RIA Specification No. 12
RIA Specification No. 12
RIA Specification No. 12
Equipment from Transients and Surges i n DC Control Systems. 1991 (Second Edition BRB/LU Ltd/RIA Technical and S t a n d a r d s Committee, Railway Industry Association 6 Buckingham Gate London SWlE 6JP Telephone: 071 834 1426 Telex : 297304 Fax: 071 821 1640
0 First
Edition
@ Second Edition
BRITISH RAILWAYS BOARD and RAILWAY INDUSTRY ASSOCIATI ON, 1984 BRITISH RAILWAYS BOARD, L N O UNDERGROUND LTD O D N AND RAILWAY INDUSTRY ASSOCIATI O N , 1991 the its
The technical content of t h i s document is under constant review by BRB/Lu Ltd/-RIA Technical a n d S t a n d a r d s Committee, e n s u r i n g t h a t content reflects c u r r e n t technology:
Proposals for amendments to t h i s document should be forwarded to t h e Director, Railway I n d u s t r y Association, for review bv the BRB/LU LtdIRIA Technical and S t a n d a r d s Committee. Amendment sheets may be issued from time to time. I t is important t h a t u s e r s of t h i s document check t h a t they a r e in possession of t h e l a t e s t amendments by writing t o the above a d d r e s s . Copies of t h i s Specification a r e a v a i l a b l e from: Railway Industry Association 6 Buckingham Gate London SWlE 6JP Orders/Payments to be made t o t h e Railway I n d u s t r y Association. This is a p r o p r i e t a r y specification of t h e British Railways Board, Underground Ltd. a n d t h e Railway I n d u s t r y Association. London
BRB/LU Ltd/RIA SPECIFICATION No. 12: 1 9 91 GENERAL SPECIFICATION FOR PROTECTION OF TRACTION & ROLLING STOCK ELECTRONIC EQUIPMENT FROM TRANSIENTS AND SURGE3 IN DC CONTROL SYSTEMS CONTENTS
Clause
TEST PROCEDURES
Supply Related S u r g e Direct T r a n s i e n t I n d i r e c t Coupled T r a n s i e n t Test Requirements Test Methods
a) T y p i c a l T e s t C i r c u i t b) Test Waveform
F i g u r e 4. C a p a c i t o r D i s c h a r g e Voltage T r a n s i e n t Test
a) Test C i r c u i t b) Test Waveform
43 7&
i f
GENERAL SPECIFICATION FOR PROTECTION OF TRACTION & ROLLING STOCK C ELECTRONIC EQUIPMENT FROM TRANSIENTS AND SURGES IN D CONTROL SYSTEMS
1.
SCOPE
1.1
This specification details the s u r g e and transient immunity requirements of a l l electronic equipment connected t o . o r used t o d e r i v e , t h e control system v o l t a g e s u p p l y or connected t o t h e vehicle w i r i n g .
2-
IEC 571
: Rules
BRBILU Ltd/RIA 13
: General Specification for Electronic Equipment used
DEFINITIONS
3.1
3.2
Vehicle Wiring
Vehicle wiring s h a l l include a l l wiring- which c a n be connected to the control system voltage sup'ply, wherever located. a n d all other electronic wiring e x t e r n a l to equipment housings provided by t h e electronic equipment s u p p l i e r .
3.3
Surge
An e l e c t r i c a l d i s t u r b a n c e to t h e control system voltage s u p p l y caused by equipment controlling t h a t supply. A s u r g e w i l l occur as a n i n c r e a s e i n t h e level of t h e control system voltage a n d may h a v e a source impedance approaching zero.
3.4
Transient
An
e l e c t r i c a l d i s t u r b a n c e produced by t h e normal operation of equipment within t h e vehicle, caused generally by t h e d i s c h a r g e of energy when i n d u c t i v e c i r c u i t s a r e switched.
&*
BRB/LU Ltd/RIA SPECIFICATION NO. 12: 1991
A t r a n s i e n t may be present e i t h e r on the control system v o l t a g e s u p p l y , on wiring connected d i r e c t l y to switched i n d u c t i v e c i r c u i t s or coupled e l e c t r o s t a t i c a l l y o r electromagnelically from such w i r i n g i n t o other wiring. A t r a n s i e n t may be of e i t h e r p o l a r i t y . The effective v a l u e of t h e source impedance of a t r a n s i e n t will depend upon t h e manner of its generation a n d coupling but will, i n many circumstances, be low.
3.5
Failure
The i n a b i l i t y of a n item of i n tended f tinction. equipment to continue to perform its
..
A temporary malfunction will not that: ( a ) t h e equipment will recover following s u c h malfunction'; ( b ) t h e operational effected; a n d performance
be considered normal
f a i l u r e provided automatically
operation
of
the
vehicle
is
not
seriously
( c ) t h e malfunction is not a p p a r e n t to the vehicle o p e r a t i n g s t a f f : for example, f a u l t i n d i c a t o r s must not illuminate. Equipment r e q u i r i n g a n y form of manual reset to restore normal operation following a tempor-ary 'malfuh&ion s h a l l b e considered to have failed.
Note:
Attentson' is drawn to. t h e possibility of a consequential f a i l u r e of a 2itecond item of. Gquipment r e s u l t i n g from a temporary malfuncfion df another item o$ equifrment connected to i t .
1
4.1
All electronic equipment s h a l l withstand s u r g e s a n d t r a n s i e n t s , e i t h e r d i r e c t l y induced o r i n d i r e c t l y coupled s u c h t h a t no damage -" or failure ~ c u & s ;Wring operati'on bh t h e veh'icle.
I
L,)
I t may be assumed t h a t t h e equipment w l be used only for its il intended purpose and that it w i l l be operated over all ' reprederitative mod'+. ' , G. ' i x
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7.
4.2
The magnitude, d u r a t i o n a n d source impedance of s u r g e s a n d t r a n s i e n t s for design purposes s h a l l be a s specified i n Section 5 of t h i s specification. The specified s u r g e s a n d t r a n s i e n t s s h a l l be considered to be generated by a n i d e a l voltage source i n s e r i e s with t h e specified source impedance switched to t h e electronic equipment by a n i d e a l switch for the specified d u r a t i o n , i n place of the normal control system voltage s u p p l y , i f present. This supply s h a l l not be assumed to be c a p a b l e of a b s o r b i n g a n y of t h e s u r g e or t r a n s i e n t energy. However for c e r t a i n a p p l i c a t i o n s it may be assumed t h a t other loads a r e connected i n p a r a l l e l with the equipment ( s e e Section 6).
4.3
4.4
Surges and t r a n s i e n t s s h a l l be assumed to be a p p l i e d to t h e electronic equipment a t - t h e equipment wiring. i n t e r f a c e . Where connections to t h e electronic equipment > a r e m.ade v i a multipole connectors. s u c h connectors and associated wiring h a r n e s s e s s h a l l be considered to be p a r t of t h e electronic equipment. Separate t r a n s i e n t suppression equipment provided locally to t h e electronic equipment may be considered to be p a r t of t h e electronic equipment.
If s e p a r a t e t r a n s i e n t protection equipment is not proviged +ocally (typically within one metre of the e?quipment). then t h e requirements of c l a u s e 5 . 4 s h a l i a p p l y . 4.5
One equipment of each type, or-. design s h a l l be tested to S e c > ; ~ 96 of ~ - t h i s specification to demapstrgte imrnunety from surges and t r a n s i e n t s . The u s e r may e x e m i s e t h e r i g h t to witness s u c h ' t e s t s .
5 .
5.1
SURGE
AND . T v I E m LEVELS
.. ,6
I
1 -
General
> , 1 " '
5.1.1 For design purpose?, electronic , e q u ~ m e n fs h a l l b e , c o n - s. i d _., $0 be , . pd s u b j e c t to one o r more forms of e l e c t r i c a l d i s t u r b a n c e , as defined
:. , : ..>$.a \5&''-\ , 5.1.2 s u r g e s a n d t r a n s i e n t s n&y be assumed tg ,.be.,~ ~ n - r g e , t j t i \ r a n d '~~ they should not occur at a time i n t e r v a l of less t h a n 10 seconds.
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5.2
5.2.1 A l l connections to electronic equipment capable of being connected to the control svstem voltage supply s h a l l withstand t h e application of each of the Voltage Surges A a n d B, specified i n Figure 1.
5.2.2
Surges s h a l l be assumed to be generated with respect to the control system voltage s u p p l y r e t u r n potential and to be present only a s a n increase to the level of the control system s u p p l y voltage, which s h a l l be assumed to be present before and a f t e r t h e application of the s u r g e . Surges of opposite polarity to t h e control system voltage supply need not be considered.
5.3
Direct Transient
5.3.1 A l l connections to electronic equipment capable of being connected to t h e control system voltage supply s h a l l withstand t h e application of each of the Voltage Transients C to G , specified i n Figure 1.
5.3.2 The transient voltage levels specified s h a l l a p p l y t h e value of t h e control svstem s u p p l y voltage.
irrespective of
5.3.3 Transients s h a l l be assumed to be generated : a) with respect to potential: a n d the control systems voltage supply return
b)
The t r a n s i e n t s s h a l l be either. polarity, and s h a l l be ass.umed t o occur with the control system supply voltage both present a n d absent. , .
2
5.4
I n d i r e Coupled Transient
,,
5.4.1 A l l connections to electronic g u i p r d & t not c a p a b l e of being connected to t h e control system voltagq .supply b u t connected to vehicle wiring a n d l i a b l e t6 be aff&te.d by e l e ~ t r ~ q t a t i c r o ' >,! electromagnetic coupling from other wiring s h a l l withstand t h e -. , application. of each of. t h e Voltage Transients H t o L i n Figure 1. 5.4.2 The t r a n s i e n t v o l t a g e l e v e l s < , sp>.ci&,d h a l l a p p l y I\- $ the v a l u e of the cdntr-01 sjrsterii s u p p l y vbltage.
i-
&
i r r e s p e c t i v e of
Where t h e electronic equipment is directly connected to t h e control system v o l t a g e s u p p l y r e t u r n p o t e n t i a l , t r a n s i e n t s s h a l l b e assumed to b e generated with respect t o t h a t potential. Where t h e electronic equipment is e l e c t r i c a l l y i s o l a t e d from t h e control system v o l t a g e s u p p l y , t r a n s i e n t s s h a l l be assumed t o be generated with respect to t h e electronic equipment power s u p p l y common potential. T r a n s i e n t s s h a l l b e assumed to be of e i t h e r p o l a r i t y a n d s h a l l b e assumed to occur with t h e control system s u p p l y voltage both present and absent. E x t e r n a l l o a d s s h a l l be disconnected u n l e s s they a r e e s s e n t i a l to t h e normal operation of t h e equipment.
6.
TEST PROCEDUREiS
'
Each connection to t h e electronic equipment being t e s t e d . s u b j e c t t o t h e requirements of s u r g e a n d t r a n s i e n t immunity specified i n Sections 4 a n d 5 of t h i s specification, s h a l l be s u b j e c t e d i n t u r n t o a l l of t h e a p p r o p r i a t e t e s t waveforms defined i n t h i s section. Every connection s h a l l b e t e s t & , except i n t h e c a s e of multiple i n p u t / o u t p u t s i g n a l s where t h e minimum number of connections tested s h a l l be 4 o r 20% of t h e number of connections i n each g r o u p . whichever is t h e g r e a t e r . ' A group is defined a s a s e t of i n p u t o r The sample to b e o u t p u t c i r c u i t s w&ch" are e l e c t r i c a l l y i n d e n t i c a l . tested should be selected to reflect differences i n p h y s i c a l l a y o u t a n d proximity t o s e n s i t i v e devices. I t may be n e c e s s a r y for some equipments t o d i s c h a r g e i n t o a l o a d confiected i n p a r a l l e l with . t h e equipment under test. I n such cases t h e l o a d r e s i s t o r s h a l l not be .less t h a n 10 times t h e nominal s o u r c e impedance of tkie equipment.
1
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61 .
EITHER OR
of
the
trapezoidal
voltage shown
test in
B of
the a l t e r n a t i v e t e s t
6 . 1 . 1 For each t e s t , t h e t e s t waveform s h a l l be of t h e same p o l a r i t y a s t h e control system s u p p l y voltage, which s h a l l be present before a n d a f t e r t h e injection of t h e test waveform. Voltage l e v e l s s h a l l be measured with respect to t h e control system v o l t a g e s u p p l y r e t u r n potential.
6.2
Direct Transient
EITHER (a) Waveforms C to G i n c l u s i v e of t e s t shown i n Figure 2; the trapezoidal voltage
OR
6.2.1 For each t e s t t h e t e s t waveform s h a l l be assumed to be g e n e r a t e d : ( a ) with respect to return potential; and the control system voltage
supply
voltage
return
and
6.3
Indirect Coupled T r a n s i e n t
EITHER
the
trapeziodal
voltage
OR
6.3.1 The t e s t waveform s h a l l be generated with r e s p e c t to e i t h e r t h e control system voltage s u p p l y r e t u r n p o t e n t i a l o r t h e electronic as a p p r o p r i a t e , a n d equipment poher s u d p l y '~ommon potential, shall, i n turn, be' g e n e r a t e d both positive a n d n e g a t i v e with resbect to t h a t potential,- w'ith' t h e electronic equipment both energlised a n d ' de-energised .
- 7 -
6.3.2 Connections to which t r a n s i e n t s a r e applied s h a l l h a v e e x t e r n a l l o a d s disconnected unless they a r e essential to t h e normal operation of t h e equipment. 6.4
6.4.1
Test Requirements I n all c a s e s , t h e voltage l e v e l s a n d durations of t e s t s u r g e s a n d t r a n s i e n t s s h a l l be measured with the test g e n e r a t o r disconnected from the equipment under t e s t . To minimise t h e loop i n d u c t a n c e of a n y connecting l e a d s between t h e generator a n d t h e equipment u n d e r t e s t , the l e a d s s h a l l not exceed 3m and s h a l l be bound together for the majority of t h e i r length.
6.4.2 For each a p p l i c a b l e s u r g e a n d t r a n s i e n t , the electronic equipment under test s h a l l be subjected to f i v e applications of each voltage level a n d p o l a r i t y specified, u n l e s s otherwise a g r e e d with t h e u s e r . The i n t e r v a l between successive applications of t e s t waveforms s h a l l not exceed one minute . 6.4.3 Where applicable, each sequence of test t r a n s i e n t s s h a l l i n c l u d e a p p l i c a t i o n s with control system voltage s u p p l i e s a n d / o r electronic power s u p p l i e s both energised and de-energised . 6.4.4 A l l test waveforms s h a l l be a p p l i e d to the equipment under t e s t a t the equipment wiring i n t e r f a c e , a s defined in Clause 4.4. 6.4.5 The t e s t s h a l l be monitored to detect f a i l u r e or equipment malfunction. The t e s t s h a l l be deemed to be s a t i s f a c t o r y provided t h a t , on completion of t e s t i n g , no damage or f a i l u r e h a s occurred a s defined i n Clause 3.5. 6.4.6 Where non-linear t r a n s i e n t a b s o r b e r s a r e employed for s u r g e t r a n s i e n t s u p p r e s s i o n , checks s h a l l be made a t t h e end of :the sequence to v e r i f y t h a t no d e g r a d a t i o n h a s occurred (See 7.3)-
and
test
6.5
Test Methods
6.5.1 The equipment u n d e r t e s t (EUT) s h a l l be p l a c e d on a ground reference p l a n e . a n d s h a l l be g a l v a n i c a l l y i s o l a t e d from it by usi.n? a n i n s u l a t i n g s u p p o r t of a b o u t 0 . 1 m thickness. The ground, ~ e f e r e n c e plane, shall b.e- a metpllic s h e e t (copper o r aluminium). ,of, 0.25mm t h i ~ k n e s s . Other metaJlic m a t e r i a l s may be used but they have a minimum thiqknfts? of O.65mm. The ground r e f e r e n c e . shall project beyond t h e EUT by a t l e a s t 0. l m on a l l s i d e s but -,with a maximum s i z e of 1 - O m s q u a r e - This reference g r o u n d p l a n e s h a l l be connected to a protective e a r t h .
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7
6.5.2
The EUT s h a l l b e a r r a n g e d a n d connected a c c o r d i n g to its normal installation requirements. The minimum d i s t a n c e between t h e EUT a n d a l l o t h e r conductive s t r u c t u r e s ( e . g . t h e w a l l s of a s h i e l d e d room), except t h e reference g r o u n d p l a n e b e n e a t h t h e equipment, The EUT s h a l l be connected to t h e s h a l l be more t h a n O.5m. e a r t h i n g system i n a c c o r d a n c e with the m a n u f a c t u r e r s ' i n s t a l l a t i o n specifications. No a d d i t i o n a l e a r t h i n g connections a r e allowed. The connection of g r o u n d c a b l e s to t h e reference g r o u n d p l a n e , a n d all bondings s h a l l p r o v i d e minimum i n d u c t a n c e .
-
7.
SUPPRESSSION CIRCUITS
Where s u r g e a n d t r a n s i e n t l e v e l s i n excess of t h o s e specified i n Section 5 c a n be shown :o be p r e s e n t on t h e v e h i c l e a t t h e electronic i n t e r f a c e , then e l e c t r i c a l equipment producing such t r a n s i e n t s may be s u p p r e s s e d a t s o u r c e . Where s u p p r e s s i o n c i r c u i t s a r e provided e i t h e r w i t h i n t h e e l e c t r o n i c equipment or for suppression at source, circuits comprising resistance. capacitance or inductance a r e preferred. Where non-linear t r a n s i e n t a b s o r b e r s a r e employed t o e n a b l e t h e equipment to meet t h i s s p e c i f i c a t i o n . then t h e s u p p l i e r s h a l l a g r e e with t h e u s e r t h e number of d i s t u r b a n c e s t h e d e v i c e w i l l be designed to s u p p r e s s before d u t y cycle f a i l u r e c a n be expected. Device manufacturer's recommendations shall be followed in determining t h e p a r a m e t e r l e v e l c h a n g e s a t which d u t y c y c l e f a i l u r e will be assumed.
I ,
I
iI Voltage Level
I
Duration
Source Impedance
I
i
3.5 x V..
10 ms
0.2
+
7000 V
100 .:,
,
H
J
Indirect Transient
50us 5 us 1 US
0.1
US
loo n
VOLTAGE U
VOLT.IGE
(a)
TEST CIRCUIT
C
A
i
A
0.9 L
A
0.5 C
0.1 i
3 11s 0.3 us
0.1 us
50 us
2-
5 us 1 us
100
r:
7000 V
-
0.1 us
-
50~s 5 ~ s
. .
- 3
3000
CI
100, n
4000 V
*
1 us
0.1 Gs
*
100 n
7000 V
100-n
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vr -
v l
I
ELECTRONIC EQUIPMENT ONDER
3 0
SOI6OHz
AC SUPPLY
TEST
CATEFlRlNG CONTROL
Wave Form
A
Duration D (~inirnum)
20 ms
1.0 s
3.5 x ,
1.5 x
? .
v,
0.2 n 0.2 n . .
- -
v,
.J..
V ,
SWITCH S
CHARGING
VOLTAGE
VOLTAGE
(4~~)
A
(a)
TEST CIRCUIT
TIME
\Vave
Form
1800V
jps8
5 0 US
0.5 us
s US
1 US 0.1
US
8400 v
0.05 US 5 us 0.5 US
0.IUS
50 us 5us 1 us 0.1 US
v v
-100 n
100 a
4800
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8400 v
0.05~~
loo n