Premier Magnetics Inc.: White Dot On Top of Bobbin Denotes Pin #1 1 Primary 8 2 3 Bias 4 Secondary
Premier Magnetics Inc.: White Dot On Top of Bobbin Denotes Pin #1 1 Primary 8 2 3 Bias 4 Secondary
Premier Magnetics Inc.: White Dot On Top of Bobbin Denotes Pin #1 1 Primary 8 2 3 Bias 4 Secondary
SWITCHING TRANSFORMER DESIGNED FOR USE WITH POWER INTEGRATIONS PWR-TOP202YAI. REFER TO APPLICATION CIRCUIT OF FIGURE 3. SPEC LIMITS TYP. MAX. 620 682
PARAMETER PRIMARY INDUCTANCE (2-1) VOLTAGE = 0.250Vrms FREQUENCY = 100 KHZ TURN RATIO'S: SECONDARY (8-5) : PRIMARY (2-1) BIAS (3-4) : PRIMARY (2-1) PRI LEAKAGE IND. (8-5 SHORTED) VOLTAGE = 0.250Vrms FREQUENCY = 100 KHZ HIPOT: PRIMARY TO SECONDARY BIAS TO SECONDARY APP CIRCUIT PARAMETERS: (1) AC LINE VOLTAGE 47/400 Hz OUTPUT VOLTAGE OUTPUT CURRENT CONTINUOUS OUTPUT CURRENT PEAK LINE REGULATION (85 TO 265Vac) LOAD REGULATION 10-100% RIPPLE
MIN. 558
UNITS HY
----------------------
--------------20.0
+ 4% + 4% HY
2 3 BIAS 4
NOTE1: REINFORCED INSULATION SYSTEM, UL1950, IEC950, CSA-950: A) ALL MATERIALS MEET "UL", "CSA" & "IEC" REQUIREMENTS B) TRIPLE BASIC INSULATED SECONDARY. C) DESIGNED TO MEET >6.2mm CREEPAGE REQUIREMENTS. D) VARNISH FINISHED ASSEMBLY. E) UL1950 & CSA-950 CERTIFIED: FILE #E162344. F) UL CLASS (B) 130 INSULATION SYSTEM PM130-R1, PM130-H1, PM130-H1A (UL FILE #E177139) OR ANY UL AUTHORIZED CLASS (B) INSULATION SYSTEM.
P POL-12012 M YYWW
PIN #1 WHITE DOT 1 2 23.00 (.906) MAX 3 4 18.00 (.709) MAX
MYLAR TAPE 7mm WIDE .157 (4.0) MIN CUFF WRAP BOTTOM HALF OF CORE
CORE TAPED
0.8 DIA. (.032) BOTTOM HALF OF CORE IS CUFF WRAPPED WITH MYLAR TO GUARANTEE 6.2mm PIN-CORE-PIN CREEPAG E
5.00 (.197)
12.50 (.492)
DESCRIPTION OF CHANGES ORIGINAL RELEASE UPDATE TO UL CLASS (B) 130 INSULATION SYSTEM
BY TO MD
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MM DIMENSIONAL TOLERANCES ARE: DECIMALS ANGLES .X + .25 +0 O 30' .XX + .15 DO NOT SCALE DRAWING
TRANSFORMER CONTROL DRAWING PREMIER P/N: POL-12012 REVISION: 04/28/99 DRAWN BY: TOM O'NEIL REF: PWR-TOP202YAI SCALE: NONE SHEET: 1 OF 6
Premier Magnetics' POL-12012 Switch Mode Transformer was designed for use with Power Integrations, Inc. PWRTOP202YAI three terminal off-line PWM switching regulator in the Flyback Buck-Boost circuit configuration. This conversion topology can provide isolated multiple outputs with efficiencies up to 90%. Premiers' POL-12012 transformer has been optimized to provide maximum power throughput. The PWR-TOPXXX series from Power Integrations, Inc. are self contained 100KHz three terminal voltage controlled PWM switching regulators. This series contains all necessary functions for an off-line switched mode control DC power source. These switching regulators provide a very simple solution to off-line designs. The inductors and transformer used with the PWR-TOPXXX are critical to the performance of the circuit. They define the overall efficiency, output power and overall physical size. Below is a universal input high precision 15 watt application circuit utilizing Power Integrations PWR-TOP202 switching regulator in the flyback buck-boost configuration. The component values listed are intended for reference purposes only. The soft start capacitor Css is optional depending on the specific application. FIGURE 3: TYPICAL APPLICATION CIRCUIT
PREMIER MAGNETICS PART NUMBERS: (REQUEST DATA SHEETS BY PART#) L1 = PMCU-0330 33mHy EMI/RFI CMC T1 = POL-12012 MAIN SWITCHING TRANSFORMER L2 = VTP-01001 10uHy, 1.0Amp INDUCTOR
F1 3.1A 250v LINE 85-265Vac 50/60Hz NEUT
APPLICATION NOTES
ALUMINUM ELECTROLYTIC FILTER CAPACITOR RATINGS: +12V OUTPUT: C2 >16V, Ripple Rated > 1176mA @ 100KHz @ Max. Op. Temp. PANASONIC HFG SERIES: LOW IMPEDANCE RADIAL SERIES C2 = 1000uF, 16V = PANASONIC ECA1CFG102 C3 = 220uF, 16V = PANASONIC ECA1CFG221
EMI FILTER 1
C6 0.1uF L1 PMCU-0330 33mHY
+
C1, 47.0 uF, 400V Low Profile Type: Nichicon # UVS2G470MRA, 85C Nichicon # URT2G470MRA, 105C Diameter=18mm (.708) Length=25mm (.984)
4
C6 = 0.1uF 250Vac X2-Saftey Cap
CLAMP NETWORK
1 PRI
T1 POL-12012 D3 MBR360
2 D2 1N4148
4 C
U3 NEC PS2501-1
R3 38.3K 1% R4 10.0K 1%
C4 0.1uF
1/2 OF U3
E 3
R2 1K R5 200 1/2W
1 U2 C TL431 R A 6
C5 47uF +
R1 6.2
KELVIN CONNECT
SOFT START
C7 & C8 = 250Vac Y-SAFTEY CAPS
EMI FILTER C7 2.2nF C8 2.2nF
Css + 4.7uF
C9 0.1uF
8
UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN MM DIMENSIONAL TOLERANCES ARE: DECIMALS ANGLES .X + .25 +0 O 30' .XX + .15 DO NOT SCALE DRAWING
TRANSFORMER CONTROL DRAWING PREMIER P/N: POL-12012 REVISION: 04/28/99 DRAWN BY: TOM O'NEIL REF: PWR-TOP202YAI SCALE: NONE SHEET: 2 OF 6