Gabion CPD

Gabion Systems for Retaining Wall, Water Course and Architectural Applications
Background
The use of gabions as an effective solution to combat erosion and to stabilise and strengthen embankments has been in evidence for several centuries. Rivers, coasts, roads and railways can all be subject to continuous or fluctuating erosion, demanding planned defences which counteract the forces involved. Welded-mesh gabion systems are used in many modern civil engineering schemes to provide an economic and effective solution. They are manufactured from welded wire mesh and can be quickly erected and filled without special skills or machinery, thereby keeping costs to a minimum. As with any other civil engineering material, the life span and integrity of any structure depends on many factors including the design, the workmanship, the supervision and the choice of materials. No single system can claim to meet all the conditions on every occasion but it has been proved that welded-mesh gabions, suitably treated or coated, offer an economic solution to many stabilisation and erosion problems. . When filled, welded-mesh units have sufficient flexibility to allow some movement and change in shape should subsidence or settlement occur, whilst retaining their strength and structural integrity. Gabion structures are naturally porous and do not normally require the incorporation of expensive drainage systems.
Cost-effective compared to traditional reinforced concrete wall construction Does not require specialised plant or expertise for installation Uses locally available rock fill, graded crushed concrete or site-won granular material Aesthetic appearance - natural stone finish or timber clad No special foundations normally required Suitable for both temporary and permanent structures
Product Range
Gabions The term gabion used in the text refers to both traditional welded-mesh box gabions and Concertainer gabions. The Concertainer range of systems is the next evolutionary step in the construction of walls through speed of installation. Welded mesh Box Gabions Welded mesh traditional box gabions are wire mesh baskets where the side, end and diaphragm panels are factory fitted to the base panel allowing them to fold flat. Welded mesh Concertainer Gabions Welded mesh Concertainer gabions are wire mesh baskets formed by connecting individual panels of mesh with helicals on the vertical edge wires creating an open series of box compartments that fold in a concertina fashion to be flat packed. Welded mesh Concertainer Bastions Welded mesh Concertainer bastions are formed similar to concertainer gabions but are factory lined internally with a nonwoven geotextile membrane to the perimeter mesh panels of the unit allowing for a selected granular soil fill to be used. Each main cell can be subdivided into one or more unlined cells at the face and/or side, normally 300mm wide to allow for a rock facing to the unit. Gabion-Mattstm Gabion-Mattstm are a cost-effective alternative to separate mattress and gabion units for river bank protection. The Gabion-Matttm from Gabion Solutions come in pre-assembled units for economy in construction and guaranteed continuity between the gabion facing and the mattress elements. Trapions Trapionstm are wire gabion cages that are trapezoidal in section to permit the easy construction of flush-faced (non-stepped) tapered walls. Trapionstm are used for architectural and similar applications where structural integrity combined with good visual appearance are required Weldmesh Mattresses Mattresses are prefabricated and supplied flat for ease of storage, transport and handling. They are available in sizes up to 6 x 2 x 0.3m.
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Gabion and bastion retaining walls

These are engineered structures designed to hold back earth or other solid materials without overturning, sliding or foundation failure. The modular structure of these walls allows for variations in section to be accommodated as the height increases. Walls of this type are normally built at an inclination of six degrees. Weldmesh gabion and bastion walls can be constructed in stepped or flush-faced configurations depending on individual requirements. For further details contact the Gabion Solutions Technical Advisory Service.
Gabion Assembly
Assemble the gabion according to the gabion type Ensure foundations are as per the design Ensure all lacing is as per described Ensure filling sequence is adhered to Remember to correctly position the internal bracing Minimise voids or bridging of the fill during the filling operation Slightly over fill the gabion before securing the lid Keep strictly to the lacing procedure course to course
Hydraulic Protection Rivers

The flexibility, durability, strength and permeability properties of Weldmesh gabions, Gabion-Matts and mattresses make them ideal for riverbank protection. Used for the realignment of rivers, to resist scour and for the prevention of land loss, Weldmesh reinforcement products provide easy maintenance and promote the smooth flow of water.
Protective Coatings
Two coating options are readily available: 1. Bezinal Bezinal is a zinc-aluminium alloy surface coating which can offer up to t hre e ti mes the cor ros ion resistance of conventional galvanised coatings. 2. Chemically bonded PVC on zinc coated wire to BS 443 Suitable for aggressive environments, this composite coating can provide a design life of up to 120 years in non-aggressive environments. TOTAL (yrs) <6.0 >6.0 >10.0 >70 >80 >80
Canals
Weldmesh Gabion Systems are suitable for the restoration and maintenance of canals where they not only provide permanent bank and bed reinforcement but also provide protection against wave damage from the increasing use of powered leisure craft.
Reservoirs
Weldmesh Gabions, Gabion-Matts and Mattresses are highly suitable for the creation and maintenance of reservoirs where they can be used to conserve and protect natural shorelines, resisting erosion by wind and wave action.
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Expected deterioration of non-PVCu coated Bezinal coated wire WIRE DIA CORROSION RATE EXPOSURE (mm) (yrs) Severe 3.0 5.2 4.0 5.2 5.0 5.2 3.0 50 Mild 4.0 50 5.0 50
The information contained in this document is for general guidance only and does not form part of any contract or agreement. Recommendations are given in good faith and is not intended to substitute for any testing or calculations that you may need to carry out to determine for yourself the suitability of our products for your purposes. The information herein is subject to revision without prior notice and we make no warranties and assume no liability in connection with its use.
BEKAERT WELDMESH
Standards
Gabion Solutions is a trading division of Bekaert Weldmesh, Europes leading manufacturer of steel wire products. The companys products comply with the following British and European Standards of Quality: BS EN ISO 9001: 2000 Quality Systems. Model for quality assurance in production, installation and servicing. Standards for Wire Products Gabion Solutions products comply with the following standards and specification: BS1052: 1980 Specification for mild steel wire for general engineering purposes BS EN ISO 1461: 1999 Specification for hot dip galvanised coatings on iron and steel articles BS EN ISO 10244-2: 2001 Non-ferrous metallic coatings on steel wire - Part 2: Zinc or zinc alloy coatings on steel wire BS2782 - Part 5 Method 540B 1982 (ISO 4892-1981) Methods of testing plastics optical colour properties and weathering BS8002: 1994 Code of Practice for Earth Retaining Structures Certificate No 00/3683
Certificate No 99/R118
Roads & Bridges
Hesco Weldmesh Concertainer Gabions & Traditional Weldmesh Gabions & Mattresses
Retaining Wall, Water Course and Architectural Applications
Design & technical support

Bekaert Gabion Systems provides a design service for all Weldmesh gabion, bastion, trapion and mattress applications. Technical support is available to specifiers from the feasibility to construction stages of a project. For difficult or unusual applications we recommend that you contact our Technical Department who will be pleased to evaluate the problem and discuss bespoke systems to meet your requirements. The Gabion Solutions Technical Department comprises engineers and experienced sales technicians who can provide advice on the most cost-effective, environmentally acceptable solutions to a particular problem. A comprehensive design guide is available to assist with detailing and the assessment of the most efficient gabion structure.
! Retaining Walls - Mass Gravity - rock faced ! Retaining Walls - Mass Gravity - vegetated or timber faced ! Bastions - alternative fills ! Water course protection IOther CPD seminars from Bekaert include:
! INTEGRATED CONSTRUCTION SUPPLY CHAINS - the route to competitiveness, efficiency and whole-life best-value ! BEKAERT FENCING AND ACCESS CONTROL - guaranteed perimeter security systems
For further details ring John Osborne on 0870 1270027
! Flood defence ! Sound Barriers ! Cladding ! Free standing walls ! Architectural
Training
On-site training can be provided to contractors to ensure the most efficient construction techniques
Bekaert Weldmesh Gabion Solutions PO Box 119 Shepcote Lane Sheffield S9 1TY Tel: 0870 1270027 Fax: 0870 1270028 E-mail: neil.holmes@bekaert.com Web: www.bekaert.com/twil
and quality of workmanship are achieved.
Bekaert Weldmesh
Gabion Solutions
PO Box 119
Shepcote Lane
Sheffield S9 1TY Web: www.bekaert.com/twil
BEKAERT WELDMESH
Tel: 0870 1270027 Fax: 0870 1270028
E-mail: neil.holmes@bekaert.com

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Gabion CPD

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Gabion Systems for Retaining Wall, Water Course and Architectural Applications

Gabion and bastion retaining walls

Hydraulic Protection Rivers

Roads & Bridges

Retaining Wall, Water Course and Architectural Applications

Design & technical support

! Flood defence ! Sound Barriers ! Cladding ! Free standing walls ! Architectural

and quality of workmanship are achieved.

Sheffield S9 1TY Web: www.bekaert.com/twil

Tel: 0870 1270027 Fax: 0870 1270028

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