Classic Service Manual AQV09 12

SPLIT-TYPE AIR CONDITIONER
INDOOR UNIT
Basic : AQB09JJWC AQB12JJWC Model : AQV09JA AQV12JA Model Code : AQV09JA AQV12JA
OUTDOOR UNIT
AQV09JAX AQV12JAX
AIR CONDITIONER
THE FEATURE OF PRODUCT High Energy Efficiency BLDC Air Conditioner Simple Flat Grille Design
good sleep Mode : good sleep Mode can help you sleep quickly and
AQV09JA, AQV12JA
soundly and wake up refreshed.
Multi Functional Cleaning System : Silver Nano Health System and Deodorizing/
Catechin Filter are adopted.
Silence Mode : When you use the "Silence Mode", you can
experience extremely quiet operation of your air conditioner.
AQV09JAX, AQV12JAX
Refer to the service manual in the GSPN(see the rear cover) for the more information.
Air Marketing Group LLC 141 Kinderkamack Rd, Park Ridge, NJ 07656 Tel: 201-782-1782 Fax: 201-782-1783 Web: www.amgair.com Email: info@amgair.com
Operating Instructions and Installation
Contents
11. Precautions ........................................................................................................................................ 1-1
1-1 Installing the air conditioner
.......................................................................................................... .................................................................................................
1-1 1-1 1-1 1-2 1-2
1-2 Power supply and circuit breaker 1-4 Disposing of the unit 1-5 Others
1-3 During operation ..............................................................................................................................

....................................................................................................................... .................................................................................................................................................
12. Product Specifications ............................................................................................................... 2-1

2-1 The Feature of Product .................................................................................................................... 2-2 Product Specifications ..................................................................................................................... 2-3 The Comparative Specifications of Product ................................................................................ 2-4 Accessory and Option Specifications
...........................................................................................
2-1 2-2 2-3 2-4
13. Alignment and Adjustments ................................................................................................. 3-1

3-1 Test Mode ........................................................................................................................................... 3-2 Indoor Display Error and Check Method 3-4 Setting Option Setup Method
.....................................................................................
3-1 3-2 3-3 3-4
3-3 Outdoor LED Error Display and Check Method ..........................................................................

.......................................................................................................
14. Disassembly and Reassembly

4-2 Outdoor Unit
..............................................................................................
4-1
4-2 4-5
4-1 Indoor Unit .........................................................................................................................................

....................................................................................................................................
15. Exploded Views and Parts List ............................................................................................. 5-1

5-1 Indoor Unit ......................................................................................................................................... 5-2 Outdoor Unit
..................................................................................................................................... .................................................................................................................................
5-1 5-3 5-5 5-6
5-3 Assy Control In
5-4 Assy Control Out ..............................................................................................................................
16. Wiring Diagram

6-2 Outdoor Unit
..............................................................................................................................
6-1
6-1 6-2
6-1 Indoor Unit .........................................................................................................................................

....................................................................................................................................
17. Schematic Diagram ...................................................................................................................... 7-1

7-1 Indoor Unit ......................................................................................................................................... 7-2 Outdoor Unit
....................................................................................................................................
7-1 7-2
Samsung Electronics
Contents
18. Circuit Descriptions ...................................................................................................................... 8-1
8-1 PCB Circuit Descriptions .................................................................................................................. 8-2 Refrigerating Cycle Diagram .......................................................................................................... 8-1 8-3
9. PCB Diagram ..................................................................................................................................... 9-1

9-1 Indoor PCB
......................................................................................................................................... ......................................................................................................................
9-1 9-2 9-3
9-2 Outdoor Inverter PCB 9-3 Outdoor Main PCB
...........................................................................................................................
10. Operating Instructions .............................................................................................................. 10-1

10-1 Name of Each Part .......................................................................................................................... 10-1 10-2 Wireless Remote Control-Buttons and Display
........................................................................
10-2
10-3 Main Function ................................................................................................................................. 10-3
11. Troubleshooting ............................................................................................................................ 11-1

11-1 Items to be checked first 11-3 PCB Inspection Method
..............................................................................................................
11-1 11-22 11-24
11-2 Fault Diagnosis by Symptom ....................................................................................................... 11-2

................................................................................................................ ......................................................................................................
11-4 Main Part Inspection Method
12. Block Diagram

12-1 Indoor Unit
.................................................................................................................................
12-1
12-1
......................................................................................................................................
12-2 Outdoor Unit ................................................................................................................................... 12-3
13. Reference Sheet .............................................................................................................................. 13-1

13-1 Index for Model Name
.................................................................................................................. .......................................................................................
13-1 13-2 13-3 13-4 13-7 13-9 13-10
13-2 Low Refrigerant Pressure Distribution 13-3 Pressure & Capacity mark 13-4 Q & A for Non-trouble 13-6 Installation 13-5 Cleaning/Filter Change
.............................................................................................................
................................................................................................................... .................................................................................................................
....................................................................................................................................... ..........................................................
13-7 Installation Diagram of Indoor Unit and Outdoor Unit
Samsung Electronics
1. Precautions
1-1 Installing the air conditioner
Users should not install the air conditioner by themselves. Ask the dealer or authorized company to install the air conditioner except the window-type air conditioner in U.S.A and Canada. If you dont install the air conditioner properly, it may cause a fire, a water leakage or an electric shock. You must install the air conditioner according to the national wiring regulations and safety regulations. Install the indoor unit higher than 8.2ft(2.5m) from the floor to avoid the injury caused by the operation of the fan. (except the window-type air conditioner) The manufacturer is not responsible for any accidents or injury caused by an incorrect installation. When installing the built-in type air conditioner, keep all electric cables such as the power cable and the connection cord in pipes, ducts, or cable channels to protect them from the danger of impact or any other incidents.
1-2 Power supply and circuit breaker

If the power cord of the air conditioner is damaged, it must be replaced by the manufacturer or a qualified person in order to avoid a hazard. The air conditioner must be plugged into an independent circuit if applicable or connect the power cable to the auxiliary circuit breaker. An all pole disconnection from the power supply must be incorporated in the fixed wiring with a contact opening of >0.12inch(3mm). Do not extend an electric cord to the air conditioner. The air conditioner must be plugged in after you complete the installation.
1-3 During operation

Do not repair the air conditioner at your discretion. It is recommended to contact a service center directly. Never spill any kind of liquid on the air conditioner. If this happens, turn off the air conditioner and contact an authorized service center. Do not insert anything between the airflow blades to prevent damage of the inner fan and consequent injury. Keep children away from the air conditioner. Do not place any obstacles in front of the air conditioner. Do not spray any kind of liquid into the indoor unit. If this happens, turn off the air conditioner and contact a service center. Make sure that the air conditioner is well ventilated at all times: Do not place a cloth or other materials over it. Remove the batteries if you dont use the remote control for a long time. (If applicable) Use the remote control within 23ft(7m) from the indoor unit. (If applicable)
Samsung Electronics
1-1
1-4 Disposing of the unit

Before throwing out the air conditioner, remove the batteries from the remote control. When you dispose of the air conditioner, consult your dealer. If pipes are removed incorrectly, refrigerant may blow out and cause air pollution. When it contacts with your skin, it can cause skin injury. The package of the air conditioner should be recycled or disposed of properly for environmental reasons.
1-5 Others
Never store or load the air conditioner upside down or sideways to prevent the damage to the compressor. Young children or infirm persons should be always supervised when they use the air conditioner. Max current is measured according to IEC standard for safety. Current is measured according to ISO standard for energy efficiency.
1-2
Samsung Electronics
2. Product Specifications
2-1 The Feature of Product
High Energy Efficiency BLDC Air Conditioner
BLDC Technique arises the efficiency of air conditioner and makes a room cool and warm with high energy saving.
Simple Flat Grille Design

With a Smart and fashionable style, the high impressive interior design allow this product to set place in anywhere.
good sleep Mode

good sleep Mode can help you sleep quickly and soundly and wake up refreshed.
Multi functional cleaning system

With Silver Nano Health System and Deodorizing/Catechin Filters makes your room more refreshed.
Silence Mode
When you use the Silence Mode, you can experience extremely quiet operation of your air conditioner.
Samsung Electronics
2-1
2-2 Product Specifications

Item Type Cooling Heating Cooling Running Frequency Heating Dehumidifying Cooling Performance Air Volume Heating Cooling Noise Heating SEER Cooling HSPF Heating Power Cooling Power Consumtion Heating Cooling Operating Current Heating Power Cooling Power Factor Heating Breaker Size MCA MOP Capacity Outer Dimension Size Width x Height x Depth Btu/hr (Low / Std / Max) Hz (Low / Std / Max) Pints/hr /min (H/M/L) dB (H/L) (Std) ph-V-Hz W (Low / Std / Max) A (Low / Std / Max) % (Low / Std / Max) A Model AQV09JA Indoor Unit Outdoor Unit Wall-mounted 3,100 / 9,000 / 11,900 3,100 / 12,000 / 16,500 20 / 49 / 70 20 / 70 / 95 5.6 9.5/8.5/7.3 28 9.9/8.5/7.3 27 41/25 51 41/25 51 20.0 10.0 1-208/230-60 230 / 650 / 1,030 220 / 950 / 1,450 1.6 / 3.0 / 5.0 1.35 / 4.4 / 6.2 70 / 85 / 90 70 / 85 / 90 10 9.02 15 32.5 X 11.2 X 7.4 28.3 X 21.6 X 10.4 825 X 285 X 189 720 X 548 X 265 20.0 74.0 9.0 33.5 0.7 x 1.8 18 x 550 Rotary, G4C090LUBER Hermetic 853W FREOL68ES-T 7.0 Cross-flow Propeller Resin / Steel, AC Resin / Steel, DC 27 25 0.17A 35W 0.10A 31W 49.2 (15) 26.2 (8) 1/4 x 24.6 6.35 x 7.5 3/8 x 24.6 9.52 x 7.5 2 Row 14 Step 2 Row 24 Step EEV 0.08 320 31.7 900 Chargeless Chargeless None Indoor Unit : DB80F WB67F Indoor Unit : DB26.7C WB19.4C Indoor Unit : DB70F WB60F Indoor Unit : DB21.1C WB15.6C 61F to 90F approx. 16C to 32C approx. 14F to 115F approx. -10C to 46C approx. 80F or less 27C or less 5F to 75F approx. -15C to 24C approx. AQV12JA Indoor Unit Outdoor Unit Wall-mounted 3,100 / 12,000 / 14,300 3,100 / 13,600 / 17,500 20 / 72 / 90 20 / 78 / 102 7.6 9.7/8.5/7.5 29 10.1/8.9/7.5 28 43/25 53 43/25 53 19.0 9.0 1-208/230-60 230 / 1,050 / 1,450 220 / 1,130 / 1,550 1.6 / 4.9 / 6.9 1.35 / 5.3 / 6.9 75 / 90 /95 75 / 90 /95 10 9.02 15 32.5 X 11.2 X 7.4 28.3 X 21.6 X 10.4 825 X 285 X 189 720 X 548 X 265 20.0 74.0 9.0 33.5 0.7 x 1.8 18 x 550 Rotary, G4C090LUBER Hermetic 853W FREOL68ES-T 7.0 Cross-flow Propeller Resin / Steel, AC Resin / Steel, DC 27 25 0.17A 35W 0.10A 31W 49.2 (15) 26.2 (8) 1/4 x 24.6 6.35 x 7.5 3/8 x 24.6 9.52 x 7.5 2 Row 14 Step 2 Row 24 Step EEV 0.08 320 31.7 900 Chargeless Chargeless None Outdoor Unit : DB95F WB75F Outdoor Unit : DB35C WB23.9C Outdoor Unit : DB47F WB43F Outdoor Unit : DB8.3C WB6.1C 61F to 90F approx. 16C to 32C approx. 14F to 115F approx. -10C to 46C approx. 80F or less 27C or less 5F to 75F approx. -15C to 24C approx.
Weight (Net) Drain Hose Type
inch mm lb kg D(inch) x L(ft) D(mm) x L(mm) Type
Compressor
Motor RLA
Rated Output Oil Type Type
W A Type
Blower
Motor Maximum Spec.
Rated Output FLA Length Height Liquid
W ft (m) ft (m) OD(inch) x L(ft) OD(mm) x L(m) OD(inch) x L(ft) OD(mm) x L(m)
Piping Refrigerant Pipe
Gas Heat Exchanger Refrigerant Control Unit Freezer Oil Capacity Refrigerant to be Charged (R410A) Refrigerant to be Added (R410A) Protection Device (OLP) Cooling Test Condition Heating Test Condition
gal cc oz g oz/ft g/m
indoor cooling Outdoor Operation conditon range indoor heating Outdoor
2-2
Samsung Electronics
2-3 The Comparative Specifications of Product

Development Model Item AQV09JA AQV12JA Comparative Model AQB09JJWC AQB12JJWC
Indoor Unit
Design
Outdoor Unit
Indoor Unit Net Weight Outdoor Unit
20.0lb (9.0kg)
20.0lb (9.0kg)
74.0lb (33.5kg)
78lb (35.5kg)
Indoor Unit Outer Dimension Outdoor Unit
32.5 X 11.2 X 7.4 (inch) 825 X 285 X 189 (mm) 28.3 X 21.6 X 10.4 (inch) 720 X 548 X 265 (mm) AQV09J* : 41dB (Silence : 25dB) AQV12J* : 43dB (Silence : 25dB) AQV09J* : 51dB AQV12J* : 53dB Silver Nano Coated Evaporator Bio Filter Deodorizing Fiter 3 LED Display
32.5 X 11.2 X 7.4 (inch) 825 X 285 X 189 (mm) 31.1 X 21.6 X 11.2 (inch) 790 X 548 X 285 (mm) AQB09J* : 41dB (Silence : 28dB) AQB12J* : 43dB (Silence : 28dB) AQB09J* : 51dB AQB12J* : 53dB Silver Nano Coated Evaporator Bio Filter Deodorizing Fiter 3 LED Display
Indoor Unit Noise Outdoor Unit
Air Purifying System
Filter
Indoor Display
Samsung Electronics
2-3
2-4 Accessory and Option Specifications

2-4-1 Accessories
Item Descriptions Code-No. Q'TY Remark
Ass'y Plate Hanger
DB97-02851B
Remote Control
DB93-03012N
Batteries for Remote Control
DB47-90024A
Indoor Unit
TIONS OWNER'S INSTRUC CIONES INSTRUC MANUAL DE L'USO PER ISTRUZIONIINSTRUES MANUAL DE ATION MANUEL D'UTILIS EISUNG GEBRAUCHSANW
Air ConditionerSplit Splut-type Room domstico sistema Aire acondicionado ambienti ad unit Separate d'aria per Split Condizionatore ar condicionado tipo Aparelho de de type spar Climatiseur e Geteilte raumklimaanlag
Users Manual
DB98-27555A
Installation Manual
DB98-27556A
Service Manual
DB98-27557A
Drain Plug
DB67-20011A
Outdoor Unit
Rubber Leg
DB73-20134A
2-4
Samsung Electronics
3. Alignment and Adjustments

3-1 Test Mode
1. How to Operate Test Mode
Press the Power button of indoor unit for 5 seconds (Cooling test operation). Or press the K1 switch of the display board once (Cooling test operation) or twice (Heating test operation) after removing the Cover Control of outdoor unit. The Unit operates Test Mode for sixty minutes.
on/off switch
2. How to Check the Unit on Test Mode

Please check the three LED and Error Mode Display. Please check the low pressure as connecting a manifold gauge with the service valve.
3. How to Quit Test Mode

Press the power button of indoor unit once again Or press the K1 switch of display board three times again. * After the test operation is finished, you cannot retry the test operation without power reset. * The blade places to set position and then the indoor fan operates. * The Compressor is operated by rated frequency before sixty minutes or enforced stop.
Samsung Electronics
3-1
3-2 Indoor Display Error and Check Method

LAMP Description OPERATION TIMER TURBO Main Checking Point
Indoor unit room temperature sensor error (open or short) Indoor unit heat exchanger temperature sensor error (open or short) Indoor fan motor malfunction
: Lamp on,
3-2P
3-3P
3-4P
EEPROM error Option error (option wasnt set up or option data error) Outdoor unit error
Option Setting
Option Setting Remote Control on/off Outdoor Unit Power Reset : Lamp off, : Lamp blink
3-2
Samsung Electronics
3-3 Outdoor LED Error Display and Check Method

No.
1 2
LED Display Yellow

Green

Red
Abnormal Serial communication Power off/ VDD NG IPM Over Current(O.C)
Explanation
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Compressor Starting error Normal Operation Compressor Lock error DC-Link voltage under/over error Outdoor temperature sensor error Discharge over temperature Discharge temperature sensor error Current sensor error Compressor limit error Coil temperature sensor error 1min. Time out Communication Fan error OTP error Compressor rotation error Operation condition secession(Dual only) DC-Link voltage sensor error I_Trip error / PFC Over current GAS Leak error AC Line Zero Cross Signal out Power ON reset(1sec) Capacity miss match Test Operation at Cooling Mode Test Operation at Heating Mode : LED ON, : LED OFF, : LED BLINK
Samsung Electronics
3-3
3-4 Setting Option Setup Method

ex) Option No. :
Step 1 : Enter the Option Setup mode. 1st Take out the batteries of remote control. 2nd Press the temperature insert the battery again. button simultaneously and
3rd Make sure the remocon display shown as
Step 2 : Enter the Option Setup mode and select your option according to the following procedure.
Feature Display
1
Setting Option SEG1. Push the button to set the display panel to . Every time you push the button, the display panel reads
. . . repeatedly.
2
. . . repeatedly.
Change it into the set display of Option SEG3 and SEG4 with the button.
4
. . . repeatedly.
5
. . . repeatedly.
3-4
Samsung Electronics
Alignment and Adjustments
Feature
Display
6
7
. . . repeatedly.
8
. . . repeatedly.

9
10
. . . repeatedly.
11
. . . repeatedly.
12
Change it into the set display of Option SEG9 and SEG10 with the

button.
13
. . . repeatedly.
14
. . . repeatedly.
Samsung Electronics
3-5
Alignment Instructions and Installation Operating and Adjustments
Step 3 : Upon completion of the selection, check you made right selections. Whenever you press the button, the set Option will be displayed.
Step 4 : Pressing the ON/OFF button ( ) When pressing the operation ON/OFF key with the direction of remote control for unit, the sound "Ding" is heard and the OPERATION LED lamp is flickering at the same time, then the input of option is completed. (If the "ding" sound isn't heard, try again pressing the ON/OFF button.)
Step 5 : Unit operation test-run First, Remove the battery from the remote control. Second, Re-insert the battery into the remote control. Third, Press ON/OFF ( ) key with the direction of remote control for set.
Error Mode 1st 2nd If all lamps of indoor unit are flickering, Plug out, plug in power plug again and press ON/OFF key to retry. If the unit is not working properly or all lamps are continuously flickering after setting the option code, see if the correct option code is set up for its model.
OPTION ITEMS
REMOCON MODEL
AQV09JA AQV12JA
SEG1
0 0
SEG2
8 9
SEG3
C C
SEG4
7 7
SEG5
7 7
SEG6
7 7
SEG7
1 1
SEG8
7 7
SEG9
F F
SEG10 SEG11 SEG12

2 2 4 5 C D
3-6
Samsung Electronics
4. Disassembly and Reassembly

Necessary Tools
Item Remark
+SCREW DRIVER
MONKEY SPANNER
Samsung Electronics
4-1
4-1 Indoor Unit

No 1 Parts Front Grille Procedure 1) Stop the air conditioner operation and shut off the main power. Remark
2) Open the Front Grille by pulling right and left sides of the hook.
3) Loosen 1 of the right screw(CCW) and detach the Terminal Cover. (Use +Screw Driver.) 4) Detach the thermistor from the Front Grille.
5) Loosen 2 fixing screws(CCW) of Front Grille.
6) Unlock 3 hooks to fix Panel Front and Tray Drain. (Use +Screw Driver.)
4-2
Samsung Electronics
Disassembly and Reassembly
No
Parts
Procedure 7) Unlock 3 hooks to fix Panel Front and Back-Body.
Remark
Control-In (Main PCB)
1) Take all the connector of PCB upper side out. (Inclusion Power Cord) 2) Detach the outdoor unit connection wire from the Terminal Block. 3) Loosen 4 fixing screws(CCW) of Ass'y Control-In. (Use +Screw Driver.) You can disassembly Ass'y Control In without evaporator disassembled.
Tray Drain
1) Pull Tray Drain out from the Back Body.
Samsung Electronics
4-3
No 4
Parts Heat Exchanger
Procedure 1) Loosen 2 fixing earth screws(CCW) of right side. (Use +Screw Driver.) 2) Detach the Connection Pipe. 3) Detach the Holder Pipe at the rear side.
Remark
4) Loosen the 4 fixing screws(CCW) of right and left side. (Use +Screw Driver.) 5) Lifting the Heat Exchanger up a little to push the up side for separation from the indoor unit. First, check Comp. Down and then disconnect the connection pipes before you disassemble the Evaporator from indoor unit.
Fan Motor & Cross Fan
1) Loosen the fixing screw(CCW). (Use +Screw Driver.) 2) Detach the Fan Motor from the Fan. 3) Detach the Fan From the left Holder Bearing.
4-4
Samsung Electronics
4-2 Outdoor Unit

No 1 Parts Common Work Procedure 1) Loosen 1 fixing screw(CCW) of the Cover-Side. (Use +Screw Driver.) Remark
2) Loosen each 4 screws(CCW) on both right and left Cabinet Side edges and a fixing screw on the Cabinet Front lower to detach the Cabinet Front. (Use +Screw Driver.)
3) Detach the Cabinet Front like the picture on the right side.
4) Loosen 1 screw(CCW) fixed to assemble Plate Control Out with Cabinet-Side RH. (Use +Screw Driver.)
Samsung Electronics
4-5
No
Parts
Procedure 5) Loosen 2 fixing screws(CCW) on the rear side of Cabinet-Side RH. (Use +Screw Driver.)
Remark
6) Loosen 3 screws(CCW) fixed to assemble Bracket Valve with Cabinet-Side RH. (Use +Screw Driver.)
7) Loosen 2 fixing screws(CCW) of Cabinet Side LF. (Use +Screw Driver.)
4-6
Samsung Electronics
No 2
Parts Ass'y Control Out
Procedure 1) Detach the Motor Wire from the PCB of Ass'y Control Out.
Remark
2) Detach several connectors from the PCB of Ass'y Control Out.
3) Detach 2 Connect Wires from Reactor.
4) Loosen 1 screw(CCW) fixed to assemble Ass'y Control Out with Partition. (Use +Screw Driver.)
Samsung Electronics
4-7
No 3
Parts Fan & Motor
Procedure 1) Release the refrigerant at first. 2) Loosen fixing screw(CW). (Use Monkey Spanner.) 3) Disassemble the pipes in both inlet and outlet with welding torch. 4) Detach the Heat Exchanger.
Remark
Heat Exchanger
1) Loosen 2 fixing screws(CCW) on both sides. (Use +Screw Driver.) 2) Disassemble the pipes in both inlet and outlet with welding torch. 3) Detach the Heat Exchanger. Before you disassemble the pipes and Condenser, be sure that there should be no refrigerant remained in the unit.
Ass'y Valve 4-Way & Ass'y Valve EEV
1) Loosen 4 bolts(CCW) fixed to assemble Valve Service with Bracket Valve like the picture on the right side. (Use Monkey Spanner.) 2) Disassemble the pipes assembled the suction and discharge sides of the Compressor with welding torch.
Compressor
1) Loosen the Nut(CCW) of Terminal Cover. (Use Monkey Spanner.) 2) Detach the Terminal Cover and detach the Connect Comp Wire from Compressor. 3) Disassemble the Felt Comp Sound. 4) Loosen the 3 bolts(CCW) at the bottom of Compressor like the picture on the right side. (Use Monkey Spanner.)
4-8
Samsung Electronics
MEMO
Samsung Electronics
4-9
5. Exploded Views and Parts List

5-1 Indoor Unit
5-1
Samsung Electronics
Exploded Views and Parts List
Parts List
No.
1 1-1 1-2 1-3 1-4 1-5 1-6 1-7 1-8 2 2-1 2-3 3 3-1 3-2 3-3 3-4 3-5 3-6 3-7 3-8 4 5 5-1 5-2 5-3 5-4 5-5 6 7 8 9
Code No.
DB94-00454H DB61-01632D DB69-00834A DB96-03149A DB31-00219A DB94-00456A DB97-02075A DB73-00181A DB94-40007A DB96-07488A DB63-00850A DB96-03060F DB94-00457D DB63-00848A DB61-01635C DB61-01636A DB63-00849A DB69-00839A DB73-00180A DB31-00371A DB94-00458B DB93-05132A DB92-00686R DB64-00989E DB64-01295B DB90-03094A DB63-00846B DB64-01294C DB97-02851B DB61-01638B DB63-00844E DB93-03012N
Description
ASSY-BACK BODY BACK-BODY CUSHION-BACK BODY ASSY EVAP SUPPORT RH MOTOR-IN ASSY-CROSS FAN ASSY-BOLT SPECIAL RUBBER-BEARING MOLD-BEARING ASSY EVAP TOTAL COVER-BEARING ASSY-EVAP ASSY-TRAY DRAIN TRAY-DRAIN BLADE-H BLADE-V TRAY-STABILIZER CUSHION EPS-TRAY-RH RUBBER-CAP DRAIN ASSY-MOTOR STEPPING ASSY DRAIN-HOSE ASSY CONTROL-IN ASSY PANEL FRONT PANEL FRONT GRILLE PANEL D ASSY COVER-DISPLAY GUARD-AIR FILTER GRILLE INLET ASSY PLATE HANGER HOLDER-PIPE COVER TERMINAL ASSY REMOCON ASSY HIPS EPS ASSY
Specification
Q'TY AQV09JA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
AQV12JA
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1
SA/SNA
SA SNA SA SNA SA SA SNA SNA SA SNA SNA SA SA SNA SA SA SNA SA SNA SA SA SA SA SA SA SA SA SA SNA SNA SA SA
220-240V~, 50/60Hz, Class E OD92x635 ASSY RUBBER BEARING ASSY ABS 1.3S,2x14 ASSY ABS HIPS PP ABS EPS30 GUM-EPM 220-240V~, 50/60Hz, Class E ASSY ASSY ASSY HIPS HIPS ASSY PP HIPS SGCC-M PS ABS 5V ARH-1409
Samsung Electronics
5-2
5-2 Outdoor Unit
5-3
Samsung Electronics
Parts List
No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 16-1 16-2 17 17-1 17-2 17-3 17-4 17-5 18 19 20 21 21-1 21-2 22 22-1 22-2 22-3 23 24 25 26 27 Code No. DB90-01581G DB63-00847C DB90-01330L DB99-00401A DB67-00397A DB60-30004A DB60-00150A DB31-00431A DB61-01644A DB97-02225A DB94-01339A DB27-00041A DB96-03602B DB90-03306A DB90-03307A DB90-01332A DB64-01094A DB64-00992A G4C090LUBER DB63-00763A DB60-30028A DB60-30018A DB63-00489A DB63-00817A DB63-01647A DB63-01044A DB63-01710A DB96-06703A DB62-02286A DB62-02284A DB96-06739A DB62-03964A DB62-03916A DB62-02283A DB93-04345A DB93-04345B DB61-02891C DB32-00176D DB32-00121B DB93-04489A Description ASSY CABI FRONT GUARD FAN ASSY BASE OUT ASSY BRACKET VALVE FAN-PROPELLER SCREW MACHINE SCREW SPECIAL MOTOR FAN OUT BRACKET MOTOR ASSY SUPPORT PLATE B/M ASSY PARTITION REACTOR ASSY COND UNIT ASSY COVER CONTROL ASSY CABINET SIDE RH ASSY CABINET SIDE LF CABINET SIDE LF HANDLE LF COMPRESSOR GROMMET ISOLATOR SCREW HEX SCREW MACHINE COVER TERMINAL GASKET FELT COMP SIDE FELT COMP BASE FELT COMP UPPER ASS'Y VALVE 4WAY 4WAY VALVE VALVE SERVICE ASS'Y VALVE EEV VALVE EXPANSION COIL VALVE EXPANSION BODY VALVE SERVICE ASS'Y CONTROL OUT ASS'Y CONTROL OUT GUIDE SCREEN THERMISTOR OUT/DIS THERMISTOR COND CONNECT WIRE COMP Specification ASSY, SC-94445T PP, UL746C ASSY, SC-94445T ASSY, SC-94445T AS+G/F20%, 400 M6 M4 DC Motor, SIC-52FV-F726-2 SGCC-M SGCC-M ASSY, SGCC-M PPS,5mH, 10A ASSY ASSY ASSY, SC-94445T ASSY, SC-94445T SECC-P, SC-94445T PP ROTARY, BLDC NR M8 M5 PBT (G/F 15%) EPDM FELT+PVC Sheet FELT+PVC Sheet FELT+PVC Sheet ASS'Y R410A, SANHUA R410A, SANHUA, 3/8" ASS'Y FUJIKOKI, 1.4 FUJIKOKI, 1.4 R410A, SANHUA, 1/4" ASS'Y ASS'Y P.E.H 100% ASSY ASSY ASSY QTY AQV09JA 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 AQV12JA 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 3 3 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 SA/SNA SA SA SA SA SA SA SNA SA SA SA SA SA SA SA SA SA SA SA SNA SNA SNA SNA SNA SNA SA SA SA SA SNA SNA SA SNA SNA SNA SA SA SA SA SA SA
Samsung Electronics
5-4
5-3 Ass'y Control In : DB93-05132A
Parts List
No.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
Code No.
DB61-01637C DB93-04255D DB65-00004U DB93-03117A DB61-01639A DB61-01097A 6001-000929 6001-001054 DB93-04832A DB32-00020A DB63-00851A DB73-00242B DB39-00765T DB39-01193A DB39-01210B DB98-27584A DB93-04685A DB93-04257A
Description
CASE-CONTROL IN ASSY-MAIN PCB TERMINAL BLOCK ASSY-S/W & DISPLAY PCB PLATE CONTROL IN HOLDER-WIRE CLAMP SCREW-MACHINE SCREW-MACHINE CONNECT WIRE MOTOR ASSY-THERMISTOR COVER LAMP RUBBER-BAND CONNECT WIRE-L CONNECT WIRE-N CONNECT WIRE-COMM LABEL CAUTION C/W DISPLAY PCB ASSY PCB SUB-485 ABS 5V PCB DAF-4P ASSY SGCC-M,T1.2 ABS PH M3xL22 TH M4xL10 ASSY 4P(103AT) ABS(V0) RUBBER BRN SKYBLU,3P RED/BLU TETRON25 DISPLAY PCB
Specification
Q'TY
1 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 1
SA/SNA
SNA SA SNA SNA SNA SA SNA SNA SNA SA SNA SNA SNA SNA SNA SNA SNA SA
5-5
Samsung Electronics
5-4 Ass'y Control Out

AQV09JAX : DB93-04345B AQV12JAX : DB93-04345A
Samsung Electronics
5-6
Parts List
No.
1 2 3 4 5
Code No.
DB61-02250B DB62-04566A 6002-000630 DB91-00306A DB93-04347B DB93-04347A
Description
CASE CONTROL COVER SEAL CASE CONTROL COVER SCREW TAPPING ASSY SCREW-MACHINE ASSY PCB INV ASSY PCB INV HEAT SINK SCREW TAPPING ASSY PCB EMI ASS PCB MAIN CASE CONTROL BASE PLATE CONTROL OUT SEAL CASE CONTROL BASE SCREW TAPPING TERMINAL BLOCK ASS Y PCB DISPLAY CASE DISPLAY PCB INSULATOR CONNECT WIRE DISPLAY LEAD CONNECTOR-N LEAD CONNECTOR-L SCREW SPECIAL CABLE TIE
Specification
ABS 5V, GRAY FOAM LEX T2(WHITE) M3xL8 PH+ ZPC(YEL) M3x16 WSP PH+ FR4 160x140 FR4 160x140 140x50x45mm, 11FIN PH,+,2S,M4,L10 FR-1 139x40 FR4 125x67 ABS 5V, T2.0 SGCC-M T0.6 FOAM PU(BLACK) M4xL25 PH+ ZPC(YEL) DAF-6P FR-1 35x25 ABS V0,T2.0 MICA FOR DISPLAY, 5P SKYBLU BRN SCREW EARTH NYLON66
Q'TY AQV09JAX
1 1 3 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
AQV12JAX
1 1 3 5 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
SA/SNA
SA SNA SNA SNA SA SA SA SNA SA SA SA SA SNA SNA SA SA SA SNA SA SNA SNA SNA SNA
Remark
6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
DB62-03155A 6002-000560 DB93-04264A DB93-04330A DB61-02249B DB70-00547A DB62-02332P 6002-000555 DB65-00181C DB93-04329A DB61-02975A DB81-00547B DB93-04337B DB39-04439A DB39-04439B 6009-001001 DB65-10088D
5-7
Samsung Electronics
6. Wiring Diagram
6-1 Indoor Unit
This Document can not be used without Samsungs authorization.
Samsung Electronics
6-1
6-2 Outdoor Unit
6-2
Samsung Electronics
7. Schematic Diagram
7-1 Indoor Unit
Samsung Electronics
7-1
7-2 Outdoor Unit

Inverter
7-2
Samsung Electronics
Main
Samsung Electronics
7 -3
MEMO
7-4
Samsung Electronics
8. Circuit Descriptions
8-1 PCB Circuit Descriptions
8-1-1 Indoor Unit
SMPS PART
INDOOR FAN CONTROL ZERO CROSSING PART INDOOR TEMPERATURE SENSOR MPI PART
BUZZER PART
SUB PCB CONNECTOR DISPLAY PART STEP MOTOR & ION HUMID PART
Samsung Electronics
8-1
Circuit Descriptions
Circuit Descriptions
8-1-2 Outdoor Unit Inverter
Main
BLDC FAN INVERTER PFC SMPS MICOM COMMUNICATION TEMPERATURE SENSOR & EEV 485 COMMUNICATION
8-2
Samsung Electronics
8-2 Refrigerating Cycle Diagram
Indoor Unit
Outdoor Unit
2 way valve Expansion valve Liquid side Capillary tube
Heat Exchanger (Condenser) Cross Fan
Gas side 3 way valve 4 way valve
Compressor
Cooling Heating Gas Leak Check Point
Samsung Electronics
Propeller Fan
Heat Exchanger (Evaporator)
8-3
MEMO
8-4
Samsung Electronics
9. PCB Diagram
9-1 Indoor PCB
The red number connecter is not used.
7 2 3 6 4 5
8 9 10
11
12
1 2 3 4 5 6
Power Motor RPM Feedback Remocon Module Humidity Sensor Anions MPI
7 8 9 10 11 12
Temperature Sensor Auto Grill HVPS(High voltage Generator) BLADE-H Step Motor Display Indoor Fan Motor
Samsung Electronics
9-1
9-2 Outdoor Inverter PCB

The red number connecter is not used.
1 2 3 4
Power N Power L BLDC Fan : YAW396-07V (WHT) Main PCB Connector : SMW200-07(WHT)
5 6 7
Power Relay Comp. Connector Wire Reactor Connector Wire
9-2
Samsung Electronics
9-3 Outdoor Main PCB
1 2 3 4 5 6 7
Inverter PCB Connector : SMW200-07(WHT) Display PCB Connector : SMW200-05(WHT) OLP/Cond. Temperature Sensor : SMAW250A-04(WHT) Outdoor/Discharge Temperature Sensor : SMAW250A-04(RED) EEV Connector : SMAW250A-06(WHT) DC5V Connector : SMW250-03(WHT) Communication
Samsung Electronics
9-3
10. Operating Instructions

10-1 Name of Each Part
10-1-1 Indoor Unit
Air Inlet
Temperature sensor
Air filter (under the grille)
Air flow blades (outlet)
Operation indicator (GREEN) Timer indicator (GREEN) Turbo indicator (RED) On/Off button
Air Inlet (Rear)
Air Outlet
Connection Valve (Inside)
10-1
Samsung Electronics
10-2 Wireless Remote Control-Buttons and Display
Transmission indicator Temperature and Timer setting Battery life indicator 1 Hour Timer indicator On Timer indicator Off Timer indicator
Operation modes indicator

( AUTO,
COOL, DRY, FAN, HEAT)
Airflow direction Fan speed & Silence indicator Turbo button
Turbo function indicator Sleep mode indicator Energy saving indicator Power(On/Off) button
1 Hour Timer button
Mode selection button

(AUTO, COOL, DRY, FAN, HEAT)
Temperature adjustment button Fan speed adjustment button & Silence mode button Airflow control button Timer Set/Cancel button Battery check button Energy Saving button Good Sleep button On Timer button Off Timer button
Samsung Electronics
10-2
10-3 Main Function

10-3-1 Basic Function
Mode Auto Mode
Press the
Explanation
button on the remote control until is displayed.
Remark
Cool Mode
Press the
button on the remote control until
is displayed.
Press the displayed.
button to select the fan speed until the required setting is Automatic (rotated : Silence mode Low Medium High Maximum )
Heat Mode
Press the
is displayed.
Press the displayed.
button to select the fan speed until the required setting is Automatic (rotated : Silence mode Low Medium High Maximum )
10-3
Samsung Electronics
Operating Instructions
Basic Function(cont.)
Mode Dry Mode
Press the
Explanation
button on the remote control until is displayed.
Remark
Fan Mode
Press the
is displayed.
10-3-2 Applied Function

Mode Turbo Function
Press the button.
Explanation
Remark
After 30 minutes, the air conditioner is reset automatically to the

previous mode, temperature and fan settings.
You can select the Turbo function in the Auto, Cool and Heat mode.
If you select this function in the Dry or Fan mode, it will return to the Auto mode.
good' sleep Mode
Press the trol.
button until the
indicator appears on the remote con-
Samsung Electronics
10-4
11. Troubleshooting
11-1 Items to be checked first
1. The input voltage should be rating voltage 10% range. The air conditioner may not operate properly if the voltage is out of this range. Is the link cable linking the indoor unit and the outdoor unit linked properly? The indoor unit and the outdoor unit shall be linked by 5 cables. Check the terminals if the indoor unit and outdoor unit are properly linked by the same number of cables. Otherwise the air conditioner may not operate properly. When a problem occurs due to the contents illustrated in the table below it is a symptom not related to the malfunction of the air conditioner.
No 1 Operation of air conditioner The OPERATION indication LED(BLUE) blinks when a power plug of the indoor unit is plugged in for the first time. Explanation It indicates power is on. The LED stops blinking if the operation ON/OFF button on the remote control unit is pushed.
2.
3.
In a COOL operation mode, the compressor does not operate at a room temperature higher than the setting temperature that the INDOOR FAN should operate. [In case of heat pump model] In a HEAT operation mode, the compressor does not operate at a room temperature lower than the setting temperature that indoor fan should operate. Fan speed setting is not allowed in DRY( ) mode.
In happens after a delay of 3 minutes when the compressor is reoperated. The same phenomenon occurs when a power is on. As a phenomenon that the compressor is reoperated after a delay of 3 minutes, the indoor fan is adjusted automatically with reference to a temperature of the air blew.
The speed of the indoor fan is set to LL in DRY mode. Fan speed is selected automatically in AUTO mode. ) Compressor operation is controlled automatically in DRY mode depending on the room temperature and humidity. Timer is being activated and the unit is in ready mode. The unit operates normally if the timer operation is cancelled. The compressor stops intermittently or the fan speed of the indoor unit decreases to prevent inside/outside air frozen depending on the inside/outside air temperature. When the unit is turned off while de-ice is activated, the compressor continues operation for up to 9 minutes(maximum) until the deice is completed. The compressor and indoor fan stop intermittently if room temperature exceeds a setting temperature in order to protect the compressor from overheated air in a HEAT mode. The compressor operates in a reverse cycle to remove exterior ice in a HEAT mode, and indoor fan and outdoor fan do not operate intermittently for within 20% of the total heater operation
Compressor stops operation intermittently in DRY( mode.
Timer LED(ORANGE) of the indoor unit lights up and the air conditioner does not operate. The compressor stops intermittently in a COOL mode or DRY mode, and fan speed of the indoor unit decreases.
[In case of heat pump model] Compressor of the outdoor unit is operating although it is turned off in a HEAT mode. [In case of heat pump model] The compressor and indoor fan stop intermittently in HEAT mode. [In case of heat pump model] Indoor fan and outdoor fan stop operation intermittently in a HEAT mode.
11-1
Samsung Electronics
11-2 Fault Diagnosis by Symptom

11-2-1 No Power (completely dead)-Initial diagnosis
1. Checklist : 1) Is input voltage normal? 2) Is AC power linked correctly? 3) Is input voltage of DC regulator IC KA7805 (IC02) normal? (11VDC-12.5VDC) 4) Is output voltage of DC regulator IC KA7805 (IC02) normal? (4.5VDC-5.5VDC) 2. Troubleshooting procedure
Unplug the power cord and plug it after 30 seconds
Press the Power Button on the remote control unit to operate the air conditioner does not operate Check the indoor unit control board Yes
operate
Check the display board
Check whether 2 wires of power cord are connected correctly to the terminal block and control board.
No
Reconnect wires correctly
Yes Check whether the fuse on the control board is normal. FUSE(F701) : T3.15[A]/250[V]
No
Replace fuse
Yes
Check the output of SMPS on the control board. Input power: AC23015%[V] IC02 Input: DC12[V] IC02 output: DC5[V]
No
PCB should be replaced
Yes Check the setting temperature
Samsung Electronics
11-2
Troubleshooting
11-2-2 The Outdoor unit power supply error

1. Checklist : 1) Are the input power voltage and the power connection correct? 2) Is there no Fuse short in the indoor unit and outdoor unit? 3) Is the cable connected correctly between the indoor unit and outdoor unit in order. 4) Is the wire connected correctly to the terminal block of the indoor unit and outdoor unit? 2. Troubleshooting procedure
Is the voltage of indoor unit terminal block 1 and 2 correct after power input?
No
Is the R701 resistance of indoor PCB 200?
No
Exchange the PCB.
Yes Is the indoor unit fuse normal? Pull out the power cord and execute the following step after 30 seconds.
No
Exchange the fuse.
Is the outdoor unit normal? Yes Is the outdoor unit normal? Is the reactor connected correctly? Yes Is the +, - of C102 short?
No
Exchange the fuse.
No
Connect the reactor wire.
No
Disassemble the PCB from the case. Yes
Yes
Is there no error at the insertion of PCB? Yes
Exchange the PCB. Yes Is the +,- of C102 short? Yes Exchange the PCB. No
Exchange the PCB.
Are the BLDC FAN Wire 1 and 3 short? Yes Exchange the BLDC FAN.
Normal Operation
Exit
11-3
Samsung Electronics
Troubleshooting
11-2-3 When the Up/Down Louver Motor Does Not Operate. (Initial Diagnosis)
1. Checklist : 1) Is input voltage normal? 2) Is the Up/Down louver motor properly connected with the connector (CN61)? 2. Troubleshooting procedure
Unplug the power cord and plug it after 30 seconds
Is STD lamp blinking?
No
Check as in the procedure No Power.
Yes Does operation start when swing button of the remote control unit pushed? No Voltage at pin #30~#34 of micom (IC04) change?(Squarewave)
Yes
Normal
No
Micom (IC04) is faulty.
Yes Voltage at pin #2 ~ #5 of CN61(motor connector) change?(Squarewave) Yes Up/Down louver motor is faulty.
No
Driver IC05/06 (ULN2003A) is faulty.
Samsung Electronics
11-4
Troubleshooting
11-2-4 The Outdoor unit Fan error

1. Checklist : 1) Are the input power voltage and the power connection correct? 2) Is the motor wire connected to the outdoor PCB correctly? 3) Is there no assembly error or none-assembly in the terminal of motor wire connector? 4) Is there no obstacle at the surrounding of motor and propeller? 2. Troubleshooting procedure
Is the Pin voltage of CN01 #1, #3 over 250V? Yes Is the Pin voltage of CN01 #3, #5 within 1V~5V during the operation?
No
Follow the Check Procedure of outdoor unit power supply error check.
No
Does the Pin voltage of IC01(MICOM) No.13 change?(Square-Wave) Yes FAN DRIVE CIRCUIT (Q901,Q902 etc.) error
No
Exchange the PCB.
Yes
Exchange the PCB.
MICOM Error
Is the Pin voltage of CN01 #6 changed during the operation?(Square-Wave)
No
Pull out the power cord and execute the following step after 30 seconds.
Disassemble the BLDC FAN Wire.
Yes
Is the short between the BLDC FAN Wires? Yes Exchange the BLDC FAN MOTOR.
No
Exchange the PCB.
Exchange the PCB.
11-5
Samsung Electronics
Troubleshooting
11-2-5 Total current Trip error

1. Checklist : 1) Is the input power voltage proper? 2) Is the refrigerant charged properly? 3) Does the compressor rotate normally? (Reverse rotation, Locking etc.) 4) Dose the outdoor fan operate normally? (Fan propeller loss, Motor error etc.) 5) Is the installation condition of outdoor unit good? (Piping, Space etc.) 6) Is there no ventilation obstruction at the surrounding of outdoor? (Outdoor unit cover, Fan front obstruction etc.) 2. Troubleshooting procedure
Is the installation of outdoor unit good? Yes Dose the compressor rotate normally?
No
Reinstall and remove the obstruction.
No
Exchange the compressor.
Yes Is the assembly of R418, R413, IC41, C437 and the peripheral part good? Yes Pull out the power cord and exchange the PCB from the case after 30 seconds. No Exchange the PCB.
Is the assembly of Micom and peripheral circuit part good? Yes Check again after assembly of PCB.
No
Exchange the PCB.
Samsung Electronics
11-6
Troubleshooting
11-2-6 In case of heating at the cooling mode or cooling at the heating mode
1. Troubleshooting procedure
Is the Thermo off?
Yes
Change the setting temperature of remote control.
No Is the unit in the defrosting operation? Yes
Operate it with a heating mode as soon as the defrosting is finished.
No Is the compressor in 3 minutes off? Yes
After 3 minutes, cooling and heating start automatically.
No No
Indoor operation SW is on.
Turn the SW On.
Yes Is the outdoor air sensor and outdoor heat exchanger attached correctly? Yes No
Is much frost in the heat exchanger?
Yes
No
Attach the sensor correctly.
Over shortage of the refrigerant
Does the 4 way valve operate normally?
No
Is the 4 way valve connector connected correctly?
No
Connect the connecter correctly.
Yes Check the resistance value of 4 way valve coil. OK NG
4-WAY valve coil error
Dose the voltage of AC 220V apply to the connector of 4 way valve coil during the operation? Yes Go to the next page 4 way valve main body error
No
Exchange the outdoor PCB.
11-7
Samsung Electronics
Troubleshooting
In case of heating at the cooling mode or cooling at the heating mode(cont.)
From the previous page
Does the EEV operate normally?
No
No Connect the connector.
Yes Check the resistance value of EEV coil. OK NG EEV coil error
Yes
No
Exchange the out PCB.
Yes EEV main body error
Does the outdoor fan operate at the operation of compressor? No
Yes
The over shortage of refrigerant, Insufficient Capacity, Load estimation error
Is the outdoor fan connected correctly? Yes Check the resistance value of outdoor fan. OK
No
Connect the connector.
NG
Outdoor fan error
Dose the voltage of DC300V apply to the connector of outdoor fan during the operation of outdoor unit? No Outdoor PCB error
Yes Check the motor wire.
Samsung Electronics
11-8
Troubleshooting
11-2-7 Outdoor temperature sensor error

1. Checklist : 1) Is the sensor connector connected correctly? 2) Is the sensor placed correctly? 3) Does the both terminal of sensor satisfy the resistance value in accordance with temperature? 4) Is the resistance value of sensor connection pull_up correct? 2. Troubleshooting procedure
Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 18.2K? Yes No No No
Reconnect the sensor connector.
Change the position of sensor.
Exchange the sensor.
Exchange the PCB.
Exchange the PCB.
Normal operation
Exit
400.0 350.0 300.0 250.0 200.0 150.0 100.0 50.0 0.0 -58.0 -41.8 -25.6 -9.4 6.8 23.0 39.2 55.4 71.6 87.8 104.0 120.2 136.4 152.6 168.8 185.0 201.2 217.4
11-9
Samsung Electronics
Troubleshooting
11-2-8 Discharge temperature sensor error

Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 24K? Yes No No No
Exchange the PCB.
Exchange the PCB.
Normal operation
Exit
600.0 500.0 400.0 300.0 200.0 100.0 0.0 32.0 46.4 60.8 75.2 89.6 104.0 118.4 132.8 147.2 161.6 176.0 190.4 204.6 219.2 233.6 248.0 262.4 276.8 291.2 305.6 320.0
Samsung Electronics
11-10
Troubleshooting
11-2-9 Coil temperature sensor error

Is the sensor connector connected correctly in accordance with a color? Yes No Is the temperature sensor connected correctly without separation? Yes Does the both terminal of sensor satisfy the resistance value in accordance with temperature? (Refer to the R/T TABLE) Yes No Is the resistance value of sensor connection pull_up 18.2K? Yes No No No
Exchange the PCB.
Exchange the PCB.
Normal operation
Exit
400.0 350.0 300.0 250.0 200.0 150.0 100.0 50.0 0.0 -58.0 -41.8 -25.6 -9.4 6.8 23.0 39.2 55.4 71.6 87.8 104.0 120.2 136.4 152.6 168.8 185.0 201.2 217.4
11-11
Samsung Electronics
Sensor R-T Table (Resistance-Temperature)

1. Discharge Temp. Sensor RESISTANCE : 200.0k at 25C (77F) RESISTANCE TOLERANCE : 5%
TEMP.(C) 0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115 120 125 130 135 140 145 150 155 160
TEMP.(F) 32 41 50 59 68 77 86 95 104 113 122 131 140 149 158 167 176 185 194 203 212 221 230 239 248 257 266 275 284 293 302 311 320
MAX (k) 563.1 476.1 385.1 312.6 256.6 210.0 174.6 145.8 122.5 103.3 87.87 74.47 63.65 54.55 46.96 40.55 35.16 30.56 26.66 23.31 20.46 18.01 15.90 14.08 12.51 11.14 9.950 8.900 7.983 7.175 6.465 5.838 5.285
CENTER (k) 553.5 446.2 362.4 295.4 242.5 200.0 165.7 137.8 115.4 96.95 81.92 69.44 59.16 50.54 43.37 37.34 32.29 27.99 24.34 21.23 18.58 16.31 17.37 12.69 11.25 9.993 8.904 7.947 7.112 6.378 5.735 5.168 4.669
MIN (k) 515.2 417.1 340.2 278.5 229.5 190.0 156.8 130.0 108.4 90.78 76.45 64.59 54.85 46.71 39.96 34.31 29.58 25.56 22.17 19.28 16.89 14.74 12.95 11.41 10.09 8.941 7.948 7.078 6.320 5.656 5.075 4.564 4.114
Samsung Electronics
11-12
Sensor R-T Table (Resistance-Temperature)

2. Outdoor Coil Temp. Sensor, Outdoor Air Temp. Sensor Indoor Coil Temp. Sensor, Indoor Air Temp. Sensor RESISTANCE : 10.0k at 25C (77F) RESISTANCE TOLERANCE : 1% TEMP.(C) -50.0 -45.0 -40.0 -35.0 -30.0 -25.0 -20.0 -15.0 -10.0 -5.0 0.0 5.0 10.0 15.0 20.0 25.0 30.0 35.0 40.0 45.0 50.0 55.0 60.0 65.0 70.0 75.0 80.0 85.0 90.0 95.0 100.0 105.0 110.0 TEMP.(F) -58.0 -49.0 -40.0 -31.0 -22.0 -13.0 -4.0 5.0 14.0 23.0 32.0 41.0 50.0 59.0 68.0 77.0 86.0 95.0 104.0 113.0 122.0 131.0 140.0 149.0 158.0 167.0 176.0 185.0 194.0 203.0 212.0 221.0 230.0 MAX (k) 351.4 263.4 199.9 152.4 117.5 86.5 71.2 55.9 44.4 35.3 28.4 22.9 18.6 15.2 12.5 10.3 7.6 7.2 6.0 5.1 4.3 3.7 3.1 2.7 2.3 2.0 1.8 1.5 1.3 1.2 1.0 0.9 0.8 CENTER (k) 329.5 247.7 188.5 144.1 111.3 86.4 67.8 53.4 42.5 33.9 27.3 22.1 18.0 14.7 12.1 10.0 8.3 6.9 5.8 4.9 4.2 3.5 3.0 2.6 2.2 1.9 1.7 1.5 1.3 1.1 1.0 0.9 0.8 MIN (k) 308.8 232.6 177.5 136.0 105.4 82.0 64.5 50.9 40.8 32.5 26.2 21.2 17.3 14.2 11.7 9.7 8.0 6.7 5.6 4.7 4.0 3.4 2.9 2.5 2.1 1.8 1.6 1.7 1.2 1.1 0.9 0.8 0.7 TEMP. TOLERANCE. (F) -1.4 -1.4 -1.4 -1.3 -1.3 -1.3 -1.3 -1.1 -1.1 -1.1 -0.9 -0.9 -0.7 -0.7 -0.7 -0.5 -0.7 -0.7 -0.9 -1.1 -1.1 -1.3 -1.4 -1.4 -1.6 -1.8 -1.8 -2.0 -2.2 -2.3 -2.3 -2.5 -2.7 1.4 1.4 1.4 1.3 1.3 1.3 1.3 1.1 1.1 1.1 0.9 0.9 0.7 0.7 0.7 0.5 0.7 0.7 0.9 1.1 1.1 1.3 1.4 1.4 1.6 1.8 1.8 2.0 2.2 2.3 2.5 2.5 2.7
Samsung Electronics
11-13
Troubleshooting
11-2-10 Fan error

1. Checklist : 1) Isnt the fan locked? 2) Is the sensor placed correctly? 3) Does the both terminal of sensor satisfy the resistance value in accordance with temperature? 4) Is the resistance value of sensor connection pull_up correct? 2. Troubleshooting procedure
Isn't the Fan locked?
Remove the Fan lock.
Yes Is the connector connected correctly? No
Yes No Is the color of Fan wire matched correctly? No Exchange the Fan.
Yes Exchange the PCB. Normal operation
Exit
Samsung Electronics
11-14
Troubleshooting
11-2-11 DC-Link voltage sensor error

1. Checklist : 1) Is the voltage of indoor unit terminal block 1, 2 correct after power supply? 2) Is the capacitor(C101, C102, C103) for DC-Link assembled in accordance the specification? 3) Are R112, R113, R114 470 Kohm? 4) Is R115 14.3Kohm? 2. Troubleshooting procedure
Is the voltage of indoor unit terminal block 1, 2 correct after power supply? Yes Is the capacitor(C101, C102, C103) for DC-Link assembled in accordance the specification? Yes Are R113, R114, R115 470kohm? Yes Is R116 14.3kohm? Yes No No No
Apply the troubleshooting for outdoor unit power supply error.
Exchange the PCB.
Exchange the Fan.
Exchange the PCB.
Normal operation
Exit
11-15
Samsung Electronics
Troubleshooting
11-2-12 O.C.(Over Current) error

1. Checklist : 1) Is the Shunt resistance value correct? 2) Is the condition of surrounding temperature abnormal overload? 3) Is there any problem as like the temperature sensor separation or measurement value error? 4) Is the interphase resistance of compressor normal? 2. Troubleshooting procedure
Restart after power off.
Is the O.C.(Over Current) error occurred? Yes Is the Shunt resistance value normal? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the condition of indoor/outdoor temperature normal load?
No
Terminate the service.
No
Exchange the PCB.
No
Exchange the Compressor.
No
Exchange the Compressor.
No
Restart after returning to the normal load.
Yes Yes Is the O.C. error occurred again? No Terminate the service.
Is the position of temperature sensor and the sensing value normal? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
Correct the sensor position or exchange the sensor.
No
Correct the cable connection.
Samsung Electronics
11-16
Troubleshooting
11-2-13 Communication error

1. Checklist : 1) Is the communication cable between the indoor unit and outdoor unit connected correctly? 2) Isnt the power cable and communication cable error? 2. Troubleshooting procedure
Is the communication error occurred again? Yes Isn't the power cable and communication cable error? Yes Is the connection of communication cable normal? Yes Is it the outdoor 2 Micom(Inverter + Main) model? Yes Exchange the outdoor unit PCB.
No
No
Correct the wrong wiring.
No
Correct the connection of communication cable.
No
Exchange the indoor/outdoor unit PCB.
11-17
Samsung Electronics
Troubleshooting
11-2-14 Compressor start error

1. Checklist : 1) Is the connection of cable for the compressor and power? 2) Is the interphase resistance of compressor normal? 2. Troubleshooting procedure
Is the restart error occurred again? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
No
No
No
Samsung Electronics
11-18
Troubleshooting
11-2-15 Compressor lock error

1. Checklist : 1) Is the connection of cable for the compressor and power? 2) Is the interphase resistance of compressor normal? 2. Troubleshooting procedure
Is the lock error occurred again? Yes Is the interphase resistance value of compressor (uv, vw, wu) normal? Yes Is the compressor body and interphase resistance insulated? Yes Is the connection cable for the compressor and power terminal normal? Yes Exchange the PCB.
No
No
No
No
11-19
Samsung Electronics
Troubleshooting
11-2-16 DC Link Over voltage/ Low voltage error

1. Checklist : 1) Is the power voltage normal? 2) Is the voltage of front and back terminal of indoor(outdoor) power relay normal? 3) Is the resistance value for DC Link voltage detection NORMAL? 4) Is the resistance value of DC Link discharge normal? 5) Is the appearance of DC Link Capacitor normal? 2. Troubleshooting procedure
Is the DC Link voltage error occurred again? Yes Is the power voltage normal? Yes Is the front and back terminal voltage of indoor/outdoor power relay normal? Yes Reassembly the PCB. Yes Is the appearance of DC Link Capacitor normal? Yes Is the resistance for the detection of DC Link voltage normal? Yes Is the resistance value of DC Link discharge normal? Yes Is the reactor insulation damaged? Yes Exchange the reactor.
No
No
No
Exchange the PCB.
No
Exchange the PCB.
No
Exchange the PCB.
No
Exchange the PCB.
No
Exchange the PCB.
Samsung Electronics
11-20
Troubleshooting
11-2-17 When the remote control is not receiving

1. Check if the connector was normally assembled. 2. Put the set in operation and check the voltage of No. 15(+) and No. 16(-) of the main PCB CN91 while operating the remote control. When the voltage descends below 3V, the assembly module PCB is normal and the main PCB is poor. Then replace the main PCB. 3. Replace the assembly display PCB because the module PCB is poor if the voltage between No. 15~16 of CN91 maintains 5V after the remote control starts operation.
11-2-18 The others

1. AC Line Zero Cross Signal OUT Check the assembly condition of peripheral part of IC21, ZD21, ZD20 and D200 on the PCB. 2. Capacity miss match Check again the indoor unit option code.
11-21
Samsung Electronics
11-3 PCB Inspection Method

11-3-1 Pre-inspection Notices
1. Check if you pulled out the AC power plug when you eliminate the PCB or front panel. 2. Dont hold the PCB side not impose excessive force on it to eliminate the PCB. 3. Dont pull the lead wire but hold the whole housing to connect or disconnect a connector to the PCB. 4. In case of outdoor PCB disassembly, check first the complete discharge of condenser (C103) after 30 seconds power off.
11-3-2 Inspection Procedure

1. Check connector connection and peeling of PCB or bronze coating pattern when you think the PCB is broken. 2. The PCB is composed of the 3 parts. 1. Indoor Main PCB Part : MICOM and surrounding circuit, relay, room fan motor driving circuit and control circuit, sensor driving circuit, power circuit of DC12V and DC5V, and buzzer driving circuit. 1. Display part : LED lamp, Switch, Remocon module 1. Outdoor Main PCB part : MICOM and surrounding circuit. IPM and PFC circuit and control circuit. 1. EMI PCB Part : Line filter and Noise Capacitor, Varistor
11-3-3 Indoor Detailed Inspection Procedure

No 1 Procedure Plug out and pull the PCB out of the electronic box. Check the PCB fuse. Supply power. If the operating lamp twinkles at this time, the above 1)~3) have no relation. Inspection Method 1) Is the fuse disconnected? Cause
Over current Indoor Fan Motor Short AC Part Pattern Short of the MAIN PCB
Checking the power voltage. 1) Is the DB71 input voltage AC200V~AC240V?
Power Cord is fault, Fuse open. Wrong Power

Cable Wiring, AC Part is faulty.
2) Is the voltage between both terminals of the C104 on the 2nd side of the transformer DC12V 0.5V? 3) Is the voltage between both terminals of OUT and GND of IC19(KA78L05) DC5V 0.5V? 3 Press the ON/OFF button. Checking the power voltage. 1) Is the voltage over AC180V being imposed on 1) terminal #3 and #5 of the fan motor connector(CN72)? 2) Check the voltage of both terminals of terminal block 1 and N(1) after 3 minute operation.: AC220V 4 Press the ON/OFF button. 1. FAN Speed [High] 2. Continuous Operation 1) Is the voltage over AC180V being imposed on 1) terminal #3 and #5 of the fan motor connector(CN72)? 2) The fan motor of the indoor unit doesnt run.
Switching Trans or Power Circuit is faulty
Power Circuit is faulty, Load Short
Relay(RY71) Coil Disconnection, IC05 is faulty
Relay(RY71) Contact is faulty
Fan Motor of the indoor is faulty
Fan Motor Connector(CN72) is faulty
3) The power voltage between terminal #3 and #5 of the connector(CN72) is 0V.
ASSY Main PCB is faulty Connection is faulty
Samsung Electronics
11-22
Troubleshooting
11-3-4 Outdoor Detailed Inspection Procedure

No 1 Procedure Wait 30 seconds over after disconnecting the power cable Check the outdoor PCB. Inspection Method 1) Is C101 discharged? 2) Is the resistance of both terminals of C101 opened? 3) Is the fuse of EMI PCB normal? 4) Is the reactor wire connected? Cause
Over Current Inner short of PCB BLDC FAN Motor Error
Check the Outdoor unit PCB.
1) Is R701 200ohm? 2) Does ry74 operate normally? (IC05 & 16:0V, 1:5V) 3) Is the fuse(F701) normal? 4) Is the Sub PCB assembled normally?
Outdoor PCB Error SUB Relay(RY74) Error IC05 Error Indoor PCB Error
Check the LED lighting after power supply.
1) Normal: Red: Light On, Green: Flickering, Yellow: Light Off? 2) Is the voltage of C101 250V over? 3) Is the input of IC19 8V, and the output 5V? 4) Recheck after disassembling BLDC FAN Wire.
Inner short of outdoor PCB Wrong assembly of outdoor PCB BLDC FAN Error
Check the condition of 1) Is the green LED light on once per second? indoor & outdoor connec- 2) Is the indoor & outdoor connection able tion cable. connected in order? 3) Is the grounding wire connected to the both of indoor & outdoor unit? 4) Is the voltage of terminal block N(1), 225V? Check the Comp Wire. 1) Is it connected red, blue, and yellow in order in counterclockwise. 2) Are the valve and its installation condition good? 3) Is the installation condition of outdoor unit?
Wrong connection of Indoor/Outdoor wiring Wrong assembly of outdoor

communication circuit
Wrong assembly Installation condition is bad.
Check the BLDC Fan.
1) Is CN01 1, 3 over 250V? 2) Is CN01 3, 5 within 1V~5V? 3) Is the voltage of CN01 6 changed? 4) Is the resistance of BLDC Motor 1, 3 opened after power off?
Outdoor PCB Error BLDC Motor Error
11-23
Samsung Electronics
11-4 Main Part Inspection Method

Part Room Temperature Sensor Measure resistance with a tester Normal Abnormal Room Fan Motor At the normal temperature 37k~ 8.3k(-7C~+30C) *Refer to Table 11-3-4. , 0 . . . Open or Short Breakdown Inspection Method
Measure the resistance between terminals of the connector (CN72) with a tester. Normal At the normal temperature (10C ~ 30C)
Compare terminal Yellow, Blue Yellow, Red Resistance 404.4 10% 340 10% Remark Main Sub
Abnormal Stepping Motor
, 0 . . . Open or Short
Measure the resistance between the red wire and each terminal wire with a tester. Normal Abnormal About 300 at the normal temperature (20C ~ 30C) , 0 . . . Open or Short
Samsung Electronics
11-24
12. Block Diagram

12-1 Indoor Unit
CONTROLLER
IC-MCU
HEAT EXCHANGER SENSOR BLADE CONTROL ROOM TEMPERATURE SENSOR INFRARED SIGNAL INDOOR FAN MOTOR CONTROL OUTDOOR COMMUNICATION POWER RELAY CONTROL TEMPERATURE CONTROL TIMER BUZZER MELODY CONTROL ANION CONTROL OSCILLATION CIRCUIT DISPLAY PART TEMPERATURE OPERATION AUTO CLEAN TURBO ENERGY SAVING TIMER ANION FAN SPEED *: OPTION
REMOTE CONTROL
ZERO VOLTAGE DETECT
POWER ON/OFF COMPRESSOR CONTROL SIGNAL STEPPING MOTOR CONTROL SIGNAL BUZZER MELODY CONTROL SIGNAL ANION CONTROL SIGNAL*
TRIGGER SIGNAL
MODE (AUTO, COOL, DRY, FAN, HEAT)
SSR
INDOOR FAN MOTOR
TURBO OPERATION FAN SPEED SELECT (H/M/L/ AUTO) BLADE-H MOVING SELECT ON, OFF TIMER SELECT/CANCEL TEMPERATURE SELECT(UP/DOWN) SLEEP OPERATION
COMMUNICATION SIGNAL
OUTDOOR UNIT
STEPPING MOTOR DRIVE BUZZER DRIVE ANION DRIVE*
BUZZER
COMPRESSOR OUTDOOR FAN MOTOR 4-WAY VALVE
ANION STEPPING MOTOR : BLADE CONTROL
MELODY CONTROL PART DC5V VOLTAGE REGULATOR SPEAKER
ANION SELECT AUTO CLEAN SELECT
OPTION ENERGY SAVING SELECT DC12V SOUND ON/OFF SELECT DIGITAL ON/OFF SMPS POWER BLOCK
DC5V DC12V
AC INPUT
AC230V DC25V
12-1
Samsung Electronics
Block Diagram
INDOOR FAN CONTROL
BUZZER CONTROL
SMPS
485 COMMUNICATION SUB-PCB
Samsung Electronics
12-2
12-2 Outdoor Unit

CONTROLLER
MAIN-IC-MCU
OUTDOOR TEMPERATURE SENSOR DISCHARGE TEMPERATURE SENSOR CONDENSOR TEMPERATURE SENSOR
AC FAN CONTROL EEV CONTROL 4-WAY CONTROL LED CONTROL INDOOR COMMUNICATION
OSCILLATION CIRCUIT
INV-IC-MCU
BLDC FAN CONTROL PFC CONTROL COMPRESSOR CONTROL (BLDC) LED CONTROL EEPROM R/W
OSCILLATION CIRCUIT
COMPRESSOR
AC ZERO CROSSING SIGNAL COMPRESSOR ZERO CROSSING SIGNAL BLDC FAN PULSE SIGNAL IPM FAULT SIGNAL DC VOLTAGE AC CURRENT
FAN
BLDC FAN CONTROL SIGNAL PFC CONTROL SIGNAL COMPRESSOR CONTROL (6P,BLDC) LED CONTROL SIGNAL
AC FAN CONTROL SIGNAL 4-WAY VALVE EEV EEV CONTROL SIGNAL 4-WAY CONTROL SIGNAL LED CONTROL SIGNAL INDOOR COMMUNICATION SIGNAL INDOOR UNIT SMPS
AC INPUT
PFC CIRCUIT
12-3
Samsung Electronics
Inverter PCB
OUTDOOR FAN POWER RELAY IGBT B/D DIODE DC_LINK CAP
SMPS
IPM
Main PCB
DISPLAY CONTROL INV PCB CONNECTOR INDOOR COMMUNICATION CIRCUIT
THERMISTOR CONNECTOR
EEV CONNECTOR
Samsung Electronics
12-4
13. Reference Sheet

13-1 Index for Model Name
Project model code for overseas from 2007(For RAC Export Models)
Model Code
Product Division AS AQ Cooling Only Heat Pump B F G H Inverter V None Inverter Non Inverter J L M P T Capacity 09 12 18 24 30 36 9,000 Btu 12,000 Btu 18,000 Btu 24,000 Btu 30,000 Btu 36,000 Btu V W X Z
Product classification BIG Forte GP HB WW Premium Forte Deluxe Moderato Presto Tiffany Vivace WW Forte Extreme Tsar MID SER A B C
Version New Developed Model 1st VE Model 2nd VE Model
Buyer Code MIDDLE EAST RUSSIA
: Use the " " digit for Grille Color deviation. : Dont use the digit for Basic White model. ex) Silver : S, Black : B, White : W, etc. : Use the " " digit for Electric Source deviation. : Only for "XAP", "XAX", "GEM" Buyer. : Use the " " digit for classification between indoor and outdoor. Indoor "N" & Outdoor "X". : Use the digit for KD models. "CKD" "1" & "SKD" "2".
Except the RAC Export Models for China.
13-1
Samsung Electronics
13-2 Low Refrigerant Pressure Distribution

Note : Please measure the refrigerant pressure after the air conditioner operates on testing cooling mode during more than 10 minutes. Indoor Temp. Variation : 68F(20C)~90F(32C) Outdoor Temp. Variation : 23F(-5C)~113F(45C)
Low Refrigerant Pressure Distribution AQV09JA

180
Indoor Temperature
90
160
85
Ps[psi]
80
140
75
70
120
100 50 60 70 80 90 100
Outdoor Temperature[]
AQV12JA
160
Indoor Temperature
90
140
85
80
Ps[psi]
120
75 70
100
80 50 60 70 80 90 100 Outdoor Temperature[]
Samsung Electronics
13-2
13-3 Pressure & Capacity mark

ower/Heat P
W 1 4.1868 1.163 0.29307 745.7 9.8067 1.3558 cal/s 0.23885 1 0.27778 0.06999 178.11 2.3423 0.32383 kcal/h 0.85985 3.6 1 0.252 641.19 8.4322 1.1658 Btu/h 3.4121 14.286 3.9683 1 2,544.4 33.462 4.6262 HP 0.001341 0.0056146 0.0015596 3.9302x10-4 1 0.013151 0.0018182 kg . m/s 0.10197 0.42693 0.11859 0.029885 76.04 1 0.13826 Ib. m/s 0.73756 3.088 0.85778 0.21616 550 7.233 1
13-3
Samsung Electronics
13-4 Q & A for Non-trouble

Classification Class Q A The cooling is weak. When it is hot outside, its cooling capacity decreases due to the increase of the ambient temperature. When the dust filter gets blocked or warm outside air gets in, the cooling capacity will decrease. So, make sure to clean the dust filter frequently, prevent heat loss by closing the doors and insulate the cooling area by using curtains, blinds, shades or window tinting. The cooling is good generally. But, it gets weak when it is considerably hot. It occurs when the outdoor unit is exposed to direct sun light and heat-up air is not ventilated well.So, set up a sunblind over the outdoor unit and keep stuff away from the unit to increase the ventilation. When the cooling capacity decreases during a heat wave, clean the heat exchanger of the outdoor unit or spray some cold water to the heat exchanger to increase the cooling capability. The cooling is weak. Does it need refrigerant charging? It is not correct charging refrigerant regularly. Except that you have moved in several times or the connection pipes are broken, the refrigerant does not run low. So, when refrigerant is additionally charged, it could be costly and cause a product's failure. When the refrigerant leaks, all of it will escape in a short time resulting in cooling failure and no water coming out of the drain hose. So, if water comes out from the drain hose, it indicates the normal operation of the product and it does not need refrigerant charging. It fails to do cooling. When the air conditioner is set to Ventilation or the desired temperature is set higher than the current temperature, it fails to do cooling. In this case, select Cooling or set the desired temperature lower. It floods the floor. Place the drain hose properly. When it is not placed properly, the drain water would flow back flooding the floor. So, straighten out the drain hose for the water to be drained well. Water drips at the drain connection (service valve) of the outdoor unit. When a glass bottle is taken out of the refrigerator, moisture gets condensed on its surface due to the temperature differences. The same principle applies to the air conditioner. When cold refrigerant goes through the copper tube, moisture gets condensed on the surface of the tube and the connection areas. To prevent the water condensation, the pipes are insulated. But, the connection areas of the outdoor unit are not insulated for the purpose of maintenance or repair, and water gets condensed due to the temperature differences and drips down. Generally, it evaporates right away. But, when it drips much during muggy days, put a water pan on the floor. It leaks even though a drain pump is used. It occurs when the drain pump is plugged out or it is out of order. Check the power of the drain pump and the position of the drain hose, and when the pump is faulty, contact the drain pump manufacturer. Samsung Electronics do not manufacture drain pumps. So, we are not able to correct the drain pump problems. Whenever the air conditioner is turned on, it irritates my eyes and gives me a headache. There are no components in the air conditioner irritating the eyes and sending out chemical smells. But, when the air conditioner is turned on, other smell sources are sucked into the air conditioner and get out of it. So, find and root out the smell sources. Generally, it occurs at a interior renovated place, a pharmacy, a gasoline handling place, a tire shop, a second-hand book shop or an electronic component handling place; when its chemical or musty smells are sucked in and sent out, it can be misled that the air conditioner generates them. So, find and root out the problem or refresh the room frequently. Description
Q A
Cooling Q A
Q A
Q A
Q A
Leakage
Q A
Q A Smells
Samsung Electronics
13-4
Reference Sheet
Classification
Class Q A
Description Whenever the air conditioner is turned on, it stinks. There are no components in the air conditioner sending out chemical smells. But, when the air conditioner is turned on, other smell sources are sucked into the air conditioner and get out of it. So, find and root out the smell sources. Generally, when the drain hose is taken out to the washing room or there are sources of smells such as a diaper bin, a shoe shelf or a socks bin, bad smells generate. Also, it occurs where glass cleaners or air fresheners are used; when they are sucked in interacting with dusts and moistures inside, bad smells generate. These kinds of organic materials noxious to human bodies. So, we recommend against the use of them. Whenever the air conditioner is turned on, it smells sour. When the room is papered recently, its paste smells would be sucked inside. Also, when the air conditioner is installed in the study room of young boys loving sweat-generating activities such as the basketball, excessive sweats evaporate and get sucked into the air conditioner resulting in bad smells. So, find and root out the problem or refresh the room frequently. Whenever the air conditioner is turned on, it smells musty. It is due to the improper keeping of the product after its use. When keeping the product, dry up the inside with the operation of Ventilation to prevent must. When the product is kept without drying up the inside with Ventilation, mold would grow inside resulting in must. So, open the windows and switch on the Ventilation function to get rid of the saturated smell inside. Whenever the air conditioner is turned on, it sends out bad smells such as stale smells. It occurs generally when there are pet animals in the house. Their smells stay at the same place. But, when the air conditioner is turned on, the air gets circulated resulting in the circulation of the smells. So, find and root out the problem or refresh the room frequently. It sends out bad smells. When the air filter is filthy, it could send out bad smells. So, clean the filter and ventilate the room with the windows open while operating the Ventilation function. It won't start. There is a power failure or it is plugged out. Also, check if the power distribution panel is switched off. It goes off during operation. When the hot air does not escape properly, it goes off during operation. It occurs when it does not ventilate properly because the outdoor unit is covered, the back of the outdoor unit is blocked by a cardboard or a plywood panel, and the front of the outdoor unit is blocked by the closed window or other obstacles. Clear the above obstacles from the outdoor unit. It generally works properly. But, when it's considerably hot, it goes off during operation. It occurs when the outdoor unit is exposed to direct sunlight and the hot air does not escape properly. Set up a sun blind over the outdoor unit and clear the neighboring obstacles from the outdoor unit to provide good ventilation. When it goes off frequently during a heat wave, it would prevent the turn-off and increase the cooling capacity cleaning the outdoor unit or spraying some water to the heat exchanger. The remote controller won't operate. When the batteries run out or the transmitter or receiver of the remote controller is blocked by obstacles, change the batteries or keep the obstacles away from the controlling area. Also, the remote controller may not work under intensive light from a 3-wave length lamp or a neon sign due to the EMI. In this case, take the remote controller closer to the receiver.
Q A
Smells
Q A
Q A
Q A
Q A Q A
Operation
Q A
Q A
13-5
Samsung Electronics
Reference Sheet
Classification
Class Q A
Description Who installs the air conditioner? (Relocation/Re-installation) When relocating or re-installing the air conditioner, make sure to contact Samsung Electronics Service Center or Authorized Service Agent and have them to do the job. (If not, it could cause personal injury or product damage.) The cost for the relocation/re-installation of the air conditioner is subject to the customer's expense. There is a cost table. But, our service engineer needs to visit to total up the cost correctly. When you move in, make sure to contact Samsung Electronics Service Center or Authorized Service Agent in advance to streamline the process. Is it possible to install the outdoor unit outside? It is possible to install it at a designated place in the apartment or on the rooftop nearby. But, it's illegal hanging an angle iron case with the outdoor unit in it outside the apartment. Also, it is illegal obstructing passers-by with the outdoor unit installed outside. What can be done to install the outdoor unit facing the road because it is a commercial building? The following is an excerpt from Building Code going into effect from JUNE 1st 2005. "The exhaust pipe of a cooling or ventilation facility installed in a building adjacent to the streets of commercial or residential areas shall be installed higher than 2 m to prevent the exhaust air from blowing directly to passers-by and the current facilities shall be corrected by MAY 31st 2005." So, please install it higher than 2 m or not to blow the hot exhausting air directly to passers-by. What about installing a windscreen during installation not to blow hot air directly to passers-by? When the hot air from the front of the outdoor unit is blocked, the product's performance will be affected and it will fail to operate properly. So, keep it at least 300mm away from its surrounding walls and give it good ventilation.
Q A Installation Q A
Q A
Samsung Electronics
13-6
13-5 Cleaning/Filter Change

13-5-1 Cleaning your Air Conditioner
To get the best possible use out of your air conditioner, you must clean it regularly to remove the dust that accumulates on the air filter.
Before cleaning your air conditioner, ensure that you have switched off the breaker used for the unit.
1. Open the upper front grille by pulling the lower right and left tabs of the grille.
2. 3. 4. 5.
Pull air filters out of each tab of the grille. Remove all dust on the air filters with a vacuum cleaner or brush. When you finished, insert air filters by fixing it to each tab of the grille. To close the front grille, fix it to hooks and push down the lower right and left tabs of the grille.
Front grille Air filter
Body groove Body
6. Clean the front grille with a damp cloth and mild detergent (do NOT use benzene, solvents or other chemicals).
Front grille Hook
Body
Note : If you have not used the air conditioner for a long period of time, set the fan going for three to four hours to dry the inside of the air conditioner thoroughly.
13-7
Samsung Electronics
Reference Sheet
13-5-2 Cleaning Deodorizing and Bio filter (Option)

To remove minute dust particles and odors, deodorizing and Bio filter are installed in the air conditioner. You should clean the filters every 3 months.
1. Open the upper front grille by pulling the lower right and left tabs of the grille. 2. Pull out the deodorizing and Bio filter. 3. Wash the filters with clean water, then dry them in the shade. 4. Insert the filters into the original position. Note : You can change the position of filters with each other. 5. Close the front grille.
Bio Filter Deodorizing Filter
Samsung Electronics
13-8
13-6 Installation
13-6-1 Before Installation
Keep the air conditioner outlet and inlet free from its surroundings. In case of installation, keep the symmetry and fix it to prevent vibration. The pipe length shall meet the standard as far as possible.
13-6-2 Installation Procedure

Location
Install the product in an area to guarantee the best cooling effect, convenience of piping and electric work, and inexistence of vibration or wind.
Wall Drilling
Drill the wall downward in a diameter of 2.36inch(60mm) to 2.56inch(65mm).
Fixing Indoor Unit & Outdoor Unit

Fix the air conditioner indoor unit securely to the wall. Secure the outdoor unit in a suitable position.
Pipe Spooling & Connecting

You shall cut the pipe with a pipe cutter and grind all the burrs of the cut surface. Pipe expansion may continue until the pipe surface becomes uneven or torn apart. Be sure to use a torque wrench to tighten pipes or flare nuts. <Torque & Depth>
Outer Diameter(D) 6.35mm(1/4") 9.52mm(3/8") 12.70mm(1/2") 15.88mm(5/8") Torque 10.1~12.3ftlb (140~170 kgfcm) 18.1~20.3ftlb (250~280 kgfcm) 27.5~30.4ftlb (380~420 kgfcm) 31.8~34.7ftlb (440~480 kgfcm) Depth(A) 0.05 inch (1.3mm) 0.07 inch (1.8mm) 0.08 inch (2.0mm) 0.09 inch (2.2mm)
D A
Leak Test
Put an inert gas like nitrogen in the outdoor unit pipe and put soap bubbles or other test liquids on the pipe surface for the leak test.
Drain Hose Connecting

Install the drain hose downward to drain water naturally. Be sure to pour water into the hose to check if it drains well.
Electric & Earth Work

Electric and earth work shall meet the "Electric Facility Technology Standard" and the "Internal Wire Regulation" of the Electric Business Laws.
Inspection & Trial Run

Upon completion of the tests, you shall make a trial run while you explain the main functions of the air conditioner to finish the installation.
13-9
Samsung Electronics
13-7 Installation Diagram of Indoor Unit and Outdoor Unit

13-7-1 Air-Purge Procedure
1) Connect each assembly pipe to the appropriate valve on the outdoor unit and tighten the flare nut.
Outdoor unit Indoor unit Gas pipe side
B
2) Connect the charging hose of low pressure side of manifold gauge to the packed valve having a service port as shown at the figure.
Liquid pipe side
3) Open the valve of the low pressure side of manifold gauge counter-clockwise.
4) Purge the air from the system using vacuum pump for about 20 minutes. Make sure that pressure gauge show -14.5psi(-0.1MPa, -76cmHg) after about 20 minutes. This procedure is very important in order to avoid gas leak. Turn off the vacuum pump. Close the valve of the low pressure side of manifold gauge clockwise. Remove the hose of the low pressure side of manifold gauge.
Vacuum Pump
5) Set valve cork of both liquid side and gas side of packed valve to the open position.
Valve stem
6) Mount the valve stem nuts and the service port cap to the valve, and tighten them at the torque of 183kgfcm with a torque wrench.
Stem cap A (gas)
7) Check for gas leakage. - At this time, especially check for gas leakage from the 3 way valves stem nuts, and from the service port cap.
5/16 inch (7.94mm)
B (liquid)
8) For further detailed information how to check the low pressure after installation, Please refer to Page 3-1.
Samsung Electronics
13-10
Reference Sheet
13-7-2 Pump down Procedure

Pump down will be carried out when an evaporator is replaced or when the unit is relocated in another area.
1) Remove the caps from the 3 way valve and the 3-Way valve.
2) Turn the 3-Way valve clockwise to close and connect a pressure gauge (low pressure side) to the service valve, and open the 3 way valve again.
3 way Valve
2 way Valve
3) Set the unit to cool operation mode. (Check if the compressor is operating.)
4) Turn the 3-Way valve clockwise to close.
5) When the pressure gauge indicates "0" turn the 3-Way valve clockwise to close.
6) Stop operation of the air conditioner.
7) Close the cap of each valve.
Relocation of the air conditioner Refer to this procedure when the unit is relocated. Carry out the pump down procedure (refer to the details of 'pump down'). Remove the power cord. Disconnect the assembly cable from the indoor and outdoor units. Remove the flare nut connecting the indoor unit and the pipe. At this time, cover the pipe of the indoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. isconnect the pipe connected to the outdoor unit. D At this time, cover the valve of the outdoor unit and the other pipe using a cap or vinyl plug to avoid foreign material entering. Make sure you do not bend the connection pipes in the middle and store together with the cables. Move the indoor and outdoor units to a new location. Remove the mounting plate for the indoor unit and move it to a new location.
13-11
Samsung Electronics
GSPN(Global Service Partner Network)

Area North America Latin America CIS Europe China Asia Mideast & Africa Web Site http://service.samsungportal.com http://latin.samsungportal.com http://cis.samsungportal.com http://europe.samsungportal.com http://china.samsungportal.com http://asia.samsungportal.com http://mea.samsungportal.com
This Service Manual is a property of Samsung Electronics Co., Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
Samsung Electronics Co., Ltd. Mar. 2007. Printed in China. Code No. DB98-27557A(1)

Classic Service Manual AQV09 12

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SPLIT-TYPE AIR CONDITIONER

soundly and wake up refreshed.

Operating Instructions and Installation

1-1 1-1 1-1 1-2 1-2

1-3 During operation ..............................................................................................................................

12. Product Specifications ............................................................................................................... 2-1

2-1 2-2 2-3 2-4

13. Alignment and Adjustments ................................................................................................. 3-1

3-1 3-2 3-3 3-4

3-3 Outdoor LED Error Display and Check Method ..........................................................................

14. Disassembly and Reassembly

4-1 Indoor Unit .........................................................................................................................................

15. Exploded Views and Parts List ............................................................................................. 5-1

5-1 5-3 5-5 5-6

5-3 Assy Control In

5-4 Assy Control Out ..............................................................................................................................

16. Wiring Diagram

6-1 Indoor Unit .........................................................................................................................................

17. Schematic Diagram ...................................................................................................................... 7-1

Operating Instructions and Installation

9. PCB Diagram ..................................................................................................................................... 9-1

9-1 9-2 9-3

9-2 Outdoor Inverter PCB 9-3 Outdoor Main PCB

10. Operating Instructions .............................................................................................................. 10-1

10-3 Main Function ................................................................................................................................. 10-3

11. Troubleshooting ............................................................................................................................ 11-1

11-1 11-22 11-24

11-2 Fault Diagnosis by Symptom ....................................................................................................... 11-2

11-4 Main Part Inspection Method

12. Block Diagram

12-2 Outdoor Unit ................................................................................................................................... 12-3

13. Reference Sheet .............................................................................................................................. 13-1

13-1 13-2 13-3 13-4 13-7 13-9 13-10

13-7 Installation Diagram of Indoor Unit and Outdoor Unit

1-2 Power supply and circuit breaker

1-3 During operation

1-4 Disposing of the unit

Simple Flat Grille Design

good sleep Mode

Multi functional cleaning system

2-2 Product Specifications

Weight (Net) Drain Hose Type

inch mm lb kg D(inch) x L(ft) D(mm) x L(mm) Type

Rated Output Oil Type Type

Motor Maximum Spec.

Rated Output FLA Length Height Liquid

Piping Refrigerant Pipe

gal cc oz g oz/ft g/m

indoor cooling Outdoor Operation conditon range indoor heating Outdoor

2-3 The Comparative Specifications of Product

Indoor Unit Net Weight Outdoor Unit

Indoor Unit Outer Dimension Outdoor Unit

Indoor Unit Noise Outdoor Unit

Air Purifying System

2-4 Accessory and Option Specifications

Ass'y Plate Hanger

Batteries for Remote Control

3. Alignment and Adjustments

2. How to Check the Unit on Test Mode

3. How to Quit Test Mode