Matsuura Mam72 63v
Matsuura Mam72 63v
Matsuura Mam72 63v
MAM72-63V
MAM72-63V PC2
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MAM72-63V PC6
Printed on recycled paper.
Optimum Performance
Dedicated 5-axis machines can cut at all angles, significantly reducing machining time per component. Excellent rapid traverse rates and superb positional accuracy minimize non-cutting times.
MAM72-63V
The 5-axis Machine for all Industries Unique 4/5th Table Highly Rigid Construction Largest Working Envelope in its Class Excellence Swarf Management Matsuura Hi-Tech Spindle Dedicated 5-axis Machining Matsuura G-Tech 30i /840DI (NC Control)
STD.
MAM72-63V
Single Table Travel X/Y/Z Travel A/C Max. Work Size *with limitation : 760 / 845 / 610 mm : (29.92 / 33.26 / 24.01 in.) : -110 ~ +110 / 360 deg : 720 x H450 mm : (28.3 x H17.7 in.) : 600 kg (1,320 lb.)
OPT.
MAM72-63V PC2
Equipped with Compact Twin Pallet Changer Travel X/Y/Z Travel A/C Max. Work Size *with limitation : 760 / 845 / 610 mm : (29.92 / 33.26 / 24.01 in.) : -110 ~ +10 / 360 deg : 630 x H450 mm : (24.8 x H17.7 in.) : 550 kg (1,200 lb.)
OPT.
MAM72-63V PC6
Equipped with Compact 6-Pallet-Changer for Long Periods Unmanned Operation
OPT.
MAM72-63V PC17
MAM72-63V PC35
OPT.
12,000 min 20,000 min 30,000 min 12,000 min 15,000 min
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Incorporating a new Matsuura design, the "Flip Up Arm" APC on the multi pallet variants of the MAM72-63V greatly reduces the machines overall footprint of the machine. Pallet to Pallet : 24 sec.
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OPT.
90/120/150/180/210/240 tools
OPT.
40 tools
80 tools
240 tools
Diameter :
Diameter :
OPT.
96 mm
(3.77 in.)*
Max. Tool
Weight :
80 mm 10 kg
(3.15 in.)*
Max. Tool
(22 lb.) *1 : 175 mm (6.88 in.) : When the pots on both sides are empty.
(22 lb.) *2 : 150 mm (5.90 in.) : When the pots on both sides are empty.
10 kg
Matsuura designed and built Linear Pallet System offers manufacturers a truly flexible and high speed manufacturing system. Compatible and fully integrated across our range of Horizontals and 5 -axis machines, the system consists of a two stage pallet storage stacker, work stations and stacker crane vehicle. With multiple installations in various configurations all over the world, Matsuura's Linear Pallet System will offer your business years of unmatched, reliable productivity and operation. 4 and 5 -axis machines (horizontal and vertical) can all be served by the same Linear Pallet System, providing they have the same pallet dimensions.
OPT.
60 tools
OPT.
120 tools
60 tools
120 tools
240 tools
th
: 500
Rotation Torque (A/C) : 1,728 Clamping Force (A/C) : 3,150 Min. Indexing (A/C) Indexing Accuracy (A/C) : 5 sec. Repeatability (A/C) :
: 0.001 deg
2 sec.
760 mm (29.92 in.) 845 mm (33.26 in.) 610 mm (24.01 in.) -110 ~ +110 deg -110 ~ +10 deg 360 deg
OPT.
Tailstock
MAM72-63V PC2 4/5th table. Optional pallet is for the hydraulic jig clamping unit.
(28.3 in.)
720 mm
(H17.7 in.)
630 mm
H450 mm
(24.8 in.)
Pallet Size : (
19.68 in.)
500 mm
Max. work size is restricted by the options. MAM72-63V Max. Work Size
STD.
Max. work size is restricted by the options. MAM72-63V PC2 / PC6 Max. Work Size :
OPT.
LARGER WORK SIZE ACCEPTABLE Larger sized components than shown in the diagram can be accommodated with restrictions. eg. 600 kg (1,320 lb.) work weight is acceptable with restrictions. Please consult Matsuura when requiring Larger size.
/ 0.77 / 0.94 G
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Protective covers feature steep 40 degree angle slopes with minimal projections to ensure the easy flow of chips and swarf. The twin spiral conveyors have a 106 mm (4.17 in.) diameter pitch. These are placed on the left and right hand sides of the machine base and effectively remove chips into a coolant tank situated at the rear of the machine.
(2)
(1)
(1) Large chips fall down at the outlet of the conveyor. The reduced area of the outlet contributes to the reduction of coolant outflow. (2) Smaller chips are freed from the conveyor plates as they travel through the chip separation tank. Excess coolant falls into the separation tank and is then returned to the main tank. (3) The separated chips are fed into the screw tank which drives them through the twist chute into a chip bin.
(3)
Bed Section
Cleaning nozzles wash the chips stuck to the filters into the chip conveyor.
Flow of swarf
Only clean, chip-free coolant is returned to the coolant tank. MAM72-63V PC2 4/5th table. Optional pallet is for the hydraulic jig clamping unit.
Photo includes optional 20 bar unit. Coolant Tank Capacity : 600L (158 gal.)
STD.
This system is suitable to machine with the water-soluble coolant. In case of using the oily coolant, however, please contact Matsuura without hesitation.
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: Oil-Air
Matsuura G-Tech 30i
Spindle Specification
OPT.
Spindle Cooling
To minimize heat buildup in the spindle, cooled oil is circulated around the outer jacket of the spindle thus sustaining its high accuracy.
Spindle Specification
STD.
Spindle Specification
OPT.
: Oil-Air
Cutting Performance
80, 3 teeth (W70mm, D5mm) 5,500 8,000 2,800 80, 5 teeth (W70mm, D3mm) 1,120 3,000 630
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1 2 3
1 2 3
25, 2 teeth (W22mm, D8mm) 12,000 10,000 1,760 20, 4 teeth (W3mm, D35mm) 5,500 5,500 578
A5052
OPT.
S45C
By utilizing the spindle thermal displacement compensation function, the sustained accuracy of this outstanding machine is assured over many years of operation.
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State-of-the-art NC System
Matsuura G-Tech 840DI
Features Equipped with the latest high performance CPU, Windows XPProfessional, graphical user interface, USB port. 10.4 inch color LCD, soft keys vertically arranged. Faster editing, machine power on/off. For High Speed and Finer Machined Surface
NC Functions
For 5-axis Machining
OPT.
NC Package
Matsuura G-Tech 30i
OPT.
Matsuura have a wide range of highly focused productivity enhancing options for both the Matsuura G-Tech 30i and Matsuura G-Tech 840DI. Call Matsuura for a full and comprehensive list.
5-axis Transformation
Programing this function offers several advantage. In particular the program is independent of the tool length and machine kinematics; the feedrate relates to the tool center point, and compensation movements the rotary axis movements are performed automatically.
STD.
IZ-1/COMP
OPT.
After compressing a maximum of 50 blocks and engaging the 100 Block Look Ahead function, IZ-1/COMP interpolates & applies to the B-Spline to the nearest point selected.
IPC
STD.
Matsuura G-Tech 840DI
When utilizing this software, setting the required part accuracy level is quick, simple and user friendly, allowing you to prioritize precision against speed.
Table Tilt
Program Command
Tool Diameter Offset for 5-axis Machining Tilted Working Plane Command
IZ-1/15F
Interference Simulation
OPT.
STD.
IZ-1/30NF, IZ-2/150NF
OPT.
Executing the max. 200(IZ-1/30NF) or 600*(IZ-2/150NF)block look ahead linear acc./dec. before interpolation achieves a smooth acc./dec. across the multiple blocks calculated by nano order.
*max.1,000 block available as option.
By installing the MAM72-63V machine 3D dimensions into a simulation software package, users can detect collisions and crashes before the program to be executed is loaded into the machine NC.
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Superb Access
Machine Front Side and Operator Side
F
Easy Programming
Easy Set-Up
Offset Value List A tool offset list can be created and displayed from any program. As this function is linked to the ATC and TLM operations, tool setting time can be significantly reduced and errors practically eliminated.
Conversational Programming Machining programs can be automatically created by entering data in response to onscreen prompting. Once entered, this data can be displayed as a 3D solid model.
G10 Conversion The G10 conversion screen offers a function for converting work co-ordinate shift values to a program using G10 (programmable data input).
Operation Support
Machine Front Side
Tool Length Measurement Simple, on-screen instructions lead you to the tool measurement process. The data created is automatically stored in the offset value list.
NC 3D graphic display You can view in real time simulation of a work piece being machined before using the program for the actual component.
M Code Counters Nine sets of M code counters are supplied for counting the number of workpieces, tool life, etc.
Easy Maintenance
Operator Side Periodic Inspection General periodic inspection and oil inspection intervals are shown on the screen in relation to the machine operating time. Work Piece Measurement The center of any workpiece can be detected and measured by following the onscreen instructions. The workpiece data will automatically be set in the co-ordinate value list.
Alarm Message All alarm messages are recorded into the control memory, along with the time and date. ATC / APC Trouble Shooting On-screen graphics clearly inform the user of the ATC / APC's condition, position and motion during recovery operation.
* About the images above are in case of Matsuura G-Tech30i
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Machine Size
MAM72-63V Machine Size
Width Distance
W1 D1 D1*
W1 : D1 : D1
*
2,719 mm (107.0 in.) 4,734 mm (186.3 in.) 5,512 mm (217.0 in.) 3,225 mm (126.9 in.) 14,500 kg (32,000 lb.)
H H
Hight
H :
Weight :
W2 : D2 : D2* : H :
3,028 mm (119.2 in.) 5,770 mm (227.1 in.) 6,542 mm (257.5 in.) 3,225 mm (126.9 in.) 15,000 kg (33,000 lb.)
Hight
MAM72-63V PC2
Weight :
: 6,765 mm (195.6 in.) : 7,537 mm (220.5 in.) : 3,225 mm (126.9 in.) : 19,000 kg (42,000 lb.)
Hight
Weight
Table Size
MAM72-63V nonPC
Pallet Size
MAM72-63V PC6
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MAM72-63V Options
Spindle Speed BT40 : 20,000 min-1 / 30,000 min-1 BT50 : 12,000 min-1 / 15,000 min-1 Coolant Thru Spindle System 2MPa / 5MPa / 7 MPa (290 psi / 725 psi / 1,015 psi) Number of Tools BT40 : 40 / 80 BT40 : 90 / 120 / 150 / 180 / 210 / 240 BT50 : 60 / 120 BT50 : 150 / 180 / 210 / 240 Pallet Changer PC2 / PC6 / PC17 Safety Features Door interlock for Total Splash Work Clamping System Scale Feedback System Tail-Stock Thermal Displacement Compensation System Tool Management and Workpiece Measurement In-Process Measurement / Auto Centering In-Process Measurement / Tool Breakage Detection Swarf Management Semi Dry Unit Coolant Flow Checker Lift-up Chip Conveyor (Hinge, Drum) Chip Bucket Chip Flush System Air Blow for Chip Swarf Removal Workpiece Cleaning Gun Operation and Maintenance Assistance Auto Grease Supply Unit (X/Y/Z) 8 sets of extra M Functions Weekly Timer 3 Color Status Light (Red, Green, Yellow) Spindle Run Hour Meter Automatic Operation Run Hour Display Unit Mist Separator Unit Rotary Wiper (Air Supply System) Spindle Load Monitoring Function
760 mm (29.92 in.) 845 mm (33.26 in.) 610 mm (24.01 in.) -110 ~ +110 deg -110 ~ +10 deg 360 deg 500 mm (19.68 in.) 500 x 500 mm (19.68 x 19.68 in.) 400 kg (880 lb.) *2 350 kg (770 lb.) *2 720 x H450 mm (28.34 x H17.71 in.) *3 630 x H450 mm (24.80 x H17.71 in.) *3
Working Surface Working Surface *1 Loading Capacity Loading Capacity *1 Max. Work Size Max. Work Size *1 Spindle (BT40) Spindle Speed Range Spindle Bearing Inner Diameter Max. Spindle Torque Feedrate
Rapid Traverse and Feedrate :X/Y/Z 50,000 mm/min (1968.5 ipm) Rapid Traverse and Feedrate :A/C Automatic Tool Changer Type of Tool Shank Type of Retention Knob Tool Storage Capacity JIS B 6339 Tool Shank 40T JIS B 6339 Pullstud 40P 30 pcs (Chain-pot Type) 96 mm (3.77 in.) *3 175 mm (6.88 in.) 350 mm (13.71 in.) *3 10 kg (22 lb.) 1.1 sec 68 kVA *4 AC 200/220V10% 0.54 ~ 0.93 MPa 25 / 50 min
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Max. Tool Length Max. Tool Mass Tool Changing Time :Tool to Tool Power Sources Electrical Power Supply Power Voltage Compressed Air Supply Tank Capacity Coolant Tank Accuracy Positioning Accuracy (X/Y/Z) Repeatability (X/Y/Z) Pallet Indexing Accuracy (A/C) Pallet Indexing Repeatability (A/C)
Volume of Compressed Air to be Supplied 400 NL/min (158 gpm) *4 600 L (158 gal.)
*2 : With conditions, 600 kg (1,320 lb.) is acceptable. : 550 kg (1,200 lb.) PC2 *3 : Please consult Matsuura when requiring larger size. *4 : Depending on options *5 : Measured in temperature controlling room. (2C)
Standard Accessories 01. Total Splash Guard 05. AD-TAP Function 13. Work Light 02. Door Interlock for operator door 06. IPC Function 03. ATC auto Door 07. Spindle Oil Cooler 11. Spindle Overload Protection 04. Synchronized Tapping 08. Coolant Tank 12. 9 sorts of M-code counters 16. Leveling Pads and Bolts
09. Spiral Chip Conveyor (R&L) 10. Removable Pulse Generator 17. Scale Feedback System (A/C) 18. Handy Man II F, Y
14. Std. Mechanical Tools & Tool Box 15. Machine Color Paint
19. CD-ROM for Memory Card Operation ( Only for Matsuura G-Tech 30i )
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