Fluke 87-89 Series IV (PN 676137 5-99) Service Manual
Fluke 87-89 Series IV (PN 676137 5-99) Service Manual
Fluke 87-89 Series IV (PN 676137 5-99) Service Manual
Service Manual
Table of Contents
Title
Page 1 2 2 3 4 4 4 5 6 6 7 7 8 8 8 9 9 9 10 10 11 12 12 12 13 14 14 15 15 16 17 17 17 17 18 18
Introduction ...................................................................................................... Precautions and Safety Information.................................................................. International Symbols....................................................................................... Safety Information ............................................................................................ Specifications.................................................................................................... Accuracy ...................................................................................................... Feature Summary ......................................................................................... General Specifications.................................................................................. Basic Specifications...................................................................................... AC Voltage and Decibel Specifications ....................................................... AC Current Specifications............................................................................ DC Current Specifications............................................................................ Resistance and Conductance Specifications ................................................. Capacitance and Diode Function Specifications .......................................... Frequency, Duty Cycle, & Pulse Width Specifications................................ Temperature Specifications .......................................................................... MIN MAX Recording Specifications........................................................... Frequency Counter Sensitivity ..................................................................... Burden Voltage (A, mA, A) ....................................................................... Input Characteristics..................................................................................... Required Equipment ......................................................................................... Basic Maintenance............................................................................................ Opening the Meter Case ............................................................................... Removing and Reinserting the Circuit Board Assembly .............................. Replacing the LCD....................................................................................... Reassembling the Meter Case....................................................................... Testing Fuses (F1 and F2) ............................................................................ Replacing Fuses............................................................................................ Replacing the Batteries................................................................................. Cleaning ....................................................................................................... Performance Tests ............................................................................................ Testing the Display....................................................................................... Backlight Test .............................................................................................. Current Terminal Sensing Test..................................................................... Keypad Test.................................................................................................. Verification of the IR Communication Port .................................................
i
87 & 89 Series IV
Service Information
Testing Temperature..................................................................................... Testing Voltage, Current, Resistance, Capacitance and Diode Functions .... Calibration ........................................................................................................ Keypad Interface .......................................................................................... General Procedure ........................................................................................ Special Requirements ................................................................................... Calibration Inputs ......................................................................................... Remote Interface .......................................................................................... Temperature Calibration............................................................................... Setup ........................................................................................................ Procedure ................................................................................................. Re-Programming Serial Number or Model Number .................................... Parts and Accessories .......................................................................................
18 19 22 22 23 24 24 26 26 26 27 27 28
ii
List of Tables
Table 1. 2. 3. 4. 5. 6.
Title
Page 2 11 18 19 24 28
International Symbols ........................................................................................... Required Tools and Equipment............................................................................. Temperature Test Input and Display..................................................................... Performance Test Steps......................................................................................... Calibration Inputs.................................................................................................. Replacement Parts and Accessories ......................................................................
iii
87 & 89 Series IV
Service Information
iv
List of Figures
Figure 1. 2. 3. 4. 5. 6. 7.
Title
Page 13 15 16 17 22 23 29
Removing LCD Mask to Access LCD .................................................................. Testing the Current Fuses...................................................................................... Battery and Fuse Replacement.............................................................................. Display Test .......................................................................................................... Locating Recessed Calibration Button .................................................................. Calibration Display ............................................................................................... Replacement Parts and Accessories ......................................................................
87 & 89 Series IV
Service Information
vi
Introduction
Warning
To avoid shock or injury, do not perform the verification tests or calibration procedures described in this manual unless you are qualified to do so. The information provided in this document is for the use of qualified personnel only. Caution The 87 & 89 Series IV Multimeters contain parts that can be damaged by static discharge. Follow the standard practices for handling static sensitive devices. The information in this manual deals with the Fluke Models 87 & 89 Series IV True RMS Multimeters, (hereafter referred to as the meter). Information provided includes: Precautions and safety information Specifications Basic maintenance (cleaning, replacing the battery and fuses) Performance test procedures Calibration and calibration adjustment procedures Accessories and replaceable parts
For complete operating instructions, refer to the Model 87 & 89 Series IV Users Manual. To contact Fluke, call: 1-888-993-5853 in USA and Canada +31 402-678-200 in Europe +81-3-3434-0181 Japan +65-738-5655 Singapore +1-425-356-5500 in other countries For additional information about Fluke, its products and services, visit Flukes web site at:
www.fluke.com
87 & 89 Series IV
Service Manual
International Symbols
International symbols used on the Meter and in this manual are explained in Table 1.
Table 1. International Symbols Symbol Meaning Alternating current Symbol Earth ground Meaning
Fuse Conforms to European Union directives Conforms to relevant Canadian Standards Association directives Double insulated
Refer to the manual. Important information. Inspected and licensed by TV Product Services. Battery
Safety Information
Safety Information
Warnings and Precautions
To avoid possible electric shock or personal injury, follow these guidelines: Do not use the Meter if it is damaged. Before you use the Meter, inspect the case. Look for cracks or missing plastic. Pay particular attention to the insulation surrounding the connectors. Inspect the test leads for damaged insulation or exposed metal. Check the test leads for continuity. Replace damaged test leads before you use the Meter. Do not use the Meter if it operates abnormally. Protection may be impaired. When in doubt, have the Meter serviced. Do not operate the Meter around explosive gas, vapor, or dust. Do not apply more than the rated voltage, as marked on the Meter, between terminals or between any terminal and earth ground. Before use, verify the Meters operation by measuring a known voltage. When measuring current, turn off circuit power before connecting the Meter in the circuit. Remember to place the Meter in series with the circuit. When servicing the Meter, use only specified replacement parts. Use caution when working above 30 V ac rms, 42 V peak, or 60 V dc. Such voltages pose a shock hazard. Avoid working alone. When using the probes, keep your fingers behind the finger guards on the probes. Connect the common test lead before you connect the live test lead. When you disconnect test leads, disconnect the live test lead first. Remove test leads from the Meter before you open the battery door. Do not operate the Meter with the battery door or portions of the cover removed or loosened. To avoid false readings, which could lead to possible electric shock or personal ) appears. injury, replace the batteries as soon as the low battery indicator ( Use only type AA batteries, properly installed in the Meter case, to power the Meter. Caution To avoid possible damage to the Meter or to the equipment under test, follow these guidelines: Disconnect circuit power and discharge all high-voltage capacitors before testing resistance, continuity, diodes, or capacitance. Use the proper terminals, function, and range for your measurements. Before measuring current, check the Meter's fuses and turn power OFF to the circuit before connecting the Meter to the circuit.
87 & 89 Series IV
Service Manual
Specifications
Accuracy Accuracy is specified for a period of one year after calibration, at 18 C to 28 C (64 F to 82 F), with relative humidity to 90 %. Accuracy specifications are given as:
( [ % of reading ] + [ number of least significant digits ] ) AC mV, AC V, AC A, AC mA, and AC A specifications are ac-coupled, true rms and are valid from 5 % of range to 100 % of range. AC crest factor can be up to 3.0 at full-scale, 6.0 at half-scale, except the 3000 mV and 1000 V ranges where it is 1.5 at full scale, 3.0 at halfscale.
Feature Summary
Feature Dual Digital Displays Analog Bar Graph Backlight with 2 brightness adjustment Fast Autorange AC+DC true rms, ac rms specified to 100 kHz dBm, dBV AutoHOLD Continuity / Open test Fast Bar Graph Duty cycle / Pulse width MIN MAX Mode FAST MN MX with 24-hour time stamp Close-Case Calibration Battery / Fuse Access Door Hi-Impact Overmolded Case Description Primary: 50,000 counts Secondary: 5,000 count Bar graph: 51 segments, updates 40 times/second Bright-white backlight for clear readings in poorly lighted areas Meter automatically selects best range Choices for AC only, AC and DC dual display, or AC+DC readings User-selectable impedance references for dBm Holds readings on display Beeper sounds for resistance readings below threshold, or to indicate a momentary open circuit 51 segments for peaking and nulling Measure the time signal is on or off in % or milliseconds Record maximum, minimum, and average values. 24-hour clock for MAX or MIN, elapsed time for AVG. FAST MN MX captures peaks to 250 sec. No internal adjustments needed Battery or fuse replaceable without voiding calibration Protective holster features
Specifications
General Specifications
Maximum Voltage between any Terminal and Earth Ground Surge Protection Fuse Protection for mA or A inputs Fuse Protection for A input Display (LCD) 1000 V ac/dc 8 kV peak per IEC 1010.1-92 44/100 A, 1000 V FAST Fuse 11 A, 1000 V FAST Fuse Digital: 50000/5000 primary display, 5000 counts secondary display; updates 4/second. Analog: 51 segments, updates 40/second. Temperature Altitude Temperature Coefficient Electromagnetic Compatibility (EMC) Relative Humidity Battery Type Battery Life Shock Vibration Size Weight Case Sealing Warranty Calibration Interval Compliances Certifications (listed and pending) Operating: -20 C to +55 C; Storage: -40 C to +60 C Operating: 2000 m; Storage: 10,000 m 0.05 x (specified accuracy) / C (<18 C or >28 C) Susceptibility and Emissions: Commercial Limits per EN61326-1 0 % to 90 % (0 C to 28 C); 0 % to 70 % (28 C to 55 C) 4 AA Alkaline, NEDA 15A or LR6 72 hrs typical (with backlight off) Per MIL-T-PRF 28800 for Class II instruments 3.94 in x 8 in x 1.97 in (10.0 cm x 20.3 cm x 5.0 cm) (Not Including Accessory Mount) 1.2 lbs (545 g) IP-42 per IEC 529, Section 3 Lifetime 1 year Complies with ANSI/ISA S82.01-94, CSA 22.2 No. 1010.192 to 1000 V Overvoltage Category III, Pollution Degree 2.* CSA per standard CSA/CAN C22.2 No. 1010.1-92 UL per standard UL3111-1 (pending) TV per standard EN 61010 Part 1-1993 (pending)
*CAT III: OVERVOLTAGE (Installation) Category III, Pollution Degree 2 per IEC1010-1 refers to the level of Impulse Withstand Voltage protection provided. Equipment of OVERVOLTAGE CATEGORY III is equipment in fixed installations. Examples include electricity meter and primary over-current protection equipment.
87 & 89 Series IV
Service Manual
Basic Specifications
Function DC Voltage AC Voltage, true RMS Basic Accuracy DC Current AC Current, true RMS Resistance Conductance Capacitance Diode Test Temperature Frequency LOGGING Intervals (Model 89 only) 0 to 1000 V 15 mV to 1000 V 100 kHz bandwidth DC voltage: 0.025 % AC voltage: 0.4 % 0 to 10 A (20 A for 30 seconds) 25 A to 10 A (20 A for 30 seconds) 0 to 30 M 0 to 50 nS 0.001 nF to 50 mF 3.1 V 200 C to 1350 C (328 F to 2462 F) 0.5 Hz to 1000 kHz At least 288 intervals may be stored. Up to 700 unstable event values are automatically added to LOGGING memory for viewing only through optional PC software. Additional intervals will be logged if the signal is stable. Up to 100 readings may be saved by the user in a memory separate from LOGGING memory. These readings may be viewed using VIEW MEM. Ranges/Description
AC mV 1, 2
500.00 mV 3000.0 mV
0.4 % + 40 1.5 % + 40 0.4 % + 40 1.5 % + 40 0.4 % + 40 1.5 % + 40 0.4 % + 40 Not specified 0.4 % + 40 Not specified 0.5 dB 0.1 dB 0.1 dB 0.5 dB 0.2 dB Not specified
AC V
1, 2
For the 5,000 count mode, divide the number of least significant digits (counts) by 10. A residual reading of 8 to 80 digits with leads shorted, will not affect stated accuracy above 5 % of range.
Specifications
AC Current Specifications
Function AC A Range 500.00 A 5,000 A AC mA 50.000 mA 400.00 mA 1 AC A 5.0000 A 10.000 A
2
Resolution 45-1 kHz 0.01 A 0.1 A 0.001 mA 0.01 mA 0.0001 A 0.001 A 0.75 % + 20 0.75 % + 5 0.75 % + 20 .75 % + 5 1.5 % + 20 1.5 % + 5 20-45 Hz 1 % + 20 1% + 5 1% + 20 1% + 5 1.5% + 20 1.5% + 5
Accuracy 1-20 kHz 0.75 % + 20 0.75 % + 10 0.75 % + 20 1.5 % + 10 6 % + 40 5 % + 10 20 kHz-100 kHz 6 % + 40 2 % + 40 9 % + 40 4 % + 40 Not Specified Not Specified
DC Current Specifications
Accuracy Function Range Resolution DC DC mV 500.00 mV 3000.0 mV DC V 5.0000 V 50.000 V 500.00 V 1000.0 V DC A DC mA 500.00 A 5,000 A 50.000 mA 400.00 mA DC A 5.0000 A 10.000 A
1. 2. 3. 4. 5. 6.
2 1
Accuracy Dual Display AC or AC+DC6 20 - 45 Hz 2 % + 80 2 % + 80 2 % + 80 2 % + 80 2 % + 80 2 % + 80 45 Hz - 1 kHz 0.6 % + 40 0.6 % + 40 0.5 % + 40 0.5 % + 40 0.5 % + 40 0.5 % + 40 7 % + 10 0.75 % + 10 0.75 % + 10 1.5 % + 10 7 % + 20 1.5 % + 10 Not specified Not specified 9 % + 40 2 % + 40 2 % + 40 3 % + 40 12 % + 40 3 % + 40 6 % + 40 3 1 - 20 kHz
0.01 mV 0.1 mV 0.0001 V 0.001 V 0.01 V 0.1 V 0.01 A 0.1 A 0.001 mA 0.01 mA 0.0001 A 0.001 A
0.03 % + 2
0.025 % + 5 (89 IV) 0.025 % + 10 (87 IV) 0.025 % + 10 0.03 % + 3 0.1 % + 2 0.1 % + 2 0.25 % + 20 0.25 % + 2 0.15 % + 10 0.15 % + 2 0.5 %+ 10 0.5 %+ 2
5
7 % + 10 1 % + 10 1 % + 10 1.5 % + 10 7 % + 20 1.5 % + 10
mA for 30 seconds maximum. 20 A overload for 30 seconds maximum. DC 5 V range, -3 dB typical @ 10 kHz. In RF field of 3 V/m, add 100 counts from 100 to 120 MHz, 60 counts from 270 to 300 MHz, 40 counts from 320 to 335 MHz. In RF field of 3 V/m, add 500 counts from 80 to 95 Mhz. See AC conversions notes for AC mV and V.
87 & 89 Series IV
Service Manual
50.00 nS
For the 5,000 count mode, divide the number of least significant digits (counts) by 10. For relative humidity greater than 70 %, resistance accuracy is 0.5 % over 1 M and 2.5 % over 10 M. In RF field of 3 V/m, add 45 counts from 470 to 1000 MHz. Using Relative Mode (REL) to zero residual reading.
Resolution 0.001 nF 0.01 nF 0.1 nF 0.001 F 0.01 F 0.1 F 1 F 0.01 mF 0.01 mF 0.0001 V
Accuracy
1%+5
3.1000 V
2%+2
For film capacitor or better, using Relative mode (REL ) to zero residual on 1.1 nF range. For the 5,000-count mode, divide the number of least significant digits (counts) by 10.
Resolution 0.01 Hz
1
Accuracy (0.005 % + 1)
0.0001 kHz 0.001 kHz 0.01 kHz 0.1 % 0.0001 ms 0.001 ms (0.12 x voltage range / input voltage x 100 %) (0.0001 ms + 1)
10 to 90 % 5.0000 ms 50.000 ms
Pulse Width 2
1.
Reading will be 0.00 for signals below 0.5 Hz. Duty cycle and pulse width operate on repetitive waveforms at 14.5 Hz or greater.
2.
Specifications
Temperature Specifications
Temperature 200 to +1350 C 328 to +2462 F
1. 2.
0.1 C 0.1 F
Accuracy specification is relative to the user-adjustable temperature offset, and assumes ambient temperature stable to 1 C. For ambient temperature changes of 5 C, rated accuracy applies after 1 hour.
FAST MN MX
1.
250 s
15 to 40 Hz 3 15 mV 50 mV 2000 mV 2V 15 V 50 V 250 V
Approximate Trigger Levels (DC Voltage Function) 25 mV 35 mV 6 mV 170 mV 6 mV 1.7 V 0.25 V 3.5 V 2.5 V 35 V 25 V 35 V 25 V
Maximum input for specified accuracy = 10 x Range or 1000 V, ac-coupled only. Accuracy: add 1 count Sensitivity improves linearly from 40 Hz to 20 kHz. Useable at reduced sensitivity to 0.5 Hz and 999.99 kHz.
87 & 89 Series IV
Service Manual
Input Characteristics
Function Volts, mV Input Impedance (Nominal) 10 M, < 100 pF Common Mode Rejection Ratio DC Volts, mV AC Volts, mV >100 dB -dc, 50 Hz, or 60 Hz 0.1% > 90 dB dc to 60 Hz Full-Scale Voltage Open Circuit Test Voltage Ohms Diode Test <5V <5V Typical Short-Circuit Current 500 Ohms Diode Test 100 A 5 k 100 A 50 k 10 A 500 k 1 A 5 M 0.1 A 30 M 0.1 A To 5 M 500 mV 3.1000 V 30 M + nS 3.1 V Normal Mode Rejection >90 dB at 50 Hz, or 60 Hz 0.1%
0.8 mA typical
10
Required Equipment
Required Equipment
Required equipment is listed in Table 2. If the recommended models are not available, equipment with equivalent specifications may be used. Repairs or servicing should be performed only by qualified personnel.
Table 2. Required Equipment Equipment Calibrator Required Characteristics AC Voltage Range: 0-1000 Vac Accuracy: + 0.1 % Frequency Range: 20 Hz 100 kHz Accuracy: +3 % Recommended Model Fluke 5520A
Current Range: 0-10A Accuracy: AC mA - +0.18 % AC A - + 0.38 % Frequency range: 1 kHz 20 kHz DC mA - + 0.06 % DC A - + 0.125 %
Frequency Source: 0.5-20 kHz Accuracy: + 0.00125 % Amplitude: 1 Volt Accuracy: + 5 % Ohms Range: 0 - 50 M Accuracy: + 0.0125 %
Temperature Range: -10 to 350 C Accuracy: 0.3% Thermocouple Adapter Accessory K-type Thermocouple Infrared (IR) Adapter 87/89 IV Service Software K-type K-type, mini-plug on both ends Fluke 80AK N/A Fluke P/N 690518 Fluke P/N 676152
11
87 & 89 Series IV
Service Manual
Basic Maintenance
Warning
To avoid electrical shock or personal injury, remove the test leads and any input signals before opening the case or replacing the battery or fuses. To prevent damage or injury, install ONLY batteries or fuses specified for this product.
Removing and Reinserting the Circuit Board Assembly The circuit board assembly must be removed to access and replace the LCD.
Caution The circuit board is extremely susceptible to contamination. Handle it by the input receptacle, fuse clips or edges of the board only. You can use clean surgical gloves to help avoid contamination. 1. Open the Meter case and remove the case bottom to access the circuit board. 2. Remove the two Phillips-head screws securing the circuit board to the case top and lift it out carefully to avoid contamination. 3. To reinsert the circuit board, simply place it into the case top with the LCD display showing through the window. 4. Carefully replace the two Phillips-head screws that connect the circuit board to the case top. Caution Do not over-torque the two Phillips-head screws when you reconnect the circuit board to the case top. Doing so may create shielding problems and cause the Meter to give incorrect readings.
12
Basic Maintenance
Replacing the LCD If you need to replace the LCD, you will find it easier to leave the LCD assembly attached to the circuit board and access the LCD by removing the LCD mask from the front of the LCD assembly.
1. Remove the circuit board as described under Removing and Reinserting the Circuit Board Assembly. 2. Carefully insert the tip of a thin screwdriver under the LCD mask at the top of the display as shown in Figure 1.
LCD Mask
LCD
aau05f.eps
3. Lift up the LCD mask gently with the screwdriver blade to loosen the mask from the assembly. Be careful to press upward, not inward toward the LCD. By hand, tilt the LCD mask upward to release. 4. Replace the LCD. The LCD must be centered on the platform between the brackets before you replace the LCD mask. If the LCD is improperly aligned, the display may show missing segments or meaningless readings. 5. Reattach the LCD mask by pressing it over the LCD until it snaps into place.
13
87 & 89 Series IV
Service Manual
Reassembling the Meter Case To reassemble the Meter case, do the following:
1. Verify that the rotary switch is in the OFF position. 2. Reinsert the circuit board by placing it into the case top with the LCD showing through the window. Carefully replace the two Phillips-head screws that connect the circuit board to the case top. Caution Do not over-torque the two Phillips-head screws when you reconnect the circuit board to the case top. Doing so may create shielding problems and cause the Meter to give incorrect readings. 3. Hold the Meter face down and place the case bottom on the case top. Make sure the backlight cable located on the back of the LCD assembly is not caught between the case halves. 4. Reinstall the four screws and the battery door. 5. Secure the battery door by turning the fasteners 1/4-turn clockwise. 6. Go to the Performance Test section in this document, and perform the procedures described.
Testing Fuses (F1 and F2) Before measuring current, test the appropriate fuse as shown in Figure 2. If the tests give readings other than those shown, have the Meter serviced.
Warning
To avoid electrical shock or personal injury, remove the test leads and any input signals before replacing the battery or fuses. To prevent damage or injury, install ONLY specified replacement fuses with the amperage, voltage, and speed ratings shown in the specifications.
14
Basic Maintenance
or
"
or
"
89
89
LOGG ING MULT IMET ER
LOGG
ING
MULT
IMET
ER
AutoH
HOLD
OLD FAST
AutoH MN
HOLD
MX LOGG ING YES
OLD FAST
MIN MAX
SETU
MIN MAX
SETU
MN
MX LOGG
Hz %
P
CANC
EL
REL RANG
SAVE
ms
Hz %
P
CANC
EL
REL RANG
SAVE
ING YES
ms
nS
ac+d ac+d dB c c
NO
nS
ac+d ac+d c c
NO
mV C F A mA A A mA ac+d
c dB
mV C F A mA A A mA ac+d
c
mV
mV
dB
dB
OFF
OFF
A
10A MAX FUSE D
mA A CO
400m FUSE A D
VIEW CLEA R ME M
TEMP
ac+d c
A mA
A
10A MAX FUSE D
mA A CO
400m FUSE A D
VIEW CLEA R ME M
TEMP
ac+d c
A mA
ERAT
URE
ERAT
URE
V
CA 1000T V
V
CA 1000T V
tc038f.eps
Replacing Fuses
Warning
To avoid electrical shock, remove the test leads and any input signals before replacing the battery or fuses. To prevent damage or injury, INSTALL ONLY specified fuses and batteries. To replace the fuses, refer to Figure 3 and do the following: 1. Turn the rotary switch to OFF and remove the test leads from the terminals 2. Remove the battery access door by using a standard-blade screwdriver to turn the battery door fasteners one-quarter turn counterclockwise. 3. Remove either fuse by gently prying one end loose, then lifting the fuse out of the fuse contacts. 4. Install ONLY specified fuses. 5. Reinstall the battery door. Secure the door by turning the fasteners one-quarter turn clockwise.
Replacing the Batteries The Meter is powered by four AA batteries (NEDA 15A or IEC LR6).
Caution Be sure to observe proper polarity when replacing batteries. Incorrect battery polarity may seriously damage the Meter. To replace the batteries, refer to Figure 3 and do the following: 1. Turn the rotary switch to OFF and remove the test leads from the terminals.
15
87 & 89 Series IV
Service Manual
2. Remove the battery door by using a standard-blade screwdriver to the turn the battery door fasteners one-quarter turn counterclockwise. 3. Replace the batteries, observing proper polarity. Replace the battery door and secure it by turning the fasteners one-quarter turn clockwise.
F2
F1
tc037f.eps
Cleaning
Warning
To avoid electrical shock or damage to the Meter, never allow water inside the case. To avoid damaging the housing, never apply solvents to the Meter. Periodically wipe the case with a damp cloth and mild detergent. Do not use abrasives or solvents. Dirt or moisture in the input terminals can affect readings and can falsely activate the Input Alert feature. Clean the terminals as follows: 1. Turn the Meter off and remove all test leads. 2. Shake out any dirt that may be in terminals. 3. Soak a new swab with alcohol. Clean each terminal with the swab.
16
Performance Tests
Performance Tests
The following performance tests will ensure that the Meter is in proper operating condition and will check the accuracy of each meter function against its specifications. To perform the tests you will need a Fluke 5520A Calibrator or equipment meeting the minimum specification given in Table 1. If the Meter fails any of these tests, it needs calibration adjustment or repair.
Testing the Display Push down the Q button and simultaneously turn the Meter on. Compare the display with the example in Figure 4. Check all segments for clarity and contrast.
aau02f.eps
Backlight Test To test the backlight, press the T button twice. Note that the backlight comes on at two different intensity levels. Current Terminal Sensing Test This test determines whether or not the Input Alert beeper is functioning properly.
Note Before conducting this test, make sure the beeper is not disabled in setup. 1. Turn the rotary switch to the AC V function. Press the backlight button twice to turn the backlight to the highest intensity. 2. Turn the rotary switch to all functions, except current functions. Note that the beeper does not come on. 3. Turn the rotary switch to the DC mA position. Insert a test lead into the mA terminal. Note that the beeper does not emit a continuous chirp. Note As the test lead is inserted, the Meter may produce a single chirp. This is acceptable.
17
87 & 89 Series IV
Service Manual
Keypad Test To test the keypad, turn the Meter to AC V and push each button separately. Each button push should cause the Meter to beep.
Reset the Meter by turning it Off, and then back On.
Testing Temperature Connect K-type thermocouple and Fluke 80Ak to the temperature input on the Meter. Connect the other end to the 5520A TC output. Allow connections to stabilize for 30 seconds before proceeding.
1. Turn the rotary switch to the temperature function. 2. Set the 5520A for K-type thermocouple and an output of 23 C. 3. Enter the Meter Setup mode (press yellow button, then backlight button). 4. Adjust the temperature offset until the temperature on the Meter primary display matches the 5520A output temperature (23 C). Use the blue shift button and backlight button to advance digit. Use the up and down arrow keys to edit digit. 5. Enter an offset value by pressing the yellow button, then the backlight button. 6. Exit Setup mode by pressing the yellow button, then the CANCEL button. 7. Perform the steps in Table 3.
Table 3. Temperature Test Input and Display Input Lower Limit -10.0 C 0.0 C 350.0 C -11.1 C -1.0 C 345.0 C Display Upper Limit -8.9 C 1.0 C 355.0 C
18
Performance Tests
Testing Voltage, Current, Resistance, Capacitance and Diode Functions To verify the accuracy of Meter functions, do the following.
1. Connect the Calibrator to the and COM inputs on the Meter. 2. Turn the rotary switch to the function listed in each step. 3. Apply the input from the steps listed in Table 4. 4. Compare the reading on the Meter display with the display reading in Table 4. 5. If the display reading falls outside of the range shown in Table 4, the Meter does not meet specification. 6. Repeat steps 2 through 4 for the remaining inputs shown in Table 4.
Table 4. Performance Test Steps Frequency or Model Display2 Lower Limit 0.2310 4.9210 4.6960 49.760 49.210 46.960 497.60 494.0 474.60 2951.0 2816.0 19.998 29.63 Upper Limit 0.2690 5.0790 5.3040 50.240 50.790 53.040 502.40 506.0 525.40 3049.0 3184.0 20.002 30.37
Step
Function
Range
Input Level
1 2 3 4 5 6 7 8 9 10 11 12 13
5.0000 V 5.0000 V 5.0000 V 50.000 V 50.000 V 50.000 V 500.00 V 1000.0 V 500.00 mV 3000.0 mV 3000.0 mV 50.000 kHz 3.1000 V
0.25 V 5V 5V 50 V 50 V 50 V 500 V 500 V 500 mV 3V 3V 1V 2.2 Vp-p, @30% Sq. wave short 5V -5 V -50 V -500 V -500 V
100 kHz 20 kHz 100 kHz 700 Hz 20 kHz 100 kHz 65 Hz 65 Hz 10 kHz 20 kHz 100 kHz 20 kHz 500 Hz
14 15 16 17 18 19
1. 2. 3. 4.
DC V DC V DC V DC V DC V DC V
Do not rely on autoranging for all tests. Some test steps will require manual ranging. Must allow for source and meter settling before recording reading. Wait at least 60 seconds for source and meter to settle before recording reading. Using Relative Mode (REL) to zero residual reading (apply 0 and allow UUT to settle for 45 seconds before pushing REL).
19
87 & 89 Series IV
Service Manual
Input Level
Frequency or Model
Display2 Lower Limit 46.960 0.02 499.83 Upper Limit 53.040 0.02 500.17
20 21 22
AC&DC DC mV DC mV
50 V 0V 500 mV
20 kHz
87 IV and 89 IV test limits are different for 3000.0 dc mV range 23 DC mV 3000.0 mV +2 V 87 IV 89 IV 24 DC mV 3000.0 mV -3 V 87 IV 89 IV 25 AC+DC 3000.0 mV 1V 20 kHz 1998.5 1999.0 -2998.2 -2998.7 946.0 2001.5 2001.0 -3001.8 -3001.3 1054.0
Connect 5520A for 2 Wire Comp 26 27 28 29 30 31 32 Ohms Ohms Ohms Ohms Ohms Ohms Ohms 500.00 500.00 5.0000 k 50.000 k 500.00 k 5.0000 M 30.000 M 0 3, 4 500 5 k 50 k 500 k 5 M 30 M -0.10 499.65 4.9973 49.973 499.73 4.9921 29.696 0.10 500.35 5.0027 50.027 500.27 5.0079 30.304
Remove 2 Wire Comp 33 34 nS nS 50.00 nS 50.00 nS open 100 M 0.00 9.80 +0.10 10.20
Remove Test Leads from UUT 35 36 37 38 Capacitance Capacitance Capacitance Diode Test 1.100 nF 110.0 nF 11.00 uF 3.1000 V open 0.1 uF 5 uF 1 k 98.5 4.90 0.6000 <0.070 101.5 5.10 0.8000
39 40 41
1. 2. 3. 4.
AC mA AC mA AC uA
Do not rely on autoranging for all tests. Some test steps will require manual ranging. Must allow for source and meter settling before recording reading. Wait at least 60 seconds for source and meter to settle before recording reading. Using Relative Mode (REL) to zero residual reading (apply 0 and allow UUT to settle for 45 seconds before pushing REL).
20
Performance Tests
Input Level
Frequency or Model
Display2 Lower Limit 1488.2 -0.010 49.915 -49.915 -328.49 498.55 -498.55 -4987.3 -0.02 Upper Limit 1511.8 0.010 50.085 -50.085 -329.51 501.45 -501.45 -5012.7 0.02 0.2578 0.2690 0.0010 5.0260 -5.0260 -6.032 6.095
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
1. 2. 3. 4.
AC uA DC mA DC mA DC mA DC mA DC uA DC uA DC uA DC uA AC A AC A DC A DC A DC A DC A AC A
5000.0 uA 50.000 mA 50.000 mA 50.000 mA 400.00 mA 500.00 uA -500.00 uA 5000 uA 500.00 uA 5.0000 A 5.0000 A 5.0000 A 5.0000 A -5.0000 A 10.000 A 10.000 A
1 kHz
1 kHz 20 kHz
1 kHz
5.905
Do not rely on autoranging for all tests. Some test steps will require manual ranging. Must allow for source and meter settling before recording reading. Wait at least 60 seconds for source and meter to settle before recording reading. Using Relative Mode (REL) to zero residual reading (apply 0 and allow UUT to settle for 45 seconds before pushing REL).
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Calibration
Calibrate the Meter once a year to ensure that it performs to specifications. Before you begin the calibration procedure, locate the recessed calibration button on the back of the Meter, underneath the accessory mount. It is inside a small opening covered by a seal. Carefully puncture the seal with a calibration tool to access the calibration button. See Figure 5.
Calibration Button
aau04f.eps
Keypad Interface To start the calibration procedure, turn the rotary switch to the DC mV position, then press and hold the recessed calibration button on the back of the Meter for one second. This places the Meter in calibration mode as shown on the display in Figure 6. The unit will remain in the calibration mode until the rotary switch is moved to the OFF position.
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Calibration
Function indicator
aau01f.eps
General Procedure A sequence of signal inputs is required for each function that must be calibrated. The secondary display shows the required input next to the step number for that function. The primary display shows the value being measured. The measurement is likely to be slightly different from the applied signal, because it may be showing an uncalibrated measurement. The general calibration procedure is as follows:
1. Move the rotary switch to the function that you are calibrating. 2. Apply the input signal indicated by the secondary display. 3. Wait for the measurement on the primary display to settle out to its final value. 4. Press the UP button to proceed to the next step. The Meter records a new constant. 5. Repeat steps 2 through 4 until the secondary display shows End. This indicates that the calibration procedure for this function is complete. New constants will not be recorded until secondary display shows End. 6. If there are more functions to be calibrated, move the rotary switch to the appropriate function, and continue from step one. Otherwise, turn the rotary switch to the OFF position to exit calibration. Note DC mV calibration affects the calibration of ALL functions and AC mV will affect all AC functions. If the accuracy of the calibration source is more than approximately 15 % from the nominal value required for the cal point, then the factory default cal constants will automatically be used instead of source value. In this case, the Meter may not pass the verification test and may require re-calibration.
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Special Requirements DC mV calibration will affect the calibration of all other functions. Therefore, the DC mV function must be calibrated before calibrating any other function. Similarly, AC mV must be calibrated before any AC function, but after DC mV. The remaining functions may be calibrated in any order.
Temperature calibration need only be performed if one of the following components are replaced during the course of repair: U4 A/D chip, U10 EEPROM, or U100 Reference Junction Sensor. Temperature is calibrated by making an external temperature measurement and entering the result into the instrument for calculation of the calibration constant. The calibration constant is then stored in calibration memory. This is done using the serial interface. See Temperature Calibration section. When you replace the U10 EEPROM, you must also re-enter the serial number and model number for the Meter. See Reprogramming Meter Serial Number and Model Number section.
Calibration Inputs Table 5 lists the input values required for each calibration step.
Note The column indicating time to settle does not include calibrator settling time.
Table 5. Calibration Inputs Step DC mV 1 2 3 4 Temperature 1 AC mV 1 2 3 4 5 500 mV 300 mV 100 mV 50 mV 3000 mV 700 Hz 700 Hz 700 Hz 700 Hz 700 Hz 7 7 7 7 7 0 1 50 mV 300 mV 500 mV 3000 mV DC DC DC DC 16 7 7 1 Value Frequency Time to Settle (In Seconds)
1. Use 5520A 2-Wire Comp. 2. Zero ohms must use the same calibrator and test leads as all other ohm cal points. Do not bypass the calibrator with a shorting bar for the zero ohms step. 3. Because of capacitive coupling, readings will be affected by movement of the leads or operator. Put fingers on UP button and wait for display reading to settle before pushing.
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Calibration
Value
Frequency
5V 50 V 500 V 500 V
7 7 7 7
5V 50 V 500 V 500 V
DC DC DC DC
7 7 7 7
12 2 3 Ohms 4 5 6 7 AC uA 1 2 DC uA 1 2 AC mA 1 2 DC mA 1 2
16 16 7
7 7 73 13
500 uA 5000 uA
700 Hz 700 Hz
7 7
500 uA 5000 uA
DC DC
16 7
50 mA 400 mA
700 Hz 700 Hz
7 7
50 mA 400 mA
DC DC
16 7
1. Use 5520A 2-Wire Comp. 2. Zero ohms must use the same calibrator and test leads as all other ohm cal points. Do not bypass the calibrator with a shorting bar for the zero ohms step. 3. Because of capacitive coupling, readings will be affected by movement of the leads or operator. Put fingers on UP button and wait for display reading to settle before pushing.
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Table 5. Calibration Inputs (cont.) Step AC A 1 2 DC A 1 2 5A 5A DC DC 16 7 5A 5A 700 Hz 700 Hz 7 7 Value Frequency Time to Settle (In Seconds)
1. Use 5520A 2-Wire Comp. 2. Zero ohms must use the same calibrator and test leads as all other ohm cal points. Do not bypass the calibrator with a shorting bar for the zero ohms step. 3. Because of capacitive coupling, readings will be affected by movement of the leads or operator. Put fingers on UP button and wait for display reading to settle before pushing.
Remote Interface You can perform semi-automated calibration with the remote interface using MET/CAL software. You must have a DB9 Adapter (Fluke P/N 804549) to operate the 87 & 89 Series IV meters with MET/CAL. This adapter allows you to connect the interface adapter to a PC. The DB9 Adapter and an Adapter Kit (Fluke P/N 689486) are required if you connect the UUT interface adapter to the 5520A serial port. For more information about MET/CAL calibration requirements, contact Fluke customer service. Temperature Calibration Required equipment:
Fluke 87/89 IV Service Software, Fluke P/N 676152 Infrared (IR) Adapter, Fluke P/N 690518 IBM compatible PC Fluke 80T-150U with accuracy certified to +0.2 C Fluke 8060A Digital Multimeter Holster, IR Adapter, Fluke P/N 666443 Note The following procedure is only required if the Meter has been repaired by replacing one of the following components: A/D, U4, Reference Junction Sensor, U100 or EEPROM, U10.
Optional equipment:
Setup
Prior to beginning the procedure, turn the rotary switch OFF. Let the Meter stabilize in a constant ambient temperature for 30 minutes. This allows the internal reference junction sensor and input terminals to stabilize to the same temperature. Connect the IR adapter to the serial com port of the PC. Install the 87/89 IV Service Software.
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Calibration
Procedure While the rotary switch is in the OFF position, insert the certified 80T-150 probe into the Meters COM terminal (same temperature as reference junction). Make sure the probe tip makes firm contact with the bottom of the terminal. Measure and record the COM terminal temperature in units of 1/100 C. Do not convert this number to Fahrenheit, even if the Meter is using the Fahrenheit scale for its display output.
Turn the rotary switch to the temperature position. It does not matter whether the Meter is in calibration mode. On the Service Software menu screen, click C Ref. Junction. Enter the measured temperature value in the text box and click OK. This sends the recorded reference junction temperature to the Meter through the IR adapter. Although the temperature calibration is not yet complete, it is safe at this point to turn the Meter off if the need arises. Doing so will not invalidate the previous steps. To complete the temperature calibration, the DC mV function must be calibrated. After DC mV calibration is complete: 1. Turn the rotary switch to the temperature position. Put the Meter in calibration mode by pressing the recessed button on the back of the Meter. The secondary display, which normally shows the required input, displays zero. In this case, no input is required. 2. Press the UP button. This sends the calculated temperature constants to EEPROM, and completes the temperature calibration. 3. Continue calibrating the other functions, or turn the rotary switch to the OFF position to exit calibration.
Re-Programming Serial Number or Model Number When the U10 EEPROM is replaced, you must also reenter the serial number and model number for the Meter. Do this as follows:
1. Connect the IR adapter to the serial com port of the PC. Install Fluke 87/89 IV Service Software (Fluke P/N 676152). 2. Turn the Meter rotary switch to any function. 3. On the Service Software menu screen, click EEPROM. Enter the serial number from the back of the Meter in the text box and click OK. To enter the model number, click Yes or No in the model menu box.
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Description Access Door, Battery / Fuse Tilt-Stand Accessory Mount Fuse, 0.44 A,1000 V, FAST Fuse, 11 A,1000 V FAST Battery, 1.5 V, 0-150 mA, AA Alkaline Fasteners, Battery / Fuse Access Door Screws, Phillip-Head AC70A Alligator Clip (Black) AC70A Alligator Clip (Red) TL71 Right-Angle Test Lead Set LCD 4.5 Digit Multiplexed Connector, Elastomeric, LCD to PWB1
To ensure safety, use exact replacement only.
Qty 1 1 1 1 1 4 2 4 1 1 1 1 2
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MP31
MP39
F1 F2
H5 H4 H7 MP9 H6
H8,9,10,11
MP34
MP8
aau03f.eps
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