2011 Transtar Automatic Transmission Catalog

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Be sure to check out our other Transtar catalogs:
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Transmission Parts Catalog
Standard Transmission
Comprehensive Vehicle Guide
and
Transfer Case
Differential
Catalog
Transtar Industries Catalog

Replacement Parts for Allison Transmissions
Recon Transtar
by
Torque Converter Catalog
This catalog includes the

following new Transmissions:
GM
ALLISON
FORD
CHRYSLER
AW
MAZDA
MERCEDES
NISSAN
SUBARU
TOYOTA
VW
2ML70 | 6T40 | VT25-E

MD3000
6R140 | CFT-30 | HD-10
AS68RC
AW55-50SN
FNR5
722.9
RE0F10A | JF405E
4EAT
A750E, A760E | AB60E | P111 | U660E
02E (DCT) | 09G (TF60SN)
2011 Professional Automatic Transmission Parts Catalog

Copyright 2011 Transtar Industries, Inc.
This 2011 Transtar Automatic Transmission Catalog replaces and supersedes all earlier Automatic Transmission Parts Catalogs of Transtar and its
predecessor and affiliated companies. All future orders should be made using this Catalog. Transtar reserves the right to amend, supplement, modify
or cease the distribution of this Catalog and the sale, distribution or price of any items herein, at any time. Further, the products listed herein may not
represent all the products that may be available from Transtar or its affiliates, subsidiaries or the industry.
This Catalog is the proprietary and protected intellectual property of Transtar. Transtar reserves all of its rights to its intellectual property in this Catalog.
This Catalog may contain other companies trademarks, copyrights or derivations thereof, which are used with their permission. No part of this work,
including but not limited to the Part Numbers and Part Numbering system, may be reproduced, stored in an information or retrieval system or transmitted
in any form or by any means, electronic or mechanical, including photocopying and recording without the prior written approval of Transtar. Customers
of Transtar may use the Parts Numbers for purposes of placing orders with Transtar, or otherwise operating their business, but no permission is granted
to any customer or other individual or entity to make use of the Part Numbers or any other information herein to compete with Transtar in any way.
This Catalog is the proprietary property of Transtar Industries, Inc.
Table of Contents
Table of Contents
GENERAL MOTORS
Series
Page
64000
6
125, 125C...
24000
12
180, 180C...
54000
14
200, 200C..
54000
16
200-4R.
44000
24
350, 350C...
34000
32
400 (3L80)...
84000
86
440-T4 (4T60).
74000
52
700-R4 (4L60).
174000
40
2ML70..
24000
46
4L30E
74000
52
4L60, 4L60E, 4L65E, 4L70E.
70
4L80E, 4L85E.34000
14000
80
4T40E, 4T45E.
86
4T60, 440-T4.84000
84000
94
4T60E, 4T65E.
94000
106
4T80E.
134000
112
5L40E, 5L50E (4L40E).
104000
118
6L45, 6L50, 6L80, 6L90.
144000
124
6T40, 6T45 (Ford 6F35).
124000
130
6T70, 6T75 (Ford 6F50, 6F55).
114000
136
Alum. Powerglide.
39000
306
AF40 (TF-80SC).
199000
138
AW80-40LE, AW81-40LE.
142
Saturn TAAT. 10000
39000
306
TF-80SC, TF-81SC (AF40).
146
VT25-E (CVT).33000J
111000
152
Allison AT 540 Series.
121000
160
Allison LT 1000, 2000, 2400.
131000
168
Allison MD 3000 Series.
101000
176
Allison MT 600 Series.
FORD
Series
Page
48000
444
4F27E (FN4A-EL).
56000
188
4R44E, 5R44E, 5R55E.
46000
196
5R55N, 5R55S, 5R55W.
16000
204
5R110W..
144000
124
6F35 (GM 6T40, 6T45).
124000
130
6F50, 6F55 (GM 6T70, 6T75).
126000
210
6R140..
95000
216
6R60, 6R75, 6R80 (ZF6HP26).
56000
222
A4LD.
39000
306
AF21 (TF-81SC).
76000
230
AOD, AODE, 4R70 Series.
86000
242
AXOD, AXODE, AX4S.
254
AX4N, 4F50N.86000
26000
264
C-4, C-5
36000
266
C-6..
96000
274
CD4E..
282
CFT30 (CVT).33000L
288
E4OD, 4R100.36000
300
FMX..106000
302
HD-10 (EVT). 33000R
39000
306
TF-80SC, TF-81SC (AF21).
CHRYSLER
Series
Page
162000
358
42RLE.
45RFE, 5-45RFE.
72000
314
132000
322
62TE
68RFE
72000
314
32000
328
A404, A413, A470, A670.
A500.. 12000
332
A518, A618, 48RE.
22000
342
CHRYSLER (cont.)
Series
Page
92000
354
A604..
62000
356
A606..
22000
366
A727..
12000
372
A904..
99000
378
AS68RC (A465)..
AW
Series
Page
89000
386
AW 50-40LE, 50-42LE..
89000
392
AW 55-50SN..
19000
400
AW 60-40LE..
199000
138
AW 80-40LE, AW 81-40LE..
49000
404
AW 450-43LE..
39000
306
TF-80SC (AF40)..
39000
306
TF-81SC (AF21)..
HONDA
Series
Page
60000
408
4 Speed, 2 Shaft..
80000
414
4 Speed, 3 Shaft (70, 80, 90)..
80000
416
4 Speed Quick Reference..
30000
422
5 Speed..
30000
424
5 Speed Quick Reference..
40000
430
CVT Series..
n/a
434
Honda Electrical..
HYUNDAI, KIA
Series
Page
42000
486
A4AF-1, A4AF-2 (F4A32)..
42000
486
A4BF-1, A4BF-3..
82000
494
A4CF1, A4CF2..
82000
494
A5GF1 (F5A42)..
82000
494
A5HF1 (F5A51)..
63000
552
A5SR1, A5SR2 (RE5R05A)..
82000
494
F4A41, F4A51..
83000
506
JF405E (Atos)..
42000
486
KM Series..
MAZDA
Series
Page
38000
438
F4A-EL..
48000
444
FN4A-EL, 4F27E..
48000
450
FNR5..
28000
456
G4A-EL, GF4A-EL..
98000
462
JF506E..
108000
468
JR405E (RC4A-EL)..
83000
532
LJ4A-EL..
MERCEDES
Series
Page
68000
470
722.3, 722.4, 722.5..
78000
474
722.6..
88000
480
722.9..
MITSUBISHI
Series
Page
42000
486
KM, A4, F4, W4..
82000
494
F4A41/51, F5A42/51..
142000
502
R/V4A51, R/V5A51..
NISSAN
Series
Page
83000
532
JF403E..
83000
506
JF405E..
53000
510
L4N71B, 4N71B..
33000G
514
RE0F09A (JF010E)..
RE0F10A (JF011E)..
33000N
514
93000
522
RE4F02A, RL4F02A..
RE4F03A, RL4F03A..
83000
528
83000
532
RE4F04A..
RE4R01A, RL4R01A..
73000
538
73000
546
RE4R03A, RG4R03A (JR403E)..
RE5R01A..
73000
538
RE5R05A..
63000
552
Table of Contents
Table of Contents
RENAULT
Series
Page
AR4, AD4, AD8
261000
558
DPO (AL4).
31000
559
SUBARU
Series
Page
4 SPEED (R4AX-EL) (87-98).
23000
560
4 SPEED (4EAT) (99-Up).
23000
562
5 SPEED (5EAT).
63000
568
SUZUKI
Series
Page
AF13 (AW 60-40LE).
19000
400
AF14 (AW 50-40LE).
89000
386
AF22 (AW 50-42LE).
89000
386
JF405E (Wagon "R").
83000
506
ZF4HP16..
189000
668
TOYOTA
Series
Page
A40 SERIES. 57000
570
A130, A140, A240, MX17.
67000
576
A340, A350, AW4, R150F.
97000
584
A540.
87000
592
A650E..
77000
598
A750E, A760E, A761E.
147000
602
A960E
147000
602
AB60E.
157000
608
P111 Prius (EVT).
33000Z
614
U140, U240. 27000
618
U150, U250. 27000
624
U340, U341. 37000
630
U440E.
199000
138
U660E
47000
634
VW
Series
Page
01J.
33000B
640
01M, 01N, 01P.
75000
656
02E (DCT)....
25000
642
09D (TR60SN).
59000
648
09G (TF60SN).
15000
650
09K
15000
650
09M..
15000
650
095, 096, 097, 098.
75000
656
AG4..
75000
656
JF404E......
83000
662
ZF
Series
Page
ZF4HP14, ZF4HP18.
79000
664
ZF4HP16....189000
668
ZF4HP22, ZF4HP24.
69000
670
ZF5HP18....
179000
676
ZF5HP19, ZF5HP19FL/FLA.
129000
680
ZF5HP24, ZF5HP24A.
139000
684
ZF5HP30..
159000
688
ZF6HP19..
55000
692
ZF6HP26 (6R60).
95000
216
ZF ECOMAT. 165000
693
MISCELLANEOUS
Series
Page
BTR 229000
N.I.
CVT (Not Listed Above).
33000
693
FILTERS
Page
Filters, GM 4L60 Series
69
Filters, Honda
433
719
Filters, Inline
Filters, Mitsubishi Filters
505
Filters, Nissan (RE4R01A)
544
Filters, Toyota (A130, A140, A240)
582
Filters, Toyota (A340, A350)
591
Filters, Thimble (GM)
186
Filters, Thimble (Ford)
313
Filters, Thimble (Chrysler)
384
MISCELLANEOUS ITEMS
Page
Cleaning Products
718
726
Codes (a.k.a.) (Except Honda)
Codes (a.k.a.) (Honda 4 Speed 3 Shaft)
416
Codes (a.k.a.) (Honda 5 Speed)
424
Conversion Charts
728
Coolers (Hayden)
718
Coolers (Tru-Cool High Efficiency)
718
Coolers (Tru-Cool Low Pressure)
718
Cooler Hoses
718
719
Cooler Items (Miscellaneous)
Cooler Lines
718
719
Detent Cables
719
Detent Cables Miscellaneous
719
Engine Hanger
Fluids, Miscellaneous
717
Fluids, Transmission
717
717
Fluids, Transmission (ZF)
Honda 4 Speed Quick Reference
416
Honda 5 Speed Quick Reference
424
Honda Electrical
434
Loctite - Miscellaneous
720
Loctite - Sealants
720
Loctite - Thread Dressing
720
Loctite - Thread/Bearing Locker
720
Lubegard Products
707
Mitsubishi Filters
505
Mitsubishi Gaskets
504
Part Numbering Taxonomy
5
Racing Kits & Components
724
Service Items w/ Photos
710
Servo Bore Repair Tool Kits
720
Smart Blend (Life) Products
717
Technical Manuals
708
TeckPak Fitzall Products
694
Terminology
4
Thread Insert Repair Kits
721
Transfer Case Gaskets
722
U-Joints (Most Common)
721
Universal Dust Covers & Filler Tubes
721
Terminology
Terminology
Terminology
Terminology
Assy.Assembly
PCS... Pressure Control Solenoid
Awd
All Wheel Drive
Pkg
Package
Bearing - Captured
Part must be disassembled to replace
Powerpak
High Performance OEM Replacement
Bearing - Caged
Similar to a bushing
PR
Pressure Regulator
Bearing - Flat
Thrust
Press Reg
Pressure Regulator
Blue Book
Rebuild procedures
PRNDL
Park, Reverse, Nuetral, Drive, Low
CVT
Continuously Variable Transmission
PSM
Pressure Switch Manifold
Dampener
Eliminates Torsinal Vibration
PTFE Coated
Teflon Coated
DCT
Dual Clutch Transmission
PTO
Power Take Off
Dia
Diameter
PWM
Pulse Width Modulation
Dry Clutch (DCT)

Runs Dry similar to a standard clutch
Rect
Rectangular
DSG
Direct Shift Gearbox
Remote
External Bypass
DTC
Diagnostic Trouble Code
repl
Replaced
DTR
Digital Transmission Range
req
Required
ECM
Electronic Control Module
Rwd
Rear Wheel Drive
EPC
Electronic Pressure Control
SLS
Shift Pressure Control Solenoid
ESS
Engine Speed Sensor
SLT
Throttle Pressure Control Solenoid
EVT
Electronically Variable Transmission
SLU
Lock-Up Pressure Control Solenoid
FIPL
Fuel Injection Pump Lever
Spd
Speed
Fwd
Front Wheel Drive
Spl
Spline
Fwd
Forward
SSA
Shift Solenoid "A"
Green Book
Updates
SSB
Shift Solenoid "B"
HD
Heavy Duty
SSC
Shift Solenoid "C"
HP
High Performance
SSD
Shift Solenoid "D"
IMS
Internal Mode Switch
SSE
Shift Solenoid "E"
Interm
Intermediate
SSF
Shift Solenoid "F"
ISM
Intelligent Servo Module
SSPCA
Shift Solenoid Pressure Control "A"
ISS
Input Speed Sensor
SSPCB
Shift Solenoid Pressure Control "B"
Kolene
Heat Treat Process
SSPCC
Shift Solenoid Pressure Control "C"
Lindered
Heat Treat Process
T.V.
Throttle Valve
LPC
Line Pressure Control
TC
Torque Converter
Microfelt
Filter Element (SPX)
TCC
Torque Converter Clutch
MLP
Manual Lever Position
TCM
Transmission Control Module
MLPS
Manual Lever Position Sensor
TFT
Transmission Fluid Temperature
N.O.
Normally Open
TOT
Transmission Oil Temperature
NLA
No Longer Available
TPS
Throttle Position Sensor
NSS
Neutral Safety Switch
TRS
Transmission Range Sensor
O.D.
Overdrive
TSS
Turbine Speed Sensor
O.S.
Oversized
Turbulator
Steels w/ Holes
OD
Outer Diameter
VFS
Variable Force Solenoid
OHK
Overhaul Kit
VLP
Variable Line Pressure
OSS
Output Speed Sensor
VSS
Vehicle Speed Sensor
PCA
Pressure Control Solenoid "A"
Wet Clutch (DCT)

Runs in Oil
PCB
Pressure Control Solenoid "B"
The Transtar Part Numbering System

PART NUMBERING
Thenew Transtar part numbering system is very easy to use. The part number is based on a prefix,
base number, and suffix, that, when broken down, will tell youthe almost everything you need to
know about the part.
Prefix Letters refer to various part differences, such as the

parts origin. Here are some
examples of prefix letters and their
meanings (although prefixes may
differ between product groups):
A
B
C
D
N
P
R
Aftermarket New
Borg Warner Brand
Core
Original Equipment
New
Premium Parts
Remanufactured Hard
Parts (Previously AR)
The Base Number is

made up of two components,
beginning with a two or threedigit number that tells you the
Transmission Type. You can
see the Transmission Type
in the Table of Contents on
pages three and four of this
catalog. For example, 14 is
the Transmission Type for an
4T40E. The Transmission Type
is also located on the Illustration
page, or exploded view, of each
transmission.
Suffix Letters refer to part

differences, such as its design
level or material composition.
Here are some examples of suffix letters and their meanings
(although suffixes may differ
between product groups):
F
HD
HP
K
Fiber Pan Gaskets

Heavy Duty
High Performance
Parts in Kit Form
The next three digits refer to the

product group. The numbers
500 for example,tell you that
the part is a pump. (For the
complete list of product group
numbers, please see the Part
Numbering Guide on our website.)
Pages
4T40E(MN4), 4T45E(MN5) - 4 SPEED

TURBO HYDRAMATIC
4T40E
1. Illustration Number
2. Product Description
3. Quantity used in a standard rebuild
4. Year Coverage
5. Transtar Part Number
6. Reference Number (OE Number)
7. Transmission Name
8. Transmission Type
3
5
Deluxe Kit -------------------------------008

Compliance Kit -----------------------007
Master Kit ------------------------------006
Less Steel Kit -------------------------004
Overhaul Kit ---------------------------002
Bushing Kit ----------------------------030
Washer Kit -----------------------------200
Bearing Kit -----------------------------201
Technical Manual ---------------- 400
Pump Part -------------------------------507
Valve Body Parts ------------------- 741
Case Parts -----------------------------761
Note: Not all items are available for

all transmissions
14
95
45RFE, 68RFE
45RFE, 68RFE
D
Deluxe Kit----------------------- 008
Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
72
314
Bushing Kit --------------------- 030

Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Technical Manual ------------ 400
Pump Part----------------------- 507
Valve Body Parts ------------- 741
Case Parts --------------------- 761
all transmissions
45RFE, 68RFE
45RFE, 68RFE
72
315
45RFE, 68RFE
72010A
2wd
72010B
4wd
Cooler Return
Filter
72013A
72300F
ill.
DESCRIPTION
DELUXE KITS (SUPER KITS)
QTY. YEAR PART NO. Ref. NO.
008D
008D
008D
45RFE, 5-45RFE (w/ Underdrive Pistons) (Does Not Contain 72016A)................... 1 99-05 72008
45RFE, 5-45RFE (w/ Pistons)................................................................................... 1 06-Up 72008B
68RFE (w/ Pistons)................................................................................................... 1 07-Up 72008C
007D
007D
007D
68RFE (w/ Pistons)................................................................................................... 1 07-Up 72007C
N.L.
N.L.
N.L.
COMPLIANCE KITS (CALIFORNIA KITS)

N.L.
N.L.
N.L.
MASTER OVERHAUL KITS (WITH STEELS)

006D
006D
006D
68RFE (w/ Pistons)................................................................................................... 1 07-Up 72006C
004D
004D
004D
68RFE (w/ Pistons)................................................................................................... 1 07-Up 72004C
N.L.
N.L.
N.L.
LESS STEEL KITS

N.L.
N.L.
N.L.
45RFE, 68RFE
OVERHAUL KITS (W/ RINGS & SEALS)

002D
002D
002D
45RFE, 5-45RFE (w/o Pistons) (Does Not Contain 72016A)................................... 1 99-05 72002A
45RFE, 5-45RFE (w/o Pistons)................................................................................. 1 06-Up 72002B
68RFE (w/o Pistons)................................................................................................. 1 07-Up 72002C
011I
011I
011I
Filter Kit, 2wd (Includes Spin On Filter).................................................................... 1 99-09 72011AF

Filter Kit, 2wd (Includes Spin On Filter).................................................................... 1 10-Up 72011BF
Filter Kit, 4wd (Includes Spin On Filter).................................................................... 1 99-Up 72011BF
N.L.
N.L.
N.L.
FILTER KITS
N.L.
N.L.
N.L.
FILTERS
010
010
010I
013I
013I
013I
Filter, 2wd..................................................................................................................
Filter, 2wd..................................................................................................................
Filter, 4wd..................................................................................................................
Cooler Return, Spin on Type.....................................................................................
Solenoid Screen (Used w/ Black Connector Solenoid) (45RFE)..............................
Solenoid Screen (Used w/ White Connector Solenoid) (All).....................................
1
1
1
1
1
1
99-09 72010A
10-Up 72010B
99-Up 72010B
99-Up 72013A
99-03 72016
04-Up 72016A
4800029AA
4799507
4799507
4799662
N.L.
N.L.
1
1
1
1
1
1
1
2
1
1
1
1
1
1
99-Up 72030
99-Up 72030B
99-Up 72036
99-Up 72037
99-Up 72041
99-Up 72041A
99-Up 72047
99-Up 72050
99-Up 72053
99-Up 72055
99-Up 72058
99-Up 72061
99-Up 72061A
99-Up 36066
N.L.
N.L.
4799656
4799583
4799552
4799132
4799544
4799560
4799622
4799644
4799510
4799657
4799658
B5AZ-7A034A
BUSHINGS
030D
030D
036A
037A
041F
041F
047E
050G
053G
055E
058D
061H
061H
066
316
Bushing Kit (45RFE).................................................................................................

Bushing Kit (68RFE).................................................................................................
Reaction Support (Front) (45RFE)............................................................................
Reaction Support (Rear) (45RFE)............................................................................
Overdrive Shaft (Front) (45RFE)...............................................................................
Overdrive Shaft (Rear) (45RFE)...............................................................................
Input Shaft (45RFE)..................................................................................................
Front Ring Gear (45RFE)..........................................................................................
Reaction Carrier / Sun Gear (45RFE).......................................................................
Input Clutch Hub (45RFE).........................................................................................
Output Shaft (45RFE)...............................................................................................
Low/ Reverse Retainer (Front) (45RFE)...................................................................
Low/ Reverse Retainer (Rear) (45RFE)....................................................................
Extension Housing (2wd) (45RFE)...........................................................................
45RFE, 68RFE
ill.
070A
072
074
074
074
DESCRIPTION
METAL CLAD SEALS
Front (Flanged) (Replaces Non Flanged).................................................................

Shift Lever.................................................................................................................
Rear (45RFE)............................................................................................................
Rear (68RFE)............................................................................................................
Adapter (4wd)...........................................................................................................
1
1
1
1
1
99-Up 72070
99-Up 72072
99-Up 36074B
07-Up 104074B
99-Up 72074
04617919
N.L.
C1DP-7052A
N.L.
4167929
4
6
6
3
2-6
5
5
2-3
2
6
7
7
99-Up 72100A
07-Up 72100C
07-Up 72120C
99-Up 72101A
99-Up 72102A
07-Up 72102C
07-Up 72122C
99-Up 72104A
99-Up 72102A
99-Up 72114A
07-Up 72114C
07-Up 72134C
4799114
N.L.
N.L.
4799530
4799106
N.L.
N.L.
4799244
4799106
4799461AB
N.L.
N.L.
3
3
4-5
2-3
1
6
1
99-Up 72120A
99-Up 72121A
99-Up 72122A
99-Up 72124A
99-Up 72122A
99-Up 72134A
99-Up 72139
4799398AB
4799529
4799105AB
4799243
4799105AB
4799460
N.L.
FRICTION PLATES
100B
100B
120B
101C
102B
102B
122B
104G
110F
114H
114H
134H
Overdrive (45RFE) (.091)........................................................................................

Overdrive (68RFE) (.049) (Single Sided Internal Teeth)..........................................
Overdrive (68RFE) (.049) (Single Sided External Teeth).........................................
4th Clutch (All)..........................................................................................................
Underdrive (45RFE) (.076)......................................................................................
Underdrive (68RFE) (.059) (Single Sided Internal Teeth)........................................
Underdrive (68RFE) (.059) (Single Sided External Teeth).......................................
2nd Clutch (All).........................................................................................................
Reverse Input (All)....................................................................................................
Low/ Reverse (45RFE).............................................................................................
Low/ Reverse (Single Sided Internal Teeth) (68RFE)...............................................
Low/ Reverse (Single Sided External Teeth) (68RFE)..............................................
STEEL PLATES
120B
121C
122B
124G
130F
134H
139
Overdrive (45RFE) (.086)........................................................................................

4th Clutch (All)..........................................................................................................
Underdrive (45RFE)..................................................................................................
2nd Clutch (All).........................................................................................................
Reverse Input (All)....................................................................................................
Low/ Reverse (45RFE).............................................................................................
Steel Module (45RFE)..............................................................................................
PRESSURE PLATES
Prefix Key: D = OEM, A = Aftermarket New, U = Quality Inspected
Overdrive (45RFE)....................................................................................................
Overdrive (68RFE)....................................................................................................
4th Clutch (All)..........................................................................................................
Underdrive (45RFE)..................................................................................................
Underdrive (45RFE)..................................................................................................
Underdrive (68RFE)..................................................................................................
2nd Clutch (All).........................................................................................................
Reverse (All).............................................................................................................
Low/ Reverse (45RFE).............................................................................................
Low/ Reverse (68RFE).............................................................................................
1
1
1
1
1
1
1
1
1
1
99-Up 72140
07-Up 72140C
99-Up 72141
99-06 72142
07-Up 72142A
07-Up 72142B
99-Up 72144
99-Up 72150
99-Up 72154
07-Up 72154C
N.L.
N.L.
N.L.
4799108AD
N.L.
N.L.
N.L.
N.L.
4799667
N.L.
Shift Kit, 45RFE, 5-45RFE, 68RFE (Transgo).....................................................

1
99-Up T72165
Reprogramming Kit, 45RFE, 5-45RFE, 68RFE (Transgo)................................. 1 99-Up T72169
SK 45RFE
45RFE-HD2
45RFE, 68RFE
140B
140B
141C
142B
142B
142B
144G
150F
154H
154H
VALVE BODY RECALIBRATION KITS

165D
165D
SEALING RINGS
175D
Sealing Ring Kit (All)................................................................................................. 1 99-Up 72175
N.L.
BEARINGS & RACES

201D
201D
Bearing Kit (45RFE).................................................................................................. 1 99-Up 72201

Bearing Kit (68RFE).................................................................................................. 1 07-Up 72201B
N.L.
N.L.
GASKETS & O-RINGS

300I
311A
311A
342
371
379I
381
Gasket, Pan (Fiber) (All)...........................................................................................

Seal, Pump Cover (Outer) (All).................................................................................
Seal, Pump Cover (Inner) (45RFE)...........................................................................
Seal, Valve Body to Case (All)..................................................................................
Seal, Filler Tube........................................................................................................
Seal, Filter to Oil Pump (All)......................................................................................
O-Ring, Converter Hub.............................................................................................
1
1
1
3
1
1
1
99-Up 72300F
99-Up 72311
99-06 72311A
99-Up 72342
99-Up 72371
99-Up 72379A
99-Up 72381
N.L.
N.L.
N.L.
N.L.
4810021AB
4799964AB
N.L.
317
45RFE, 68RFE
ill.
DESCRIPTION
TECHNICAL MANUALS
400D
400D
Tech Manual (45RFE)............................................................................................... 1 99-Up 72400A

ATRA Rebuild Procedures (45RFE).......................................................................... 1 99-Up 72400B
415
420I
420I
424
436I
436I
448
Sensor, Line Pressure...............................................................................................

Solenoid Block (incl EPC) (White Connector Upgrade & Plate) (45RFE).................
Solenoid Block (incl EPC) (White Connector) (45RFE, 68RFE)...............................
Repair Kit, Solenoid..................................................................................................
Sensor, Input Speed (TSS) (All)................................................................................
Sensor, Output Speed (VSS) (All).............................................................................
Solenoid Bracket (TRS Cam Plate) (All)...................................................................
45RFE
ATM45RFEREB
ELECTRICAL COMPONENTS
1
1
1
1
1
1
1
99-Up 72415
99-03 72420
04-Up 72420A
99-Up 72424
99-Up 72436
99-Up 72436
04-Up 72448
4799758
4799937AD
5170877AA
N.L.
4799061AB
4799061AB
4799654AC
HARD PARTS
Prefix Key: D = OEM, A = Aftermarket New, R = Remanufactured, U = Quality Inspected
PUMPS
500A
500A
500A
507D
519A
519A
519A
530A
530A
Pump (45RFE) (Seal Type).......................................................................................

Pump (45RFE) (No Seal, Included in Dust Cover) (OE Retros 99-Up)....................
Pump (68RFE)..........................................................................................................
Valve, Anti Drain Input (45RFE)................................................................................
Pump Cover Plate (Aluminum) (45RFE)...................................................................
Pump Cover Plate (Steel Type) (45RFE) (Molded Seal)..........................................
Pump Cover Plate (Steel Type) (68RFE)..................................................................
Pump Gears (3 Piece) (2 Lug) (45RFE)...................................................................
Pump Gears (3 Piece) (4 Lug) (68RFE)...................................................................
554E
554E
557H
557H
558C
558C
561
562
564
567
568
570F
570F
571F
571F
574E
576F
576F
Retainer, Input Clutch...............................................................................................

Retainer, Input Clutch...............................................................................................
Drum, Low/ Reverse (45RFE)...................................................................................
Drum, Low/ Reverse (68RFE)...................................................................................
Drum, 2-4 Housing (Aluminum Piston) (45RFE).......................................................
Drum, 2-4 Housing (Bonded Piston) (68RFE)..........................................................
Piston Kit, Overdrive / Reverse (45RFE)..................................................................
Piston Kit, 2nd Clutch (45RFE).................................................................................
Piston Kit, Underdrive...............................................................................................
Piston Kit, Low/ Reverse...........................................................................................
Piston Kit, 4th Clutch.................................................................................................
Clutch Hub, Overdrive (7.750 Long) (45RFE).........................................................
Clutch Hub, Overdrive (7.250 Long) (68RFE).........................................................
Clutch Hub, Underdrive (10.250 Long) (45RFE).....................................................
Clutch Hub, Underdrive (9.875 Long) (68RFE).......................................................
Clutch Hub, Input......................................................................................................
Clutch Hub, Reverse (Stamped Steel) (45RFE).......................................................
Clutch Hub, Reverse (Machined Steel) (68RFE)......................................................
1
1
1
1
1
1
1
1
1
99-07 72500
07-Up 72500A
07-Up 72500C
99-Up 72507
99-06 72519
07-Up 72519A
07-Up 72519C
99-Up 72530
07-Up 72530B
5072589AC
68009879AB
68029305AA
4799974AA
4799609
68009859AA
52119645AA
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
99-06 72554
07-Up 72554A
99-Up 72557
07-Up 72557B
99-07 72558
07-Up 72558B
99-Up 72561K
99-Up 72562K
99-Up 725641K
99-Up 72567K
99-Up 72568K
99-Up 72570
07-Up 72570B
99-Up 72571
07-Up 72571B
99-Up 72574
99-Up 72576
07-Up 72576B
N.L.
N.L.
4799635
N.L.
4799498AC
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
4799536AC
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
1
99-Up 72582
99-Up 72582A
99-Up 72582AA
07-Up 72582B
99-Up 72584
07-Up 72584B
99-Up 72586
07-Up 72586B
99-Up 72592
07-Up 72592B
99-Up 72596
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
45RFE, 68RFE
DRUMS & CLUTCH HUBS
PLANETS
582D
582D
582D
582D
584D
584D
586G
586G
592D
592D
596G
318
Planet, Input (5 Gear) (4wd, .550 Thick Parking Gear) (45RFE).............................

Planet, Input (5 Gear) (4wd, .670 Thick Parking Gear) (45RFE).............................
Planet, Input (5 Gear) (2wd) (No Shaft) (45RFE).....................................................
Planet, Input (6 Gear) (68RFE).................................................................................
Planet, Reverse (12 Lugs) (45RFE)..........................................................................
Planet, Reverse (20 Lugs) (68RFE) (w/ 87T Reaction Planet Ring Gear)................
Planet, Reaction (3 Gear) (45RFE)...........................................................................
Planet, Reaction (6 Gear) (68RFE)...........................................................................
Ring Gear, Input (16 Lug) (45RFE)...........................................................................
Ring Gear, Input (20 Lug) (68RFE)...........................................................................
Ring Gear, Reaction (45RFE) (84T).........................................................................
45RFE, 68RFE
ill.
612D
612D
612D
616G
616G
DESCRIPTION
SUN GEARS, SHELLS & SUPPORTS
Sun Gear, Input (42T) (2.010 Long) (45RFE)..........................................................
Sun Gear, Reaction (45RFE)....................................................................................
Sun Gear, Reaction w/ Hub (68RFE)........................................................................
1
1
1
1
1
99-Up 72612A
99-Up 72612
07-Up 72612B
99-Up 72616
07-Up 72616B
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
99-Up 72642A
07-Up 72642B
99-Up 72642K
07-Up 72642BK
99-Up 72664
4799465
N.L.
N.L.
52119741AA
N.L.
SPRAGS
642H
642H
642H
642H
664H
Low Roller Clutch (14 Rollers) (45RFE)....................................................................

Low Sprag (36 Elements) (68RFE)...........................................................................
Assembly, Low Roller Clutch w/ Inner & Outer Race (45RFE).................................
Assembly, Low Roller Clutch w/ Inner & Outer Race (68RFE).................................
Inner Race, Low Roller Clutch (45RFE)....................................................................
SHAFTS
670E
670E
Input Shaft (10.25 Long, 29 Splines) (45RFE)......................................................... 1 99-Up 72670

Input Shaft (11.75 Long, 27 Splines) (68RFE)......................................................... 1 07-Up 72670B
N.L.
N.L.
VALVE BODIES
740I
740I
Valve Body (Premium) (45RFE)................................................................................ 1 99-Up P72740-1

Valve Body (Premium) (68RFE)................................................................................ 1 07-Up P72740-2
N.L.
N.L.
CASES & HOUSINGS

760I
760I
765I
765I
770I
770I
770I
770I
Case (45RFE)...........................................................................................................
Case (68RFE)...........................................................................................................
Pan (2wd) (3 Deep).................................................................................................
Pan (4wd) (3.625 Deep)..........................................................................................
Extension Housing, 2wd (4.500 Long) (45RFE)......................................................
1
1
1
1
1
1
1
1
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
99-Up 72690
99-Up 72690A
99-Up 72995
07-Up 72995B
99-Up 72996
07-Up 72996B
99-Up 72852
99-Up 92937
99-Up 92946B
99-Up 72929
99-Up S72929
99-Up 72962
99-Up 72962A
07-Up 72962C
99-Up 72964
99-Up 72964A
99-05 72967
99-Up 72967A
99-06 72968
06-Up 72968A
99-Up 72971
07-Up 72971A
99-Up 72977A
99-Up 72977
99-Up 72978
99-Up T-8504
99-Up T-8252
99-Up T-8249
99-Up T-8250
99-Up T-8251
99-Up T-8285
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
4799521
4446620
4567575
4799598AB
44892-01K
N.L.
52119503AA
52119655AA
4799650
4799652
N.L.
5179008AA
N.L.
49575359
N.L.
N.L.
N.L.
N.L.
4799527AB
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
MISCELLANEOUS COMPONENTS
690
690
995
995
996
996
852
937
946
929I
929I
962C
962C
962C
964E
964E
967H
967H
968C
968C
971E
971E
977
977
978
Tool
Tool
Tool
Tool
Tool
Tool
Park Gear (.550 Thick) (45RFE).............................................................................. 1

Park Gear (.670 Thick) (45RFE, 68RFE)................................................................. 1
Park Pawl (45RFE)................................................................................................... 1
Park Pawl (68RFE)................................................................................................... 1
Cooler Line Fittings (Screw in Type) (45RFE).......................................................... 1
Cooler Line Fittings (Push in Type) (68RFE)............................................................ 1
Spring, Piston Retainer 2nd Clutch (All)................................................................... 1
Piston, Accumulator (Aluminum) (All)....................................................................... 5
Spring, Accumulator (Inner/Outer Spring Combo) (All)............................................. 1-4
Plate, Accumulator Cover (OE style) (All)................................................................. 1
Plate, Accumulator Cover (req T-44892-TL) (All)...................................................... 1
Piston, 2nd Clutch (Aluminum) (45RFE)................................................................... 1
Piston, 2nd Clutch (Bonded) (45RFE)...................................................................... 1
Piston, 2nd Clutch (Bonded) (68RFE)...................................................................... 1
Piston, Underdrive (Bonded) (All)............................................................................. 1
Retainer, Underdrive (Bonded) (All).......................................................................... 1
Piston, Low/ Reverse (Aluminum) (45RFE).............................................................. 1
Piston, Low/ Reverse (Bonded) (All)......................................................................... 1
Piston, 4th Clutch (Aluminum).................................................................................. 1
Piston, 4th Clutch (Bonded)...................................................................................... 1
Belleville Spring, Overdrive Piston Return (45RFE)................................................. 1
Belleville Spring, Overdrive Piston Return (68RFE)................................................. 1
Belleville Spring, Low/ Reverse Piston Return (Aluminum Piston) (45RFE)............. 1
Belleville Spring, Low/ Reverse Piston Return (Bonded Piston)............................... 1
Spring, Piston Retainer, 4th (All)............................................................................... 1
Input Clutch Seal Protector....................................................................................... 1
Underdrive & Overdrive Balance Piston Protector.................................................... 1
2nd Clutch Spring Installer........................................................................................ 1
4th Clutch Spring Installer......................................................................................... 1
Underdrive & Overdrive Spring Compressor............................................................ 1
Low/ Reverse Spring Compressor............................................................................ 1
45RFE, 68RFE
99-Up 72760
07-Up 72760B
99-Up 72765
99-Up 72765A
99-Up 72770
99-Up 72770BA
07-Up 72770A
99-Up 72770B
319
45RFE, 68RFE
ill.
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
DESCRIPTION
SONNAX PRODUCTS
Accumulator Plate Kit (req T-44892-TL)................................................................... 10 3

Line Pressure Booster (10-15 PSI Increase Over OEM) (68RFE)............................ 10 N.I.
Line Pressure Booster (15-30 PSI Increase Over OEM) (exc 68RFE)..................... 10 N.I.
Solenoid Switch Valve O.S. (req T-F-92835-TL & T-VB-FIX).................................... 10 2
Solenoid Switch Valve Plug Kit................................................................................. 10 1
Solenoid Switch Valve Plug Kit O.S. (Worn Bores) (req T-92835-RM)..................... 10 1
TC Limit Valve & Sleeve Kit (req T-F-44912-TL & T-VB-FIX).................................... 10 6
TCC Accumulator Valve Spring (5 per bag).............................................................. 10 4
Torque Converter Limit Spring (5 per bag)................................................................ 10 5
NOTES
45RFE, 68RFE
320

PAGE ILL.
PART NO.
SONNAX NO.
S72929
44892-01K
S72741HB 44957-LB1
S72741HA 44957-LB2
S92741H-1 92835-21
S92741-2K 92835-02K
S92741-2AK 92835-18K
S72741L-1 44912-03K
S72741E-3 44912-01
S72741L-3 44912-02
45RFE, 68RFE
NOTES
45RFE, 68RFE
321
62TE
COMPOUNDER SECTION
62TE
132
322
Deluxe Kit----------------------- 008

Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit --------------------- 030
Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Pump Part----------------------- 507
Case Parts --------------------- 761
all transmissions
62TE
62TE
COMPOUNDER SECTION
132
323
62TE
132010
ill.
DESCRIPTION
006E 62TE......................................................................................................................... 1 06-Up 132006
N.L.
LESS STEEL KITS

004E 62TE......................................................................................................................... 1 06-Up 132004
N.L.

002E 62TE......................................................................................................................... 1 06-Up 132002
N.L.
FILTER KITS
011J 62TE......................................................................................................................... 1 06-Up 132011
N.L.
FILTERS
010J 62TE......................................................................................................................... 1 06-Up 132010
68018555AA
62TE
BUSHINGS
030E
034
034
039
046
047
050
052
034
034
058
Bushing Kit................................................................................................................
Pump (Babbitt)..........................................................................................................
Pump (Bronze)..........................................................................................................
2-4 Clutch Hub..........................................................................................................
Direct Drum...............................................................................................................
Input Shaft.................................................................................................................
Input Clutch Hub.......................................................................................................
Overdrive Clutch Hub................................................................................................
Overdrive Clutch Hub (Replaces Both Bushings) 1.142 OD Shaft..........................
Rear Planet...............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
06-Up 132030
06-Up 12034
06-Up 12034A
06-Up 92039A
06-Up 132046
06-Up 92047A
06-Up 92050
06-Up 92052A
06-Up S92052E
06-Up S92052EA
06-Up 92058
N.L.
N.L.
N.L.
4659619
N.L.
N.L.
4377170
4659617
92004-SP
92004-L
4412230
METAL CLAD SEALS

070A
Converter (Thinner than A604 Seal)......................................................................... 1 06-Up 132070
076 Axle........................................................................................................................... 1 06-Up 32076
5078684AA
4412522
FRICTION PLATES
100B Overdrive..................................................................................................................
102F Underdrive................................................................................................................
104C
2-4 Clutch..................................................................................................................
108B Reverse.....................................................................................................................
114C
Low/ Reverse............................................................................................................
116D
Reduction Direct (Single Sided Internal Teeth).........................................................
136D
Reduction Direct (Single Sided External Teeth)........................................................
118I
Reduction Low..........................................................................................................
3-4
3-4
3-4
2
4-5
6
6
3
06-Up 92100B
06-Up 92100B
06-Up 92104
06-Up 92100B
06-Up 92114
06-Up 132116
06-Up 132136
06-Up 132118
4531678
4531678
4567212
4531678
4567573
N.L.
N.L.
N.L.
3
4
3-4
1
4-5
3
06-Up 132120
06-Up 92120
06-Up 132124
06-Up 92120
06-Up 132134
06-Up 132138
N.L.
4531905
N.L.
4531905
N.L.
N.L.
STEEL PLATES
120B Overdrive..................................................................................................................
122F Underdrive................................................................................................................
124C
2-4 Clutch..................................................................................................................
128B Reverse.....................................................................................................................
134C
Low/ Reverse (.067)................................................................................................
138I
Reduction Low..........................................................................................................
324
62TE
ill.
DESCRIPTION
PRESSURE PLATES
142F
142F
142F
Underdrive Kit w/ Snap Ring (.248)......................................................................... 1 06-Up 92142EAK

Underdrive Kit w/ Snap Ring (.268)......................................................................... 1 06-Up 92142EBK
Underdrive Kit w/ Snap Ring (.228)......................................................................... 1 06-Up 92142EK
175E
Sealing Ring Kit........................................................................................................ 1 06-Up 132175
N.L.
4883015AB
4883013AB
SEALING RINGS
N.L.
BEARINGS & RACES

201E
062
067
068
214G
216D
217D
219
268
273
274
278
279
281
289
291
Bearing Kit (Does not include Compounder Bearings).............................................

Output Shaft (Caged Bearing)..................................................................................
Transfer Shaft Front (Caged Bearing)......................................................................
Transfer Shaft Rear (Caged Bearing).......................................................................
Hub to Underdrive Drum...........................................................................................
Reaction Plate to Hub...............................................................................................
Underdrive Ring Gear to Planet................................................................................
Underdrive Drum to Sprag Assembly........................................................................
Output to Underdrive Ring Gear...............................................................................
Pinion Gear Rear Bearing & Race............................................................................
Pinion Gear Front Bearing & Race...........................................................................
Transfer Gear Bearing & Race.................................................................................
Transfer Shaft Bearing & Race.................................................................................
Output Gear Bearing & Race....................................................................................
Differential Rear Bearing & Race..............................................................................
Differential Front Bearing & Race.............................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
06-Up 92201A
06-Up 132062
06-Up 132067
06-Up 132068
06-Up 132214
06-Up 132216
06-Up 132217
06-Up 132219
06-Up 132268
06-Up 132273K
06-Up 132274K
06-Up 132278K
06-Up 132279K
06-Up 132281K
06-Up 132289K
06-Up 132291K
N.L.
N.L.
5078634AA
5169089AA
5078636AA
68004116AA
5078643AA
5078931AA
5078617AA
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
06-Up 132300
06-Up 132301
06-Up 132310
06-Up 132304
N.L.
N.L.
N.L.
N.L.
400E
Tech Manual.............................................................................................................. 1 06-Up 132400
N.L.
410J
420J
431E
435E
436E
438E
Sensor, Transmission Range (DTR).........................................................................

Solenoid Block..........................................................................................................
Solenoid, VFS (EPC)................................................................................................
Switch, Pressure Transducer....................................................................................
Sensor, Transfer Speed............................................................................................
Sensor, Input & Output..............................................................................................
GASKETS & O-RINGS

300
301
310A
304
Gasket, Pan..............................................................................................................
Gasket, Valve Body Cover........................................................................................
Gasket, Pump...........................................................................................................
Gasket, End..............................................................................................................
TECHNICAL MANUALS
62TE
1
1
1
1
1
2
06-Up 132410
06-Up 132420
06-Up 132431
06-Up 132435
06-Up 132436
06-Up 132438
68055955AA
5078709AB
5169313AA
5078708AA
5078930AA
5078554AA
HARD PARTS
PUMPS
500A
Pump Assembly........................................................................................................ 1 06-Up 132500A
68052759AA
DRUMS & CLUTCH HUBS

554F
554F
570G
570G
571B
578G
570D
557I
555I
Input Clutch Retainer (w/o Bevel).............................................................................

Drum Kit, Input Clutch Retainer (w/o Bevel).............................................................
Clutch Hub, Overdrive & Reverse.............................................................................
Clutch Hub Kit, Overdrive.........................................................................................
Clutch Hub, Underdrive w/ Solid Shaft......................................................................
Clutch Hub & Sun Gear, 2nd-4th Clutch...................................................................
Hub (Compounder)...................................................................................................
Drum Kit, Compound Low (Includes UD Assy & Sun Gear Assy).............................
Drum, Compound Direct...........................................................................................
1
1
1
1
1
1
1
1
1
06-Up 92554A
06-Up 92554AK
06-Up 92570A
06-Up 92570K
06-Up 92571
06-Up 92578A
06-Up 132570B
06-Up 132557K
06-Up 132555
4505623
5016198AA
4659993
4762712AD
4864936AC
4659618AB
5078654AA
5078815AC
5078619AA
325
62TE
ill.
582G
584G
594G
DESCRIPTION
PLANETS
Front (Heat Treated Splines)..................................................................................... 1 06-Up 92582A

Rear (5 Gear)............................................................................................................ 1 06-Up 132584
Ring Gear, Rear Planet............................................................................................. 1 06-Up 92594
4567539AB
68017162AA
4799794

610D
614G
Sun Gear (Compound).............................................................................................. 1 06-Up 132610

Sun Gear, Rear Planet.............................................................................................. 1 06-Up 92614
5078632AA
4377080
642I
Sprag Assembly, Low Compounder..........................................................................
678H
Shaft, Output.............................................................................................................
705D
Gear, Transfer (70T).................................................................................................
706D
Gear, Output (74T) (use w/ Updated Cover 132759)................................................
715J
Differential (79T Ring Gear)......................................................................................
740J
Valve Body................................................................................................................
759J
Cover, Transfer Gear (use w/ Updated Gear 132706)..............................................
760H Case..........................................................................................................................
765H
Pan, Bottom..............................................................................................................
957H
Retainer, Low/ Reverse Clutch.................................................................................
960F
Retainer, Underdrive (Bonded).................................................................................
962C
Piston, 2-4 (Bonded).................................................................................................
965D
Piston, Direct (Bonded).............................................................................................
967H
Piston, Reduction Low Clutch (Bonded)...................................................................
967H
Piston, Low/ Reverse (Bonded)................................................................................
980F
Piston, Underdrive....................................................................................................
985D
Piston, Reduction Direct Clutch Balance (Bonded)..................................................
999E
Feed Tubes (3 Piece)................................................................................................
Tool
Dipstick Fluid Measuring Tool...................................................................................
NOTES
62TE
326
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
06-Up 132642
06-Up 132678
06-Up 132705
06-Up 132706
06-Up 132715
06-Up 132740
06-Up 132759
06-Up 132760
06-Up 132765
06-Up 92957A
06-Up 92960
06-Up 92962B
06-Up 132965
06-Up 132967
06-Up 132967B
06-Up 92980A
06-Up 132985
06-Up 132999
06-Up T-9336A
N.L.
5078637AB
68051321AA
68021259AB
5078726AA
5078723AC
5078570AB
68008550AA
5078556AA
4800255AA
4431612
5102880AA
5078622AA
5078605AA
5078591AA
4800231AA
5078625AA
5078719AA
N.L.
62TE
NOTES
62TE
327
A404 - A670
32300
32010A
32010
ill.
DESCRIPTION
008
008
A404, 413 w/ Felt Filter (81-82)................................................................................ 1 81-82 32008

A413, 470, 670 w/ Plastic Filter................................................................................ 1 83-Up 32008A
32008F
32008AF

007
007
A404, 413 w/ Felt Filter (81-82)................................................................................ 1 81-82 32007

A413, 470, 670 w/ Plastic Filter................................................................................ 1 83-Up 32007A
32007F
32007AF

006 A404.......................................................................................................................... 1 78-80 32006
006
A413, 470, 670.......................................................................................................... 1 81-Up 32006A
32006F
32006AF
LESS STEEL KITS

004 A404.......................................................................................................................... 1 78-80 32004
004
A413, 470, 670.......................................................................................................... 1 81-Up 32004A
32004F
32004AF

002 A404.......................................................................................................................... 1 78-80 32002
002
A413, 470, 670.......................................................................................................... 1 81-Up 32002A
32002F
32002AF
FILTER KITS
A404 - A670
011
011
Filter Kit, A404, 413 (Felt)......................................................................................... 1 78-82 32011

Filter Kit, A413, 470, 670 (Plastic)............................................................................. 1 83-Up 32011A
32011F
32011AF
FILTERS
010
010
014
A404, 413 (Felt)........................................................................................................ 1 78-82 32010

A413, 470, 670 (Plastic)............................................................................................ 1 83-Up 32010A
Governor Screen....................................................................................................... 1 78-Up 32014
5212145
4269649
5258839
BANDS
Prefix Key: B = Borg Warner, A = OEM (Exc BW), N = All Other New, R = Relined)
022
Kickdown, Flex..........................................................................................................
022
Kickdown, Semi-Rigid...............................................................................................
022
Kickdown, Semi-Rigid (Kevlar).................................................................................
024 Reverse.....................................................................................................................
917
Band Strut, Reverse (2 3/16 Long) (Heavy Duty)....................................................
1
1
1
1
1
78-Up 32022
96-Up 32022A
96-Up 32022AH
78-Up 32024
78-Up 32917-2
5212312
5212312
4659732
5205765
32710-01
1
1
1
1
1
1
78-Up 32030
78-Up 12034
78-Up 12034A
78-85 12037A
86-Up 32037B
78-Up 32066
N.L.
2466796
2466796
4058635
5224451
5212223
1
1
2
1
1
1
78-Up 12070
78-Up 22072
78-Up 32076
78-81 32075
78-Up T32076
78-Up T32275
4412475
2466842
4412522
5222015
N.L.
N.L.
BUSHINGS
030
Bushing Kit................................................................................................................
034
Pump Body (Babbitt).................................................................................................
034
Pump Body (Bronze).................................................................................................
037 Stator .......................................................................................................................
037 Stator .......................................................................................................................
066
Extension Housing....................................................................................................
METAL CLAD SEALS

070
072
076
075
076
275
328
Front Pump...............................................................................................................
Manual Shaft.............................................................................................................
Axle (Both Sides) (Repl # 32074).............................................................................
Transfer Shaft...........................................................................................................
Axle Stabilizer Seal (Fits T32275).............................................................................
Support Bearing, Axle Stabilizer (Teckpak)...............................................................
A404 - A670
ill.
DESCRIPTION
FRICTION PLATES
106 Direct......................................................................................................................... 2-4

106
Direct (High Performance) (Blue).............................................................................. 2-4
108
Forward (47T)........................................................................................................... 2
108
Forward (49T)........................................................................................................... 2-4
108
Forward (49T) (High Performance) (Blue)................................................................ 2-4
78-Up 32106
78-Up R32106HP
78-80 32108
81-Up 32108A
81-Up R32108AHP
5205675
N.L.
5222185
5224084
N.L.
78-80 32126
81-Up 32126A
78-80 32126
81-Up 32128
81-Up 32139A
5205677
4207208
5205677
5224073
N.L.
STEEL PLATES
126
126
128
128
139
Direct (.065)............................................................................................................. 4
Direct (.101)............................................................................................................. 3-4
Forward (.065) (4.10 ID)......................................................................................... 4
Forward (.068) (4.25 ID)......................................................................................... 2-3
Steel Module, 413, 470, 670..................................................................................... 1
PRESSURE PLATES
146
146
148
148
149
Direct (.186).............................................................................................................
Direct (.207).............................................................................................................
Forward (.200).........................................................................................................
Forward (.263).........................................................................................................
Reaction Plate, Forward Beveled (.110)..................................................................
1
1
1
1
1
81-Up 32146B
81-Up 32146C
81-Up 32148
81-Up 32148A
83-Up 32149A
4348888
4207209
N.L.
4269619
4269618

165
165
Shift Kit, A470-A670 w/ Lockup (Includes Dirt Diaper) (Transgo)........................

1
81-Up T32165A
Valve Body Kit, A404-A670 (Superior)...................................................................... 1 78-Up S32165
SK 670
K404-670
SEALING RINGS
175
175
Ring Kit..................................................................................................................... 1 78-80 32175

Ring Kit (Metal) (Teflon = 32175AT).......................................................................... 1 81-Up 32175A
N.L.
N.L.
THRUST WASHERS
Washer Kit................................................................................................................
Washer Kit................................................................................................................
Washer Kit (Front & Rear Planet).............................................................................
Stator to Direct Drum (Fiber).....................................................................................
Forward Drum to Direct Drum (Fiber).......................................................................
Forward Drum to Forward Hub.................................................................................
Front & Rear Planet (4 Tab, 2.375 OD)...................................................................
Front & Rear Planet (4 Tab, 2 11/16 OD).................................................................
Front & Rear Planet (5 Tabs)....................................................................................
Rear Band Drum to Case (Fiber)..............................................................................
Input Shaft to Output Shaft .079..............................................................................
1
1
1
1
1
1
4
4
1
1
1
1
1
78-95 32200B
96-Up 32200C
78-Up 32204
78-Up 32211
78-Up 32229
78-Up 32232
78-80 32238
81-Up 32238A
96-Up 32238B
78-Up 32257
78-Up 32268
78-Up 32268A
78-Up 32268B
N.L.
N.L.
N.L.
5205679
5205680
5222493
5205724
5224066
4659163
5205772
5224039
5224040
5224041
2
1
2
2
2
4
4
4
1
1
1
1
1
1
78-80 32242
81-Up 32242A
78-Up 32254
78-Up 32254K
78-Up 32255
96-Up 32273A
78-Up 32274A
78-Up 32274K
96-Up 32274AK
78-Up 32275
78-Up 32276K
78-Up 32278K
78-Up 92293AK
78-Up 92293BK
5205737
5224236
5224300
FU60-19-6AO
5224299
4659237
4659238
4269688
N.L.
32125LRB
32539-Z5
35539-Z5
39539-Z5
39540-Z5
A404 - A670
200
200
200
211
229
232
238
238
238
257
268
268
268
BEARINGS & RACES

242
242
254
254
255
273
274
274
274
275
276
278
293
293
Race, Sun Shell........................................................................................................

Race, Sun Shell (w/ 3 Inner T)..................................................................................
Bearing, Rear Ring Gear to Case & Drive Gear to Case..........................................
Bearing & Race Kit, Rear Ring Gear & Drive Gear...................................................
Cup Race, Rear Ring Gear to Case & Drive Gear to Case......................................
Cup Race, Differential Carrier (Driver Side) 2.891 OD............................................
Bearing, Differential Carrier (Driver Side) 1.624 ID.................................................
Bearing & Race Kit, Differential Carrier and Transfer Shaft (22 Rollers)..................
Bearing & Race Kit, Differential Carrier (Left Side) 1.624 ID (19 Rollers)...............
Support Bearing, Axle Stabilizer...............................................................................
Shim Kit, Goes w/ 32276 (.005) (10 Per Kit)............................................................
Shim Kit, Pinion (.005) (10 Per Kit)..........................................................................
Shim Kit, Differential (.005)......................................................................................
Shim Kit, Differential (.005) (Large OD Bearing).....................................................
329
A404 - A670
ill.
300
303
304
310
311
326
348
368
DESCRIPTION
GASKETS & O-RINGS
Gasket, Bottom Pan (Cork) (Fiber = 32300F)...........................................................

Gasket, Differential Cover (Cork) (Fiber = 32303F)..................................................
Gasket, Transfer Gear Cover (Cork) (Fiber = 32304F).............................................
Gasket, Pump...........................................................................................................
O-Ring, Front Pump..................................................................................................
Gasket, Filter.............................................................................................................
O-Ring, Extension Housing.......................................................................................
O-Ring, Speed-O Adapter.........................................................................................
1
1
1
1
1
1
1
1
78-Up 32300
78-Up 32303
78-Up 32304
78-Up 32310
78-Up 92311
83-Up 32326
78-Up 32348
78-Up 32368
5224052
5212276
5222142
5212306
5205660
4269671
6500111
6025752
TECHNICAL MANUALS
400
Tech Manual, 670...................................................................................................... 1 87-Up 32400C
410
410
425
Switch, Neutral Safety............................................................................................... 1 78-Up 12410A

Switch, Oil Pressure.................................................................................................. 1 78-Up 32410
Solenoid, Lock-Up (TCC).......................................................................................... 1 87-Up 32425
TM-A670
4057750
5234188
4799954AA
HARD PARTS
PUMPS
500
500
500
530
530
530
530
Pump (1 Ring on Input Shaft)...................................................................................

Pump (2 & 3 Ring Input Shaft)..................................................................................
Pump (Non Crescent 12 Lobe Drive Gear)...............................................................
Pump Gears (.591 w/ 2 Lugs on Inner Gear)...........................................................
Pump Gears (.589 w/ Mill Flats on Inner Gear).......................................................
Pump Gears (.591 w/ Mill Flats on Inner Gear).......................................................
Pump Gears (12T Inner, Rotor Type) (A670)............................................................
1
1
1
1
1
1
1
78-85 32500
86-98 32500A
99-Up 32500B
78-85 32530A
86-Up 32530B
86-Up 32530BA
99-Up 92530B
N.L.
4412525
5016410AB
N.L.
N.L.
N.L.
N.L.
A404 - A670
DRUMS & CLUTCH HUBS

554
555
556
Forward (4 Clutch).................................................................................................... 1
L86-Up 32554D
Direct (4 Clutch)........................................................................................................ 1
L86-Up 32555B
Low/ Reverse (Band Drum)...................................................................................... 1 81-Up 32556A
4248916
5015496AB
4207117
PLANETS
582
582
582
582
582
584
584
592
592
594
594
602
602
Front (4 Gear) (29T Sun Gear).................................................................................

Planet Kit, Front w/ Ring Gear (4 Gear) (36T Sun Gear)..........................................
Planet Kit, Front w/ Ring Gear (5 Gear) (36T Sun Gear)..........................................
Rear (4 Gear Square Housing).................................................................................
Rear (4 Gear Round Housing)..................................................................................
Ring Gear, Front.......................................................................................................
Ring Gear, Front.......................................................................................................
Ring Gear, Rear........................................................................................................
Ring Gear Kit, Rear & Hub........................................................................................
Hub, Front Ring Gear................................................................................................
Hub, Front Ring Gear................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
78-80 32582
81-95 32582A
96-Up 32582B
81-95 32582AK
96-Up 32582BK
78-95 32584
96-Up 32584B
78-80 32592
81-Up 32592A
78-Up 32594
78-Up 32594K
78-80 32602
81-Up 32602A
D4567210
4269941
4348900
4269941
N.L.
4659414
4269942
N.L.
5224310
5222047
N.L.
5212203
5224070

612
Sun Gear (29T, 36T)................................................................................................. 1 81-Up 32612A
622 Shell.......................................................................................................................... 1 81-Up 32622A
622
Sun Gear & Shell Kit................................................................................................. 1 81-Up 32622AK
5224192
N.L.
4567133
SPRAGS
654
664
Sprag Kit, Spring & Roller Kit.................................................................................... 1 78-Up 32654K

Inner Race Kit, Rear Sprag (Inner Race & Bolts)..................................................... 1 81-Up 32664AK
4186886
N.L.
SHAFTS
678
678
330
Output Shaft (6.250 Long)....................................................................................... 1 78-80 32678

Output Shaft (6.500 Long)....................................................................................... 1 81-Up 32678A
5222401
4348932
A404 - A670
ill.
DESCRIPTION

GOVERNORS
680 Governor...................................................................................................................
680 Governor...................................................................................................................
681
Spring & Bracket, Governor Anti-Stick (Installs Outside the Governor)....................
681
Spring, Governor Anti-Stick (Installs Inside the Governor).......................................
681
Spring, Governor Anti Stick (FMX Governor Spring)................................................
685
Support, Governor (.500 Thick Park Lugs)..............................................................
685
Support, Governor (.625 Thick Park Lugs)..............................................................
687
Retainer, Governor Support......................................................................................
698
Oil Baffle (Inside Differential Retainer)......................................................................
698
Oil Baffle (Inside Extension Housing).......................................................................
1
1
1
1
1
1
1
1
1
1
78-80 32680
4659366
81-Up 32680A
4659366
78-Up 32681-3K
32204-03K
78-Up A32681-3
N.L.
78-Up A106681A-3 N.L.
78-Up 32685
5212249
78-Up 32685A
4431504
78-Up 32687
5212371
78-Up 32698A
4567493
78-Up 32698B
4567494
1
1
1
1
78-Up 32710D
78-Up 32712D
78-Up 32710AAK
78-Up 32710CK
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
81-E87 32716A
L87-95 32716B
96-Up 32716BA
87-Up 32717A-4
87-Up 92717AK
78-Up 32717AK-3
87-Up 32717A-3
78-Up 32736
L87-Up 32717BK
81-E87 32717AK
78-Up 32717BBK
78-E87 32730FK
78-E87 32730LK
L87-Up 32730HK
L87-Up 32730JK
78-82 32735
83-Up 32735A
4269768
N.L.
N.L.
4800059AA
604-CB
N.L.
4659142
6503827
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
4269688
4269688
GEARS, OUTPUT & TRANSFER

710
712
N.I.
N.I.
Gear, Output (45T)....................................................................................................

Gear, Transfer Driven (47T)......................................................................................
Gear Kit, Output / Transfer (53T / 56T).....................................................................
Gear Kit, Output / Transfer (57T / 52T).....................................................................
716
716
716
717
717
736
717
736
717
717
717
730
730
730
730
735
735
Diff Housing, 8 Bolt w/o Ring Gear (1 Tab On Washer Under Axle Gears)...............
Diff Housing, 12 Bolt w/o Ring Gear (Small ID)........................................................
Diff Housing, 12 Bolt w/o Ring Gear (Large ID)........................................................
Clips, Differential Shaft ............................................................................................
Clips, Differential Shaft (Package)............................................................................
Differential Shaft (For Spiders) (.660 Diameter) (w/ Clips)......................................
Differential Pin Shaft.................................................................................................
Differential Shaft Pin (Solid)......................................................................................
Gear Kit, 12 Bolt (Side & Spider Gears w/ Washers & Pins)....................................
Gear Kit, 8 Bolt (Side & Spider Gears w/ Washers & Pins)......................................
Shim Kit, Differential Side Gear................................................................................
Ring & Pinion (8 Bolt) 20T Pinion, 61T Ring Gear....................................................
Ring & Pinion (8 Bolt) 21T Pinion, 60T Ring Gear....................................................
Ring & Pinion (12 Bolt) 20T Pinion, 61T Ring Gear..................................................
Ring & Pinion (12 Bolt) 21T Pinion, 60T Ring Gear..................................................
Retainer (Aluminum) Seal Type................................................................................
Retainer (Aluminum) No Seal Type..........................................................................
DIFFERENTIALS
740
740
740
Valve Body (Premium) Non Lock-Up........................................................................ 1 81-86 P32740-1

Valve Body (Premium) Lock-Up w/o Thermal Bypass.............................................. 1 87-Up P32740-2
Valve Body (Premium) Lock-Up w/ Thermal Bypass................................................ 1 99-Up P32740-3
N.L.
N.L.
N.L.
A404 - A670
VALVE BODIES
CASES & HOUSINGS

758
759
760
Differential Cover, w/o Plug....................................................................................... 1 82-Up 32758A

Rear Cover, Transfer Gear........................................................................................ 1 86-Up 32759A
Case (3.0L V6) 95-Up Lock-Up (2wd & 4wd)............................................................ 1 95-Up 32760LA
4471574
4471572
N.L.
917
974
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Band Strut, Reverse (2 3/16 Long) (Heavy Duty).................................................... 1 78-Up 32917-2

Spring, Forward Clutch Bellville Return Spring......................................................... 1 78-Up 32974
SONNAX PRODUCTS
PAGE
ILL.
Bushing, Pump (Low Clearance) (A670).................................................................. N.L. N.I.

Governor Bracket & Spring Kit.................................................................................. N.L. N.I.
Reverse Band Strut (Stronger Material, Thicker)...................................................... N.L. N.I.
Shim, Differential Preload (For 2.48 Brg) (.005 Thick) (10 Per Bag)...................... N.L. N.I.
Shim, Differential Preload (For 2.88 Brg) (.005 Thick) (10 Per Bag)...................... N.L. N.I.
Shim, Pinion (.005 Thick) (10 per bag).................................................................... N.L. N.I.
Shim, Transfer Gear (.005 Thick) (10 per bag)........................................................ N.L. N.I.
Tapered Roller Bearing Kit (Output Shaft & Rear Carrier)........................................ N.L. N.I.
Tapered Roller Bearing Kit (Transfer Shaft & Differential)........................................ N.L. N.I.
Throttle Valve Kit (req T-F-22771-TL & T-VB-FIX).................................................... N.L. N.I.
PART NO.
S12034
S32681-3K
S32917-2
S92293AK
S92293BK
S32278K
S32276K
S32254K
S32274K
S32741NK
32710-01
4269623
SONNAX NO.
12502-01
32204-03K
32710-01
39539-Z5
39540-Z5
35539-Z5
32539-Z5
K32976A
K32978
32229-01K
331
A500
40RH, 42RH, 42RE, 44RE
A500
12
332
Deluxe Kit----------------------- 008

Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit --------------------- 030
Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Pump Part----------------------- 507
Case Parts --------------------- 761
all transmissions
A500
40RH, 42RH, 42RE, 44RE
A500
12
333
A500
40RH, 42RH, 42RE, 44RE
12300
ill.
008D
008D
12010A
12010J
12010C
DESCRIPTION
A500, 42RE, 44RE (incl 88-97 12010C filter & 92-Up 12022B Band)...................... 1 88-98 12008E
A500, 42RE, 44RE.................................................................................................... 1 99-04 12008EA
12008EF
12008EAF

007D
007D
A500, 42RE, 44RE (incl 88-97 12010C filter & 92-Up 12022B Band)...................... 1 88-98 12007E
A500, 42RE, 44RE.................................................................................................... 1 99-04 12007EA
12007EF
12007EAF

006D
006D
A500, 42RE, 44RE.................................................................................................... 1 88-98 12006E

A500, 42RE, 44RE.................................................................................................... 1 99-04 12006EA
12006EF
12006EAF
LESS STEEL KITS

004D
A500, 42RE, 44RE.................................................................................................... 1 88-04 12004E
12004EF

002D
A500, 42RE, 44RE.................................................................................................... 1 88-04 12002E
12002EF
FILTER KITS
011D
011D
Filter Kit, Dacron....................................................................................................... 1 88-97 12011G

Filter Kit, Metal & Plastic........................................................................................... 1 98-04 12011J
12011GF
12011JF
A500
FILTERS
010D
010D
014C
018C
484C
Large Dacron............................................................................................................
Metal & Plastic..........................................................................................................
Governor Screen.......................................................................................................
Valve Body Regulator Feed Line..............................................................................
Overdrive Screen & Orifice.......................................................................................
1
1
1
1
1
88-97 12010C
98-04 12010J
88-04 12014
88-04 12018
88-04 12484
3515996
52118789
3743519
3878313
4412583
BANDS
022A
022A
022A
022A
024F
024F
Kickdown, Flex (1.375 Wide)...................................................................................

Kickdown, Flex (1.375 Wide) (Semi Rigid)..............................................................
Kickdown, Flex (1.60 Wide).....................................................................................
Kickdown, Flex (1.60 Wide) (High Performance Pro Series)................................
Reverse, Single Wrap...............................................................................................
Reverse, Double Wrap (2.0 Wide)...........................................................................
1
1
1
1
1
1
88-91 12022AA
88-91 12022AD
92-04 12022B
92-04 12022D
88-04 12024
88-04 12024A
4058863
4531221
4617849
N.L.
4443184
4443184
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
88-E92 12030B
L92-04 12030BA
88-E92 12030EB
88-04 12030E
88-04 12034
89-04 S12034
88-04 12034A
88-04 12037A
90-93 12040
94-E99 12040A
L99-04 12040B
90-04 12040
93-04 12046B
88-E92 12046
L92-04 12046C
N.L.
N.L.
N.L.
N.L.
2466796
2400541
2466796
4058635
4461025
N.L.
5015107AA
4461025
4617157
2801727
4617159
BUSHINGS
030D
Bushing Kit (w/o Overdrive Bushings)......................................................................
030D
Bushing Kit (w/o Overdrive Bushings)......................................................................
030D
Bushing Kit, Complete (w/ Overdrive Bushings).......................................................
030D
Bushing Kit (Overdrive Section Only).......................................................................
034A
034A
Pump Body, Tighter Tolerance Prevents Leakage (Bag of 5)...................................
034A
Pump Body (Bronze).................................................................................................
037A Stator........................................................................................................................
040H
Overdrive Sun Gear (Front)......................................................................................
040H
Overdrive Sun Gear (Front) w/ Flange......................................................................
040H
040H
Overdrive Sun Gear (Rear).......................................................................................
046A
Direct Drum (Front)...................................................................................................
046A
Direct Drum (Rear)....................................................................................................
046A
Direct Drum (Rear)....................................................................................................
334
A500
40RH, 42RH, 42RE, 44RE
ill.
DESCRIPTION

BUSHINGS (Cont.)
050B
052F
062D
062D
066I
069
Front Ring Gear Hub.................................................................................................

Sun Gear...................................................................................................................
Output Shaft Large (2.144 ID).................................................................................
Output Shaft Small Pilot (.605 ID)............................................................................
Case Shift Lever Bore (req T-56361-TL)...................................................................
1
2
1
1
1
1
88-04 12050
88-04 12052
88-04 12062
88-04 12062B
88-04 36066
88-04 22069
3681967
1942496
4461006
4461007
B5AZ-7A034A
22179-02
1
1
1
1
1
1
1
88-04 12070
88-04 22072
88-04 22072A
88-04 22072SS
88-04 36074
88-04 36074B
88-04 12074J
4412475
2466842
2466842
N.L.
C3AZ-7052A
C1DP-7052A
4269956
88-04 12100B
88-04 12102
88-04 A12102HP
88-04 12106
88-04 12106A
88-04 R12106HP
88-04 A12106HP
88-04 12108
88-04 12108A
88-04 R12108HP
88-04 A12108HP
4461162
4461042
N.L.
4239805
4617362
N.L.
4329805
3780285
4713880
N.L.
2892551
88-04 12120
88-04 12120K
88-04 12122A
88-04 12122AK
88-04 12122
88-98 12126
88-98 12126K
88-98 12126X
99-04 12126A
88-04 12126
88-04 12126K
88-04 12126X
88-98 12139E
99-04 12139EA
4461047
4461047
4864053
4864053
4461054
1942403
1942403
N.L.
1942403AC
1942403
1942403
N.L.
N.L.
N.L.
METAL CLAD SEALS

070A
072C
072C
072C
074I
074I
074I
Front Pump...............................................................................................................
Manual Shaft .250 Thick..........................................................................................
Manual Shaft Seal Saver..........................................................................................
Rear (w/o Boot).........................................................................................................
Rear (w/ Boot)...........................................................................................................
Rear (4wd, Transfer Case Adapter)..........................................................................
FRICTION PLATES
100G
Overdrive Brake (Waved) Hi-Energy........................................................................ 4
102G
Overdrive Direct........................................................................................................ 6-8
102G
Overdrive Direct (High Performance) (Red).............................................................. 6-8
106E Direct......................................................................................................................... 3-5
106E
Direct (Hi-Energy)..................................................................................................... 3-5
106E
106E
Direct (High Performance) (Red).............................................................................. 3-5
108B Forward..................................................................................................................... 3-4
108B
Forward (Hi-Energy)................................................................................................. 3-4
108B
Forward (High Performance) (Blue).......................................................................... 3-4
108B
Forward (High Performance) (Red).......................................................................... 3-4
STEEL PLATES
Overdrive Brake (.068)............................................................................................ 2-3
Overdrive Brake (.068) (Kolene).............................................................................. 2-3
Overdrive Direct (.054)............................................................................................ 5-7
Overdrive Direct (.054) (Kolene).............................................................................. 5-7
Overdrive Direct (.069)............................................................................................ 5-7
Direct (.068)............................................................................................................. 3-4
Direct (.068) (Kolene).............................................................................................. 3-4
Direct (.088) (Oversized)......................................................................................... AR
Direct (.086) (V-Notched Teeth)............................................................................... 4-5
Forward (.068)......................................................................................................... 3-4
Forward (.068) (Kolene)........................................................................................... 3-4
Forward (.088) (Oversized)...................................................................................... AR
Steel Module............................................................................................................. 1
Steel Module (42RE, 44RE)...................................................................................... 1
A500
120G
120G
122G
122G
122G
126E
126E
126E
126E
128B
128B
128B
N.I.
N.I.
PRESSURE PLATES
140C
140C
140C
142G
142G
143G
146E
Pressure Plate, Overdrive Brake (.380)...................................................................

Pressure Plate, Overdrive Brake (.215)...................................................................
Reaction Plate, Overdrive Brake (.215)...................................................................
Reaction Plate, Overdrive Direct (.085 Stepped to .215).......................................
Reaction Plate, Overdrive Direct (.214)...................................................................
Pressure Plate, Overdrive Direct (Rear)...................................................................
Forward & Direct (Flat)..............................................................................................
165D
165D
165D
165D
165D
165D
165D
Shift Kit (Diesel) (Transgo)..................................................................................

Shift Kit (Gas) w/ & w/o Electronic Governor (Transgo)......................................
Valve Body Kit, Gas & Diesel (Superior)...................................................................
Valve Body Kit, Gas & Diesel (Superior)...................................................................
Reprogramming Kit, TFOD, 4 Speed HD & Hi-Perf (Transgo)...........................
Reprogramming Kit, TFOD, 4 Speed Full Manual Control-Race (Transgo).......
Sure Cure Kit, 42RH, 42RE (Sonnax).......................................................................
1
1
1
1
1
1
1
88-92 12140
93-04 12141
88-04 12141
88-04 22142
88-04 12142
88-04 12143
88-04 12146
4461048
4461033
4461033
4461183
4461031
4461030
2801969
1
1
1
1
1
1
1
88-04 T22165B
89-04 T22167
88-98 S22167
99-04 S22167A
88-04 T22169B
88-04 T22173B
88-04 S12174
SK TFOD-D
SK TFOD-JR
K500-618
K500-618-L
TFOD-HD2
TFOD-3
SC-42RHE
335
A500
40RH, 42RH, 42RE, 44RE
ill.
175D
175D
177E
179A
189I
192D
DESCRIPTION
SEALING RINGS
Ring Kit..................................................................................................................... 1
Ring Kit, 1-2 Accumulator (Viton D-Rings)................................................................ 1
Input Shaft (Lock Joint)............................................................................................. 1-2
Stator Support........................................................................................................... 2
Governor Support..................................................................................................... 2-3
Accumulator Piston (Large)...................................................................................... 2
88-04 12175E
88-04 12191K
88-04 12177A
88-04 12179A
88-04 12189B
88-04 12192
N.L.
N.L.
1401221
4471874
4461011
3743013
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
88-04 12200B
88-04 22232K
88-04 12211
88-04 12213
88-04 12213A
88-04 12213B
88-04 12213C
88-04 12213D
88-04 12213E
88-04 12213F
88-04 12213G
88-04 12213H
88-04 12213J
88-89 12233C
90-04 12233D
88-89 12233CA
90-04 12233DA
88-89 12233CB
90-04 12233DB
88-04 12234A
88-04 12238A
88-04 12238C
88-04 12239AK
88-04 12254
N.L.
N.L.
4617786
4431730
4431585
4431731
4431586
4431732
4431587
4431733
4431588
4431734
4431590
4269196
4505185
4269197
4505186
4269198
4505187
3681969
3743027
4130518
12780-Z
4431435
1
1
1
1
1
1
1
1
1
1
88-04 22201A
88-04 12214
88-04 12220
88-04 12221A
88-04 12222
88-89 12232
90-04 12232A
88-04 12271
88-04 22272A
88-04 22272B
N.L.
4446724
4740774
4461126
4461014
4058982
4505188
4461008
2466224
1672194
1
1
1
1
1
1
1
88-04 12213K
88-04 22232K
88-04 12215
88-04 12215A
88-04 12215B
88-04 12215C
88-04 12239AK
12783-01K
N.L.
4431916
4431917
4431918
4431919
12780-Z
1
1
1
1
1
1
1
1
1
88-04 12300
88-04 12300F
88-04 12305AF
88-04 12305C
88-04 12305J
88-04 44309
88-04 12310
88-04 12311
88-04 12320AK
4295875
4295875
4531192
4531190
2801398
MD707653
52118266
2204709
N.L.
THRUST WASHERS
200D
200D
211A
213C
213C
213C
213C
213C
213C
213C
213C
213C
213C
233B
233B
233B
233B
233B
233B
234B
238B
238B
239
254F
Washer Kit (w/ Popular Selectives)...........................................................................

Shim Kit, End Play (Includes 3 Each of .015 & .025 Shims)..................................
Direct Drum (Front & Rear) (Fiber) (.062)................................................................
Overdrive Piston to Hub (.110)................................................................................
Output Shaft (.052) (Metal, 2 Internal Flats)............................................................
Output Shaft (.052) (Metal, 3 Tab)...........................................................................
Forward Drum to Hub (1.500 ID).............................................................................
3 Gear Front & Rear Planet (3 Outer Tangs)............................................................
4 Gear Front & Rear Planet (4 Inner Tangs) (2.625)...............................................
Shim, Under Washer # 238 to Reduce End Play (10 Per Kit)...................................
Rear Drum to Snap Ring (1 Tab)..............................................................................
A500
BEARINGS & RACES

201D
214C
220D
221D
222H
232B
232B
271D
272I
272I
Bearing Kit................................................................................................................
Bearing, Overdrive Piston to Hub.............................................................................
Bearing & Thrust Plate, Overdrive Planet to Hub (Update)......................................
Bearing, Overdrive Planet to Hub (3.853 OD) (Use 12220)....................................
Bearing, Overdrive Inner Sprag Race to Output Shaft (3.210 OD)..........................
Race, Input Shaft Cup...............................................................................................
Race, Output Shaft...................................................................................................
Bearing, Output Shaft (Front)....................................................................................
Bearing, Output Shaft (Rear)....................................................................................
Bearing, Output Shaft (w/ Bolt-On Yoke)..................................................................
SHIMS
N.I.
200D
215C
215C
215C
215C
239
Shim Kit, Overdrive Set Up.......................................................................................

Spacer, Intermediate Shaft to Overdrive Planet (.158)............................................
300D
300D
305I
305I
305I
309
310A
311A
320
Gasket, Pan (Cork)...................................................................................................

Gasket, Pan (Fiber)...................................................................................................
Gasket, Extension Housing to Case.........................................................................
Gasket, Overdrive Clutch Piston Retainer to Case...................................................
Gasket, Output Shaft Bearing Cover........................................................................
Gasket, Pump Bolt Washer.......................................................................................
Gasket, Front Pump..................................................................................................
O-Ring, Front Pump..................................................................................................
Gasket Kit, Valve Body (Aftermarket Upgrade).........................................................
GASKETS & O-RINGS
336
A500
40RH, 42RH, 42RE, 44RE
ill.
DESCRIPTION
GASKETS & O-RINGS (Cont.)
328D
328D
349C
368I
371C
371C
377C
Gasket, Solenoid.......................................................................................................
Gasket, Governor Solenoid Body.............................................................................
Seal, Throttle Lever Shaft.........................................................................................
O-Ring, Speed-O Housing (Red)..............................................................................
Boot, Filler Tube........................................................................................................
O-Ring, Filler Tube....................................................................................................
Gasket/Washer, Neutral Switch................................................................................
1
1
1
1
1
1
1
88-04 12328A
93-04 12328B
88-04 12349
88-04 12368
97-04 12371
88-04 44371A
88-04 12377A
400D
400D
Tech Manual, A500 (42RH)....................................................................................... 1 88-04 12400E

Tech Manual, A500SE (42RE).................................................................................. 1 88-04 12400EA
410C
410C
410C
410C
N.I.
N.I.
N.I.
420D
420D
420D
420D
420D
N.I.
N.I.
N.I.
N.I.
N.I.
Neutral Safety Switch, 3 Prong (Short).....................................................................

Neutral Safety Switch/ Back-Up Light (3 Prong Screw in)........................................
Neutral Safety Switch/ Back-Up Light (5 Prong Push in)..........................................
Neutral Safety Switch MLPS Adapter (Late to Early Case)......................................
Sensor, Governor Pressure (Transducer) (3 Pin).....................................................
Sensor, Governor Pressure (Transducer) (4 Pin Round Connector)........................
Sensor, Governor Pressure (Transducer) (4 Pin Rectangular Connector)...............
Solenoid, Overdrive (Single) (No TCC).....................................................................
Solenoid, OD/TCC (Dual) (3 Pin Case Connector)...................................................
Solenoid Kit, Includes 12420B & 12415B (Some 2000)...........................................
Solenoid, OD/TCC (Dual) (8 Pin Round & 4 Pin Oval) (use w/ 12415B)..................
Solenoid, OD/TCC (Dual) (8 Pin Round & 4 Pin Rectangle) (use w/ 12415C).........
Solenoid, Governor Pressure....................................................................................
Repair Kit, Governor Solenoid w/ Tool Kits (Transgo) Will Repair 6 Units.............
Sensor, Output Speed (VSS) (A500ES, 42RE, 44RE).............................................
Repair Kit, Harness (Solenoid).................................................................................
Repair Kit, Harness (Neutral Safety Switch).............................................................
4446194
N.L.
2466548
6031370
52118629
6030608
2408143
TECHNICAL MANUALS
83-500TM
83-500SETM
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
88-97 12410A
4057750
98-04 12410C
56028181AB
01-04 12410D
56045489AB
88-04 S22761S-2K 22179-06K
93-95 12415A
56027562
96-00 12415B
56027720
00-04 12415C
56028196AD
89-95 22420
4531253
90-95 12420
4431954
96-00 12420BK
96014593
96-99 12420B
52118500
00-04 12420C
52118500AB
93-04 12432A
4617210
95-04 T12432RK N.L.
94-04 92436
4800879
94-04 12445BK
N.L.
88-04 12445CK
4209695
HARD PARTS
500A
500A
500A
500A
530A
530A
Pump, Lock-Up (2 Lugs)...........................................................................................

Pump, Lock-Up (2 Flats) (Direct Drum has 1 Bushing).............................................
Pump, Lock-Up (2 Flats) (Direct Drum has 2 Bushings)...........................................
Pump, Lock-Up (2 Flats) (Direct Drum has 2 Bushings)...........................................
Pump Gears (2 Lugs)................................................................................................
Pump Gears (2 Flats)................................................................................................
554E
555A
555A
555A
555A
555A
556F
556F
565E
565E
570D
Forward, Lock-Up (4 Clutch, 26 Spline)....................................................................

Direct, 4 Clutch (6.00 OD At Lugs) (1 Bushing).......................................................
Direct, 4 Clutch (6.25 OD At Lugs) (2 Bushings).....................................................
Direct, 5 Clutch (Inner & Outer Lip Seals in Drum)...................................................
Reverse (No Inner Washer)......................................................................................
Reverse (Inner Washer Type)...................................................................................
Piston Kit, Direct Drum (4 & 5 Clutch) (6.250 OD at Lugs)......................................
Piston Kit, Direct Drum (No Seal).............................................................................
Clutch Hub, Overdrive (3 Tall)..................................................................................
A500
PUMPS
1
1
1
1
1
1
88-92 12500C
93-94 12500CA
93-94 12500CC
95-04 12500CG
88-92 12530A
93-04 12530C
N.L.
N.L.
N.L.
4778552
3780238
N.L.
1
1
1
1
1
1
1
1
1
1
1
90-04 12554E
88-89 12555
92-04 12555C
88-90 12555A
92-04 12555B
98-04 12555D
88-04 12556A
90-04 12556B
90-04 12565B
98-04 12565D
88-04 12570
4186879
3621476
4531285AB
3743282
N.L.
4617153AB
4637956
4637956
N.L.
N.L.
4461072
1
1
1
1
88-93 12580A
94-04 12580AB
88-93 12580B
94-04 12580BB
4874392
4798520
4461189
4761011
DRUMS & CLUTCH HUBS
PLANETS
580H
580H
580H
580H
Overdrive, 4 Gear (22 Degree Angled Teeth)...........................................................

337
A500
40RH, 42RH, 42RE, 44RE
ill.
580H
580H
580H
580H
582B
584F
584F
590H
590H
592B
592B
592B
594F
DESCRIPTION
PLANETS (Cont.)
Overdrive, 6 Gear (15 Degree Angled Teeth) (Used w/ 12590AB & 12610AB)........
Overdrive Planet Kit, 4 Gear (15 Degree Angled Teeth)...........................................
Front, 4 Gear, Steel (Large, Uses 5 OD Ring Gear) (w/ Ring Gear).......................
Rear, 4 Gear, Steel...................................................................................................
Rear Planet Kit, 4 Gear, Steel (w/ Ring Gear)..........................................................
Ring Gear, Overdrive (22 Degree Angled Teeth)......................................................
Ring Gear, Overdrive (15 Degree Angled Teeth)......................................................
Ring Gear w/ Hub, Front (4.375 OD For Small Planet)...........................................
Ring Gear w/ Hub, Front (5 OD For Large Plan) (1 Tab Washer)............................
Ring Gear w/ Hub, Rear............................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
94-04 12580BC
5015107AA
94-04 12580ABK 4874392
88-93 12580BBK-1 4874396
88-04 12580BCK N.L.
88-04 12582B
3681989
88-04 12584B
N.L.
88-04 12584BK
4431438
88-93 12590A
4461012
94-04 12590AB
4761010
88-04 12592
N.L.
88-04 12592A
N.L.
88-04 12592B
N.L.
88-04 12594
N.L.
1
1
1
1
1
1
1
1
1
88-93 12610A
94-04 12610AB
88-04 12612
88-04 12612B
88-04 12622B
88-04 12622AK
92-04 12622BK
88-04 12634B
94-04 12634C
4773810
5015107AA
N.L.
N.L.
4531288
N.L.
N.L.
4446722
4617246
1
1
1
1
1
88-04 12650
1988 12654
88-04 54654A
88-04 12660
88-04 12664
4461015
N.L.
4431432
4461124
3515618
1
1
1
1
1
1
1
1
88-04 12674
88-04 22674-1K
88-04 12678E
88-04 12678EA
88-04 12678G
88-04 12678GA
88-04 12678F
88-04 12678FA
4431913
22171A-02K
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
88-04 12680CK
88-04 12680DK
88-04 12680BK
90-04 A22681
88-04 S22681
88-04 12697
N.L.
N.L.
N.L.
N.L.
N.L.
4461002
1
1
1
1
1
1
88-92 P12740-6
92-95 P12740-8
94-99 P12740-9
95-99 P12740-10
99-04 P12740-11
99-04 P12740-12
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
88-04 22741CEK K065

88-04 T12749
TF-DETENT
88-04 S22741NDK 22771-03K
88-04 S22741NHP 22771-HDK3
88-04 22741NCK 22771-04K

610H
610H
612F
612F
622F
622F
622F
634C
634C
Sun Gear, Overdrive (22 Degree Angled Teeth).......................................................

Sun Gear, Front/ Rear Planet (28T / 28T).................................................................
Shell (Large Planet, Uses 5 OD Ring Gear) (6.375 OD At Lugs)...........................
Sun Gear & Shell (Large Planet, Uses 5 OD Ring Gear) (6.125 OD At Lugs).......
Sun Gear & Shell (Large Planet, Uses 5 OD Ring Gear) (6.375 OD At Lugs).......
Support, OD Piston Housing (Retros all w/ or w/o Governor Feed Holes)...............
Support, OD Piston Housing (w/o Governor Feed Holes)........................................
SPRAGS
650H
654C
654C
660H
664F
Sprag, Overrun Clutch (Overdrive)...........................................................................

Sprag, Rear (10 Spring & Rollers)............................................................................
Sprag, Rear (12 Spring & Rollers)............................................................................
Inner Race, Overdrive Sprag....................................................................................
Inner Race, Rear Sprag (Slide on)............................................................................
A500
SHAFTS
674G
674G
678D
678D
678D
678D
678D
678D
Intermediate Shaft.....................................................................................................
Intermediate Shaft Plug & Pilot Kit............................................................................
Output Shaft, 2wd (1 1/16 Long Key-Way Slot).......................................................
Output Shaft, 4wd (5.250 Long) (1.125 Spline Length) (w/ Pilot Tr Case End)......
Output Shaft, 4wd (5.250 Long) (1.875 Spline Length) (No Pilot Tr Case End).....
Output Shaft, 4wd (9.250 Long) (1 1/16 Long Key-Way Slot)................................
680I
680I
680I
681
681
697I
Governor w/ Support (1 Steel Sleeve)......................................................................

Governor w/ Support (2 Steel Sleeve)......................................................................
Governor w/ Support (2 Alum. Sleeve).....................................................................
Governor Valve, Steel (Replaces Aluminum)............................................................
Governor Valve, Aluminum.......................................................................................
740D
740D
740D
740D
740D
740D
Valve Body (Premium) (A500 Non LU) No Boost Valve, No Boost Tube..................
Valve Body (Premium) (A500 Lock-Up) w/ Boost Valve, w/ Boost Tube...................
Valve Body (Premium) (42RE, 44RE) w/ Small Port, Square Connector.................
Valve Body (Premium) (42RE, 44RE) w/ Large Port, Square Connector.................
Valve Body (Premium) (42RE, 44RE) w/ Small Port, Rect. Connector.....................
Valve Body (Premium) (42RE, 44RE) w/ Large Port, Rect. Connector....................
GOVERNORS
VALVE BODIES
VALVE BODY COMPONENTS

741D
741D
741D
741D
741D
338
Clip, TCC Boost Valve (Superior).............................................................................

Detent Ball Bore Repair (Transgo) (No Reamers Required)..................................
Throttle Valve Kit (Sonnax).......................................................................................
Throttle Valve Kit (Performance Version) (Sonnax)..................................................
Throttle Valve Kit O.S. (req T-F-22771-TL & T-VB-FIX) (Sonnax)............................
A500
40RH, 42RH, 42RE, 44RE
ill.
741D
747
747
747
DESCRIPTION
VALVE BODY COMPONENTS (Cont.)
Throttle Valve Kit (w/ Plunger) (No Stick Steel Replaces Alum) (Superior)..............
Plate, Universal Valve Body To Case, w/o Boost Tube.............................................
Plate, Universal Valve Body To Case, w/ Boost Tube (Exc Jeep).............................
Plate, Universal Valve Body To Case, w/ Boost Tube & 4 Land Switch Valve..........
1
1
1
1
88-04 22741NBK
88-94 12747C
95-04 12747EC
95-04 22747C
K074
TF-PLT-94B
TF-PLT-95S
TF-PLT-95B
1
1
1
1
1
1
1
1
1
1
1
1
88-94 12760P
88-04 12760M
88-04 12760L
88-04 12765B
90-96 12770DA
90-96 12770BA
97-04 12770CA
97-04 12770E
97-04 12770EA
88-96 12770C
89-93 12770BB
88-04 12843A
N.L.
N.L.
N.L.
4505089
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
52117937AB
1
1
1
1
1
1
1
1
1
1
1
88-04 22860K
88-04 12861
88-04 12860
88-04 12862
88-04 12863
88-04 12864
88-04 12866
88-04 12867
88-04 12868
88-04 12890
88-04 12897
N.L.
4461082
4461066
4461065
4461060
4461032
4461064
6033480
4461059
6033480
4461057
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
88-04 12912
88-04 S12912
88-04 22925AK
88-04 22936
88-04 12936K
88-04 12960
88-04 12965A
88-04 12970
88-04 12974
88-04 22993C
01-04 22993D
88-95 M462AB
88-95 M462AC
88-04 S12996A
88-04 S12996AK
88-04 T-1301
88-04 T-1302
88-04 T-1307
22912A
N.L.
22841-01K
12861-01
N.L.
4431695
4617154AB
4461027
4728487
22229-03
22229-07K
N.L.
N.L.
22000-01
22000-01K
N.L.
N.L.
N.L.
CASES & HOUSINGS

760C
760C
760C
765D
770I
770I
770I
770I
770I
770I
770I
843
Case, 5.875 Top Bolts, 1.125 OD Case Connector, Pass. Side Starter.................
Case, 7.750 Top Bolts, 1.125 OD Case Connector, Driver Side Starter.................
Case, 7.750 Top Bolts, 15/16 OD Case Connector, Driver Side Starter.................
Pan, w/ Step In Bottom (3 Deep, Replaces All Pans)..............................................
Extension Housing, 2wd (w/ Speed Sensor).............................................................
Extension Housing, 2wd (w/o Speed Sensor)...........................................................
Extension Housing, 4wd (15 7/8 Long, No Bosses)................................................
Extension Housing, 4wd (11 Long, Offset Bosses)..................................................
Extension Housing, 4wd (11 Long, Even Bosses)...................................................
Extension Housing, 4wd (w/o Speed Sensor) (15 3/8 Long)...................................
Extension Housing, 4wd (16 Long)..........................................................................
Bracket, Solenoid Hold Down (use w/ 12415C, 12420C).........................................
N.I.
861C
860G
862G
863H
864G
866G
867D
868D
890F
897D
Snap Ring Kit, Overdrive Section.............................................................................

Overdrive Clutch (Front)...........................................................................................
Overdrive Clutch (Rear .055 Waved).......................................................................
Overdrive Clutch (Rear .080 Flat)............................................................................
Overdrive Direct Drum to Ring Gear.........................................................................
Overdrive Direct Clutch (Front Waved).....................................................................
Overdrive Sun Gear (Round)....................................................................................
Overdrive Sun Gear (Flat).........................................................................................
Overdrive Ring Gear to Output Shaft........................................................................
Rear Support to Rear Hub........................................................................................
Bearing to Extension Housing (w/ 2 Ears)................................................................
SNAP RINGS
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Piston, Rear Servo 2.546 OD..................................................................................

Accumulator Assembly (w/ Sleeve)...........................................................................
Spring, 3-4 Accumulator (.126 Larger Than 12936K)..............................................
Spring, 3-4 Accumulator .063 Wire Diameter (Inside Valve Body) Light..................
Piston, Overdrive Direct............................................................................................
Piston, Direct (Front).................................................................................................
Spring, Overdrive Clutch Return...............................................................................
Spring, Forward Return Spring.................................................................................
Insulator, Detent Lever (Long) (Screw-in Neutral Safety Switch)..............................
Insulator, Detent Lever (Short) (Push-in Neutral Safety Switch)...............................
Cooler Line Fittings (1/8 to 5/16 External Flare) (Repl A12996).............................
Cooler Line Fittings (3/8 to 1/4 Male Fitting) (Repl A12996B)................................
Adapter, Cooler Line w/ 1/4 Pipe Fitting (Fix Cracked Case) (req.. 12996AK)........
Adapter Kit, Cooler Line w/ 1/4 Pipe Fitting (Fix Cracked Case) (Incl. Tap)............
OD Piston Shim & Intermediate Shaft Spacer Gauge..............................................
Direct Clutch Spring Compressor (HD).....................................................................
Spline Alignment Tool................................................................................................
SONNAX PRODUCTS
PAGE
ILL.
3-4 Accumulator Spring (Matches OEM 47RE Diesel Calibration)........................... 12 N.I.

4-Spool Switch Valve................................................................................................ 12 7
4-Spool Switch Valve O.S. (T-22771A-TL13 Required)............................................ 12 7
Accumulator Piston Kit, Dual Seal Billet (Anodized w/ Dual Rings).......................... 12 10
Boost Valve Spring Retainer (5 per bag).................................................................. 12 9
Bushing, Pump (Improved Fit) (5 Per Bag)............................................................... 12 N.I.
Cooler Line Repair Kit w/ Tap (Adapters For w/ .250 Fittings) (5 Per Bag)............. 12 N.I.
Cooler Line Adapter (Refill for S12996AK) (qty 1).................................................... 12 N.I.
Endplay Shim (For 3 or 4 Tanged OEM) (.010 Thick) (10 Per Bag)........................ 12 N.I.
Governor Bore Plug Kit............................................................................................. 12 2
Intermediate Accumulator Sleeve Kit........................................................................ 12 N.I.
PART NO.
A500
912D
912D
925D
936
936
960C
965E
970D
974B
993
993
996
996
996
996
Tool
Tool
Tool
SONNAX NO.
S22936
12861-01
S22741A-1 22771A-01
S22741AA-1 22771A-13
S22927
22841-04K
S22741C-4 22990-01
S12034
12502-01
S12996AK 22000-01K
S12996A 22000-01
S12239AK 12780-Z
S22741HK 22771-14K
A22925AK 22841-01K
339
A500
40RH, 42RH, 42RE, 44RE
ill.
DESCRIPTION
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
SONNAX PRODUCTS (Cont.)
A500
340
ILL.
PART NO.
SONNAX NO.
Intermediate Plug & Pilot Kit (5 per bag)................................................................... 12 N.I. S22674-1K 22171A-02K
Intermediate Shaft (Direct OEM Replacement)........................................................ 12 N.I. S12674A 12913A
Line Pressure Plug & Sleeve Kit (.200 Diameter Plug)............................................ 12 1
S22741FK 22229-01K
Line Pressure Plug & Sleeve Kit (.264 Diameter Plug)............................................ 12 1
S22741FAK 22229-04K
Lube Regulated Pressure Regulator Valve............................................................... 12 6
S22741P 22771A-02K
Manual Valve (Must Match 1978-Up PR Valve)........................................................ 12 3
S22741M 22771-09
Neutral Safety Back-Up Insulator Service Kit (3 Terminal Switch) (to 2002)............ 12 5
A22993C 22229-03
Neutral Safety Back-Up Insulator Service Kit (Digital Range Sensor) (01-Up)......... 12 5
A22993D 22229-07K
NSS Adapter Kit (Adapts 2001-Up Cases To Be Used In Earlier Vehicles).............. 12 N.I. S22761S-2K 22179-06K
Overdrive Set-Up Shim Kit........................................................................................ 12 N.I. S12213K 12783-01K
Overdrive Sprag Pilot Bushing (Oversized) (Requires Machining)........................... 12 N.I. S12509-01 12509-01
Piston Retainer Kit (Improved Oil Flow).................................................................... 12 11 S12634B 12962N-01K
Piston Retainer Kit O.S. (Improved Oil Flow) (Machining Required)........................ 12 11 TS12782S 12962N-02K
Pressure Regulator Valve Kit O.S. (req T-F-22771A-TL7 & T-VB-FIX)..................... 12 6-6a 22741PAK 22771A-07K
Primary Governor Valve (1990-03) (42RH Units Only)............................................. 12 N.I. S22681
12802-01
Rear Servo Piston (2.540 OD)................................................................................. 12 N.I. S12912
22912A
Reverse Servo Piston Plug Kit.................................................................................. 12 N.I. A12913
22912-01K
Shift Lever Case Bore Repair Sleeve (req T-56361-TL Required)............................ 12 N.I. S22069
22179-02
Sure Cure Kit............................................................................................................ 12 N.I. S12174
SC-42RHE
Throttle Valve Kit....................................................................................................... 12 4
S22741NDK 22771-03K
Throttle Valve Kit (Performance Version).................................................................. 12 4
S22741NHP 22771-HDK3
Throttle Valve Kit O.S. (req T-F-22771-TL & T-VB-FIX)............................................ 12 4
22741NCK 22771-04K
Valve Body Detent Ball & Sleeve Kit (req T-22771-TL12 Required)......................... 12 8
S22741MD 22771-12K
NOTES
PAGE
A500
40RH, 42RH, 42RE, 44RE
NOTES
A500
341
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
A518, A618, 48RE
Deluxe Kit----------------------- 008

Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit --------------------- 030
Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Pump Part----------------------- 507
Case Parts --------------------- 761

all transmissions
22
342
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
A518, A618, 48RE
22
343
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
12010A
ill.
12010J
12010C
22300
DESCRIPTION
008D
A518 (46RH, 46RE)..................................................................................................
008D
A518 (46RH, 46RE)..................................................................................................
008D
A618 (47RH, 47RE)..................................................................................................
008D
A618 (47RH, 47RE)..................................................................................................
008D 48RE.........................................................................................................................
1
1
1
1
1
90-97 22008E
98-03 22008G
94-97 22008EA
98-02 22008GA
03-Up 22008HW
22008EF
22008GF
22008EAF
22008GAF
N.L.

007D
A518 (46RH, 46RE), A618 (47RH, 47RE)................................................................ 1 90-97 22007E
007D
A518 (46RH, 46RE), A618 (47RH, 47RE)................................................................ 1 98-03 22007G
007D 48RE......................................................................................................................... 1 03-Up 22007HW
22007EF
22007GF
N.L.

006D
A518 (46RH, 46RE)..................................................................................................
006D
A518 (46RH, 46RE)..................................................................................................
006D
A618 (47RH, 47RE)..................................................................................................
006D
A618 (47RH, 47RE)..................................................................................................
006D 48RE.........................................................................................................................
1
1
1
1
1
90-97 22006E
98-03 22006G
94-97 22006EA
98-02 22006GA
03-Up 22006HW
22006EF
22006GF
22006EAF
22006GAF
N.L.
A518, A618, 48RE
LESS STEEL KITS

004D
A518 (46RH, 46RE), A618 (47RH, 47RE)................................................................ 1 90-97 22004E
004D
A518 (46RH, 46RE), A618 (47RH, 47RE)................................................................ 1 98-03 22004G
004D 48RE......................................................................................................................... 1 03-Up 22004HW
22004EF
22004GF
N.L.

002D
A518 (46RH, 46RE), A618 (47RH, 47RE)................................................................ 1 90-03 22002E
002D 48RE......................................................................................................................... 1 03-Up 22002HW
22002EF
N.L.
FILTER KITS
011D
011D

Filter Kit, Plastic & Metal........................................................................................... 1 98-Up 12011J
12011GF
12011JF
FILTERS
010D
010D
010D
014C
018C
484C
Large Dacron............................................................................................................
Large Brass...............................................................................................................
Plastic & Metal..........................................................................................................
Screen, Governor .....................................................................................................
Screen, Valve Body Feed.........................................................................................
Screen & Orifice, Overdrive......................................................................................
1
1
1
1
1
1
90-97 12010C
90-97 12010D
98-Up 12010J
90-Up 12014
90-Up 12018
90-Up 12484
3515996
3515996
52118789
3743519
3878313
4412583
BANDS
022A
022A
022A
022A
022A
024F
024F
024F
344
Kickdown Flex...........................................................................................................
Kickdown Flex (Kevlar).............................................................................................
Kickdown Flex (High Performance)..........................................................................
Kickdown Rigid.........................................................................................................
Kickdown Split Band Wide (Heavy Duty)..................................................................
Reverse (6 Drum) Solid (A518, 46RH, 46RE).........................................................
Reverse (6.250 Drum) Solid (A518, 46RH, 46RE)..................................................
Reverse (6.250 Drum) Double Wrap (A618, 47RH, 47RE, 48RE)..........................
1
1
1
1
1
1
1
1
90-Up 22022A
90-Up 22022AK
90-Up 22022C
90-Up 22022B
90-Up 22022H
90-E91 22024A
L91-Up 22024B
94-Up 22024C
3681105
3681105
N.L.
2124342
2124342
4505091
4471476AB
4531231
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
DESCRIPTION

BUSHINGS
030D
030D
030D
030D
034A
034A
034A
037A
037A
040H
040H
040H
040H
046A
052F
052F
053
053
062I
062I
066J
066J
069
Bushing Kit (w/o OD Bushings).................................................................................

Bushing Kit (w/ OD Bushings)...................................................................................
Bushing Kit (w/o OD Bushings) (may not incl 48RE Ext Hsg Bushing 22066).........
Bushing Kit (OD Bushings Only)...............................................................................
Pump (Babbitt)..........................................................................................................
Pump (Bronze)..........................................................................................................
Pump (w/ Ball Indented Oil Packets)........................................................................
Stator (Rear) (1.125 ID)...........................................................................................
Stator (Rear) (1.250 ID)...........................................................................................
Overdrive Sun Gear (Front) w/ Flange......................................................................
Overdrive Sun Gear (Rear) Gear Side......................................................................
Direct Drum (w/ Oil Groove)......................................................................................
Sun Gear (.500 Wide) (Front & Rear)......................................................................
Sun Gear (.750 Wide) (Rear)...................................................................................
Front Planet (used w/ Steel Planets (Plastic) (.370 Wide).......................................
Front Planet (used w/ Steel Planets (Plastic) (.300 Wide).......................................
Output Shaft Large (2.144 ID).................................................................................
Output Shaft Small Pilot (.605 ID)............................................................................
Extension Housing (exc 48RE).................................................................................
Extension Housing (48RE)........................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-93 22030B
90-93 22030EB
94-Up 22030BA
90-Up 12030E
90-Up 22034
90-Up 22034A
90-Up 22034B
90-95 22037B
96-Up 22037C
90-93 12040
94-E99 12040A
99-Up 12040B
90-Up 12040
90-Up 22046C
90-Up 22052
90-Up 22052A
96-Up 22053E
03-Up 22053EA
90-Up 12062
90-Up 12062B
90-Up 36066
03-Up 22066
90-Up 22069
N.L.
N.L.
N.L.
N.L.
2466324
2466324
4531163
2801348
4617416
4461025
N.L.
5015107AA
4461025
4058647
1736520
2464381
4617951
52854038AA
4461006
4461007
B5AZ-7A034A
N.L.
22179-02
1
1
1
1
1
1
1
1
90-Up 22070
90-Up 22072
90-Up 22072A
90-Up 22072SS
90-Up 36074
90-Up 36074B
03-Up 22074B
90-Up 12074J
4531225
2466842
2466842
N.L.
C3AZ-7052A
C1DP-7052A
52854126AA
4269956
METAL CLAD SEALS

Front Pump...............................................................................................................
Manual Shaft (.250 Thick)........................................................................................
Rear (w/o Boot).........................................................................................................
Rear (w/ Boot)...........................................................................................................
Rear w/ Bolt on Yoke (48RE)....................................................................................
Transfer Case Adapter (4wd)....................................................................................
100G
102G
106E
106E
106E
106E
106E
106E
106E
108B
108B
108B
108B
108B
108B
119
119
Overdrive Brake (Waved) (Hi-Energy)...................................................................... 4-6 90-Up 12100B

Overdrive Direct........................................................................................................ 6-10 90-Up 12102
Direct (.095)............................................................................................................. 2-4 90-97 22106
Direct (.085) (Hi-Energy) (98-Up)............................................................................ 3-5 98-Up 22106B
Direct (.095) (Hi-Energy) (90-97)............................................................................. 2-4 90-97 22106A
Direct (.061) (High Performance) (Red)................................................................... 2-4 90-97 A22108HP
Direct (.064) (High Performance) (Blue).................................................................. 2-4 90-97 R22108HP
Direct (.095) (High Performance) (Red) (90-97)...................................................... 2-4 90-97 A22106HP
Direct (.085) (High Performance) (Red) (98-Up)..................................................... 3-5 98-Up A22106BHP
Forward (58T) (exc 48RE) (Tan Replaces Early Green)........................................... 4 90-Up 22108
Forward (58T) (exc 48RE) (Hi-Energy)..................................................................... 4 98-Up 22108A
Forward (58T) (exc 48RE) (High Performance) (Blue)............................................. 4 90-Up R22108HP
Forward (58T) (exc 48RE) (High Performance) (Red).............................................. 4 90-Up A22108HP
Forward (92T) (48RE) (Hi-Energy)........................................................................... 4 03-Up 22108B
Forward (92T) (48RE) (High Performance) (Red).................................................... 4 03-Up A22108BHP
Friction Module (518, 618)........................................................................................ 1 98-03 22119G
Friction Module (48RE)............................................................................................. 1 03-Up 22119H
120G
120G
122G
122G
122G
126E
126E
126E
126E
128B
Overdrive Brake (.068)............................................................................................

Overdrive Brake (.068) (Kolene)..............................................................................
Overdrive Direct (.054)............................................................................................
Overdrive Direct (.054) (Kolene)..............................................................................
Overdrive Direct (.069)............................................................................................
Direct (.070).............................................................................................................
Direct (.070) (Kolene)..............................................................................................
Direct (.085) (Oversized).........................................................................................
Direct (.085) (Oversized) (Kolene)...........................................................................
Forward (.070).........................................................................................................
FRICTION PLATES
4461162
4461042
2801167
4617201AC
4617202
N.L.
N.L.
N.L.
N.L.
2801992
2801992AB
N.L.
N.L.
52854030AA
N.L.
N.L.
N.L.
A518, A618, 48RE
070A
072C
072C
072C
074J
074J
074J
074J
STEEL PLATES
3-6
3-6
5-9
5-9
5-7
3
3
AR
AR
4
90-Up 12120
90-Up 12120K
90-Up 12122A
90-Up 12122AK
90-Up 12122
90-Up 22126
90-Up 22126K
90-Up 22126X
90-Up 22126XK
90-Up 22126
4461047
4461047
4864053
4864053
4461054
52118812AA
28701K
2124826AB
2124826AB
52118812AA
345
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
128B
128B
128B
139
139
139
139
139
DESCRIPTION
STEEL PLATES (Cont.)
Forward (.070) (Kolene)........................................................................................... 4

Forward (.085) (Oversized) (Kolene)....................................................................... AR
Steel Module, A518................................................................................................... 1
Steel Module, A518................................................................................................... 1
Steel Module, A618................................................................................................... 1
Steel Module, A618................................................................................................... 1
Steel Module, 48RE.................................................................................................. 1
90-Up 22126K
90-Up 22126X
90-Up 22126XK
90-97 22139E
98-Up 22139G
90-97 22139EA
98-Up 22139GA
03-Up 22139H
28701K
2124826AB
2124826AB
N.L.
N.L.
N.L.
N.L.
N.L.
PRESSURE PLATES
140G
141G
142G
142G
143G
146E
146E
149B
Overdrive Brake (Front)............................................................................................

Overdrive Brake (Rear) .215....................................................................................
Overdrive Direct (.085 Stepped to .215).................................................................
Overdrive Direct (Front)............................................................................................
Overdrive Direct (Rear).............................................................................................
Direct (Top)...............................................................................................................
Forward (Top)............................................................................................................
Forward (Bottom) (Beveled)......................................................................................
1
1
1
1
1
1
1
1
90-Up 12140
90-Up 12141
90-Up 22142
90-Up 12142
90-Up 12143
90-Up 22146
90-Up 22146
90-Up 22149
4461048
4461033
4461183
4461031
4461030
4617567
4617567
2466803
1
1
1
1
1
1
1
1
1
90-03 T22165B
03-10 T22165C
90-02 T22167
90-98 S22167
99-04 S22167A
03-Up S22167C
90-02 T22169B
90-02 T22173B
90-Up S22174
SK TFOD-D
SK 48RE
SK TFOD-JR
K500-618
K500-618-L
K48RE
TFOD-HD2
TFOD-3
SC-46/47RHE
Ring Kit (518)............................................................................................................ 1

Ring Kit, 1-2 Accumulator (Viton D-Rings)................................................................ 1
Input Shaft 1.175 OD (Metal)................................................................................... 2
Input Shaft 1.245 OD (Metal)................................................................................... 2
Input Shaft 1.245 OD (Plastic w/ Step Joint)........................................................... 2
Stator Shaft (Front) (48RE)....................................................................................... 1
Stator Shaft (Rear) (Teflon)....................................................................................... 2
Stator Shaft (Rear) (Seal Plated) (Replaces 22179A).............................................. 2
Forward Drum 1.875 OD (Metal)............................................................................. 1
Governor Support (A518).......................................................................................... 2-3
3-4 Accumulator Piston (Small, In Valve Body) (Teflon)............................................ 1
3-4 Accumulator Piston (Large, In Valve Body) (Teflon)........................................... 1
Accumulator Piston (Large) 2.000 OD (Metal)......................................................... 1
Kickdown Servo Piston (Small) 1.500 OD (Metal)................................................... 1
Kickdown Servo Piston & Cover (Large) 2.125 OD (Metal)..................................... 2
Kickdown Servo Piston (Small) 1.500 OD (Metal)................................................... 1
Kickdown Servo Piston & Cover (Large) 2.125 OD (Metal)..................................... 2
90-Up 22175E
90-Up 12191K
90-93 22177A
94-Up 22177E
94-Up 22177H
03-Up 22178
90-Up 22179T
90-Up 22179B
90-Up 22181
90-Up 12189B
90-Up 12191CT
90-Up 12192CT
90-Up 12192
90-Up 22194
90-Up 22195
90-Up 22194
90-Up 22195
N.L.
N.L.
2801054
4741836
N.L.
N.L.
3515321
3743689
4058443
4461011
4431959
4431958
3743013
2124851
1942123
2124851
1942123
90-Up 22200E
03-Up 22200F
90-Up 22232K
90-Up 22211
90-Up 22211A
90-Up 22211B
90-Up 22211C
90-Up 12213
90-Up 12213A
90-Up 12213B
90-Up 12213C
N.L.
N.L.
N.L.
2204621
2204622
2204623
2400284
4431730
4431585
4431731
4431586
A518, A618, 48RE
165D
165D
165D
165D
165D
165D
165D
165D
165D
Shift Kit (Diesel) (OD exc 48RE) (Transgo).........................................................

Shift Kit (Diesel) (48RE) (incl 2003 w/ V10) (Transgo)........................................
Shift Kit, Jr. (Gas) (Transgo)................................................................................
Shift Correction Kit, A518, A618 (Gas & Diesel) (Superior)......................................
Shift Correction Kit, A518, A618 (Gas & Diesel) (Superior)......................................
Valve Body Kit (48RE) w/ the Electronic Throttle Valve Actuator (Superior).............
Reprogramming Kit, A518, A618, HD & Hi-Perf (Transgo).................................
Reprogramming Kit, A518, A618, Full Manual Control-Race (Transgo).............
Sure Cure Kit, A518, A618, 48RE (Sonnax).............................................................
SEALING RINGS
175D
175D
177E
177E
177E
178A
179A
179A
181E
189I
191D
192D
192D
194D
195D
194D
195D
THRUST WASHERS
200D
200D
N.I.
211A
211A
211A
211A
213G
213G
213G
213G
346
Washer Kit (A518 exc 48RE)....................................................................................

Washer Kit (48RE)....................................................................................................
Between Stator & Direct Drum (.043)......................................................................
1
1
1
1
1
1
1
1
1
1
1
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
DESCRIPTION
THRUST WASHERS (Cont.)
213G
213G
213G
213G
213G
213G
233B
233B
233B
238BF
238BF
238BF
238BF
238B
238F
238F
254F
Overdrive Piston to Hub (.169)................................................................................ 1

Output Shaft 3 Tab .052 (Gray)................................................................................ 1
Output Shaft 3 Tab .068 (Red)................................................................................. 1
Output Shaft 3 Tab .083 (Green)............................................................................. 1
3 Gear Planet (3 Tab)................................................................................................ 2-4
4 Gear Planet (4 Tab) (2.25 ID)............................................................................... 2-4
5 Gear Planet (5 Tab)................................................................................................ 2-4
6 Gear Planet (6 Tab) (Front) (48RE)....................................................................... 1-2
6 Gear Planet (6 Tab) (Rear) (48RE)........................................................................ 1-2
Shell to Rear Planet (6 Tab)...................................................................................... 1
Under Snap Ring to Rear Band Drum (2 Tab).......................................................... 1
90-Up 12213D
90-Up 12213E
90-Up 12213F
90-Up 12213G
90-Up 12213H
90-Up 12213J
90-Up 12233D
90-Up 12233DA
90-Up 12233DB
90-Up 22238
94-Up 22238B
90-Up 22238A
90-Up 22238D
03-Up 22238F
03-Up 22238G
96-03 22238E
90-Up 22254A
4431732
4431587
4431733
4431588
4431734
4431590
4505185
4505186
4505187
1942081
4617888
2801060
4539129
52854039AA
52854076AA
4618000
52118059
201D
214G
220H
221H
222H
232B
257
271I
272I
272I
Bearing Kit (All).........................................................................................................

Bearing, Overdrive Piston to Hub.............................................................................
Bearing & Race, Overdrive Planet to Hub (Update).................................................
Bearing, Overdrive Planet to Hub (3.853 OD) (Use 12220)....................................
Bearing, Overdrive Inner Sprag Race to Output Shaft (3.210 OD)..........................
Bearing, Case Repair (Sonnax)................................................................................
Bearing, Output Shaft (Front) (2.750 ID).................................................................
Bearing, Output Shaft (Rear) (1.375 ID)..................................................................
1
1
1
1
1
1
1
1
1
1
90-Up 22201A
90-Up 12214
90-Up 12220
90-Up 12221A
90-Up 12222
90-Up 12232A
90-Up S22257
90-Up 12271
90-Up 22272A
90-Up 22272B
N.L.
4446724
4740774
4461126
4461014
4505188
22556-BRG
4461008
2466224
1672194
1
1
1
1
1
1
1
1
90-Up 12213K
90-Up 22232K
90-Up 12215
90-Up 12215A
90-Up 12215B
90-Up 12215C
90-Up 12232A
90-Up 22239A
12783-01K
N.L.
4431916
4431917
4431918
4431919
4505188
22700-Z
1
1
1
1
1
1
6
1
1
1
1
1
2
1
1
1
1
1
90-Up 22300
90-Up 22300F
02-Up 22300W
90-Up 12305AF
90-Up 12305D
90-Up 12305J
90-Up 44309
90-Up 22310
90-Up 22311
90-Up 12320AK
90-Up 12328A
90-Up 12328B
90-Up 12347
90-Up 12349
90-Up 22363A
90-Up 12368
97-Up 12371
90-Up 44380
2464324
2464324
2464324AC
4531192
4531191
2801398
MD707653
4028377
1942021
N.L.
4446194
N.L.
N.L.
2466548
4058741
6031370
52118629
1672358
BEARINGS & RACES
SHIMS
Shim Kit, Overdrive Set Up.......................................................................................
Race, Output Shaft to Forward Drum.......................................................................
Shim, Under Washer #238 to Reduce End Play (10 Per Kit)....................................
A518, A618, 48RE
N.I.
N.I.
215G
215G
215G
215G
232B
239
GASKETS & O-RINGS

300D
300D
300D
305J
305J
305J
309A
310A
311A
320
328D
328D
347D
349C
363D
368J
371C
384D
Gasket, Pan (Cork)...................................................................................................

Gasket, Pan (Fiber)...................................................................................................
Gasket, Pan (Bonded)..............................................................................................
Gasket, Extension Housing to Case (A518).............................................................
Gasket, Overdrive Piston Retainer to Case..............................................................
Gasket, Pump Bolt Washers.....................................................................................
Gasket, Pump...........................................................................................................
O-Ring, Front Pump..................................................................................................
Gasket Kit, Valve Body (Aftermarket Upgrade) (Exc 48RE).....................................
Gasket, Solenoid.......................................................................................................
Gasket, Governor Solenoid Body.............................................................................
O-Ring, Electric Connector (15/16 Connector)........................................................
Lip Seal, Reverse Servo Piston (2.812 OD)............................................................
Boot, Filler Tube........................................................................................................
O-Ring, Reverse Band Lever Shaft..........................................................................
TECHNICAL MANUALS
400D
400D
400D
Tech Manual.............................................................................................................. 1 90-Up 12400

Tech Manual, A518, 618........................................................................................... 1 90-Up 12400E
Tech Manual, 46RE, 47RE, 48RE............................................................................. 1 96-Up 22400E
83-727904TM
83-500TM
46/47/48RE
347
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
410C
410C
410C
410C
415
415
420D
420D
420D
420D
420D
432
432
432
436
445
445
445
448
DESCRIPTION
Neutral Safety Switch (3 Prong Short)......................................................................

Neutral Safety Switch (3 Prong Long).......................................................................
Neutral Safety Switch (5 Prong Push-in)..................................................................
Neutral Safety Switch MLPS Adapter (Late to Early Case)......................................
Sensor, Governor Pressure (4 Pin) (Transducer) (Round Connector)......................
Sensor, Governor Pressure (4 Pin) (Transducer) (Rectangular Connector).............
Solenoid, Overdrive (Single) (No TCC).....................................................................
Solenoid Kit (Dual) Includes 12420B & 12415B (Some 2000)..................................
Solenoid, OD/TCC (Dual) (3 Pin Case Connector)...................................................
Solenoid, OD/TCC (Dual) (8 Pin Round & 4 Pin Oval Connector)............................
Solenoid, OD/TCC (Dual) (8 Pin Round & 4 Pin Rect Connector)............................
Solenoid, Governor Pressure....................................................................................
Solenoid, Governor Pressure (Upgrade)..................................................................
Repair Kit, Governor Solenoid w/ Tool Kits (Transgo) Will Repair 6 Units.............
Sensor, Output Speed Sensor (VSS) (A518ES, 46RE, 47RE).................................
Electronic Throttle Valve Actuator (Dodge 48RE 5.9L).............................................
Repair Kit, Harness (Solenoid).................................................................................
Repair Kit, Harness (Neutral Safety Switch).............................................................
Noise Suppressor, TPS Signal (46RE, 47RE Diesels).............................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-97 12410A
4057750
98-03 12410C
56028181AB
01-Up 12410D
56045489AB
90-Up S22761S-2K 22179-06K
96-00 12415B
56027720
00-Up 12415C
56028196AD
90-95 22420
4531253
96-99 12420BK
96014593
90-95 12420
4431954
96-99 12420B
52118500
00-Up 12420C
52118500AB
96-Up 12432A
4617210
96-Up 12432H
N.L.
95-05 T12432RK N.L.
97-Up 92436
4800879
05-Up 22440
53041140-AB
94-04 12445BK
N.L.
90-04 12445CK
4209695
96-02 22448
N.L.
HARD PARTS
A518, A618, 48RE
PUMPS
500A
500A
500A
500A
500A
510A
510A
520A
520A
520A
530A
530A
530A
530A
530A
Pump, Non Lock-Up (1.125 ID Rear Stator Bushing)..............................................

Pump, Lock-Up (3 Check Balls) (14T/15T)...............................................................
Pump, Lock-Up (3 Check Balls) (11T/12T)...............................................................
Pump, Lock-Up (48RE).............................................................................................
Pump Body & Gears (w/ 15T Outer Gear)................................................................
Stator, Non Lock-Up (2 Check Balls) (1.125 ID Rear Stator Bushing).....................
Stator, Lock-Up (3 Check Balls) (1.125 ID Rear Stator Bushing)............................
Stator, Lock-Up (3 Check Balls) (1.250 ID Rear Stator Bushing)............................
Pump Gears (14T/15T).............................................................................................
Pump Gears (11T/12T).............................................................................................
Pump Gears (11T/12T) (Oversized)..........................................................................
Pump Gears (10T/11T).............................................................................................
551H
551H
554B
554B
555A
555A
556F
556F
556F
565E
565E
570G
575E
575E
Overdrive (6 Clutch)..................................................................................................
Overdrive (8 Clutch)..................................................................................................
Forward (Rear Clutch Retainer)................................................................................
Direct (48RE, Retros A518, A618)............................................................................
Direct (Front Clutch) 3 Clutch...................................................................................
Direct (Front Clutch) 4 Clutch...................................................................................
Reverse (Slide on Race, 12 Roller) (Washer Under Snap Ring)..............................
Reverse, 14 Roller (Press on Race) (6.250 OD w/o Lip).........................................
Reverse, 14 Roller (Press on Race) (6.250 OD w/ Lip)...........................................
Piston Kit, Direct (4 Clutch).......................................................................................
Piston Kit (48RE)......................................................................................................
Clutch Hub, Overdrive Clutch...................................................................................
Clutch Hub w/ Input (Non Lock-Up)..........................................................................
Clutch Hub w/ Input (Lock-Up) (48RE) (Retros 71-Up if used w/ 22555C)...............
580H
580H
580H
580H
580H
580H

Overdrive Planet Kit, 5 Gear (Retros All Angled Teeth)............................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-93 22500B
94-02 22500BA
90-93 22500C
94-02 22500CA
03-Up 22500G
90-Up 22510A
94-Up 22510C
90-93 22520B
90-93 22520C
94-02 22520CA
90-Up 22530
90-Up 22530C
90-Up 22530CA
94-Up 22530D
94-Up 22530DA
4728912
4796469AD
472862AB
4796467AC
5086715AB
N.L.
N.L.
4058929
4028273
4796467
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-Up 12551A
90-Up 22551B
90-Up 22554
03-Up 22555G
90-Up 22555A
90-Up 22555B
90-91 22556A
90-Up 22556AB
90-Up 22556AC
90-Up 22565
03-Up 22565A
90-Up 12570
94-02 22575BBK
94-Up 22575CK
4401040
4461089
N.L.
52854149A
4058437
4058648
4505095
4531242
52118057
N.L.
N.L.
4461072
N.L.
N.L.
1
1
1
1
1
1
90-93 12580A
4874392
94-Up 12580AB
4798520
90-Up 12580B
4461189
90-Up 12580BB
4761011
90-Up 12580BC
5015107AA
90-Up 12580BBK-1 4874396
DRUMS & CLUTCH HUBS
PLANETS
348
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
DESCRIPTION

PLANETS (Cont.)
580H
583
583
582B
582B
582B
582B
582B
584F
584F
584F
584F
590H
590H
592F
592F
594F
594F
Overdrive Planet Kit, 6 Gear (Retros All Angled Teeth)............................................

Geartrain, Front & Rear Planet Kit (A518)................................................................
Geartrain, Front & Rear Planet Kit (48RE)................................................................
Front (3 Gear)...........................................................................................................
Front (4 Gear) (A518 use w/ 22674 shaft)................................................................
Front (4 Gear) (A518 use w/ 22674A shaft)..............................................................
Front (5 Gear) (use w/ 22674A shaft).......................................................................
Front (6 Gear) (48RE) (use w/ Updated Ring Gear 22592A)....................................
Rear (3 Gear)............................................................................................................
Rear (4 Gear)............................................................................................................
Rear (6 Gear) (Aluminum) (Retros 3 & 4 Gear)........................................................
Rear, 6 Gear (Steel) (48RE).....................................................................................
Ring Gear, Overdrive Planet (15 Degree Angled Teeth)...........................................
Ring Gear, Overdrive Planet (15 Degree Angled Teeth) (48RE)...............................
Ring Gear, Front Planet (58T)...................................................................................
Ring Gear, Front Planet (48RE)................................................................................
Ring Gear, Rear Planet.............................................................................................
Ring Gear, Rear Planet (48RE)................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-Up 12580BCK
90-03 22583C
03-Up 22583G
90-93 22582A
90-93 22582C
94-Up 22582CA
94-Up 22582E
03-Up 22582G
90-Up 22584
90-Up 22584A
90-03 22584AA
03-Up 22584B
94-Up 12590AB
03-Up 22590C
90-02 22592
03-Up 22592A
90-02 22594
03-Up 22594A
N.L.
N.L.
N.L.
4028110
4028120
N.L.
4617998
52854137AA
2466539
2801061
52854140AA
52854140AA
4761010
5093157AA
2892656
52854043AA
2538185
52854074AA
1
1
1
1
1
1
1
1
1
1
1
1
1
90-93 12610A
94-Up 12610AB
90-02 22612
03-Up 22612B
90-02 22622A
03-Up 22622B
90-Up 22622K
94-Up 22622AK
04-Up 22622BK
90-Up A22634B
90-Up A22634D
90-96 D22634B
97-Up 22634C
4773810
5015107AA
2801311
N.L.
N.L.
52854056AA
N.L.
N.L.
N.L.
52118180
22754N-02K
52118180
52117975
1
1
1
1
90-Up 12650
90-Up 22654A
90-Up 12660
L90-Up 22665AK
4461015
4617199
4461124
N.L.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-Up 22670BA
94-Up 22670BB
94-Up A22670H
90-93 22674
94-Up 22674A
94-03 A22674HD
90-Up 22674-1K
90-Up 12678E
90-Up 12678EA
96-Up 22678BA
03-Up 22678L
90-Up 12678G
90-Up 12678GA
90-Up 12678F
90-Up 12678FA
90-93 22678DHD
94-03 22678EHD
90-Up 22678FHD
03-Up 22678M
N.L.
N.L.
22121B-01
4471504
4617611
N.L.
22171A-02K
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.

Sun Gear, Front & Rear Planet.................................................................................
Sun Gear, Front & Rear Planet.................................................................................
Shell, Driving (Uses 6 Tab Washer)..........................................................................
Shell, Driving (48RE)................................................................................................
Sun Gear & Shell (Uses 3 Tab Washer)....................................................................
Sun Gear & Shell (Uses 6 Tab Washer) (48RE).......................................................
Support, OD Piston Housing (w/ or w/o Governor Feed Holes)................................
Support, OD Piston Housing (w/ or w/o Governor Feed Holes) (Oversized)............
Support, OD Piston Housing (2 Slot w/ Gov Feed Holes) (A518).............................
Support, OD Piston Housing (2 Slot w/o Gov Feed Holes) (46RE, 47RE)...............
650I
654C
660H
665C
Sprag, Overrun Clutch (Overdrive)...........................................................................

Sprag, Rear Spring & Roller Kits (14 Roller).............................................................
Inner Race, Overdrive Sprag....................................................................................
Outer Race Kit, Bolt-In Cam (6 Bolt) (req T-518-ERT or T-518-PRT).......................
SPRAGS
A518, A618, 48RE
610H
610H
612F
612F
622F
622F
622F
622F
622F
634C
634C
634C
634C
SHAFTS
670E
670E
670E
674C
674C
674C
674C
678I
678I
678I
678I
678I
678I
678I
678I
678I
678I
678I
678I
Input Shaft (23 Spline) (A518)..................................................................................

Input Shaft (23 Spline) (A618)..................................................................................
Input Shaft (23 Spline) (A518, A618) (Billet Steel) (Sonnax)....................................
Intermediate Shaft.....................................................................................................
Intermediate Shaft (47RE, 48RE).............................................................................
Intermediate Shaft (HD) (47RE, 48RE) (Upgraded Steel, Heat Treated).................
Intermediate Shaft Plug & Pilot Kit............................................................................
Output Shaft, 2wd (16.250) (Electronic Speed Sensor) (No Keyway Slot) A618.....
Output Shaft, 2wd (48RE).........................................................................................
Output Shaft, 4wd (5.250 Long) (w/ Pilot on Transfer Case End)............................
Output Shaft, 4wd (5.250 Long) (No Pilot on Transfer Case End)...........................
Output Shaft, HD (4wd) (Hydraulic Exc 47RH).........................................................
Output Shaft, HD (4wd) (Hydraulic 47RH)................................................................
Output Shaft, HD (4wd) (RE Units)...........................................................................
Output Shaft, 4wd (48RE).........................................................................................
349
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
680I
680I
680I
680I
680I
680
681
681
697I
DESCRIPTION
GOVERNORS
Governor w/ Support (A518) (1 Steel Sleeve)..........................................................

Governor w/ Support (A518) (2 Steel Sleeve)..........................................................
Governor w/ Support (A518) (2 Alum. Sleeve)..........................................................
Governor, Gas...........................................................................................................
Governor, Diesel (Large Valve 1.070 OD) Single Pin..............................................
Governor w/ Support (A518).....................................................................................
Governor Valve, Steel (Replaces Aluminum Valve)..................................................
Governor Valve (Aluminum)......................................................................................
1
1
1
1
1
1
1
1
1
90-Up 12680CK
90-Up 12680DK
90-Up 12680BK
90-Up 12680B
90-Up 22680BA
90-Up 22685BA
90-Up 22681
90-Up S22681
90-Up 12697
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
4461002
1
1
1
1
1
1
1
90-Up P22740-3
90-99 P22740-5
95-99 P22740-6
95-99 P22740-7
00-Up P22740-1
00-Up P22740-2
03-Up P22740-12
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
03-Up 22747D
93-04 22747C
90-97 22747CA
90-Up 22741CEK
90-Up T12749
90-Up 12936K
90-Up 22741NBK
TF-PLT-48RE
TF-PLT-95B
TF-PLT-94S
N.L.
TF-DETENT
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
90-Up 22760R
90-Up 22760RA
90-Up 22760S
90-Up 22760SA
01-Up 22760SB
05-Up 22760SC
90-Up 22765B
04-Up 12770L
03-Up 22770G
97-Up 12770CA
97-Up 12770E
97-Up 12770EA
90-93 12770BB
03-Up 22770GA
90-Up 12843A
90-Up 22853
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
52118779AD
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
52117937AB
3515077
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
90-Up 22860K
90-Up 12860
90-Up 12861
90-Up 12862
90-Up 12863
90-Up 12864
90-Up 12866
90-Up 12867
90-Up 12868
90-Up 22878
90-Up 22878A
90-Up 22878B
90-Up 22878C
90-Up 22890
90-Up 22894
90-Up 22897
N.L.
4461066
4461082
4461065
4461060
4461032
4461064
6033480
4461059
1942063
1942064
1942065
2766811
6033591
N.L.
N.L.
VALVE BODIES
740D
740D
740D
740D
740D
740D
740D
Valve Body (Premium) (A518, 46RH, 47RH) (Non Lock-Up)....................................

Valve Body (Premium) (A518, 46RH, 47RH) (Lock-Up)...........................................
Valve Body (Premium) (46RE, 47RE) (w/ Square Connector, Small Port)...............
Valve Body (Premium) (46RE, 47RE) (w/ Square Connector, Large Port)...............
Valve Body (Premium) (46RE, 47RE) (w/ Rect. Connector, Small Port)..................
Valve Body (Premium) (46RE, 47RE) (w/ Rect. Connector, Large Port)..................
Valve Body (Premium) (48RE)..................................................................................
747
747
747
741D
741D
741D
741D
Plate, Universal VB to Case (Gas & Diesel) (48RE Only)........................................

Plate, Universal VB to Case w/ Lock-Up Boost Tube (Gas & Diesel) (exc 48RE)....
Plate, Universal VB to Case, w/o Lock-Up Boost Tube............................................
Clip, TCC Boost Valve..............................................................................................
Spring Kit, 3-4 Accumulator......................................................................................
Valve & Plunger, Throttle (No Stick Steel Replaces Aluminum)................................
760C
760C
760C
760C
760C
760C
765D
770J
770J
770J
770J
770J
770J
770J
843
853B
Case (14 Roller Sprag) (Gas) (.875 OD Case Connector)......................................

Case (14 Roller Sprag) (Gas) (1.125 OD Case Connector)....................................
Case (14 Roller Sprag) (A518 Diesel) (2.812 OD Rear Servo)...............................
Case (14 Roller Sprag) (A618 Diesel) (2.479 OD Rear Servo)...............................
Case (48RE, A618, 47RE) (Diesel)...........................................................................
Case (48RE) (w/ Throttle Actuator Motor Bosses)....................................................
Pan (3.150 Deep)....................................................................................................
Extension Housing, 2wd (w/ Speed Sensor) (48RE)................................................
Extension Housing, 2wd (48RE)...............................................................................
Extension Housing, 4wd (15 7/8 Long, No Bosses)................................................
Extension Housing, 4wd (11 Long, 2 Offset Bosses)...............................................
Extension Housing, 4wd (11 Long, 4 Even Bosses)................................................
Extension Housing, 4wd (16 Long)..........................................................................
Extension Housing, 4wd (48RE)...............................................................................
Bracket, Solenoid Hold Down (use w/ 12415C, 12420C).........................................
Cushion Spacer, Rear Clutch Spring Spacer (Plastic)..............................................
A518, A618, 48RE
CASES & HOUSINGS
SNAP RINGS
N.I.
860G
861G
862G
863H
864G
866G
867H
868I
878B
878B
878B
878B
890F
894B
897I
350
Snap Ring Kit, Overdrive Section.............................................................................

Overdrive Clutch (Rear .055 Waved).......................................................................
Overdrive Clutch (Front)...........................................................................................
Overdrive Clutch (Rear .080 Flat)............................................................................
Overdrive Direct Drum to Ring Gear.........................................................................
Overdrive Direct Clutch (Front Waved).....................................................................
Overdrive Sun Gear (Round)....................................................................................
Overdrive Sun Gear (Flat).........................................................................................
Overdrive Ring Gear to Output Shaft........................................................................
Forward & Direct Clutch (.062)................................................................................
Holds Reverse Drum to Output Shaft Support..........................................................
Holds Front Planet to Output Shaft...........................................................................
Holds Output Shaft Bearing to Extension Housing...................................................
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
905D
905D
905D
905D
909D
910D
910D
912D
912D
915
916D
916D
917D
917D
925D
925D
926D
927D
936
741D
960C
970H
974B
974B
993
993
996C
996C
996C
996C
996C
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Servo Assembly, Kickdown.......................................................................................

Piston, Super Servo (Superior).................................................................................
Piston, Super Hold Servo (Sonnax)..........................................................................
Piston Kit, HD 2nd & Accum (Billet Pistons, Quick Ratio Band Lever).....................
Cover, Front Servo w/ O-Ring...................................................................................
Servo Assembly, Reverse Servo (2.479 OD) (A618)...............................................
Servo Assembly, Reverse Servo (2.812 OD)...........................................................
Piston, A518 Rear Servo (2.812 OD).......................................................................
Piston, A618 Rear Servo (2.479 OD).......................................................................
Strut, Band Anchor (Power Wedge)..........................................................................
Strut, Front Band Assembly (Apply Side)..................................................................
Strut, Front Band (Apply Side) (Reinforced).............................................................
Band Strut, Oversized (.100 Longer) (For Resurfaced Drums)................................
Band Strut, Oversized (.150 Longer) (For Resurfaced Drums)...............................
Accumulator Assembly (Plastic)................................................................................
Accumulator Assembly w/ Sleeve.............................................................................
Spring, 1-2 Accumulator Return................................................................................
Piston, Accumulator (In Case)..................................................................................
Spring, 3-4 Accumulator .126 Wire Diameter (Inside Valve Body)..........................
Spring, 3-4 Accumulator .063 Wire Diameter (Inside Valve Body)..........................
Piston, Overdrive Direct Clutch.................................................................................
Spring, Overdrive Direct Apply..................................................................................
Spring, Forward Clutch Disc Spring (Only Fits 74-E00) (Narrow Notch)..................
Spring, Forward Clutch Disc Spring (Does Not Fit 74-E00) (Wide Notch)................
Insulator, Detent Lever (Screw In Neutral Switch)....................................................
Insulator, Detent Lever (Push In Neutral Switch)......................................................
Adapter, Cooler Line w/ 1/4 Pipe Fitting (Fix Cracked Case) (w/o Tap)...................
Cooler Line Fitting, 3/8 Tubing (Push In Type)........................................................
Cooler Line Fitting, 1/2 Tubing (Quick Connect Type).............................................
Cooler Line Fitting, 1/2 Tubing (Flare).....................................................................
SONNAX PRODUCTS
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
PAGE
90-Up 22905
N.L.
90-Up A22905H
K080
90-Up S22905H
22301B-01K
90-Up A22905HDK N.L.
90-Up 22909C
22827-01
90-Up 22910A
N.L.
90-Up 22910
N.L.
90-Up 22912
2801281
90-Up 22912A
22912B
90-Up 22915-3
N.L.
90-Up 22916
N.L.
90-Up 22916-2
22825-01
90-Up 22917B
22900-10
90-Up 22917BA
22900-15
90-Up 22925
N.L.
90-Up 22925AK
22841-01K
90-Up 22926
3515079
90-Up 22927
N.L.
90-Up 22936
12861-01
90-Up 12936K
N.L.
90-Up 12960
4431695
90-Up A12970
4461027
90-E00 22974B
3743621
L00-Up 22974A
1942015
90-Up 22993C
22229-03
01-Up 22993D
22229-07K
90-Up S12996AK 22000-01K
90-Up S12996A
22000-01
90-Up 22996A
52028629
90-Up 22996B
4897792AA
90-Up 22996C
52028764AA
ILL.
2nd Gear Super Hold Servo Kit (16% More Apply Area Than OEM) (All)................. 12 13
3-4 Accumulator Spring (Matches OEM 47RE Diesel Calibration) (All).................... 12 N.I.
4-Spool Switch Valve (All)......................................................................................... 12 7
4-Spool Switch Valve O.S. (All) (req T-22771A-TL13).............................................. 12 7
Accumulator Piston Kit, Dual Seal Billet (Anodized w/ Dual Rings) (All).................. 12 10
Band Strut O.S. (.100 Longer Than OEM) (All)....................................................... 12 N.I.
Band Strut O.S. (.150 Longer Than OEM) (All)....................................................... 12 N.I.
Bearing & Plate (Overdrive Sun Gear To Planet) (46RE)......................................... 12 N.I.
Boost Valve Spring Retainer (5 per bag) (All)........................................................... 12 9
Bushing, Overdrive Sprag Pilot O.S. (Requires Machining) (46RE, 47RE).............. 12 N.I.
Bushing, Stator Support Shaft (Upgraded) (47RE, 48RE)........................................ 12 N.I.
Case Repair Bearing (Machining Required) (3 per bag) (All)................................... 12 N.I.
Cooler Line Repair Kit w/ Tap (Adapters w/ .250 Fittings) (5 Per Bag) (All)............ 12 N.I.
Cooler Line Adapter (Refill for S12996AK) (Qty 1) (All)............................................ 12 N.I.
Endplay Shim (For 3 or 4 Tanged OE) (.010 Thick) (10 Per Bag) (46RE, 47RE).... 12 N.I.
Front Servo Piston Cover Kit (Includes O-Ring) (All)................................................ 12 N.I.
Governor Bore Plug Kit (All)...................................................................................... 12 2
Input Shaft & Hub Assembly, Heavy Duty (47RE, 48RE)......................................... 12 12
Intermediate Accumulator Sleeve Kit (All)................................................................. 12 N.I.
Intermediate Plug & Pilot Kit (5 per bag) (46RE, 47RE)........................................... 12 N.I.
Kickdown Band Strut HD (High Strength Steel) (All)................................................ 12 N.I.
Line Pressure Plug & Sleeve Kit (.200 Diameter Plug) (46RE, 47RE).................... 12 1
Line Pressure Plug & Sleeve Kit (.264 Diameter Plug) (46RE, 47RE).................... 12 1
Lube Regulated Pressure Regulator Valve (All)....................................................... 12 6
Manual Valve (All)..................................................................................................... 12 3
Neutral Safety Back-Up Insulator Kit (Digital Range) (01-Up) (46RE, 47RE)........... 12 5
Neutral Safety Back-Up Insulator Kit (Up to 2002) (46RE, 47RE)............................ 12 5
NSS Adapter Kit (Adapts 01-Up Cases to Earlier Vehicles) (46RE, 47RE).............. 12 N.I.
Overdrive Set-Up Shim Kit (All)................................................................................ 12 N.I.
Overdrive Sun Gear (15% Helical Cut) (1995-Up) (46RE)....................................... 12 N.I.
Piston Retainer Kit (Improved Oil Flow) (All)............................................................ 12 11
PART NO.
SONNAX NO.
S22905H 22301B-01K
S22936
12861-01
S22741A-1 22771A-01
S22741AA-1 22771A-13
S22927
22841-04K
S22917B 22900-10
S22917BA 22900-15
S12220
12860-01K
S22741C-4 22990-01
S12509-01 12509-01
S22037B 22005A-01K
S22257
22556-BRG
S12996AK 22000-01K
S12996A 22000-01
S22239A 22700-Z
A22909C 22827-01
S22741HK 22771-14K
A22670H 22121B-01
A22925AK 22841-01K
S22674-1K 22171A-02K
S22916-2 22825-01
S22741FK 22229-01K
S22741FAK 22229-04K
S22741P 22771A-02K
S22741M 22771-09
A22993D 22229-07K
A22993C 22229-03
S22761S-2K 22179-06K
S12213K 12783-01K
S12655C-1 12655C-1
S22634B 22754N-01K
A518, A618, 48RE
VOL.
DESCRIPTION
351
A518, A618
46RH, 46RE, 47RH, 47RE, 48RE
ill.
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
DESCRIPTION
SONNAX PRODUCTS (Cont.)
Piston Retainer Kit O.S. (Improved Oil Flow) (Machining Required) (All)................. 12 11 A22634D 22754N-02K
Pressure Reg Valve Kit O.S. (46RE, 47RE) (req T-F-22771A-TL7 & T-VB-FIX)...... 12 6-6a 22741PAK 22771A-07K
Pressure Reg Valve Kit O.S. (48RE) (req T-F-22771A-TL7 & T-VB-FIX)................. 12 6-6a S22741P-FK 22771A-16K
Primary Governor Valve (1990-03) (46RH & 47RH Units Only)............................... 12 N.I. S22681
12802-01
Rear Servo Piston (1994-96) (47RE)........................................................................ 12 N.I. S22912A 22912B
Rear Servo Piston (1997-Up) (47RE, 48RE)............................................................ 12 N.I. S22912B 22912C
Rear Servo Piston (2.800 OD) (46RE).................................................................... 12 N.I. S22912
22912
Reverse Servo Piston Plug Kit (All).......................................................................... 12 N.I. A12913
22912-01K
Shift Lever Case Bore Repair Sleeve (All) (req T-56361-TL).................................... 12 N.I. S22069
22179-02
Sure Cure Kit (All)..................................................................................................... 12 N.I. S22174
SC-46/47RHE
Throttle Valve Kit (All)............................................................................................... 12 4
S22741NDK 22771-03K
Throttle Valve Kit (Performance Version) (All).......................................................... 12 4
S22741NHP 22771-HDK3
Throttle Valve Kit O.S. (All) (req T-F-22771-TL & T-VB-FIX Required)..................... 12 4
22741NCK 22771-04K
Valve Body Detent Ball & Sleeve Kit (All) (req T-22771-TL12)................................. 12 8
S22741MD 22771-12K
NOTES
A518, A618, 48RE
352

PAGE ILL.
PART NO.
SONNAX NO.
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A604, 40TE, 41TE, 41TES
A604, A606, 42RLE
92
354
A604, 40TE, 41TE, 41TES
G
Deluxe Kit----------------------- 008
Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit --------------------- 030
Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Pump Part----------------------- 507
Case Parts --------------------- 761
A604, A606, 42RLE

all transmissions
92
355
A606, 42LE
A604, A606, 42RLE
62
356
A606, 42LE
Deluxe Kit----------------------- 008

Compliance Kit----------------- 007
Master Kit ---------------------- 006
Less Steel Kit------------------ 004
Overhaul Kit ------------------- 002
Bushing Kit --------------------- 030
Washer Kit --------------------- 200
Bearing Kit --------------------- 201
Pump Part----------------------- 507
Case Parts --------------------- 761
all transmissions
A604, A606, 42RLE
62
357
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
62300
ill.
92300
162300
92010
DESCRIPTION
62010
162010
008H
008H
008H
008H
008H
008H
A604, 40TE, 41TE (w/ Pistons) (1)...........................................................................

A604, 40TE, 41TE (w/ Pistons) (1) (w/ Hi-Energy Frictions).....................................
40TE, 40TES (w/ Pistons) (07-Up Avenger & Sebring, Req 132070).......................
A606 (42LE) (w/ Pistons)..........................................................................................
42RLE (w/ Pistons)...................................................................................................
1
1
1
1
1
1
90-03 92008AX
90-03 92008BX
04-Up 92008DX
04-Up 92008CX
93-Up 62008X
03-Up 162008
92008AF
92008BF
92008DF
92008CF
62008F
162008F
007H
007H
007H
007H
007H
007H
A604, 40TE, 41TE (w/ Pistons) (1)...........................................................................

A606 (42LE) (w/ Pistons)..........................................................................................
42RLE (w/ Pistons)...................................................................................................
1
1
1
1
1
1
90-03 92007AX
90-03 92007BX
04-Up 92007DX
04-Up 92007CX
93-Up 62007X
03-Up 162007
92007AF
92007BF
92007DF
92007CF
62007F
162007F
90-03 92006AX
90-03 92006BX
04-Up 92006DX
04-Up 92006CX
93-Up 62006X
03-Up 162006
92006AF
92006BF
92006DF
92006CF
62006F
162006F
A604, 40TE, 41TE (w/ Pistons) (1)........................................................................... 1 90-03 92004AX

A604, 40TE, 41TE (w/ Pistons) (1) (w/ Hi-Energy Frictions)..................................... 1 90-03 92004BX
40TE, 40TES (w/ Pistons) (07-Up Avenger & Sebring, Req 132070)....................... 1 04-Up 92004DX
41TE, 41TES (w/ Pistons) (07-Up Avenger & Sebring, Req 132070)....................... 1 04-Up 92004CX
A606 (42LE) (w/ Pistons).......................................................................................... 1 93-Up 62004X
42RLE (w/ Pistons)................................................................................................... 1 03-Up 162004
(1) - To Service 1989 kits, order 3 of 92100 Frictions & 2 of 92120A Steels
92004AF
92004BF
92004DF
92004CF
62004F
162004F
A604, A606, 42RLE

006H
006H
006H
006H
006H
006H
A604, 40TE, 41TE (w/ Pistons) (1)...........................................................................

A606 (42LE) (w/ Pistons)..........................................................................................
42RLE (w/ Pistons)...................................................................................................
1
1
1
1
1
1
LESS STEEL KITS

004H
004H
004H
004H
004H
004H


002H
A604, 40TE, 41TE....................................................................................................
002H
A604, 40TE, 41TE (07-Up Avenger & Sebring, Req 132070)...................................
002H
A606 (42LE)..............................................................................................................
002H 42RLE.......................................................................................................................
1
1
1
1
89-03 92002X
04-Up 92002AX
93-Up 62002X
03-Up 162002
92002F
92002AF
62002F
162002F
FILTER KITS
011E
011E
011E
Filter Kit, A604, 40TE................................................................................................ 1 89-Up 92011

Filter Kit, A606........................................................................................................... 1 93-Up 62011
Filter Kit, 42RLE........................................................................................................ 1 03-Up 162011
010E
010E
010E
015D
015D
016D
016D
016D
016D
018D
Filter, A604, 40TE.....................................................................................................

Filter, A606................................................................................................................
Filter, 42RLE.............................................................................................................
Screen, Overdrive Piston..........................................................................................
Screen, Low/ Reverse Piston....................................................................................
Screen, Solenoid (A604)...........................................................................................
Screen, Solenoid (42RLE)........................................................................................
Screen, Valve Body Regulator Feed.........................................................................
92011F
62011F
162011F
FILTERS
358
1
1
1
1
1
8
8
1
1
1
89-Up 92010
93-Up 62010
03-Up 162010
89-Up 32015
89-Up 92015
89-99 92016
00-Up 92016A
93-Up 62016
03-Up 162016
89-Up 12018
4864505AB
4796730AB
52852913AB
4531903
4446629
4431786
N.L.
4539787
N.L.
3878313
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
DESCRIPTION

BUSHINGS
030H
030H
034A
034A
034A
039C
039C
047F
047F
050F
050F
052C
052C
052C
052C
052C
058C
066I
063
Bushing Kit................................................................................................................
Bushing Kit................................................................................................................
Pump Body, Babbitt..................................................................................................
Pump Body, Tighter Tolerance..................................................................................
Pump Body, Bronze..................................................................................................
2-4 Clutch Hub (1.155 ID)........................................................................................
2-4 Clutch Hub (1.170 ID)........................................................................................
Input Shaft (Rear) (.590 OD)...................................................................................
Input Shaft (Rear) (.604 OD)...................................................................................
Input Clutch Hub (Front)...........................................................................................
Input Clutch Hub (Front) 41TE, 42LE Tighter Tolerances (req T-92003-TL).............
Overdrive Clutch Hub (.365 Tall)..............................................................................
Overdrive Clutch Hub (.283 Tall)..............................................................................
Overdrive Clutch Hub Oversized (Replaces Both Bushings) 1.162 OD Shaft.........
Rear Planet...............................................................................................................
Differential Housing (Inner) (A606)...........................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
89-95 92030A
96-Up 92030B
89-Up 12034
89-Up S12034
89-Up 12034A
89-95 92039
96-Up 92039A
89-00 92047
01-Up 92047A
89-Up 92050
89-Up S92050
89-95 92052
89-95 S92052E
96-Up 92052A
96-Up S92052EA
96-Up S92052G
89-Up 92058
89-Up 32066
93-Up 62063
N.L.
N.L.
2466796
2400541
2466796
4412222
4659619
4412211
N.L.
4377170
92003-01K
4412219
92004-SP
4659617
92004-L
92004-LOS
4412230
5212223
4567225
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
89-Up 12070
07-Up 132070
93-Up 92072
03-Up 36074
03-Up 36074B
05-Up 78074
03-Up 12074J
91-Up 92074A
91-Up 32074
93-Up 62075
93-Up 62075A
89-Up 32076
93-Up 62076
93-Up 62077
89-Up T32076
89-Up T32275
4412475
5078684AA
N.L.
C3AZ-7052A
C1DP-7052A
5210-8428-AA
4269956
4486042
4412522
4567809
4567811
4412522
4539891
4539796
N.L.
N.L.
1989 92100
90-Up 92100B
90-03 92100A
90-Up 92100B
89-03 92104A
90-Up 92104
89-03 92100A
90-Up 92100B
89-Up 92114
89-Up 92114B
89-Up A92100HPK
89-Up 92114PK
4377137
4531678
4531678
4531678
4567212
4567212
4531678
4531678
4567573
N.L.
N.L.
92834-02K
1989 92120A
90-Up 92120
89-Up 92120
89-Up 92124
89-Up 92120
89-Up 92134
90-Up 92139A
4377190
4531905
4531905
4412247
4531905
4412262
N.L.
METAL CLAD SEALS

Front Pump (Except 07-Up Avenger, Sebring)..........................................................
Front Pump (07-Up Avenger, Sebring) (Short Seal).................................................
Linkage (Valve Body Stem Seal) Rubber (A606)......................................................
Rear 2wd (w/o Boot) (42RLE) (Exc Magnum, 300)..................................................
Rear 2wd (w/ Boot) (42RLE) (Exc Magnum, 300)....................................................
Rear 2wd (42RLE) (Magnum, 300)...........................................................................
Rear 4wd (Adapter Housing) (42RLE)......................................................................
Awd Transfer Case (Case Adapter)..........................................................................
Awd Transfer Case (Outer Half Shaft Cover Seal)...................................................
Transfer Shaft (Small) w/ 12 Indentions (A606)........................................................
Transfer Shaft (Large) Smooth (A606).....................................................................
Axle (Both Sides) (A604) (Repl # 32074)..................................................................
Right Axle (Outer Differential Adjuster) (A606).........................................................
Left Axle (Inner Differential Adjuster) (A606).............................................................
Axle Stabilizer Seal (Fits T32275).............................................................................
FRICTION PLATES
100G
Overdrive (.085)....................................................................................................... 3
100G
Overdrive (.073) (Hi-Energy)................................................................................... 3-4
102B Underdrive................................................................................................................ 4
102B
Underdrive (Hi-Energy)............................................................................................. 3-4
104H
2-4 Clutch.................................................................................................................. 4
104H
2-4 Clutch (Hi-Energy).............................................................................................. 3-4
108G Reverse..................................................................................................................... 2
108G
Reverse (Hi-Energy)................................................................................................. 2
114D
Low/ Reverse (Hi-Energy)......................................................................................... 4-5
114D
Low/ Reverse (Hi-Energy) (Black Radial Groove).................................................... 4-5
N.I.
Friction & Steel Kit, Overdrive Power Pack (Red Eagle)........................................ AR
N.I.
Fiction & Steel Kit, Low/ Reverse Case Saver.......................................................... AR
A604, A606, 42RLE
070A
070A
072D
076I
076I
076I
076I
076I
076I
075
075
076I
076
077
076
275
STEEL PLATES
120G
120G
122B
124H
128G
134D
139
Overdrive (.100)....................................................................................................... 2
Overdrive (.068) (All)............................................................................................... 2-3
Underdrive (All)......................................................................................................... 3-4
2-4 Clutch (All).......................................................................................................... 3-4
Reverse (All)............................................................................................................. 1
Low/ Reverse (All)..................................................................................................... 4-5
Steel Module (All)...................................................................................................... 1
359
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
140G
140G
142B
142B
142B
142B
142B
142B
N.I.
N.I.
154H
154H
154H
154H
154H
154H
DESCRIPTION
PRESSURE PLATES
Overdrive Clutch (4 Lug) (.340) (Exc 40TE)............................................................
Overdrive Clutch (4 Lug) (.480) (40TE)...................................................................
Underdrive Kit w/ Snap Ring (.236).........................................................................
Reverse (Exc 40TE)..................................................................................................
Reverse (40TE).........................................................................................................
Low/ Reverse Kit w/ Snap Ring (.210) ....................................................................
Low/ Reverse Kit w/ Snap Ring (.220).....................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
L90-Up 92140A
03-Up 92140B
89-96 92142BK
89-96 92142CK
89-96 92142DK
97-Up 92142EAK
97-Up 92142EBK
97-Up 92142EK
93-Up 92150B
03-Up 92150
89-Up 92154K
89-Up 92154AK
89-Up 92154BK
89-Up 92154CK
89-Up 92154DK
89-Up 92154FK
4531556
4800233AA
5017514AA
5017179AA
4723681
N.L.
4883015AB
4883013AB
4377194
4377194
4567894
4567895
4897452AA
4897453AA
4897454AA
4897456AA

165H
165H
Shift Kit, 604, 606, 42LE, 40TE, 41TE, 41AE, 42RLE (Transgo)........................
1
89-Up T92165
Sure Cure Kit (A604, A606) (Sonnax)....................................................................... 1 89-Up S92174
SK 604
SC-41TE
SEALING RINGS
A604, A606, 42RLE
175H
175H
177A
179A
179A
191E
191E
Ring Kit.....................................................................................................................
Ring Kit, Accumulator (8) & Stator Ring (4) only.......................................................
Input Shaft 1.443 OD (Teflon)..................................................................................
Stator Support (Seal Plated).....................................................................................
Stator Support (Teflon)..............................................................................................
Accumulator (Non-Rotating) 1.013 OD (Graphite)...................................................
Accumulator 1.013 OD (Teflon)...............................................................................
1
1
3
4
4
8
8
89-Up 92175
89-Up 92191K
89-Up 92177T
89-Up 12179A
89-Up 92181T
89-Up 92191
89-Up 92191T
N.L.
N.L.
4446543
4471874
8675729
4446544
4446544
1
1
1
1
1
1
89-Up 92200
89-Up 92200A
89-Up 92200B
89-Up 92214
89-Up 92220
89-Up 92221
N.L.
N.L.
N.L.
4412216
4471855
4431973
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
89-Up 92201A
89-Up 92211
89-Up 92213A
89-Up 92213B
89-Up 92213C
89-Up 92213D
89-Up 92213E
89-Up 92213F
89-Up 92213G
89-Up 92213H
89-Up 92213HA
89-Up 92213J
89-Up 92232
89-Up 92238
89-Up 92232
89-Up 32255
89-Up 92273
93-Up 62273
89-Up 92274
93-95 62274
89-Up 92274K
89-Up 32274K
L95-Up 32274AK
91-Up 92274BK
SBK-C14
4412209
4431663
4431664
4431665
4431666
4431667
4431668
4431669
4446670
4431671
4446672
4567262
4412229AB
4567262
5224299
4471867
4567293
4471868
4567292
4856911
4269688
N.L.
N.L.
THRUST WASHERS
200H
200H
200H
214C
220G
221
Washer Kit (92221, 92220, 92214 & 4 Selectives)...................................................

Washer Kit (92221, 92220, 92214, 92213F).............................................................
Washer Kit (92220 & 92214).....................................................................................
Overdrive Hub to 2-4 Hub (4 Tab).............................................................................
Underdrive Hub to Overdrive Hub (5 Tab)................................................................
Underdrive (3 Tab)....................................................................................................
BEARINGS & RACES

201H
211A
213C
213C
213C
213C
213C
213C
213C
213C
213C
213C
232F
238C
232F
255
273I
273I
274I
274I
274I
274I
274I
274I
360
Bearing Kit................................................................................................................
Bearing, Stator to Input Drum...................................................................................
Race, Overdrive Hub to 2-4 Hub (3 Slot) .048.........................................................
Bearing, Input Drum to Underdrive Hub....................................................................
Bearing, Front Planet to Rear Sun Gear...................................................................
Bearing, Rear Sun Gear to Rear Planet...................................................................
Cup Race, Driven Transfer Gear to Case.................................................................
Cup Race, Pinion to Case (A604).............................................................................
Cup Race, Pinion to Case (A606).............................................................................
Bearing, Pinion to Case (A604)................................................................................
Bearing, Pinion to Case (A606)................................................................................
Bearing & Race Kit, Pinion to Case..........................................................................
Bearing & Race Kit, Differential (Both Sides) (Exc Below).......................................
Bearing & Race Kit, Differential (Left Side)...............................................................
Bearing & Race Kit, Differential (Right Side) (Awd)..................................................
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
275D
275
276
278J
279J
280J
281J
274I
289
DESCRIPTION
BEARINGS & RACES (Cont.)
Ball Bearing, Axle Shaft to Case (Enclosed Sealed Type) (A606)............................

Bearing, Transfer Shaft (Rear) (A606)......................................................................
Bearing, Output Gear Race......................................................................................
Bearing, Output Gear................................................................................................
Bearing, Transfer Gear Race....................................................................................
Bearing, Transfer Gear.............................................................................................
Bearing & Race Kit, Driven Transfer Gear to Case...................................................
Bearing, Differential Housing to Retainer (A606)......................................................
1
1
1
1
1
1
1
1
2
93-Up 62275
89-Up T32275
93-95 62276
89-Up 92278
89-Up 92279
89-Up 92280
89-Up 92281
89-Up 32274K
93-Up 62289
4539879
N.L.
4539862
4504043
4504044
4504041
4504042
4269688
1790541
SHIMS
276
276
293
Shim Kit, Transfer Shaft (.005) (10 Per Kit)............................................................. 1 89-Up 92276AK
Shim Kit, Transfer Shaft (.030) (10 Per Kit)............................................................. 1 89-Up 92276BK
Shim Kit, Differential (.005) (10 Per Kit)................................................................... 1 78-Up 92293AK
92965-Z5
92965-30
39539-Z5
GASKETS & O-RINGS

Gasket, Bottom Pan (Cork) (A604, 40TE)................................................................
Gasket, Bottom Pan (Fiber) (A604, 40TE)................................................................
Gasket, Bottom Pan (Cork) (A606)...........................................................................
Gasket, Bottom Pan (Fiber) (A606)..........................................................................
Gasket, Pan (Fiber) (42RLE)....................................................................................
Gasket, Differential Cover (Cork)..............................................................................
Gasket, Differential Cover (Fiber).............................................................................
Gasket, Transfer Gear Cover (Cork).........................................................................
Gasket, Transfer Gear Cover (Fiber)........................................................................
Gasket, Pump (A604, 42RLE)..................................................................................
Gasket, Pump (A606)...............................................................................................
O-Ring, Front Pump..................................................................................................
Gasket, Solenoid (Used w/ Separator Plate)............................................................
Gasket, Solenoid (Used w/o Separator Plate)..........................................................
Gasket, Low/ Reverse Piston Retainer to Case........................................................
Gasket, Low/ Reverse Piston Retainer to Case (Fits 89-Up)....................................
Seal, 2nd-4th Clutch Feed (Valve Body to Case).....................................................
O-Ring, Extension Housing.......................................................................................
Seal, Manual Lever Sensor (604 96-98, 606 93-97).................................................
Seal, Manual Lever Sensor (604 99-Up, 606 98-Up)................................................
Seal, Manual Lever Sensor (Late Case to Early Sensor).........................................
Seal, Fill Tube (42RLE).............................................................................................
O-Ring, Filter.............................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
89-Up 92300
89-Up 92300F
93-Up 62300
93-Up 62300F
03-Up 162300F
89-Up 92303
89-Up 92303F
89-Up 92304
89-Up 92304F
89-Up 92310
93-Up 62310
89-Up 92311
89-E99 92328
L89-Up 92328A
89-03 92329
89-Up 92329A
89-Up 92342
89-Up 32348
93-98 92349
98-Up 92349A
98-Up 92349C
89-Up 72371
89-Up 92379
4431997
4431997
N.L.
N.L.
N.L.
820255
820255
4377165
4377165
4412844
4659126
5205660
4799844AA
4659982
4431649
N.L.
4412291
6500111
N.L.
N.L.
5013863AA
4810021AB
6032780
1
1
1
1
1
1
89-Up 92400
93-Up 62400
89-91 92400H
93-Up 92400B
89-Up 92400CB
89-Up 92400CBS
83-604TM
83-A606TM
83-604TM-U1
PDF-41TE
83-CBTM
N.I.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1989 12410A
90-95 92410
1989 92410A
90-95 92410B
98-Up 62410B
96-E98 92410C
L98-Up 92410D
93-97 62410A
06-Up 92415
89-Up 92420B
93-Up 62420
03-Up 162420
89-99 92424
00-Up 92424A
93-Up 62424A
4057750
4671017
4439059
4671019
4659677A
4659559AC
4659676AC
4659492AC
05078336AA
5015646AC
4539766
5143151AA
4419476
N.L.
N.L.
TECHNICAL MANUALS
400H
400H
400H
400H
400H
400H
Tech Manual (A604)..................................................................................................

Tech Manual (A606)..................................................................................................
Tech Manual, Handbook (A604 1989-91 Updates)...................................................
ATRA Rebuild Procedures (A606, 41TE)..................................................................
Code Book, Diagnostic Codes (ATSG).....................................................................
Code Book, Diagnostic Codes (ATSG) Spanish.......................................................
A604, A606, 42RLE
300E
300E
300E
300E
300E
303D
303D
304J
304J
310A
310A
311A
328E
328E
329
329
342E
348I
349
349
349
371
379E
410E
410E
410E
410E
410E
410E
410E
410E
415
420E
420E
420
424
424
424
Switch, Neutral Safety (External) (A604)..................................................................

Switch, Neutral Safety (External) (A604)..................................................................
Sensor, Range (PRNDL) (A604)...............................................................................
Sensor, Range (PRNDL) (A604)...............................................................................
Sensor, Range (Blade Terminals) (A606, 42RLE)....................................................
Sensor, MLPS Range and Neutral Safety (Round Pins) (A604)...............................
Sensor, MLPS Range and Neutral Safety (Spades) (A604).....................................
Sensor, MLPS & Neutral Safety (Round Pins) (A606) (Repl 7 & 9 Prong)...............
Switch, Pressure Transducer (41TES, 42RLE).........................................................
Solenoid Pack (A604, 41TES)..................................................................................
Solenoid Pack, Shift Control & Lock-Up (TCC) (A606).............................................
Solenoid Pack (42RLE).............................................................................................
Repair Kit, Solenoid Block (If Original Solenoid Body).............................................
Repair Kit, Solenoid Block (A604).............................................................................
Repair Kit, Solenoid Block (A606).............................................................................
361
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
424
424
431
436E
436E
438E
438E
444
445
445
445
445
445
445
DESCRIPTION
ELECTRICAL COMPONENTS (Cont.)
Repair Kit, Solenoid Block (Brass Contacts w/ Seals) (All).......................................
Repair Kit, Solenoid (42RLE)....................................................................................
Solenoid, EPC (41TES, 42RLE)...............................................................................
Sensor, Output Speed (VSS) (A604, A606)..............................................................
Sensor, Output Speed (VSS) (42RLE)......................................................................
Sensor, Input Speed (TSS) (Exc 42RLE)..................................................................
Sensor, Input Speed (TSS) (42RLE).........................................................................
Connector, EPC Solenoid (41TES, 42RLE)..............................................................
Connector, Adapts an Early Round MLPS to a Late Spade MLPS...........................
Repair Kit, Wire Harness (A604)...............................................................................
Repair Kit, Wire Harness (A606)...............................................................................
Repair Kit, Wire Harness (Input & Output Speed Sensor)........................................
Repair Kit, Wire Harness (MLPS/ Range Sensor) (A604)........................................
Repair Kit, Wire Harness (MLPS/ Range Sensor) (A606)........................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
89-Up 92424B
03-Up 162424
06-Up 92431
89-Up 92436
03-Up 162438
89-Up 92438
03-Up 72436
06-Up 92444
89-Up 92445E
89-Up 92445AK
93-Up 62445AK
89-Up 92445CK
E99-Up 92445BAK
98-Up 92445BBK
92836-03K
N.L.
05078335AA
4800879
52854001AA
4800878
4799061AB
05078341AA
N.L.
4419476
N.L.
4419478
5014473AA
5014474AA
HARD PARTS
PUMPS
A604, A606, 42RLE
500A
500A
500A
500A
500A
500A
510A
530A
530A
540A
540A
Pump (25T Inner Gear) (4 Ring Stator) (A604).........................................................

Pump (6.570 Stator) (A604).....................................................................................
Pump (5.825 Stator) (A604, 40TES)........................................................................
Pump (25T Inner Gear) (A606).................................................................................
Pump (12 Lobe Inner Gear) (A606)..........................................................................
Pump Assembly (12 Lobe Inner Gear) (42RLE).......................................................
Pump Body (w/ Gears) (A604)..................................................................................
Pump Gears (.708) (A604, A606)............................................................................
Pump Gears (12T Inner, Rotor Type) (A604, A606, 42RLE).....................................
Valve, Cooler Bypass (Pump) (OEM Style)..............................................................
Valve, Cooler Bypass (Pump) (Modified)..................................................................
1
1
1
1
1
1
1
1
1
1
1
89-98 92500B
99-06 92500C
07-Up 92500E
93-98 62500A
99-Up 62500B
03-Up 162500
89-Up 92510
89-02 92530A
99-Up 92530B
89-Up 92540
89-Up 92761B-6
4567869
5019688AA
68020952AA
4741659
5019691AA
5101872AA
N.L.
N.L.
N.L.
4659946
92836-01K
1
1
1
1
1
1
1
1
1
1
1
90-Up 92554A
90-Up 92554AK
89-94 92570
95-Up 92570A
89-Up 92570K
89-Up 92571
90-Up 92574A
89-95 92578
96-Up 92578A
90-Up 92567A
89-Up 92568
4505623
5016198AA
4762712AD
4659993
4762712AD
4864936AC
4531637
4431622
4659618AB
N.L.
4883078
1
1
1
1
1
1
1
1
1
1
1
1
1
1
L91-Up 92583A
L91-Up 92583B
89-95 92582
96-Up 92582A
89-95 92582K
89-E91 92584
L91-95 92584A
96-Up 92584B
93-95 62584A
96-Up 62584B
03-Up 162584
89-Up 92570K
93-Up 62583A
89-Up 92594
N.L.
N.L.
4567539AB
4567539AB
4505597
4431638
4897329AA
4897329AA
4897329AA
4883273
5101874AA
4762712AD
N.L.
4799794
DRUMS & CLUTCH HUBS

554B
554B
570C
570C
570C
571G
574F
578C
578C
567D
568H
Input Clutch Retainer (w/o Bevel) (All)......................................................................

Drum Kit, Input Clutch Retainer (w/o Bevel).............................................................
Clutch Hub, Overdrive & Rev w/ Hollow Shaft (1.140 OD Shaft).............................
Clutch Hub, Overdrive & Rev w/ Hollow Shaft (1.160 OD Shaft) (All).....................
Clutch Hub Kit, Overdrive- Updates 1.140 to 1.160 Diameter................................
Clutch Hub, Underdrive w/ Solid Shaft (All)..............................................................
Clutch Hub, Input Clutch (Cast-Iron) (For 4 Ring Stator) (All)...................................
Clutch Hub & Sun Gear, 2nd-4th Clutch (1.140 ID Bushing)...................................
Clutch Hub & Sun Gear, 2nd-4th Clutch (1.160 ID Bushing) (All)............................
Piston Kit, Low/ Rev (Piston, Tin Housing, Spring, Snap Ring) (All).........................
Piston Kit, 2nd-4th Clutch (Piston, Retainer) (All).....................................................
PLANETS
583
583
582C
582C
582C
584C
584C
584C
584C
584C
584C
570C
583
594C
Gear Train, Front & Rear (A604) (4 Gear Rear) (1.125 Step).................................
Gear Train, Front & Rear (A604) (5 Gear Rear) (1.125 Step).................................
Front (All)..................................................................................................................
Front (All) (Heat Treated Splines).............................................................................
Planet Kit, Front (All).................................................................................................
Rear (A604) (1.000 From Step to End of Shaft) (4 Gear Rear)...............................
Rear (A606) w/ Output Shaft (4 Gear)......................................................................
Rear (A606) w/ Output Shaft (5 Gear) .....................................................................
Rear (42RLE) (5 Gear).............................................................................................
Clutch Hub Kit, Front Planet & Hubs (A604).............................................................
Planet Kit, Front & Rear (A606)................................................................................
Ring Gear, Rear Planet (All).....................................................................................
614C
Sun Gear, Rear Planet (All)...................................................................................... 1 89-Up 92614
362
4377080
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
DESCRIPTION

SHAFTS
670F
670F
670F
670F
677
678
678
Input Shaft (22 Spline)..............................................................................................

Input Shaft (24 Spline)..............................................................................................
Input Shaft (40TES Only)..........................................................................................
Input Shaft (A606, 42RLE)........................................................................................
Shaft, Axle (Goes Through Case) (A606).................................................................
Output Shaft (2wd) (12.875 Long) (42RLE).............................................................
Output Shaft (4wd) (7.125 Long) (42RLE)...............................................................
710J
710J
710J
710J
713J
Gear Kit, 59T Output & 54T Transfer (A604)............................................................

Retainer, Transfer Gear Cup Race (Steel Housing) (A604)......................................
1
1
1
1
1
1
1
89-Up 92670A
89-Up 92670B
07-Up 92670C
93-Up 62670
93-Up 62677
03-Up 162678
03-Up 162678A
4549223
N.L.
N.L.
4626452
N.L.
N.L.
N.L.
1
1
1
1
1
89-91 92710K
89-91 92710AK
92-Up 92710BK
92-Up 92710FK
89-Up 92713
N.L.
N.L.
N.L.
N.L.
4773735AB
GEARS, OUTPUT & TRANSFER
CHAINS, SPROCKETS & SUPPORTS

700
701
701
Chain (Dual Narrow) (A606)..................................................................................... 1 95-Up 62700B

Chain Snubber, Rubber Faced For Double Chains (A606)....................................... 1 95-Up 62701C
Chain Kit, Dual Chain, Snubber & Sprockets (A606)................................................ 1 95-Up 62700BK
4659190
N.L.
N.L.
DIFFERENTIALS
Differential Housing (A604) (Small ID)......................................................................
Differential Housing (A604) (Large ID)......................................................................
Retaining Clip, Differential pin (Narrow Bolt Type)....................................................
Differential Shaft Kit (.660 Diameter) (A604)...........................................................
Differential Shaft Kit (.735 Diameter) (A604)...........................................................
Retainer Kit, Cross Shaft in Differential (2 Retainers) (A604)...................................
Clip, Differential Shaft Retainer (A604).....................................................................
Pinion (Transfer Shaft) (15T) (A604)........................................................................
Pinion (Transfer Shaft) (17T) (A604)........................................................................
Ring & Pinion Set (Transfer Shaft) (59T x 17T) (A604)............................................
Pinion & Pinion Set (Transfer Shaft) (60T x 16T) (A604)..........................................
Baffle, Differential Bearing (A604) (Under Axle Seal In Extension Housing)............
Baffle, Differential Bearing (A604) (Under Axle Seal In Differential Retainer)..........
1
1
1
1
1
1
1
1
1
1
1
1
1
89-95 92716
4798858AB
95-Up 92716A
4659500
00-Up 92717C
4800013AB
89-Up D92717AK-3 N.L.
89-Up D92717BK-3 N.L.
89-Up 92717K
4800059AA
89-Up 92717AK
N.L.
89-Up 92730C
N.L.
89-Up 92730A
4531978
89-Up 92730AK
4531978
89-Up 92730BK
4531976
89-Up 92698A
6501832
89-Up 32698A
4567493
1
1
1
1
1
1
1
1
1
89-95 P92740-1
96-98 P92740-2
98-06 P92740-3
07-Up P92740-4
93-97 P62740-1
98-Up P62740-2
03-Up P162740-1
89-Up S92741P-2
89-Up A92741T-2
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
92835-07
604-BSH
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
89-Up 92758
89-Up 92759A
96-Up 92760CC
98-Up 92760CD
89-Up 92760C
96-Up 92760CC
98-Up 92760CD
03-Up 162760
03-Up 162760A
89-Up 92761B-6
89-Up 92765
93-Up 62765
03-Up 162765
93-Up 92770A
03-Up 162770
03-Up 162770A
7377169
4657255
4761110
N.L.
N.L.
4761110
N.L.
N.L.
N.L.
92836-01K
4431997
4539762
52852912AC
4549219
N.L.
N.L.
VALVE BODIES
740E
740E
740E
740E
740E
740E
740E
741H
741H
Valve Body (Premium) (A604)..................................................................................

Valve Body (Premium) (A604) Round Pin Terminal..................................................
Valve Body (Premium) (A604) Spade Pin Terminal..................................................
Valve Body (Premium) (A604, 41TES) VLP Type.....................................................
Valve Body (Premium) (A606) Round Pin Terminal..................................................
Valve Body (Premium) (A606) Spade Pin Terminal..................................................
Valve Body (Premium) (42RLE)................................................................................
Sleeve, Pressure Regulator (Sonnax)......................................................................
Bushing, Boost Valve (Transgo).............................................................................
A604, A606, 42RLE
716I
716I
N.I.
N.I.
N.I.
N.I.
N.I.
730J
730J
730J
730J
698I
698I
CASES & HOUSINGS

758D
759J
760D
760D
760D
760D
760D
760D
760D
540A
765E
765E
765E
770I
770I
770I
Differential Cover, Retainer (A604)...........................................................................

Rear Cover, Transfer Gear (2 Dimples) (A604)........................................................
Case, 3.3L (A604) (3 Bolt Top Mount, Range Sensor) (Neutral Safety Switch)........
Case, 3.3L (A604) (3 Bolt Top Mount, Range Sensor) (PRNDL Hole Top of VB).....
Case, 3.3L (A604) (w/ By-Pass Valve Under Pump).................................................
Case, 3.8L (A604) (3 Bolt Top Mount, Range Sensor) (Neutral Safety Switch)........
Case, 3.8L (A604) (3 Bolt Top Mount, Range Sensor) (PRNDL Hole Top of VB).....
Case (2.4L) (42RLE).................................................................................................
Case (3.7L) (42RLE).................................................................................................
Plug, By-Pass...........................................................................................................
Pan (A604)................................................................................................................
Pan (A606)................................................................................................................
Pan (42RLE).............................................................................................................
Extension Housing (No Speed-O Hole) (A604)........................................................
Extension Housing (2wd) (12.125 Long) (42RLE)...................................................
Extension Housing (4wd) (7.125 Long) (42RLE).....................................................
363
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
860G
860G
860G
860G
860G
861G
875B
876B
877B
882C
883H
885H
885H
885H
891G
892G
892G
892G
892G
896
DESCRIPTION
SNAP RINGS
Snap Ring Kit, Complete Kit.....................................................................................

Snap Ring Kit (10 Piece) UD, OD, Low/ Reverse Only.............................................
On Top of Underdrive Pressure Plate (.070)............................................................
Overdrive Clutch Pressure Plate (Bottom)................................................................
Holds Input Clutch Retainer In..................................................................................
Underdrive Clutch Pressure Plate (Bottom)..............................................................
Holds Underdrive Spring Retainer In........................................................................
Front Planet to Rear Ring Gear................................................................................
Holds 2nd-4th Clutch Retainer In..............................................................................
Low/ Reverse Pressure Plate (Tapered .069)..........................................................
Low/ Reverse Pressure Plate (Tapered .076)..........................................................
Low/ Reverse Pressure Plate (Flat .039).................................................................
Overdrive Clutch Pressure Plate (Top) (.075)..........................................................
Reverse Clutch Pressure Plate (.061).....................................................................
Reverse Accumulator Cover.....................................................................................
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
89-Up 92860K
89-96 92860AK
89-E90 92860
L90-96 92860A
97-Up 92860B
89-Up 92861
89-Up 92875
89-96 92876
89-Up 92877
89-Up 92882
89-Up 92883
88-97 92885
98-Up 92885A
88-Up 92885B
89-Up 92891
89-Up 92892
89-Up 92892A
89-Up 92892B
89-Up 92892C
89-Up 92896
4377189
4567602
4377189
4567602
4659934
4505621
6501812
4412307
6501715
4130513
4505591
4412269
4799858AA
4412395
4505622
4377195
4412871
4412872
4412873
6501695
89-E91 92796-2
93-Up 62795
93-Up 62796
89-Up 54483A
89-Up 162895
89-95 92936
89-Up 92946B
89-Up 92937
89-Up 92947
89-Up 92937BK
89-Up 92937CK
89-Up 92949A
89-03 92957
04-Up 92957A
89-Up 92344K
89-Up 92960
90-Up 92961A
04-Up 92962A
04-Up 92962B
89-03 92967
04-Up 92967A
04-Up 132967B
03-Up 162967
89-Up 92971
89-05 92977
04-Up 92977B
89-Up 92978
89-Up 92980
03-Up 92980A
89-Up T-1453
89-Up T-6150AB
89-Up T-6150P
89-Up T-6150
06-Up T-9336A
89-Up T-9003
89-Up T-1420K
89-Up T-1437
89-Up T-1435
6502611
6502476
6502447
8620318
52852916AA
4471880
4567575
4446620
N.L.
92834-03K
92834-05K
4431617AB
4431648
4800255AA
92106-01K
4431612
5017518AA
4800234AA
4800257AA
5102529AD
4800235AA
5078591AA
4800261AA
4412202
N.L.
N.L.
4412248
4431610
4800231AA
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
A604, A606, 42RLE
796J
795J
796J
483
895
936E
936E
937E
937E
937E
937E
949E
957D
957D
957D
960B
961B
962H
962H
967D
967D
967D
967D
971F
977D
977D
978H
980B
980B
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
Tool
364
Nut, Holds on Transfer Gear (Gray) (A604).............................................................. 1

Nut, Output Shaft (Planet) (A606)............................................................................. 1
Nut, Pinion Shaft (A606)........................................................................................... 1
Cup Plug, Park Pawl (.375)..................................................................................... 1
Retaining Clip, Output Shaft (42RLE)....................................................................... 1
Spring, Accumulator (Replaced by 92946B)............................................................. 1-4
Spring, Accumulator (Case / VB) Inner / Outer Update............................................ 1-4
Piston, Accumulator (Case / VB) Aluminum.............................................................. 1-4
Piston, Accumulator (Case / VB) Aluminum w/ Double O-Rings............................... 1-4
Piston, Accumulator (Case / VB) Kit w/ Sleeve......................................................... 1-4
Piston, Accumulator (Case / VB) Kit w/ Sleeve & Springs........................................ 1-4
Cover, Accumulator Low/ Reverse (Bonded) (Retros 89-Up) (All)............................ 1
Retainer, Low/ Reverse Clutch Piston...................................................................... 1
Retainer, Low/ Reverse Clutch Piston (w/ Bleed Orifice).......................................... 1
Retainer, Low/ Reverse Clutch Piston Oil Feed Seal................................................ 1
Retainer, Underdrive Piston (Bonded) (All)............................................................... 1
Piston, Overdrive/Reverse (4 Lugs) (All).................................................................. 1
Piston, 2-4 Clutch (Bonded) (40TE).......................................................................... 1
Piston, 2-4 Clutch (Bonded) (Exc 40TE)................................................................... 1
Piston, Low/ Reverse Clutch..................................................................................... 1
Piston, Low/ Reverse Clutch (Bonded) 40TE........................................................... 1
Piston, Low/ Reverse Clutch (Bonded) 41TE........................................................... 1
Piston, Low/Reverse (Bonded) (42RLE).................................................................. 1
Spring, Overdrive & Reverse Return........................................................................ 1
Spring, Low/ Reverse Return (Aluminum Piston Design)......................................... 1
Spring, Low/ Reverse Return (Bonded Piston Design)............................................. 1
Spring, 2nd/4th Clutch Return................................................................................... 1
Piston, Underdrive Housing (.500 Tall) (exc 40TE) (Bonded Retainer 92960)........ 1
Piston, Underdrive Housing (.750 Tall) (40TE) (Bonded Retainer 92960)............... 1
Bearing Cup and Cone Remover/Installer Kit........................................................... 1
Case Conversion Mount & Crankshaft Hole Adapter (A604).................................... 1
Case Conversion Plugs (P-N / PRNDL) (A604)........................................................ 1
Case Conversion Tool (Early Case to a Late Case) (A604)...................................... 1
Dipstick Fluid Measuring Tool (42RLE)..................................................................... 1
Low/ Reverse Piston Installer................................................................................... 1
Overdrive Reverse Reaction Plate Spring Compressor Kit...................................... 1
Spring Compressor, 2-4 Piston................................................................................. 1
Transfer Shaft Bearing Snap Ring Remover/Installer............................................... 1
A606, 42LE, 42RLE

A604, 40TE, 41TE, 41TES
ill.
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
DESCRIPTION
SONNAX PRODUCTS

PAGE ILL.
PART NO.
SONNAX NO.
Accumulator Sleeve & Piston Kit (Firmer Shift Than OEM) (All)............................... 6 1
Accumulator Sleeve & Piston Kit (Restores OEM Shift Quality) (All)........................ 6 2
Bushing, Overdrive Clutch Hub (.937 ID) (5 Per Bag) (41TE, 42LE)....................... 6 9
Bushing, Overdrive Clutch Hub (.941 ID) (5 Per Bag) (All)...................................... 6 9
Bushing, Overdrive Clutch Hub (.959 ID) (5 Per Bag) (41TE, 42LE)....................... 6 9
Bushing, Pump (Upgraded) (5 Per Bag) (All)............................................................ 6 N.I.
Bypass Plug (w/ Internal Bypass Valve) (1994-97) (2 per bag) (41TE).................... 6 8
Clutch Channel Insert Kit (41TE, 42LE).................................................................... 6 N.I.
Converter Regulator Valve Kit (All)........................................................................... 6 6
Dipstick Tube Shield (Early Tubes Extending Only 1.125 Into Case) (41TE).......... 6 N.I.
Input Clutch Hub Bushing (All) (T-92003-TL Recommended).................................. 6 11
Low/ Reverse Piston Retainer Oil Feed Seal Kit (All)............................................... 6 10
Pressure Regulator Sleeve (All)................................................................................ 6 3
Shim, Differential Brg (For 2.48 Brg) (.005 Thick) (10 Per Bag) (41TE, 42LE)...... 6 N.I.
Shim, Differential Brg (For 2.88 Brg) (.005 Thick) (10 Per Bag) (41TE, 42LE)...... 6 N.I.
Shim, Output & Transfer Shaft (.005 Thick) (10 per bag) (41TE)............................ 6 N.I.
Solenoid Brass Contacts (For 3 Solenoid Packs) (9 Per Bag) (41TE, 42LE)........... 6 N.I.
Solenoid Diaphragms (For 3 Solenoid Packs) (9 Per Bag) (41TE, 42LE)................ 6 N.I.
Solenoid Pack Repair Kit (3 Diaphragms & 3 Contacts) (41TE, 42LE).................... 6 7
Solenoid Switch Valve O.S. (All) (req T-F-92835-TL & T-VB-FIX)............................ 6 4
Solenoid Switch Valve Plug Kit (Non-VLP Units) (All)............................................... 6 5
Solenoid Switch Valve Plug Kit O.S. (Non-VLP Units) (All) (req T-92835-RM)......... 6 5
Solenoid Switch Valve Plug Kit O.S. (VLP Units) (req T-92835-RM22).................... 6 5
Sure Cure Kit (41TE, 42LE) (T-92003-TL Recommended)....................................... 6 N.I.
92937BK 92834-03K
92937CK 92834-05K
S92052G 92004-LOS
S92052EA 92004-L
S92052E 92004-SP
S12034
12502-01
S92761B-6 92836-01K
S92114PK 92834-02K
S92741PK 92835-03K
S92494-2 92834-07
S92050
92003-01K
S92344K 92106-01K
S92741P-2 92835-07
S92293AK 39539-Z5
S92293BK 39540-Z5
S92276AK 92965-Z5
S92276BK 92965-30
S92276DK 92965-45
S92836-03 92836-03
S92376D 92836-02
92424B
92836-03K
S92741H-1 92835-21
S92741-2K 92835-02K
S92741-2AK 92835-18K
S92741H 92835-22K
S92174
SC-41TE
NOTES
A604, A606, 42RLE
365
A727 (TF8)
12010A
ill.
12010J
12010C
22300
DESCRIPTION
008D A727.......................................................................................................................... 1 62-70 22008

008D A727.......................................................................................................................... 1 71-Up 22008C
22008F
22008CF

007D A727.......................................................................................................................... 1 62-70 22007
007D A727.......................................................................................................................... 1 71-Up 22007C
22007F
22007CF

006D A727.......................................................................................................................... 1 62-70 22006
006D A727.......................................................................................................................... 1 71-Up 22006C
22006F
22006CF
LESS STEEL KITS

004D A727.......................................................................................................................... 1 62-70 22004
004D A727.......................................................................................................................... 1 71-Up 22004C
22004F
22004CF

002D A727.......................................................................................................................... 1 62-70 22002
002D A727.......................................................................................................................... 1 71-Up 22002C
22002F
22002CF
FILTER KITS
011D
12011GF
A727 (TF8)
FILTERS
010D
010D
010D
010D
014C
018C
Small Dacron............................................................................................................
Small Brass...............................................................................................................
Large Dacron............................................................................................................
Large Brass...............................................................................................................
Screen, Governor .....................................................................................................
Screen, Valve Body Feed.........................................................................................
1
1
1
1
1
1
62-65 12010A
62-65 12010B
66-Up 12010C
66-Up 12010D
62-Up 12014
62-Up 12018
3621456
3410253
3515996
3515996
3743519
3878313
BANDS
022A
022A
022A
022A
024F
024F
024F
Kickdown Flex...........................................................................................................
Kickdown Flex (Kevlar).............................................................................................
Kickdown Flex (High Performance)..........................................................................
Kickdown Rigid.........................................................................................................
Reverse (6.00 ID) (12 Roller Sprag)........................................................................
030D
030D
030D
034A
034A
034A
037A
037A
037A
046A
046A
047E
Bushing Kit................................................................................................................
Bushing Kit................................................................................................................
Bushing Kit................................................................................................................
Pump (Babbitt)..........................................................................................................
Pump (Bronze)..........................................................................................................
Pump (w/ Ball Indented Oil Packets)........................................................................
Stator (Rear).............................................................................................................
Stator (Rear) (1.125 ID)...........................................................................................
Stator (Rear) (1.250 ID)...........................................................................................
Direct Drum (Narrow)................................................................................................
Direct Drum (w/ Oil Groove) (Replaces Non Groove)...............................................
Input Shaft (.635 ID) (Used Only In Shafts w/ Big Pilot)..........................................
1
1
1
1
1
1
1
62-Up 22022A
62-Up 22022AK
62-Up 22022C
62-Up 22022B
62-89 22024
90-E91 22024A
L91-Up 22024B
3681105
3681105
N.L.
2124342
1942133
4505091
4471476AB
1
1
1
1
1
1
1
1
1
1
1
1
62-70 22030
71-E92 22030B
L92-Up 22030BA
62-Up 22034
62-Up 22034A
62-Up 22034B
62-66 22037
67-95 22037B
96-Up 22037C
62-70 22046
71-Up 22046C
62-Up 22047
N.L.
N.L.
N.L.
2466324
2466324
4531163
2205240
2801348
4617416
2205241
4058647
3681709
BUSHINGS
366
A727 (TF8)
ill.
DESCRIPTION

BUSHINGS (Cont.)
052F
052F
066J
069
Sun Gear (.500 Wide) (Front & Rear)......................................................................

Sun Gear (.750 Wide) (Rear)...................................................................................
1
1
1
1
62-Up 22052
62-Up 22052A
62-Up 36066
62-Up 22069
1736520
2464381
B5AZ-7A034A
22179-02
1
1
1
1
1
1
1
1
1
62-Up 22070
62-Up 22072
62-Up 22072A
62-Up 22072SS
65-Up 36074
65-Up 36074B
62-92 22074A
93-Up 22074AA
90-Up 12074J
4531225
2466842
2466842
N.L.
C3AZ-7052A
C1DP-7052A
2205080
4412507
4269956
2-4
2-4
2-4
2-4
2-4
4
4
4
62-Up 22106
62-Up 22106A
62-Up A22108HP
62-Up R22108HP
62-Up A22106HP
62-Up 22108
62-Up R22108HP
62-Up A22108HP
2801167
4617202
N.L.
N.L.
N.L.
2801992
N.L.
N.L.
3
3
AR
AR
4
4
AR
AR
62-Up 22126
62-Up 22126K
62-Up 22126X
62-Up 22126XK
62-Up 22126
62-Up 22126K
62-Up 22126X
62-Up 22126XK
52118812AA
28701K
2124826AB
2124826AB
52118812AA
28701K
2124826AB
2124826AB
METAL CLAD SEALS

070A
072C
072C
072C
074J
074J
074J
074J
074J
Front Pump...............................................................................................................
Rear (w/o Boot).........................................................................................................
Rear (w/ Boot)...........................................................................................................
Rear w/ Bolt on Yoke (2.450 OD).............................................................................
Rear w/ Bolt on Yoke (2.750 OD).............................................................................
Transfer Case Adapter (4wd)....................................................................................
FRICTION PLATES
106E
106E
106E
106E
106E
108B
108B
108B
Direct (.095).............................................................................................................
Direct (.095) (Hi-Energy)..........................................................................................
Direct (.061) (High Performance) (Red)...................................................................
Direct (.064) (High Performance) (Blue)..................................................................
Direct (.095) (High Performance) (Red)...................................................................
Forward (58T) (Tan Replaces Early Green)..............................................................
Forward (58T) (High Performance) (Blue)................................................................
Forward (58T) (High Performance) (Red).................................................................
STEEL PLATES
Direct (.070).............................................................................................................
Direct (.070) (Kolene)..............................................................................................
Direct (.085) (Oversized).........................................................................................
Direct (.085) (Oversized) (Kolene)...........................................................................
Forward (.070).........................................................................................................
Forward (.070) (Kolene)...........................................................................................
Forward (.085) (Oversized)......................................................................................
Forward (.085) (Oversized) (Kolene).......................................................................
PRESSURE PLATES
146E
146E
149B
Direct (Top)............................................................................................................... 1 62-Up 22146

Forward (Top)............................................................................................................ 1 62-Up 22146
Forward (Bottom) (Beveled)...................................................................................... 1 62-Up 22149
165D
165D
165D
165D
165D
Shift Kit, NoYoYo System Correction Kit, w/ Manual Valve (Transgo)..............

Valve Body Kit, (Exc Electronic) (Superior)...............................................................
Reprogramming Kit, HD & Hi-Perf w/ Manual Valve (Transgo)..........................
Reprogramming Kit, Race: Back to Low at Any Speed (Transgo)......................
Reprogramming Kit, Manual Shift Only, Instant Full Race (Transgo).................
A727 (TF8)
126E
126E
126E
126E
128B
128B
128B
128B
4617567
4617567
2466803

1
1
1
1
1
65-Up T22165
62-94 S22165
65-Up T22169
65-Up T22171
65-Up T22173
SK TFSC
KTF-TC
TF-1
TF-2
TF-3
SEALING RINGS
175D
175D
Ring Kit, Complete.................................................................................................... 1 62-70 22175

Ring Kit, Complete.................................................................................................... 1 71-Up 22175C
N.L.
N.L.
THRUST WASHERS
200D
200D
N.I.
211A
211A
211A
211A
232B
232B
Washer Kit................................................................................................................
Washer Kit................................................................................................................
Output Shaft to Forward Drum (No Tab)...................................................................
Output Shaft to Forward Drum (3 Tab)......................................................................
1
1
1
1
1
1
1
1
1
67-89 22200A
90-Up 22200B
62-Up 22232AK
62-Up 22211
62-Up 22211A
62-Up 22211B
62-Up 22211C
62-77 22232
78-89 22232A
N.L.
N.L.
N.L.
2204621
2204622
2204623
2400284
2400843
3681688
367
A727 (TF8)
ill.
233B
233B
233B
238BF
238BF
238BF
238BF
238F
252F
DESCRIPTION
Output Shaft 3 Tab .052 (Gray)................................................................................ 1

Output Shaft 3 Tab .068 (Red)................................................................................. 1
Output Shaft 3 Tab .083 (Green)............................................................................. 1
3 Gear Planet (3 Tab)................................................................................................ 2-4
5 Gear Planet (5 Tab)................................................................................................ 2-4
Shell to Rear Planet (6 Tab)...................................................................................... 1
Rear Planet to Rear Ring Gear................................................................................. 1
90-Up 12233D
90-Up 12233DA
90-Up 12233DB
60-Up 22238
94-Up 22238B
62-Up 22238A
62-Up 22238D
96-03 22238E
62-Up 22252
4505185
4505186
4505187
1942081
4617888
2801060
4539129
4618000
2400580
62-Up 12232A
62-Up 22257
62-Up 22272A
62-Up 22272B
4505188
22556-BRG
2466224
1672194
BEARINGS & RACES

232B
257
272I
272I

Bearing, Case Repair................................................................................................
Bearing, Output Shaft (1.375 ID).............................................................................
1
1
1
1
SHIMS
232B
233B
239
Race, Output Shaft to Forward Drum....................................................................... 1 90-Up 12232A

Race, Output Shaft to Washer (For 22232A)............................................................ 1 78-89 22233
Shim, Under Washer #238 to Reduce End Play (10 Per Kit).................................... 1 62-Up 22239A
4505188
4329806
22700-Z
A727 (TF8)
GASKETS & O-RINGS

300D
300D
305J
305J
309A
310A
311A
349C
368J
377C
384D
N.I.
Gasket, Pan (Cork)...................................................................................................

Gasket, Pan (Fiber)...................................................................................................
Gasket, Pump Bolt Washers.....................................................................................
Gasket, Pump...........................................................................................................
O-Ring, Front Pump..................................................................................................
Gasket/Washer, Neutral Safety Switch.....................................................................
O-Ring, Reverse Band Lever Shaft..........................................................................
External Seal Kit.......................................................................................................
1
1
1
1
6
1
1
1
1
1
1
1
62-Up 22300
62-Up 22300F
66-Up 22305AB
66-Up 12305J
66-Up 44309
62-Up 22310
62-Up 22311
62-Up 12349
62-Up 12368
62-Up 12377A
90-Up 44380
66-Up 22390
2464324
2464324
2466954
2801398
MD707653
4028377
1942021
2466548
6031370
2408143
1672358
N.L.
TECHNICAL MANUALS
400D
Tech Manual.............................................................................................................. 1 62-Up 12400
410C
410C
425
425
Neutral Safety Switch (3 Prong Long).......................................................................

Neutral Safety Switch (3 Prong Short)......................................................................
Solenoid, Lock-Up (TCC) (1 Wire)............................................................................
83-727904TM
1
1
1
1
68-77 12410
78-97 12410A
87-96 12425
97-Up 12425A
2932820
4057750
4348719
52118595
HARD PARTS
PUMPS
500A
500A
500A
500A
500A
510A
510A
520A
520A
530A
530A
530A
368
Pump, Non Lock-Up..................................................................................................

Pump, Non Lock-Up..................................................................................................
Pump, Lock-Up 3 Check Balls (14T/15T).................................................................
Stator, Non Lock-Up 2 Check Balls (1.176 ID Rear Stator Bushing).......................
Stator, Lock-Up 3 Check Balls (1.176 ID Rear Stator Bushing)...............................
Pump Gears (14T/15T).............................................................................................
Pump Gears (11T/12T).............................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
67-70 22500
71-77 22500A
78-Up 22500B
94-02 22500BA
78-93 22500C
71-Up 22510A
94-Up 22510C
78-Up 22520B
78-Up 22520C
62-Up 22530
90-Up 22530C
90-Up 22530CA
N.L.
N.L.
4728912
R4796469AD
R472862AB
N.L.
N.L.
4058929
4028273
N.L.
N.L.
N.L.
A727 (TF8)
ill.
554B
555A
555A
555A
555A
555A
555A
556F

556F
556F
556F
565E
575E
575E
575E
575E
575E
DESCRIPTION
DRUMS & CLUTCH HUBS
Forward (Rear Clutch Retainer)................................................................................ 1 62-Up 22554

Direct (Front Clutch) 3 Clutch................................................................................... 1 71-Up 22555A
Direct (Front Clutch) 4 Clutch................................................................................... 1 62-70 22555
Direct (Front Clutch) 4 Clutch................................................................................... 1 71-Up 22555B
Direct (Front Clutch) 5 Clutch (Retros 71-Up if used w/ 22575C)............................. 1 71-Up 22555C
Direct Drum Kit (Billet Carbon Steel)........................................................................ 1 71-Up 22555HPK
Direct Drum Kit (Steel Sleeved Aluminum Drum)..................................................... 1 71-Up 22555AHPK
Reverse (HD) (Slide on Race, 12 Roller) (No Washer Under Snap Ring)................ 1 62-87 A22556HD
Billet Aluminum, Needle Roller (800HP Drag Racing Apps)
Reverse (Slide on Race, 12 Roller) (No Washer Under Snap Ring)........................ 1 62-87 22556
Reverse (Slide on Race, 12 Roller) (Washer Under Snap Ring).............................. 1 88-91 22556A
Reverse, 14 Roller (Press on Race) 6.250 OD Band Surface................................. 1 90-Up 22556AB
Piston Kit, Direct (4 Clutch)....................................................................................... 1 71-Up 22565
Clutch Hub, Direct..................................................................................................... 1 67-77 22575
Clutch Hub, Direct..................................................................................................... 1 78-88 22575A
Clutch Hub Kit, Direct (Non Lock-Up)....................................................................... 1 78-90 22575BK
Clutch Hub Kit, Direct (Non Lock-Up)....................................................................... 1 94-02 22575BBK
Clutch Hub Kit, Direct (Lock-Up)............................................................................... 1 94-02 22575AK
N.L.
4058437
N.L.
4058648
52854151AA
N.L.
N.L.
4446112
4446112
4505095
4531242
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
PLANETS
582B
582B
582B
584F
584F
584F
592F
594F
Front (3 Gear)...........................................................................................................
Front (3 Gear)...........................................................................................................
Front (4 Gear)...........................................................................................................
Rear (3 Gear)............................................................................................................
Rear (4 Gear)............................................................................................................
Rear (6 Gear) (Aluminum) (Retros 3 & 4 Gear)........................................................
Ring Gear, Front Planet (58T)...................................................................................
Ring Gear, Rear Planet.............................................................................................
612F
622F
622F
622F
622F
634C
634C
Sun Gear, Front/ Rear Planet...................................................................................

Support, Output Shaft (4 Bolt)...................................................................................
Support, Output Shaft (6 Bolt)...................................................................................
654C
654C
664C
665C
665C
665C

Inner Race, Sprag (For 12 Roller Sprag) Slide On...................................................
Outer Race, Cam (12 Roller Sprag)..........................................................................
Outer Race Kit, Bolt-In Cam (4 Bolt).........................................................................
Outer Race Kit, Bolt-In Cam (6 Bolt) (req T-518-ERT or T-518-PRT).......................
1
1
1
1
1
1
1
1
65-75 22582
76-93 22582A
62-75 22582B
65-Up 22584
65-Up 22584A
65-03 22584AA
65-02 22592
65-02 22594
N.L.
4028110
N.L.
2466539
2801061
52854140AA
2892656
2538185
1
1
1
1
1
1
1
65-02 22612
65-Up 22622
94-Up 22622A
65-Up 22622K
94-Up 22622AK
62-Up 22634
89-Up 22634A
2801311
N.L.
N.L.
N.L.
N.L.
2466882
52118245
1
1
1
1
1
1
62-87 22654
88-Up 22654A
62-87 22664
62-87 22665
66-E90 22665K
L90-Up 22665AK
2808673
4617199
N.L.
1942095
1942095
N.L.
1
1
1
1
78-Up P22740-8
78-Up P22740-9
87-Up P22740-10
94-Up P22740-11
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
1
1
1
62-Up T12749
62-77 22741PB
78-Up 22741P
88-Up 22741PAK
78-Up 22741FK
78-Up 22741FAK
78-Up 22741NK
78-Up 22741NCK
88-Up 22741NBK
78-Up 22741M
TF-DETENT
22771A-10K
22771A-02K
22771A-07K
22229-01K
22229-04K
22771-01K
22771-04K
N.L.
22771-09
A727 (TF8)
SPRAGS
VALVE BODIES
740D
740D
740D
740D
Valve Body (Premium) Non Lock-Up........................................................................

Valve Body (Premium) Lock-Up (No Solenoid).........................................................
Valve Body (Premium) Lock-Up (1 Wire Solenoid)...................................................

741D
741D
741D
741D
741D
741D
741D
741D
741D
741D

Valve, Pressure Regulator (Modified).......................................................................
Valve, Pressure Regulator........................................................................................
Valve, Pressure Regulator (O.S.) (req T-F-22771A-TL7 & T-VB-FIX).......................
Valve Kit, Pressure Regulator Sleeve & .200 Plug..................................................
Valve Kit, Pressure Regulator Sleeve & .264 Plug..................................................
Valve Kit, Throttle......................................................................................................
Valve Kit, Throttle (O.S.) (req T-F-22771-TL, T-VB-FIX) (repl 22741NAK)...............
Valve & Plunger, Throttle (No Stick Steel Replaces Aluminum)................................
Valve, Manual w/ TCC..............................................................................................
369
A727 (TF8)
ill.
765D
765D
853B
853B
DESCRIPTION
CASES & HOUSINGS
Pan (Shallow Pan)....................................................................................................

Pan (3.15 Deep)......................................................................................................
1
1
1
1
62-Up 22765
62-Up 22765B
62-Up 22853
90-Up 22853
N.L.
4428462
3515077
3515077
1
1
1
1
1
62-Up 22878
62-Up 22878A
62-Up 22878B
62-Up 22878C
62-Up 22890
1942063
1942064
1942065
2766811
6033591
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
62-Up 22905
N.L.
62-Up A22905H
K080
62-Up S22905H
22301B-01K
62-Up A22905HDK N.L.
90-Up 22909C
22827-01
67-Up 22910
N.L.
62-Up 12913
22912-01K
62-Up 22915-3
N.L.
62-Up 22916
N.L.
62-Up 22916-2
22825-01
62-Up 22917
N.L.
62-Up 22917B
22900-10
62-Up 22917BA
22900-15
62-Up 22925
N.L.
90-Up 22925AK
22841-01K
62-Up 22926
3515079
60-Up 22927
22841-04K
64-73 22974A
1942015
74-Up 22974B
3743621
70-Up 22993C
22229-03
SNAP RINGS
878B
878B
878B
878B
890F

Holds Reverse Drum to Output Shaft Support..........................................................
905D
905D
905D
905D
909D
910D
914D
915
916D
916D
917D
917D
917D
925D
925D
926D
927D
974B
974B
993
Servo Assembly, Kickdown.......................................................................................

Piston, Super Servo..................................................................................................
Piston, Super Hold Servo (Sonnax)..........................................................................
Piston Kit, HD 2nd & Accum (Billet Pistons, Quick Ratio Band Lever).....................
Cover, Front Servo w/ O-Ring...................................................................................
Servo Assembly, Reverse Servo (2.812 OD)...........................................................
Pin, Reverse Servo Piston........................................................................................
Strut, Band Anchor (Power Wedge)..........................................................................
Strut, Front Band Assembly (Apply Side)..................................................................
Strut, Front Band (Apply Side) (Reinforced).............................................................
Rear Band Strut Assembly (w/ Solid Type Band)......................................................
Band Strut, Oversized (.100 Longer) (For Resurfaced Drums)................................
Band Strut, Oversized (.150 Longer) (For Resurfaced Drums)...............................
Accumulator Assembly (Plastic)................................................................................
Accumulator Assembly w/ Sleeve.............................................................................
Spring, 1-2 Accumulator Return................................................................................
Spring, Forward Clutch Disc Spring (Wide Notch)....................................................
Spring, Forward Clutch Disc Spring (Narrow Notch)................................................
Insulator, Detent Lever (Screw In Neutral Switch)....................................................
A727 (TF8)
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
370
SONNAX PRODUCTS
PAGE
ILL.
PART NO.
SONNAX NO.
2nd Gear Super Hold Servo Kit (16% More Apply Area Than OEM)........................ 12 13 S22905H 22301B-01K
4-Spool Switch Valve (Only Late Units w/ OEM 4-Spool Switch Valve).................... 12 7
S22741A-1 22771A-01
Accumulator Piston Kit, Dual Seal Billet (Anodized w/ Dual Rings).......................... 12 10 S22927
22841-04K
Band Strut HD (High Strength Steel)........................................................................ 12 N.I. S22916-2 22825-01
Band Strut O.S. (.100 Longer Than OEM)............................................................... 12 5
S22917B 22900-10
Band Strut O.S. (.150 Longer Than OEM)............................................................... 12 N.I. S22917BA 22900-15
Case Repair Bearing (Machining Required) (3 per bag)........................................... 12 N.I. S22257
22556-BRG
Cooler Line Adapter (Refill for S12996AK) (qty 1).................................................... 12 N.I. S12996A 22000-01
Cooler Line Adapter Repair Kit w/ Tap (Units w/ .250 Fittings) (5 Per Bag)............. 12 N.I. S12996AK 22000-01K
Endplay Shim (For 3 or 4 Tanged OEM) (.010 Thick) (10 per bag)......................... 12 N.I. S22239A 22700-Z
Front Servo Piston Cover Kit (Includes O-Ring)....................................................... 12 N.I. A22909C 22827-01
S22741HK 22771-14K
Intermediate Accumulator Sleeve Kit........................................................................ 12 N.I. A22925AK 22841-01K
Line Pressure Plug & Sleeve Kit (.200 Diameter Plug w/ Boost Tube Only)........... 12 1
S22741FK 22229-01K
Line Pressure Plug & Sleeve Kit (.264 Diameter Plug w/ Boost Tube Only)........... 12 1
S22741FAK 22229-04K
Lube Regulated Pressure Regulator Valve (1962-77).............................................. 12 N.I. 22741PB 22771A-10K
Lube Regulated Pressure Regulator Valve (1978-Up).............................................. 12 6
S22741P 22771A-02K
S22741M 22771-09
Neutral Safety Back-Up Insulator Service Kit........................................................... 12 N.I. A22993C 22229-03
Overrun Clutch Spring & Roller Kit (12 per bag)....................................................... 12 N.I. S22654
22960
Pressure Regulator Valve Kit O.S. (78-Up) (req T-F-22771A-TL7 & T-VB-FIX)........ 12 6-6a 22741PAK 22771A-07K
22912
22912-01K
Shift Lever Case Bore Repair Sleeve (req T-56361-TL)........................................... 12 N.I. S22069
22179-02
S22741NDK 22771-03K
S22741NHP 22771-HDK3
22741NCK 22771-04K
Valve Body Detent Ball & Sleeve Kit (req T-22771-TL12)......................................... 12 9
S22741MD 22771-12K
Think InsIde The Box

Trust the quality of LuK. Trust the yellow box.
These days, it seems that everyone is telling you to think

outside the box. When it comes to clutch replacement,
thats just not good advice. Many clutch marketers mix
and match parts from various sources, a practice that
creates quality and installation problems. The parts may
bolt up, but can fail prematurely, resulting in a comeback
for you. When you install a LuK RepSet, you get the same
flawless performance as the original equipment parts.
Designed and engineered to work together. Why risk your
time and reputation with anything else?
5370 Wegman Drive Valley City, OH 44280

Phone 800 274 5001 Fax 330 273 3522
www.lukclutch.com
Certified to
ISO 9001:2008
A904 (TF6)
12010A
ill.
12010J
12010C
12300
DESCRIPTION
008D A904.......................................................................................................................... 1 60-71 12008A

008D
A904 (For 74-Up Colt, also sell 12001D).................................................................. 1 72-98 12008C
008D
A904 (30RH, 32RH) (Notched Direct Steels)............................................................ 1 99-04 12008G
12008AF
12008CF
12008GF

007D A904.......................................................................................................................... 1 60-71 12007A
007D
007D
A904 (30RH, 32RH).................................................................................................. 1 99-04 12007G
12007AF
12007CF
12007GF

006D A904.......................................................................................................................... 1 60-71 12006A
006D
006D
A904 (30RH, 32RH) (Notched Direct Steels)............................................................ 1 99-04 12006G
12006AF
12006CF
12006GF
LESS STEEL KITS

004D A904.......................................................................................................................... 1 60-71 12004A
004D
004D
A904 (30RH, 32RH).................................................................................................. 1 99-04 12004G
12004AF
12004CF
12004GF
A904 (TF6)
002D A904.......................................................................................................................... 1 60-71 12002A

002D
002D
A904 (30RH, 32RH).................................................................................................. 1 99-04 12002G
12002AF
12002CF
12002GF
FILTER KITS
011D
010D
010D
010D
010D
014C
018C
Small Dacron............................................................................................................
Small Brass...............................................................................................................
Large Dacron............................................................................................................
Large Brass...............................................................................................................
Governor Screen.......................................................................................................
Valve Body Regulator Feed Line..............................................................................
12011GF
FILTERS
1
1
1
1
1
1
60-04 12010A
60-04 12010B
67-04 12010C
67-04 12010D
60-04 12014
60-04 12018
3621456
3410253
3515996
3515996
3743519
3878313
BANDS
022A
022A
022A
022A
022A
024F
024F
Kickdown, Flex (1.375 Wide)...................................................................................

Kickdown, Flex (1.375 Wide) (Semi Rigid)..............................................................
Kickdown, Flex (1.60 Wide).....................................................................................
Kickdown, Flex (1.60 Wide) (High Performance Pro Series)................................
Kickdown, Wide Rigid (1.375 Wide)........................................................................
Reverse, Single Wrap...............................................................................................
Reverse, Double Wrap (2.0 Wide)...........................................................................
1
1
1
1
1
1
1
61-91 12022AA
61-91 12022AD
92-04 12022B
92-04 12022D
61-76 12022AB
60-04 12024
68-04 12024A
4058863
4531221
4617849
N.L.
4419646
4443184
4443184
1
1
1
1
1
1
1
68-E92 12030B
L92-04 12030BA
60-04 12034
89-04 S12034
60-04 12034A
68-77 12037
78-04 12037A
N.L.
N.L.
2466796
2400541
2466796
2801728
4058635
BUSHINGS
030D
Bushing Kit................................................................................................................
030D
Bushing Kit................................................................................................................
034A
034A
Pump Body, Tighter Tolerance Prevents Leakage (Bag of 5)...................................
034A
Pump Body (Bronze).................................................................................................
037A Stator........................................................................................................................
037A Stator........................................................................................................................
372
A904 (TF6)
ill.
DESCRIPTION

BUSHINGS (Cont.)
046A
046A
046A
050B
052F
066I
069
Direct Drum (Front)...................................................................................................

Direct Drum (Rear)....................................................................................................
Direct Drum (Rear)....................................................................................................
Front Ring Gear Hub.................................................................................................
Sun Gear...................................................................................................................
070A
072C
072C
072C
074I
074I
074I
074I
Front Pump...............................................................................................................
Rear (w/ Boot)...........................................................................................................
Rear (w/ Boot)...........................................................................................................
Rear (w/o Boot).........................................................................................................
Rear (4wd, Transfer Case Adapter)..........................................................................
1
1
1
1
2
1
1
93-04 12046B
60-E92 12046
L92-04 12046C
76-04 12050
60-04 12052
66-04 12066
66-04 22069
4617157
2801727
4617159
3681967
1942496
2801726
22179-02
1
1
1
1
1
1
1
1
60-04 12070
60-04 22072
60-04 22072A
88-04 22072SS
66-72 12074B
73-04 12074D
73-04 12074E
60-04 12074J
4412475
2466842
2466842
N.L.
2400163
4058047
3515384
4269956
60-04 12106
60-04 12106A
60-04 R12106HP
60-04 A12106HP
60-04 12108
60-04 12108A
60-04 R12108HP
60-04 A12108HP
4239805
4617362
N.L.
4329805
3780285
4713880
N.L.
2892551
60-98 12126
60-98 12126K
60-98 12126X
99-04 12126A
60-04 12126
60-04 12126K
60-04 12126X
1942403
1942403
N.L.
1942403AC
1942403
1942403
N.L.
METAL CLAD SEALS
FRICTION PLATES
106E Direct......................................................................................................................... 3-5
106E
Direct (Hi-Energy)..................................................................................................... 3-5
106E
106E
Direct (High Performance) (Red).............................................................................. 3-5
108B Forward..................................................................................................................... 3-4
108B
Forward (Hi-Energy)................................................................................................. 3-4
108B
Forward (High Performance) (Blue).......................................................................... 3-4
108B
Forward (High Performance) (Red).......................................................................... 3-4
STEEL PLATES
Direct (.068)............................................................................................................. 3-4
Direct (.068) (Kolene).............................................................................................. 3-4
Direct (.088) (Oversized)......................................................................................... AR
Direct (.086) (V-Notched T)...................................................................................... 4-5
Forward (.068)......................................................................................................... 3-4
Forward (.068) (Kolene)........................................................................................... 3-4
PRESSURE PLATES
146E
146E
Direct (Flat)............................................................................................................... 1 60-04 12146

Forward (Flat)........................................................................................................... 1 60-04 12146
165D
165D
165D
165D
165D
Shift Kit NoYoYo, w/ Manual Valve (Transgo)...................................................

Valve Body Kit (Superior)..........................................................................................
Reprogramming Kit, HD & Hi-Perf w/ Manual Valve (Transgo)..........................
Reprogramming Kit, Race; Back to Low At Any Speed (Transgo)......................
Reprogramming Kit, Manual Shift Only; Instant Full Race (Transgo).................
A904 (TF6)
126E
126E
126E
126E
128B
128B
128B
2801969
2801969

1
1
1
1
1
65-04 T22165
62-94 S22165
65-04 T22169
65-04 T22171
65-04 T22173
SK TFSC
KTF-TC
TF-1
TF-2
TF-3
SEALING RINGS
175D
175D
Ring Kit Complete (can use 12175C)....................................................................... 1 60-77 12175

Ring Kit Complete (Combo)...................................................................................... 1 60-04 12175C
N.L.
N.L.
THRUST WASHERS
200D
200D
200D
211A
211A
233B
233B
Washer Kit................................................................................................................
Washer Kit................................................................................................................
Direct Drum (Front & Rear) (Fiber) .042..................................................................
Direct Drum (Front & Rear) (Fiber) (.062)................................................................
Output Shaft (.052) (Metal, 1 Internal Flat)..............................................................
1
1
1
2
2
1
1
60-77 12200
78-04 12200A
88-04 22232K
60-70 12211A
71-04 12211
76-78 12233B
79-89 12233C
N.L.
N.L.
N.L.
2204369
4617786
3878777
4269196
373
A904 (TF6)
ill.
233B
233B
233B
233B
233B
233B
233B
233B
234B
234B
238B
238B
238B
238B
239
254F
DESCRIPTION

Output Shaft (.083) (Fiber).......................................................................................
4 Gear Front & Rear Planet (4 Outer Tangs) (2.750)...............................................
4 Gear Front & Rear Planet (4 Inner Tangs) (2.625)...............................................
Rear Drum to Snap Ring (1 Tab)..............................................................................
1
1
1
1
1
1
1
1
1
1
4
4
4
2
1
1
90-04 12233D
76-78 12233BA
79-89 12233CA
90-04 12233DA
60-75 12233AB
76-78 12233BB
79-89 12233CB
90-04 12233DB
60-72 12234
73-04 12234A
64-74 12238
74-04 12238A
74-79 12238B
80-04 12238C
60-04 12239AK
60-04 12254
4505185
3878778
4269197
4505186
2538671
3878779
4269198
4505187
2538696
3681969
2801356
3743027
3681935
4130518
12780-Z
4431435
1
1
1
1
1
1
1
88-04 22201A
88-89 12232
90-04 12232A
62-04 22257
66-04 12272
00-04 22272AA
62-04 22272B
N.L.
4058982
4505188
22556-BRG
3410465
4130537
1672194
BEARINGS & RACES

201D
232B
232B
257
272I
272I
272I
Bearing Kit................................................................................................................
Race, Input Shaft Cup...............................................................................................
Bearing, Case Repair................................................................................................
Bearing, Output Shaft (2.445 OD) (Exc 00-Up Jeep)..............................................
Bearing, Output Shaft (2.835 OD) (Jeep)................................................................
SHIMS
200D
239
Shim Kit, End Play (Includes 3 Each of .015 & .025 Shims).................................. 1 88-04 22232K
Shim, Under Washer # 238 to Reduce End Play (10 Per Kit)................................... 1 88-04 12239AK
N.L.
12780-Z
A904 (TF6)
GASKETS & O-RINGS

300D
300D
300D
305I
305I
309
310A
311A
320
328D
349C
368I
371C
377C
N.I.
Gasket, Pan (exc Colt) (Cork)...................................................................................

Gasket, Pan (exc Colt) (Fiber)..................................................................................
Gasket, Pan (Colt) (Cork) (Fiber = 12300DF)...........................................................
Gasket, Pump Bolt Washer.......................................................................................
Gasket, Front Pump..................................................................................................
O-Ring, Front Pump..................................................................................................
Gasket Kit, Valve Body (Aftermarket Upgrade).........................................................
Gasket, Solenoid.......................................................................................................
O-Ring, Filler Tube....................................................................................................
Gasket/Washer, Neutral Switch................................................................................
External Seal Kit.......................................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
60-04 12300
60-04 12300F
60-04 12300D
66-04 22305AB
66-04 12305J
60-04 44309
60-04 12310
60-04 12311
88-04 12320AK
88-04 12328A
60-04 12349
66-04 12368
66-04 44371A
66-04 12377A
66-04 12390
400D
Tech Manual.............................................................................................................. 1 60-04 12400
410C
410C
410C
N.I.
N.I.
444D
444D
Neutral Safety Switch, 3 Prong (Long)......................................................................

Neutral Safety Switch, 3 Prong (Short).....................................................................
Neutral Safety Switch/ Back-Up Light (3 Prong Screw in)........................................
Connector, Case (1 Wire).........................................................................................
Connector, Case (2 Wire).........................................................................................
4295875
4295875
3681438
2466954
2801398
MD707653
52118266
2204709
N.L.
4446194
2466548
6031370
6030608
2408143
N.L.
TECHNICAL MANUALS
83-727904TM
374
1
1
1
1
1
1
1
69-77 12410
78-97 12410A
98-04 12410C
87-96 12425
97-04 12425A
87-04 12444A
96-04 12444B
2932820
4057750
56028181AB
4348719
52118595
4348945
56038235
A904 (TF6)
ill.
DESCRIPTION
HARD PARTS
PUMPS
500A
500A
500A
500A
500A
500A
530A
Pump, Non Lock-Up..................................................................................................

Pump, Non Lock-Up (2 Rings on Input Shaft)...........................................................
Pump, Lock-Up (2 Lugs) (Exc Colt)..........................................................................
Pump, Lock-Up (2 Flats) (Direct Drum has 1 Bushing) (2.245OD Seal).................
Pump, Lock-Up (2 Flats) (Direct Drum has 2 Bushings) 13 Hole Gasket.................
Pump, Lock-Up (2 Flats) (Direct Drum has 2 Bushings) 14 Hole Gasket.................
Pump Gears (2 Lugs)................................................................................................
554E
554E
554E
555A
555A
555A
555A
556F
556F
556F

Reverse (Slide on Inner Sprag Race).......................................................................
Reverse (No Inner Washer)......................................................................................
Reverse (Inner Washer Type)...................................................................................
1
1
1
1
1
1
1
68-74 12500A
78-92 12500AB
78-92 12500C
93-94 12500CA
93-94 12500CC
95-04 12500CG
60-77 12530
N.L.
N.L.
N.L.
N.L.
N.L.
4778552
3621478
1
1
1
1
1
1
1
1
1
1
90-04 12554J
88-89 12554D
90-04 12554E
71-89 12555
92-04 12555C
76-90 12555A
92-04 12555B
74-87 12556
88-04 12556A
90-04 12556B
N.L.
N.L.
4186879
3621476
4531285AB
3743282
N.L.
4130867
4637956
4637956
1
1
1
1
1
1
1
60-04 12582B
74-04 12584B
88-04 12584BK
60-04 12592
60-04 12592A
60-04 12592B
60-04 12594
3681989
N.L.
4431438
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
1
1
1
60-04 12612
78-04 12612B
78-04 12622A
88-04 12622B
60-77 12622AK
78-04 12622AK
92-04 12622BK
66-89 12634
88-04 12634A
N.L.
N.L.
N.L.
4531288
N.L.
N.L.
N.L.
2466881
4431433
DRUMS & CLUTCH HUBS
PLANETS
582B
584F
584F
592B
592B
592B
594F
Front, 4 Gear, Steel (Large, Uses 5 OD Ring Gear) (w/ Ring Gear).......................
Rear, 4 Gear, Steel...................................................................................................
Rear Planet Kit, 4 Gear, Steel (w/ Ring Gear)..........................................................
Ring Gear w/ Hub, Front (4.375 OD For Small Plan)..............................................
Ring Gear w/ Hub, Rear............................................................................................

Shell (Large Planet, Uses 5 OD Ring Gear) 6.125 OD At Lugs.............................
Shell (Large Planet, Uses 5 OD Ring Gear) 6.375 OD At Lugs.............................
Sun Gear & Shell......................................................................................................
Sun Gear & Shell (Large Planet, Uses 5 OD Ring Gear) 6.125 OD At Lugs..........
Sun Gear & Shell (Large Planet, Uses 5 OD Ring Gear) 6.375 OD At Lugs..........
Output Shaft Support, 4 Bolt.....................................................................................
Output Shaft Support, 6 Bolt.....................................................................................
A904 (TF6)
612F
612F
622F
622F
622F
622F
622F
634C
634C
SPRAGS
654C
654C
664F
Sprag, Rear (10 Spring & Rollers)............................................................................ 1 64-88 12654

Sprag, Rear (12 Spring & Rollers)............................................................................ 1 88-04 54654A
Inner Race, Rear Sprag (Slide on)............................................................................ 1 60-04 12664
680I
681
681
Governor w/ Support................................................................................................. 1 78-04 12680K

Governor Valve, Steel (Replaces Aluminum)............................................................ 1 90-04 A22681
Governor Valve, Aluminum....................................................................................... 1 60-04 S22681
N.L.
4431432
3515618
GOVERNORS
N.L.
N.L.
N.L.
VALVE BODIES
740D
740D
740D
740D
740D
Valve Body (Premium) Non Lock-Up........................................................................

Valve Body (Premium) Lock-Up (No Solenoid).........................................................
Valve Body (Premium) Lock-Up (2 Wire Solenoid, Small Port)................................
Valve Body (Premium) Lock-Up (2 Wire Solenoid, Large Port)................................
1
1
1
1
1
78-86 P12740-1
78-86 P12740-2
87-04 P12740-3
94-95 P12740-4
95-04 P12740-5
N.L.
N.L.
N.L.
N.L.
N.L.
375
A904 (TF6)
ill.
741D
741D
741D
741D
741D
741D
DESCRIPTION

Spring, Lock-Up........................................................................................................
Valve, Manual...........................................................................................................
Valve, Pressure Regulator........................................................................................
Valve, Pressure Regulator (Oversized) (req T-F-22771A-TL7 & T-VB-FIX)..............
Valve, Pressure Regulator (Modified).......................................................................
1
1
1
1
1
1
60-Up T12749
60-04 12741C-3
60-04 22741M
60-04 22741P
88-04 22741PAK
62-77 22741PB
TF-DETENT
4202642
22771-09
22771A-02K
22771A-07K
22771A-10K
SNAP RINGS
890F
897D
Rear Support to Rear Hub........................................................................................ 1 60-04 12890

Bearing to Extension Housing (w/ 2 Ears)................................................................ 1 60-04 12897
6033480
4461057
912D
912D
N.I.
927D
974B
993
996
996
996
996
A904 (TF6)
VOL.
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
Vol 8
376

Pin, Reverse Servo Piston........................................................................................
Spring, Forward Return Spring.................................................................................
Insulator, Detent Lever (Long) (Screw-in Neutral Safety Switch)..............................
Cooler Line Fittings (1/8 to 5/16 External Flare) (Repl A12996).............................
Cooler Line Fittings (3/8 to 1/4 Male Fitting) (Repl A12996B)................................
Adapter, Cooler Line w/ 1/4 Pipe Fitting (Fix Cracked Case) (req.. 12996AK)........
SONNAX PRODUCTS
1
1
1
1
1
1
1
1
1
1
PAGE
60-04 12912
60-04 S12912
60-04 12913
60-04 22927
60-04 12974
70-Up 22993C
60-95 M462AB
60-95 M462AC
88-04 S12996A
88-04 S12996AK
ILL.
PART NO.
22912A
N.L.
22912-01K
22841-04K
4728487
22229-03
N.L.
N.L.
22000-01
22000-01K
SONNAX NO.
4-Spool Switch Valve (Only Late Units w/ OEM 4-Spool Switch Valve).................... 12 7
S22741A-1 22771A-01
Accumulator Piston Kit, Dual Seal Billet (Anodized w/ Dual Rings).......................... 12 10 S22927
22841-04K
Band Strut HD (High Strength Steel)........................................................................ 12 N.I. S22916-2 22825-01
Cooler Line Adapter (Refill for S12996AK) (qty 1).................................................... 12 N.I. S12996A 22000-01
Cooler Line Adapter Repair Kit w/ Tap (Units w/ .250 Fittings) (5 Per Bag)............. 12 N.I. S12996AK 22000-01K
Endplay Shim (For 3 or 4 Tanged OEM) (.010 Thick) (10 per bag)......................... 12 N.I. S12239AK 12780-Z
S22741HK 22771-14K
Intermediate Accumulator Sleeve Kit........................................................................ 12 N.I. A22925AK 22841-01K
Lube Regulated Pressure Regulator Valve (1962-77).............................................. 12 N.I. 22741PB 22771A-10K
Lube Regulated Pressure Regulator Valve (1978-Up).............................................. 12 6
S22741P 22771A-02K
S22741M 22771-09
Neutral Safety Back-Up Insulator Service Kit........................................................... 12 N.I. A22993C 22229-03
Overrun Clutch Spring & Roller Kit (12 per bag)....................................................... 12 N.I. S22654
22960
Pressure Regulator Valve Kit O.S. (78-Up) (req T-F-22771A-TL7 & T-VB-FIX)........ 12 6-6a 22741PAK 22771A-07K
22912A
22912-01K
Shift Lever Case Bore Repair Sleeve (req T-56361-TL)........................................... 12 N.I. S22069
22179-02
S22741NDK 22771-03K
S22741NHP 22771-HDK3
22741NCK 22771-04K
Valve Body Detent Ball & Sleeve Kit (req T-22771-TL12)......................................... 12 9
S22741MD 22771-12K
377
AS68RC (A465)
500
510
311
552
530
070
120
960
970
211
520
980
100
A
K2 Drum
Pump Body
572
582
698
K2 Piston
592
238
612
K2 Clutch
146
106
602
235
126
B
K2 Hub
605
249
Ring
Gear
Front
Planet
Front Sun Gear

595
584
585
249
K3 Clutch
615
240
251
242
AS68RC (A465)
Sun Gear Shaft

Center
Ring Gear
594
Center
Planet
Rear
Planet
642
665
604
652
227
678
305
114
134
154
977
997
268
Output
Shaft
Sprag
155
268
770
967
074
E
B2 Clutch
99
378
B2 Piston
Extension Housing
AS68RC (A465)
140
554
214
228
964
974
128
984
108
148
234
574
236
K1 Drum
K1 Clutch
K1 Piston
985
975
555
965
962
144
972
124
104
K1 Hub
145
231
G
Piston
B1 Piston
K3 Drum
B1 Clutch
310
750
760
Bell Housing
Case
438
436
740
AS68RC (A465)
319
I
445
010
766
300
437
445
765
PTO Cover
437
99
Pan
379
AS68RC (A465)
99010
99300
ill.
N.I.
N.I.
DESCRIPTION
AS68RC (A465) (Except Mitsubishi)......................................................................... 1 06-Up 99006
AS68RC (A465) (Mitsubishi)..................................................................................... 1 06-Up 99006A
N.L.
N.L.
LESS STEEL KITS

N.I.
N.I.
AS68RC (A465) (Except Mitsubishi)......................................................................... 1 06-Up 99004

AS68RC (A465) (Mitsubishi)..................................................................................... 1 06-Up 99004A
N.L.
N.L.

N.I.
AS68RC (A465)........................................................................................................ 1 06-Up 99002
N.L.
SUB KITS
N.I.
Valve Body Gaskets.................................................................................................. 1 06-Up 99320K
N.L.
FILTER KITS
N.I.
Filter Kit..................................................................................................................... 1 06-Up 99011
N.L.
FILTERS
010I Filter.......................................................................................................................... 1 06-Up 99010
68019688AA
AS68RC (A465)
METAL CLAD SEALS

070A Converter..................................................................................................................
N.I.
Manual Lever............................................................................................................
074E
Rear (2wd)................................................................................................................
074E
Rear (4wd)................................................................................................................
1
2
1
1
06-Up 99070
06-Up 60072
06-Up 99074
06-Up 99074A
68019663AA
68020054AA
68020037AA
68020128AA
1
1
1
1
1
2
2
06-Up 99030
06-Up 99034
06-Up 99047
06-Up 99057
06-Up 99059
06-Up 99058
06-Up 99065
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
06-Up 99104
06-Up 99114
06-Up 99108
06-Up 99100
06-Up 99100A
06-Up 99106
68019839AA
68019853AA
68019774AA
68019793AA
N.L.
68019745AA
06-Up 99124
06-Up 99134
06-Up 99128
06-Up 99120
06-Up 99120
68019838AA
68019848AA
68019775AA
68019747AA
68019747AA
BUSHINGS
N.I.
Bushing Kit................................................................................................................
N.I. Pump.........................................................................................................................
N.I.
Input Shaft.................................................................................................................
N.I.
Center Ring Gear Hub (Front)..................................................................................
N.I.
Center Ring Gear Hub (Rear)...................................................................................
N.I.
Rear Planet...............................................................................................................
N.I.
One Way Clutch Inner Race.....................................................................................
FRICTION PLATES
104G B1..............................................................................................................................
114E B2..............................................................................................................................
108F K1..............................................................................................................................
100A
K2 (60T) (Except Mitsubishi).....................................................................................
100A
K2 (32T) (Mitsubishi).................................................................................................
106B K3..............................................................................................................................
5
8
6
5
4-5
5
STEEL PLATES
124G B1..............................................................................................................................
134E B2..............................................................................................................................
128F K1..............................................................................................................................
120A K2..............................................................................................................................
126B K3..............................................................................................................................
380
4
7
6
5
5
AS68RC (A465)
ill.
DESCRIPTION
PRESSURE PLATES
144G
B1 Apply....................................................................................................................
145G
B1 Backing................................................................................................................
154E
B2 Apply....................................................................................................................
155E
B2 Backing................................................................................................................
148F K1..............................................................................................................................
140F K2..............................................................................................................................
146B K3..............................................................................................................................
AR
AR
AR
AR
1
1
1
06-Up 99150
06-Up 99151
06-Up 99144
06-Up 99145
06-Up 99148
06-Up 99146
06-Up 99142
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
Sealing Ring Kit........................................................................................................ 1 06-Up 99175
N.L.
SEALING RINGS
175
THRUST WASHERS
211A Pump......................................................................................................................... 1 06-Up 99211
214F
K2 to K1 Drum.......................................................................................................... 1 06-Up 99214
N.L.
N.L.
BEARINGS & RACES

Center Hub (Front)....................................................................................................
Center Hub (Rear)....................................................................................................
Front Planet (Rear)...................................................................................................
Front Planet Ring Gear Hub.....................................................................................
K1 Drum (Front)........................................................................................................
K1 Hub (Front)..........................................................................................................
K1 Hub (Rear)...........................................................................................................
K2 Hub (Rear)...........................................................................................................
K3 Drum to Case......................................................................................................
One Way Clutch (Inner Rear)...................................................................................
Output Bearing (Small).............................................................................................
Output Bearing (Large).............................................................................................
Output Bearing (Selective)........................................................................................
Rear Planet (Rear)....................................................................................................
Rear Planet Shim (Selective)....................................................................................
Sun Gear Shaft (Front).............................................................................................
Sun Gear Shaft (Rear)..............................................................................................
1
1
1
1
1
1
1
1
1
1
1
1
AR
1
AR
1
1
06-Up 99249
06-Up 99249B
06-Up 99238
06-Up 99235
06-Up 99228
06-Up 99234
06-Up 99236
06-Up 99236B
06-Up 99231
06-Up 99227
06-Up 99268
06-Up 99268B
06-Up 99270
06-Up 99251
06-Up 99252
06-Up 99240
06-Up 99242
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1-2
1
06-Up 99300F
06-Up 99310
06-Up 99311
06-Up 99305
06-Up 111319
06-Up 99320K
68020049AA
68019671AA
68019669AA
68020050AA
68020030AA
N.L.
06-Up 99400T
AS68RC D
1
3
5
4
3
1
1
1
1
1
1
1
1
06-Up 99410
06-Up 99411A
06-Up 99411B
06-Up 99421
06-Up 99428A
06-Up 99428B
06-Up 99436
06-Up 99437
06-Up 99438
06-Up 99445B
06-Up 99445A
06-Up 99445D
06-Up 99445C
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
GASKETS & O-RINGS

300J
310H
311A
305E
319J
320
Gasket, Pan..............................................................................................................
Gasket, Pump...........................................................................................................
O-Ring, Pump...........................................................................................................
Gasket, Extension Housing.......................................................................................
PTO Gasket..............................................................................................................
Valve Body Gasket Kit..............................................................................................
AS68RC (A465)
249C
249C
238B
235B
228F
234F
236F
236F
231G
227D
268D
268D
N.I.
251C
N.I.
240C
242C
TECHNICAL MANUALS
N.I.
Manual Diagnostic Guide (Isuzu, Mitsubishi, Dodge)...............................................
N.I.
N.I.
N.I.
N.I.
N.I.
N.I.
436I
437
438I
445I
445I
445I
445I
Switch, MLPS............................................................................................................
Switch, Pressure (1/4 Thread).................................................................................
Switch, Pressure (1/8 Thread).................................................................................
Solenoid, Shift (On / Off)...........................................................................................
Solenoid, Linear (28013044) (A, C, D)......................................................................
Solenoid, Linear (28013045) (B)...............................................................................
Sensor, Output Speed (OSS)....................................................................................
Sensor, TOT Cooler..................................................................................................
Sensor, Input Speed (ISS)........................................................................................
Harness w/ Large Connector....................................................................................
Harness w/ Small Connector....................................................................................
Harness w/ TOT........................................................................................................
Harness w/ Pressure Switch.....................................................................................
381
AS68RC (A465)
ill.
DESCRIPTION
HARD PARTS
PUMPS
500A
500A
510A
520A
530A
Pump Assembly w/ Valve Body.................................................................................

Pump Assembly........................................................................................................
Pump Body...............................................................................................................
Pump Cover..............................................................................................................
Pump Gears..............................................................................................................
1
1
1
1
1
06-Up D99500K
06-Up 99500
06-Up 99510
06-Up 99520
06-Up 99530
68025953AA
N.L.
N.L.
N.L.
N.L.
1
1
1
1
1
1
06-Up 99552
06-Up 99554
06-Up 99555
06-Up 99552A
06-Up 99572
06-Up 99574
68025948AA
68019771AA
68019741AA
68025948AA
68019785AA
68019788AA
1
1
1
1
1
1
1
1
1
DRUMS & CLUTCH HUBS

552A
554F
555G
572B
572B
574F
Drum, K2 (4 Clutch)..................................................................................................
Drum, K1 w/ Shaft (6 Clutch)....................................................................................
Drum, K3 (4 Clutch).................................................................................................
Hub, K2 (32T Frictions).............................................................................................
Hub, K2 (60T Frictions).............................................................................................
Hub, K1.....................................................................................................................
582B
584C
585C
592B
594D
595C
602B
604C
605C
Planet, K1 (6 Gear)...................................................................................................
Planet, K3 (4 Gear)...................................................................................................
Planet, K2 (4 Gear)...................................................................................................
Ring Gear, K1 (6 Gear).............................................................................................
Ring Gear, K3 (4 Gear).............................................................................................
Ring Gear, K2 (4 Gear).............................................................................................
Hub, K1 Ring Gear....................................................................................................
Hub, K3 Ring Gear....................................................................................................
Hub, K2 Ring Gear....................................................................................................
06-Up 99582
06-Up 99584
06-Up 99585
06-Up 99592
06-Up 99594
06-Up 99595
06-Up 99602
06-Up 99604
06-Up 99605
68019892AA
68019894AA
68019893AA
N.L.
N.L.
N.L.
68019867AA
N.L.
N.L.
612B
615C
Sun Gear, K1 w/ PTO............................................................................................... 1 06-Up 99612

Sun Gear, K2............................................................................................................ 1 06-Up 99615
68019889AB
68019891AA
PLANETS, RING GEARS & HUBS
AS68RC (A465)
SPRAGS
642D
652D
604D
665D
Sprag Assembly, Low w/ Outer Race........................................................................

Low Sprag.................................................................................................................
Inner Race & Hub.....................................................................................................
Outer Race................................................................................................................
1
1
1
1
06-Up 99642
06-Up 99652
06-Up 99604
06-Up 99665
678D
678D
Output Shaft (2wd).................................................................................................... 1 06-Up 99678

Output Shaft (4wd).................................................................................................... 1 06-Up 99678A
N.L.
68019897AA
N.L.
N.L.
SHAFTS
68019864AA
68020033AA
VALVE BODIES
740I
Valve Body................................................................................................................ 1 06-Up 99740
N.L.
CASES & HOUSINGS

750H
Bell Housing..............................................................................................................
760H Case..........................................................................................................................
770E
Extension Housing (2wd)..........................................................................................
770E
Extension Housing (4wd)..........................................................................................
765J Pan............................................................................................................................
1
1
1
1
1
06-Up 99750
06-Up 99760
06-Up 99770
06-Up 99770A
06-Up 99765
N.L.
N.L.
68025947AA
68020050AA
N.L.
1
1
1
1
1
1
1
1
1
1
06-Up 99698
06-Up 99927
06-Up 99932
06-Up 99937
06-Up 99967
06-Up 99962
06-Up 99964
06-Up 99965
06-Up 99969
06-Up 99977
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
N.L.
698B
N.I.
N.I.
N.I.
967E
960A
964F
965G
962G
977E
382
Lube Oil Dam, Front Planet (Bonded).......................................................................

Accumulator, Piston (Small)......................................................................................
Accumulator, Piston (Medium)..................................................................................
Accumulator, Piston (Large)......................................................................................
Piston, B2..................................................................................................................
Piston, K2..................................................................................................................
Piston, K1..................................................................................................................
Piston, K3..................................................................................................................
Piston, B1 .................................................................................................................
Return Spring, B2.....................................................................................................
AS68RC (A465)
ill.
DESCRIPTION
MISCELLANEOUS COMPONENTS (Cont.)
970A
Return Spring, K2.....................................................................................................
974F
Return Spring, K1.....................................................................................................
975G
Return Spring, K3.....................................................................................................
972G
Return Spring, B1 ....................................................................................................
980A
Retainer, K2..............................................................................................................
984F
Retainer, K1 Clutch Balance (Bonded).....................................................................
985G
Retainer, K3..............................................................................................................
997D Speedo......................................................................................................................
1
1
1
1
1
1
1
1
06-Up 99972
06-Up 99974
06-Up 99975
06-Up 99979
06-Up 99982
06-Up 99984
06-Up 99985
06-Up 99997
N.L.
N.L.
N.L.
N.L.
N.L.
68019773AA
N.L.
N.L.
NOTES
AS68RC (A465)
383
Chrysler Thimble Filters

A500 88-UP
A518 88-UP
A500 88-UP
A518 88-UP
A404/413/670 78-UP
Part #
12014
Part#
12484
Part #
32014
Governor
Piston
Retainer
Governor
A404/413/670 78-UP
A604 88-UP
A604 88-UP
A604 88-UP
Part #
12018
Part #
32015
Part #
92015
Regulator
Valve (in V.B.)
A604
88-00
Part #
92016
Solenoid
Overdrive
Piston
A604 00-UP
Part #
92016A
2nd Design
Solenoid
42RLE 03-UP 45RFE 99-03

Filters
Part #
162016
Part #
Solenoid 72016
Black
Connector
Solenoid

NOTES
384
Low/Reverse
Piston
A606 92-UP
Part #
62016
Solenoid
45RFE 04-UP
Part #
72016A
White
Connector
Solenoid

2011 Transtar Automatic Transmission Catalog

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2011 Transtar Automatic Transmission Catalog

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The Premier Provider of World-Class Driveline Solutions.

Be sure to check out our other Transtar catalogs:

Standard and Transfer Case

Transtar Industries Catalog

This catalog includes the

2ML70 | 6T40 | VT25-E

2011 Professional Automatic Transmission Parts Catalog

PCS... Pressure Control Solenoid

Dry Clutch (DCT)

Wet Clutch (DCT)

The Transtar Part Numbering System

Prefix Letters refer to various part differences, such as the

The Base Number is

Suffix Letters refer to part

Fiber Pan Gaskets

The next three digits refer to the

4T40E(MN4), 4T45E(MN5) - 4 SPEED

Deluxe Kit -------------------------------008

Note: Not all items are available for

Bushing Kit --------------------- 030

QTY. YEAR PART NO. Ref. NO.

COMPLIANCE KITS (CALIFORNIA KITS)

MASTER OVERHAUL KITS (WITH STEELS)

LESS STEEL KITS

OVERHAUL KITS (W/ RINGS & SEALS)

Filter Kit, 2wd (Includes Spin On Filter).................................................................... 1 99-09 72011AF

Bushing Kit (45RFE).................................................................................................

QTY. YEAR PART NO. Ref. NO.

Front (Flanged) (Replaces Non Flanged).................................................................

Overdrive (45RFE) (.091)........................................................................................

Overdrive (45RFE) (.086)........................................................................................

Shift Kit, 45RFE, 5-45RFE, 68RFE (Transgo).....................................................

VALVE BODY RECALIBRATION KITS

Sealing Ring Kit (All)................................................................................................. 1 99-Up 72175

BEARINGS & RACES

Bearing Kit (45RFE).................................................................................................. 1 99-Up 72201

GASKETS & O-RINGS

Gasket, Pan (Fiber) (All)...........................................................................................

QTY. YEAR PART NO. Ref. NO.

Tech Manual (45RFE)............................................................................................... 1 99-Up 72400A

Sensor, Line Pressure...............................................................................................

Pump (45RFE) (Seal Type).......................................................................................

Retainer, Input Clutch...............................................................................................

DRUMS & CLUTCH HUBS

Planet, Input (5 Gear) (4wd, .550 Thick Parking Gear) (45RFE).............................

Low Roller Clutch (14 Rollers) (45RFE)....................................................................

Input Shaft (10.25 Long, 29 Splines) (45RFE)......................................................... 1 99-Up 72670

Valve Body (Premium) (45RFE)................................................................................ 1 99-Up P72740-1

CASES & HOUSINGS

Park Gear (.550 Thick) (45RFE).............................................................................. 1

Accumulator Plate Kit (req T-44892-TL)................................................................... 10 3

QTY. YEAR PART NO. Ref. NO.

Deluxe Kit----------------------- 008

006E 62TE......................................................................................................................... 1 06-Up 132006

LESS STEEL KITS

OVERHAUL KITS (W/ RINGS & SEALS)