Mdx-40a Use en R1

User's Manual
Thank you very much for purchasing this product.

C To ensure correct and safe usage with a full understanding of this product's performance, please
be sure to read through this manual completely and store it in a safe location.
C Unauthorized copying or transferral, in whole or in part, of this manual is prohibited.
C The contents of this operation manual and the specifications of this product are subject to
change without notice.
C The operation manual and the product have been prepared and tested as much as possible. If
you fnd any misprint or error, please inform us.
C Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which
may occur through use of this product, regardless of any failure to perform on the part of this
product.
C Roland DG Corp. assumes no responsibility for any direct or indirect loss or damage which may
occur with respect to any article made using this product.
For the USA
FEDERAL COMMUNICATIONS COMMIS-
SION RADIO FREQUENCY INTERFER-
ENCE STATEMENT
This equipment has been tested and found to comply
with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules.
These limits are designed to provide reasonable protec-
tion against harmful interference when the equipment
is operated in a commercial environment.
This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in
accordance with the instruction manual, may cause
harmful interference to radio communications.
Operation of this equipment in a residential area is
likely to cause harmful interference in which case the
user will be required to correct the interference at his
own expense.
Unauthorized changes or modifcation to this system
can void the users authority to operate this equipment.
When the equipment requires a usb cable, it must be
shielded type.
For Canada
CLASS A NOTICE
This Class A digital apparatus meets all requirements of
the Canadian Interference-Causing Equipment Regula-
tions.
CLASSE A AVIS
Cet appareil numrique de la classe A respecte toutes
les exigences du Rglement sur le matriel brouilleur
du Canada.
NOTICE
Grounding Instructions
In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to
reduce the risk of electric shock. This tool is equipped
with an electric cord having an equipment-grounding
conductor and a grounding plug. The plug must be
plugged into a matching outlet that is properly installed
and grounded in accordance with all local codes and ordi-
nances.
Do not modify the plug provided - if it will not ft the out-
let, have the proper outlet installed by a qualifed electri-
cian.
Improper connection of the equipment-grounding conduc-
tor can result in a risk of electric shock. The conductor
with insulation having an outer surface that is green with
or without yellow stripes is the equipment-grounding
conductor. If repair or replacement of the electric cord or
plug is necessary, do not connect the equipment-ground-
ing conductor to a live terminal.
Check with a qualifed electrician or service personnel if
the grounding instructions are not completely understood,
or if in doubt as to whether the tool is properly grounded.
Use only 3-wire extension cords that have 3-prong
grounding plugs and 3-pole receptacles that accept the
tool's plug.
Repair or replace damaged or worn cord immediately.
WARNING
This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
For EU Countries
For EU Countries
Manufacturer:
ROLAND DG CORPORATION
1-6-4 Shinmiyakoda, Kita-ku, Hamamatsu-shi, Shizuoka-ken, 431-2103 JAPAN
The authorized representative in the EU:
Roland DG Corporation, German Offce Halskestr. 7, 47877 Willich, Germany
For California
WARNING
This product contains chemicals known to cause cancer,
birth defects and other reproductive harm, including lead.
Roland DG Corp. has licensed the MMP technology from the TPL Group.
1
Operating Instructions
KEEP GUARDS IN PLACE and in working order.
REMOVE ADJUSTING KEYS AND WRENCHES. Form
habit of checking to see that keys and adjusting wrenches
are removed from tool before turning it on.
KEEP WORK AREA CLEAN. Cluttered areas and bench-
es invite accidents.
DON'T USE IN DANGEROUS ENVIRONMENT. Don't
use power tools in damp or wet locations, or expose them
to rain. Keep work area well lighted.
KEEP CHILDREN AWAY. All visitors should be kept safe
distance from work area.
MAKE WORKSHOP KID PROOF with padlocks, master
switches, or by removing starker keys.
DON'T FORCE TOOL. It will do the job better and safer
at the rate for which it was designed.
USE RIGHT TOOL. Don't force tool or attachment to do a
job for which it was not designed.
USE PROPER EXTENSION CORD. Make sure your
extension cord is in good condition. When using an exten-
sion cord, be sure to use one heavy enough to carry the
current your product will draw. An undersized cord will
cause a drop in line voltage resulting in loss of power and
overheating.
WEAR PROPER APPAREL. Do not wear loose clothing,
gloves, neckties, rings, bracelets, or other jewelry which
may get caught in moving parts. Nonslip footwear is rec-
ommended. Wear protective hair covering to contain long
hair.
USE SAFETY GLASSES, face or dust mask if cutting
or cleaning operation is dusty. Everyday eyeglasses only
have impact resistant lenses, they are NOT safety glasses.
SECURE WORK. Use clamps or a vise to hold work
when practical.
DON'T OVERREACH. Keep proper footing and balance
at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and
clean for best and safest performance. Follow instructions
for lubricating and changing accessories.
DISCONNECT TOOLS before servicing; when changing
accessories, such as blades, bits, cutters, and the like.
REDUCE THE RISK OF UNINTENTIONAL START-
ING. Make sure switch is in off position before plugging
in.
USE RECOMMENDED ACCESSORIES. Consult the
owner's manual for recommended accessories. The use of
improper accessories may cause risk of injury to persons.
NEVER STAND ON TOOL. Serious injury could occur
if the tool is tipped or if the cutting tool is unintentionally
contacted.
CHECK DAMAGED PARTS. Before further use of the
tool, a guard or other part that is damaged should be care-
fully checked to determine that it will operate properly
and perform its intended function - check for alignment of
moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that may affect its
operation. A guard or other part that is damaged should be
properly repaired or replaced.
NEVER LEAVE TOOL RUNNING UNATTENDED.
TURN POWER OFF. Don't leave tool until it comes to a
complete stop.
USE POWER SUPPLY CORD WHICH IS ATTACHED
WITH PRODUCTS. Do not use other power supply cord.
2
3
Contents
To Ensure Safe Use ......................................................................................6
Pour utiliser en toute scurit ...................................................................13
Important Notes on Handling and Use.............................................................20
About the Documentation for This Machine ...................................................21
Documentation Included with the Machine .................................................21
Installing the NC Code Reference MANUAL ...............................................21
Viewing the NC Code Reference MANUAL ................................................22
Chapter 1 Getting Started ................................................................................23
1-1 Machine Highlights ...............................................................................24
Overview of the Unit .....................................................................................................................24
Operating the Machine ................................................................................................................24
1-2 Part Names and Functions ..................................................................25
Front ....................................................................................................................................................25
Side ......................................................................................................................................................26
VPanel .................................................................................................................................................27
Built-in Panel ....................................................................................................................................28
Chapter 2 Installation and Setup .......................................................................... 29
2-1 Checking the Included Items ................................................................30
2-2 Installation ............................................................................................31
Installation Environment .............................................................................................................31
Installation Environment .............................................................................................................31
Removing and Storing the Retainers ......................................................................................33
2-3 Cable Connections ...............................................................................34
Connecting the Power Cord .......................................................................................................34
Connecting to the Computer .....................................................................................................35
2-4 Installing and Setting Up the Software .................................................36
System Requirements ...................................................................................................................36
The Software You Can Install and Set Up ...............................................................................37
Installing the Windows-based Driver ......................................................................................38
Installing VPanel and Other Softwares ...................................................................................39
Viewing the Documentation for the Softwares ...................................................................40
Chapter 3 Basic Operation ...............................................................................41
3-1 Types of Emergency Stops to Ensure Safety.......................................42
How to Perform an Emergency Stop. ......................................................................................42
To Cancel an Emergency Stop ...................................................................................................42
Emergency Stop Due to Opening or Closing the Front Cover .......................................42
3-2 Starting and Quitting ............................................................................43
How to Start the Machine ...........................................................................................................43
Shutdown ..........................................................................................................................................45
Contents
4
3-3 Selecting the Command Set ................................................................46
What is Command Set? ................................................................................................................46
Selecting Command Set ..............................................................................................................46
3-4 Moving the Tool ....................................................................................48
Manual Feed .....................................................................................................................................48
About the Displayed Tool Position ...........................................................................................49
Moving to a Specifc Position .....................................................................................................51
Moving to the VIEW Position ......................................................................................................51
3-5 Starting and Stopping Spindle Rotation ...............................................52
Starting or Stopping the Spindle ..............................................................................................52
3-6 Pausing/Resuming/Quitting of Cutting .................................................53
Pausing and Resuming of Cutting by Operation of the Machine .................................53
Quitting Cutting by Operation of the Machine ...................................................................54
Quitting Cutting by Operating from the VPanel .................................................................55
Chapter 4 Getting Ready for and Performing Cutting ...................................57
4-1 Cutting Area .........................................................................................58
Workpiece Size and Location Where Secured in Place .....................................................58
Actual Size That Can Be Cut ........................................................................................................58
4-2 Installing a Tool ....................................................................................59
Tool Selection ..................................................................................................................................59
Features of the Tools ......................................................................................................................59
Installing a Tool (End mill) ...........................................................................................................59
4-3 Starting Cutting ....................................................................................61
About Origin Point .........................................................................................................................61
Setting Origin Point .......................................................................................................................61
Start Cutting (Output to the machine directly form the application) .........................64
Start Cutting (Output via VPanel) .............................................................................................65
Recovery of Operation from Emergency Stop or Emergency Shutdown ..................67
4-4 Override ...............................................................................................68
What's an Override? .......................................................................................................................68
How to Make the Settings for Overrides ................................................................................68
Chapter 5 Appendix ..........................................................................................69
5-1 Using the Z0 Sensor ............................................................................70
Whats a Z0 Sensor .........................................................................................................................70
Setting the Z Origin Using the Z0 Sensor ..............................................................................70
Setting the Thickness of the Z0 Sensor ..................................................................................72
5-2 Using the Engraving Cutter ..................................................................73
Installing the Engraving Cutter and Setting the Origin Point ........................................73
5-3 Maintenance ........................................................................................76
Cleaning .............................................................................................................................................76
Maintenance of the Spindle Unit ..............................................................................................77
5-4 What to Do If... .....................................................................................78
The Power Does Not Come On. .................................................................................................78
Initialization is Not Performed or Initialization Fails. .........................................................78
VPanel Doesn't Start Correctly. ..................................................................................................78
Contents
5
Operations are Ignored. ...............................................................................................................78
The Spindle Doesn't Rotate. .......................................................................................................79
Abnormal Cutting is Performed. ...............................................................................................79
The Origin is Misaligned...............................................................................................................79
The Feed Rate or Spindle Speed is Wrong. ............................................................................79
The Cutting Results are Not Attractive. ..................................................................................79
What to Do If a Flashing Error Is Displayed ...........................................................................80
Installation is Impossible .............................................................................................................80
Uninstalling the Driver .................................................................................................................81
5-5 Responding to an Error Message ........................................................83
For Connection of Equipment ...................................................................................................83
Detection Failure ............................................................................................................................83
Pause ...................................................................................................................................................83
Emergency Stop ..............................................................................................................................84
5-6 Power Rating and Serial Number Locations ........................................86
5-7 NC Code Specifcations .......................................................................87
Settings for NC Codes ...................................................................................................................87
Items Related to the Mechanical Specifcations .................................................................87
Interpretation of Omitted NC Codes .......................................................................................88
Word List ............................................................................................................................................89
5-8 Specifcations .......................................................................................91
Expansion Connector ....................................................................................................................91
External View ....................................................................................................................................92
Dimensional Drawings of the Table Area ...............................................................................93
Main Specifcations ........................................................................................................................94
System Requirements for USB Connection ...........................................................................95
http://www.rolanddg.com/ Copyright 2009 Roland DG Corporation
Company names and product names are trademarks or registered trademarks of their respective holders.
6
To Ensure Safe Use
Improper handling or operation of this machine may result in injury or damage to prop-
erty. Points which must be observed to prevent such injury or damage are described as
follows.
About WARNING and CAUTION Notices
WARNING
Used for instructions intended to alert the user to the risk of death
or severe injury should the unit be used improperly.
CAUTION
Used for instructions intended to alert the user to the risk of injury
or material damage should the unit be used improperly.
Note: Material damage refers to damage or other adverse
efects caused with respect to the home and all its furnishings, as
well to domestic animals or pets.
About the Symbols
The symbol alerts the user to important instructions or warnings. The
specific meaning of the symbol is determined by the design contained
within the triangle. The symbol at left means "danger of electrocution."
The symbol alerts the user to items that must never be carried out (are
forbidden). The specific thing that must not be done is indicated by the
design contained within the circle. The symbol at left means the unit must
never be disassembled.
The symbol alerts the user to things that must be carried out. The specifc
thing that must be done is indicated by the design contained within the
circle. The symbol at left means the power-cord plug must be unplugged
from the outlet.
To Ensure Safe Use
7
Incorrect operation may cause injury.
WARNING
Be sure to follow the operation pro-
cedures described in this documenta-
tion. Never allow anyone unfamiliar
with the usage or handling of the
machine to touch it.
Incorrect usage or handling may lead to
an accident.
Keep children away from the ma-
chine.
The machine includes areas and compo-
nents that pose a hazard to children and
may result in injury, blindness, choking,
or other serious accident.
Never operate the machine while
tired or after ingesting alcohol or any
medication.
Operation requires unimpaired judg-
ment. Impaired judgment may result in
an accident.
Conduct operations in a clean, bright-
ly lit location.
Working in a location that is dark or clut-
tered may lead to an accident, such as
becoming caught in the machine as the
result of an inadvertent stumble.
Never use the machine for any pur-
pose for which it is not intended, or
use the machine in an undue manner
that exceeds its capacity.
Doing so may result in injury or fre.
Never use a cutting tool that has
become dull. Perform frequent main-
tenance to keep and use the machine
in good working order.
Unreasonable usage may result in fre
or injury.
WARNING
For accessories (optional and con-
sumable items, power cord, and the
like), use only genuine articles com-
patible with this machine.
Incompatible items may lead to an ac-
cident.
Before attempting cleaning, mainte-
nance, or attachment or detachment
of optional items, disconnect the
power cord.
Attempting such operations while the
machine is connected to a power source
may result in injury or electrical shock.
Never attempt to disassemble, repair,
or modify the machine.
Doing so may result in fre, electrical
shock, or injury. Entrust repairs to a
trained service technician.
CAUTION
Never climb or lean on the machine.
The machine is not made to support
a person. Climbing or leaning on the
machine may dislodge components and
cause a slip or fall, resulting in injury.
Never operate if a front cover is
cracked or broken.
Doing so may result in injury. If the front
cover is cracked, contact your authorized
Roland DG Corp. dealer.
To Ensure Safe Use
8
This machine weighs 65 kg (144 lb.)
CAUTION
Unloading and emplacement are op-
erations that must be performed by 4
persons or more.
Tasks that require undue effort when
performed by a small number of persons
may result in physical injury. Also, if
dropped, such items may cause injury.
Install in a location that is level and
stable.
Installation in an unsuitable location
may cause an accident, including a fall
or tipover.
The cutting waste or workpiece may catch fre or pose a health hazard.
WARNING
Never attempt to cut magnesium or
any other such fammable material.
Fire may occur during cutting.
Keep open fame away from the work
area.
Cutting waste may ignite. Powdered ma-
terial is extremely fammable, and even
metal material may catch fre.
When using a vacuum cleaner to take
up cutting waste, exercise caution to
prevent fre or dust explosion.
Taking up fne cuttings using an ordinary
vacuum cleaner may cause danger of
fre or explosion. Check with the manu-
facturer of the vacuum cleaner. When
the safety of use cannot be determined,
clean using a brush or the like, without
using the vacuum cleaner.
CAUTION
Wear dust goggles and a mask. Wash
away any cutting waste remaining on
the hands.
Accidentally swallowing or inhaling
cutting waste may be hazardous to the
health.
To Ensure Safe Use
9
Danger of pinching, entanglement, and burns.
WARNING
Never attempt operation while wearing
a necktie, necklace, loose clothing, or
gloves. Bind long hair securely.
Such items may become caught in the
machine, resulting in injury.
Securely fasten the cutting tool and
workpiece in place. After securing
in place, make sure no wrenches or
other articles have inadvertently been
left behind.
Otherwise such articles may be thrown
from the machine with force, posing a
risk of injury.
WARNING
Exercise caution to avoid being
pinched or becoming caught.
Inadvertent contact with certain areas
may cause the hand or fngers to be
pinched or become caught. Use care
when performing operations.
Caution: cutting tool.
The cutting tool is sharp. To avoid injury,
exercise caution.
Caution: high temperatures.
The cutting tool and spindle motor be-
come hot. Exercise caution to avoid fre
or burns.
Danger of electrical short, shock, electrocution, or fre
WARNING
Do not use with any electrical power
supply that does not meet the ratings
displayed on the unit.
Use with any other power supply may
lead to fre or electrocution.
WARNING
Never use out of doors or in any loca-
tion where exposure to water or high
humidity may occur. Never touch with
wet hands.
Doing so may result in fre or electrical
shock.
Never allow any foreign object to get
inside. Never expose to liquid spills.
Inserting objects such as coins or
matches or allowing beverages to be
spilled into the ventilation ports may re-
sult in fre or electrical shock. If anything
gets inside, immediately disconnect the
power cord and contact your authorized
To Ensure Safe Use
10
WARNING
Never place any flammable object
nearby. Never use a combustible
aerosol spray nearby. Never use in
any location where gases can ac-
cumulate.
Combustion or explosion may be a
danger.
Handle the power cord, plug, and
electrical outlet correctly and with
care. Never use any article that is
damaged.
Using a damaged article may result in
fre or electrical shock.
When using an extension cord or
power strip, use one that adequately
satisfes the machines ratings (for
voltage, frequency, and current).
Use of multiple electrical loads on a
single electrical outlet or of a lengthy
extension cord may cause fre.
When the machine will be out of use
for a prolonged period, disconnect
the power cord.
This can prevent accidents in the
event of current leakage or unintended
startup.
Connect to ground.
This can prevent fre or electrical shock
due to current leakage in the event of
malfunction.
Position so that the power plug is
within immediate reach at all times.
This is to enable quick disconnection
of the power plug in the event of an
emergency. Install the machine next to
an electrical outlet. Also, provide enough
empty space to allow immediate access
to the electrical outlet.
WARNING
Never use cutting oil.
This machine is not designed for the
fow of cutting oil. Oil may get inside
the machine and cause fre or electrical
shock.
Never use a pneumatic blower.
This machine is not compatible with a
pneumatic blower. Cutting waste may
get inside the machine and cause fre
or electrical shock.
If sparking, smoke, burning odor,
unusual sound, or abnormal opera-
tion occurs, immediately unplug the
power cord. Never use if any compo-
nent is damaged.
Continuing to use the machine may
result in fre, electrical shock, or injury.
Contact your authorized Roland DG
Corp. dealer.
To Ensure Safe Use
11
Important notes about the power cord, plug, and electrical outlet
Never place any object on top or subject to
damage.
Never bend or twist with undue force.
Never pull with undue force.
Never bundle, bind, or roll up.
Never allow to get wet.
Never make hot.
Dust may cause fre.
To Ensure Safe Use
12
Warning Labels
Warning labels are affxed to make areas of danger immediately clear. The meanings of
these labels are as follows. Be sure to heed their warnings.
Also, never remove the labels or allow them to become obscured.
Caution: Sharp Tool
Inadvertent contact
may cause injury.
Caution: High Tem-
perature
Never touch imme-
diately after cutting
operation.
Front
Rear
Caution: Pinching Hazard
Be careful not to allow the fn-
gers to become pinched when
closing the cover.
Never use a pneumatic
blower.
This machine is not com-
patible with a pneumatic
blower. Cutting waste may
get inside the machine
and cause fre or electrical
shock.
Caution: High Voltage
Cover removal may
pose hazard of shock or
electrocution due to high
voltage.
13
Pour utiliser en toute scurit
La manipulation ou l'utilisation inadquates de cet appareil peuvent causer des blessures
ou des dommages matriels. Les prcautions prendre pour prvenir les blessures ou les
dommages sont dcrites ci-dessous.
Avis sur les avertissements
ATTENTION
Utilis pour avertir l'utilisateur d'un risque de dcs ou de blessure
grave en cas de mauvaise utilisation de l'appareil.
PRUDENCE
Utilis pour avertir l'utilisateur d'un risque de blessure ou de
dommage matriel en cas de mauvaise utilisation de l'appareil.
* Par dommage matriel, il est entendu dommage ou tout autre
effet indsirable sur la maison, tous les meubles et mme les
animaux domestiques.
propos des symboles
Le symbole attire l' attention de l' utilisateur sur les instructions
importantes ou les avertissements. Le sens prcis du symbole est dtermin
par le dessin l'intrieur du triangle. Le symbole gauche signife "danger
d'lectrocution."
Le symbole avertit l'utilisateur de ce qu'il ne doit pas faire, ce qui est
interdit. La chose spcifique ne pas faire est indique par le dessin
l'intrieur du cercle. Le symbole gauche signifie que l'appareil ne doit
jamais tre dmont.
Le symbole prvient l'utilisateur sur ce qu'il doit faire. La chose spcifque
faire est indique par le dessin l'intrieur du cercle. Le symbole gauche
signife que le fl lectrique doit tre dbranch de la prise.
Lutilisation incorrecte peut causer des blessures
ATTENTION
Sassurer de suivre les procdures
dutilisation dcrites dans la docu-
mentation. Ne jamais permettre
quiconque ne connat pas le fonc-
tionnement ou la manutention de
lappareil de le toucher.
Lutilisation ou la manutention incor-
rectes peuvent causer un accident.
Garder les enfants loin de lappareil.
Lappareil comporte des zones et des
composants qui prsentent un danger
pour les enfants et qui pourraient causer
des blessures, la ccit, la suffocation ou
dautres accidents graves.
Ne jamais faire fonctionner lappareil
aprs avoir consomm de lalcool ou
des mdicaments, ou dans un tat
de fatigue.
Lutilisation de lappareil exige un juge-
ment sans faille. Lutilisation avec les
facults affaiblies pourrait entraner un
accident.
Utiliser lappareil dans un endroit
propre et bien clair.
Travailler dans un endroit sombre ou
encombr peut causer un accident;
lutilisateur risque, par exemple, de tr-
bucher malencontreusement et dtre
coinc par une partie de lappareil.
Ne jamais utiliser lappareil des fns
autres que celles pour lesquelles il
est conu. Ne jamais lutiliser de
manire abusive ou dune manire
qui dpasse sa capacit.
Le non-respect de cette consigne peut
causer des blessures ou un incendie.
PRUDENCE
Ne jamais grimper ni sappuyer sur
la machine.
La machine nest pas conue pour sup-
porter le poids dune personne. Grimper
ou sappuyer sur la machine peut d-
placer des lments et causer un faux
pas ou une chute, ce qui causerait des
blessures.
Ne pas utiliser si un couvercle avant
estfssur ou bris.
Si le couvercle transparent l'avant
ou sur lect de l'appareil est fssur,
communiquer avecle revendeur ou le
centre de service autorissde la socit
Roland DG.
ATTENTION
Ne jamais utiliser un outil de coupe
mouss. Procder frquemment
aux travaux dentretien pour garder
lappareil en bon tat de fonction-
nement.
Lusage abusif peut causer un incendie
ou des blessures.
Dbrancher le cble dalimentation
avant de procder au nettoyage ou
lentretien de lappareil, et avant dy
fxer ou den retirer des accessoires
en option.
Tenter ces oprations pendant que
lappareil est branch une source
dalimentation peut causer des blessures
ou un choc lectrique.
Ne jamais tenter de dmonter, de r-
parer ou de modifer lappareil.
Le non-respect de cette consigne ris-
que de provoquer un incendie, un choc
lectrique ou des blessures. Confier
les rparations un technicien ayant la
formation requise.
14
Le poids de cet appareil est de 65 kg (144 lb.)
PRUDENCE
Le dchargement et la mise en place
doivent tre faits par au moins 4
personnes.
Les tches qui exigent un effort trop
grand si elles sont excutes par un
petit nombre de personnes peuvent tre
cause de blessures. La chute darticles
trs lourds peut aussi causer des bles-
sures.
PRUDENCE
Installer lappareil un endroit stable
et plat.
Installer lappareil un endroit inappro-
pri peut provoquer un accident grave
comme le renversement ou la chute.
ATTENTION
Ne jamais tenter de couper du mag-
nsium ni aucun autre matriau
infammable.
Un incendie pourrait se produire pendant
la coupe.
Ne pas approcher une famme nue de
lespace de travail.
Les rognures de coupe peuvent
senfammer. Les matriaux pulvriss
sont extrmement inflammables et
mme le mtal peut senfammer.
ATTENTION
Si un aspirateur est utilis pour ra-
masser les rognures de coupe, faire
preuve de prudence pour empcher
que la poussire senflamme ou
explose.
Ramasser des rognures fnes laide
dun aspirateur ordinaire peut crer un
risque dincendie ou dexplosion. Vrifer
auprs du fabricant de laspirateur. Dans
les cas o il est impossible de dter-
miner si un aspirateur peut tre utilis
sans danger, se servir dune brosse ou
dun article semblable plutt que dun
aspirateur.
PRUDENCE
Porter des lunettes de protection et
un masque. Rincer toutes les rog-
nures de coupe qui pourraient rester
colles aux mains.
Avaler ou respirer accidentellement des
rognures de coupe peut tre dangereux
pour la sant.
Les dbris de coupe peuvent s enfammer ou prsenter un
risque pour la sant.
15
ATTENTION
Ne p a s u t i l i s e r a v e c u n e
sourced'alimentation lectrique non
conforme la norme indique sur
l'appareil.
Uti l i ser l ' apparei l avec une autre
sourced'alimentation risque de pro-
voquer un incendieou de causer une
lectrocution.
Risque de dcharge ou de choc lectrique, dlectrocution ou dincendie
ATTENTION
Ne jamais utiliser l'extrieur ni
un endroit o l'appareil risque d'tre
expos de l'eau ou une humidit
leve. Ne jamais toucher l'appareil
avec des mains mouilles.
Le non-respect de cette consigne risque
de provoquer un incendie ou un choc
lectrique.
Certains lments peuvent prsenter un risque de
pincement, demmlement, de brlure ou dautres dangers.
ATTENTION
Ne jamais faire fonctionner lappareil
si on porte une cravate, un collier ou
des vtements amples. Bien attacher
les cheveux longs.
Ces vtements ou ces objets peuvent
tre coincs dans lappareil, ce qui
causerait des blessures.
Fixer solidement loutil de coupe et la
pice travailler. Une fois quils sont
fxs solidement, sassurer quaucun
outil ni aucun autre objet na t
laiss en place.
Si tel tait le cas, ces objets pourraient
tre projets avec force hors de lappareil
et causer des blessures.
ATTENTION
Faire preuve de prudence pour viter
lcrasement ou le coincement.
La main ou les doigts peuvent tre
crass ou coincs sils entrent en
contact avec certaines surfaces par
inadvertance. Faire preuve de prudence
pendant lutilisation de lappareil.
Attention : outil de coupe.
Loutil de coupe est acr. Faire preuve
de prudence pour viter les blessures.
Attention : tempratures leves.
Loutil de coupe et le moteur chauffent.
Faire preuve de prudence pour viter un
incendie ou des brlures.
16
ATTENTION
Ne jamais insrer dobjet tranger
dans lappareil. Ne jamais exposer
lappareil aux dversements de liq-
uides.
Linsertion dobjets comme des pices
de monnaie ou des allumettes, ou le
dversement de liquides dans les ori-
fces de ventilation peuvent causer un
incendie ou un choc lectrique. Si un ob-
jet ou du liquide sinfltre dans lappareil,
dbrancher immdiatement le cble
dalimentation et communiquer avec le
reprsentant Roland DG autoris.
Ne jamais placer dobjet inflam-
mable proximit de lappareil. Ne
jamais utiliser de produit inflam-
mable en arosol proximit de
lappareil. Ne jamais utiliser lappareil
dans un endroit o des gaz peuvent
saccumuler.
Une combustion ou une explosion pour-
raient se produire.
Mise la terre.
La mise la terre peut prvenir un in-
cendie ou un choc lectrique dus une
fuite de courant en cas de dfaillance.
Manipuler le cble dalimentation, la
fche et la prise lectrique correcte-
ment et avec soin.
Ne jamais utiliser un article endommag,
car cela pourrait causer un incendie ou
un choc lectrique.
Si une ral l onge ou une bande
dalimentation lectrique sont utili-
ses, sassurer quelles correspon-
dent aux caractristiques de lappareil
(tension, frquence et courant).
Lutilisation de plusieurs charges lec-
triques sur une prise unique ou une
longue rallonge peut causer un in-
cendie.
ATTENTION
Si lappareil doit rester inutilis pen-
dant une longue priode, dbrancher
le cble dalimentation.
Cela peut prvenir les accidents en cas
de fuite de courant ou de dmarrage
accidentel.
Placer lappareil de faon ce que
la fche soit facile daccs en tout
temps.
Ainsi, lappareil pourra tre dbranch
rapidement en cas durgence. Installer
lappareil prs dune prise lectrique.
En outre, prvoir suffsamment despace
pour que la prise lectrique soit facile
daccs.
Ne jamais utiliser dhuile de coupe.
Cet appareil nest pas conu pour traiter
lhuile de coupe. Lhuile peut sinfltrer
lintrieur et causer un incendie ou un
choc lectrique.
Ne jamais utiliser dair sous pres-
sion.
Cet appareil nest pas conu pour tre
nettoy laide dun appareil souffant.
Des rognures de coupe peuvent sinfltrer
lintrieur et causer un incendie ou un
choc lectrique.
Sil se produit des tincelles, de la
fume, une odeur de brl, un bruit
inhabituel ou un fonctionnement
anormal, dbrancher immdiatement
le cble dalimentation. Ne jamais
utiliser si un composant est endom-
mag.
Continuer utiliser lappareil peut causer
un incendie, un choc lectrique ou
des blessures. Communiquer avec le
reprsentant Roland DG Autoris.
17
Remarques importantes propos du cble d'alimentation, de la fche et de la prise
lectrique
Ne jamais dposer aucun objet sur le cble,
sur la fche ou sur la prise car cela risque de
les endommager.
Ne jamais plier ni tordre le cble avec une
force excessive.
Ne jamais tirer sur le cble ou la fche avec
une force excessive.
Ne jamais plier ni enrouler le cble.
Ne jamais laisser l'eau toucher le cble, la
fche ou la prise.
Ne jamais chauffer le cble, la fche ou la
prise.
La poussire peut causer un incendie.
18
Des vignettes d'avertissement sont apposes pour qu'il soit facile de reprer les zones
dangereuses. La signifcation des vignettes est donne ci-dessous. Respecter les aver-
tissements.
Ne jamais retirer les vignettes et ne pas les laisser s'encrasser.
Vignettes d'avertissement
Avant
Attention : outil
coupant
Un contact im-
prudent risque
dentraner une
blessure.
Attention : risque de pincement
Faites attention de ne pas coincer
les doigts lors de la fermeture du
couvercle.
Ne jamais utiliser dair sous pression.
Cet appareil nest pas conu pour tre nettoy
laide dun appareil souffant. Des rognures de
coupe peuvent sinfltrer lintrieur et causer un
incendie ou un choc lectrique.
Attention : voltage lev
Il peut tre dangereux de
retirer le couvercle puisquil y
aurait des risques de chocs
lectriques ou dlectrocution
cause du voltage lev.
Arrire
Attention : tem-
pratureleve
Ne jamais
toucherimmdiate-
ment aprs uneo-
pration de coupe.
19
20
Important Notes on Handling and Use
This machine is a precision device. To ensure the full performance of this machine, be sure
to observe the following important points. Failure to observe these may not only result in
loss of performance, but may also cause malfunction or breakdown.
This machine is a precision device.
Handle carefully, and never subject the machine to impact or excessive force.
Diligently keep clean of cutting waste.
Use within the range of specifcations.
Never attempt to move the spindle unit by hand with undue force.
Never needlessly touch anywhere inside the machine except for locations specifed
in this manual.
Install in a suitable location.
Install in a location that meets the specifed conditions for temperature, relative humid-
ity, and the like.
Install in a quiet, stable location offering good operating conditions.
Never install in out of doors.
Never use the machine in an environment where silicone substances (oil, grease, spray,
etc.) are present. Doing so may cause poor switch contact.
This machine becomes hot.
Never cover the ventilation holes with cloth, tape, or anything else.
Install in a well-ventilated location.
About Cutters
Use a cutter that is suitable for the workpiece and the cutting method.
The tip of the cutter is breakable. Handle with care, being careful not to drop it.
This machine is suited to cutting resins.
Never use it to cut metal.
21
About the Documentation for This Machine
Documentation Included with the Machine
The documentation for this machine is organized as described below. Read through the documents
you need to ensure that you get full use of the machine.
Be sure to read this. Read as required.
MDX-40A
Users Manual ( this document )
When installing the machine
When you want to learn about use
of this unit.
SRP Player Install Guide
When installing and setting up the
included CAM program.
NC Code Reference MANUAL
( electronic-format manual )
When performing NC-code program-
ming
You can fnd it on the included Ro-
land Software Package CD-ROM.
Installing the NC Code Reference MANUAL
For more information about the system confguration required for installation and setup, refer to page
36, "Installing and Setting Up the Software."
O
Log on to Windows as Administrators.
O
Insert the Roland Software Package CD-ROM into the computer.
(Windows Vista: When the automatic playback window appears, click [Run
menu.exe].)
The setup menu appears automatically.
About the Documentation for This Machine
22
O
Click [NC Code Manual Install].
O
Follow the messages to install the program.
(Windows Vista: The [User Account Control] appears, click [Allow]. Follow the
messages to install the program.)
O
Click of the install window to complete the installation.
Viewing the NC Code Reference MANUAL
From the [Start] ( )menu, click [NC Code Reference Manual] [NC Code Reference Manual].
Setup menu
Chapter 1
Getting Started
This section describes the features of the machine, the part names,
and the functions.
1-1 Machine Highlights ..................................................... 24
Overview of the Unit ...................................................... 24
Operating the Machine .................................................. 24
1-2 Part Names and Functions ......................................... 25
Front .............................................................................. 25
Side ............................................................................... 26
VPanel ........................................................................... 27
Built-in Panel ................................................................. 28
23
24 Chapter 1 Getting Started
Chapter 1 Getting Started Chapter 1 Getting Started
1-1 Machine Highlights
Overview of the Unit
RML-1/NC code support
This machine supports both RML-1 and NC code; therefore it is applicable for a wide-range of software.
RML-1 is a control command exclusive to Roland D.G. modeling machine. When outputting from the
included application to the machine.
Easy-operation VPanel
This machine is operated from the computer screen by using the included application software, VPanel.
The VPanel moves the tool, turns on/of the spindle rotation, sets the origin, and outputs the cutting
data.
A full array of software included
In order to enable modeling immediately after the cutting data is created, the exclusive CAM softwares
are included. Cutting software is also included to meet various usages.
P. 37 The Software You Can Install and Set Up
Four-axes machining operation support
Installing the optional rotary axis unit (A-axis) makes it possible to perform four-axes machining opera-
tions such as multiple-surface cutting.
Operating the Machine
This machine is operated from the computer screen by using the included exclusive application software,
VPanel. You can fnd it on the included Roland Software Package CD-ROM.
P. 27, "VPanel," p. 39, "Installing VPanel and Other Softwares"
Chapter 1 Getting Started
25
1-2 Part Names and Functions
Front
* In this manual, the mechanisms around the spindle unit, including the spindle motor, are called the
spindle head. Also, the rotary-axis area inside the spindle unit is called the spindle.
Built-in panel
You use this to switch
the sub power on and
off and to move the
tool up and down.
P. 28, Built-in Panel
Emergency Stop but-
ton
Pressing this stops opera-
tion of the machine.
P. 42, Types of Emer-
gency Stops to Ensure
Safety
Workpiece table
The workpiece to be cut
is mounted on this.
Spindle head
Front cover
If you open the front cover, cutting automatically
stops for your safety.
P. 42, Emergency Stop Due to Opening or Closing
the Front Cover
26 Chapter 1 Getting Started Chapter 1 Getting Started
Side
Right side
Left side
Expansion port
This is a connector for external equip-
ment.
P. 91, Expansion Connector
Rotary Axis Unit Connector
This is the terminal to connect the optional
rotary axis unit.
P. 91, Expansion Connector
Sensor connector
Connect the supplied sensor cable to
this connector.
P. 70, Setting the Z Origin Using the
Z0 Sensor
USB connector
This is for connecting a USB cable.
P. 35, Connecting to the Computer
Main power switch
Power-cord connector
VPanel
Operation of the machine is controlled from the screen of your computer. VPanel is a dedicated software
for controlling the machine.
Coordinates
This displays the present tool loca-
tion.
P. 49, "About the Displayed Tool Posi-
tion"
Feed buttons
These perform movement along the
respective axes (X, Y, and Z).
P. 48, "Manual Feed"
Specifc-destination movement
button
You use this to make the tool move
directly to a specifc position.
P. 51, "Moving to a Specifc Position"
Override buttons
These change the speed of spindle
rotation and other aspects of cut-
ting operations.
P. 68, "Override"
Base-point setting buttons
These set the base points used
during cutting, such as the X- and
Y-axes origin points.
Spindle speed
This displays the present rotating
speed of the spindle. Changing the
speed is also possible.
Spindle-rotation button
This switches spindle rotation on
and of.
P. 52, "Starting and Stopping Spindle
Rotation"
Tool feed rate
This displays the present speed of
tool movement.
Setup button
This is used at times such as when setting
the detailed operation of the machine, se-
lecting the command sets, and others.
P. 46, Selecting the Command Set
Preference button
The unit of measurement used for dis-
playing coordinates can be changed.
P.50, Changing the Unit of Measurement for
Display
Cut button
Record the cutting data in text fle format
to VPanel and output to the machine.
P. 65, Start Cutting (output via VPanel)
Quit Cutting button
The cutting operation stops. This button
is displayed only during cutting opera-
tion.
P. 55 Quitting Cutting by Operating from the
VPanel"
VIEW button
Move the spindle head to the high-
est center position of the machine
and move the table towards the
front. When this button is pressed
during cutting operation, the ma-
chine is paused.
P. 51, "Moving to the View Posi-
tion," p. 53, "Pausing /Resuming/
Quitting of Cutting"
Sub power button
Press this button to start the ma-
chine when the main power switch
is on.
P. 43, "How to Start the Ma-
chine"
MODELING lamp
This lights up when the
Sub power button i s
pressed.
SCANNING lamp (optional)
This lights up while using the op-
tional scanning unit.
Built-in Panel
Displayed lamps in this document
Lamp status in this document is described below.
Display Status
Lights
Flashes
Dark
Power lamp
Lights up when the machine is
operating.
VIEW lamp
Lights up when the machine is
temporarily stopped. While the
lamp is on, the machine does not
receive processing data.
TOOL-UP/TOOL-DOWN
button
These buttons move the spin-
dle head up and down.
Chapter 2
Installation and Setup
This describes what you need to do before you use the machine,
including checking and verifying the included items, how to install the
machine, and how to install and set up the included softwares.
2-1 Checking the Included Items ...................................... 30
2-2 Installation ................................................................... 31
Installation Environment ................................................ 31
Installation Environment ................................................ 31
Removing and Storing the Retainers............................. 33
2-3 Cable Connections ..................................................... 34
Connecting the Power Cord .......................................... 34
Connecting to the Computer.......................................... 35
2-4 Installing and Setting Up the Software........................ 36
System Requirements ................................................... 36
The Software You Can Install and Set Up ..................... 37
Installing the Windows-based Driver ............................. 38
Installing VPanel and Other Softwares .......................... 39
Viewing the Documentation for the Softwares ............... 40
29
30 Chapter 2 Installation and Setup
Chapter 2 Installation and Setup Chapter 2 Installation and Setup
2-1 Checking the Included Items
The following items are included with the machine. Make sure they are all present and accounted for.
Power cord USB cable Collet Hexagonal wrench
Hexagonal screw
drivers
Spanners Z0 Sensor
Roland Software
Package CD-ROM
SRP Player CD-ROM
Users Manual
(this document)
SRP Player Installation
and Setup Guide
Chapter 2 Installation and Setup
31
2-2 Installation
Installation Environment
WARNING
Unloading and emplacement are operations that must be performed
by 4 persons or more.
Tasks that require undue effort when performed by a small number of
persons may result in physical injury. Also, if dropped, such items may
cause injury.
The weight of the machine alone is 65 kg (144 lb.). Perform unloading and emplacement with care.
Installation Environment
Install in a quiet, stable location ofering good operating conditions. An unsuitable location can cause
accident, fre, faulty operation, or breakdown.
WARNING
Install in a location that is level and stable.
Installation in an unsuitable location may cause an accident, including
a fall or tipover.
WARNING
Never install in a location exposed to open fame.
Cutting waste may ignite. Powdered material is extremely fammable,
and even metal material may catch fre.
WARNING
Never install close to any fammable object or in a gas-flled loca-
tion.
Combustion or explosion may be a danger.
WARNING
Never install out of doors or in any location where exposure to water
or high humidity may occur.
Doing so may result in fre or electrical shock.
WARNING
Position so that the power plug is within immediate reach at all
times.
This is to enable quick disconnection of the power plug in the event
of an emergency. Install the machine next to an electrical outlet. Also,
provide enough empty space to allow immediate access to the electri-
cal outlet.
Never install in a location subject to wide fuctuations in temperature or humidity.
Never install in a location subject to shaking or vibration.
Never install in a location where the foor is tilted, not level, or unstable.
Never install in a dusty or dirty location, or out of doors.
Never install in a location exposed to direct sunlight or near air-conditioning or heating equip-
ment.
Never install in a location exposed to considerable electrical or magnetic noise, or other forms of
electromagnetic energy.
Never install in an environment where silicone substances (oil, grease, spray, etc.) are present.
2-2 Installation
Installation Space
Ensure that at least the following amount of space is available.
Height of Installation
The height of installation should be 0.6 m (23.7 in.) or higher above the work foor.
This machine is desktop type. Please decide the height of installation so that you can easily reach the
emergency stop button when operating this machine.
Installation
space
Work space
1.0 m (3.3 ft.)
1
.
0

m

(
3
.
3

f
t
.
)
2
.
0

m

(
6
.
6

f
t
.
)
2.0 m (6.6 ft.)
2-2 Installation
33
Removing and Storing the Retainers
Retaining materials are attached to protect the machine from vibration during shipment. When instal-
lation is complete, remove these and store in the specifed locations.
Remove all Retaining materials. Any that remain may cause faulty operation or breakdown when
the power is switched on.
The Retaining materials are required when moving the machine to a diferent location. Store them
carefully so that they do not get misplaced.
WARNING
Carry out these operations before you connect the power cord.
Inadvertent powerup may result in pinched hands or other injury.
Procedure
O
Make sure the power cord is not connected.
O
Remove the screws shown in the fgure, then detach these retainers.
Retainer
Retainer
Hexagonal wrench
Hexagonal
wrench
2-3 Cable Connections
Connecting the Power Cord
WARNING
Do not use with any electrical power supply that does not meet the
ratings displayed on the unit.
Use with any other power supply may lead to fre or electrocution.
WARNING
Handle the power cord, plug, and electrical outlet correctly and with
care. Never use any article that is damaged.
Using a damaged article may result in fre or electrical shock.
WARNING
When using an extension cord or power strip, use one that ad-
equately satisfes the machine's ratings (for voltage, frequency,
and current).
Use of multiple electrical loads on a single electrical outlet or of a lengthy
extension cord may cause fre.
WARNING
Connect to ground.
This can prevent fre or electrical shock due to current leakage in the
event of malfunction.
WARNING
Connect to an electrical outlet. Never connect directly to a power
distribution panel or other such fxed wiring equipment.
Doing so increases the hazard of fre or electrical shock.
Right side
Electrical outlet
Power cable
2-3 Cable Connections
35
Connecting to the Computer
USB cable
At this time, the connection to the computer must not be made yet. You make the connection to the
computer when you install the Windows-based driver.
Be sure to make the connection according to the instructions on page 38, "Installing the Windows-
based Driver." Making the connection without doing so may cause driver installation to fail and
make use impossible.
Never connect two or more machines to one computer.
For the USB cable, use the included cable.
Never use a USB hub.
USB cable
Right side Computer
At this time, keep
the cable uncon-
nected.
2-4 Installing and Setting Up the Software
System Requirements
Operating system Windows XP/Vista (32 bit edition)
(Internet Explorer 4.0 or later required)
Processor The minimum required CPU for the operating system
Memory The minimum amount of required RAM for the operating
system
Optical drive CD-ROM drive
Free hard-disk space re-
quired for installation
52 MB
Video card and monitor At least 256 colors with a resolution of 1,024 x 768 or more
recommended
This table shows the minimum system requirements for using a variety of applications and the Windows-
based driver (MDX-40A) included on the Roland Software Package CD-ROM. For the system requirements
for SRP Player, refer to its users manuals.
For the latest information, see the Roland DG Corp. website (http://www.rolanddg.com).
37
The Software You Can Install and Set Up
VPanel for MDX-
40A
This is a dedicated software for controlling this machine. You operate
this machine and make various settings using this software.
Windows driver This is a Windows-based driver required for sending data from a com-
puter to the machine.
SRP Player This is a CAM software that imports general-use 3D data, such as IGES,
DXF (3D), or STL, and outputs tool paths to the machine.
Note: For information on installation and setup, refer to the separate
SRP Player Installation and Setup Guide.
Dr. Engrave This is a software for engraving text and shapes. It can use any Tru-
eType fonts registered with Windows. It also comes with its own stroke
fonts.
3D Engrave This software is for designing and engraving reliefs (raised engravings),
supporting fat engraving. This lets you easily add thickness to text,
shapes, and imported images, and create three-dimensional reliefs.
Virtual MODELA
(for 3D Engrave)
This software is for performing simulations before you actually carry
out cutting using 3D Engrave. It lets you verify the fnished results for
shapes, the time required for cutting, and other factors.
ClickMILL This software is useful for post-cutting the material, for example, cutting
the inner side of shapes (pocket-cutting), cutting out the material to
the specifed shape (cutout), or cutting the surface of the material to
a uniform depth (surface leveling).
Information on how to use the included software is found in electronic-format manual for
each software.
P. 40, Viewing the Documentation for the Softwares
Installing the Windows-based Driver
Procedure
O
Before you start installation and setup, make sure the USB cable is NOT con-
nected.
O
Log on to Windows as Administrators.
O
Insert the Roland Software Package CD-ROM into the computer.
(Windows Vista only: When the automatic playback window appears, click
[Run menu.exe].)
The setup menu appears automatically.
O
Click [Install] of "Windows Driv-
er".
An Installation and Setup Guide matched
to the basic software on your computer
is displayed.
O
Follow the instructions in the
Installation and Setup Guide to
fnish installing.
Keep the machine and the computer unconnected until you carry out this installation opera-
tion. Failure to follow the correct procedure may make installation impossible.
P. 80, Installation is impossible
Setup menu
Installation and Setup Guide
39
Installing VPanel and Other Softwares
Procedure
O
Display the window for the setup menu.
O
Click [Install] of "VPanel for MDX-
40A" or the program you want to
install.
O
Follow the messages to install the softwares.
(Windows Vista only: The [User Account Control] appears, click [Allow], and
install the softwares.)
O
When all installation finishes,
click of the setup menu.
O
Remove the CD-ROM from the CD-ROM drive.
Viewing the Documentation for the Softwares
The documentation for the softwares is in electronic format. Follow the procedure below to view it.
From the [Start] ( ) menu, choose the software youre using, then click [Help].
Chapter 3
Basic Operation
This describes the basic operation methods. If you're using the ma-
chine for the frst time, then before you start operations, be sure to
read this.
3-1 Types of Emergency Stops to Ensure Safety ............. 42
How to Perform an Emergency Stop. ............................ 42
To Cancel an Emergency Stop ...................................... 42
Emergency Stop Due to Opening or Closing the Front
Cover ............................................................................. 42
3-2 Starting and Quitting ................................................... 43
How to Start the Machine .............................................. 43
Shutdown ....................................................................... 45
3-3 Selecting the Command Set ....................................... 46
What is Command Set? ................................................. 46
Selecting Command Set ................................................ 46
3-4 Moving the Tool ........................................................... 48
Manual Feed .................................................................. 48
About the Displayed Tool Position ................................. 49
Moving to a Specifc Position ......................................... 51
Moving to the VIEW Position ......................................... 51
3-5 Starting and Stopping Spindle Rotation ...................... 52
Starting or Stopping the Spindle .................................... 52
3-6 Pausing/Resuming/Quitting of Cutting ........................ 53
Pausing and Resuming of Cutting by Operation of the
Machine ......................................................................... 53
Quitting Cutting by Operation of the Machine................ 54
Quitting Cutting by Operating from the VPanel ............. 55
41
42 Chapter 3 Basic Operation
Chapter 3 Basic Operation Chapter 3 Basic Operation
3-1 Types of Emergency Stops to Ensure Safety
How to Perform an Emergency Stop.
Press the Emergency Stop but-
ton.
Operation stops immediately.
To Cancel an Emergency Stop
Turn the button in the direction of
the arrows.
Emergency Stop Due to Opening or Closing the Front Cover
To ensure safety, opening a front cover during cutting or spindle rotation causes an emergency stop
to occur. At the operation panel, the MODELING lamp and the VIEW lamp fash. Operation cannot be
resumed by closing the front cover. In order to resume the operation, restart the machine following
the instruction displayed on the VPanel.
P. 43, Starting and Quitting
Chapter 3 Basic Operation
43
3-2 Starting and Quitting
How to Start the Machine
Follow the procedure below to start the machine. When startup is complete, the machine is ready for
use.
Procedure
O
Close the front cover.
O
Swi t ch on t he mai n power
switch.
The POWER lamp comes on.
O
Press the Sub power button.
The table moves to the back of the ma-
chine, and the spindle head moves to the
highest left position of the machine. The
SCANNING and MODELING lamp fash at
this time. This operation is called initial-
ization. When the MODELING lamp stops
fashing and remains steadily lighted,
initialization is complete.
Lighted
ON
Lighted
44 Chapter 3 Basic Operation Chapter 3 Basic Operation
O
On the computer, start VPanel.
From the [Start] menu, click [All Pro-
grams] - [Roland VPanel for MDX 40A]
- [VPanel].
The window shown in the fgure appears.
Startup of the machine is complete.
Shutdown
Procedure
O
On the computer, quit VPanel.
O
Switch off the main
power switch.
The POWER and MODEL-
ING lamp go dark and the
power to the machine is
switched of.
Dark
OFF
3-3 Selecting the Command Set
What is Command Set?
In this machine, the following command sets are available for selection.
RML-1
Select when you want to use the software that is included with the machine.
NC code
Select when you want to use the NC code. For the details of NC code, refer to "NC Code Specifca-
tion" on page 87 and "NC Code Reference Guide" that is included with the machine.
Selected automatically (RML-1/NC Code)
The machine becomes ready to accept the cutting programs of RML-1 and NC code command
sets.
Select the appropriate command mode to match the application software to be used. If a command
that is sent to the machine is diferent from the command set selected on the VPanel, an error occurs
and cutting becomes impossible.
Command set is displayed on the title bar of the VPanel. The setting at shipping from the factory is
RML-1.
Selecting Command Set
Procedure
O
Start the machine.
P. 43, "How to Start the Machine"
O
Click the [Setup] button on the
VPanel.
The "Setup" screen appears.
Command set that is currently selected
3-3 Selecting the Command Set
47
O
Select a command set by using
Modeling Machine tab.
When "NC Code" or "Selected automati-
cally (RML-1/NC Code)" is selected, the
[NC Code setting] becomes enabled,
and the setting related to NC code
becomes available. For the details of
NC code setting, refer to the Help for
VPanel.
P. 40, "Viewing the Documentation for
the Softwares
O
Click [OK].
3-4 Moving the Tool
Manual Feed
Moving the tool manually is called "manual feed," and you can accomplish this using the feed buttons
in VPanel.
Note: Manual feed cannot be performed while a cutting operation is in progress.
Table Movement When a Y-axis Feed Button Is Clicked
Under the default setting, Y-axis movement assumes a direction of tool movement relative to the object
being cut. This means that clicking a Y-axis feed button makes the table move in a direction diferent
from what the arrow indicates.
Selecting one of these enables move-
ment by the specifed number of steps
when a feed button is clicked.
1 step = 0.01 mm
Holding down a feed button performs
movement at the selected feed rate.
Feed buttons
Clicking these performs
manual feed for the tool
and the rotary axis.
P. 49, "About the Displayed
Tool Position"
3-4 Moving the Tool
49
About the Displayed Tool Position
Coordinate View
The main window in VPanel displays the present location of the tool as numerical values. Using these
lets you perform manual feed accurately, which can be very convenient in tasks such as aligning the
workpiece.
The numerical values that indicate the location of the tool are called "coordinates," and the starting
point for the coordinates is called the "origin." The following fgure shows a location that is shifted from
the origin by 50 millimeters along the X-axis, 30 millimeters along the Y-axis, and 20 millimeters along
the Z-axis. This X-axis distance is called the "X-axis coordinate" (or sometimes just the "X coordinate"),
and the Y- and Z-axis distances are similarly called the "Y-axis coordinate" and the "Z-axis coordinate."
The distances from the origin for the respective axes to the tool are therefore the corresponding co-
ordinate values.
This position is expressed
as "X = 50 mm, Y = 30 mm,
Z = 20 mm."
X-axis coordinate
Origin
50 mm
20 mm
30 mm
Y-axis coordinate
Z-axis coordinate
3-4 Moving the Tool
Selection of the Coordinate System
Select the coordinate system that is used to display the tool location in VPanel. The selection made
here only determines the displaying method of coordinates. With the actual origin point, you need to
perform the setting individually for the coordinate system that is used with the cutting data. When the
command set is RML-1, it may be a good idea to leave the selection at "User Coordinate System" at all
times. G54 to 59 and EXOFS can be selected only when "NC Code" or "Selected automatically (RML-1/
NC Code)" is selected for the command set.
User Coordinate System: This is a coordinate system in which the location of the origin point can
be freely changed.
Machine Coordinate System: This is a machine-specifc coordinate system in which the location of
the origin point is fxed and cannot be changed.
G54 to 59: This is a workpiece coordinate system for NC code. For the details, refer to "NC Code
Reference Guide".
EXOFS: This is used with the NC-code mode. For the details, refer to "NC Code Reference Guide."
Changing the Unit of Measurement for Display
You can switch the unit of measurement used for displaying coordinates between millimeters and
inches. Click the [Preference], then select the unit.
3-4 Moving the Tool
51
Moving to a Specifc Position
Selecting a destination from the
list and clicking the [Move] button
makes the tool move rapidly to
the selected location. Clicking the
[Stop] button stops movement.
When "User Specify" Is Selected
Clicking the [Move] button makes the
window shown at left appear. You can
specify the location of the movement
destination by entering the values you
want for "Coordinates" or "Amount of
relative movement."
Moving to the VIEW Position
Procedure
O
O
Press the VIEW button on the
built-in panel at standby.
When the spindle head is moved up to
the highest level, the table moves toward
the front, and the spindle moves to the
center of the machine. This location is
called the "VIEW position." You use this
when performing such operations as
attaching or detaching a tool, installing
a jig, or mounting a workpiece. The VIEW
lamp fashes while movement is in prog-
ress. When the VIEW lamp goes dark, the
movement is completed.
Flashes
Dark
3-5 Starting and Stopping Spindle Rotation
Starting or Stopping the Spindle
Close the front covers and click .
The spindle begins to rotate.
Clicking a second time stops the spindle rotation.
Setting the Spindle Speed During Cutting
The spindle's rotating speed during cutting operations is controlled by commands in the cutting data
sent from the computer, and so the setting made in VPanel is ignored. Note, however, that the setting
made with VPanel is used when the cutting data contains no command specifying the spindle speed,
or if the setting is made again in VPanel while cutting is in progress. You can also use VPanel's override
feature to adjust the speed of spindle rotation during cutting.
P. 68, "Override"
You can adjust the spin-
dle's speed of rotation.
This displays the present rotating
speed of the spindle.
Settable range: 4,500 to 15,000 rpm
53
3-6 Pausing/Resuming/Quitting of Cutting
Pausing and Resuming of Cutting by Operation of the Machine
This operation pauses cutting. You perform it using the built-in panel. This also makes it possible to
resume cutting at the paused position after an operation such as moving the tool to check the status
of the workpiece.
Procedure
O
Press the VIEW button during
cutting.
Rotation of the spindle stops, and the
tool moves to the VIEW position. While
movement of the tool and table is in
progress, the VIEW lamp flashes, and
after the movement is completed, the
lamp lights up.
It is possible to open the front cover while
the machine is paused. Before opening
the front cover, make sure that the cut-
ting operation stopped completely and
that the VIEW lamp is lit.
O
Press and hold the VIEW button.
The tool returns to the position where
operation was paused, and cutting
resumes. After the tool starts moving,
the VIEW lamp fashes until cutting is
resumed. When cutting is resumed, the
VIEW lamp goes dark.
If you open the front cover while opera-
tion is paused, close the front cover, then
perform the operation.
Other Operations Possible While Paused
VPanel
Tool movement using manual feed
P. 48, "Manual Feed"
Starting or stopping spindle rotation
P. 52, "Starting and Stopping Spindle Rotation"
Changing the spindle speed
P. 68, "Override"
Adjusting the tool feed rate
P. 68, "Override"
Flashes
Lighted
Flashes
Dark
54 Chapter 3 Basic Operation Chapter 3 Basic Operation
Quitting Cutting by Operation of the Machine
This stops cutting through operation using the built-in panel. Unlike pausing operation, cutting can-
not be resumed.
Procedure
O
Press the VIEW button during
cutting.
Rotation of the spindle stops, and the
tool moves to the VIEW position. While
movement of the tool and table is in
progress, the VIEW lamp flashes, and
after the movement is completed, the
lamp lights up.
O
Until the VIEW lamp starts fash-
ing, hold down both the TOOL-UP
and TOOL-DOWN buttons.
Deletion of the data sent to the machine
begins. When data deletion is completed,
the VIEW lamp goes dark. This completes
the quitting cutting operation.
Flashes
Lighted
Flashes
Dark
Quitting Cutting by Operating from the VPanel
This stops cutting through operation using VPanel.
Procedure
O
Click [Quit Cutting] during cut-
ting.
The tool movement is stopped on the
spot, and the VIEW lamp comes on.
Rotation of the spindle does not stop
at this time.
O
Confrm the message and click
[Quit Cutting].
The spindle rotation stops, and the VIEW
lamp goes dark. This completes the quit-
ting of cutting operation.
Dark
Lighted
56
Chapter 4
Getting Ready for
and Performing Cut-
ting
This section explains the preparations for cutting such as installing the
tool and setting the reference position of the cutting, and the method
for outputting the cutting data
4-1 Cutting Area ................................................................ 58
Workpiece Size and Location Where Secured in Place 58
Actual Size That Can Be Cut ......................................... 58
4-2 Installing a Tool ........................................................... 59
Tool Selection ................................................................ 59
Features of the Tools ..................................................... 59
Installing a Tool (End mill) .............................................. 59
4-3 Starting Cutting ........................................................... 61
About Origin Point ......................................................... 61
Setting Origin Point ........................................................ 61
Start Cutting (Output to the machine directly form the ap-
plication) ........................................................................ 64
Start Cutting (Output via VPanel) .................................. 65
Recovery of Operation from Emergency Stop or Emergency
Shutdown ....................................................................... 67
4-4 Override ...................................................................... 68
What's an Override? ...................................................... 68
How to Make the Settings for Overrides ........................ 68
57
58 Chapter 4 Getting Ready for and Performing Cutting Chapter 4 Getting Ready for and Performing Cutting
4-1 Cutting Area
Workpiece Size and Location Where Secured in Place
Arrange the workpiece (the material cut), frames, and the like so that they ft within the determined
range. Anything extending beyond may strike moving parts. Be sure to observe this requirement, as
failure to do so may result in damage to the workpiece or frame or malfunction of the machine.
Actual Size That Can Be Cut
Creating an object of the size of the full axis travel is not necessarily possible. Because a certain amount
of clearance in the X-, Y-, and Z-axes directions is required for no-load feed of the tool, the allowable size
of the workpiece is reduced by a corresponding amount. Also, the possible cutting-in depth is generally
determined by the length of the tool. Using a lengthy tool to achieve deep cutting reduces the clearance
in the Z-axis direction, which further reduces the allowable size of the workpiece.
The size of what you can cut varies according to the shape of the object you want to create and the
tool you use. Give careful thought to this ahead of time, before you start work.
305
3
0
5
1
0
5
1
2
3
Cutting area
X-axis travel
Y
-
a
x
i
s

t
r
a
v
e
l
Z
-
a
x
i
s

t
r
a
v
e
l
D
i
s
t
a
n
c
e

f
r
o
m

c
o
l
l
e
t

t
i
p

t
o

t
a
b
l
e
(Unit: mm)
123 mm - length of the tool
Workpiece
Workpiece
table
Length of the tool
Chapter 4 Getting Ready for and Performing Cutting 59 Chapter 4 Getting Ready for and Performing Cutting
4-2 Installing a Tool
Tool Selection
Select a tool matched to the purpose. It's a good idea to use the tools selectively, according to the work
process (such as rough cutting or fnish cutting) and the design.
Note: Tool is an optional part.
Features of the Tools
End mill
Straight end mill: The end cutting edge is fat-shaped. It is suitable for fashioning a fat surface or
steps.
Ball end mill: The end cutting edge is ball-shaped. It is suitable for fashioning a curved surface or
waveform.
Engraving cutter
Character cutter: This tool is suitable for engraving in general with broad versatility. It is appropriate
for character engraving on the plate.
Parallel cutter: This cutter is suitable for engraving wide surfaces. This cutter enables engraving large
characters and surface leveling (to fatten the surface of the material) of the table where the material
is placed. Because both sides have a cutting blade, it is not possible to make a deep cut in the Z-axis
direction.
Installing a Tool (End mill)
CAUTION
Do not touch the tip of the blade with your fngers.
Doing so may result in injury.
For the installation of engraving cutter, refer to P. 73, "Installing the Engraving Cutter and Setting the Origin
Point"
Procedure
O
Insert the tool into the collet.
Tool
Collet
4-2 Installing a Tool
60 Chapter 4 Getting Ready for and Performing Cutting Chapter 4 Getting Ready for and Performing Cutting Chapter 4 Getting Ready for and Performing Cutting
O
Loosely tighten the collet with
tool.
While supporting the tool to keep it
from falling, twist and lightly secure
the collet.
O
Fully tighten the collet.
While holding the tool with the fngers
to keep it from falling, tightly secure the
collet by using two spanners.
After installing the tool, set the reference
position (Z and XY origin).
P. 61, "Setting Origin Point"
Spanner (Large)
Spanner (Small)
Chapter 4 Getting Ready for and Performing Cutting Chapter 4 Getting Ready for and Performing Cutting 61 Chapter 4 Getting Ready for and Performing Cutting
4-3 Starting Cutting
About Origin Point
Before starting the cutting, you must set the origin point. When performing cutting with this machine,
you need to set three origin points: the X, Y, and Z origins. Determine the X origin point and Y origin
point based on the cutting data and workpiece location. You normally align the Z origin point with
the surface of the workpiece. In any case, perform the settings to match the size of the workpiece and
the length of the cutter.
Also, depending on the application software to be used, the location where the origin has to be set
difers. Set the origin based on the specifcation of the application software to be used.
Setting Origin Point
1. Setting the Z origin.
O
Move the tool to a location above
the workpiece.
Next, perform a small amount of cutting
into the workpiece. Move to a loca-
tion where cutting will not cause any
problems.
P. 48, "Moving the Tool"
O
Close the front cover, then start the spindle rotation.
O
Lower the end mill to a location
where the workpiece is cut by a
slight amount.
O
Stop the spindle rotation.
O
For the RML-1 cutting data
When "Selected automatically
(RMX-1/NC Code)" is selected
with the command set selection,
choose "User Coordinate Sys-
tem" with Set Origin Point.
If "RML-1" is selected with the command
set selection, only "User Coordinate
System" is selectable with the Set Origin
Point.
For the NC code cutting data
With "Set Origin Point", select the
workpiece coordinate system that
matches the cutting data.
O
Select [Set "Z Origin" here], then
click [Apply].
The Z origin has now been set.
O
Raising the tool.
Subsequently, perform movement along the X and Y directions. Raise the tool to a position
where the tool does not come in contact with the workpiece.
Chapter 4 Getting Ready for and Performing Cutting Chapter 4 Getting Ready for and Performing Cutting
63 Chapter 4 Getting Ready for and Performing Cutting
2. Setting the XY origin.
O
Move the tool to the location
you want to make the XY origin
point.
O
[Set "XY Origin" here], then click
[Apply].
The XY origin has now been set.
Using the Axis Designation
In steps 1.-O and 2.-O, you have selected "Z origin" or "XY origin", and performed the setting of
origin point for each axis. Other than the above, the axis of origin point setting can be specifed with
this machine. For example, by selecting [XYZ Origin], all of the X, Y, and Z axes can be set at the same
time. Also, selecting [X Origin] (or [Y Origin] or [Z Origin]) allows each axis to be set separately, and
allows you to perform the setting of X only (or Y or Z only).
Origin Setting By Using Z0 Sensor
With this machine, you can also set the Z origin by using the Z0 sensor that comes with the machine.
Refer to page 70 "Using the Z0 Sensor" for the details.
Start Cutting (Output to the machine directly form the application)
When the machine receives the cutting data from the computer, the spindle begins to rotate and cutting
starts. The feed rate and the speed of spindle rotation are determined by the cutting data received.
Important !
Before starting the cutting, make sure of the following items. If there is a problem with any of these
items, the machine may operate in an unintended manner, causing the workpiece to be wasted or the
machine to be damaged.
Whether the output fle is correct.
Whether the origin point is correct.
Whether the cutting condition matches the workpiece type.
Procedure
O
O
Use the software to output the
cutting data.
Using the Output File List
In addition to sending cutting data directly from the software, you can take cutting data that has been
made into a text fle and import the fle into VPanel.
P. 65, Start Cutting (output via VPanel)
Start Cutting (Output via VPanel)
Overview of Operations
Starting Cutting
Important !
Before starting the cutting, make sure of the following items. If there is a problem with any of these
items, the machine may operate in an unintended manner, causing the workpiece to be wasted or the
machine to be damaged.
Whether the output fle is correct.
Whether the origin point is correct.
Whether the cutting condition matches the workpiece type.
Procedure
O
Step1:Savetheoutputfle.
First, convert the program to a text file, then save it on the computer. This file is
called the "output fle."
Step2:Registerandexecutetheoutputfle.
Add the saved output fle to VPanel's output fle list, then specify execution. You can
register (add) multiple output fles and execute them sequentially, one after another.
O
Click the [Cut] button on the
VPanel.
O
Click the [Add] button and open
the output fle. Alternatively, drag
the output file to [Output File
List].
Output File List

This displays a list of registered output
fles. When two or more output fles are
present, they are executed sequentially,
one after another. Click [Delete] button
to delete the fles.
C
Preview
This displays the contents of the output
fle. (When the output fle is in RML-1,
fles may not be displayed.)
C
[Add] Button
Clicking this displays a window for select-
ing the output fle.
[Save List] Button

You can save the list of output fles and
output order as a list fle.
O
Click [Output].
Starts the cutting.
Clicking [Test] enables executing a pro-
gram per line (only when the output fle
is in NC code).
Recovery of Operation from Emergency Stop or Emergency Shutdown
If an emergency stop or an emergency shutdown occurs during cutting, remove the tool and the
workpiece from the machine. When the operation resumes, initialization is performed on the machine.
At this time, the tool and the workpiece may collide depending on the position in which the tool and
workpiece stopped, which can cause damage to the machine while restarting.
P. 43, "Starting and Quitting"
4-4 Override
What's an Override?
Using Overrides
An override is a feature for adjusting the feed rate or spindle speed while cutting is in progress. This is
useful when you want to change the feed rate or speed as you monitor the status of cutting.
An override value is specifed as a percentage. For example, when the command in the cutting data
sent from the computer is for a speed of 5,000 rpm, specifying an override of 150% produces an actual
speed of 7,500 rpm.
Cutting Speed Override
This works on the tool movement speed of when the workpiece is being cut. The speed specifed by
the command in the cutting data is taken to be 100%.
Spindle Speed Override
This works on the rotation speed of the spindle. The speed specifed by the command in the cutting
data is taken to be 100%. This is also efective when rotating the spindle during manual operations.
How to Make the Settings for Overrides
Important Notes on Overrides
Setting an override does not let you perform operation beyond the machine's maximum or minimum
speeds.
Clicking these buttons
adjusts the values.
Chapter 5
Appendix
This section explains how to use the engraving cutter as well as the
maintenance method, countermeasures against the problems, and the
specifcations of the machine.
5-1 Using the Z0 Sensor ................................................... 70
Whats a Z0 Sensor ....................................................... 70
Setting the Z Origin Using the Z0 Sensor ...................... 70
Setting the Thickness of the Z0 Sensor ......................... 72
5-2 Using the Engraving Cutter......................................... 73
Installing the Engraving Cutter and Setting the Origin
Point .............................................................................. 73
5-3 Maintenance ............................................................... 76
Cleaning ........................................................................ 76
Maintenance of the Spindle Unit.................................... 77
5-4 What to Do If... ............................................................ 78
5-5 Responding to an Error Message ............................... 83
5-6 Power Rating and Serial Number Locations ............... 86
5-7 NC Code Specifcations .............................................. 87
Word List ....................................................................... 89
5-8 Specifcations .............................................................. 91
Expansion Connector .................................................... 91
External View ................................................................. 92
Dimensional Drawings of the Table Area ....................... 93
Main Specifcations ........................................................ 94
System Requirements for USB Connection .................. 95
69
70
Chapter 5 Appendix Chapter 5 Appendix Chapter 5 Appendix Chapter 5 Appendix
5-1 Using the Z0 Sensor
Whats a Z0 Sensor
This sensor is used for setting up the Z origin on the upper surface or others of the workpiece.
Important !
When using the machine, check that no cutting waste and the like is present on the tool and Z0 sen-
sor. Otherwise, correct measurement may be impossible and the intended cutting results cannot be
obtained.
Setting the Z Origin Using the Z0 Sensor
Important !
A tool that has an extremely narrow tip may break when it touches the tool sensor depending on which
tool is to be used.
Procedure
O
Connect the sensor cable.
If the sensor cable is detached from Z0
sensor, insert it.
O

Set the workpiece on the table,
and place the Z0 sensor at the
place where an operator wants
to set the Z origin on the work-
piece.
Face the surface of the Z0 sensor with no
screw hole facing upward.
C
Use the VPanel feed button
and move the tool to the position
above the sensor.
Workpiece
Z0 sensor
Z0 sensor
Sensor cable
Chapter 5 Appendix Chapter 5 Appendix Chapter 5 Appendix
71
Chapter 5 Appendix
O
O
Point.
O
Select "Set "Z Origin" here", and
click [Apply].
Click [Continue].
The tool slowly descend until it contacts
the sensor.
When the tool rises and stops, the setting
operation is complete.
72
Setting the Thickness of the Z0 Sensor
In order to improve the accuracy of the tool sensor, register the thickness of the tool sensor on the
VPanel.
Procedure
O
In VPanel, click the [Setup] but-
ton.
O

Click the [Modeling Machine]
tab.
C
Input the thickness to [Thick-
ness of Z0 Sensor].
C
Click [OK].
Chapter 5 Appendix Chapter 5 Appendix
73
Chapter 5 Appendix
5-2 Using the Engraving Cutter
Installing the Engraving Cutter and Setting the Origin Point
The engraving cutter and collet come as the optional parts. Use a collet that matches the diameter of
the cutter.
1. Installing the engraving cutter.
O
Detach the cutter holder from the
cutter.
O
While holding the spindle unit
immobile with a large spanner,
tighten the cutter holder.
The cutter holder is reverse-threaded
(that is, you turn it counterclockwise
to tighten it). Be careful to turn it in the
correct direction.
O
Insert the collet into the spindle
unit from below.
Cutter holder
Hexagonal screw
driver (small)
Spanner (large)
Collet
Cutter holder
74
O
Using two Spanners, tighten the
collet fully.
O
Lower the spindle and bring the
tip of the collet close to the sur-
face of the workpiece.
O
Insert the cutter.
O
Making the tip of the cutter touch
the surface of the workpiece, and
tighten the tool retaining screw.
Cutter
Tool retaining screw
Hexagonal screw
driver (small)
Spanner
(large)
Spanner
(small)
75
Chapter 5 Appendix
2. Make the settings for the Z, and XY origin point.
O
O
Point.
O
Select "Set "Z Origin" here", and
click [Apply].
The Z origin point has been set.
O
Raising the tool.
Subsequently, perform movement along the X and Y directions. Raise the tool to a position
where the tool does not come in contact with the workpiece.
O
Move the cutter to the location you want to make the XY origin point.
O
[Set "XY Origin" here], then click
[Apply].
The XY origin has now been set.
76
5-3 Maintenance
Cleaning
WARNING
Never use a pneumatic blower.
This machine is not compatible with a pneumatic blower. Cutting waste
may get inside the machine and cause fre or electrical shock.
WARNING
Never use a solvent such as gasoline, alcohol, or thinner to perform
cleaning.
Doing so may cause fre.
WARNING
Disconnect the power cord before performing cleaning or mainte-
nance.
Attempting such operations while the machine is connected to a power
source may result in injury or electrical shock.
WARNING
When using a vacuum cleaner to take up cutting waste, exercise
caution to prevent fre or dust explosion.
Taking up fne cuttings using an ordinary vacuum cleaner may cause
danger of fre or explosion. Check with the manufacturer of the vacuum
cleaner. When the safety of use cannot be determined, clean using a
brush or the like, without using the vacuum cleaner.
CAUTION
Caution: high temperatures.
The cutting tool and spindle motor become hot. Exercise caution to
avoid fre or burns.
CAUTION
When performing maintenance, be sure to keep the cutter de-
tached.
Contact with the blade may cause injury.
This machine is a precision device. Carry out daily care and maintenance.
Carefully clean away cutting waste. Operating the machine with a large amount of cutting waste
present may cause malfunction.
Never apply silicone substances (oil, grease, spray, etc.) to the machine. Doing so may cause poor
switch contact.
Never apply lubrication.
5-3 Maintenance
77
Chapter 5 Appendix
Maintenance of the Spindle Unit
The spindle unit and the belt are parts that wear out. The replacement cycle varies according to usage
conditions, but as a general guide, you should replace them after every 2,000 hours of use. You can
use VPanel to view the total working time of the spindle. Refer to this to determine when replacement
is needed. For information on how to perform replacement, refer to the documentation included with
the ZS-40 replacement spindle.
As a general guide, replace the spindle motor after every 6,000 hours of use.
Checking the total working time of the spindle using VPanel
The total working time
of the spindle is reset.
Click [Setup].
Total working time of the spindle
78
5-4 What to Do If...
The Power Does Not Come On.
Has the Emergency Stop button been
pressed?
When the Emergency Stop button is pressed, the
power does not come on. Release the Emergency
Stop button.
P. 42, "To Cancel an Emergency Stop"
Initialization is Not Performed or Initialization Fails.
Is a front cover open?
When starting the machine, close the front cover. For
safety, initialization is not performed when a cover
remains open at startup.
Is a large amount of cutting waste pres-
ent?
Clean away any cutting waste. Clean the area around
the spindle head especially carefully.
P. 76, "Maintenance"
Is anything caught on the spindle head or
table?
Check whether something has become caught and
is impeding initialization.
VPanel Doesn't Start Correctly.
Has initialization been completed?
Before you start VPanel, frst switch on the power to
the machine.
Is the computer connected?
Check whether the connector cable has come
loose.
Is the driver installed correctly?
If the connection to the computer is not made in
the sequence described, the driver may fail to be
installed correctly. VPanel does not function normally
when driver is misconfgured. Check again to ensure
that the connection was made using the correct
procedure.
P. 38, "Installing the Windows-based Driver"
Are two or more machines connected to a
single computer?
VPanel cannot control more than one machine at the
same time. Never connect two or more instances of
this machine to a single computer.
Operations are Ignored.
Is the cable connected?
Connect the cable securely.
P. 34, "Cable Connections"
Was the machine started according to the
correct procedure?
Simply switching on the main power does not en-
able operation. Start the machine using the correct
procedure.
This machine restricts some operations when a front
cover is open. Close the front cover.
Is the VIEW lamp on?
Press and hold the VIEW button to cancel the paused
state.
Is the lamps fashing an error message?
P. 80, What to Do If a Flashing Error Is Displayed."
ent?
Is the driver installed correctly?
If the connection to the computer is not made in
the sequence described, the driver may fail to be
installed correctly. VPanel does not function normally
when driver is misconfgured. Check again to ensure
that the connection was made using the correct
procedure.
P. 38, "Installing the Windows-based Driver"
79
Chapter 5 Appendix
Are two or more machines connected to a
single computer?
VPanel cannot control more than one machine at the
same time. Never connect two or more instances of
this machine to a single computer.
Is VPanel displaying an error message?
P. 83, "Responding to an Error Message"
The Spindle Doesn't Rotate.
For safety, the spindle does not rotate when a front
cover is open. Close the front cover.
ent?
Has a setting been made to keep the spindle
from rotating?
In VPanel, click the [Setup], then click the [Modeling
Machine] tab. Here, select the [Control spindle via
commands] check box.
Abnormal Cutting is Performed.
Is the location of the origin set correctly?
Check whether the origin has been set correctly. An
incorrect origin location may result in cutting at an
unintended position.
P. 61, About Origin Point, Setting Origin Point,
Is the command set correct?
Make sure the appropriate command set for the
program you're using has been selected. An incor-
rect command mode may lead to errors, unintended
operation, or no operation.
P. 46, Selecting the Command Set
The Origin is Misaligned.
Is the correct workpiece coordinate system
selected?
In the NC program, there are six coordinate systems.
Depending on which coordinate system is used, the
position of the origin difers. For instance, if the NC
program uses G55, the origins must be set relative to
workpiece coordinate system G55.
P. 61, Setting Origin Point, and "NC Code Reference
Manual"
Has the EXOFS setting been made?
The EXOFS in the NC code have a function to shift
the origin. Set EXOFS to zero, then redo the settings
for the origins. If the origin is still shifted, check the
program.
How to set EXOFS to zero:
1. Select [Machine Coordinate System] from the display of
the coordinate system on the VPanel.
2. Move the tool position to X: 0, Y: 0, Z: 0.
3. Select [EXOFS] at the [Setting Reference Point].
4. Select [Set XYZ origin here] from [Set Origin Point] and
click [Apply].
P. 46 Selecting the Command Set, and p. 48, Moving
the Tool
The Feed Rate or Spindle Speed is Wrong.
Has an override been set?
An override changes the feed rate or spindle rotation
speed. Check the settings for overrides. Unless you
have a special reason for changing them, leave all
overrides set at 100%.
P. 68, Override
The Cutting Results are Not Attractive.
Is the cutting condition optimal?
The optimal cutting parameters are determined by
a balance of such factors as the hardness of the ma-
terial, the feed rate, the spindle rotating speed, the
cutting-in depth, and the capacity of the tool. Refer to
the results and try fne tuning the parameters.
80
Is the tool frmly secured in place?
Retighten the collet to secure in place frmly.
P. 59, "Installing a Tool," p. 73, "Installing the Engraving
Cutter and Setting the Origin Point"
Is the tool tip worn?
If the tip of the tool is worn, replace with a new
tool.
What to Do If a Flashing Error Is Displayed
If the lamps are fashing as shown below,
then an error has occurred on the machine.
To correct the error, follow the steps de-
scribed below.
The MODELING and SCANNING lamps
An error occurred during initialization of
the machine.
Switch the power of, then back on. If the error is
not cleared when you switch the power on again,
the machine may be malfunctioning. Contact your
authorized Roland DG Corp. dealer.
The MODELING and VIEW lamps
A front cover was opened during cutting or
spindle rotation.
Operation cannot be continued. Close the front cover
and press the sub power button.
The MODELING lamp
The spindle motor error occurred.
Operation cannot be continued. Press the sub power
button to clear the error. Make the program's cutting
parameters more relaxed to lessen the load applied
to the spindle.
Installation is Impossible
If installation quits partway through, or if the wizard
does not appear when you make the connection with
a USB cable, take action as follows.
Windows Vista
1. If the [Found New Hardware] appears, click [Cancel]
to close it. Disconnect any USB cables for printers or
other such equipment other than this machine.
2. Click the [Start] menu, then right-click [Computer].
Click [Properties].
3. Click [Device Manager]. The [User Account Control]
appears, click [Continue]. The [Device Manager] ap-
pears.
4. At the [View] menu, click [Show hidden devices].
5. In the list, fnd [Printers] or [Other device], then
double-click it. When the model name you are using
or [Unknown device] appears below the item you
selected, click it to choose it.
6. Go to the [Action] menu, and click [Uninstall].
7. In "Confrm Device Uninstall" window, select [De-
lete the driver software for this device.], then click
[OK]. Close the [Device Manager].
8. Detach the USB cable connected to the printer, and
the restart Windows.
9. Uninstall the driver. Carry out the steps from step
3 in page 81 Uninstall the Driver Windows Vista to
uninstall the driver.
10. Install the driver again according to the procedure
in page 38 Installing the Windows-based Driver.
Windows XP
1. If the [Found New Hardware Wizard] appears, click
[Finish] to close it. Disconnect any USB cables for
printers or other such equipment other than this
machine.
2. Click the [Start] menu, then right-click [My Com-
puter]. Click [Properties].
3. Click the [Hardware] tab, then click [Device Man-
ager]. The [Device Manager] appears.
4. At the [View] menu, click [Show hidden devices].
5. In the list, fnd [Printers] or [Other device], then
double-click it. When the model name you are using
or [Unknown device] appears below the item you
selected, click it to choose it.
6. Go to the [Action] menu, and click [Uninstall].
81
Chapter 5 Appendix
7. In "Confrm Device Uninstall" window, click [OK].
8. Close the [Device Manager] and click [OK].
9. Detach the USB cable connected to the printer, and
the restart Windows.
10. Uninstall the driver. Carry out the steps from step
3 in page 81 Uninstall the Driver Windows XP to
uninstall the driver.
11. Install the driver again according to the procedure
in page 38 Installing the Windows-based Driver.
Uninstalling the Driver
When uninstalling the driver, perform following
operation.
Windows Vista
1. Before you start uninstallation of the driver, unplug
the USB cables from your computer.
2. Log on to Windows as Administrators right.
3. From the [Start] menu, click [Control Panel]. From
the [Hard-ware and Sound] group, click [Printer].
[Printer] folder opens.
4. Click the model names icon you are using. From
the [Organize] menu, click [Delete]. The [User Account
Control] appears, click [Continue].
5. A message prompting you to confrm deletion
appears. Click [Yes].
6. In the [Printers] folder, right-click any location
where no printer icon is present. From the [Run as
administrator] menu, select [Server Properties]. The
[User Account Control] appears, click [Continue].
7. Click the [Drivers] tab, then from the [Installed
printer drivers] list, choose the machine to delete.
Click [Remove].
8. The [Remove Driver And Package] appears, select
[Remove driver and driver package]. Click [OK].
9. When the prompt message appears, click [Yes].
10. The package and driver to delete are displayed.
Make sure that what is displayed is the machine you
want to delete, then click [Delete].
11. The items that have been deleted are displayed.
Click [OK].
12. Click [Close] on [Remove Driver And Package]
window.
13. From the [Start] menu, choose [All Programs], then
[Accessories], then [Run], and then click [Browse].
14. Choose the name of the drive or folder where the
driver is located. (*)
15. Select "SETUP.EXE" and click [Open], then click
[OK].
16. The [User Account Control] appears, click [Al-
low].
17. The Setup program for the driver starts.
18. Click [Uninstall] to choose it. Select the machine
to delete, then click [Start].
19. If it is necessary to restart your computer, a win-
dow prompting you to restart it appears. Click [Yes].
20. The uninstallation fnishes after the computer
restarts.
(*) When using the CD-ROM, specify the folder as
shown below (assuming your CD-ROM drive is the
D drive).
D:\Drivers\25D\WINVISTA
If you're not using the CD-ROM, go to the Roland
DG Corp. website (http://www.rolanddg.com/) and
download the driver for the machine you want to
delete, then specify the folder where you want to
expand the downloaded fle.
Windows XP
1. Before you start uninstallation of the driver, unplug
the USB cables from your computer.
2. Log on to Windows as Administrators right.
3. From the [Start] menu, click [Control Panel]. Click
[Printers and Other Hardware], then click [Printers
and Faxes].
4. Click the model names icon you are using. From
the [File] menu, choose [Delete].
5. A message prompting you to confrm deletion
appears. Click [Yes].
6. Go to [File] and select [Server Properties].
7. Click the [Driver] tab, then from the [Installed
printer drivers] list, choose the machine to delete.
8. Click [Delete]. When the prompt message appears,
click [Yes].
9. From the [Start] menu, select [Run], then click
[Browse].
10. From the [File Locations] list, choose the name of
the drive or folder where the driver is located. (*)
11. Select "SETUP.EXE" and click [Open], then click
[OK].
12. The Setup program for the driver starts.
13. Click [Uninstall] to choose it. Select the machine
to delete, then click [Start].
82
14. If it is necessary to restart your computer, a win-
dow prompting you to restart it appears. Click [Yes].
15. The uninstallation fnishes after the computer
restarts.
(*) When using the CD-ROM, specify the folder as
shown below (assuming your CD-ROM drive is the
D drive).
D:\Drivers\25D\WIN2KXP
If you're not using the CD-ROM, go to the Roland
DG Corp. web-site (http://www.rolanddg.com/) and
download the driver for the machine you want to
delete, then specify the folder where you want to
expand the downloaded fle.
83
Chapter 5 Appendix
5-5 Responding to an Error Message
This section describes the error messages
that may appear on the monitor of the com-
puter you're using, and how to take action to
remedy the problem. If the action described
here does not correct the problem, or if an
error message not described here appears,
contact your authorized Roland DG Corp.
dealer.
For Connection of Equipment
Click [OK]. The machine may have accidentally been
switched of, or the connector cable may have come
loose. After checking, restart the machine.
Click [Quit], then restart the machine and redo the
operation from the beginning.
The error message appeared because the Z0 sensor
was not connected when performing an operation
that required the Z0 sensor. Click [OK]. Connect the Z0
sensor, and perform the operation again. If this mes-
sage persists even after the Z0 sensor is connected,
the error may be caused by a faulty connection or
open circuit. In such cases, contact your authorized
P. 70, "Using the Z0 Sensor"
No response is returned from ma-
chine.
Make sure that the connection cable is
connected securely and the machine is
switched on.
No modeling machine was found.
If the power is off, then switch it on.
If the cable is unconnected, then con-
nect it.
The sensor cable is not connected to
the machine.
Detection Failure
With the operation that uses the Z0 sensor, which
utilizes fow of electricity, the detection operation
failed because factors occurred that blocked the fow
of electricity. Possible causes include the disconnec-
tion of Z0 sensor or dust of tool or Z0 sensor caused
by cutting waste. If these parts are not free of dust,
the sensor does not respond correctly. Clean away
any dust frst, and then perform the operation again.
If detection still fails even after the connection is
made or dust is cleaned, the failure may be caused
by mechanical failures such as a cable disconnection.
In such cases, contact your authorized Roland DG
Corp. dealer.
P. 43, "Starting and Quitting," p. 70, "Using the Z0 Sen-
sor"
Pause
Operation was paused because a command error
occurred. Click [Quit] to quit cutting. Cutting can be
resumed by clicking [Continue], but doing so is very
The detection operation can not be
started.
The detection operation was failed.
The MDX-40A is paused.
-- Command Error (name of com-
mand set)
Ignoring this error and continuing cut-
ting is possible, but subsequent results
are not assured.
Quitting cutting is strongly recom-
mended.
If command does not match the ma-
chine's command set, select correct
command set.
84
likely to result in unintended operation and is not
recommended.
The selection of command set may be incorrect. Make
sure that the command set of cutting data and the
command set selected in VPanel agree with each
other. If the error occurs even when the selection of
command set is correct, an unknown command may
be contained in the cutting data. Check and correct
the commands of cutting data.
When "Selected automatically (RML-1/NC Code)" is
selected with the command set selection, the name
of command set does not appear in the error mes-
sage.
P. 46, "Selecting the Command Set"
Emergency Stop
An emergency stop occurred because a front cover
was opened during cutting or spindle rotation. Fol-
low the on-screen messages to switch of the power,
close the front cover, and redo the operation from
the beginning.
The MDX-40A has performed an emer-
gency stop.
-- Cover opened during operation.
Operation cannot be continued.
To recover from an emergency stop, the
power to the equipment must be reset.
Carry out the following steps in the se-
quence shown.
1. Stop any output of cutting data from
the CAM or other program.
2. Switch the equipment off, then back
on.
3. Click the [OK] button for this mes-
sage.
An emergency stop occurred because of a failure
in initialization or the like. The operation cannot be
resumed immediately. The message indicating the
cause of the error, as well as the causes of the emer-
gency stop and the countermeasures are described
below. If this message persists even after each of
the countermeasures is implemented, turn the main
power OFF, and contact your authorized Roland DG
Corp. dealer.
*-Limit switch not found.
An emergency stop occurred because initialization
failed. Switch the power off, remove any cutting
waste or other obstructions impeding operation
of the spindle head, then redo the operation from
the start.
*: "X," "Y," "Z," or "A" ("A" is indicated only when the
optional ZCL-40A is connected.)
The NVRAM could not be accessed.
An emergency stop occurred because the machine's
memory unit became partially inaccessible. Follow
the on-screen messages to switch of the power and
redo the operation from the beginning.
The spindle motor is not connected.
A communication error occurred in the
spindle control frmware.
An unknown error occurred in the
spindle control frmware.
An emergency stop occurred because of an error in
spindle control. Follow the on-screen messages to
gency stop.
-- (The message indicating the cause
of the error)
Switch the equipment off, then back
on.
If the symptom persists, a malfunction
may have occurred.
Switch off the equipment's main power
and contact your local vendor or Roland
sales center.
85
Chapter 5 Appendix
switch of the power and redo the operation from
the beginning.
An emergency stop occurred because a spindle-mo-
tor error occurred. The operation cannot be resumed
immediately. The message indicating the cause of the
error, as well as the causes of the emergency stop and
the countermeasures are described below.
The spindle motor experienced exces-
sive current.
Spindle rotation is impossible because
voltage is too low.
The Z motor experienced an excessive
load.
This is caused by prolonged high load on the motor
or by excessive torque being applied momentarily.
Follow the on-screen messages to switch off the
power. The cutting may have exceeded the capacity
of the machine. Before restarting, revise the cutting
conditions. Also, allow the machine to rest for some
time, because the motor may have overheated. If
messages like these persist, contact your authorized
Roland DG Corp. dealer or Roland DG Corp.
gency stop.
of the error)
Switch the equipment power off, then
back on.
To prevent recurrence, revise the cutting
parameters.
An emergency stop occurred because the machine
experienced load that exceeded its capacity. The
operation cannot be resumed immediately. The
message indicating the cause of the error, as well as
the causes of the emergency stop and the counter-
measures are described below.
The spindle control circuit is running
hot.
The spindle motor is running hot.
This is caused by prolonged high load on the motor
or by excessive torque being applied momentarily.
Follow the on-screen messages to switch off the
power. The cutting may have exceeded the capacity
of the machine. Before restarting, revise the cutting
conditions. Also, allow the machine to rest for some
time, because the motor may have overheated. If
messages like these persist, contact your authorized
gency stop.
of the error)
Switch the equipment power off.
Allow the equipment to rest for a while,
then switch the power back on.
To prevent recurrence, revise the cutting
parameters.
86
5-6 Power Rating and Serial Number Locations
Serial Number
This is required when you seek
maintenance, servicing, or sup-
port. Never peel off the label or
let it get dirty.
Power Rating
Use an electrical outlet that
meets the requirements for volt-
age, frequency, and amperage
given here.
87
Chapter 5 Appendix
5-7 NC Code Specifcations
Settings for NC Codes
This section groups together the settings involving
the interpretation and execution of NC codes that
you can manipulate on the machine. For others, use
NC programs.
NC Code Reference Manual"
Note: In order to make the setting related to NC code,
select [NC Code] or [Selected automatically (RML-1/
NC Code)] for command set.
P. 46, "Selecting the Command Set"
Value interpretation method
This selects the method of interpretation for numeri-
cal values containing a decimal point and the range
for calculator- method interpretation.
In VPanel, click [Setup] button, and click [NC Code
setting], and display the [NC Code] tab, then make
the settings.
Workpiece origin offset (G54 through G59)
This setting afects the location of the workpiece coor-
dinate origin. Select the objective Coordinate System
from [Set Origin Point] on the VPanel and set the ref-
erence point. Note that making the setting in an NC
program by using G10 or G92 is also possible.
EXOFS
Follow the setting method described below.
1. Set the display of the coordinate system on the VPanel to
[Machine Coordinate System].
2. Specify the coordinate values of X, Y, and Z, respectively
from the dialog, [Move to user specifed location]
3. Select [EXOFS] at the [Set Origin Point].
4. Select [Set "XYZ origin" here] in the VPanel and click the
[Apply].
Note that making the setting in an NC program by
using G10 is also possible.
Tool-diameter offset value
In VPanel, click [Setup] button, and click [NC Code
setting], and display the [Tool-diameter Ofset] tab,
then make the settings. Note that making the setting
in an NC program by using G10 is also possible.
Tool-diameter offset type (G41 and G42)
This selects type A or type B. In VPanel, click [Setup]
button, and click [NC Code setting], and display the
[NC Code] tab, then make the settings.
Optional block skip (/) This setting enables or
disables optional block skip. In VPanel, click [Setup]
button, and click [NC Code setting], and display the
[NC Code] tab, then make the settings.
Overrides
Feed speed (F), Main axis rotation speed (S) can be set.
Make the settings in VPanel's main window.
Items Related to the Mechanical Specifcations
This section describes the NC codes that are depen-
dent on the machine's mechanical specifcations.
NC Code Reference Manual"
Dimension word
Of dimension words X, Y, Z, and A, only X, Y, and Z
are supported under the standard confguration. A is
supported when a rotary axis unit is installed.
Data setting (G10)
The parameter range for G10 is as follows.
Parameter: number
Function: Ofset number
Acceptable range: 1 to 8
Efective range: 1 to 8
Parameter: radius
Function: Tool-diameter ofset value
Acceptable range: Range 1
Efective range: 0 to 10 mm (0 to 0.3937 inch)
Tool-diameter offset (G41 and G42)
The parameter ranges for G41 and G42 are as fol-
lows.
Parameter: number
Function: Ofset number
Acceptable range: 0 to 8
88
Efective range: 0 to 8
Spindle speed (S)
When the standard spindle is installed, the parameter
range for S is as follows.
Parameter: revolution speed
Function: Spindle speed
Efective range:
4500 to 15000 (Specifed as rpm)
73 to 84 (Numerical-code specifcation)
Feed rate (F)
The parameter range for F is as follows.
Parameter: feed rate
Function: Feed rate
Efective range:
XY-axis: 7 to 3000 mm/min (0.28 to 118 inch/mm)
Z-axis: 7 to 1800 mm/min (0.28 to 70.8 inch/mm)
Note: The feed rate for the A axis is dependent on
the specifcations of the rotary axis unit installed. For
more information, refer to the documentation for the
rotary axis unit.
Interpretation of Omitted NC Codes
When the format for NC codes is abbreviated and one
or more NC codes are omitted, the machine performs
interpretation as described below. The method of
interpretation is specifc to the machine. When you
want to make a program generic, needless omission
should be avoided.
"NC Code Reference Manual"
Measurement unit (G20 and G21)
When these are omitted, the interpretation is always
for millimeter input (G21).
Tool-diameter offset (G41 and G42)
If these data are not written, the correction value
that was set at the [Tool-diameter Ofset] dialog on
the VPanel is used.
Workpiece coordinate system (G54 through
G59)
for workpiece coordinate system 1 (G54).
Dimension (G90 and G91)
for absolute specifcation (G90).
Feed rate (F)
When F is not stated, the feed rate is 120 mm/min.
Spindle speed (S)
When S is not stated, the speed set at VPanel's main
window is used.
89
Chapter 5 Appendix
Word List
The words supported by this machine are listed in the following chart. Refer to NC Code Reference
Manual to fnd the details of each word.
Preparatory Functions (G Functions)
Group name Word Function Continued functioning
Positioning/
interpolation
G00 Positioning
Modal
G01 Linear interpolation
G02 Clockwise circular interpolation
G03 Counterclockwise circular interpolation
G04 Dwell One-shot
G10 Data setting One-shot
Plane selection G17 Select X-Y plane
Modal G18 Select Z-X plane
G19 Select Y-Z plane
Setting the mea-
surement unit
G20 Inch input
Modal
G21 Millimeter input
G28 Restore reference point One-shot
G39 Corner-ofset circular interpolation One-shot
Tool - di ameter
ofset
G40 Cancel tool-diameter ofset
Modal G41 Tool-diameter ofset -- left
G42 Tool-diameter ofset -- right
G53 Movement on machine coordinate system One-shot
Workpiece coor-
dinate systems
G54 Select workpiece coordinate system 1
Modal
Fixed cycle G80 Cancel fxed cycle
Modal
G81 Fixed cycle
G82 Fixed cycle
G83 Fixed cycle
G85 Fixed cycle
G86 Fixed cycle
G89 Fixed cycle
Dimension G90 Absolute
Modal
G91 Incremental
G92 Set coordinate system One-shot
Return point G98 Initial level return
Modal
G99 Point R level return
90
Miscellaneous Functions (M Functions), Feed Function (F Function), and Spindle
Speed Function (S Function)
Word Function Function start Function continuation
Simultaneously
with operation
specifed in the
same block
Af ter endi ng
of operati on
specifed in the
same block
Sustained un-
til canceled or
changed
Effective only
wi t h i n t h e
block in which
specifed
M02 End of program - -
M03 Rotate spindle - -
M05 Stop spindle - -
M30 End of program - -
F Feed rate - -
S Spindle speed - -
Other Functions
Word Function
A Dimension word
I Dimension word
J Dimension word
K Dimension word
N Sequence number
O Program number
R Dimension word
X Dimension word
Y Dimension word
Z Dimension word
/ Optional block skip
% Data start / Data end
<EOB> End of block
( ) Comment
91
Chapter 5 Appendix
Expansion Connector
Expansion connector
Be sure to use the connector within the rated range shown above.
Do not apply voltage greater than 24 V to the terminal.
Do not short-circuit the connector and earthing.
Adaptive plug
Do not use terminal C. Use only terminals and C.
No responsible is assumed for efects to which any equipment connected to this external output con-
nector is subjected.
No responsible is assumed for malfunction when using any equipment connected to this external
output connector is subjected.
Use a three-contact plug that
meets the size requirements
above.
This circuit works during spindle motor rotation.
Pin 1 Connector Pin 2
Ic (max)=150 mA
If (max)=1 A
Adaptive plug
+24 V
100/ 2 W
5-8 Specifcations
5-8 Specifcations
92
External View
669
760
2
5
9
7
1
5
5
4
579 45
6
3
.
7
6
5
4
.
3
4- 32
Unit: mm
5-8 Specifcations
93
Chapter 5 Appendix
Dimensional Drawings of the Table Area
105 305
216 44.5
9
0
9
0
9
0
1
7
.
5
105
3
0
5
1
0
5
Y
-
a
x
i
s

t
r
a
v
e
l
X-axis travel
1
2
3

1
0
4
5 3.2
8-3.58 coutersunk surface
3.2 x 6 long hole
Z
-
a
x
i
s

t
r
a
v
e
l
Unit: mm
5-8 Specifcations
94
Main Specifcations
MDX-40A
Cuttable material Resins such as chemical wood and modeling wax (metal not sup-
ported)
X, Y, and Z operation
strokes
X, Y, and Z: 305 x 305 x 105 mm (12 x 12 x 4.13 in.)
Distance from collet tip
to table
Maximum 123 mm ( 4.84 in.)
Workpiece table size Width x depth: 305 305 mm (12 x 12 in.)
Loadabl e wor kpi ece
weight
4 kg (8.8 lb)
X-, Y-, and Z-axis drive
system
Stepping motor
Operating speed XY-axis : 7 to 3000 mm/min. (0.28 to 118 in./m)
Z-axis : 7 to 1800 mm/min. (0.28 to 70.8 in./m)
* 2 mm/min step for 7 to 60 mm/min(0.28 to 2.36 in./m)
* 60 mm/min step for 60 to 3000 mm/min(2.36 to 118 in./m).
Software resolution 0.01 mm/step (0.00039 in./step) (RML-1),
0.001 mm/step (0.000039 in./step) (NC code)
Mechanical resolution 0.002 mm/step (0.000078 in./step) (micro-step control)
Spindle motor Brushless DC motor, maximum 100W
Spindle rotation 4,500 to15,000 rpm
Tool chuck Collet method
Interface USB (compliant with Universal Serial Bus Specifcation Revision
1.1)
Control command sets RML-1, NC code
Power requirements Voltage and frequency: AC 100 to 240 V 10%, 50/60 Hz (overvolt-
age category II, IEC 60664-1)
Required power capacity: 2.1 A
Power consumption Approx. 210 W
Operating noise During operation: 56 dB (A) or less (when not cutting), during
standby: 42 dB (A) or less
External dimensions Width x depth x height : 669 x 760 x 554 mm (26.4 x 30 x 21.9 in.)
Weight 65 kg
Installation Environment Operating environment: Temperature of 5 to 40C (41 to 104 F),
35 to 80% relative humidity (no condensation)
Ambient pollution degree: 2 (as specifed by IEC 60664-1)
Included items Power cord, USB cable, collet , Z0 sensor, hexagonal screwdrivers,
hexagonal wrench, spanners, Users Manual (this document), SRP
Player Installation and Setup Guide, SRP Player CD-ROM, Roland
Software Package CD-ROM
5-8 Specifcations
95
Chapter 5 Appendix
System Requirements for USB Connection
Computer Model preinstalled with Windows Vista (32 bit) or XP, or upgraded
computer originally preinstalled with Windows XP.
USB cable Use the included USB cable.
96
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