AM
Page 514
Excavators
311, 312, 313, 314 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)

514
Ultrasonic
Inches
(mm)
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 515
Excavators
NOTES
515
10.Exc.(488-607)
7/14/03
7:32 AM
Page 516
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Track Links
9W3137 & 38
Not for use on 320 FM
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
% Worn
0
9
18
27
36
45
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
516
10.Exc.(488-607)
7/14/03
7:32 AM
Page 517
Excavators
320 FM 7.50" (190 mm)
Track Links
106-1625 & 26
Only use for 320 FM
Depth Gauge
Inches
(mm)
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)

517
10.Exc.(488-607)
7/14/03
7:32 AM
Page 518
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Pins and Bushings

Internal Wear
Sealed Track
Inches
(mm)
% Worn
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120
518
10.Exc.(488-607)
7/14/03
7:32 AM
Page 519
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)

External Wear
Caliper
Inches
(mm)
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
6
12
18
24
30
36
42
48
54
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)

519
10.Exc.(488-607)
7/14/03
7:32 AM
Page 520
Excavators
320 FM 7.50" (190 mm)

External Wear
Only use for 320 FM
Caliper
Inches
(mm)
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

520
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
0.02
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
(0.5)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 521
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)

External Wear
Sealed Track
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)

521
10.Exc.(488-607)
7/14/03
7:32 AM
Page 522
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Track Shoes
Extreme Service
.55" (14 mm)
1.14" (29 mm)

Depth Gauge
Inches
(mm)
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
3.15
3.10
3.05
3.00
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(80.0)
(78.7)
(77.5)
(76.2)
(74.9)
(73.7)
(72.4)
(71.1)
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
522
10.Exc.(488-607)
7/14/03
7:32 AM
Page 523
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Track Shoes
Double Grouser
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)
523
10.Exc.(488-607)
7/14/03
7:32 AM
Page 524
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Track Shoes
Extreme Service Triple Grouser
.49" (12.5 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
524
10.Exc.(488-607)
7/14/03
7:32 AM
Page 525
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.75" (19.0 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
0.77
0.72
0.67
0.62
0.57
0.52
0.47
(36.0)
(34.7)
(33.5)
(32.2)
(30.9)
(29.7)
(28.4)
(27.1)
(25.8)
(24.6)
(23.3)
(22.0)
(20.8)
(19.5)
(18.2)
(17.0)
(15.7)
(14.4)
(13.1)
(11.9)
525
10.Exc.(488-607)
7/14/03
7:32 AM
Page 526
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Idlers
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36

526
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 527
Excavators
315, 317, 318, 320, 322 7.50" (190 mm)
Carrier Rollers
Caliper
Inches
(mm)
4.72
4.68
4.64
4.60
4.56
4.52
4.48
4.44
4.40
4.36
4.32
4.28
4.24
4.20
4.16
4.12
4.08
4.04
4.00
3.96
3.92
3.88
3.84
3.80
3.76
(120.0)
(119.0)
(118.0)
(117.0)
(116.0)
(115.0)
(114.0)
(113.0)
(112.0)
(110.5)
(109.5)
(108.5)
(107.5)
(106.5)
(105.5)
(104.5)
(103.5)
(102.5)
(101.5)
(100.5)
(99.5)
(98.5)
(97.5)
(96.5)
(95.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
527
10.Exc.(488-607)
7/14/03
7:32 AM
Page 528
Excavators
315, 317, 318, 320 7.50" (190 mm)
Track Rollers
Not for use on 322
Caliper
Inches
(mm)
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25

528
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 529
Excavators
322 7.50" (190 mm)
Track Rollers
Only use for 322
Caliper
Inches
(mm)
% Worn
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
(27.0)
(27.0)
(27.5)
(27.5)
(28.0)
(28.0)
(28.5)
(28.5)
(29.0)
Ultrasonic
Inches
(mm)
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)

529
10.Exc.(488-607)
7/14/03
7:32 AM
Page 530
Excavators
320S, 322 FM, 325 8.00" (203.2 mm)
Track Links
6Y1607 & 08
Depth Gauge
Inches
(mm)
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
% Worn
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84

530
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 531
Excavators
325 FM 8.00" (203.2 mm)
Track Links
Heavy Duty Track
8E7405 & 06
Use only for 325 FM
Depth Gauge
Inches
(mm)
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
% Worn
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)

531
10.Exc.(488-607)
7/14/03
7:32 AM
Page 532
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Pins and Bushings

Internal Wear
Sealed Track
Inches
(mm)
% Worn
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

532
10.Exc.(488-607)
7/14/03
7:32 AM
Page 533
Excavators
325 FM 8.00" (203.2 mm)

External Wear
Use only for 325 FM
Caliper
Inches
(mm)
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)

533
10.Exc.(488-607)
7/14/03
7:32 AM
Page 534
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

534
Ultrasonic
Inches
(mm)
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 535
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)

External Wear
Sealed Track
Caliper
Inches
(mm)
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)

535
10.Exc.(488-607)
7/14/03
7:32 AM
Page 536
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.54
3.49
3.44
3.39
3.34
3.29
3.24
3.19
3.14
3.09
3.04
2.99
2.94
2.89
2.84
2.79
2.74
2.69
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74

536
(90.0)
(88.7)
(87.5)
(86.2)
(84.9)
(83.7)
(82.4)
(81.1)
(79.8)
(78.6)
(77.3)
(76.0)
(74.8)
(73.5)
(72.2)
(71.0)
(69.7)
(68.4)
(67.1)
(65.9)
(64.6)
(63.3)
(62.1)
(60.8)
(59.5)
(58.3)
(57.0)
(55.7)
(54.4)
(53.2)
(51.9)
(50.6)
(49.4)
(48.1)
(46.8)
(45.6)
(44.3)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 537
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
2.22
2.17
2.12
2.07
2.02
1.97
1.92
1.87
1.82
1.77
1.72
1.67
1.62
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
(56.5)
(55.2)
(54.0)
(52.7)
(51.4)
(50.2)
(48.9)
(47.6)
(46.3)
(45.1)
(43.8)
(42.5)
(41.3)
(40.0)
(38.7)
(37.5)
(36.2)
(34.9)
(33.6)
(32.4)
(31.1)
(29.8)
(28.6)

537
10.Exc.(488-607)
7/14/03
7:32 AM
Page 538
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Track Shoes
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95

538
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 539
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Track Shoes
Triple Grouser
.47" (12 mm)
.87" (22 mm)

Depth Gauge
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
Ultrasonic
Inches
(mm)
1.57
1.52
1.47
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
(40.0)
(38.7)
(37.5)
(36.2)
(34.9)
(33.7)
(32.4)
(31.1)
(29.8)
(28.6)
(27.3)
(26.0)
(24.8)
(23.5)
(22.2)
(21.0)

539
10.Exc.(488-607)
7/14/03
7:32 AM
Page 540
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
% Worn
0
12
24
36
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
0.09
0.07
0.05
0.03
(12.4)
(11.9)
(11.4)
(10.9)
(10.4)
(9.9)
(9.4)
(8.9)
(8.4)
(7.9)
(7.4)
(6.9)
(6.3)
(5.8)
(5.3)
(4.8)
(4.3)
(3.8)
(3.3)
(2.8)
(2.3)
(1.8)
(1.3)
(0.8)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46

540
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 541
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
0
6
12
18
24
30
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)

541
10.Exc.(488-607)
7/14/03
7:32 AM
Page 542
Excavators
320 S, 322 FM, 325 8.00" (203.2 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
(27.0)
(27.0)
(27.5)
(27.5)
(28.0)
(28.0)
(28.5)
(28.5)
(29.0)
Ultrasonic
Inches
(mm)
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28

542
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 543
Excavators
NOTES
543
10.Exc.(488-607)
7/14/03
7:32 AM
Page 544
Excavators
330 8.50" (215.9 mm)
Track Links
6Y2589 & 90
Depth Gauge
Inches
(mm)
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
% Worn
0
7
14
21
28
35
42
49
56
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120

544
Ultrasonic
Inches
(mm)
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 545
Excavators
330 8.50" (215.9 mm)
Pins and Bushings

Internal Wear
Sealed Track
Inches
(mm)
% Worn
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

545
10.Exc.(488-607)
7/14/03
7:32 AM
Page 546
Excavators
330 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

546
Ultrasonic
Inches
(mm)
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 547
Excavators
330 8.50" (215.9 mm)

External Wear
Sealed Track
Caliper
Inches
(mm)
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)

547
10.Exc.(488-607)
7/14/03
7:32 AM
Page 548
Excavators
330 8.50" (215.9 mm)
Track Shoes
Extreme Service
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121

548
Ultrasonic
Inches
(mm)
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 549
Excavators
330 8.50" (215.9 mm)
Track Shoes
Double Grouser
.61" (15.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)

549
10.Exc.(488-607)
7/14/03
7:32 AM
Page 550
Excavators
330 8.50" (215.9 mm)
Track Shoes
.67" (17 mm)
.95" (24 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120

550
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 551
Excavators
330 8.50" (215.9 mm)
Track Shoes
Triple Grouser
.43" (11 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
Ultrasonic
Inches
(mm)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)

551
10.Exc.(488-607)
7/14/03
7:32 AM
Page 552
Excavators
330 8.50" (215.9 mm)
Track Shoes
Self Cleaning
Depth Gauge
Inches
(mm)
% Worn
3.93
3.91
3.89
3.87
3.85
3.83
3.81
3.79
3.77
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

552
10.Exc.(488-607)
7/14/03
7:32 AM
Page 553
Excavators
330 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)


553
10.Exc.(488-607)
7/14/03
7:32 AM
Page 554
Excavators
330 8.50" (215.9 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
6.30
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
5.38
5.34
5.30
5.26
5.22
5.18
5.14
5.10
5.06
5.02
4.98
4.94
4.90
4.86
4.82
(160.0)
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
(134.5)
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
(126.5)
(125.5)
(124.5)
(123.5)
(122.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Inches
(mm)
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)

554
10.Exc.(488-607)
7/14/03
7:32 AM
Page 555
Excavators
330 8.50" (215.9 mm)
Track Rollers
Caliper
Inches
(mm)
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
81
84
87
90
93
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
1.07
1.08
1.09
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
(27.0)
(27.0)
(27.5)
(27.5)
(28.0)
(28.0)
(28.5)
(28.5)
(29.0)
(29.0)
(29.5)
(29.5)
Ultrasonic
Inches
(mm)
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)

555
10.Exc.(488-607)
7/14/03
7:32 AM
Page 556
Excavators
330 FM, 345 8.50" (215.9 mm)
Track Links
150-4748 & 49
130-5333 & 34
209-6383 & 84
Depth Gauge
Inches
(mm)
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79

556
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 557
Excavators
330 FM, 345 8.50" (215.9 mm)
Pins and Bushings

Internal Wear
Sealed Track
Inches
(mm)
% Worn
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

557
10.Exc.(488-607)
7/14/03
7:32 AM
Page 558
Excavators
330 FM, 345 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
% Worn
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
0
9
18
27
36
45
54
63
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)

558
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 559
Excavators
330 FM, 345 8.50" (215.9 mm)

Sealed Track
Caliper
Inches
(mm)
% Worn
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)

559
10.Exc.(488-607)
7/14/03
7:32 AM
Page 560
Excavators
330 FM, 345 8.50" (215.9 mm)
Track Shoes
Double Grouser
.59" (15 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.85
1.75
1.65
1.55
1.45
1.35
1.25
1.15
1.05
0.95
0.85
0.75
0.65
0.55
0.45
0.35
(49.5)
(47.0)
(44.5)
(42.0)
(39.5)
(37.0)
(34.0)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
(14.0)
(11.5)
(9.0)
% Worn
0
10
20
30
40
50
60
70
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
2.54
2.44
2.34
2.24
2.14
2.04
1.94
1.84
1.74
1.64
1.54
1.44
1.34
1.24
1.14
1.04
0.94

560
(64.5)
(62.0)
(59.4)
(56.9)
(54.3)
(51.8)
(49.3)
(46.7)
(44.2)
(41.6)
(39.1)
(36.6)
(34.0)
(31.5)
(28.9)
(26.4)
(23.9)
10.Exc.(488-607)
7/14/03
7:32 AM
Page 561
Excavators
330 FM, 345 8.50" (215.9 mm)
Track Shoes
Triple Grouser
.61" (15 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)

561
10.Exc.(488-607)
7/14/03
7:32 AM
Page 562
Excavators
330 FM, 345 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
% Worn
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)


562
Center Flange Wear

Inches
(mm)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 563
Excavators
330 FM, 345 8.50" (215.9 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
6.36
6.32
6.28
6.24
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.5)
% Worn
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
(mm)
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)

563
10.Exc.(488-607)
7/14/03
7:33 AM
Page 564
Excavators
330 FM, 345 8.50" (215.9 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
7.87
7.83
7.79
7.75
7.71
7.67
7.63
7.59
7.55
7.51
7.47
7.43
7.39
7.35
7.31
7.27
7.23
7.19
7.15
7.11
7.07
7.03
6.99
6.95
6.91
6.87
6.83
6.79
(200.0)
(199.0)
(198.0)
(197.0)
(196.0)
(195.0)
(194.0)
(193.0)
(192.0)
(191.0)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.5)
(173.5)
(172.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)

564
Ultrasonic
Inches
(mm)
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 565
Excavators
NOTES
565
10.Exc.(488-607)
7/14/03
7:33 AM
Page 566
Excavators
350 9.00" (228.6 mm)
Track Links
8E6091 & 92
Depth Gauge
Inches
(mm)
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
% Worn
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
0
7
14
21
28
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

566
Ultrasonic
Inches
(mm)
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 567
Excavators
350 9.00" (228.6 mm)

Internal Wear
Inches
(mm)
% Worn
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

567
10.Exc.(488-607)
7/14/03
7:33 AM
Page 568
Excavators
350 9.00" (228.6 mm)

External Wear
Caliper
Inches
(mm)
% Worn
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
0
9
18
27
36
45
54
63
72
80
84
88
92
96
100
104
108
112
116
120

568
Ultrasonic
Inches
(mm)
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 569
Excavators
350 9.00" (228.6 mm)
Track Shoes
Double Grouser
.75" (19 mm)
1.44" (36.5 mm)

Depth Gauge
Inches
(mm)
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)

569
10.Exc.(488-607)
7/14/03
7:33 AM
Page 570
Excavators
350 9.00" (228.6 mm)
Track Shoes
Triple Grouser
.61" (15.5 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120

570
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 571
Excavators
350 9.00" (228.6 mm)
Idlers
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)


571
10.Exc.(488-607)
7/14/03
7:33 AM
Page 572
Excavators
350 9.00" (228.6 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
7.48
7.44
7.40
7.36
7.32
7.28
7.24
7.20
7.16
7.12
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
% Worn
Inches
(mm)
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
0
8
16
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

572
10.Exc.(488-607)
7/14/03
7:33 AM
Page 573
Excavators
350 9.00" (228.6 mm)
Track Rollers
Caliper
Inches
(mm)
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
% Worn
0
6
12
18
24
30
36
42
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
Ultrasonic
Inches
(mm)
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)

573
10.Exc.(488-607)
7/14/03
7:33 AM
Page 574
Excavators
365 10.25" (260.4 mm)
Track Links
142-1803 & 04
For use with 365 only
Depth Gauge
Inches
(mm)
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
% Worn
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

574
Ultrasonic
Inches
(mm)
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 575
Excavators
375, 385, 5080, 5090 10.25" (260.4 mm)
Track Links
6Y6721 & 22
Not for use on 365
Depth Gauge
Inches
(mm)
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
% Worn
0
6
12
18
24
30
36
42
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)

575
10.Exc.(488-607)
7/14/03
7:33 AM
Page 576
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)

Internal Wear
Inches
(mm)
% Worn
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

576
10.Exc.(488-607)
7/14/03
7:33 AM
Page 577
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)

External Wear
Caliper
Ultrasonic
Inches
(mm)
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
(82.6)
(82.3)
(82.0)
(81.8)
(81.5)
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)

577
10.Exc.(488-607)
7/14/03
7:33 AM
Page 578
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)
Track Shoes
Extreme Service
.81" (20.5 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80

578
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 579
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)
Track Shoes
Double Grouser
.81" (20.5 mm)
1.63" (41.5 mm)

Depth Gauge
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)

579
10.Exc.(488-607)
7/14/03
7:33 AM
Page 580
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
% Worn
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
0
7
14
21
28
35
42
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)


580
Center Flange Wear

Inches
(mm)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 581
Excavators
365, 375, 385, 5080, 5090 10.25" (260.4 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
7.48
7.44
7.40
7.36
7.32
7.28
7.24
7.20
7.16
7.12
7.08
7.04
7.00
6.96
6.92
6.88
6.84
6.80
6.76
6.72
6.68
6.64
6.60
6.56
6.52
6.48
6.44
6.40
6.36
6.32
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
(178.0)
(177.0)
(176.0)
(175.0)
(173.5)
(172.5)
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
(mm)
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)

581
10.Exc.(488-607)
7/14/03
7:33 AM
Page 582
Excavators
365 10.25" (260.4 mm)
Track Rollers
Only use for 365
Caliper
Inches
(mm)
% Worn
9.07
9.03
8.99
8.95
8.91
8.87
8.83
8.79
8.75
8.71
8.67
8.63
8.59
8.55
8.51
8.47
8.43
8.39
8.35
8.31
8.27
8.23
8.19
8.15
8.11
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(206.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)

582
Ultrasonic
Inches
(mm)
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 583
Excavators
375, 385, 5080, 5090 10.25" (260.4 mm)
Track Rollers
Not for use on 365
Caliper
Inches
(mm)
% Worn
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
9.51
9.47
9.43
9.39
9.35
9.31
9.27
9.23
9.19
9.15
9.11
9.07
9.03
8.99
8.95
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
(241.5)
(240.5)
(239.5)
(238.5)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
Ultrasonic
Inches
(mm)
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)

583
10.Exc.(488-607)
7/14/03
7:33 AM
Page 584
Excavators
5110 10.25" (260.4 mm)
Track Links
9W5933 & 34
Depth Gauge
Inches
(mm)
7.12
7.10
7.08
7.06
7.04
7.02
7.00
6.98
6.96
6.94
6.92
6.90
6.88
6.86
6.84
6.82
6.80
6.78
6.76
6.74
6.72
6.70
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
% Worn
(181.0)
(180.5)
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

584
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 585
Excavators
5110 10.25" (260.4 mm)

Internal Wear
Inches
(mm)
% Worn
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

585
10.Exc.(488-607)
7/14/03
7:33 AM
Page 586
Excavators
5110 10.25" (260.4 mm)

External Wear
Caliper
Ultrasonic
Inches
(mm)
3.81
3.80
3.79
3.78
3.77
3.76
3.75
3.74
3.73
3.72
3.71
3.70
3.69
3.68
3.67
3.66
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
(96.8)
(96.5)
(96.3)
(96.0)
(95.8)
(95.5)
(95.3)
(95.0)
(94.7)
(94.5)
(94.2)
(94.0)
(93.7)
(93.5)
(93.2)
(93.0)
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
% Worn
Inches
(mm)
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

586
10.Exc.(488-607)
7/14/03
7:33 AM
Page 587
Excavators
5110 10.25" (260.4 mm)
Track Shoes
Double Grouser
Depth Gauge
Inches
(mm)
1.96
1.91
1.86
1.81
1.76
1.71
1.66
1.61
1.56
1.51
1.46
1.41
1.36
1.31
1.26
1.21
1.16
1.11
1.06
1.01
0.96
0.91
0.86
0.81
0.76
0.71
0.66
(49.5)
(48.5)
(47.0)
(46.0)
(44.5)
(43.5)
(42.0)
(41.0)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.5)
(28.0)
(27.0)
(25.5)
(24.5)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
(75.0)
(73.7)
(72.5)
(71.2)
(69.9)
(68.7)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.8)
(58.5)
(57.2)
(56.0)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.1)
(45.8)
(44.5)
(43.3)
(42.0)

587
10.Exc.(488-607)
7/14/03
7:33 AM
Page 588
Excavators
5110 10.25" (260.4 mm)
Idlers
Depth Gauge
Inches
(mm)
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)

588
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
10.Exc.(488-607)
7/14/03
7:33 AM
Page 589
Excavators
5110 10.25" (260.4 mm)
Carrier Rollers
Caliper
Inches
(mm)
9.05
9.01
8.97
8.93
8.89
8.85
8.81
8.77
8.73
8.69
8.65
8.61
8.57
8.53
8.49
8.45
8.41
8.37
8.33
8.29
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
(230.0)
(229.0)
(228.0)
(227.0)
(226.0)
(225.0)
(224.0)
(223.0)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)

589
10.Exc.(488-607)
7/14/03
7:33 AM
Page 590
Excavators
5110 10.25" (260.4 mm)
Track Rollers
Caliper
Inches
(mm)
11.22
11.18
11.14
11.10
11.06
11.02
10.98
10.94
10.90
10.86
10.82
10.78
10.74
10.70
10.66
10.62
10.58
10.54
10.50
10.46
10.42
10.38
10.34
10.30
10.26
10.22
10.18
10.14
10.10
10.06
10.02
9.98
9.94
9.90
(285.0)
(284.0)
(283.0)
(282.0)
(281.0)
(280.0)
(279.0)
(278.0)
(277.0)
(276.0)
(275.0)
(274.0)
(273.0)
(272.0)
(271.0)
(269.5)
(268.5)
(267.5)
(266.5)
(265.5)
(264.5)
(263.5)
(262.5)
(261.5)
(260.5)
(259.5)
(258.5)
(257.5)
(256.5)
(255.5)
(254.5)
(253.5)
(252.5)
(251.5)
% Worn
0
6
12
18
24
30
36
42
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)

590
Ultrasonic
Inches
(mm)
3.06
3.04
3.02
3.00
2.98
2.96
2.94
2.92
2.90
2.88
2.86
2.84
2.82
2.80
2.78
2.76
2.74
2.72
2.70
2.68
2.66
2.64
2.62
2.60
2.58
2.56
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
(77.7)
(77.2)
(76.7)
(76.2)
(75.7)
(75.2)
(74.7)
(74.2)
(73.7)
(73.2)
(72.6)
(72.1)
(71.6)
(71.1)
(70.6)
(70.1)
(69.6)
(69.1)
(68.6)
(68.1)
(67.6)
(67.1)
(66.5)
(66.0)
(65.5)
(65.0)
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 591
Excavators
5110 10.25" (260.4 mm)
Sprockets
Caliper
Inches
(mm)
% Worn
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
94
97
100
103
106
109
112
115
118
121

591
10.Exc.(488-607)
7/14/03
7:33 AM
Page 592
Excavators
5130 12.50" (317.5 mm)
Track Links
6I8643 & 44
6T8049 & 50
Depth Gauge
Inches
(mm)
7.79
7.77
7.75
7.73
7.71
7.69
7.67
7.65
7.63
7.61
7.59
7.57
7.55
7.53
7.51
7.49
7.47
7.45
7.43
7.41
7.39
7.37
7.35
7.33
7.31
7.29
7.27
7.25
7.23
7.21
7.19
7.17
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
(183.5)
(183.0)
(182.5)
(182.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

592
Ultrasonic
Inches
(mm)
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 593
Excavators
5130 12.50" (317.5 mm)

Internal Wear
Inches
(mm)
% Worn
50.05
50.10
50.15
50.20
50.25
50.30
50.35
50.40
50.45
50.50
50.55
50.60
50.65
50.70
50.75
(1271.5)
(1272.5)
(1274.0)
(1275.0)
(1276.5)
(1277.5)
(1279.0)
(1280.0)
(1281.5)
(1282.5)
(1284.0)
(1285.0)
(1286.5)
(1288.0)
(1289.0)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

593
10.Exc.(488-607)
7/14/03
7:33 AM
Page 594
Excavators
5130 12.50" (317.5 mm)

External Wear
Caliper
Inches
(mm)
4.32
4.31
4.30
4.29
4.28
4.27
4.26
4.25
4.24
4.23
4.22
4.21
4.20
4.19
4.18
4.17
4.16
4.15
4.14
4.13
4.12
4.11
4.10
4.09
4.08
4.07
4.06
4.05
4.04
4.03
4.02
4.01
4.00
3.99
3.98
3.97
3.96
3.95
(109.7)
(109.5)
(109.2)
(109.0)
(108.7)
(108.5)
(108.2)
(108.0)
(107.7)
(107.4)
(107.2)
(106.9)
(106.7)
(106.4)
(106.2)
(105.9)
(105.7)
(105.4)
(105.2)
(104.9)
(104.6)
(104.4)
(104.1)
(103.9)
(103.6)
(103.4)
(103.1)
(102.9)
(102.6)
(102.4)
(102.1)
(101.9)
(101.6)
(101.3)
(101.1)
(100.8)
(100.6)
(100.3)
% Worn
0
4
8
12
16
20
24
28
32
36
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

594
Ultrasonic
Inches
(mm)
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
0.60
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)
(15.2)
(15.0)
(14.7)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 595
Excavators
5130 12.50" (317.5 mm)
Track Shoes
Double Grouser
Tall Grouser Shoe
1.10" (28 mm)
2.05" (52 mm)

Depth Gauge
Inches
(mm)
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
4.02
3.92
3.82
3.72
3.62
3.52
3.42
3.32
3.22
3.12
3.02
2.92
2.82
2.72
2.62
2.52
2.42
2.32
2.22
2.12
2.02
1.92
1.82
1.72
(102.0)
(99.5)
(96.9)
(94.4)
(91.8)
(89.3)
(86.8)
(84.2)
(81.7)
(79.1)
(76.6)
(74.1)
(71.5)
(69.0)
(66.4)
(63.9)
(61.4)
(58.8)
(56.3)
(53.7)
(51.2)
(48.7)
(46.1)
(43.6)

595
10.Exc.(488-607)
7/14/03
7:33 AM
Page 596
Excavators
5130 12.50" (317.5 mm)
Track Shoes
Double Grouser
(Original Forged [semi-flat] shoe)
1.26" (32 mm)
2.15" (54.6 mm)

Depth Gauge
Inches
(mm)
2.94
2.84
2.74
2.64
2.54
2.44
2.34
2.24
2.14
2.04
1.94
1.84
1.74
1.64
1.54
1.44
1.34
1.24
1.14
1.04
0.94
0.84
0.74
0.64
(74.5)
(72.0)
(69.5)
(67.0)
(64.5)
(62.0)
(59.5)
(57.0)
(54.5)
(52.0)
(49.5)
(46.5)
(44.0)
(41.5)
(39.0)
(36.5)
(34.0)
(31.5)
(29.0)
(26.5)
(24.0)
(21.5)
(19.0)
(16.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120

596
Ultrasonic
Inches
(mm)
4.21
4.11
4.01
3.91
3.81
3.71
3.61
3.51
3.41
3.31
3.21
3.11
3.01
2.91
2.81
2.71
2.61
2.51
2.41
2.31
2.21
2.11
2.01
1.91
(107.0)
(104.5)
(101.9)
(99.4)
(96.8)
(94.3)
(91.8)
(89.2)
(86.7)
(84.1)
(81.6)
(79.1)
(76.5)
(74.0)
(71.4)
(68.9)
(66.4)
(63.8)
(61.3)
(58.7)
(56.2)
(53.7)
(51.1)
(48.6)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 597
Excavators
5130 12.50" (317.5 mm)
Idlers
Depth Gauge
Inches
(mm)
1.54
1.56
1.58
1.60
1.62
1.64
1.66
1.68
1.70
1.72
1.74
1.76
1.78
1.80
1.82
1.84
1.86
1.88
1.90
1.92
1.94
1.96
1.98
2.00
2.02
2.04
2.06
2.08
2.10
2.12
2.14
2.16
2.18
2.20
2.22
2.24
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
(42.5)
(43.0)
(43.5)
(44.0)
(44.5)
(45.0)
(45.5)
(46.0)
(46.5)
(47.0)
(48.0)
(48.5)
(49.0)
(49.5)
(50.0)
(50.5)
(51.0)
(51.5)
(52.0)
(52.5)
(53.0)
(53.5)
(54.0)
(54.5)
(55.0)
(55.5)
(56.0)
(56.5)
(57.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

597
10.Exc.(488-607)
7/14/03
7:33 AM
Page 598
Excavators
5130 12.50" (317.5 mm)
Carrier Rollers
Caliper
Inches
(mm)
9.05
9.01
8.97
8.93
8.89
8.85
8.81
8.77
8.73
8.69
8.65
8.61
8.57
8.53
8.49
8.45
8.41
8.37
8.33
8.29
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
(230.0)
(229.0)
(228.0)
(227.0)
(226.0)
(225.0)
(224.0)
(223.0)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

598
Ultrasonic
Inches
(mm)
2.54
2.52
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
(64.5)
(64.0)
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
10.Exc.(488-607)
7/14/03
7:33 AM
Page 599
Excavators
5130 12.50" (317.5 mm)
Track Rollers
Caliper
Inches
(mm)
12.79
12.69
12.59
12.49
12.39
12.29
12.19
12.09
11.99
11.89
11.79
11.69
11.59
11.49
11.39
11.29
11.19
11.09
10.99
10.89
10.79
10.69
10.59
10.49
10.39
10.29
10.19
10.09
(325.0)
(322.5)
(320.0)
(317.0)
(314.5)
(312.0)
(309.5)
(307.0)
(304.5)
(302.0)
(299.5)
(297.0)
(294.5)
(292.0)
(289.5)
(287.0)
(284.0)
(281.5)
(279.0)
(276.5)
(274.0)
(271.5)
(269.0)
(266.5)
(264.0)
(261.5)
(259.0)
(256.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
1.57
1.62
1.67
1.72
1.77
1.82
1.87
1.92
1.97
2.02
2.07
2.12
2.17
2.22
2.27
2.32
2.37
2.42
2.47
2.52
2.57
2.62
2.67
2.72
2.77
2.82
2.87
2.92
(40.0)
(41.0)
(42.5)
(43.5)
(45.0)
(46.0)
(47.5)
(49.0)
(50.0)
(51.5)
(52.5)
(54.0)
(55.0)
(56.5)
(57.5)
(59.0)
(60.0)
(61.5)
(62.5)
(64.0)
(65.5)
(66.5)
(68.0)
(69.0)
(70.5)
(71.5)
(73.0)
(74.0)
Ultrasonic
Inches
(mm)
3.13
3.08
3.03
2.98
2.93
2.88
2.83
2.78
2.73
2.68
2.63
2.58
2.53
2.48
2.43
2.38
2.33
2.28
2.23
2.18
2.13
2.08
2.03
1.98
1.93
1.88
1.83
1.78
(79.5)
(78.2)
(77.0)
(75.7)
(74.4)
(73.2)
(71.9)
(70.6)
(69.3)
(68.1)
(66.8)
(65.5)
(64.3)
(63.0)
(61.7)
(60.5)
(59.2)
(57.9)
(56.6)
(55.4)
(54.1)
(52.8)
(51.6)
(50.3)
(49.0)
(47.8)
(46.5)
(45.2)

599
10.Exc.(488-607)
7/14/03
7:33 AM
Page 600
Excavators
5130 12.50" (317.5 mm)
Sprockets
Caliper
Inches
(mm)
% Worn
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

600
10.Exc.(488-607)
7/14/03
7:33 AM
Page 601
Excavators
NOTES
601
10.Exc.(488-607)
7/14/03
7:33 AM
Page 602
Excavators
5230 14.90" (378.5 mm)
Track Links
Depth Gauge
Inches
(mm)
1.85
1.87
1.89
1.91
1.93
1.95
1.97
1.99
2.01
2.03
2.05
2.07
2.09
2.11
2.13
2.15
2.17
2.19
2.21
2.23
2.25
2.27
2.29
2.31
2.33
2.35
(47.0)
(47.5)
(48.0)
(48.5)
(49.0)
(49.5)
(50.0)
(50.5)
(51.0)
(51.5)
(52.0)
(52.5)
(53.0)
(53.5)
(54.0)
(54.5)
(55.0)
(55.5)
(56.0)
(56.5)
(57.0)
(57.5)
(58.0)
(58.5)
(59.0)
(59.5)

602
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
94
97
100
103
106
109
112
115
118
121
10.Exc.(488-607)
7/14/03
7:33 AM
Page 603
Excavators
5230 14.90" (378.5 mm)

Internal Wear
Inches
(mm)
% Worn
44.70
44.75
44.80
44.85
44.90
44.95
45.00
45.05
45.10
45.15
45.20
45.25
45.30
45.35
45.40
45.45
45.50
45.55
45.60
45.65
45.70
45.75
45.80
45.85
45.90
45.95
46.00
46.05
46.10
(1135.5)
(1136.5)
(1138.0)
(1139.0)
(1140.5)
(1141.5)
(1143.0)
(1144.5)
(1145.5)
(1147.0)
(1148.0)
(1149.5)
(1150.5)
(1152.0)
(1153.0)
(1154.5)
(1155.5)
(1157.0)
(1158.0)
(1159.5)
(1161.0)
(1162.0)
(1163.5)
(1164.5)
(1166.0)
(1167.0)
(1168.5)
(1169.5)
(1171.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

603
10.Exc.(488-607)
7/14/03
7:33 AM
Page 604
Excavators
5230 14.90" (378.5 mm)
Carrier Rollers
Caliper
Inches
(mm)
15.35
15.31
15.27
15.23
15.19
15.15
15.11
15.07
15.03
14.99
14.95
14.91
14.87
14.83
14.79
14.75
14.71
14.67
14.63
14.59
14.55
14.51
14.47
14.43
14.39
14.35
14.31
14.27
14.23
14.19
14.15
14.11
14.07
14.03
13.99
13.95
13.91
13.87
13.83
13.79
13.75
13.71
13.67
13.63
13.59
13.55
13.51
13.47
13.43
13.39
(390.0)
(389.0)
(388.0)
(387.0)
(386.0)
(385.0)
(384.0)
(383.0)
(382.0)
(380.5)
(379.5)
(378.5)
(377.5)
(376.5)
(375.5)
(374.5)
(373.5)
(372.5)
(371.5)
(370.5)
(369.5)
(368.5)
(367.5)
(366.5)
(365.5)
(364.5)
(363.5)
(362.5)
(361.5)
(360.5)
(359.5)
(358.5)
(357.5)
(356.5)
(355.5)
(354.5)
(353.5)
(352.5)
(351.5)
(350.5)
(349.5)
(348.0)
(347.0)
(346.0)
(345.0)
(344.0)
(343.0)
(342.0)
(341.0)
(340.0)

604
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
10.Exc.(488-607)
7/14/03
7:33 AM
Page 605
Excavators
5230 14.90" (378.5 mm)
Track Rollers
Caliper
Ultrasonic
Inches
(mm)
19.45
19.41
19.37
19.33
19.29
19.25
19.21
19.17
19.13
19.09
19.05
19.01
18.97
18.93
18.89
18.85
18.81
18.77
18.73
18.69
18.65
18.61
18.57
18.53
18.49
18.45
18.41
18.37
18.33
18.29
18.25
18.21
18.17
18.13
18.09
18.05
18.01
17.97
17.93
17.89
17.85
(494.0)
(493.0)
(492.0)
(491.0)
(490.0)
(489.0)
(488.0)
(487.0)
(486.0)
(485.0)
(484.0)
(483.0)
(482.0)
(481.0)
(480.0)
(479.0)
(478.0)
(477.0)
(475.5)
(474.5)
(473.5)
(472.5)
(471.5)
(470.5)
(469.5)
(468.5)
(467.5)
(466.5)
(465.5)
(464.5)
(463.5)
(462.5)
(461.5)
(460.5)
(459.5)
(458.5)
(457.5)
(456.5)
(455.5)
(454.5)
(453.5)
% Worn
Inches
(mm)
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
(146.8)
(146.3)
(145.8)
(145.3)
(144.8)
(144.3)
(143.8)
(143.3)
(142.7)
(142.2)
(141.7)
(141.2)
(140.7)
(140.2)
(139.7)
(139.2)
(138.7)
(138.2)
(137.7)
(137.2)
(136.7)
(136.1)
(135.6)
(135.1)
(134.6)
(134.1)
(133.6)
(133.1)
(132.6)
(132.1)
(131.6)
(131.1)
(130.6)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

605
10.Exc.(488-607)
7/14/03
7:33 AM
Page 606
Excavators
5230 14.90" (378.5 mm)
Sprockets
Caliper
Inches
(mm)
% Worn
4.14
4.05
3.96
3.87
3.78
3.69
3.60
3.51
3.42
3.33
3.24
3.15
3.06
2.97
2.88
2.79
2.70
2.61
2.52
2.43
2.34
2.25
2.16
2.07
1.98
1.89
1.80
1.71
1.62
1.53
1.44
1.35
1.26
1.17
1.08
0.99
0.90
0.81
0.72
0.63
0.54
0.45
0.36
0.27
(105.0)
(103.0)
(100.5)
(98.5)
(96.0)
(93.5)
(91.5)
(89.0)
(87.0)
(84.5)
(82.5)
(80.0)
(77.5)
(75.5)
(73.0)
(71.0)
(68.5)
(66.5)
(64.0)
(61.5)
(59.5)
(57.0)
(55.0)
(52.5)
(50.5)
(48.0)
(45.5)
(43.5)
(41.0)
(39.0)
(36.5)
(34.5)
(32.0)
(29.5)
(27.5)
(25.0)
(23.0)
(20.5)
(18.5)
(16.0)
(13.5)
(11.5)
(9.0)
(7.0)
0
5
10
15
20
25
30
35
40
45
50
55
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

606
10.Exc.(488-607)
7/14/03
7:33 AM
Page 607
Excavators
NOTES
607
11.Exc.(608-709)
7/14/03
7:33 AM
Page 608
Excavators
205, 211, 213 6.75" (171.5 mm)
Track Links
9K6628 & 29
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70

608
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 609
Excavators
205, 211, 213 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

609
11.Exc.(608-709)
7/14/03
7:33 AM
Page 610
Excavators
205, 211, 213 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12

610
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 611
Excavators
205, 211, 213 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.47" (11.9 mm)
.85" (21.6 mm)

Depth Gauge
Inches
(mm)
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
13
26
39
52
64
76
88
100
112
124
Ultrasonic
Inches
(mm)
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

611
11.Exc.(608-709)
7/14/03
7:33 AM
Page 612
Excavators
205, 211, 213 6.75" (171.5 mm)
Idlers
Current, Caterpillar Undercarriage
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)

flange wear only.
Flange width 2.69" (68.3 mm)

612
Center Flange Wear

Inches
(mm)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 613
Excavators
205, 211, 213 6.75" (171.5 mm)
Idlers
Earlier, Competitive Undercarriage
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121

613
11.Exc.(608-709)
7/14/03
7:33 AM
Page 614
Excavators
205, 211, 213 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)

614
11.Exc.(608-709)
7/14/03
7:33 AM
Page 615
Excavators
205, 211, 213 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
Ultrasonic
Inches
(mm)
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)

615
11.Exc.(608-709)
7/14/03
7:33 AM
Page 616
Excavators
215 6.75" (171.5 mm)
Track Links
9K6628 & 29
Use with 9W Track Rollers
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
% Worn
0
9
18
27
36
44
51
58
65
72
79
86
93
100
107
114
121

616
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 617
Excavators
215 6.75" (171.5 mm)
Track Links
9K6628 & 29
7K1825 & 26
Use with 9P and 6S Track Rollers
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)

617
11.Exc.(608-709)
7/14/03
7:33 AM
Page 618
Excavators
215 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

618
11.Exc.(608-709)
7/14/03
7:33 AM
Page 619
Excavators
215 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)

619
11.Exc.(608-709)
7/14/03
7:33 AM
Page 620
Excavators
215 6.75" (171.5 mm)
Track Shoes
Moderate Service
.51" (13 mm)
.85" (21.6 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00

620
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 621
Excavators
215 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.47" (12 mm)
.81" (20.5 mm)

Depth Gauge
Inches
(mm)
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
13
26
39
52
64
76
88
100
112
124
Ultrasonic
Inches
(mm)
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

621
11.Exc.(608-709)
7/14/03
7:33 AM
Page 622
Excavators
215 6.75" (171.5 mm)
Idlers
2V1548
2.69" (68.4 mm)
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)

flange wear only.

622
Center Flange Wear

Inches
(mm)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 623
Excavators
215 6.75" (171.5 mm)
Idlers
5C6602
2.09" (53 mm)
Depth Gauge
Inches
(mm)
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
% Worn
0
10
20
30
40
50
60
70
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)

flange wear only.

623
11.Exc.(608-709)
7/14/03
7:33 AM
Page 624
Excavators
215 6.75" (171.5 mm)
Carrier Rollers
Large Diameter
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)

624
11.Exc.(608-709)
7/14/03
7:33 AM
Page 625
Excavators
215 6.75" (171.5 mm)
Carrier Rollers
Small Diameter
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.25
5.21
5.17
5.13
5.09
5.05
5.01
4.97
4.93
4.89
4.85
4.81
4.77
4.73
4.69
4.65
4.61
4.57
4.53
4.49
4.45
4.41
(133.5)
(132.5)
(131.5)
(130.5)
(129.5)
(128.5)
(127.5)
(126.0)
(125.0)
(124.0)
(123.0)
(122.0)
(121.0)
(120.0)
(119.0)
(118.0)
(117.0)
(116.0)
(115.0)
(114.0)
(113.0)
(112.0)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)

625
11.Exc.(608-709)
7/14/03
7:33 AM
Page 626
Excavators
215 6.75" (171.5 mm)
Track Rollers
9W & 8E Rims
Caliper
Inches
(mm)
% Worn
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)

626
Ultrasonic
Inches
(mm)
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 627
Excavators
215 6.75" (171.5 mm)
Track Rollers
9P (D4E) Rims
Caliper
Inches
(mm)
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
(mm)
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)

627
11.Exc.(608-709)
7/14/03
7:33 AM
Page 628
Excavators
215 6.75" (171.5 mm)
Track Rollers
6S Rims
Caliper
Inches
(mm)
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
% Worn
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
69
72
75
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
(11.0)
(11.5)
(11.5)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)

628
Ultrasonic
Inches
(mm)
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
(29.5)
(29.2)
(29.0)
(28.7)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
(26.4)
(26.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 629
Excavators
NOTES
629
11.Exc.(608-709)
7/14/03
7:33 AM
Page 630
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm)
Track Links
7T4043 & 44
7.50" (190 mm) Pitch
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
% Worn
0
9
18
27
36
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89

630
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 631
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)
Track Links
3P7153 & 54
6.91" (175.5 mm) Pitch
Use with 9W Roller
Depth Gauge
Inches
(mm)
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
% Worn
0
8
16
24
32
40
48
56
64
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)

631
11.Exc.(608-709)
7/14/03
7:33 AM
Page 632
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)
Track Links
3P7153 & 54
6.91" (175.5 mm) Pitch
Use with 9S Roller
Depth Gauge
Inches
(mm)
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
3.82
3.80
3.78
3.76
3.74
3.72
3.70
3.68
3.66
3.64
3.62
3.60
3.58
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
(96.5)
(96.0)
(95.5)
(95.0)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74

632
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 633
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)
Caliper
Inches
(mm)
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
62
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
0.09
0.08
0.07
0.06
0.05
0.04
0.03
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
(2.3)
(2.0)
(1.8)
(1.5)
(1.3)
(1.0)
(0.8)
Depth Gauge
Inches
(mm)
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)

633
11.Exc.(608-709)
7/14/03
7:33 AM
Page 634
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm)

Internal Wear
7.50" (190.0 mm) Pitch
Inches
(mm)
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

634
11.Exc.(608-709)
7/14/03
7:33 AM
Page 635
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)

Internal Wear
6.91" (175.5 mm) Pitch
Inches
(mm)
% Worn
27.65
27.70
27.75
27.80
27.85
27.90
27.95
28.00
28.05
28.10
28.15
28.20
28.25
28.30
28.35
(702.5)
(703.5)
(705.0)
(706.0)
(707.5)
(708.5)
(710.0)
(711.0)
(712.5)
(713.5)
(715.0)
(716.5)
(717.5)
(719.0)
(720.0)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

635
11.Exc.(608-709)
7/14/03
7:33 AM
Page 636
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)

External Wear
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
636
11.Exc.(608-709)
7/14/03
7:33 AM
Page 637
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)
Track Shoes
Moderate Service
.50" (12.7 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)

637
11.Exc.(608-709)
7/14/03
7:33 AM
Page 638
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm)
Track Shoes
Triple Grouser
7.50" (190 mm) Track Pitch
.49" (12.5 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
Ultrasonic
Inches
(mm)
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85

638
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 639
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 6.91" (175.5 mm)
Track Shoes
Triple Grouser
6.91" (175.5 mm) Track Pitch
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
12
23
34
45
56
67
78
89
100
111
122
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

639
11.Exc.(608-709)
7/14/03
7:33 AM
Page 640
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)

flange wear only.
640
11.Exc.(608-709)
7/14/03
7:33 AM
Page 641
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
6.75
6.71
6.67
6.63
6.59
6.55
6.51
6.47
6.43
6.39
6.35
6.31
6.27
6.23
6.19
6.15
6.11
6.07
6.03
5.99
5.95
5.91
5.87
(171.5)
(170.5)
(169.5)
(168.5)
(167.5)
(166.5)
(165.5)
(164.5)
(163.5)
(162.5)
(161.5)
(160.5)
(159.5)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Inches
(mm)
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
641
11.Exc.(608-709)
7/14/03
7:33 AM
Page 642
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)
Track Rollers
8E Rim
Caliper
Inches
(mm)
% Worn
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
5.41
5.37
5.33
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
(136.5)
(135.5)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)

642
Ultrasonic
Inches
(mm)
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 643
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)
Track Rollers
9W Rim
Caliper
Inches
(mm)
% Worn
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Depth Gauge
Inches
(mm)
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
Ultrasonic
Inches
(mm)
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)

643
11.Exc.(608-709)
7/14/03
7:33 AM
Page 644
Excavators
225, 219, 215 S.A., FB221, FB217, DL221 7.50" (190 mm) & 6.91" (175.5 mm)
Track Rollers
9S Rim
Caliper
Inches
(mm)
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
7.05
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
(179.0)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)

644
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 645
Excavators
NOTES
645
11.Exc.(608-709)
7/14/03
7:33 AM
Page 646
Excavators
225 6.75" (171.5 mm)
Track Links
9K6628 & 29
Use with 9P Track Rollers
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124

646
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 647
Excavators
225 6.75" (171.5 mm)
Track Links
9K6628 & 29
Use with 7K Track Rollers
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)

647
11.Exc.(608-709)
7/14/03
7:33 AM
Page 648
Excavators
225 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

648
11.Exc.(608-709)
7/14/03
7:33 AM
Page 649
Excavators
225 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)

649
11.Exc.(608-709)
7/14/03
7:33 AM
Page 650
Excavators
225 6.75" (171.5 mm)
Track Shoes
Moderate Service
.51" (13 mm)
.91" (23 mm)

Depth Gauge
Inches
(mm)
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

650
Ultrasonic
Inches
(mm)
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(69.9)
(68.6)
(67.4)
(66.1)
(64.8)
(63.6)
(62.3)
(61.0)
(59.7)
(58.5)
(57.2)
(55.9)
(54.7)
(53.4)
(52.1)
(50.9)
(49.6)
(48.3)
(47.0)
(45.8)
(44.5)
(43.2)
(42.0)
(40.7)
(39.4)
(38.2)
(36.9)
(35.6)
(34.3)
(33.1)
(31.8)
(30.5)
(29.3)
(28.0)
(26.7)
(25.5)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 651
Excavators
225 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.50" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
12
23
34
45
56
67
78
89
100
111
122
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

651
11.Exc.(608-709)
7/14/03
7:33 AM
Page 652
Excavators
225 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)

flange wear only.

652
Center Flange Wear

Inches
(mm)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 653
Excavators
225 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)

653
11.Exc.(608-709)
7/14/03
7:33 AM
Page 654
Excavators
225 6.75" (171.5 mm)
Track Rollers
9P (D4E) Rim
Caliper
Inches
(mm)
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)

654
Ultrasonic
Inches
(mm)
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 655
Excavators
225 6.75" (171.5 mm)
Track Rollers
7K Rim
Caliper
Inches
(mm)
% Worn
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
(mm)
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)

655
11.Exc.(608-709)
7/14/03
7:33 AM
Page 656
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Track Links
3P1112 & 13
Depth Gauge
Inches
(mm)
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
4.37
4.35
4.33
4.31
4.29
4.27
4.25
4.23
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(111.0)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87

656
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 657
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)

Internal Wear
Inches
(mm)
% Worn
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

657
11.Exc.(608-709)
7/14/03
7:33 AM
Page 658
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15

658
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 659
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.54
3.49
3.44
3.39
3.34
3.29
3.24
3.19
3.14
3.09
3.04
2.99
2.94
2.89
2.84
2.79
2.74
2.69
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
(90.0)
(88.7)
(87.5)
(86.2)
(84.9)
(83.7)
(82.4)
(81.1)
(79.8)
(78.6)
(77.3)
(76.0)
(74.8)
(73.5)
(72.2)
(71.0)
(69.7)
(68.4)
(67.1)
(65.9)
(64.6)
(63.3)
(62.1)
(60.8)
(59.5)
(58.3)
(57.0)
(55.7)
(54.4)
(53.2)
(51.9)
(50.6)
(49.4)
(48.1)
(46.8)
(45.6)
(44.3)

659
11.Exc.(608-709)
7/14/03
7:33 AM
Page 660
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Track Shoes
Double Grouser
.57" (14.5 mm)
1.65" (31 mm)

Depth Gauge
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
High Impact
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Low Impact
% Worn
0
5
10
15
20
25
30
35
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80

660
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 661
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Track Shoes
Triple Grouser
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)

661
11.Exc.(608-709)
7/14/03
7:33 AM
Page 662
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
Center Flange Wear

Inches
(mm)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

662
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
11.Exc.(608-709)
7/14/03
7:33 AM
Page 663
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)

663
11.Exc.(608-709)
7/14/03
7:33 AM
Page 664
Excavators
227, 229, 231, 225 S.A., LL225 8.00" (203.2 mm)
Track Rollers
8E Rim
Caliper
Inches
(mm)
% Worn
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)

664
Ultrasonic
Inches
(mm)
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 665
Excavators
227, 225 S.A., LL225 8.00" (203.2 mm)
Track Rollers
9G Rim
Caliper
Inches
(mm)
% Worn
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
7.17
7.13
7.09
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
(182.0)
(181.0)
(180.0)
0
6
12
18
24
30
36
42
48
54
60
66
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)

665
11.Exc.(608-709)
7/14/03
7:33 AM
Page 666
Excavators
235, LL235 8.50" (215.9 mm)
Track Links
8E8641 & 42
130-5333 & 34
Depth Gauge
Inches
(mm)
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

666
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 667
Excavators
235, LL235 8.50" (215.9 mm)
Track Links
8S2589 & 90
7T9823 & 24
Depth Gauge
Inches
(mm)
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)

667
11.Exc.(608-709)
7/14/03
7:33 AM
Page 668
Excavators
235, LL235 8.50" (215.9 mm)
Caliper
Inches
(mm)
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)

668
Depth Gauge
Inches
(mm)
3.65
3.64
3.63
3.62
3.61
3.60
3.59
3.58
3.57
3.56
3.55
3.54
3.53
3.52
3.51
3.50
3.49
3.48
3.47
3.46
3.45
3.44
3.43
3.42
3.41
3.40
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
(92.7)
(92.5)
(92.2)
(91.9)
(91.7)
(91.4)
(91.2)
(90.9)
(90.7)
(90.4)
(90.2)
(89.9)
(89.7)
(89.4)
(89.2)
(88.9)
(88.6)
(88.4)
(88.1)
(87.9)
(87.6)
(87.4)
(87.1)
(86.9)
(86.6)
(86.4)
(86.1)
(85.9)
(85.6)
(85.3)
(85.1)
(84.8)
(84.6)
(84.3)
(84.1)
(83.8)
(83.6)
(83.3)
(83.1)
(82.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 669
Excavators
235, LL235 8.50" (215.9 mm)

Internal Wear
Inches
(mm)
% Worn
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

669
11.Exc.(608-709)
7/14/03
7:33 AM
Page 670
Excavators
235, LL235 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
2.83
2.82
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19

670
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 671
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Extreme Service
.67" (17 mm)
1.38" (35 mm)

Depth Gauge
Inches
(mm)
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)

671
11.Exc.(608-709)
7/14/03
7:33 AM
Page 672
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Moderate Service
.56" (14 mm)
1.09" (27.8 mm)

Depth Gauge
Inches
(mm)
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121

672
Ultrasonic
Inches
(mm)
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)
(43.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 673
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Double Grouser
Current
.61" (15.5 mm)
1.42" (36 mm)

Depth Gauge
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
% Worn
0
5
10
15
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)

673
11.Exc.(608-709)
7/14/03
7:33 AM
Page 674
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Double Grouser
Former
.62" (15.5 mm)
1.44" (36.5 mm)

Depth Gauge
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15

674
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 675
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Triple Grouser
7/8" Bolt Holes
.61" (15.5 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
(49.5)
(48.2)
(47.0)
(45.7)
(44.4)
(43.2)
(41.9)
(40.6)
(39.3)
(38.1)
(36.8)
(35.5)
(34.3)
(33.0)
(31.7)
(30.5)
(29.2)
(27.9)
(26.6)
(25.4)
(24.1)
(22.8)

675
11.Exc.(608-709)
7/14/03
7:33 AM
Page 676
Excavators
235, LL235 8.50" (215.9 mm)
Track Shoes
Triple Grouser
3/4" Bolt Holes
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127

676
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 677
Excavators
235, LL235 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
% Worn
0
8
16
24
32
40
48
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
Center Flange Wear

Inches
(mm)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

677
11.Exc.(608-709)
7/14/03
7:33 AM
Page 678
Excavators
235, LL235 8.50" (215.9 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44

678
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 679
Excavators
235, LL235 8.50" (215.9 mm)
Track Rollers
D7H Roller
Caliper
Inches
(mm)
% Worn
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.65
0.67
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
Ultrasonic
Inches
(mm)
1.99
1.97
1.95
1.93
1.91
1.89
1.87
1.85
1.83
1.81
1.79
1.77
1.75
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
(50.5)
(50.0)
(49.5)
(49.0)
(48.5)
(48.0)
(47.5)
(47.0)
(46.5)
(46.0)
(45.5)
(45.0)
(44.5)
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)

679
11.Exc.(608-709)
7/14/03
7:33 AM
Page 680
Excavators
235, LL235 8.50" (215.9 mm)
Track Rollers
8E Rim
Caliper
Inches
(mm)
% Worn
6.69
6.65
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.69
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)

680
Ultrasonic
Inches
(mm)
1.73
1.71
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
(43.9)
(43.4)
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 681
Excavators
235, LL235 8.50" (215.9 mm)
Track Rollers
9W Rim
Caliper
Inches
(mm)
% Worn
6.61
6.57
6.53
6.49
6.45
6.41
6.37
6.33
6.29
6.25
6.21
6.17
6.13
6.09
6.05
6.01
5.97
5.93
5.89
5.85
5.81
5.77
5.73
5.69
5.65
5.61
5.57
5.53
5.49
5.45
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(157.5)
(156.5)
(155.5)
(154.5)
(153.5)
(152.5)
(151.5)
(150.5)
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
Ultrasonic
Inches
(mm)
1.69
1.67
1.65
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
(42.9)
(42.4)
(41.9)
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)

681
11.Exc.(608-709)
7/14/03
7:33 AM
Page 682
Excavators
235, LL235 8.50" (215.9 mm)
Track Rollers
7T Rim
Caliper
Inches
(mm)
% Worn
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
7.78
7.74
7.70
7.66
7.62
7.58
7.54
7.50
7.46
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.5)
(189.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)

682
Ultrasonic
Inches
(mm)
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 683
Excavators
NOTES
683
11.Exc.(608-709)
7/14/03
7:33 AM
Page 684
Excavators
235 8.00" (203.2 mm)
Track Links
3P1112 & 13
Depth Gauge
Inches
(mm)
4.77
4.75
4.73
4.71
4.69
4.67
4.65
4.63
4.61
4.59
4.57
4.55
4.53
4.51
4.49
4.47
4.45
4.43
4.41
4.39
4.37
4.35
4.33
4.31
4.29
4.27
4.25
4.23
% Worn
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(111.0)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

684
Ultrasonic
Inches
(mm)
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 685
Excavators
235 8.00" (203.2 mm)

Internal Wear
Inches
(mm)
% Worn
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

685
11.Exc.(608-709)
7/14/03
7:33 AM
Page 686
Excavators
235 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

686
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 687
Excavators
235 8.00" (203.2 mm)
Track Shoes
Extreme Service
.59" (15 mm)
1.22" (31 mm)

Depth Gauge
Inches
(mm)
2.95
2.90
2.85
2.80
2.75
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
(75.0)
(73.5)
(72.5)
(71.0)
(70.0)
(68.5)
(67.5)
(66.0)
(65.0)
(63.5)
(62.0)
(61.0)
(59.5)
(58.5)
(57.0)
(56.0)
(54.5)
(53.5)
(52.0)
(51.0)
(49.5)
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
3.54
3.49
3.44
3.39
3.34
3.29
3.24
3.19
3.14
3.09
3.04
2.99
2.94
2.89
2.84
2.79
2.74
2.69
2.64
2.59
2.54
2.49
2.44
2.39
2.34
2.29
2.24
2.19
2.14
2.09
2.04
1.99
1.94
1.89
1.84
1.79
1.74
(90.0)
(88.7)
(87.5)
(86.2)
(84.9)
(83.7)
(82.4)
(81.1)
(79.8)
(78.6)
(77.3)
(76.0)
(74.8)
(73.5)
(72.2)
(71.0)
(69.7)
(68.4)
(67.1)
(65.9)
(64.6)
(63.3)
(62.1)
(60.8)
(59.5)
(58.3)
(57.0)
(55.7)
(54.4)
(53.2)
(51.9)
(50.6)
(49.4)
(48.1)
(46.8)
(45.6)
(44.3)

687
11.Exc.(608-709)
7/14/03
7:33 AM
Page 688
Excavators
235 8.00" (203.2 mm)
Track Shoes
Triple Grouser
.59" (15 mm)
1.21" (30.8 mm)

Depth Gauge
Inches
(mm)
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127

688
Ultrasonic
Inches
(mm)
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 689
Excavators
235 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
% Worn
0
12
24
36
48
60
72
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)

flange wear only.

689
11.Exc.(608-709)
7/14/03
7:33 AM
Page 690
Excavators
235 8.00" (203.2 mm)
Carrier Rollers
Caliper
Inches
(mm)
% Worn
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
6.26
6.22
6.18
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
(159.0)
(158.0)
(157.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

690
Ultrasonic
Inches
(mm)
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 691
Excavators
235 8.00" (203.2 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.25
8.21
8.17
8.13
8.09
8.05
8.01
7.97
7.93
7.89
7.85
7.81
7.77
7.73
7.69
7.65
7.61
7.57
7.53
7.49
7.45
7.41
7.37
7.33
7.29
7.25
7.21
(209.5)
(208.5)
(207.5)
(206.5)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
(197.5)
(196.5)
(195.5)
(194.5)
(193.5)
(192.5)
(191.5)
(190.0)
(189.0)
(188.0)
(187.0)
(186.0)
(185.0)
(184.0)
(183.0)
0
6
12
18
24
30
36
42
48
54
60
66
72
78
84
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
Ultrasonic
Inches
(mm)
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)

691
11.Exc.(608-709)
7/14/03
7:33 AM
Page 692
Excavators
245 10.25" (260.4 mm)
Track Links
9S1927 & 28
Depth Gauge
Inches
(mm)
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92

692
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 693
Excavators
245 10.25" (260.4 mm)

Internal Wear
Inches
(mm)
% Worn
41.05
41.10
41.15
41.20
41.25
41.30
41.35
41.40
41.45
41.50
41.55
41.60
41.65
41.70
41.75
(1042.5)
(1044.0)
(1045.0)
(1046.5)
(1048.0)
(1049.0)
(1050.5)
(1051.5)
(1053.0)
(1054.0)
(1055.5)
(1056.5)
(1058.0)
(1059.0)
(1060.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

693
11.Exc.(608-709)
7/14/03
7:33 AM
Page 694
Excavators
245 10.25" (260.4 mm)

External Wear
Caliper
Inches
(mm)
3.39
3.38
3.37
3.36
3.35
3.34
3.33
3.32
3.31
3.30
3.29
3.28
3.27
3.26
3.25
3.24
3.23
3.22
3.21
3.20
3.19
3.18
3.17
3.16
3.15
3.14
3.13
3.12
(86.2)
(86.0)
(85.7)
(85.5)
(85.2)
(85.0)
(84.7)
(84.4)
(84.2)
(83.9)
(83.7)
(83.4)
(83.2)
(82.9)
(82.7)
(82.4)
(82.2)
(81.9)
(81.6)
(81.4)
(81.1)
(80.9)
(80.6)
(80.4)
(80.1)
(79.9)
(79.6)
(79.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

694
Ultrasonic
Inches
(mm)
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 695
Excavators
245 10.25" (260.4 mm)
Track Shoes
Extreme Service
.81" (20.5 mm)
1.73" (44 mm)

Depth Gauge
Inches
(mm)
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
(94.0)
(91.5)
(89.0)
(86.5)
(84.0)
(81.5)
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
(114.3)
(111.8)
(109.2)
(106.7)
(104.1)
(101.6)
(99.1)
(96.5)
(94.0)
(91.4)
(88.9)
(86.4)
(83.8)
(81.3)
(78.7)
(76.2)
(73.7)
(71.1)
(68.6)
(66.0)
(63.5)
(61.0)
(58.4)
(55.9)
(53.3)
(50.8)
(48.3)
(45.7)

695
11.Exc.(608-709)
7/14/03
7:33 AM
Page 696
Excavators
245 10.25" (260.4 mm)
Track Shoes
Double Grouser
.81" (20.5 mm)
1.63" (41.5 mm)

Depth Gauge
Inches
(mm)
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
(48.5)
(47.0)
(45.5)
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
2.70
2.65
2.60
2.55
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40

696
(68.6)
(67.3)
(66.0)
(64.8)
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 697
Excavators
245 10.25" (260.4 mm)
Idlers
Single Web Cast
Depth Gauge
Inches
(mm)
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
1.54
1.56
1.58
1.60
1.62
1.64
1.66
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)
(41.5)
(42.0)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120

697
11.Exc.(608-709)
7/14/03
7:33 AM
Page 698
Excavators
245 10.25" (260.4 mm)
Idlers
Fabricated
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)

698
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 699
Excavators
245 10.25" (260.4 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
6.38
6.34
6.30
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
(162.0)
(161.0)
(160.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
1.36
1.34
1.32
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)
(34.5)
(34.0)
(33.5)

699
11.Exc.(608-709)
7/14/03
7:33 AM
Page 700
Excavators
245 10.25" (260.4 mm)
Track Rollers
8E Rim
Caliper
Inches
(mm)
9.84
9.80
9.76
9.72
9.68
9.64
9.60
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
8.56
(250.0)
(249.0)
(248.0)
(247.0)
(246.0)
(245.0)
(244.0)
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)

700
Ultrasonic
Inches
(mm)
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
2.39
2.37
2.35
2.33
2.31
2.29
2.27
2.25
2.23
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
(60.7)
(60.2)
(59.7)
(59.2)
(58.7)
(58.2)
(57.7)
(57.2)
(56.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 701
Excavators
245 10.25" (260.4 mm)
Track Rollers
9G Rim
Caliper
Inches
(mm)
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
% Worn
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
Ultrasonic
Inches
(mm)
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)

701
11.Exc.(608-709)
7/14/03
7:33 AM
Page 702
Excavators
245 9.00" (228.6 mm)
Track Links
8K4754 & 56
9G6083 & 84
Depth Gauge
Inches
(mm)
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
% Worn
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
91
94
97
100
103
106
109
112
115
118
121

702
Ultrasonic
Inches
(mm)
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 703
Excavators
245 9.00" (228.6 mm)

Internal Wear
Inches
(mm)
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

703
11.Exc.(608-709)
7/14/03
7:33 AM
Page 704
Excavators
245 9.00" (228.6 mm)

External Wear
Caliper
Inches
(mm)
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
2.84
2.83
2.82
2.81
2.80
2.79
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
(72.1)
(71.9)
(71.6)
(71.4)
(71.1)
(70.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
80
90
95
100
105
110
115
120
0
7
14
21
28
35
42
49
56
63
70
77
82
85
88
91
94
97
100
103
106
109
112
115
118
121

704
Ultrasonic
Inches
(mm)
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
(12.4)
(12.2)
(11.9)
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 705
Excavators
245 9.00" (228.6 mm)
Track Shoes
Extreme Service
.75" (19 mm)
1.54" (39 mm)

Depth Gauge
Inches
(mm)
3.10
3.00
2.90
2.80
2.70
2.60
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
(78.5)
(76.0)
(73.5)
(71.0)
(68.5)
(66.0)
(63.5)
(61.0)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
3.85
3.75
3.65
3.55
3.45
3.35
3.25
3.15
3.05
2.95
2.85
2.75
2.65
2.55
2.45
2.35
2.25
2.15
2.05
1.95
1.85
(97.8)
(95.3)
(92.7)
(90.2)
(87.6)
(85.1)
(82.6)
(80.0)
(77.5)
(74.9)
(72.4)
(69.9)
(67.3)
(64.8)
(62.2)
(59.7)
(57.2)
(54.6)
(52.1)
(49.5)
(47.0)

705
11.Exc.(608-709)
7/14/03
7:33 AM
Page 706
Excavators
245 9.00" (228.6 mm)
Track Shoes
Double Grouser
.75" (19 mm)
1.44" (36.5 mm)

Depth Gauge
Inches
(mm)
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(44.5)
(43.0)
(42.0)
(40.5)
(39.5)
(38.0)
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120

706
Ultrasonic
Inches
(mm)
2.50
2.45
2.40
2.35
2.30
2.25
2.20
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
(63.5)
(62.2)
(61.0)
(59.7)
(58.4)
(57.2)
(55.9)
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 707
Excavators
245 9.00" (228.6 mm)
Idlers
Depth Gauge
Inches
(mm)
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
1.42
1.44
1.46
1.48
1.50
1.52
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
% Worn
0
9
18
27
36
45
54
63
72
80
82
84
86
88
90
92
94
96
98
100
103
104
106
108
110
112
114
116
118
120
Ultrasonic
Inches
(mm)
0.48
0.46
0.44
0.42
0.40
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)

flange wear only.

707
11.Exc.(608-709)
7/14/03
7:33 AM
Page 708
Excavators
245 9.00" (228.6 mm)
Carrier Rollers
Caliper
Inches
(mm)
7.50
7.46
7.42
7.38
7.34
7.30
7.26
7.22
7.18
7.14
7.10
7.06
7.02
6.98
6.94
6.90
6.86
6.82
6.78
6.74
6.70
6.66
6.62
6.58
6.54
6.50
6.46
6.42
(190.5)
(189.5)
(188.5)
(187.5)
(186.5)
(185.5)
(184.5)
(183.5)
(182.5)
(181.5)
(180.5)
(179.5)
(178.5)
(177.5)
(176.5)
(175.5)
(174.0)
(173.0)
(172.0)
(171.0)
(170.0)
(169.0)
(168.0)
(167.0)
(166.0)
(165.0)
(164.0)
(163.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
103
106
109
112
115
118
121
Ultrasonic
Three End Cap Bolts
Inches
(mm)
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
1.74
1.72
1.70
1.68
1.66
1.64
1.62
1.60
1.58
1.56
1.54
1.52
1.50
1.48
1.46
1.44
1.42
1.40
1.38
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)
(44.2)
(43.7)
(43.2)
(42.7)
(42.2)
(41.7)
(41.1)
(40.6)
(40.1)
(39.6)
(39.1)
(38.6)
(38.1)
(37.6)
(37.1)
(36.6)
(36.1)
(35.6)
(35.1)

708
Ultrasonic
Four End Cap Bolts
Inches
(mm)
1.44
1.42
1.40
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
(36.5)
(35.9)
(35.4)
(34.9)
(34.4)
(33.9)
(33.4)
(32.9)
(32.4)
(31.9)
(31.4)
(30.9)
(30.4)
(29.8)
(29.3)
(28.8)
(28.3)
(27.8)
(27.3)
(26.8)
(26.3)
(25.8)
(25.3)
(24.8)
(24.3)
(23.8)
(23.2)
(22.7)
11.Exc.(608-709)
7/14/03
7:33 AM
Page 709
Excavators
245 9.00" (228.6 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
9.56
9.52
9.48
9.44
9.40
9.36
9.32
9.28
9.24
9.20
9.16
9.12
9.08
9.04
9.00
8.96
8.92
8.88
8.84
8.80
8.76
8.72
8.68
8.64
8.60
8.56
8.52
8.48
8.44
8.40
8.36
8.32
8.28
(243.0)
(242.0)
(241.0)
(240.0)
(239.0)
(237.5)
(236.5)
(235.5)
(234.5)
(233.5)
(232.5)
(231.5)
(230.5)
(229.5)
(228.5)
(227.5)
(226.5)
(225.5)
(224.5)
(223.5)
(222.5)
(221.5)
(220.5)
(219.5)
(218.5)
(217.5)
(216.5)
(215.5)
(214.5)
(213.5)
(212.5)
(211.5)
(210.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
Ultrasonic
Inches
(mm)
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
1.96
1.94
1.92
1.90
1.88
1.86
1.84
1.82
1.80
1.78
1.76
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
(49.8)
(49.3)
(48.8)
(48.3)
(47.8)
(47.2)
(46.7)
(46.2)
(45.7)
(45.2)
(44.7)

709
12.Exc.(710-791)
7/14/03
8:34 AM
Page 710
Excavators
E70B 5.31" (135 mm)
Track Links
931969 & 70
Depth Gauge
Inches
(mm)
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
(74.0)
(73.5)
(73.0)
(72.5)
(72.0)
(71.5)
(71.0)
(70.5)
(70.0)
(69.5)
(69.0)
(68.5)
(68.0)
(67.5)
(67.0)
(66.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121

710
Ultrasonic
Inches
(mm)
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 711
Excavators
E70B 5.31" (135 mm)

Internal Wear
Inches
(mm)
% Worn
21.25
21.30
21.35
21.40
21.45
21.50
21.55
21.60
21.65
21.70
21.75
21.80
21.85
21.90
21.95
(540.0)
(541.0)
(542.5)
(543.5)
(545.0)
(546.0)
(547.5)
(548.5)
(550.0)
(551.0)
(552.5)
(553.5)
(555.0)
(556.5)
(557.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

711
12.Exc.(710-791)
7/14/03
8:34 AM
Page 712
Excavators
E70B 5.31" (135 mm)

External Wear
Caliper
Inches
(mm)
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
% Worn
0
8
16
24
32
40
48
56
64
72
80
84
88
92
96
100
104
108
112
116
120

712
Ultrasonic
Inches
(mm)
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 713
Excavators
E70B 5.31" (135 mm)
Track Shoes
Triple Grouser
17.7" (450 mm) Shoe Width
.28" (7 mm)
.51" (13 mm)

Depth Gauge
Inches
(mm)
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.4)
(11.9)
(11.4)

713
12.Exc.(710-791)
7/14/03
8:34 AM
Page 714
Excavators
E70B 5.31" (135 mm)
Track Shoes
Triple Grouser
.31" (8 mm)
.55" (14 mm)

Depth Gauge
Inches
(mm)
0.71
0.69
0.67
0.65
0.63
0.61
0.59
0.57
0.55
0.53
0.51
0.49
0.47
0.45
0.43
0.41
0.39
0.37
0.35
0.33
0.31
0.29
0.27
0.25
0.23
0.21
0.19
0.17
0.15
0.13
0.11
(18.0)
(17.5)
(17.0)
(16.5)
(16.0)
(15.5)
(15.0)
(14.5)
(14.0)
(13.5)
(13.0)
(12.5)
(12.0)
(11.5)
(11.0)
(10.5)
(10.0)
(9.5)
(9.0)
(8.5)
(8.0)
(7.5)
(7.0)
(6.5)
(6.0)
(5.5)
(5.0)
(4.5)
(4.0)
(3.5)
(3.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
NOTE: For use in CTS computer program, select Triple Grouser Extreme Service shoe type.

714
12.Exc.(710-791)
7/14/03
8:34 AM
Page 715
Excavators
E70B 5.31" (135 mm)
Idlers
Depth Gauge
Inches
(mm)
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
0.64
0.66
0.68
0.70
(11.5)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
% Worn
0
14
28
42
56
68
76
84
92
100
108
116
124

715
12.Exc.(710-791)
7/14/03
8:34 AM
Page 716
Excavators
E70B 5.31" (135 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
3.10
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
(78.5)
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
(mm)
0.83
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
0.66
0.65
0.64
0.63
0.62
0.61
(21.1)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
(16.8)
(16.5)
(16.3)
(16.0)
(15.7)
(15.5)

716
12.Exc.(710-791)
7/14/03
8:34 AM
Page 717
Excavators
E70B 5.31" (135 mm)
Track Rollers
Large Diameter
Caliper
Inches
(mm)
5.51
5.49
5.47
5.45
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
Ultrasonic
Inches
(mm)
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)

717
12.Exc.(710-791)
7/14/03
8:34 AM
Page 718
Excavators
E70B 5.31" (135 mm)
Track Rollers
Small Diameter
Caliper
Inches
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
4.16
4.14
4.12
4.10
4.08
(mm)
% Worn
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

718
Ultrasonic
Inches
(mm)
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 719
Excavators
NOTES
719
12.Exc.(710-791)
7/14/03
8:34 AM
Page 720
Excavators
E120B, E110B 6.75" (171.5 mm)
Track Links
4I7475 & 76
Depth Gauge
Inches
(mm)
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121

720
Ultrasonic
Inches
(mm)
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
0.81
0.79
0.77
0.75
0.73
0.71
0.69
0.67
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
(20.6)
(20.1)
(19.6)
(19.1)
(18.5)
(18.0)
(17.5)
(17.0)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 721
Excavators
E120B, E110B 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

721
12.Exc.(710-791)
7/14/03
8:34 AM
Page 722
Excavators
E120B, E110B 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
% Worn
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120

722
Ultrasonic
Inches
(mm)
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 723
Excavators
E120B, E110B 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.31" (8 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
(12.7)
(11.4)
(10.2)

723
12.Exc.(710-791)
7/14/03
8:34 AM
Page 724
Excavators
E120B, E110B 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
(0.0)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)


724
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 725
Excavators
E120B, E110B 6.75" (171.5 mm)
Carrier Rollers
Caliper
Inches
(mm)
4.41
4.37
4.33
4.29
4.25
4.21
4.17
4.13
4.09
4.05
4.01
3.97
3.93
3.89
3.85
3.81
3.77
3.73
3.69
3.65
3.61
3.57
3.53
3.49
3.45
3.41
3.37
3.33
3.29
(112.0)
(111.0)
(110.0)
(109.0)
(108.0)
(107.0)
(106.0)
(105.0)
(104.0)
(103.0)
(102.0)
(101.0)
(100.0)
(99.0)
(98.0)
(97.0)
(96.0)
(94.5)
(93.5)
(92.5)
(91.5)
(90.5)
(89.5)
(88.5)
(87.5)
(86.5)
(85.5)
(84.5)
(83.5)
% Worn
0
6
12
18
24
28
32
36
40
44
48
52
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

725
12.Exc.(710-791)
7/14/03
8:34 AM
Page 726
Excavators
E120B, E110B 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
5.43
5.41
5.39
5.37
5.35
5.33
5.31
5.29
5.27
5.25
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)

726
Ultrasonic
Inches
(mm)
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 727
Excavators
NOTES
727
12.Exc.(710-791)
7/14/03
8:34 AM
Page 728
Excavators
E140 6.75" (171.5 mm)
Track Links
931977 & 78
Depth Gauge
Inches
(mm)
3.66
3.64
3.62
3.60
3.58
3.56
3.54
3.52
3.50
3.48
3.46
3.44
3.42
3.40
3.38
3.36
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121

728
Ultrasonic
Inches
(mm)
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 729
Excavators
E140 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

729
12.Exc.(710-791)
7/14/03
8:34 AM
Page 730
Excavators
E140 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120

730
Ultrasonic
Inches
(mm)
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 731
Excavators
E140 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.31" (8 mm)
.79" (20 mm)

Depth Gauge
Inches
(mm)
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
10
19
28
37
46
55
64
73
82
91
100
109
118
127
Ultrasonic
Inches
(mm)
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
(12.7)
(11.4)
(10.2)

731
12.Exc.(710-791)
7/14/03
8:34 AM
Page 732
Excavators
E140 6.75" (171.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)

wear only.

732
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 733
Excavators
E140 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
% Worn
Inches
(mm)
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
(29.5)
(29.2)
(29.0)
(28.7)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
(26.4)
(26.2)
(25.9)
(25.7)
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120

733
12.Exc.(710-791)
7/14/03
8:34 AM
Page 734
Excavators
E140 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
0
5
10
15
20
25
30
35
40
45
50
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)

734
Ultrasonic
Inches
(mm)
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 735
Excavators
NOTES
735
12.Exc.(710-791)
7/14/03
8:34 AM
Page 736
Excavators
EL180, E180 6.91" (175.5 mm)
Track Links
931979 & 957130
Depth Gauge
Inches
(mm)
4.14
4.12
4.10
4.08
4.06
4.04
4.02
4.00
3.98
3.96
3.94
3.92
3.90
3.88
3.86
3.84
% Worn
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
0
9
18
27
36
45
54
63
72
79
86
93
100
107
114
121

736
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 737
Excavators
EL180, E180 6.91" (175.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.65
27.70
27.75
27.80
27.85
27.90
27.95
28.00
28.05
28.10
28.15
28.20
28.25
28.30
28.35
(702.5)
(703.5)
(705.0)
(706.0)
(707.5)
(708.5)
(710.0)
(711.0)
(712.5)
(713.5)
(715.0)
(716.5)
(717.5)
(719.0)
(720.0)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

737
12.Exc.(710-791)
7/14/03
8:34 AM
Page 738
Excavators
EL180, E180 6.91" (175.5 mm)

External Wear
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121

738
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 739
Excavators
EL180, E180 6.91" (175.5 mm)
Track Shoes
Triple Grouser
.35" (9 mm)
.75" (19 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)
(12.7)
(11.4)
(10.2)

739
12.Exc.(710-791)
7/14/03
8:34 AM
Page 740
Excavators
EL180, E180 6.91" (175.5 mm)
Idlers
Depth Gauge
Inches
(mm)
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)

wear only.

740
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 741
Excavators
EL180, E180 6.91" (175.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
0.89
0.88
0.87
0.86
0.85
0.84
0.83
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
(22.6)
(22.4)
(22.1)
(21.8)
(21.6)
(21.3)
(21.1)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)

741
12.Exc.(710-791)
7/14/03
8:34 AM
Page 742
Excavators
EL180, E180 6.91" (175.5 mm)
Track Rollers
Caliper
Inches
(mm)
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)

742
Ultrasonic
Inches
(mm)
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 743
Excavators
NOTES
743
12.Exc.(710-791)
7/14/03
8:34 AM
Page 744
Excavators
EL200B, E200B 7.50" (190 mm)
Track Links
9W3137 & 38
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
% Worn
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
0
9
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121

744
Ultrasonic
Inches
(mm)
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 745
Excavators
EL200B, E200B 7.50" (190 mm)

Internal Wear
Inches
(mm)
% Worn
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

745
12.Exc.(710-791)
7/14/03
8:34 AM
Page 746
Excavators
EL200B, E200B 7.50" (190 mm)

External Wear
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121

746
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 747
Excavators
EL200B, E200B 7.50" (190 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.75" (19 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
0.77
0.72
0.67
0.62
0.57
0.52
0.47
(36.0)
(34.7)
(33.5)
(32.2)
(30.9)
(29.7)
(28.4)
(27.1)
(25.8)
(24.6)
(23.3)
(22.0)
(20.8)
(19.5)
(18.2)
(17.0)
(15.7)
(14.4)
(13.1)
(11.9)

747
12.Exc.(710-791)
7/14/03
8:34 AM
Page 748
Excavators
EL200B, E200B 7.50" (190 mm)
Idlers
Depth Gauge
Inches
(mm)
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.38
0.36
0.34
0.32
0.30
0.28
0.26
0.24
0.22
0.20
0.18
0.16
0.14
0.12
0.10
0.08
0.06
0.04
0.02
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)

wear only.

748
(9.7)
(9.1)
(8.6)
(8.1)
(7.6)
(7.1)
(6.6)
(6.1)
(5.6)
(5.1)
(4.6)
(4.1)
(3.6)
(3.0)
(2.5)
(2.0)
(1.5)
(1.0)
(0.5)
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 749
Excavators
EL200B, E200B 7.50" (190 mm)
Carrier Rollers
Caliper
Inches
(mm)
4.72
4.68
4.64
4.60
4.56
4.52
4.48
4.44
4.40
4.36
4.32
4.28
4.24
4.20
4.16
4.12
4.08
4.04
4.00
3.96
3.92
3.88
3.84
3.80
3.76
(120.0)
(119.0)
(118.0)
(117.0)
(116.0)
(115.0)
(114.0)
(113.0)
(112.0)
(110.5)
(109.5)
(108.5)
(107.5)
(106.5)
(105.5)
(104.5)
(103.5)
(102.5)
(101.5)
(100.5)
(99.5)
(98.5)
(97.5)
(96.5)
(95.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
66
72
76
80
84
88
92
96
100
104
108
112
116
120

749
12.Exc.(710-791)
7/14/03
8:34 AM
Page 750
Excavators
EL200B, E200B 7.50" (190 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
0
5
10
15
20
25
30
35
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)

750
Ultrasonic
Inches
(mm)
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 751
Excavators
NOTES
751
12.Exc.(710-791)
7/14/03
8:34 AM
Page 752
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)
Track Links
9W3137 & 38
0965252 & 58
Depth Gauge
Inches
(mm)
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
% Worn
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
0
9
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121

752
Ultrasonic
Inches
(mm)
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 753
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)

Internal Wear
Inches
(mm)
% Worn
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

753
12.Exc.(710-791)
7/14/03
8:34 AM
Page 754
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)

External Wear
Caliper
Inches
(mm)
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
75
80
85
90
95
100
105
110
115
120
0
6
12
18
24
30
36
42
48
54
60
66
72
78
82
85
88
91
94
97
100
103
106
109
112
115
118
121

754
Ultrasonic
Inches
(mm)
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 755
Excavators
E240C, E240B, E200B 7.50" (190 mm)
Track Shoes
Double Grouser
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
% Worn
0
8
16
24
32
40
48
56
64
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.89
1.84
1.79
1.74
1.69
1.64
1.59
1.54
1.49
1.44
1.39
1.34
1.29
1.24
1.19
1.14
1.09
(48.0)
(46.7)
(45.5)
(44.2)
(42.9)
(41.7)
(40.4)
(39.1)
(37.8)
(36.6)
(35.3)
(34.0)
(32.8)
(31.5)
(30.2)
(29.0)
(27.7)

755
12.Exc.(710-791)
7/14/03
8:34 AM
Page 756
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.75" (19 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
% Worn
0
7
14
21
28
35
42
49
56
63
70
76
82
88
94
100
106
112
118
124

756
Ultrasonic
Inches
(mm)
1.42
1.37
1.32
1.27
1.22
1.17
1.12
1.07
1.02
0.97
0.92
0.87
0.82
0.77
0.72
0.67
0.62
0.57
0.52
0.47
(36.0)
(34.7)
(33.5)
(32.2)
(30.9)
(29.7)
(28.4)
(27.1)
(25.8)
(24.6)
(23.3)
(22.0)
(20.8)
(19.5)
(18.2)
(17.0)
(15.7)
(14.4)
(13.1)
(11.9)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 757
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)

wear only.

757
12.Exc.(710-791)
7/14/03
8:34 AM
Page 758
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
% Worn
Inches
(mm)
0.89
0.88
0.87
0.86
0.85
0.84
0.83
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
(22.6)
(22.4)
(22.1)
(21.8)
(21.6)
(21.3)
(21.1)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

758
12.Exc.(710-791)
7/14/03
8:34 AM
Page 759
Excavators
EL240B, E240B, EL240, E240 7.50" (190 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
6.30
6.28
6.26
6.24
6.22
6.20
6.18
6.16
6.14
6.12
6.10
6.08
6.06
6.04
6.02
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
(157.5)
(157.0)
(156.5)
(156.0)
(155.5)
(155.0)
(154.5)
(154.0)
(153.5)
(153.0)
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
0
5
10
15
20
25
30
35
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
Ultrasonic
Inches
(mm)
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
1.57
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)
(39.9)
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)

759
12.Exc.(710-791)
7/14/03
8:34 AM
Page 760
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Track Links
960263 & 64
Depth Gauge
Inches
(mm)
4.58
4.56
4.54
4.52
4.50
4.48
4.46
4.44
4.42
4.40
4.38
4.36
4.34
4.32
4.30
4.28
4.26
4.24
4.22
4.20
4.18
(116.5)
(116.0)
(115.5)
(115.0)
(114.5)
(114.0)
(113.5)
(113.0)
(112.5)
(112.0)
(111.5)
(110.5)
(110.0)
(109.5)
(109.0)
(108.5)
(108.0)
(107.5)
(107.0)
(106.5)
(106.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120

760
Ultrasonic
Inches
(mm)
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 761
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)

Internal Wear
Inches
(mm)
32.00
32.05
32.10
32.15
32.20
32.25
32.30
32.35
32.40
32.45
32.50
32.55
32.60
32.65
32.70
(813.0)
(814.0)
(815.5)
(816.5)
(818.0)
(819.0)
(820.5)
(821.5)
(823.0)
(824.0)
(825.5)
(827.0)
(828.0)
(829.5)
(830.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

761
12.Exc.(710-791)
7/14/03
8:34 AM
Page 762
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)

External Wear
Caliper
Inches
(mm)
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
2.54
2.53
2.52
2.51
2.50
2.49
2.48
2.47
2.46
2.45
2.44
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
(64.5)
(64.3)
(64.0)
(63.8)
(63.5)
(63.2)
(63.0)
(62.7)
(62.5)
(62.2)
(62.0)
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
90
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

762
Ultrasonic
Inches
(mm)
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.3)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 763
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Track Shoes
Triple Grouser
31.5" (800 mm) and 35.4" (900 mm) Shoe Widths
.51" (13 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)

763
12.Exc.(710-791)
7/14/03
8:34 AM
Page 764
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Track Shoes
Triple Grouser
23.6" (600 mm) Shoe Widths
.43" (11 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
10
20
30
40
50
60
70
80
90
100
110
120

764
Ultrasonic
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 765
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)

wear only.

765
12.Exc.(710-791)
7/14/03
8:34 AM
Page 766
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
(mm)
0.89
0.88
0.87
0.86
0.85
0.84
0.83
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
(22.6)
(22.4)
(22.1)
(21.8)
(21.6)
(21.3)
(21.1)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)

766
12.Exc.(710-791)
7/14/03
8:34 AM
Page 767
Excavators
E300B, EL300B, EL300 8.00" (203.2 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
7.09
7.07
7.05
7.03
7.01
6.99
6.97
6.95
6.93
6.91
6.89
6.87
6.85
6.83
6.81
6.79
6.77
6.75
6.73
6.71
6.69
6.67
6.65
6.63
6.61
6.59
6.57
6.55
6.53
6.51
6.49
6.47
6.45
6.43
6.41
6.39
6.37
6.35
6.33
6.31
6.29
6.27
6.25
6.23
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.5)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.0)
0
4
8
12
16
20
24
28
32
36
40
44
48
52
56
60
64
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
(27.0)
Ultrasonic
Inches
(mm)
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
1.61
1.60
1.59
1.58
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)
(40.9)
(40.6)
(40.4)
(40.1)

767
12.Exc.(710-791)
7/14/03
8:34 AM
Page 768
Excavators
E300 7.50" (190 mm)
Track Links
965252 & 58
Depth Gauge
Inches
(mm)
4.21
4.19
4.17
4.15
4.13
4.11
4.09
4.07
4.05
4.03
4.01
3.99
3.97
3.95
3.93
3.91
3.89
3.87
3.85
3.83
3.81
(107.0)
(106.5)
(106.0)
(105.5)
(105.0)
(104.5)
(104.0)
(103.5)
(103.0)
(102.5)
(102.0)
(101.5)
(101.0)
(100.5)
(100.0)
(99.5)
(99.0)
(98.5)
(98.0)
(97.5)
(97.0)
% Worn
0
7
14
21
28
35
42
49
56
63
70
75
80
85
90
95
100
105
110
115
120

768
Ultrasonic
Inches
(mm)
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 769
Excavators
E300 7.50" (190 mm)

Internal Wear
Inches
(mm)
% Worn
29.95
30.00
30.05
30.10
30.15
30.20
30.25
30.30
30.35
30.40
30.45
30.50
30.55
30.60
30.65
(760.5)
(762.0)
(763.5)
(764.5)
(766.0)
(767.0)
(768.5)
(769.5)
(771.0)
(772.0)
(773.5)
(774.5)
(776.0)
(777.0)
(778.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

769
12.Exc.(710-791)
7/14/03
8:34 AM
Page 770
Excavators
E300 7.50" (190 mm)

External Wear
Caliper
Inches
(mm)
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
2.20
2.19
2.18
2.17
2.16
2.15
2.14
2.13
2.12
2.11
2.10
2.09
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)
(55.9)
(55.6)
(55.4)
(55.1)
(54.9)
(54.6)
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
10
20
30
40
50
60
70
80
90
95
100
105
110
115
120
0
7
14
21
28
35
42
49
56
63
68
72
76
80
84
88
92
96
100
104
108
112
116
120

770
Ultrasonic
Inches
(mm)
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 771
Excavators
E300 7.50" (190 mm)
Track Shoes
Triple Grouser
31.5" (800 mm) and 35.4" (900 mm) Shoe Widths
.51" (13 mm)
.94" (24 mm)

Depth Gauge
Inches
(mm)
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)

771
12.Exc.(710-791)
7/14/03
8:34 AM
Page 772
Excavators
E300 7.50" (190 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.87" (22 mm)

Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
% Worn
0
10
20
30
40
50
60
70
80
90
100
110
120

772
Ultrasonic
Inches
(mm)
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 773
Excavators
E300 7.50" (190 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
% Worn
0
12
24
36
48
60
72
76
80
84
88
92
96
100
104
108
112
116
120
Ultrasonic
Inches
(mm)
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
Center Flange Wear

Inches
(mm)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)

wear only.

773
12.Exc.(710-791)
7/14/03
8:34 AM
Page 774
Excavators
E300 7.50" (190 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
5.12
5.10
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
% Worn
0
8
16
24
32
40
48
56
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Inches
(mm)
0.89
0.88
0.87
0.86
0.85
0.84
0.83
0.82
0.81
0.80
0.79
0.78
0.77
0.76
0.75
0.74
0.73
0.72
0.71
0.70
0.69
0.68
0.67
(22.6)
(22.4)
(22.1)
(21.8)
(21.6)
(21.3)
(21.1)
(20.8)
(20.6)
(20.3)
(20.1)
(19.8)
(19.6)
(19.3)
(19.1)
(18.8)
(18.5)
(18.3)
(18.0)
(17.8)
(17.5)
(17.3)
(17.0)

774
12.Exc.(710-791)
7/14/03
8:34 AM
Page 775
Excavators
E300 7.50" (190 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
7.09
7.07
7.05
7.03
7.01
6.99
6.97
6.95
6.93
6.91
6.89
6.87
6.85
6.83
6.81
6.79
6.77
6.75
6.73
6.71
6.69
6.67
6.65
6.63
6.61
6.59
6.57
6.55
6.53
6.51
6.49
6.47
6.45
6.43
6.41
6.39
6.37
6.35
6.33
6.31
(180.0)
(179.5)
(179.0)
(178.5)
(178.0)
(177.5)
(177.0)
(176.5)
(176.0)
(175.5)
(175.0)
(174.5)
(174.0)
(173.5)
(173.0)
(172.5)
(172.0)
(171.5)
(171.0)
(170.5)
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
0
4
8
12
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
Ultrasonic
Inches
(mm)
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)

775
12.Exc.(710-791)
7/14/03
8:34 AM
Page 776
Excavators
E450 8.50" (215.9 mm)
Track Links
969944 & 46
Depth Gauge
Inches
(mm)
5.08
5.06
5.04
5.02
5.00
4.98
4.96
4.94
4.92
4.90
4.88
4.86
4.84
4.82
4.80
4.78
4.76
4.74
4.72
4.70
4.68
4.66
4.64
4.62
4.60
4.58
4.56
% Worn
(129.0)
(128.5)
(128.0)
(127.5)
(127.0)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
(118.5)
(118.0)
(117.5)
(117.0)
(116.5)
(116.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120

776
Ultrasonic
Inches
(mm)
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
1.19
1.17
1.15
1.13
1.11
1.09
1.07
1.05
1.03
1.01
0.99
0.97
0.95
0.93
0.91
0.89
0.87
0.85
0.83
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)
(30.2)
(29.7)
(29.2)
(28.7)
(28.2)
(27.7)
(27.2)
(26.7)
(26.2)
(25.7)
(25.1)
(24.6)
(24.1)
(23.6)
(23.1)
(22.6)
(22.1)
(21.6)
(21.1)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 777
Excavators
E450 8.50" (215.9 mm)

Internal Wear
Inches
(mm)
34.05
34.10
34.15
34.20
34.25
34.30
34.35
34.40
34.45
34.50
34.55
34.60
34.65
34.70
34.75
(865.0)
(866.0)
(867.5)
(868.5)
(870.0)
(871.0)
(872.5)
(874.0)
(875.0)
(876.5)
(877.5)
(879.0)
(880.0)
(881.5)
(882.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

777
12.Exc.(710-791)
7/14/03
8:34 AM
Page 778
Excavators
E450 8.50" (215.9 mm)

External Wear
Caliper
Inches
(mm)
2.81
2.80
2.79
2.78
2.77
2.76
2.75
2.74
2.73
2.72
2.71
2.70
2.69
2.68
2.67
2.66
2.65
2.64
2.63
2.62
2.61
2.60
2.59
2.58
2.57
2.56
2.55
(71.4)
(71.1)
(70.9)
(70.6)
(70.4)
(70.1)
(69.9)
(69.6)
(69.3)
(69.1)
(68.8)
(68.6)
(68.3)
(68.1)
(67.8)
(67.6)
(67.3)
(67.1)
(66.8)
(66.5)
(66.3)
(66.0)
(65.8)
(65.5)
(65.3)
(65.0)
(64.8)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
90
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

778
Ultrasonic
Inches
(mm)
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
(11.7)
(11.4)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 779
Excavators
E450 8.50" (215.9 mm)
Track Shoes
Triple Grouser
.51" (13 mm)
1.02" (26 mm)

Depth Gauge
Inches
(mm)
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)

779
12.Exc.(710-791)
7/14/03
8:34 AM
Page 780
Excavators
E450 8.50" (215.9 mm)
Idlers
Depth Gauge
Inches
(mm)
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
% Worn
0
7
14
21
28
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)

wear only.

780
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 781
Excavators
E450 8.50" (215.9 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
6.69
6.67
6.65
6.63
6.61
6.59
6.57
6.55
6.53
6.51
6.49
6.47
6.45
6.43
6.41
6.39
6.37
6.35
6.33
6.31
6.29
6.27
6.25
6.23
(170.0)
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.0)
% Worn
Inches
(mm)
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
0
8
16
24
32
40
48
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

781
12.Exc.(710-791)
7/14/03
8:34 AM
Page 782
Excavators
E450 8.50" (215.9 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
8.86
8.82
8.78
8.74
8.70
8.66
8.62
8.58
8.54
8.50
8.46
8.42
8.38
8.34
8.30
8.26
8.22
8.18
8.14
8.10
8.06
8.02
7.98
7.94
7.90
7.86
7.82
(225.0)
(224.0)
(223.0)
(222.0)
(221.0)
(220.0)
(219.0)
(218.0)
(217.0)
(216.0)
(215.0)
(214.0)
(213.0)
(212.0)
(211.0)
(210.0)
(209.0)
(208.0)
(207.0)
(205.5)
(204.5)
(203.5)
(202.5)
(201.5)
(200.5)
(199.5)
(198.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
0.71
0.73
0.75
0.77
0.79
0.81
0.83
0.85
0.87
0.89
0.91
0.93
0.95
0.97
0.99
1.01
1.03
1.05
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)

782
Ultrasonic
Inches
(mm)
2.50
2.48
2.46
2.44
2.42
2.40
2.38
2.36
2.34
2.32
2.30
2.28
2.26
2.24
2.22
2.20
2.18
2.16
2.14
2.12
2.10
2.08
2.06
2.04
2.02
2.00
1.98
(63.5)
(63.0)
(62.5)
(62.0)
(61.5)
(61.0)
(60.5)
(59.9)
(59.4)
(58.9)
(58.4)
(57.9)
(57.4)
(56.9)
(56.4)
(55.9)
(55.4)
(54.9)
(54.4)
(53.8)
(53.3)
(52.8)
(52.3)
(51.8)
(51.3)
(50.8)
(50.3)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 783
Excavators
NOTES
783
12.Exc.(710-791)
7/14/03
8:34 AM
Page 784
Excavators
E650 9.00" (228.7 mm)
Track Links
931984 & 85
Depth Gauge
Inches
(mm)
5.23
5.21
5.19
5.17
5.15
5.13
5.11
5.09
5.07
5.05
5.03
5.01
4.99
4.97
4.95
4.93
4.91
4.89
4.87
4.85
4.83
4.81
4.79
4.77
4.75
4.73
4.71
4.69
% Worn
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
(126.5)
(126.0)
(125.5)
(125.0)
(124.5)
(124.0)
(123.5)
(123.0)
(122.5)
(122.0)
(121.5)
(121.0)
(120.5)
(120.0)
(119.5)
(119.0)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120

784
Ultrasonic
Inches
(mm)
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
1.02
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)
(25.9)
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 785
Excavators
E650 9.00" (228.7 mm)

Internal Wear
Inches
(mm)
36.05
36.10
36.15
36.20
36.25
36.30
36.35
36.40
36.45
36.50
36.55
36.60
36.65
36.70
36.75
(915.5)
(917.0)
(918.0)
(919.5)
(920.5)
(922.0)
(923.5)
(924.5)
(926.0)
(927.0)
(928.5)
(929.5)
(931.0)
(932.0)
(933.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

785
12.Exc.(710-791)
7/14/03
8:34 AM
Page 786
Excavators
E650 9.00" (228.7 mm)

External Wear
Caliper
Inches
(mm)
3.11
3.10
3.09
3.08
3.07
3.06
3.05
3.04
3.03
3.02
3.01
3.00
2.99
2.98
2.97
2.96
2.95
2.94
2.93
2.92
2.91
2.90
2.89
2.88
2.87
2.86
2.85
(79.0)
(78.7)
(78.5)
(78.2)
(78.0)
(77.7)
(77.5)
(77.2)
(77.0)
(76.7)
(76.5)
(76.2)
(75.9)
(75.7)
(75.4)
(75.2)
(74.9)
(74.7)
(74.4)
(74.2)
(73.9)
(73.7)
(73.4)
(73.2)
(72.9)
(72.6)
(72.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
90
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

786
Ultrasonic
Inches
(mm)
0.59
0.58
0.57
0.56
0.55
0.54
0.53
0.52
0.51
0.50
0.49
0.48
0.47
0.46
0.45
0.44
0.43
0.42
0.41
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
(15.0)
(14.8)
(14.5)
(14.2)
(14.0)
(13.7)
(13.5)
(13.2)
(13.0)
(12.7)
(12.5)
(12.2)
(12.0)
(11.7)
(11.5)
(11.2)
(10.9)
(10.7)
(10.4)
(10.2)
(9.9)
(9.7)
(9.4)
(9.2)
(8.9)
(8.7)
(8.4)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 787
Excavators
E650 9.00" (228.7 mm)
Track Shoes
Triple Grouser
.71" (18 mm)
1.06" (27 mm)

Depth Gauge
Inches
(mm)
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
(37.0)
(35.5)
(34.5)
(33.0)
(32.0)
(30.5)
(29.0)
(28.0)
(26.5)
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
% Worn
0
6
12
18
24
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
Ultrasonic
Inches
(mm)
2.15
2.10
2.05
2.00
1.95
1.90
1.85
1.80
1.75
1.70
1.65
1.60
1.55
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
(54.6)
(53.3)
(52.1)
(50.8)
(49.5)
(48.3)
(47.0)
(45.7)
(44.5)
(43.2)
(41.9)
(40.6)
(39.4)
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)

787
12.Exc.(710-791)
7/14/03
8:34 AM
Page 788
Excavators
E650 9.00" (228.7 mm)
Idlers
Depth Gauge
Inches
(mm)
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
0.98
1.00
1.02
1.04
1.06
1.08
1.10
1.12
1.14
1.16
1.18
1.20
1.22
1.24
1.26
1.28
1.30
1.32
1.34
1.36
1.38
1.40
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
(25.0)
(25.5)
(26.0)
(26.5)
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(31.5)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
% Worn
0
7
14
21
28
35
42
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62
0.60
0.58
0.56
0.54
0.52
0.50
0.48
0.46
0.44
0.42
0.40
0.38
0.36
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
(15.2)
(14.7)
(14.2)
(13.7)
(13.2)
(12.7)
(12.2)
(11.7)
(11.2)
(10.7)
(10.2)
(9.7)
(9.1)
0.00
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
0.20
0.22
0.24
0.26
0.28
0.30
0.32
0.34
0.36
0.38
0.40
0.42
0.44
0.46
0.48
0.50
0.52
0.54
0.56
0.58
0.60
0.62
(0.0)
(0.5)
(1.0)
(1.5)
(2.0)
(2.5)
(3.0)
(3.5)
(4.0)
(4.5)
(5.0)
(5.5)
(6.0)
(6.5)
(7.0)
(7.5)
(8.0)
(8.5)
(9.0)
(9.5)
(10.0)
(10.5)
(11.0)
(11.5)
(12.0)
(12.5)
(13.0)
(13.5)
(14.0)
(14.5)
(15.0)
(15.5)

flange wear only.

788
Center Flange Wear

Inches
(mm)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 789
Excavators
E650 9.00" (228.7 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.68
6.66
6.64
6.62
6.60
6.58
6.56
6.54
6.52
6.50
6.48
6.46
6.44
6.42
6.40
6.38
6.36
6.34
6.32
6.30
6.28
6.26
6.24
6.22
(169.5)
(169.0)
(168.5)
(168.0)
(167.5)
(167.0)
(166.5)
(166.0)
(165.5)
(165.0)
(164.5)
(164.0)
(163.5)
(163.0)
(162.5)
(162.0)
(161.5)
(161.0)
(160.5)
(160.0)
(159.5)
(159.0)
(158.5)
(158.0)
0
8
16
24
32
40
48
56
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
1.56
1.55
1.54
1.53
1.52
1.51
1.50
1.49
1.48
1.47
1.46
1.45
1.44
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
(39.6)
(39.4)
(39.1)
(38.9)
(38.6)
(38.4)
(38.1)
(37.8)
(37.6)
(37.3)
(37.1)
(36.8)
(36.6)
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)

789
12.Exc.(710-791)
7/14/03
8:34 AM
Page 790
Excavators
E650 9.00" (228.7 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
10.63
10.59
10.55
10.51
10.47
10.43
10.39
10.35
10.31
10.27
10.23
10.19
10.15
10.11
10.07
10.03
9.99
9.95
9.91
9.87
9.83
9.79
9.75
9.71
9.67
9.63
9.59
9.55
(270.0)
(269.0)
(268.0)
(267.0)
(266.0)
(265.0)
(264.0)
(263.0)
(262.0)
(261.0)
(260.0)
(259.0)
(258.0)
(257.0)
(256.0)
(255.0)
(253.5)
(252.5)
(251.5)
(250.5)
(249.5)
(248.5)
(247.5)
(246.5)
(245.5)
(244.5)
(243.5)
(242.5)
0
5
10
15
20
25
30
35
40
45
50
55
60
64
68
72
76
80
84
88
92
96
100
104
108
112
116
120
Depth Gauge
Inches
(mm)
1.07
1.09
1.11
1.13
1.15
1.17
1.19
1.21
1.23
1.25
1.27
1.29
1.31
1.33
1.35
1.37
1.39
1.41
1.43
1.45
1.47
1.49
1.51
1.53
1.55
1.57
1.59
1.61
(27.0)
(27.5)
(28.0)
(28.5)
(29.0)
(29.5)
(30.0)
(30.5)
(31.0)
(32.0)
(32.5)
(33.0)
(33.5)
(34.0)
(34.5)
(35.0)
(35.5)
(36.0)
(36.5)
(37.0)
(37.5)
(38.0)
(38.5)
(39.0)
(39.5)
(40.0)
(40.5)
(41.0)

790
Ultrasonic
Inches
(mm)
2.95
2.93
2.91
2.89
2.87
2.85
2.83
2.81
2.79
2.77
2.75
2.73
2.71
2.69
2.67
2.65
2.63
2.61
2.59
2.57
2.55
2.53
2.51
2.49
2.47
2.45
2.43
2.41
(74.9)
(74.4)
(73.9)
(73.4)
(72.9)
(72.4)
(71.9)
(71.4)
(70.9)
(70.4)
(69.9)
(69.3)
(68.8)
(68.3)
(67.8)
(67.3)
(66.8)
(66.3)
(65.8)
(65.3)
(64.8)
(64.3)
(63.8)
(63.2)
(62.7)
(62.2)
(61.7)
(61.2)
12.Exc.(710-791)
7/14/03
8:34 AM
Page 791
Excavators
NOTES
791
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 792
Paving Products/Drive Belts
792
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 793
793
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 794

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)
Track Links
9K6628 & 29
Depth Gauge
Inches
(mm)
3.75
3.73
3.71
3.69
3.67
3.65
3.63
3.61
3.59
3.57
3.55
3.53
3.51
3.49
3.47
3.45
3.43
3.41
3.39
3.37
(95.5)
(94.5)
(94.0)
(93.5)
(93.0)
(92.5)
(92.0)
(91.5)
(91.0)
(90.5)
(90.0)
(89.5)
(89.0)
(88.5)
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
% Worn
0
8
16
24
32
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66
0.64
0.62

794
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
(16.3)
(15.7)
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 795

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)

Internal Wear
Inches
(mm)
% Worn
27.00
27.05
27.10
27.15
27.20
27.25
27.30
27.35
27.40
27.45
27.50
27.55
27.60
27.65
27.70
(686.0)
(687.0)
(688.5)
(689.5)
(691.0)
(692.0)
(693.5)
(694.5)
(696.0)
(697.0)
(698.5)
(700.0)
(701.0)
(702.5)
(703.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

795
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 796

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)

External Wear
Caliper
Inches
(mm)
2.14
2.13
2.12
2.11
2.10
2.09
2.08
2.07
2.06
2.05
2.04
2.03
2.02
2.01
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
(54.4)
(54.1)
(53.8)
(53.6)
(53.3)
(53.1)
(52.8)
(52.6)
(52.3)
(52.1)
(51.8)
(51.6)
(51.3)
(51.1)
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
9
18
27
36
45
54
63
72
81
88
92
96
100
104
108
112
116
120
0
7
14
21
28
35
42
49
56
63
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Ultrasonic
Inches
(mm)
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12

796
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 797

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)
Track Shoes
Triple Grouser
.51" (13 mm)
1.00" (25.5 mm)

Depth Gauge
Inches
(mm)
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
% Worn
0
8
16
23
30
37
44
51
58
65
72
79
86
93
100
107
114
121
Ultrasonic
Inches
(mm)
1.50
1.45
1.40
1.35
1.30
1.25
1.20
1.15
1.10
1.05
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
(38.1)
(36.8)
(35.6)
(34.3)
(33.0)
(31.8)
(30.5)
(29.2)
(27.9)
(26.7)
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)

797
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 798

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
6.26
6.22
6.18
6.14
6.10
6.06
6.02
5.98
5.94
5.90
5.86
5.82
5.78
5.74
5.70
5.66
5.62
5.58
5.54
5.50
5.46
5.42
(159.0)
(158.0)
(157.0)
(156.0)
(155.0)
(154.0)
(153.0)
(152.0)
(151.0)
(150.0)
(149.0)
(148.0)
(147.0)
(146.0)
(145.0)
(144.0)
(142.5)
(141.5)
(140.5)
(139.5)
(138.5)
(137.5)
0
8
16
24
32
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
1.63
1.61
1.59
1.57
1.55
1.53
1.51
1.49
1.47
1.45
1.43
1.41
1.39
1.37
1.35
1.33
1.31
1.29
1.27
1.25
1.23
1.21
(41.4)
(40.9)
(40.4)
(39.9)
(39.4)
(38.9)
(38.4)
(37.8)
(37.3)
(36.8)
(36.3)
(35.8)
(35.3)
(34.8)
(34.3)
(33.8)
(33.3)
(32.8)
(32.3)
(31.8)
(31.2)
(30.7)

798
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 799

PR1000, PR750B, SF550, SF500, TR500 6.75" (171.5 mm)
Track Rollers
Caliper
Inches
(mm)
8.00
7.98
7.96
7.94
7.92
7.90
7.88
7.86
7.84
7.82
7.80
7.78
7.76
7.74
7.72
7.70
7.68
7.66
7.64
7.62
7.60
7.58
7.56
7.54
7.52
7.50
7.48
7.46
7.44
7.42
7.40
7.38
7.36
7.34
7.32
7.30
7.28
7.26
7.24
(203.0)
(202.5)
(202.0)
(201.5)
(201.0)
(200.5)
(200.0)
(199.5)
(199.0)
(198.5)
(198.0)
(197.5)
(197.0)
(196.5)
(196.0)
(195.5)
(195.0)
(194.5)
(194.0)
(193.5)
(193.0)
(192.5)
(192.0)
(191.5)
(191.0)
(190.5)
(190.0)
(189.5)
(189.0)
(188.5)
(188.0)
(187.5)
(187.0)
(186.5)
(186.0)
(185.5)
(185.0)
(184.5)
(184.0)
% Worn
0
4
8
12
16
20
24
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121
Depth Gauge
Inches
(mm)
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
(mm)
2.00
1.99
1.98
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
1.66
1.65
1.64
1.63
1.62
(50.8)
(50.5)
(50.3)
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
(42.2)
(41.9)
(41.7)
(41.4)
(41.1)

799
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 800

AP1050 6.125" (155.6 mm)
Track Links
6Y0935 & 36
Depth Gauge
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
% Worn
0
13
26
39
52
65
78
90
100
110
120

800
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 801

AP1050 6.125" (155.6 mm)

Internal Wear
Inches
(mm)
% Worn
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

801
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 802

AP1050 6.125" (155.6 mm)

External Wear
Caliper
Inches
(mm)
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

802
Ultrasonic
Inches
(mm)
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 803

AP1050 6.125" (155.6 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.82" (20.8 mm)

Depth Gauge
Inches
(mm)
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
15
30
44
58
72
86
100
114
128
Ultrasonic
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)

803
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 804

AP1050 6.125" (155.6 mm)
Track Shoes
Rubber Padded Shoe
Depth Gauge
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
0.10
0.05
0.00
(25.5)
(24.0)
(23.0)
(21.5)
(20.5)
(19.0)
(18.0)
(16.5)
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
(2.5)
(1.5)
(0.0)
% Worn
0
7
14
21
28
34
40
46
52
58
64
70
76
82
88
94
100
106
112
118
124
NOTE: Measure remaining thickness of rubber padding above grousers.

804
13.Pav/Ag.(792-817)
7/14/03
7:34 AM
Page 805

AP1050 6.125" (155.6 mm)
Idlers
Depth Gauge
Inches
(mm)
% Worn
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
0.90
0.92
0.94
0.96
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
(23.0)
(23.5)
(24.0)
(24.5)
0
12
24
36
48
60
72
84
94
97
100
103
106
109
112
115
118
121

805
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 806

AP1050 6.125" (155.6 mm)
Carrier Rollers
Caliper
Ultrasonic
Inches
(mm)
% Worn
Inches
(mm)
5.88
5.84
5.80
5.76
5.72
5.68
5.64
5.60
5.56
5.52
5.48
5.44
5.40
5.36
5.32
5.28
5.24
5.20
(149.5)
(148.5)
(147.5)
(146.5)
(145.5)
(144.5)
(143.5)
(142.0)
(141.0)
(140.0)
(139.0)
(138.0)
(137.0)
(136.0)
(135.0)
(134.0)
(133.0)
(132.0)
0
9
18
27
36
45
54
63
70
76
82
88
94
100
106
112
118
124
1.38
1.36
1.34
1.32
1.30
1.28
1.26
1.24
1.22
1.20
1.18
1.16
1.14
1.12
1.10
1.08
1.06
1.04
(35.1)
(34.5)
(34.0)
(33.5)
(33.0)
(32.5)
(32.0)
(31.5)
(31.0)
(30.5)
(30.0)
(29.5)
(29.0)
(28.4)
(27.9)
(27.4)
(26.9)
(26.4)

806
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 807

AP1050 6.125" (155.6 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
9.50
9.48
9.46
9.44
9.42
9.40
9.38
9.36
9.34
9.32
9.30
9.28
9.26
9.24
9.22
9.20
9.18
9.16
9.14
9.12
9.10
9.08
9.06
(241.5)
(241.0)
(240.5)
(240.0)
(239.5)
(239.0)
(238.5)
(237.5)
(237.0)
(236.5)
(236.0)
(235.5)
(235.0)
(234.5)
(234.0)
(233.5)
(233.0)
(232.5)
(232.0)
(231.5)
(231.0)
(230.5)
(230.0)
0
6
12
18
24
30
36
42
48
54
60
65
70
75
80
85
90
95
100
105
110
115
120
Depth Gauge
Inches
(mm)
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
0.93
0.94
0.95
0.96
0.97
0.98
0.99
1.00
1.01
1.02
1.03
1.04
1.05
1.06
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
(23.5)
(24.0)
(24.0)
(24.5)
(24.5)
(25.0)
(25.0)
(25.5)
(25.5)
(26.0)
(26.0)
(26.5)
(26.5)
(27.0)
Ultrasonic
Inches
(mm)
2.43
2.42
2.41
2.40
2.39
2.38
2.37
2.36
2.35
2.34
2.33
2.32
2.31
2.30
2.29
2.28
2.27
2.26
2.25
2.24
2.23
2.22
2.21
(61.7)
(61.5)
(61.2)
(61.0)
(60.7)
(60.5)
(60.2)
(59.9)
(59.7)
(59.4)
(59.2)
(58.9)
(58.7)
(58.4)
(58.2)
(57.9)
(57.7)
(57.4)
(57.2)
(56.9)
(56.6)
(56.4)
(56.1)

807
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 808

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)
Track Links
6Y0935 & 36
Depth Gauge
Inches
(mm)
3.46
3.44
3.42
3.40
3.38
3.36
3.34
3.32
3.30
3.28
3.26
3.24
3.22
3.20
3.18
3.16
3.14
3.12
(88.0)
(87.5)
(87.0)
(86.5)
(86.0)
(85.5)
(85.0)
(84.5)
(84.0)
(83.5)
(83.0)
(82.5)
(82.0)
(81.5)
(81.0)
(80.5)
(80.0)
(79.0)
% Worn
0
8
16
24
32
40
48
56
64
72
80
88
94
100
106
112
118
124
Ultrasonic
Inches
(mm)
1.00
0.98
0.96
0.94
0.92
0.90
0.88
0.86
0.84
0.82
0.80
0.78
0.76
0.74
0.72
0.70
0.68
0.66

808
(25.4)
(24.9)
(24.4)
(23.9)
(23.4)
(22.9)
(22.4)
(21.8)
(21.3)
(20.8)
(20.3)
(19.8)
(19.3)
(18.8)
(18.3)
(17.8)
(17.3)
(16.8)
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 809

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)

Internal Wear
Inches
(mm)
24.55
24.60
24.65
24.70
24.75
24.80
24.85
24.90
24.95
25.00
25.05
25.10
25.15
25.20
25.25
(623.5)
(625.0)
(626.0)
(627.5)
(628.5)
(630.0)
(631.0)
(632.5)
(633.5)
(635.0)
(636.5)
(637.5)
(639.0)
(640.0)
(641.5)
% Worn
0
10
20
30
40
50
60
70
80
90
100
105
110
115
120

809
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 810

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)

External Wear
Caliper
Inches
(mm)
1.97
1.96
1.95
1.94
1.93
1.92
1.91
1.90
1.89
1.88
1.87
1.86
1.85
1.84
1.83
1.82
1.81
1.80
1.79
1.78
1.77
1.76
1.75
1.74
1.73
1.72
1.71
1.70
1.69
1.68
1.67
(50.0)
(49.8)
(49.5)
(49.3)
(49.0)
(48.8)
(48.5)
(48.3)
(48.0)
(47.8)
(47.5)
(47.2)
(47.0)
(46.7)
(46.5)
(46.2)
(46.0)
(45.7)
(45.5)
(45.2)
(45.0)
(44.7)
(44.5)
(44.2)
(43.9)
(43.7)
(43.4)
(43.2)
(42.9)
(42.7)
(42.4)
Allowable Wear
Lesser
Greater
% Worn
% Worn
0
8
16
24
32
40
48
56
64
72
76
80
84
88
92
96
100
104
108
112
116
120
0
6
12
18
24
30
36
42
48
54
60
64
67
70
73
76
79
82
85
88
91
94
97
100
103
106
109
112
115
118
121

810
Ultrasonic
Inches
(mm)
0.40
0.39
0.38
0.37
0.36
0.35
0.34
0.33
0.32
0.31
0.30
0.29
0.28
0.27
0.26
0.25
0.24
0.23
0.22
0.21
0.20
0.19
0.18
0.17
0.16
0.15
0.14
0.13
0.12
0.11
0.10
(10.2)
(9.9)
(9.7)
(9.4)
(9.1)
(8.9)
(8.6)
(8.4)
(8.1)
(7.9)
(7.6)
(7.4)
(7.1)
(6.9)
(6.6)
(6.4)
(6.1)
(5.8)
(5.6)
(5.3)
(5.1)
(4.8)
(4.6)
(4.3)
(4.1)
(3.8)
(3.6)
(3.3)
(3.0)
(2.8)
(2.5)
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 811

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)
Track Shoes
Triple Grouser
.39" (10 mm)
.82" (20.8 mm)

Depth Gauge
Inches
(mm)
0.60
0.55
0.50
0.45
0.40
0.35
0.30
0.25
0.20
0.15
(15.0)
(14.0)
(12.5)
(11.5)
(10.0)
(9.0)
(7.5)
(6.5)
(5.0)
(4.0)
% Worn
0
15
30
44
58
72
86
100
114
128
Ultrasonic
Inches
(mm)
1.00
0.95
0.90
0.85
0.80
0.75
0.70
0.65
0.60
0.55
(25.4)
(24.1)
(22.9)
(21.6)
(20.3)
(19.1)
(17.8)
(16.5)
(15.2)
(14.0)

811
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 812

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)
Idlers
Depth Gauge
Inches
(mm)
0.62
0.64
0.66
0.68
0.70
0.72
0.74
0.76
0.78
0.80
0.82
0.84
0.86
0.88
(15.5)
(16.5)
(17.0)
(17.5)
(18.0)
(18.5)
(19.0)
(19.5)
(20.0)
(20.5)
(21.0)
(21.5)
(22.0)
(22.5)
% Worn
0
12
24
36
48
60
68
76
84
92
100
108
116
124

NOTE: On earlier, single web idlers the manufacturing process erroneously permitted
a crowned center flange. When measuring earlier, single web idlers with a crown,
subtract .10" (2.4 mm) from the actual wear measurement when determining percent
worn. Reference: IRM UC92-23.

812
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 813

PR450B, SF350, SF250B, TR225B 6.125" (155.6 mm)
Track Rollers
Caliper
Inches
(mm)
% Worn
6.00
5.98
5.96
5.94
5.92
5.90
5.88
5.86
5.84
5.82
5.80
5.78
5.76
5.74
5.72
5.70
5.68
5.66
5.64
5.62
5.60
5.58
5.56
5.54
5.52
5.50
5.48
5.46
5.44
5.42
5.40
5.38
5.36
5.34
5.32
5.30
5.28
5.26
5.24
5.22
5.20
5.18
5.16
5.14
5.12
5.10
5.08
5.06
5.04
5.02
(152.5)
(152.0)
(151.5)
(151.0)
(150.5)
(150.0)
(149.5)
(149.0)
(148.5)
(148.0)
(147.5)
(147.0)
(146.5)
(146.0)
(145.5)
(145.0)
(144.5)
(144.0)
(143.5)
(142.5)
(142.0)
(141.5)
(141.0)
(140.5)
(140.0)
(139.5)
(139.0)
(138.5)
(138.0)
(137.5)
(137.0)
(136.5)
(136.0)
(135.5)
(135.0)
(134.5)
(134.0)
(133.5)
(133.0)
(132.5)
(132.0)
(131.5)
(131.0)
(130.5)
(130.0)
(129.5)
(129.0)
(128.5)
(128.0)
(127.5)
0
3
6
9
12
15
18
21
24
27
30
33
36
39
42
45
48
51
54
57
60
63
66
68
70
72
74
76
78
80
82
84
86
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
Depth Gauge
Inches
(mm)
0.43
0.44
0.45
0.46
0.47
0.48
0.49
0.50
0.51
0.52
0.53
0.54
0.55
0.56
0.57
0.58
0.59
0.60
0.61
0.62
0.63
0.64
0.65
0.66
0.67
0.68
0.69
0.70
0.71
0.72
0.73
0.74
0.75
0.76
0.77
0.78
0.79
0.80
0.81
0.82
0.83
0.84
0.85
0.86
0.87
0.88
0.89
0.90
0.91
0.92
(11.0)
(11.0)
(11.5)
(11.5)
(12.0)
(12.0)
(12.5)
(12.5)
(13.0)
(13.0)
(13.5)
(13.5)
(14.0)
(14.0)
(14.5)
(14.5)
(15.0)
(15.0)
(15.5)
(15.5)
(16.0)
(16.5)
(16.5)
(17.0)
(17.0)
(17.5)
(17.5)
(18.0)
(18.0)
(18.5)
(18.5)
(19.0)
(19.0)
(19.5)
(19.5)
(20.0)
(20.0)
(20.5)
(20.5)
(21.0)
(21.0)
(21.5)
(21.5)
(22.0)
(22.0)
(22.5)
(22.5)
(23.0)
(23.0)
(23.5)
Ultrasonic
Inches
(mm)
1.43
1.42
1.41
1.40
1.39
1.38
1.37
1.36
1.35
1.34
1.33
1.32
1.31
1.30
1.29
1.28
1.27
1.26
1.25
1.24
1.23
1.22
1.21
1.20
1.19
1.18
1.17
1.16
1.15
1.14
1.13
1.12
1.11
1.10
1.09
1.08
1.07
1.06
1.05
1.04
1.03
1.02
1.01
1.00
0.99
0.98
0.97
0.96
0.95
0.94
(36.3)
(36.1)
(35.8)
(35.6)
(35.3)
(35.1)
(34.8)
(34.5)
(34.3)
(34.0)
(33.8)
(33.5)
(33.3)
(33.0)
(32.8)
(32.5)
(32.3)
(32.0)
(31.8)
(31.5)
(31.2)
(31.0)
(30.7)
(30.5)
(30.2)
(30.0)
(29.7)
(29.5)
(29.2)
(29.0)
(28.7)
(28.4)
(28.2)
(27.9)
(27.7)
(27.4)
(27.2)
(26.9)
(26.7)
(26.4)
(26.2)
(25.9)
(25.7)
(25.4)
(25.1)
(24.9)
(24.6)
(24.4)
(24.1)
(23.9)

813
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 814

NOTES
814
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 815

Challenger Drive Belt
Standard
Depth Gauge
Inches
(mm)
2.50
2.40
2.30
2.20
2.10
2.00
1.90
1.80
1.70
1.60
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
(63.5)
(61.5)
(58.5)
(56.0)
(53.5)
(51.0)
(48.5)
(45.5)
(43.0)
(40.5)
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
(5.0)
(2.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
815
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 816

Challenger Drive Belt
Special Application
Depth Gauge
Inches
(mm)
1.50
1.40
1.30
1.20
1.10
1.00
0.90
0.80
0.70
0.60
0.50
0.40
0.30
0.20
0.10
0.00
816
(38.0)
(35.5)
(33.0)
(30.5)
(28.0)
(25.5)
(23.0)
(20.5)
(18.0)
(15.0)
(12.5)
(10.0)
(7.5)
(5.0)
(2.5)
(0.0)
% Worn
0
9
18
27
36
44
52
60
68
76
84
92
100
108
116
124
13.Pav/Ag.(792-817)
7/14/03
7:35 AM
Page 817

Paver Drive Belt
Depth Gauge
Inches
(mm)
1.18
1.13
1.08
1.03
0.98
0.93
0.88
0.83
0.78
0.73
0.68
0.63
0.58
0.53
0.48
0.43
0.38
0.33
0.28
0.23
0.18
0.13
0.08
0.03
-0.02
(30.0)
(28.5)
(27.5)
(26.0)
(25.0)
(23.5)
(22.5)
(21.0)
(20.0)
(18.5)
(17.5)
(16.0)
(14.5)
(13.5)
(12.0)
(11.0)
(9.5)
(8.5)
(7.0)
(6.0)
(4.5)
(3.5)
(2.0)
(1.0)
(-0.5)
% Worn
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
817
14.Notes.(818-824)
NOTES
818
7/14/03
7:35 AM
Page 818
14.Notes.(818-824)
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Page 819
14.Notes.(818-824)
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Page 820
14.Notes.(818-824)
7/14/03
7:35 AM
Page 821
14.Notes.(818-824)
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7:35 AM
Page 822
14.Notes.(818-824)
7/14/03
7:35 AM
Page 823
14.Notes.(818-824)
7/14/03
7:35 AM
Page 824
Caterpillar
Custom Track Service Handbook
Printed in U.S.A.
PEKP9400-03

Caterpillar Custom Track Service Handbook

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Caterpillar

Custom Track Service Handbook

II. Management & Merchandising

III. Elevated Sprocket Machines

VII. Paving Products/Drive Belts

6V9413 CTS Tool Kit

* Replacement parts for the 6V9410 Multi-Purpose Depth Gauge:

168-7720 Ultrasonic Wear Indicator III Group

*Not included with the Ultrasonic Wear Indicator Group

Ultrasonic Wear Indicator

Variables That Affect

effect on the operation of undercarriage

Shoe Width For

Undercarriage System Wear

Track shoe width and degree of impact

Shoe Wear Life

Wider shoes do not improve wear life. The

Shoe Structural Life

Link-Roller-Idler Wear Life

Pin and Bushing Wear Life

Pin and Bushing Structural Life

Sealed and Lubricated

Toe-In and/or Toe-Out

improper alignment of one or more parts

6. Carrier rollers can be used as a more

and fall in unison with each scallop as they

Testing and Adjusting Front

Applicable Serial Numbers

As track roller tread wear and damage,

Illustration 1. Idler Height.

Under typical operating conditions, wear

Illustration 2. Measurement points on a hard surface.

Illustration 3. Measurement points on a soft surface.

Note: In the event that a suitable hard

Illustration 4. Add plates at point Y.

Prior to adding plates under the bogie pads,

8. If dimension X is less than the minimum

experience, but you should be aware of the

Soil & Underfoot Conditions

Abrasiveness Ratings Descriptions

Impact is not affected by other variables

Impact Ratings Description

Other Environment Variables

Dozing and Push Loading

Ripping and Drawbar

Excavating with Hydraulic

what the machine operator is doing. These

Percent Worn Charts

In most cases, service limit projections

Link Rail Wear

The depth gauge measures link height

The ultrasonic wear indicator measures the

Track links can usually be successfully

Sealed and Lubricated Track vs.

Link Wear Patterns

Rail (Top) Wear

Rail Side Wear (inside and/or outside)

CAUSES: Rolling and sliding contact

Rail Inside Gouged

Pin Boss Side Wear