Hydac Accessories

Hydraulic Accessories
Valves, Clamps & Reservoir Accessories
About HYDAC
HYDAC stands for worldwide presence and accessibility to the customer. HYDAC has over 1000 distributors worldwide and more than 40 wholly owned branches. The HYCON Division of HYDAC is an industry leader in the manufacture of hydraulic valves, clamps, reservoir accessories, filters, and elements for both mobile and industrial applications. The HYCON Division has been providing standard products and custom solutions to the fluid power industry for more than 30 years.
HYDAC Products
The Valves, Clamps, & Accessories group manufactures highly engineered high pressure ball valves, which guarantee safe and reliable operation. A complete range of DIN 3015 clamps for mounting hoses, tubes, and pipes is complimented by our specialty and completely custom mounting solutions. Reservoir accessories round out our product line, and put the finishing touches on your system.
HYDAC Quality
HYDAC stands for quality and customer satisfaction. To ensure that our products are as innovative as possible, they are developed, manufactured, and tested by qualified personnel using state of the art equipment and technology.
HYDAC Customer Service

Our internal staff and worldwide distribution network take care of the important matter of customer service. HYDAC values high standards, professional ethics, and mutual respect in all transactions with customers, vendors, and employees. We invest in our relationships by providing expertise, quality, dependability, and accessibility to foster growth and a sense of partnership. Our customer service representatives are committed to serving the customers needs.
Applications
HYDAC has over 40 years of global experience in applying hydraulic components in both mobile and industrial systems. The industries served includes, but is in no way limited to: Mobile Hydraulics Construction vehicles Agricultural vehicles Aerospace Lift equipment Shipbuilding Industrial Hydraulics Pulp & paper mills Steel mills.& heavy industry Plastics Power generation & wind energy Offshore oil Chemical processing Food processing
About this Catalog

Please review the information below to familiarize yourself with the conventions used in this catalog, as well as some general information about ordering the HYDAC products within. Mobile Market Industrial Engineering Part Numbers and Model Codes The aim of our engineers has always been to reduce Since we began, HYDAC has been involved in many Every HYDAC Product has a Modelproduct an eight digit Part Number. A Part Number is simply a unique, computer Code and volume and weight, resulting in increased industrial applications. Our knowledge and expergenerated number that compact a product. A performance. HYDAC provides identifies high perfor- Model Code is a sequence of codes that contains a complete tise of many industries provides a comprehensive description of the product, Market, HYDAC some variable or hydraulic accumulators. and mance accumulators for the Mobilewith each portion of the code defining range of versatile option. BOTH Model CodeHYDAC Part Number are listed in this catalog, whenever accumulators can be found on all types of construc- possible. It is recommended that you use BOTH Model Codeplastic inoffers many solutions for machine tools, and Part tion, forestry, and agricultural equipment. HYDAC. jection molding machines, test equipment, presses, Number when communicating with and metal forming machines. Other industrial apWhen options are limited, we have created charts that contain ALL possible include: steel and available products. In plications combinations, or heavy industry, power cases where the options create too many combinations to list, wetransmission, and paperCode Tree, which is used have provided a Model mills. to create a complete Model Code which specifies the product as well as all options that are desired. Part Number are subject to change if HYDAC processes change, or design revisions are implemented by HYDAC. In this case, HYDAC Process Technology Customer Service will refer you to the new part number. Worldwide HYDAC accumulators can be found in Standard vs. and manufacturing plants, paper mills, steel millsNon-standard Products foundries, power plants, and such achemical, petro-options for many product lines, it becomes necessary to differentiate Since HYDAC offers in the vast number of chemical and plastics industries. For more than 36 between Standard and Non-standard configurations. Standard products are the most common configurations, which are years HYDAC has been supplying accumulators to continually supported by advanced regular production. Non-standard configurations are less commonly ordered, and companies who require the most HYDAC in process may technology. require minimum orders and/or extended delivery times. Throughout this catalog we have distinguished Non-standard products or options from the Standard, by listing the them in red. In model code trees, any red option selected will cause that configuration to be considered Non-standard. In charts that contain complete model codes, the entire model code will be in red for Non-standard products.
Table of Contents
Valves
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Process & Automated Valves
High Pressure Ball Valves
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2-way SAE & NPT Threaded [KHB, KHM] . . . . . 5 2-way Split Flange [KHB, KHM] . . . . . . . . . . . . . 7 Specialty Ball Valves Overview . . . . . . . . . . . . . 9 2-way BSPP Threaded [KHB, KHM] . . . . . . . . 10 2-way Steel Ball Seals [KHB, KHM] . . . . . . . . . 11 2-way Stainless Steel [KHM] . . . . . . . . . . . . . . 12 3-way Diverter [KHB3K] . . . . . . . . . . . . . . . . . . 13 2-way Manifold Mount [KHP] . . . . . . . . . . . . . . 15 Multiway Threaded [KH3, KH4] . . . . . . . . . . . . 17 Actuators [EDA] . . . . . . . . . . . . . . . . . . . . . . . . 19 Locking Devices & Limit Switches . . . . . . . . . . 21 Seal Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Engineering Data . . . . . . . . . . . . . . . . . . . . . . . 24 Direct Mount SAE Flange [KHF3/6] . . . . . . . . . 25 Direct Mount SAE Flange [KHF3] . . . . . . . . . . . 26 3 Piece Ball Valve [KHM3H] . . . . . . . . . . . . . . . 27
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Low Pressure Stainless Steel [KHNVN] . . . . . . 30 Inline Isolation Valve + Actuator [HVA] . . . . . . . 31 Angle Seat Valve [ASV] . . . . . . . . . . . . . . . . . . . 33 Automated 2 Piece Ball Valve [KHL] . . . . . . . . 35 Automated 3 Piece Ball Valve [KHM3L] . . . . . . 37 Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . 39
Flow Control Valves
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Needle Valves [DV, DVE, DVP] . . . . . . . . . . . . . 43 Flow Control Valves [DVR, DRVP] . . . . . . . . . . 47 Pressure Compensated Flow Ctrls [SRVR] . . . 51 Check Valves [RV, RVP] . . . . . . . . . . . . . . . . . . 53 Stainless Steel Flow Control Valves [DV, DRV, RV] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Cartridge Valves
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56 Hose Break Valves [RB} . . . . . . . . . . . . . . . . . . 57 Shuttle Valves [WVE} . . . . . . . . . . . . . . . . . . . . 61 Automatic Air Vent Valves [AEV} . . . . . . . . . . . 62 2-way Solenoid [WSM} . . . . . . . . . . . . . . . . . . . 63 3-way Solenoid [WSE3} . . . . . . . . . . . . . . . . . . 67 Pressure Relief [DB4} . . . . . . . . . . . . . . . . . . . . 69
Clamps
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Standard Clamps
DIN 3015 Clamps
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Technical Specifications . . . . . . . . . . . . . . . . . 74 Standard Duty [HRL] . . . . . . . . . . . . . . . . . . . . 75 Heavy Duty [HRS] . . . . . . . . . . . . . . . . . . . . . . . 77 Twin [HRZ] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 Std. Duty w/Rubber Inserts [HREL] . . . . . . . . . 81 Heavy Duty w/Rubber Inserts [HRES] . . . . . . . 83 S.S. Metal Components [HRL, HRS] . . . . . . . . 85 Parts for Standard Duty [HRL] . . . . . . . . . . . . . 87 Parts for Heavy Duty [HRS] . . . . . . . . . . . . . . . 88 Parts for Twin [HRZ] . . . . . . . . . . . . . . . . . . . . . 89
HOM Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cushion Clamps [CUSH] . . . . . . . . . . . . . . . . . 91 Buegu Clamps [HRBGS] . . . . . . . . . . . . . . . . . 93 U-bolt Clamps [HRRBS] . . . . . . . . . . . . . . . . . . 95 HUB Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Oval Clamps [HROS] . . . . . . . . . . . . . . . . . . . . 97 HSPN Series . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Quick Release Swivel Bolt [HRGKSM]. . . . . . . 99
Custom Clamps
Series Strip [HRRL, HRRLE] . . . . . . . . . . . . . 101 Band Straps . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Accessories
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Other Accessories
Breathers
Suction Strainers [SFE, MSS, HTMS] . . . . . . 135 Fluid Level Indicators [FSK, FSA] . . . . . . . . . . 139 Gauge isolators [MA, MSL, MS]. . . . . . . . . . . 143 Test Points . . . . . . . . . . . . . . . . . . . . . . . . . . . 147 Gauges and Split Flanges . . . . . . . . . . . . . . . 151
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 BF Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Spin-on Breathers [BL]. . . . . . . . . . . . . . . . . . 119 Drymicron [BD] . . . . . . . . . . . . . . . . . . . . . . . . 121 Filler Breathers [ELF] . . . . . . . . . . . . . . . . . . . 127
All information is subject to change without notice.
Accessories Catalog
Valves
Overview
(see pages 3 - 28)
Standard Solutions
Nominal sizes from 1/4 to 2
HYDAC manufactures a complete line of valves. Our standard product offerig includes:
Flow Control Valves

(see pages 41 - 55)
Needle Valves, Flow Control Valves, Check Valves

(Inline, Manifold Mount, Cartridge)
Process / Automated Valves

(see pages 29 - 40)
Cartridge Valves
(see pages 56 - 70)
Hose Break Valves, Shuttle Valves, Automatic Air Vent Valves, 2-way Solenoid Cartridge Valves, 3-way Solenoid Cartridge Valves, Pressure Relief Valves
Accessories Catalog
Valves
Custom Solutions
HYDAC is also a market leader in providing custom valve solutions. Our engineers work with yours to develop unique solutions that save time and money by simplifying inventory and installation. From simple modifications of standard product to complete custom manifolds, we will provide you a successful solution for your application. For more information on custom solutions, please contact product management at 1-877-GO HYDAC.
HYDAC Accessories GmbH has done significant work in the Automotive Paint Industry. Many custom and product developments are in the works. Contact HYDAC for additional information
Accessories Catalog

Overview
2-way Ball Valves
KHB Series (see pages 5 - 11) Block Bodies Sizes 1/4 - 1
2-way Ball Valves

KHM Series (see pages 5 -12) Forged Bodies Sizes 1 1/4 - 2
2-way Manifold Mounted Ball Valves

KHP Series (see page 15) Sizes 3/8 - 2
3-way Diverter Ball Valves

KHB3K Series (see page 13) Sizes 1/4 - 1
Multiway Ball Valves

KH3 & KH4 Series (see page 17) Sizes 1/4 - 3/4
Direct Mount SAE Flange

KHF3/6 Series (see page 25) Sizes 1/2 - 2
Direct Mount SAE Flange

KHF3 Series (see page 26) Sizes 2 1/2 - 4
Ball Valve Actuators

For KHB & KHM Series (see page 19) Pneumatic Operation
3 Piece Ball Valves

KHM3H Series (see page 27) Designed in accordance with ANSI B16.34 and BS5351 Sizes 1/2 - 4
Accessories Catalog

Standard Ball Valve Design Features & Options KHB, KHM, KHP, KHB3K Series
Handle Limit Washer Stop Pin O-Ring with Back-up Ring Connection Adapter Housing Thrust Washer Spindle Chrome Plated Ball Ball Seal O-ring (valve sizes 06-25) O-ring & back-up ring (valve sizes 32-50)
Description
The HYDAC family of dependable high pressure ball valves provides full, unrestricted flow and positive shut-off of fluids and gases under extreme service conditions. Models are available to accommodate system pressures up to 7,250 PSI. Since a variety of materials are available, HYDAC valves can be used with various fluids and gases including petroleum based oils and some water glycols.
Product Features
Full passage for unrestricted flow of medium Floating ball provides positive seal Direction of flow indicated by milled slot in control spindle Valve positioning controlled by a stop pin and limit washer Fluoroelastomer O-rings (standard) Phosphate coated carbon steel valve body (standard)
Valve Design
The design of HYDAC ball valves is based on the floating ball principle which allows the ball to turn freely between the ball seals. A positive seal is attained by fluid pressure acting on the upstream surface of the ball and producing a constant uniform contact between the downstream ball seal and the ball. The ball is operated by a sealed spindle with a projecting square end to which the control handle or optional actuator is attached. Ball valves are intended to be used as on/off flow control devices and are not to be used to throttle fluid flow. The valves should always be either fully open or closed.
Available Options
HYDAC can furnish ball valves with special options including: Locking devices Stainless steel valve bodies Pneumatic or electrical actuators Limit switch Off-set or straight control handles Custom solutions - Contact HYDAC
Accessories Catalog

KHB & KHM Series
2-way Ball Valves with SAE & NPT Connections
Specifications
1/4 - 2 Full Port Design NPT or SAE O-Ring connections Polyacetal Ball Seals (standard) FPM (Fluoroelastomer) O-Rings (standard) Carbon Steel Housing Block Housing - Sizes 06 - 25 Forged Housing - Sizes 32 - 50 Operating Pressure to 7250 psi Depending on Valve Size and Seal Materials Selected Temp Range: 14F to 176F with Standard materials (1114) up to max. pressure rating. Extended Temperature range -40F to 392F on request with special materials and reduced pressure rating (see page 24).
KHB Series Block Housing
KHM Series Forged Housing
Model Code
KHB - 16 NPT - 1 1 1 4 - 11X - L
Housing Type KHB = Block Housing, Carbon Steel - Sizes 06 - 25 KHM = Forged Housing, Carbon Steel - Sizes 32 - 50 KHM = Forged Housing, Stainless Steel - Sizes 06 - 50 (see page 12 for details) Nominal Sizes Nom SAE Size Tube Size 06 -4 10 -6 16 -8 20 -12 25 -16 32 -20 40 -24 50 -32 NPT Pipe Size Pipe D 1/4 0.540 3/8 0.675 1/2 0.840 3/4 1.050 1 1.315 1-1/4 1.660 1-1/2 1.900 2 2.375
Thread Size 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1-1/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN
Connection Type NPT = ANSI/ASME 1.20.1 Taper Pipe Thread SAE = SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing Body Material 1 = Carbon Steel (phosphate coated) 3 = Stainless Steel (see page 12 for ordering details) Spindle and Ball Material 1 = Carbon Steel (ball is chrome plated, spindle is zinc plated) 3 = Stainless Steel Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE (1500 psi max) 8 = PEEK O-Ring Material 2 = NBR (Buna) 3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max) 4 = FPM (fluoroelastomer) (standard) 5 = EPR Handle Codes 09x = Without Handle (see page 24 to order handle separately) 11x = Straight Aluminum, Sizes 06-25 16x = Offset Steel, Sizes 32-50 Locking Device Option L = Locking Device (see page 21 to order locking device separately) LS = Locking Device with 5 amp Limit Switch, Available for sizes 20-50 (Not available with PTFE Spindle Seals)
Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Accessories Catalog

Dimensions
A1 16X, Standard Handle sizes 32 to 50 SQ H2 H4 11X - Standard Handle sizes 06 to 25 H4
H H1 H3 D B L
NPT Port Internal Thread
SAE Port Straight Thread O-Ring Boss Thread Thread
Model KHB-06SAE KHB-06NPT KHB-10SAE KHB-10NPT KHB-16SAE KHB-16NPT KHB-20SAE KHB-20NPT KHB-25SAE KHB-25NPT KHM-32SAE KHM-32NPT KHM-40SAE KHM-40NPT KHM-50SAE KHM-50NPT
Thread 7/16-20UNF (SAE 4) 1/4 NPT 9/16-18UNF (SAE 6) 3/8 NPT 3/4-16UNF (SAE 8) 1/2 NPT 1-1/16-12UN (SAE 12) 3/4 NPT 1-5/16-12UN (SAE 16) 1 NPT 1-5/8-12UN (SAE 20) 1-1/4 NPT 1-7/8-12UN (SAE 24) 1-1/2 NPT 2-1/2-12UN (SAE 32) 2 NPT
max. psi* 7250 7250 5800 5000 5000 5000 5000 5000
A1 5.91 (150) 5.91 (150) 6.88 (175) 7.88 (200) 7.88 (200) 12.00 (305) 12.00 (305) 12.00 (305)
B 0.98 (25) 1.26 (32) 1.50 (38) 1.89 (48) 2.24 (57) 2.95 (75) 3.35 (85) 4.13 (105)
D 0.24 (6) 0.39 (10) 0.63 (16) 0.79 (20) 0.98 (25) 1.18 (30) 1.50 (38) 1.89 (48)
H 1.89 (48) 2.09 (53) 2.48 (63) 2.95 (75) 3.23 (82) 4.06 (103) 4.49 (114)
H1 1.38 (35) 1.57 (40) 1.77 (45) 2.24 (57) 2.52 (64) 3.35 (85) 3.78 (96)
H2 0.28 (7) 0.33 (8.5) 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) 0.47 (12)
H3 0.51 (13) 0.67 (17) 0.75 (19) 0.96 (24.5) 1.12 (28.5) 1.48 (37.5) 1.67 (42.5) 2.07 (52.5)
H4 1.65 (42) 1.69 (43) 2.01 (51) 2.28 (58) 2.40 (61) 5.94 (151) 6.18 (157) 6.46 (164)
L 2.72 (69) 2.83 (72) 3.27 (83) 3.74 (95) 4.45 (113) 4.33 (110) 5.12 (130) 5.51 (140)
SQ 0.35 (9) 0.35 (9) 0.47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17)
Weight 0.66 (0.3) 1.10 (0.5) 1.65 (0.75) 2.87 (1.3) 4.41 (2.0) 6.84 (3.1) 9.70 (4.4) 14.55 (6.6)
5.18 4.43 (131.5) (112.5)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) *Dependent upon valve and seal materials selected.
Accessories Catalog

KHB & KHM Series
2-way Ball Valves with Split Flange Connections
Specifications
1/2 - 2 Full Port Design SAE Code 61 and 62 Split Flange Connections Carbon Steel Housing Block Housing - Sizes 16 - 25 Forged Housing - Sizes 32 - 50 Polyacetal Ball Seals (standard) FPM (Fluoroelastomer) O-Rings (standard) Operating Pressure to 5800 psi Depending on Valve Size and Seal Materials Selected Temp Range: 14F to 176F with Standard materials (1114) up to max. pressure rating. Extended Temperature range -40F to 392F on request with special materials and reduced pressure rating (see page 24).
Model Code
KHB - 20 F3 - 1 1 1 4 X - 12X - L
Housing Type KHB = Block Housing, Carbon Steel - Sizes 16-25 KHM = Forged Housing, Carbon Steel - Sizes 32-50 KHM = Forged Housing, Stainless Steel - Sizes 06 - 50 (see page 12 for details) Nominal Sizes Valve Size Nominal Flange Size 16 1/2 20 3/4 25 1 32 1-1/4 40 1-1/2 50 2 Flange Dash Size -8 -12 -16 -20 -24 -32
Connection Type SAE J518 Four bolt split flange type: F3 = Standard Pressure Series, Code 61 F6 = High Pressure Series, Code 62 Body Material 1 = Carbon Steel (phosphate coated) 3 = Stainless Steel (see page 12 for ordering details) Spindle and Ball Material 1 = Carbon Steel (ball is chrome plated, spindle is zinc plated) 3 = Stainless Steel Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE (1500 psi max) 8 = PEEK O-Ring Material 2 = NBR (Buna N) 3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max) 4 = FPM (fluoroelastomer) (standard) 5 = EPR Split Flange Material X = Without Split Flanges (order split flanges separately see page 151) Handle Codes 09X = Without Handle, Sizes 16-50 12X = Offset Aluminum, Sizes 16-25 16X = Offset Steel, Sizes 32-50 Locking Device Option L = Locking Device (see page 21 to order locking device separately) LS = Locking Device with 5 amp Limit Switch, Available for Sizes 20-50 (Not available with PTFE Spindle Seals)
Accessories Catalog

Dimensions
A1
SQ H2 C 12x standard sizes 16-25 16x standard sizes 32-50
H4
H H1 H3 D B
For dimensional information on flanges, see page 151
D1
D2 L
SAE Code 61 [...F3]

Model KHB-16 F3 KHB-20 F3 KHB-25 F3 KHM-32 F3 KHM-40 F3 KHM-50 F3 max. psi* 5000 5000 5000 4000 3000 3000 Size 1/2 3/4 1 1-1/4 1-1/2 2 A1 6.42 (163) 7.20 (183) 7.20 (183) 12.01 (305) 12.01 (305) 12.01 (305) B 1.50 (38) 1.89 (48) 2.24 (57) 2.95 (75) 3.35 (85) 4.13 (105) C 0.27 (6.8) 0.27 (6.8) 0.31 (8) 0.31 (8) 0.31 (8) 0.38 (9.6) D 0.51 (13) 0.75 (19) 0.98 (25) 1.18 (30) 1.50 (38) 1.89 (48) D1 1.19 (30.2) 1.50 (38.1) 1.75 (44.45) 2.00 (50.8) 2.38 (60.35) 2.81 (71.4) D2 0.94 (24) 1.24 (31.5) 1.50 (38) 1.69 (43) 1.97 (50) 2.44 (62) H 2.44 (62) 2.95 (75) 3.23 (82) 4.06 (103) 4.49 (114) H1 1.77 (45) 2.24 (57) 2.52 (64) 3.35 (85) 3.78 (96) H2 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) H3 0.75 (19) 0.96 (24.5) 1.12 (28.5) 1.48 (37.5) 1.67 (42.5) 2.07 (52.5) H4 3.27 (83) 3.62 (92) 3.74 (95) 5.94 (151) 6.18 (157) 6.46 (164) L 5.94 (151) 6.69 (170) 6.95 (176.5) 7.54 (191.4) 9.09 (231) 9.21 (234) SQ 0.47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17) Weight 2.4 (1.1) 4.0 (1.8) 5.1 (2.3) 9.0 (4.1) 13.1 (5.9) 19.2 (8.7)
5.18 4.43 0.47 (131.5) (112.5) (12)
SAE Code 62 [...F6]

Model KHB-16 F6 KHB-20 F6 KHB-25 F6 KHM-32 F6 KHM-40 F6 KHM-50 F6 max. psi* 5800 5000 5000 5000 5000 5000 Size 1/2 3/4 1 1-1/4 1-1/2 2 A1 6.41 (163) 7.20 (183) 7.20 (183) 12.01 (305) 12.01 (305) 12.01 (305) B 1.50 (38) 1.89 (48) 2.24 (57) 2.95 (75) 3.35 (85) 4.13 (105) C 0.31 (7.8) 0.35 (8.8) 0.37 (9.5) 0.41 (10.3) 0.50 (12.6) 0.50 (12.6) D 0.51 (13) 0.75 (19) 0.98 (25) 1.18 (30) 1.50 (38) 1.89 (48) D1 1.25 (31.8) 1.63 (41.3) 1.87 (47.6) 2.13 (54) 2.50 (63.5) 3.13 (79.4) D2 0.94 (24) 1.26 (32) 1.50 (38) 1.73 (44) 2.01 (51) 2.64 (67) H 2.44 (62) 2.95 (75) 3.23 (82) 4.06 (103) 4.49 (114) H1 1.77 (45) 2.24 (57) 2.52 (64) 3.35 (85) 3.78 (96) H2 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) H3 0.75 (19) 0.96 (24.5) 1.12 (28.5) 1.48 (37.5) 1.67 (42.5) 2.07 (52.5) H4 3.27 (83) 3.62 (92) 3.72 (95) 5.94 (151) 6.18 (157) 6.46 (164) L 5.94 (151) 6.69 (170) 7.81 (198.5) 8.80 (223.4) 11.06 (281) 12.40 (315) SQ 0.47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17) Weight 2.4 (1.1) 4.0 (1.8) 5.4 (2.4) 10.6 (4.8) 15.4 (7.0) 22.5 (10.2)
5.18 4.43 0.47 (131.5) (112.5) (12)
Accessories Catalog

New Programs / Specialty Ball Valves
HYDAC has received feedback from customers stating that they prefer charts with model codes and part numbers rather than model code trees. As we release new programs, especially within the KHB and KHM product offering, we will include separate pages with tables including model codes and part numbers provided in tables.
2-way Ball Valves with BSPP Threads

KHB & KHM Series (see page 10) Sizes from G1/4 to G2
2-way Stainless Steel Ball Valves

KHM Series (see page 12) Nominal Sizes from 1/4 to 2
2-way Ball Valves with Steel Ball Seals

KHB & KHM Series (see page 11) Nominal Sizes from 1/4 to 2
Global Replacement Business

HYDAC Accessories GmbH is located in Germany and produces Ball Valves for the Global Market. Some of the product that they produce is not listed in this catalog.
In some cases you will call HYDAC customer service and the part number will not be in our computer system. In these cases we will provide you a replacement quote in a few days. For additional details visit www.hydac.com and click on support, downloads, brochures, Accessories and check out the literature.
Accessories Catalog

KHB & KHM Series
2-way Ball Valves with BSPP Threads
Specifications
1/8 - 2 Full Port Design Whitworth Internal Thread to ISO 228 Carbon Steel Housing 1/8 - 1 Zinc Plated (represented by - G at end of model code) 1 1/4 - 2 Phosphate Coated Chrome Plated Steel Ball, Zinc Plated Steel Spindle Polyacetal Ball Seals and NBR (Buna-N) O-Rings Temperature Range: 14 to 176F at full pressure
Dimensions
A1 16X, Standard Handle sizes 32 to 50
SQ H2 H4 11X - Standard Handle sizes 06 to 25 H4
H H1 H3 D B
Model Code Part Number KHB-G1/8-1112-11X-G 02079550 KHB-G1/4-1112-11X-G 02079551 KHB-G3/8-1112-11X-G 02079552 KHB-G1/2-1112-11X-G 02079553 KHB-G3/4-1112-11X-G 02079554 KHB-G1-1112-11X-G 02079555 KHM-G11/4-1112-16X 02079556 KHM-G11/2-1112-16X 02079557 KHM-G2-1112-16X 02079558 *MAX PSI 7250 7250 7250 5800 5000 5000 5000 5000 5000 Thread G1/8 G1/4 G3/8 G1/2 G3/4 G1 G1-1/4 G1-1/2 G2 A1 5.91 (150) 5.91 (150) 5.91 (150) 6.88 (175) 7.88 (200) 7.88 (200) 12.00 (305) 12.00 (305) 12.00 (305) B 0.98 (25) 0.98 (25) 1.26 (32) 1.50 (38) 1.89 (48) 2.24 (57) 2.95 (75) 3.35 (85) 4.13 (105)
L
D 0.24 (6) 0.24 (6) 0.39 (10) 0.63 (16) 0.79 (20) 0.98 (25) 1.18 (30) 1.50 (38) 1.89 (48) H 1.89 (48) 1.89 (48) 2.09 (53) 2.48 (63) 2.95 (75) 3.23 (82) 4.06 (103) 4.49 (114) 5.18 (131.5) H1 1.38 (35) 1.38 (35) 1.57 (40) 1.77 (45) 2.24 (57) 2.52 (64) 3.35 (85) 3.78 (96) 4.43 (112.5) H2 0.28 (7) 0.28 (7) 0.33 (8.5) 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) 0.47 (12) H3 0.51 (13) 0.51 (13) 0.67 (17) 0.75 (19) 0.96 (24.5) 1.12 (28.5) 1.48 (37.5) 1.67 (42.5) 2.07 (52.5) H4 1.65 (42) 1.65 (42) 1.69 (43) 2.01 (51) 2.28 (58) 2.40 (61) 5.94 (151) 6.18 (157) 6.46 (164) L 2.72 (69) 2.72 (69) 2.83 (72) 3.27 (83) 3.74 (95) 4.45 (113) 4.33 (110) 5.12 (130) 5.51 (140) SQ 0.35 (9) 0.35 (9) 0.35 (9) 47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17) Weight 0.66 (0.3) 0.66 (0.3) 1.10 (0.5) 1.65 (0.75) 2.87 (1.3) 4.41 (2.0) 6.84 (3.1) 9.70 (4.4) 14.55 (6.6)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) *Dependent upon valve and seal materials selected. Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Accessories Catalog
10

KHB & KHM Series
2-way Ball Valves with Steel Ball Seals For Abrasive Media
Specifications
1/4 - 2 Full Port Design NPT Threads Carbon Steel Zinc Plated Housing and Spindle Chrome Plated Steel Ball Steel Ball Seals and Viton O-Rings Temperature Range: 14 to 176F at full pressure Silicon Free (SF in Model Code)
Dimensions
A1 16X, Standard Handle sizes 32 to 50 SQ H2 H4 11X - Standard Handle sizes 06 to 25 H4
H H1 H3 D B
Part Number Model Code KHB-06NPT-111114-11X-G-SF 03203692 KHB-10NPT-111114-11X-G-SF 03203716 KHB-16NPT-111114-11X-G-SF 03203717 KHB-20NPT-111114-11X-G-SF 03203718 KHB-25NPT-111114-11X-G-SF 03203719 KHM-32NPT-111114-16X-G-SF 03203720 *MAX NPT PSI Thread 7250 7250 5800 5000 5000 5000 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 A1 5.91 (150) 5.91 (150) 6.88 (175) 7.88 (200) 7.88 (200) 12.00 (305) 12.00 (305) 12.00 (305) B 0.98 (25) 1.26 (32) 1.50 (38) 1.89 (48) 2.24 (57) 2.95 (75) 3.35 (85) 4.13 (105)
L
D 0.24 (6) 0.39 (10) 0.63 (16) 0.79 (20) 0.98 (25) 1.18 (30) 1.50 (38) 1.89 (48) H 1.89 (48) 2.09 (53) 2.48 (63) 2.95 (75) 3.23 (82) 4.06 (103) 4.49 (114) 5.18 (131.5) H1 1.38 (35) 1.57 (40) 1.77 (45) 2.24 (57) 2.52 (64) 3.35 (85) 3.78 (96) 4.43 (112.5) H2 0.28 (7) 0.33 (8.5) 0.43 (11) 0.43 (11) 0.43 (11) 0.47 (12) 0.47 (12) 0.47 (12) H3 0.51 (13) 0.67 (17) 0.75 (19) 0.96 (24.5) 1.12 (28.5) 1.48 (37.5) 1.67 (42.5) 2.07 (52.5) H4 1.65 (42) 1.69 (43) 2.01 (51) 2.28 (58) 2.40 (61) 5.94 (151) 6.18 (157) 6.46 (164) L 2.72 (69) 2.83 (72) 3.27 (83) 3.74 (95) 4.45 (113) 4.33 (110) 5.12 (130) 5.51 (140) SQ 0.35 (9) 0.35 (9) 47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17) WGT 0.66 (0.3) 1.10 (0.5) 1.65 (0.75) 2.87 (1.3) 4.41 (2.0) 6.84 (3.1) 9.70 (4.4) 14.55 (6.6)
KHM-40NPT-111114-16X-G-SF 5000 03203721 KHM-50NPT-111114-16X-G-SF 03203722 5000
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) *Dependent upon valve and seal materials selected. Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
11
Accessories Catalog

KHM Series
2-way Stainless Steel Ball Valves
Specifications:
1/4 to 2 Full Port Design Connection types available: NPT: Tapered Pipe Threads, ANSI/ASME B.1.20.1 SAE: SAE J1926/1 Straight Thread O-ring Boss Port F3: SAE J518 (Code 61), split flange halves not included. F6: SAE J518 (Code 62), split flange halves not included. Materials: Housing, Ball and Spindle made of 1.4571 SS (~316 SS) Polyacetal (POM + MoS2) Ball Seals Flurocarbon (FPM) O-rings Offset Zinc-plated Steel Handles Temperature Range: -4 to 176F at full pressure
A1
Dimensions
16X, Standard Handle H4
H2
16X, Standard Handle H4
H H1 H3 L D L
Nom. Size DN 06 (1/4) DN 10 (3/8) DN 16 (1/2)
DN 20 (3/4)
DN 25 (1)
DN 32 (1-1/4)
DN 40 (1-1/2)
DN 50 (2)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in mm. For information on stainless steel code 61 & 62 flanges, see page 151. Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Connection Size/Type 1/4 NPT SAE-4 3/8 NPT SAE-6 1/2 NPT SAE-8 1/2 code 61 1/2 code 62 3/4 NPT SAE-12 3/4 code 61 3/4 code 62 1 NPT SAE-16 1 code 61 1 code 62 1-1/4 NPT SAE-20 1-1/4 code 61 1-1/4 code 62 1-1/2 NPT SAE-24 1-1/2 code 61 1-1/2 code 62 2 NPT SAE-32 2 code 61 2 code 62
Model Code KHM-06NPT-3314-16X KHM-06SAE-3314-16X KHM-10NPT-3314-16X KHM-10SAE-3314-16X KHM-16NPT-3314-16X KHM-16SAE-3314-16X KHM-16F3-3314X-16X KHM-16F6-3314X-16X KHM-20NPT-3314-16X KHM-20SAE-3314-16X KHM-20F3-3314X-16X KHM-20F6-3314X-16X KHM-25NPT-3314-16X KHM-25SAE-3314-16X KHM-25F3-3314X-16X KHM-25F6-3314X-16X KHM-32NPT-3314-16X KHM-32SAE-3314-16X KHM-32F3-3314X-16X KHM-32F6-3314X-16X KHM-40NPT-3314-16X KHM-40SAE-3314-16X KHM-40F3-3314X-16X KHM-40F6-3314X-16X KHM-50NPT-3314-16X KHM-50SAE-3314-16X KHM-50F3-3314X-16X KHM-50F6-3314X-16X
Part Number 02078586 02078587 02078588 02077119 02078589 02066415 02077118 02078590 02066406 02078591 02078592 02068045 02078593 02078594 02070901 02073032 02062809 02078359 02077117 02078595 02062807 02070209 02069236 02073038 02065778 02078596 02078597 02072531
Press Rating 7250 7250 7250 7250 5800 5800 5000 5800 5000 5000 5000 5000 5000 5000 5000 5000 5000 5000 4000 5000 5000 5000 3000 5000 5000 5000 3000 5000
A1 101 101 101 101 175 175 175 175 175 175 175 175 175 175 175 175 306 306 306 306 306 306 306 306 306 306 306 306
B 28 28 36 36 46 46 46 46 56 56 56 56 65 65 65 65 78 78 78 78 91 91 91 91 109 109 109 109
Dimensions in millimeters D H H1 H2 H3 6 49 37 8 14 6 49 37 8 14 10 53 41 8 18 10 53 41 8 18 16 66 49 8 23 16 66 49 11 23 16 66 49 11 23 16 66 49 11 23 20 78 60 12 28 20 78 60 12 28 20 78 60 12 28 20 78 60 12 28 25 83 66 12 30 25 83 66 12 30 25 83 66 12 30 25 83 66 12 30 30 104 86 12 39 30 104 86 12 39 30 104 86 12 39 30 104 86 12 39 38 117 99 12 46 38 117 99 12 46 38 117 99 12 46 38 117 99 12 46 48 133 115 12 55 48 133 115 12 55 48 133 115 12 55 48 133 115 12 55
H4 54 54 54 54 91 91 91 91 98 98 98 98 101 101 101 101 151 151 151 151 157 157 157 157 164 164 164 164
L 69 69 72 72 83 83 150.8 150.8 95 95 169.8 169.8 113 113 176.5 198.5 110 110 191.4 223.4 130 130 231 281 140 140 234 315
Accessories Catalog
12

KHB3K Series
3-way Diverter Ball Valves
Specifications
1/4 - 1 Full Port Design 2 Position Carbon Steel Housing NPT or SAE O-Ring Connections Polyacetal Ball Seals (standard) FPM (Fluoroelastomer) O-Rings (standard) Operating Pressure to 7250 psi Depending on Valve Size and Seal Materials Selected Temp Range: 14 to 176F with Standard materials (1114) up to max. pressure rating. Extended Temperature range -40 to 392F on request with special materials and reduced pressure rating (see page 24).
Model Code
KHB3K - 16 NPT - L - 1 1 1 4 - 11X - L
Housing Type KHB3K = Three-Way Diverter Ball Valve Nominal Sizes Nom SAE Size Tube 06 -4 10 -6 16 -8 20 -12 25 -16 32 -20 40 -24 50 -32 NPT Pipe Size 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2
Thread 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1-1/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN
Pipe OD 0.540 0.675 0.840 1.050 1.315 1.660 1.900 2.375
Connection Type NPT = ANSI/ASME 1.20.1 Taper Pipe Thread SAE = SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing Ball Drilling L = standard
Body Material 1 = Carbon Steel (phosphate coated) Spindle and Ball Material 1 = Carbon Steel (ball is chrome plated, spindle is zinc-plated) 3 = Stainless Steel Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE (1500 psi max) O-Ring Material 2 = NBR (Buna N) 3 = PTFE Spindle Seals and FPM (Fluoroelastomer) O-Rings (1500 psi max) 4 = FPM (Fluoroelastomer) (standard) Handle Codes 09x = Without Handle 11x = Straight Aluminum, Sizes 06-25 16x = Offset Steel Handle, Sizes 32-50 Locking Device Option L = Locking Device (see page 21 to order locking device separately) LS = Locking Device with 5 amp Limit Switch, Available for Sizes 20-50 (Not available with PTFE Spindle Seals)
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
13
Accessories Catalog

Dimensions Sizes 06 - 25 Sizes 32 - 50
SQ
SQ B B S
B SQ S S SQ
H3 H2 D H2 D H1 H1 H3
H3 H3 D H1 H1 H2 D H2
L1 L
L1 L L1 L L1 L
Ball Drilling
L 2 1 L 3
Function Diagrams
2 3
L 2
* 2 1 3 2 1 3
3 1
Notes: Pressure port 1 should always be the highest pressure port
At intermediate position flow will not be completely shut off. Notes: Valve is not designed to be used as a flow control valve. Valve should not be left in an intermediate position to avoid seal damage.
Model KHB3K-06SAE... KHB3K-06NPT... KHB3K-10SAE... KHB3K-10NPT... KHB3K-16SAE... KHB3K-16NPT... KHB3K-20SAE... KHB3K-20NPT... KHB3K-25SAE... KHB3K-25NPT... KHB3K-32SAE... KHB3K-32NPT... KHB3K-40SAE... KHB3K-40NPT... KHB3K-50SAE... KHB3K-50NPT...
Port Threads 7/16-20 UNF 1/4 NPT 9/16-18 UNF 3/8 NPT 3/4-16 UNF 1/2 NPT 1-1/16-12 UN 3/4 NPT 1-5/16-12 UN 1 NPT 1-5/8-12 UNF 1-1/4 NPT 1-7/8-12 UN 1-1/2 NPT 2-1/2-12 UN 2 NPT
Max. psi* 7250 7250 5800 4500 4500 5000 5000 5000
A 5.90 (150) 5.90 (150) 6.89 (175) 7.87 (200) 7.87 (200) 9.00 (228) 9.00 (228) 9.00 (228)
B 1.02 (26) 1.26 (32) 1.50 (38) 1.93 (49) 2.28 (58) 4.35 (110.5) 4.69 (119) 5.73 (145.5)
D 0.24 (6) 0.39 (10) 0.63 (16) 0.79 (20) 0.98 (25) 1.18 (30) 1.38 (35) 1.73 (44)
H1 0.51 (13) 0.67 (17) 0.75 (19) 1.08 (27.5) 1.16 (29.5) 1.70 (43.3) 1.71 (43.5) 2.35 (59.8)
H2 1.26 (32) 1.57 (40) 1.77 (45) 2.36 (60) 2.56 (65) 3.54 (90.0) 3.79 (96.2) 4.72 (120)
H3 1.65 (42) 1.69 (47) 2.01 (51) 2.28 (58) 2.40 (61) 5.47 (139) 5.71 (145) 6.02 (153)
L 2.72 (69) 2.83 (72) 3.27 (83) 3.74 (95) 4.45 (113) 4.53 (115) 5.31 (135) 5.91 (150)
L1 1.46 (37) 1.65 (42) 1.85 (47) 2.36 (60) 2.56 (65) 2.99 (76) 3.35 (85) 4.72 (120)
SQ 0.35 (9) 0.35 (9) 0.47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17)
S 1.36 (34.5) 1.42 (36) 1.64 (41.5) 1.87 (47.5) 2.22 (56.5) 2.76 (70) 2.95 (75) 3.35 (85)
Weight 0.88 (0.4) 1.32 (0.6) 1.76 (0.8) 3.31 (1.5) 4.85 (2.2) 7.7 (3.5) 11 (5) 16.5 (7.5)
Accessories Catalog
14

KHP Series
2-way Manifold Mounted Ball Valves
Specifications
Sizes 3/8 - 2 Carbon Steel Housing Polyacetal Ball Seals (standard) FPM (Fluoroelastomer) O-Rings (standard) Operating Pressure to 5000 psi Depending on Seal Materials Selected Temp Range: 14 to 176F with Standard materials (1114) up to max. pressure rating. Extended Temperature range -40 to 392F on request with special materials and reduced pressure rating (see page 24).
Model Code
KHP - 20 - 1 1 1 4 - 12X - L
Housing Type KHP = Block Housing for Manifold mounting Nominal Sizes Valve Nominal Size Size 10 3/8 16 1/2 20 3/4 25 1 32 1-1/4 40 1-1/2 50 2 Body Material 1 = Carbon Steel (phosphate coated) Spindle and Ball Material 1 = Carbon Steel (ball is chrome plated, spindle is zinc-plated) 3 = Stainless Steel Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE (1500 psi max) O-Ring Material 2 = NBR (Buna N) 3 = PTFE Spindle Seals and FPM (fluoroelastomer) O-Rings (1500 psi max) 4 = FPM (fluoroelastomer) (standard) 5 = EPR Handle Codes 09x = Without Handle 12x = Offset Aluminum sizes 10 - 25 16x = Offset Steel sizes 32 - 50 Locking Device Option L = Locking Device (see page 21 to order locking device separately) LS = Locking Device with 5 amp Limit Switch, Available for Sizes 20-50 (Not available with PTFE Spindle Seals)
Model Codes containing selections listed in RED are non-standard items Minimum quantities may apply Contact HYDAC for information and availability Not all combinations are available
15
Accessories Catalog

Dimensions
L4 L5 L6 L7
B Plug for sizes 10-32 Plate for sizes 40-50
B1
L 12x Offset Aluminum Handle for sizes 10-25 16x Offset Steel Handle for sizes 32-50
L3
L2 L1 L8
SQ
D D1
H1 H A S
O-ring D2 D3
HEX
Model KHP-10 KHP-16 KHP-20 KHP-25 KHP-32 KHP-40 KHP-50 Model KHP-10 KHP-16 KHP-20 KHP-25 KHP-32 KHP-40 KHP-50
Max. psi(1 5000 5000 5000 5000 5000 5000 5000 L 2.76 (70) 3.94 (100) 4.61 (117) 5.32 (135) 6.50 (165) 7.09 (180) 8.66 (220)
A 0.08 (2) 0.08 (2) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) 0.12 (3) L1 0.295 (7.5) 0.335 (8.5) 0.394 (10) 0.394 (10) 0.472 (12) 1.122 (28.5) 1.496 (38)
B 2.17 (55) 2.36 (60) 2.76 (70) 3.15 (80) 3.94 (100) 5.12 (130) 5.91 (150) L2 1.083 (27.5) 1.634 (41.5) 1.909 (48.5) 2.264 (57.5) 2.677 (68) 2.205 (56) 2.677 (68)
B1 1.575 (40) 1.772 (45) 2.008 (51) 2.362 (60) 3.071 (78) 3.740 (95) 4.409 (112) L3 0.39 (10) 0.39 (10) 0.39 (10) 0.39 (10) 0.43 (11) 0.98 (25) 0.98 (25)
D 0.35 (9) 0.35 (9) 0.41 (10.5) 0.41 (10.5) 0.51 (13) 0.69 (17.5) 0.87 (22) L4 1.14 (29) 1.73 (44) 2.01 (51) 2.44 (62) 2.95 (75) 3.33 (84.6) 4.17 (106)
D1 0.55 (14) 0.55 (14) 0.65 (16.5) 0.65 (17) 0.75 (19) 1.02 (26) 1.30 (33) L5 5.51 (140) 6.42 (163) 7.20 (183) 7.20 (183) 12.00 (305) 12.00 (305) 12.00 (305)
D2 0.374 (9.5) 0.630 (16) 0.787 (20) 0.925 (23.5) 1.260 (32) 1.496 (38) 1.89 (48) L6 0.394 (10) 0.669 (17) 0.787 (20) 0.945 (24) 1.142 (29) 1.122 (28.5) 1.496 (38)
D3 0.591 (15) 0.984 (25) 1.181 (30) 1.378 (35) 1.551 (39.4) 1.906 (48.4) 2.181 (55.4) L7 1.732 (44) 2.284 (58) 2.717 (69) 3.189 (81) 3.780 (96) 4.409 (112) 5.354 (136)
HEX 1 3/16 (30) 1 7/16 (36) 1 5/8 (41) 2 (50) 2 9/16 (65) _ _ L8 2.165 (55) 3.268 (83) 3.819 (97) 4.528 (115) 5.354 (136) 4.409 (112) 5.354 (136)
H 1.77 (45) 2.17 (55) 2.76 (70) 3.15 (80) 3.94 (100) 3.94 (100) 4.33 (110) S 1.42 (36) 1.81 (46) 2.34 (59.5) 2.72 (69) 3.31 (84) 3.25 (82.5) 3.48 (88.5)
H1 3.58 (91) 4.45 (113) 5.16 (131) 5.55 (141) 8.07 (205) 8.07 (205) 8.46 (215) SQ 0.35 (9) 0.47 (12) 0.55 (14) 0.55 (14) 0.67 (17) 0.67 (17) 0.67 (17)
O-ring 10x2.6 20.3x2.6 23.4x3.5 28.2x3.5 32.9x3.5 42x3.5 49x3.5 Bolt Size(2 5/16 - 18 UNC x 2 5/16 - 18 UNC x 2 1/4 3/8 - 16 UNC x 3 3/8 - 16 UNC x 3 1/4 7/16 - 14 UNC x 4 5/8 - 11 UNC x 4 1/4 3/4 - 10 UNC x 4 1/2
Weight 2.6 (1.2) 4.6 (2.1) 8.2 (3.7) 12.3 (5.6) 23.4 (10.6) 38.6 (17.5) 43.7 (19.8) Torque(2 26 ft/lb 26 ft/lb 45 ft/lb 45 ft/lb 75 ft/lb 220 ft/lb 400 ft/lb
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) 1) Dependent upon valve and seal materials selected. 2) Bolt size and torque provided as reference only. Manifold designs must take all factors (materials, pressure, etc.) into consideration. Consult HYDAC Engineering for more information
Accessories Catalog
16

KH3 & KH4 Series
Multiway Ball Valves
Specifications
Sizes 1/4 to 3/4 2 Positions, 90 Switching Standard Carbon Steel Housing L and T Ball Drilling - KH3 L, T and X Ball Drilling - KH4
Note: Valves use a trunion design, rather than the floating ball design used on all other ball valves.
NPT or SAE O-Ring Connections Polyacetal Ball Seals (standard) Fluoroelastomer O-Rings (standard) Operating Pressure to 7250 PSI Depending on Valve Size and Seal Materials Selected Temp Range: 14 to 176F with Standard materials (1114) up to max. pressure rating. Extended Temperature range -40 to 392F on request with special materials and reduced pressure rating (see page 24).
Model Code
KH3 - 12 NPT - L - 1 1 1 4 - 12X - L
Housing Type KH3 = Three-Way KH4 = Four-Way Nominal Sizes Nom SAE Size Tube 06 -4 10 -6 12 -8 20 -12 Connection Type NPT SAE Ball Drilling L = T = X = standard for KH3 standard for KH4
(optional)
Thread 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1-1/16-12 UN
NPT Pipe Size 1/4 3/8 1/2 3/4
Pipe OD 0.540 0.675 0.840 1.050
Body Material 1 = Carbon Steel (phosphate coated) Spindle and Ball Material 1 = Carbon Steel (ball is chrome plated, spindle is zinc-plated) 3 = Stainless Steel Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE (1500 psi max) O-Ring Material 2 = NBR (Buna N) 4 = FPM (Fluoroelastomer) (standard) Handle Codes 09x = Without Handle 12x = Offset Aluminum (standard) Locking Device Option L = Locking Device (see page 21 to order locking device separately)
17
Accessories Catalog

Dimensions
A L3 L4 KH4 KH3 H2 H1 H3 H4 d1 L1 L-T for L & T ball drilling X for X ball drilling d2 HEX Handle Not Shown H5 L1 L2 L4 L3 SQ
Ball Drilling
L
3-Way Ball Valve L-Bore 2 2
Function Diagrams
90 Switch
3 1 3 1 3 2
3 2
4-Way Ball Valve X-Bore

2 4 2 4 2 4
90 Switch
4 3 1 2 3 2 4 1
Notes: These are positive overlap valves. At approximately 45 rotation, flow will be blocked to all ports. For T function diagram, contact HYDAC.
Model KH...06SAE KH...06NPT KH...10SAE KH...10NPT KH...12SAE KH...12NPT KH...20SAE KH...20NPT
d1
Max. psi*
L1
L2
L3
L4 2.17 (55) 2.56 (65) 3.15 (80)
H1 2.28 (58) 2.72 (69) 3.11 (79)
H2 0.51 (13) 0.55 (14) 0.55 (14)
H3 1.57 (40) 1.97 (50) 2.36 (60)
H4 0.87 (22) 1.06 (27) 1.22 (31) 1.42 (36)
H5 2.48 (63) 2.95 (75) 3.46 (88) 3.82 (97)
d2
SQ
HEX L-T
Weight 3.5 (1.6) 5.3 (2.4) 9.5 (4.3) 13.2 (6.0)
7/16-20 UNF 6.42 3.94 1.67 2.76 7250 1/4 NPT (163) (100) (42.5) (70) 9/16-18 UNF 7.20 7250 3/8 NPT (183) 3/4-16 UNF 1/2 NPT 5800 4.53 (115) 1.81 (46) 2.20 (56) 3.15 (80) 3.94 (100)
0.26 0.47 0.95 0.20 0.18 (6.5) (12) (24) (5) (4.5) 0.26 0.55 1.18 0.35 0.24 (6.5) (14) (30) (9) (6) 0.35 0.55 1.42 0.47 0.39 (9) (14) (36) (12) (10) 0.35 0.67 1.81 0.71 0.55 (9) (17) (46) (18) (14)
7.20 5.32 (183) (135)
1 1/16-12 UN 8.94 5.67 2.26 3.94 4500 3/4 NPT (227) (144) (57.5) (100)
3.35 3.68 0.61 2.87 (85) (93.5) (15.5) (73)
Accessories Catalog
18

Ball Valve Actuators
Pneumatic Operation
Description
The HYDAC dependable rack and pinion pneumatic actuators are compact and efficient components with a trouble-free, high-cycle service life. The double piston design allows significantly reduced cylinder diameter and overall size as compared to single piston design. Each piston has a gear rack that applies an equal force at two points directly across the diameter of a common pinion gear. This feature, combined with the patented suspension system, creates a symmetrically balanced, center-mount actuator with a short, powerful stroke, rapid response, and fully concentric operating loads for optimum life expectancy and performance in control valve applications.
Product Features
Reliable rack and pinion design.
Model Code
KHB-25SAE-1114 - A 5 1 A A
Ball Valve Available for both KHB & KHM Series
(See pages 5 - 17 for details on ball valve model codes)
High output torque and compactness Integrated air manifold and internal porting A solenoid valve can be mounted directly onto actuator body thus external piping is simplified Double-acting and single-acting (spring return) models are available Self-lubricating bands reduce friction and smooth piston travel, and increase efficiency Limit switch available
Note: OMIT the Handle code rather than entering the code for no handle.
Actuator Type A = Pneumatic - single (ESA) or double acting (EDA) Size* 1 = 2 = 3 = 4 = 5 = 6 = 7 = 12 (recommended for valves KHB-06... & KHB-10) 25 (recommended for valves KHB-16... & KHB-20) 40 65 100 (recommended for valves KHB-25... & KHM-32) 200 350 (recommended for valves KHM-40... & KHM-50)
Ordering
Pneumatic Actuators (double acting) & Mounting Kits Valve Size KHB-06 (1/4) KHB-10 (3/8) KHB-16 (1/2) KHB-20 (3/4) KHB-25 (1) KHM-32 (1 1/4) KHM-40 (1 1/2) KHM-50 (2) Actuator Model Code EDA-12 EDA-12 EDA-25 EDA-25 EDA-100 EDA-100 EDA-350 EDA-350 Actuator Part Number 02700204 02700204 02700205 02700205 02700206 02700206 02700207 02700207 Mounting Kit Part Number 02061508 02061508 02061509 02061510 02061511 02061512 02061513 02061513
Operation 1 = All Double acting (air to A to open, air to B to close) 2 = #2 Spring Set (balances with 40 psi) Single acting, 3 = #3 Spring Set (balances with 60 psi) spring return 4 = #4 Spring Set (balances with 80 psi) (air to A to open, 5 = #5 Spring Set (balances with 100 psi) spring to close) 6 = #6 Spring Set (balances with 120 psi) Limit Switches A = none B = Standard Limit Switch Module (2 SPDT) Additional Options A = none B = Control Valve: 120V AC, Single Acting, 4-way C = Control Valve: 24V DC, Single Acting, 4-way
Optional Accessories (model code / part number) Limit Switch Box (2 SPDT switches) ACTUATOR LIMIT SWITCH HDN/2 Limit Switch Mounting Kit (for EDA-12) ACTUATOR LIMIT SWITCH MTG KIT MKN-12 Limit Switch Mounting Kit (for EDA-25 thru EDA-350) ACTUATOR LIMIT SWITCH MTG KIT MKN-25/350 Solenoid Control Valve(1 (120 VAC) Solenoid Control Valve (1 (24 VDC) 3-Way (for ESA) 4-Way (for EDA) 3-Way (for ESA) 4-Way (for EDA) 02700284 02082888 02082890 02082887 02082889 02700283 02700282
*Recommendations for actuator size are based on a typical application: Double acting actuator, 3000 psi max. pressure, mineral based hydraulic fluid, 80-100 psi shop air, and a moderate duty cycle. Applications with Spring Return actuators, higher system pressures, low lubricity fluids, or infrequent cycling (< once/hr.) may require a larger size actuator. Please consult HYDAC Engineering Department for assistance sizing actuators for these applications. 1) See pages 39 - 40 for information on solenoid valves.
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Accessories Catalog

Dimensions
Clearance Required to Remove Cover
2.7"
Optional Limit Switch
Enclosure: NEMA 4, includes 2 SPDT switches plus visual indicator. Switches: up to 250 V AC or DC. Contacts: N/O and N/C Temperature: -4 to 175F
Housing Material: Aluminum housing, polyurethane finish.
6.3"
Operating Pressure: 120 psi max. Rotation: 90 Pressurize port A for counter-clockwise rotation
(opening the valve)
Actuator
CLOSED
Temperature: -4 to 175F Materials: Aluminum housing and shaft, polyurethane finish. Service Life: up to one million cycles
A 1.00"
L2 1.8"
Visual Indicator (standard) B
Mounting: Bottom flange and square drive to ISO 5211 Top and solenoid flange to VDE-VDI 3845 NAMUR
B2
1/4" NPT (2 places)
UNC10-24x.31 (4 places)
H2 A
B 1.26" 0.95"
H4
H3
2.00"
H1 Mounting Kit B1 L1 KHM (forged) type valve shown Tie Bar Design Used With: KHB & KHB3K sizes -06, -10, -16, -20, -25
Ball Valve / Actuator Size KHB-06 / EDA-12 KHB-10 / EDA-12 KHB-16 / EDA-25 KHB-20 / EDA-25 KHB-25 / EDA-100 KHM-32 / EDA-100 KHM-40 / EDA-350 KHM-50 / EDA-350 H1 2.2 2.2 2.5 3.2 3.5 3.4 3.8 4.5 H2 2.4 2.4 3.2 3.2 4.7 4.7 7.1 7.1 H3 6.6 6.6 7.7 8.4 10.2 10.1 12.9 13.6 H4 5.3 5.3 6.2 6.5 8.1 8.6 11.2 11.5 L1 2.8 2.9 3.3 3.8 4.5 4.4 5.2 5.6 L2 4.1 4.1 6.3 6.3 8.7 8.7 12.0 12.0 B1 1.0 1.3 1.5 1.9 2.3 3.0 3.4 4.2 B2 2.4 2.4 2.9 2.9 4.3 4.3 6.8 6.8
B3
B3 1.9 1.9 1.8 1.8 2.5 2.5 3.7 3.7
Operating Air Cons. Time (sec) (in3/1atm) 0.4 0.4 0.5 0.5 1.2 1.2 3.6 3.6 4 4 7 7 30 30 120 120
Weight (lbs.) 3.5 4 6.5 8 14 16 37 42
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs. *Dependent upon valve and seal materials selected.
Accessories Catalog
20

Ball Valve Locking Devices
Description
In situations where the opening or closing of a ball valve can cause severe damage or personal injury, HYDAC recommends the installation of a locking device. Locking devices are available for our entire range of high pressure ball valves. Two different styles are available to accommodate the different valve body styles. All HYDAC high pressure ball valves can be ordered with a locking device. Locking devices can also be ordered separately using the chart below. Material note: All lock plates and lock bars are made of Zinc plated Steel.
Operation
KHM...
(forged valve bodies)
KHB..., KHP..., KH3..., KH4..., KHB3K...

(block valve bodies)
C LO
C LO
OPEN
CLOSED
SE D C LO
SE D C LO
OPEN
CLOSED
SE D O PE N O PE N
SE D
Apply Pad Lock (not supplied) here to lock in OPEN Postition Apply Pad Lock (not supplied) here to lock in OPEN Postition
Apply Pad Lock (not supplied) here to lock in CLOSED Postition Apply Pad Lock (not supplied) here to lock in CLOSED Postition
Apply Pad Lock (not supplied) here to lock in OPEN Postition Apply Pad Lock (not supplied) here to lock in OPEN Postition
Apply Pad Lock (not supplied) here to lock in CLOSED Postition Apply Pad Lock (not supplied) here to lock in CLOSED Postition
Installation
Ordering
To order a ball valve with a locking device, simply add -L to the end of the model code. See the model code page for that particular valve to create a complete code. To order a locking device separately, use the chart below. Size 6 10 12 16 20 25 32 40 50 KHB 02061169 02061169 N/A 02061170 02061171 02061171 N/A N/A N/A KHM 02061169 02061169 N/A 02061170 02061171 02061171 02055711 02055711 02055711 KHP N/A 02061169 N/A 02061170 02061171 02061171 02063434 02063434 02063434 KH3 & KH4 02061172 02061173 02061173 N/A 02061174 N/A N/A N/A N/A KHB3K 02061175 02061175 N/A 02061176 02061177 02061177 N/A N/A N/A
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Accessories Catalog

Ball Valve Locking Devices with Limit Switches
Description:
When remote indication of the valve position is required, a limit switch can be added to the valve assembly. reliable single pole, double throw (SPDT) switch to indicate either A open or closed position of a two-way valve Hermetically sealed Can be wired as Normally Open (N/O), or Normally Closed (N/C) Available for HYDAC valve sizes 20 through 50 Mounting brackets serve as locking devices Ordering: To Order a valve with Limit Switch, Add -LS to end of Valve Model Code, i.e.: KHM-32NPT-1114-16X-LS
Operation
KHB..., KHP..., KH3..., KH4..., KHB3K... (block valve bodies, sizes 20 & 25) Valve Retrofit kit Part #: 02067694
KHM... (forged valve bodies, sizes 32 through 50)
Valve Retrofit kit Part #: 02063537
Wiring Details
Electrical Specifications
NEMA 3, 4, 13 and IEC IP 67 5A-125, 250 VAC Temperature range: 14 to 158F UL listed Replacement Switch Part #: 02700009
Accessories Catalog
22

Seal Kits
Model Code SEAL KIT KHB-06NPT/SAE-XX14 SEAL KIT KHB-10NPT/SAE-XX14 SEAL KIT KHB-16F3/F6-XX14 SEAL KIT KHB-16NPT/SAE-XX14
O-Ring with Back-up Ring Thrust Washer
Part Number 02061479 02061467 02061469 02061468 02061471 02061470 02061473 02061472 02061481 02061480 02061483 02061482 02061485 02061484 00554029 02061486 02061487 02061507 02061488 02061489 02061505 02061506
SEAL KIT KHB-20F3/F6-XX14 SEAL KIT KHB-20NPT/SAE-XX14 SEAL KIT KHB-25F3/F6-XX14 SEAL KIT KHB-25NPT/SAE-XX14 SEAL KIT KHM-32F3/F6-XX14 SEAL KIT KHM-32NPT/SAE-XX14 SEAL KIT KHM-40F3/F6-XX14 SEAL KIT KHM-40NPT/SAE-XX14 SEAL KIT KHM-50F3/F6-XX14
Ball Seal O-Ring size 06-25 O-Ring with Back-up Ring size 32-50
Complete maintenance instructions are available on our web site:
SEAL KIT KHM-50NPT/SAE-XX14 SEAL KIT KHP-06-XX14 SEAL KIT KHP-10-XX14 SEAL KIT KHP-16-XX14 SEAL KIT KHP-20-XX14 SEAL KIT KHP-25-XX14 SEAL KIT KHP-32-XX14 SEAL KIT KHP-40-XX14 SEAL KIT KHP-50-XX14
Model Code
SEAL KIT KHB - 06 NPT/SAE - XX14
Seal Kit Valve Body Type KHB = Block Housing KHM = Forged Housing KH3/4 = 3-Way & 4-Way Valves KHP = Manifold Mount Valve Size 06, 10, 16, 20, 25, 32, 40,50 Connection Type (omit) = Manifold Mount (KHP) NPT/SAE = NPT or SAE F3/F6 = F3 or F6 Split Flange Materials Body Material X = Body material does not affect seal kits Spindle and Ball Material X = Spindle and ball material does not affect seal kits Ball Seal Material 1 = Polyacetal (standard) 3 = PTFE 8 = PEEK O-Ring Material 2 = NBR (Buna N) 3 = PTFE Spindle Seals and FPM (Fluoroelastomer) O-Rings 4 = FPM (Fluoroelastomer) (standard) 5 = EPDM
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Accessories Catalog

Handles
DN Sizes 06, 10 06, 10 06, 10 16 16 16 20, 25 20, 25 20, 25 32, 40, 50 32, 40, 50 32, 40, 50 Description Designation Straight Aluminum Offset Aluminum Offset Steel Straight Aluminum Offset Aluminum Offset Steel Straight Aluminum Offset Aluminum Offset Steel Offset Steel Offset Aluminum Straight Aluminum Model Code 11X 12X 16X 11X 12X 16X 11X 12X 16X 16X 12X 11X Spindle Square Size SW09 SW09 SW09 SW12 SW12 SW12 SW14 SW14 SW14 SW17 SW17 SW17 Model Code HANDLE STR AL SW09 HANDLE OFS AL SW09 HANDLE KIT OFS STL SW09 HANDLE STR AL SW12 HANDLE OFS AL SW12 HANDLE KIT OFS STL SW12 HANDLE STR AL SW14 HANDLE OFS AL SW14 HANDLE KIT OFS STL SW14 HANDLE KIT OFS STL SW17 16X HANDLE OFS AL SW17 HANDLE STR AL SW17 Part Number 00270099 00271423 02064265* 00270100 00270381 02064266* 00270101 00270382 02064267* 02064268* 00270383 00270311
* These handles require the additional mounting hardware which is included
Engineering Data
Housing Block Type (KHB) Forged Type (KHM) Coatings Ball Spindle Handles (see above) 11X 12X 16X Ball Seal Polyacetal (POM) Standard for Hydraulic Oils, Water Glycol Maximum Pressure: Temperature Range: Maximum Pressure: Temperature Range: to 7250 psi (500 bar) -22 to 212F (-30 to 100C) to 1500 psi (100 bar) -328 to 212F (-200 to 100C) Straight Aluminum, Red Anodized Offset Aluminum, Red Anodized Offset Steel, Galvanized Carbon Steel (standard) 14F Min temp Forged Steel (standard) 14F Min temp Stainless Steel (optional) -40F Min temp Standard Models Phosphate Coated
(Others available on Request)
Spindle Seal & O-rings Fluorocarbon (FPM) Standard for hydraulic oils and many acids Maximum Pressure: Temperature Range: Maximum Pressure: Temperature Range: Maximum Pressure: Temperature Range: to 7250 psi (500 bar) -4 to 392F (-20 to 200C) to 7250 psi (500 bar) -13 to 212F (-25 to 100C) to 1500 psi (100 bar) -328 to 212F (-200 to 100C)
NBR Seal for hydraulic oils, lubricants, greases
Chrome Plated Steel (standard) Stainless Steel (optional) Zinc Plated Steel (standard) Stainless Steel (optional)
PTFE for corrosive media and bases
Temperature to 392F (200C) at reduced pressure EPR Ethylene Propylene Rubber for some phosphate esters Maximum Pressure: Temperature Range: Special Seals to 7250 psi (500 bar) -58 to 300F (-50 to 150C) Other materials are available for special applications.
Consult HYDAC for your specific application.
PTFE For Corrosive Media
Press-Temp curve for different Ball Seal materials

8000 7000 Pressure (psi) 6000 5000 4000 3000 2000 1000 0 0
Buna (all sizes) valve size 6-10 valve size 16 valve size 20-50
Temperature to 392F (200C) at reduced Pressure

(see chart at right for pressure-temperature profile)
NBR For Gaseous Media Maximum Pressure: Temperature Range: to 1500 psi (100 bar) -13 to 212F (-25 to 100C)
POM (standard) Peek PTFE (all sizes)
PEEK High Temperature Seal Maximum Pressure: Temperature Range: to 7250 psi (500 bar) -238 to 212F (-150 to 100C)
Better high temperature profile than PTFE Temperature to 482F (250C) at reduced Pressure
100
200 300 Temp (F)
400
Accessories Catalog
24

KHF3/6 Series
Direct Mount SAE Flange 1/2 to 2
Features
Compact, space saving design Full passage for unrestricted flow of medium Floating ball provides positive seal Valve positioning controlled by a stop pin and limit washer Phosphate coated valve body
Specifications
Connection: Dual bolt pattern fits Code 61 and 62 SAE flanges Operating Pressure: to 6000 psi Ball Seal Material: Polyacetal O-ring Material: Fluoroelastomer (FPM) Housing Material: Carbon Steel Temperature Range: 14 to 176F
Dimensions
A SW C E3
D3 H H1 G3 K6 H2
D6 LW B
Size 1/2 3/4 1 Model Code KHF3/6-16-1114-16X-UNC KHF3/6-20-1114-16X-UNC KHF3/6-25-1114-16X-UNC
E6 L
Code 61 K3 1.50 1.87 2.06 2.31 2.75 3.06 B 3.11 3.90 4.69 5.47 6.30 7.05 G3 0.69 0.88 1.03 1.19 1.41 1.69 D3 5/16-18UNC 3/8-16UNC 3/8-16UNC 7/16-14UNC 1/2-13UNC 1/2-13UNC H1 1.34 1.73 1.85 2.32 2.56 2.86 H2 2.81 3.54 4.02 4.88 5.51 6.17 E3 0.63 0.71 0.71 0.71 1.02 1.02 LW 0.51 0.75 0.98 1.18 1.50 1.89 MAWP (psi)* 5000 5000 5000 4000 3000 3000 L 2.95 3.15 3.46 3.94 4.33 4.57
Code 62 Code 61
G6 K3
Code 62
K6 1.59 2.00 2.25 2.62 3.12 3.87 H 5.08 5.79 6.30 8.31 8.94 9.61
G6 0.72 0.94 1.09 1.25 1.44 1.75 C 1.28 1.35 1.50 1.73 2.01 2.13
D6 5/16-18UNC 3/8-16UNC 7/16-14UNC 1/2-13UNC 5/8-11UNC 3/4-10UNC SW (mm) 12 14 14 17 17 17
E6 0.63 0.71 0.83 0.83 1.02 1.18 A 7.00 7.00 7.00 12.0 12.0 12.0
MAWP (psi)* 6000 6000 6000 6000 6000 6000 Weight 5.5 8.6 13.2 25.6 36.2 54.9
1 1/4 KHF3/6-32-1114-36X-UNC 1 1/2 KHF3/6-40-1114-36X-UNC 2 Size 1/2 3/4 1 KHF3/6-50-1114-36X-UNC Model Code KHF3/6-16-1114-16X-UNC KHF3/6-20-1114-16X-UNC KHF3/6-25-1114-16X-UNC
1 1/4 KHF3/6-32-1114-36X-UNC 1 1/2 KHF3/6-40-1114-36X-UNC 2 KHF3/6-50-1114-36X-UNC
* Pressure rating listed is valve pressure only. Pressure ratings for available flanges may be less. Consult flange manufacturer and ISO 6162 for flange pressure rating. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs. Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
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Accessories Catalog

KHF3 Series
Direct Mount SAE Flange 2 1/2 to 4
Features
Compact, space saving design Full passage for unrestricted flow of medium Floating ball provides positive seal Phosphate coated valve body Individually tested for leakage free performance
Specifications
Connection: Bolt pattern fits code 61 SAE flanges Operating Pressure: to 2500 psi Ball Seal Material: Polyacetal O-ring Material: Fluoroelastomer (FPM) Housing Material: Carbon Steel Temperature Range: 14 to 176F
Dimensions
K
H1
B H
LW D L J
UNC A
Size 3 4
Model Code KHF3-080-1114-05X-UNC KHF3-100-1114-05X-UNC
LW 2.48 2.99 3.94
L 5.90 5.51 6.69
J 2.95 2.76 3.35
H1 3.70 4.09 4.80
H 10.8 11.4 13.1
D 7.80 8.27 10.16
A 2.00 2.44 3.06
B 3.50 4.19 5.13
UNC 1/2-13UNC 5/8-11UNC 5/8-11UNC
T 0.75 0.95 0.95
K 36 36 36
MAWP (psi)* Weight 2500 2000 500 73 88 132
2 1/2 KHF3-065-1114-05X-UNC
* Pressure rating listed is valve pressure only. Pressure ratings for available flanges may be less. Consult flange manufacturer and ISO 6162 for flange pressure rating. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs. Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Accessories Catalog
26

KHM3H Series
3 Piece Ball Valve
Specifications
1/2 - 4 Standard Port 1/2 - 2 Class 2500 ANSI (up to 6000 psi) 3 - 4 Class 1500 ANSI (up to 3800 psi) Blow-out proof stem Handle operated or actuated Applications - Offshore, Oil & Gas, Chemical, Petrochemical, Refining, Energy Media - Liquid or Gas Material - Stainless Steel, Carbon Steel End Connections - Socket weld and threaded. Other options available (consult factory)
Model Code
KHM3H - SP - 1 SW - 3 3 1 2
Series Type KHM3H = Port SP = High Pressure 3 Piece Ball Valve Standard Port
Connection Size (inches) 1/2, 3/4, 1, 1 1/4, 1 1/2, 2, 3, 4 Connection Type SW = Socket Weld NPT = Tapered Pipe Threads Body Material 1 = Carbon Steel 3 = Stainless Steel Spindle & Ball Material 3 = Stainless Steel Ball Seal Material 1 = POM (polyacetal) (standard) 8 = PEEK for higher temperature applications (see chart below)
bar psi
7000 Class 2500 6000 400
POM
PEEK
Pressure
5000 300
4000 Class 1500
POM
PEEK
200
3000
2000 100
Body Seal Material 2 = NBR (used with POM ball seal) (standard) 8 = Graphite (used with PEEK ball seal) for higher temperature applications 0
1000
Model Codes containing selections listed in RED are non-standard items Minimum quantities may apply Contact HYDAC for information and availability 0 50 100 150 200 250 Not all combinations are available C Temperature
0 -50
50
100
150
200
250
300
350
400
450
500
Pressure/Temperature Graph
bar psi
7000 Class 2500 6000 400
Torque/Pressure Graph
in. lbs. Nm
120 2 1000 900
POM
PEEK
Pressure
5000
700
100
Torque
300
4000 Class 1500
POM
PEEK
700 600 500 400
80 1 1/2 1 1/4 40 1
200
3000
60
2000 100 1000 300 200 100 0 0 -50 0 0 50 100 50 150 200 100 250 300 150 350 400 200 450 500 250
20
3/4 1/2
F C
1000
2000
3000
4000
5000
6000
psi bar
Temperature
50
100
150
200
250
300
350
400
Pressure
in. 27 lbs.
Nm
120
1000
Accessories Catalog
2

Parts & Materials
Item Description 1 2 3 4 5* 6* 7* 8 9* 10 11 12 13 14 15 16 17 18 Body End Connector Ball Stem Ball Seal Body Seal Stop Pin Gland Packing Gland Disc Spring Gland Nut Tab Washer Handle Serrated Washer Handle Nut Body Bolts Body Nuts Material Stainless Steel 316 / Carbon Steel ASTM A105 Stainless Steel 316 / Carbon Steel ASTM A105 Stainless Steel 316 (17-4PH 1/2-3/4) Stainless Steel 316 / Stainless Steel 17-4PH POM / PEEK NBR / Graphite Stainless Steel 316 PTFE - 25% Carbon Filled Stainless Steel 316 Stainless Steel 17-4PH Stainless Steel 316 / Carbon Steel Zinc Plated Stainless Steel Stainless Steel / Carbon Steel Zinc Plated Stainless Steel Stainless Steel 316 / Carbon Steel Zinc Plated Stainless Steel 316 / Carbon Steel Zinc Plated Stainless Steel 316 / Carbon Steel Zinc Plated
Stem Thrust Seal PA (Nylon) / PEEK
Dimensions Size 1/2 - 2

M Across
Flat
Size 3 - 4
Size 1/2 3/4 1 1 1/4 1 1/2 2 3 4
Port 0.44 0.56 0.81 1.00 1.25 1.50 2.50 3.25
A 3.07 3.35 4.25 4.76 5.16 5.59 8.82 10.55
B 0.81 0.97 1.25 1.63 1.91 2.22 3.28 4.28
C 1.06 1.18 1.50 1.69 1.97 2.17 2.76 3.54
G 1.50 1.59 2.22 2.40 2.91 3.06 5.71 6.34
D 2.76 3.15 3.86 4.13 5.12 5.71 8.46 9.84
H 1.81 1.89 2.40 2.60 3.15 3.31 7.28 7.91
M 0.22 0.22 0.30 0.30 0.34 0.34 0.74 0.74
N 3/8 UNF 3/8 UNF 7/16 UNF 7/16 UNF 9/16 UNF 9/16 UNF 1 UNS 1 UNS
S 7.05 7.05 7.56 7.56 11.30 11.30 15.75 24.02
T M5 M5 M5 M5 M6 M6 M12 M12
W 0.59 0.94 0.94 1.42 1.57 2.36 2.76
L 1.34 1.34 1.65 1.65 1.57 2.28 5.51 5.91
Wgt 3.5 5.3 10 12 21 29 86 141
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs.
Accessories Catalog
28

Overview
Introduction
Traditionally the HYDAC product offering existed of high pressure manual valves. As we grow and are exposed to new industries we are adding to our product offering.
Description
HYDAC Automated Valves are pneumatically operated. Actuators allow valves to be operated automatically by a control system or manually from a remote location. Valve automation brings significant advantages to a plant in the areas of process quality, efficiency, safety, and productivity. Electric or hydraulically actuated valves available on special request.
Low Pressure Ball Valves

KHNVN Series (see page 30) Nominal Sizes from 1/4 to 2
Automated 2 Piece Ball Valves

KHL Series (see page 35) Nominal Sizes from 1/4 to 2
Inline Isolation Valve + Actuator

HVA Series (see page 31) Nominal Sizes from 3/8 to 2
Automated 3 Piece Ball Valves

KHM3L Series (see page 37) Nominal Sizes from 1/4 to 2
Angle Seat Valves

ASV Series (see page 33) Nominal Sizes from 3/8 to 2
Solenoid Valves
Namur 3-way & 4-way (see page 39)
29
Accessories Catalog

KHNVN Series
Low Pressure Stainless Steel
Description
The KHNVN Series manual ball valves are full port, 316 stainless steel, NPT threaded manual ball valves. They are equipped with a manual handle with a locking device.
Features
Full port ball drilling for unrestricted flow Investment cast 2-piece SS body Blow-out proof stem Compact assembly Locking device
Materials of Construction
Body & End Cap ASTM A351 Cast SS Grade CF8M Stem Seals Stem Nut & Washer: 304 SS Handle & Locking Device: 304 SS Handle Sleeve: Vinyl
Specifications
Max. Temperature: 400F Max. Pressure: 1000 PSIG (up to 100F)
PTFE Seats: PTFE Ball & Stem: 316 SS
End Connections
NPT Threaded (female)
Dimensions
Pressure vs. Temperature Curve
E
Pressure in PSIG
1000 800 1/4" to 3/8"
1/2" to 2" S
PT FE
S (Conn. Flats)
600 400 200
100
Temperature in Fahrenheit
200
300
400
L
Size 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 Model Code KHNVN-1/4 NPT-3333 KHNVN-3/8 NPT-3333 KHNVN-1/2 NPT-3333 KHNVN-3/4 NPT-3333 KHNVN-1 NPT-3333 KHNVN-1-1/4 NPT-3333 KHNVN-1-1/2 NPT-3333 KHNVN-2 NPT-3333 DN 02089401 02089402 02089403 02089404 02089405 02089406 02089407 02089408 C 0.45 0.49 0.59 0.79 0.98 1.26 1.50 1.97 E 3.90 3.90 4.13 4.13 4.76 5.39 6.30 7.48 H 2.03 2.03 2.09 2.20 2.60 2.91 3.27 3.62 L 1.91 1.91 2.20 2.56 2.95 3.43 3.86 4.92 S 0.83 0.83 1.06 1.28 1.57 1.89 2.13 2.68 Weight (lbs.) 0.54 0.51 0.74 0.98 1.51 2.38 3.75 6.39
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Accessories Catalog
30

HVA Series
Inline Isolation Valve + Actuator
Specifications
Temperature range: -4 to 302F (-20 to 83C) Maximum pressure: 225 psi Vacuum rating: 740mm Hg (97% vacuum) Seats & Seals: VITON = High compatibility with majority of fluids, not advised for steam. Air pressure required: 40 to 125 psi for double acting, 60 to 125 psi for spring return Body and Internals: Electroless Nickel Plated Brass
Description
The HVA Series combines a pneumatic actuator and isolation valve into one body, which acts as a automated on/off valve.
Model Code
HVA - 3/8 NPT - NO - 24VDC
Series HVA = Valve + Actuator Port Size (NPT) 3/8, 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 Function NO = NC = DA = Spring return, Normally open, Air to close Spring return, Normally closed, Air to open Double acting
Features and Benefits

Compact assembly / Saves space High CV / Less restriction (low pressure drop) Integrated actuators / Less parts to order and no mounting kits Integral NAMUR solenoid mounting pad
Models Available
NC: spring return, normally closed NO: spring return, normally open DA: double acting
Solenoid Valve Options (omit) = No solenoid valve included 24VDC = 24 VDC solenoid valve included 120VAC = 120 VAC solenoid valve included
Note: see page 39 - 40 for information on solenoid valves Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Stroke Time (based on 80 psi actuating pressure)

Size 3/8 1/2 3/4 1 1 1/4 1 1/2 2 Spring Return Spring 20 mS 20 mS 30 mS 40 mS 70 mS 110 mS 130 mS Air 10 mS 10 mS 20 mS 20 mS 40 mS 60 mS 70 mS Opening Air 10 mS 10 mS 20 mS 20 mS 30 mS 60 mS 70 mS Double Acting Closing Air 10 mS 10 mS 20 mS 20 mS 30 mS 60 mS 70 mS
31
Accessories Catalog

Cutaway View
Dimensions
1/8 NPT Ports (2 places) Namur Interface #10-24 UNC Threads (4 places)
E B A
C
NPT Port Size 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" Cv 8 10 13 17 28 57 81 A 2.11 2.33 2.76 3.00 3.59 4.00 4.50 B 1.81 2.00 2.10 2.72 3.39 3.78 4.29
NPT Ports
C 3.60 4.21 4.92 5.31 6.02 6.73 7.51
E 1.21 1.31 1.51 1.63 1.90 2.12 2.35
Wt 1.90 2.30 3.70 4.15 7.50 8.15 12.75
Air Consumption 0.73 cu. inches 1.05 cu. inches 1.90 cu. inches 2.45 cu. inches 4.58 cu. inches 6.70 cu. inches 9.50 cu. inches
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs
Accessories Catalog
32

ASV Series
Angle Seat Valve
Specifications
Temperature Range -14 to 358F (-25 to 181C) Pressure/Viscosity Ratings From 0 to 230 psi Steam to 150 psi, Max 358F Max Viscosity 600CST ASV...2333 Bronze Body & SS Plug PTFE seats & seals ASV...3333 316 SS Body & Plug PTFE seats & seals ASV...2333 Bronze ASV...3333 Stainless Steel Leakage rate ANSI Class VI Shut off
Description
The Angle Seat Valve is a 2-way pneumatically actuated plug valve, which provides for automatic isolation of liquids, gases, steam and some aggressive fluids. Available with stainless steel or bronze bodies with plastic actuator housings.
Model Code
ASV - 1 NPT - 3333 - DA - 24DC
Series ASV = Angle Seat Valve Port Size (NPT) 3/8, 1/2, 3/4, 1, 1 1/4, 1 1/2, 2 Materials 2333 = 3333 = Bronze body & SS plug, PTFE seats & seals 316SS body & plug, PTFE seats & seals Spring return, normally closed Double acting

Self aligning stem seal reduces potential leak points High cycle life, provides long service life Compact assembly / Saves space Internal flow path designed to minimize pressure drop NAMUR Solenoid mounting pad
Easy Installation
The Angle Seat Valve can be mounted in any position. The actuator rotates 360 allowing for the selective positioning of the pneumatic inlet port.
Function NC = DA =
Solenoid Valve Options (omit) = No solenoid valve included 24VDC = 24 VDC solenoid valve included 120VAC = 120 VAC solenoid valve included
Note: see page 39 - 40 for information on solenoid valves Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Models Available
Spring Return N.C. Bi-directional Flow Double Acting Bi-directional Flow
Stroke Time
Valve Size 3/8 3/8 1/2 1/2 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2 Actuator Function NC DA NC DA NC DA NC DA NC DA NC DA NC DA Closed to Open (mS) 15 5 15 5 15 5 60 10 60 10 150 15 150 15 Open to Closed (mS) 25 5 25 5 25 5 100 10 100 10 225 15 225 15
Cutaway View
33
Accessories Catalog

Dimensions
Actuator can be rotated 360 A 16 16 E D 12 12 M5 1/8 BSP*
*NPT adapter is provided If you purchase ASV without solenoid valve
45
Type NC/DA NC/DA DA NC DA NC DA NC DA NC DA NC
NPT Port Size 3/8 1/2 3/4 3/4 1 1 1 1/4 1 1/4 1 1/2 1 1/2 2 2
CV 6 7 12 12 23 23 33 33 54 54 78 78
ASV...3333 (316 SS) A 7.48 7.48 7.68 8.39 8.62 10.20 8.90 10.47 10.67 12.09 11.22 12.64 B 6.14 6.14 6.30 7.00 7.17 8.74 7.32 8.90 9.06 10.47 9.45 10.87 C 6.65 6.65 6.93 7.65 7.95 9.53 8.23 9.80 10.16 11.57 10.79 12.20 D 1.73 1.73 1.73 1.99 1.99 2.61 1.99 2.61 2.61 3.05 2.61 3.05 E 2.76 2.76 2.76 3.32 3.32 4.58 3.32 4.58 4.58 5.54 4.58 5.54 F 3.35 3.35 3.74 3.74 4.13 4.13 4.72 4.72 5.12 5.12 5.91 5.91 G 0.98 0.98 1.22 1.22 1.50 1.50 1.85 1.85 2.13 2.13 2.60 2.60 A 6.42 6.42 6.81 7.52 8.11 9.69 8.46 10.04 10.63 12.05 11.02 12.44 B 5.51 5.51 5.79 6.5 6.93 8.50 7.09 8.66 9.25 10.67 9.45 10.87
ASV...2333 (Bronze) C 6.02 6.02 6.42 7.13 7.72 9.29 8.07 9.65 10.39 11.81 10.83 12.24 D 1.73 1.73 1.73 1.99 1.99 2.61 1.99 2.61 2.61 3.05 2.61 3.05 E 2.76 2.76 2.76 3.32 3.32 4.58 3.32 4.58 4.58 5.54 4.58 5.54 F 2.56 2.56 2.95 2.95 3.54 3.54 4.33 4.33 4.72 4.72 5.91 5.91 G 1.06 1.06 1.08 1.08 1.61 1.61 1.97 1.97 2.28 2.28 2.76 2.76
Wgt 2.2 2.2 2.6 2.6 3.5 3.7 4.2 6.6 7.9 8.8 9.5 11.7.
Accessories Catalog
34

KHL Series
Automated 2 Piece Ball Valve
Specifications
Ball Valve 316SS body, ball and stem Blow out proof stem RPTFE Seats PTFE seals Viton stem O-ring NPT threaded end connection Temperature Range -30 to 400F max Pressure Rating 1/4 to 1 2000 psi (-30 to 100F) 1 1/4 to 2 1500 psi (-30 to 100F) 0 psi @ 400F
Description
The KHL is a full port, 316 stainless steel, NPT threaded end automated ball valve. It can be equipped with a manual handle or with direct mount pneumatic actuators.
Pressure Vs. Temperature Chart

2000 0 10 1/4" to 1" 1500 104 38 66 93 121 149 177 204 138
Pressure Rating
Compact direct mount assembly / Saves space since there is no bracket High CV / Less restriction (low pressure drop) No stem packing to adjust / Reduces maintenance
1000
69
500
35
Models Available
Spring Return Actuator, normally closed Double Acting Actuator Manual Handle
32
50
100
150
200
250
300
350
0 400
Temperature
Actuators
Compact direct mount Anodized aluminum actuator NAMUR solenoid mounting adapter ISO 5211 mounting standard Visual position indicators High duty cycle Permanent lubrication Pneumatic double acting and spring return Min 80 psi air supply required Pneumatic solenoid valves sold separately
Note: see page 39 - 40 for information on solenoid valves
35
Accessories Catalog
bar
psi
1 1/4" to 2"

Dimensions with normally closed spring return pneumatic actuator (NPT threaded end connection, 2 piece body)
CV
B D
Size NPT 1/4
Wgt. 3.9 3.9 3.9 5.7 7.5 8.6
Model Code Part No. KHL-1/4NPT-3333-NC 02083087 KHL-3/8NPT-3333-NC 02083090 KHL-1/2NPT-3333-NC 02083093 KHL-3/4NPT-3333-NC 02083096 KHL-1NPT-3333-NC 02083099 KHL-1 1/4NPT-3333-NC 02083102 KHL-1 1/2NPT-3333-NC 02083105 KHL-2NPT-3333-NC 02083108
13 13
C
2.56 8.62
4.85 2.15 1.65 2.28 4.85 2.15 1.65 2.34 4.85 2.15 1.65 2.35 5.36 2.54 1.77 2.71
3/8 2.56 8.62 1/2 2.95 8.62 3/4 1 3.15 9.36
23 70
116
3.54 11.47 5.99 2.81 2.05 3.05
151 1 1/4 4.33 11.47 6.22 2.81 2.28 3.63
197 1 1/2 4.72 12.48 7.32 3.12 2.68 4.33 13.0 325 2 5.51 13.92 8.10 3.51 3.07 4.85 18.5
with double acting pneumatic actuator (NPT threaded end connection, 2 piece body)
B D
CV 13 13
Size NPT 1/4
Wgt. 3.2 3.2 3.3 3.5 5.0 6.1 9.4
Model Code Part No. KHL-1/4NPT-3333-DA 02083088 KHL-3/8NPT-3333-DA 02083091 KHL-1/2NPT-3333-DA 02083094 KHL-3/4NPT-3333-DA 02083097 KHL-1NPT-3333-DA 02083100 KHL-1 1/4NPT-3333-DA 02083103 KHL-1 1/2NPT-3333-DA 02083106 KHL-2NPT-3333-DA 02083109
2.56 5.07
4.85 2.15 1.65 2.28 4.85 2.15 1.65 2.34 4.85 2.15 1.65 2.35 4.97 2.15 1.77 2.71 5.48 2.34 2.05 3.05 5.71 2.34 2.28 3.63 6.62 2.81 2.68 4.33
3/8 2.56 5.07 1/2 3/4 1 2.95 5.07 3.15 5.07 3.54 5.62
23 70
116
151 1 1/4 4.33 5.62 197 1 1/2 4.72 6.59

A
325
5.51 6.59
7.01 2.81 3.07 4.92 12.4
with manual handle (NPT threaded end connection, 2 piece body)

CV 13
B
Size NPT 1/4
Wgt. 1.2 1.2 1.2 1.4 2.6 3.7 5.7 8.8
Model Code Part No. KHL-1/4NPT-3333 02083086 KHL-3/8NPT-3333 02083089 KHL-1/2NPT-3333 02083092 KHL-3/4NPT-3333 02083095 KHL-1NPT-3333 02083098 KHL-1 1/4NPT-3333 02083101 KHL-1 1/2NPT-3333 02083104 KHL-2NPT-3333 02083107
2.56 4.48
2.80 1.26 1.65 2.28 2.80 1.38 1.65 2.34 2.96 1.40 1.65 2.35 2.96 1.88 1.77 2.71 3.00 2.00 2.05 3.05 3.80 2.70 2.28 3.63 4.00 3.30 2.68 4.33 4.40 3.70 3.07 4.92
13
C
3/8 2.56 4.48 1/2 3/4 1 2.95 4.48 3.15 5.24 3.54 5.24
23 70
E F
116
151 1 1/4 4.33 7.44

A D
197 1 1/2 4.72 7.44 325 2 5.51 7.44
Note: Actuators are sized for 300 psi P Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Accessories Catalog
36

KHM3L Series
Automated 3 Piece Ball Valve
Specifications
Ball Valve 316SS body, ball and stem Blow out proof stem RPTFE seats PTFE seals Viton stem o-ring Temperature Range -30 to 400F max Pressure Rating 1000 psi @ -30 to 100F 0 psi @ 400F
Description
The KHM3L is a full port, 316 stainless steel, 3 piece ball valve. It is available with NPT threads or socket weld connectors. It can be equipped with a manual handle or with direct mount pneumatic actuators.
Pressure Vs. Temperature Chart

1200
Pressure in PSI
1000 800 600 400 200 0 -30 0 100 200 300 400 500

Compact direct mount assembly / Saves space since there is no bracket High CV / Less restriction (low pressure drop) No stem packing to adjust / Reduces maintenance 3 piece design allows inline maintenance for socket weld connections
Models Available
Spring Return Actuator, normally closed Double Acting Actuator Manual Handle
Temperature in F
Actuators
Compact direct mount Anodized aluminum actuator NAMUR solenoid mounting adapter ISO 5211 mounting standard Visual position indicators High duty cycle Permanent lubrication Pneumatic double acting and spring return Min 80 psi air supply required Pneumatic solenoid valves sold separately
Note: see page 39 - 40 for information on solenoid valves
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
37
Accessories Catalog

Dimensions with normally closed spring return pneumatic actuator
B
CV 13
C
Size 1/4 3/8 1/2 3/4 1
A 2.56 2.56 2.95 3.15
B 8.62 8.62 8.62 9.36
Wt
Threaded Model Code Part No. KHM3L-1/4NPT-3333-NC 02083039 KHM3L-3/8NPT-3333-NC 02083045 KHM3L-1/2NPT-3333-NC 02083051 KHM3L-3/4NPT-3333-NC 02083057 KHM3L-1NPT-3333-NC 02083063 KHM3L-1 1/4NPT-3333-NC 02083069 KHM3L-1 1/2NPT-3333-NC 02083075 KHM3L-2NPT-3333-NC 02083081 Threaded Model Code Part No. KHM3L-1/4NPT-3333-DA 02083040 KHM3L-3/8NPT-3333-DA 02083046 KHM3L-1/2NPT-3333-DA 02083052 KHM3L-3/4NPT-3333-DA 02083058 KHM3L-1NPT-3333-DA 02083064
Socket Weld Model Code Part No. KHM3L-1/4SW-3333-NC 02083042 KHM3L-3/8SW-3333-NC 02083048 KHM3L-1/2SW-3333-NC 02083054 KHM3L-3/4SW-3333-NC 02083060 KHM3L-1SW-3333-NC 02083066 KHM3L-1 1/4SW-3333NC 02083072 KHM3L-1 1/2SW-3333NC 02083078 KHM3L-2SW-3333-NC 02083084 Socket Weld Model Code Part No. KHM3L-1/4SW-3333-DA 02083043 KHM3L-3/8SW-3333-DA 02083049 KHM3L-1/2SW-3333-DA 02083055 KHM3L-3/4SW-3333-DA 02083061 KHM3L-1SW-3333-DA 02083067
4.85 2.15 1.65 2.60 4.3 4.85 2.15 1.65 2.60 4.3 4.85 2.15 1.65 2.60 4.3 5.36 2.54 1.77 2.75 6.2
13 23 70 116
A D
3.54 11.47 5.99 2.81 2.05 3.32 8.4
151 1 1/4 4.33 11.47 6.22 2.81 2.28 3.68 9.4
197 1 1/2 4.72 12.48 7.32 3.12 2.68 4.30 14.3 325 2 5.51 13.92 8.10 3.51 3.07 4.85 20.1
with double acting pneumatic actuator

B
CV 13
C E F
Size 1/4 3/8 1/2 3/4 1
A 2.56 2.56 2.95 3.15 3.54
B 5.07 5.07 5.07 5.07 5.62 5.62 6.59 6.59
Wt
4.85 2.15 1.65 2.60 3.5 4.85 2.15 1.65 2.60 3.5 4.85 2.15 1.65 2.60 3.6 4.97 2.15 1.77 2.75 3.9
13 23 70 116
A D
5.48 2.34 2.05 3.32 5.9 5.71 2.34 2.28 3.68 7.2
151 1 1/4 4.33 197 1 1/2 4.72 325 2 5.51
KHM3L-1 1/4NPT-3333-DA KHM3L-1 1/4SW-3333-DA 02083070 02083073 KHM3L-1 1/2NPT-3333-DA KHM3L-1 1/2SW-3333-DA 02083076 02083079 KHM3L-2NPT-3333-DA 02083082 Threaded Model Code Part No. KHM3L-1/4NPT-3333 02083038 KHM3L-3/8NPT-3333 02083044 KHM3L-1/2NPT-3333 02083050 KHM3L-3/4NPT-3333 02083056 KHM3L-1NPT-3333 02083062 KHM3L-1 1/4NPT-3333 02083068 KHM3L-1 1/2NPT-3333 02083074 KHM3L-2NPT-3333 02083080 KHM3L-2SW-3333-DA 02083085 Socket Weld Model Code Part No. KHM3L-1/4SW-3333 02083041 KHM3L-3/8SW-3333 02083047 KHM3L-1/2SW-3333 02083053 KHM3L-3/4SW-3333 02083059 KHM3L-1SW-3333 02083065 KHM3L-1 1/4SW-3333 02083071 KHM3L-1 1/2SW-3333 02083077 KHM3L-2SW-3333 02083083
6.62 2.81 2.68 4.30 10.1 7.01 2.81 3.07 4.85 13.5
with manual handle

B
CV 13
C
Size 1/4 3/8 1/2 3/4 1
A 2.56 2.56 2.95 3.15 3.54
B 4.80 4.80 4.80 4.80 7.48 7.48 8.07 8.07
Wt
3.11 1.92 1.65 2.60 1.5 3.11 1.92 1.65 2.60 1.5 3.23 1.92 1.65 2.60 1.5 3.35 1.98 1.77 2.75 3.74 2.52 2.05 3.32 1.7 3.1
E F
13 23 70 116
151 1 1/4 4.33 197 1 1/2 4.72

D
3.94 2.89 2.28 3.68 4.4 4.41 3.23 2.68 4.30 6.7 4.76 3.71 3.07 4.85 10.0
325
5.51
Note: Actuators are sized for 300 psi P Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Accessories Catalog
38

Solenoid Valves
3-Way
Namur 3-way and 4-way

Connector
Water tight, NEMA 4/4X, mini-DIN, Cord Grip PG9 connection
1.99 (50.6mm) 1.24 (31.5mm)
0.89 (22.5mm)
4-Way
Namur Pattern
(4) Mounting Bolts 10-24 or M5 (2) 1/8 or 1/4 for Air Supply
16mm
16mm
12mm
12mm
Model Code Solenoid Valve Namur, 3-way, 24 VDC, Mini DIN
Use With NO / NC valves with Spring Return NO / NC valves with Spring Return Double Acting valves
Connectors
Nominal Coil Power
Part Number 02082887
Solenoid Valve Namur, 3-way, 120 VDC, Mini DIN
02082888 Mini-DIN Cord Grip PG9 AC = 8.5 watts DC = 10.5 watts 02082889
Double Acting valves
02082890
39
Accessories Catalog

Dimensions
3-way Solenoid Valve used with N.O. or N.C. Valves 2 Sets of bolts provided: #10-24 and M5
1.75 1.51 0.25 0.53 1.57 VENT 0.74 B 1.94 2.50 A 1.00
2.04 1.00
1.94
0.88
0.25 1.19 0.05 0.34 0.88 O-Ring (2) Supplied
0.67
0.56
IN
1/4 NPT (2) Ports
4-way Solenoid Valve used with Double Acting Valves 2 Sets of bolts provided: #10-24 and M5
0.94 0.94 IN 1.56
Standard Push Type Manual Override 5.02
1.87 0.58 0.58 EB
0.38
0.67 1.59 0.75 1/4 NPT (3 places) 1.38
EA
0.75
0.47 0.47 B 1.26 4 3 0.78 0.15 A O-Ring (2) Supplied
0.228 Locating Hole
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches
Accessories Catalog
40
Flow Control Valves

Overview
Needle Valves
DV, DVE & DVP Series (see page 43)
Flow Control Valves

DRV & DRVP Series (see page 47)
Pressure Compensated Flow Control Valves

SRVR Series (see page 51)
Check Valves
RV & RVP Series (see page 53)
Stainless Steel Flow Control Valves

DV, DRV & RV Series (see page 55)
41
Accessories Catalog
Flow Control Valves

Flow Control Valve Design Features & Options
Color Coded Flow Indicator
1 2 3 4 5
Safety Screw and Spindle
Knob Locking Set Screw Slotted Spindle B A
Threaded Spindle Housing for Panel Mounting Kit
Guided Poppet
NPT, SAE or BSPP Ports
Introduction
Our complete line of flow control valves are designed and manufactured by our ISO 9001 certified FLUTEC Division.
HYDAC flow control valves include a unique safety spindle design feature. As the valve spindle is turned counter-clockwise, the spindle shoulder will engage the safety screw limiting the travel of the spindle. The hardened, high-strength steel safety screw is sealed in position to discourage tampering.
Description
The HYDAC family of flow control valves permit safe, simple and repeatable control of hydraulic fluids at operating pressures to 5000 psi. The standard slotted control spindle allows for a wide range of infinitely variable flow adjustments with excellent flow characteristics. Precise adjustment of flow is achieved by a micrometer style adjustment knob featuring a color coded flow indicator for accurate, easy-to read visual flow reference. Design modifications and special materials are available for corrosive fluids such as phosphate ester, acids and caustics.
Product Features
Phosphate coated steel valve body FPM (Fluoroelastomer) seals Slotted control spindle for precise and linear flow adjustments Exclusive safety spindle design Color coded spindle for accurate flow control Guided poppets for smoother, chatter free operation
Available Options
Panel mounting kit 25 and 65 PSI cracking pressure springs (7 psi standard) Zinc Plated Body. Consult HYDAC for price and delivery
Valve Design
HYDAC flow control valves can be adjusted easily and precisely by means of the control knob. Increasing the number of turns from the fully closed position provides a steady increase of the flow rate. The colored scale permits accurate repetition of settings and the colored triangle on the rising spindle provides a visual indication of the increasing cross section of the flow area. A set screw on the side locks the knob at the desired setting.
Accessories Catalog
42
Flow Control Valves

DV, DVE, & DVP Series
Needle Valves
Specifications
5000 psi operating Pressure 8 Sizes, 1/8 - 1-1/2 SAE O-Ring, NPT or BSPP Threaded Connections; Manifold Mounting; and Cartridge Type Flows to 80 gpm Carbon steel housing FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control DV Series Inline Mounting DVP Series Manifold Mounting Provision for panel mounting Unique safety spindle design Temperature Range: -4 to 212F at full pressure
Hydraulic Symbol
A B
DVE Series Cartridge Valve
Model Code
DV - 06 - 01 .X / 5 - S - M
Needle Valve DV = Inline Mounting DVP = Manifold Mounting DVE = Cartridge Valve Nominal Sizes DV & DVP SAE (DV only) Nom. Size Tube Size 06 = 08 = -4 10 = -6 12 = -8 16 = -12 20 = -16 25 = -20 30 = -24 DVE Nom Size 08 = 10 = 12 = 16 = SAE Cavity 3/4-16 UNF 7/8-14 UNF 1-1/16-12 UN 1-5/16-12 UN NPTF (DV Only) Pipe Size 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 BSPP (DV Only) Thread Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 G1 1/4 G1 1/2
Thread Size 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1-1/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN BSPP Cavity G1/2 G1/2 G3/4 G1
Pipe OD 0.405 0.540 0.675 0.840 1.050 1.315 1.660 1.900
Housing Material 01 = Carbon Steel Modification Number Port Configuration (omit) = DVP Only 5 = NPTF - ANSI B1.20.3 12 = SAE - SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing 0 = BSPP to DIN 3852, Part 2-X Supplementary Details S = Panel Mounting Kit (not available in sizes 20, 25, 30)
43
Accessories Catalog
Flow Control Valves

Pressure Drop Curves
DV, DVP, DRV, DRVP Series Flow Direction: A to B / Throttled Flow
Size 06
100 80
Flow setting in turns

2.5 3
Size 08
100 80 1
Size 10
2 3 4 56 7 100 80 1

2 3 4 5
1 1.5 2
6 7
p (bar)
p (bar)
60 40 20 0 4 5
60 40 20 0
p (bar)
0 10 20 30 40 50
60 40 20 0
10
12
14
16
18
20
10
20
30
40
50
60
Q (l/min)
Q (l/min)
Q (l/min)
Size 12
100 80 1 2

3 4 5 6 7 8
Size 16
100 80 1 2 3
Size 20, 25, 30

4 5 6 7 8 9 100 80 1 2

3 4 5 6
p (bar)
p (bar)
p (bar)
60 40 20 0
60 40 20 0
10
60 40 20 0
7 8 9
15
30
45
60
75
90
30
60
90
120
150
180
50
100
150
200
250
300
Q (l/min)
Q (l/min)
Q (l/min)
DVE Cartridge Flow Control Valves Flow Direction: A to B / Throttled Flow
Size 08
50 40 0.5 1

1.5 2 3
Size 10
50 40

3 4 5
0.5 1 1.5 2
p (bar)
30 20 10 0 4
p (bar)
30 20 10 0 6 7 8 9 0 10 20 30 40 50 60 70 80
5 6 7 0 10 20 30 40 50
Q (l/min)
Q (l/min)
Size 12
50 40 1 2 3

4 5 6
Size 16
50 40 1 2 3

4 5 6
p (bar)
30 20 10 0 8 9 10
p (bar)
30 20
8 10 0 9 10 0 20 40 60 80 100 120 140 160
20
40
60
80
100
140
120
160
Pressure Drop curves were established by using mineral oil with kinematic viscosity 165 SUS at 112F / 50C Q (l/min) Q (l/min)
Accessories Catalog
44
Flow Control Valves

Dimensions DV Series Inline Needle Valve
Hex extension
1 2 3 4 5
E F
Knob for Sizes 20-40 has Hex extension for wrench
G
1 2 3 4 5
Knob for sizes 6-16
B closed A open
(Nut, Washer, Lock Washer)
Panel Mount Kit
H required hole size in panel
Thickness of panel 1/4" max.
D C
Model Code DV-06 DV-08 DV-10 DV-12 DV-16 DV-20 DV-25 DV-30
Port Size NPTF 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 SAE 5/16-24UNF 7/16-20UNF 9/16-18UNF 3/4-16UNF 1-1/16-12UN 1-5/16-12UN 1-5/8-12UN 1-7/8-12UN
A 2.16 (55) 2.83 (72) 2.91 (74) 3.62 (92) 4.17 (105) 5.71 (145) 5.91 (150) 6.10 (155)
B 1.97 (50) 2.56 (65) 2.64 (67) 3.23 (82) 3.78 (96) 5.04 (128) 5.24 (133) 5.43 (138)
C 0.31 (8) 0.49 (12.5) 0.59 (15) 0.69 (17.5) 0.89 (22.5) 0.98 (25) 1.18 (30) 1.38 (35)
D 0.63 (16) 0.98 (25) 1.18 (30) 1.38 (35) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70)
E 0.75 (19) 0.94 (24) 1.14 (29) 1.34 (34) 1.53 (39) 2.13 (54) 2.13 (54) 2.13 (54)
F 1.50 (38) 1.89 (48) 2.28 (58) 2.68 (68) 3.07 (78) 4.25 (108) 4.25 (108) 4.25 (108)
G 0.94 (24) 1.14 (29) 1.14 (29) 1.50 (38) 1.50 (38) 1.93 (49) 1.93 (49) 1.93 (49)
H 0.51 (13) 0.75 (19) 0.75 (19) 0.91 (23) 0.91 (23) 1.50 (38) 1.50 (38) 1.50 (38)
J1) Pg 7 thread Pg 11 thread Pg 11 thread Pg 16 thread Pg 16 thread Pg 29 thread Pg 29 thread Pg 29 thread
Hex 3/4 (19) 3/4 (19) 3/4 (19)
Weight 0.26 (0.12) 0.55 (0.25) 0.88 (0.40) 1.5 (0.70) 2.6 (1.2) 4.6 (2.1) 6.2 (2.8) 7.7 (3.5)
Panel Mount Kits

Size 6 8/10 12/16 Model Code Kit Panel Mount DV06 Kit Panel Mount DV08 Kit Panel Mount DV12 Part Number 00705300 00705310 00705302
1) Note: Pg style thread per DIN 40430 Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) *Dependent upon valve and seal materials selected.
45
Accessories Catalog
Flow Control Valves

Dimensions DVP Manifold Mount Needle Valve
T
1 2 3 4 5
Knob for sizes 6 - 16 U
B closed C E A open
S O P M N
1 2 3 4 5
D Hex
L Knob for Sizes 20-40 has Hex extension for wrench
R
Model Nom. Code Size DVP-06 1/8 DVP-08 1/4 DVP-10 3/8 DVP-12 1/2 DVP-16 3/4 DVP-20 1
H
E
J
F .94 (24) 1.14 (29) 1.14 (29) 1.50 (38) G(1 H .748 (19) J K L M N O P R S T U(2 Hex Wt. 0.44 (0.2) 0.88 (0.4) 1.3 (0.6) 2.2 (1.0) 3.7 (1.7)
C .43 (11) .43 (11) .43 (11) .43 (11)
D .26 (6.6) .26 (6.6) .26 (6.6) .26 (6.6)
2.48 2.28 (63) (58) 3.11 2.83 (79) (72) 3.31 3.03 (84) (77) 3.90 3.50 (99) (89)
.63 (16) .79 (20) .98 (25) .98 (25)
1.38 1.112 1.63 0.059 .630 0.197 0.382 0.315 0.35 0.37 Pg 7 (35) (28.5) (41.5) (1.5) (16) (5) (9.7) (8) (9) (9.5) thread
1.378 1.87 1.319 1.81 0.177 1.004 0.276 0.500 0.256 0.51 0.47 Pg 11 (35) (47.5) (33.5) (46) (4.5) (25.5) (7) (12.7) (6.5) (13) (12) thread 1.319 2.01 1.496 2.01 0.165 1.004 0.394 0.614 0.335 0.71 0.55 Pg 11 (33.5) (51) (38) (51) (4.2) (25.5) (10) (15.6) (8.5) (18) (14) thread 1.496 2.95 1.752 2.26 0.157 1.181 0.512 0.732 0.728 0.71 0.89 Pg 16 (38) (75) (44.5) (57.5) (4.0) (30) (13) (18.6) (18.5) (18) (22.5) thread
4.45 4.05 .55 (113) (103) (14) 6.5 5.83 .55 (165) (148) (14)
.35 1.18 1.50 1.496 2.992 3.68 2.126 2.76 0.433 2.126 0.669 0.965 0.335 0.83 0.77 Pg 16 (9.0) (30) (38) (38) (76) (93.5) (54) (70) (11) (54) (17) (24.5) (8.5) (21) (19.5) thread .35 1.77 (9.0) (45)
198 1.870 3.740 4.37 2.362 3.01 0.753 2.244 0.866 1.201 0.315 1.42 1.24 Pg 29 3/4 8.0 (49) (47.5) (95) (111) (60) (76.5) (19.1) (57) (22) (30.5) (8) (36) (31.5) thread (19) (3.6)
DVP-25 1 1/4 DVP-30 1 1/2
6.5 5.83 .71 .45 1.77 1.93 2.362 4.744 5.63 2.992 3.94 0.819 3.130 1.122 1.472 0.433 1.34 1.81 Pg 29 3/4 12.1 (165) (148) (18) (11.5) (45) (49) (60) (120.5) (143) (76) (100) (20.8) (79.5) (28.5) (37.4) (11) (34) (46) thread (19) (5.5) 6.69 6.02 .79 (170) (153) (20) .55 (14) 1.97 (50) 193 2.815 5.630 6.73 3.622 4.53 0.937 3.740 1.378 1.709 .591 1.46 1.53 Pg 29 3/4 16.6 (49) (71.5) (143) (171) (92) (115) (23.8) (95) (35) (43.4) (15) (37) (39) thread (19) (7.5)
G
DVE Cartridge Valve

Size DVE-08 DVE-10 DVE-12 DVE-16 A 1.00 (26) 1.18 (30) 1.57 (40) 1.71 (43.5) B 1.85 (47) 2.52 (64) 2.56 (65) 2.56 (65) C 1.57 (40) 2.13 (54) 2.17 (55) 2.17 (55) D 0.472 (12) 0.492 (12.5) 0.531 (13.5) 0.689 (17.5) E 0.177 (4.5) 0.315 (8) 0.375 (9.5) 0.433 (11) F 0.559 (14.2) 0.622 (15.8) 0.807 (20.5) 1.060 (26.9) G 1.14 (29) 1.50 (38) 1.50 (38) H 3/4-16UNF 7/8-14UNF 1-1/16-12UNF Hex 1 1/16 (27) 1 1/16 (27) 1 5/16 (32) 1 5/8 (41) Wgt 0.33 (0.15) 0.55 (0.25) 1.10 (0.50) 1.54 (0.70)
OUT
1) Only 4 mounting holes are used on sizes 06, 08, 10, and 12 2) Pg Style Thread per DIN 40430 Note: Contact factory for certified drawing of cartridge valve cavity. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
1 2 3 4 5
C closed B open
Hex
1.50 1-5/16-12UNF (38)
A D IN E F H
Accessories Catalog
46
Flow Control Valves

DRV & DRVP Series
Flow Control Valves
Specifications
5000 psi operating pressure 8 sizes, 1/8 - 1-1/2 NPTF or SAE O-Ring threaded connections, or manifold mounting Flows to 80 GPM Carbon steel housing FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control Provision for panel mounting Unique safety spindle design Temperature Range: -4 to 212F at full pressure DRV Series Inline Mounting DRVP Series Manifold Mounting
Hydraulic Symbol
Model Code
DRV - 06 - 01 . X / 5 - 25 - S-M
Flow Control Valve DRV = Inline Mounting DRVP = Manifold Mounting Nominal Sizes Nominal Size
(DRV + DRVP)
06 08 10 12 16 20 25 30
= = = = = = = =
SAE (DRV only) Tube Size Thread Size -2 5/16-24 UNF -4 7/16-20 UNF -6 9/16-18 UNF -8 3/4-16 UNF -12 1-1/16-12 UN -16 1-5/16-12 UN -20 1-5/8-12 UN -24 1-7/8-12 UN
NPTF (DRV Only) Pipe Size Pipe OD 1/8 0.405 1/4 0.540 3/8 0.675 1/2 0.840 3/4 1.050 1 1.315 1-1/4 1.660 1-1/2 1.900
BSPP (DRV Only) Thread Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 G1 1/4 G1 1/2
Housing Material 01 = Carbon Steel Modification Number Port Configuration (omit) = DRVP only 0 = BSPP to DIN 3852, Part 2 -X 5 = NPTF (ANSI B1.20.3) 12 = SAE - SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing Cracking Pressure (omit) = 7 PSI standard 25 = 25 PSI optional 65 = 65 PSI optional Supplementary Details S = Panel Mounting Kit (not available in sizes 20, 25, 30)
47
Accessories Catalog
Flow Control Valves

Flow Direction: A to B / Throttled Flow
Size 06
100 80

2.5 3
Size 08
100 80 1
Size 10
2 3 4 56 7 100 80 1

2 3 4 5
1 1.5 2
6 7
p (bar)
p (bar)
60 40 20 0 4 5
60 40 20 0
p (bar)
0 10 20 30 40 50
60 40 20 0
10
12
14
16
18
20
10
20
30
40
50
60
Q (l/min)
Q (l/min)
Q (l/min)
Size 12
100 80 1 2

3 4 5 6 7 8
Size 16
100 80 1 2 3
Size 20, 25, 30

4 5 6 7 8 9 100 80 1 2

3 4 5 6
p (bar)
p (bar)
p (bar)
60 40 20 0
60 40 20 0
10
60 40 20 0
7 8 9
15
30
45
60
75
90
30
60
90
120
150
180
50
100
150
200
250
300
Q (l/min)
Q (l/min)
Q (l/min)
Flow Direction: B to A / Free Flow Through Check Valve

DRV-06-01.X to DRV-16-01.X
Size 08
50 40 0.5 1

1.5
10 8 2 6 4 2 0
DRV 06 DRV 08
DRV 10
Size 10
50 40
DRV 12

3 4
DRV 16
0.5 1 1.5 2
p (bar)
p (bar)
30 20 10 0
p (bar)
30
20
40
60
80
100 120 20 Q (L/min)

10
DRV 20
140
160
180
200
6 7 8 9 50 60 70 80
DRV-20-01.X to DRV-40-01.X 5
10
0 10 20 8 30 40 50 6 7
DRV 25
10
20
30
40
p (bar)
Q6 (l/min)
4 2 0
Q (l/min) 30 DRV
Size 12
50 40 1 2 3

4
Size 16
DRV 40

5 6
6 1 0 5 50 100 150 200 250 300 350 400 2 3 500 5504 600 450 50 Q (L/min) 40
DRVP 16
DRVP-06-01.X to DRVP-40-01.X
10 8 p (bar) 6 4 2
0 20 40 60 0 80
p (bar)
30 20 10 0
p (bar)
DRVP 06 DRVP 08 DRVP 10 DRVP 12 7
30 20 10 0
DRVP 20
8 9 10
8
DRVP 25 DRVP 30 DRVP 40
9 10 120 140 160
Q (l/min)
25
100
50
140
75 100 125 150 175 200 225 250 275 300 Q (l/min) Q (L/min)
120
160
20
40
60
80
100
Pressure Drop curves were established by using mineral oil with kinematic viscosity 335 SUS at 86F / 30C
Accessories Catalog
48
Flow Control Valves

Dimensions DRV Series
1 2 3 4 5 6
Hex Knob for sizes 20-30 (use hexagon for adjustment)
E F G
1 2 3 4 5
Knob for sizes 6-16
A open
Panel Mount Kit

(Nut, Washer, Lock Washer)
H required hole size in panel Thickness of panel 1/4" max.
B closed
D C
B
Model Code DRV-06 DRV-08 DRV-10 DRV-12 DRV-16 DRV-20 DRV-25 DRV-30 Port Size NPTF 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 SAE 5/16-24UNF (SAE-2) 7/16-20UNF (SAE-4) 9/16-18UNF (SAE-6) 3/4-16UNF (SAE-8) 1 1/16-12UN (SAE-12) 1 5/16-12UN (SAE-16) 1 5/8-12UN (SAE-20) 1 7/8-12UN (SAE-24)
A
J1) thread Pg 7 Pg 11 Pg 11 Pg 16 Pg 16 Pg 29 Pg 29 Pg 29
A 2.17 (55) 2.84 (72) 2.91 (74) 3.62 (92) 4.17 (106) 5.71 (145) 5.91 (150) 6.10 (155)
B 1.97 (50) 2.56 (65) 2.64 (67) 3.23 (82) 3.78 (96) 5.04 (128) 5.24 (133) 5.43 (138)
C 0.31 (8) 0.49 (12.5) 0.59 (15) 0.69 (17.5) 0.89 (22.5) 0.98 (25) 1.18 (30) 1.38 (35)
D 0.63 (16) 0.98 (25) 1.18 (30) 1.38 (35) 1.77 (45) 1.97 (50) 2.36 (60) 2.76 (70)
E 1.02 (26) 1.32 (33.5) 1.61 (41) 1.73 (44) 2.24 (57) 3.03 (77) 3.66 (93) 4.25 (108)
F 1.77 (45) 2.17 (55) 2.56 (65) 2.87 (73) 3.46 (88) 5.00 (127) 5.63 (143) 5.63 (143)
G 0.94 (24) 1.14 (29) 1.14 (29) 1.50 (38) 1.50 (38) 1.93 (49) 1.93 (49) 1.93 (49)
H 0.51 (13) 0.75 (19) 0.75 (19) 0.91 (23) 0.91 (23) 1.50 (38) 1.50 (38) 1.50 (38)
Hex _ _ _ _ _ 3/4 (19) 3/4 (19) 3/4 (19)
Weight 0.29 (0.13) 0.66 (0.30) 0.99 (0.45) 1.76 (0.80) 2.87 (1.30) 5.29 (2.40) 7.72 (3.50) 10.14 (4.60)
Panel Mount Kits

Size 6 8/10 12/16 Model Code Kit Panel Mount DV06 Kit Panel Mount DV08 Kit Panel Mount DV12 Part Number 00705300 00705310 00705302
1) Pg style thread per DIN 40430 Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
49
Accessories Catalog
Flow Control Valves

Dimensions DRVP Series
G V
1 2 3 4 5
Knob for sizes 6-16 O B closed A open P
1 2 3 4 5 6
Hex Knob for sizes 20-30 (use hexagon for adjustment)
D U
A
M N
R S
A
X
J K L
Model Code DRVP-06 DRVP-08 DRVP-10 DRVP-12 DRVP-16 DRVP-20 DRVP-25 DRVP-30 Model Code DRVP-06 DRVP-08 DRVP-10 DRVP-12 DRVP-16 DRVP-20 DRVP-25 DRVP-30
Nominal Size 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 Nominal Size 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2
A 2.48 (63) 3.11 (79) 3.31 (84) 4.17 (106) 5.04 (128) 6.69 (170) 6.89 (175) 7.68 (195) M 1.122 (28.5) 1.319 (33.5) 1.496 (38) 1.752 (44.5) 2.126 (54) 2.362 (60) 2.992 (76) 3.622 (92)
B 2.28 (58) 2.83 (72) 3.03 (77) 3.78 (96) 4.65 (118) 6.02 (153) 6.22 (158) 7.01 (178) N 1.63 (41.5) 1.81 (46) 2.01 (51) 2.26 (57.5) 2.76 (70) 3.01 (76.5) 3.94 (100) 4.53 (115)
C 0.31 (8) 0.39 (10) 0.49 (12.5) 0.63 (16) 0.89 (22.5) 0.98 (25) 1.08 (27.5) 1.48 (37.5) O 0.63 (1.6) 0.189 (4.8) 0.157 (4) 0.157 (4) 0.433 (11) 0.748 (19) 0.811 (20.6) 0.937 (23.8) P
D 0.43 (11) 0.43 (11) 0.43 (11) 0.43 (11) 0.55 (14) 0.55 (14) 0.71 (18) 0.79 (20) R 0.20 (5) 0.28 (7) 0.39 (10) 0.51 (13) 0.67 (17) 0.87 (22) 1.12 (28.5) 1.38 (35)
E 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 0.26 (6.6) 0.35 (9) 0.35 (9) 0.45 (11.5) 0.55 (14) S 0.382 (9.7) 0.500 (12.7) 0.614 (15.6) 0.732 (18.6) 0.965 (24.5) 1.201 (30.5) 1.472 (37.4) 1.709 (43.4)
F 0.63 (16) 0.79 (20) 0.98 (25) 1.26 (32) 1.77 (45) 1.97 (50) 2.16 (55) 2.95 (75) T 0.252 (6.4) 0.559 (14.2) 0.709 (18) 0.827 (21) 0.551 (14) 0.630 (16) 0.591 (15) 0.591 (15)
G 0.94 (24) 1.14 (29) 1.14 (29) 1.50 (38) 1.50 (38) 1.93 (49) 1.93 (49) 1.93 (49) U 0.28 (7) 0.28 (7) 0.28 (7) 0.28 (7) 0.35 (9) 0.35 (9) 0.43 (11) 0.51 (13)
H(1 _ _ _ _ 1.496 (38) 1.870 (47.5) 2.362 (60) 2.815 (71.5) V 0.53 (13.5) 1.22 (31) 1.16 (29.5) 1.44 (36.5) 1.93 (49) 1.93 (49) 3.03 (77) 3.35 (85)
J 7.48 (19) 1.378 (35) 1.319 (33.5) 1.496 (38) 2.992 (76) 3.740 (95) 4.744 (120.5) 5.630 (143) W(2 thread Pg 7 Pg 11 Pg 11 Pg 16 Pg 16 Pg 29 Pg 29 Pg 29
K 1.63 (41.5) 2.50 (63.5) 2.76 (70) 3.15 (80) 4.09 (104) 5.00 (127) 6.50 (165) 7.32 (186) Hex _ _ _ _ _ 3/4 (19) 3/4 (19) 3/4 (19)
L 1.81 (46) 2.64 (67) 2.91 (74) 3.33 (84.5) 4.31 (109.5) 5.24 (133) 6.77 (172) 7.72 (196) Weight 0.57 (0.26) 1.10 (0.50) 1.76 (0.80) 2.42 (1.10) 5.51 (2.50) 8.60 (3.90) 14.77 (6.70) 24.25 (11.0)
0.630 (16) 1.004 (25.5) 1.004 (25.5) 1.181 (30) 2.126 (54) 2.244 (57) 3.130 (79.5) 3.740 (95)
1) Only 4 mounting holes are used on sizes 06, 08, 10, & 12 2) Pg style thread per DIN 40430 Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
Accessories Catalog
50
Flow Control Valves

SRVR Series
Pressure Compensated Flow Control Valves
Specifications
4 sizes, 1/4 - 3/4 Working Pressure: Inlet: 102 psi min. / 3045 psi max. Outlet: 0 psi min. / 2944 psi max. Flows to 24 gpm NPTF Connections Carbon Steel Housing B FPM (Fluoroelastomer) O-Rings (standard) Color coded spindle for accurate flow control Provision for panel mounting Unique safety spindle design A Temperature Range: -4 to 212F at full pressure Viscosity Range: 13 SUS min. / 1781 SUS max.
Hydraulic Symbol
A
Model Code
B
SRVR - 08 - 01 .X / 5 - S
Pressure Compensated Flow Control Valve SRVR = Flow Control Valve (with internal check valve) Nominal Size 08 10 12 16 = = = = NPTF Only Pipe Size Pipe OD 1/4 0.540 3/8 0.675 1/2 0.840 3/4 1.050
Housing Material 01 = Carbon Steel Modification Number Port Configuration 0 = BSPP to DIN 3852, Part 2 -X 5 = NPTF (ANSI B1.20.3) Supplementary Details S = Panel Mounting Kit
51
Accessories Catalog
Flow Control Valves

12 10
approx. 4.5 turns
Flow Direction: A to B / Throttled Flow Size 08

22 20 18
approx. 4turns
Size 10
approx.6.5 turns
Size 12
55 50 45
approx. 9 turns
Size 16
90 80 70
approx.7 turns approx. 6 turns approx. 5 turns approx. 4turns approx. 3 turns approx. 2 turns approx. 1 turns approx. 8 turns approx.7 turns approx. 6 turns approx. 8 turns
160
approx. 6 turns
140
Q (L/min)
Q (L/min)
Q (L/min)
8 6 4 2 0 0 50
approx. 3 turns
approx. 5 turns approx. 4turns
Q (L/min)
14 12 10 8 6 4 2 0
35 30 25 20 15 10 5 0
60 50 40 30 20 10 0
approx. 2 turns
approx. 4turns
Q (L/min)
150 200
1 2 3 4 5
16
40
approx. 5 turns
120
100
80
approx. 3 turns
60
approx. 3 turns approx. 2 turns approx. 1 turns
approx. 1 turns
approx. 2 turns approx. 1 turns
40
20
0 0 50 100
100
150
200
50
100
150
200
50
100
150
200
p (bar)
p (bar)
p (bar)
p (bar)
Flow Direction: B to A / Free Flow Through Check Valve

7
SRVR-0
SR VR -
p (bar)
4 3 2 1 0 10 20 30 40 50 60 70 80 90 100
SRV
Dimensions
G
Q (L/min)
Panel Mount Kit
B closed H Hole required in panel A open Hex
SR VR
-1 6
R-10
12
Thickness of panel 1/4" max. D
A
J(1 thread Pg 11 Pg 16 Pg 16 Pg 16
Model Code SRVR-08 SRVR-10 SRVR-12 SRVR-16
Size 1/4 NPTF 3/8 NPTF 1/2 NPTF 3/4 NPTF
A 2.91 (74) 3.62 (92) 4.17 (106) 4.27 (108.5)
B 2.64 (67) 3.23 (82) 3.78 (96) 3.88 (98.5)
C 0.59 (15) 0.69 (17.5) 0.89 (22.5) 0.98 (25)
D 1.18 (30) 1.38 (35) 1.77 (45) 1.97 (50)
E 0.69 (17.5) 0.71 (18) 0.83 (21) 1.02 (26)
F 3.62 (92) 4.13 (105) 4.92 (125) 5.51 (140)
G 1.14 (29) 1.50 (38) 1.50 (38) 1.50 (38)
H 0.75 (19) 0.91 (23) 0.91 (23) 0.91 (23)
Hex 0.94 (24) 1.06 (27) 1.26 (32) 1.61 (41)
Weight 1.3 (0.6) 2.0 (0.9) 3.8 (1.7) 4.9 (2.2)
Panel Mount Kits

Size 08 10/12/16 Model Code Kit Panel Mount DV08 Kit Panel Mount DV12 Part Number 00705310 00705302
1) Pg style thread per DIN 40430 Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
Accessories Catalog
52
Flow Control Valves

RV & RVP Series
Check Valves
Specifications
5000 psi operating pressure 9 Sizes, 1/8 - 2 NPT or SAE O-Ring connections and manifold mounting Flows to 150 gpm Carbon Steel Housing FPM (Fluoroelastomer) O-Rings (for RVP series) Metal to metal seal design for poppet Hardened and ground steel poppet RV Series Inline Mounting RVP Series Manifold Mounting 3 Cracking Pressures: 7 psi (standard), 25 psi and 65 psi (optional) Temperature Range: -4 to 212F at full pressure
Hydraulic Symbol B A
Model Code
RV - 06 - 01 .X / 5 - 25
Check Valve RV = RVP = Inline Mounting Manifold Mounting NPTF (RV Only) Pipe Size Pipe OD 1/8 0.405 1/4 0.540 3/8 0.675 1/2 0.840 3/4 1.050 1 1.315 1-1/4 1.660 1-1/2 1.900 2 2.375 BSPP (RV Only) Thread Size G1/8 G1/4 G3/8 G1/2 G3/4 G1 G1 1/4 G1 1/2 G2
Nominal Sizes Nom Size SAE (RV Only) (RV + RVP) Tube Size 06 = -2 08 = -4 10 = -6 12 = -8 16 = -12 20 = -16 25 = -20 30 = -24 40 = -32 Housing Material 01 = Carbon Steel Modification Number
Thread Size 5/16-24 UNF 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1-1/16-12 UN 1-5/16-12 UN 1-5/8-12 UN 1-7/8-12 UN 2-1/2-12 UN
Port Configuration (omit) = RVP only 0 = BSPP to DIN 3852, Part 2-X 5 = NPTF - ANSI/ASME 1.20.3 Taper Pipe Thread 12 = SAE - SAEJ1926 Ports with ISO 725 Threads and O-Ring Sealing Cracking Pressure (omit) = 7 psi (standard) 25 = 25 psi 65 = 65 psi
Note: Not recommended for high-cycle applications! Model Codes containing selections listed in RED are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
53
Accessories Catalog
Flow Control Valves

Flow Direction: B to A / Free Flow Through Check Valve (A to B is Completely Blocked)
RV-06... to RV-16...
10 8
RV-06 RV-08 RV-10 RV-12
RV-20... to RV-40...
10 8
RV-20 RV-25
RVP-06... to RVP-16...
20 18 16 14
RVP-08 RVP-12
RVP-20... to RVP-40...
10 8
RVP-20
RVP-25
p (bar)
p (bar)
p (bar)
6 4 2 0
RV-16
6 4 2 0
RV-30
12 10 8 6 4 2 0
p (bar)
RVP-10 RVP-06 RVP-16
6 4 2 0
RVP-30 RVP-40
RV-40
40
80
120
160
200
100
200
300
400
500
600
40
80
120
160
200
100
200
300
400
500
600
Q (l/min)
Q (l/min)
Q (l/min)
Q (l/min)
Pressure Drop curves were established by using mineral oil with kinematic viscosity 335 SUS at 86F / 30C
Dimensions RV Inline Check Valves

Model Code RV-06 RV-08 RV-10 RV-12 RV-16 Port Size NPT 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 SAE 5/16-24 UNF 7/16-20 UNF 9/16-18 UNF 3/4-16 UNF 1 1/16-12 UN 1 5/16-12 UN 1 5/8-12 UN 1 7/8-12 UN 2 1/2-12 UN Hex 11/16 (17) 3/4 (19) 1 (24) 1 1/4 (30) 1 7/16 (36) 1 13/16 (46) 2 3/8 (60) 2 9/16 (65) 3 3/16 (80) L 1.77 (45) 2.17 (55) 2.60 (65) 2.87 (73) 3.46 (88) 5.00 (127) 5.63 (143) 5.63 (143) 6.50 (165) Weight 0.22 (0.1) 0.44 (0.2) 0.44 (0.2) 0.66 (0.3) 1.1 (0.5) 2.4 (1.1) 4.0 (1.8) 5.7 (2.6 ) 9.7 (4.4)
B
Hex L
RV-20 RV-25 RV-30 RV-40
RVP Manifold Mounted Check Valves

Model Code
M
Port Size A B C 1.31 (46) 2.64 (67) 2.81 (74) 1.63 1.12 (41.5) (28.5) 1.81 1.32 (46) (33.5) 2.01 (51) 1.50 (38)
D 1.63 (41.5) 2.5 (63.5) 2.76 (70) 3.15 (80)
E 0.75 (19) 1.38 (35) 1.32 (33.5) 1.50 (38) 2.99 (76) 3.74 (95)
F(1 1.50 (38)
G 0.25 (6.4)
H 0.06 (1.6)
J 0.63 (16)
K 0.38 (9.7)
L 0.2 (5)
Wgt 0.4 (0.2) 0.9 (0.4) 1.1 (0.5) 2.2 (1.0) 4.6 (2.1) 7.3 (3.3)
RVP-06
N O
0.43 0.35 0.63 0.26 (11) (9) (16) (6.6)
0.56 0.19 1.00 0.50 0.28 0.43 0.51 0.79 0.26 (14.2) (4.8) (25.5) (12.7) (7) (11) (13) (20) (6.6) 0.71 (18) 0.83 (21) 0.55 (14) 0.16 1.00 0.61 0.39 0.43 0.71 0.98 0.26 (4) (25.5) (15.6) (10) (11) (18) (25) (6.6) 0.16 (4) 0.43 (11) 0.75 (19) 1.18 (30) 2.13 (54) 0.73 (18.6) 0.51 0.43 0.98 1.26 0.26 (13) (11) (25) (32) (6.6)
L K H J
2.26 1.75 3.33 (57.5) (44.5) (84.5) 2.76 (70)
RVP-16
B A
2.13 4.31 4.09 (54) (109.5) (104) 5.24 (133) 6.77 (172) 7.72 (196) 7.91 (201) 5.00 (127)
0.96 0.67 0.55 1.42 1.77 0.35 (24.5) (17) (14) (36) (45) (9)
RVP-20
G F E D C
3.01 2.36 (76.5) (60) 3.94 (100) 4.53 (115) 5.51 (140) 2.99 (76) 3.62 (92) 4.37 (111)
1.87 0.63 (47.5) (16)
2.24 1.20 0.87 0.55 1.61 1.97 0.35 (57) (30.5) (22) (14) (41) (50) (9)
6.50 4.74 2.36 (165) (120.5) (60) 7.32 (186) 5.63 (143)
0.59 0.81 3.13 1.47 1.12 0.71 1.73 2.17 0.45 12.8 (15) (20.6) (79.5) (37.4) (28.5) (18) (44) (55) (11.5) (5.8) 1.71 1.38 0.79 2.44 2.95 0.55 22.7 (43.4) (35) (20) (62) (75) (14) (10.3) 1.85 0.79 3.43 3.94 0.55 39.5 (47) (20) (87) (100) (14) (17.9)
2.81 0.59 0.94 3.74 (71.5) (15) (23.8) (95)
7.56 5.26 2.64 (192) (133.5) (67)
0.63 1.00 3.50 2.25 (16) (25.5) (89) (57.2)
1) Only 4 mounting holes are used on sizes 06, 08, 10, & 12 Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
Accessories Catalog
54
Flow Control Valves

DV, DRV, & RV Series
Stainless Steel Flow Control Valves - Available with BSPP Ports
DV Series Inline Mounting Needle Valves
DRV Series Inline Mounting Flow Control Valves
RV Series Inline Mounting Check valves
Model Code RV-06-30.X/0 RV-08-30.X/0 RV-10-30.X/0 RV-12-30.X/0 RV-16-30.X/0 RV-20-30.X/0 RV-25-30.X/0 RV-30-30.X/0 DV-06-30.X/0 DV-08-30.X/0 DV-10-30.X/0 DV-12-30.X/0 DV-16-30.X/0 DV-20-30.X/0 DV-25-30.X/0 DV-30-30.X/0 DRV-06-30.X/0 DRV-08-30.X/0 DRV-10-30.X/0 DRV-12-30.X/0 DRV-16-30.X/0 DRV-20-30.X/0
Part Number 00705859 00705861 00705863 00705865 00705867 00705869 00705895 00707521 00705134 00705142 00705150 00705158 00705166 00705174 00707424 00705295 00705634 00705642 00705650 00705658 00705666 00705674
Dimensions
Same as Standard Product See Page 53
55
Accessories Catalog
Cartridge Valves
Overview
Hose Break Valves
RB Series & RBE Series (see pages 57 - 60)
2-Way Solenoid Cartridge Valves

WSM Series (see pages 63 - 66)
Shuttle Valves
WVE Series (see page 61)

WSE Series (see pages 67 - 68)
Automatic Air Vent Valves

AEV Series (see page 62)
Pressure Relief Valves

DB4 Series (see pages 69 - 70)
Global Replacement Business

HYDAC Fluidtechnik GmbH is located in Germany and produces Cartridge Valves for the Global Market. The majority of the product that they produce is in the Metric standard. HYDAC Technology Corporation has a division in Chicago, called HHD or the Hydraulic Division, that manufactures Coolers, Power Units, and UNF Cartridge Valves. HYDAC Accessories Bethlehem supports the metric cartridge valve sales in the United States.
For additional information on HYDACs UNF Cartridge Valve offering please refer to the HYDAC Cartridge Valve Catalog #02080105.
In some cases you will call HYDAC customer service and the part number will not be in our computer system. In these cases we will provide you a replacement quote in a few days. For additional details visit www.hydac.com and click on support, downloads, brochures, Compact Hydraulics and check out the literature.
Accessories Catalog
56
Cartridge Valves
RB Series
Hose Break Valves
Hydraulic Symbol
1
1-2 2-1
Free Flow Operating Direction; Valve closes if flow exceeds adjusted flow rate.
Description
RB... Housing Valves RBE... Cartridge Valves HYDAC Hose Break Valves eliminate uncontrolled movements of the actuator in case of line rupture. They are commonly applied with dead weight cylinders. These valves are volume limiting flat seat valves. At normal flow, the poppet is held open by a spring with enough force to counteract the force on the poppet created by the flow. When the supply line is ruptured, the flow from 2 to 1 exceeds the specified flow rate, the P across the poppet creates a force greater than the spring force and closes the valve. This closing flow rate is adjustable. The valve opens automatically by pressurizing connection 1. Depending on the pressure P, the leakage rate through the valve is approximately 0 to 6 in3 / min. If this is excessive, the valve threads can be sealed and made leak-free. The valves are installed between actuators and possible line breakage points. A cartridge-type valve can be installed into an actuator port. A housing-type valve can be installed close to the actuator or even directly into the actuator itself.
Model Code
RB E - SAE1-1/16-12 - X - 120L/MIN
Hose Break Valve Housing Type Refer to code column below Size of Connection Refer to Size of Connection below Modification Number X = Latest Revision Closing Flow Rate XXXL/MIN = Standard Max. closing flow rate listed below in L/min XXXGPM = Factory Set Customer specifies closing flow rate in GPM
Type and Size Codes

Code
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Housing Type
2 2 2 2 2
Connection 1
Connection 2
Size of Connections
Dependent on Desired Closing Flow Rate (see below)
Cartridge Only
SAE 9/16-18
SAE 3/4-16
SAE 1 1/16-12
XB
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2
(from 2 to 1)
SAE Straight Thread Port
SAE Straight Thread Stud End
SAE 9/16-18
SAE 3/4-16
SAE 1 1/16-12
XB
NPT Port Cartridge Valve in Housings
NPT Male Connector
NPT 3/8 or NPT 1/2
NPT 1
XX
SAE 1 1/16-12
CC
NPT Male Connector
NPT Male Connector
NPT 3/4
Closing Flow Rate (min - max) To avoid the activation of hose break valves on flow surges, the closing flow rate should be at least 20% above the normal flow rate.
GPM L/min
1-4 4-15
1.6-12 6-45
6.5-32 25-120
Valves are shipped with maximum closing flow setting. Closing flow can be adjusted according to curves on next page. If closing flow must be set by factory, please specify when ordering.
57
Accessories Catalog
Cartridge Valves
Adjustment Curves for Closing Flow Rate
The closing flow rate is dependent on the dimensions H. After loosening the lock nut, set the GAP to dimension H with a thickness gauge. The lock nut must be tightened after adjustment.
Gauge Thickness "H" Gauge Gap in mm Adjusting Nut Lock Nut
3.0 0.12
SAE 3/ 416
Gap in inches
1.0
0.04
S AE
9/16-1
2.0
0.08
E SA
10
15
20
1/ 16 -1 2
25
30
After Adjustment, Pinch Thread At Point Immediately Behind Lock Nut
Q in gpm
0 20 40 60 80 100 120
Q in l/min
The adjustment curves are valid for cartridge RBE...and for all housing valves RB... in accordance with Type and Size Codes charts on previous page. For model RB... the cartridge must be removed from the housing for adjustment. See special tool for installation and removal on page 60.
Dimensions
Cartridges
K L
C D F
H 1 2
J G
Hex
Valve Type RBE-SAE 9/16 RBE-SAE 3/4 RBE-SAE 1 1/16 C 0.866 (22) 1.063 (27) 1.614 (41) D 0.453 (11.5) 0.531 (13.5) 0.925 (23.5) E 0.138 (3.5) 0.197 (5) 0.256 (6.5) F 0.13 (3) 0.14 (3.5) 0.17 (4) G 9/16-18UNF-2B 3/4-16UNF-2B 1 1/16-12UNF-2B H 0.374 (9.5) 0.472 (12) 0.709 (18) J 0.460 (11.7) 0.640 (16.3) 0.930 (23.6) K 0.315 (8) 0.394 (10) 0.630 (16) L 0.098 (2.5) 0.138 (3.5) 0.256 (6.5) Hex 0.197 (5) 0.217 (5.5) 0.276 (7)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
RBXX-SAE 1-1/16-12
RBCC-NPT 3/4 Housing Valve
0.75" 19mm
3.25" 83mm
0.75" 19mm
1.00" 25mm
2.44" 62mm
1.00" 25mm
1 1/16-12UN2B
1 1/16-12UN2B
3/4 NPT
3/4 NPT
Hex 1.5" 38mm
Hex 1.25" 32mm
Accessories Catalog
58
Cartridge Valves
Dimensions
RBXB-... SAE RBXB-... NPT
C D E
C D
F 1 2 Hex
Hex
Housing Type RBXB-SAE 9/16-18 RBXB-SAE 3/4-16 RBXB-SAE 1 1/16-12 RBXB-NPT 3/8 RBXB-NPT 1/2 RBXB-NPT 1
C 2.13 (54) 2.38 (60) 3.25 (83) 2.09 (53) 2.75 (70) 3.31 (84)
D 0.50 (13) 0.56 (14) 0.75 (19) 0.59 (15) 0.78 (20) 0.98 (25)
E 0.39 (10) 0.44 (11) 0.59 (15) 3/8 NPT 1/2 NPT 1 NPT
F 9/16-18UNF-2B 3/4-16UNF-2B 1 1/16-12UNF-2B
Hex 0.75 (19) 1.00 (25) 1.50 (38) 0.88 (22) 1.00 (25) 1.75 (44)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) *Dependent upon valve and seal materials selected.
Nominal Flow Curves

Flow rate is dependent on operating setting H. See Adjusting Curves for Closing Flow Rates - Settings. Curves are valid for Cartridges RBE and Housing RB... in accordance with charts on previous page. Limit Lines indicate the maximum closing flow rates. These rates cannot be exceeded. Curves were established at 150 SUS. RBE-SAE 9/16 - 18
Q in l/min
RBE-SAE 3/4 - 16
H= .07 9"
Q in l/min
RBE-SAE 1-1/16 - 12
Q in l/min
H =.0 35 H=.0 " 59"
H =.016" H =.024"
H =. 020" H =.0 28" H =. 039"
0 50 40
P in psi
10
15
20 3.0
P in bar P in psi
50 40 30 20 10
10
20
30
40
50 3.0
P in bar P in psi
50 40
20
40
60
80
100 120
8"
H= .10
60 " .07 9"
3.0 2.0 1.0

P in bar
H =. 039"
H= .0
20 10
1.0 0
1.0 0
20 10
H =.0
30
2.0
2.0
30
20"
H=
Q in gpm
Q in gpm
10
12
10
Q in gpm
15
20
25
0 30
59
Accessories Catalog
Cartridge Valves
Engineering Data
Design Mounting Method RBE RB.. Connection Mounting Position Direction of Flow 1 to 2 2 to 1 Flat Seat Valve Cartridge Housing Valve for In-line Installation Refer to charts on page 37 Optional Free Flow Free Flow; valve automatically closes if flow exceeds preset level General purpose hydraulic oil. Consult HYDAC for other media P Max: 5000 psi (350 bar) P Min: Fluid Temperature Range 145 psi / 10 bar -4 to 176F (-20 to 80C)
Weights
RBE SAE 9/16-18 SAE 3/4-16 SAE 1 1/16-12 RBXB SAE 9/16-18 3/8 NPTF SAE 3/4-16 1/2 NPTF SAE 1 1/16-12 1 NPTF RBXX SAE 1 1/16-12 RBCC 3/4 NPTF lbs. 0.02 0.04 0.13 lbs. 0.17 0.24 0.88 lbs. 0.92 lbs. 0.37
Fluid
Operating Pressure Ratings
Recommendations
Hose break valves, type RBE must only be used to safeguard users in the event of hose breaks. They must not be used as switching valves for repeated closing actions. If closing actions occur during normal operation, the setting of the hose break valve is not suitable for the operating parameters of the system. The hose break valve must be replaced by a new one with a modified setting. In order to prevent hose break valves reacting to flow rate fluctuations inherent in the system, e.g. due to switching of directional valves, the actuating flow rate should be at least 20% above the normal maximum system flow rate. If high viscosity fluctuations occur, the valves must be set to a higher actuating flow rate to ensure trouble-free operation at high viscosity. However, the valves must still react at a low viscosity. Since this range depends largely on the system, whose operational flow rate fluctuations can also depend on viscosity, the appropriate setting for the valve is best determined on site.
Sizing Hose Break Valves

In order for a hose break valve to work properly there must be a difference between the normal operating flow rate (from pump) and the emergency flow rate created by a hose or line break. The emergency flow rate must be significantly higher than the normal operating flow. Why? The hose break valve is designed to only be closed in an emergency situation. These valves should not be cycled (opened and closed) with the system. Cycling the valve and/or excessive vibrations will lead to premature failure of the valve components. How do you determine the emergency flow rate? You must perform a test with the actual system in a hose break simulation. This test should be run with the minimum load on the cylinder/lift to determine the minimum emergency flow rate for the system. To test, break the line open or open a directional valve and allow gravity to pull down the cylinder/lift. The flow rate measured during this test is the emergency flow rate. The hose break closing flow rate setting is adjustable and should be set to close at a flow rate between the normal flow rate and the emergency flow rate. The closing flow rate should be set at least 20% higher than the normal flow rate, and should be set at least 20% below the emergency flow rate. How do you set the closing flow rate for the valve? The gap between the poppet and the valve body is adjustable by means of the lock nut and adjustment nut on the end of the poppet. The larger the gap, the higher the closing flow rate for the valve.
Installation Tools
Cartridge Size 9/16-18 3/4-16 1-1/16-12 Part Number 00161421 00160561 00164180
Accessories Catalog
60
Cartridge Valves
WVE Series
Shuttle Valves
Description
The HYDAC WVE series are shuttle valves with two inlets and one outlet. The inlet with the higher pressure is automatically connected to the outlet. The other inlet is closed. This complies with DIN-ISO 1219. The shuttle valves are cartridge type valves for installation into manifolds and control blocks. The shuttle valves are ball-seat type valves without leakage
Technical Data
Design Seat Valve Mounting Method Direction of Flow Optional Operating Pressure Range P max. 5000 psi = 350 bar Temperature Range -4 to 104F (-20 to 80C) Cross-Over Effect on Shut-off negligible Flow Rate Max flow rate 5 gpm (20 lpm) P approx 175 psi (12 bar) at 5 gpm, 168 SSU, 104F oil
Model Code
WVE-1/2-20UNF-0
Cartridge Nominal Size (SAE-5) 1/2-20 UNF Weight (SAE-5) 1/2-20 UNF...12g Mounting Position Optional Material Carbon Steel
Part Number
00710128
Hydraulic Symbol
2 3 Installation Diagram
6 6 Hex Socket
1/2-20UNF-2A
1 Dimensions
9.5 11 10.5
23
17
Torque Cartridge 15 +3 Nm
Standard SAE-5 Plug (Not Included)
O-Ring 6x1
O-Ring 9x1
Cavity Diagram
1.6 0.1 A 400.2 +1 32 0 Finished Depth
X
60
0 26 -0.2 23.5 min. Thread Depth 1/2"-20UNF-2B IN. SAE-5 Port
10.8 Min. Predrill
1.6 11 +0.028 0 R 0.2 Max.
5 +0.5 33 0
5 14.5 0.1 A 1.6
Detail X
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in mm
61
Accessories Catalog
Cartridge Valves
AEV Series
Automatic Air Vent Valves
Description
The HYDAC Air Vent Valve eliminates air bubbles which accumulate in hydraulic systems immediately after start-up or after long periods of shut-down of the system. The Air Vent Valve remains open until the valve reaches a 45 psi differential pressure. Pressure must be maintained above 45 psi to keep valve closed. This type of operation of the HYDAC Air Vent Valve allows for easy start-up of hydraulic systems. Due to the compact design the Air Vent Valve requires minimum space.
Technical Data Model Code

AEV - 6 / 5 Operating Pressure Range P min 43 psi (3 bar) P max 8700 psi (600 bar) Material Carbon Steel Operating Flow Range Q min 0.25 gpm (1 l/min) Q max 15 gpm (57 l/min) to achieve higher flow rates, parallel connection is possible
Part Number
00230223
Mounting
The inlet port is connected to the pressure line and the outlet port should be connected back into the non-pressurized reservoir. For ventilation of pumps the valve should be mounted adjacent to the pump outlet. For system ventilation the valve should be mounted at the systems highest point.
Mounting Positions
Optional - see figures A and B. The return line must be connected to reservoir below the minimum oil level.
Dimensions
2.28" (58mm)
1/4" NPT (both ports)
AEV-6
0.87" (22mm)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm)
Accessories Catalog
62
Cartridge Valves
WSM Series
Specifications
Operating Pressure max. 350 bar (see pages 65-66 for limits) Flow rate max. 40 l/min (see pages 65-66 for limits) Internal leakage leakfree Fluid Temperature Range -4 to 248F (-20 to 120C) Ambient Temperature Range -4 to 140F (-20 to 60C) Type of Voltage DC solenoid, AC voltage is rectified using a bridge rectifier built into the coil Nominal Current Draw (at 20C) 1.5 A at 12 V DC 0.8 A at 24 V DC 0.2 A at 115 V AC Voltage Tolerance -15% to 15% Switch-on Time 100% (continuous) Switching Time
see pages 65-66
Features
Long life and low noise level due to oil-immersed solenoid armature. Electro-magnetic actuation in all standard international DC and AC voltages and many electrical connection types available. Minimal wear and long life due to hardened and polished control elements. In the closed position the flow paths are shut off by means of a cone seat. Solenoid coils can be rotated through 360 and replaced without opening the hydraulic system. Surfaces are zinc-plated. Built-in seals protect solenoid coils from water penetration. Compact construction enables space-saving installation in connection housings and control blocks.
Operating Fluid hydraulic oil to DIN 51524 Part 1 and 2 Viscosity Range 10 mm2/s to 420 mm2/s is recommended Filtration max. permissible contamination level of the operating fluid to ISO 4406 Class 21/19/16 Mounting position optional Materials Valve Body: high tensile steel Closing Elements: hardened and polished steel Seals: NBR (standard) FKM (optional) back-up ring in PTFE Cavity 06020 Weight Valve Complete: Coil Only: Valve w/out Coil: 0.37 kg 0.19 kg 0.18 kg
Seal Kits
Includes 2 O-rings 1 Back-up Ring NBR: Part #03119017 FPM: Part #02083918
O-Ring
O-Ring Back-Up Ring
63
Accessories Catalog
Cartridge Valves
Model Code
WSM 06020 Y - 01
Series WSM = Directional 2-Way Solenoid Cartridge Valve Cavity Designation Function Code Y, Z, YR, ZR, W, V (see next pages for details) Modification Number Latest Version Always Supplied Manual Override (omit) = No manual override M = Manual overide Configuration C = Cartridge Only SS6 = Steel inline block, Zinc Plated, SAE-6 Ports, 06020 Cavity (see page 70 for more information) Seal Material N = NBR V = FPM (Special Order Only) Coil Rating (Male DIN 43650) 12DG = 12V DC (03000489 Replacement Coil Part Number) 24DG = 24V DC (03000249 Replacement Coil Part Number) 115AG = 115V AC (03003156 Replacement Coil Part Number) 230AG = 230V AC (03002594 Replacement Coil Part Number) DIN 43560 Electrical Connector (omit) = Standard EN 175301-803 (Male DIN 43650) Z4 Plug not included Z4 = With plug (Female DIN 43650) Special Order Only - Part Number 00394287 to order separately
- C - N - 24DG - Z4
Dimensions
Note: For Y, YR, W and V: Manual override is standard push button. For Z and ZR: Remove coil nut and turn knob counterclockwise for manual override. Plug Connection: DIN 43650
1 2
Cavity 06020
Cartridge Form Tools

Tools Countersink (shank MK3) Reamer (shank MK2)
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in mm
Stock No. 170033 1000768
Accessories Catalog
64
Cartridge Valves
WSM06020Y-01
Normally open, Uni-Directional When the solenoid coil is not energized there is free flow through the valve from port 2 to port 1. Flow from port 1 to port 2 is severely restricted in this mode. When the solenoid coil is energized the valve is closed from port 2 to port 1. In the reverse direction there is free flow through the valve when the pressure force on the spool exceeds the solenoid force (approx. 9 to 20 bar).
Switch Time
On: approx 50ms Off: approx 35ms Up to 40 l/min Up to 350 bar
Hydraulic Symbol
Pressure Drop
Pressure drop (bar) 8 6 4 2 0 0 5 10 15 20 25 30 35 40
Measured at 34 cSt T oil = 46C
21 non-energized
Flow rate (l/min)
WSM06020Z-01
Normally closed, Uni-Directional
When the solenoid coil is not energized the valve is closed from port 2 to port 1. In the reverse direction there is free flow through the valve. The valve spool opens at a differential pressure of approx. 1.5 bar (check function). When the solenoid coil is energized, there is free flow through the valve from port 2 to port 1. Flow from port 1 to port 2 is severely restricted in this mode.
Switch Time
Hydraulic Symbol
2
Pressure Drop
Pressure drop (bar) 8 6 4 2 0 0 5 10 15 20 25 30 35 40 12 non-energized

21 energized
Flow rate (l/min)

NOTE: The information in this brochure relates to the operating conditions and applications described. For applications or operating conditions not described, please contact the relevant technical department. Subject to technical modifications.
65
Accessories Catalog
Cartridge Valves
WSM06020YR-01
Normally open, with reverse flow When the solenoid coil is not energized there is free flow through the valve in both directions. When the solenoid coil is energized the valve is closed from port 2 to port1. In the reverse direction there is free flow through the valve when the pressure force on the spool exceeds the solenoid force (approx. 9 to 20 bar).
WSM06020V-01
Normally open, Bi-directional When the solenoid coil is not energized there is free flow through the valve in both directions. When the solenoid coil is energized the valve is closed in both directions.
Switch Time
Switch Time
Hydraulic Symbol
2
Hydraulic Symbol
1
1
Pressure Drop
Pressure drop (bar) 8 6 4 2 0 0 5 10 15 20
Pressure Drop
Pressure drop (bar) 8 6 4 2 0 0 5 10 15 20 25 30 35 40

12 non-energized 21 non-energized
Measured at 34 mm2/s T oil = 46C

12 non-energized 21 non-energized
Flow rate (l/min)
Flow rate (l/min)
WSM06020ZR-01
Normally closed, with reverse flow When the solenoid coil is not energized the valve is closed from port 2 to port 1. In the reverse direction there is free flow through the valve. The valve spool opens at a differential pressure of approx. 1.5 bar (check function). When the solenoid coil is energized there is free flow through the valve in both directions.
WSM06020W-01
Normally closed, Bi-directional When the solenoid coil is not energized the valve is closed in both directions. When the solenoid coil is energized there is free flow through the valve in both directions.
Switch Time
Switch Time
Hydraulic Symbol
2
Hydraulic Symbol
1
1
Pressure Drop
14 12 10 8 6 4 2 0 0
Pressure Drop
Pressure drop (bar) Pressure drop (bar) 8 6 4 2 0 0 5 10 15 20 12 non-energized 12 energized 25 30 35 40

21 energized

21 energized 12 energized
10
15
20
Flow rate (l/min)
Flow rate (l/min)
Accessories Catalog
66
Cartridge Valves
WSE3 Series
Specifications
Maximum Operating Pressure 7,000 psi (500 bar) P1 P2 P3 Nominal Flow 3 gpm (12 l/min) (flow only in direction of arrows shown) Fluid Temperature Range -4 to 176F (-20 to 80C) Ambient Temperature Range -4 to 104F (-20 to 40C) Recommended Media General Purpose Hydraulic Fluid Viscosity Range 59 SUS to 1,760 SUS
Features
Leakfree poppet design No dynamic seals Excellent heat dissipation Low operating noise level Fully encapsulated coil DIN 43650 connector standard Fluoroelastomer seals standard
Filtration Required 20 Micron Absolute Rating Internal Leakage Leakfree Duty Cycle Continuous at 110% Rated Voltage Solenoid Current (nominal) 24 VDC, 1.04 Amps 110 VAC, 0.26 Amps Solenoid Coil Power (nominal) 26 Watts
2 Connections 1 = Pressure Line 2 = Actuator 3 = Tank Line
Hydraulic Symbols
2
Voltage Tolerance +10%, -5% Materials Valve Body: High Strength Carbon Steel Valve Poppet: Hardened and Polished Alloy Steel Line Body: Carbon Steel Switch Time On: approx. 40ms Off: approx. 45ms
1 3 Normally Open 1-2

(Configuration D)
1 3 Normally Closed 1-2

(Configuration C)
Model Code
WSE 3 E 0 C . X / G12 - Z4 - 1/4 NPT
Directional Control Valve WSE Size 3 = 3 gpm (12 l/min)
Type of Connection E = Cartridge Valve Only R = Valve with Line Body Type Configuration C = Normally Closed Port 1-2 D = Normally Open Port 1-2 Modification Number (latest version always supplied) Solenoid G12 G24 W110 W230 = = = = 12 VDC 24 VDC (standard) 110 VAC (standard) 230 VAC
Electrical Connections Z4 = DIN 43650 Connector (standard) Line Body

(omit)
= 1/4 NPT = SAE-4 =
None 1/4 NPT SAE 4
(if E was chosen in Type of Connection above) (if R was chosen in Type of Connection above)
67
Accessories Catalog
Cartridge Valves
Pressure Drop vs. Flow
Configuration C energized de-energized D de-energized energized Flow Direction 1 to 2 2 to 3 1 to 2 2 to 3 Curve a a b b
D Pressure (bar) 50 40 a 30 b 20 10 0
Dp/Q curves Measured at v = 34 mm2/s WSE 3 E
4 6 8 10 Q - Flow (l/min)
12
Dimensions
Ref: Install in HYDAC Cavity 03230
1.42" (36 mm) 3.15" (80 mm) PG1 1 connector socket 4 x 90 displacable After loosening nut coil can be rotated through 360
4.55" (115.5 mm)
3.03" (77 mm)
0.354" (9 mm) Hex 0.94" (24 mm) Torque 18-22 ft-lbs 25-30 Nm 0.93" (2 3.5 mm)
0.118" (3 mm) 1.52" (38.5 mm)
M20 x 1.5
Line Body
1.18" (30mm) 0.59" (15mm) 0.59" (15mm) 1.24" (31.5mm) 3 2.36" (60mm) 1 1 3
2.36" (60mm) 1.18" (30mm) Cavity Centerline 2 1.18" (30mm) 0.394" (10 mm) 0.47" (12mm)
0.59" (15mm) 1.00" (25.4mm)
Port 1/4" NPT or SAE-4 (3 places)

Block with 1/4 NPT Ports: 02056010 Block with SAE-4 Ports: 02056012
1.42" (36mm) 2 Mounting Holes 0.34 (8.5mm)
(Blocks are not normally stocked items) Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.)
Accessories Catalog
68
Cartridge Valves
DB4 Series
Pressure Relief Valves
Specifications
Operating Pressure Range Inlet (Port 1): to 9,000 psi (630 bar) Outlet (Port 2): to 5,000 psi (350 bar) Nominal Flow 8 gpm (30 l/min) Operating Temperature Range -4 to 176F (-20 to 80C) Recommended Media General Purpose Hydraulic Fluid Viscosity Range 35 SUS to 3700 SUS Filtration Rating 20 Micron Absolute Materials Valve Body: High Strength Carbon Steel Valve Poppet: Hardened and Polished Alloy Steel Line Body: Carbon Steel Cavity 06020 Cavity (see page 64 for more information)
Features
Direct acting Poppet design Low noise level Fast response Low Hysteresis Long service life Fluoroelastomer seal standard
Hydraulic Symbol
1 (INLET)
2 (OUTLET)
Model Code
DB4 E - 01 X - 100 V
Pressure Relief Valve DB4 = Pressure Relief Valve Type of Connection E = Relief Valve cartridge only R = Relief Valve with line body Type Number 01 = (standard) Modification Number (latest version always supplied) Pressure Range 100 = up to 1500 psi (100 bar) 200 = up to 3000 psi (200 bar) 350 = up to 5000 psi (350 bar) 630 = up to 9000 psi (630 bar) Type of Adjustments V = Adjustable with tool (standard) S = Scaled Knob, Adjustable by Hand F = Set by Factory (supply set pressure in bar) Line Body Port Size (omit) = None 3/8NPT = 3/8 NPT SAE-6 = SAE 6
(if E was chosen in Type of Connection above) (if R was chosen in Type of Connection above)
69
Accessories Catalog
Cartridge Valves
Adjustment Curves for Nominal Flow Rates
Viscosity = 170 SUS @ 120F
1800 Inlet Pressure (psi) 1500 1200 900 600 300 0 0 1 2 3 4 5 6 Q - Flow (gpm) 7 8 0 5 Q - Flow (l/min) 10 15 20 25 30 120 Inlet Pressure (bar) Inlet Pressure (psi) 100 80 60 40 20 0 3500 3000 2500 2000 1500 1000 500 0 0 1 2 3 4 5 6 Q - Flow (gpm) 7 8 0 5 Q - Flow (l/min) 10 15 20 25 30 240 200 160 120 80 40 0 Inlet Pressure (bar) Inlet Pressure (bar)
ap
pli ca ti o
6000 5250 4500 3750 3000 2250 1500 750 0
Q - Flow (l/min) 10 15 20 25
Inlet Pressure (bar)
Inlet Pressure (psi)
Inlet Pressure (psi)
30 400 300 200 100
10500 9000 7500 6000 4500 3000 1500 0
Q - Flow (l/min) 10 15 20 25
30 700 600 500 400 300 200 100 0
3 4 5 6 Q - Flow (gpm)
3 4 5 6 Q - Flow (gpm)
Dimensions
Relief Valve
0.94" (24 mm) 0.16" (4 mm) Hex Socket 0.51" (13 mm) Hex 0.83" (21 mm) Width between flats Torque 18-22 ft-lbs 25-30 Nm
Valve Line Body, 06020 Cavity
2.00 (51 mm)
1.26" ( 32 mm)
0.594" (15.1 mm) 0.59" (15 mm) 1.25" (31.8 mm)
cavity centerline
2.36" (60 mm)
0.12" (3 mm)
1
1.575" (40 mm) 2 Mounting Holes 0.25" (6.35 mm) 1.26" ( 32 mm) 0.197" (5 mm) Port 3/8" NPT or SAE-6 (2 Places)
1.12" (28.5 mm)
2 (outlet)
1 (inlet) 0.59" (15 mm) M20 x 1.5 0.93" (23.5 mm) Block with 3/8 NPT Ports: 02056007
0.594" (15.1 mm) 1.188 (30.2 mm)
Block with SAE-6 Ports: 02580404

Accessories Catalog
70
Clamps
Overview
Standard Solutions
HYDAC Manufactures a complete line of hose, tube, and pipe mounting components. For many years, these products have been successfully applied, worldwide. Our standard product offering includes:
DIN 3015 Clamps
HRL, HRS, HRZ, HREL, & HRES Series (see pages 73 - 89) Line Sizes from 1/4 to 16 O.D.
U-Bolt Clamps
HRRBS Series (see page 95) Line Sizes from 3/4 to 16 O.D.
U-Bolt with Cushion Clamps

HUB Series (see pages 96) Line Sizes from 1/4 to 12 O.D.
Oval Clamps Flat Cushion Clamps

HOM Series (see page 90) Line Sizes from 1/4 to 2 O.D.
HROS Series (see page 97) Line Sizes from 1/4 to 1 O.D.
P Style Clamps Cushion Clamps
HSPN Series (see page 98) Line Sizes from 1/4 to 3 O.D.
CUSH Series (see pages 91 - 92) Line Sizes from 1/4 to 3 1/2 O.D. Mount on standard 1 5/8 x 7/8 unistrut mounting rail
Quick Release Swivel Bolt Clamps

HRGKSM Series (see pages 99 - 100) Line Sizes from 1.54 to 17.87 O.D.
Buegu
HRBGS Series (see pages 93 - 94) Line Sizes from 1/4 to 3/4 O.D.
71
Accessories Catalog
Clamps
Custom Solutions
HYDAC is also a market leader in providing custom mounting solutions. Our engineers work with yours to develop unique solutions that save time and money by simplifying inventory and installation. From simple modifications of standard product to custom bracketry, we will provide you a successful solution for your application. For more information on custom solutions, please contact product management at 1-877-GO HYDAC.
Series Strip Clamps

HRRL & HRRLE Series (see page 101) Line Sizes from 6 to 25.4 mm O.D.
Length Ranges from 187 to 1511 mm
Band Straps (see page 102)
Series Strip Clamp &Custom Bracketry Custom Molded Hose Bundle
Stacking Series Strip Run Cylinder / Tube Clamp
Series Strip Clamp & Custom Mounting Plates
Accessories Catalog
72
DIN 3015 Clamps

Overview
HYDAC manufactures a complete line of hose, tube, and pipe mounting components according to the DIN 3015 standard. HYDAC clamps assure a simple, reliable dampening support for lines which absorb shock, dampen vibration, and reduce noise in plumbing systems.
Bore Styles
Standard duty, heavy duty, and twin series are available with either ribbed bores (standard) or smooth bore (special order). When ordering a smooth bore arrangements or clamp pairs, a G is inserted in the code directly after the HR i.e. HRGL, HRGS, and HRGZ
Series
HRL Standard Duty (see pages 75 - 76)

Available to 2 tube outside diameter. Recommended for systems with less than 1500 PSI operating pressure and no dynamic loads.
HRS Heavy Duty (see pages 77 - 78)

Available to 16 nominal pipe size Recommended for systems with greater than 1500 PSI operating pressure, operations with pressure surges and applications with wide temperature fluctuations.
Ribbed Bore
(standard)
Smooth Bore smooth surface and chamfered edge prevent chaffing of hose (special)
Arrangements
Various arrangements are available in each series.
HRZ Twin (see pages 79 - 80)

Available to 1-1/4 nominal pipe size Recommended for systems with less than 1500 PSI operating pressure and no dynamic loads
HREL - Standard Duty w/ Rubber Insert (see pages 81 - 82)

Available to 2 tube outside diameter Recommended for systems with less than 1500 PSI operating pressure and no dynamic loads Provide for greater noise reduction and resistance to axial movement Weld Plate Mounting C-rail Mounting Stacking Modules & Kits
HRES - Heavy Duty w/ Rubber Insert (see pages 83 - 84)

Heavy duty available to 5 1/4 bore diameter Provide for greater noise reduction and resistance to axial movement
Materials
Metal components are carbon steel (standard). Stainless steel is also available (see page 85 for details). Metal components to be welded (weld plates and c-rails) and heavy duty top plates size 5-8 are phosphate coated, while all other metal components are zinc plated. Clamp pairs are polypropylene (standard). Polyamide and aluminum clamp pairs are also available.
For specifications on these materials, see page 74.
Ordering
Clamps can be ordered as complete arrangements, or separate components. See each series for details.
73
Accessories Catalog
DIN 3015 Clamps

L
Technical Specifications
Mounting Guidelines
The first clamp should be mounted directly after the threaded connection or coupling. This protects the connection from vibrations. Bends in the line should be clamped on BOTH sides of the bend. The line should be clamped directly before and after any inline valves. Proper Torquing of the clamp bolts is important, and is part of the DIN 3015 Standard
(see the chart below right for torque information)
L
Distance Between Clamps

Pipe Size 1/4 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 5 6 Distance (L) 4 4 5 5 7 8 10 10 12 13 13 14 Tube Size 1/16 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 1 3/4 2 Distance (L) 3 3 3 3 3 4 4 4 5 7 7 7 7
Bolt Tightening Torque Specifications

Series HRL (Std. Duty) Size 0 to 6 1&2 3 4 HRS
(Heavy Duty)
Thread 1/4-20 3/8-16 3/8-16 7/16-14 5/8-11 3/4-10 7/8-9 M30 M30 M30 1/4-20 5/16-18 5/16-18
PP 8 12 15 30 45 80 110 180 200 270 5 12 8
PA 10 20 25 40 55 150 200 350 370 470 6 12 8
AL 12 30 35 55 120 220 250 500 500 600
5 6 7 8 9 10 1
HRZ (Twin)
2 to 4 5
Note: Torque is given in Nm (Nm x 0.7376 = Ft-lbs)
Properties of Materials (clamp pairs)

Properties Mechanical Properties Tensile Strength Flexural Yield Strength Impact Strength
(Izod Method)
Polypropylene PP 4200 psi 7600 psi No Failure -22 to 194F -30 to 90C 1018 Ohm-cm
Polyamide PA 7800-11500 psi 20500 psi No Failure -40 to 284F -40 to 140C 1015 Ohm-cm
Aluminum AL 2800 psi 60 BHN 9.7 x 108 11.1 x 106 psi -67 to 500F -55 to 260C
Tensile Test Brinell Hardness No. Modules of Elasticity Thermal Properties Continuous Service Temperature Range Electrical Properties Volume Resistivity Chemical Properties Chemical Resistance
Resistant to most aqueous solutions of Resistant to neutral and sea water, Resistant to organic solvents, dilute acids, inorganic salts, minerals, and organic organic acids, esters, oils, and inorganic and bases. Resistant to radiation. acids, even at high temperatures. salt solutions.
Accessories Catalog
74
DIN 3015 Clamps

HRL Series
Standard Duty Clamps
1 2
5 4 6
D
5
7
3
Single Clamp with Weld Plate
Single Clamp without Weld Plate
A1
Single Clamp for C-Rail Mounting

(order C-Rail separately)
A1TM
Single Clamp Stacking Module

(size 1 to 6 only)
Order one A (red ) arrangement and one D (black) arrangement separately.
A+D
A maximum of 3 stacking modules is recommended Parts Legend (see page 87 to order parts separately) 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 Clamp Pair Stacking Bolt C-Rail Nut
Model Code
HRL 2 A 12.7 PP
Series HRL HRGL = = Standard duty single clamp with ribbed bore Standard duty single clamp with smooth bore
UNC
Size Family 0 to 8 (refer to table A on next page) (size 7 and 8 available in Metric only) Arrangement A = A1 = A1TM = D = Single clamp with top plate and weld plate Single clamp without weld plate C-Rail mounted clamp Single clamp stacking module (size 1-6 only)
Bore Size (in mm)

(refer to table A on next page)
Clamp Material PP = Polypropylene PA = Polyimide AL = Aluminum (not available for size 0) Metal Component Material (omit) = Carbon Steel A2 = 304 Stainless Steel A4 = 316 Stainless Steel (metric threads only) Thread Type UNC = M = Standard Metric
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability. Not all combinations are available.
75
Accessories Catalog
1/4" -20 UNC
DIN 3015 Clamps

.96 (24.5)
Dimensions
A3 .39 (10)
A3
1/4" -20 UNC
Plastic Cap
.20 (5)
Size 0
Sizes 1-6
.12 (3) A1
C-Rail Nut
C-Rail
.39 ( 10)
39 (10)
.37 (9.5)
.12 (3)
.43 (11)
H2
H1
H1
Plastic Cap
.12 (3)
A2
.12 (3)
A2
1.18 (30)
.20 (5)
1.18 (30)
1.10 (28)
.39 ( 10) .43 (11)
Size
D Bore Size in
0.24 0.25 0.31 0.37 0.39 0.47 0.24 0.25 0.31 0.37 0.39 0.47 0.50 0.54 0.55 0.59 0.63 0.67 0.71 0.75 0.79 0.84 0.87 0.91 0.98 1.00 1.05 1.10 1.18 1.26 1.33 1.38 1.50 1.57 1.65 1.75 1.90 2.00 2.37 2.5 2.87 3 3.5
Recommended Nominal Size Tube O.D.

1/4 5/16 3/8 1/4 5/16 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 1-3/4 2 2 1/2 3
.43 (11)
.08 (2)
Table A
A1 A2 A3 H1 mm
6 6.4 8.0 9.5 10.0 12.0 6 6.4 8.0 9.5 10.0 12.0 12.7 13.7 14.0 15.0 16.0 17.1 18.0 19.0 20.0 21.3 22.0 23.0 25.0 25.4 26.6 28.0 30.0 32.0 33.7 35.0 38.0 40.0 42.0 44.5 48.3 50.8 60.3 63.5 73 76.1 88.9
.59 (15)
H2
Pipe
1/8 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2 1/2 3
1.10 (28)
Bolt Size Arrangement
Weight A B
N/A
1.18 (30)
1.10 (28)
0.63 (16)
1.26 (32)
1/4-20 x 1-1/4 (M6 x 30)
0.14 (0.06) 0.12 (0.05)
0.79 (20)
1.42 (36)
1.34 (34)
0.63) (16)
1.26 (32)
1/4-20 x 1-1/4 (M6 x 30)
0.18 (0.08) 0.13 (0.06)
1.02 (26)
1.65 (42)
1.57 (40)
0.77 (19.5)
1.53 (39)
1/4-20 x 1-1/2 (M6 x 35)
0.27 (0.12) 0.16 (0.07)
1.30 (33)
1.97 (50)
1.89 (48)
0.85 (21.5)
1.69 (43)
1/4-20 x 1-1/2 (M6 x 40)
0.31 (0.14) 0.22 (0.10)
1.57 (40)
2.32 (59)
2.24 (57)
0.94 (24)
1.89 (48)
1/4-20 x 1-3/4 (M6 x 45)
0.33 (0.15) 0.27 (0.12)
2.05 (52)
2.83 (72)
2.75 (70)
1.26 (32)
2.52 (64)
1/4-20 x 2-1/2 (M6 x 60)
0.42 (0.19) 0.31 (0.14)
2.60 (66)
3.46 (88)
3.38 (86)
1.42 (36)
2.83 (72)
1/4-20 x 2-3/4 (M6 x 70)
0.53 (0.24) 0.40 (0.18)
3.7 (94)
4.8 (122)
4.64 (118) 5.67 (143.96)
2.15 (54.5)
4.17 (106)
(M6 x 100)
()
()
4.72 (120)
5.8 (148)
2.66 (67.6)
5.16 (131)
(M6 x 125)
()
()
Note: Other bore diameters are available Consult factory for details. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg).
Accessories Catalog
.43 (11)
.08 (2)
H2
.96 (24.5)
.59 (15)
39 (10)
76
DIN 3015 Clamps

HRS Series
Heavy Duty Clamps
1 2
5 4 6
S1

(size 1 to 4 only) (order C-Rail separately)
S1TM

(size 1 to 5 only)
Order one S (red) arrangement and one A (black) arrangement separately.
S+A
A maximum of 3 stacking modules is recommended Parts Legend (see page 88 to order parts separately) 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 Clamp Pair Stacking Bolt C-Rail Nut
Model Code
HRS 1 S 12.7 PP __ UNC
Series HRS HRGS = = Heavy duty single clamp with ribbed bore Heavy duty single clamp with smooth bore
Size Family 1 to 10 (refer to table B on next page) Arrangement S = S1 = S1TM = A = Single clamp with top plate & weld plate Single clamp without weld plate C-Rail mounted clamp (sizes 1-4 only) Single clamp stacking module (sizes 1-5 only)
Bore Size (in mm)

(refer to table B on next page)
Clamp Material PP = Polypropylene PA = Polyimide AL = Aluminum Metal Component Material (omit) = Carbon Steel A4 = 316 Stainless Steel (metric threads only) Thread Type UNC = M = Standard Metric
77
Accessories Catalog
DIN 3015 Clamps

Dimensions
All Sizes
A3
C-Rail Nut (sizes 1-3)

.71 ( 18)
S
3/8" -16 UNC
C-Rail Nut (size 4)

.79 ( 20)
7/16" -14 UNC
C-Rail (all sizes)
.50 (12.7)
H2
.91 (23)
.24 (6)
.79 (20)
A1 A2 B1
.98 ( 25)
.98 ( 25)
.33 (8.5)
.28 (7)
Table B
Size D Bore Size in 0.24 0.25 0.32 0.37 0.39 0.41 0.50 0.54 0.55 0.59 0.63 0.67 0.71 0.75 0.79 0.84 0.87 0.98 1.00 1.05 1.10 1.18 0.98 1.18 1.26 1.33 1.38 1.50 1.57 1.65 1.18 1.50 1.65 1.75 1.90 2.00 2.13 2.24 2.37 2.50 2.56 2.75 1.50 2.60 2.76 2.87 3.00 3.50 2.56 3.78 4.00 4.25 4.50 3.54 5.35 5.50 6.61 7.63 8.62 10.75 12.75 14.00 16.00 mm 6.0 6.4 8.0 9.5 10.0 10.3 12.7 13.7 14.0 15.0 16.0 17.1 18.0 19.0 20.0 21.3 22.0 25.0 25.4 26.7 28.0 30.0 25.0 30.0 32.0 33.7 35.0 38.0 40.0 42.0 30.0 38.0 42.0 44.5 48.3 50.8 54.0 57.0 60.3 63.5 65.0 70.0 38.0 66.0 70.0 73.0 76.1 88.9 65.0 96.0 101.6 108.0 114.3 90.0 136.0 139.7 168.0 193.7 219.1 273.0 323.9 355.6 406.4 Recommended Nominal Size Tube O.D. 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 1-1/2 3 4 4-1/4 4-1/2 7-5/8 Pipe 1/8 1/4 3/8 1/2 3/4 1 1-1/4 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 5 6 7 8 10 12 14 16 A1 A2 A3 B1 H1 H2 S
Bolt Size
1.30 (33)
2.87 (73)
2.17 (55)
1.18 (48)
0.94 (24)
1.89 (48)
0.31 (8)
3/8-16 x 1-3/4 (M10 x 45)
1.77 (45)
3.35 (85)
2.76 (70)
1.18 (30)
1.26 (32)
2.52 (64)
0.31 (8)
3/8-16x2-1/4 (M10 x 60)
2.36 (60)
3.94 (100)
3.35 (85)
1.18 (30)
1.50 (38)
2.99 (76)
0.31 (8)
3/8-16 x 2-3/4 (M10 x 70)
3.56 (90.5)
5.51 (140)
4.52 (115)
1.77 (45)
2.17 (55)
4.33 (110)
0.39 (10)
7/16-14 x 4 (M12 x 100)
4.80 (122)
7.09 (180)
5.98 (152)
2.36 (60)
2.76 (70)
5.51 (140)
0.39 (10)
5/8-11 x 5-1/2 (M16 x 130)
6.61 (168)
8.86 (225)
8.07 (205)
3.15 (80)
3.94 (100)
7.87 (200)
0.59 (15)
3/4-10x7-1/2 (M20 x 190)
7 8 9 10
8.07 (205) 10.43 (265) 15.55 (395) 21.06 (535)
10.63 (270) 13.39 (340) 20.47 (520) 26.77 (680)
9.92 (252) 12.60 (320) 18.35 (466) 24.80 (630)
3.54 (90) 4.72 (120) 6.30 (160) 7.09 (180)
4.53 (115) 6.30 (160) 9.25 (235) 11.61 (295)
9.06 (230) 12.60 (320) 18.50 (470) 23.23 (590)
0.59 (15) 0.98 (25) 1.18 (30) 1.18 (30)
7/8-9x8-1/2 (M20 x 220) M30 x 300 M30 x 450 M30 x 560
.20 (5)
1.57 (40)
Accessories Catalog
.87 (22)
(11.5)
H1
.24 (6)
.45 (11.5)
.45
78
DIN 3015 Clamps

HRZ Series
Twin Clamps
1 2
5 4 6
D
5
Twin Clamp with Weld Plate
Twin Clamp without Weld Plate
A1
Twin Clamp for C-Rail Mounting

A1TM
Twin Clamp Stacking Module
Order one A (red) arrangement and one D (black) arrangement separately.
A+D
A maximum of 3 stacking modules is recommended
Parts Legend (see page 89 to order parts separately) 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 Clamp Pair Stacking Bolt C-Rail Nut
Model Code
HRZ 1 A 9.5 - 9.5 PP UNC
Series HRZ HRGZ = = Standard duty twin clamp with ribbed bore Standard duty twin clamp with smooth bore
Size Family 0 to 5 (refer to table C on next page) Arrangement A = A1 = A1TM = D = Twin clamp with weld plate Twin clamp without weld plate C-Rail mounted twin clamp Twin clamp stacking module
Bore Size (in mm)

(refer to table C on next page)
Clamp Material PP = Polypropylene PA = Polyimide Thread Type UNC = M = Standard Metric
79
Accessories Catalog
DIN 3015 Clamps

Dimensions
1/4" -20 UNC
.96 (24.5) Plastic Cap
.20 (5)
All Sizes
C-Rail Nut
C-Rail
.39 ( 10)
39 (10)
.43 (11)
H2
D d
D d
H1
.96 (24.5)
H3
.59 (15)
A1 .20 (5) A3 A2 1.18 (30)
1.10 (28)
.20 (5)
.39 ( 10) .43 (11)
1.10 (28)
Table C
Size d Bore Size in 0.24 0.25 0.32 1 0.37 0.39 0.41 0.47 0.50 0.54 2 0.55 0.59 0.63 0.67 0.75 0.79 0.84 3 0.87 0.91 0.98 1.00 1.05 4 1.10 1.18 1.26 1.33 5 1.38 1.50 1.65 1.65 mm 6.0 6.4 8.0 9.5 10.0 10.3 12.0 12.7 13.7 14.0 15.0 16.0 17.1 19.0 20.0 21.3 22.0 23.0 25.0 25.4 26.7 28.0 30.0 32.0 33.7 35.0 38.0 40.0 42.0 Recommended Nominal Size Tube O.D. 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 Pipe 1/8 1/8 1/4 3/8 1/2 3/4 1 1-1/4 2.20 (56) 4.33 (110) 4.17 (106) 1.26 (32) 2.13 (54) 2.81 (71.5) 5/16-18 x 2-1/2 (M8 x 60) 1.77 (45) 3.35 (85) 3.23 (82) 1.02 (26) 1.65 (42) 2.34 (59.5) 5/16-18 x 2 (M8 x 50) 1.42 (36) 2.76 (70) 2.64 (67) 0.93 (23.5) 1.46 (37) 2.15 (54.5) 5/16-18 x 1-3/4 (M8 x 45) 1.14 (29) 2.17 (55) 2.09 (53) 0.71 (18) 1.02 (26) 1.71 (43.5) 5/16-18 x 1-1/4 (M8 x 35) 0.79 (20) 1.46 (37) 1.42 (36) 0.73 (18.5) 1.06 (27) 1.69 (43) 1/4-20 x 1-1/2 (M6 x 35) A1 A2 A3 H1 H2 H3 Bolt Size
.43 (11)
.08 (2)
Accessories Catalog
.43 (11)
.08 (2)
Plastic Cap
.59 (15)
39 (10)
80
DIN 3015 Clamps

HREL Series
Standard Duty Clamps with Rubber Inserts
1 2
5 4 6
8
7
A1

A1TM

(not available for size 0)
Order one A (red) arrangement and one D (black) arrangement separately.
A+D
A maximum of 3 stacking modules is recommended Parts Legend (see page 87 to order parts separately) 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 8 Clamp Pair Stacking Bolt C-Rail Nut Rubber Insert
Model Code
HREL 4 A 12.7 PP
Series Size Family 4, 6 (refer to table D on next page) Arrangement A = A1 = A1TM = D = Single clamp with top plate and weld plate Single clamp stacking kit C-Rail mounted clamp Single clamp stacking module (not available for size 0)
UNC
Bore Size (in mm)

(refer to table D on next page)
Clamp Material PP = Polypropylene PA = Polyimide Metal Components Materials (omit) = Carbon Steel A2 = 304 Stainless Steel A4 = 316 Stainless Steel (metric threads only) Thread Type UNC = M = Standard Metric
81
Accessories Catalog
DIN 3015 Clamps

Dimensions
A3 S A1
1/4" -20 UNC
.96 (24.5) Plastic Cap
.20 (5)
All Sizes
C-Rail Nut
C-Rail
.39 ( 10)
39 (10)
.43 (11)
.96 (24.5)
D2
D1
H1
H2
.59 (15)
1.10 (28)
.20 (5)
A2
.39 ( 10)
1.18 (30)
.43 (11)
Clamp Size
EE-Rubber Insert Size Bore Size D in 0.24 0.32 0.39 0.47 0.50 0.55 0.59 0.63 0.68 0.75 0.79 0.87 0.98 mm 6 8 10 12 12.7 14 15 16 17.2 19 20 22 25 26.9 28 30 32
Recommended Nominal Size Tube O.D. 5/16 1/2 5/8 3/4 7/8 1 1 1/4 Pipe 1/8 3/8 1/2 3/4 Hose O.D. Min (in) 0.22 0.30 0.37 0.45 0.48 0.53 0.57 0.61 0.66 0.73 0.77 0.85 0.96 1.04 1.08 1.16 1.24 Max (in) 0.24 0.32 0.39 0.47 0.50 0.55 0.59 0.63 0.68 0.75 0.79 0.87 0.98 1.06 1.10 1.18 1.26 1.54 (39) 1.81 (46) 1.00 (25.5) 1.22 (31) D1 D2 H1
1.10 (28)
H2
A1
.43 (11)
.08 (2)
Table D
A2
A3
Bolt Size
2/4 L
0.925 (23.5)
1.85 (47)
1.57 (40)
2.32 (59)
2.24 (57)
0.118 (3)
1/4-20 x 1 3/4 (M6 x 45)
3/6 L
1.06 1.10 1.18 1.26
1.40 (35.5)
2.80 (71)
2.60 (66)
3.46 (88)
3.39 (86)
0.118 (3)
1/4-20x2 3/4 (M6 x 70)
Parts
KP = Clamp Pair
EE = Rubber Insert (Santoprene TPE 73)
HREL 4 KP PP
Series Series*
HRES 2/4 L EE 12
KP
Size 4, 6 (refer to table above) EE KP Clamp Pair Clamp Material PP = Polypropylene PA = Polyimide
EE
Size 2/4 L, 3/6 L (refer to table above) Rubber Insert Bore Size (in mm)
(refer to table above)
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability. Note: All other components for these clamps are the same as for HRL series standard duty single clamps. Refer to page 87 for details. * HREL series use the same rubber inserts as the HRES series, therefore the model code for them is HRES.
Accessories Catalog
.43 (11)
.08 (2)
Plastic Cap
.59 (15)
39 (10)
82
DIN 3015 Clamps

HRES Series
Heavy Duty Clamps with Rubber Inserts
1 2
5 4 6
5 3
S1

(size 1 to 4 only) (order C-Rail separately)
S1TM

(size 1 to 5 only)
Order one S (red) arrangement and one A (black) arrangement separately.
S+A
A maximum of 3 stacking modules is recommended Parts Legend (see page 88 to order parts separately) 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 8 Clamp Pair Stacking Bolt C-Rail Nut Rubber Insert
Model Code
HRES 4 S 35 PP
Series Size Family 2 to 7 (refer to table E on next page) Arrangement S = S1 = S1TM = A = Single clamp with weld plate Single clamp stacking kit C-Rail mounted clamp Single clamp stacking module
UNC
Bore Size (in mm)

(refer to table E on next page)
Clamp Material PP = Polypropylene PA = Polyimide Metal Component Material (omit) = Carbon Steel A4 = 316 Stainless Steel (metric threads only) Thread Type UNC = M = Standard Metric
83
Accessories Catalog
DIN 3015 Clamps

Dimensions
All Sizes
A3 S A1
C-Rail Nut (sizes 1-3)

.71 ( 18)
3/8" -16 UNC
C-Rail Nut (size 4)

.79 ( 20)
7/16" -14 UNC
C-Rail (all sizes)
.50 (12.7)
D
D2 H2
.91 (23)
.24 (6)
.79 (20)
H1
A2
.98 ( 25)
.98 ( 25)
.33 (8.5)
.28 (7)
Table E
Clamp Size EE-Rubber Insert Size Bore Size D in 0.24 0.32 0.39 0.47 0.50 0.55 0.59 0.63 0.68 0.75 0.79 0.87 0.98 1.06 1.10 1.18 1.26 1.33 1.38 1.50 1.58 1.65 1.79 1.89 2.01 2.10 2.22 2.36 2.56 2.76 2.87 2.99 3.27 3.50 3.70 3.98 4.26 4.49 5.24 mm 6 8 10 12 12.7 14 15 16 17.2 19 20 22 25 26.9 28 30 32 33.7 35 38 40 42 45.5 48 51 53.4 56.4 60 65 70 73 76 83 89 94 101 108 114 133 Recommended Nominal Size Tube O.D. 5/16 1/2 5/8 3/4 7/8 1 1 1/4 1 1/2 2 3 3 1/2 4 Pipe 1/8 3/8 1/2 3/4 1 1 1/2 2 2 1/2 3 3 1/2 4 Hose O.D. Min (in) 0.22 0.30 0.37 0.45 0.48 0.53 0.57 0.61 0.66 0.73 0.77 0.85 0.96 1.04 1.08 1.16 1.24 1.31 1.36 1.48 1.56 1.63 1.77 1.87 1.99 2.08 2.20 2.34 2.54 2.74 2.85 2.97 3.19 3.43 3.62 3.90 4.17 4.41 5.16 Max (in) 0.24 0.32 0.39 0.47 0.50 0.55 0.59 0.63 0.68 0.75 0.79 0.87 0.98 1.06 1.10 1.18 1.26 1.33 1.38 1.50 1.58 1.65 1.79 1.89 2.01 2.10 2.22 2.36 2.56 2.76 2.87 2.99 3.27 3.50 3.70 3.98 4.26 4.49 5.24 D1 D2 B H1 H2 A1 A2 A3 S
Bolt Size
2/4 L
1.00 (25.5)
1.22 (31)
1.18 (30)
0.925 (23.5)
1.85 (47)
1.57 (40)
2.32 (59)
2.24 (57)
0.118 (3)
1/4-20 x 1 3/4 (M6 x 45)
3/6 L
1.54 (39)
1.81 (46)
1.18 (30)
1.40 (35.5)
2.80 (71)
2.60 (66)
3.46 (88)
3.39 (86)
0.118 (3)
1/4-20x2 3/4 (M6 x 70)
2.56 (65)
2.91 (74)
1.77 (45)
2.11 (53.5)
4.21 (107)
3.56 (90.5)
5.51 (140)
4.53 (115)
0.39 (10)
7/16-14x4 (M12 x 100)
3.50 (89)
3.86 (98)
2.36 (60)
2.70 (68.5)
5.39 (137)
4.80 (122)
7.09 (180)
5.98 (152)
0.39 (10)
5/8-11x5 1/2 (M16 x 130)
4.57 (116) 6.06 (154)
5.20 (132) 6.61 (168)
3.15 (80) 3.54 (90)
3.88 (98.5) 4.47 (113.5)
7.76 (197) 8.94 (227)
6.61 (168) 8.07 (205)
8.86 (225) 10.63 (270)
8.07 (205) 9.92 (252)
0.59 (15) 0.59 (15)
3/4-10x7 1/2 (M20 x 190) 7/8-9x8 1/2 (M20 x 220)
Model Code
KP = Clamp Pair
HRES 3 KP PP
Series Series
HRES 3/6 L EE 26.9
KP
Size 2 to 7 (refer to table above) EE KP Clamp Pair Clamp Material PP = Polypropylene PA = Polyimide
EE
Size 2/4 L to 7 (refer to table above) Rubber Insert Bore Size (in mm)
(refer to table above)
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability. Not all combinations are available. Note: All other components for these clamps are the same as for HRS series heavy duty single clamps. Refer to page 88 for details. * HREL series use the same rubber inserts as the HRES series, therefore the model code for them is HRES.
.20 (5)
1.57 (40)
Accessories Catalog
.87 (22)
D1
.45 (11.5)
(11.5)
.24 (6)
.45
84
DIN 3015 Clamps

HRL & HRS Series
HRL Standard Duty with Stainless Steel Metal Components
Typical Arrangement
Single Clamp with Weld Plate (HRL...A...) for Standard Duty (HRS...S...) for Heavy Duty
Hex Head Bolts

(SCREW H)
HRS Heavy Duty

Top Plate
(DP)
Clamp Pair
(KP)
Description
Clamps with stainless steel metal components are available for corrosive environments. Our complete line of DIN 3015 clamps are available in stainless steel. Some models are special order, which may require minimum quantities, and/or extended delivery times. Listed here are the standard duty and heavy duty single clamps with weld plate. 304 Stainless Steel: (A2) Available from stock UNC bolts 316 Stainless Steel: (A4) Salt water resistance Only metric bolts available
Weld Plate
(AP)
C-Rail Nuts
(TM)
C-Rail
(TS)
85
Accessories Catalog
DIN 3015 Clamps

HRL Standard Duty
Size 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 1 304 stainless steel (A2) metal components Model Code Part Number Arrangements (complete with PP clamp pair) HRL 1 A XX PP A2 UNC XX = bore diameter A unique part number exists HRL 2 A XX PP A2 UNC for each individual clamp bore HRL 3 A XX PP A2 UNC diameter. A complete model HRL 4 A XX PP A2 UNC code is sufficient for ordering. Use the dimensions table for HRL 5 A XX PP A2 UNC standard HRL clamps on page HRL 6 A XX PP A2 UNC 76 for available bore sizes. Weld Plates HRL 1 AP A2 UNC 02701275 HRL 2 AP A2 UNC 02701276 HRL 3 AP A2 UNC 02701277 HRL 4 AP A2 UNC 02701278 HRL 5 AP A2 UNC 02701279 HRL 6 AP A2 UNC 02701280 Top Plates HRL 1 DP A2 02701283 HRL 2 DP A2 02701284 HRL 3 DP A2 02701285 HRL 4 DP A2 02701286 HRL 5 DP A2 02701287 HRL 6 DP A2 02701288 Ext Hex Screws (316 Stainless Steel) SCREW H 1/4-20 x 1.25 SS316 02700627 SCREW H 1/4-20 x 1.50 SS316 02700906 SCREW H 1/4-20 x 1.50 SS316 02700906 SCREW H 1/4-20 x 1.75 SS316 02700157 SCREW H 1/4-20 x 2.50 SS316 02700646 SCREW H 1/4-20 x 2.75 SS316 02701205 HRL C-Rail HRL TS 28 x 11 A4 2M 00261229 HRL C-Rail Nuts HRL 0-6 TM 1/4 UNC A4 03035720
HRS Heavy Duty

Size 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 1 2
316 stainless steel (A4) metal components Model Code HRS 1 S XX PP A4 M HRS 2 S XX PP A4 M HRS 3 S XX PP A4 M HRS 4 S XX PP A4 M HRS 5 S XX PP A4 M HRS 6 S XX PP A4 M Weld Plates HRS 1 AP A4 M HRS 2 AP A4 M HRS 3 AP A4 M HRS 4 AP A4 M HRS 5 AP A4 M HRS 6 AP A4 M Top Plates HRS 1 DP A4 HRS 2 DP A4 HRS 3 DP A4 HRS 4 DP A4 HRS 5 DP A4 HRS 6 DP A4 Hex Head Bolts SCREW H M10X45 A4 SCREW H M10X60 A4 SCREW H M10X70 A4 SCREW H M12X100 A4 SCREW H M16X130 A4 SCREW H M20X190 A4 HRS C-Rail HRS TS 40X22 A4 2M HRS C-Rail Nuts HRS TM 10 A4 M HRS TM 12 A4 M 00262736 00262739 00263359 00602151 00602153 00602155 00602157 00602160 00602163 00262018 00262019 00262020 00262021 00262022 00262023 00263646 00263647 00263648 00267902 00263700 00263701 Part Number
XX = bore diameter A unique part number exists for each individual clamp bore diameter. A complete model code is sufficient for ordering. Use the dimensions table for standard HRS clamps on page 78 for available bore sizes.
Arrangements (complete with PP clamp pair)
316 stainless steel (A4) metal components Size 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 Model Code Part Number Arrangements (complete with PP clamp pair) XX = bore diameter HRL 1 A XX PP A4 M A unique part number exists HRL 2 A XX PP A4 M for each individual clamp bore HRL 3 A XX PP A4 M diameter. A complete model HRL 4 A XX PP A4 M code is sufficient for ordering. Use the dimensions table for HRL 5 A XX PP A4 M standard HRL clamps on page HRL 6 A XX PP A4 M 76 for available bore sizes. Weld Plates HRL 1 AP A4 M HRL 2 AP A4 M HRL 3 AP A4 M HRL 4 AP A4 M HRL 5 AP A4 M HRL 6 AP A4 M Top Plates HRL 1 DP A4 HRL 2 DP A4 HRL 3 DP A4 HRL 4 DP A4 HRL 5 DP A4 HRL 6 DP A4 Hex Head Bolts SCREW H M6X30 A4 SCREW H M6X35 A4 SCREW H M6X40 A4 SCREW H M6X45 A4 SCREW H M6X60 A4 SCREW H M6X70 A4 00268508 00268509 00268510 00268511 00261215 00261216 00261108 00261109 00261110 00261111 00261112 00261113 00603039 00602136 00602138 00602140 00602142 00602144
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability.
Accessories Catalog
86
DIN 3015 Clamps

HRL Series
Parts
All metal components are carbon steel. For stainless steel metal components please refer to page 85 - 86. ST = Carbon Steel, BL = Phosphate coated, ZN = Zinc Plated
UNC Hex Head Bolts

1 Size 0 1 2 3 UNC Threads 4 5 6 Model Code SCREW H 1/4 - 20 x 1.25 GR2 SCREW H 1/4 - 20 x 1.25 GR2 SCREW H 1/4 - 20 x 1.50 GR2 SCREW H 1/4 - 20 x 1.50 GR2 SCREW H 1/4 - 20 x 1.75 GR2 SCREW H 1/4 - 20 x 2.50 GR2 SCREW H 1/4 - 20 x 2.75 GR2 6 UNC Threads 1
Metric Hex Head Bolts

Size 0 1 2 3 4 5 6 Model Code SCREW H M6 X 30 - 8.8 SCREW H M6 X 30 - 8.8 SCREW H M6 X 35 - 8.8 SCREW H M6 X 40 - 8.8 SCREW H M6 X 45 - 8.8 SCREW H M6 X 60 - 8.8 SCREW H M6 X 70 - 8.8
DP = Top Plate
Size 2 0 1 2 3 4 5 6 Model Code HRL 0 DP ST ZN HRL 1 DP ST ZN HRL 2 DP ST ZN HRL 3 DP ST ZN HRL 4 DP ST ZN HRL 5 DP ST ZN HRL 6 DP ST ZN
AF = Stacking Bolt
Size 1 2 3 4 5 6 7 Model Code HRL 1 AF ST UNC HRL 2 AF ST UNC HRL 3 AF ST UNC HRL 4 AF ST UNC HRL 5 AF ST UNC HRL 6 AF ST UNC
AP = Weld Plate
Size 3 0 1 2 3 4 5 6 4 Model Code HRL 0 AP ST UNC BL HRL 1 AP ST UNC BL HRL 2 AP ST UNC BL HRL 3 AP ST UNC BL HRL 4 AP ST UNC BL HRL 5 AP ST UNC BL HRL 6 AP ST UNC BL
TM = C-Rail Nut
Size 0-6 0-6 Model Code HRL 0-6 TM1/4 ST UNC KAP HRL 0-6 TM ST ZN KAP
TS = C-Rail
Size 39 78 Model code HRL TS 28x11 ST BL 1M HRL TS 28x11 ST BL 2M
SIP = Safety Plate

Size 0-6 Model Code HRL 0-6 SIP ST ZN 1 2 3 4 Parts Legend Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 8 Clamp Pair Stacking Bolt C-Rail Nut Rubber Insert
Model Code
KP = Clamp Pair
HRL 1 KP 10 PP
5 Series Size 0 to 6 (refer to table A, page 76) Clamp Pair Bore Size (in mm)
(refer to table A, page 76)
HRES 2/4 L EE 12
8 Series Size 2/4 L, 3/6 L (refer to table page 82) Rubber Insert Bore Size (in mm)
(refer to table page 82)
Clamp Material PP = Polypropylene PA = Polyimide AL = Aluminum

87
Accessories Catalog
DIN 3015 Clamps

HRS Series
Parts
All metal components are carbon steel. For stainless steel metal components please refer to page 85 - 86. ST = Carbon Steel, BL = Phosphate coated, ZN = Zinc Plated
UNC Hex Head Bolts

1 Size 1 2 3 4 5 6 7 8 Model Code SCREW H 3/8 - 16 x 1.75 GR5 SCREW H 3/8 - 16 x 2.25 GR5 SCREW H 3/8 - 16 x 2.75 GR5 SCREW H 7/16 - 14 x 4.00 GR5 SCREW H 5/8 - 11 x 5.50 GR5 SCREW H 3/4 - 10 x 7.50 GR5 SCREW H 7/8 - 9 x 8.50 GR5 N/A (size 8 metric only) 1

Size 1 2 3 4 5 UNC Threads 6 7 8 6 Model Code SCREW H M10 X 45 - 8.8 SCREW H M10 X 60 - 8.8 SCREW H M10 X 70 - 8.8 SCREW H M12 X 100 - 8.8 SCREW H M16 X 130 - 8.8 SCREW H M20 X 190 - 8.8 SCREW H M20 X 220 - 8.8 SCREW H M30 X 300 - 8.8
UNC Threads
DP = Top Plate
2 Size 1 2 3 4 5 6 7 8 Model Code HRS 1 DP ST ZN HRS 2 DP ST ZN HRS 3 DP ST ZN HRS 4 DP ST ZN HRS 5 DP ST ZN HRS 6 DP ST BL HRS 7 DP ST BL HRS 8 DP ST BL
AF = Stacking Bolt w/ Washer

Size 1 2 3 4 5 7 Model Code HRS 1 AF ST UNC HRS 2 AF ST UNC HRS 3 AF ST UNC HRS 4 AF ST UNC HRS 5 AF ST UNC
AP = Weld Plate
3 Size 1 2 3 4 5 6 7 8 Model Code HRS 1 AP ST UNC BL HRS 2 AP ST UNC BL HRS 3 AP ST UNC BL HRS 4 AP ST UNC BL HRS 5 AP ST UNC BL HRS 6 AP ST UNC BL HRS 7 AP ST UNC BL HRS 8 AP ST UNC BL
TM = C-Rail Nut
Size 1-3 4 Model Code HRS 1-3 TM3/8 ST UNC BL HRS 4 TM7/16 ST UNC BL
TS = C-Rail
Size 39 78 Model Code HRS TS 40x22 ST BL 1M HRS TS 40x22 ST BL 2M
SIP = Safety Plate

4 Size 1 2 3 4 5 Model Code HRS 1 SIP ST ZN HRS 2 SIP ST ZN HRS 3 SIP ST ZN HRS 4 SIP ST ZN HRS 5 SIP ST ZN Parts Legend 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 6 7 8 Clamp Pair Stacking Bolt C-Rail Nut Rubber Insert
Model Code
KP = Clamp Pair
HRS 1 KP 12.7 PP
5 Series Size 1 to 8 (refer to table B, page 78) Clamp Pair Bore Size (in mm)
(refer to table B, page 78)
HRES 3/6 L EE 26.9

8 Series Size 2/4 L to 7 (refer to table page 84) Rubber Insert Bore Size (in mm)
(refer to table page 84)
Clamp Material PP = Polypropylene PA = Polyimide AL = Aluminum

Accessories Catalog
88
DIN 3015 Clamps

HRZ Series
Parts
1
UNC Hex Head Bolts

Size 1 2 3 4 5 Model Code SCREW H 1/4 - 20 x 1.5 GR2 SCREW H 5/16 - 18 x 1.25 GR2 SCREW H 5/16 - 18 x 1.75 GR2 SCREW H 5/16 - 18 x 2.00 GR2 SCREW H 5/16 - 18 x 2.50 GR2

Size 1 2 3 4 5 Model Code SCREW H M6x35 MM - 8.8 DIN 933 SCREW H M8x35 MM - 8.8 DIN 933 SCREW H M8x45 MM - 8.8 DIN 933 SCREW H M8x50 MM - 8.8 DIN 933 SCREW H M8x60 MM - 8.8 DIN 933
UNC Threads
UNC Threads 6
DP = Top Plate
2 Size 1 2 3 4 5 Model Code HRZ 1 DP ST ZN HRZ 2 DP ST ZN HRZ 3 DP ST ZN HRZ 4 DP ST ZN HRZ 5 DP ST ZN
AF = Stacking Bolt w/ Washer

Size 1 2 3 4 5 7 Model Code HRZ 1 AF ST UNC HRZ 2 AF ST UNC HRZ 3 AF ST UNC HRZ 4 AF ST UNC HRZ 5 AF ST UNC
AP = Weld Plate
3 Size 1 2 3 4 5 4 Model Code HRZ 1 AP ST UNC BL Anti-Turn HRZ 2 AP ST UNC BL Anti-Turn HRZ 3 AP ST UNC BL Anti-Turn HRZ 4 AP ST UNC BL HRZ 5 AP ST UNC BL
TM = C-Rail Nut
Size 1 2-5 Model Code HRZ 1 TM1/4 ST UNC KAP HRZ 2/5 TM5/16 ST UNC O-Ring
TS = C-Rail
Size 39 78 Model Code HRL TS 28x11 ST BL 1M HRL TS 28x11 ST BL 2M
SIP = Safety Plate

Size 1 2-5 Model Code HRZ 1 SIP ST ZN HRZ 2/5 SIP ST ZN
Parts Legend 1 2 3 4 Hex Head Bolt Top Plate Weld Plate Safety Plate 5 Clamp Pair 6 Stacking Bolt 7 C-Rail Nut
Model Code
KP = Clamp Pair
HRZ 1 KP 9.5-9.5 PP
5 Series Size 0 to 5
(refer to table C, page 80)
Clamp Pair Bore Size (in mm)

(refer to table C, page 80)
Clamp Material PP = Polypropylene PA = Polyimide

89
Accessories Catalog
Standard Clamps
HOM Series
Dimensions
A D E B F
C
Model Code Part Number 02080747 02080768 02080748 02080769 02080749 02080770 02080750 02080771 02080751 02080772 02080752 02080773 02080753 02080774 02080754 02080775 02080755 02080776 02080756 02080777 02080757 02080778 02080758 02080779 02080759 02080780 02080760 02080781 02080761 02080782 02080762 02080783 02080763 02080784 02080764 02080785 02080765 02080786 02080766 02080787 02080767 Copper Copper & Steel Water Tubing Pipe O.D. 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/8 2 3/8 5 1/8 1/4 3/8 1/2 5/8 3/4 1 1 1/4 1 1/2 5 Pipe Size 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 A B C D E F
Description
The interlock edge insures that the cushion remains in place. The HOM Series clamp assembly retains, guides, protects and uniformly spaces line runs. They go up fast, lines are rigid, and look neat.
HOM 1/4T HOM 1/4T A2 HOM 3/8T HOM 3/8T A2 HOM 1/2T - 1/4P HOM 1/2T - 1/4P A2 HOM 5/8-3/8P HOM 5/8-3/8P A2 HOM 3/4T HOM 3/4T A2 HOM 7/8 - 1/2P HOM 7/8 - 1/2P A2 HOM 1T HOM 1T A2 HOM 3/4P HOM 3/4P A2 HOM 1 1/8T HOM 1 1/8T A2 HOM 1 1/4T HOM 1 1/4 A2 HOM 1P HOM 1P A2 HOM 1 3/8T HOM 1 3/8T A2 HOM 1 1/2T HOM 1 1/2T A2 HOM 1 5/8T HOM 1 5/8T A2 HOM 1 1/4P HOM 1 1/4P A2 HOM 1 3/4T HOM 1 3/4T A2 HOM 1 7/8T - 1 1/2P HOM 1 7/8T - 1 1/2P A2 HOM 2T HOM 2T A2 HOM 2 1/8T HOM 2 1/8T A2 HOM 2 3/8T - 2P HOM 2 3/8T - 2P A2 HOM 5 1/8T
0.25 0.37 0.50 0.62 0.75 0.87 1.00 1.05 1.12 1.25 1.31 1.37 1.50 1.62 1.66 1.75 1.87 2.00 2.12 2.37 5.12
0.48 0.62 0.81 0.93 1.02 1.12 1.24 1.40 1.40 1.60 1.71 1.71 1.85 1.95 2.12 2.12 2.25 2.38 2.62 2.88 5.82
0.60 0.66 0.83 0.85 0.90 1.03 1.04 1.11 1.17 1.20 1.28 1.28 1.36 1.43 1.55 1.55 1.64 1.69 1.86 1.94 3.55
0.22 0.31 0.40 0.46 0.50 0.53 0.59 0.70 0.70 0.77 0.81 0.83 0.90 0.96 0.99 1.02 1.09 1.15 1.27 1.41 2.84
0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.26 0.34 0.34 0.34 0.34 0.34 0.34 0.43
0.78 0.81 0.98 0.98 0.98 0.98 0.98 0.98 0.98 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56 1.56
Features
Attached with two standard* fasteners to any flat surface, the HOM Series clamp eliminates the use of specials channels, providing a savings in both space and cost. Low profile for limited space applications.
Materials
The Clamp Available in steel (with electro-dichromate finish), and 304 stainless steel (A2 in the model code denotes 304 stainless steel). The Cushion Manufactured from a thermoplastic elastomer, its built tough to withstand the effects of most oils, chemical and industrial cleaning compounds, in temperatures from -50 to 275F.
*Note: Fasteners not provided.
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Accessories Catalog
90
Standard Clamps
CUSH Series
Cushion Clamps
Dimensions
1 5/8" 7/8"
1"
Description
Cushion clamps are ideal for multiple line runs, while absorbing shock and vibration, reducing unwanted noise and preventing galvanic corrosion. Model Code CUSH 1/4T CUSH 3/8T CUSH 1/2T CUSH 1/4P CUSH 5/8T CUSH 3/8P CUSH 3/4T CUSH 1/2P CUSH 7/8T CUSH 1T CUSH 3/4P CUSH 1-1/8T CUSH 1-1/4T CUSH 1P CUSH 1-3/8T CUSH 1-1/2T CUSH 1-5/8T CUSH 1-1/4P CUSH 1-3/4T CUSH 1-7/8T CUSH 1-1/2P CUSH 2T
Application
Dimensions
Copper Copper Nom. & Steel Water Pipe Pipe Size Tubing in. (nom.) in. in. A in. 1/4 3/8 1/2 5/8 3/4 7/8 1 3/4 1 1/8 1 1/4 1 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 1 1/2 2 2 1/8 2 3/8 2 2 5/8 2 1/2 3 1/8 3 4 5 6 1 1/2 1 1/4 1 1/4 1 1/4 3/8 1/4 1/2 3/8 5/8 1/2 3/4 0.25 0.37 0.50 0.54 0.62 0.67 0.75 0.84 0.87 1.00 1.05 1.12 1.25 1.31 1.37 1.50 1.62 1.66 1.75 1.87 1.90 2.00 2.12 2.37 2.37 2.62 2.87 3.12 3.50 4.50 5.56 6.62
B in. 0.62 0.82 0.94 0.98 1.06 1.13 1.20 1.29 1.31 1.44 1.50 1.57 1.70 1.76 1.82 1.95 2.07 2.17 2.20 2.32 2.35 2.45 2.57 2.82 2.82 3.07 3.32 3.57 3.95 4.95 6.01 7.07
C in. 0.98 1.13 1.34 1.34 1.54 1.54 1.68 1.82 1.82 1.95 1.95 2.08 2.21 2.34` 2.34 2.47 2.60 2.73 2.73 2.86 2.86 3.04 3.23 3.67 3.67 3.92 4.17 4.42 4.79 5.95 6.92 8.23
Part No. 02073330 02073331 02073332 02073361 02073333 02073362 02073334 02073363 02073335 02073336 02073364 02073337 02073338 02073365 02073339 02073340 02073341 02073366 02073342 02073343 02073367 02073344 02073345 02073346 02073368 02073348 02073369 02073351 02073370 02073372 02073373 02073374
Features
Distortion free clamping Shock and vibration reduction Elimination of rotation Retrofit without disassembly Easy installation Control squeeze shoulder bolt prevents over tightening of the clamp assembly, preventing the possibility of crushing the tube. Fits standard 1-5/8 wide mounting rail
Materials
Clamp - carbon steel (with electrodichromate finish) Cushion - thermoplastic elastomer Cushion material withstands the effect of most oils, chemicals and industrial cleaning solvents at temperatures -40 to 275F.
Mounting Rail
Part Number: 02073325 Model Code: Cush Rail 1 x 4 Galvanized Material: Low gauge carbon steel Finish: Galvanized Length: 4
CUSH 2-1/8T CUSH 2-3/8T CUSH 2P CUSH 2-5/8T CUSH 2-1/2P CUSH 3-1/8T CUSH 3P CUSH 4P CUSH 5P CUSH 6P
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg) Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Tube Series: T = with Controlled Squeeze Shoulder Bolt (sizes 1 3/8 and smaller) Pipe Series: P = without Controlled Squeeze Bolt
91
Accessories Catalog
Standard Clamps
Stainless Steel Cushion Clamp
Dimensions
Model Code CUSH 1/4T A2 CUSH 3/8T A2 Part No. 02080701 02080702 02080703 02080704 02080705 02080706 02080707 02080708 02080709 02080710 02080711 02080712 02080713 02080714 02080715 02080716 02080717 02080718 02080719 02080720 02080721 02080722 02080723 02080724 02080725 02080726 02080727 02080728 02080729 02080730 02080731 02080732 02080733 02080734 02080735 02080736 02080737 02080738 02080739 02080740 02080741 02080742 02080743 02080744 02080745 02080746 Size 1/4 3/8 1/2 5/8 3/4 7/8 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 7/8 3 3 1/8 3 5/16 3 1/2 3 5/8 4 4 1/8 4 1/2 5 1/8 6 6 1/8 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 3 1/2 4 5 6 A 0.25 0.37 0.50 0.62 0.75 0.87 1.00 1.12 1.25 1.37 1.50 1.62 1.75 1.87 2.00 2.12 2.37 2.37 2.50 2.62 2.87 3.00 3.12 3.31 3.50 3.62 4.00 4.12 4.50 5.12 6.12 6.12 0.54 0.67 0.84 1.05 1.31 1.66 1.90 2.37 2.87 3.50 4.00 4.50 5.56 6.62 B 0.62 0.82 0.94 1.06 1.20 1.31 1.44 1.57 1.70 1.82 1.95 2.07 2.20 2.32 2.45 2.57 2.82 2.82 2.94 3.07 3.32 3.57 3.57 3.96 3.95 4.20 4.45 4.57 4.95 5.57 6.57 6.57 0.98 1.13 1.29 1.57 1.76 2.17 2.35 2.82 3.32 3.95 4.45 4.95 6.01 7.07 C 0.98 1.13 1.34 1.54 1.68 1.82 1.95 2.08 2.21 2.34 2.47 2.60 2.73 2.86 3.04 3.23 3.67 3.67 3.79 3.92 4.17 4.42 4.42 4.75 4.79 5.11 5.11 5.54 5.92 6.54 7.54 7.54 1.34 1.54 1.82 2.08 2.34 2.73 2.86 3.67 4.17 4.79 5.11 5.92 6.92 8.23
CUSH 1/2T A2 CUSH 5/8T A2 CUSH 3/4T A2 CUSH 7/8T A2 CUSH 1T A2 CUSH 1 1/8T A2 CUSH 1 1/4T A2 CUSH 1 3/8T A2 CUSH 1 1/2T A2
B
1 5/8" 7/8"
CUSH 1 5/8T A2 CUSH 1 3/4T A2 CUSH 1 7/8T A2 CUSH 2T A2 CUSH 2 1/8T A2 CUSH 2 1/4T A2 CUSH 2 3/8T A2
13/16"
CUSH 2 1/2T A2 CUSH 2 5/8T A2 CUSH 2 7/8T A2 CUSH 3T A2 CUSH 3 1/8T A2 CUSH 3 5/16T A2 CUSH 3 1/2T A2 CUSH 3 5/8T A2 CUSH 4T A2 CUSH 4 1/8T A2 CUSH 4 1/2T A2 CUSH 5 1/8T A2 CUSH 6T A2 CUSH 6 1/8T A2 CUSH 1/4P A2 CUSH 3/8P A2 CUSH 1/2P A2 CUSH 3/4P A2 CUSH 1P A2 CUSH 1 1/4P A2 CUSH 1 1/2P A2 CUSH 2P A2 CUSH 2 1/2P A2 CUSH 3P A2 CUSH 3 1/2P A2 CUSH 4P A2 CUSH 5P A2 CUSH 6P A2
Materials
Clamp - Stainless steel 304 Cushion - thermoplastic elastomer
Mounting Rail
Model Code: Cush Rail 13/16 x 10 A2 Part Number: 02701588 Material: Length: Stainless steel 304 100
Accessories Catalog
92
Standard Clamps
HRBGS Series
Buegu Clamps
Dimensions
Size: 0A & 0B
slotted
0.120" 3mm
D1
H1
H2
0.354" 9mm
A1 A2
0.120" 3mm
Description
Buegu clamps are ideal for mobile applications where space is limited. They absorb shock and vibration, and reduce noise.
Size: 1 and 2
slotted
Features
Low Profile Design Shock and vibration reduction Easy installation
Materials
Stirrup & Weld Plate - carbon steel Clamp Body - thermoplastic elastomer
0.120" 3mm
D1
D2
H1
H2
(Santoprene TPE 73)
A1 A2
Temp Specifications
-40 to 257F (-40 to 125C)
0.120" 3mm
0.780" 20mm
Clamp Size
Tube Size
1/4
Pipe Size
1/8 1/4 3/8 1/8 3/8 -
Bore Diameter1 D1 D2 in mm in mm
0.250 0.375 6.4 9.5 0.250 0.375 6.4 9.5
Clamp Assembly Model Code

HRBGS 0A A 6.4 STM HRBGS 0A A 9.5 STM HRBGS 0A A 10.0 STM HRBGS 0B A 12.7 STM HRBGS 0B A 13.7 STM HRBGS 0B A 16.0 STM HRBGS 0B A 17.1 STM HRBGS 0B A 19.0 STM HRBGS 1 A 6.4-6.4 STM HRBGS 1 A 9.5-9.5 STM HRBGS 1 A 10-10 STM HRBGS 1 A 12.7-12.7 STM HRBGS 2 A 16-16 STM HRBGS 2 A 17.1-17.1 STM HRBGS 2 A 19-19 STM
Part No.
02063638 02063639 02063640 02063641 02063642 02063643 02063644 02063645 02063646 02063647 02063648 02063649 02063650 02063651 02063652 mm in mm in in mm in mm
Dimensions A1
15 0.59 18
A2
34 1.34 39
H1
10 0.39 12
H2
23 0.91 27
Hex Head Bolt
0A
3/8 1/2 -
0.394 10.0 0.500 12.7 0.540 13.7 0.625 16.0 0.675 0.250 0.375 17.1 6.4 9.5 0.750 19.0
0B
5/8 3/4 1/4 3/8
0.71
1.54
0.47
1.06 M6 x 25
30 1.18 35 1.38
50 1.97 59 2.32
10 0.39 12 0.47
23 0.91 27 1.06
- 1/2 5/8
0.394 10.0 0.394 10.0 0.500 12.7 0.500 12.7 0.625 16.0 0.625 16.0 0.675 17.1 0.675 17.1 0.750 19.0 0.750 19.0
3/4
1) Consult Factory for sizes 1 and 2 with different bore diameters Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg.) Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
93
Accessories Catalog
Standard Clamps
Buegu Clamp Parts
Hex Head Bolt for use with Weld Plate Sizes 0A, 0B, 1, 2 Model Code SCREW H M6x25-8.8 DIN933 BUE = Stirrup Sizes 0A Model Code HRBGS 0A BUE ST ZN HRBGS 0B BUE ST ZN HRBGS 1 BUE ST ZN HRBGS 2 BUE ST ZN Bore Diameter1 D1 in 0.250 0A 0.375 0.394 0.500 0.540 0B 0.625 0.675 0.750 0.250 mm 6.4 9.5 10.0 12.7 13.7 16.0 17.1 19.0 6.4 9.5 10.0 12.7 16.0 17.1 19.0 in 0.250 0.375 0.394 0.500 0.625 0.675 0.750 D2 mm 6.4 9.5 10.0 12.7 16.0 17.1 19.0 GT = Clamp Body Model Code HRBGS 0A GT 6.4 HRBGS 0A GT 9.5 HRBGS 0A GT 10.0 HRBGS 0B GT 12.7 HRBGS 0B GT 13.7 HRBGS 0B GT 16.0 HRBGS 0B GT 17.1 HRBGS 0B GT 19.0 HRBGS 1 GT 6.4-6.4 HRBGS 1 GT 9.5-9.5 HRBGS 1 GT 10-10 HRBGS 1 GT 12.7-12.7 HRBGS 2 GT 16-16 HRBGS 2 GT 17.1-17.1 HRBGS 2 GT 19-19 Part No. 00268169 00268170 00263296 00268171 00268172 00263298 00268173 00264713 00268174 00268175 00263313 00264011 00263304 00268176 00268177 Part Number 00263306 00263307 00263316 00263309 Part Number 02700852
Hex Head Bolt
0B 1 2
Clamp Size
BUE = Stirrup
Size 1,2
0.375 0.394 0.500 0.630
0.675 0.750
1) Consult Factory for sizes 1 and 2 with different bore diameters.
Size 0 GT = Rubber Body
HUE = Sleeve for use with Weld Plate Sizes 0A 0B 1 2 0A 0B 1 2 Model Code HRBGS 0A/1 HUE 11.5 ZN HRBGS 0B/2 HUE 15.5 ZN HRBGS 0A/1 HUE 11.5 ZN HRBGS 0B/2 HUE 15.5 ZN HUE = Sleeve for use without Weld Plate HRBGS 0A/1 HUE 18 ZN HRBGS 0B/2 HUE 22 ZN HRBGS 0A/1 HUE 18 ZN HRBGS 0B/2 HUE 22 ZN AP = Weld Plate Sizes 0A 0B 1 2 Model Code HRBGS 0A AP ST M BL VS HRBGS 0B AP ST M BL VS HRBGS 1 AP ST M BL VS HRBGS 2 AP ST M BL VS Part Number 03280090 03280089 03280087 03278493 00263310 00263311 00263310 00263311 Part Number 00263418 00263419 00263418 00263419
HUE= Sleeve
AP = Weld Plate
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg.)
Accessories Catalog
94
Standard Clamps
U-bolt Clamps
Dimensions
Pi pe
H1
B H2 H3
D1 E1
Description
U-bolt clamps are a simple solution for securing pipes and other cylindrical objects. The clamps consist of a threaded U and a contoured saddle.
L2
Features
Metric Threads Easy installation
Materials
Threaded U - zinc-plated carbon steel Saddle - polypropylene
B1
U-Bolt Size 1 2 3 4 5 6 7 8 9 9 10 11 11 13 14 17 Model Code HRRBS 1 L 21.3 PP ST ZN HRRBS 2 L 26.9 PP ST ZN HRRBS 3 L 33.7 PP ST ZN HRRBS 4 L 42.4 PP ST ZN HRRBS 5 L 48.3 PP ST ZN HRRBS 6 L 60.3 PP ST ZN HRRBS 7 L 76.1 PP ST ZN HRRBS 8 L 88.9 PP ST ZN HRRBS 9 L 108 PP ST ZN HRRBS 9 L 114.3 PP ST ZN HRRBS 10 L 139.7 PP ST ZN HRRBS 11 L 159 PP ST ZN HRRBS 11 L 168.3 PP ST ZN HRRBS 13 L 219.1 PP ST ZN HRRBS 14 L 273 PP ST ZN HRRBS 17 L 406.4 PP ST ZN Part No. 02072678 02065150 02065151 02065152 02065153 02065154 02065155 02065156 02065157 02065158 02065159 02065160 02065161 02065162 02065163 02068318 Pipe or Tube 1/2 Pipe 3/4 Pipe 1 Pipe 1 1/2 Pipe 2 Pipe 3 Tube 3 Pipe 4 Pipe / 4 1/2 Tube 5 Pipe 6 Pipe 8 Pipe 10 Pipe 16 Pipe A 23 30 38 46 52 64 82 94 120 120 148 176 176 228 282 428 B 40 40 40 50 50 60 60 60 80 80 80 80 80 100 100 100 D1 M10 M10 M10 M10 M10 M12 M12 M12 M16 M16 M16 M16 M16 M20 M20 M24 E1 33 40 48 56 62 76 94 106 136 136 164 192 192 248 302 452 H1 65 70 75 86 92 109 125 138 171 171 191 217 217 283 334 487 H2 5 5 5 5 5 5 5 10 10 10 10 12 12 12 12 15 Pipe support long version H3 10 12 12 12 15 15 15 20 20 20 20 25 25 25 25 30 L2 60 75 80 90 95 110 135 145 190 190 220 250 250 315 370 540 B1 25 30 30 30 35 35 35 40 40 40 40 50 50 50 50 60 Pipe 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 108 114.3 139.7 159 168.3 219.1 273 406.4
95
Accessories Catalog
Standard Clamps
HUB Series
Dimensions
A
E B
Description
Designed for the tough jobs, the HUB Series secures pipe runs to any flat surface. The U-Bolt traps and secures the cushion in place to prevent lateral movement, while nylon insert locknuts provide a positive lock. Model Code
Features
The cushion design provides total load distribution, allowing the U-Bolt to become a full contact hanger, eliminating knife-edge loading. Extremely cost effective, especially in larger sizes.
Part Number 02080788 02080803 02080789 02080804 02080790 02080805 02080791 02080792 02080793 02080808 02080794 02080795 02080810 02080796 02080797 02080812 02080798 02080813 02080799 02080814 02080800 02080815 02080801 02080816 02080802 02080817
Pipe Size 1/2 3/4 1
A 0.84 1.05 1.31
B radius 0.80 0.90 1.02 1.27 1.40 1.67 1.95 2.27 2.52 2.75 3.25 3.87 4.85
G 1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 1/2 1/2 5/8 5/8 3/4 3/4
H 1/4-20 UNC-2B 1/4-20 UNC-2B 1/4-20 UNC-2B 3/8-16 UNC-2B 3/8-16 UNC-2B 3/8-16 UNC-2B 1/2-13 UNC-2B 1/2-13 UNC-2B 1/2-13 UNC-2B 1/2-13 UNC-2B 1/2-13 UNC-2B 5/8-11 UNC-2B 5/8-11 UNC-2B 3/4-10 UNC-2B 3/4-10 UNC-2B
HUB 1/2P HUB 1/2P A4 HUB 3/4P HUB 3/4P A4 HUB 1P HUB 1P A4 HUB 1 1/4P HUB 1 1/2P HUB 2P HUB 2P A4 HUB 2 1/2P HUB 3P HUB 3P A4 HUB 3 1/2P HUB 4P HUB 4P A4 HUB 5P HUB 5P A4 HUB 6P HUB 6P A4 HUB 8P HUB 8P A4 HUB 10P HUB 10P A4 HUB 12P HUB 12P A4
1.60 1.50 0.67 0.68 1.80 1.60 0.78 0.68 2.05 1.70 0.91 0.68 2.55 2.10 1.08 1.24 2.80 2.20 1.19 1.24 3.35 2.50 1.45 1.24 3.90 3.00 1.69 1.24 4.55 3.30 2.00 1.24 5.05 3.70 2.25 1.24 5.50 3.90 2.50 1.24 6.56 4.50 3.03 1.24 7.75 5.40 3.56 1.44 9.82 6.40 4.56 1.44
Materials
U-Bolt - Steel with electro-galvanized finish or 316 stainless steel* Cushion - Thermoplastic elastomer, rated from -50 to 275F
* The A4 in the model code denotes 316 stainless steel
HUB 1 1/4P A4 02080806 HUB 1 1/2P A4 02080807
1 1/4 1.66 1 1/2 1.90 2 2.37
HUB 2 1/2P A4 02080809
2 1/2 2.87 3 3.50
HUB 3 1/2P A4 02080811
3 1/2 4.00 4 5 6 8 10 12 4.50 5.56 6.62 8.82
10.75 6.08 12.16 7.70 5.68 1.65 12.75 7.13 14.25 8.70 6.68 1.65
Accessories Catalog
96
Standard Clamps
Oval Clamps
Dimensions
Size 0
B A1 D1
Description
Oval clamps are ideal for mobile applications where space is limited. One-piece, hinged polypropylene clamp body.
6.5 A2
Features
Low Profile Design Easy installation
Size 1-4
A1 D2
Materials
PP - Polypropylene (standard) PA or others may be available
H1 D1 A2
Temp Specifications
-22 to 194F (-30 to 90C) Model Code HROS 0a KP 6.0 PP HROS 0a KP 6.4 PP HROS 0a KP 8 PP HROS 0b KP 8 PP HROS 0b KP 9.5 PP HROS 0b KP 12.7 PP HROS 0c KP 10 PP HROS 0c KP 12.7 PP HROS 0c KP 16 PP HROS 0d KP 14 PP HROS 0d KP 16 PP HROS 0d KP 19 PP HROS 0d KP 25.4 PP HROS 1 KP 6 - 6 PP HROS 1 KP 6.4 - 6.4 PP HROS 1 KP 8 - 8 PP HROS 2 KP 8 - 8 PP HROS 2 KP 9.5 - 9.5 PP HROS 2 KP 12.7 - 12.7 PP HROS 3 KP 10 - 10 PP HROS 3 KP 12.7 - 12.7 PP HROS 3 KP 16 - 16 PP HROS 4 KP 14 - 14 PP HROS 4 KP 16 - 16 PP HROS 4 KP 19 - 19 PP HROS 4 KP 25.4 - 25.4 PP Part No. 00264377 00267926 00266455 00267982 00267981 00267931 00267993 00267991 00264380 00268008 00268004 00267999 00268217 00268231 00268230 00268229 00268236 00268237 00268241 00268250 00268253 00268257 00268270 00268272 00268275 00268280 4 3 2 1 0D 0C 0B 0A Size Tube Size 1/4 5/16 5/16 3/8 1/2 1/2 5/8 5/8 3/4 1 1/4 5/16 5/16 3/8 1/2 1/2 5/8 5/8 3/4 1
6.5
D1* & D2* 6.0 6.4 8.0 8.0 9.5 12.7 10 12.7 16 14 16 19 25.4 6-6 6.4-6.4 8-8 8-8 9.5-9.5 12.7-12.7 10-10 12.7-12.7 16-16
14.5
D1* & D2* 6 to 8
Pipe Size 1/8 3/8 1/2 1/8 3/8 1/2
A1 9
A2 22.8
B 7
H1 13.5
11
27.2
8 to 12.7
18.5
15
33.5
6.7
10 to 16
23.6
19
40
5.7
14 to 25.4
30.6
18
32
N/A
6 to 8
13.5
22
40.5
N/A
8 to 12.7
18.5
30
53.6
N/A
10 to 16
23.6
38
68.3
N/A
14-14 16-16 14 to 25.4 19-19 25.4-25.4
30.6
*D1 and D2 may be different bore sizes. Dimensions listed are standard. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg) Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
97
Accessories Catalog
Standard Clamps
HSPN Series
Dimensions
E 0.26 (6.6mm) 0.5 (12.7mm) Dia. 0.26 (6.6mm) 0.031 (0.8mm)
Model Code HSPN-3 HSPN-4 HSPN-4 A2 HSPN-5 HSPN-5 A2 HSPN-6 HSPN-6 A2 HSPN-7 HSPN-7 A2 HSPN-8 HSPN-8 A2 HSPN-9 HSPN-9 A2 HSPN-10 HSPN-10 A2 HSPN-11 HSPN-12 HSPN-12 A2
Part No. 02080818 02080819 02080844 02080820 02080845 02080821 02080846 02080822 02080847 02080823 02080848 02080824 02080849 02080825 02080850 02080826 02080827 02080852 02080829 02080854 02080831 02080856 02080832 02080857 02080833 02080858 02080834 02080835 02080860 02080836 02080837 02080862 02080838 02080839 02080864 02080840 02080841 02080842
Holding Dia. D 3/16 (4.8) 1/4 (6.4) 5/16 (7.9) 3/8 (9.5) 7/16 (11.1) 1/2 (12.7) 9/16 (14.30) 5/8 (15.9) 11/16 (17.5) 3/4 (19.1) 7/8 (22.2) 1 (25.4) 1-1/8 (28.6) 1-1/4 (31.8) 1-3/8 (34.9) 1-1/2 (38.1) 1-5/8 (41.3) 1-3/4 (44.5) 1-7/8 (47.6) 2 (50.8) 2-1/8 (54.0) 2-1/2 (63.5) 3 (76.2)
E 3/8 (9.5) 13/32 (10.3) 7/16 (11.1) 15/32 (11.9) 1/2 (12.7) 17/32 (13.5) 9/16 (14.3) 19/32 (15.1) 5/8 (15.9) 3/4 (19.1) 13/16 (20.6) 7/8 (22.2) 15/16 (23.8) 1 (25.4) 1-5/32 (29.3) 1-7/32 (30.9) 1-9/32 (32.5) 1-11/32 (34.1) 1-13/32 (35.7) 1-15/32 (37.2) 1-17/32 (38.8) 1-23/32 (43.6) 1-31/32 (50.1)
0.562 (14.3mm) 0.156 (4.0mm) 0.156 (4.0mm)
HSPN-14 HSPN-14 A2 HSPN-16 HSPN-16 A2 HSPN-18 HSPN-18 A2 HSPN-20 HSPN-20 A2 HSPN-22 HSPN-24 HSPN-24 A2 HSPN-26 HSPN-28 HSPN-28 A2 HSPN-30 HSPN-32 HSPN-32 A2 HSPN-34 HSPN-40 HSPN-48
Description
P style clamp used for mounting a multitude of light duty applications including cables, pnuematic lines, and conduit.
Features
HSPN clamps provide electrical insulation and vibration absorbtion.
Materials
EPDM cushion Steel clamps are zinc electroplated for corrosion resistance Color- Silver with black EPDM cushion The A2 in the model code denotes 304 stainless steel
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs/(kg)
Accessories Catalog
98
Standard Clamps
HRGKSM Series
Quick Release Swivel Bolt Clamps
Dimensions (continued on next page)
Swivel Point M T Clamping width X-thickness
tates 270
D Easy Access to Bolts
Polyethylene Profile
Ro
S A
Support Base
Description
The HRGKS is a clamp designed to mount cylindrical components. It is similar to the HYDAC HYRAC clamp, which is designed for accumulators, with some additional benefits that make it more practical for non-accumulator applications.
E D
Features / Benefits
Swivel Assembly Provides for simple installation and a tight fit Support Base Provides easy access to bolts / unit easy to install The clamp rotates ~270 / Easy access Polyethylene profile does not compress Clamp stays tight over time
Materials
Description Support Base Polyethylene Profile Quick Release Swivel Bolt Band Strap Material / Coating Zinc Plated Steel Polyethylene Zinc-Plated Steel Stainless Steel
HRGKSM vs. HYRAC*

Difference Profile Material Capability to Rotate Fit in clamp HRGKSM Polyethylene Can be rotated 270 Component sits flat HYRAC Rubber Fixed at 90 deg Two nubs ensure H dimension is consistent with other HYDAC Accumulator Clamps
*HYRAC clamp sizes 96-100 and under have the same construction as the HRGKSM Series
For more detailed information on the HYRAC Clamps please refer to the HYDAC Accumulator Catalog
99
Accessories Catalog
Standard Clamps
Model Code
HRGKSM 0 R 40-43/44 ST HRGKSM 0 R 44-46/47 ST HRGKSM 0 R 47-50/50 ST HRGKSM 0 R 51-54/55 ST HRGKSM 0 R 55-58/59 ST HRGKSM 0 R 58-61/62 ST HRGKSM 0 R 62-65/65 ST HRGKSM 0 R 66-69/69 ST HRGKSM 0 R 70-73/73 ST HRGKSM 0 R 73-76/76 ST HRGKSM 0 R 77-80/80 ST HRGKSM 0 R 81-84/85 ST HRGKSM 0 R 85-88/89 ST HRGKSM 0 R 89-92/93 ST HRGKSM 0 R 92-95/96 ST HRGKSM 0 R 96-100/100 ST HRGKSM 1 R 101-109/106 ST HRGKSM 1 R 110-118/115 ST HRGKSM 1 R 119-127/124 ST HRGKSM 1 R 128-136/133 ST HRGKSM 1 R 137-145/142 ST HRGKSM 1 R 146-154/151 ST HRGKSM 1 R 150-158/154 ST HRGKSM 1 R 155-163/160 ST HRGKSM 1 R 164-172/169 ST HRGKSM 2 R 163-171/169 ST HRGKSM 2 R 167-175/173 ST HRGKSM 2 R 172-180/178 ST HRGKSM 2 R 181-192/187 ST HRGKSM 2 R 186-194/192 ST HRGKSM 2 R 199-207/205 ST HRGKSM 2 R 208-216/214 ST HRGKSM 2 R 217-225/223 ST HRGKSM 2 R 226-234/231 ST HRGKSM 3 R 235-246/243 ST HRGKSM 3 R 248-259/256 ST HRGKSM 3 R 261-272/269 ST HRGKSM 3 R 268-279/276 ST HRGKSM 3 R 274-285/282 ST HRGKSM 3 R 287-298/295 ST HRGKSM 3 R 293-304/301 ST HRGKSM 3 R 300-311/308 ST HRGKSM 3 R 313-324/321 ST HRGKSM 3 R 326-337/334 ST HRGKSM 4 R 339-350/347 ST HRGKSM 4 R 343-354/351 ST HRGKSM 4 R 352-363/360ST HRGKSM 4 R 378-389/386 ST HRGKSM 4 R 391-402/399 ST HRGKSM 4 R 404-415-412 ST HRGKSM 4 R 417-428/425 ST HRGKSM 4 R 430-441/438 ST HRGKSM 4 R 443-454-451 ST
Part No.
03018436 03018437 03018439 03018440 03018441 03018442 00444911 03018443 03018444 00444912 03018445 03018446 03018447 00444913 00444995 00444953 00444827 00444584 00444505 03013551 00444653 00444321 00444399 00444940 03008433 00444400 00444401 00444402 00444467 00444403 00444433 03132903 03001691 03001914 00444379 00444410 00444917 00444835 00444585 00444826 03083992 00444411 00444819 00444923 03025962 03066064 00444795 00444760 00444506 00444924 00444857 03187768 03010052
C Max 66.5
66.5 70.5 74.5 78.5 85 85 89 93 96 100 104 108 112 115 120 137 146 154 163 172 181 181 190 190 200 204 209 217 222 235 243 252 261 279 292 304 309 317 295 330 342 355 368 385 385 398 424 435 448 461 474 485
D*
40-43 44-46 47-50 51-54 55-58 58-61 62-65 66-69 70-73 73-76 77-80 81-84 85-88 89-92 92-95 96-100 101-109 110-118 119-127 128-136 137-145 146-154 150-158 155-163 164-172 163-175 167-175 172-180 181-192 186-194 199-207 208-216 217-225 226-234 235-246 248-259 261-272 268-279 274-285 287-298 293-304 300-311 313-324 326-337 339-350 343-354 352-363 378-389 391-402 404-415 417-428 430-441 443-454
Weight 0.15
0.15 0.15 0.15 0.16 0.16 0.20 0.21 0.21 0.22 0.22 0.23 0.23 0.24 0.24 0.24 0.34 0.35 0.36 0.37
M 6 X 50
20x0.8
120
85
40
M 8 X 80
25x1.0
156
18
100
50
0.38 0.39 0.39 0.40 0.40 0.57 0.58 0.58 0.59
M 8 X 80
25x1.0
236
32
152
60
0.60 0.61 0.62 0.63 0.64 0.97 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.08 1.47 1.48 1.49 1.52
M 10 X 90
30x1.0
300
32
214
60
11
M 10 X 90
30x1.5
400
32
314
60
11
1.54 1.56 1.58 1.60 1.62
*Diameter range is noted in the model code. Example: HRGKSM 0 R 40-43/44 ST. Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in millimeters and kilograms. Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Accessories Catalog
100
Custom Clamps
HRRL & HRRLE Series
Series Strip Clamps
Description
For OEMs requiring solutions for multiple line runs HYDAC offers customized series strips. These clamps reduce inventory and installation time, while providing a more compact solution than multiple DIN 3015 clamps. The design and dimensions are based on the DIN 3015 specifications set forth for single and twin clamps. The Series Strip Program, echoes that of the DIN 3015 Clamps in that it offers similar arrangements, sizes, options, and model coding.
Weld Plate Mounting C-Rail Mounting
Arrangements
HRRL Series: Standard Duty
Arrangements
HRRLE Series: Heavy Duty with Rubber Inserts
Stacking
Weld Plate Mounting
C-Rail Mounting Weld Plate Mounting C-Rail Mounting
Stacking Stacking
Number of Lines & Bolts

HRRL Series: Standard Duty
(diameter range: 6 to 25.4 mm)
Number of Lines & Bolts

HRRLE Series: Heavy Duty with Rubber Inserts
(diameter range: 6 to 56.4 mm)
2 Lines / 2 Bolts (HRRL...2 X.../2...) / 2 Bolts (HRRL...2 X.../2...) / 1 Bolt (HRRLE...2 X.../1...) / 1 Bolt (HRRLE...2 X.../1...) 2 Lines 2 Lines 2 Lines
Check out my Sizing Program at www.hydacusa.com
2 Lines 2 Lines 3 Lines / 2 Bolts (HRRL...3 X.../2...) / 2 Bolts (HRRL...3 X.../2...) / 2 Bolts (HRRLE...2 X.../2...) / 2 Bolts (HRRLE...2 X.../2...) 3 Lines
Weld Plate Mounting
C-Rail Mounting
4 Lines 4 Lines 4 Lines / 3 Bolts (HRRL...4 X.../3...) / 3 Bolts (HRRL...4 X.../3...) / 2 Bolts (HRRLE...4 X.../2...) / 2 Bolts (HRRLE...4 X.../2...) 4 Lines Stacking
6 Lines 6 Lines 10 Lines / 5 Bolts (HRRL...10 10 Lines / 5 Bolts (HRRL...10 X.../5...) / 3 Bolts (HRRLE...6 X.../3...) / 3 Bolts (HRRLE...6 X.../3...) X.../5...)
Series Strip Program

Now ordering a Series Strip Clamp has become easier than ever before. Click on www.hydacusa.com and try out our new Series Strip Sizing Program. When you are finished you will have a model code, drawings and everything you need to place your order.
Ordering
Series Strip Clamps are a custom product which must be quoted on an individual project basis. As with DIN 3015 Clamps, the Series Strip Clamps can be ordered as complete arrangements or as individual components. Series Strip Clamps are available with differing bore sizes. Contact HYDAC at 1.877.GO.HYDAC with your specifications to request a quotation.
101
Accessories Catalog
Custom Clamps
Band Straps
Description
For OEMs requiring mounting solutions to secure non-cylindrical objects such as plastic fuel tanks, HYDAC offers steel band straps.
Item 1 2 3 4 5
Description/Material Clamping Band, Stainless Steel Metric Zinc-Plated Steel Socket Head Bolts (Note: other bolt and connection styles are available based on customers specifications) Nuts, Zinc Plated Steel Swivel Sleeve, Zinc Plated Steel Rubber Profile
Width 2 1 Thickness Length 5 4 3
L1
Dimensions
Width x Thickness Light Range Heavy Range Heavy II Range 25 x 1 30 X 1 30 X 1.5 Length Range (L1) 187 - 921 mm 232 - 1511 mm 232 - 1511 mm
m Dia
ete
a rR
ng
H = D/2+h 35 15 h = 8 to 10
Ordering
Band Straps are a custom product which must be quoted on an individual project basis. Band Straps are available with various lengths, widths, connecting hardware, and with or without rubber profiles. Contact HYDAC at 1-877-GO HYDAC with your specifications to request a quotation.
Accessories Catalog
102
Accessories
Overview of Reservoir Accessories
The reservoir of a hydraulic system can be a significant source of contamination. At the same time, the reservoir is an ideal location for correcting adverse fluid conditions. The application of proper HYDAC reservoir accessories will allow for the monitoring and control of oil cleanliness, temperature, and level. Breathers are commonly overlooked, or regarded as a commodity, and selected based solely upon price. This mistake can cause system inefficiency and component failure, resulting in lost production and costly repairs, especially when harsh environmental conditions exist. Using high quality HYDAC breathers and filler breathers will effectively combat the ingression of airborne contamination and moisture, therefore increasing the efficiency and reliability of the system. The addition of new oil to a reservoir is yet another opportunity for contaminant to enter the system. Sometimes large contaminant, which will undoubtabley cause catastrophic damage to the pump. HYDAC filler breathers will ensure that large contaminant do not enter the tank during filling, and suction strainers will keep any large contaminant that do exist in the reservoir from entering the supply line. New oil also contains more fine particle contaminant than recommended for most systems. Thats right... most new oil is dirty. Removal of these fine particles is easily accomplished by using HYDAC portable filter carts, or hand held filtration units. Fluid level must also be monitored to avoid starving the pump. HYDAC offers fluid level indicators (sometimes called sight gauges) which allow for the oil level to be viewed outside of the tank. These indicators are also available with electric switches which can be used to trigger alarms. Thermometers and thermal probes are additional options in HYDACs line of fluid level indicators. The reservoir provides an excellent opportunity to remove solid contamination as well as water through the use of offline filtration loops. HYDAC manufactures offline filtration units for both types of contamination. The application of such units will increase system reliability, and increase the service life of the systems other filter elements by capturing a large percentage of total system contamination. These units provide the added benefit of being serviceable during system operation. If excessive heat becomes a problem, HYDAC manufactures a wide range of coolers (both air-cooled and water-cooled) to remove this heat. Cooling packages are also available complete with filters, providing a compact solution to remove both heat and contamination.
Level & Temperature Sensor* In-Tank Return Line Filter* Filler Breather Oil Cooler*
Offline Filter*
Weld Flange Suction Strainer
Fluid Level Indicator
*Products Not Included in This Catalog For additional information on these products please refer to: Hydraulic & Lube Coolers Oil Filters Air Cooled In-Tank Inside Tank Inline Duplex Return Line Fluid Service Portable Filters Offline Filtration Contamination Monitors & Diagnostics Water Content Control Fluid Analysis Electronics Pressure & Temperature Transducers & Switches Flow Rate Meters Digital Displays Portable Data Recorders
Oil Coolers Water Cooled Oil Coolers Mobile Coolers Industrial Coolers
103
Accessories Catalog
Accessories
Breathers & Filler Breathers
BF, BL & BLT, BD, BDR, BDZ, HBRP, HBRM, & ELF Series
(see pages 105 - 134)
Air Flow Rates from 80 to 1600 GPM Various connection types Pressurized or free flowing
Suction Strainers
SFE, HTMS, MSS Series (see pages 135 - 138) In-tank models (SFE) mount to an internal fitting on reservoir Tank Mount models (HTMS) mount through the tank wall and act as the external fitting for connecting supply line hoses Flow rates from 3 to 100 GPM NPT and SAE connections models available with bypass
Fluid Level Indicators

FSK & FSA Series (see pages 139 - 142) 3 to 5 sight tubes Electric level switches available Pressurized or free flowing thermometers and temperature probes available
Gauge Isolators
MA, MSL & MS Series (see pages 143 - 146)
Gauges
HPG Series (see page 151)
TestPoints
1620 & 1215 Series (see pages 147 - 150) Install these for measuring pressure, or fluid sampling while system is in operation, without fluid loss.
Split Flanges
SAE Code 61 & 62 (see page 151)
Accessories Catalog
104
Breathers
Overview
Breather & Filler Breather Product Range
BF10
ELF10
BF4
ELF4
BF30
ELF30
BF3
ELF3
BF7
ELF7
BF72
Model Page Number GPM (liter/min) CFM (meter/hr) Connection Type Connection Size(s) Element media Replaceable Element Cap material Strainer material Clogging Indicator
BF10 111 80 (300) 10 (17) Threaded 1/2 NPT, G1/4, M22, SAE-12 male 3 m paper No Polyamide N/A N/A
ELF10 122 80 (300) 10 (17) Flanged 3 hole flange 3 m paper No Polyamide Polyamide N/A
BF4 110 80 (300) 10 (17) Threaded G1/4 male 3 or 10 m paper No Steel N/A N/A
ELF4 120 80 (300) 10 (17) Flanged 3 hole flange 3 or 10 m paper No Steel Polyamide N/A
BF30 112 200 (750) 25 (42) Threaded G3/4, 3/4NPT, SAE-12, M42 3 or 10 m paper No Polyamide N/A N/A
ELF30 123 200 (750) 25 (42) Flanged 6 hole flange 3 or 10 m paper No Polyamide Polyamide N/A
BF3 110 250 (950) 35 (60) Threaded G3/4, G1/2, G3/8 male 3 or 10 m paper No Steel N/A N/A
ELF3 120 250 (950) 35 (60) Flanged 6 hole flange 3 or 10 m paper No Steel Polyamide N/A
Options
Relief Valve Anti-Splash Dipstick Optional Optional Optional Optional Optional Optional N/A N/A N/A N/A N/A N/A Optional Optional Optional Optional Optional Optional Optional N/A Optional Optional N/A Optional
See other Breather options available on page 107.
105
Accessories Catalog
Breathers
ELF72
BF5
ELF5
BF52
ELF52
BF8
BF9
BF7 113 500 (1900) 65 (110) Threaded 3/4 NPT G1 male 3 or 10 m paper Yes Polyamide N/A Optional
ELF7 124 500 (1900) 65 (110) Flanged 6 hole flange 3 or 10 m paper Yes Polyamide Polyamide Optional
BF72 115 1000 (3800) 130 (220) Threaded 3/4 NPT G1 male 3 or 10 m paper Yes Polyamide N/A Optional
ELF72 125 1000 (3800) 130 (220) Flanged 6 hole flange 3 or 10 m paper Yes Polyamide Polyamide Optional
BF5 116 1600 (6000) 215 (365) Threaded G2 1/2 female 3 or 10 m paper Yes Steel N/A N/A
ELF5 126 1600 (6000) 215 (365) Threaded G2 1/2, G3 male 3 or 10 m paper Yes Steel Steel N/A
BF52 117 2650 (10,000) 350 (600) Threaded G2 1/2 female 3 or 10 m paper Yes Steel N/A N/A
ELF52 127 2650 (10,000) 350 (600) Threaded G2 1/2, G3 male 3 or 10 m paper Yes Steel Steel N/A
BF8 118 4000 (15,000) 525 (900) Flanged DN93 4 hole flange 10 m betamicron Yes Steel N/A Optional
BF9 119 5300 (20,000) 700 (1200) Flanged DN125 8 hole flange 2 m betamicron Yes Steel N/A Optional
Options
N/A Optional N/A N/A Optional N/A N/A Optional N/A N/A Optional N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
See other Breather options available on page 107.
Accessories Catalog
106
Breathers
BL Series
(pages 119-120)
Specifications:
Maximum flow rate: 110 SCFM/850 GPM 3 or 10 micron Steel Canister 10 micron Betamicron Replaceable element
BD Series
(pages 121-126)
Specifications
Durable ABS plastic and impact-modified Plexiglas 2 micron, 100% efficiency Airflow up to 100 scfm (750 gpm)
107
Accessories Catalog
Breathers
Breathers & Filler Breather Technical Overview
Importance of Breathers
Breathers are a integral component in any Hydraulic system. Breathers provide protection from contamination found in harsh industrial environments. It is well advised to address both contaminant exclusion and removal. An old rule of thumb states that it cost 10 times as much to REMOVE a particle from your system as it does to EXCLUDE it. Since this is true, it is easy to see that the benefits of using a high quality breather greatly out-weigh the costs. It cost 10X as much to REMOVE a particle from Recommendations as it your system, does to 1) HYDAC recommends selecting a breather with a filtration rating (micron rating) EXCLUDE it. that is equivalent to or finer than your finest system filter. 2) Breathers do get clogged over time. HYDAC recommends the following change-out schedules: For breathers without pressure gauges Change your breather annually or with every service interval For breathers with pressure gauges Change your breathers at a 3 psi pressure drop, at 7 psi pressure drop the pump can cavitate
HYDAC High Quality Breathers

HYDAC Breathers use HIGH quality filtration. For 3m breathers: d99.85 = 3 m For 10m breathers: d100 = 10 m The d100 rating means that 100% of 10 m particles are captured by the breather during a standard ISO single pass test.
Standard elements are made of phenolic resin impregnated paper, which provides resistance to moisture, ensuring proper filtration over the operational service life of your breather.
Pressurized Breathers
The use of pressurized breathers adds certain benefits: Provides additional protection from moisture which can condense in your tank, causing oil degradation and tank erosion Provides positive pressure to pump suction line Increased breather service life due to less breathing Performs anti-splash function
Tank Pressure Using a Standard Breather

Tank Pressure Tank Pressure Tank Pressure
Positive Pressure Positive Pressure
(tank breathes out) out) (tank breathes
Tank Pressure Using a Pressurized Breather

Tank Pressure
Positive Pressure Above Cracking Pressure Positive Pressure Above Cracking Pressure
(tank breathes out) out) (tank breathes
BreatherBreather Cracking Pressure Cracking Pressure
Atmospheric Atmospheric Pressure Pressure
No No Breathing Takes Place Breathing Takes Place
Atmospheric Atmospheric Pressure Pressure
Vacuum Vacuum
(tank breathes in) (tank breathes in)
Vacuum Vacuum
(tank breathes in) (tank breathes in)
Time Time
When fluid level rises, the tank pressure rises and air is immediately expelled through the breather whenever positive pressure exists. When fluid level lowers, the tank pressure drops and air is immediately drawn in through the breather whenever a vacuum exists. Air is constantly moving through the breather in order to maintain atmospheric pressure.
Time Time
When fluid level rises, the existing air volume is compressed, and no air is expelled until the cracking pressure is surpassed. When fluid level lowers, the tank pressure drops until a vacuum is created at which point, air will be drawn in through the breather. Air is only expelled when the tank pressure is above the cracking pressure, and air is only drawn in below atmospheric pressure. The majority of the operational cycle will take place between these two conditions.
Accessories Catalog
108
Breathers
BF...3 & BF...4 Series
Hydraulic Symbols Specifications
Maximum flow rate - 35 SCFM/250 GPM Epoxy coated steel cap Zinc-plated internals 3 or 10 micron Threaded connection
standard
Pressurized breather with relief valve (optional - BF3 only) Phenolic resin impregnated filter element
with relief valve (BF3 only)
Model Code
BF P 3 G 10 W 1 . 0 /
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 3 4 = 35 SCFM (250 GPM) max. = 10 SCFM (80 GPM) max.
Dimensions
.
D1
H1
Type of Connection G = Threaded Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Tank Thread Connection (ISO 228) 1 = G 3/4 (BF...3 only) 1 = G 1/4 (BF...4 only) 2 = G 3/8 (BF...3 only) 3 = G 1/2 (BF...3 only) 4 = G 3/4 with RV Relief Valve (Relief Cracking Pressure 10 psi) 5 = G 3/4 with RV Relief Valve (Relief Cracking Pressure 13 psi) 6 = G 3/4 with RV Relief Valve (Relief Cracking Pressure 6 psi) Modification Number .0 = Standard Supplementary Details (omit) = standard RV = Relief Valve (for use on pressurized tanks) (BF3 only)
HEX D2
Size BF 3...1.0 BF 3...RV BF 3...2.0 BF 3...3.0 BF 4...1.0 D1 2.99 (76mm) 2.99 (76mm) 2.99 (76mm) 1.73 (44mm) D2 (male) G 3/4 (ISO 228) G 3/8 (ISO 228) G 1/2 (ISO 228) G 1/4 (ISO 228) H1 3.11 (79mm) 2.83 (72mm) 2.99 (76mm) 2.44 (62mm)
H3
H3 0.63 (16mm) 0.47 (12mm) 0.55 (14mm) 0.53 (13.5mm)
HEX 1 7/16 (36mm) 7/8 (22mm) 1 1/16 (27mm) 11/16 (17mm)
109
Accessories Catalog
Breathers
BF...10 Series
Maximum Flow Rate 10 SCFM / 80 GPM Durable synthetic material (PA6) Filtration Rating 3 m Buna N O-Ring Optional dipstick (contact factory)
standard
Optional customer logo (contact factory) Optional pressurized breather with relief valve Optional anti-splash device -22 to 212F (-30 to 100C) Phenolic resin impregnated filter element
with relief valve
Model Code
BF P 10 G 3 W 1.0 / - RV0.4
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 10 Type of Connection G = BSPP N = NPT U = SAE M = Metric threads Filtration Rating (micron) 3 = 3m Air Filtration Gauge Option W = no indicator Modification Number Connection Type G (BSPP) N (NPT) 1.0 = G 1/4 1/2 NPT 2.0 = G 1/2 3.0 = Options
(omit)
Dimensions
1.93 (49mm)
2.48 (63mm)
0.98 (25mm)
U (SAE) SAE-12 M (Metric) M22x1.5 M18x1.5
0.53 (13.5mm)
O-Ring
= RV0.2 = RV0.4 = RV0.7 = AS =
None Relief Cracking Pressure 3 psi Relief Cracking Pressure 6 psi Relief Cracking Pressure 10 psi Anti-splash protection (only for version without RV)
See Type of Connection Below
Accessories Catalog
110
Breathers
BF...30 Series
Maximum flow rate - 25 SCFM/200 GPM Durable synthetic material (PA6) 3 or 10 micron Buna N O-Ring Threaded breather connection
standard
Optional dipstick (contact factory) Optional customer logo (contact factory) Optional pressurized breather with relief valve Optional anti-splash device -22 to 212F (-30 to 100C) Phenolic resin impregnated filter element
with relief valve
Model Code
BF P 30 G 3 W 1.0 /
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 30 Type of Connection G = BSPP N = NPT U = SAE Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Modification Number Connection Type G (BSPP) N (NPT) 1.0 = G 3/4 3/4 NPT 2.0 = Options
(omit)
Dimensions
.
3.27 (83mm)
2.36 (60mm) 0.55 (14mm) 0.63 (16mm) G 3/4 male (ISO 228) SW32 O-Ring
Anti-Splash
U (SAE) SAE-12 M (Metric) M42x2 M30x1.5
= none RV0.4 = Relief Cracking Pressure 6 psi AS = Anti-Splash protection (only for version without RV)
Oil Air Oil
111
Accessories Catalog
Breathers
BF...7 Series
Maximum flow rate - 65 SCFM/500 GPM Durable synthetic material (PA6) 3 or 10 micron Replaceable element Phenolic resin impregnated paper Threaded breather cap connection
standard
Differential gauge (optional)
without gauge
Model Code
BF P 7 G 3 K 1.0
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 7 Type of Connection G = Threaded BSPP N = Threaded NPT (consult factory) U = Threaded SAE (consult factory) Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator K = With Gauge (Range -14.5 to 9 psi) Modification Number Connection Type G (BSPP) N (NPT) 1.0 = G1 3/4 NPT
Dimensions
Optional Gauge 4.72" (120mm)
U (SAE) SAE-16
Clearance Required for Element Removal 2.36" (60mm) 4.57" (116mm) 1.73" (44mm)
4.33" (110mm)
Replacement Elements
Micron 3 10 Model Code 0007L003P 0007L010P Part No. 00310948 00310485
1 5/8" HEX (41mm) 0.71" (18mm) G 1" ISO 228 male
Accessories Catalog
112
Breathers
BF...7/72 Series
Breathers with Visual Indicator
Maximum flow rate - up to 130 cfm / 1000 GPM Durable synthetic material (PA6) 3 or 10 micron Replaceable element Phenolic resin impregnated paper
standard
Threaded or flanged breather connection Visual indicator (see below)
with relief valve
Model Code
BF P 7 F 3 UBM 0 . 0
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 7 (65 cfm / 500 GPM) 72 (130 cfm / 1000 GPM) Type of Connection F = Flanged G = Threaded Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options UBM = Visual Indicator of Vacuum Pressure with Manual Reset (range to 0.35 bar) Tank Connection 0 = with 6 hole flange to DIN 24557/2 (F connection) 2 = 3/4 BSPP male (G connection) 3 = 1 1/2-16 UN-2B female (G connection)
(use with BL 160 adapters - see page 118)
Dimensions
BFP7F...0.0 version shown with 6 hole flange
4.73" 120mm
2.36" Clearance Required for 60mm Element Removal 4.57" 116 mm 1.81" 46mm
5.12" 130mm 3.19" 81mm
Modification Number .0 = Standard

Visual Indicator
3.54" 90mm
Micron 3 10 3 10 Model Code 0072L003P 0072L010P 0007L003P 0007L010P Part No. 03269023 03190037 00310948 00310485
The visual indicator shows by percentage the increase in vacuum pressure drop across the element. The percentage remains visible even when the system is turned off. When the element is changed a manual reset button must be pressed.
Model Code
VMF 0.035 UBM.X
Part Number
01279244
113
Accessories Catalog
Breathers
BF...72 Series
Maximum flow rate - 130 SCFM / 1000 GPM Durable synthetic material (PA6) 3 or 10 micron Replaceable element Phenolic resin impregnated paper
standard
Removable lid to access fill port Threaded breather cap connection Differential gauge (optional) -22 to 212F (-30 to 100C)
with relief valve
Model Code
BF P 72 G 3 W 1 . 0
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 72 Type of Connection G = Threaded BSPP N = Threaded NPT (consult factory) Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator K = With Gauge (Range: -14.5 to 9 psi) Tank Thread Connection (ISO 228) 1 = G 1 (1 BSPP) Modification Number .0 = Standard
Dimensions
BFP7G...1.0 version shown
Optional Gauge 4.73" 120mm
2.36" Clearance Required for 60mm Element Removal 4.57" 116mm
6.38" 162mm
0.71" 18mm
1 5/8" HEX 41mm G 1" ISO 228 male
Accessories Catalog
114
Breathers
BF...5 Series
Maximum flow rate - 220 SCFM/1600 GPM Steel housing 3 or 10 micron Replaceable element G2 1/2 female threaded connection
standard
Phenolic resin impregnated filter element
with relief valve
Model Code
BF P 5 G 3 W 1 . 0
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 5 Type of Connection G = Threaded Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Tank Thread Connection (ISO 228) 1 = G 2 1/2 (standard) Modification Number .0 = Standard
Dimensions
Clearance Required for Element Removal
3.54" (90mm) 6.97" (177mm)
4.21" (107mm)
G 2 1/2" (ISO 228) female
115
Accessories Catalog
Breathers
BF...52 Series
Maximum flow rate - 350 SCFM / 2650 GPM Steel housing 3 or 10 micron Replaceable element
(uses 2 of the standard size 5 elements)
Phenolic resin impregnated paper G 2 1/2 female threaded connection
Model Code
BF P 52 G 3 W 1 . 0
Filter Type BF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 52 Type of Connection G = Threaded Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Connection Type 1 = G 2 1/2 (standard) Modification Number .0 = Standard
Dimensions
ClearanceRequired for Element Removal
3.54 (90mm) 6.97 (177mm)
7.40 (188mm)
G 2 1/2" (ISO 228) female
Micron 3 10 Model Code 0005L003P 0005L010P Part No. 00309450 00306097 Qty Required 2 2
Accessories Catalog
116
Breathers
BF...8 Series
Maximum flow rate - 525 SCFM / 4000 GPM Steel housing 10 micron Betamicron element Replaceable element 4 bolt DN 93 flange
standard
with relief valve
Model Code
BF BN 8 F 10 A 1.0
Filter Type BF = Breather Filter Element Material BN = Betamicron Size 8 Type of Connection F = Flanged (DN 93, 4 bolt) Filtration Rating (micron) 10 = 10m Betamicron Filtration Gauge Options A = Without Indicator K = With Indicator Gauge (-1 bar to 0.6 bar) Modification Number 1.0 = Standard
Dimensions
6.97 (177mm)
14.37 (365mm)
19.63 (499mm)
Indicator (optional)
DN 93 4 Bolt Flange 6.30 (160mm) Bolt Circle
7.87 (200mm) 4x 0.71 (18mm) 3.66 (93mm)
Micron 10 Model Code 0008L010BN Part No. 01266598
117
Accessories Catalog
Breathers
BF...9 Series
Breathers with Oil Mist Trap
Maximum flow rate - 700 SCFM / 5300 GPM Steel housing Replaceable element 2 m absolute Betamicron 8 bolt DN 125 flange
standard
Oil Mist Trap

The oil mist in the filter is collected in a drip tray and is returned safely to the tank, or it can be drained via an oil drain plug. No oil runs down onto the top of the tank.
with relief valve
Model Code
BF BN 9 F 2 A 1.0
Filter Type BF = Breather Filter Element Material BN = Betamicron Element Size 9 Type of Connection F = Flanged Filtration Rating (micron) 2 = 2m Air Filtration Gauge Options A = Without Indicator K = With Gauge (Range: -14.5 to 9 psi) Modification Number 1.0 = Standard
Dimensions
Clearance Required for Element Removal
13 (330mm)
9.84 (250mm) 6.97 (177mm)
18.66 (474mm)
Drain 6.30 (160mm) Indicator (optional)
DN 125 8 Hole Flange 9.84 (250mm) 8x 0.71 (18mm)
Micron 2 Model Code 0009L002BN Part No. 01287471
8.27 (210mm)
4.92 (125mm)
Accessories Catalog
118
Breathers
BL Series
Spin-on Breathers
Hydraulic Symbols Specifications:
Maximum flow rate: 110 SCFM/850 GPM 3 or 10 micron Steel Canister 10 micron Betamicron Replaceable element
Clearance needed for removal
H3 D1 Mounting Hole Pattern for Flange Connection (F)

(Flange Interface to DIN 24557/T2)
2.87" 2.36" (73mm) (60mm) H2 H1 0.18" (4.5mm)

(6 places)
Model Code
BL P 160 G 10 W 2 . 0
Filter Type BL = Spin-on Breather BLT = Spin-on Breather with Dehumidifying Element
(size 160 only)(in 3 micron only)
Dimensions
D3
H3
D2
D1
Mounting Hole Pattern for
F Connection
G Connection
S Connection
(Flange Interface to
Filter Element Material P = Impregnated Paper BN = Betamicron M = Desiccant (type BLT only) Size 080 = 35 SCFM (250 GPM) max. 160 = 110 SCFM (850 GPM) max. 180 = 110 SCFM (850 GPM) max. Type of Connection G = Threaded F = Flanged (gasket included, S = Weld Fitting
does not include mounting hardware)
2.87" 2.36" (73mm) (60mm)

H3 D1
H2 H1
Mounting Hole Pattern for Flange Connection (F)
Filtration Rating (micron) 3 = 3m Air Filtration (paper only) 10 = 10m Air Filtration Gauge Options W = Without Indicator Type Number Size 1 = BLT 160 2 = 160/180 3 = 080
Available in sizes BL 160 H2 and BL 180 H1 Only
2.87" 2.36" (73mm) (60mm)
D3 D2
F Connection(6 places)
0.18" (4.5mm)
G Connection
D3 D2
Tank Connection 1 1/4 NPT Thread, Flange, or Weld Fitting 1 1/4 NPT Thread, Flange, or Weld Fitting 3/4 NPT Thread
F Connection
Size BL...80 BL...160 BL...180 BLT...160
G Connection
D1 3.67 (93) D2 NPT 3/4 D3 1-12UNF-2B
S Connection
H1 (F or S) 9.25 (235) 13.25 (337) 9.25 (235) H1 (G) H2 H3
Modification Number (standard)

7 5.4 0.75 (178) (137) (19) 8.75 7 1.00 (222) (178) (25.4) 12.75 11 1.00 (324) (279) (25.4) 8.75 7 1.00 (222) (178) (25.4)
5.00 1 1/4 1 1/2-16UN-2B (127) 5.00 1 1/4 1 1/2-16UN-2B (127) 5.33 1 1/4 1 1/2-16UN-2B (136)
119
Accessories Catalog
Breathers
Breather Components Replacement Elements
Size 80 160 180 10 micron Paper 0080MA010P 02058058 0160MA010P 02058116 0180MA010P 02058121 3 micron Paper 0080MA003P 02058079 0160MA003P 02058114 0180MA003P 02057912 10 micron Betamicron 0080MA010BN 02059424 0160MA010BN 02059436 0180MA010BN 02059440 3 micron BLT Desiccant N/A 0160MU003M 01265765 N/A
Adapters
Fiber Gasket Sold Separately Order Part Number 00247102 Size 80 160 180 G Threaded Adapter ADAPTER BL 080G 3/4 NPT NBR 02064393 ADAPTER BL 160/180 G 1 1/4 NPT NBR 02064394 F Flanged Adapter N/A ADAPTER BL 160/180 F (PHOS) 00407646 (w/out Gasket) 02073864 (w/ Gasket) S Welded Adapter N/A ADAPTER BL 160/180 S (PHOS) 00416311
Weights
Model ELF 3 ELF E RV ELF 4 ELF 5 (type no. 2) ELF 5 (type no. 3) ELF 7 BF 3 BF 3 RV BF 4 BF 5 BF 7 BL 160 BL 80G BL 160G BL 180G BL 160S BL 180S BLT 160 lbs. 0.55 0.66 0.44 5.95 6.83 0.84 0.62 0.73 0.18 4.41 0.88 4.63 1.40 2.60 3.48 3.86 4.22 5.31 kg. 0.25 0.30 0.20 2.70 3.10 0.38 0.28 0.33 0.08 2.00 0.40 2.10 0.60 1.20 1.58 1.75 1.91 2.41 Fluid Compatibility: (ISO 2943) Spin-on BL80, BL160 and BL180 Adapter Spin-on to Bayonet Part Number 02701342 Bayonet Flange shown on page 128. Part Number 00002680
Engineering Data for Breathers (Models ELF, BF & BL)

Mounting Position: Air Filter Material: Temperature Range: ELF & BF BL (spin-ons) Vertical (max. 30 off vertical axis) Vertical or Horizontal Phenolic Resin Impregnated Paper Note: None of the air filter elements can be cleaned. -22 to 212F (-30 to 100C) Please contact HYDAC for information on extreme low or high temperature applications Compatible with all petroleum oils. Contact HYDAC office for information on other fluids.
Accessories Catalog
120
Breathers
BD Series
Drymicron
Description
Drymicron breathers use a three-stage filtration design to ensure optimum protection by removing water vapor and solid contaminant before they enter the fluid system. Drymicron Breathers replace the standard breather cap or vent tube on a tank or reservoir. They are easy to install using one of several adapters designed for different applications. When the fluid in the system is lowered, or pressure changes occur, air is drawn in through openings under the breather cap. First, air passes through a fine, 2 micron solid particle filter. The air then passes through a diffuser to ensure maximum effectiveness within the silica gel chamber. Next, water vapor is removed as the air travels through a bed of silica gel the highest capacity adsorbent available. After being dried, the air passes through a second 2 micron solid particle filter and enters the reservoir clean and dry!
Operational Features
Bi-directional Air Flow Air entering is cleaned and dried. Expelled air partially regenerates the silica gel and backflushes the particulate filter to prolong the life of the breather. Durable Construction DRYMICRON is manufactured from rugged ABS plastic and impact-modified Plexiglas. Water Vapor Adsorbent Silica gel is chemically inert, non-toxic, and non-corrosive. The internal structure is composed of interconnected microscopic pores that adsorb up to 40% of its weight. Color Indicator When maximum adsorption is reached, the silica gel turns from gold to green to indicate that replacement of the breather is required.
ACTIVE GOLD GREEN DARK GREEN REPLACE
Advantages
Drymicron Breathers protect expensive equipment, increase operation efficiency, and reduce maintenance costs by: Eliminating corrosion Extending life of hydraulic, lubrication, and process fluids Minimizing component wear, downtime, and repairs Eliminating oil oxidation, additive depletion, and freezing Extending oil filter life
Applications
Hydraulic Reservoirs Gear Boxes Storage Tanks
5" (128 mm)
Safety Sealed Seals keep moisture from entering the units until they are placed in service. They are easily removed without tools or sharp instruments. Solid Contaminant
Filter (2 m) Air Diffuser
360 Air Flow
1.25" (32 mm)
BD 100, 200, 400 standard 1" friction fit (see adapter selection guide) BD 800 2"NPT male only (no adapter needed)
Unit Selection Guide (adapters sold separately)

High Capacity Water Vapor Adsorbent Solid Contaminant Filter (2 mm)
Model Code BD 100 X 2 W 0.0 BD 200 X 2 W 0.0 BD 400 X 2 W 0.0 BD 800 X 2 W 0.0
Part No. 02074253 02074254 02074465 02075158
Height (A) 3.5 (90) 5 (128) 8 (205) 10 (254)
Weight 1.3 (0.6) 1.9 (0.9) 3.3 (1.5) 4.9 (2.2)
Max. H2O Capacity lbs (ltr) 0.2 (0.1) 0.4 (0.2) 0.9 (0.4) 1.3 (0.6)
CLEAN DRY AIR
121
Accessories Catalog
Breathers
Product Specifications
Performance Nominal Air Flow Rate Solid Contamination Filtration Level Solid Contamination Filtration Surface area Operating Temperature Range Silica Gel: Chemical Resistance acids, salt water, and mineral or synthetic oils Adsorption BD 100-400 BD 800 Specification 35 SCFM (990 l/min) Equivalent of 260 gpm of fluid volume change 100 SCFM (2850 l/min) Equivalent of 750 gpm of fluid volume change 2 micron, 100% efficiency @ 35 SCFM air flow 20.6 in2 / 133 cm2 -26 to 200F (-32 to 93C) Up to 40% of its weight of water Resistant to alkalis, hydrocarbons, non-oxidizing
Flow Rate vs Pressure Drop

1.0 0.8 P (PSI) 0.6 0.4 0.2 0 0 5 10 15 37 75 112
GPM 150 187 225 262 300
20 SCFM
25
30
35
40
Adapters Selection Guide (adapters sold separately - Note: no adapter needed for BD 800)
Bayonet Adapter Part No. 02074251 Plastic Threaded Adapter Part No. 02074248 (3/4" NPT) Part No. 02074249 (1" NPT) Plastic Threaded Standpipe Adapter Part No. 02077124 Plastic Flange Adapter Part No. 02074250 (not drilled) Part No. 02075193 (pre-drilled)
1" Friction t
1" Friction t
gasket not provided
1 1/2-16 UN-2B Existing Standpipe or HYDAC: 00416311 ADAPTER BL 160/180 S (PHOS)
Mounting Hole Pattern for Pre-drilled Adapter

2.874" 73mm 0.18" 4.5mm

(6 places)
Bayonet Flange Kit with 3.5" Steel Basket Part No. 02079076
1 Bayonet Fitting
Plastic Bypass Adapter Part No. 01278016
1" Friction Fit to Drymicron Breather 0.3 psi spring in both check valves Vent to atmosphere
2.36" 60mm
1 gasket 1 Filler Basket 1 gasket 6 Screws for Installation
1 Friction Fit
1" Friction Fit to any Drymicron Adapter

Plastic Adapter Part No. 02081637
1 1/4 NPT Female
Accessories Catalog
122
Breathers
BD 900 Series
Designed for high airflow requirements
DRYMICRONS help stop oil contamination and protect your expensive equipment! Description
A disposable desiccant cartridge screws into the top cap assembly for economical replacement when the breather has reached the end of its useful life. The BD 900 is designed for applications with airflow requirements up to 250 CFM (1875 gpm). Operating at this flow rate produces a pressure drop of less than 1 psi. Water and abrasive particles are removed before the air enters the system.
Replacement Cartridge (top cap not included)

BD 900 G 2W 1.0 / Cartridge
Dimensions
6" (152mm)
Part Number
02081633
14.25" (362mm)
1.5" (38mm)
Cap (not included) Replacement Cartridge
3 Male NPT
Model Code BD 900 G 2 W 1.0
Part Number 02080979
Rated Airflow 250 cfm / 1875 gpm
H2O Capacity 1.2 lbs / 0.54 liter
Mounting 3 Male NPT
Weight 6.5 (2.9)
123
Accessories Catalog
Breathers
BDR Series
Mobile DRYMICRON
HYDAC BDR Series breathers are designed for applications where gearboxes and reservoirs are subjected to continuous vibration such as railroad maintenance equipment, off-road vehicles, mining equipment, and many more. The units are easily attached to the equipment by rugged steel pipe threads.
Features
The metal reinforced base of the unit remains on the gearbox or reservoir, and a replacement cartridge is threaded into the base.
Components
Benefits
Minimize rust & acid corrosion Reduce component wear Reduce maintenance cost Prolong fluid life Reduce oil oxidation Enhance lubrication
Replacement Cartridge
Re-usable Bottom Cap
Dimensions
A
Model BDR 100 G 2 W 1.0 BDR 200 G 2 W 1.0 BDR 400 G 2 W 1.0 BDR 800 G 2 W 1.0
Part No. 02080971 02080972 02080973 02080974 02080975 02080976 02080977 02080978
A 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0
B 5.2 5.2 5.2 5.2
C 4.0 5.5 8.5 10.5 3.75 5.0 8.0 10.0
D 5.0 6.5 9.5 12.0
Air Flow 260 gpm 35 cfm 260 gpm 35 cfm 260 gpm 35 cfm 750 gpm 100 cfm 260 gpm 35 cfm 260 gpm 35 cfm 260 gpm 35 cfm 750 gpm 100 cfm
H2O lbs (ltr) 0.2 (0.1) 0.4 (0.2) 0.9 (0.4) 1.3 (0.6) 0.2 (0.1) 0.4 (0.2) 0.9 (0.4) 1.3 (0.6)
Wgt. 2.5 3.2 4.5 5.5 1.8 2.0 3.3 4.6
BDR 100 X 2 W 0.0/Cartridge BDR 200 X 2 W 0.0/Cartridge BDR 400 X 2 W 0.0/Cartridge BDR 800 X 2 W 0.0/Cartridge
BDR Series breathers are attached to the reservoir, gearbox, or tank by 1 male NPT(Models BDR 100, BDR 200, & BDR 400), and by a 2 male NPT (Models BDR 800). Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches and lbs
Accessories Catalog
124
Breathers
BDX Series
Extreme Operating Environment Drymicron
The BDX Series is ideal for certain extreme operating environments such as paper mill, steam cleaning rooms, etc. The humidity level far exceeds that which is experienced in normal industrial applications. In these situations, lubricants and other fluids stored in tanks and reservoirs need the protection of a desiccant breather even more. However, small temperature variations draw in the humid air and unnecessarily reduce the life of the breather.
Complete Assembly
Cartridge
Cap
Features
Two check valves One to control airflow into the protected reservoir One to control airflow out These valves establish thresholds of vacuum and pressure.
Dimensions
5.2" (132mm)
Benefits
Reduced breathing cycles extend product life span, air to flow through the breather only when needed to protect the integrity of the tank The rugged design includes a reusable top cap which allows the economic replacement of the desiccant cartridge
Hydraulic Symbols
Air In
0.3 PSI 2.1 PSI
Air Out
Model Code BDX 200 X 2 W 0.0/RV 0.3/2.1 BDX 400 X 2 W 0.0/RV 0.3/2.1 BDX 200 G 2 W 1.0/RV 0.3/2.1 BDX 400 G 2 W 1.0/RV 0.3/2.1 BDX 200 X 2 W 0.0/Cartridge BDX 400 X 2 W 0.0/Cartridge BDX 200 G 2 W 1.0/Cartridge BDX 400 G 2 W 1.0/Cartridge
Part No. 02084491 02084492 02084493 02084494 02084495 02084496 02084497 02084498
Connection (C) 1 press fit 1 press fit 2 male NPT 2 male NPT 1 press fit 1 press fit 2 male NPT 2 male NPT
Height (A) 7 (178) 10 (254) 7 (178) 10 (254) 5 (127) 8 (203) 5 (127) 8 (203)
Clearance (B) 1.25 (32) 1.25 (32) 1.5 (38) 1.5 (38) 1.25 (32) 1.25 (32) 1.5 (38) 1.5 (38)
Rated Airflow 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm) 35 CFM / (260 gpm)
H20 Capacity In (psi) Out (psi) (lbs) 0.4 0.9 0.4 0.9 0.4 0.9 0.4 0.9 0.3 0.3 0.3 0.3 0.3 0.3 0.3 0.3 2.1 2.1 2.1 2.1 2.1 2.1 2.1 2.1
125
Accessories Catalog
Breathers
BDZ Series
Mini DRYMICRON
Description
HYDAC BDZ Series breathers are designed for applications when space is limited. They can replace all standard breather caps. HYDAC BDZ Series breathers prevent dirt and water vapor from entering the gearbox or hydraulic system.
Features
1/2 NPT female threaded mounting hole (1.0 models only) 3/4 NPT male fitting (2.0 model only) All models are rated for 10 cfm airflow.
Dimensions
A
Benefits
Minimize rust & acid corrosion Reduce component wear Reduce maintenance cost Prolong fluid life Reduce oil oxidation Enhance lubrication Rated Airflow - 75 gpm / 10 cfm
1/2 NPT Female Connection 02082356 has 3/4 male connection
Model BDZ 015 G 2 W 1.0 BDZ 025 G 2 W 1.0 BDZ 045 G 2 W 1.0 BDZ 085 G 2 W 1.0 BDZ 085 G 2 W 2.0
H2O Capacity lbs (ltr) 0.032 (0.015) 0.056 (0.025) 0.104 (0.047) 0.180 ( 0.082) 0.180 (0.082)
Part Number 02080980 02080981 02080982 02080983 02082356
A 2.00 2.00 3.25 3.25 3.25
B 2.25 3.50 2.25 3.50 3.50
Unit Weight (lbs) 0.19 0.27 0.50 0.75 0.75
Accessories Catalog
126
Filler Breathers
ELF...3 & ELF...4 Series
Filler Breathers
Maximum flow rate - 35 SCFM/250 GPM Epoxy coated steel cap Zinc-plated internals 3 or 10 micron 500 micron plastic filler basket
standard
Bayonet connection to access fill port Installs via 3 or 6 bolt circle (bolts included) Locking tabs (optional - ELFL 3 only) Pressurized breather with relief valve (optional - ELF3 only) Phenolic resin impregnated filter element
with relief valve (ELF3 only)
Model Code
ELF P 3 F 10 W 1 . 0 /
Filter Type ELF = Filler Breather ELFL = Lockable Filler Breather
(not available for size 4)
Dimensions
.
ELF
D2 D1
ELFL (with locking tab)

2.66" (67.5mm) 2.26" (57.5mm) Tab Thickness 0.08" (2mm)
Filter Element Material P = Phenolic Resin Impregnated Paper Size 3 4 = 35 SCFM (250 gpm) max. = 10 SCFM (80 gpm) max.
H3
1.22" (31mm)
H1 Self-tapping Screw M5 x 10 (DIN 963)
2.66" (67.5mm) (57.5mm)
D2
H2
Type of Connection F = Flanged Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Type 1 4 5 6 = ELF 3 and 4 = ELF 3 RV; Relief Cracking Pressure 10 psi = ELF 3 RV; Relief Cracking Pressure 13 psi = ELF 3 RV; Relief Cracking Pressure 6 psi
H3
D1
0.31 (8mm) 2.26"
0.83" (21mm)
Tab Thickness 0.08" (2mm)
D3
1.22" (31mm)
H1
Size ELF 3
H2
D1
D2
D3
H1
(8mm)
H2
H3
2.99 3.27 2.05 6.26 3.80 2.46 0.83" Self-tapping Screw (21mm) 0.31 0.18" M5 x 10 (52mm) (159mm) (96.5mm) (62.5mm) (76mm) (83mm) (DIN 963) (4.5mm)
ELF 4
(3 places) 1.73 1.97 1.10 5.32 3.21 2.11 (44mm) (50mm) (28mm) (135mm) (81.5mm) (53.5mm) 2.36" (60mm) 2.87" (73mm) 1.18" (30mm) 1.63" (41.3mm)
Modification Number .0 = Standard Supplementary Details RV = Relief Valve (for use on Pressurized Tanks; ELFP3 only) SO169H3.5 = 3.5 inch plated steel filler basket SO169H6 = 6 inch plated steel filler basket (ELFP3 only) SO169H8 = 8 inch plated steel filler basket
Mounting Hole Patterns

ELF 3
(flange interface to DIN 24557/T2)
0.18" (4.5mm) (3 places)
0.18" (4.5mm) (6 places)
D3
ELF4
2.36" (60mm)
2.87" (73mm)
1.18" (30mm)
1.63" (41.3mm)
0.18" (4.5mm) (6 places)
127
Accessories Catalog
Filler Breathers
ELF 3 Series
ELF 3 Breather Caps
Part Breather Cap
Breather Cap
Filler Breather Parts

Model Code ELF P 3 CAP 10 W 1.0 W/CHAIN ELF P 3 CAP 10 W 6.0/RV W/CHAIN Part No. 02080124 02080125
Breather Cap with 6 psi relief valve
6 bolt Bayonet Flange

Part
Self Tapping Screws M5x10 (DIN 963)
Model Code ELF3 BAYONET FLANGE KIT ASSY
Part No. 00002680
Bayonet Flange Kit

Bayonet Flange Kit
Note: Parts not sold separately
Part 3.5 Steel Filler Basket 6 Steel Filler Basket 8 Steel Filler Basket 4 Plastic Filler Basket
Model Code ELF3 STRAINER BASKET 3.5 PLATED STEEL ELF3 STRAINER BASKET 6 PLATED STEEL ELF3 STRAINER BASKET 8 PLATED STEEL ELF3 STRAINER BASKET 4 PLASTIC
Part No. 02701474 02701475 02701441 01202916
Bayonet Flange
Gaskets
1 for under basket 1 for on top of basket
6-bolt Filler Basket
Weld Neck Bayonet Flange

Installation Cross Section
Weld Neck Bayonet Flange
Part Weld Neck Drop-in Strainer
Model Code ELF3 WELD NECK W/CHAIN ELF3 WELD NECK STRAINER
Part No. 02080126 02078939
Reservoir Wall
Drop-in Filler Basket
Accessories Catalog
128
Filler Breathers
ELF...10 Series
Filler Breathers
Maximum Flow Rate - 10 SCFM / 80 GPM Durable synthetic material (PA6) Filtration rating 3 m Buna N O-Ring
1.18 Threaded connection to access fillport
standard
Optional dipstick (contact factory)
(30mm)
Optional customer logo (contact factory)

1.63 Optional pressurized breather with relief valve 0.18 (41.3mm)
Optional anti-splash device -22 to 212F (-30 to 100C) Phenolic resin impregnated filter element
with relief valve
(4.5mm)
Model Code
ELF P 10 F 3 W 1.0 / - RV0.4
Filter Type ELF = Filler Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 10 Connection F = Flanged connection
Dimensions
2.17 (55mm) 1.93 (49mm)
2.76 (70mm)
Filtration Rating (micron) 3 = 3m air filtration Gauge Option W = without indicator Type 1 = Flanged connection (see dimensions above)
6.10 (155mm)
0.79 (20mm)
0.63 (16mm)
0.03 (1mm)
0.08 (2mm)
0.03 (1mm)
Modification Number .0 = Standard Options

(omit)
RV0.2 RV0.4 RV0.7 AS
= = = = =
Standard Relief Cracking Pressure, 3 psi Relief Cracking Pressure, 6 psi Relief Cracking Pressure, 10 psi Anti-splash protection (only for version without RV)
0.91 (23mm) 1.10 (28mm) 2.01 (51mm)
Mounting Hole Pattern

1.18 (30mm)
1.63 (41.3mm)
0.18 (4.5mm)
129
Accessories Catalog
Filler Breathers
ELF...30 Series
Filler Breathers
Maximum flow rate - 25 SCFM/200 GPM Durable synthetic material (PA6) 3 or 10 micron Buna N O-Ring Threaded connection to access fill port
standard
Installs via 6-bolt circle (bolts included) Optional dipstick (contact factory) Optional customer logo (contact factory) Optional pressurized breather with relief valve Optional anti-splash device -22 to 212F (-30 to 100C) Phenolic resin impregnated filter element
with relief valve
Model Code
ELF P 30 F 3 W 1 . 0 /
Filter Type ELF = Filler Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 30 Type of Connection F = Flanged Connection Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Type 1 = Flanged Connection to DIN 24557/T2
Dimensions
.
3.27 (83mm)
2.44 (62mm) 3.35 (85mm)
approx. 7.28 (185mm) 3.94 (100mm)
Self Tapping Screw M5 x 10 (DIN 963)
Modification Number .0 = Standard Supplementary Details (omit) = Standard RV0.2 = Relief Cracking Pressure, 3 psi RV0.4 = Relief Cracking Pressure, 6 psi RV0.7 = Relief Cracking Pressure, 10 psi AS = Anti-splash protection (only for version without RV)
1.93 (49mm)

(flange interface to DIN 24557/T2)
2.36" (60mm) 2.874" (73mm)
0.18" (4.5mm)
(6 places)
Accessories Catalog
130
Filler Breathers
ELF...7 Series
Filler Breathers
Maximum flow rate - 65 SCFM/500 GPM Durable synthetic material (PA6) 3 or 10 micron 500 micron plastic filler basket Replaceable element Phenolic resin impregnated paper
without gauge
Removable lid to access fill port Installs via 6-bolt circle (bolts included) Differential gauge (optional) -22 to 212F (-30 to 100C)
with gauge
Model Code
ELF P 7 F 3 K 1 . 0
Filter Type ELF = Filler Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 7 Type of Connection F = Flanged
Dimensions
Optional Gauge
4.72" (120mm)
Clearance Required For Element Removal
Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator K = With Gauge (Range: -14.5 to 9 psi) Connection Type 1 = Flange interface to DIN 24557/T2 Modification Number .0 = Standard
2.36" (60mm)
4.57" (116mm) 1.73" (44mm)
3.31" (84mm)
7.13" (181mm) 3.82" (97mm) Counter Sunk Slotted Screw M5 x 10 (DIN 963)
1.93" (49mm)

(flange interface to DIN 24557/T2
2.36" (60mm) 0.18" (4.5mm)
2.87" (73mm)
(6 places)
131
Accessories Catalog
Filler Breathers
ELF...72 Series
Filler Breathers
Maximum flow rate - 130 SCFM / 1000 GPM Durable synthetic material (PA6) 3 or 10 micron 500 micron plastic filler basket Replaceable element
without gauge
Phenolic resin impregnated paper Removable lid to access fill port Installs via 6-bolt circle (bolts included) Differential gauge (optional) -22 to 212F (-30 to 100C)
Optional Gauge
with gauge
Model Code
ELF P 72 F 3 W 1 . 0
Filter Type ELF = Filler Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 72 Type of Connection F = Flanged Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator K = With Gauge (Range: -14.5 to 9 psi) Connection Type 1 = Flange interface to DIN 24557/T2 Modification Number .0 = Standard
4.72" Dimensions (120mm)
Optional Gauge
4.73" 120mm
Clearance Required For Element Removal
2.36" (60mm)
Clearance Required for 2.36" (116mm) 60mm Element Removal

1.73" 4.57" (44mm)
4.57"
116mm
3.31" (84mm)
5.48" 139mm
7.13" (181mm)
9.30" 236mm
3.82" (97mm) Counter Sunk Slotted Screw M5 x 10 (DIN 963)
3.82" 97mm
1.93" (49mm) 1.93"
49mm

Flange Interface to DIN 24557/T2
2.36" (60mm) 0.18" (4.5mm)
2.87" (73mm)
(6 places)
Accessories Catalog
132
Filler Breathers
ELF...5 Series
Filler Breathers
Maximum flow rate - 220 SCFM/1600 GPM Steel element housing 240 mm Zinc-plated metal filler basket 3 or 10 micron Replaceable element Removable Lid to access fill port Installs via threaded connection (weld ring optional) Phenolic resin impregnated filter element
Model Code
ELF P 5 G 3 W 2 . 0 /
Filter Type ELF = Filler Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 5 Type of Connection G = Threaded (matching threaded weld ring
available see supplementary details below)
Dimensions
.
3.54" Clearance Required For (90mm) Element Removal 6.97" (177mm)
4.13" (105mm)
Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Connection Type 2 = G 2 1/2 threaded connection 3 = G 3 threaded connection Modification Number .0 = Standard Supplementary Details NO WELD RING = without weld ring W/ WELD RING = with weld ring
0.98" (25mm) 9.45" (240mm)
HEX 3.54" (90mm) 13.78" (350mm)
2.68" (68mm) G3 ELF5...3.0 G2 1/2 ELF5...2.0 ELF5...2.0 2.56" (65mm) ELF5...3.0 2.80" (71mm)
Reservoir opening for weld ring ELF5...2.0 ELF5...3.0 3.46" 3.98" (88mm) (101mm)
Weld Rings
Size G 2 1/2 G3 Model Code RING WELD ELF 5 G 2 1/2 RING WELD ELF 5 G 3 Part No. 02065053 02065054
133
Accessories Catalog
Filler Breathers
ELF...52 Series
Filler Breathers
Maximum flow rate - 350 SCFM / 2650 GPM Steel housing 3 or 10 micron Replaceable element
(uses 2 of the standard size 5 elements)
Phenolic resin impregnated paper Installs via threaded connection

(weld ring optional)
Model Code
ELF P 52 G 3 W 1 . 0 /
Filter Type ELF = Breather Filter Element Material P = Phenolic Resin Impregnated Paper Size 52 Type of Connection G = Threaded Filtration Rating (micron) 3 = 3m Air Filtration 10 = 10m Air Filtration Gauge Options W = Without Indicator Connection Type 2 = G 2 1/2 Threaded Connection 3 = G 3 Threaded Connection Modification Number .0 = Standard Supplemental Details NO WELD RING = Without Weld Ring W/ WELD RING = With Weld Ring
Dimensions
.
3.54" 90mm Clearance Required For Element Removal
6.97" 177mm
7.72" 196mm
0.98" 25mm 9.45" 240mm
HEX 3.54" 90mm 17.17" 436mm
2.68" 68mm G3 (ELF5...3.0) G2 1/2 (ELF5...2.0)
Weld Rings
Size G 2 1/2 G3 Model Code Ring Weld ELF 5 G 2 1/2 Ring Weld ELF 5 G 3 Part No. 02065053 02065054
Accessories Catalog
134
Suction Strainers
SFE Series
In-Tank Suction Strainer Element
Description
HYDAC Suction Strainer Elements are designed for installation into suction lines of pumps. Extra caution should be taken to ensure that the suction elements are always mounted below the minimum oil level of the reservoir. The suction strainer elements can be supplied with a bypass valve to reduce high pressure drops caused by contaminated elements or high viscosity fluids during cold starting. The bypass valve opens at 3 psi. for best results, suction strainer elements should be sized for clean element pressure drops of no higher than 0.5 to 0.7 psi. HYDAC suction Strainer Elements are manufactured using stainless steel wire screen media, plastic nut cap, and plated steel end cap and support tube. Suction strainer elements are only intended to protect hydraulic pumps against catastrophic failure caused by coarse contaminant. Suction strainer elements should be inspected and cleaned regularly.
Model Code
SFE 11 G 125 A 1 .0 /
Type of Element SFE = In-Tank Suction Strainer Element Size 11 15 25 50 80 100 180 280 380 = = = = = = = = = 3 gpm 5 gpm 8 gpm 10 gpm 20 gpm 30 gpm 50 gpm 75 gpm 100 gpm
Suction strainer elements should not be used as the only filtration elements in a hydraulic system. Pressure filters and return line filters, with reasonable dirt holding capacity, must be installed to provide protection against component damage caused by fine contaminants. Cleaning Procedure Remove external build-up of contaminant with cleaning fluid in separate tank. Flush element with clean solvent and blow through wire screen media with air.
Hydraulic Data
Pressure Drop vs. Flow: Pressure drop will be < 2 psi when strainers are used within the recommended flow range, and with a standard hydraulic fluid with a viscosity of 141 SSU and specific gravity of 0.86. Temperature: 15 to 180F (59 to 176C)
Type of Connection G = NPT Threaded Connection Nominal Filtration Rating (micron) 125 = 149 m 100 Mesh Screen 74 = 74 m 200 Mesh Screen Clogging Indicator (not applicable) A = No clogging indicator Type Number 1 Modification Number (latest version always supplied) .0 Bypass Valve (omit) = Without Bypass-Valve BYP = With Bypass Valve (3 psi) (not available for size 11)
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability
Hydraulic Symbols
Without Bypass-Valve
With Bypass-Valve
Size SFE 11 SFE 15

D Hex
Nominal Flow (gpm) 3 5 8 10 20 30 50 75 100
A 1.33 1.95 2.67 2.67 3.39 3.39 4.03 5.19 5.19
B 2.62 4.19 3.55 5.25 6.62 8.76 9.88 10.25 11.53
C (NPT) 3/8 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3
D HEX 1.188 1.00 1.31 1.62 2.00 2.38 2.78 3.38 3.81
Media Area (Sq. Inches) 3 16 50 90 135 195 230 325 410
Dimensions
Not all combinations are available
SFE 25 SFE 50 SFE 80 SFE 100 SFE 180 SFE 280 SFE 380
NPT Threaded C Connection
Optional Bypass-Valve
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches.
135
Accessories Catalog
Suction Strainers
MSS Series
Magnetic Suction Separators
Description
With the use of HYDACs Magnetic Suction Separators, suction line filtration is provided without starving the pump. They offer unique protection for pumps from all sizes of ferrous particles, some of which have the potential of destroying a pump in a single pass. Large ceramic magnets are spaced along the length of the separator. All hydraulic fluid entering the pump must move at low velocity through a powerful magnetic field. This field traps large quantities of micronic ferrous particles. The viscous properties of the fluid can cause some non-ferrous particles to adhere to the magnetically trapped particles. The MSS series is available in sizes ranging from one to three inches. The chart below shows the part numbers, specifications, and dimensions of available models. The standard outer screen has adequate open area (0.079 inch diameter perforations) to eliminate the possibility of pump starvation. All models are also available with a pleated 20 mesh screen (850 micron) by adding SS20 to the model number. (Example MSS-1 SS20). All units have a removable outer screen that can be cleaned and re-used to extend service life and minimize pressure drop.
Standard Outer Screen
SS20 Mesh Screen
Dimensions
C A
Connection size
Model Number MSS-1 MSS-1 1/4 MSS-1 1/2 MSS-2 MSS-3
Part No. 02082431 02082432 02082433 02082434 02082435
Connection Size 1 NPT 1 1/4 NPT 1 1/2 NPT 2 NPT 3 NPT
Max. Flow gpm (lpm) 15 (55) 25 (95) 35 (135) 50 (190) 100 (380)
psi at Max. gpm 0.05 0.05 0.08 0.10 0.02
Dimensions A 5.25 (133) 8.25 (210) 8.25 (210) 8.25 (210) 10 (254) B 3.25 (83) 3.50 (89) 3.50 (89) 3.50 (89) 3.50 (89) B 1.62 (41) 3.00 (76) 3.00 (76) 3.00 (76) 4.00 (102)
* B Dimension larger for SS20 versions
Accessories Catalog
136
Suction Strainers
HTMS Series
SAE O-Ring
Tank Mounted Suction Strainer Elements

Model Code
HTMS SAE 16 100
Thread B D
Series Thread Type Thread B Size Mesh Size 100 =
Thread A (O-ring Included) C
100 Mesh (149 micron) Standard (no bypass) 3 PSI bypass Valve
Options
(omit)
RV3
= =
Model Code HTMS SAE 16 100 HTMS SAE 20 100 HTMS SAE 24 100 HTMS SAE 32 100
Part No. 02078472 02078473 02078474 02078475
Per SAEJ514 THD A 2-1/2-12 2-1/2-12 3-3/8-12 3-3/8-12 THD B 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12
Hex Size 2.13 2.13 2.50 3.00
GPM 9 14 21 39
Screen Area (Sq. In.) 90 90 230 230
Dimensions C 9.00 9.00 8.80 9.30 D 0.75 0.75 0.90 0.98 E 2.24 2.24 3.22 3.22
Hose Barb
O.D. L3 L2
Model Code
HTMS HB 1/1.25 100
Series
Thread A (O-Ring Included)
Connection Type Connection / Hex Size Mesh 100 = = = 100 Mesh (149 micron) Standard (no bypass) 3 PSI Bypass Valve
L1
Options
(omit)
RV3
Model Code HTMS HB 1 / SAE 24 100 HTMS HB 1.25 / SAE 32 100 HTMS HB 1.5 / SAE 48 100 HTMS HB 2 / SAE 48 100
Part No. 02078485 02078486 02078487 02078488
Thread A 1-7/8-12 2-1/2-12 3-3/8-12 3-3/8-12
O.D. 1.00 1.25 1.50 2.00
Hex Size 1.25 1.50 2.00 2.50
Dimensions L 9.30 10.00 10.30 10.80 L1 7.30 8.00 7.82 7.84 L2 2.00 2.00 2.48 2.97 L3 1.25 1.25 1.50 2.00 E 1.65 2.12 3.22 3.22
Weld Flange (SAE)
Model Code HTMS TWF-6

A B E
Part No. 02078493 02078494 02078495 02078496 02078497 02078482 02078483 02078484
Port Size 9/16-18 3/4-16 1-1/16-12 1-5/16-12 1-5/8-12 1-7/8-12 2-1/2-12 3-3/8-12
Dimensions A 1.50 1.50 2.13 2.38 2.69 3.00 3.50 4.63 B 0.93 0.93 1.38 1.66 2.00 2.25 2.63 3.66 C 0.56 0.56 0.69 0.75 0.75 0.75 0.84 1.00 D 0.31 0.31 0.44 0.50 0.50 0.50 0.59 0.81 E 1.00 1.00 1.44 1.75 2.13 2.38 2.88 3.94
HTMS TWF-8 HTMS TWF-12 HTMS TWF-16 HTMS TWF-20

PORT SIZE (PER SAE J514)
HTMS TWF-24 HTMS TWF-32 HTMS TWF-48
137
Accessories Catalog
Suction Strainers
NPT
Model Code
HTMS NPT 1/2 100
Thread B D
Series Thread Type Thread B Size Mesh 100 Mesh (149 micron) Options
(omit)
Thread A C
RV5
= =
Standard (no bypass) 5 PSI Bypass Valve
Model Code HTMS NPT 1/2 100 HTMS NPT 3/4 100 HTMS NPT 1 100 HTMS NPT 1 1/4 100 HTMS NPT 2 100 HTMS NPT 3 100
Part No. 02078460 02078461 02078462 02078463 02078464 02078465
GPM 5 10 15 25 50 100
Screen Area (Sq. In.) 35 64 86 125 260 315
THD A 1 NPT 1 1/4 NPT 1 1/2 NPT 2 NPT 3 NPT 4 NPT
THD B 1/2 NPT 3/4 NPT 1 NPT 1 1/4 NPT 2 NPT 3 NPT
Hex Size 1.43 1.81 2.00 2.55 3.30 5.00
Dimensions C 5.38 7.50 8.25 10.00 10.25 11.30 D 1.10 1.20 1.30 1.30 1.70 1.80 E 1.18 1.14 1.65 2.12 3.03 3.78
Male NPT Ports

L2 Thread B
Model Code
HTMS NPTM 2 100
Series Thread Type Thread B Size Mesh Size 100 Mesh (149 micron) Options
(omit)
Thread A
L1
RV3
= =
Standard (no bypass) 3 PSI bypass Valve
Model Code HTMS NPTM 2 100
Part No. 02078480
THD A 2 NPT
THD B 2 NPT
Hex Size 2.75
Dimensions L 13.50 L1 10.75 L2 2.70 E 2.12
Accessories Catalog
138

FSK Series
with Electric Level Switch
Electric Level Switch
FSK...C (open at normal level)
2 ground 1 FSK...C
FSK...O (closed at normal level)
Contacts CLOSE when fluid level drops BELOW switching level
2 ground
Model Code
FSK - 127 - 2 . 4 / 0 /
Fluid Level Indicator FSK = Electrical and visual level indicator Size (Mounting Hole Centers) 127 = 5 inches 176 = 7 inches 254 = 10 inches 381 = 15 inches Seals 2 = Fluorocarbon
FSK...O
/ 12
.
Contacts OPEN when fluid level drops BELOW switching level
Contact Ratings Max. 8W Maximum Voltage 50V AC or DC Maximum Current 200 mA Magnetic Float inside tube trips switch when fluid level drops within 50mm of lower bolt. (see illustration)
Modification Number 4 = FSK (Determined by Manufacturer) Electrical Switch C = Open at Normal Level O = Closed at Normal Level Thermometer (omit) = FT 100 = FT 200 = FT 300 = TS... = No Thermometer (standard) Probe Thermometer (100mm-3.94LG) Probe Thermometer (200mm-7.87LG) Probe Thermometer (300mm-11.87LG) Thermo Switch (see chart on page 141)
Dimensions
max. 0.31 max. (8mm) 0.12 (3mm) 0.79 (20mm) M 12 (torque to 10 Nm) Clearance Hole 0.51 (13mm) 0.20 (5mm) 127 5.00 (127mm) 176 6.93 (176mm) 1.34 (34.3mm)
Hex Head Bolt 12 = M12 x 1.75 Bolt Sight Tube (omit) = SO14 = Polyimide construction Glass tube construction
(not suitable for water glycols or high water based fluids)
127 8.46 (215mm) SWITCH LEVEL
176 10.39 254 10.00 (264mm) (254mm) 254 13.66 381 15.00 (347mm) (381mm) 381 18.66 (474mm)
1.97 (50mm)
2.85 (72.5mm)
0.83 (21mm) 1.77 (35mm)
1.93 (49mm) 2.05 (52mm) 2.85 (72.5mm) For Switch Removal
139
Accessories Catalog

FSA Series
Model Code
FSA 127 - 1 . 1 / T / 12 Fluid Level Indicator FSA = Visual level indicator Size (Mounting Hole Centers) 76 = 3 inches 127 = 5 inches 176 = 7 inches 254 = 10 inches 381 = 15 inches Seals 1 2 = = NBR Fluorocarbon
Dimensions
.
max. 0.31 max. (8mm)
M 12
Clearance Hole .51 (13mm)
HYDAC
C
80706050403020100-10-
F
-180 -160 -140 -120 -100 -80 -60 -40 -20
Housing Material 0 = Steel (only for SO14 glass tube construction) 1 = Aluminum 2 = ABS Plastic Thermometer (omit) = T = FT 100 = FT 200 = FT 300 = TS... = No Thermometer Built-in Tube Probe Thermometer (100mm-3.94LG) Probe Thermometer (200mm-7.87LG) Probe Thermometer (300mm-11.87LG) Thermo Switch (see chart on page 141)
L2
L1
Hex Head Bolt 12 = M12 x 1.75 Bolt Sight Tube Material (omit) = Polyimide construction SO14 = Glass tube construction
(not suitable for water glycols or high water based fluids)
0.12 (3mm)
0.79 (20mm)
20 (5mm)
1.34 (34mm)
1.77 (45mm)
Size 76 127 176 254 381 L 4.25 (108mm) 6.26 (159mm) 8.19 (208mm) 11.26 (286mm) 16.26 (413mm) L1 1.46 (37mm) 2.99 (76mm) 4.92 (125mm) 7.99 (203mm) 12.99 (330mm) L2 2.99 (76mm) 5.00 (127mm) 6.93 (176mm) 10.00 (254mm) 15.00 (381mm)
Accessories Catalog
140

Options
Electric Thermo Switch / TS
ground
Maximum Voltage 50 VAC or DC Minimum Current 50 mA Contact
TS...
Normally Closed Switching Tolerance 10F Hysterisis TS 60/70 27F (15C) 36F (20C) TS 80
Contacts OPEN when fluid temperature rises ABOVE switching temperature
Expected Life Cycle

at 25 A / 50 V 10,000 cycles at 0.5 A / 50 V 100,000 cycles
Thermo Switch - TS...

Detail of Lower Connection
for Probe Thermometer (FT...) see chart below
Thermo Switches (Normally Closed Contact)

Thermo Switch Code TS60 TS70 TS80 Model Code TS-L-60/X/12 THERMO-SWITCH TS-L-70/X/12 THERMO-SWITCH TS-L-80/X/12 THERMO-SWITCH Part Number 03252752 03252766 03252767 Switch Opens @ 60C/140F 70C/158F 80C/176F Switch Closes @ 45C/113F 55C/131F 60C/140F Mounting Thread M 12 M 12 M 12
Probe Thermometer / FT Features

0.67 SQ Analog dial type thermometer for visual temperature indication
Detail of Lower Connection

M 12
Temperature Range (Dual Scale) 0 to 212F 0 to 100C

1.93 (49mm)
SW 17
~ 1.51 (40mm)
0.63 (16mm)
3.62 (92mm)
3.94 or 7.87 or 11.87 (100mm) (200mm) (300mm)
Special M12 Bolt with 1/16" NPT Port for Probe Thermometer
Probe Thermometers Temperature Range 32 to 212F (0 to 100C)

Thermo Switch Code FT100 FT200 FT300 Model Code FT-100 TEMP PROBE W/M12 BOLT FT-200 TEMP PROBE W/M12 BOLT FT-300 TEMP PROBE W/M12 BOLT Part Number 02067556 00086740 00086741 Mounting Thread M 12 M 12 M 12
141
Accessories Catalog

Technical Data
Material Housing Sight Tube Seals Nuts / Bolts Fluid Temperature Maximum Pressure Thermometer Range Type T (FSA only) Type FT100 Type FT200 Type FT300 Bolting Torque 14 to 176F (-10 to 80C) 32 to 212F (0 to 100C) 32 to 212F (0 to 100C) 32 to 212F (0 to 100C) Max. 8 LB-FT+1 (10 Nm +2) see installation instructions below Anodized Aluminum or ABS Plastic Polyimide or Glass Fluorocarbon, NBR Steel, Zinc plated -4 to 176F (-20 to 80C) 14.5 PSI (1 BAR)
Recommended Installation Process

1. Drill mounting holes (13 mm) according to dimension L2. 2. Torque the Nut, item 9, to 8+ 1 LB-FT. If it is not possible to torque the nut, the bolt head must be torqued. To avoid damaging the indicator a washer is recommended to be used under the bolt head. This washer is available from HYDAC: Part Number 00001689. Washer Dimensions: D 18.8 mm, ID 13.10 mm, 0.5 mm thick
Component Parts
Item Description 1 2 3 4* 5 6* 7* 8 9 10 11 12 13 14 15 16* Housing Name Plate Tube O-Ring 13x2.5 Tube Connector O-Ring 12.3x2.4 Sealing Washer - 27 x 12 x 3 Hex Bolt M12 Hex Nut M12 Thermometer in Indicator Tube Probe Thermometer (see page 97) Hex Bolt for Probe Thermometer Magnetic Float Base Assembly with Type C Switch Base Assembly with Type O Switch Washer (optional - see note 2 above) Part No. 00601916 (Fluorocarbon) 00601047 (Buna) 00601531 (Fluorocarbon) 00601045 (Buna) 22183158 (Fluorocarbon) 22183153 22183151 00084108 00278741 00001689 Quantity FSA FSK 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1 2 2 2 2 2 2 1 1 1 1 1 1
FSA & FSK
FSK Only
2 9
10
1 3 4 5 6 8
13
14 or 15
7 reservoir wall reservoir wall
* items may be purchased individually.
Accessories Catalog
142
Gauge Isolators
MA Series
Single Gauge Isolator
Hydraulic Symbol Push to read
M Gauge Port
Description
Gauge life is extended by using the MA 1 when reading pressure. When not reading pressure, the gauge is vented to tank to protect the gauge against pressure from the system. There are two ways to operate the MA 1: Push to read (spring return) Push and rotate clockwise to lock in for continuous pressure reading
Model Code
MA 1 . A 1 0 / 5 V
Gauge Isolator Single Station Design 1 = Push/Rotating Control Knob Threaded
Specifications
Mounting Panel installation maximum 0.39 Connections 1/4 NPT, SAE-5, or G1/4 (Ports M, P, T) Weight
Connection A = Type Number
Modification Number Port Configuration 0 = BSPP Thread (G1/4) 5 = 1/4 NPT Thread 12 = SAE-5 (1/2-20 UNF) Seals V = Part No. 02057942 Part No. 02057940 Part No. 02057941
0.88 lbs./0.4 kg Mounting Position Horizontal or Vertical Operating Fluid Mineral Oils
Fluoroelastomer Seals (standard)
Hydraulic Data
Operating Pressure P max. 5075 psi/350 bar (T-Port max. 145 psi/10 bar) Temperature Range
Dimensions
3.150" (80mm) Cover Plate SW 36 1 7/16" 0.394" Max Panel (10mm) Thickness M30x1.5 Push to Read
-4 to 176F (-20 to 80C)

Push Knob and Turn Clockwise 90 for Continuous Reading
3.465" (88mm) 2.035" (51.7mm) 1.268" (32.2mm) T 1.024" (26mm) 1.083" (27.5mm) 1.299" (33mm)
M 1.169" (29.7mm)
1.220" (31mm) Hole Required in Panel
143
Accessories Catalog
Gauge Isolators
MSL Series
Zero Leakage Multi-Station Gauge Isolators with Integral Gauge
Hydraulic Symbol
1 2 3
T 4 5 6
General
Mounting Method Flange mounting via four 1/4 bolts. It is recommended that the measuring points with pressures of over 1450 psi (100 bar) be arranged symmetrically. Ports not in use should be plugged. Weight
Model Code
MSL 2 G 2 . 0 / 315 V
Multi-Station Gauge Isolator MSL = Zero Leakage Model Model 2 = with Built-in Pressure Gauge
3.8 lbs. / 1.7 kg. Mounting Position Optional Fluids General purpose hydraulic oil. For other fluids, contact HYDAC for information. Type of Connections 6 measuring points 1 tank connection
Type and Size of Connection (All Ports) G = 1/4 NPT H = SAE-4 (7/16-20 UNF) A = BSPP (G1/4) Type Number Modification Number Gauge Indication Range Operating Pressure Zone Size
(Black Scale)
Hydraulic Data
Operating Pressure Range Over Pressure Zone
(Red Scale)
40 63 100 180 315
0 - 570 psi (0 - 40 bar) 0 - 900 psi (0 - 63 bar) 0 - 1400 psi (0 - 100 bar) 0 - 2600 psi (0 - 180 bar) 0 - 4500 psi (0 - 315 bar)
570 - 900 psi (40 - 63 bar) 900 -1400 psi (63 - 100 bar) 1500 - 2300 psi (100 - 160 bar) 2600 - 3600 psi (180 - 250 bar) 4500 - 5700 psi (315 - 400 bar)
Max. operating pressure at measuring points 1- 6 4500 psi (315 bar) Max. Tank connection pressure 145 psi (10 bar) Fluid Temperature Range - 5 to 160F (-20 to 70C) Gauge Accuracy Built-in gauge accuracy is 1.6% of the max. scale value at 68F (20C). The error per additional 50F (10C) temperature increase is +0.3% and 50F (10C) temperature reduction is -0.3%. Values are based on red scale indication.
Supplementary Details (omit) = Buna Seals V = Viton Seals

Dimensions
90
45
0
0.55 (14mm)
5.08 (129mm) 4.29 (109mm) 2.20 (56mm)
Adaptor for tank connection Adaptor for tank connection
3 0 2 0 1 100
4 0 300 400 6 5 0
200
4.72 (120mm) 2.83 (72mm)

2.95 (75mm)
60 TYP.
5
4 T
Use any "0" Position to connect gauge to tank
0.43 (11mm)
0.28 (7mm)
4.01 (102mm)
0.26 (6.6mm) DO NOT REMOVE PLUGS! Make all connections in rear facing ports shown below.
Connections 1-6 for measuring connections
Accessories Catalog
144
Gauge Isolators
MS Series
Multi-Station Gauge Isolators
General
Mounting Method Flange mounting via four 1/4 bolts. It is recommended that the measuring points with pressures of over 1450 PSI / 100 BAR be arranged symmetrically. Ports not in use should be plugged. Weights MS 4 & MS 5 MS 6 & MS 7 Mounting Position Optional Fluids General purpose hydraulic oil. For other fluids, contact the HYDAC office for information. Types of Connections MS 4 / MS 6 1 gauge connection (M) 1 tank connection (T) MS 5 / MS 7 1 gauge connection (M) 1 tank connection (T) 1 leakage connection (L) 3.1 lbs. / 1.4 kg. 4.2 lbs. / 1.9 kg.
Model Code
MS 4 A 2 . 1 / 5 V
Multi-Station Gauge Isolator Model 4 5 6 7 = = = = Turn and press to read (6 positions) Turn to read (5 positions) Turn and press to read (9 positions) Turn to read (8 positions)
Hydraulic Data
Operating Pressure Range MS 4 / MS 5 / MS 6 / MS 7 Max. operating pressure range at measuring points 4500 PSI / 315 BAR Max. tank and leakage connection pressure 145 PSI / 10 BAR Fluid Temperature Range - 5 to 160F (-20 to 70C)
Type and Size of Connections A = Threaded Connections Type Number Modification Number Port Type 5 = 12 = 0 = Seals
(omit)
NPT Port (1/4 for MS 4 & 5 only) SAE Port (SAE-4 for MS 4 & 5 only) BSPP (1/4 for MS 4 & 5 and 1/8 for MS 6 & 7) Buna N Fluoroelastomer Seals
= =
Hydraulic Symbol
M = Gauge (measuring) connectione T = Tank connection L = Leakage connection
Type MS 4
Type MS 6
Push to read
1 2 3 M T 4 5 6
Type MS 5
Push to read
13579 M T 2468
Type MS 7
1 2 3 M T 4 5 L
1357L M T 2468
M = Gauge (measuring) connection T = Tank connection L = Leakage connection
145
Accessories Catalog
Gauge Isolators
Dimensions
Type MS 4
45 45
90 90
Type MS 5
45 45
90 90
0.55 (14mm) 0.55 (14mm) 3.54 (90mm) 3.54 (90mm) 1.97 (50mm) 1.97 (50mm)
3 3 4 4 5 6 5 T 2 2 1 1
3 3 4 4 5 0 5 L
2 2 1 1 M
4.92 (125mm) 4.92 (125mm) 3.50 (89mm) 3.50 2.36 (89mm) (60mm) 2.36 (60mm) 2.36 (60mm) 2.36 (60mm) 0.98 (25mm) typical
6 2.95 M (75mm) T 2.95 Push to read presure, (75mm) release to connect gauge read to tank Push to back presure, release to connect gauge back to tank
0 T 2.95 L M (75mm) T 2.95 Turn to "0" position (75mm) to connect gauge "0" to tank Turn tobackposition to connect gauge back to tank
0.26 (6mm) 0.26 (6mm)
0.43 (11mm) 0.43 0.28 (11mm) (7mm) 0.28 (7mm)
Ports L, M, T are in this area Ports L, M, T are in this area
(spot surface finish)

Ports 1-6 are (spot surface finish) in this area
0.98 (25mm) typical
All Ports are thePorts 1-6thread type same are in this area -4 SAE, 1/4"NPTF, or G1/4 (specified by model code) All Ports are the same thread type -4 SAE, 1/4"NPTF, or G1/4
(specified by model code)
Type MS 6
Type MS 7
6.02 (153mm) 6.02 (153mm)4.61 (117mm) 1.02 4.61 1.10 (117mm) (28mm) (26mm) 1.10 1.02 (28mm) (26mm)
90
90
45 45
4 3 3 2 2 1 M M 1 4
90
45 45
5 5 6 6 7 8 8 T 7 3 3 2 2 1 M 1 4 4
90
0.55 (14mm) 0.55 (14mm) 5 5 6 6 7 8 8 7
3.54 (90mm) 3.54 (90mm) 1.97 (50mm) 1.97 (50mm)
2.36 (60mm) 2.36 (60mm) 0.67 (17mm) typical

Ports 1-9 are in this area Ports 1-9 are
9 9
2.95 T (75mm) 2.95 Push to(75mm) read presure, release to connect gauge read to tank Push to back presure, release to connect gauge back to tank
L 0 T 2.95 M L (75mm) T 2.95 Turn to "0" position (75mm) to connect gauge "0" to tank Turn tobackposition to connect gauge back to tank
0.26 (6mm) 0.26 (6mm)
0.43 (11mm) 0.43 0.28 (11mm) (7mm) 0.28 (7mm)
Ports L, M, T are in this area Ports L, M, T are in this area
0.67 (17mm) typical

All Ports are the area thread type in this same G1/8 only (specified by model code) All Ports are the same thread type G1/8 only
(specified by model code)
Accessories Catalog
146
TestPoints
1620 Series
TestPoints & Micro Bore Flex Hoses
Description
HYDAC series 1620, guided piston design, TestPoints are compact, self sealing couplings that provide access to hydraulic and pneumatic systems for pressure measurement to 9000 psi. Mating adapters or hose connections can be connected without loss of fluid while the system is operating. TestPoints can also be used to take oil samples or to bleed air from hydraulic systems. They are available in 1620 (M16x2.0) connection threads with a variety of screw-in port configurations.
Technical Data
Maximum Working Pressure 9000 psi (630 bar)
(see pressure utilization factor to adjust for operating temperature)
Fluid Compatibility Suitable for petroleum based fluids and gaseous media Materials Zinc plated steel body (standard) Zinc plated metal cap (standard) Seals Buna-N (standard) Fluorelastomer (standard) Temperature Range With metal cap and Buna-N seals: -22 to 248F (-30 to 120C) Options Anti-vibration seal for metal cap
Features
Can be coupled and uncoupled under pressure without system shutdown or fluid loss Patented guided piston design for leak free performance at operating pressure to 9000 psi HYDAC guided piston design provides the following advantages over ball seal design: - Higher working Pressure - Better sealing characteristics particularly under high vibration - Less susceptible to fluid contamination - Can be used for gas as well as fluid
Series 1620 TestPoint
Applications
Pressure measurement with gauges or sensors Fluid sampling Air bleeding
Guided Piston Design
147
Accessories Catalog
TestPoints
1620 Series
Dimensions
Standard 1620 TestPoint Connection with Cap
Carbon Steel TestPoints (Zinc-Plated, Buna N Seals)

Thread G 1/8 NPTF 1/4 NPTF 7/16-20 UNF 9/16-18 UNF M 8x1 M 10x1 M 12x1.5 M 14x1.5 M 16x1.5 ISO 228-G 1/8 ISO 228-G 1/4 ISO 228-G 3/8 ISO 7/I-R 1/8 ISO 7/I-R 1/4 P max 5800 psi (400 bar) 5800 psi (400 bar) 9000 psi (630 bar) 9000 psi (630 bar) 3600 psi (250 bar) 3600 psi (250 bar) 9000 psi (630 bar) 9000 psi (630 bar) 9000 psi (630 bar) 5800 psi (400 bar) 9000 psi (630 bar) 9000 psi (630 bar) 5800 psi (400 bar) 9000 psi (630 bar) H (mm) 33 33 37 36 41 37.5 36 36 36 38 36 36 33 33 T (mm) 13 16.5 9 10 8.5 8.5 10 10 10 8 10 10 13 13 SW (mm) 17 17 17 19 17 17 17 19 22 17 19 22 17 17 Part No. 06003734 00639645 06003735 06003737 06003731 00629237 00632615 00632248 06003732 00689901 00680107 06003733 06003738 06003739
Carbon Steel TestPoints (Zinc-Plated, Fluorelastomer Seals)

Selected desired connection in the chart to the right Note: All TestPoints have a male connection thread (G)
Thread G 1/8 NPTF 1/4 NPTF 7/16-20 UNF 9/16-18 UNF ISO 228-G 1/4
P max 5800 psi (400 bar) 5800 psi (400 bar) 9000 psi (630 bar) 9000 psi (630 bar) 9000 psi (630 bar)
H (mm) 33 33 37 36 36
T (mm) 13 13 9 10 10
SW (mm) 17 17 17 19 19
Part No. 06007199 06007200 06007029 06007030 00606304
Stainless Steel TestPoints (Fluorelastomer Seals)

Thread G 1/4 NPTF 7/16-20 UNF P max 5800 psi (400 bar) 5800 psi (400 bar) H (mm) 33 33 T (mm) 13 16.5 SW (mm) 17 17 Part No. 02701487 02701486
Micro Bore Flexible Hoses

L
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. * for port configuration drawings contact HYDAC.
M16x2
2 mm 5 mm
M16x2
Pressure Utilization Factor for Hoses

Operating Temp. 122F (50C) 176F (80C) 212F (100C) Factor 100% 86% 77% Max. Pressure 9000 psi 7740 psi 6930 psi
L (inches) 8 12 16 20 25 31 39 49 59 79 98 126 157 197 236 394
L (mm) 200 300 400 500 630 800 1000 1250 1500 2000 2500 3200 4000 5000 6000 10,000
Part No. 06003723 06003724 00632633 06003725 06003726 00682857 00632634 06003727 00682858 00682859 00682860 06003728 06003729 06003730 02701721 02701722
Specifications
Maximum working pressure 9000 psi (630 bar) at 122F (50C)
(see pressure utilization factor to adjust for higher temperatures)
Suitable for petroleum based fluids Temperature range -4 to 122F (-20 to 50C) at max. pressure Polyamid core with polyester braid reinforcement and polyamid jacket Plastic dust cap 1620 female connection at both ends Bending radius: min. 20mm Hose ID 2mm Custom Hose Assemblies Available: NPT Male Thread, NPT Female Thread, JIC Male Hose, JIC Female swivel hose ends
Accessories Catalog
148
TestPoints
1620 Series Adapters
Direct Gauge Adapter Test DGA 1620 (thread G)
Thread G ISO 228-G 1/4 ISO 228-G 1/2 1/4 NPT SAE-4 7/16-20 UNF Pmax 9000 psi (630 bar) 9000 psi (630 bar) 9000 psi (630 bar) 9000 psi (630 bar) SW 19 27 19 9 Part No. 06003824 06003825 06003769 02083643
Hose to Gauge Bulkhead Adapter (with provisions for panel mounting) Test HGA Bulk 1620 (thread G)
Thread G ISO 228-G 1/4 ISO 228-G 1/2 1/4 NPT Pmax 9000 psi (630 bar) 9000 psi (630 bar) 9000 psi (630 bar) L 38.5 39.5 38.5 SW 19 27 19 Part No. 06003822 06003823 06003768
Note: There is no check valve inside of this adapter. For permanent gauge installation only.
Straight Coupling for Hose to Hose Connections Test HHA 1620 (thread G)
Thread G M 16x2.0 Pmax 9000 psi (630 bar) L 42 SW 22 Part No. 00687889
Standpipe Adapter 37 JIC Fitting

Standard 1620 TestPoint connection with cap
Test 37DEG 1620 (thread G)

Thread G 7/16-20 UNF 1/2-20 UNF 9/16-18 UNF 3/4-16 UNF Pmax 9000 psi (630 bar) 6000 psi (420 bar) 4500 psi (315 bar) 4500 psi (315 bar) L 55 56.5 57.5 60.5 SW 17 17 19 22 Part No. 06003792 06003793 06003794 06003795
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
149
Accessories Catalog
TestPoints
1620 Series
TestPoint Kits
3 Gauge Kit Model Code TestPoint Kit 1620 3 Gauge TestPoint Kit 1620 5 Gauge HPG-63-1000-LM HPG-63-1500-LM HPG-63-2000-LM HPG-63-3000-LM HPG-63-5000-LM TEST HOSE 1620 12 5 Gauge Kit TEST HOSE 1620 39 TEST HOSE 1620 79 TESTPOINT 1620 (1/4 NPTF) MC/NBR TESTPOINT 1620 (7/16-20 UNF) MC/NBR TESTPOINT 1620 (9/16-18 NPTF) MC/NBR TEST DGA 1620 (1/4 NPT) TEST HGA BULK 1620 (1/4 NPT) TEST HHA 1620 Part Number 02081635 02081636 02701547 02701548 02701549 02701550 02701551 06003724 00632634 00682859 00639645 06003735 06003737 06003769 06003768 00687889 3 Gauge Quantity 1 0 1 0 1 1 1 1 2 2 2 1 1 1 5 Gauge Quantity 1 1 1 1 1 2 2 2 4 4 4 3 3 3
1215 Series
TestPoints
Test Hoses
L(in) 25 59 Model Code Test Hose 1215 25 Test Hose 1215 59 Part No. 02701307 02701377 Standard design is zinc plated steel, buna seals, plastic cap and integrated safety device against vibration.
Dimensions
L
M16x2
2 mm 5 mm
M16x2
Thread (G) ISO 228-G 1/8 ISO 228-G 1/4 1/8 NPTF 1/4 NPTF 7/16-20 UNF 9/16-18 UNF
p (max) 400 bar (5800 psi) 630 bar (9000 psi) 400 bar (5800 psi) 630 bar (9000 psi) 630 bar (9000 psi) 630 bar (9000 psi)
H 33 32 29 29 32 32
I 8 10 12 15 9 10
SW 14 19 14 14 17 19
Model Code TestPoint 1215 (G1/8) PC/NBR TestPoint 1215 (G1/4) PC/NBR TestPoint 1215 (1/8 NPT) PC/NBR TestPoint 1215 (1/4 NPT) PC/NBR TestPoint 1215 (7/16-20 UNF) PC/NBR TestPoint 1215 (9/16-18 UNF) PC/NBR
Part Number 02701305 02701293 02701335
Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches/(mm) and lbs./(kg.) Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available
Accessories Catalog
150
Gauges and Split Flanges

Gauges
2 1/2 inch face - 1/4NPT Connection
Specifications
Accuracy: 1.5% of span Scale: PSI outside in black BAR inside in red Connection: 1/4 NPT male Model Code HPG-63-1000-LM HPG-63-1500-LM HPG-63-2000-LM HPG-63-3000-LM HPG-63-5000-LM HPG-63-2000-CBM Part Number 02701547 02701548 02701549 02701550 02701551 02701552 Pressure Range 0 to 1000 psi 0 to 1500 psi 0 to 2000 psi 0 to 3000 psi 0 to 5000 psi 0 to 2000 psi Connection 1/4 NPT Lower Mount (LM) Lower Mount (LM) Lower Mount (LM) Lower Mount (LM) Lower Mount (LM) Center Back Mount (CBM)
Materials
Case: Stainless Steel Ring: Polished SS, crimped Wetted Parts: Copper Alloy Window: Polycarbonate Dial: White ABS Pointer: Black Aluminum Liquid Filling: Glycerine
Split Flanges
SAE Code 61 & 62
Materials
Plated Carbon Steel Stainless Steel
Pressure Rating
Code 61: 3000 psi Code 62: 5000 psi
Dimensions
K
F J
D B
front view
back view
A
B 2.12 2.56 2.75 3.12 3.69 4.00 D 1.50 1.88 2.06 2.31 2.75 3.06 E 0.75 0.88 0.94 0.88 1.00 1.03 F 0.50 0.56 0.62 0.56 0.62 0.62 G 1.22 1.53 1.78 2.03 2.41 2.84 H 0.96 1.27 1.52 1.72 2.00 2.47 J 0.245 0.245 0.295 0.295 0.295 0.355
Code 61 Split Flanges (sold in pairs - each pair makes a single connection)
Size 0.50 0.75 1.00 1.25 1.50 2.00 Part Number (Carbon Steel) 02701585 02055588 02055704 02055715 02055720 02055735 Part Number (Stainless Steel) 02701539 02701540 02700970 02701541 02700919 02701542 A 0.86 0.98 1.11 1.39 1.58 1.86 K 0.344 0.406 0.406 0.469 0.531 0.531
Code 62 Split Flanges (sold in pairs - each pair makes a single connection)
Size 0.50 0.75 1.00 1.25 1.50 2.00 Part Number (Carbon Steel) 02701585 02055882 02055883 02055889 02055890 02055891 Part Number (Stainless Steel) 02701537 02700540 02700916 02701538 02700544 02700847 A 0.89 1.14 1.33 1.48 1.83 2.20 B 2.22 2.81 3.19 3.75 4.44 5.25 D 1.59 2.00 2.25 2.63 3.13 3.81 E 0.88 1.12 1.31 1.50 1.69 2.06 F 0.62 0.75 0.94 1.06 1.19 1.44 G 1.28 1.66 1.91 2.16 2.53 3.16 H 0.97 1.28 1.53 1.75 2.03 2.66 J 0.285 0.325 0.355 0.385 0.475 0.475 K 0.344 0.406 0.469 0.531 0.656 0.781
Model Codes containing selections listed in RED italics are non-standard items Minimum quantities will apply Contact HYDAC for information and availability Not all combinations are available Dimensions are for general information only, all critical dimensions should be verified by requesting a certified print. Dimensions are in inches.
151
Accessories Catalog
HYDAC Clamps currently service applications, worldwide, including:

Wind Energy Mobile Equipment Heavy Industry Equipment Transportation Equipment Petro-Chemical Gas and Mining Off-Shore Railways
HYDACs Family of Clamp Products Includes:

DIN 3015 (STD, HVY, & TWIN) Series Strip Cushion Buegu Oval U-Bolt U-Bolt w/ Cushion Quick Release Swivel Band Straps for Cylinder / Tube Custom Moldings Custom Mounting Solutions
To ensure customer satisfaction, HYDAC provides unparalleled services:

Quality Products Timely Deliveries Years of Experience World Class Customer Service & Support
Accumulators Filters Fluid Service Products Valves Clamps Accessories Electronics Cooling Systems Compact Power Units Cartridge Valves Mobile Systems
USA
HYDAC TECHNOLOGY CORPORATION HYCON Division 2260 City Line Road Bethlehem, PA 18017 1-877 GO HYDAC www.hydacusa.com HYDAC TECHNOLOGY CORPORATION Hydraulic Division 445 Windy Point Drive Glendale Heights, IL 60139 (630) 545-0800 www.hydacusa.com HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION 1718 Fry Road Suite 100 Houston, TX 77084 (281) 579-8100 www.hydacusa.com HYDAC TECHNOLOGY CORPORATION 12606 NE 95th Street Building VC, Suite 100 Vancouver WA 98682 www.hydacusa.com HYDAC CORPORATION Accumulator Division 2280 City Line Road Bethlehem, PA 18017 1-877 GO HYDAC www.hydacusa.com HYDAC TECHNOLOGY CORPORATION Electronic Division 2260 City Line Road Bethlehem, PA 18017 1-877 GO HYDAC www.hydacusa.com HYDAC CORPORATION HYDAC TECHNOLOGY CORPORATION 11650 Mission Park Drive Suite 108 Rancho Cucamonga, CA 91730 (909) 476-6777 www.hydacusa.com HYDAC TECHNOLOGY CORPORATION 9836-B Northcross Center Court Huntersville, NC 28078 www.hydacusa.com
Canada
HYDAC CORPORATION
14 Federal Road Welland Ontario, Canada L3B 3P2 905.714.9322 www.hydac.ca
HYDAC CORPORATION
101 - 18207 114 AVE W EDMONTON AB, Canada T5S 2P6 1.877.484.4228 www.hydac.ca
Mexico
HYDAC INTERNATIONAL SA DE CV
AV. Pirul No. 212 54090 los Reyes Iztacala, Tianepantla EDO. DE Mexico 01152-5-55565-8511
www.hydacusa.com
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Hydraulic Accessories

Valves, Clamps & Reservoir Accessories

HYDAC Customer Service

About this Catalog

Process & Automated Valves

High Pressure Ball Valves

Flow Control Valves

DIN 3015 Clamps

Series Strip [HRRL, HRRLE] . . . . . . . . . . . . . 101 Band Straps . . . . . . . . . . . . . . . . . . . . . . . . . . 102

All information is subject to change without notice.

High Pressure Ball Valves

Flow Control Valves

Needle Valves, Flow Control Valves, Check Valves

Process / Automated Valves

High Pressure Ball Valves

2-way Ball Valves

2-way Manifold Mounted Ball Valves

3-way Diverter Ball Valves

Multiway Ball Valves

Direct Mount SAE Flange

Direct Mount SAE Flange

Ball Valve Actuators

3 Piece Ball Valves

High Pressure Ball Valves

High Pressure Ball Valves

KHB Series Block Housing

KHM Series Forged Housing

High Pressure Ball Valves

NPT Port Internal Thread

SAE Port Straight Thread O-Ring Boss Thread Thread

5.18 4.43 (131.5) (112.5)

High Pressure Ball Valves

KHB Series Block Housing

KHM Series Forged Housing

High Pressure Ball Valves

SQ H2 C 12x standard sizes 16-25 16x standard sizes 32-50

SAE Code 61 [...F3]

5.18 4.43 0.47 (131.5) (112.5) (12)

SAE Code 62 [...F6]

5.18 4.43 0.47 (131.5) (112.5) (12)

High Pressure Ball Valves

2-way Ball Valves with BSPP Threads

2-way Stainless Steel Ball Valves

2-way Ball Valves with Steel Ball Seals

Global Replacement Business

High Pressure Ball Valves

KHB Series Block Housing

KHM Series Forged Housing

A1 16X, Standard Handle sizes 32 to 50

SQ H2 H4 11X - Standard Handle sizes 06 to 25 H4

High Pressure Ball Valves

KHB Series Block Housing

KHM Series Forged Housing

KHM-40NPT-111114-16X-G-SF 5000 03203721 KHM-50NPT-111114-16X-G-SF 03203722 5000

High Pressure Ball Valves

16X, Standard Handle H4

16X, Standard Handle H4

Nom. Size DN 06 (1/4) DN 10 (3/8) DN 16 (1/2)

B 28 28 36 36 46 46 46 46 56 56 56 56 65 65 65 65 78 78 78 78 91 91 91 91 109 109 109 109

High Pressure Ball Valves