Index of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies Illustration of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Illustration of Sub Assemblies

P-509 RETURN TO MAIN INDEX

POWER WAVE AC/DC 1000

PARTS LIST FOR

POWER WAVE AC/DC 1000

P-509

Index of Sub Assemblies

Illustration of Power Source Sub Assemblies

P-509-A

P-509-A

Index of Sub Assemblies

2 3

Index of Sub Assemblies

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Illustration of AC Switch Sub-Assemblies

P-509-A.1

P-509-A.1

Index of Sub Assemblies

8 10 11

Index of Sub Assemblies

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Illustration of Sub Assemblies

P-509-A.2

POWER WAVE AC/DC 1000

RETURN TO MAIN INDEX

P-509-A.2

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. 1 2 3 4 5 6

For Codes: 11124 & 11226

Transformer & Output Rectifier Assembly

Case Front & Control Panel Assembly

Illustration of Sub Assemblies

Base, Lift Bale & Switch Bd Heatsink Assembly 1 2

Control Box & Horizontal Divider Panel

SUB ASSEMBLY PAGE NAME

PAGE NO. CODE NO. 11124

P-509-B.1 P-509-C P-509-D P-509-E P-509-F P-509-G P-509-H

1 2

1 2

1 2

1 2

1 2

Illustration of Sub Assemblies

Illustration of Sub Assemblies

11226 (CE)

POWER WAVE AC/DC 1000

Cover & Fan Assembly 1 2

Miscellaneous Items

Input Box Assembly

09-19-2008

Illustration of Sub Assemblies

P-509-A.3

POWER WAVE AC/DC 1000

RETURN TO MAIN INDEX

P-509-A.3

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for any code numbers not listed. Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page and column the desired part is located on for your particular code machine. Sub Assembly Item No. 7 8 9 10 11

For Codes: 11124 & 11226

Illustration of Sub Assemblies

AC Switch Chopper & Shroud Assembly (Left & Right)

AC Switch Impeller/Inlet Ring Assembly

SUB ASSEMBLY PAGE NAME

PAGE NO. CODE NO. 11124

P-509-J P-509-K P-509-L P-509-M P-509-N 1 1 1 1 1 2 1 2 1 2

Illustration of Sub Assemblies

Illustration of Sub Assemblies

11226 (CE)

POWER WAVE AC/DC 1000

AC Switch Output Stud & Choke Assembly

AC Switch Main Snubber Assembly

AC Switch Slide & Cover Assembly

09-19-2008

P-509-B.1 Index of Sub Assemblies # Indicates a change this printing.

MISCELLANEOUS ITEMS
(THESE ITEMS ARE NOT ILLUSTRATED)

P-509-B.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Index of Sub Assemblies

Index of Sub Assemblies

Main Harness Assembly, Includes: Plug & Lead Assembly Plug & Lead Assembly Ground Decal Switch Decal Reconnect Voltage Decal Disconnect Decal Connector Decal Connector Decal Country of Origin Decal Wire Feeder Decal Receptacle Decal Rating Plate Rating Plate Plug & Lead Assembly (S3) D-Shell Cap Wiring Harness (Device Net) Snubber Plug & Lead Assembly Snubber Plug & Lead Assembly AC Switch Chopper Harness (Gate) AC Switch Plug & Lead Assembly AC Switch Plug & Lead Assembly Thermostat Harness AC Interface Cable (S8, S10, S11, S14) AC Interface Cable (S8, S10, S11, S14) AC Switch I/O Harness (S12, S13) Current Transformer Bushing Arc Sense Lead Thermostat Harness Connector Cap Connector Cap Impeller - Plug & Lead Assembly Plug & Lead Assembly Plug & Lead Assembly Input Filter Assembly

NSS L11452-1 S18250-865 T13260-4 S22753 S25315-1 S25904 S25915-1 S25915-2 S24727-1 T13086-141 T13086-140 S25776-1 S25776-2 S18250-667 S25241 L11892 S18250-896 S18250-897 G4614 S18250-890 S18250-914 M20372 G4603 G4961 G4602 S18444-10 T12380-1 M20130 M20372 S17062-7 S17062-8 S18250-891 S18250-915 S18250-911 K2444-1

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

01-27-2012

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE AC/DC 1000

Index of Sub Assemblies

Part Numbers

Case Front &Control Panel Assembly

P-509-C

P-509-C

Index of Sub Assemblies

Part Numbers

2A

2B

1A

25A

17B

17A

22D

22E

18A 22B

23B

23A

2C

8B 8C 8D 8A

7B

17C 15B

25B

10

15A 26

16

22A

22C

18B

20

15C

Index of Sub Assemblies

Part Numbers

24A

20A

7A

19A 19B 19C

Index of Sub Assemblies

Part Numbers

POWER WAVE AC/DC 1000

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-C.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-C.1

Sub Assembly Illustration

Index of Sub Assemblies

2 2A 2B 2C 3 4 5 6 7A 7B 8A 8B 8C 8D 10 11 12 15A 15B 15C 16 17A 17B 17C 18A 18B 18B 19A 19B 19C 20 20A 21 22A 22B 22C 22D 22E 23A 23B 24A 24B 25A 25B 26

1A

Case Front Welded Assembly Control Panel Assembly, Includes: (Items 2 thru 12) Control Panel Ethernet P.C. Board Assembly Hex Lock Nut Thread Forming Screw Ethernet Patch Cable (Not Shown) Snap-On Toroid (Not Shown) Mounting Bracket P.C. Board Assembly Feedhead P.C. Board Assembly #10-24 HLN Diode Bridge Plain Washer Lock Washer #10-24 HN LED Lens, CLear, Includes: Retaining O Ring (Not Shown) Hex Lock Nut (Not Shown) Output Terminal Output Stud Nut #10-24 x .50 HWHS Circuit Breaker (10A) Duplex Receptacle (110 Volt) Speed Nut, #10-24 Thread Forming Screw MOV Assembly MOV Assembly MOV Assembly Front Cover Door Bumper Thread Forming Screw Case Front Decal (L11907-2) (Part of L11907) Options Decal (L11907-1) (Part of L11907) RJ-45 Bulkhead Connector (Not Shown) Bus Bar (Output Studs) Terminal Screw 1/2-13 x .75HHCS Plain Washer Lock Washer Thread Forming Screw Lock Washer Stud Cover Assembly Thread Forming Screw (Not Shown) Line Switch (Part of M20218 Line Switch & Lead Asbly) Thread Forming Screw CCC Decal

NSS - Not Sold Separately

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates. POWER WAVE AC/DC 1000

L12264 NSS L11889 S25846-[ ] T9187-13 S9225-61 M19969-2 S25556 M20071 M19540-2 S25564-[ ] T9187-13 T13637-1 S9262-27 E106A-1 CF000010 S23093-1 S23094-1 T9187-13 S16656-4 T3960 CF000371 T12287-20 S20184 T11525-1 S9225-63 S19457-5 S18858-2 S18858-4 M20385 T14882 S9225-68 NSS NSS M19969-1 S25817 T8930-4 CF000020 S9262-1 E106A-15 S9225-49 T9695-1 M20383 S9225-68 S20030 S9225-63 T13086-191

QTY.

1 1 1 1 3 8 1 1 1 1 1 3 1 1 1 1 2 2 3 2 2 4 2 1 2 2 1 1 1 1 2 2 1 1 1 1 1 1 2 2 1 1 1 3 1 2 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

09-19-2008

Index of Sub Assemblies

Part Numbers

Control Box & Vertical Divider Panel

9B 9A 20 18A

P-509-D

P-509-D

18C 18D 18B 19

Index of Sub Assemblies

Part Numbers

1A

1C

2A

3E

16

3C

3B 3D

4A

11A 15D

15E 15A

3A

15B 15C 7B
26A

8A

13B

13A

13C

22

21

7F 7E 7D 7H

7A
Index of Sub Assemblies Part Numbers

1B

17A

17B
25A

25B 25C

5C

Index of Sub Assemblies

Part Numbers

POWER WAVE AC/DC 1000

6B

6A

5A

5B
09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-D.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-D.1

Sub Assembly Illustration

Index of Sub Assemblies

1A 1B 1C 2A 2B 3A 3A 3B 3C 3D 3E 4A 4B 4C 4D 4E 5A 5A 5B 5C 5D 6A 6B 6C 7A 7B 7C 7D 7E 7F 7G 7H 8A 8B 8C 9A 9B 11A 11B 13A 13B 13C 15A 15B 15C 15D 15E 16 17A 17A 17B

Front Control Box Panel Thread Forming Screw Grommet Rear Control Box Panel Thread Forming Screw (Not Shown) Digital Control P.C. Board Assembly Digital Control P.C. Board Assembly #10-24 x 1.50 RHS Lock Washer (Not Shown) Serrated Nut #10-24 HLN Digital Power P.C. Board Assembly #10-24 x 1.25 RHS (Not Shown) Lock Washer (Not Shown) Serrated Nut (Not Shown) #10-24 HLN (Not Shown) Rear Horizontal Divider Panel Rear Horizontal Divider Panel Bushing Bushing Thread Forming Screw (Not Shown) Front Horizontal Divider Panel Bushing Thread Forming Screw (Not Shown) Capacitor Capacitor Bracket Assembly Capacitor Insulation (Not Shown) Plain Washer Lock Washer 1/4-28 x 1.25 Set Screw Thread Forming Screw (Not Shown) 1/4-28 HN Aux Driver P.C. Board Assembly Plastic Expansion Nut (Not Shown) Self Tapping Screw (Not Shown) Control Box Cover Thread Forming screw Diode Bridge #10-24 HLN (Not Shown) 40V DC Bus Heat Sink Assembly Plastic Expansion Nut Self Tapping Screw Resistor (10 Ohm, 25W) 10-24 x 3.00 RHS Lock Washer Insulating Washer Serrated Nut P.C. Board Panel Harmonic Filter Harmonic Filter Thread Forming Screw

POWER WAVE AC/DC 1000

G4643 S9225-68 S18543-4 L10040-3 S9225-68 S25845-[ ] S26037-[ ] CF000122 T9695-1 S25139-1 T9187-13 G3632-[ ] CF000122 T9695-1 S25139-1 T9187-13 G4633 G4959 T12380-1 T12380-8 S9225-68 G4354 T12380-5 S9225-68 S13490-157 S22747 S22745 S9262-23 E106A-2 S11605-65 S9225-68 CF000198 L11067-[ ] S14020-10 S8025-98 M18139 S9225-68 T13637-1 T9187-13 L11745 S14020-10 S8025-98 S10404-99 CF000009 T9695-1 T4479-A S25139-1 M19838 L11566-2 L11566-3 S9225-8

QTY.

1 4 8 1 2 1 1 4 4 4 4 1 4 4 4 4 1 1 4 2 7 1 2 7 1 1 1 2 2 2 1 2 1 4 4 1 4 1 1 1 6 4 1 1 1 2 1 1 1 1 4

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-D.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-D.2

Sub Assembly Illustration

Index of Sub Assemblies

18A 18B 18C 18D 19 20 21 22 25A 25B 25B 25C 26A 26B 26C

Solid State Relay #8-32 x .50 RHS Plain Washer Lock Washer MOV Assembly Static Decal Insulation Nut Retainer Aux. Transformer Assembly Left Support Bracket Left Support Bracket Thread Forming Screw Aux. Transformer Assembly Right Support Bracket (Not Shown) Thread Forming Screw (Not Shown)

S15317-1 CF000033 S9262-3 T4291-A T15120 T13086-124 S25251 T10097-3 L10030-5 M20396-2 M20396-2 S9225-68 L10033-6 M20396-1 S9225-68

QTY.

1 2 2 2 1 1 1 2 1 1 2 5 1 1 5

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE AC/DC 1000

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

P-509-E

1 3

Transformer & Output Rectifier Assembly

POWER WAVE AC/DC 1000

1B 1C 1D

1A
P-509-E

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-E.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-E.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 1 1A 1B 1C 1D 2 2A 3

Transformer & Rectifier Assembly, Includes: Rectifier Assembly Rectifier Assembly Current Transducer 1/4-20 x 1.00 HHCS Plain Washer Lock Washer Transformer Assembly Current Transformer (Not Shown) Resistor Assembly, Includes: Resistor Mounting Bracket Resistor #10-24x.75 RHS Plain Washer Lock Washer Insulator #10-24 HN Lock Washer

NSS G4504 G4987 S18504-5 CF000015 S9262-98 E106A-2 G4501 S18444-10 M20351 S25796 S10404-121 CF000191 S9262-27 E106A-1 T4479-6 CF000010 E106A-1

QTY.

1 1 1 1 2 2 2 1 2 1 1 4 4 4 4 4 4 4

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

Input Box Assembly

12 10 6C 1A 2A 8 6B 6B 5C 5B 1C 6A 7D 6C 2B 7C

P-509-F

POWER WAVE AC/DC 1000

7B

3A 3B

5A 7A 4B 4A 4C
P-509-F

7E

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-F.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-F.1

1A 1A 1B 1C 2A 2B 3A 3B 4A 4B 4C 5A 5A 5B 5B 5C 5C 6A 6B 6C 7A 7B 7C 7D 7E 7E 7F 8 10 11 12 17A 17B

Input Assembly, Includes: Fan Shroud Fan Shroud Thread Forming Screw (Not Shown) Set Screw Reconnect Shell Self Tapping Screw Contactor Self Tapping Screw Diode Bridge 1/4-20 x .88 Torx Button Head Cap Screw Spring Washer Input Rectifier Heatsink Input Rectifier Heatsink 1/4-20 x .50 HHCS 1/4-20 x .50 HHCS Lock Washer Lock Washer Input P.C. Board Assembly Plastic Expansion Nut Thread Forming Screw Reconnect Panel Assembly, Includes: Reconnect Panel Assembly, Includes: Reconnect Bracket Reconnect Panel Silkscreened Circuit Breaker (5.0 A) Circuit Breaker (3.5 A) Receptacle Receptacle Self Tapping Screw Grommet Bushing Capacitor Assembly (Not Shown) Baffle #10-24 HN Lock Washer

NSS G4629 G4963 S9225-8 S11604-48 L9967 S8025-92 M20150 S8025-92 M15454-8 S25930-1 T12735-4 M18134 M19349-1 CF000012 CF000012 T9860-6 T9860-6 L11396-[ ] S14020-7 S8025-97 L10051-9 L10051-12 NSS NSS T12287-30 T12287-39 T14530-1 T14530-1 S8025-92 S18543-4 T12380-10 S25219 M20400 CF000010 E106A-1

QTY.

1 1 1 3 1 1 5 1 3 1 2 2 1 1 2 3 2 3 1 6 6 1 1 1 1 1 1 3 4 2 3 2 1 2 2 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Part Numbers

Base, Lift Bale & Switchboard Heatsink Assembly

11B 11D 11C 15F 15B 15D 15D15E 15E15F
15A 15D 15C

P-509-G

P-509-G

9A

5A

12A

Index of Sub Assemblies

12C

12B

12D

7A 7C

7B

Part Numbers

11A

8D 8E

8A

15G

9B 9C 9D 9E

8B 4A 17A

Index of Sub Assemblies

3A
Part Numbers

3B

2D 2B 2E 2A 4B

16

17B

Index of Sub Assemblies

1
Part Numbers

2C

POWER WAVE AC/DC 1000

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-G.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-G.1

Sub Assembly Illustration

Index of Sub Assemblies

1 2A 2B 2C 2D 2E 3A 3B 4A 4B

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

5A 5A 6 7A 7B 7C 8A 8B 8D 8E 9A 9A 9B 9C 9D 9E 10A 10B 11A 11B 11C 11D 12A 12B 12C 12D 13A 13B 15A 15B 15C 15D 15E 15F 15G 16 17A 17B

Lower Base Output Terminal 1/2-13 x 1.00 HHCS #10-24 x .50 HWHS (Black) Lock Washer Plain Washer Upper Base Thread Forming Screw Lift Bale Welded Assembly Thread Forming Screw Switch Bd & Heatsink Asbly, Includes: 5A thru 13B Switch Bd & Heatsink Asbly, Includes: 5A thru 13B Heatsink Heatsink Capacitor Bracket Switch P.C. Board Assembly Torx Button Head Screw Lock Washer Heatsink Holder Carriage Bolt, 1/4-20 x .50 Lock Washer 1/4-20 HN Capacitor Capacitor (Includes Hardware) Plain Washer Lock Washer Set Screw 1/4-28 HN Insulation (Not Shown) Thermal Interface Pad (Not Shown) Capacitor & Heatsink Bracket 1/4-20 x .625 HHCS Plain Washer Lock Washer Heatsink Mounting Bracket 1/4-20 x .625 HHCS Plain Washer Lock Washer Thermostat Assembly (Not Shown) Self Tapping Screw (Not Shown) 1/4-20 x 1.00 HHCS Insulator Insulator Plain Washer Lock Washer 1/4-20 HN Thread Forming Screw Plug Button Connector Bracket Thread Forming Screw

G2970-4 S16656-4 CF000021 CF000371 E106A-15 S9262-1 NSS S9225-8 L12266 S9225-53 G4636 G4962 G4582 G5200 M16737 G4664-[ ] S25930-6 E106A-2 S22168 T11827-44 E106A-2 CF000017 S13490-213 S13490-219 S9262-98 E106A-2 S11604-65 CF000198 S24445 S25347-2 L12498 CF000013 S9262-98 E106A-2 S25849 CF000013 S9262-98 E106A-2 S24360 S8025-113 CF000015 T11267-A T11267-B S9262-98 E106A-2 CF000017 S9225-68 T10397-24 M20354 S9225-68

QTY.

1 4 4 8 4 4 1 8 1 4 2 2 2 2 4 2 16 16 4 4 4 4 4 4 8 8 8 8 4 8 2 4 4 4 4 4 4 4 2 4 4 4 4 8 4 4 4 1 1 2

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-G.2

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

P-509-G.2

1 2 3 4 5 6 7 8 9

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE AC/DC 1000

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

11 1B 19 1A

P-509-H

Cover and Impeller Assembly

9A 1C 10B 11 10A 5C 4B 5B 4C 4D 5A 4A 12 2

POWER WAVE AC/DC 1000

6B 6C 6A 14 3A 3B 17 8B

8A 16 18A

P-509-H

09-19-2008

18B

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-H.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-H.1

1A Roof Welded Assembly 1B Thread Forming Screw 1C Cover Seal Case Back & Impeller Assembly, Includes: 2 - 6E 2 Case Back 2 Case Back 3A Impeller Inlet Ring 3B Self Tapping Screw 3B Self Tapping Screw 4A Impeller 4B M6 x 1.00 Screw 4C Lock Washer 4D Plain Washer 5A Impeller Mounting Bracket 5B Lock Washer 5C 1/4-20 HN 5D Plain Washer (Not Shown) 6A Capacitor 6B Rubber Boot 6C Capacitor Clamp 6D Lock Washer (Not Shown) 6E #10-24 HN (Not Shown) 7 Thread Forming Screw (Not Shown) 8A Access Door 8B Thread Forming Screw 9A Left Case Side 9B Thread Forming Screw (Not Shown) 10A Right Case Side 10B Thread Forming Screw 11 Right & Left Side Decal (G4589-1 & -2) 12 Warning Decal 13 Wiring Diagram (Power Source) (Not Shown) 13 Wiring Diagram (Power Source) (Not Shown) 14 Warning Decal 15 Wiring Diagram (AC Switch) (Not Shown) 15 Wiring Diagram (AC Switch) (Not Shown) 16 Reconnect Warning Decal 17 Reconnect Diagram 17 Reconnect Diagram 18A Upper Rear Panel 18B Self Tapping Screw 19 Warranty Decal

S22433 S9225-68 S12934 NSS G4628 G5150 M20338-2 S8025-98 S8025-92 L12215-2 T14731-38 E106A-2 S9262-98 L12280 E106A-2 CF000017 S9262-98 M20339-2 S25819 M20349 E106A-1 CF000010 S9225-68 M18240 S9225-68 G4632 S9225-68 G4631 S9225-68 G4589 L8064-1 G4601 G4601-1 T13259 G4637 G4637-1 S20900 S25217 S26047 L12286 S9225-68 S22127-2

QTY.

1 10 1 1 1 1 1 4 4 1 4 4 4 1 4 4 4 1 1 1 2 2 4 1 2 1 6 1 6 1 1 1 1 1 1 1 1 1 1 1 2 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

P-509-J

3B 2B 1 3A 2A 8B 8C 8D

AC Switch Main Snubber Assembly

3B

3D

POWER WAVE AC/DC 1000

3E 8A 9
P-509-J

3C

09-19-2008

P-509-J.1 Sub Assembly Illustration Index of Sub Assemblies # Indicates a change this printing.

P-509-J.1 Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO. QTY.

ITEM DESCRIPTION

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Main Snubber Assembly, Includes: 1 Rear Shelf Assembly 2A Snubber PC Board Assembly 2B Lock Nut 3A Resistor 3B Insulator 3C #10-24 x 5.00 RHS 3D Plain Washer 3E Lock Washer 8A Transformer 8B Plain Washer 8C Lock Washer 8D #10-24 HN 9 Ground Decal

NSS L12228 M19776-[ ] T9187-13 S10404-95 T4479-A CF000045 S9262-27 E106A-1 M19865-2 S9262-27 E106A-1 CF000010 T13260-4

1 1 2 8 6 12 6 6 6 1 4 4 4 1

Note: When ordering new printed circuit boards indicate the dash number [ ] of the Old board that is to be replaced. This will aid Lincoln in supplying the correct and latest board along with any necessary jumpers or adapters. The dash number brackets [ ] have purposely been left blank so as to eliminate errors, confusion and updates.

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Part Numbers

AC Switch Chopper & Shroud Assembly (Left & Right)

P-509-K

P-509-K

3B 3D

2D
Index of Sub Assemblies Part Numbers

2C

2B

3C 3A

2A

5A 10A

10C

10D

10B 15A 15B

Index of Sub Assemblies

Part Numbers

4A

14B

14A

5B

Index of Sub Assemblies

4B
Part Numbers

POWER WAVE AC/DC 1000

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-K.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-K.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 2A 2B 2C 2D 3A 3B 3C 3D 4A 4B 5A 5B 10A 10B 10C 10D 13A 13B 13C 13D 13E 14A 14B 15A 15B

Slide Assembly, Includes: Chopper & Shroud Assembly (Right) Chopper & Shroud Assembly (Left) Chopper & Heatsink Assembly Heat Sink Shroud 1/4-20 x .50 HHCS Lock Washer Plain Washer Heat Sink Mounting Rail 1/4-20 x .50 HHCS Lock Washer Plain Washer Identification Sticker (A) (Right) Identification Sticker (B) (Left) Identification Sticker (C) (Right) Identification Sticker (D) (Left) Bus Bar Lock Washer Plain Washer 1/4-20 x .625 HHCS Lock Washer (Not Shown) Plain Washer (Not Shown) Lock Washer (Not Shown) 1/4-20 x 1.00 HHCS (Not Shown) 1/4-20 HN (Not Shown) Thermostat Self Tapping Screw Connector Mounting Bracket Thread Forming Screw

G5100 NSS NSS G4619-1 M20343-1 CF000012 E106A-2 S9262-98 S25807-1 CF000012 E106A-2 S9262-98 T14798-8 T14798-7 T14798-6 T14798-5 S25204 E106A-2 S9262-98 CF000013 E106A-2 S9262-98 T9860-6 CF000015 CF000017 T13359-15 S8025-80 S25900 S9225-61

QTY.

1 1 1 2 2 8 8 8 2 4 4 4 1 1 1 1 8 16 16 16 8 8 8 8 8 4 8 1 2

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Part Numbers

AC Switch Impeller / Inlet Ring Assembly

14A

P-509-L

P-509-L

14B 14C

Index of Sub Assemblies

Part Numbers

12A 1 4C 4B 3A

2A

2B

Index of Sub Assemblies

12B
Part Numbers

3B 5A

3C

3D

4A

6B 11B

6A

13B 11A

5D

5C

Index of Sub Assemblies

Part Numbers

13A

10A

POWER WAVE AC/DC 1000

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-L.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-L.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1 1 2A 2B 3A 3B 3C 3D 4A 4B 4C 4D 5A 5C 5D 6A 6B 10A 10B 10C 10D 11A 11A 11B 12A 12B 13A 13B 14A 14B 14C

Impeller/Inlet Ring Assembly, Includes: Air Inlet Panel Air Inlet Panel Inlet Ring Thread Forming Screw Impeller M4 x .7 PPHS Lock Washer Plain Washer Impeller Mounting Bracket Lock Washer 1/4-20 HN Plain Washer (Not Shown) Capacitor Clamp Lock Washer #10-24 HN Capacitor Rubber Boot Base Welded Assembly 3/8-16 x .75 HHCS (Not Shown) Lock Washer (Not Shown) Plain Washer (Not Shown) Impeller Baffle Output Impeller Baffle Output Thread Forming Screw Roof Impeller Chamber Self Taping Screw AC Switch Connector Plate Asbly Self Tapping Screw Rear Panel Thread Forming Screw Self Tapping Screw

NSS L12185 L12533 M20338-1 S9225-49 L12215-1 T14731-47 E106A-1 S9262-27 M20314 E106A-2 CF000017 S9262-98 M20349 E106A-1 CF000010 M20339-1 S25819 L12223 CF000034 E106A-8 S9262-56 L12224 L12593 S9225-68 L12227 S9225-68 NSS S8025-96 L12221 S9225-68 S8025-91

QTY.

1 1 1 1 4 1 4 4 8 1 4 4 4 1 2 2 1 1 1 4 4 4 1 1 7 1 18 1 4 1 4 3

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

NSS - Not Sold Separately

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

2C 2B 1A

P-509-M

AC Switch Output Stud & Choke Assembly

15B 4C 4A 2A

POWER WAVE AC/DC 1000

15A 8C

8B 7A

9C 9B 9A

8A

P-509-M

7B

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-M.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-M.1

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

1A 2A 2B 2C 4A 4C 5 5 6 7A 7B 8A 8B 8C 9A 9B 9C 10A 10B 10C 10D 10E 15A 15B 15C 15D 15E 15F

Output Stud Assembly, Includes: Output Stud Bracket Output Terminal Assembly Output Stud Nut #10-24 x .50 SHWHS #10-24 HN Lock Washer Suppressor Assembly Suppressor Assembly Output Stud Bus Bar Thread Forming Screw Lock Washer 1/2-13 x .75 HHCS Lock Washer Plain Washer Terminal Screw Lock Washer Plain Washer Thread Forming Screw (Not Shown) 1/2-13 x 1.75 HHCS (Not Shown) 1/2-13 HN (Not Shown) Lock Washer (Not Shown) Plain Washer (Not Shown) Choke Assembly Thread Forming Screw 1/2-13 x 1.75 HHCS (Not Shown) 1/2-13 HN (Not Shown) Lock Washer (Not Shown) Plain Washer (Not Shown)

M20342 M20341 S16656-4 T3960 CF000371 CF000010 E106A-1 S18858-2 S18858-4 S25809 S9225-49 T9695-1 CF000020 E106A-15 S9262-1 T8930-4 E106A-15 S9262-1 S9225-68 CF000277 CF000027 E106A-15 S9262-1 L12218 S9225-68 CF000277 CF000027 E106A-15 S9262-1

QTY.

1 1 2 2 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 2 1 4 3 3 3 6

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies Part Numbers Part Numbers Part Numbers

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Part Numbers

6B 6A 5A 6C 1 1A 1B 1C 3A

P-509-N

AC Switch Slide & \Cover Assembly

5B

POWER WAVE AC/DC 1000

4A 4B

2A
P-509-N

09-19-2008

Sub Assembly Illustration

Index of Sub Assemblies

# Indicates a change this printing.

ITEM DESCRIPTION

P-509-N.1

Use only the parts marked x in the column under the heading number called for in the model index page.
PART NO.

P-509-N.1

1 1A 1B 1C 2A 2B 2C 3A 3A 3B 3C 4A 4B 4C 5A 5A 5B 6A 6A 6B 6B 6C

Base Welded Assembly Slide Slide Rail Thread Forming Screw (Not Shown) Right Side Welded Assembly Self Tapping Screw (Not Shown) Thread Forming Screw (Not Shown) Left Side Welded Assembly Left Side Welded Assembly Self Tapping Screw (Not Shown) Thread Forming Screw (Not Shown) Rear Panel Thread Forming Screw Self Tapping Screw (Not Shown) Case Front Case Front Thread Forming Screw Output Stud Cover, Left Output Stud Cover, Left Thread Forming Screw Thread Forming Screw Door Latch

L12223 G4591 M19777-1 S9225-68 L12222-1 S8025-58 S9225-68 L12222-2 L12222-3 S8025-58 S9225-68 L12221 S9225-68 S8025-91 L12220 L12220-1 S9225-68 S25812 S25812-1 S9225-68 S9225-68 S21033

QTY.

1 1 2 10 1 4 5 1 1 4 5 1 4 3 1 1 5 1 1 3 2 1

1 2 3 4 5 6 7 8 9 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

Sub Assembly Illustration

Index of Sub Assemblies

POWER WAVE AC/DC 1000

09-19-2008

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

Index of Sub Assemblies

NOTES

POWER WAVE AC/DC 1000