SPECLFICATlON FOR EXPANDED AKiTAL STEEL SHEETS FOR GENi3RiL PURPOSES

DC 66914.4173

1 N III I( AN
MANAK

SS,

I\; 11) A R D S I iYS T Fi

9 BAHADUR Sll/\ll NEW DELHI 110002 %A I .A.

UHAVAN,

(Second

R~tpi~id

Addenda -_-(Page 7, ci?~:~se 5.2.3) clause after 5.2.3: - Add the :,.:~ fL':::. ;,\$in p; l! +

(s=

5)

YS : 412 - 1975

( Second Revision )

l$-: 412:- ~1975

Members

RePresenting

Tinplate Company of India Ltd, Golmuri MAJ-GEN M. G. DEWAN SHRI S. BALASHANRAR ( Alternate ) Ministry of Railways DIRECTOR ( M & C ) CHEMIST & METALLUXQIST, CHITTARANJAN LOCO~IOTI~E WORKS ( Alternate ) Inspection Wing, Directorate General of Supplies & SHRI A. K. GUHA Disposals, New Delhi SHRI ;~~oMo~~r ( Alternate ) STANDARDS Ministry of Railways JOINT ( WAQON ) JOINT DIRECTOR ( IRON & STEEL ) ( Alternate ) DR V. C. KASHYAP Special Steels Ltd, Bombay SITRI S. S. MURANJAN ( Alternate ) SHRI M. N. KRANNA Hindustan Steel Ltd ( Bhilai Steel Plant ), Bhilai SRRI K. C. SOM ( Altcrvate ) SHRI R. M. KRISHNAN Iron and Steel Control, Calcutta SRRI D. M. LA+&.NI Indian Iron& Steel Co Ltd, Burnpur SHRI.~T~K.D&ITA ( Allerhate ) . SHRI P. ~A*XINA~~A~&~,~ Hindustan, Shipyard Ltd, Visakhapatnam SRRI R.,C. MAE~JAN Indian Steel and Wire Products Ltd, Indranagar SHRILAVTA~, SINQH ( Alternate ) Metal Boti.Co of India Ltd, Calcutta, DR S. S,MALIXOTRA SHF$K. R;N~A~R.xRAN, ( Alternatl~) SHRI D. .y. :?&3qE Ministry.of:Defence ( DGOF ) SHRI,D. SEN.,( Alternate ) SHR~ R.:.A.!RAM~~RAo Hindustan:Steel Works Constructiori Ltd, Calcutta SHRI R;H. G. RAW Mukand Iron &. Steel Works Ltd, Bombay Sk S. A: NICJAM ( Alternate ) SHRI DDIV. REDDI Indian Institute of Metals, Calcutta SHRI R; OK. SETHI Industrial Fasteners Association of India, Calcutta DR S. J. SHAH Spinning ~Machinery ( Cotton System ) Sectional Committee, TDC 30, IS1 SHRI D+RINIVASAN Joint Plant Committee, Calcutta SHRI B. P. Gaosrr ( Alternate ) Ministry of Industrial TUXNICAL ADVISEX ( BOILERS ) Central Boilers Board, Development, New Delhi SRRI K. S. VAIDYANATHAN M. N. Dastur & Co ( Pvt ) Ltd, Calcutta SHRX G.~XKATESWARLU Ministry .a.. ,.. of Defence ( R & D ) SH~I E. S::B~AQIRATH.A RAO ( Alternate ) Director General, IS1 ( Ex-o&o Member ) SHRI C.,R; RAMA RAO. Director ( Strut & Met )

Stw-etaary

SHRI .&ANTI. SWARUP \ssistant Director (, Metals ), IS1 ( Continued on Page 9 )

0.

FOREWORD

0.1 This Indian Standard Second Revision ) was adopteti i;;, tilt: i;: :!Y:: Standards Institution on k!; November 1975, after the d~,:!t ;i!~:~!i~$ i::. the Wrought Steel Product:: Sectional Co;n:nittee had l><-<A:; ,:;)j\:o~:l:: : :: the Structural and Metals : )i\lision Councii. .0.2 This standard was fi~-sa issued in 1954 ;::xi 3:ui)scquenr:~~ In this revision, the follo\x.: : :g rnodificatio:!s have: !jccrn ::;.. a) Permissible variaticj!.ls for product analysis has be:-.. ., 11:~ b) A new size of mes!. 9.5 X 28.5 mm has been inci3: I:, : c) The tolerances on s:ze ofmesh ha\:e been modi!?? 0.3 For the purpose standard is complied the result of a test The IS : 2-1960*. off value should be of dec,iding whether a particu.,. l-r ry(1,1:re:~i..;:~ .,; ,,;: with, :ix final value, observed or calc::ia?;fxi, ::;~::!i~. 3.: or arl,:lysis, shall be rounded uf!: in: ,.~;~,~,-:ii.!I~,... numb!::. of significant piaces retairx:-i ::: ii:: :i>::;. I that of tlic speci;~cti vaiu:. i;. ::;. ~I:: , the snl.:: ;!P

1. SCOPE 1.1 This specification purposes.

2.

covc:?s expanded AL

metal steel sheets :L:*,: !1::- rrnc:-a:

SUPPLY

OF MATER!

2.1 General requirements relating .to the supply sheets shall conform to IS : 1387-1967t.
*RuIcs for rounding off nu~~:~~ricalvalues ( rtvijed ).

of expa~;dcti

metal

steel

TGeneral requirements for ti c. supply of meta!iurgicai 3

materiels

: ,.:I.:: :.r:.:. f!~l:

IS L412 - 1975 3. MANUFACTURFi

3.VBlarik steel sheets and plates. used- in the manufacture of expanded mktal$jei sh,eetS shall h& mide froti.steel .manufactured by the orenhearth;:~&lectric; dupl,ex, basic&$gen or a combination of these processes. ,iri, case ny other proC+s is ernplgyed by the manuf$urer, prior tipproval If,, b+sic$xygen process is employed Of.the purchaser should be ob+iined. for manufacture, the nitrogen :,content: of ~ the steel shall not exceed 0007 p~ercent; NOTE - The njtrogeu content~of steel should be cnwrcd by the man~f~sturer by oticasional product analysis. 3.2 The ladle analysis of stec,! for manufacture of expanded metal sheets, when analysed in accordance with IS : 228 ( Part 111 )-1372* anr! IS : 228 ( Part IX )-1972 shall be as f0llOWs: lercen t , illax !)Tm Sulphul omo Phosphorus 3.2.1 Permissible variation in the product analysis from the ~~! mits speckfied under 3.2 .sball be as foilows: Fermissible Variaiioti Over tllr: Specijeii Limits, ?ercmt Sulphur~ + 0005 Phosphorus + 0005 steel sheets and plates shall be.. supplied, with or ,guaranteed mechanical p:opeities as required,..by the purchaser.

3.3 Hank

without

3.3.1 When blank stce! she+js,&nd plates are supplied with ,guaranteed mechanical properties they &all halve a, tensile strength between atid MO MN/l@2 when tested iti accordance with. 280 MN/ma IS : 1663-1972:. 0.!02 0 kgf/mms. NOTE -- 1 N/mm2 = I MN/m,=

3.3.1.1 A test piccch cut from rhe bl:?.nk sheets and plates when tested
in accordance with IS : 1692-19749, shall withstand without crack, being doubled over, when cold, either by pressure or by blows from a hammer, until the two sides of tile test pi&e are paraM and the internal radius is not greiter than 15 times the thickness of the test piece. *hIethods of chemical a:lalys:s of steels: Part XI 1jcterminxtion of phosphorus by alkalimetrlc method ( secondrevision ). ?Mrthods of chemical allalysir of steels: Part IX Deteruination of sulphur in plain
carbon steels by et

(first rrvision ) .

iMethod

for tensile testing of. steel sheet and strip of thickness O-5 mm to 3 mm

lution n:&od

( second

rcobion

).

$$hfettiod for simple hexi testing of steel sheet and strip less than 3 mm thick (hf revGon).

~3.4 The tolerances on w&ig:ilts and dimensions of blank sheets and ~!X;CI shall be as agreed to betwc,en the supplier of blank sheets and p!atcs! ~~:ti the manufacturer of expanded metal. 3.5 The blank steel sheets .ind plates shall be cleanly ro!. ,:i. iii:-,,. >.~,.jY be free from cracks; surfaclcc,fla\\.s; laminations; rcu:h, jqsi,i: ::!~i ::I.: Y: ,; edges; and all other harmful surface defects.

4. SIZE OF MXSH 4.1 The size of mesh of expanded

measurements in Fig. 1. of the shortway metal sheets shall bc based on !hc and the longway of the di r:m(:nd iis F~c;~:I:

LONGWAY OF MESH (LWW) __-.

IIC.

!hZE

OF

MESII

5. PROPERTIES
5.1 The properties given in Table 1.

AND DIMENSIONS
and dilnensions of expanded met:il ::1;:yti .;:\::.i: i,..,: LS

5.2 Tolerances
5.2.1 Dimertsiotrs - When expanded metal sheets are rrquircrl to IX tilt to specified dimensions, tlic limits of tolerances sh;l!l 1.)~ SISf(jllo\vs: On nominal On minimum specified dimension specified dimension
+ 10 Il!lIl

--- 0 mm + 10 IllIll

IS : 412:-,,1975,
TABLE, 1 :PROPERTIES AND DIMENSIONS OF EXPANDED SHEETS FOR GENERAL PURPOSES (Claw 5.1 ) CROSSDIMENSIONSOB Noar~SECTIONSTRANDS NAL (NOMINAL) AL AREA (NOMINAL) MASS F-3 . SWM LWM~ fL-PER Width Thickness SQUARE STR~DS
SIZEOF MESH METRE
(2)

METAL

LA~QEST

STAN-

DARD SIZEOti SHEVTS PERMETRE----.h-----,

SlZE OF SHEET NORXALLY STOCKED

SWM mm loo loo 100 2

LWM
(8)

(3) mm 250 250 2 200 200 115

115 :z 115 ~75 li5

75

40 IO 40 40 40 ii 40 ,25 25 , 25 ;; 20 20 2: 2 ?,O 12.5 1215 12.5 12.5 12.5 12-5

75 3," :i: GO 59 5": iii ti 50 ,+o go" 40 2 40

28.5 28.5 28.5

,fi2*5 ;i 10. 9:5 9:5 9-5 6" 6 3"

ii

25

2"; 20

15

(4) mm 6'25 5.00 3.25 6.50 5.0ll 3.25 ti.50 5.00 5'00 3.25 3.25 3'25 3.25 ~3.25 3.25 325 3.25 3.25 3.25 3.25 3.25 3.25 3.25 3'25 2.50 2.50 3.25 3.25 2.50 2.50 2.50 2.50 2.50 3.25 2.50 2.50 3.25 2'50 2.50 3.25 2.50 2.50 2.50 1.50

(5)
mm

(6)

4-l
3.082

3.15 3.15 3.15 3.15

3.15 3.15 3.15 3.15 3.15 2.24 3.15 3.15 1.60 1.60 3.15 2.24 1.60 1.25 3.15 3ki.5
224

2.470
1a599 4.282 3.294

2.141 "6%
6.172 ::o;; 4.007 2% 5.529 3.9y

(7) cm* 3.93 3-15 2.04 5.46 4.20 2.73

10.23 7.87 7.87 364 5.11 5.11 260 2.60 7.04 501 3.58 2.80 9-l 1 9.11

SWM (9) m

(10) m

7,152
7.152

EE

::;o

1.60 l-25 l-60

1.25 1.60 1.60 l-25

5.086 5.086 3~633 3.633 2.183

2.183 5.037 5.037 4.000 3.125

6.48 6~48 +63' 4-63 z::: 6.42 6.42 5.10 3.98 3.98 3. la
3.18

I.25
1.00 I*00 P60

I.25

3,591 2.81 2.09

3.125 2.500 2.500 5.976

7.61

l~?XJ

I:60 1.25 1.00 I.60

2;873 5.19 J-551

1.25 1.00~ I*00 I.00

3.66 6.61 '3'58 2.66 9.62

6.21 4.97 6.39

4..58

3.75 3.75 3.75 3.75 3.75 3.75 2.50 2.50 2.50 2.50 2.50 3.75 2.50 3.75 2.50 2'50 2.50 2.50 2.50 3'75 2.50 3-75 2.50 3.75 2~50 3.75 2.50 3'75 2-50 2.50 3-75 2-50 3.75 2.50 2.50 2.50 2.511 2.50 ;:z 2.50 i% 2.50

2.50 x 3.75

7.30 j

4.85 4.85 4.85 3'75 3.75 39 975 3:75 3:75 4:g5 3.75 3.00 3.00 3.00 3.00 3.00 3.00 3.00 ;izi ;zi 2:oo $;I 2'00 2:0fJ
1;50

4.85

2.50 x 3.75 Br 1.25 x 3-75 .2.5O~x 3,75 2.50 x 3.75 &

1.25 x 3.75

2.50 x 3.75

2.50 x 2.75 & 1'25 x 2.75

2.50 x 1.75 & l-25 x l-75

4.887 3.901

5,008 4,278

5.45

I.50

2~50 x 1.25

AMENDbW-TNO, 7 TO

JCNE 1980

IS:412-1975 SPECIFICATION FOREXPANDEDbK3'fX S'iYEL

SHEETS f3R GENERALPWDSES (Second Rwisim~ Addenda ---(Page 7, ckztsse 5.2.3) lause after 5.2.3: - Add the following shall apply new for

'5.2.4 The following tolerances thickness and width of' strands:

Thickness

As p@r 1s: Gji((.+y-(?,

Width 09 :x--d

5 0.25 m'

(Page 7, foot-no!-e with *I nra~k) - Add XI:: following foot-note after I*' mark: '?Specification for rolling for hot rolled steel products and cutting tolerances (sscund mtiaimr).'

(SMX: 5)

IS : 412- 1975 10. PRESERVATIVE, TREATMENT

10.1 .Expanded meta sheets shall be given a suitable protective coating to prevent corrosion. 11. PACKING . 11.1 Unless specified otherwrse by the purchaser, expanded metal sheets shall be supplied in rolls or with any other suitable packing that can withstand transit. 12. MARKING 12.1 Expanded metal sheets shall be securely bundled :and a metal tag attached to each bundle and marked with manufacturers name or trade mark. 12.1.1 The material Mark. may also be marked with the ISI Certification

Nom - The use of the ISI Certification Mark is governed by the provisions of the Indian Standards Institution ( Certification Marks ) Act and the Rules and Regulations made thereunder. The IS1 mark on products covered by an Indian Standard conveys the assurance that they have bten produced to comply with the requirements of that standard under a well-defined system of inspection, testing and quality control which is devised and supervised by IS1 and operated by the producer. ISI. marked products are also continuously checked by ISI for conformity to that standard as a further safeguard. Details of conditions under which a licence for the use of the ISI Certification Mark may be granted to manufacturers or processors, may be obtained from the Indian Standards Institution.