Windsor Saber Service Manual

WALK BEHIND SCRUBBER
Operating Instructions Bedienungsanleitung
MODELS:
SC20 10052190 SC20T 10052200 SCX20T 10052370
SCC20 10052230 SCC20T 10052240 SCXC20T 10052420
IPX4
Read these instructions before using the machine Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen
BJ
86038350 01/27/12 PRV NO. 98712
MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________ DATE OF PURCHASE __________________________ SERIAL NUMBER ______________________________ SALES REPRESENTATIVE # _____________________ DEALER NAME ________________________________ OPERATIONS GUIDE NUMBER ___________________ PUBLISHED __________________________________________
YOUR DEALER
Name: __________________________________________________________________________________________________ Address: _______________________________________________________________________________________________ Phone Number: _________________________________________________________________________________________
For the name and address of your dealer contact: Windsor Industries
OVERVIEW
The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush or pad, and then vacuums the soiled water back into the recovery tank.
Warranty Registration
Thank you for purchasing a Windsor product. Warranty registration is quick and easy. Your registration will allow us to serve you better over the lifetime of the product. To register your product go to: www.windsorind.com/WarrantyRegistration.aspx For customer assistance: 1-800-444-7654
SABER (SC) 86038350 05/13/11
TABLE OF CONTENTS
Machine Data Log/Overview.........................2 Table of Contents..........................................3
GROUP PARTS LIST

Control Handle Group Non-Traction. .........5-1 Control Tower Group - Traction. ...................5-3 Decal Group..................................................5-5 Electrical Panel Group Non-Traction. ........5-7 Electrical Panel Group Traction...5-9 Hour Meter5-11 Recovery Tank Group................................. 5-13 Scrub Brush/Pad Driver Group . ................. 5-15 Scrub Head Group Non-Traction5-17 Scrub Head Group - Traction...................... 5-19 Scrub Head Lift Group Non-Traction. ...... 5-21 Scrub Head Lift Group - Traction................ 5-23 Solution Tank Group Non-Traction. ......... 5-25 Solution Tank Group Traction.................. 5-27 Squeegee Group ........................................ 5-29 Squeegee Lift Group................................... 5-31 Deluxe Squeegee Group. ........................... 5-33 Deluxe Squeegee Lift Group. ..................... 5-37 Vacuum Group............................................ 5-39 Wheels and Frame Group Non-Traction.. 5-41 Wheels and Frame Group - Traction .......... 5-43 Onboard Charger........................................ 5-45 Wiring Group Battery Cables ................... 5-47 Wiring GroupControl Panel-Non-Traction 5-49 Wiring Group-Control Panel-Non-Traction With Battery Charger .......................... 5-51 Wiring Group Schematic Non-Traction . 5-53 Wiring Group Schematic Non-Traction Onboard Charging .............................. 5-55 Wiring Group Schematic - Traction.......... 5-57 Wiring Group Schematic Traction and Onboard Charging .............................. 5-59 Wiring Group Control Panel - Traction..... 5-61 Wiring Group Main Harness - Traction .... 5-63 Emergency Stop Option.............................. 5-65 Accessory Pump Option. ............................ 5-67 Suggested Spare Parts............................... 5-69 EC Declaration of Conformity. .................... 5-70 Serial Number............................................. 5-72 Warranty
HOW TO USE THIS MANUAL

How to use this Manual.................................1-1
SAFETY
Important Safety Instructions ........................2-1 Hazard Intensity Level. .................................2-2 Safety Label Location. ..................................2-3
OPERATIONS
Technical Specifications. ..............................3-1 How the Machine Works. ..............................3-3 Components..................................................3-4 Controls.........................................................3-5 Machine Operation...................................... 3-10 Pre-Run Machine Inspection.................... 3-10 Starting Machine. ..................................... 3-10 Emergency Stop Procedures ................... 3-10 Filling the Solution Tank........................... 3-10 Scrubbing................................................. 3-10 Emptying & Cleaning Tanks..................... 3-12
MAINTENANCE
Batteries........................................................4-1 Battery Maintenance. .................................4-1 Checking Battery Specific Gravity..............4-2 Charging the Batteries. ..............................4-2 On-Board Charger Battery Selection .........4-4 Changing Batteries. ...................................4-5 Battery Connections...................................4-5 Scrub Brushes. .............................................4-6 Types. ........................................................4-6 Replacing or Installing Scrub Brushes .......4-6 Squeegee Blades..........................................4-7 Replace Squeegee Blade. .........................4-7 Remove Squeegee Assembly....................4-7 Adjusting Deluxe Squeegee.......................4-7 Adjusting Squeegee Deflection..................4-8 Replacing Squeegee Blades......................4-8 Greasing Axles...........................................4-8 Service Schedule. .........................................4-9 Machine Troubleshooting............................ 4-10
SABER (SC) 86038350 09/30/09
HOW TO USE THIS MANUAL

This manual contains the following sections: HOW TO USE THIS MANUAL SAFETY OPERATIONS MAINTENANCE PARTS LIST The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death. The OPERATIONS section is to familiarize the operator with the operation and function of the machine. The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order: Batteries Scrub Brushes Squeegee Service Schedule Machine Troubleshooting
The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts. Parts may be ordered from authorized Windsor dealers. When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual.
MODEL _____________________________________ DATE OF PURCHASE ________________________ SERIAL NUMBER ____________________________ SALES REPRESENTATIVE # ___________________ DEALER NAME ______________________________ OPERATIONS GUIDE NUMBER __________________
The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information: REF column refers to the reference number on the parts illustration. PART NO. column lists the part number for the part. PRV NO. reference number QTY column lists the quantity of the part used in that area of the machine. DESCRIPTION column is a brief description of the part. SERIAL NO. FROM If this column has an (*) and a Reference number, see the SERIAL NUMBERS page in the back of your manual. If column has two asterisk (**), call manufacturer for serial number. The serial number indicates the first machine the part number is applicable to. The main illustration shows the most current design of the machine. When a boxed illustration is shown, it displays the older design.. NOTES column for information not noted by the other columns.
PUBLISHED ________________________________
Copyright 1995 Windsor Industries, Printed in USA
The model and serial number of your machine is on the front of the control tower.
NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement parts numbers needed for ordering future parts.
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SABER (SC) 86038350 01/29/07
IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
! WARNING:
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain. Use only as described in this manual. Use only manufacturers recommended components and attachments. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center. Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow. This machine is not suitable for picking up hazardous dust. Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors. This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes. Maintenance and repairs must be done by qualified personnel. If foam or liquid comes out of machine, switch off immediately. Disconnect battery before cleaning or servicing. Before the machine is discarded, the batteries must be removed and properly disposed of. Make sure all warning and caution labels are legible and properly attached to the machine. During operation, attention shall be paid to other persons, especially children. Before use all covers and doors shall be put in the positions specified in the instructions. When leaving unattended, secure against unintentional movement. The machine shall only be operated by instructed and authorized persons. When leaving unattended, switch off or lock the main power switch to prevent unauthorized use. Only chemicals recommended by the manufacturer shall be used. This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety. Do not use on surfaces having a gradient exceeding 2%.
SAVE THESE INSTRUCTIONS
SABER (SC) 86038350 01/29/07
2-1
HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR SAFETY . The level of hazard intensity is determined by the following definitions:
! WARNING
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
! CAUTION
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage. FOR SAFETY: To identify actions which must be followed for safe operation or equipment. Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY DO NOT OPERATE MACHINE: Unless Trained and Authorized. Unless Operation Guide is Read and understood. In Flammable or Explosive areas. In areas with possible falling objects. WHEN SERVICING MACHINE: Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep solution tank in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.
! WARNING
Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries. Avoid skin contact with the acid contained in the batteries.
! WARNING
Never allow metal to lie across battery tops.
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SABER (SC) 86038350 01/29/07
SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.
SAFETY DECAL 86252530 PRV NO. 81494
CAUTION
Explosive Gas is Given Off By Batteries During Charge. 1. Keep Battery Compartment Cover Open. 2. No Smoking, Flame Or Sparks In Area. 3. Charge Only In Well Ventilated Area.
BATTERY CAUTION 86252520 PRV NO. 80885
SABER (SC) 86038350 01/29/07
2-3
TECHNICAL SPECIFICATIONS
ITEM Nominal power non-traction model Nominal power traction model Rated Voltage Rated Amperage non-traction model Rated Amperage traction model Batteries Scrub Brush Motor Vacuum Motor Propelling Motor traction model Mass (GVW) non-traction model Mass (GVW) traction model Weight empty without batteries non-traction model Weight empty without batteries traction model Solution Control non-traction model Solution Control traction model Solution tank capacity Recovery tank capacity Scrub brush diameter Scrub brush pressure non-traction model Scrub brush pressure traction model Scrub brush speed Tires non-traction model Tires traction model Casters Foundation Pressure non-traction model Foundation Pressure traction model Maximum Speed traction model Frame Construction Minimum aisle u-turn width Maximum rated climb and descent angle with empty tanks Maximum rated climb and descent angle with full tanks DIMENSION/CAPACITY 1100 W 1200 W 24VDC 45 Amps 50 Amps 2 x 12 Volt 105-130-195 AH @ 20hr rate .75 hp (0.56 kW) .75 hp (0.56 Kw) .38 hp (0.28 Kw) 543 lbs. (246.5 kg) 556 lbs. (252.4 kg) 213 lbs. (96.1 kg) 232 lbs. (105.3 kg) Gravity feed, fully variable Gravity feed, fully variable with automatic shut-off in neutral 13 gal. (50 l) 16 gal. (60 l) 20 in (51 cm) 50 lbs. (23 kg) 100 lbs. (45 kg) 200 rpm 2 x 8 in (20 cm) thermoplastic elastomer non-marking 2 x 8 in (20 cm) foam filled nonmarking 3.5 x 1.25 in (9 cm) polyurethane solid non-marking 105 lbs./in 2 ( 725 kPa) 46 lbs./in 2 ( 315 kPa) 2.75 miles/hour (4.5 km/hour) Steel with epoxy powdercoat finish. 45 in. ( 114.3 cm) 2% 2%
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SABER (SC) 86038350 01/27/12
TECHNICAL SPECIFICATIONS
ITEM Height Length Width without squeegee Width of squeegee Width of scrub path Length MEASURE 43 in. ( 109.2 cm) 54 in. (137.1 cm) 22 in. (55.9 cm) 31 in. ( 78.7 cm) 20 in. (51 cm) Width
Height
SPECIAL NOTES:
The A-weighted sound pressure level emitted by the appliance was measured to be 72.5 dBA. This is a space-averaged, broad-band measurement determined according to IEC 704-I. This appliance contains no possible source of impact noise. The overall root-mean-square acceleration at the operators arms was measured to be less than 1.0m/s2. This is a tri-axial, broad-band measurement made during normal operation on a composite tile floor.
SABER (SC) 86038350 01/29/07
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HOW THE MACHINE WORKS

The Saber Compact is a battery powered, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with a brush, and then vacuums the soiled water back into the recovery tank. The machine's primary systems are the solution system, scrub system, recovery system. The traction model has a directional control system as well. The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system. The strainer protects the valve from debris. The non-traction model has a ball-type valve which controls the delivery of cleaning solution to the scrub system. The traction model has a solenoid type valve, which controls the delivery of cleaning solution to the scrub system. The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system. The function of the scrub system is to scrub the floor. The scrub system consists of a rotary type disk scrub brush, motor, self-adjusting scrub deck skirt, lift linkage and controls. The brush scrubs the floor and the motor drives the brush. The brush drive hub allows the scrub brush to follow irregularities and changes in the floor without loosing contact with floor. The self-adjusting scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift lever raises and lowers the scrub deck. On the traction model the brush lift lever can be locked into an increased brush pressured position. The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of the squeegee, vacuum motor, screen, recovery tank and controls. The squeegee wipes the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank. The screen protects the vacuum fan from debris. The recovery tank stores the dirty solution. The float ball in the tank activates when the recovery tank is full. On the traction model, the function of the directional control system is to control the direction and speed of the machine. The directional control system consists of buttons, speed control knob/potentiometer, controller and transaxle. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the buttons and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired. The buttons on the control handles signal forward. When the reverse button on the control panel is pushed, in addition to either button on the control handles, reverse is signaled.
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SABER (SC) 86038350 01/29/07
COMPONENTS
2 1
11
4
6
9 10 3 12
5 13
1. Control Panel 2. Control Handle 3. Recovery Tank 4. Recovery Tank Drain Hose 5. Scrub Head 6. Scrub Brush Access Cover 7. Solution Tank 8. Solution Tank Cover 9. Solution Tank Drain Hose 10. Solution Strainer 11. Solution Tank Support Arm 12. Squeegee 13. Vacuum Motor
SABER (SC) 86038350 01/29/07
3-4
CONTROLS NON-TRACTION
3 1 6
8 7
2%
2 4
1. 2. 3. 4. 5. 6. 7. 8.
Brush Switch Brush Lift Lever Vacuum Switch Squeegee Lift Lever Solution Control Lever Battery Charge Level Indicator Hour Meter (Optional) Circuit Breakers
3-5
SABER (SC) 86038350 01/29/07
CONTROLS NON TRACTION

1. BRUSH SWITCH Controls the scrub brush motor.
To turn scrub brush on, press the top of the switch. To turn scrub brush off, press the bottom of the switch.
6. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.
2. BRUSH LIFT LEVER Raises and lowers the brush.

To lower the brush, lift the lever from the notch, move to the left, then lower. To raise the brush, lift the lever from its lowered position.
3. VACUUM SWITCH Controls the vacuum motor.

To start vacuum motor, press the top of the switch. To stop vacuum motor, press the bottom of the switch.
7. HOUR METER (OPTIONAL) Records the number of hours the machines brush has been in operation. This information is useful in determining when to service the machine. 8. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in he event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
30 Amp. Protects the scrub brush motor. 30 Amp. Protects the vacuum motor.
4. SQUEEGEE LIFT LEVER Raises and lowers the squeegee.

To lower the squeegee, lift and pull the lever to the left and then lower. To raise the squeegee, lift the lever and push it to the right.
5. SOLUTION CONTROL LEVER Controls solution flow to scrub deck.

To increase flow pull and raise the knob to the desired flow. To decrease flow push the knob down.
SABER (SC) 86038350 01/29/07
3-6
CONTROLS - TRACTION
7
9 12 3 10
13 11
1. Solution Control Knob 2. Brush Switch 3. Brush Lift Lever 4. Vacuum Switch 5. Squeegee Lift Lever 6. Key Switch 7. Propel Buttons (Normally Forward) 8. Reverse Propel Button 9. Speed Control Knob 10. Battery Charge Level Indicator 11. Emergency Shut Off Switch (Optional) 12. Hour Meter (Optional) 13. Circuit Breakers
3-7
SABER (SC) 86038350 01/29/07
CONTROLS - TRACTION
1. SOLUTION CONTROL KNOB Controls solution flow to scrub deck.

To increase flow, rotate knob clockwise. To decrease flow, rotate knob counterclockwise. If the brush motor is turned off or the direction control lever is in neutral, the flow is automatically interrupted until the motor is turned on again. This feature prevents unintentional draining of the solution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted.
5. SQUEEGEE LIFT LEVER Raises and lowers the squeegee.

To lower the squeegee, lift and pull the lever to the left and then lower. To raise the squeegee, lift the lever and push it to the right.
6. KEY SWITCH Controls the power for machine functions.

To turn machine on, rotate key clockwise. To turn machine off, rotate key counterclockwise. FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement.
2. BRUSH SWITCH Controls the scrub brush motor.

To turn scrub brush on, press the top of the switch. The brush will not rotate with the direction control lever in neutral. To turn the scrub brush off, press the bottom of the switch.
7. PROPEL BUTTONS (NORMALLY FORWARD) Controls the machine direction, scrub brush and solution flow.
To propel machine forward, push the button on either of the control handles. The scrub brush will not rotate and the solution will not flow to the scrub deck unless a propel button is pushed.
3. BRUSH LIFT LEVER Raises and lowers the brush.

To lower the brush, lift the lever from the notch, move to the left, then lower. To increase brush pressure, lock the lever into the lowered position. To raise the brush, lift the lever from its lowered position and lock into highest notch.
8. REVERSE PROPEL BUTTON Controls the machine direction in reverse.

To propel machine backward, push the button on the control panel and one of the buttons on either of the control handles.
4. VACUUM SWITCH Controls the vacuum motor.

To start vacuum motor, press the top of the switch. To stop vacuum motor, press the bottom of the switch.
SABER (SC) 86038350 01/29/07
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CONTROLS - TRACTION
9. SPEED CONTROL KNOB Controls the speed of the machine.

To increase speed, rotate knob clockwise. To decrease speed, rotate knob counterclockwise.
12. HOUR METER (OPTIONAL) Records the number of hours the machines brush has been in operation. This information is useful in determining when to service the machine. 13. CIRCUIT BREAKERS Circuit breakers interrupt the flow of power in he event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.
3 Amp. Protects the machine controls. 30 Amp. Protects the scrub brush motor. 30 Amp. Protects the vacuum motor. 25 Amp. Protects the propel motor.
10. BATTERY CHARGE LEVEL INDICATOR Indicates the charge level of the batteries.
The meter display is divided into 10 vertical bars. Bars illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries. When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.
11. EMERGENCY SHUT-OFF SWITCH (OPTIONAL) Shuts off machine.

To shut off machine, push the switch. To restart machine, rotate the switch clockwise.
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SABER (SC) 86038350 01/29/07
MACHINE OPERATION
PRE-RUN MACHINE INSPECTION
Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps. NOTE: See maintenance section for pre-run machine inspection checklist items. 4. Measure the chemical into the solution tank. Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into the solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system. NOTE: Read the chemical manufacturers recommended proportion instructions.
STARTING MACHINE
NOTE: Perform pre-run machine check before operating machine. FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly. 1. Turn the machine power on. 2. Press the directional control button(s) to move in the desired direction, if your machine is traction model.
5. Replace solution tank cover.
! WARNING
Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.
NORMAL SCRUBBING
Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee. NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in the brush or squeegee.
EMERGENCY STOP PROCEDURES

1. Release the directional control button(s), if your machine is traction model. 2. Turn machine power off. 3. If an electrical problem is suspected push in emergency stop button, if machine is equipped with this option.
FILLING SOLUTION TANK

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 1. Turn the machine power off. 2. Remove solution tank cover. 3. Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity is 13 gallons (50 liters). The water must not be hotter than 140 F (60C) to prevent damage to the tank.
SABER (SC) 86038350 01/29/07
3-10
MACHINE OPERATION
TO BEGIN SCRUBBING TO STOP SCRUBBING
1. Release the directional control button(s), if your machine is traction model. 2. Turn the scrub brush off. 3. Raise the scrub brush. 4. Raise the squeegee. 5. Turn the vacuum off. 1. Turn the machine power on. 6. Turn the machine power off. 2. Lower the squeegee.
! CAUTION
When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.
! WARNING
Flammable liquids and/or reactive metals can cause explosions or fire! Do not pick up.
DOUBLE SCRUB
3. Turn the vacuum on. 4. Lower the scrub brush to the floor. 5. Turn the scrub brush on (for traction model, brush will start when machine is propelled). 6. Drive machine forward to begin scrubbing. NOTE: Shut machine off immediately if water or foam is expelled from the machine. 7. Adjust the speed of the machine, solution flow and scrub brush pressure as necessary. NOTE: For non-traction model, the solution flow must be shut off to prevent unintentional draining of solution tank. For traction model, once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when the brush motor stops. When the brush motor is activated, flow will automatically resume. For floors which are heavily soiled or have thick accumulations of floor finish the machine may not clean sufficiently with one pass. In these cases it will be necessary to double scrub. To double scrub, make the first pass over the surface being cleaned with the squeegee up, vacuum off, the solution on, and brush down and on. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brush. Allow time for the first application to stay in contact with the floor. The length of time between the first and second pass depends on the amount of accumulation and the type of chemical being used. A second scrubbing with the squeegee down, vacuum on and again with solution and brush on will further loosen the soil. The additional application of solution will further assist the difficult cleaning job. FOR SAFETY: When using machine, go slow on inclines and slippery services.
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SABER (SC) 86038350 01/29/07
MACHINE OPERATION
EMPTYING AND CLEANING TANKS
1. Park the machine next to a floor drain. Drain hoses are on the rear of the machine. 2. Turn the machine power off. SOLUTION TANK 1. Unhook the small drain hose from the retainer. Unscrew the T-handle plug enough to loosen it, then lower the hose in the direction of the drain. Slowly remove the plug from drain hose. 2. Remove the solution tank cover. 3. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140F (60C) to clean the tank, damage may occur. NOTE: Never allow solution to remain in tank. Damage to tank, seals and valves could occur. 4. Replace the drain plug and secure the drain hose in the bracket. RECOVERY TANK 1. Unhook the large drain hose from the retainer. Unscrew the T-handle on the plug enough to loosen it, then lower the hose in the direction of the drain. Do not stand in front of the end the of hose. Recovered solution will come out with force. Slowly remove the plug from the drain hose. 2. Raise the solution tank to access the recovery tank. Make sure the support arm is fully engaged. Remove the vacuum motor and rear access cover. Flush the recovery tank out with clean water. Do not use water hotter than 140F (60C) to clean the tank, damage may occur. 3. Clean off the float and check for free movement of the float ball. The float is attached to the bottom of the vacuum motor. 4. Replace the drain plug and secure the drain hose in the bracket.
5. If the machine is to be stored, leave solution tank in the raised position.
SABER (SC) 86038350 01/29/07
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MAINTENANCE
BATTERIES
The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency. The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level. Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing. Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155). Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals. Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates. Portions of plates exposed to air will be destroyed. Do not overfill. Keep plugs firmly in place at all times.
! CAUTION
When servicing machine, avoid contact with battery acid.
! WARNING
Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep covers open when charging.
! WARNING
Wear eye protection and protective clothing when working with batteries.
! WARNING
Charge batteries in a well ventilated area.
BATTERY MAINTENANCE 1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized. 2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately. 3. Wipe off the top of the batteries at least once a week. 4. Test battery condition with a hydrometer at least once a week. 5. Ensure that all connections are tight and all corrosion removed. 6. Every 4 to 6 months, remove that batteries from the machine and clean the battery cases and battery compartment.
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SABER (SC) 86038350 09/30/09
MAINTENANCE
CHECKING BATTERY SPECIFIC GRAVITY Use a hydrometer to check the battery specific gravity. TO CHARGE THE BATTERIES
! CAUTION
When servicing machine, avoid contact with battery acid.
Battery Check
! WARNING WARNING
! WARNING
Wear eye protection and protective clothing when working with batteries. CHECKING GRAVITY A. Hydrometer B. Battery NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.
! WARNING
Charge batteries in a well ventilated area. Leave the solution tank open. Use a 24 volt, 20 amp maximum output, DC charger which will automatically shut off when the batteries are fully charged to charge the two battery pack. 1. Stop the machine in a clean, well ventilated area next to the charger. 2. Turn the machine power off. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 3. Drain solution tank and raise the solution tank and lock the support arm. Make sure the support arm is fully engaged.
Check the hydrometer readings against this chart. BATTERY CONDITION SPECIFIC GRAVITY @ 80 F (27C) 1.265 100% CHARGED 1.225 75% CHARGED 1.190 50% CHARGED 1.155 25% CHARGED 1.120 DISCHARGED NOTE: If the readings are taken when the battery electrolyte is any temperature other than 80F (27C), the reading must be temperature corrected. To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80F (27): Add (+) to the specific gravity reading 0.004 (4 points), for each 10F (6C) above 80 (27C). Subtract (-) from the specific reading 0.004 (4 points), for each 10F (6C) below 80F (27C).
! WARNING
SABER (SC) 86038350 09/30/09
4-2
MAINTENANCE
4. Check the electrolyte level in each battery cell. Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow. Resulting in a loss of battery acid balance and damage the machine. 5. Replace the battery caps, and leave them in place while charging. 6. Unplug the battery connector from the machine. FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result. Machines equipped with onboard Charger: 1. Fully open Recovery Tank / Battery Cover or prop in partially open position using bracket (included). This will provide additional venting of batteries during charging cycle. 2. Connect chargers AC power cord to AC mains. The chargers YELLOW AC LED will light. Note: When charger is energized, all machine function will shut down. 3. After several seconds, the chargers green LED will flash to indicate that charging is in process. Note: If no lights are illuminated, or yellow LED flashes, refer to the charger Product Manual Troubleshooting section. 4. When charging is complete, both the yellow and the green LEDs will remain on. The charger is now in standby mode. 5. Disconnect chargers AC power cord. 6. Raise battery cover and check the battery electrolyte level. It should be up to the indicator ring. If necessary, add distilled water. 7. Lower the battery cover. Note: For additional information about battery charger function, please see the charger Product Manual.
7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging. 8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries. 9. Connect the batteries to the machine connector. 10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water. 11. Lower the solution tank.
4-3
SABER (SC) 86038350 09/30/09
MAINTENANCE-From Serial Number **

ON-BOARD CHARGER BATTERY SELECTION
! WARNING
Disconnect charger from wall outlet before changing charge profiles. Failing to do so could result in electrical shock. DIPSWITCH: SW1 Charging Curve Table DP1 ON ON DP2 OFF ON CHARGING CURVE IUIa-ACD-for Wet batteries (default setting) IUIa-O AGM-for AGM or Gel batteries (maintenance free)
Only dipswitch SW1 effects the charging curve. Select the appropriate dip switch setting from the Charging Curve Table. Do not change settings of SW2. Changing settings of SW2 dipswitch could result in charger failure.
Dipswitches are located behind the label on the front of the charger. Peel the top right corner back to reveal two sets of dipswitches.
Once the appropriate charger setting has been selected, replace label. To verify charger settings, observe charger immediately after startup. When configured for lead-acid batteries, the red LED will flash twice. If configured for gel/AGM batteries the green LED will flash twice.
**CALL MANUFACTURER FOR SERIAL NUMBER
SABER (SC) 86038350 11/25/09
4-4 4-4
MAINTENANCE
CHANGING BATTERIES Stop the machine in a clean area next to the charger. Turn off machine. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key. 1. 2. 3. 4. Raise the solution tank. Engage solution tank support arm. Disconnect battery pack from machine. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries. Disconnect main positive lead and secure cable terminals away from batteries. Loosen both terminals on jumper cable and remove. Prepare a suitable site to place the batteries. Attach suitable battery lifting device and lift batteries from the machine.
! WARNING
Batteries are a potential environmental hazard. Consult your battery supplier for safe disposal methods.
+ red - blk
- blk + red
5. 6. 7. 8.
4-5
SABER (SC) 86038350 09/30/09
MAINTENANCE
SCRUB BRUSHES
NOTE: All original equipment brushes are equipped with Perform Alert. This feature will tell the operator when it is time to replace the scrub brush. Perform Alert brushes have pre-trimmed bright yellow tufts to indicate the length of a worn out brush. When the tufts in the scrub brush wear to a length equal to the yellow tufts, the scrub brush should be replaced. There are five different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market and further add to the flexibility of the Saber Compact. Please refer to the following to assist in selecting the proper brush or pad for the work at hand. Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt. Brown Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing. The scrub brush should be checked before each days work for wire, string, wear and damage. The scrub brush should be replaced if brush bristles are missing or if yellow Perform Alert indicates minimum brush length.
REPLACING OR INSTALLING SCRUB BRUSHES

1. With the scrub deck up, turn the machine power off. FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key. 2. Locate release lever on top of brush or pad driver. Rotate release lever counter-clockwise and the brush/pad driver will release and drop down. 3. To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position. NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur.
UNCOATED FLOORS
Aggressive Grit is a nylon fiber impregnated with silicone carbide grit. It grinds away stain, soil, and removes surface material. Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions. Advantages are faster ground speed than nylon bristles on light solid applications. Nylon is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.
FINISHED FLOORS
Nylon Polish is the softest brush. It will gently clean finished tile or terrazzo floors without removing floor finish or floor material. Used for washing highly polished or burnished floors. Nylon bristles are used in a variety of applications on coated or uncoated surfaces. White Pads (Polishing) are used for dry polishing to achieve a high-gloss appearance, or surface washing on highly polished or burnished floors. Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish.
SABER (SC) 86038350 09/30/09
4-6
MAINTENANCE
SQUEEGEE BLADES
The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. Check both the front and rear squeegee blades for damage and wear each day in the pre-run check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.
DELUXE SQUEEGEE BLADES

The front squeegee blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use. The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. Each rear squeegee blade has four wear surfaces for extended service. Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the prerun check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.
TO REMOVE SQUEEGEE ASSEMBLY

1. With the squeegee in the up position, turn the machine power off. 2. Loosen both squeegee knobs and pull squeegee assembly rearward from the lifting carrier. 3. Inspect or repair as necessary and reinstall.
ADJUSTING DELUXE SQUEEGEE

Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection.
TO REPLACE SQUEEGEE BLADES

1. With the squeegee in the up position, turn the machine power off. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Remove the squeegee assembly from the machine. Remove all screws and remove blade retainer strap and remove squeegee blade. 3. Replace squeegee blades as required. 4. Install blade with ribbed surface facing out. 5. Install squeegee retainer strap. 6. Install all screws starting from center and working to ends.
3/8
PR OPER DEF LECT ION OF SQUEEGEE BLADE
SQUEEGEE DEFLECTION
CORRECT
NOT ENOUGH
TOO MUCH
SQUEEGEE SIDE VIEW OF BLADES
4-7
SABER (SC) 86038350 09/30/09
MAINTENANCE
TO ADJUST SQUEEGEE PITCH
1. Choose a smooth, level surface. Turn ON the key switch and vacuum switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing the machine, stop on level surface, turn off machine and remove key. 3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. 4. To decrease the deflection of the squeegee blade at the ends, adjust plastic knobs at the far right or left of squeegee assembly. 5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade.
TO REPLACE OR ROTATE REAR SQUEEGEE BLADE

1. With the squeegee in the up position, turn key switch OFF. FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key. 2. Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade. 3. Rotate the squeegee to new edge position or replace as required. Each blade has four edge positions. 4. Install blade on locating tabs of squeegee assembly. 5. Install squeegee retainer strap. 6. Fasten and lock latch, adjust latch only tight enough to take up slack in retaining strap.
TO REPLACE OR ROTATE FRONT SQUEEGEE BLADE

1. With the squeegee in the up position, turn key switch OFF. 2. Remove the squeegee from the machine. Loosen (3) thumb screws securing retainer strap. 3. Remove front retainer strap. 4. Remove squeegees blade from locating tabs on squeegee assembly and rotate to new position or replace as required. 5. Install blade on locating tabs of squeegee tool. 6. Replace front retainer strap. 7. Secure strap by tighten (3) thumb screws.
TO ADJUST AMOUNT OF REAR SQUEEGEE DEFLECTION

1. Choose a smooth, level surface. Turn ON the key switch and vacuum switch. Lower the squeegee and drive forward at least 2 feet (60cm.). 2. With the squeegee down, stop the machine. Do not allow machine to roll back. FOR SAFETY: Before leaving or servicing machine, stop on level surface, turn off machine and remove key. 3. Observe the amount of squeegee deflection. It should deflect approximately 3/8 in. (9.5mm) across the entire width of the squeegee. 4. To increase the squeegee deflection, turn the center knob above the lift carrier bracket clockwise. To decrease the deflection, turn the knob counterclockwise. NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation. 5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least 2 feet (60cm). 6. Repeat steps 2 through 4 until deflection of approximately 3/8 in. (9.5mm) is reached.
GREASING AXLES
1. Apply 1-2 strokes of MOBILTEMP78 or compatible clay-based or calcium-based grease per service schedule.
SABER (SC) 86038350 09/30/09
4-8
MAINTENANCE SERVICE SCHEDULE

MAINTENANCE Check batteries after charging; add water if necessary Check pad wear to prevent buildup of chemicals Check linkages and connectors for wear and damage Check hoses for wear, blockages, or damage Clean squeegee; check for adjustment; inspect for wear Check handles, switches, knobs, domes, and gaskets for damage Clean out recovery tank Clean out solution tank; remove and clean screen Clean outside of all tanks; check for damage Run vac motor for at least one minute to allow motor to dry Store with dome off tank to allow the tank to dry Check scrub deck splash skirt Check batteries for corrosion, cracks and evidence of overheating Check all bearings for noise Check all gaskets for wear and leakage Check vac motor carbon brushes Check brushes for wear; ensure bristles are not damaged Check linkages for wear and damage Grease wheels and casters Check squeegee blades for wear and frame for damage Check overall performance of machine Clean batteries and terminals Thoroughly clean the machine Check parking brake (inspect cables, linkages and pulleys) Check carbon brushes in all vacuum, brush drive, and propel motors Blow out dust in motors Inspect motor commutators Clean chains, cables and pulleys Clean pivot points on squeegee and scrub deck linkages DAILY WEEKLY MONTHLY 100 HRS 200 HRS
* * * * * * * * * * * * * * * * * * * * * * * * * * * * *
4-9
SABER (SC) 86038350 09/30/09
MACHINE TROUBLESHOOTING
PROBLEM Poor or no water pick-up CAUSE Debris caught on squeegee Worn squeegee blades Vacuum hose clogged SOLUTION Remove debris
Replace squeegee blades Clear obstruction from hose Vacuum hose disconnected Reconnect vacuum hose from squeegee or recovery tank Vacuum hose damaged Replace vacuum hose Vacuum motor inlet screen dirty Recovery tank not sealed Clean inlet screen Check vacuum motor position. Replace damaged seal. Empty recovery tank Use less or different detergent Use defoamer Drain recovery tank Reset circuit breaker Check motor wires and connections Replace contactor Replace brushes, check commutator Remove debris Replace brush or pad Contact equipment or application specialist Increase brush pressure (traction model only) Charge batteries Reset circuit breaker Check motor wires and connection Replace contactor Replace brushes, check commutator
Foam filling recovery tank
Vacuum motor does not run, or runs slowly
Recovery tank full Circuit breaker tripped Loose connection Faulty vacuum contractor Worn vacuum motor brushes Debris caught in scrub brush Worn brush or pad Improper detergent, brush or pad used Low scrub brush down pressure Low battery charge
Poor scrubbing performance
Brush motor does not run, or runs slowly
Circuit breaker tripped Loose connection Faulty brush motor contactor Worn brush motor brushes
SABER (SC) 86038350 09/30/09
4-10
MACHINE TROUBLESHOOTING
PROBLEM Little or no solution flow to the floor CAUSE Solution tank empty Solution flow turned off or set too low Solution strainer plugged Solution hoses obstructed Solution solenoid valve obstructed or stuck (traction model only) Battery disconnected Emergency shut-off activated (traction model only) Battery connections corroded Faulty main contactor Little or no propel (traction model only) Faulty power switch Low battery charge Machine turned on with directional control button(s) not in neutral Controller overheated Loose connection SOLUTION Fill solution tank Turn on or increase flow setting Clean solution strainer Clear obstruction from hose Clean or replace
No power to machine
Check all battery cable connections Reset
Clean connections Replace contactor Replace switch Charge batteries Allow control button to return to neutral. Restart Allow cool down period Check motor wires and connection
4-11
SABER (SC) 86038350 09/30/09
PARTS
SABER (SC) 86038350 9/30/09
CONTROL HANDLE GROUP - NON-TRACTION

2
1 5
3 7 4
5-1
SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP NON TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11
PART NO. 86031740 86005750 86081960 86006750 86006950 86278110 86010670 86079370 86218800 86277700 86005700
PRV NO. 27861 57113 62865 70302 70532 81491 87029 620108 41540 70944 57104
QTY 1 6 1 2 4 4 8 1 1 2 2
DESCRIPTION CONSOLE, HANDLE NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS PLATE, DRAIN HOSE OBC HANGER, CHARGER CORD 172 SCR, 10-32 X 3/8 PTHMS BLK NUT, 10-32 W/STAR WASHER PLTD
NOTES:
SABER (SC) 86038350 01/29/07
5-2
CONTROL HANDLE GROUP - TRACTION
1 5
3 8 4
5-3
SABER (SC) 86038350 01/29/07
CONTROL HANDLE GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 86351330 86005750 86081900 86006750 86006950 86007220 86278110 86010670 86079360 86218800 86277700 86005700
PRV NO. 27891 57113 62854 70302 70532 72166 81491 87029 620107 41540 70944 57104
QTY 1 6 1 2 4 2 4 8 1 1 2 2
DESCRIPTION CONSOLE, HANDLE PROPEL NUT, 5/16-18 HEX NYLOCK PLATE, DRAIN HOSE SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 10-32 X 1/2 PPHMS BLK NP SWITCH, SPST MOMENTARY SET SCR, 5/16-18 X1.5 CP SS DL WASHER, 5/16 FLAT SS PLATE, DRAIN HOSE OBC TRAC HANGER, CHARGER CORD 172 SCR, 10-32 X 3/8 PTHMS BLK NUT, 10-32 W/STAR WASHER PLTD
NOTES:
SABER (SC) 86038350 01/14/11
5-4
DECAL GROUP
4B 2 8 4A 9
1A 1B 3
5-5
SABER (SC) 86038350 01/29/07
DECAL GROUP
SERIAL NO. FROM
REF 1A 1B 2 3 4A 4B 5 6 7 8 9
PART NO. 86004970 86245910 86259210 86242650 86242670 86242660 86242940 86011170 86001800 86242850 86242930
PRV NO. 50990 50991 500142 500143 500145 500144 500245 98721 14382 500213 500244
QTY 1 1 1 1 1 1 1 1 1 1 1
DESCRIPTION LABEL, WINDSOR LOGO DOMED LABEL, QUADRA LOGO DOMED LABEL, MAIN (RIGHT) LABEL, MAIN (LEFT) LABEL, CONTROL PANEL LABEL, CONTROL PANEL LABEL, CIRCUIT BREAKER 2.4L CARD, SERVICE BAND, SERVICE TAG LABEL, SOLUTION LABEL, CIRCUIT BREAKER W/ HM
NOTES:
*(1)
*(1)
NON-TRACTION TRACTION NON-TRACTION NOT SHOWN NOT SHOWN NON-TRACTION TRACTION
* SEE SERIAL NUMBER PAGE
NOTE: SEE SAFETY LABEL LOCATION PAGE FOR SAFETY LABEL INFORMATION.
SABER (SC) 86038350 01/29/07
5-6
ELECTRICAL PANEL GROUP NON-TRACTION
11 9 7 4 6 12 1
3 2 10
5-7
SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - NON-TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 86001910 86237720 86005520 86077640 86081890 86273990 86006850 86007140 86255910 86255920 86008900 86279300
PRV NO. 14606 35246 54145 57105 62849 70067 70393 72130 73659 73811 80845 87134
QTY DESCRIPTION 2 BREAKER, 30A 50VDC CIRCUIT 1 GASKET, ELECTRICAL PANEL 1 METER,24V BATTERY CHARGE LEVEL 4 NUT, 1/4-20 HEX W/STAR WASHER 1 PLATE, ELECTRICAL PANEL 4 SCR, 6-32 X 3/8 PPHMS SS 2 SET SCR, 1/4-20X 1.25L 2 SWITCH, SPST 2-POSITION ROCKER 2 STANDOFF, 1/4-20 X 1.0 HEX INS 2 STANDOFF, 6-32 X 1/2 HEX NYL 2 BOOT, SEAL-PUSH BUTTON 7/16-28 4 WASHER, #6 LOCK
NOTES:
SABER (SC) 86038350 01/29/07
5-8
ELECTRICAL PANEL GROUP - TRACTION

14 10 32 28 11 30 18 20 24 17 4 19 29 1 2 1 5 13 12 27
8 21 16 15
22
31 23 26 7 9
5-9
SABER (SC) 86038350 01/29/07
ELECTRICAL PANEL GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
PART NO. 86001910 86001920 86002000 86002010 86002740 86002720 86237720 86004850 86005520 86005680 86005700 86005710 86005720 86271170 86081740 86005880 86250160 86006360 86273990 86006850 86007140 86007170 86004860 86257030 86255910 86255920 86008900 86279130 86279300 86279470 86006310 86003410
PRV NO. 14606 14607 14717 14942 270087 270077 35246 48072 54145 57047 57104 57105 57106 57138 62826 620051 66321 67118 70067 70393 72130 72159 48073 72168 73659 OPEN 73811 80845 87083 87134 87165 66335 29215
QTY 2 1 1 1 1 1 1 2 1 4 4 2 2 4 1 1 1 2 6 1 2 1 1 1
DESCRIPTION BREAKER, 30A 50VDC CIRCUIT BREAKER, 25A 50VDC CIRCUIT BREAKER, 3 AMP BOOT, 3/8 CIRCUIT BREAKER CONTROLLER, CURTIS 1210 24V 45A CIRCUIT BOARD, SOLUTION GASKET, ELECTRICAL PANEL KNOB, 1.06OD X .25ID W/SET SCR METER,24V BATTERY CHARGE LEVEL NUT, 1/4-20 HEX NYLOCK NUT, 10-32 W/STAR WASHER PLTD NUT, 1/4-20 HEX W/STAR WASHER NUT, 8-32 W/STAR WASHER PLTD NUT, 5/16-18 JAM PLATE, ELECTRICAL PANEL PLATE, ELECTRICAL MOUNT PLUG, .875 HOLE RELAY, 24VDC SOLENOID SCR, 6-32 X 3/8 PPHMS SS SET SCR, 1/4-20X 1.25L SWITCH, SPST 2-POSITION ROCKER SWITCH KEY TWO POSITION KEY, SWITCH SWITCH, MOMENTARY, DPST STANDOFF, 1/4-20 X 1.0 HEX INS
NOTES:
*(2) **
WAS 27858
*(2)
(NOT SHOWN)
2 3 4 6 4 1 1
STANDOFF, 6-32 X 1/2 HEX NYL BOOT, SEAL-PUSH BUTTON 7/16-28 WASHER, 5/16 SPLIT LOCK PLTD WASHER, #6 LOCK WASHER, #10 SPLIT LOCK PLTD POTENTIOMETER, 50K OHMS DIODE ASM, 76075 X 76075
SERVICE ITEM
* SEE SERIAL NUMBER PAGE * * CALL MANUFACTURER FOR SERIAL NUMBER
SABER (SC) 86038350 01/29/07
5-10
HOUR METER
NON-TRACTION
4A
3A 1 2
5A
TRACTION
4B
5B
1 2 3B
5-11
SABER (SC) 86038350 01/29/07
HOUR METER
SERIAL NO. FROM *(1)
REF 1 2 3A 3B 4A 4B 5A 5B
PART NO. 86005530 86255920 86268650 86267340 86266840 86267350 86266690 86267360
PRV NO. 54154 73811 88490 880269 880075 880270 880034 880271
QTY DESCRIPTION 1 METER, 12-48 VDC LED HOUR 2 STANDOFF, 6-32 X 1/2 HEX NYL 1 WIRE, 4" RED/18 76040 X 76040 1 1 1 1 1 WIRE, 22" RED/18 76075 X 76040 WIRE, 8" RED/18 76031 X 76031 WIRE, 14" RED/18 76008 X 76040 WIRE, 6" BLK/18 76011 X 76040 WIRE, 14" BLK/18 76011 X 76040
NOTES:
NON-TRACTION TRACTION NON-TRACTION TRACTION NON-TRACTION TRACTION
SABER (SC) 86038350 01/29/07
5-12
RECOVERY TANK GROUP
8 6 1 3 5 14 4 11 16 9 15 17 1 19 18
10
NON-TRACTION
13 15 7 15 7 12
5-13
SABER (SC) 86038350 01/29/07
RECOVERY TANK GROUP

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NO. 86002400 86008400 86232180 86004260 86004450 86005750 86006240 86006760 86278180 86008260 86233410 86278110 86085510 86010670 86096020 86095960 86004370 86003010
PRV NO. 20064 OPEN 78499 27877 39472 40019 57113 66227 70305 70218 75294 81270 81491 82575 87029 89127 89198 39547 27759
QTY 2 1 1 1 1 4 1 2 2 1 2 4 1 6 1 1 1 1
DESCRIPTION CLAMP, 2 WORM GEAR X .312W TETHER, DRAIN PLUG CAP, 3 INCH MPT HOSE, 1.5 X 24.0 DRAIN HOSEBARB, 1.5 DOUBLE MCHD NUT, 5/16-18 HEX NYLOCK PLUG, DRAIN HOSE SCR, 5/16-18 X 3/4HHCSGR5PLTDL SHOULDER BOLT, 3/8OD X 1/2L TANK, RECOVERY CLAMP, 3/4 DIA CUSHION .406DIA SET SCR, 5/16-18 X1.5 CP SS DL PLATE, TANK SUPPORT WASHER, 5/16 FLAT SS WLDMNT, HINGE PIN WELDMENT, HINGE HOSE ASM, 1.5 BLK VAC X 21 CUFF, HOSE 1.5" BLK A 2161
NOTES:
SABER (SC) 86038350 01/29/07
5-14
SCRUB BRUSH/PAD DRIVER GROUP 20 IN
7 6 9 4 8
2A 2B 2C 2D
5-15
SABER (SC) 86038350 01/29/07
SCRUB BRUSH/PAD DRIVER GROUP - 20 IN

SERIAL NO. FROM
REF 1 2A 2B 2C 2D 3 4 5 6 7 8 9
PART NO. 86000410 86000420 86000430 86283870 86000440 86005070 86276590 86276580 86276600 86007910 86007280 86005940
PRV NO. 02436 02437 02438 02439 02440 51284 70695 70694 70696 73817 730011 62852
QTY -
DESCRIPTION PAD DRIVER, 20" SD BRUSH, 20" POLYPROPYLENE SD BRUSH, 20" NYLON SD BRUSH, 20" NYLON POLISH SD BRUSH, 20" MILD GRIT SD LOCK, PAD CENTER SNAP,TWO STEP SCR, 12-24 X 1.0 PPHMS SS SCR, 8-32 X 3/4 PTHMS SCR, 10-32 X 3/4 PTHMS SPRING, EXT .31D X 2.0L X .03W SOCKET, DRIVE BRUSH PLATE, BRUSH RELEASE
NOTES:
SABER (SC) 86038350 01/29/07
5-16
SCRUBHEAD GROUP NON-TRACTION
10 13 14 19 7
12
11
2 20 6 15 9 22 23 24 18 4 3 17 16 8 21
5-17
SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - NON-TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 86279630 86279640 86010890 86008660 86068380 86011070 86010760 86006270
PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083 87212 87213 89059 80605 14402 89219 87142 66276
QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1 1 1 1 1 1 1 2 1
DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5 EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE COTTER, 5/16" RING BRKT, BRUSH ASSIST WHEEL, 1.812ODX.314IDX.952W WASHER, .344X.69X.066 FLAT PLT PIN, CLEVIS 5/16 X 1.625 LG
NOTES:
(NOT SHOWN)
SABER (SC) 86038350 01/29/07
5-18
SCRUBHEAD GROUP TRACTION
10 1 19 13 14 7 6 12
11A-
15 9
18 4
3 17 16 8
5-19
SABER (SC) 86038350 01/29/07
SCRUBHEAD GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
PART NO. 86072330 86002410 86003420 86004810 86005320 86001970 86005630 86005730 86007020 86006740 86006820 86253940 86253530 86233560 86234800 86278910 86279130 86279630 86279640 86010890
PRV NO. 14357 20077 29220 48040 53630 14695 57022 57111 70673 70266 70385 730140 730001 80805 27899 87003 87083 87212 87213 89059
QTY 1 1 1 1 1 1 1 1 4 1 1 1 2 1 4 1 1 1 1
DESCRIPTION BRKT, DECK MOUNT CLAMP, WORM #HS356 DRIVER, BRUSH SD KEY, 1/4 SQ X 1.00 MOTOR ASM, 24VDC 200 RPM GEAR BRUSH SET, BRUSH MOTOR NUT, 3/8-16 HEX NYLOCK THIN SS NUT, 3/8-16 HEX SCR, 5/16-18 X 1.25 HHCS SS SCR, 3/8-16 X 1" HHCSGR5PLT DL SCR, 3/8-16 X 2.0 HHCS GR5 PLT SKIRT, 3.5 X 57.5 EXT SHROUD, 20 IN SCRUB DECK CLIP, TREE .19 HOLE FLAT HEAD COVER, BRUSH RELEASE 5X6 WASHER, 3/8 ID X 7/8 OD SS WASHER, 5/16 SPLIT WASHER, .344IDX1.13ODX.09T PLT WASHER, .78IDX1.63ODX.25T PLT WHEEL, SQUEEGEE
NOTES:
(NOT SHOWN)
SABER (SC) 86038350 01/29/07
5-20
SCRUBHEAD LIFT GROUP NON TRACTION
25
10 20 20 18 20 16 2 4A 4B 24 12 20 23 3 12
26
13
19
19 1 21 22
8 17
2 6 12 1 12 7 11 20 24 15 18
5 14 17
23
5-21
SABER (SC) 86038350 01/29/07
SCRUBHEAD LIFT GROUP NON-TRACTION

SERIAL NO. FROM
REF 1 2 3 4A 4B 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
PART NO. 86228840 86228880 86072350 86072360 86073420 86072370 86072380 86072520 86066960 86238310 86238430 86005680 86005750 86081880 86273810 86274690 86006730 86006750 86006760 86274910 86010670 86279320 86279350 86259400 86259410 86072340 86275180
PRV NO. 09124 09132 14360 14361 149985 14363 14364 14401 14362 36133 36191 57047 57113 62848 70018 70258 70259 70302 70305 70325 87029 87136 87140 87205 87206 14358 70375
QTY 4 2 1 1 1 1 1 1 1 1 1 4 10 1 4 1 1 6 2 2 9 2 4 3 3 1 3
DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEVER OBC BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, LINKAGE GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5
NOTES:
SCC20, SCC20T, SCXC20T
SABER (SC) 86038350 01/29/07
5-22
SCRUBHEAD LIFT GROUP - TRACTION
27 10 18 21 16 2 4 26 19 1 25 12 21 25 3 12 13 9 21 21
28
19 22
23
20 24
8 17
12 1 19 2 26
6 12 1 12 7 11 25
15 21 18
5 21 19 14
26
5-23
SABER (SC) 86038350 01/29/07
SCRUBHEAD LIFT GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PART NO. 86228840 86228880 86072350 86072360 86072370 86072380 86072390 86066970 86238310 86238430 86005680 86005750 86081760 86273810 86274690 86006730 86006750 86006760 86274910 86254880 86010670 86279320 86279350 86090270 86259400 86259410 86072340 86275180
PRV NO. 09124 09132 14360 14361 14363 14364 14365 14370 36133 36191 57047 57113 62828 70018 70258 70259 70302 70305 70325 730005 87029 87136 87140 87204 87205 87206 14358 70375
QTY 10 2 1 1 1 1 1 2 1 1 4 12 1 4 1 1 2 2 8 1 13 2 4 4 5 11 1 3
DESCRIPTION BEARING, FLANGED.314IDX.502OD BEARING, .314 ID X .503 OD X 1 BRKT, LIFT LEVER HANDLE BRKT, LIFT LEVER BRKT, LIFT LEFT BRKT, LIFT, RIGHT BRKT, SCRUB DECK MOUNT BAR, TENSIONER GRIP, 3/16" X 1.0" FLAT BAR GROMMET 1.00 ID 3/16 GRIP NUT, 1/4-20 HEX NYLOCK NUT, 5/16-18 HEX NYLOCK PLATE, SCRUB DECK POSITION SCR, 1/4-20 X 1 HHCS SS SCR, 5/16-18 X 1.5 HHCS GR5PLT SCR, 5/16-18 X 1.75 HHCS PLTD SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 1.25HHCS GR5PLT SPRING,COMP 1.687ODX4.5LX.234W WASHER, 5/16 FLAT SS WASHER, .52 I.D. X .875 O.D.SS WASHER, WAVE 1/2ID X3/4D X.125 WASHER, RECTANGULAR HOLE WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, TOWER SCR, 5/16-18 X 1/2 HHCS GR5
NOTES:
SABER (SC) 86038350 01/29/07
5-24
SOLUTION TANK GROUP- NON-TRACTION

3
20 2 21 23 24
24 13 25
12
7 1 8 11 5 19 9
9 26 1 27 6
14
16
10 36 34 17 4 17
41
42
5-25
SABER (SC) 86038350 03/20/08
SOLUTION TANK GROUP NON-TRACTION

SERIAL NO. REF PART NO. PRV NO. QTY DESCRIPTION NOTES: FROM 1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT) 2 86279880 27425 1 CORD, SOLUTION COVER 3 86234780 27772 1 COVER, SOLUTION TANK 4 86238430 36191 2 GROMMET 1.00 ID 3/16 GRIP 5 86282040 39558 1 HOSE, 1/2 ID NYLOBRAID X 40" 6 86050350 39482 1 HOSE, 1/2 ID NYLOBRAID X 15 *(4) 7 86197940 40027 1 HOSEBARB, 3/8MPTX1/2 90D DL 8 86004460 41333 2 HINGE, SCRUBBER TANK 9 86005750 57113 2 NUT, 5/16-18 HEX NYLOCK 10 86006760 70305 4 SCR, 5/16-18 X 3/4HHCSGR5PLTDL 11 86007000 70632 2 SCR, 5/16-18 X 3/4 FHSCS BLKZC 12 86007970 73864 1 STRAINER, 3/8 IN. NPT 60 MESH 13 86008250 75293 1 TANK, SOLUTION 14 86233410 81270 2 CLAMP, 3/4 DIA CUSHION .406DIA 15 86258720 84075* 1 VALVE, 3/8 FPT BALL *(3) 16 86010670 87029 3 WASHER, 5/16 FLAT SS 17 86005680 57047 4 NUT, 1/4-20 HEX NYLOCK 18 86257310 73886* 1 SWIVEL, SOLUTION CABLE 19 86002800 270121 1 CABLE, .062 X 43 SS PUSH/PULL 20 86009700 82267 1 PLUG, 5/8" DRAIN HOSE 21 86001600 40076 1 SLEEVE .63 ID X 1.0 OD 22 86197310 141045 1 BUSHING, 3/8 X 3/8 NPT (F18-3) 23 86008400 78499 1 TETHER, DRAIN PLUG 24 86002390 20063 2 CLAMP, 1.75" WORM GEAR X .312 25 86004310 39505 1 HOSE, 1.0 X 18.0 DRAIN 26 86010540 84141 1 VALVE, 24VDC SOL. 1/2" HOSEBARB *(4) 27 86281990 39552 1 HOSE, 1/2 ID NYLOBRD X 4 *(4) 28 86197940 40027 1 HOSEBARB, 3/8 MPT X 1/2 90D DL *(3) 29 86275370 70447 1 SCR, 10-24 X 1/2 FHTC *(3) 30 86279470 87165 1 WASHER, #10 SPLIT LOCK PLTD *(3) 31 86010650 87018 1 WASHER, #10 X 9/16 OD *(3) 32 86077300 51406 1 LEVER, VALVE *(3) 33 86087350 730342 1 SPACER, VALVE *(3) 34 86255910 73659 1 STANDOFF, 1/4-20 X 1.0 HEX INS 35 86001590 40049 1 HOSEBARB, 3/8 MPT X 1/2 NYLON *(3) 36 86270930 57065 1 NUT, 1/4-20 JAM SS 37 86010660 87025 1 WASHER, 1/4 LOCK EXT STAR SS 38 86005750 57113 2 NUT, 5/16-18 HEX NYLOCK 39 86274920 70327 1 SCR, 1/4-20 X 3/8 PTHMS PL 40 86075270 20108 1 CLAMP, VALVE 41 86025960 47472 1 VALVE, SOLUTION WAS 84167 42 86003190 27890 1 CABLE, .062 X 41 SS PUSH/PULL 86026950 84202 - VALVE ASM, 3/8 FPT BALL INCLUDES ITEMS: 86068510-PRV NO. 40027, 86275370-PRV NO.70447, 86279470-PRV NO. 87165, 86010650-PRV NO. 87018, 86077300-PRV NO. 51406, 86087350-PRV NO. 730342, 86001590-PRV NO. 40049, 86197310-PRV NO. 141045, 86258720-PRV NO. 84075, 86257310-PRV NO. 73886 * SEE SERIAL NUMBER PAGE
SABER (SC) 86038350 03/19/08
5-26
SOLUTION GROUP - TRACTION
17 2 18 20
21
13
21 22
12
8 11
9 15 1 6 5
14
16
10 4
10
5-27
SABER (SC) 86038350 01/29/07
SOLUTION GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
PART NO. 86233150 86279880 86234780 86238430 86281920 86281990 86197940 86004460 86005750 86006760 86007000 86007970 86008250 86233410 86010540 86010670 86009700 86001600 86008400 86002390 86004310
PRV NO. 20042 27425 27772 36191 39538 39552 40027 41333 57113 70305 70632 73864 75293 81270 84141 87029 82267 40076 OPEN 78499 20063 39505
QTY 3 1 1 2 1 1 1 2 4 4 2 1 1 1 1 2 1 1 1 2 1
DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) CORD, SOLUTION COVER COVER, SOLUTION TANK GROMMET 1.00 ID 3/16 GRIP HOSE, 1/2 ID NYLOBRAID X 52" HOSE, 1/2 ID NYLOBRAID X 4 HOSEBARB, 3/8MPTX1/2 90D DL HINGE, SCRUBBER TANK NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 5/16-18 X 3/4 FHSCS BLKZC STRAINER, 3/8 IN. NPT 60 MESH TANK, SOLUTION CLAMP, 3/4 DIA CUSHION .406DIA VALVE, 24VDC SOL.1/2"HOSEBARB WASHER, 5/16 FLAT SS PLUG, 5/8" DRAIN HOSE SLEEVE .63 ID X 1.0 OD TETHER, DRAIN PLUG CLAMP, 1.75" WORM GEAR X .312 HOSE, 1.0 X 18.0 DRAIN
NOTES:
SABER (SC) 86038350 01/29/07
5-28
SQUEEGEE GROUP
3 2 1 4 5 8 7 6 9
13 17 11 12
10 14AB 15ABC
18
15B 16 14A
5-29
SABER (SC) 86038350 01/29/07
SQUEEGEE GROUP
SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14A 14B 15A 15B 15C 16 17 18
PART NO. 86096000 86010890 86278350 86003980 86219690 86008660 86010670 86276780 86010880 86006200 86001810 86008320 86279650 86087870 86088090 86007370 86007260 86007610 86007360 86276650 86271770
PRV NO. 89215 89059 70729 35249 48080 80605 87029 70728 89058 66161 14390 78356 87222 730002 730226 730058 730003 730227 730057 70707 57252
QTY 1 2 2 1 2 2 2 2 2 2 2 2 2 2 1 1 2 8
DESCRIPTION WELDMENT, SQUEEGEE MAIN WHEEL, BUMPER SHOULDER BOLT, 3/8 OD X 1.0 L SS GASKET, SQG .13 THK X 8.00 LG KNOB, 1.50 OD X 5/16-18 COTTER, 5/16" RING WASHER, 5/16 FLAT SS SCR, 5/16-18 X 3/4HHCS SS WHEEL,1.5OD X .31ID X.75W GRY PIN, CLEVIS 5/16" X 1.50" PLTD BRKT, SQG WHEEL SPACER, .314 X .59 X .36 NYLON WASHER, SEAL 5/16 X 3/4 OD STRAP, FRONT AND REAR STANDARD STRAP, REAR CLOSED END HIGH VAC BLADE, RED REAR SOFT DURO 40 BLADE, BLU RIB FRT/REAR URETHAN BLADE, RED REAR MEDIUM DURO 60 BLADE, RED FRONT 5 SLOT DURO 40 SCR, 5/16-18 X 1.5 BSHCS SS NUT, 10-24 HEX NYLOCK SS
NOTES:
OPTIONAL
OPTIONAL OPTIONAL
SABER (SC) 86038350 01/29/07
5-30
SQUEEGEE LIFT GROUP

1
13 16 14
10
12 4 8 5 2
12 8
10 6 15 14
3 13 1 7
11
5-31
SABER (SC) 86038350 01/29/07
SQUEEGEE LIFT GROUP

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PART NO. 86228840 86077220 86072410 86003180 86238330 86005750 86274910 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86095990 86276760
PRV NO. 09124 14359 14367 27870 36201 57113 70325 80604 80606 82053 82060 87013 87205 87206 89214 70724
QTY 4 1 1 1 1 4 2 2 1 2 1 2 4 4 1 2
DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT, LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK SCR, 5/16-18 X 1.25HHCS GR5PLT COTTER, 1/4 RING COTTER, 3/8 RING PIN, CLEVIS 1/4X5/8 PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 WELDMENT, SQUEEGEE LINK SCR, 5/16-18 X 1.25 BSHCS
NOTES:
SABER (SC) 86038350 01/29/07
5-32
DELUXE SQUEEGEE GROUP

27 16 7 24 6 30 31 11 21 29 8 23 18 28
22
14
10
12 7 4 26 25
9 15 15 2 20 5 3
PRIOR TO SERIAL NUMBER 1000121941
19 1 13 17
5-33
SABER (SC) 86038350 01/29/07

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
PART NO. 86001840 86001850 86001860 86001870 86001880 86069370 86005680 86005730 86005770 86005840 86271820 86249510 86249520 86006270 86006400 86231570 86274790 86006820 86276530 86276540 86007040 86007780 86088860 86008660 86009170 86009180 86009200 86010680 86010890 86011000 86081970
PRV NO. 14412 14413 14414 14415 14416 140385 57047 57111 57119 57269 57270 62869 62870 66276 67380 70105 70291 70385 70678 70679 70680 73576 78034 80605 81488 81489 81535 87030 89059 89197 62868
QTY 1 1 1 1 1 2 4 2 4 2 3 8 1 2 4 2 2 2 2 2 3 2 1 2 1 1 4 2 2 2 1
DESCRIPTION BAND, SQUEEFEE FRONT BAND, SQUEEGEE REAR BAND, SQUEEGEE REAR BLADE, SQUEEGEE FRONT BLADE, SQUEEGEE REAR BRKT, WHEEL MOUNT NUT, 1/4-20 HEX NYLOCK NUT, 3/8-16 HEX NUT, 3/8-16 HEX NYLOCK NUT, 3/8-16 HEX COUPLING SS NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, SQUEEGEE FILLER PLATE, SQG BLADE RETAINER PIN, CLEVIS 5/16 X 1.625 LG RIVET, 5/32 OF X 1/8 GRIP SCR, 1/4-20 X 1.75 HHCS PLTD SCR, 1/4-20 X 1.5 ELEVATOR SCR, 3/8-16 X 2.0 HHCS GR5 PLT SCR, 3/8-16X3.5 CARRIAGE PLTD SCR, 3/8-16 X 2.5 HHTB GR5 PLT SCR, 5/16-18X1 THUMB SS TYPE P SPRING, COMP .60D X2.0L X.045W TUBE, 1.5 OD X 2.5 VAC INTAKE COTTER, 5/16" RING LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR KNOB, 3/8-16 4 PRONG WASHER, 3/8 ID X 3/4 OD NYLON WHEEL, BUMPER WHEEL, 2 OD X.31IDX.875W, GRY PLATE, SQG RETAINER TOP
NOTES:
SABER (SC) 86038350 01/29/07
5-34

37
30 32 31 29 19 28 34
5 6 7 13 9 1 26 11 22 23 3 2 10 12 9 14 18 8 16 15 17 25 24 27 28 29
33
36
21
BEGINNING WITH SERIAL NUMBER 1000121941 35
20
5-35
SABER (SC) 86038350 01/29/07
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
PART NO. 86082500 86082510 86082520 86082530 86274130 86009910 86009200 86276870 86005630 86010680 86008390 86001850 86007780 86276990 86009170 86009180 86006400 86001860 86005810 86001880 86277000 86270830 86005840 86276980 86276920 86005650 86010670 86001350 86011020 86069870 86006270 86008660 86271820 86007040 86001870 86001840 86004890
PRV NO. 62979 62980 62981 62982 70098 82576 81535 70748 57022 87030 78493 14413 73576 70776 81488 81489 67380 14414 57245 14416 70777 57023 57269 70775 70755 57031 87029 140390 89202 140531 66276 80605 57270 70680 14415 14412 48095
QTY 1 1 1 1 2 1 2 2 4 2 1 1 2 2 1 1 4 1 2 1 2 2 2 2 2 2 2 4 4 2 2 2 3 3 1 1 2
DESCRIPTION PLATE, SQUEEGEE TOP 32 IN PLATE, SQG VERTICAL FILLER (F) PLATE, SQG VERTICAL FILLER (R) PLATE, SQUEEGEE BOTTOM 32 IN SCR, 8-32 X 3/8 PHTC F PLTD VIAL, LEVEL KNOB, 3/8-16 4 PRONG ALUM SCR, 3/8-16 X 2.50 CARRIAGE SS NUT, 3/8-16 HEX NYLOCK THIN SS WASHER, 3/8ID X 3/4OD NYLON TUBE ASM, SQUEEGEE VAC BAND, REAR SQUEEGEE SPRING, COMP .60D X 2.0L X .045W SCR, 3/8-16 X 3.5 CARRIAGE SS LATCH, SQUEEGEE STRAP STRIKER, SQUEEGEE STRAP REAR RIVET, 5/32 OF X 1/8 GRIP BAND, REAR SQUEEGEE NUT, 1/4-20 HEX NYLOCK SS BLADE, SQUEEGEE REAR LINATEX 3/16 SCR, 1/4-20 X 1.75 CARRIAGE SS NUT, 5/16-18 HEX NYLOCK SS NUT, 3/8-16 HEX COUPLING SS SCR, 5/16-18 X 2 HHCS SS SCR, 3/8-16 X 1 HHCS SS NP NUT, 5/16-18 HEX WASHER, 5/16 FLAT SS BUSHING, SPANNER .435 X 1.10 WHEEL, 3 DIA CUSHION RUBBER BRACKET, SQG WHEEL PIN, CLEVIS 5/16 X 1.625 LG COTTER, 5/16 RING NUT, 5/16-18 CAPTIVE J PLTD SCR, 5/16-18 X 1 THUMB SS TYPE P BLADE, SQUEEGEE FRONT (3-SLOTS) BAND, SQUEEGEE FRONT KNOB, ALUM 3/8-16 NYLOCK NUT SS
SERIAL NO. FROM
NOTES:
NOTE: COMPLETE SQUEEGEE ASSEMBLY IS AVAILABLE, PN 86026560, PRV NO. 47442
SABER (SC) 86038350 01/29/07
5-36
DELUXE SQUEEGEE LIFT GROUP

1
14 7 13
10
12 4 8 2
12 8
21 23
9
10
20 6 1 14 17 3 13 18 7
11
16 22 19
15
5-37
SABER (SC) 86038350 01/29/07
DELUXE SQUEEGEE LIFT GROUP

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
PART NO. 86228840 86077220 86065100 86003180 86238330 86271840 86277130 86008650 86008670 86009560 86272710 86010630 86259400 86259410 86072530 86073710 86005630 86276870 86007310 86008870 86009200 86249060 86279510
PRV NO. 09124 14359 14417 27870 36201 57285 70795 80604 80606 82053 82060 87013 87205 87206 14409 14410 57022 70748 730022 80815 81535 82061 87171
QTY 4 1 1 1 1 4 4 2 1 2 1 2 4 4 1 1 1 1 1 2 1 1 1
DESCRIPTION BEARING, FLANGED.314IDX.502OD LEVER, SQUEEGEE LIFT BRKT, SQG PIVOT/LIFT CABLE, .09X29, 0707,SS,LB,E-E GRIP, .187 X 1.0 X 3.5 NUT, 5/16-18 HEX NYLOCK THIN SS SCR, 5/16-18 X 1.00 CARRIAGE SS COTTER, 1/4 RING COTTER, 3/8" RING PIN, CLEVIS 1/4'X5/8" PLTD PIN, CLEVIS 3/8 X 5.25 PLTD WASHER, 1/4 ID X 5/8 OD SS WASHER, THRUST.51 ID X 1 ODBRO WASHER, THRUST.51 ID X1ODX.063 BRKT, CAMBER PIVOT BRKT, SQUEEGEE MOUNT NUT, 3/8-16 HEX NYLOCK THIN SS SCR, 3/8-16 X 2.50 CARRIAGE SS SPRING, COM .97 ODX1.5LX .135W BEARING,FLANGED 3/8" ID 11/16" KNOB, 3/8-16 4 PRONG PIN, CLEVIS 3/8 X 4.63 PLTD WASHER, 3/8 FLAT
NOTES:
SABER (SC) 86038350 01/29/07
5-38
VACUUM GROUP
5 8 2 7 3
5-39
SABER (SC) 86038350 01/29/07
VACUUM GROUP
SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8
PART NO. 86240210 86002390 86236400 86237230 86004790 86005460 86135370 86135310 86081750 86278110
PRV NO. 39559 20063 34366 35087 48012 53801 14548 140686 62827 81491
QTY 1 1 1 1 1 1 1 1
DESCRIPTION HOSE ASM, 1.5 BLK VAC X 6.0 CLAMP, 1.75" WORM GEAR X .312 FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR KNOB, 5/16-18 4 PRONG VAC MOTOR ASM, 24VDC 3 STAGE BRUSH SET, 24V 3ST VAC AMETEK BRUSH SET, 24V/36V VAC WINDSOR PLATE, VAC RETAINER SET SCR, 5/16-18 X1.5 CP SS DL
NOTES:
*(5)
SERVICE ONLY SERVICE ONLY
SABER (SC) 86038350 01/29/07
5-40
WHEELS AND FRAME GROUP - NON-TRACTION
4 5
5 12
1 2
12 8 6 14 13
10 11
5-41
SABER (SC) 86038350 01/29/07
WHEELS AND FRAME GROUP - NON-TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
PART NO. 86072400 86002300 86233600 86075780 86270830 86081870 86273830 86006560 86274690 86278940 86010660 86010670 86011100 86066290 86230250
PRV NO. 14366 18039 27122 34368 57023 62844 70020 70083 70258 87008 87025 87029 89257 05219 09136
QTY 1 2 2 1 14 10 2 10 4 2 2 14 2 1 -
DESCRIPTION BRKT, FRAME BOTTOM CASTER, SWIVEL 3.50 X 4.69 COLLAR, 1.0X.625X.50 TAP'D STL FRAME, MAIN NUT, 5/16-18 HEX NYLCK PLATE, TRANSAXLE SPACER SCR, 1/4-20 X 1/2 HHCS SS DL SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.5 HHCS GR5 PLTD WASHER, 1/4 ID X 1-1/4 OD PLT WASHER, 1/4 LOCK EXT STAR SS WASHER, 5/16 FLAT SS WHEEL, 8 X 2 X .63 ID PERFORMA WELDMENT, AXLE BEARING, REPLACEMENT FOR 89181
NOTES:
SERVICE ONLY
*(6) *(6)
WAS 89181 WAS 89217 (NOT SHOWN)
SABER (SC) 86038350 01/29/07
5-42
WHEELS AND FRAME GROUP - TRACTION
4 5
5 11
1 3
11 8 7
10
12
2 9
5-43
SABER (SC) 86038350 01/29/07
WHEELS AND FRAME GROUP - TRACTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12
PART NO. 86072400 86230330 86002300 80675780 86270830 86005780 86081870 86006560 86274910 86008380 86216150 86135880 86241840 86010670 86011080
PRV NO. 14366 14369 18039 34368 57023 57128 62844 70083 70325 78440 140588 47372 48091 87029 89222
QTY 1 2 2 1 14 8 8 10 4 1 14 2
DESCRIPTION BRKT, FRAME BOTTOM BRKT, TRANSAXLE MOUNT CASTER, SWIVEL 3.50 X 4.69 FRAME, MAIN NUT, 5/16-18 HEX NYLCK NUT, 5/16-24 HEX NYLOCK PLTD PLATE, TRANSAXLE SPACER SCR, 5/16-18 X 1"HHCSGR5PLT DL SCR, 5/16-18 X 1.25 HHCS GR5 TRANSAXLE, 24VDC BRUSH SET, 24V TRANSAXLE HUB KIT, 78440 TRANSAXLE KEY, WOODRUFF .75ID HUB WASHER, 5/16 FLAT SS WHEEL, 7.87 X 2 X 1.77 BLK
NOTES:
*(7)
*(7)
NOT SHOWN SERVICE ONLY SERVICE ONLY *(8)
SABER (SC) 86038350 08/10/09
5-44
ONBOARD CHARGER
5-45
SABER (SC) 86038350 09/30/09
ONBOARD CHARGER
SERIAL NO. FROM *(9) *(9)
REF 1 2 3 4 5 6 7 8 9 10 11
PART NO. PRV NO. QTY DESCRIPTION 86329590 1 CHRGR, 24V 9A, 20" LEAD ACID 86065090 140919 1 BRKT, CHARGER 20 INCH 86329650 1 LOCK PLATE, 20" SPE CHARGER 86198530 99809 0.8 FOAM TAPE, 1/8T X 3/4 1SDA 86275210 70384 1 SCR, 1/4-20 X 1/2 PHTR BLK DL 86006760 70305 3 SCR, 5/16-18 X 3/4 HHCS GR5 PLTDL 86005710 57105 1 NUT, 1/4-20 HEX W/STAR WASHER 86234390 23725 1 CORD ASM, 16/3 SJTW X 2M IEC 86010670 87029 3 WASHER, 5/16 FLAT SS 86232960 270137 1 CHARGER, CURTIS 1608FS SC20 86079380 620109 1 PLATE, CHARGER 20 INCH * SEE SERIAL NUMBER PAGE
NOTES:
SABER (SC) 86038350 09/30/09
5-46
WIRING GROUP BATTERY CABLES
+ 7
1 5
10
6A 6B
3 4 2
5-47
SABER (SC) 86038350 01/29/07
WIRING GROUP - BATTERY CABLES

SERIAL NO. FROM
REF 1 2 3 4 5 6A 6B 7 8 9 10
PART NO. 86275550 86006760 86233410 86010670 86270920 86260460 86260470 86002510 86002540 86264980 86064650
PRV NO. 70500 70305 81270 87029 57049 880261 880268 23125 23174 14406 78452
QTY 2 1 1 1 2 1 1 1 1 2 1
DESCRIPTION SCR, 6-32 X 1.25 PPHMS SCR, 5/16-18 X 3/4HHCSGR5PLTDL CLAMP, 3/4 DIA CUSHION .406DIA WASHER, 5/16 FLAT SS NUT, 6-32 HEX NYLOCK SS WIRE ASM, 33, 6G 1/4 RING WIRE ASM, 26.5, 6G RING WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON BLOCK, 10.0 X 7.0 X 3.0 TRAY, BATTERY
NOTES:
NON-TRACTION TRACTION
OPTIONAL
SABER (SC) 86038350 01/29/07
5-48
WIRING GROUP CONTROL PANEL - NON-TRACTION
5-49
SABER (SC) 86038350 03/20/08
WIRING GROUP CONTROL PANEL NON-TRACTION

SERIAL NO. FROM
REF 1 2 3
PART NO. 86238880 86268650 86266690
PRV NO. 41367 88490 880034
QTY DESCRIPTION 1 HARNESS, MAIN 1 WIRE, 4 RED/18 76040 X 76040 1 WIRE, 6 BLK/18 76011 X 76040
NOTES:
SABER (SC) 86038350 01/29/07
5-50
WIRING GROUP CONTROL PANEL - NON-TRACTION WITH BATTERY CHARGER
VAC MOTOR
3 BLK
OPTIONAL ACCESSORY PUMP

5 RED 13A BLK
2 BLK
12A RED
86266840 - PRV NO. 880075
BRUSH
2 3
6
7 RED 9 RED
VAC
2 3
10 RED
1 BLK
11 RED
2
BATTERY METER
SWITCH
SWITCH
1 RED
5
POSITIVE TERMINAL
8 RED 4 RED
2 3
HOUR METER OPTIONAL 30A

13 BLK 2 BLK 3 BLK
30A
BRUSH MOTOR
12 RED RED FROM CHARGER
VAC MOTOR
5 RED
NEGATIVE TERMINAL
BLK FROM CHARGER BLK FROM CHARGER
POSITIVE BATTERY CABLE
NEGATIVE BATTERY CABLE
BATTERY CHARGER
AC INPUT
1 7
SABER (SC) 86038350 09/30/09
5-51
WIRING GROUP CONTROL PANEL NON-TRACTION WITH BATTERY CHARGER

REF 1 2 3 4 5 6 7 PART NO. 86238880 86268650 86266690 86268030 86268040 86268050 86268070 PRV NO. 41367 88490 880034 880456 880458 880459 880463 QTY 1 1 1 1 1 1 1 DESCRIPTION HARNESS, MAIN WIRE, 4 RED/18 76040 X 76040 WIRE, 6 BLK/18 76011 X 76040 WIRE, 14 RED/10 76081 X 76064 WIRE, 14 RED/14 76001 X 76029 WIRE, 14 RED/12 76064 X 76064 WIRE, 2 YLW/16 76029 X 76029 SERIAL NO. FROM NOTES:
SABER (SC) 86038350 01/29/07
5-52
WIRING GROUP SCHEMATIC NON-TRACTION
5-53
2
1 2
3
3
NOTES
HOUR METER OPTIONAL
STANDARD WIRE
1
30 AMPS RED 6
2 3
BRUSH MOTOR
OPTIONAL WIRE BRUSH SWITCH BRUSH CIRCUIT BREAKER
RED 8 RED 4
BLK 2
PM 12/RED VAC MOTOR
TERMINAL POST (+)

VAC SWITCH RED 7
2 3
30 AMPS RED 9 VAC CIRCUIT BREAKER PM RED 5 + BLK 3
RED 10
12 VOLTS BATTERY
RED 1
SABER (SC) 86038350 03/20/08

BATT CONN.
4 3
BATT CONN.
12 VOLTS BATTERY RED 11 13/BLK
BATTERY METER SOLENOID BLK 1 BLK 2
BLK 2
TERMINAL POST (-)
BLK 3
WIRING GROUP SCHEMATIC NON-TRACTION

SERIAL NO. FROM
REF 1 2 3
PART NO. 86268650 86266690 86266840
PRV NO. 88490 880034 880075
QTY DESCRIPTION 1 WIRE, 4 RED/18 76040 X 76040 1 WIRE, 6 BLACK/18 76011 X 76040 1 WIRE, 8 RED/18 76031 X 76031
NOTES:
SABER (SC) 86038350 01/29/07
5-54
BLK FROM CHARGER
RED FROM CHARGER
BLACK FROM CHARGER
WIRING GROUP SCHEMATIC NON-TRACTION ONBOARD CHARGING
5-55
8
RELAY
85
3
1 2
2
HOUR METER OPTIONAL
3
4
30 87
7
86 30 AMPS
2 3
AC INPUT
BATTERY CHARGER
RED 8 RED 4 + BRUSH CIRCUIT BREAKER PM BRUSH SWITCH
5 1
BRUSH MOTOR
BLK 2
12/RED VAC MOTOR
TERMINAL POST (+)

2 3
6
VAC SWITCH RED 9 VAC CIRCUIT BREAKER 30 AMPS
RED 5
BLK 3
PM
RED 10
12 VOLTS BATTERY
RED 1
1 4
BATT CONN.
BATT CONN.
3
SABER (SC) 86038350 09/30/09

RED 11 13/BLK BATTERY METER BLK 1
12 VOLTS BATTERY
SOLENOID
NOTES
BLK 2
TERMINAL POST (-)
BLK 2
BLK 3
WIRING GROUP SCHEMATIC NON-TRACTION ONBOARD CHARGING

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8
PART NO. 86268650 86266690 86266840 86268030 86268040 86268050 86251390 86268070
PRV NO. 88490 880034 880075 880456 880458 880459 67445 880463
QTY 1 1 1 1 1 1 1 1
DESCRIPTION WIRE, 4 RED/18 76040 X 76040 WIRE, 6 BLK/18 76011 X 76040 WIRE, 8 RED/18 76031 X 76031 WIRE, 14 RED/10 76081 X 76064 WIRE, 14 RED/14 76001 X 76029 WIRE, 14 RED/ 12 76064 X 76064 RELAY, 24 VDC 40A WIRE, 2 YLW/16 76029 X 76029
NOTES:
SABER (SC) 86038350 01/29/07
5-56
RED 27
RED 27
RED 34
BLK 25 BATTERY METER 1 2
MOLEX
RED 15 MAIN RELAY RED 18 RED 18 RED 33 86261210 PRV NO. 29204 DIODE
GRN 28
4
BLK 21 + -
3 AMPS MAIN CIRCUIT BREAKER RED 13
GRN 28
RED 12
RED 3
RED 1
1 2
RED 14
25 AMP PROPEL CIRCUIT BREAKER 86261210 PRV NO. 29204

3
BLK 4
RED 12
RED 34
WIRING GROUP SCHEMATIC TRACTION
RED 14
30 AMPS VAC CIRCUIT BREAKER VAC SWITCH RED 8

2 3
WHT 24
RED 9 + -
YEL 30
RED 14
PM
BLK 6
BLK 7
BLK 7 BLK 6
BRUSH MOTOR
BLK 32
WHT 36
WHT 24
BLK 31
BLK 21 GROUND STUD BLK 25
X
BLK 39
86010830 - RED PRV NO. 880022 (NOT USED)
86267360 - PRV NO. 880271
X
QUICK CONNECT
BLK 31
NOTE: TERMINAL NOT USED
BLK 5
BLK 37
5-57
RED 27 J2
+ + 7 8 4
RED 34
3 + + 6
KEY SWITCH RED 16 880270

+ + 5 2
SOLUTION CONTROLLER
RED 17
RED 26
1 + +
PM RED 10 TRACTION MOTOR
RED 10
BLK 5 RED 10
B+ BM2 M1
86003410 PRV NO. 29215 DIODE HOUR METER SOLUTION VALVE
12 VOLTS 1 2 BLU 20 BRUSH RELAY RED 1 WHT 35

5 + + 2 3
BLU 20 BRUSH SWITCH J3

1
BLU 19
BATTERY
12 VOLTS 86267340 PRV NO. 880269 REVERSE GRN 23

2 3 6 1
BATT CONN
BATT CONN
14A 1 4A
2
6A 5 2 6 3 7 17A
9 18 8 17 7 16 6 15 CURTIS CONTROLLER
30 AMPS BRUSH CIRCUIT BREAKER RED 11 RED 2 BLK 22

+ + 7
BATTERY 86261210 PRV NO. 29204 DIODE WHT 35
3A
+ + 8 3
17A 6A 14A 4A 13A 3A
17 6 14 4 13 3
5 14
YEL 30
4 13 5.6K
4 + +
86260400 PRV NO. 880212
13A
3 12 2 11
RED 29 MOLEX BLK 32
ADAPTER HARNESS 86004900
5B
5A
1 10
PRV NO. 49501
PROPEL SWITCH
PM VACUUM MOTOR
SPEED CONTROL 50K ohms
SABER (SC) 86038350 05/05/09
PROPEL SWITCH
WIRING GROUP SCHEMATIC TRACTION

SERIAL NO. FROM
REF 1 2 3 4
PART NO. 86269300 86261210 86267340 86004900
PRV NO. 88868 29204 880269 49501
QTY 1 2 1 1
DESCRIPTION WIRE, 16 RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22 RED/18 76040 X 76075 HARNESS, ADAPTER SC20
NOTES:
SABER (SC) 86038350 01/29/07
5-58
RED 27
RED 27
RED 34
RED 17 BLK 25 BATTERY METER 1 2 MOLEX
GRN 28
RED 12
RED 3
RED 1
1 2
RED 14
25 AMP PROPEL CIRCUIT BREAKER

3
BLK 4
RED 10 RED 10
GRN 28
RED 12
30 AMPS BRUSH CIRCUIT BREAKER REVERSE

1 2 3
RED 34
RED 14
30 AMPS VAC CIRCUIT BREAKER VAC SWITCH + RED 2
WHT 24
RED 8
2 3
RED 9
YEL 30
NOTES
BLK 2 PUMP
BLK 7
RED 14
PM BRUSH MOTOR
WHT 36
STANDARD WIRE BLK 7 BLK 6
BLK 6
BLK 32
OPTIONAL WIRE BLK 21 GROUND STUD BLK 25 86267360 - PRV NO. 880271 BLK 39 (NOT USED) 86010830 - RED PRV NO. 880022 BLK 5
BLK FROM CHARGER
BLK 31
BLK 5
X
X
WIRING GROUP SCHEMATIC TRACTION AND ONBOARD CHARGING
QUICK CONNECT
BLK 31
BLK 37
5-59
RED FROM CHARGER
RED 27 J2
+ + 7 8
OPTIONAL
4
1
RED 34
3 + + 6
KEY SWITCH RED 16 86267350 PRV NO. 880270

2 + + 5
SOLUTION CONTROLLER
BATTERY CHARGER AC INPUT
RED 17
EMERGENCY SWITCH RED 26

1 + +
BLK FROM CHARGER
RED 17 MAIN
4
RED 15 RELAY RED 18 RED 18 RED 33 DIODE RED 13 BLK 21

+ -
3 AMPS MAIN CIRCUIT BREAKER
PM TRACTION MOTOR
86003410 PRV NO. 29215 DIODE OPTIONAL HOUR METER
BLK 5
RED 10
B+ BM2 M1
SOLUTION VALVE
12 VOLTS 1 2 BLU 20 BRUSH RELAY RED 1 BRUSH SWITCH WHT 35

2 3
BLU 20
BLU 19
BATTERY
12 VOLTS
BATT CONN
BATT CONN
J3
+ +
14A 1 GRN 23
6 + + 2
6A 4A 5 2 3 BLK 22
7 3 + + 8
9 18 8 17 6 7 YEL 30 3A 4 8 5.6K
+ + 4
17A
7 16 6 15 5 14 4 13 13A RED 29 MOLEX BLK 32

ADAPTER HARNESS
5A 5B
CURTIS CONTROLLER 17A 6A 14A 4A 13A 3A
BATTERY RED 2
RED 11
17 6 14 4 13 3 2 1
3 12 11 10
SABER (SC) 86038350 09/30/09

2
WHT 35 OPTIONAL PM RED 1 VACUUM MOTOR + 2
4
SPEED CONTROL 50K ohms
PROPEL SWITCH
1 2
PROPEL SWITCH
WIRING GROUP SCHEMATIC TRACTION AND ONBOARD CHARGING

SERIAL NO. FROM
REF 1 2 3 4
PART NO. 86269300 86261210 86267340 86004900
PRV NO. 88868 29204 880269 49501
QTY 1 2 1 1
DESCRIPTION WIRE, 16 RED/18 STRIP X STRIP DIODE ASM, 76008 X 76008 WIRE, 22 RED/18 76040 X 76075 HARNESS, ADAPTER SC20
NOTES:
SABER (SC) 86038350 01/29/07
5-60
WIRING GROUP CONTROL PANEL - TRACTION

BRUSH SWITCH REVERSE SWITCH
2 3
2 3
POT
24 WHT 22 BLK 23 GRN 19 BLU 20 BLU 32 BLK 30 YLW 29 RED
PROPEL SWITCH
PROPEL SWITCH
31 BLK 37 BLK 36 WHT 5 RED 24 WHT
19 BLU 34 RED 30 YEL 29 RED 35 WHT 23 GRN 22 BLK 32 BLK
ADAPTER HARNESS 86004900 PRV NO. 49501
CONTROLLER
5.6K
BRUSH RELAY
4 BLU 6 BLK 3 WHT 5 RED 13 GRN 17 BLU 14 ORG
18 WHT
86238930 PRV NO. 41377

34 RED
MAIN RELAY
12 YLW
31 BLK
86261210 PRV NO. 29204 DIODE 35 WHT 20 BLU
86010830 RED PRV NO. 880022
5-61
SABER (SC) 86038350 01/29/07
WIRING GROUP CONTROL PANEL- TRACTION
VAC SWITCH
16 RED
8 RED
2 3
SOLUTION CONTROL BOARD
KEY SWITCH
9 RED
21 BLK 86269300 PRV NO. 88868 18 RED 28 GRN 27 RED 25 BLK 1 4 2 26 RED
E-SWITCH OPTIONAL
33 RED 17 RED
HOUR METER OPTIONAL
BATTERY METER
1 2 3
17 RED 86261210 PRV NO. 29204
25A
30A
30A
3A
PROPEL
BRUSH
11 RED 12 RED
VAC
14 RED
MAIN
15 RED
13 RED 10 RED
86267340 PRV NO. 880269
86238930 PRV NO. 41377

86267350 PRV NO. 880270 880271 PRV NO. 880271
1 RED
ACCESSORY PUMP OPTIONAL
CONTROLLER
2 BLK
M2
11 RED 1/2 RED
BRUSH RELAY
M1
B+
B-
10 RED 5 BLK 4 BLK 3 RED 15 RED
MAIN RELAY
21/25 BLK 5/38 BLK 6/7/39 BLK
12/13/14 RED
27 RED
GROUNDING POST
38 BLK
16/18 RED
39 BLK NOT USED
NEGATIVE BATTERY CABLE
POSITIVE BATTERY CABLE
SABER (SC) 86038350 01/29/07
5-62
WIRING GROUP - MAIN HARNESS - TRACTION
2 RED
BRUSH MOTOR
6 BLK
SOLENOID VALVE
VAC MOTOR
7 BLK 9 RED 28 GRN 1 RED
PROPEL MOTOR
4 BLK 3 RED
R E M
41377
1 RED 2 BLK
5-63
SABER (SC) 86038350 01/29/07
WIRING GROUP - MAIN HARNESS - TRACTION

SERIAL NO. FROM
REF 1 2 3
PART NO. 86238930 86261210 86003410
PRV NO. 41377 29204 29215
QTY DESCRIPTION 1 HARNESS, SC20T MAIN 2 DIODE ASM, 76008 X 76008 1 DIODE ASM, 76075 X 76065
NOTES: NOT SHOWN NOT SHOWN
SABER (SC) 86038350 01/29/07
5-64
EMERGENCY STOP OPTION
5-65
SABER (SC) 86038350 01/29/07
EMERGENCY STOP OPTION

SERIAL NO. FROM
REF 1 2
PART NO. 86007180 86269300
PRV NO. 72160 88868
QTY DESCRIPTION 1 SWITCH, EMERGENCY STOP 1 WIRE, 16" RED/18 STRIP X STRIP
NOTES:
SABER (SC) 86038350 01/29/07
5-66
ACCESSORY PUMP OPTION
13 19
16
6 7 2
12 11
15
18 5
14 9 20 3 21 17 4
5-67
SABER (SC) 86038350 01/29/07
ACCESSORY PUMP OPTION

SERIAL NO. FROM
REF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
PART NO. 86233150 86002470 86264920 86281770 86282720 86197940 86197620 86001550 86240410 86238940 86005580 86005590 86005640 86271820 86081860 86026370 86006760 86006830 86010650 86010670 86279130
PRV NO. 20042 22072 27049 39500 82859 40027 40038 40043 40078 41378 56012 56014 57030 57270 62843 65180 70305 70386 87018 87029 87083
QTY 6 1 1 1 1 1 1 1 1 1 1 1 4 3 1 1 3 4 4 3 3
DESCRIPTION CLAMP, 3/8 HOSE (D-SLOT) COUPLING, 1/4 ANCHOR W/1" HEX CABLE TIE, 7" UL/CSA HOSE, 3/8" NYLOBRAID X 15" HOSE, 1/2 NYLOBRAID X 20" HOSEBARB, 3/8MPTX1/2 90D DL HOSEBARB, 1/4MPT X 3/8 45D DL HOSEBARB, 3/8MPT X3/8 90D HOSEBARB, 1/2 TEE HARNESS, PUMP NIPPLE, 1/4 FPT QD NIPPLE, 1/4 CLOSE NUT, 10-32 HEX NYLOCK NUT, 5/16-18 CAPTIVE "J" PLTD PLATE, PUMP MOUNT PUMP ASM, 24V ACCESSORY SCR, 5/16-18 X 3/4HHCSGR5PLTDL SCR, 10-32 X 1.0 PPHMS WASHER, #10 X 9/16 OD WASHER, 5/16 FLAT SS WASHER, 5/16 SPLIT LOCK PLTD
NOTES:
NOT SHOWN
SABER (SC) 86038350 01/29/07
5-68
SUGGESTED SPARE PARTS

SERIAL NO. FROM
PART NO. 86216150 86135370 86135310 86001910 86001920 86001970 86002000 86002510 86002540 86003180 86232180 86002800 86236400 86237230 86003980 86004790 86006360 86007220 86007140 86007260 86007840 86007970 86252520 86252530 86037860
PRV NO. 140588 14548 140686 14606 14607 14695 14717 23125 23174 27870 27877 270121 34366 35087 35249 48012 67118 72166 72130 730003 73790 73864 80885 81494 980300
DESCRIPTION BRUSH SET, 24V TRANSAXLE BRUSH SET, 24V 3ST VAC AMETEK BRUSH SET, 24V/36V VAC WINDSOR BREAKER, 30A 50VDC CIRCUIT BREAKER, 25A 50VDC CIRCUIT BRUSH SET, IMPERIAL 53185/630 BREAKER, 3 AMP WIRE 4X15 BCLAMPXBCLAMP WIRE ASM 2X21 BATT W/ANDERSON CABLE, .09X29, 0707,SS,LB,E-E CAP, 3 INCH MPT CABLE, .062X43 SS PUSH/PULL FLOAT SHUT-OFF GASKET, 5.7 VAC MOTOR GASKET, SQG .13 THK X 8.00 LG KNOB, 5/16-18 4 PRONG RELAY, 24VDC SOLENOID SWITCH, SPST MOMENTARY SWITCH, SPST 2-POSITION ROCKER BLADE, SQUEEGEE (URETHANE) SKIRT, SHROUD 3.25 X 58.0 L STRAINER, 3/8 IN. NPT 60 MESH SAFETY DECAL, BATTERY CAUTION SAFETY DECAL, SOLUTION WARNING MANUAL, CURTIS 1604/1608 CHRGR
NOTES:
*(5)
*(3)
5-69
SABER (SC) 86038350 08/10/09
SERIAL NUMBERS
REF. NO. 1 2 3 4 5 6 7 8 9 MODEL: SERIAL # SC20, SCC20, SC20T, SCC20T, SCX20T, SCXC20T: 1000097107 SC20T, SCC20T, SCX20T, SCXC20T: 1000136001 SC20, SCC20: 1000149238 SC20, SCC20: 10052190000134, 10052230000101 SC20, SCC20, SC20T, SCC20T, SCX20T, SCXC20T: 1000122411 SC20, SCC20: 100011685 SC20T, SCC20T, SCX20T, SCXC20T: 1000049753 SC20T, SCC20T, SCX20T, SCXC20T: 1000060885 SCC20: 10052230000227, SCC20T: 10052240000144, SCXC20T: 10052420000121
SABER (SC) 86038350 09/30/09
5-72
SABER (SC) 86038350 9/30/09

Windsor Saber Service Manual

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WALK BEHIND SCRUBBER

Operating Instructions Bedienungsanleitung

SC20 10052190 SC20T 10052200 SCX20T 10052370

SCC20 10052230 SCC20T 10052240 SCXC20T 10052420

MACHINE DATA LOG/OVERVIEW

SABER (SC) 86038350 05/13/11

GROUP PARTS LIST

HOW TO USE THIS MANUAL

SABER (SC) 86038350 09/30/09

HOW TO USE THIS MANUAL

SABER (SC) 86038350 01/29/07

IMPORTANT SAFETY INSTRUCTIONS

To reduce the risk of fire, electric shock, or injury:

SAVE THESE INSTRUCTIONS

SABER (SC) 86038350 01/29/07

HAZARD INTENSITY LEVEL

HAZARD INTENSITY LEVEL

SABER (SC) 86038350 01/29/07

SAFETY LABEL LOCATION

SAFETY DECAL 86252530 PRV NO. 81494

BATTERY CAUTION 86252520 PRV NO. 80885

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 01/27/12

SABER (SC) 86038350 01/29/07

HOW THE MACHINE WORKS

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 01/29/07

CONTROLS NON TRACTION

2. BRUSH LIFT LEVER Raises and lowers the brush.

3. VACUUM SWITCH Controls the vacuum motor.

4. SQUEEGEE LIFT LEVER Raises and lowers the squeegee.

5. SOLUTION CONTROL LEVER Controls solution flow to scrub deck.

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 01/29/07

1. SOLUTION CONTROL KNOB Controls solution flow to scrub deck.

5. SQUEEGEE LIFT LEVER Raises and lowers the squeegee.

6. KEY SWITCH Controls the power for machine functions.

2. BRUSH SWITCH Controls the scrub brush motor.

3. BRUSH LIFT LEVER Raises and lowers the brush.

8. REVERSE PROPEL BUTTON Controls the machine direction in reverse.

4. VACUUM SWITCH Controls the vacuum motor.

SABER (SC) 86038350 01/29/07

9. SPEED CONTROL KNOB Controls the speed of the machine.

11. EMERGENCY SHUT-OFF SWITCH (OPTIONAL) Shuts off machine.

SABER (SC) 86038350 01/29/07

5. Replace solution tank cover.

EMERGENCY STOP PROCEDURES

FILLING SOLUTION TANK

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 01/29/07

5. If the machine is to be stored, leave solution tank in the raised position.

SABER (SC) 86038350 01/29/07

SABER (SC) 86038350 09/30/09

SABER (SC) 86038350 09/30/09

SABER (SC) 86038350 09/30/09

MAINTENANCE-From Serial Number **

**CALL MANUFACTURER FOR SERIAL NUMBER

SABER (SC) 86038350 11/25/09

SABER (SC) 86038350 09/30/09