ATV312 CANopen Manual BBV52819 02
ATV312 CANopen Manual BBV52819 02
ATV312 CANopen Manual BBV52819 02
Altivar 312
Variable speed drives for asynchronous motors CANopen communication manual
09/2009
BBV52819
www.schneider-electric.com
Contents
Important Information __________________________________________________________________________________________ 4 Before you begin______________________________________________________________________________________________ 5 Documentation structure________________________________________________________________________________________ 6 Presentation _________________________________________________________________________________________________ 7 Hardware setup CANopen daisy chain - option VW3A31208 __________________________________________________________ 8 Hardware setup CANopen tap - option VW3CANTAP2 ______________________________________________________________ 12 Configuration _______________________________________________________________________________________________ 17 Signalling __________________________________________________________________________________________________ 18 Software setup ______________________________________________________________________________________________ 19 Software setup with PL7 and SyCon _____________________________________________________________________________ 22 Description of the services _____________________________________________________________________________________ 31 Object dictionary _____________________________________________________________________________________________ 45
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Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result in personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
DANGER
DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipment damage.
CAUTION
CAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, can result in equipment damage.
PLEASE NOTE
The word "drive" as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC. Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this product. 2009 Schneider Electric. All Rights Reserved.
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Read and understand these instructions before performing any procedure with this drive.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read and understand this manual before installing or operating the Altivar 312 drive. Installation, adjustment, repair, and maintenance must be performed by qualified personnel. The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment. Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electrically insulated tools. DO NOT touch unshielded components or terminal strip screw connections with voltage present. DO NOT short across terminals PA/+ and PC/ or across the DC bus capacitors. Before servicing the drive: - Disconnect all power, including external control power that may be present. - Place a DO NOT TURN ON label on all power disconnects. - Lock all power disconnects in the open position. - WAIT 15 MINUTES to allow the DC bus capacitors to discharge. - Measure the voltage of the DC bus between the PA/+ and PC/ terminals to ensure that the voltage is less than 42 Vdc. - If the DC bus capacitors do not discharge completely, contact your local Schneider Electric representative. Do not repair or operate the drive Install and close all covers before applying power or starting and stopping the drive. Failure to follow these instructions will result in death or serious injury.
DANGER
UNINTENDED EQUIPMENT OPERATION
Read and understand this manual before installing or operating the Altivar 312 drive. Any changes made to the parameter settings must be performed by qualified personnel. Failure to follow these instructions will result in death or serious injury.
WARNING
DAMAGED DRIVE EQUIPMENT
Do not operate or install any drive or drive accessory that appears damaged. Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
LOSS OF CONTROL
The designer of any control scheme must - consider the potential failure modes of control paths and, for certain critical control functions, - provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop. Separate or redundant control paths must be provided for critical control functions. System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.a Failure to follow these instructions can result in death, serious injury, or equipment damage.
a. For additional information, refer to NEMA ICS 1.1 (latest edition), Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control and to NEMA ICS 7.1 (latest edition), Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.
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Documentation structure
The following Altivar 312 technical documents are available on the Schneider Electric website (www.schneider-electric.com) as well as on DVD-ROM (reference VW3A8200).
Installation manual
This manual describes how to install and wire the drive.
Programming manual
This manual describes the functions, parameters and use of the drive terminal (integrated display terminal, optional graphic display terminal and optional remote terminal). The communication functions are not described in this manual, but in the manual for the bus or network used.
Simplified manual
This manual is a simplified version of the User manual. This manual is delivered with the drive.
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Presentation
The CANopen socket on the Altivar 312 can be used for the following functions: Configuration Settings Control Monitoring
This guide contains information on installation and describes the CANopen services available. The "communication variables" guide describes the operating modes, as well as the Altivar 312 variables and parameters which can be accessed via the communication bus.
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PowerSuite or SoMove Master PLC M340 CANopen ATV 312 drop cord VW3 CAN CA RRp
Modbus
Line Termination TCS CAR013M120 ATV312 CANopen daisychain option card (reference: VW3 A31208, supplied separately) provides: Two RJ45 connectors allow the creation of a CANopen network by using cables equipped with RJ45: ATV 312 CANopen drop cord is a cable equipped with 2 RJ45 connectors. Two lengths are available: 0.3 m (0.98 ft), reference: VW3 CAN CA RR 03 and 1 m (3.28 ft), reference: VW3 CAN CA RR1. A third RJ45 connector to connect the ATV312 with the commissioning tools like : PowerSuite, SoMove, Bluetooth adaptor, Simpleloader and Multi-loader, or to connect Modbus devices (PLC, HMI, etc). The network termination is done by inserting on the last available RJ45 port of the last device on the network a line termination (reference TCS CAR013M120). This line termination is fitted with a RJ45 to be directly inserted on the module. As the VW3 A31208 replaces the base terminal card of the ATV312, it is also equipped with digital and analog IOs. Note: maximum bus length are divided by 2 when an Altivar 312 is placed on a CANopen bus with CANopen daisychain VW3A31208. See values page 17.
Presentation
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DANGER
UNINTENDED EQUIPMENT OPERATION
Do not plug or unplug the terminal board while drive is powered. Check the tightening of the fixing screw after any manipulation on the terminal board. Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not touch the terminal board before : removing power on the drive, removing any voltage on input and output terminals. Failure to follow these instructions will result in death or serious injury. Install the CANopen daisy chain card in ATV312 as follows:.
1. Open the ATV312 front cover. 2. Remove the terminal board fixing screw and take off the ATV312 standard terminal board. (Be careful not to lose the terminal board fixing screw when removed since it may be used again.) This step does not apply if you are using an ATV312.... B (product without standard IO terminal). 3. Perform wiring before installing CANopen daisy chain card. 4. Install the CANopen daisy chain card and secure it with the board fixing screw (M3 tapping screw tightening torque: 0.7 to 0.8Nm). 5. Stick the new cabling label on the reverse side of the ATV312 front cover. 6. Stick the CANopen daisy chain card nameplate near the ATV312 nameplate. (Be careful not to cover slits on the ATV312 enclosure) Note: To install or remove the terminal board, make it slide in or out in parallel with board to avoid mechanical stress on the board.
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10 V
Minimum switching capacity: 10 mA for 5 Vdc Maximum switching capacity on resistive load (cos = 1 and L/R= 0 ms). Configurable relay 5 A for 250 Vac and 30 Vdc outputs 1 relay logic output, one N/C contact Maximum switching capacity on inductive load (cos = 0.4 and L/R = 7 ms): 2 A for 250 Vac and 30 Vdc and one N/O contact Sampling time 8 ms with common point. Service life: 100,000 operations at maximum switching power (Screen) CANopen communication shield terminal. This terminal is not connected to other circuits in this board. Ground this terminal in a location separated from the ground of power line.
SCR
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Wire sizes
ATV312 Control terminals R2A, R2B, R2C Other terminals Applicable wire size mm (AWG) (2) Tightening torque Nm (lb.in) (3) 0.75 to 1 (18 to 16) 0.14 to 0.5 (26 to 20) 0.5 to 0.6 (4.4 to 5.3)
(2) The value in bold corresponds to the minimum wire gauge to permit secureness. (3) Recommended to maximum value.
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Master PLC + TSX CPP 110 ATV 312 drop cord VW3 CAN CA RRp
PowerSuite
ATV 312 CANopen tap VW3 CAN TAP 2 CANopen trunk cable CANopen trunk cable
Modbus
Various accessories are available from the catalog to facilitate the connection of these devices. ATV 312 CANopen tap is a passive tap (reference: VW3CANTAP2) It can be connected on a CANopen trunk cable, using the two 5screw terminals embedded connectors. Two RJ45 connectors allow the connection of two Altivar 312 by ATV 312 CANopen drop cords. One RJ45 connector is designed to interface these two Altivar 312 with PowerSuite (Commissioning software tool for PC or Pocket PC). If only one ATV 312 is connected on the tap it should be on the connector labelled "ATV1". If two ATV 312 are connected, PowerSuite can access the two drives in multidrop mode. The Modbus address of each drive must be different. A remote terminal (VW3A31101) can also be connected to the "PowerSuite" connector, but in this case, only one ATV 312 drive can be connected to the CANopen tap (on the plug labelled "ATV1"). ATV 312 CANopen drop cord is a cable equipped with 2 RJ45 connectors. Two lengths are available: 0.3 m (0.98 ft), reference: VW3CANCARR03) and 1 m (3.28 ft), reference: VW3CANCARR1. Note: Only a 0.3 m (11.8 in.) drop cord can be used in a CANopen network at a speed of 1 Mbits/s.
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1
ATV1 ATV2
S1 S2
2
PowerSuite
2
S3
4
ON S4 S5 OFF
5 7 6 8 9 10 11
7 8 9 10
1. Cover screw. 2. "ATV1" female RJ45 connector where the first Altivar 312 drive must be connected. 3. "ATV2" female RJ45 connector where the second, (if any), Altivar 312 drive must be connected. Do not use if a remote terminal is connected to the "PowerSuite" connector. 4. "PowerSuite" female RJ45 connector, where PowerSuite (PC or Pocket PC) or a remote terminal can be connected. 5. Switch used to connect (ON) or disconnect (OFF) the internal line termination (120 ). 6. Lug for connecting the green/yellow grounding wire. 7. CANopen terminal blocks, labelled S4 and S5 on the circuit board for wiring of the trunk cable. 8. Holes for 4 screws used to mount the tap on a plate or panel, 60 mm (2.36 in.) mounting distance. 9. Ground plate for the trunk cable shield. 10. Openings for the CANopen trunk cable. 11. Opening for the green/yellow grounding wire.
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22 20 23
21 6
Tools required:
2.5 mm flat screwdriver.
Procedure:
Note: the numbers shown below correspond to the numbers in the tap description. Unscrew screw 1 page 13. Open cover. Attach the tap base to its support: - either to an AM1-DP200 or AM1-DE 200 DIN rail, - or to a plate, - or panel using 2 M4 screws at least 20 mm (0.8 in.) long. Prepare trunk cables 20 and 21, as shown on the following pages. Position grounding clamps 22 on the cables. Position ground connection 23. Connect the trunk cables to terminal blocks 7, as shown on the following pages. Use a 2.5 mm flat screwdriver. Thread torque on terminal block screw y 0.25 Nm (2.21 lb.in). Screw down the grounding clamps and connections using screws 19. Connect the green/yellow grounding wire to the connection lug 6. Immobilise the cables using nylon clamps. Position micro-switch to ON if line termination is required. Break the tabs on the cover so that the cables can pass through. Replace cover and fasten it in place with screw 1 page 13.
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Shielding
S1
S2
S3
ON S4 S5
OFF
Pin
Description Ground CAN_L bus line Optional shield CAN_H bus line Optional supply (1)
1 2 3 4 5
1 2 3 4
G CA ND N SH _L CA LD N_ H (V +)
(1) If the CANopen cables have a fourth (red) wire, it should be connected to pin 5 in order to relay the V+ optional signal to the other CANopen stations.
8........................1
6 7 8
(2) Modbus signals (3) Supply for RS232 / RS485 converter or a remote terminal
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Configuration
Configuration of the CANopen communication functions of the Altivar 312 can be accessed from the [COMMUNICATION] (COM-) menu. Note: The configuration can only be modified when the motor is stopped and the drive is locked. Any change will only be applied after a power cycle of the drive (power off then power on).
Possible values 0 to 127 0,010 kbits/s 20 kbits/s 50 kbits/s 125 kbits/s 250 kbits/s 500 kbits/s 1,000 kbits/s
Terminal display 0 to 127 010.0 20.0 50.0 125.0 250.0 500.0 1000
Default value 0
125 kbits/s
The AdC0 parameter will thereafter be referred to as "Node-ID" in the present User's Manual. The default value (0) of this parameter disables the CANopen communications of the Altivar. In order to enable CANopen on the Altivar 312, you must set a non-zero value for AdC0. The value of the bdC0 parameter must match the communication speed of all the other devices connected to the CANopen bus. In addition, the maximum length of the bus depends on the communication speed. The following table specifies the maximum bus length when an Altivar 312 is placed on a CANopen bus, depending on the actual communication speed: Communication speed Maximum length of the bus 1,000 kbits/s 5m (16.4 ft)
10 kbits/s
20 kbits/s
50 kbits/s
125 kbits/s
250 kbits/s
500 kbits/s
Note: At the speed of 1,000 kbits/s, the lenght of the drops must be limited to 0.3 m (11.8 in.). - Maximum bus length are divided by 2 when an Altivar 312 is placed on a CANopen bus with CANopen option VW3A31208
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Signalling
The two signalling LEDs located immediately on the right of the 4-digit 7-segment front display unit of the Altivar 312 are used to indicate the status of the CANopen communications.
LED state
Altivar 312 / CANopen state The CANopen controller is in OFF state The Altivar 312 is in STOPPED state
RUN
ERROR
Warning reported by the CANopen controller of the Altivar 312 (e.g. too many error frames) Error due to the occurrence of a node-guarding event or a heartbeat event The CANopen controller is in bus-off state
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Software setup
Profiles
Communication profile
The communication profile of Altivar 312 is based on: CAN 2.A The CANopen specification (DS301 V4.02). Simplified structure of the telegram: Identifier (11 bits) COB-ID For more information, log on the Can In Automation Web site: http://www.can-cia.de. Identifier (11 bits) COB-ID a Byte 0 Byte 1 User data (maximum length of 8 bytes) Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Functional profile
The functional profile of the Altivar 312 complies with: "Device profile for drives and motion control" (DSP-402 V2.0, Velocity Mode) Drivecom profile (21). Drivecom and CANopen DSP402 are compatible.
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Software setup
Available services
PDO (Process Data Objects)
PDO telegrams are used to exchange real-time data related to the process. PLCs refresh their inputs and outputs cyclically through PDOs (periodic variables). The Altivar 312 features two sets of predefined PDOs: The first set of PDOs (PDO 1 mandatory for all modes) includes: - one received PDO, used to control (Control word "CMDD") the drive; - one transmitted PDO, used to monitor (Status word "ETAD") the drive. PDO 1 are asynchronous and the transmitted PDO is only sent when the value of its data changes. The second set of PDOs (PDO 6 for velocity mode) includes: - one received PDO, used to control the drive (Control word "CMDD" and Velocity reference "LFRD"); in addition, it can be configured to include two additional variables; Control word "CMDD" and Velocity reference "LFRD" can also be replaced with any two other variables with write access rights; - one transmitted PDO, used to monitor the drive (Status word "ETAD" and Velocity actual value "RFRD"); in addition, it can be configured to include two additional variables; Status word "ETAD" and Velocity actual value "RFRD" can also be replaced with any two other variables. The communication mode of PDO 6 can be set by the user, depending on their needs: asynchronous (as for PDO 1) or cyclic, based on the reception of a synchronisation object (SYNC). A third mode is also possible, acyclic synchronous, in which the transmitted PDO is sent whenever the value of its data changes, but only during the synchronous window allowed by the SYNC object. In asynchronous mode "Inhibit time" and "Event timer" can be modified.
Other services
Default assignment of identifiers (COB-IDs), based on address; NMT service: Start_Remote_Node (16#01), Stop_Remote_Node (16#02), Enter_Pre_Operational (16#80), Reset_Node (16#81), Reset_Communication (16#82); Acceptance of broadcast on COB-ID 0; Heartbeat object; Node guarding object; Emergency object (EMCY); SYNC service, for the second set of PDOs (PDO 6).
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Software setup
Description of the supported identifiers (COB-IDs)
Identifiers will be referred to, by their COB-ID (etc) in the removing sections of this users manual. Direction Client Client Client Client Client Client Client Client Client Client Client COB-ID Description Network ManagemenT service (NMT) SYNChronisation service (SYNC) + Node-ID + Node-ID + Node-ID + Node-ID + Node-ID + Node-ID + Node-ID EMergenCY service (EMCY) Drive monitoring (transmitted PDO of PDO 1) Drive control (received PDO of PDO 1) Drive and motor monitoring (transmitted PDO of PDO 6) Drive and motor control (received PDO of PDO 6) Answer to drive adjustment (transmitted SDO) Request of drive adjustment (receive SDO) Network management (NMT, Node Guard, Heartbeat) + Node-ID Network management (Bootup protocol)
C C C B C B C B C C B
Drive Drive Drive Drive Drive Drive Drive Drive Drive Drive Drive
000 (16#000) 128 (16#080) 128 16#080 384 16#180 512 16#200 640 16#280 768 16#300 1408 16#580 1536 16#600 1792 16#700
The Altivar 312 supports the automatic assignment of COB-IDs, calculated using its CANopen address (only for PDOs of PDO1).
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Click on the hilscher button (enclosed in a red box above) to start the SyCon configuration tool. N.B. This button is not displayed if you have not installed SyCon on your PC.
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Click on OK to return to the SyCon main window. The master we selected appears in first position:
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Select the CANopen master and run the Bus Parameter command from the Settings menu in order to configure the CANopen network baud rate. The other settings featured by the Bus Parameter window will not be discussed here. Please refer to the online help or documentation of SyCon if you need more information on Bus Parameter features.
N.B. Should you use the PDO 6 of the Altivar 312 and configure it in synchronous mode (cyclic or acyclic), you should also consider adjusting the Communication Cycle Period, which default value is equal to 100 ms, as shown in the adjacent window.
Adding the Altivar 312 EDS files to the CANopen devices managed by SyCon
The EDS file that describes the Altivar 312 must be imported under SyCon so that it includes it in its devices database. This file is called "TEATV31_01xyyE.eds". x: major revision, y: minor revision, E: English. To import that file under SyCon, run the Copy EDS command from the File menu and select the EDS file aforementioned. You will then be prompted to choose whether or not to import the corresponding bitmap files. Click on Yes to add the three Altivar 312 status icons to the bitmap database of SyCon; these icons are displayed hereafter. If the command completes successfully, a message window will inform you that 1 EDS file and 3 bitmap files were imported.
ATV312_s.dib
ATV312_r.dib
ATV312_d.dib
The eds files and icon files are available in PowerSuite CD ROM or on the Schneider Electric website (www.schneider-electric.com).
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Click on OK to return to the SyCon main window. The node device we selected appears at the selected position:
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5 1
2 4 3
These operations are summarised here: 1. Disable the Automatic COB-ID allocation in accordance with Profile 301 option by unchecking the associated checkbox; please note that this is only useful (and mandatory in this case!) if you intend to use one or both of the PDO 6 parameters. If you don't plan to use any of the two PDO 6 parameters, leave this box checked! 2. Add PDOs to Configured PDOs: For each PDO that you wish to add to the Configured PDOs section, select it in the Predefined Process Data Objects (PDOs) from EDS file section, then click on the Add to configured PDOs button, or double-click on the PDO entry. Before adding the PDO to the Configured PDOs section, SyCon will first display a window allowing you to configure the transmission mode of this PDO. For both PDO 1, you MUST NOT change the setting of their transmission mode: asynchronous (255)! For PDO 6, you can configure a Resulting CANopen specific transmission type of 0 (first option), 1 to 240 (second option) or 255 (fourth and last option), which correspond, respectively, to acyclic synchronous, cyclic synchronous and asynchronous transmission modes. As explained in chapter "Important notes regarding the SDO service", page 40, you may mix PDO 1 and PDO 6 parameters. Please refer to this chapter if you wish to do so. Any given PDO can only be added once to the Configured PDOs section: no duplicate is allowed! 3. Manually set the COB-ID of any PDO 6 parameter you selected. The COB-ID of Transmit PDO 6 is always equal to 16#280 (640) + Node-ID and the COB-ID of Receive PDO 6 is always equal to 16#300 (768) + Node-ID. If you configure one or both PDO 1 parameters, please note that the default values of their COB-IDs are correct and should not be modified! 4. The mapping of each PDO 6 parameter can be modified. By clicking on the PDO Contents Mapping button, the contents of the currently selected configured PDO are displayed in a specific window, where the objects already mapped can be deleted, and available objects can be appended to them, up to a limit of 4 objects per PDO. This feature must not be used with any PDO 1 parameter because their mapping is static!
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Saving and opening the CANopen fieldbus configuration under PL7 PRO
Save the CANopen configuration and give it a name (Save or Save As command from the File menu). This configuration is saved in a .co file. In the window of PL7 PRO displayed in chapter "Setting up the hardware configuration under PL7 PRO", page 22, click on the Select Database button and select the previously saved file (e.g. C:\Program Files\Schneider\SyCon\Project\ATV312 - Software Setup Example.co). Once you have validated your choice, the Configuration Loading Mode section will be updated.
Note
Sycon V2.8 does not disable automatically PDO1, it must be done by the application program PL7. If you wish to disable the transmitted PDO and/or the received PDO of PDO 1, you must do so in the PL7 application, using the SDO service in order to set the 31 of the COB-ID used by PDO of the corresponding Receive/Transmit PDO1 parameter object (see below). This will mark the PDO as being not valid. However, you must not modify the other 31 bits of the COB-ID!
You will need to do this, for example, if you only use the two PDOs of PDO 6, as you will then have to disable the two PDOs of PDO 1. Example: The following PL7 sample disables the received PDO 1 of the Altivar 312 located at address 4: %MD1000:=16#80000184;(* Data to Send = Inhibition of the PDO *) %MW500:=16#1400;(* Logical Address - Index in %MD500 LSB *) %MW501:=16#0001;(* Logical Address - Sub-Index in %MD500 MSB *) %MW22:=50;(* Timeout = 50 x 10 ms = 500 ms *) %MW23:=4;(* Data length = 4 bytes *) (* SENDS the SDO WRITE command *) WRITE_VAR(ADR#0.1.SYS,'SDO',%MD500,4,%MW1000:2,%MW20:4);
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network. Used to select the type of system task that will steer the N.B. The PL7 PRO software application is also subdivided into a Mast Task and a Fast Task. Bus bootup
Automatic
Fieldbus behaviour when the CANopen master starts up. Inputs %MW0 to %MW31 (Number of %MW) + (First %MW)
Number of %MW words and index of the first %MW word of the master PLC on which the input data from the TSX CPP 110 CANopen master PCMCIA card will be mapped. Please consult the documentation of your CANopen master and that of your master PLC in order to determine the maximum number of words that may be allocated to input words. Allocating more words than what is needed is useless. On the other hand, allocating the lowest possible size is not recommended, as the fieldbus configuration may be subject to changes, depending on the future needs of your application. The Altivar 312 may require up to 10 bytes (5 words) of input data, but this input size can only be reached by combining the Transmit PDO of both PDOs: 2 bytes for PDO 1 and up to 8 bytes for PDO 6 (with a default size of 4 bytes). e.g. In our example, we reduce the number of %MW input words to 2 because the only CANopen inputs are those of the default mapping of the Transmit PDO 6 (I Len. of 4 IB, as indicated under SyCon). The first input word remains %MW0. Thus, our CANopen input words are %MW0 and %MW1. Outputs %MW32 to %MW63 (Number of %MW) + (First %MW)
The description of the Inputs given above holds true here, but is related to the output words of the master PLC and to the output data of the TSX CPP 110 CANopen master PCMCIA card. The Altivar 312 may require up to 10 bytes (5 words) of output data, but this output size can only be reached by combining the Receive PDO of both PDOs: 2 bytes for PDO 1 and up to 8 bytes for PDO 6 (with a default size of 4 bytes). e.g. In our example, we reduce the number of %MW output words to 2 because the only CANopen outputs are those of the default mapping of the Receive PDO 6 (O Len. of 4 QB, as indicated under SyCon). In addition, we allocate these output words so that they are placed just behind the input words: the first output word is %MW2. Thus, our CANopen output words are %MW2 and %MW3. Outputs
Reset
Hold or Reset
Determines whether the CANopen outputs words are held or reset to zero when the associated task (see above) is stopped, because such a halt does not cause the TSX CPP 110 card to stop. Watchdog
Enabled
Enabled or Disabled
If this option is enabled, the CANopen watchdog of the TSX CPP 110 CANopen master PCMCIA card will be triggered as soon as the card becomes unable to properly manage the CANopen bus. At the same time, all CANopen outputs words will be reset to 0. Configuration Loading Mode
PL7
PL7 or SyCon
PL7: The configuration of the CANopen bus is downloaded as part of the PL7 application software to the target master PLC. If there's not enough memory left in your application for this configuration, PL7 will prohibit this mode! SyCon: The configuration of the CANopen bus is considered as being already loaded into the PCMCIA card, thus assuming it was downloaded using SyCon. PL7 PRO only checks that the card configuration is identical to the contents of the .co file you selected, to aid in preventing any configuration mishap. However, any modification to the bus parameters will have to be performed under SyCon.
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To review the Altivar 312 I/O, click on the Bus configuration button. This will reveal the CANopen bus configuration window, displayed here. Selecting the ATV312 CANopen slave (ATV31 in the example below) (Addr. 0002) will display the input and output words configured for this sole node. Here, on the right, explicit symbols have been assigned beforehand to the %MW0 through %MW3 words so that you can figure how these words have been linked to the PDOs mapped under SyCon.
N.B. These allocations are only valid if the Altivar 312 is the only slave on the CANopen bus and you do use the two PDOs of PDO 6 with their default mapping. If you configure other slaves on the same fieldbus, or if you alter the PDO configuration of the Altivar 312, the previously described input and output words allocation would be different. Should this happen, SyCon features a command that allows you to view the entire set of inputs and outputs: execute the Address Table command of the View menu in order to do so. Note: Please note that SyCon displays byte addresses and byte sizes (IB inputs and QB outputs). You should always consider that these bytes are aligned on word addresses. Hence, a 1-byte object mapped into a configured PDO will actually take up a full word: the 1-byte object will be allocated to the MSB byte of this word, and its LSB byte becomes a spare byte.
The correspondence between the configured PDOs of the Altivar 312 and the PLC inputs and outputs is given in the following table: PDO Transmit PDO 6 Type Inputs SyCon I/O IB0 - IB1 IB2 - IB3 QB0 - QB1 QB2 - QB3 PL7 PRO I/O %MW0 %MW1 %MW2 %MW3 Description of the mapped object Status word "ETA" Velocity actual value "RFRD" Control word "CMD" Velocity Setpoint "LFRD"
Receive PDO 6
Outputs
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(1) If Node-ID = 0, the Command Specifier is broadcasted to all CANopen slaves (Altivar 312 included); each one must then execute this NMT command, thus passing the corresponding transition (see below). Command Specifier (CS) 001 (16#01) 002 (16#02) 128 (16#80) 129 (16#81) 130 (16#82) Meaning Start_Remote_Node Stop_Remote_Node Enter_Pre-Operational_State Reset_Node Reset_Communication
Example: Transition to Pre-Operational state (Enter_Pre-Operational_State = 16#80) of the Altivar 312 located at CANopen address 4 (16#04). 16#000 16#80 16#04
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Transition (1) (2) (3), (6) (4), (7) (5), (8) (9), (10), (11) (12), (13), (14)
Description At Power on, the initialisation state is entered autonomously Once initialisation is finished, the Pre-Operational state is automatically entered Start_Remote_Node Enter_Pre-Operational_State Stop_Remote_Node Reset_Node Reset_Communication
Depending on the communication state of the drive, the following services are available: Initialising PDO SDO Synchronisation (SYNC) Emergency Boot-Up Network Management X X X X X Pre-operational Operational X X X X X X X Stopped
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The SYNC object is cyclically emitted by the CANopen master. It does not include any data, hence limiting its frame to its sole COB-ID. The main purpose of this object is to allow to use the synchronous communication modes of the CANopen slaves. Thus, in the case of the Altivar 312, the PDO 6, if used, can be set on one of the possible synchronously cyclic or acyclic communication modes.
An EMCY object is sent by the Altivar 312 to the other CANopen devices, with high priority, whenever an internal error appears (Byte 2 = 1) or disappears (Byte 2 = 0). An EMCY will never be repeated. The Emergency Error Code is the same as the variable "Fault code" (603F), refer to the users manual "Communication variables".
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Example: The Altivar 312 located at CANopen address 4 (COB-ID = 16#180 + 4) is in the state "Operation Enabled" and has no error (Status word "ETAD" = 16#xxx7). In the current example, Status word "ETAD" is equal to 16#0607. 16#184 16#07 16#06
Example: The Altivar 312 located at CANopen address 4 (COB-ID = 16#200 + 4) receives the command called Enable operation (Control word "CMDD" = 16#xxxF). In the current example, Control word "CMDD" is equal to 16#000F. 16#204 16#0F 16#00
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Example: The Altivar 312 located at CANopen address 4 (COB-ID = 16#280 + 4) is in the state "Operation Enabled" and has no detected fault (Status word "ETAD" = 16#xxx7). In the current example, Status word "ETAD" is equal to 16#0607. In addition, the motor speed is equal to 1500 rpm (16#05DC). 16#284 16#07 16#06 16#DC 16#05
Example: The Altivar 312 located at CANopen address 4 (COB-ID = 16#300 + 4) receives the command called Enable operation (Control word "CMDD" = 16#xxxF). In the current example, Control word "CMDD" is equal to 16#000F. In addition, the motor speed is set to 1200 rpm (16#04B0). 16#304 16#0F 16#00 16#B0 16#04
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In order to modify the mapping of the second monitoring PDO under SyCon, you will have to double-click on the Transmit PDO 6 parameter item once you have added it to the Configured PDOs section. This will open the PDO Contents Mapping Object Index 1A05 window. You will then have to add/remove items from the upper Mapable Objects from EDS file section to the lower Mapped Object dictionary section. This is done via the two Append Object and Delete mapped Object buttons. Once you have finished modifying the mapping of the Transmit PDO 6 parameter, validate or cancel the changes using the OK or Cancel button. N.B. Any byte left vacant at the end of this PDO will not be sent on the bus by the Altivar 312, i.e. if no parameter is assigned to Bytes 6 and 7, the PDO data length will be 6 bytes instead of 8 bytes. Example: The two default objects are kept (6041:0 and 6044:0), but bytes 4 and 5 are mapped on the Motor current; LCR object (2002:4), and bytes 6 and 7 are mapped on the Motor torque; OTR object (2002:9), thus resulting in the following mapping: COB-ID 640 (16#280) +Node-ID Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5 Byte 6 Byte 7
Now, we consider an Altivar 312 located at CANopen address 4 (COB-ID = 16#280 + 4) with the following status: Current state equal to "Operation Enabled" and without any detected faults (Status word "ETAD" = 16#xxx7). In the current example, Status word "ETAD" is equal to 16#0607; Velocity actual value "RFRD" equal to 1500 rpm (16#05DC); Motor current "LCR" equal to 4,0 A (16#0028); Motor torque "OTR" equal to 83 % (16#0053). The corresponding sent frame for this monitoring PDO should be as follows (8 data bytes): 16#284 16#07 16#06 16#DC 16#05 16#28 16#00 16#53 16#00
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In order to modify the mapping of the second control PDO under SyCon, you will have to double-click on the Receive PDO 6 parameter item once you have added it to the Configured PDOs section. This will open the PDO Contents Mapping Object Index 1605 window. You will then have to add/remove items from the upper Mapable Objects from EDS file section to the lower Mapped Object dictionary section. This is done via the two Append Object and Delete mapped Object buttons. Once you have finished modifying the mapping of the Receive PDO 6 parameter, validate or cancel the changes using the OK or Cancel button. N.B. Any byte left vacant at the end of this PDO will not be sent on the bus by the Client, i.e. if no parameter is assigned to Bytes 6 and 7, the PDO data length will be 6 bytes instead of 8 bytes. Example: The first default object is kept (6040:0), but the second default object (6044:0) is replaced with Acceleration time "ACC" (203C:2) and bytes 4 and 5 are mapped on the Deceleration time DEC (203C:3), thus resulting in the following mapping: COB-ID 768 (16#300) +Node-ID Byte 0 Byte 1 Byte 2 Byte 3 Byte 4 Byte 5
Now, we consider an Altivar 312 located at CANopen address 4 (COB-ID = 16#300 + 4) and controlled as follows: Enable operation command (Control word "CMDD" = 16#xxxF); in the current example, Control word "CMDD" is equal to 16#000F; Acceleration time "ACC" at 1s (10 = 16#000A); Deceleration time DEC at 2s (20 = 16#0014). The corresponding received frame for this control PDO should be as follows (6 data bytes): 16#304 16#0F 16#00 16#0A 16#00 16#14 16#00
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Transmit PDO 1
Not modifiable
D D D D
Receive PDO 1
Not modifiable
Transmit PDO 6
Default: no object
Default: no object
Modifiable
D D
D D
Receive PDO 6
Default: no object
Default: no object
Modifiable
Inhibit time (ms) Access Transmit PDO 1 Transmit PDO 6 Read / Write Read / Write Default value 50 50 Minimum value 0 10 Access Read / Write Read / Write
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Request data Bits 7-0 Bits 15-8 Bits 23-16 Bits 31-24
Response: Client B Drive COB-ID 1408 (16#580) +Node-ID Byte 0 Response code Byte 1 Byte 2 Byte 3 Object subindex Byte 4 Byte 5 Byte 6 Byte 7
Response data Bits 7-0 Bits 15-8 Bits 23-16 Bits 31-24
Depending on the Request code and the Response code, the contents of Request data and Response data may vary. This is summarised in the following two tables: Request code 16#23 16#2B 16#2F 16#40 16#80 Command description Write a 4-byte data Write a 2-byte data Write a 1-byte data Read data Abort the current SDO command (1) Byte 4 Bits 7-0 Bits 7-0 Bits 7-0 16#00 16#00 Byte 5 Bits 15-8 Bits 15-8 16#00 16#00 16#00 Byte 6 Bits 23-16 16#00 16#00 16#00 16#00 Byte 7 Bits 31-24 16#00 16#00 16#00 16#00
Response description Read data: 4-byte data (1) Read data: 2-byte data (1) Read data: 1-byte data (1) Write a 1/2/4-byte data: response Error response: abort code returned (2)
Byte 4 Bits 7-0 Bits 7-0 Bits 7-0 16#00 Bits 7-0
(1) If you use the SDO service to read a multi-byte data, such as the manufacturer device name (parameter 16#1008: 16#00), a segmented transfer will be initiated between the Client and the Drive. The 16#80 Request code is designed to stop this kind of transfer. (2) The response data (bytes 4 to 7) corresponds to a 32-bit abort code; the full listing of all Altivar 312 supported abort codes are described in the table below. Note: Segment transfer only applies for information with a size that exceeds 4 bytes. It only occurs for "Manufacturer device name" (object 16#1008).
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Abort code (1) 16# 0503 0000 16# 0504 0000 16# 0504 0001 16# 0601 0000 16# 0601 0001 16# 0601 0002 16# 0602 0000 16# 0604 0041 16# 0604 0042 16# 0609 0011 16# 0609 0030 16# 0609 0031 16# 0609 0032 16# 0609 0036 16# 0800 0000
Description Segmented transfer: the toggle bit has not been alternated The SDO protocol timed out The request code is not valid or is unknown An access fault has been detected during access to the parameter (e.g. a write request on a read only parameter) Tried to perform a read request on a parameter with write only access rights Tried to perform a write request on a parameter with read only access rights The index passed in the request refers to an object that does not exist in the object dictionary PDO object mapping: the parameter cannot be mapped to the PDO; this error occurs when writing to the 16#1600, 16#1A00, 16#1605, and 16#1A05 parameters (PDO mappings) PDO object mapping: the number and/or length of the parameters to be mapped would exceed the maximum PDO length. The sub-index passed in the request does not exist Value range of parameter exceeded (only for write access) Value of parameter written too high Value of parameter written too low The parameter maximum value is less than its minimum value A general error has been detected.
(1) Please note that the Abort codes listed in this table are written in the usual representation and thus must be inverted on a byte-by-byte basis for the Byte 4 to 7 representation (e.g. 16# 0609 0030 becomes Byte 4 = 16#30, Byte 5 = 16#00, Byte 6 = 16#09, Byte 7 = 16#06).
Note:
Any parameter directly connected to one of the parameters placed under the previous restriction must not be modified using a SDO write request.
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Read response: Client B Drive In our current example, the response code of the read response is 16#4B because the read operation was successfully performed on a 2-byte data. 16#584 16#4B 16#3C 16#20 16#02 16#E8 16#03 16#00 16#00
The response frame displayed above indicates that the value of the read parameter is equal to 1000 (16#03E8), which equates to an Acceleration time (ACC) of 100 s, the unit of this parameter is 0.1s.
The 2-byte data field of the request frame displayed above indicates that the value we try to attribute to the Acceleration parameter is equal to 1000 (16#03E8), which equates to an Acceleration time (ACC) of 100 s, the unit of this parameter is 0.1s. Write response: Client B Drive The response code of the write response is 16#60 because the write operation was successfully performed. 16#584 16#60 16#3C 16#20 16#02 16#00 16#00 16#00 16#00
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The response of the Drive contains its NMT state in the NMT information field, described here: Bit 7 = Toggle bit: the value of this bit must alternate between two consecutive responses from the Drive. The value of the toggle bit of the first response after the node guarding protocol becomes active is 0. It is only reset to 0 when a Reset_Communication command is passed to the Drive (see chapter Network management state chart (NMT State Machine), page 32). If a response is received with the same value of the toggle-bit as in the previous response, then the new response is handled as if it was not received. Bits 6-0 = NMT state: Current NMT state of the Altivar 312: Stopped (16#04), Operational (16#05), or Pre-Operational (16#7F). If the Drive does not transmit its response or if it transmits an incorrect state, the Client triggers a "Node Guarding" event. If, after its life time has elapsed, the Drive does not receive any polling: it triggers a "Life Guarding" event, the drive will display COF (CANopen communication fault), and sends an emergency telegram (EMCY).
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In the current example, we will configure a life time of 2 seconds, with a guard time of 500 ms and a life time factor equal to 4 (500 ms 4 = 2 s). 1) Setting up the guard time to 500 ms COB-ID = 16#600 + Node-ID for the write request, or 16#580 + Node-ID for the write response Request code (byte 0) = 16#2B for writing a 2-byte data Response code (byte 0) = 16#60 if the write operation has been successfully carried out Object index (bytes 1 and 2) = 16#100C Object sub-index (byte 3) = 16#00 Request data (bytes 4 and 5) = 16#01F4 (500) Request: Client C Drive 16#604 16#2B 16#0C 16#10 16#00 16#F4 16#01 16#00 16#00
Response: Client B Drive 16#584 16#60 16#0C 16#10 16#00 16#00 16#00 16#00 16#00
2) Setting up the life time factor to 4 COB-ID = 16#600 + Node-ID for the write request, or 16#580 + Node-ID for the write response Request code (byte 0) = 16#2F for writing a 1-byte data Response code (byte 0) = 16#60 if the write operation has been successfully carried out Object index (bytes 1 and 2) = 16#100D Object sub-index (byte 3) = 16#00 Request data (byte 4) = 16#04 (4) Request: Client C Drive 16#604 16#2F 16#0D 16#10 16#00 16#04 16#00 16#00 16#00
Response: Client B Drive 16#584 16#60 16#0D 16#10 16#00 16#00 16#00 16#00 16#00
%MW1000:=16#01F4;(* Data to Send = Guard Time = 500 *) %MW1001:=16#04;(* Data to Send = Life Time Factor = 4 *) %MW22:=50;(* Timeout = 50 x 10 ms = 500 ms *) %MW23:=4;(* Data length = 4 bytes *) (* SENDS the SDO WRITE commands *) WRITE_VAR(ADR#0.1.SYS,'SDO',16#0000100C,4,%MW1000:1,%MW20:4); WRITE_VAR(ADR#0.1.SYS,'SDO',16#0000100D,4,%MW1001:1,%MW20:4)
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Instead, each Heartbeat Producer transmit a heartbeat message cyclically (see above), and any Heartbeat Consumer receives this message and checks it arrives within a maximum given time. Two parameters are used to configure this relationship: consumer heartbeat time (16#1016: 16#01) and producer heartbeat time (16#1017: 16#00). By default, the Heartbeat Protocol is inhibited on the Altivar 312 (the consumer heartbeat time and producer heartbeat time parameters are both set to 0). The Heartbeat message from the Drive contains a Heartbeat producer status field, described here: Bit 7 = reserved: this bit is always set to 0. Bits 6-0 = Heartbeat producer state: Current state of the Altivar 312: Bootup (16#00), Stopped (16#04), Operational (16#05), or PreOperational (16#7F). A Heartbeat Consumer does cyclically check the reception of the Heartbeat messages within the Consumer Heartbeat Time. Thus, the Producer Heartbeat Time of the Heartbeat Producers must be lower than this Consumer Heartbeat Time. If a Heartbeat message is not received within the Consumer Heartbeat Time, the consumer triggers a Heartbeat event. Considering that the configuration of Consumer Heartbeat Time and Producer Heartbeat Time parameters is supported by SyCon v2.8 (and its future versions), it will not be described in this users manual as the Heartbeat Protocol is one of the many possibilities of the SDO service.
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Object dictionary
General contents of the object dictionary
The general breakdown of the Altivar 312 object dictionary is the same for all CANopen devices: Index 16#0000 16#0001 - 16#001F 16#0020 - 16#003F 16#0040 - 16#005F 16#0060 - 16#007F 16#0080 - 16#009F 16#00A0 - 16#0FFF 16#1000 - 16#1FFF 16#2000 - 16#5FFF 16#6000 - 16#9FFF 16#A000 - 16#FFFF Object Unused Static data types Complex data types Unused (Manufacturer specific complex data types) Device profile specific static data types Device profile specific complex data types Reserved for further use Communication profile area Altivar 312 specific profile area Standardised device profile area Reserved for further use
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Object dictionary
Objects from the communication profile area
This area contains the communication specific parameters for the CANopen network. All entries that appear here are common to ALL CANopen devices. Index 16#1000 16#1001 Sub-index 16#00 16#00 16#00 16#1003 16#01 RO Unsigned 32 16#00000000 Access RO RO RW Type Unsigned 32 Unsigned 08 Unsigned 08 Default value 16#00010192 16#00 16#00 Description Device type: Bits 16-23 = Device type mode (1) Bits 00-15 = Device profile number (402) Error register: Error (1) or no error (0) Number of errors: No error (0) or one or more errors (>0) in object 16#1003; only the value 0 can be written Standard Error Field: Bits 16-31 = Additional information (all 0s) Bits 00-15 = Error code COB-ID SYNC message: You should not modify this object value! Manufacturer device name Manufacturer software version: The value given here is only an example (V3.1) Node-ID: This object receives the value of the NodeID configured for the Altivar 312 Guard Time: By default, the Node Guarding Protocol is inhibited; the unit of this object is 1 ms. Life Time Factor: Multiplier applied to the Guard Time in order to obtain a Life Time Node Guarding Identifier: COB-ID used for the Node Guarding Protocol Number of SDO supported COB-ID Emergency message: COB-ID used for the EMCY service Consumer Heartbeat Time - Number of entries Consumer Heartbeat Time: Bits 16-23 = Node-ID of the producer Bits 00-15 = Heartbeat time (unit = 1 ms)
16#00 16#00 16#00 16#00 16#00 16#00 16#00 16#00 16#00 16#00
RW RO RO RO RW RW RW RO RO RO
Unsigned 32 Visible String Visible String Unsigned 32 Unsigned 16 Unsigned 08 Unsigned 32 Unsigned 32 Unsigned 32 Unsigned08
16#00000080 ATV312 0301 (Node-ID) 16#0000 16#00 16#00000700 + Node-ID 16#00000001 16#00000080 + Node-ID 16#01
16#1016
16#01
RW
Unsigned 32
16#00000000
N.B. Only one heartbeat producer can be configured here! By default, no producer is monitored.
16#1017 16#00 16#00 16#1018 16#01 RW RO RO Unsigned 16 Unsigned 8 Unsigned 32 16#0000 16#01 16#0000005F Producer Heartbeat Time: The unit of this object is 1 ms. By default, the Altivar 312 sends no Heartbeat messages. Identity object - Number of entries Identity object - Vendor ID: This value is unique for each manufacturer.
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Object dictionary
Index
Sub-index 16#00
Access RO RO RO RO RW
Default value 16#02 16#00000600 + Node-ID 16#00000580 + Node-ID 16#02 16#00000200 + Node-ID 16#FF 16#02 16#00000300 + Node-ID 16#FF
Description Server SDO - Number of entries Server SDO - COB-ID Client Drive (receive) Server SDO - COB-ID Client Drive (transmit) Receive PDO1 - Number of entries Receive PDO1 - COB-ID Receive PDO1 - Transmission type: The only available mode for this PDO is asynchronous (PDO sent when its data value changes) Receive PDO6 - Number of entries Receive PDO6 - COB-ID Receive PDO6 - Transmission type: Two modes are available for this PDO: asynchronous (255), and synchronously cyclic (1-240). Receive PDO1 mapping - Number of mapped objects Receive PDO1 mapping - 1st mapped object: Control word "CMDD" (16#6040) Receive PDO6 mapping - Number of mapped objects: 0 to 4 objects can be mapped for this PDO Receive PDO6 mapping - 1st mapped object: Control word "CMDD" (16#6040) Receive PDO6 mapping - 2nd mapped object: Velocity reference "LFRD" (16#6042) Receive PDO6 mapping: No 3rd mapped object Receive PDO6 mapping: No 4th mapped object Transmit PDO1 - Number of entries Transmit PDO1 - COB-ID Transmit PDO1 - Transmission type: The only available mode for this PDO is asynchronous (PDO sent when its data value changes) Transmit PDO1 - Inhibit time: Minimum time between two transmissions; unit = 1 ms Transmit PDO1 - Reserved Transmit PDO1 - Event timer: In asynchronous mode, this object sets a minimum rate of transmission for this PDO; unit = 1 ms
16#1200
16#1400 16#02 16#00 16#01 16#1405 16#02 RW Unsigned 8 RO RO RW Unsigned 8 Unsigned 8 Unsigned 32
16#00 16#1600 16#01 16#00 16#01 16#1605 16#02 16#03 16#04 16#00 16#01
RO RO RW RW RW RW RW RO RW
16#01 16#60400010 16#02 16#60400010 16#60420010 16#00000000 16#00000000 16#05 16#00000180 + Node-ID 16#FF
RO
Unsigned 8
RW RW RW
30 __ 100
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Object dictionary
Index
Access RO RW
Description Transmit PDO6 - Number of entries Transmit PDO6 - COB-ID Transmit PDO6 - Transmission type: Three modes are available for this PDO: asynchronous (255), synchronously cyclic (1-240), and synchronously acyclic (0) Transmit PDO6 - Inhibit time: Minimum time
RW
Unsigned 8
16#FF
RW RW RW
30 __ 100
RO RO RW RW RW RW RW
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