Premier Magnetics Inc.: White Dot On Top of Bobbin Denotes Pin #1 1 Primary 8 2 3 Bias 4 Secondary

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TABLE 1: ELECTRICAL SPECIFICATIONS AT 25 OC

SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS PWR-TOP202YAI. REFER TO APPLICATION CIRCUIT OF FIGURE 3. SPEC LIMITS TYP. MAX. 620 682

FIGURE 1: SCHEMATIC DIAGRAM

PARAMETER PRIMARY INDUCTANCE (2-1) VOLTAGE = 0.250Vrms FREQUENCY = 100 KHZ TURN RATIO'S: SECONDARY (8-5) : PRIMARY (2-1) BIAS (3-4) : PRIMARY (2-1) PRI LEAKAGE IND. (8-5 SHORTED) VOLTAGE = 0.250Vrms FREQUENCY = 100 KHZ HIPOT: PRIMARY TO SECONDARY BIAS TO SECONDARY APP CIRCUIT PARAMETERS: (1) AC LINE VOLTAGE 47/400 Hz OUTPUT VOLTAGE OUTPUT CURRENT CONTINUOUS OUTPUT CURRENT PEAK LINE REGULATION (85 TO 265Vac) LOAD REGULATION 10-100% RIPPLE

MIN. 558

UNITS HY

WHITE DOT ON TOP OF BOBBIN DENOTES PIN #1 1 PRIMARY 8 SECONDARY 5

----------------------

1: 7.71 1: 7.71 --------

--------------20.0

+ 4% + 4% HY

2 3 BIAS 4

3000 3000 85 0.0 -----------------------------

---------------------12.0 --------------0.20 0.20 50.0

--------------265 1.20 1.40 ----------------------

Vrms Vrms Vac Vdc Amps Amps +% +% +mV

NOTE1: REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950: A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS B) TRIPLE BASIC INSULATED SECONDARY. C) DESIGNED TO MEET >6.2mm CREEPAGE REQUIREMENTS. D) VARNISH FINISHED ASSEMBLY. E) UL1950 & CSA-950 CERTIFIED: FILE #E162344. F) UL CLASS (B) 130 INSULATION SYSTEM PM130-R1, PM130-H1, PM130-H1A (UL FILE #E177139) OR ANY UL AUTHORIZED CLASS (B) INSULATION SYSTEM.

(1) REFER TO APPLICATION CIRCUIT OF FIGURE 3.

FIGURE 2: PHYSICAL DIMENSIONS mm (INCHES)


NOTE2: A) BOTTOM HALF OF CORE IS CUFF WRAPPED PRIOR TO ASSEMBLY. THIS GAURANTEES 6.2mm CREEPAGE PIN-CORE-PIN

P POL-12012 M YYWW
PIN #1 WHITE DOT 1 2 23.00 (.906) MAX 3 4 18.00 (.709) MAX
MYLAR TAPE 7mm WIDE .157 (4.0) MIN CUFF WRAP BOTTOM HALF OF CORE

CORE TAPED

21.00 (.827) MAX

UL INSULATION SYMBOL AND MANUFACTURER IDENTIFICATION HERE

4 4.0 (.157) MIN

0.8 DIA. (.032) BOTTOM HALF OF CORE IS CUFF WRAPPED WITH MYLAR TO GUARANTEE 6.2mm PIN-CORE-PIN CREEPAG E

5.00 (.197)

12.50 (.492)

REV. 12/23/95 04/28/99

DESCRIPTION OF CHANGES ORIGINAL RELEASE UPDATE TO UL CLASS (B) 130 INSULATION SYSTEM

BY TO MD

EI22/19/6, 8-PIN VERTICAL BOBBIN

P Premier M Magnetics Inc.

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MM DIMENSIONAL TOLERANCES ARE: DECIMALS ANGLES .X + .25 +0 O 30' .XX + .15 DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING PREMIER P/N: POL-12012 REVISION: 04/28/99 DRAWN BY: TOM O'NEIL REF: PWR-TOP202YAI SCALE: NONE SHEET: 1 OF 6

Premier Magnetics' POL-12012 Switch Mode Transformer was designed for use with Power Integrations, Inc. PWRTOP202YAI three terminal off-line PWM switching regulator in the Flyback Buck-Boost circuit configuration. This conversion topology can provide isolated multiple outputs with efficiencies up to 90%. Premiers' POL-12012 transformer has been optimized to provide maximum power throughput. The PWR-TOPXXX series from Power Integrations, Inc. are self contained 100KHz three terminal voltage controlled PWM switching regulators. This series contains all necessary functions for an off-line switched mode control DC power source. These switching regulators provide a very simple solution to off-line designs. The inductors and transformer used with the PWR-TOPXXX are critical to the performance of the circuit. They define the overall efficiency, output power and overall physical size. Below is a universal input high precision 15 watt application circuit utilizing Power Integrations PWR-TOP202 switching regulator in the flyback buck-boost configuration. The component values listed are intended for reference purposes only. The soft start capacitor Css is optional depending on the specific application. FIGURE 3: TYPICAL APPLICATION CIRCUIT
PREMIER MAGNETICS PART NUMBERS: (REQUEST DATA SHEETS BY PART#) L1 = PMCU-0330 33mHy EMI/RFI CMC T1 = POL-12012 MAIN SWITCHING TRANSFORMER L2 = VTP-01001 10uHy, 1.0Amp INDUCTOR
F1 3.1A 250v LINE 85-265Vac 50/60Hz NEUT

APPLICATION NOTES

ALUMINUM ELECTROLYTIC FILTER CAPACITOR RATINGS: +12V OUTPUT: C2 >16V, Ripple Rated > 1176mA @ 100KHz @ Max. Op. Temp. PANASONIC HFG SERIES: LOW IMPEDANCE RADIAL SERIES C2 = 1000uF, 16V = PANASONIC ECA1CFG102 C3 = 220uF, 16V = PANASONIC ECA1CFG221

EMI FILTER 1
C6 0.1uF L1 PMCU-0330 33mHY

BR1 DF06M 600V, 1A

HOT RAIL +100 to 375Vdc


C1 47 uF 400V

+
C1, 47.0 uF, 400V Low Profile Type: Nichicon # UVS2G470MRA, 85C Nichicon # URT2G470MRA, 105C Diameter=18mm (.708) Length=25mm (.984)

4
C6 = 0.1uF 250Vac X2-Saftey Cap

CLAMP NETWORK

1 PRI

T1 POL-12012 D3 MBR360

VR1 P6KE200A D1 MUR160 (BYV26C)

L2 VTP-01001 10uH @ 1.0A


1 1/2 OF U3 A C 2

2 D2 1N4148
4 C

U3 NEC PS2501-1

C2 + 1000uF 16V 3 SEC 5

R3 38.3K 1% R4 10.0K 1%

+12Vdc @ 1.2A C3 + 220uF 16V RTN

C4 0.1uF

BIAS U1 POWER INT. PWR-TOP202YAI


DRAIN SOURCE CONTROL

1/2 OF U3

E 3

R2 1K R5 200 1/2W
1 U2 C TL431 R A 6

C5 47uF +

R1 6.2

KELVIN CONNECT

SOFT START
C7 & C8 = 250Vac Y-SAFTEY CAPS
EMI FILTER C7 2.2nF C8 2.2nF

PROPERLY SIZED HEAT SINK REQUIRED HIGH VOLTAGE RETURN

Css + 4.7uF

C9 0.1uF
8

P Premier M Magnetics Inc.

UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MM DIMENSIONAL TOLERANCES ARE: DECIMALS ANGLES .X + .25 +0 O 30' .XX + .15 DO NOT SCALE DRAWING

TRANSFORMER CONTROL DRAWING PREMIER P/N: POL-12012 REVISION: 04/28/99 DRAWN BY: TOM O'NEIL REF: PWR-TOP202YAI SCALE: NONE SHEET: 2 OF 6

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